Craftsman 315.114073 Operator`s manual

OPERATOR'S
MANUAL
ICRRFTSMRN'I
19.2 VOLT FLUORESCENT
LIGHT
Model No.
315.114073
BATTERIES AND CHARGERS
SOLD SEPARATELY
_1= WARNING:
To reduce the risk of injury,
the user must read and understand the
operator's manual before using this
product,
Customer
Help Line: 1-800-932-3188
Sears, Roebuck
and Co., 3333 Beverly
Rd., Hoffman
Estates,
IL 60179 USA
Visit the Craftsman web page: www.sears.com/craftsman
983000-711
5-05
Save this manual
for future
reference
•
Warranty ..........................................................................................................................................................................
2
•
Introduction .....................................................................................................................................................................
2
•
General Safety Rules ...................................................................................................................................................... 3
•
Specific Safety Rules ...................................................................................................................................................... 4
•
Safety Rules for Charger ................................................................................................................................................. 5
•
Symbols ......................................................................................................................................................................
II
Features .......................................................................................................................................................................... 8
•
Assembly ........................................................................................................................................................................
•
Operation ................................................................................................................................................................
10-12
•
Maintenance ...........................................................................................................................................................
12-14
•
Parts, Ordering, and Service ........................................................................................................................... Back Page
6-7
ONE YEAR FULL WARRANTY ON CRAFTSMAN TOOL
If this Craftsman tool fails to give complete satisfaction within one year from date of purchase,RETURN IT TO THE
NEAREST SEARS STORE IN THE UNITED STATES, and Sears will replace it, free of charge.
If this Craftsman tool is used for commercial or rental purposes, this warranty applies for only 90 days from the date of
purchase.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears, Roebuck and Co., Dept. 817 WA, Hoffman Estates, II. 60179
This worklight has many features for making its use more pleasant and enjoyable. Safety, performance, and
dependability have been given top priority in the design of this product making it easy to maintain and operate.
2
9
_IL
WARNING! READ AND UNDERSTAND ALL
• Avoid dangerous environments.
INSTRUCTIONS. Failure to follow all instructions
listed below, may result in electric shock, fire and/or
serious personal injury.
• Keep light dry, clean, and free from oil and grease.
Always use a clean cloth when cleaning. Never use
brake fluids, gasoline, petroleum-based products or
any strong solvent to clean your worklight.
READ ALL INSTRUCTIONS
• Stay alert. Watch what you are doing and use
common sense. Do not rush.
• Know your worknght. Read operator's manual
carefully. Learn its applications and limitations as well
as the specific potential hazards related to this light.
• Check damaged parts. Before further use of this
worklight, a part that is damaged should be carefully
checked to determine that it will operate properly and
perform its intended function. Do not use worklight if it
does not function properly.
• Use only recommended battery pack with your
worklight. Any attempt to use another battery pack
will cause damage to your worklight and could possibly
explode, cause a fire, or personal injury.
• Don't expose worklight to rain. Water entering a
power tool will increase the risk of electric shock or
malfunction.
• Use battery only with charger listed.
MODEL
BATTERY PACK
CHARGER
315,114073
130279003
Model No.1425301
130279005
(Item No. _911041)
(Item No. _911375) Model No. 315.115730
(Item No. 140301003)
Model No. 315.115720
(Item No. 140301001)
• Stay alert, watch what you are doing and use
common sense when operating a worklight. Do not
use tool while tired or under the influence of drugs,
alcohol, or medication. A moment of inattentionwhile
operating power tools may result in serious personal
injury.
• Do not overreach. Keep proper footing and balance
at all times. Proper footing and balance enable better
control of the tool in unexpected situations. Do not use
on a ladder or unstable support.
• Remove battery pack from worklight before replacing bulb or performing any routine maintenance or
cleaning.
• Do not disassemble your worklight.
WORKLIGHT
• Do not place worklight or battery pack near fire or
heat. They may explode, Also, do not dispose of a
worn out battery pack by incinerating.Do not incinerate the battery, even if it is severelydamaged or completely worn out. The battery may explode in fire.
