Owner's Manual JCRAFTSMAN® ROTARY LAWN IMOWER 5.5 Horsepower Power-Propelled 21" Multi-Cut Model No. 944.365450 CAUTION: Read and follow all Safety Rules and Instructions before operating this equipment Sears Canada, Inc., Toronto, Ontario M5B 2B8 Warranty .................................................. 2 Safety Rules ......................................... 2-3 Product Specifications ........................... 4 Assembly/Pre-Operation ...................... 4-5 Operation ............................................ 6-10 Maintenance Schedule .......................... 11 Maintenance ..................................... Service and Adjustments .................. Storage ............................................. Troubleshooting ................................ Repair Parts ...................................... Sears Service .......................... Back 11-14 14-15 16-17 18-19 20-27 Cover LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER For Two years from date of purchase Sears Canada, Inc. will repair or replace at Sears option free of charge parts which are defective as a result of material or workmanship. COMMERCIAL OR RENTAL USE: Warranty on Power Mower (Gas) will be ninety (90) days from date of purchase if used for commercial or rental purposes. This Warranty does NOT cover: • Pre-delivery set-up. • In-home service • Expendable items which become worn during normal use, such as rotary mower blades, blade adapters, belts, air cleaners and spark plug. • Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain the equipment according to the instructions contained in the owner's manual. Warranty service is available by returning the Craftsman Power Mower to the nearest Sears Service Centre/Department in Canada. This warranty applies only while this product is used in Canada. This warranty is in addition to any statutory warranty and does not exclude or limit legal rights you may have but shall run concurrently with applicable provincial legislation. Furthermore, some provinces do NOT allow limitation on how long an implied warranty will last so the above limitations may not apply to you. Sears Canada, Inc., Toronto, Ontario M5B 2B8 I MPO RTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failu re to observe the following safety instructions could result in serious injury or death. _kLook for this symbol to point out important safety precautions. It means CAUTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED. _kWARNING: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where itcannot come in contact with plug. A CAUTION: Muffler and other engine parts become extremely hot during operation and remain hot after engine has stopped. To avoid severe burns on contact, stay away from these areas. I. GENERAL OPERATION • Read, understand, and follow all instructions on the machine and in the manual(s) before starting. Be thoroughly familiar with the controls and the proper use of the machine before starting. • Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times. • Only allow responsible individuals, who are familiar with the instructions, to operate the machine. • Clear the area of objects such as rocks, toys, wire, bones, sticks, etc., which could be picked up and thrown by blade. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. Do not operate the mower when barefoot or wearing open sandals. Always 2 wear substantial foot wear. • Do not pull mower backwards unless • • • • • • • • • • • • absolutely necessary. Always look down and behind before and while moving backwards. Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may richochet back toward the operator. Stop the blade when crossing gravel surfaces. Do not operate the mower without proper guards, plates, grass catcher or other safety protective devices in place. See manufacturer's instructions for proper operation and installation of accessories. Only use accessories approved by the manufacturer. Stop the blade(s) when crossing gravel drives, walks, or roads. Stop the engine (motor) whenever you leave the equipment, before cleaning the mower or unclogging the chute. Shut the engine (motor) off and wait until the blade comes to complete stop before removing grass catcher. Mow only in daylight or good artificial light. Do not operate the machine while under the influence of alcohol or drugs. Never operate machine in wet grass. Always be sure of your footing: keep a firm hold on the handle; walk, never run. Disengage the self-propelled mechanism or drive clutch on mowers so equipped before starting the engine. If the equipment should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause. Vibration is generally a warning of trouble. Always wear safety goggles or safety glasses with side shields when operating mower. • Do not trim excessively steep slopes. • Do not mow on wet grass. Reduced footing could cause slipping. IlL CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Neverassume that children will remain where you last saw them. • Keep children out of the trimming area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and while walking backwards, look behind and down for small children. • Never allow children to operate the machine. • Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. IV. SAFE HANDLING OF GASOLINE Use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. • Extinguish all cigarettes, cigars, pipes and other sources of ignition. • Use only an approved container. • Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. • Never refuel the machine indoors. • Never store the machine or fuel container where there is an open flame, spark or pilot light such as a water heater or on other appliances. • Never fill containers inside a vehicle, on a truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling. • Remove gas-powered equipment from the truck or trailer and refuel it on the ground, if this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle. • Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device. • If fuel is spilled on clothing, change clothing immediately. • Never overfill fuel tank. Replace gas cap and tighten securely. II. SLOPE OPERATION Slopes are a major factor related to slip & fall accidents which can result in severe injury.All slopes require extra caution. If you feel uneasy on a slope, do not mow it. DO: • Mow across the face of slopes: never up and down. Exercise extreme caution when changing direction on slopes. