Craftsman 320.27680 Operator`s manual

Operator's
Manual
I CRAFTSMAN°I
_ PROFESSI
ONAL_
14.0 Amp, Variable Speed
2-1/2 Peak HP Router Combo
With Fixed Base and Plunge Base
Model No. 320.27680
c us
• WARRANTY
• SAFETY
• UNPACKING
• DESCRIPTION
WARNING:
To reduce the risk of
injury, the user must read and
understand the Operator's manual
before using this product.
Sears Brands Management
www.craftsman.com
Corporation,
Hoffman
• OPERATION
• MAINTENANCE
• TROUBLESHOOTING
• ESPANOL
Estates,
IL 60179
U.S.A.
Warranty
page 2
Safety Symbols
page 3
Safety Instructions
page 5-9
Unpacking
page 10-11
Description
page 12-14
Operation
page 15-36
Maintenance
page 37
Troubleshooting
page 39
Exploded
page 42-48
View and Part List
Sears Repair Parts Phone Number
CRAFTSMAN
Back Cover
PROFESSIONAL ONE YEAR LIMITED WARRANTY
FOR ONE YEAR from the date of purchase, this product is warranted
against any defects in material or workmanship. With proof of
purchase, defective product will be replaced free of charge.
For warranty coverage details to obtain free replacement,
web site: www.craftsman.com
visit the
This warranty gives you specific legal rights, and you may also have
other rights which vary from state to state.
Sears Brands Management
Corporation,
Hoffman Estates, IL 60179
A
WARNING: Some dust created by using power tools contains chemicals
known to the state of California to cause cancer and birth defects or other reproductive
harm.
SAVE THESE
INSTRUCTIONS!
READ ALL INSTRUCTIONS!
This router has many features for making its use more pleasant and enjoyable.
Safety, performance,
and dependability
have been given top priority in the
design of this product making it easy to maintain and operate.
27683
ManuaLRevised_11-0120
Page 2
The purpose
of safety symbols
is to attract your attention
to possible
dangers.
The safety symbols and the explanations with them deserve your careful
attention and understanding.
The symbol warnings do not, by themselves,
eliminate any danger. The instructions and warnings they give are no substitutes
for proper accident prevention measures.
_h, WARNING:
Be sure to read and understand all safety instructions in this
manual, including all safety alert symbols such as "DANGER," "WARNING,"
and
"CAUTION"
before using this router. Failure to follow all instructions listed in this
manual may result in electric shock, fire and/or serious personal injury.
SYMBOL
SIGNAL MEANING
_1, SAFETY
ALERT SYMBOL:
May be used in conjunction
_I,
DANGER:
Indicates
in death or serious
_1, WARNING:
a hazardous
WARNING,
OR CAUTION.
or pictographs
situation,
Indicates a hazardous
Indicates
which,
if not avoided,
will result
Prevention
situation,
which, if not avoided,
could
injury.
an hazardous
result in minor or moderate
Damage
DANGER,
injury.
result in death or serious
CAUTION:
Indicates
with other symbols
situation,
which,
if not avoided,
may
injury.
and Information
Messages
These inform the user of important information and/or instructions that could
lead to equipment or other property damage if they are not followed. Each
message is preceded by the word "NOTICE," as in the example below:
NOTICE: Equipment
not followed.
WARNING:
and/or
property
damage
To ensure safety and reliability,
may result if these instructions
all repairs should
are
be performed
at a Sears Parts & Repair Service Center.
_,
WARNING:
The operation
of any power tools can
result in foreign objects being thrown into your eyes,
which can result in severe eye damage. Before beginning
power tool operation, always wear safety goggles or safety
glasses with side shield and a full face shield when needed.
We recommend a Wide Vision Safety Mask for use over
eyeglasses or standard safety glasses with side shields.
Always use eye protection which is marked to comply with
ANSI Z87.1
27683
ManuaLRevised_11-0120
Page 3
SAVE THESE INSTRUCTIONS
Some of these following symbols may be used on this tool. Please study them
and learn their meaning. Proper interpretation
of these symbols will allow you to
operate the tool better and more safely.
SYMBOL
NAME
DESIGNATION/EXPLANATION
V
Volts
Voltage
A
Amperes
Current
Hz
Hertz
Frequency
W
Watt
Power
rain
Minutes
Alternating
---==
Direct
no
]
.../rain
Current
Current
Rotational
Per Minute
Read The Operator's
Safety
speed,
Double-insulated
of current
at no load
construction
Revolutions,
strokes, surface
orbits, etc., per minute
Alert
Manual
Eye Protection
O
Type of current
Type or a characteristic
II Construction
Wet Conditions
per second)
Time
No Load Speed
Class
(cycles
locations.
Do not expose
speed,
to rain or use in damp
read and understand
operator's
manual
To reduce the risk of injury, user must
before using this product.
glasses with side shields and a full face
Always when
wear operating
safety goggles
or safety
shield
this product.
Precautions
No Hands
Symbol
Failure will
blade
to result
keep your
in serious
hands personal
away frominjury.
the
No Hands
Symbol
blade
in serious
Failure will
to result
keep your
hands personal
away frominjury.
the
No Hands
Symbol
blade
in serious
Failure will
to result
keep your
hands personal
away frominjury.
the
No Hands
Symbol
blade
in serious
Failure will
to result
keep your
hands personal
away frominjury.
the
Hot Surface
27683 ManuaLRevised_11-0120
that involve
your safety,
Alert
To reduce
avoid
contact
the with
risk of
anyinjury
hot surface.
or damage,
Page 4
GENERAL
POWER TOOL SAFETY WARNINGS
_, WARNING:
Read all safety warnings and instructions.
Failure to follow the
warnings and instructions may result in electric shock, fire and/or serious injury.
•
Know your power tool. Read the operator's
manual carefully. Learn the
applications, as well as the specific potential hazards related to this tool.
Following this rule will reduce the risk of electric shock, fire or serious injury.
•
Save these instructions.
Refer to them frequently and use them to instruct
others who may use this tool. If someone borrows this tool, make sure they
have these instructions also.
The term "power tool" in the warnings refers to your mains-operated
power tool or battery-operated
(cordless) power tool.
WORK
(corded)
AREA SAFETY
•
Keep the work area clean and well lit. Cluttered or dark areas invite accidents.
•
Do not operate power tools in explosive atmospheres,
such as in the
presence of flammable
liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
•
Keep children and bystanders
away while operating
Distractions can cause you to lose control.
ELECTRICAL
a power
tool.
SAFETY
•
Power tool plugs must match the outlet. Never modify the plug in any
way. Do not use any adapter plugs with earthed (grounded) power tools.
Unmodified plugs and matching outlets will reduce risk of electric shock
•
Avoid body contact with earthed or grounded surfaces such as pipes,
radiators, ranges and refrigerators.
There is an increased risk of electric
shock if your body is earthed or grounded.
•
Do not expose power tools to rain or wet conditions.
power tool will increase the risk of electric shock.
•
Do not abuse the cord. Never use the cord for carrying, pulling or unplugging
the power tool. Keep the cord away from heat, oil, sharp edges or moving
parts. Damaged or entangled cords increase the risk of electric shock.
•
Inspect the tool cords periodically
and, if damaged,
have them repaired
at your nearest Sears Service Center. Be aware of the cord location.
•
When operating
a power tool outdoors,
use an extension
cord suitable
for outdoor use. Use of a cord suitable for outdoor use reduces the risk of
electric shock.
Water entering
a
If operating a power tool in a damp location is unavoidable, use a
ground fault circuit interrupter (GFCI) protected supply. Use of a GFCI
reduces the risk of electric shock.
27683
ManuaLRevised_11-0120
Page 5
PERSONAL SAFETY
•
Stay alert, watch what you are doing and use common sense when
operating a power tool. Do not use the tool while tired or under the
influence of drugs, alcohol, or medication. A moment of inattention while
operating power tools may result in serious personal injury.
•
Know your power tool. Read the operator's
manual carefully. Learn the
applications, as well as the specific potential hazards related to this tool.
Following this rule will reduce the risk of electric shock, fire or serious injury.
•
Always wear safety glasses or eye shields when using this router. Everyday
eyeglasses have only impact-resistant lenses; they are not safety glasses.
•
Protect
•
Protect your hearing. Wear appropriate personal hearing protection during
use. Under some conditions noise from this product may contribute to
hearing loss.
•
All visitors and bystanders
must wear the same safety equipment
operator of the router must wear.
•
Use personal protective equipment. Always wear eye protection. Protective
equipment such as dust mask, non-skid safety shoes, hard hat, or hearing
protection used for appropriate conditions will reduce personal injuries.
•
Prevent unintentional starting. Ensure that the switch is in the OFFposition before connecting to a power source and/or battery, picking up
or carrying the tool. Carrying power tools with your finger on the switch or
energizing power tools that have the switch on invites accidents.
•
Remove any adjusting key or wrench before turning the power tool on.
A wrench or a key left attached to a rotating part of the power tool may result
in personal injury.
•
Do not overreach. Keep proper footing and balance at all times. This
enables better control of the power tool in unexpected situations.
•
Dress properly. Do not wear loose clothing or jewelry. Keep your hair,
clothing and gloves away from moving parts. Loose clothes, jewelry or
long hair can be caught in moving parts.
•
If devices are provided for the connection of dust extraction and
collection facilities, ensure that these are connected and properly used.
Use of these devices can reduce dust-related
hazards.
your lungs. Wear a face mask or dust mask if the operation
is dusty.
that the
POWER TOOL USE AND CARE
•
Do not force the power tool. Use the correct power tool for your
application. The correct power tool will do the job better and more safely at
the rate for which it was designed.
•
Do not use the power tool if the switch does not turn it on and off. Any
power tool that cannot be controlled with the switch is dangerous and must
be repaired.