USE AND CARE
• Check for alignment of moving parts, binding of
moving parts, mounting, and any other conditions
that may affect its operation. A part that is damaged should be properly repaired or replaced by
an authorized service center. Following this rule will
reduce the risk of shock, fire, or serious injury.
• Store worklight out of the reach of children and
other untrained persons. Tools are dangerous in the
hands of untrained users,
• Do not store your worklight in a damp or wet
location. Do not store in locations where the
temperature is less than 50°F or more than 100°F.
Do not store in outside sheds or in vehicles.
• Do not permit children to use worklight unsupervised. It is not a toy. The temperature of the bulb will
become hot after being on for only a short period of
time. This hot temperature can cause burn injury if
touched and can create sufficient heat to melt some
fabrics.
SERVICE
• Tool service must be performed only by qualified
repair personnel. Service or maintenance performed
by unqualified personnel may result in a risk of injury.
• When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance
section of this manual. Use of unauthorized parts or
failure to follow Maintenance Instructions may create a
risk of shock or injury.
• If wrapped or in contact with fabrics, the worklight
lens can produce sufficient heat to melt some
fabrics. To avoid serious personal injury, never allow
the worklight lens to come in contact with anything.
• Keep work area clean. Cluttered areas and benches
invite accidents.
3
•
Do not operate worklight or charger near flammable liquids or in gaseous or explosive atmospheres.
Internal sparks may ignite fumes.
II Your battery tool should be charged in a location
where the temperature is more than 50°F but less
than 100°F.
• Lens and bulb become hot during use:
•
During or immediately after use, don't lay worklight
flat on lens surface or place lens area in contact
with a plastic or fabric covered surface.
•
Handle worklight with care around any flammable
surface.
•
Let worklight cool for several minutes after use
before changing bulb.
•
Do not use or permit use of worklightin bed or
sleeping bags. This worklight lens can melt fabric
and a burn injury could result.
• Under extreme usage or temperature conditions,
battery leakage may occur. If liquid comes in contact
with your skin, wash immediatelywith soap and water,
then neutralize with lemonjuice or vinegar. If liquid gets
in your eyes, flush them with clean water for at least 10
minutes, then seek immediate medical attention.
•
• Never use a battery pack that has been damaged
or received a sharp blow. A damaged battery pack is
subjectto explosion.Properlydispose of a damaged
battery pack immediately. Failure to heed this warning
can result in serious personal injury.
SAFETY RULES FOR BATTERY WORKLIGHTS
•
Battedes vent hydrogen gas and can explode in
the presence of a source of ignition, such as a pilot
light. To reduce the risk of serious personal iniury,
never use any cordless product in the presence of
open flame. An exploded battery can propel debris and
chemicals. If exposed, flush with water immediately.
Use only the charger recommended for use with
your worklight. Do not substitute any other charger.
Use of another charger could cause batteries to explode causing possible serious injury.
• When servicing, use only identical replacement
pa_s.
4
WARNING| READ AND UNDERSTAND ALL
INSTRUCTIONS. Failure to follow all instructions
listed below, may result in electric shock, fire
and/or serious personal injury.
•
• An extension cord should not be used unless
absolutely necessary. Use of improper extension cord
could result in a risk of fire and electric shock. If
extension cord must be used, make sure:
a. That pins on plug of extension cord are the
same number, size and shape as those of
plug on charger.
Before using battery charger, read all instructions
and cautionary markings in this manua[, on battery
charger, battery, and product using battery to prevent
misuse of the products and possible injury or damage.
b. That extension cord is properly wired and in
good electrical condition; and
c. That wire size is large enough for AC ampere
rating of charger as specified below:
CAUTION: To reduce the risk of electric shock
or damage to the charger and battery, charge only
nickel-cadmium rechargeable batteries as specifically designated on your charger. Other types of
batteries may burst, causing personal injury or
damage.
• Do not use charger outdoors or expose to wet or
damp conditions. Water entering charger will increase
the risk of electricshock.