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Tall grass can hide obstacles. DO NOT: • Do not trim near drop-offs, ditches or embankments. The operator could lose footing or balance. 3 V. GENERAL SERVICE • Never run machine inside a closed area. • Never make adjustments or repairs with the engine (motor) running.Disconnectthe spark plug wire, and keep the wire away fromthe plugto prevent accidental starting. • Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. • Never tamper with safety devices. Check their proper operation regularly. • Keep machine free of grass, leaves, or other debris build-up. Clean oil orfuel spillage. Allow machine to cool before storing. • Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. • Never attempt to make wheel height adjustments while the engine is running. • Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. • Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. • Do not change the engine governor setting or overspeed the engine. • Maintain or replace safety and instruction labels, as necessary. AWARNING: This lawn mower is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. A spark arrester for the muffler is available through your nearest Sears Service Centre (See the REPAIR PARTS section of this manual). Read these instructions and this manual in its entirety before you attempt to assemble or operate your new lawn mower. IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine. Your new lawn mower has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. All parts such as nuts, washers, bolts, etc., necessary to complete the assembly have been placed in the parts bag. To ensure safe and proper operation of your lawn mower, all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to ensure proper tightness. TO REMOVE CARTON MOWER HOWTO SET UPYOUR LAWN MOWER TO UNFOLD HANDLE IMPORTANT: Unfold handle carefully so as not to pinch or damage control cables. 1. Raise lower handle section to operating position and align hole in handle with one of three height positioning holes. 2. Insert handle bolt through handle and bracket and secure with knob. 3. Repeat for opposite side of handle. 4. Remove protective padding, raise upper handle section into place on lower handle and tighten both handle knobs. 5. Remove any packing material from around control bar. Your lawn mower handle can be adjusted for your mowing comfort. Refer to "ADJUST HANDLE" in the Service and Adjustments section of this manual. FROM 1. Remove loose parts included with mower. 2. Cut down two end corners of carton and lay end panel down flat. 3. Remove all packing materials except padding between upper and lower handle and padding holding operator presence control bar to upper handle. 4. Roll mower out of carton and check carton thoroughly for additional loose parts. 4 Operator MOWING POSITION TO ASSEMBLE GRASS CATCHER 1. Put grass catcher frame into grass bag with rigid part of bag on the bottom. Make sure the frame handle is outside of the bag top, 2. Slip vinyl bindings over frame. NOTE: If vinyl bindings are too stiff, hold them in warm water for a few minutes. If bag gets wet, let it dry before using. control bar Upper handle UP Handle knob Lower handle Handle bracket / Vinyl bindings Frame opening Knob TO INSTALL ATTACHMENTS Your lawn mower was shipped ready to be used as a mulcher. To convert to bagging, see "TO CONVERT MOWER" in the Operation section of this manual. 5 KNOWYOUR LAWN MOWER READTHIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATINGYOUR LAWN MOWER. Compare the illustrations with your lawn mower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. These symbols may appear on your lawn mower or in literature supplied with the product. Learn and understand their meaning. CAUTION ENGINE OR WARNING ON ENGINE OFF FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS AND FEET AWAY Drive control lever -Operator presence control bar -landle knob Starter Gasoline filler cap Grass Fuel valve lever Spark plug Air Mulcher plug Single point heig adjuster handle Engine oil fill q IMPORTANT: This lawn mower is shipped Mulcher WITHOUT OIL OR GASOLINE in the engine, door tousing MEETS CPSC SAFETY REQUIREMENTS Sears rotary walk-behind power lawn mowers conform to the safety standards of the American National Standards Institute and the U.S. Consumer Product Safety Commission. The blade turns when the engine is running. Operator presence control lever - must be held down to the handle to start the engine. Release to stop the engine. Drive control bar - used to engage power-propelled forward motion of mower. Single point height adjuster - used to adjust cutting height of lawn mower. 6 Starter handle - used for starting engine. Mulcher door - allows conversion to discharging or bagging operation. Mulcher plug - located at the rear discharge opening. Must be removed when converting to bagging operation. presence control bar The operation of any lawn mower can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your lawn mower or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles. HOWTO USEYOUR ENGINE SPEED Adjustment button (on underside) ENGINE ZONE CONTROL /I=CAUTION: Federal regulations require an engine control to be installed on this lawn mower in order to minimize the risk of blade contact injury. Do not under any circumstances attempt to defeat the function of the operator control. The blade turns when the engine is running. • Your lawn mower is equipped with an operator presence control bar which requires the operator to be positioned behind the lawn mower handle to start and operate the lawn mower. control lever DRIVE CONTROL DISENGAGED DRIVE CONTROL ADJUSTMENT LAWN MOWER The engine speed was set at the factory for optimum performance. Speed is not adjustable. TO ENGAGE DRWE CONTROL Over time, the drive control system may become "loose", resulting in decreased speed. There is a button on the underside of the drive control housing to increase tension on the drive cable. Proceed as follows: 1. Turn unit off and disconnect spark plug wire from spark plug. 2. Pull out button on underside of drive control, then push button back in. 3. Operate mower to test drive speed. If condition becomes worse after the above steps (forward speed has become slower), your system was not "loose". Repeating the above steps will return your unit to the proper adjustment and speed. 