27683
ManuaLRevised_11-0120
Page 6
Always check the tool for damaged parts before use. Before further
use of the tool, a guard or other part that is damaged should be carefully
checked to determine if it will operate properly and perform its intended
function. Check for misalignment or binding of moving parts, breakage of
parts, and any other condition that may affect the tool's operation. A guard
or other part that is damaged should be properly repaired or replaced at a
Sears Service Center.
•
Disconnect the plug from the power source and/or the battery from the
power tool before making any adjustments, changing accessories, or
storing power tools. Such preventive safety measures reduce the risk of
starting the power tool accidentally.
•
Store idle power tools out of the reach of children and do not allow
persons unfamiliar with the power tool or these instructions to operate
the power tool. Power tools are dangerous in the hands of untrained users.
•
Maintain power
power tools.
•
Keep cutting
sharp cutting
•
Use the power tool, accessories,
tool bits, etc., in accordance
with
these instructions,
taking into account the working
conditions
and the
work to be performed.
Use of the power tool for operations different from
those intended could result in a hazardous situation.
A_, WARNING:
be followed
tools.
Many accidents
by poorly maintained
tools sharp and clean. Properly maintained cutting tools with
edges are less likely to bind and are easier to control.
When using power tools, basic safety precautions
to reduce the risk of fire, electric
WARNING:
are caused
The operation
shock, and personal
should always
injury.
of any tool can result in foreign objects
being
propelled into your eyes, resulting in severe eye damage. When operating power
tool, always wear safety goggles or safety glasses with side shields and a full
face shield when needed.
A_, WARNING:
If any parts are missing, do not operate the tool until the missing
parts have been replaced. Doing so could result in serious personal injury.
SERVICE SAFETY
•
Have your power tool serviced by a qualified repair person using only
identical replacement parts. This will ensure that the safety of the power
tool is maintained.
•
If any part of this router is missing or should break, bend, or fail in any
way; or should any electrical component fail to perform properly: shut off
the power switch and remove the plug from the power source and have the
missing, damaged, or failed parts replaced before resuming operation.
•
Tool service should be performed only at a Sears Parts & Repair Service
Center. Service or maintenance performed by unqualified personnel could
result in a risk of injury.
27683
ManuaLRevised_11-0120
Page 7
Use only identical replacement
parts when servicing
instructions in the maintenance section of this manual.
parts or failure to follow maintenance
electric shock or injury.
SPECiFiC
SAFETY
instructions
a tool. Follow the
Use of unauthorized
may create a risk of
RULES FOR ROUTER
•
Hold power tools by insulated gripping surfaces when performing an
operation where the cutting tool may contact hidden wiring or its own cord.
Contact with a "live" wire will make exposed metal parts of the tool" live" and
shock the operator.
•
Use clamps or another practical
way to support and secure the
workpiece
to a stable platform.
Holding the work by hand or against
body leaves it unstable and may lead to loss of control.
your
•
Maintain
•
Never attempt to use the router motor without first installing
it in an
approved base. Failure to heed this warning could result in personal injury
and damage to the motor.
•
Make sure that the motor housing does not move up or down when
clamped in the fixed base. If the motor is not securely clamped into the
base, adjustments
will not be accurate.
•
Do not hand-hold
the router in an upside down or horizontal
position.
The motor can separate from the base if it is not properly attached according
to the instructions.
•
Tighten the collet/nut securely to prevent the cutter bit from slipping.
If the collets/nut is not securely tightened, the cutter bit may detach during
use, causing serious personal injury.
•
Never tighten collets/nuts
•
Never hold the piece being cut in your hands or across your legs. It is
important to support and clamp the workpiece properly in order to minimize
body exposure, bit binding, and loss of control.
•
Always
•
Stay alert and clear the router cutter bit path of any obstructions before
starting the motor. Keep cutting area clear of all foreign objects while the
motor is running.
•
Inspect and remove
•
Check to see that the cord will not "hang
•
Make sure that the cutter bit is not in contact with the workpiece before
the switch is turned on. The bit must always be running at the full
selected speed before contacting the workpiece.
•
Keep hands clear of the cutter bit when the motor is running to prevent
personal injury.
27683
a firm grip on the router with both hands to resist starting torque.
without
a cutter bit installed
in the collets/nut.
keep the chip shield clean and in place.
ManuaLRevised_11-0120
all nails from
lumber before
routing.
up" during the routing operation.
Page 8
•
Provide clearance
through-cutting.
•
Keep cutting pressure
•
Use only sharp cutter bits that are not chipped
will cause stalling and burn the workpiece.
•
Never use this router
diameter.
•
Always use cutter bits that are designed for this router. Never use cutter
bits which are larger in diameter than the opening in the router subbase. Cutter bits that have cutter diameters larger than the opening could
cause possible loss of control or create other hazardous condition that could
cause serious personal injury.
•
The sub-base
on this router have openings of 1-1/4 inches. To use cutter
bits with a larger diameter, install and use a sub-base with a larger diameter
opening (sold separately at Sears stores or other Craftsman outlets).
•
Do not use large router cutter bits for freehand
routing. Use of large
cutter bits when freehand routing could cause loss of control or create
hazardous conditions that could result in serious personal injury. If using a
router table, large bits should be used for edging only.
•
Be sure that the cutter bit is centered in a template
guide (sold
separately) prior to template guide applications to avoid personal injury or
damage to finished work.
•
Do not remove more than 1/8 inch in a single pass. Excessive depth of
cut can result in loss of control that could result in personal injury.
•
After completing
before removing
•
Let the motor come to a complete stop before
Cutter bits coast after power is turned off.
•
Only use router tables with on-board switch-controlled
receptacles.
Failure to use router tables with all the appropriate safety features could
result in serious personal injury.
•
Disconnect
or changing
•
If you are changing a bit immediately
after use, be careful not to touch
the collet/nut or cutter bit with your hands or fingers. The heat buildup
from cutting could cause severe burns. Always use the wrench provided.
•
Avoid "climb cutting." See "Direction
of Feed" in the "OPERATION"
section in this manual. "Climb cutting" increases the chance for loss of
control resulting in possible serious injury.
27683
under the workpiece
constant.
for the router cutter bit when
Do not overload
motor with a cutter
the motor.
or cracked.
bit larger
than 3-1/2
inches
a cut, turn motor OFF and let it come to complete
router from workpiece.
putting
the tool from the power source before making
cutter bits.
Manual_Revised_11-0120
Blunt cutter bits
the router
in
stop
down.
any adjustments
Page 9
_h, WARNING:
Your router should never be connected
to the power source
when you are assembling parts, making adjustments, installing or removing bits,
cleaning, or when it is not in use. Disconnecting
the router will prevent accidental
starting, which could cause serious personal injury.
When unpacking the box, do not discard
contents are accounted for:
any packing
1.
Carefully
2.
Open the carton to locate the following:
materials
until all of the
lift the router out of carton and place it on a stable, flat surface.
•
Detachable
•
Fixed Base,plunge
power cord
•
2 Vacuum
•
1/4 in. collet/nut
•
2 screws
•
Collet/Nut
•
2 Chip shields: one each for the plunge and fixed bases
•
Edge guide
•
Depth-adjustment
•
Carry case
•
Manual
base and Router motor
ports: one each for plunge base
(the 1/2 in. collet/nut
for attaching
is already installed
on the router)
the vacuum ports to plunge and fixed base
wrench
wrench
3.
Inspect the items carefully to make sure that no breakage or damage has
occurred during shipping. If any of the items mentioned is missing, (refer to
"Carton Contents" illustration), return the router to your nearest Sears store
to have the router replaced.
_,
WARNING:
If any part is broken or missing, do not attempt
to assemble
the
router, plug in the power cord, or operate the router until the broken or missing
part is replaced. Failure to do so could result in possible serious injury.
CARTON
CONTENTS
Detachable
power cord
Fixed Base and Router motor with 1/2-in.
Collet/Nut installed
27683
Manual_Revised_11-0120
Page 10
Plunge Base
Vacuum
Port for Plunge Base
Vacuum
Port for Fixed Base
2 Chip Shields
2 Thumb Screws (for attaching port to
plunge base)
©
1/4-in. Collet/Nut
Edge Guide
Depth-Adjustment
Collet/Nut
27683
ManuaLRevised_11-0120
Wrench
Wrench
Page 11
I,]_]_II]_III[,]_]
KNOW YOUR ROUTER
NOTICE:
operating
(Fig. 1)
Before attempting to use your router, familiarize
features and safety requirements.
yourself with all of the
Your router has a precision-built
electric motor and it should only be connected
to a 120-volt, 60-Hz AC only power supply (normal household current). Do not
operate on direct current (DC). This large voltage drop will cause a loss of power
and the motor will overheat. If the router does not operate when plugged into a
correct 120-volt, 60-Hz AC only outlet, check the power supply. This router has
an 10-ft., 2-wire power cord (no adapter needed).
Fig. 1 Router Motor Top
Cap
Variable Speed
Dial
Micro Adjustment Dial
Live Tool Indicator Light
. Power Outlet
Switch
Edge Guide
Locking Knob
p
i
;lear Plastic
Chip Shield
Spindle Lock
Collet/Nut
Vacuum Port
Edge Guide
Mounting Slot
Depth-Rod
ust Knob
Motor Clamp
Handle with
Soft-Grip
\
Depth-Rod
Indicator
Plastic
PlungeDepth
Locking
Lever
Quick release
lever
\
Chip
Shield
Depth-Rod
Locking
knob
Edge Guide
Mounting
Slot
Quick release
Lever
Sub-Base
Vacuum Port
Depth-Stop
Turret
27683
ManuaLRevised_11-0120
Page 12
_,
WARNING:
Do not allow familiarity
A fraction of a second of carelessness
with the router to cause a lack of alertness.
is enough to cause severer injury
PRODUCT SPECIFICATIONS
Rating
14.0 Amps
No Load Speed
10000-25000 RPM
Peak HP
2-1/2
Input
120V, 60Hz AC
Collets/Nuts
and Cutter bit Shank
1/4 in. and 1/2 in.
