Samsung ML-2552W Specifications

LASER PRINTER
ML-2550
ML-2551N
ML-2552W
SERVICE
LASER PRINTER
Manual
CONTENTS
1. Precautions
2. Reference Information
3. Specifications
4. Summary of product
5. Disassembly and Reassembly
6. Alignment and Adjustments
7. Troubleshooting
8. Exploded Views and Parts List
9. Block Diagram
10. Connection Diagram
Copyright(c) 2003.09
* This service manual is a property of Samsung Electronics Co., Ltd.
Any unauthorized use of Manual can be punished under applica
ble international and/or domestic law.
* This service manual is also provided on the web, the ITSELF
system Samsung Electronics Co., Ltd.
http://itself.sec.samsung.co.kr
© Samsung Electronics Co.,Ltd. September 2003
Printed in Korea.
VERSION NO. : 1.00 CODE : JC-0106A
Precautions
1
1. Precautions
The cautions in the below are items needed to keep in mind when maintaining and servicing.
Please read carefully and keep the contents in mind to prevent accidents while servicing and prevent
any damages to the damage.
1.1 Warning for safety.
(1) Request the service by qualified service person.
The service for this machine must be performed by a service person who took the additional education of
this field. It is dangerous if unqualified service person or user tries to fix the machine.
(2) Do not rebuild it discretionary.
Do not attach or change parts discretionary. Do not disassemble, fix, and rebuilt it. If you do, printer will not
work and electric shock or a fire can be occurred.
(3) Laser Safety Statement
The Printer is certified in the U.S. to conform to the requirements of DHHS 21 CFR, chapter 1 Subchapter J
for Class 1(1) laser products, and elsewhere, is certified as a Class I laser product conforming to the
requirements of IEC 825. Class I laser products are not considered to be hazardous. The laser system and
printer are designed so there is never any human access to laser radiation above a Class I level during normal operation, user maintenance, or prescribed service condition.
Warning >> Never operate or service the printer with the protective cover removed from Laser/Scanner assembly. The reflected
beam, although invisible, can damage your eyes. When using this product, these basic safety precautions should
always be followed to reduce risk of fire, electric shock, and injury to persons.
CAUTION - INVISIBLE LASER RADIATION
WHEN THIS COVER OPEN.
DO NOT OPEN THIS COVER.
VORSICHT - UNSICHTBARE LASERSTRAHLUNG,
WENN ABDECKUNG GE FFNET.
NICHT DEM STRAHL AUSSETZEN.
ATTENTION - RAYONNEMENT LASER INVISIBLE EN CAS
D OUVERTURE. EXPOSITION DANGEREUSE
AU FAISCEAU.
ATTENZIONE - RADIAZIONE LASER INVISIBILE IN CASO DI
APERTURA. EVITARE L ESPOSIZIONE AL
FASCIO.
PRECAUCION - RADIACION LASER IVISIBLE CUANDO SE ABRE.
EVITAR EXPONERSE AL RAYO.
ADVARSEL. - USYNLIG LASERSTR LNING VED BNING, N R
SIKKERHEDSBRYDERE ER UDE AF FUNKTION.
UNDG UDSAETTELSE FOR STR LNING.
ADVARSEL. - USYNLIG LASERSTR LNING N R DEKSEL
PNES. STIRR IKKE INN I STR LEN.
UNNG EKSPONERING FOR STR LEN.
VARNING - OSYNLIG LASERSTR LNING N R DENNA DEL
R PPNAD OCH SP RREN R URKOPPLAD.
BETRAKTA EJ STR LEN. STR LEN R FARLIG.
VARO! - AVATTAESSA JA SUOJALUKITUS OHITETTAESSA
OLET ALTTIINA N KYM TT M LLE LASERS TEILYLLE L KATSO S TEESEEN.
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Samsung Electronics
1-1
Precautions
1.2 Caution for safety
1.2.1 Precaution related noxious material
There is a possibility to get harm from noxious material if you ignore the below information.
(1) Do not touch the damaged LCD. This PRINTER has LCD in control panel. Noxious liquid to human body exists in the
LCD. If it gets into your mouth, immediately see a doctor. If it gets into eyes or on skin, immediately wash it off for
more than 15 minutes with flowing water and see a doctor.
(2) The toner in a printer cartridge contains a chemical material, which might harm human body if it is swallowed.
Please keep children out of the toner cartridge.
1.2.2 Precaution related electric shock or fire
It is possible to get electric shock or burn by fire if you don't fallow the instructions of the manual.
(1) Use exact voltage. Please do use an exact voltage and wall socket. If not, a fire or an electric leakage can be
caused.
(2) Use authorized power cord. Do use the power cord supplied with PRINTER. A fire can occur when over current
flows in the power cord.
(3) Do not insert many cords in an outlet. If you do, a fire can be occurr due to flow over current over flow in an outlet.
(4) Do not put water or extraneous matter in the PRINTER. Please do not put water, other liquid, pin, clip, etc. It can
cause a fire, electric shock, or malfunction. If it happens, turn off the power and remove the power plug from the
outlet immediately.
(5) Do not touch the power plug with wet hands. When servicing, do remove the power plug from outlet. And do not
insert or take off it with wet hands. Electric shock can be occur.
(6) Caution when inserting or taking off the power plug. The power plug has to be inserted completely. If not, a fire
can be caused due to poor contact. When taking off the power plug, do grip the plug and take it off. If grip the line
and pull over, it could be damaged. This could cuase a fire or electric shock.
(7) Management of power cord. Do not bend, twist, or bind it and place other materials on it. Also, do not fix it with
staples. If the power cord gets damage, a fire or electric shock can be caused. A damaged power cord must be
replaced immediately. Do not repair the damaged part and reuse it. A repaired part with plastic tape can be
occurred a fire or electric shock. Do not spread chemicals on the power cord. Do not spread insecticide on the
power cord. A fire or electric shock can be occurred due to thinner(weak) cover of the power cord.
(8) Check whether the power outlet and the power plug are damaged, pressed, chopped, or on fire. When such poor
conditions are found, repair it immediately. Avoid pressure or cut when moving the machine.
(9) Caution when thundering, and being flash of lightening. It causes a fire or electric shock. Take the power plug off
when thundering. Do not touch cable and device when thundering and being flash of lightening.
(10) Avoid places where there is moisture or dust. Do not install the printer in a place where lots of dusts or humidifier are around. A fire can occur. A plug part needs to be cleaned well with dried fabric to remove dust. If water
drops are dripped on the place cover with dust, a fire can occur.
(11) Avoid direct sunlight. Do not install the printer near to window where directly contacts to the sunlight. If the
machine contacts sunlight long time, the machine cannot work properly because inner temperature of the
machine is getting higher. A fire can be caused.
(12) Turn off the power and take off the plug when a smoke, strange smell, or sound from the machine. If you keep
using it, a fire can occur.
(13) Do not insert steel or metal piece inside/outside of the machine. Do not put steel or metal piece into a ventilator. An electric shock can happen.
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Precautions
1.2.3 Precaution related handling the machine.
If you ignore this information, you get hurt and machine could be damaged.
(1) Do not install unit on uneven surfaces or slanted floors.
Please confirm that unit is correctly balanced after installation. Machine may fall over when itis not balanced correctly.
(2) Be careful not to insert a finger or hair in the rotating unit.
Be careful not to insert a finger of hair in the rotating unit (motor, fan, paper feeding part, etc) while the
machine is operating. Once it happens, you could harm.
(3) Do not place any containers of water/chemical or small metals. If those are got into the inner side of
machine, a fire or electric shock can occur.
(4) Do not install machine in areas where moisture or dust exists. For example, do not install machine near
open windows, damage maybe caused by these conditions.
(5) Do not place a candle, burning cigarettes, and etc. on the machine. Do not install it near to a heater. A fire
can occur.
1.2.4 Precaution when assembly/disassembly
When replace parts, do it very carefully. Do memorize the location of each cable before replace parts for
reconnecting it afterwards. Do memorize. Please perform the below before replace or disassemblying any
parts.
(1) Check the contents stored in the memory. All the information will be erased after replace main board. The
information needed to keep has to be written down.
(2) Remove printer cables and power cord.
(3) Take off printer cables and power code connected to printer.
(4) Do use formal parts and same standardized goods when replacing parts.Must check the product name,
part cord, rated voltage, rated current, operating temperature, etc.
(5) Do not give an over-force when release or tighten up the plastic parts.
(6) Be careful not to drop the small parts such as screws in the printer.
(7) Be careful not to change the location of small parts such as screws when assembling and disassembling.
(8) Do remove dust or foreign matters completely to prevent fire of tracking, short, or etc.
(9) After finished repair, check the assembled state whether it is the same as before the repair or not.
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Precautions
1.3 ESD Precautions
Certain semiconductor devices can be easily damaged by static electricity. Such components are commonly
called “Electrostatically Sensitive (ES) Devices”, or ESDs. Examples of typical ESDs are: integrated circuits,
some field effect transistors, and semiconductor “chip” components.
The techniques outlined below should be followed to help reduce the incidence of component damage caused
by static electricity.
Caution >>Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
1. Immediately before handling a semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a known earth ground. Alternatively, employ a commercially available wrist strap device, which should be removed for your personal safety reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESDs, place the assembly on a conductive surface,
such as aluminum or copper foil, or conductive foam, to prevent electrostatic charge buildup in the vicinity
of the assembly.
3. Use only a grounded tip soldering iron to solder or desolder ESDs.
4. Use only an “anti-static” solder removal device. Some solder removal devices not classified as “anti-static”
can generate electrical charges sufficient to damage ESDs.
5. Do not use Freon-propelled chemicals. When sprayed, these can generate electrical charges sufficient to
damage ESDs.
6. Do not remove a replacement ESD from its protective packaging until immediately before installing it. Most
replacement ESDs are packaged with all leads shorted together by conductive foam, aluminum foil, or a
comparable conductive material.
7. Immediately before removing the protective shorting material from the leads of a replacement ESD, touch
the protective material to the chassis or circuit assembly into which the device will be installed.
8. Maintain continuous electrical contact between the ESD and the assembly into which it will be installed,
until completely plugged or soldered into the circuit.
9. Minimize bodily motions when handling unpackaged replacement ESDs. Normal motions, such as the
brushing together of clothing fabric and lifting one’s foot from a carpeted floor, can generate static electricity sufficient to damage an ESD.
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Reference Information
2
2. Reference Information
This chapter describes the reference information for applying this training manual, and it is consisted of the tool list, the abbreviation table, the outline of model, and so on.
2.1 Tool for Troubleshooting
The following tools are recommended for safe and smooth troubleshooting described in this service manual.
1 DVM(Digital Volt Meter)
Standard : Indicates more than 3 digits.