4. If condition fails to improve after the above steps (forward speed remains the same), your drive belt is worn and should be replaced. DRIVE CONTROL • Self-propelling is controlled by holding the operator presence control bar down to the handle and pulling the drive control lever rearward to the handle. The farther toward the handle the lever is pulled, the faster the unit will travel. • Forward motion will stop when either the operator presence control bar or drive control lever are released. To stop forward motion without stopping engine, release the drive control lever only. Hold operator presence control bar down against handle to continue mowing without self-propelling. NOTE: If after releasing the drive control the mower will not roll backwards, push the mower forward slightly to disengage drive wheels. • To keep drive control engaged when turning corners, push down on the handle to lift the front wheels off the ground while turning lawn mower. TO ADJUST CUTTING HEIGHT All four wheels are adjusted by a single lever. • Pull adjuster lever toward wheel. To raise mower, move lever forward to desired position. To lower mower, move the lever toward the rear. LEVER BACKWARD TO LOWER MOWER Height adjuster lever J \ LEVER FORWARD TO RAISE MOWER 7 TO ATTACH GRASS CATCHER 1. Lift the rear door of the lawn mower and place the grass catcher frame side hooks onto the door pivot pins, 2. The grass catcher is secured to the lawn mower housing when the rear door is lowered onto the grass catcher frame. _CAUTION: Do not run your lawn mower without mulcher plug, clipping deflector or approved grass catcher in place. Never attempt to operate the lawn mower with the rear door removed or propped open. TO CONVERT MOWER Your lawn mower was shipped ready to be used as a mulcher. To convert to bagging or discharging: REAR BAGGING • Open rear door and remove mulcher plug. Store mulcher plug in a safe place. • You can now install the grass catcher or optional clipping deflector. • To convert to mulching or discharging operation, install mulcher plug into rear discharge opening of mower. Rear Grass catcher handle Catcher frame hook Mulcher plug TO EMPTY GRASS CATCHER 1. Lift up on grass catcher using the frame handle. 2. Remove grass catcher with clippings from under lawn mower handle. 3. Empty clippings from bag. NOTE: Do not drag the bag when emptying; it will cause unnecessary wear. '_k/ \ kJ_.--_ SIDE DISCHARGING • Mulcher plug must be installed into rear discharge opening of mower. • Open mulcher door and install discharge deflector under door as shown. • Mower is now ready for discharging operation. • To convert to mulching or bagging operation, discharge deflector must be removed and mulcher door closed. Grass catcher SIMPLE STEPS TO REMEMBER WHEN CONVERTINGYOUR LAWN MOWER FOR MULCHING 1. Rear mulcher plug installed. 2. Mulcher door closed. FOR REAR BAGGING 1. Rear mulcher plug removed. 2. Grass catcher installed. 3. Mulcher door closed. FOR SIDE DISCHARGING - 1. Rear mulcher plug installed. 2. Discharge deflector installed. 8 _CAUTION: Do not run your lawn mower without mulcher plug, clipping deflector or approved grass catcher in place. Never attempt to operate the lawn mower with the rear door removed or propped open. _1_CAUTION: DO NOT overfill engine with oil, or it will smoke on startup. 1. Be sure lawnmower is level. 2. Remove oil fill cap/dipstick from oil fill spout. 3. You recieve a container of oil with the unit. Slowly pour the entire container down the oil fill spout into the engine. 4. Insert and tighten oil fill cap/dipstick. IMPORTANT" • Check oil level before each use. Add oil if needed. Fill to full line on dipstick. • Change the oil after every 25 hours of operation or each season. You may need to change the oil more often under dusty, dirty conditions. See 'q-O CHANGE ENGINE OIL" in the Maintenance section of this manual. rOpen mulcher door ADD GASOLINE • Fill fuel tank to bottom of tank filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness, A CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Empty the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. Discharge deflector Oil fill cap / BEFORE STARTING ENGINE ADD OIL Your lawnmower is shipped without oil in the engine. For type and grade of oil to use, see "ENGINE" in the Maintenance section of this manual. Upper mark 9 mark Gasoline filler cap TO STOP ENGINE • Pores in cloth grass catchers can become filled with dirt and dust with use and catchers will collect less grass. To prevent this, regularly hose catcher off with water and let dry before using. • Keeptop of engine around starter clear and clean of grass clippings and chaff.This will help engine airflow and extend engine life. • To stop engine, release operator presence control bar. Wait until blade and all moving parts have stopped and turn fuel valve to OFF position if you do not intend to restart the engine soon. TO START ENGINE NOTE: Due to protective coatings on the engine, a small amount of smoke may be present during the initial use of the product and should be considered normal. 1. Be sure fuel valve is in the ON position. 2. Move choke lever to ON ( I\I ) position. 