Diameters
Fixed Base Diameter
6 inches
Plunge Base Diameter
6-11/16 inches
Sub Base Opening (Diameter for cutter bit
use)
1-1/4 inches
Sub Base Thickness
1/4 inch (6mm)
Fixed Base Depth of Cut
1-3/4 inches (45mm)
Plunge Base Depth of Cut
2-1/8 inches (55mm)
_1_ WARNING:
The safe use of this product
requires
an understanding
of the
information on the tool and in this operator's manual, as well as knowledge of
the project you are attempting. Before use of this product, familiarize yourself
with all operating features and safety rules.
The Router Combo has the following features:
1.
14.0 Amp, 2 1/2 Peak HP, Variable
RPM (no-load speed).
2.
Variable
3.
Electronic Feedback Circuitry provides soft starts for longer motor life and
maintains constant speed under load to help produce a high-quality finish in
all materials.
4.
Quick-clamp
System allows motor to be changed
base and back without the use of tools.
5.
Fixed Base features
set-ups.
6.
Plunge Base features Fine and Micro Depth Rod Adjustments
Stops for precise set-ups and repetitive cutting.
7.
Smooth
accurate
27683
Speed
Motor
runs at 10,000 to 25,000
Speed Dial for matching the speed to the material and cutter bit size.
Coarse
Plunge Action
cutting.
Manual_Revised_11-0120
and Micro-Depth
from the fixed to plunge
Adjustments
lowers the bit into the workpiece
for accurate
with Turret
at 90 ° for more
Page 13
8.
Protective Plunge Post Bellows
and moisture.
9.
Spindle Lock for easy 1-wrench bit changes. Includes 1/4 and 1/2 inch
Self-Releasing
Collets/Nuts
for use with a wide variety of 1/4 in. and 1/2 in.
router bits, sold separately.
10. 100% Ball Bearings
protect
for smooth,
guideposts
efficient
operation
11. Both bases feature Ergonomically
Designed
comfort, maximum control with less vibration.
from woodchips,
dust,
and long life.
Handles
with soft grip for
12. Both bases feature Large Base Openings and Large Chip Shields,
which,combined
with 3 LED Worklights
on the motor housing enhance
visibility of bit and workpiece.
the
13. Durable Non-marring
Sub-bases
glide smoothly over the workpiece. Subbases have cutter bit openings of 1 1/4-inches. Do Not Use a bit with a
cutter diameter larger than 1-1/4 inch with the included sub-bases, as it will
not pass through the sub-base opening!
14. Motor Housing constructed
and exact fit into bases.
of Precision
Milled
Cast Aluminum
for strength
15. High-impact Resistant Motor Housing Top Cap and Handles on bases
help protect tool from damage.
16. Heavy-duty
Edge Guide for most routing applications, such as decorative
edging, grooving, dadoing, slotting and straight edge planing/trimming.
17. Conveniently
located On/Off
visibility and easy access.
18. Vacuum
Toggle
Switch,
side mounted
Ports allow both bases to attach to a 1/4-inch
attachment,
vac hose
sold separately.
19. "LIVE TOOL Indicator"
source. Light is located
20. Replaceable
for added
Carbon
Light is green when router is plugged into a power
on motor housing top cap next to power cord inlet.
Brushes
(sold separately)
for dependable
service.
21. Includes carry bag for easy carrying and storage.
27683 ManuaLRevised_11-0120
Page 14
NOTICE: This tool is shipped completely assembled. To change the router
motor from one base to another, install or remove cutter bits or add accessories
such as vacuum ports for hook-up to vacs or install the heavy-duty edge guide,
see the following instructions.
DETACHABLE POWER CORD (Figs. 2, 2a)
The router has a detachable
easy carrying and storage.
power cord for
Fig. 2
NOTICE: Always attach the detachable power
cord to the router before connecting the power
cord to the power source. Before turning the
router on, connect the long power cord to the
power outlet located on the router motor top
cap (see indicator label on the router).
SELECTING
THE CUTTER
BIT
This router comes with 1/4 inch-, and 1/2
inch-, collets/nuts that accept cutter bits with
1/4 inch and 1/2 inch shanks, respectively.
_lk WARNING:
Fig. 2a
Do not use a router cutter bit
that has a cutter bit diameter larger than 1-1/4
inches with the sub-bases that are supplied with
this router. A larger cutter bit will not fit through
the sub-base opening, will cause damage to
the sub-base and the motor and could cause
serious personal injury to the operator.
NOTICE: The sub-bases
included with this
router have openings of 1-1/4 inches. To use
cutter bits with larger diameters, use sub-bases
with larger openings, sold separately at Sears stores or other Craftsman
_,
WARNING:
outlets.
Always turn the motor off and unplug the router before making
any adjustments or installing accessories. Failure to unplug the router could result in
accidental starting, which can cause serious personal injury.
INSTALLING
AND REMOVING
Installing the Cutter
THE CUTTER
BIT
Bit for Fixed Base
1.
Turn the motor off and unplug the router from the power source.
2.
Remove the motor housing from fixed base.
NOTICE: See the instructions
base in this manual.
3.
27683
for removing
the motor housing from the fixed
Set the motor upside down on its top cap, with the collet/nut
ManuaLRevised_11-0120
pointing
up.
Page 15
4.
5.
Press the spindle-lock
button to engage
and lock the spindle shaft and collet/nut
(Fig. 3)
Spindle
Lock
Place the wrench on the collet/nut and
turn it counterclockwise
to loosen the
collet/nut slightly
bit shank.
6.
Collet
Nut
so it can accept
cutter
Insert the cutter bit shank into the collet/
nut assembly as far as it will go, then
back the shank out until the cutters are
approximately
1/8 to 1/4 inch away from
the face of the collet/nut (Fig. 4, 4a).
NOTICE: To insure proper gripping of the
cutter bit shank and minimize run-out, the
shank of the cutter bit must be inserted into
the collet/nut at least 5/8 inch.
7.
/_<'w_
"_X_j
"J _
\
Cutters
Bit Shank
Spindle
With the cutter bit inserted and the spindle
lock button pressed in to engage the
shaft, place the wrench on the collet/nut
and turn it clockwise until the collet/nut is
firmly tightened
_,
Fig. 4
WARNING:
on the cutter bit.
Tighten the collet/nut
securely to prevent the cutter bit from
slipping. If the collet/nut is not securely
tightened, the cutter bit may detach during
use, causing serious personal injury.
Fig. 4a
. Cutters
_/
Collet /
NOTICE: To prevent damage to the tool, do not
tighten the collet/nut without a cutter bit installed.
Removing
1.
the Cutter
Bit from
Fixed Base
Turn the motor off and unplug the router
from the power source.
NOTICE:
See the instructions
for removing the motor housing from the fixed base.
2.
Remove the motor from the fixed base.
3.
Set the motor upside down on its top cap, with the collet/nut
4.
Press the spindle-lock
collet/nut (Fig. 3).
5.
Place the wrench on the collet/nut
the collet/nut slightly.
6.
Remove the cutter bit shank.
Installing the Cutter
pointing
and turn it counter-clockwise
Turn the motor off and unplug the router from the power source.
2.
Remove the motor housing from the plunge base.
ManuaLRevised_11-O120
to loosen
Bit for Plunge Base
1.
27683
up.
button to engage and lock the spindle shaft and the
Page 16
NOTICE:
See the instructions for removing the motor housing from the plunge base.
3.
Place the router
pointing up.
motor upside down on its top cap with the collet/nut
4.
Press the spindle-lock
collet/nut (Fig. 3).
5.
Place the wrench on the collet/nut, and turn it counterclockwise
collet/nut slightly to accept the cutter bit shank.
6.
Insert the cutter bit shank into the collet/nut assembly as far as it will go,
then back the shank out until the cutters are approximately
1/8 to 1/4 inch
away from the face of the collet/nut (Fig. 4).
button to engage and lock the spindle shaft and
to loosen
NOTICE: To ensure proper gripping of cutter bit shank and minimize run-out,
hank of the cutter bit must be inserted into the collet/nut at least 5/8 inch.
the
7. With the cutter bit inserted and the spindle-lock button pressed in to engage
the shaft, place the wrench on the collet/nut and turn it clockwise until the
router cutter bit and the collet/nut are firmly tightened.
_, WARNING: Tighten the collet/nut securely to prevent the cutter bit from
slipping. If the collet/nut is not securely tightened, the cutter bit may detach
during use, causing serious personal injury.
NOTICE: To prevent damage to the tool, do not tighten the collet/nut without a
cutter bit installed.
Removing
the Cutter Bit from
Plunge Base
1.
Turn the router motor off and unplug the router from the power source.
2.
Remove the router motor from the base.
3.
Place the router
pointing up.
4.
Press the spindle-lock
collet/nut (Fig. 3).
5.
Place the wrench
loosen collet/nut.
6.
Remove the cutter bit shank.
motor upside down on its top cap, with the collet/nut
button to engage and lock the spindle shaft and the
on the collet/nut
and turn it counterclockwise
to slightly
NOTICE: The collet/nut is self-releasing;
it is not necessary to strike the collet/
nut to free the router cutting bit. If the cutter bit seems stuck after use, loosen
the collet/nut a litter more until it releases.
COLLET/NUT CARE
Before each use, inspect the collet/nut
gripping the cutter bit properly.
to make sure that it is clean and that it _s
With the router cutter bit removed, turn the collet/nut
spindle-lock
engaged) until it is free from the motor's
counter-clockwise
spindle shaft.