• Use of an attachment not recommended or sold
by the battery charger manufacturer may result in
a risk of fire, electric shock, or injury to persons.
Followingthis rulewill reduce the risk of electricshock,
fire, or serious personal injury.
• Do not abuse cord or charger. Never use the cord to
carry the charger. Do not pull the charger cord rather
than the plug when disconnectingfrom receptacle.
Damage to the cord or charger could occur and create
an electricshock hazard. Replace damaged cords immediately.
• Make sure cord is located so that it will not be
stepped on, tripped over, come in contact with
sharp edges or moving parts or otherwise subjected to damage or stress. Thiswill reduce the risk of
accidentalfalls, which could cause injury, and damage
to the cord, which could result in electricshock.
• Keep cord and charger from heat to prevent
damage to housing or internal parts.
• Do not let gasoline, oils, petroleum-based products,
etc. come in contact with plastic parts. They contain
chemicalsthat can damage, weaken, or destroy plastic.
Cord Length (Feet)
25'
50'
100'
Cord Size (AWG)
16
16
16
NOTE: AWG = American Wire Gauge
• Do not operate charger with a damaged cord or
plug, whichcould cause shorting and electricshock. If
damaged, have the charger replaced by an authorized
serviceman.
• Do not operate charger if it has receiveda sharp blow,
been dropped, or otherwise damaged in anyway.
Take it to an authorized serviceman for electrical check to
determine if the charger is in good working order.
• Do not disassemble charger. Take it to an authorized
serviceman when service or repair is required. Incorrect
reassembly may result in a risk of electric shock or fire.
• Unplug charger from outlet before attempting any
maintenance or cleaning to reduce the risk of
electric shock.
• Disconnect charger from the power supply when
not in use. This will reduce the risk of electricshock
or damage to the charger if metal items should fall into
the opening.It also will help prevent damage to the
charger during a power surge.
•
Risk of electric shock. Do not touch uninsulatedportion
of outputconnector or uninsulatedbattery terminal.
• Save these instructions. Refer to them frequently and
usethem to instruct otherswho may usethis worklight.
If you loan someonethis worklight,loanthem these
instructionsalso to preventmisuse of the productand
possible injury.
Some of the following symbols may be used on this worklight. Please study them and learn their meaning. Proper
interpretation of these symbols wirl allow you to operate the tool better and safer.
SYMBOL
NAME
DESIGNATION/EXPLANATION
V
Volts
Voltage
A
Amperes
Current
Hz
Hertz
Frequency (cycles per second)
W
Watt
Power
min
Minutes
Time
"_
Alternating Current
Type of current
---=
Direct Current
Type or a characteristic of current
no
No Load Speed
Rotational speed, at no load
[]
Class II Construction
Double-insulated construction
Per Minute
Revolutions, strokes, surface speed, orbits etc., per minute
Wet Conditions Alert
Do not expose to rain or use in damp locations.
Read The Operator's Manual
operator's
manual
before
product.
To
reduce the
risk of
injury,using
user this
must
read and understand
.../min
Q
_,
Eye
Protection
Safety Alert
Precautions that involve your safety.
No Hands Symbol
serious
personal
injury.
Failure to
keep your
hands away from the blade will result in
No Hands
_J_
Always and
wearasafety
goggles
safety
glassesthis
withproduct.
side
shields
full face
shield or
when
operating
Symbol
Failure to
keep your
hands away from the blade will result in
serious
personal
iniury.
No Hands Symbol
Failure
keep your
hands away from the blade will result in
serious to
personal
injury.
No Hands Symbol
Failure to
keep your
hands away from the blade wilt result in
serious
personal
injury.
Hot Surface
To reduce
the risk of injury or damage, avoid contact with
any
hot surface.
6
Thefollowing
signalwordsandmeanings
areintended
toexplain
thelevelsofriskassociated
withthis
product.
SYMBOL
SIGNAL
MEANING
,_
DANGER:
Indicates an imminently hazardous situation, which, if not avoided, will
result in death or serious injury.