3. Hold operator presence control bar down to the handle and pull starter handle quickly. Do not allow starter rope to snap back. NOTE" The choke lever automatically begins moving to the OFF position when operator presence control bar is held down to handle. OFF MULCHING TIPS IMPORTANT: For best performance, keep mower housing free of built-up grass and trash. See "CLEANING" in the Maintenance section of this manual. • The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also,the mulched grasswill biodegrade quicklyto provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. • Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mowyourlawn istheearlyafternoon. Atthis time the grass has dried, yet the newly cut area will not be exposed to direct sunlight. • For best results, adjustthe lawn mowercutting height so that the lawn mower cuts off only the top one-third of the grass blades. If the lawn is overgrown it will be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of mulched grass. For extremely heavy grass, reduce your width of cut by overlapping previously cut path and mow slowly. ,Choke lever Fuel valve lever MOWING TIPS A, CAUTION, Do not use de-thatcher blade attachments on your mower. Such attachments are hazardous, will damage your mower and could void your warranty. • Under certain conditions, such as very tall grass, it may be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of grass clippings. It may also be necessary to reduce ground speed and/or run the lawn mower over the area a second time. • For extremely heavy cutting, reduce the width of cut by overlapping previously cut path and mow slowly. • For better grass bagging and most cutting conditions, the engine speed should be set in the FAST position. MOWING * Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across (perpendicular) to the first cut path. • Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn. 10 MAINTENANCE SCHEDULE .EFOREA ER' EVER' EW.' EACH use EACH USE 10 HOURS 25 HOURS OR SEASON EVER SEFORE 100 HOURS STORAGE Check for Loose Fasteners _ Clean / Inspect Grass Catcher * Check Tires _ Check Drive Wheels Clean Lawn Mower .... M Clean under Drive Cover *** O Check Drive Belt / Pulleys *** v' _ Check / Sharpen / Replace Blade R Lubrication Clean and Recharge Battery ** ,/ v_ v_ Check Engine Oil level E Change Engine Oil mclean Air Filter !Inspect Muffler NI Repla_ ,/ v_ Spark Plug I= Replace Air Filter Paper Cartridge Empty fuel system or add Stabilizer * (if so equipped) ** Electric-Startmowers *** Power-Propelledmowers **** Use a scraper to clean underdeck l/ 1 - Change more often if operatingundera heavy load or in high outdoortemperatures. 2 - Servicemore oftenif operafJngin dirtyor dusty conditions. 3 - Replace blades more oftenwhen mowingin sandy soil. 4 - Charge 48 hoursat endof season. 5 - Andafter each 5 hoursof use, LUBRICATION GENERAL RECOMMENDATIONS The warranty on this lawn mower does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain unit as instructed in this manual. CHART ine oil Some adjustments will need to be made periodically to properly maintain your unit. (_ Mulcher ,.door hingepin At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual. • At least once a year, replace the spark plug, clean or replace air filter element and check blade for wear. A new spark plug and clean/new air filter element assure proper air-fuel mixture and help your engine run better and last longer. • Follow the maintenance schedule in this manual. Rear door hinge (_) Handle bracket mounting pins _ BEFORE EACH USE • Check engine oil level. • Check for loose fasteners. LUBRICATION Keep unit well lubricated (See "LUBRICATION CHART"). 11 Spray lubricant In Maintenance section. See "ENGINE" IMPORTANT: Do not oil or grease plastic wheel bearings. Viscous lubricants will attract dust and dirtthatwlU shorten the lifeof the self-lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly. LAWN MOWER IMPORTANT: Blade bolt is heat treated. If bolt needs replacing, replace only with approved bolt shown in the Repair Parts section of this manual. Always observe safety rules when performing any maintenance. TIRES • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. DRIVE WHEELS Blade adapter= Key _ Crankshaft ral mg edge Crankshaft Lockwasher _ Check rear drive wheels each time you mow to be sure they move freely. The wheels not turning freely means trash, grass cuttings, etc., may be inside the drive wheel and dust cover area and must be cleaned out to free drive wheels. if necessary to clean the drive wheels, check both rear wheels. _ade bolt Y_ Hardene( washer TO SHARPEN BLADE NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause eventual damage to lawn mower or engine. • The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. • To check blade balance, drive a nail into a beam or wall. Leave about one inch of the straight nail exposed. Place center hole of blade over the head of the nail. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. GRASS CATCHER BLADE CARE For best results, blade must be kept sharp. Replace a bent or damaged blade. TO REMOVE BLADE 1. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. 2. Turn lawn mower on its side. Make sure air filter and carburetor are up. 3. Use a wood block between blade and mower housing to prevent blade from turning when removing blade bolt. NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth. 4. Remove blade bolt by turning counterclockwise. 5. Remove blade and attaching hardware (bolt, lock washer, hardened washer). NOTE: Remove the blade adapter and check the key inside hub of blade adapter. The key must be in good condition to work properly. Replace adapter if damaged. TO REPLACE BLADE • The grass catcher may be hosed with water, but must be dry when used. • Check your grass catcher often for damage or deterioration. Through normal use it will wear. If catcher needs replacing, replace only with approved replacement catcher shown in the Repair Parts section of this manual. Give the lawn mower model number when ordering. GEAR CASE 1. Position the blade adapter on the engine crankshaft. Be sure key in adapter and crankshaft keyway are aligned. 