Blow the collet out with compressed
air, and clean the tapered
collet/nut with a tissue or a fine brush.
27683
Manual_Revised_11-0120
(with the
inside of the
Page 17
_1, WARNING: Always wear safety goggles or safety glasses with side shields
during power tool operations, or when blowing dust. If operation is dusty, also
wear a dust mask.
Always make sure that the cutter bit shank, collet/nut and motor spindle are
clean and free of woodchips, dust, residue, grease and rust before installing a
cutter bit or collet/nut.
Apply a small amount
of machine oil to the spindle shaft if it looks dry.
Replace a worn or damaged
collet/nut
immediately.
NOTICE: The collet/nut is self-releasing;
it is not necessary to strike the collet/
nut to free the router cutter bit. If the cutter bit seems to be stuck after use,
loosen the collet/nut a little more until it release.
CUTTER
BITS
Keep cutter bits clean and sharp for faster, more accurate cutting results.
Remove all accumulated
pitch and gum from cutter bits after each use.
When sharpening cutter bits, sharpen
more accurate cutting results.
only the inside of the cutting
edge for fast,
Never grind the outside diameter. Be sure, when sharpening the end of a cutter
bit, to grind the clearance angle is the same as originally ground.
INSTALLING
THE ROUTER
MOTOR
IN THE BASES
_, WARNING:
Never use the router motor without installing it into either an
approved fixed or plunge base. Failure to do so could result in serious personal
injury and damage to motor.
_, WARNING: Always turn the motor off and unplug the router from the power
source before making any adjustments or installing accessories. Failure to turn
the motor off and unplug the router could result in accidental starting which can
cause serious personal injury.
To Install
the Motor
in Fixed Base (Fig. 5}
1.
2.
Turn the motor off and unplug the router from the power source.
Place the fixed base on a flat surface.
3.
With the back of the fixed base
facing you, open the router motor
clamp (A).
4.
Press in the coarse adjustment knob
(B) while you align the motor slot (C)
with the pin (D) in the fixed base.
5.
When the motor slot is aligned
and engaged into the pin, slide the
motor down into the fixed base.
6.
The motor will now slide up
or down to set the coarse
adjustments when the coarse
adjustment knob is pressed in.
27683
Manual_Revised_11-0120
Page 18
7.
After all adjustments
To install
are made, close the motor clamp securely.
the Motor in Plunge Base (Fig. 5a)
1.
Turn the motor off and unplug the
router from the power source.
2.
Place the plunge base on a
fiat surface.
3.
With
open
sure
"UP"
lever
4.
With the motor housing slot (C)
aligned with the plunge base pin
(D), lower the motor housing into
the plunge base, engaging the pin
into the slot.
5.
Slide the motor into the base as far as it will go.
6.
Close the motor clamp securely.
the back of router facing
the motor clamp (A) and
that the plunge action is
position with the plunge
(B) locked.
REMOVING
THE MOTOR
Fig. 5a
B
you,
make
in the
lock
FROM THE BASES
To remove the Motor from the Fixed Base (Fig. 5)
A_, WARNING:
Always turn the motor off and unplug the router from the power
source before making any adjustments or installing accessories. Failure to turn
the motor off and unplug the router could result in accidental starting, which can
cause serious personal injury.
1.
Turn the motor off and unplug the router from the power source.
2.
Place the router (fixed base and motor housing) on a fiat surface.
3.
With the back of the router facing you, open the motor clamp (A).
4.
Push in the coarse adjustment knob (B) to release the router motor housing
"slot" (C) from the pin (D) in the base, while you lift motor free of base.
5.
Set the motor upside down on its top cap with the collet/nut
remove the cutter bit.
_,
WARNING:
Always remove the cutter bit from collet/nut
not being used. Leaving bits installed could result in accidents
personal injury.
To Remove the Motor from
pointing
up and
when the router is
causing serious
the Plunge Base (Fig. 5a}
1.
Turn the motor off and unplug the router from the power source.
2.
Place the router (plunge
3.
With the back of the plunge base facing you, open the motor clamp (A) and
make sure that the plunge action is in the "UP" position, with the plunge lock
lever (B) locked down.
27683
ManuaLRevised_11-0120
base and motor housing) on a flat surface.
Page 19
4.
Lift the motor straight up and out of the base, sliding the motor housing
"slot" (C) free from the pin in the plunge base.
5.
Set the motor upside down on its top cap with the collet/nut
remove the cutter bit.
_,
WARNING:
Always remove the cutter bit from collet/nut
not being used. Leaving bits installed could result in accidents
personal injury.
ADJUSTING
_,
pointing
up, and
when the router is
causing serious
THE DEPTH OF CUT
WARNING:
Your router should never be turned on or be connected
to the
power source when you are assembling parts, making adjustments,
installing
or removing collets/nuts and cutter bits, cleaning or when it is not in use.
Disconnecting the router will prevent accidental starting, which could cause
serious personal injury.
DEPTH ADJUSTMENT
WITH FIXED BASE (Figs. 6 and 7)
NOTICE: All depth adjustments on
the fixed base must be made with the
motor clamp open.
NOTICE: For all fixed base routers, the
cutter bit depth equals the amount of
the cutter that is exposed below the
surface of the sub-base.
The fixed base is designed with a
micrometer-fine
adjustment system.
When the bit is lowered to the
approximate
position desired (coarse
setting), the system then can be
micro-adjusted
to the precise depth.
Coarse
Adjustment:
Depressing the coarse adjustment
knob (B) allows you to quickly lower or
raise the cutter bit to an approximate
depth setting.
Fine Adjustments:
Fig. 7
\
NOTICE: Test the fine adjustment
dial (C) by turning it clockwise and
counter-clockwise
to see if the bit
lowers and raises. If it does not, press
in the coarse adjustment knob and
turn the fine adjustment dial until the
gears engage, then reset zero "0" on
depth indicator ring (D).
27683
ManuaLRevised_11-0120
Page 20
The depth indicator ring (D), located on the fine adjustment dial is marked in 1/64th
inch increments. Turning the fine adjustment dial clockwise 180 ° (1/2 turn), lowers
the cutter bit 1/16 inch. One full turn clockwise 360 ° lowers the bit 1/8 inch.
The system allows a maximum
cutter bit a total of 7/8 inch.
of 7 full 360 ° revolutions
clockwise,
to lower the
The depth indicator ring may be reset to zero "0" without moving the fine
adjustment dial. This allows the user to begin adjustments from any reference
point desired.
To Adjust
Depth (Figs. 6 and 7)
1.
Turn the motor off and unplug the router from the power source.
2.
Place the router on a flat, level surface with the back of the fixed base facing
you. Open the motor clamp (E).
3.
With the cutter bit already installed, press in the coarse adjustment knob (B),
and lower the motor into the base until the cutter bit very close to the flat
surface on which the base is sitting. Turn the fine adjustment dial (C) until the
cutter bit just touches the flat surface on which the base is sitting. Then lock
the motor clamp (E).
4.
While continuing to press the coarse adjustment knob (B), turn the fine
adjustment dial (C) until the zero "0" mark on the depth indicator ring (D) is
aligned with the 'T' mark on the base.
5.
Release the coarse adjustment
aligned with the mark.
6.
Place the router on two level scrap workpieces, and position
cutter bit can be lowered below the sub-base (Fig. 7).
7.
Turn the fine adjustment dial (C) clockwise
depth of cut. Turn the dial counterclockwise
8.
Once your depth of cut is set, close the motor clamp (E) securely.
knob, making sure that the "0" remains
it so that the
to lower the bit to the desired
to raise the cutter bit.
NOTICE: Making a single deep cut is never advisable. Smaller diameter cutter
bits are easily broken by too much side thrust and torque. Larger cutter bits will
cause a rough cut and be difficult to guide and control. For these reasons, do
not exceed 1/8 in. depth of cut in a single pass.
DEPTH ADJUSTMENT
a
WARNING:
WiTH
THE PLUNGE
BASE
Your router should never be turned on or be connected
to the
power source when you are assembling parts, making adjustments,
installing
or removing collets/nuts or cutter bits, cleaning, or when it is not in use.
Disconnecting the router will prevent accidental
that which could cause serious
personal injury.
Plunge Action (Fig. 8}
The plunge base simplifies depth adjustment and allows the cutter bit to be
accurately lowered into the workpiece for more precise set-ups.
To lower the cutter bit, release the plunge-lock
unlocked position.
27683
ManuaLRevised_11-0120
lever by moving
it "up" to the
Page 21
Apply an even, downward pressure on the
plunge action until the cutter bit reaches the
desired depth, then move the plunge-lock
lever "down" to the locked position.
To raise the bit and the plunge action, unlock
the plunge-lock
lever. The plunge action will
automatically
retract from the workpiece and
return to the raised position.
Always have the plunge action in the raised
position and locked when the bit is not
cutting in the workpiece.
Plunge Action with Depth-Stop
Depth-Stop Turret (Fig. 9)
Rod and
The depth-stop
rod and the depth-stop
turret
are used to control the plunge action cutting depth as follows:
1.
Turn the motor off and unplug the router
from the power source.
2.
Place the router on a flat, level surface.
3.
With the cutter bit already installed, lower
the plunge action until the cutter bit
makes contact with the flat, level surface
on which the router is sitting. Lock the
plunge-depth
locking lever (F). This
position is zero "0": the point from which
further depth adjustments can be made.
4.
To set a desired depth-of-cut,
rotate the
depth-stop
turret until the lowest step of
the turret (A) is aligned directly under the
depth-stop
rod (B) (Fig. 9). Loosen the
depth-rod locking knob (C) and lower the
depth-stop
rod until it contacts the lowest
step on the turret.
Fig. 9
D
C
B
A
5.