,_
WARNING:
Indicates a potentially hazardous situation, which, if not avoided, could
result in death or serious injury.
,_
CAUTION:
Indicates a potentially hazardous situation, which, if not avoided, may
result in minor or moderate injury.
CAUTION:
(Without Safety Alert Symbol) Indicates a situation that may result in
property damage.
SERVICE
Servicing requires extreme care and knowledge and
should be performed only by a qualified service technician. For service we suggest you return the product to
your nearest AUTHORIZED SERVICE CENTER for
repair. When servicing, use only identical replacement
parts.
_,
WARNING: To avoid serious personal injury, do not
attempt to use this product until you read thoroughly
and understand completely the operator's manual.
Save this operator's manual and review frequently for
continuing safe operation and instructing others who
may use this product.
WARNING:
O
The operation of any power tool can result in foreign objects being thrown into your eyes, which
can result in severe eye damage. Before beginning power tool operation, always wear safety goggles or safety glasses with side shields, or a full face shield when needed. We recommend Wide
Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields. Always
use eye protection which is marked to comply with ANSI Z87.1.
SAVE THESE INSTRUCTIONS
PRODUCT
SPECIFICATIONS
Battery ................................................................................................................................................................. 19.2 Volt DC
Charger Input .......................................................................................................................................
120 V,60 Hz, AC only
Charge Rate .................................................................................................................................................................. 1 hour
HANGING
/
STORAGE
HOOK
SWITCH
TRIGGER
Fig. 1
KNOW
YOUR WORKLIGHT
HANGING/STORAGE
See Figure 1.
HOOK
The hanging/storage hook is usefulfor storing the light
when not in use and keeping it out of the reach of children.
Before attempting to use this product, familiarize yourself
with all operating features and safety rules.
8
UNPACKING
_,
This product has been shipped completely assembled.
• Carefully remove the worklight and any accessories
from the box. Make sure that all items listed in the
packing list are included.
• Inspect the worklight carefully to make sure no breakage or damage occurred during shipping.
WARNING: If any parts are missing do not operate
this worklight until the missing parts are replaced.
Failure to do so could result in possible serious
personal injury.
• Do'not discard the packing material until you have
carefully inspected and satisfactorily operated the
worklight.
_1, WARNING: Do not attempt to modify this worklight
or create accessories not recommended for use with
this worklight. Any such alteration or modification
is misuse and could result in a hazardous condition
leading to possible serious personal injury.
• If any par_sare damaged or missing, please call
1-800-932-3188 for assistance.
_,
WARNING: Always remove the battery pack from
the worklight when assembling parts or changing
light bulb. Failure to do so could result in possible
serious personal injury.
PACKING LIST
19.2 Volt FluorescentLight
Operator's Manual
9
WARNING:
Do not allow familiarity with worklights
to make you careless, Remember that a careless
fraction of a second is sufficient to inflict serious
• Place the battery pack in the charger aligning raised rib
on the battery pack with the groove in the charger. See
Figure 2.
• Press down on the battery pack to be sure contacts on
the battery pack engage properly with contacts in the
charger.
injury.
,_
WARNING: Do not use any attachments or acces-
• Normally the red LED on charger will come on. This
indicates the charger is in fast charging mode.
sories not recommended by the manufacturer of this
worklight. The use of attachments or accessories not
recommended can result in serious personal injury.
• Red LED should remain on for approximately t hour
then the green LED will come on. Green LED on
indicates battery pack is fully charged and charger is
in maintenance charge mode.
CAUTION: If at any point during the charging
process none of the LEDs are lit, remove the battery pack from the charger to avoid damaging the
product, DO NOT insert another battery. Return the
charger and battery to your nearest service center
for service or replacement.
NOTE: The green LED will remain on until the battery
pack is removed from the charger or charger is
disconnected from the power supply.
• If both yellow and green LEDs come on, this indicates
a deeply discharged or defective battery pack. Allow
the battery pack to remain in the charger for 15 to 30
minutes. When the battery pack reaches normal
voltage range, the red LED should come on. If the red
LED does not come on after 30 minutes, this may
indicate a defective battery pack and should be
replaced.