2. Position blade on the blade adapter aligning the two (2) holes in the blade with the raised lugs on the adapter. 3. Be sure the trailing edge of blade (opposite sharp edge) is up toward the engine. 4. Install the blade bolt with the lock washer and hardened washer into blade adapter and crankshaft. 5. Use block of wood between blade and lawn mower housing and tighten the blade bolt, turning clockwise. • The recommended tightening torque is 35-40 ft. Ibs. / 47-54 N-m. 12 • To keep your drive system working properly, the gear case and area around the drive should be kept clean and free of trash build-up. Clean under the drive cover twice a season. • The gear case is filled with lubricant to the proper level at the factory. The only time the lubricant needs attention is if service has been performed on the gear case. If lubricant is required, use only Texaco Starplex Premium 1 Grease, Part No. 750369. Do not substitute. ENGINE Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. LUBRICATION Use only high quality detergent oil rated with API service classification SG-SL. Selectthe oil's SAE viscosity grade according to your expected operating temperature. I TEMPERATURE _AE VISCOSITY GRADES RANGE ANTICIPATED BEFORE NEXT OIL CHANGE NOTE: Multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, and you should check your engine oil level frequently to avoid possible engine damage from running low on oil. Change the oil after every 25 hours of operation or at least once a year if the lawn mower is not used for 25 hours in one year. Check the crankcase oil level before starting the engine and after each five (5) hours of continuous use. Tighten oil plug securely each time you check the oil level. TO CHANGE ENGINE OIL NOTE: Before tipping lawn mower to drain oil, empty fuel tank by running engine until fuel tank is empty. 1. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. 2. Remove oil fill cap/dipstick; lay aside on a clean surface. 3. Tip lawn mower on its side as shown and drain oil into a suitable container. Rock lawn mower back and forth to remove any oil trapped inside of engine. 4. Wipe off any spilled oil from lawn mower or side of engine. 5. Fill engine with oil. Slowly pour oil down the oil fill spout into the engine. 6. Wait one minute to allow oil to settle. Use guage on oil fill cap/dipstick for checking level. Insert dipstick into the tube and rest the oil fill cap on the tube. DO NOT thread the cap into the tube when taking reading. 7. Continue adding small amounts of oil and rechecking the dipstick until it reads full. DO NOT overfill, or engine will smoke on startup. 8. Always be sure to retighten oil fill cap/ dipstick before starting engine. 9. Reconnect spark plug wire to spark plug. AIR FILTER Your engine will not run properly and may be damaged by using a dirty air filter. Replace the air filter every 100 hours of operation or everyseason, whichever occurs first. Service aircleaner more often under dustyconditions. TO CLEAN AIR FILTER 1. Remove cover. 2. Carefully remove cartridge. 3. Clean by gently tapping on a fiat surface. If very dirty, replace cartridge. _t_CAUTION" Petroleum solvents, such as kerosene, are not to be used to clean cartridge. They may cause deterioration of the cartridge. Do not oil cartridge. Do not use pressurized air to clean or dry cartridge. 4. Install cartridge, then replace cover. Filter Filter Cover Tabs Oil fill cap / dipstick MUFFLER Inspect and replace corroded muffler as it could create a fire hazard and/or damage. SPARK PLUG Replace spark plug at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in the "PRODUCT SPECIFICATIONS" section of this manual. Upper mark 13 CLEANING • Keep finished surfaces and wheels free of all gasoline, oil, etc. • We do not recommend using a garden hose to clean lawn mower unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in shortened engine life. IMPORTANT: For best performance, keep mower housing free of built-up grass and trash. Clean the underside of your mower after each use. /I, CAUTION: Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. • Clean underside of mower by scraping to remove build-up of grass and trash. • Clean engine often to keep trash from accumulating. A clogged engine runs hotter and shortens engine life. CLEAN UNDER DRIVE COVER Clean under drive cover at least twice a season. Scrape underside of cover with putty knife or similar tool to remove any build-up of trash or grass on underside of drive cover. /I, WARNING: To avoid serious injury, before performing any service or adjustments: 1. Release control bar and stop engine. 2. Make sure the blade and all moving parts have completely stopped. 3. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. LAWN MOWER TO ADJUST CUTTING HEIGHT See '90 ADJUST CUTTING HEIGHT" in the Operation section of this manual. REAR DEFLECTOR The rear deflector, attached between the rear wheels of your mower, is provided to minimize the possibility that objects will be thrown out of the rear of the mower into the operator mowing position. If the deflector becomes damaged, it should be replaced. TO REMOVE 1. 2. 3. DRIVE 4. Remove idler arm assembly from housing by removing hex nut; then remove drive belt from drive pulley, belt keepers and idler arm assembly. 5. Turn lawn mower on its side. Make sure air filter and carburetor are up. 6. Use a wood block between blade and mower housing to prevent blade from turning when removing blade bolt. NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth. Crankshaft BELT Housing hole Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. Remove screws retaining drive cover (not shown); and remove drive cover from lawn mower housing. Remove drive cable from anchor, then detach spring from idler arm assembly. Drive pulley _ _ Hardened washer Tab- Blade bolt Drive cable anchor _ / Drive belt Trailing edge @° o)}:,,\\ \ Belt I_ keepers Ilex nut Idler arm assembly Housing hole 14 7. Remove blade bolt. 8. Remove blade, attaching hardware (bolt, lock washer and hardened washer), blade adapter and debris shield. Note that the debris shield has a tab which fits into the housing hole. 9. Remove drive belt from engine pulley; discard old belt. TO REPLACE DRIVE BELT 1, Place new drive belt on engine pulley. 