4 Driver
Standard : "-" type, "+" type (M3 long, M3 short, M2 long,
M2 short).
5 Tweezers
Standard : For general home use, small type.
2 Electronic Scale
Standard : Equipment to check the weight of consumables(toner cartridge) supplied by Samsung
Electronics. (The gram unit can be measured.)
6 Cotton Swab
Standard : For general home use, for medical ser-vice
7 Spring Hook
Standard : For general use
3 Software(Driver) installation CD ROM
8 Cleaning Equipments a IPA(Isopropyl
Alcohol)dry cloth or a soft stuff neutral
detergent
Keep your hands not to be touched when
you disassemble and reassemble PBA
ASS'Y, such as the main board, SMPS,
HVPS.
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Reference Information
2.2 Acronyms and Abbreviations
The table in the below explains abbreviations used in this service manual.
The contents of this service manual are declared with abbreviations in many parts. Please refer to the
table.
2-2
AC
Alternating Current
AP
Access Point
IPA
Engineers. Inc
Isopropy Alcohol
ASIC
Application Specific Integrated Circuit
IPM
Images Per Minute
ASSY
assembly
LAN
local area network
BIOS
Basic Input Output System
lb
pound(s)
CMOS
Complementary Metal Oxide
Semiconductor
LBP
Laser Beam Printer
LCD
Liquid Crystal Display
CN
connector
LED
Light Emitting Diode
CON
connector
LSU
Laser Scanning Unit
CPU
Central Processing Unit
MB
megabyte
dB
decibel
MHz
megahertz
dbA
decibelampere
MPF
Multi Purpose Feeder
dBM
decibel milliwatt
NIC
Network Interface Card
DC
direct current
NVRAM
nonvolatile random access memory
DCU
Diagnostic Control Unit
OPC
Organic Photo Conductor
DPI
Dot Per Inch
PBA
Printed Board Assembly
DRAM
Dynamic Random Access Memory
PCL
DVM
Digital Voltmeter
Printer Command Language , Printer
Control Language
ECP
Enhanced Capability Port
PDL
Page Discription Language
EEPROM
Electronically Erasable Programmable
Read Only Memory
PPM
Page Per Minute
EMI
Electro Magnetic Interference
EP
electrophotographic
EPP
Enhanced Parallel Port
F/W
firmware
GDI
graphics device interface
GND
ground
HBP
Host Based Printing
HDD
Hard Disk Drive
HV
high voltage
HVPS
High Voltage Power Supply
I/F
interface
I/O
Input and Output
IC
integrated circuit
IDE
Intelligent Drive electronics or Imbedded
Drive Electronics
IEEE
Institute of Electrical and Electronics
PS
Post Script
PTL
Pre-Transfer Lamp
Q-PID
Quick Printer Initiating Device
Q ty
quantity
RAM
Random Access Memory
ROM
Read Only Memory
SCF
Second Cassette Feeder
SMPS
Switching Mode Power Supply
SPGP
Samsung Printer Graphic Processor
SPL
Samsung Printer Language
Spool
Simultaneous Peripheral Operation Online
SW
switch
sync
synchronous or synchronization
USB
Universal Serial Bus
WECA
Wireless Ethernet Compatibility Alliance
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Samsung Electronics
Reference Information
2.3 Selecting a Location
Select a level,stable place with adequate space for air circulation.Allow extra space for opening covers and
trays. The area should be well-ventilated and away from direct sunlight or sources of heat,cold,and humidity.Do not set the printer close to the edge of your desk or table.
CLEARANCE SPACE
•
•
•
•
Front : 482.6 mm (enough space so that trays can be removed)
Back : 320 mm (enough space to allow opening of the rear cover)
Right :100 mm
Left :100 mm (enough space for ventilation)
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Reference Information
2.4 The Sample Pattern for the Test
The sample pattern shown in below is the standard pattern used in a factory.
The contents of the life span and the printing speed are measured with the pattern shown in below.
(The picture in the manual is 70% size of the actual A4 size.)
2.4.1 A4 5% Patten
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Reference Information
2.4.2 A4 2% Patten
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Reference Information
2.4.3 A4 LSA 5% Patten
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Reference Information
2.6 Wireless LAN
• This product uses a printing function with a wireless LAN, which is an option.
- The wireless LAN function uses a frequency instead of connecting LAN cable to connect data to
an access point for print.
- For a wireless LAN connection, an AP is needed, It is possible to use wireless LAN onnection with
wired LAN. Also, if AP is installed in an office or at home, the wireless LAN function can be simply
used.
• Types of desk top PC (or Lap top) that uses the wireless LAN.
Division
Basic type
Recommend type
CPU
Over PENTIUM 233M
PENTIUM 300MHz
MEMORY
Over 64MB
Over 128MB
VIDEO CARD
Over 800X600
Over 1024X768
OS
Over WINDOWS 98
Over WINDOWS ME
INTERFACE CARD
A product has a certificated mark of Wi-FiTM
• About the certificated mark of Wi-FiTM
- The Wi-FiTM is a registered trademark of WECA (Wireless Ethernet
Compatibility Alliance). Over 50 of a wireless LAN companies are member
of it. The most of main wireless networking companies are attending and
the main companies are Lucent technologies, Cisco, Intel/Symbol, 3Com,
Enterasys (Cabletron), Compaq, IBM, Nokia, Dell, Philips, Samsung electronic, Sony, Intersil, and so on. This mark certifies mutual compatibility
among product has Wi-FiTM (IEEE 802.1) and it is certified as a standard of
a wireless LAN market.
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Reference Information
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Specifications
3
3. Specifications
Product specifications are subject to change without notice.See below for product specifications.
3.1 General Specifications
ITEM
DESCRIPTION
Print Method
Non-impact Electro-photography
Development system
Non-Magnetic, Mono-Component Toner
Transfer system
Conductive roller transfer
Fuser Unit(Toner fix)
Pressure and Heating with Lamp
Print Speed
24 PPM : A4 size
25 PPM : Letter size
Resolution
True 600 X 600 DPI
Addressable 1200 X 1200 DPI
Source of Light
Laser diode (LSU : Laser Scanner Unit)
Warm-Up Time
Power-on boot : 50 seconds or less
First Print Time
12 seconds or less
Feed Method
Cassette & Manual , Option Feeder(SCF)
Media Size
76mm * 128mm(3 * 5”) to 216mm * 356mm(8.5 *14”)
Media Thickness
Cassette : 16 ~ 28 lb, Manual : 16 ~43lb
Dimension(W X D X H)
386 X 436 X 326 mm / 15.2 X 17.2 X 12.8 inch (without options)
Weight
Net : 13.7 Kg
Gross : 17.1 Kg
Acoustic Noise
Stand by : Less than 35 dB
Printing: Less than 53 dB
Sleep mode : Background Noise
Power save mode
Enable
Toner save mode
Enable
Consumption Parts
Retard Roller
Optional Parts
100,000 Pasges
Transfer Roller
100,000 Pasges
Fuser Assembly
125,000 Pasges
SCF
Paper Capacity : 500 Sheets
Network Printing
Ethernet 10/100 base TX
(ML-2550:Optional
Protocols : TCP/IP, SPX/IPX, Ethertalk, SNMP,
ML-2551N : Basic)
HTTP1.1, DLC/LLC
32MB RAM Buffer for faster graphics performance
2MB Flash Memory for upgrade
Throughput : 200 ~ 300K TCP/IP
SDRAM DIMM
16, 32, 64, 128MB 100PIN SDRAM DIMM
802.11b Wireless LAN
IEEE802.3b supportT
(ML-2552W Basic)
Speed : 11, 5.5, 2, 1 Mbps
Protocol : CSMA/CD
Operation range : 30m(Indoors), 150m(Outdoors)
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Specifications
3.2 Controller Specification
ITEM
DESCRIPTION
Processor(CPU)
SPGPi + Power PC 266 MHz
Memory
FLASH ROM(PROGRAM +Postscript ) : 2MB flash * 2
RAM : 32MB (Expandable to 160MB)
Option DIMM module : 16,32,64,128MB (SDRAM)
100Pin SDRAM DIMM (Samsung Printer Only)
EEPROM(NVRAM) : 512byte
Emulation
PCL6 : win 3.1/95/98/ME/NT/2000/XP
Postscript Level3 : win 95/98 PPD , win NT4.0 PPD , Mac PPD
PCL5e : Linux
Interface
Parallel : IEEE 1284 Bidirectional Parallel
- Modes supported : Compatible,Nibble,Byte,ECP
USB(without HUB mode)
-USB 2.0 compliant
-12 Mbps 1 port
Serial : RS-232C
Network Interface : option for ML-2550
-10/100 Base TX
-10/100 Base TX & 802.11b Wireless LAN (option for ML-2551N)
Interface switching
Automatic
Interface time-out
5min(Max.)
Font
45 Scalable Font , 1 Bitmap Font ,Postscript 3 internal font 136
3.3 Electrical Specification
ITEM
Input Voltage
Power Consumption
DESCRIPTION
REMARK
Nominal input voltage
220-240 VAC / 100~127VAC
Input voltage range
198-255 VAC/ 90~135VAC
Nominal frequency
50/60 MHz
Frequency tolerance
+3Hz
450W Avg or less (with SCF)
Idling : 100W Avg or less
Power Save : 20W Avg or less
3.4 TONER Cartridge (Developer)
ITEM
Life span
DESCRIPTION
Starter: 5,000 pages
REMARK
A4 Size, LSA 5% pattern, SIMPLEX
Running : 10,000 pages
Developing
3-2
Non-magnetic Contact Developing
Charging
Conductive Roller Charging
Toner supply Method
Exchange the Developer
Toner checking sensor
Enable
Ozone
0.1PPM or less
Style
Single cartridge
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Samsung Electronics
Specifications
3.5 Environmental Condition
ITEM
OPERATING
STORAGE
Temperature
10~30 oC(50-90 oF)
-20~40 oC (-4~104 oF)
Humidity
20~80%RH
10~80%RH
3.6 Paper Handling Specifications
>> Input Paper Size
1ST CASSETTE
2ND CASSETTE
MP TRAY
DUPLEX
A4
PAPER
210 X 297 mm
PAPER SIZE
O
O
O
O
Letter
216 X 279(8.5 X 11")
O
O
O
O
Folio(Legal13")
216 X 330(8.5 X 13")
O
O
O
O
Legal(Legal14")
216 X 356(8.5 X14")
O
O
O
O
Executive
184 X 267((7.25 X10.5")
O
Statement
140 X 216(5.5 x8.5")
ISO B5
176 X 250
O
O
JIS B5
182 X257
O
O
A5
148 X 210
O
O
A6
105 X148
O
No.10 Env
105 X 241(4.15 X 9.5")
O
O
O
Monarch Envelope
98 X191(3.87 X 7.5")
O
DL Envelope
110 X 220(4.33 X 8.66")
O
C5 Envelope
162 X 229(6.38 X 9.01")
O
C6 Envelope
Transparency(OHP)
114 X 162(4.49 X 6.38")
A4 or Letter
O
O
Label paper
A4 or Letter
O
O : Enable
>> Input capacity
ITEM
DESCRIPTION
Cassette
500sheets
MP tray
Paper
Option Cassette
100 sheets
Transparencies
50 sheets
Envelopes
10 sheets
Labels
25 sheets
500sheets
>> Output capacity
ITEM
DESCRIPTION
Face Down
250 sheets
Face UP
100 sheets
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Specifications
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Summary of product
4
4. Summary of Product
This chapter describes the functions and operating principal of the main component.