Slide the clear plastic depth indicator (D) until the red line on the indicator is lined
up with zero "0" marked in black on the bottom of the depth scale. (This is now
indicating the point at which the bit makes contact with the workpiece).
6.
To set a desired cutting depth, slide the depth-stop
rod up until the red line
on the clear plastic depth indicator points to your desired cutting depth on
the depth scale (E). Secure the depth-stop
rod at this position by tightening
the depth rod locking knob (C).
7.
Unlock the plunge-depth-locking
retract to the up position.
8.
The desired depth-of-cut
may now be achieved by plunging the router down
until the depth-stop
rod contacts the selected step on the depth-stop turret.
27683
ManuaLRevised_11-0120
lever (F) to allow the bit to automatically
Page 22
NOTICE: When making depth adjustments
should always be closed securely.
Using the Depth-Stop
Turret
on the plunge base, the motor clamp
to Set Up Deep Cuts (Fig. 10)
NOTICE: Making a single deep cut is never advisable. Smaller diameter cutting
bits are easily broken by too much side thrust and torque. Larger cutting bits
will cause a rough cut and be difficult to
guide and control. For these reasons, do not
exceed 1/8 in. depth of cut in a single pass.
To produce deep cuts, always make several
progressively deeper cuts by starting with the
highest step on the depth-stop
turret, and,
after each cut, rotate the turret to the next
lower step until the lowest step is reached.
Each of the steps progresses by 1/8-inch
increments. The 5 steps represent a total of
3/8 inch to 7/8-inch-. with a full 360 ° rotation
of the turret. Repeat this process if necessary.
Micro-adjustments
with the Depth-Stop
Rod and Depth-Stop
Turret
The depth-stop
rod has a micro adjustment
knob (A) that turns a screw (B) (inside the rod)
either clockwise or counterclockwise
to lower
or raise the depth-stop
rod on the turret (C)
for micro-fine adjustments of the plunge depth.
Each complete revolution of the Micro-adjustment
depth by approximately
1/32 inch.
A reference
adjustment
knob adjusts
indicator line is embossed into the depth-stop
knob to set a reference point of "0".
the plunging
rod under the fine-
When micro-adjusting
the plunge depth, always make sure that the microadjustment knob has been turned down (clockwise) several revolutions from the
top before setting the depth-stop
rod and depth-stop turret.
Always set your micro-adjustments
(or up) position.
with the plunge action locked in the raised,
To use the micro-adjustment
knob after the depth rod and turret have been set,
check the final depth setting and micro-adjust
as follows:
•
To micro-increase
the plunge depth, raise the micro-adjustment
turning the knob counterclockwise
the desired amount.
To micro-reduce
the plunge depth, lower the micro-adjustment
turning the knob clockwise the desired amount.
27683
Manual_Revised_11-0120
screw
by
screw by
Page 23
TOGGLE
"ON/OFF"
SWITCH
(Fig. 11)
Your router motor is turned "ON" and "OFF"
with the toggle switch located
of the motor housing.
Fig. 11
on the top cap
The left side of the toggle switch hood (as
you face it) is marked "O" for "OFF" and the
right side (as you face it) is marked "1" for
"ON."
To turn the motor "OFF," push the toggle
switch to the left side marked "O" or "OFF."
To turn the router motor "ON," push the
toggle switch to the right side marked "1"
or "ON."
Always hold the router and cutter bit away from the workpiece when turning the
toggle switch "On." Only contact the workpiece with the router and cutter bit
after the router has reached the full selected speed. Only remove the router and
cutter bit from the workpiece after turning the router motor "OFF" and after the
cutter bit comes to a complete stop.
SOFT START FEATURE
The soft start feature minimizes torque twist,
customary in larger router motors, by limiting
the speed at which the motor starts. This
increases the motor's life.
LED WORKLIGHTS
Fig. 12
(Fig. 12)
Your router motor has 3 built-in worklights
located around the collet/nut to provide high
visibility of workpiece when cutting. These
lights are always "On" when the toggle switch
is in the "ON" position.
"LIVE TOOL INDICATOR"
LIGHT (Fig. 13)
Your router also has a "Live Tool Indicator"
green light, located on the motor housing top
cap where the power cord enters the motor
housing. This green light is always on when
router motor is plugged into a power source.
HEAVY-DUTY
"Live tool
indicator"
light
EDGE GUIDE
The router combo kit comes with a heavy
duty edge guide. This edge guide can be
used as an aid in routing applications such as
decorative edging, straight edge planning and
trimming, grooving, dadoing and slotting.
27683
ManuaLRevised_11-0120
Page 24
To attach the edge guide to the fixed or
Fig. 14
plunge base, simply insert the edge guide
rods into the edge-guide
mounting
slots
either from the left or the right.
For fix base Tighten the lever on the left
by turning it clockwise
to secure the edge
guide rod (Fig.14). Tighten the lever on right
by turning counterclockwise
to secure the
rod (Fig.14).
For plunge base Tighten the lever on the left
by turning it counterclockwise
to secure the
edge guide rod (Fig.14a). Tighten the lever on
right by turning clockwise to secure the rod
(Fig.14a)
NOTICE: If the edge guide lever inner screws
wear down or require calibration:
•
Pull the lever up and turn it clockwise
then push the lever down (Fig.15).
Turn the lever counterclockwise
and
to secure
the edge guide.
ELECTRONIC VARIABLE
CONTROL (Fig. 16)
Fig. 15
SPEED
The electronic speed control feature allows
motor speed to be matched to cutter size and
material for an improved finish and extended
bit life.
Speed changes are made starting at "1",
rotating the speed control dial to the "LEFT"
to increase the speed, from 1 through 9.
NOTICE: The speed may be changed while
the router is "ON", but not if the cutter bit is in
the workpiece.
Your router motor top cap has a "Variable
Speed Selection Chart," located above
the "ON/OFF" toggle switch, to help you
determine the correct speed for the cutter bit
being used.
WARNING:
Before operating your router, follow all safety instructions
manual. Failure to do so could result in serious personal injury.
in this
NOTICE: Choose the applicable
the material being cut.
and
27683
ManuaLRevised_11-0120
cutting
speed according
the bit diameter
Page 25
Variable Speed Selection
Never exceed
Cutting-Bit
Chart
these bit speeds
Diameter
Maximum
UP to 1 in. (25mm)
9
1-1/4 in. to 1-3/4 in. (31-44mm)
7-8
2 in. to 2-1/2 in. (50-63.5mm)
5-6
2-3/4 in. to 3 in. (69-75mm)
3-4
3 in. to 3-1/2 in. (75-90mm)
1-2
Speed
Reduce the speed when using extra large bits (with a cutting diameter 1 inch
or greater) or heavy cutter bits. Changing the rate of feed can also improve the
quality of the cut.
DIAL SETTING
RPM
1
10,000
2
12,000
3
14,000
4
16,000
5
18,000
6
20,000
7
22,000
8
24,000
9
25,000
APPLICATION
Non-ferrous
cutter bits
metal, hardwoods,
Softwoods, plastics,
diameter cutter bits
countertops,
larger diameter
smaller
The speed charts above indicate the relationship between the speed setting
and the cutting application. Exact settings are determined through operator
experience and preference, and also by recommendations
by manufacturers
cutter bits.
of
ELECTRONIC FEEDBACK CIRCUITRY
The router electronic feedback circuitry monitors and adjusts power to maintain
the desired speed for consistent performance and control, providing constant
speed under load for a high-quality finish in all materials.
PLACING
THE ROUTER
A_, WARNING:
ONTO THE WORKPIECE
Before operating
AND STARTING
THE CUT
the router, follow all safety instructions
manual. Failure to do so could result in serious
personal
in this
injury.
NOTICE Making test cuts is essential with most routing applications.
A test cut
will give a feel for the set-up, the router's speed, the depth of cut, and how the
cutting bit reacts to the workpiece.
27683
ManuaLRevised_11-0120
Page 26
Much of routing is a trial-and-error
process of making various adjustments,
followed by test cuts. To avoid ruining good material, make test cuts on scrap
materials.
How you place your router onto a workpiece (starting the cut) with a fixed base
or a plunge base depends on the type of routing you are going to produce: Edge
Routing or Internal Routing, as discussed on
Fig. 17
the following pages.
For ease of operation and to maintain proper
control, your router has two handles, one on
each side of the router base. When operating
the router, always hold it firmly with both
hands (Fig. 17 and 17a).
_lk WARNING:
Always be alert and watch
what you are doing. Never operate the router
when you are fatigued.
Deep Cuts
The proper cutting depth (for each pass), is
always determined by the material, the cutter
bit size and type, and the power of the motor.
Fig. 17a
Always make several progressively deeper
cuts by starting at one depth and then
making several passes, each time increasing
the cutting depth until your desired depth is
reached.
Making a cut that is too deep will stress the
motor and the cutter bit, and it may burn the
workpiece and dull the cutter bit. It could also
"grab" too much of the workpiece and cause
you to lose control of the router, causing a
serious accident.
Edge Guide
To be certain that your depth settings are
correct, always make test cuts in scrap material similar to your workpiece
beginning your final cutting.
Remember,
before
knowing the right depth for each cut comes with routing experience.
EDGE ROUTING
(Figs. 17 and 17a)
1.
With the depth-of-cut
set, place the router on the edge of workpiece, making
sure that the cutter does not contact the workpiece. (With the plunge base,
lock the plunge action in the DOWN position, ready to cut).
2.
Have an edge guide (or a board or a metal straightedge)
help guide router's base when making the edge cut.
3.
Turn the router "ON," and allow the router motor to reach the selected
speed.
27683
ManuaLRevised_11-0120
clamped
in place to
Page 27
4.
To begin the cut, gradually
feed the cutter bit into the edge of the workpiece.
5.
When the cut is complete, turn router motor "OFF" and allow the cutter bit
come to a complete stop before removing it from the workpiece.