2, Route the other end of the new drive belt through hole in housing. 3. Return mower to upright position. 4. Install new drive belt into idler arm assembly, then around the drive pulley. Be sure belt is inside of belt keepers. 5. Reattach idler arm assembly with hex nut previously removed. 6. Turn lawn mower on its side. Make sure air filter and carburetor are up. 7. Reattach debris shield to housing with tab of debris shield in housing hole. 8. Position blade on the blade adapter aligning the two (2) holes in the blade with the raised lugs on the adapter. 9. Be sure the trailing edge of blade (opposite sharp edge) is up toward the engine as shown. 10. Install the blade bolt with the lock washer and hardened washer into blade adapter and crankshaft. 11. Use block of wood between blade and lawn mower housing and tighten the blade bolt, turning clockwise. • The recommended tightening torque is 35-40 ft. Ibs. IMPORTANT: Blade bolt is heat treated. If bolt needs replacing, replace only with approved bolt shown in the Repair Parts section of this manual. 12. Return mower to upright position. 13. Reattach drive cable spring to the idler arm assembly, then reattach drive cable to anchor. 14. Reattach drive cover with screws previously removed. 15.Connect spark plug wire to spark plug. TO ADJUST HANDLE The handle on your lawn mower has three (3) height positions - adjust to height that suits you. 1. Remove knob and carriage bolt on one side of the lower handle. 2. While holding handle assembly, remove knob and carriage bolt from opposite side, align hole in handle with desired hole in handle bracket and reassemble bolt and knob and tighten secu rely. 3. Align opposite side of handle with same positioning hole and secure with bolt and knob. bracket Knob ENGINE Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. ENGINE SPEED Your engine speed has been factory sat. Do not attempt to increase engine speed or it may result in personal injury.If you believe that the engine is running too fast or too slow, take your lawn mower to a Sears or other qualified service center for repair and adjustment. CARBURETOR Your carburetor is not adjustable. If your engine does not operate properly due to suspected carburetor problems, take your lawn mower to a Sears or other qualified service center for repair or adjustment. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact a Sears or other qualified service center, which has proper equipment and experience to make any necessary adjustments. 15 Immediately prepare your lawn mower for storage at the end of the season or if the unit will not be used for 30 days or more. Handle LAWN MOWER When lawn mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. 1. Clean entire lawn mower (See "CLEANING" in the Maintenance section of this manual). 2. Lubricate as shown in the Maintenance section of this manual. 3. Be sure that all nuts, bolts, screws, and pins are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. 4. Touch up all rusted or chipped paint surfaces; sand lightly before painting. HANDLE bracket ENGINE Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. FUEL SYSTEM You can fold your mower handle for storage. 1. Loosen the two (2) handle knobs on sides of the upper handle and allow handle to fold down to the rear. 2. Remove the two (2) handle knobs and carriage bolts on sides of the lower handle and pivot entire handle assembly forward and allow it to rest on mower. 3. Reinstall knobs and carriage bolts to lower handle or handle brackets for safe keeping. • When setting up your handle from the storage position, the lower handle will require manually locking into the mowing position. IMPORTANT: When folding the handle for storage or transportation, be sure to fold the handle as shown or you may damage the control cables. Operator IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel filter, fuel hose or tank during storage. Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. • Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not empty the gas tank and carburetor if using fuel stabilizer. MOWING POSITION control bar , /'" FOLD FORWARD FOR STORAGE Upper handle Handle knob Lower handle 16 ENGINE OIL OTHER Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). • Do not store gasoline from one season to another. CYLINDER 1. Remove spark plug. 2. Pour 29 ml of oil through spark plug hole into cylinder. 3. Pull starter handle slowly a few times to distribute oil. 4. Replace with new spark plug. • Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. • If possible, store your unit indoors and cover it to protect it from dust and dirt. • Cover your unit with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe, which allows condensation to form and will cause your unit to rust. IMPORTANT: Never cover mower while engine and exhaust areas are still warm. _I_CAUTION: Never store the lawn mower with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure, 17 TROUBLESHOOTING tO a Sears Service PROBLEM Does not start - See appropriate section in manual unless directed Centre. CAUSE CORRECTION 1. Dirty air filter. 2. Out of fuel. 3. Stale fuel. 4. Water in fuel. 5. Spark plug wire is disconnected. 6. Bad spark plug. 7. Loose blade or broken blade adapter. 8. Control bar in released position. 9. Control bar defective. 10. Fuel valve lever (if so equipped) in OFF position. 11. Weak battery (if equipped). 12. Disconnected battery connector (if equipped). Loss of power 1. Rear of lawn mower housing or cutting blade dragging in heavy grass. 2. Cutting too much grass. 3. Dirty air filter. 4. Buildup of grass, leaves, and trash under mower. 5. Too much oil in engine. 