4.1 Printer Components
4.1.1 Front View
Top output tray
(Face down)
Output Support
Control Panel
Top Cover
Toner cartridge
Multi-Purpose Tray
Tray1
Control board cover
(500-sheet paper feeder)
Optional Tray2
Paper level indicator
(needed to access the
control board to install
printer options)
(500-sheet paper feeder)
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Summary of Product
4.1.2 Rear View
Power switch
Wireless network
antenna port
(ML-2550, ML-2551N:Option
ML-2552W:Standard)
Network port
(ML-2550:Option
ML-2551N, ML-2552W: Standard)
USB port
Rear output tray
(Face up)
Parallel port
Power
receptacle
Optional Tray2
cable connector
4-2
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Summary of product
4.1.3 Control Panel
The control panel on the top right side of your printer has the display and the nine buttons.
Display : displays the
printer status and job in
progress.
Buttons
4.1.3.1 Display
Message
Ready
Offline
Printing XXX
* xxx is the current
Description
• The printer is on-line and ready to print.
• If you press On-Line/Continue ,the printer switches to off-line.
• The printer is off-line and cannot print.
• If you press On-Line/Continue ,the printer switches to on-line.
• The printer is printing.
• If you want to cancel printing,press Cancel .
emulation.
Sleeping...
• The printer is in Power Save mode, consuming less power. When a print job is received
from the computer or if any button is pressed,the printer switches to on-line.
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Summary of Product
4.1.3.2 Buttons
Button
Description
• Press to switch between on-line and off-line.
• In menu mode,press to return to ready mode.
You can check the printer status according to the button backlight.
Green
On
The printer is on-line and can receive data from the computer.
Blinking • When the backlight slowly blinks,the printer is receiving data
from the computer.
• When the backlight fast blinks,the printer is receiving and printing data.
If you want to pause printing, switch the printer to off-line.
Orange On
The printer stops printing due to a major error.Check the display
message.
Blinking A minor error occurs and the printer is waiting an error to be
cleared.Check the display message.When the problem is
cleared,the printer resumes printing.If you want to ignore this
warning,press this button.
Off
• The printer is off-line and cannot print.
• The printer is in Power Save mode.
When data is received,it switches to on-line.
• Press to enter menu mode.
• In menu mode,press to scroll through the menus.
In menu mode,press to select the displayed submenu item or confirm the changed setting. You can see the selected value marked with *.
In menu mode,press to scroll through submenu items or setting options. Pressing moves
you to the next option and pressing
sends you back to the previous option.
• Press to cancel the current print job.
• In menu mode,press to return to ready mode.
In menu mode,press to go back to the upper menu level.
Press to enable or disable Toner Save mode.
• If the button backlight is on,the mode is enabled and the printer uses less toner to print
a document.
• If the button backlight is off,the mode is disabled and the printer will print in the normal
quality.
For more information on the Toner Save mode.
Press to enable or disable the double-sided printing.
• If the button backlight is on,the printer print on both sides of paper with long edge binding.
• If the button backlight is off,the double-side printing is disabled and the printer prints on
one side of paper.
Note : The double-sided printing setting in the printer driver overrides that of the control
panel.
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Summary of product
4.1.3.2 Using Control Panel Menus
A number of menus are available to make it easy for you to change printer settings.
Accessing Control Panel Menus
You can control your printer from the printer ’s control panel. You can also set the control panel menus while the printer is
in use.
1. Press the Menu button
until you see the desired menu on the bottom line of the display or Press the scroll button
until the desired menu item displays on the bottom line.
2. Press the Enter button
3. Press the scroll button
4. Press the Enter button
to access the menu.
until the desired menu item displays on the bottom line.
to confirm the selected item.
5. If the selected menu item has submenus,repeat steps 3 and 4.
6. Press the scroll button
7. Press the Enter button
until the desired setting option displays on the bottom line or enter the required value.
to save your input or selection.
An asterisk (*) appears next to the selection on the display, indicating that it is now the default.
8. To exit the menu,press the Upper Level button
repeatedly,or the Cancel button
.
After 60 seconds of inactivity (no key has been pressed), the printer automatically returns to ready mode.
NOTE : Duplicate print settings that are selected in the printer driver override the settings on the control panel.
Service Manual
Samsung Electronics
4-5
Summary of Product
4.1.3.3 Overview of Control Panel Menus
The control panel menus are used to configure the printer for your environment.
The control panel provides access to the following menus.
Information
Paper
Layout
Configuration
Menu Map
Demo Page
PS3 Font List
PCL Font List
EPSON Fonts
Tr ay Source
Media Size
Custom Width
Custom Heigh
Media Type
Tr ay Chaining
Orientation
Duplex
Duplex Margin
Simplex Margin
Copies
Setup
LCD Language
Emulation
Power Save
Auto Continue
Jam Recovery
Altitude Adj.
Auto CR
Job Time Out
RS-232C
Maintenance
Printer
Graphics
Default Set
Current Job
Resolution
Image Enhance
Toner Save
Density
PCL
PostScript
EPSON
Typeface
Symbol
Lines
Pitch
Point Size
Courier
Print PS. Error
Font
Auto Wrap
Character Set
Character Tab.
LPI
Pitch
NETWORK
Config Network
Config TCP/IP
DHCP
IP Address Set
IP Address
Subnet Mask
Gateway
BOOTP
4-6
AppleTalk
Netware
Config Netware
AUTO
EN_8023
EN_II
EN_8022
EN_SNAP
Reset Network
Default Set
Print Net CFG
RX Level
Service Manual
Samsung Electronics
Summary of product
4.1.3.4 Special Features
Your new printer is equipped with special features that improve the print quality,giving you a competitive edge.
You can:
Print with excellent quality and high speed
• You can print at 1200 dots per inch (dpi).See page 5.25.
• Your printer prints 21 pages-per-minute (Letter size), 20 pages-per-minute (A4 size).
Handle paper flexibly
• A 100-sheet Multi-Purpose Tray supports letterheads, envelopes,labels,transparencies,custom-sized materials,postcards,and heavy paper.
• Standard 500-sheet input tray (Tray1)and optional 500-sheet input tray (Tray2)supports all
standard sizes of paper.
• Two output tray;select either the top output (face-down)or the rear output tray (face-up)for
the most convenient access.
• Straight-through paper path capability from the Multi-Purpose Tray to the rear output tray.
Create professional documents
• You can customize your documents using Watermarks, such as “Confidential.”
)
(
• Print Booklets .This feature enables you to easily print the pages required to create
books.Once printed,all you have to do is to fold and staple the pages.
• Print Posters .The text and pictures of each page of your document are magnified and printed across the selected sheet of paper.After the document has printed,trim off the white
edges of each sheet.Tape the sheets together to form a poster.
Save your time and money
• This printer allows you to use Toner Save mode to save toner.
• You can print on both sides of the paper to save paper (double-sided printing ).
• You can print multiple pages on one single sheet of paper to save paper (N-Up printing ).
• Preprinted forms and letterheads can be printed on plain paper.
• This printer automatically conserves electricity by substantially reducing power consumption
when not printing.
• This printer meets Energy Star guidelines for energy efficiency.
Service Manual
Samsung Electronics
4-7
Summary of Product
Expand the printer capacity
• This printer has 32 MB of memory which can be expanded to 160 MB.
• Network interface enables network printing.You can add the optional network interface card
to ML-2550.
ML-2551N and ML-2552W comes with a built-in network interface,10/100 Base TX.ML2552W also has a wireless network interface.
* PostScript 3 Emulation
IPS-PRINT_Printer language Emulation © Copyright
1995-2003,Oak Technology,Inc.,All rights reserved
* 136 PS3 fonts
Contains UFST and MicroType from Agfa Monotype Corporation.
Print in various environments
• You can print in Windows 95/98/Me/NT 4.0/2000/XP .
• Your printer is compatible with Linux and Macintosh .
• Your printer comes with both the Parallel and USB interfaces.
You can also use a network interface .ML-2551N and
ML-2552W comes with a built-in network interface,10/100 Base TX.ML-2552W also has a
wireless network interface. But, you need to add the optional network interface card to ML2550.
Printer Features
The table below lists a general overview of features supported by your printer.
Features
ML-2550
ML-2551N
ML-2552W
IEEE 1284
STANDARD
STANDARD
STANDARD
USB 2.0
STANDARD
STANDARD
STANDARD
Network Interface
OPTION
STANDARD
STANDARD
Wireless LAN
OPTION
OPTION
STANDARD
STANDARD
STANDARD
STANDARD
PostScript Emulation
4-8
Service Manual
Samsung Electronics
Summary of product
4.2 System Layout
8
5
4
6
H/R
OPC
P/R
Transfer
ransfer
Roller
7
2
Pick up
Roller(MP)
Regi
Roller
Pick up
Roller
3
Retard
Roller
1
1 Cassette
5 LSU
2 Duplex Unit
6 Fuser
3 MPF
7 Main Motor
4 Toner Cartridge
8 Exit Motor
Service Manual
Samsung Electronics
4-9
Summary of Product
4.2.1 Feeding
It is consists of a basic cassette, an MP tray for supplying different types of media : envelope, label special paper, duplex unit, and parts related to paper transferring.
1) Separation method
Separate it from the finger mounted to the cassette side guide and apply retard roller that uses a
spring clutch. A feed roller uses an electronic clutch to control driving power.
2) Basic cassette
It takes a center loading method and applies 'both side finger separating method.' It means that
there is a paper sensor, but a paper size is detected after detecting the first paper by software.
Both the side guide and the rear guide can be adjusted for for various types of papers from A5 to
legal size paper.
It has a paper existence sensing function (Capacity: 500 sheets of general paper), paper arranging
function, various size papers accepting function, SCF paper path function, and displaying function
of paper remaining amount.
In the front side, there is a paper level indicator.
3) Pick-up roller
It has functions such as a paper pickup function, driving control function, paper feeding function,
and removing electronic static function.