6.
Unplug the router from the power source,
and inspect the finished
cut.
_, WARNING: Always securely clamp your workpiece and keep a firm grip on
the router base with both hands at all times. Failure to do so could result in loss
of control causing
A_, WARNING:
possible serious
personal
injury.
Removing the cutter bit from the workpiece
rotating could damage the workpiece
serious personal injury.
and result in loss of control, causing
INTERNAL ROUTING WITH FIXED BASE
(Figs.18, 18a, 18b and 19}
1.
With the depth-of-cut
set, tilt the router
and place it on the workpiece with the
leading edge of the sub-base contacting
the workpiece first (Fig. 18).
2.
Turn the router motor "ON" and allow the
router motor to reach the selected speed,
being careful not to allow the cutter bit to
contact the workpiece.
3.
To begin your cut, gradually
Fig. 18
Fig. 18a
lower the
cutter bit into the workpiece until the subbase is flush with the workpiece (see Fig.
18a and 18b).
4.
while it is still
Fig. 18b
When the cut is complete, turn the router
motor "OFF" and allow the cutter bit
come to a complete stop before removing
it from the workpiece.
5.
Unplug the router from the power
Fig. 19
_Z_
source, place the router upside down on
worktable, and inspect the finished cut in
the workpiece.
A_, WARNING:
Always securely
clamp your
workpiece and keep a firm grip on the router
base with both hands at all times. Failure to
do so could result in loss of control causing
possible serious personal injury. If using a
router table, large cutter bits should be used
for edging only.
_,
WARNING:
Removing the cutter bit
from workpiece while it is still rotating could
damage the workpiece and result in loss of control,
injury.
27683
ManuaLRevised_11-0120
causing
serious
personal
Page 28
INTERNAL
1.
ROUTING
WITH PLUNGE
BASE (Fig. 20)
With the depth-of-cut
set, and the plunge
action locked in the raised (Up) position,
turn the router motor "ON" and allow the
router motor to reach the selected
(see Fig. 20).
Fig. 20
speed
2.
To begin your cut, unlock the plunge-lock
lever and gently lower the plunge action
evenly into the workpiece.
3.
When the desired depth-of-cut
is
achieved, lock the plunge-lock
lever
(Down) and proceed to make the cut.
4.
When the cut is completed, turn the
router motor "OFF" and allow the cutting
bit come to a complete stop.
5.
When the cutting bit has come to a complete stop, unlock the plunge lock
lever (Up) and the plunge action will automatically
retract the cutting bit from
the workpiece.
_,
WARNING:
Removing the cutter bit from the workpiece
rotating could damage the workpiece
serious personal injury.
while it is still
and result in loss of control, causing
6.
Unplug the router from power source, place the router on the worktable,
inspect the finished cut in the workpiece.
_,
WARNING:
Always securely
clamp the workpiece
and
in place, and keep a firm
grip on the router base with both hands at all times. Failure to do so could result
in loss of control, causing serious personal injury.
NOTICE: Making test cuts is essential with most routing applications. A test cut
will give a feel for the set-up, the router's speed, the depth of cut, and how the
cutting bit reacts to the workpiece.
FREEHAND
ROUTING
WITH THE FIXED
Fig. 21
BASE (Fig. 21)
A_, WARNING:
Do not use large cutter bits
for freehand routing. Using of large cutter bits
when freehand routing could cause loss of
control or create other hazardous conditions
that could result in personal injury. If using
a router table, large bits should be used for
edging only.
When used freehand, the router becomes
a flexible and versatile tool. This flexibility
makes it possible to easily rout signs, relief
sculptures, etc.
27683
ManuaLRevised_11-0120
Page 29
When freehand
routing:
1.
Draw or lay out the pattern on the workpiece.
2.
Choose
3.
Follow the instructions for INTERNAL ROUTING, and rout the pattern in two
or more passes. Do not exceed 1/8 in. depth of cut in a single pass. This will
help provide better control, as well as serve as a guide on the next passes.
the appropriate
bit.
NOTICE: A core-box bit or V-groove bit is often used for routing letters and
engraving objects. Straight bits and ball mills are often used to make relief
carvings. Veining bits are used to carve small, intricate details.
NOTICE: Making a single deep cut is never advisable. Smaller-diameter
bits are
easily broken by too much side thrust and torque. Larger bits will cause a rough
cut and be difficult to guide and control. For these reasons, do not exceed 1/8
in. depth of cut in a single pass.
A_, WARNING:
Always securely
clamp your workpiece
in place, and keep a firm
grip on the router base with both hands at all times. Failure to do so could result
in loss of control causing possible serious personal injury.
EDGING WITH A PILOT BIT (Figs. 22 and 22a)
The arbor-type bits with pilots are excellent for edge shaping of any workpiece
edge that is either straight or curved at a curvature as great or greater than
the radius of the bit to be used. The pilot prevents the bit from making an
excessively deep cut; and holding the pilot firmly in contact with the workpiece
edge throughout prevents the cut from becoming too shallow.
Top Edge Shaping
Whenever the workpiece thickness, together
with the desired depth of cut (as adjusted by
Fig. 22
Motor Housing
router depth setting) are such that only the
top part of the edge is to be shaped (leaving
at least a 1/16-in. thick uncut portion at the
bottom), the pilot can ride against the uncut
portion, which serves to guide it (Fig. 22).
Whole
Edge Shaping
If the workpiece is too thin or the bit is set so
Pilot
Fixed Base Worklow that there will be no uncut edge against
sub-base
piece
which to ride the pilot, an extra board must be
TOP EDGE SHAPING
placed under the workpiece to act as a guide
(see Fig. 22a). This "guide" board must have exactly the same contour - straight
or curved - as the workpiece edge. If it is positioned so that its edge is flush with
the workpiece edge, the bit will make a full cut (in as far as the bit radius). On the
other hand, if the guide is positioned so that it extends beyond the edge of the
workpiece), the bit will make less than a full cut - which will alter the shape of the
finished edge.
27683
ManuaLRevised_11-0120
Page 30
NOTICE: The size (diameter) of the pilot that
is used determines the maximum cut width
Fig. 22a
that can be made with the pilot against the
workpiece edge (the small pilot exposes the
entire bit; the large one reduces this amount
by 1/16 in.).
_lk WARNING:
Always securely
clamp your
workpiece and keep a firm grip on the router
base with both hands at all times. Failure to
do so could result in loss of control causing
possible serious personal injury.
FEEDING
THE ROUTER
Guide Board
WHOLE EDGE SHAPING
(Fig. 23)
The secrets to professional routing are a careful set-up for the cut, selecting the
proper depth of cut, knowing how the cutter bit reacts in your workpiece, and
the rate and direction of feed of
the router.
DIRECTION OF FEED-EXTERNAL CUTS
The cutter bit rotates clockwise.
Feeding the bit from left to right
will cause the bit to pull the
router towards the workpiece
(see Fig. 23). If the router is fed
in the opposite direction (right
to left), the rotating force of the
cutter bit will tend to throw the
Fig. 23
ROUTER FEED DIRECTION
<
h0O
rr
ii
oo
z
<
rr
(.9
C3
z
uJ
hO
rr
bit away from the workpiece.
)
This is called "Climb-Cutting."
ROUTER FEED DIRECTION
"Climb-Cutting"
may cause loss
of control, possibly resulting in personal injury. When "Climb-Cutting"
is required
(e.g., backing around a corner), exercise extreme caution to maintain control of
the router.
The high speed of the cutter bit during a proper feeding operation (left to right),
results in very little kickback under normal conditions. However, if the cutter bit
strikes a knot, an area of hard grain, or a foreign object, "Kickback"
may result.
Kickback may damage your workpiece and could cause you to lose control of
the router, possibly causing personal injury. Kickback is always in the opposite
direction of the clockwise cutter bit rotation, or counterclockwise.
To guard against and help prevent Kickback, plan your set-up and direction
of feed so that you're always keeping the sharp edges of the cutter bit biting
straight into uncut wood. Also, always inspect your workpiece for knots, hard
grain, and foreign objects.
27683
ManuaLRevised_11-0120
Page 31
a
WARNING:
causing possible
against kickback
DIRECTION
Kickback
causes the power tool to jerk back toward the user,
loss of control and serious injury. Always take precautions
as described in this operator's manual.
OF FEED - INTERNAL
When making an internal cut, such
groove, dado, or slot, always have
you are using with the router (edge
straight edge, board guide), on the
side of the router as you make the
(Fig. 24)
CUTS (Figs. 24 and 24a)
as a
the guide
guide,
right-hand
cut.
When the guide is positioned on the
right hand side of the router, the router
travel should be from left to right and
"counterclockwise"
around curves (see Fig.
24). This counterclockwise
action around the
curve could cause "Climb cutting". Always be
alert and exercise extreme caution to maintain
control of the router when making this type of
cut around curves.
When the guide is positioned as shown in Fig.
24a, the router travel should be from left to
right and clockwise around curves.
If there is a choice, the
easier to use, but there
"Climb Cutting" around
Fig. 24 or Fig. 24a, the
router cutting is always
is proper.
a
WARNING:
set-up in Fig. 24 is
is the possibility of
curves. In either case,
sideways thrust of the
against the guide, as
Always securely
Fig. 24
GUIDE OUTSIDE
BIT ROTATION
THRUS
}
BIT ROTATION/
X
ROUTER FEED
GUIDE
DIRECTION
Fig. 24a
GUIDE INSIDE
d"
BIT ROTATION
GUIDE
\
BIT ROTATION
ROUTER FEED DIRECTION
clamp the workpiece
in place, and keep a firm
grip on the router base with both hands at all times. Failure to do so could result
in loss of control causing possible serious personal injury.