6. Walking speed too fast. 18 1. Clean/replace air filter. 2. Fill fuel tank. 3. Empty fuel tank and refill tank with fresh, clean gasoline. 4. Empty fuel tank and refill tank with fresh, clean gasoline. 5. Connect wire to plug. 6. Replace spark plug. 7. Tighten blade bolt or replace blade adapter. 8. Depress control bar to handle. 9. Replace control bar. 10. Turn fuel valve lever to the ON position. 11. Charge battery. 12. Connect battery to engine. 1. Raise cutting height. 2. Raise cutting height. 3. Clean/replace air filter. 4. Clean underside of mower housing. 5. Check oil level. 6. Cut at slower walking speed. TROUBLESHOOTING to a Sears Service - See appropriate Centre. PROBLEM Poor cutuneven section CAUSE 1. Worn, bent or loose blade. 3. Buildup of grass, leaves and trash under mower, 1. Worn, bent or loose blade. 2. Bent engine crankshaft. Starter rope hard to pull . unless directed CORRECTION 2, Wheel heights uneven. Excessive vibration in manual Engine flywheel brake is on when control bar is released. 2. Bent engine crankshaft. 3. Blade adapter broken. 4. Blade dragging in grass. 1. Replace blade.Tighten blade bolt. 2. Set all wheels at same height. 3. Clean underside of mower housing. 1. Replace blade. Tighten blade bolt. 2. Contact a Sears or other qualified service center. 1. Depress control bar to upper handle before pulling starter rope. 2. Contact a Sears or other qualified service center. 3. Replace blade adapter. 4. Move lawn mower to cut grass or to hard surface. Grass catcher not filling (If so equipped) 1. Cutting height too low. 2. Lift on blade worn off. 3. Catcher not venting air. 1. Raise cutting height. 2. Replace blade. 3. Clean grass catcher. Hard to push 1. Grass is too high or wheel height is too low. 2. Rear of lawn mower housing or cutting blade dragging in grass. 3. Grass catcher too full. 4. Handle height position not right for you. 1. Raise cutting height. 1. 2. 3. 4. 1. 2. 3. 4. Loss of drive or slowing of drive speed Belt wear. Belt off of pulley. Drive cable worn or broken. "Loose" drive control system. 19 2. Raise rear of lawn mower housing one (1) setting higher. 3. Empty grass catcher. 4. Adjust handle height to suit. Check/replace drive belt. Check/reinstall drive belt. Replace drive cable. Adjust drive control, CRAFTSMAN ROTARY LAWN MOWER - - MODEL NUMBER 944.365450 8 4 28 22 /° /" o ./" 28 35 ' I 31 ± CRAFTSMAN KEY PART NO. NO. Po 1 2 3 4 5 6 7 8 9 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 196748 193664 186053 179585 132004 66426 191574 1823986 194580X428 51793 186052 750634 850733X004 185855X428 184193 187535 196088 193917X479 193916X479 150078 163183 73800500 161333 163409 188986 88652 191221 189179 ROTARY LAWN MOWER DESCRIPTION Handle, Upper Handle, Lower Spdng, Rear Door, RH Rope Guide Nut, Hex, with Lockwasher Insert 1/4-20 Wire, Tie Bolt, Handle 5/16-18 x 2-5/8 Knob, Handle Control Bar Cotter, Hairpin Spring, Rear Door, LH Screw Bracket, Upstop Kit, Rear Door (Includes Springs) Bolt, Rear Door Plug, Mulcher Kit, Housing Handle Bracket Asembly, LH Handle Bracket Assembly, RH Screw, Hex Washer Head Bolt, Hex Head 5/16-18 x 5/8 Nut, Hax, with Lockwasher Insert 5/16-18 Baffle, Side Screw #12 x 5/8 Skirt, Rear Screw, Hinge 1/4-20 x 1.25 Cable, Engine Zone Control Blade Adapter/Pulley - - MODEL NUMBER KEY PART NO. NO. 31 32 33 34 35 36 37 38 189026 851074 850263 851084 188786 192325 150406 -- - 39 40 41 42 45 46 47 48 50 51 52 53 54 55 58 57 96 ---- 194133 188817 107339X 54583 183058X428 169699)(428 88349 188839X004 57808 184543 145212 155552 179719X004 166043 160829 179783X004 192770 162300 196079 196080 944.365450 DESCRIPTION Blade, 21" Washer Washer, Lock Bolt, Hax Head Debds Shield Bolt Bolt, Engine Engine, Honda, Model Number GCV166-AS3A (See Breakdown) Grassbag Frame, Gressbag Danger Decal Screw Mulcher Door Assembly Discharge Guard Nut, Hex Mounting Bracket, Debris Shield Screw Pulley, V-Groove, Idler Flanged Nut Locknut Idler Arm Idler Pulley Shoulder Bolt Bracket Assembly Clip, Cable Warning Decal (not shown) Owner's Manual, English Owner's Manual, French NOTE: Allcomponent dimensions given in U.S. inches. 1 inch = 25.4 mm. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your lawn mower and void your warranty. CRAFTSMAN ROTARY LAWN MOWER - - MODEL NUMBER 43 944.365450 28 55 34 57 Po 32 34 41 33 35 37 \ 28 1 27 42 34 36 34 4O .,.:= >m (n CRAFTSMAN KEY PART NO. NO. co 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 187803 188277 187353 188281 188278 186198 184212X479 184987 190284 194215 189836 187653 188645 189408 132010 161584 161602 193663X004 167650 12000022 163365 169911 161118)(004 57808 194730X428 750634 52160 12000058 189403 175104 184172 180774 ROTARY LAWN MOWER - - MODEL NUMBER DESCRIPTION Drive Control Assembly Cover, Top Pulley Lever, Ddve Control Cover, Bottom Screw Mounting Bracket Cap, Bottom Cable, Drive Decal, Drive Control Operation Decal, Drive Control Adjustment (bottom) Screw Gear Case Assembly, Complete Pulley, Ddve Nut, Flangelock, Zinc Plated 3/8-18 Rod, Connecting Spring, Extension Spring, Selector Knob, Selector Spring E-Ring 7/8 Bearing, Support Bearing, Ball Retainer, Drive Assembly Screw, Tapping, Hex Head 1/4-20 x .75 Cover Ddve Screw, Threaded, Rolled #10-25 x .50 Washer, Shim (as required) E-Ring 7/16 Cover, Dust, Wheel Disc, Ddve Seal, Fdction Wheel 9 x 2 KEY PART NO. NO. 