4) Retard roller
It takes an arrangement method which uses a stopper roller and a weight without electric actuator.It
has paper separating function, driving control function, and multi feeding prevention function.
6) Registration roller
It has a paper arranging function, paper transferring function, paper detecting function, jam removing function, and so on.
7) MP tray
It has a paper arranging function, paper transferring function, jam removing function, and so on.
It uses rubbing pad method to feed 100 sheets of general papers and 100 envelops.
It is possible to extend to 300mm for accepting a legal size paper.
8) Duplex unit
It has paper transferring function, paper guide function, jam removing function, paper sensing function, and main board supporting function.
It is designed for basic attachment, and the duplex feeding takes a side feeding method. Usable
papers are A4, letter, and legal size paper.
For removing a jam occurred in a front part, it is designed to open a cassette and a guide. It is
designed to open a rear cover to remove a jam in a rear part.
If a face up tray is open, the duplex option cannot be used.
9) SCF (Second Cassette Feeder)
It is the same method with the main cassette, and the capacity is 500 sheets.
It has a separate driving mechanism and feeds only A4, letter, and legal size paper.
It is designed for a common use with a main cassette, but it cannot be attached with the main cassette.
4-10
Service Manual
Samsung Electronics
Summary of product
4.2.2 Transfer
It consists of a PTL (Pre-transfer Lamp) and a transfer roller. A PTL sheds light on an OPC drum, lowers
an electric potential of an OPC drum's surface, and improves the efficiency of the transfer.
A transfer roller transfers toner on an OPC drum to the paper.
Life span: Print over 100,000 sheets (In 15~30(C)
4.2.3 Driver Ass'y
By driving the motor, the system takes power. It is consisted of a main motor for feeding and a toner cartridge, and sub-motors for fuser and duplex reverse turn.
4.2.4 Fuser
It is consisted of a heat lamp, heat roller, pressure roller, thermistor and thermostat. It sticks the toner on a
paper by heat and pressure to complete the printing job.
1) Thermostat
When a heat lamp is overheated, a Thermostat cuts off the main power to prevent over-heating.
3) Heat roller
The heat roller transfers the heat from the heat lamp to apply a heat on the paper. The surface of
a heat roller is coated with Teflon, so toner does not stick to the surface.
4) Pressure roller
A pressure roller mounted under a heat roller is made of a silicon resin, and the surface also is
coated with Teflon. When a paper passes between a heat roller and a pressure roller, toner
adheres to the surface of a paper permanently.
5) Items for safety
Protecting device for overheating
- 1st protection device: Hardware cuts off when overheated
- 2nd protection device: Software cuts off when overheated
- 3rd protection device: Thermostat cuts off main power.
Safety device
- A fuser power is cut off when a front cover is opened
- Maintain a temperature of fuser cover's surface under 80(C for user, and attach a caution
label at where customer can see easily when customer open a rear cover.
4.2.5 LSU (Laser Scanner Unit)
It is the core part of the LBP which switches from the video data received to the controller to the electrostatic latent image on the OPC drum by controlling laser beam, exposing OPC drum, and turning principle
of polygon mirror. The OPC drum is turned with the paper feeding speed. The /HSYNC signal is created
when the laser beam from LSU reaches the end of the polygon mirror, and the signal is sent to the controller. The controller detects the /HSYNC signal to adjust the vertical line of the image on paper. In other
words, after the /HSYNC signal is detected, the image data is sent to the LSU to adjust the left margin on
paper. The one side of the polygon mirror is one line for scanning.
Service Manual
Samsung Electronics
4-11
Summary of Product
4.2.6 Toner Cartridge
By using the electronic photo process, it creates a visual image. In the toner cartridge, the OPC unit and
the toner cartridge unit are in a body. The OPC unit has OPC drum and charging roller, and the toner cartridge unit has toner, supply roller, developing roller, and blade (Doctor blade)
- Developing Method: Non magnetic 1 element contacting method
- Toner: Non magnetic 1 element shatter type toner
- The life span of toner: 10,000 sheets (LSA Pattern/A4 standard)
- Toner remaining amount detecting sensor: Yes
- OPC Cleaning: Cleaning blade type
- Management of disusable toner: Collect the toner by using Cleaning Blade
- OPC Drum protecting Shutter: Yes
- Classifying device for toner cartridge: ID is classified by interruption of the frame channel.
3
2 Cleaning Roller
0.20mW
-470V
Max -1.5KV
4
-850V
-250V
1
-650V
8 Cleaning Blade
5
6
+4.2kV
-100V
7
<Toner Cartridge Layout>
4-12
Service Manual
Samsung Electronics
Summary of product
4.3 Main Board
Main controller part is organized with Asic (SPGPi) part, Memory part, and Engine interface part, and it is functions as a
Bus control, I/O handling, Drivers, and PC interface by CPU.
Memory access has program memory (supports 32bit operation) and working memory (supports 32bit operation).
DC_Motor
CN8
Fan
LSU
CN15 CN10
DC_Fan
CN21
Cartridge
CN6
Panel
CN4
Cover Open Sensor
CN20
Network Card Slot
CN9
PTL
CN17
Engine PBA
CN18
USB Port
CN2
P1284 Port
CN3
DC_Motor
CN11
Joint PBA
CN14
SCF
CN1
Memory (RAM)
CN12
Flash Memory
CN16
DCU
CN7
Service Manual
Samsung Electronics
4-13
Summary of Product
4.3.1 ASIC (SPGPi)
>> Power PC Comapatible Interface
>> 3 Memory Bus Architectur
ROM Bus, Primary DRAM Bus, Seconday SDRAM Bus for Band Buffer
>> Direct connected to 4 ROM Banks
32 MByte Address Space per Bank
Burst Capability
Programmable Timing per Bank
>> Direct connected to max 6 I/O Banks of ROM Bus
64 MByte Address Space per Bank
Programmable Timing per Bank
>> Direct connected to max 3 I/O Banks of DRAM Bus for DMA
8 KByte Address Space per Bank
Programmable Timing per Bank
>> Direct connected to max 9 DRAM / SDRAM Banks
Support EDO or FPM Type DRAM and SDRAM
Max 128 MByte Address Space per Bank
Programmable Timing to Control DRAM / SDRAM A.C Characteristics
Support Self Refresh for Data Retention
>> Direct connected to 1 SDRAM Banks using Secondary Bus for Band Buffer
Support SDRAM only
Max 512 KByte Address Space
Programmable Timing to Control SDRAM A.C Characteristics
Support Self Refresh for Data Retention
Bus Traffic Sharing using Secondary Bus
>> Graphic Coprocessor Core for Banding support of Printer Languages
Support up to 256 Bit Block Transfer
Scan Line Transfer
Polygon Filling
Enhanced Graphic Order compared to SPGP, SPGPe+
Access to Secondary Bus
>> Parallel Port Interface Controller
DMA based or Interrupt based Operation
Support IEEE Standard 1284 Communication
>> UART
4 Independent Full Duplex UART (Interrupt Based Operation Only)
max 16 Byte FIFO to Handle SIR Bit Rate Speed
>> DMA
3 Channel General Purpose DMA Controller for High Speed I/O
8 bit, 16 bit, 32 bit Data Transfer Mode Support
4-14
Service Manual
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Summary of product
>> Timer
3 Independent Programmable Timer
Watch Dog Timer for S/W Trap and Tone Generator for MFP Application
>> RSH
Fully H/W Rotator, Scaler and Halftoner
Variable Image Scaler and Image Halftoning Unit for PCL6
>> Compression / Decompression
3 Different Kinds of Codec Algorithm
jCodec : Powerful T.85 JBIG Algorithm for Bi Level Image Compression
gCodec
- Simplified JBIG Algorithm for Band Compression, coupled with GEU
- Access to Secondary Bus
HCT : Halftone Compression Technology (Byte Run-Length Type)
Independent Compression & Decompression Data Path of Each Codec
>> Printer Video Controller
2 Different Kind of Printer Video Controller (Selected by S/W)
High Performance DMA based Interface to Printer Engine
PVC : Printer Video Controller without RET Algorithm
HPVC
- Printer Video Controller with RET Algorithm
- Access to Secondary Bus
>> Package : 352 pin BGA
>> Power
Core : 2.5 V
IO : 3.3 V
Service Manual
Samsung Electronics
4-15
Summary of Product
4.3.1.1 SPGPi Internal Block Diagram
PowerPC
IO
(6 Ba n k )
PCI
Briddge
Flash Mem
Font(4Bank)
CPU I/F
Clock Gen.
ROM(4ch)
Controller
Primary System Bus
Processor Bus
I/O(6ch)
Controller
Reset Gen.
RSH
Timer
jCodec
IEEE1284
HCT
ITC
(5CH)
ECI
Secondary System Bus
Tone Gen.
UART
(4CH)
gCodec
Extermal
DMAC(3ch)
GEU
SDRAM(9ch)
Controller
HPVC
SDRAM
Secondary
DRAM
(4Mbits)
DRAM(9ch)
Controller
PVC
SSB
Arbiter
DRAM
PSB
Arbiter
SPGPi
4-16
Service Manual
Samsung Electronics
Summary of product
4.3.2. Memory part
>> Flash Memory
It stores the System Program.
• Capacity: 2M Byte * 2
• Access Time : 70 nsec
>>SDRAM
It is used as Swath buffer, System working memory area, etc. when printing.
• Capacity: 32M Byte (Basic), upto 160M Byte (Option)
• DIMM : 16MB / 32MB / 64MB /128MB
• Type : SDRAM 100MHz/133MHz , 16bit
>>ROM DIMM
It supports the option ROM DIMM 1 Slot for supporting the expanding Memory.
• Capacity : 8MByte (Max)
• Access Time : 70nsec
4.3.3. RESET Circuit
After printer power is ON and 50~200 ms are passed, the reset signal from RESET IC (XC61FN3112MR) resets various
IC such as the CPU, Memory, etc. to prevent malfunction of the set by setting the initial value of port.
4.3.4. ClOCK Circuit
Basically, it consists of the Crystal (12.5MHz) and Capacitor (27pF) which is connected to the crystal in parallel, and it is
inputted to the MCLLK_Signal via the CY25814. The purpose of the adding SY25814 is substitution of EMI.
4.3.5. INTERFACE Part
>>IEEE1284
It supports the IEEE 1284 B Type Connection, and the protocol supports the IPP, ECP, Compatibility, Byte, and Nibble
mode.