RATE OF FEED (Figs. 25 and 25a)
The proper rate of feed depends on several
factors: the hardness and moisture content
of the workpiece, the depth of cut, and the
cutting diameter of the bit. When cutting
shallow grooves in soft woods such as pine,
you may use a faster rate of feed. When
making deep cuts in hardwoods such as oak,
you should use a slower rate of feed.
Fig. 25
Bit Shank
Cut
Cutter
TOO FAST
27683
ManuaLRevised_11-0120
Page 32
FEEDING
TOO QUICKLY
(Fig. 25}
Clean and smooth cuts can only be achieved
when the cutter bit is rotating at a relatively
high speed, taking very small bites, producing
tiny, clean-cut chips.
Forcing the feed of the cutter bit forward
too quickly slows the rotational speed of the
cutter bit, and the bit takes bigger bites as it
rotates. Bigger bites cause bigger chips and
a rough finish. This forcing action can also
cause the router motor to overheat.
Fig. 25a
Bit Shank
Cut
Cutter
Under extreme force-feeding
conditions, the
TOO SLOW
speed can become so slow and the bites
become so large that chips become partially cut off, causing splintering and
gouging of the workpiece.
The router will make clean, smooth cuts if allowed to run freely without the
overload of forced feeding. You can detect forced feeding by the sound of the
motor. Its usual high-pitched
whine will sound lower and stronger as it loses
speed. Holding the router against the workpiece will also be strained and harder
to do.
FEEDING
TOO SLOWLY
(Fig. 25a}
When you feed the cutter bit too slowly, the rotating cutter bit does not cut into
new wood rapidly enough to take a bite. Instead, it scrapes away sawdust-like
particles. This scraping produces heat, which can glaze, burn, and mar the cut in
the workpiece and, in extreme cases, overheat the cutter bit.
When the cutter bit is scraping
control as you feed it.
instead of cutting,
the router is more difficult
to
With almost no load on the motor, the cutter bit has a tendency to bounce
off the sides of the cut in the workpiece, producing a cut with a rippled finish
instead of clean straight sides.
CHIP SHIELDS
(Figs. 26 and 26a)
_1, WARNING:
Always wear eye protection.
The chip shields are not intended
guards.
as safety
To remove the chip shield from the fixed
base, press inward on the tabs until the
chip shield releases from the base and then
remove the chip shield. To attach, place the
chip shield back in position and flex the sides
while pushing the shield in until it snaps back
into place (Fig. 26).
The chip shield on the plunge base is held
in position with a screw. To remove the chip
27683
ManuaLRevised_11-0120
Page 33
shield from the plunge base, simply loosen
the screw and take the chip shield off the
base (Fig. 26a).
_1, WARNING:
-Fig. 26a
The chip shield helps to keep
dust and chips away from the operator; they
will not stop objects larger than woodchips
that may be thrown from the bit.
WARNING:
Always have the appropriate
chip shield in place on the base when
operating the router.
A_, WARNING:
Always turn the router
motor
off and unplug the router from the power source before making any adjustments
or installing accessories. Failure to turn the motor off and unplug the router
could result in accidental starting, which can cause serious personal injury.
DUST COLLECTION
WITH VACUUM
PORT (Figs. 27 and 27a)
Two vacuum ports are included with the router bases. Each adapter is sized to
accept a 1-1/4 in. vac hose adapter, sold
separately.
Fig. 27
Attach the Vacuum Port onto the Plunge
Base (Fig. 27)
To attach the vacuum port onto the plunge
base, position and secure it to the back of the
base with the two thumb screws (included),
as shown in Fig. 27.
Attach the Vacuum
Basev (Fig. 27a)
Port onto the Fixed
To attach the vacuum port onto the fixed base, align the two tabs on the port
with the two slots on the port at back of the
base, and secure it by turning it clockwise
Fig. 27a
(Fig. 27a).
27683
ManuaLRevised_11-0120
Page 34
TO ADJUST DEPTH WITH DEPTH-ADJUSTMENT
(Figs. 28, 28a and 28b)
NOTICE: The Depth-Adjustment
wrench
supplied is used to adjust the depth when
the router is fixed to the router table (Model
No. 320. 28160), sold separately.
WARNING:
WRENCH
Fig. 28
Always read and follow all
directions for mounting the router to a router
table and for use of the router table.
A_, WARNING:
Always turn the router
motor
off and unplug the router from the power
source before making any adjustments or
installing accessories. Failure to turn the
router motor off and unplug the router could
result in accidental starting, which can cause
serious personal injury.
_,
WARNING:
Only use router tables with
proper guarding for the cutting bit and with
"on-board,"
switch-controlled
receptacles.
Failure to use router tables with appropriate
safety features could result in serious
personal injury.
Fixed Base Router
When using the fixed base to attach the
router to the router table, the bit depth can
be adjusted by turning the Micro-adjustment
Dial clockwise or counterclockwise
with the
wrench supplied (Figs. 28 and 28a). The
depth of the cut can be read on the scale
dial.
Each mark on the scale indicates
change
a 1/64 in.
in depth setting.
1.
Turn off the router.
2.
Loosen the router motor clamp.
3.
Insert the wrench into the adjusting hole on the tabletop. Turn the adjustment
bolt on the router clockwise with the wrench to move the collet/nut up, or
counterclockwise
to move the collet/nut down.
4.
When the desired depth of cut is set, tighten the router motor clamp. The
precise depth of cut can be measured with a ruler.
Plunge Base Router
When using the plunge base to attach the router to the router table, the bit depth
can be adjusted by turning the depth rod clockwise or counterclockwise
with the
wrench supplied (Fig. 28b).
27683
Manual_Revised_11-0120
Page 35
1.
Turn off the router.
2.
Loosen the router motor clamp.
3.
Lock the plunge-depth
4.
Insert the wrench into the adjusting hole on the tabletop. Turn the depth
rod on the router clockwise with the wrench to move the collet/nut up, or
counterclockwise
to move the collet/nut down.
5.
When the desired depth of cut is set, tighten the router motor clamp. The
precise depth of cut can be measured with a ruler
27683
ManuaLRevised_11-0120
locking
lever.
Page 36
A
Alt WARNING: To ensure safety and reliability, all repairs should
by a qualified service technician at a Sears Service Center.
be performed
GENERAL
Only the parts shown on the parts list are intended for repair or replacement by
the customer. All other parts represent an important part of the double-insulation
system and should be serviced only by a qualified Craftsman service technician.
_,
WARNING:
For your safety, always turn off the switch and unplug the
router motor from the power source before performing any maintenance or
cleaning. Electric tools are subject to accelerated wear and possible premature
failure when they are used to work on fiberglass boats and sports cars,
wallboard, spackling compounds or plaster. The chips and grindings from these
materials are highly abrasive to electrical tool parts, such as bearings, brushes,
commutators,
etc. Consequently,
it is not recommended
that this tool be used
for extended work on any fiberglass material, wallboard, spackling compound,
or plaster. During any use on these materials, it is extremely important that the
tool is cleaned frequently by blowing with an air jet.
_,
WARNING:
Always wear safety goggles
during power tool operations,
wear a dust mask.
ROUTINE
or safety glasses with side shields
or when blowing
dust. If operation
is dusty, also
MAINTENANCE
_, WARNING:
Do not at any time allow brake fluids, gasoline, petroleum-based
products, penetrating oils, etc. come in contact with plastic parts. Chemicals
can damage, weaken, or destroy plastic, which may result in serious personal
injury.
1.
When work has been completed,
of the tool over time.
clean the tool to allow smooth
2.
Use clean, damp cloths to wipe the tool.
3.
Check the state of all electrical
4.
Keep the motor air openings free from oil, grease, and sawdust
woodchips, and store the tool in a dry place.
5.
Be certain that all moving
exposure to damp and/or
_,
WARNING:
cables.
parts are well lubricated,
dirty conditions.
particularly
or
after lengthy
For your safety, always turn off the switch and unplug the router
motor from the power source before performing
Refer to "Collet/Nut
27683
functioning
ManuaLRevised_11-0120
Care" and "Cutter
any maintenance
or cleaning.
Bits" for collet and bit cleaning
care.
Page 37
REPLACEMENT
OF CARBON
Replacement brush sets are
available through Sears Parts
and Repair Centers.
1.
Unplug the router motor
before inspecting or
replacing brushes.
2.
Replace both carbon
brushes when either has
BRUSHES
(Fig. 29)
Fig. 29
@
less than 1/4 in. length of
carbon remaining, or if the
spring or wire is damaged
or burned.
3.
Using a slotted screwdriver, remove the black, plastic cap on each side of
the router motor (Fig. 29) and carefully withdraw the spring-loaded
brush
assemblies. Keep brushes clean and sliding freely in their guide channels.
NOTICE: To reinstall the same brushes, make sure that the brushes go back in
the same way they came out. This will avoid the need for a break-in period.
4.
Insert new brush assemblies into the guide channels with the carbon part
going in first, being certain to fit the two metal "ears" into their slots in the
channel (Fig. 29).
5.
Remember to replace both end caps after inspecting or servicing brushes.
Tighten the caps snugly, but do not over-tighten.
The router should be
allowed to "run in" (run at no load without a cutter bit) for 5 minutes before
use, to seat the new brushes properly.
_,
WARNING:
For your safety, always turn off the switch and unplug the router
motor from the power source before performing
any maintenance
or cleaning.
LUBRICATION
All of the bearings in this tool are lubricated with a sufficient amount of highgrade lubricant for the life of the tool under normal operating conditions.
Therefore, no further lubrication is required.
27683
Manual_Revised_11-0120
Page 38
PROBLEM
CAUSE
SOLUTION
Plug is not plugged
router socket,
The router does
not work
Switch
into the
is in "OFF" position.
The carbon brushes have
worn out completely,
Plug the detachable
into the router.
cord
Pull the switch to "ON"
position.