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 83923 180626 193440X004 193438X004 161463 163409 700279 150339 188330 145212 188331 182212 175098 188291 87725 175105 175103 175102 187530 187531 187532 187533 183505 183506 183508 183509 183511 191249 183513 183514 944.365450 DESCRIPTION Nut, Rangelock 3/8-16 Hubcap, Mag Shaft Assembly, Rear Shaft Assembly, Front Retainer, Front Shaft Screw #12 x 5/8 Clip, Retainer Wheel 8 x 2 Pinion Assembly, RH Nut, Flangelock Pinion Assembly, LH V-Belt Pawl Spring, Torsion Washer Retainer, Drive, LH Pinion, Gear Retainer, Drive, RH * Case, Lower * Case, Upper Gear, 24 Teeth Shaft, input Wire, Formed Bearing, Ball Seal, Output Shaft Washer Bushing Shaft, Output Screw Seal, Input Shaft * Use Dow Coming #709 to raseal Gear Case Halves. NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failureto do so could be hazardous, damage your lawn mower and void your warranty. HONDA 4-CYCLE ENGINE LABEL MODEL NUMBER GCV-160-AS3A I 9 CAMSHAFT PULLEY CARBURETOR I I lo 24 HONDA 4-CYCLE ENGINE MODEL NUMBER GCVo160-AS3A FAN COVER[ 14 5 RECOIL STARTER I I | _)-13 FLYWHEEL 25 HONDA 4-CYCLE ENGINE CYLINDER MODEL NUMBER GCV-160-AS3A BARREL I PISTON CONNECTING ROD I CRANKSHAFT I T I MUFFLER CHOKE KEY PART NO. NO. 1 7257157 2 4209581 3 7257185 4 7257173 5 7257181 6 7257199 7 7257207 8 7229867 9 0747733 10 3674413 11 2544690 12 0369017 13 0636951 DESCRIPTION Seal, Choke Lever Spdng, Cable Return Lever, Choke Base Comp., Choke Spdng, Choke Lever Hook, Choke Spring Plate, Choke Rod, Stop Bolt, Flange #6x 16 Screw, Tapping #4 x 8 (PO) Screw, Pan Head #5x 19 Screw, Pan Head #4 x 8 Nut, Flange 5 mm 26 CAMSHAF'rPULLEY KEY PART NO. NO. DESCRIPTION 1 7049679 Pulley Comp., Camshaft 2 5580063 Shaft, Cam Pulley 3 7058985 Belt, Timing (84HU7 G-200) 4 5580089 Rocker Arm, Intake Valve 5 5580097 Rocker Arm, Exhaust Valve 6 5580105 Shaft, Rocker Arm 7 5580113 Valve, Intake 8 5580121 Valve, Exhaust 9 6580139 Spr_ng,Valve 10 1426980 Retainer, Intake Valve Spring 11 0294819 Screw, Tappet Adjusting 12 0004598 Nut, Tappet Adjusting 13 6315873 O-Ring 6.8 x 1.9 (ARAI) 14 6889831 Seal, Valve Stem HONDA 4-CYCLE ENGINE MODEL NUMBER GCV-160-AS3A CYUNUER BARREL KEY PART LABELS KEY PART NO. NO. 9 7400187 DESCRIPTION Mark, Choke Indication CARBURETOR KEY PART NO. NO, 1 3088416 2 5580162 3 3465879 5 1441518 7 7301138 8 5580212 9 5580220 10 5580238 11 5580246 12 4581120 13 5580253 14 5580535 15 0639419 16 0635474 0635482 0636126 17 1672187 DESCRIPTION Packing Set Float Set Chamber Set, Float Screw Set Carburetor Asssembly (SB62G A) Valve, Float NoZZle, Main Insulator, Carburetor Packing, Insulator Packing, Carburetor Packing, Carburetor Guide Comp.. Air Screw, Pan Head #5 x 6 Jet, Main #60 Jet. Main #62 Jet, Main #65 Screw Set, Drain FAN COVER KEY PART NO. NO. 1 3683646 2 7357379 3 5189352 4 6673289 5 5580469 6 7399371 8 6978399 9 5581004 10 0671636 11 6754279 12 0250647 13 0250985 14 0053447 DESCRIPTION Rubber Supporter (107 mm) Cock Assembly, Fuel Bracket, Fuel Cock Cap Assembly, Fuel Tank Tube, Fuel Cover Comp., Fan (r89) Collar, Fuel Cock Bolt, Stud Screw, Washer Head #5 x 10 Tube, Fuel Tank Clip,Tube (B8) Clip, Tube (1310) Clip, Tube (C9) AIR CLEANER KEY PART NO. NO. I 5720289 2 6718159 3 5580410 5 5664560 6 6673255 7 5580964 8 2374742 DESCRIPTION Tube, Breather Element, Air Cleaner Case Assembly, Air Cleaner Packing, Air Cleaner Cover, Air Cleaner Bolt, Flange #6 x 86 (CT200) Bolt, Flange #6 x 14 RECOIL STARTER KEY PART NO. NO. DESCRIPTION 1 6092886 Starter Assembly, Recoil 8 5580634 Gdp, Starter 9 5580642 Rope, Recoil Starter 11 6478812 Nut, Flange 6 mm PISTON I CONNECTING ROD KEY PART NO. NO. DESCRIPTION 1 5580014 Piston 2 1426576 Pin, Piston 3 5580022 Rod Assembly, Connecting 4 1431055 Bolt, Connecting Rod 5 2605517 Clip. Piston Pin 13 mm 6 5655949 Ring Set, Piston (Riken) 7154727 Ring Set, Piston (Teikoku) NO. 1 2 3 4 5 6 7 8 9 NO. 6842413 2399780 5579990 5580006 0636845 0803619 5581038 1441112 1899848 DESCRIPTION Sorrel Assembly, Cylinder Clip, Valve Guide Cover, Head Cover Comp., Breather Bolt, Flange #6 x 12 (CT200) Bolt, Flange #6 x 14 (CT200) OilSeal 25A x 62 x 6 Plug, Spark (BPR6ES) (NGK) Guide, Exhaust Valve (O.S.) FLYWHEEL KEY PART NO. NO. 1 0348433 3 6859722 4 6859714 5 6315816 6 5580683 8 5580790 10 0803619 11 1725050 12 0671552 13 0442038 16 0485946 16 1510361 19 1824630 20 1240845 21 7301591 DESCRIPTION Key, Special, Woodruff #25 x 18 Coil Assembly, Ignition Flywheel Assembly Cord, Stop Switch Switch Assembly, Engine Stop Spring. Brake Lever Bolt, Flange #6 x 14 (CT200) Bolt, Flange #6 x 23 (CT2OO) Bolt, Flange #6 x 20 (CT200) Nut, Special 14 mm Screw, Washer Head #4x12 Washer. Plain 4 mm Clip A, Cable Grommet A, Rear Cover Brake Sob-Assembly CRANKSHAFT KEY PART NO. NO. 3 5664495 5 5581012 DESCRIPTION Crankshaft Comp. Washer, Thrust OIL PAN KEY PART NO. NO, 1 6771489 2 5716915 4 1452754 5 5664503 6 5664511 8 6384341 9 6384333 10 5580287 11 5580295 12 1427244 13 1427251 14 5580303 15 0803619 16 0748111 17 2413862 18 2456697 19 5581046 20 1377704 21 0345900 22 0115527 23 1417369 DESCRIPTION Pan Assembly, Oil Gauge Assembly, Oil Level Packing, Oil Filler cap Extension, Oil Filler Washer, Extension Rock Shaft Comp., Governor Holder Governor Assembly Weight, Governor Holder, Governor Weight Pin, Governor Weight Slider, Governor Shaft, Governor Arm Bolt, Flange #6 x 14 (CT200) Bolt, Flange #6 x 25 Washer, Thrusl 6 mm Clip, Governor Holder Oil Seal 28x41.25x6 O-Ring 14.8 x 2.4 (NOK) Washer, Plain 6 mm Pin, Lock 8 mm Dowel Pin #8 x 20 MUFFLER KEY PART NO. NO. •1 5580485 2 5664610 3 5737457 4 5580972 5 0636845 6 5656012 7 5611397 278 1431121 DESCRIPTION Muffler, Complete Protector, Muffler (CBU) Gasket, Muffler Bolt, Flange #6 x 79 (CT200) Bolt. Flange #6 x 12 (CT200) Spark Attester Plate, Arrester Number Screw, Tapping #4 x 6 Just Call: 1-800-4-MY-HOME ® (1-800-469-4663) 24 hours a day, 7 days a week For the repair of major brand appliances In your own home... no matter who made it, no matter who sold it! For your nearest Sears Parts and Service location, to bring in products like vacuums, lawn equipment and electronics. For Sears Pads & Service, to orderthe replacementparts, accessoriesand owner'smanualsthatyou need to do-it-yourself. www.sears.ca To purchase or inquire about a Sears Maintenance Agreement, call: 1-800-361-6665 9 a.m.-11 p.m.Mort.- Fri.,EST, 9 a.m.- 4 p.m.Sat. Pour service en fran(;_d.s: 1-800-LE-FOYER "c (1-800-533-6937) y_Nw.sears.r,,a SEARS HomeCentral" ®/_ Trademarks of Sears, Roebuckand Co. used underlicense by Seam Canada aDMarqueddposde I MCMarque de commerce de Seam, Roebuckand Co. utJlis6een vertu d'une licencede Sears Canada 196079 01.12.05 BY Printed in U.S.A.