>>USB2.0
USB2.0 Compliant, 480Mbps 1 port
>>Network
• Option : Ethernet 10/100 Base TX
• Protocol : SPX/IPX, TCP/IP,Appletalk, SNMP, HTTP 1.1, DLC/LLC
>>Panel
• LCD : 16Char. * 2 Line / Back-light(Yellow)
• Key : 9 Key
• LED : 3 LED
The UART method is used for the controller and panel interface, and the HR 48C50 Holtak Micom is used
Service Manual
Samsung Electronics
4-17
Summary of Product
4.3.6. Sensor input circuit
4.3.6.1. Paper Empty Sensing
The Paper empty sensor (Photo Interrupter) on the engine board informs the state of paper to LPEC1 whether it is empty
or not by operation of the actuator.
When cassette is empty, it detects the fact by reading the GPIO3_1 of LPEC1, and then displays the fact on the LCD panel.
4.3.6.2. MP Sensing
By operation of the MP Sensor (Photo Interrupter) on frame and Actuator, it informs the state of paper to CPU whether it
is empty or not. It reads the IP5 sec_DRAM(K26) of CPU for recognizing paper in MP, and paper is fed from MP if there
is.
4.3.6.3. Paper Feeding
When paper passes the actuator on the feed sensor part, it detects the signal of Photo interrupter, informs the paper feeding state to CPU, and then sprays the image data after certain time.
If it doesn't detect the feed sensor within 1 sec. after paper is fed, paper jam0 (LPEC1 GPIO3_2) is occurred. (Displays on
the LCD panel)
4.3.6.4. Toner Remain Sensing
The Toner cartridge terminal is mounted to the joint board located on frame. When the toner cartridge is inserted, it is
adhered to the contacting point of the joint board to sense whether the toner cartridge exists or not, ID, amount of toner,
and so on.
4.3.6.5. Paper Exit Sensing
It detects paper state whether paper gets out from the set with operation of exit sensor on the engine board and actuator
on the frame. Paper detects the on/off time of exit sensor by reading LPEC1 GPIO3_6, and the normal operation or jam
information is informed to the CPU.
The paper JAM2 is informed. (Displays the state on LCD panel)
4.3.6.6. Cover Open Sensing
The Cover open sensor is located on the front cover. After the front cover is opened, +24V and +5V (DC fan, solenoid,
main motor, polygon motor part of LSU, HVPS, LSU Laser diode), which is supplied to each unit, is cut off.
4.3.6.7. DC FAN/Solenoid Driving Circuit
A fan driving circuit is driven by a transistor and a controller which is in the LPEC.
It is automatically turned off when a machine turns to sleep mode.
There are two solenoids, and it is driven by an MP signal and a paper pick-up signal.
4.3.6.8. Motor Driving Circuit
A main motor (BLDC) drives a feeding and developing unit and an exit motor (Step) drives a Fuser and an
Exit ass'y.
When printing with a duplex function, it rotates the Exit Motor to a normal/reverse direction. It controls by
dividing the acceleration section, standard speed section, and reducing speed section. A BLDC Motor is
operated by a clock and enable signal, and a Step Motor is managed with an A3977 driver IC.
4-18
Service Manual
Samsung Electronics
Summary of product
4.4 SMPS & HVPS board
The SMPS and HVPS are in one united board. The SMPS part supplies the DC power to the system.
It takes either 110V or 220V and outputs the +3.3V and +24V to supply the power to the main board.
The HVPS part creates the high voltage of THV/MHV/Supply/Dev and supplies it to the toner cartridge part for making the
best condition to display the image.
The HVPS part takes the 24V and outputs the high voltage for THV/MHV/BIAS, and the outputted high voltage is supplied
to the toner, OPC cartridge, and transfer roller.
Exit Sensor
HVPS
Inlet
Main PBA
Fuser
Service Manual
Samsung Electronics
4-19
Summary of Product
4.4.1. HVPS(High Voltage Power Supply)
1) Transfer high voltage (THV (+))
- Function: It is a voltage that transfers toner on an OPC Drum to paper.
- Output voltage: MAX +4.2 KV +/- 5% (Duty is changeable, Not loading)
- 1.7KV +/- 15% (When cleaning, 200MOhm - It transfers toners with (+) polarity of transfer roller to an OPC Drum.
- Error type: IF THV (+) is not outputted, it causes a low density due to toner on an OPC Drum if it is not transferred to paper. It is possible that over-flow occurs if toner is piled up in a toner vessel continuously.
2) Charge voltage (MHV)
- Function: It is a voltage that charges a surface of OPC to -750V~-900V.
- Output voltage: -1.35KV~1.5KV DC +/- 50V
- Error type: IF MHV is not outputted, toner overflows and reaches to an OPC drum if surface of an OPC is not
charged. A black paper is printed out when it happens.
3) Cleaning voltage: THV (-)
- Function: It removes contamination at a rear by sending (-) polarity in a transfer roller to OPC drum to take toner.
- Output voltage: A change range is large according to a load because there is no feedback control =(-600V~1200V)
- Error type: An error due to contamination of toner on a backside of printing paper.
4) Developing voltage (DEV)
- Function: It is a voltage that develops toner with electronic potential difference of the section exposed by LSU
(Laser Scanning Unit).
* When printing, exposing voltage of OPC is -250V and exposing voltage of DEV is -470V. Therefore,
toner with (-) polarity is developed on an exposed section.
- Output voltage: -380V~500DC +/- 20V
- Error type:
a) If DEV is GND, a density gets extremely low.
b) When DEV is floating due to instable of terminal’s contacting point, and etc., density gets
extremely high.
5) Supplying voltage (SUP)
- Function: It is a voltage that supplies toner to a developing roller.
- Output voltage: -560V~680V DC +/- 50V (Use AENER, Gearing of DEV - (-)180V more than DEV)
- Error type:
a) When SUP is GND, density gets extremely low.
b) If SUP is floating due to instable of terminal’s contacting point, and etc., density gets extremely low that it is hard to catch up with eyes.
6) OPC Ground ZENER voltage
- Function: It is a voltage to prevent an image contamination under the condition of low temperature and low
humidity environment.
- When a set prints without an output voltage, -100V is maintained on OPC ground. (-100V ZENER diode is connected to OPC ground)
- Error type:
a) When ZENER diode is - 0V, there is no serious image problem in general environment, but
in low temperature and low humidity environment, it is possible that a contamination occur
on entire image
b) When ZENER diode is disconnected, a blank page is printed out. (It is the same case as
when a ZENER diode is disconnected to OPC ground.)
4-20
Service Manual
Samsung Electronics
Summary of product
4.4.2. SMPS(Switching Mode Power Supply)
It is the power source for the whole system. It is an independent module so it is possible to use for common use. It is
mounted at the bottom of the set.
It consists of the SMPS part, which supplies the DC power for driving the system, and the AC heater control part, which
supplies the power for fuser. SMPS has three outputting channels (3.3V, 5V and +24V).
There are three kinds of power, 120V exclusive (America), 220V exclusive (Europe), and 220V for china (nations with instable power supply).
>>AC Input
• Inputting rated voltage : AC 220V ~ 240V AC 100V ~ AC 127V
• Inputting voltage fluctuating range: AC 198V ~ 255V AC 90V ~ 135V
• Rated frequency : 50/60 Hz
• Frequency fluctuating range : 47 ~ 63 Hz
• Inputting voltage: Under 5.5Arms/2.5Arms
>>Rated Power Output
NO
1
2
Item
Channel name
CONNECTOR PIN
3
Rated outputting voltage
4
5
6
7
8
Maximum outputting voltage
Peak loading voltage
Ripple noise voltage
Maximum output
Peak output
CH1
+3.3V
CON 3
3.3V PIN: 12, 14
GND PIN: 16, 18
3.3V ± 5%
(3.2 ~ 3.4V)
1.5 A
1.5 A
200mVp-p
5W
5W
CH2
+5V
CON 3
5V PIN : 8
GND PIN: 7
+5V ± 5%
(4.75 ~ 5.25V)
0.5 A
0.5 A
100mVp-p
2.5 W
2.5 W
CH3
+24.0V
CON 3
24V PIN: 2, 4, 6
GND : 7, 8, 10
+24V ± 5%, -5%
(21.6 ~ 26.4V)
0.5 A
0.5 A
500mVp-p
84 W
84 W
Remark
1ms
1ms
>>Consumption Power
NO
1
2
3
Item
Stand-By
PRINTING
Sleep-Mode
CH1
(+3.3V)
0.6 A
1.0 A
0.4 A
CH2
(+5V)
0.25A
0.25 A
0.01 A
CH3
(+24V)
0.4 A
2.0 A
0.4 A
System
AVG : 100 Wh
AVG : 450 Wh
AVG : 20 Wh
>>Length of Power Cord: 1830 ± 50mm
>>Power Switch : Use
Service Manual
Samsung Electronics
4-21
Summary of Product
>>Feature
• Insulating resistance : over 50MΩ(at DC 500V)
• Insulating revisiting pressure Must be no problem within 1min. (at 1500Vzc, 10mA)
• Leaking voltage : under 3.5mA
• Running voltage : under 50A peak (at 25°C, Cold start)
Under 60A peak (in other conditions)
• Rising Time : Within 2sec
• Falling Time : over 20ms
• Surge: Ring Wave 6KV-500A (Normal, Common)
>>Environment Condition
• Operating temperature range : 0°C~50°C
• Maintaining temperature range : -25°C~85°C
• Maintaining humid range : 10% ~90% RH
• Operating atmospheric pressure range: 1
>>EMI Requirement
CISPR ,FCC, CE, MIC, C-Tick,
>>Safety Requirement
IEC950 UL1950, CSA950, C-UL, TUV, Semko, iK, CB, CCC(CCIB),GOST, EPA
4.4.3. Fuser AC Power Control
Fuser (HEAT LAMP) gets heat by using AC power. The AC power controls the switch with the Triac, a semiconductor
switch. The 'On/Off control' is operated when the gate of the Triac is turned on/off by Photo triac, which is insulting part.
In the other words, the AC control part is passive circuit, so it turns the heater on/off with taking signal from engine control
part. When the 'HEATER ON' signal is turned on at engine, the LED of PC1 (Photo Triac) takes the voltage and flashes.
From the flashing light, the Triac part (light receiving part) takes the voltage, and the voltage is supplied to the gate of Triac
and flows into the Triac. As a result, the AC current flows in the heat lamp, and heat is occurred.
On the other hand, when the signal is off, the PC1 is off, the voltage is cut off at the gate of Triac, the Triac becomes off,
and then the heat lamp is turned off.
>>Triac (THY1) feature:12A,600V SWITCHING
>>Phototriac Coupler (PC3)
• Turn On If Current : 16mA
• High Repetive Peak Off State Voltage : Min 600V
4-22
Service Manual
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Summary of product
4.5 Engine F/W
4.5.1 Feeding
If feeding from a cassette, the drive of the pickup roller is controlled by controlling the solenoid. The on/off of the solenoid
is controlled by controlling the general output port or the external output port. If feeding from a manual feeder, decide to
insert the paper according to the operation of the manual sensor, and by driving the main motor, insert the paper in front
of the feed sensor. While paper moves, occurrence of jam is judged as below. (Refer to the [6.2 Paper Transfer rout])
4.5.1.1 Jam 0
• After picking up, paper cannot entered due to paper mis-feed.