Remove the carbon
brush
caps, and replace the old
brushes with new ones.
The surface of
the workpiece is
The bit is dull.
Change to a sharp bit.
not smooth
cutting
Routing at an inappropriate
bit speed
Select an appropriate
speed.
Bit size is inappropriate
the collet/nut
Use
bits
use
bits
after
Bit can not be
installed
AI
_l
WARNING:
The use of attachments
for
or accessories
only
with
only
with
1/4
the
1/2
the
bit
in. diameter
1/4 in. collet;
in. diameter
1/2 in. collet.
that are not
recommended
for this tool might be dangerous and could result in serious injury.
Sears and other Craftsman outlets offer a large selection of Craftsman router
accessories designed for specific routing applications.
There is a large selection of Craftsman Router Cutting bits available in HighSpeed Steel or Carbide Tipped High-Speed Steel for all your routing needs.
In addition to a wide variety of router bits, Sears also offers accessories such
as: router tables, various template sets, universal router fence with lock knobs
(64181), 11 pc bushing sets (64180) and clear sub-base sets, 6 pc. fixed subbases (64182), 6 pc plunge sub-bases (64183).
_l
WARNING:
Only use router tables with proper guarding
for the cutting
bit
and with "on-board" switch-controlled
receptacles. Failure to use router tables
with appropriate safety features could result in serious personal injury.
27683
ManuaLRevised_11-0120
Page 39
1/8-in. _
straight l i
3/8- n
straight
[7
ii
i[i}
iLii
1/2-in.
straight
ri
1/4-in.
straight
straight
....
[. 5/16-in.
straght
3/8-in. dove tail
3/4-in.
straight
1/2-in. dove tail
dovetail
I,
1/2-in. round nose
round nose
1/2-in. 90 d v groove
v groove
1/2 x 1-in.
flush trim
3/8x1/2-in.
flush trim
1/2-in.
flush trim
flush trim
1/4-in.
flush trim
3/8-in_ keyhole
1/2-in. cove
3/8-in.
round over
_'
1/8-in.
round over
27683 ManuaLRevised_11-0120
t ................
j
keyhole
1/4-in. cove
1/4-in.
round over
cove
round over
1/2-in.
round over
Page 40
1/2-in.
bead and cove
bead cove
1/16-in.
classic cove
with bead
1/4-in. roman ogee
3
1/4-in. veining
1/2-in. core box
1/2-in. mortising
1/4-in. panel pilot
27683 ManuaLRevised_11-0120
Roman ogee
¸
3/8-in. rabbeting
1-3/8-in.
& bead
45 o chamfer
rabbeting
veining
core box
mortising
panel pilot
chamfer
Page 41
14.0 Amp Combo
Pro Router Model No. 320.27680
The Model Number will be found on the Nameplate attached to the motor unit.
Always mention the Model Number when ordering parts for this tool.
27683
Manual_Revised_11-0120
Page 42
14.0 Amp Combo Pro Router Model No. 320.27680
The Model Number will be found on the Nameplate attached to the motor unit.
Always mention the Model Number when ordering parts for this tool.
27683
ManuaLRevised_11-0120
Page 43
14.0 Amp Combo
Pro Router Model No. 320.27680
The Model Number will be found on the Nameplate attached to the motor unit.
Always mention the Model Number when ordering parts for this tool.
27683
ManuaLRevised_11-0120
Page 44
14.0 Amp Combo Pro Router Model No. 320.27680
The Model Number will be found on the Nameplate attached to the motor unit.
Always mention the Model Number when ordering parts for this tool.
1
3321134000
2
3123313000
3
5610220000
Thread Forming Screw
2
4
5610017000
Thread Forming Screw
2
5
4900278000
Speed Adjustor
1
6
5620017000
Hexagon
Socket Screw
2
7
5610059000
Thread Forming Screw
2
8
3551635000
Sping Lock
1
9
3660468000
10
3123329000
Lock Ring
2
11
2823115000
Switch Assembly
1
12
3122851000
Seal Ring
1
13
3120537000
Brush Cap
2
14
2800005000
Brush Holder
2
15
4960019000
Carbon Brush
2
16
2822257000
Power Cord Assembly
1
17
4930314000
Receptacle
1
18
3125694000
Middle Housing
1
19
3520130000
Bearing Holder
1
20
3121049000
Rubber Ring
1
21
3700249000
Washer
1
22
2740240000
Stator
1
23
5610065000
24
2823163000
Rotor Set
1
25
3125687000
Fan Baffle
1
26
2823021000
LED Holder Assembly
1
27
3421186000
Motor Housing
1
28
5610076000
Tapping
2
29
5700056000
27683 ManuaLRevised_11-0120
Rear Cover
Transparent
Compression
Tapping
Cap
spring
Screw
Screw
Ball Bearing
1
1
1
2
1
Page 45
27683
30
5630179000
Nut
1
31
5620069000
Screw
3
32
2823121000
Collet assembly
1
33
5620061000
Screw
1
34
3421190000
Spindle lock cover
1
35
5620041000
Screw
1
36
3320460000
37
3123281000
Indicator
3
38
3550854000
Shaft
1
39
3320274000
Handle
4
40
5620024000
41
2823165000
Mounting
1
42
3121637000
Chip Shield
1
43
2823122000
Lever Assembly
1
44
3703872000
Plate
1
45
5630015000
46
5660005000
E Ring
5
47
3660498000
Spring
4
48
3705047000
Lever
4
49
5620466000
Screw
2
50
5650407000
Wave Washer
4
51
5650166000
Washer
2
52
2822272000
53
3700352001
Washer
1
54
5650172001
Wave Washer
1
56
3123294000
Dust Bracket
1
57
5620067000
Screw
1
58
3125119000
Base Plate
1
59
5620074000
Screw
6
60
3123338000
Lock Cap
2
61
3123337000
Knighthead
2
62
3660312000
Spring
2
63
5620032000
Screw
1
64
3123435000
Manual_Revised_11-0120
Adjusting
Hexagon
Prevailing
Knob
1
Socket Screw
Torque Hexagon
Adjusting
Assembly
Adjusting
Knob
4
Nut
2
1
1
Page 46
27683
65
5650014000
Plain Washer
1
66
67
3660313000
Spring
1
3550913000
Depth Stop Bar
1
68
3703949000
Clip
1
69
3123453000
Sleeve
1
70
3123453000
Sleeve
1
71
3123434000
Depth Indicator
1
72
3550083000
Depth Adjusting
73
3402338000
Lock Bolt
1
74
3123498000
Cap
1
75
5630016000
Hexagon Nut
1
76
3123497000
Cover
1
77
2823166000
Plunge Frame
1
78
5620039000
Screw
1
79
5650007000
Spring Washer
1
80
3420398000
Plunge Lock Lever
1
81
3660254000
82
5640045000
Bolt
1
83
5690138000
O Ring
1
84
5660139000
"E" Ring
1
85
5620103000
Slotted Shoulder Screw
2
86
3700078000
Wave Washer
1
87
3420570000
TurnTable
1
88
5700046000
Steel Ball
1
89
3660030000
Spring
1
90
2823164000
91
3125884000
Base Plate
1
92
5620467000
Screw
2
93
5650023000
Plain Washer
1
94
3550929000
Bolt
1
95
3402220000
96
2823125000
Collet Assembly
1
97
3123454000
Vaccum
1
98
5620353000
Manual_Revised_11-0120
Torsion
Mounting
Bolt
Spring
Assembly
Depth Adjusting
Lever
Adapter
Screw
1
1
1
1
2
Page 47
27683
99
3123500000
100
3550588000
101
3703925000
Fence
1
102
5620050000
Screw
2
103
5650015000
Spring Washer
2
104
5650013000
Washer
2
105
3123344000
Chip Shield
1
106
3123286000
107
3402471000
Wrench
1
108
3126054000
Handle Sleeve
4
Manual_Revised_11-0120
Suppo_
Plate
1
Rod
2
Guiding
Vaccum
Adapter
1
Page 48
27683
Manual_Revised_11-0120
Page
49
27683
Manual_Revised_11-0120
Page
50
27683
Manual_Revised_11-0120
Page
51
Your Home
For troubleshooting, product manuals and expert advice:
managemylife
www.managemylife.com
For repair - in your home - of all major brand appliances,
lawn and garden equipment, or heating and cooling systems,
no matter who made it, no matter who sold it!
For the replacement parts, accessories and
owner's manuals that you need to do-it-yourself.
For Sears professional installation of home appliances
and items like garage door openers and water heaters.
1-800-4-MY-HOME
®
Call anytirne,
(1-800-469-4663)
www.sears.com
day or night
(U.S.A. and Canada)
www.sears.ca
Our Home
For repair of carry-in items like vacuums, lawn equipment,
and electronics, call anytime for the location of the nearest
Sears Parts & Repair Service Center
1-800-488-1222 (U.S.A.)
www
1-800-469-4663 (Canada)
.sears .com
www .sears
.ca
To purchase a protection agreement on a product serviced by Sears:
1-800-827-6655 (U.S.A.)
1-800-361-6665 (Canada)
Para pedir serviciode reparacidn
a domicilio,y para ordenar piezas:
1-888-SU-HOGAR®
Au Canada pour service en frangais:
1-800-LE-FOYERMc
(1-800-533-6937)
(1-888-784-6427)
www.sea rs.ca
.... cornSesIr
.....
® Registered
® Marca
Mc Marque
Trademark
Registrada
/
/
T_
4 Trademark
of KCD IP, LLC in the
United States,
_ Marca de F_brica
de KCD IP, LLC en Estados
de commerce
/ MDMarque d_pos_e de Sears Brands, LLC
Unidos,
or Sears Brands,
o Sears
Brands,
LLC in other countries
LLC in otros
paises