LED FUNCTIONS OF CHARGER
LED WILL BE ON TO INDICATE
CHARGER
AND BA'rrERY
STATUS
OF
PACK:
• Red LED on = Fast charging mode.
• Green LED on = Fully charged and in maintenance
charge mode.
• After normal usage, a minimum of 1 hour of charging
time is required to fully recharge battery pack.
• Green LED on = When battery pack is inserted into
charger, indicates hot battery pack or that battery pack
is out of normal temperature range.
• The battery pack will become slightly warm to the
touch while charging. This is normal and does not
indicate a problem.
• Yellow and Green LEDs on = Deeply discharged or
defective battery pack.
• Do not place the charger and battery pack in an area
of extreme heat or cold. They will work best at normal
room temperature.
•
No LED on = Defective charger or battery pack.
NOTE: The charger and battery pack should be placed
in a location where the temperature is more than 5O°F
but less than 100°F.
CHARGING THE BATTERY PACK
The battery pack for this worklight has been shipped in a
low charge condition to prevent possible problems. Therefore, you should charge it until the green LED on the front
of the charger comes on.
• When batteries become fully charged, unplug the
charger from power supply and remove the battery
pack.
BATrERYPACK
SHOWNIN CHARGER
NOTE: Batteries will not reach full charge the first time
they are charged. Allow several cycles (operation followed
by recharging) for them to become fully charged.
CHARGING A COOL BATTERY PACK
CHARGER
If battery pack is below normal temperature range, the
green LED on charger will come on. Allow battery pack to
reach normal temperature, then the red LED will come on.
REOLEO
NOTE: If the charger does not charge the battery pack
under normal circumstances, return both the battery pack
and charger to your nearest Sears Repair Center for
electrical check.
GREEN
LED
• Charge the battery pack only with the charger provided.
• Make sure the power supply is normal household
voltage, 120 volts, 60 Hz, AC only,
LED
Fig. 2
• Connect the charger to the power supply.
10
CHARGING
A HOT BATTERY
PACK
When using the worklight continuously, the batteries in the
battery pack will become hot. You should let a hot battery pack cool down for approximately 30 minutes before
attempting to recharge. When the battery pack becomes
discharged and is hot, this will cause the green LED to
come on instead of the red LED. After 30 minutes, reinsert
the battery pack in the charger. If the green LED continues
to remain on, return battery pack to your nearest Sears
Repair Center for checking or replacing.
NOTE: This situation only occurs when continuous use
of the workflght causes the batteries to become hot. It
does not occur under normal circumstances. Refer to
"CHARGING A COOL BATTERY PACK" for normal
LATCHES
recharging of batteries. If the charger does not charge
your battery pack under normal circumstances, return
both the battery pack and charger to your nearest Sears
Repair Center for electrical check.
TO INSTALL/REMOVE
BATTERY
PACK
See Figure 3.
TO INSTALL:
• Place the battery pack in your worklight, aligning raised
rib on battery pack with groove in worklight's battery
port.
BATrERYPACK
• Make sure the latches on each side of the battery pack
snap into place and battery pack is secured to worklight before beginning operation.
TO REMOVE:
•
Locate latches on side of battery pack and depress
both sides to release battery pack from your
worklight.
•
Remove battery pack from your worklight.
CAUTION: When placing battery pack in the tool,
be sure raised rib on battery pack aligns with the
bottom of the drill and latches into place properly.
Improper installation of the battery pack can cause
damage to internal components.
11
Fig. 3
SWITCH TRIGGER
HANGING/STORAGE
See Figure5.
See Figure4.
To turn the Jighton and off, depress the switch trigger.
HOOK
On top of the housing is a hook which you can use to
hang the light, This is good for storing the light when not
in use and keeping the light out of the reach of children.
To use, simply lift up on the hook.
HANGING/
STORAGE
HOOK
SWITCH
TO
RAISE
TO
LOWER,
Fig. 4
Fig. 5
,_L
WARNING: When servicing, use only identical
,_
Craftsman replacement parts. Use of any other part
may create a hazard or cause product damage.