• After picking up, paper entered but it cannot reach to the feed sensor in certain time due to slip, etc.
• After picking up, if the feed sensor is not on, repack up. After repacking up, if the feed sensor is not on
after certain time, it is Jam 0.
- It is a status that the leading edge of the paper doesn’t pass the feed sensor.
• Even though the paper reaches to the feed sensor, the feed sensor doesn’t turn on.
- It is a status that the leading edge of the paper already passed the feed sensor.
4.5.1.2 Jam 1
• After the leading edge of the paper passes the feed sensor, the tailing edge of the paper cannot pass the
feed sensor after certain time. (The feed sensor cannot be Off)
• After the leading edge of the paper passes the feed sensor, the paper cannot reach the exit sensor after
certain time. (The exit sensor cannot be On)
- The paper exists between the feed sensor and the exit sensor.
4.5.1.3 Jam 2
• After the tailing edge of the paper passes the feed sensor, the paper cannot pass the exit sensor after
certain time.
4.5.1.4 Duplex Jam 1
A leading edge of a paper didn't reach a Duplex Sensor after certain time passes.
4.5.1.5 Duplex Jam 2
After a leading edge of the paper passes the Duplex Sensor, the rear edge of the paper does not pass a
Duplex Sensor within a certain time.
4.5.2 Drive
A main motor (BLDC) drives a feeding and developing unit and an exit motor (Step) drives a Fuser and an
Exit ass'y.
When printing with a duplex function, it rotates the Exit Motor to a normal/reverse direction. It controls by
dividing the acceleration section, standard speed section, and reducing speed section. A BLDC Motor is
operated by a clock and enable signal, and a Step Motor is managed with an A3977 driver IC.
4.5.3 Transfer
The charging voltage, developing voltage and the transfer voltage are controller by PWM (Pulse Width
Modulation). The each output voltage is changeable due to the PWM duty. The transfer voltage admitted
when the paper passes the transfer roller is decided by environment recognition. The resistance value of
the transfer roller is changed due to the surrounding environment or the environment of the set, and the
voltage value, which changes due to the environments, is changed through AD converter. The voltage
value for impressing to the transfer roller is decided by the changed value.
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Samsung Electronics
4-23
Summary of Product
4.5.4 Fusing
The temperature change of the heat roller’s surface is changed to the resistance value through the thermistor. By converting the voltage value, which impressed to the resistance, to the digital value through the AD converter, the temperature
is decided. The AC power is controlled by comparing the target temperature to the value from the thermistor. If the value
from the thermistor is out of the controlling range while controlling the fusing, the error stated in the table occurs. (For the
domestic model, the Q-PID method has been applied.)
Error
Open Heat Error
Description
When warming up, it has been lower
than 68°C over 28 seconds
LCD Display
Engine Fuser Error
Lower Heat Error
• Standby:
It has been lower than 130°C over 10 seconds
• Printing:
- 3 consecutive page; it has been 20°C lower
than the fixed fusing temperature over 7 seconds.
Engine Fuser Low Heat Error
Over Heat Error
It have been higher than 230°C over 10 seconds
Engine Fuser Over Heat Error
4.5.5 LSU
The LSU is consisted of the LD (Laser Diode) and the polygon motor control. When the printing signal occurs,
it turns the LD and drives the polygon motor. When the receiving light part detects the beam, Hsync occurs.
When the polygon motor speed becomes a normal, LReady occurs. If two conditions are satisfied, the status bit of the LSU controller register becomes 1 to be judged that the LSU is ready. If two conditions are not
satisfied, the error shown in below occurs.
Error
Polygon motor error
Description
When the polygon motor’s speed doesn’t
become a normal
Hsync error
The polygon motor’s speed is normal,
but the Hsync signal is not created.
4-24
LCD
Engine LSUError
HSYNC Error
Service Manual
Samsung Electronics
Summary of product
Service Manual
Samsung Electronics
4-25
Disassembly and Reassembly
5
5. Disassembly and Reassembly
5.1 General Precautions on Disassembly
When you disassemble and reassemble components, you must use extreme caution. The close
proximity of cables to moving parts makes proper
routing a must.
If components are removed, any cables disturbed
by the procedure must be restored as close as
possible to their original positions. Before removing any component from the machine, note the
cable routing that will be affected.
Releasing Plastic Latches
Many of the parts are held in place with plastic
latches. The latches break easily; release them
carefully.
To remove such parts, press the hook end of the
latch away from the part to which it is latched.
Whenever servicing the machine, you
must perform as follows:
1. Check to verify that documents are not stored
in memory.
2. Be sure to remove the toner cartridge before
you disassemble parts.
3. Unplug the power cord.
4. Use a flat and clean surface.
5. Replace only with authorized components.
6. Do not force plastic-material components.
7. Make sure all components are in their proper
position.
Service Manual
Samsung Electronics
5-1
Disassembly and Reassembly
5.2 Transfer Roller
1. Open the Open Cover.
2. Hold the lever at both ends of the roller, then
remove the roller.
Transfer Roller
Open Cover
Holder
<Cautions When Replacing a Transfer Roller>
* Do not grab the transfer roller shown in picture (A). It may cause a malfunction due
to a foreign object.
* Hold the both sides of the transfer roller shown in picture (B) when replacing it.
Transfer Roller
Transfer Roller
(A)
5-2
(B)
Service Manual
Samsung Electronics
Disassembly and Reassembly
5.3 MPF Ass’y
1. Open the MPF Ass’y.
3. Remove the Tray Links from the MP Cover
Tray Link
MPF Ass’y
2. Remove two springs from the Knock Up Plate
Ass’y.
4. Push the MP Cover and remove it as shown
below.
MP Cover
NOTICE : Do not separate the spring from
the MP Pick-up rack for convenience of assembling. Locate the
hook section of the spring that is
connected to the Knock Up Plate
ass'y as shown in the picture
below toward the outside for convenience of assembling.
5. Remove MP Cover in the direction of arrow
Tray Link
MP Pick Up Rack
Knock Up Plate Ass’y
Service Manual
Samsung Electronics
5-3
Disassembly and Reassembly
5.4 Retard Ass’y
1. Remove two screws. Then lift the Roller Ass’y, as
shown below.
Notice: When you reassemble the Retard
Roller ass’y make sure that the let
and of the Retard roller fits into the
Retard shaft.
Retard Ass’y
5-4
Service Manual
Samsung Electronics
Disassembly and Reassembly
5.5 Cover-Right
1. Pull the Cassette out of the printer.
Cassette
2. Remove two screws and take out the Right
Side.
Cover-Right
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Samsung Electronics
5-5
Disassembly and Reassembly
5.6 Main PBA
1. Before you remove the Main PBA you should
remove:
- Cover-Right (Refer to the 5.5)
4. Remove two screws and take out the Dummy
Bracket.
2. Unplug all the connectors, as shown below.
Dummy
Bracket
3. The connectors are located as shown below.
5. Remove six screws and take out the Main PBA.
DC_Motor
CN8
Fan LSU
CN15 CN10
DC_Fan Cartridge
CN21
CN6
Panel
CN4
Cover Open
Sensor
CN20
Network Card Solt
CN9
PTL
CN17
Engine PBA
CN18
USP Port
CN2
P1284 Port
CN3
DC_Motor
CN11
Main PBA
Joint PBA
CN14
Memory (RAM)
CN12
5-6
SCF
CN1
Flash Memory
CN16
DCU
CN7
NOTICE : One screw among the screws is
locked on the Engine
Shield.(Refer to 5.25.3)
Service Manual
Samsung Electronics
Disassembly and Reassembly
5.7 Main Drive Ass’y
1. Before you remove the Right Side Ass'y, you should
remove:
- Cover-Right (Refer to the 5.5)
5. Remove six screws and take out the Main Drive
Ass’y.
2. Unplug the two Connectors after you remove the two
screws and take out the Cover Joint PBA.
Main Drive Ass’y
Cover Joint PBA
3. Unplug the two connectors from the Main PBA
and the Connector PBA.
6. When separating the Main Motor ass'y, disconnect the connector form the Main PBA, remove
4 screws, and then remove the Main Motor
ass'y.
Main Motor Ass’y
4. Remove the E-ring and take out the Clutch.
Clutch
E-ring
Service Manual
Samsung Electronics
5-7
Disassembly and Reassembly
5.8 Connector PBA
1. Before you remove the Connector PBA, you should
remove:
- Cover-Right (Refer to the 5.5)
2. Unplug all of the connectors from the Connector
PBA and take it out.
3. The connectors are located as shown below.
MP Solenoid
Clutch
MP Empty
Main Solenoid
S/W
Main PBA
Connector
PBA
5-8
Service Manual
Samsung Electronics
Disassembly and Reassembly
5.9 Solenoid
1. Before you remove the Connector PBA, you should
remove:
- Cover-Right (Refer to the 5.5)
- Main Drive Ass’y (Refer to the 5.7)
4. Remove two screws and take out the Main
Solenoid.
2. Unplug the MP Solenoid Harness and the Main
Solenoid Harness from the Connector PBA.
Main Solenoid
3. Remove two screws and take out the MP
Solenoid.
NOTICE : It is not necessary to disassemble
the Main Drive Ass’y to remove
the MP Solenoid
MP Solenoid
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Samsung Electronics
5-9
Disassembly and Reassembly
5.10 Cover-Left
1. Pull the Cassette out of the printer.
Cassette
3. Remove two screws and take out the Cover-Left
Cover-Left
2. Remove two screws and take out the Right
Side.
Cover-Rear
5-10
Service Manual
Samsung Electronics
Disassembly and Reassembly
5.11 DC Fan
1. Before you remove the DC Fan, you should remove:
- Cover-Right (Refer to the 5.5)
- Cover-Left (Refer to the 5.10)
3. Remove one screw for taking out the Stopper,
and then take out the DC Fan.
DC Fan
2. Unplug the two Connectors from the Connector
PBA.
Stopper
4. Remove two screw for taking out the Stoppers,
and then take out the Fan.
Fan
CN15
DC_Fan
CN21
Fan
Stopper
Service Manual
Samsung Electronics
5-11
Disassembly and Reassembly
5.12 Rear Cover
1. Open the Rear Cover, and then take out the
Stopper.
2. Remove the Rear Cover in the direction of
arrow.
Rear Cover
1
Tie Stopper
2
5-12
Service Manual
Samsung Electronics
Disassembly and Reassembly
5.13 Top Cover
1. Before you remove the Top Cover, you should
remove:
- Cover-Right (Refer to the 5.5)
- Cover-Left (Refer to the 5.10)
4. Unlatch both ends of the Top Cover.
2. Open the MPF Ass’y, the Rear Cover, the Open
Cover.
5.Unlatch the hook and take out the Top Cover.
Top Cover
3. Unplug the two Connectors after you remove
the three screws from the Main PBA.
Key Panel
6. Remove 7 screws, and then take out the LCD
Panel and the Key Panel.
Cover Open
Panel
CN4
Cover Open
Sensor
CN20
LCD Panel
Key Panel
Service Manual
Samsung Electronics
5-13
Disassembly and Reassembly
5.14 Open Cover
1. Before you remove the Open Cover, you should
remove:
- Top Cover (Refer to the 5.13)
4. Release the lock as shown below and lift up the
Sensor Cap.
2. Remove two screws and take out the Stopper.
Stopper
Micro Switch PBA
Sensor Cap
3. Take out the Open Cover as shown below.
Open Cover
5.15 Inner Cover
1. Before you remove the Inner Cover, you should
remove:
- MPF Ass’y (Refer to the 5.3)
- Top Cover (Refer to the 5.13)
2. Remove two screws and take out the Inner Cover.
Inner Cover
5-14
Service Manual
Samsung Electronics
Disassembly and Reassembly
5.16 Fuser Ass’y
1. Before you remove the Fuser Ass’y, you should
remove:
- Rear Cover (Refer to the 5.12)
4. Remove one screw, and then take out the
Thermistor from the Fuser Ass’y.
Thermistor
2. Remove four screws and take out the Fuser
Ass’y.
Fuser Ass’y
3. Remove two screws and take the Thermostat
out of the Fuser Ass’y.
5. Remove two screws and take the Halogen
Lamp out of the Heat Roller.
Thermostat
Halogen Lamp
Nut
Nut
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Samsung Electronics
5-15
Disassembly and Reassembly
6. Remove three screws and take out the Gear
bracket.
8. Take out the Heat Roller as shown below.
Heat Roller
Gear Bracket
Bushing
Fuser
Gear
7. Remove two screws and divide the Fuser into
two parts.
9. Take out the Pressure Roller as shown below.
Fuser Upper Unit
Pressure Roller
Bushing
5-16
Service Manual
Samsung Electronics
Disassembly and Reassembly
5.17 Exit Drive
1. Before you remove the Exit Driver, you should
remove:
- Top Cover (Refer to the 5.13)
3. Remove three screws and take out the Exit
Driver Ass’y.
2. Unplug the Exit Driver Harness from the Main
PBA.
4.Remove two screws and take out the Exit Motor.
Exit Motor
Service Manual
Samsung Electronics
5-17
Disassembly and Reassembly
5.18 Exit Roller
1. Before you remove the Exit Roller, you should
remove:
- Top Cover (Refer to the 5.13)
4 Take out the Exit Gear as shown below.
2. Take the Actuator out.
Bearing
Actuator
Exit Gear
5. Take out the Duplex Exit Roller as same
method.
3. Remove the Exit Roller and Bearing as shown
below.
Duplex
Exit Roller
Bearing
Exit Roller
5-18
Service Manual
Samsung Electronics
Disassembly and Reassembly
5.19 LSU
1. Before you remove the LSU, you should remove:
- Cover-Right (Refer to the 5.5)
- Cover-Left (Refer to the 5.10)
- Top Cover (Refer to the 5.5)
4. Remove three screws and take out the LSU.
LSU
2. Release the lock as shown below.
3. Remove the Exit Roller Rack in the direction of
arrow.
Service Manual
Samsung Electronics
5-19
Disassembly and Reassembly
5.20 Toner Sensor Board
1. Before you remove the Toner Sensor Board, you
should remove:
- Top Cover (Refer to the 5.13)
- LSU (Refer to the 5.19)
4. Remove 3 screws and take out the LSU Lower
Cover.
LSU Lower Cover
2. Unplug 5 Harness from the Toner Sensor PBA.
3. Take out the Toner Sensor PBA.
Toner Sensor PBA
HV Small
Spring
5-20
Service Manual
Samsung Electronics
Disassembly and Reassembly
5.21 REGI Ass’y
1. Before you remove the REGI Ass’y, you should
remove:
- Top Cover (Refer to the 5.13)
5. Remove one screw and take out the Regi.
Sensor.
REGI Sensor
2. Unplug the Harness, Remove 4 screws.
Sensor Holder
6. Unplug the Harness, remove one screw and
take out the PTL PBA.
3. Release the lock as shown below and lift up the
Gear Cap.
PTL Upper
PTL PBA
Gear Cap
4. Take out the Regi. Ass’y as shown below.
REGI Ass’y
PTL
CN17
Service Manual
Samsung Electronics
5-21
Disassembly and Reassembly
5.22 MP Pick-up Ass’y
1. Before you remove the MP Pick-up Ass’y, you should
remove:
- MPF Ass’y (Refer to the 5.3)
- Main Drive Ass’y (Refer to the 5.7)
- Top Cover (Refer to the 5.13)
- Inner Cover (Refer to the 5.15)
4. Pull and remove the lock equipment, then rotate
the Bearing as shown below.
Bearing
2. First of all remove two screws. Lift up the MP
Pick-up Shaft for taking out the MP Pick-up
Rack.
Rack
MP Pick Up
Rack
5. Slide the cam to the left by pulling on the MP
Pick-up shaft
Cam
MP Pick Up Shaft
3. Remove the E-Rings on both ends of Gear
Ass’y and remove Ass’y as shown below.
E-Ring
Gear Ass’y
5-22
Service Manual
Samsung Electronics
Disassembly and Reassembly
6. First lift the left side of the Shaft and then
remove the Shaft.
7. Push the idles toward the ends of shaft then
take out the Housing as shown below.
1
1
Idle
1
2
Housing
Idle
2
Service Manual
Samsung Electronics
5-23
Disassembly and Reassembly
5.23 Pick-up Ass’y
1. Before you remove the Pick-up Unit, you should
remove:
- Cover-Right (Refer to the 5.5)
- Main Drive Ass’y (Refer to the 5.7)
4. Remove two springs from the Pick-up Ass’y.
2. Remove E-Ring and take The Gear-Pick-up
Cam out. Take the Gear-Regi out.
Gear-Pick-up Cam
5. Lift Guide-Front-Dup out in the direction of arrow as
shown below.
Gear-Regi
Tweezer
3. Remove four screws. Then lift the Bottom Cross
Bar, as shown below.
Bottom Cross Bar
Stopper
5-24
Service Manual
Samsung Electronics
Disassembly and Reassembly
6. Lift Unit-Guide Front out in the direction of arrow as
shown below.
Unit-Guide Front
8. Remove four screws and lift the Pick-up Unit out in
the direction of the arrow as shown below.
Pick Up Unit
9. Remove the Feed Ass’y as shown below.
7. Remove the locking equipment rotate the Feed
Roller Shaft’s in the direction of the arrow and
slide the bearing off as shown below.
Pick Up Roller
Feed Roller
10. Remove the Pick-up Ass’y as shown below.
Service Manual
Samsung Electronics
5-25
Disassembly and Reassembly
5.24 Engine Shield
1. Remove the Guide-Front-Dup.( Refer to the 5.23.5)
4. Unplug all of the connectors from the Engine
PBA. Then take out the Engine Shield Ass’y.
2. Remove the Actuator as shown below.
Actuator
1
2
Power Shield
Notice: Be careful not to get burnt when separating an Engine PBA.
3. Remove nine screws and slightly lift the Engine
Shield, as shown below.
5-26
Service Manual
Samsung Electronics
Disassembly and Reassembly
5.25 Engine PBA
1. Before you remove the Engine Shield, you should
remove:
- Engine Shield (Refer to the 5.25)
2. Remove four screws and take the Engine Board
out of the Duplex Unit.
Engine PBA
5.26 Holder Pad Ass’y
1. Before you remove the Holder Pad Ass'y, you should
remove:
- Unit-Guide Front(Refer to the 5.23.6)
3. Remove the photo interrupter and the MP Actuator
as shown below.
2. Unplug the connector and remove the two screws, as
shown below.
Friction Pad
MP Actuator
Holder Pad Ass’y
Service Manual
Samsung Electronics
5-27
ALIGNMENT & A D J U S T M E N T S
6
6. Alignment and Adjustments
This chapter describes the main functions for service, such as the product maintenance
method, the test output related to maintenance and repair, DCU using method, Jam removing
method, and so on. It includes the contents of manual.
6.1 How to use EDC (Engine Diagnostic Control) Mode
6.1.1 EDC Setup
• EDC(Engine Diagnostic Control, EDC will be used below) is considered to test and check whether each functions of
machinery and h/w module are normal or not. All of the test function are able to be controlled by the keys and LCD
window on the panel without any other kits.
• It’s developed for related engineers, not for users.
6.1.2 Entering/Exiting Method For EDC
<1> Outline
•
•
•
•
The method for entering “EDC” mode is especial because it is intended for technicians and not users
After Entering the mode, the message, “Engine EDC Mode” is displayed.
On the mode, an engineer should press the “Menu Key” to search each function he would like to test.
Turn the power off, after the test is entirely end.
<2> Usage
1. Power off the printer.
2. Pressing the “Select key”, power the printer on.
3. Keep pressing it until the message, “Engine EDC Mode” is shown on the panel.
4. Follow the usage for a function you would like to use.
5. Turn the power off, after the test is complete.
6.1.3 Usage & Function of Key on OPE
Key
Function
Menu
Arrow (right)
Arrow (left)
Select
Cancel
Upper Level
Menu
Search a Menu/ Input Data
Search a Menu/ Input Data
Execute / Select
Stop / Cancel
Move
Description
To enter the main Menu
To search a Menu and input a data
To search a Menu and input a data
To execute a function
To stop a function
To move to the upper level
Remarks
6.1.4 Usage & Function of LCD
Line
Top
Characters
16
Bottom
16
Description
Make engineers recognizing a test location.
[Main Menu] or [Function] is displayed.