_L
_L
WARNING:
Do not at any time let brake fluids,
gasoline, petroleum-based products,penetrating
oils, etc. come in contact with plastic parts. Chemicals can damage, weaken or destroy plastic which
may result in serious personal injury.
WARNING: Always wear safety goggles or safety
glasses with side shields when using compressed
air to clean worklights. If the operation is dusty, also
wear a dust mask.
Only the parts shown in the parts list are intended to
be repaired or replaced by the customer. All other parts
should be replaced at a Sears Service Center.
WARNING: To avoid serious personalinjury, always
remove the battery pack from the worklight when
cleaning or performing any maintenance.
GENERAL MAINTENANCE
Avoid using solvents when cleaning plastic parts. Most
plastics are susceptible to damage from various types of
commercial solvents and may be damaged by their use.
Use clean cloths to remove dirt, dust, oil, grease, etc.
12
side-to-side motion while easing the tube forward and
up until the tube is free from the spring. Do not pull
the fluorescent tube straight out from its center, as this
increases the chance of breakage. Remove the rubber
cushion from the old fluorescent tube and place it on
top of the new tube, rounded edge facing outward.
WARNING: Lens and bulb become hot during
use. Let worklight cool for several minutes after use
before changing bulb to prevent possibility of a burn
injury.
FLUORESCENT
TUBE REPLACEMENT
Insert the new fluorescent tube into the spring by
aligning the prongs on the tube with the holes in the
tube socket area. Gently push down on the base of the
new tube until fully engaged. Do not force the tube into
place.
See Figure6.
When purchasingreplacementfluorescent tube, request
replacement part number 7819602.
TO REPLACE FLUORESCENT TUBE:
• Remove the battery pack from the worklight.
• Remove the screw to release the lens cover. Remove
the lens cover by pulling the cover forward and liftingit
from the housing.
• Replace the lens cover by sliding the lower edge
into the housing. Align the screw holes at top. With
a screwdriver, tighten the screw. Do not use a drill to
tighten the screw, as the drill's torque may be strong
enough to damage the lens cover.
• To remove the old fluorescent tube from the spring,
gently grasp the lower edge of the rubber cushion
and the sides of the bulb. Carefully work the tube in a
PULLLENSCOVER
FORWARD
TO
REMOVE
• Replace the battery pack.
RUBBER
CUSHION
SCREW
\
LENSCOVER
FLUORESCENT
TUBE
(PARTNO, 7819602)
BULBSOCKET
AREA
13
Fig. 6
BATTERIES
BATTERY
The battery pack for this worklight is equipped with
nickel-cadmium rechargeable batteries. Length of service
from each charging will depend on the type of work you
are doing.
PREPARATION
AND
FOR RECYCLING
To preserve natural resources, please
recycle or dispose of batteries
properly.
The batteries in this worklight have been designed to provide maximum trouble-free life. However, like all batteries,
they will eventually wear out. Do net disassemble battery
pack and attempt to replace the batteries. Handling of
these batteries, especially when wearing rings and jewelry,
could result in a serious burn.
This product contains nickel-cadmium
batteries. Local, state or federal
laws may prohibit disposal of nickelcadmium batteries in ordinary trash.
Consult your local waste authority for information
regarding available recycling and/or disposal options.
To obtain the longest possible battery life, we suggest the
following:
•
PACK REMOVAL
,_,
WARNING: Upon removal, cover the battery pack's
terminals with heavy-duty adhesive tape. Do not
attempt to destroy or disassemble battery pack or
remove any of its components. Nickel-cadmium
batteries must be recycled or disposed of properly.
Also, never touch both terminals with metal objects
and/or body parts as short circuit may result. Keep
away from children. Failureto comply with these
warnings could result in fire and/or serious injury.
Remove the battery pack from the charger once it is
fully charged and ready for use.
For battery storage longer than 30 days:
• Store the battery pack where the temperature is below
80°F.
• Store battery packs in a "discharged" condition.
14
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only)
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_c
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