Make engineers recognizing a menu or function to be tested
A menu or function name displayed
Remarks
Service Manual
Samsung Electronics
6-1
ALIGNMENT & A D J U S T M E N T S
6.1.2 How to use EDC (Engine Diagnostic Control) Mode
Interface Test
Test Pattern Print
Motor/Fan Test
Tray2Interface
Pattern Print
Main Motor
Laser Motor
Duplex Forward
Duplex Reverse
SCF Motor
Fan Test
HVPS Test
Sensor Test
Solenoid Test
Dev Bias Test
Charge Roll Voltage
Transfer Positive Voltage
Transfer Negative Voltage
PTL Test
MP Tray Sensor
Tray1 Sensor
Tray2 Sensor
Duplex Sensor
Cover Open Sensor
Feed Sensor
Exit Sensor
MP Tray Solenoid Test
Tray1 Solenoid Test
Tray2 Solenoid Test
Tray1 Clutch Test
Tray2 Clutch Test
Development Test
Setting Temperature Test
Laser Diode Test
Laser Ready Test
6-2
Service Manual
Samsung Electronics
ALIGNMENT & A D J U S T M E N T S
6.1.2.1 Interface Test (Main controller and Tray3 controller)
- This Function is used to check the communication state between the main controller and the tray
3 controller.
1. Press the "Menu Key", until finding "Interface Test" message on the panel.
2. Press the "Select Key", when it's found.
Sub Menu
Tray2 Interface
Description
After it is on the test, confirm a message on the panel.
The I/F is normal for the message, "PASS" and
abnormal for the message, "FAIL" on the bottom line.
Display (LCD)
Tray 2 I/F : PASS(FAIL)
6.1.2.2 Test Pattern and Paper path
- These Functions are considered to check the total print process state.
- On the EDC mode, a Test pattern is able to be printed. While the printing job is processing, the
location of the paper is continuously displayed.
1. Press the “Menu Key” until finding “Test Pattern Print” message on the panel.
2. Press the “Select Key”, when it’s found.
3. Confirm the message “Choose a tray: 1”(default: 1).
4. Press the “Arrow keys” (< / >) to select a tray you would like to choose.
5. Fill a Tray(1, 2, 3) with papers.
5. Press the “Select Key”, if you would like to print it.
Sub Menu
Test Pattern Print
Description
The test pattern is printed after the execution
key is chosen and “More?” is displayed.
Press the “Select Key” for printing more,
the “Cancel Key” for stopping.
Display (LCD)
Pattern Print
(Location)
Remark
Example ->
Pattern Print
: Exit On
Location order: Pick up a Feed On → Exit On → Feed Off → Exit Off → End
(It is possible that Feed Off → Exit On, when a paper size is small)
Service Manual
Samsung Electronics
6-3
ALIGNMENT & A D J U S T M E N T S
6.1.2.3
Motor & Fan Test
- These Functions are used to check the present state (normal or not) of the motors and fan.
1. Press the "Menu Key", until finding "Motor/Fan Test" is displayed on the panel.
2. Press the "Select Key", when it's found.
3. Press the "Arrow keys" (< / >), until finding the desired function
(Refer to the table below).
4. Press the "Select Key", when it's found.
5. Press the "Select Key" for execution or the "Cancel key" to stop.
Sub Menu
Main Motor
Laser Motor
Duplex
Motor
Duplex Forward
Duplex Reverse
SCF Motor
FAN
6-4
Description
The main motor keeps running after the execution key
is chosen and stops when the stop key is chosen.
The laser motor keeps running after the execution key
is chosen and stops when the stop key is chosen.
The duplex motor keeps running on the forward direction
after the execution key is chosen and stops when
the stop key is chosen.
The duplex motor keeps running on the backward direction
after the execution key is chosen and stops when
stop key is chosen.
The Tray3 motor keeps running after the execution key
is chosen and stops when the stop key is chosen.
--> When a tray 3 is not installed, this function is not
processed and "Tray 3 Not Installed" is shown.
The fan keeps running after the execution key is chosen
and stops when the stop key is chosen.
Remarks
Main Motor On(Off)
Laser Motor On(Off)
Duplex Forward On(Off)
Duplex Backward On(Off)
SCF Motor On(Off)
Fan On(Off)
Service Manual
Samsung Electronics
ALIGNMENT & A D J U S T M E N T S
6.1.2.4 Solenoid & Clutch Test
- These Functions are used to check the present state (normal or not) of the solenoids and clutches.
1. Press the "Menu Key", until finding "Solenoid Test" is displayed on the panel.
2. Press the "Select Key", when it's found.
3. Press the "Arrow keys" (< / >), until finding the desired function.
(Refer to the table below)
4. Press the "Cancel Key", when it's found.
5. Press the "Select Key" for execution
Sub Menu
Description
MP Tray Solenoid Test The tray1 solenoid is on for 150ms and then it automatically stops,
when the execution is chosen.
Tray1 Solenoid Test The tray2 solenoid is on for 150ms and then it automatically stops,
when the execution is chosen.
Tray2 Solenoid Test The tray3 solenoid is on for 150ms and then it automatically stops,
when the execution is chosen.
Tray1 Clutch Test
The tray2 clutch is on for 1sec and then it automatically stops,
Tray2 Clutch Test
when the execution is chosen.
On this function, the main motor runs before 2sec from the point
of the clutch on in order to check the clutch state.
The tray3 clutch is on for 1sec and then it automatically stops,
when the execution is chosen.
On this mode, the tray 3 motor runs before 2sec from the point
of the clutch on in order to check the clutch state.
--> When a tray 3 is not installed, this function is not processed
and "Tray 3 Not Installed" is shown.
Remarks
MP Tray Solenoid
On/Off
Tray 1 Solenoid On/Off
Tray 2 Solenoid On/Off
Tray 1 Clutch On/Off
Tray 2 Clutch On/Of
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Samsung Electronics
6-5
ALIGNMENT & A D J U S T M E N T S
6.1.2.5 Sensor Test
- These Functions are considered to check the present state (normal or not) of the Sensors.
1. Press the "Menu Key", until finding "Sensors Test" message on the panel.
2. Press the "Select Key", when it's found.
3. Press the "Arrow keys" (< / >), until finding a suitable function.
4. Press the "Select Key", when it's found.
3. Touch a sensor you would like to test.
4. Confirm a message on the LCD window for the state of it.
Sub Menu
Description
Display(LCD)
Befor touching
After touching
MP Tray Sensor After the tray 1 is gotten down, touch the sensor
and confirm the message changed "Tray 1 Sensor Off"
to "Tray 1 Sensor On"
MP Tray Sensor Off
MP Tray Sensor Oo
Tray1 Sensor
Tray 1 Sensor Off
Tray 1 Sensor On
After the tray 2 is pulled out, touch the sensor
and confirm the message changed "Tray 2 Sensor Off"
to "Tray 2 Sensor On".
6-6
Tray2 Sensor
After the tray 3 is pulled out, touch the sensor
and confirm the message changed "Tray 3 Sensor Off"
to "Tray 3 Sensor On".
Tray 2 Sensor Off
Tray 2 Sensor On
Duplex Sensor
After the back cover is open, push a paper into the
duplex path and confirm the message changed
"Duplex Sensor Off" to "Duplex Sensor On".
Duplex Sensor Off
Duplex Sensor On
Cover Open
Sensor
After the cover is open, touch the sensor and confirm
the message changed "Cover Open" to " Cover Close"
Cover Open
Cover Close
Feed Sensor
Touch the Feed sensor.
Feed Off
Feed On
Exit Sensor
Touch the Feed sensor.
Exit Off
Exit On
Service Manual
Samsung Electronics
ALIGNMENT & A D J U S T M E N T S
6.1.2.6 HVPS Test Item : High Voltage Power Supply
- These Functions are used to check whether the control for HVPS is normal or not.
1. Press the "Menu Key", until finding "Developing Test" is displayed on the panel.
2. Press the "Select Key", when it's found.
3. Press the "Arrow keys" (< / >), until finding a suitable function
(Refer to the table below).
4. Press the "Select Key", when it's found.
5. Press the "Select Key" for execution or the "Cancel key" for stop.
Sub Menu
Dev Bias Test
Charge Roll
Voltage Test
Transfer (+) Test
Transfer (-) Test
PTL Test
Description
Dev bias(- 470V) and Supply bias(- 650V) are
supplied and after the execution key is chosen
and it stops when the stop key is chosen.
Charge roll voltage (- 1500V) is supplied after
the execution key is chosen and it stops when
the stop key is chosen.
Transfer positive voltage (+1000V) is supplied after
the execution key is chosen and it stops when
the stop key is chosen.
Transfer negative voltage(- 600 ~ -1000 V) is
supplied after the execution key is chosen and it
stops when the stop key is chosen.
PTL(Pre-Transfer Lamp) is on after the execution
key is chosen and it stops when the stop key
is chosen.
Display (LCD)
Dev Bias On (Off)
Remarks
Charge: -1500V [Value]
ADC value
displayed
Transfer: +1000V [Value
ADC value
displayed
Transfer(-) On(Off)
Voltage in
the range
PTL On(Off)
6.1.2.7 Developing Test Item : Fuser,Laser Scanning Unit
- These Functions are used to check whether functions related to the development are normal or not. (Fuser,
OPC, LSU)
1. Press the "Menu Key", until finding "Developing Test" is displayed on the panel.
2. Press the "Select Key", when it's found.
3. Press the "arrow keys" (< / >), until finding a suitable function
(Refer to the table below).
4. Press the "Select Key", when it's found.
5. Press the "Select Key" for execution or the "Cancel key" for stop.
Sub Menu
Setting Temperature
Laser Diode Test
Laser Ready Test
Description
When “Temp” is displayed, Input a temperature
you would like to set with the “arrow keys(
)”.
It will be displayed on the bottom line.
“Diode On” is displayed, when the laser diode is on.
On the other case “Diode Off” is displayed.
“Laser Leady” is displayed, When the Laser
Scanning Unit is ready to print. On the other case
“Laser Error”
Display (LCD)
[Temperature]: Test
Remarks
T:[target value]
C:[current value]
on/off
Ld On(Off)
Laser Leady (Error)
Service Manual
Samsung Electronics
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ALIGNMENT & A D J U S T M E N T S
6.2 Paper Path
Toner Cartridge
LSU
솔레노이드
S4
Fuser
R9
R1
S3
R10
R8
R11
R1
S2
R7
F
MP
R6
S5
S1
R1 : OPC Drum
R7 : Feed Roller
S1: Paper Empty(Cassette) Sensor
R2 : Transfer Roller
R3 : Regi Roller
R8 : Pick-UP Roller
R9 : Heat Roller
S2: Paper Empty(MPF) Sensor
S3: Regi Sensor
R4 : Idle Roller
R5 : MP Pick-UP Roller
R10 : Pressure Roller
R11 : Duplex Roller
S4: Exit Sensor
S5: Duplex Sensor
R6 : Retard Roller
R12 : Duplex Idle Roller
<Jam 0>
6-8
R3
R2
R12
R5
R4
<Jam 1>
Service Manual
Samsung Electronics
ALIGNMENT & A D J U S T M E N T S
<Jam 2>
<Jam Duplex 1>
<Jam Duplex 2>
• Simplex
1) A paper is fed from a cassette or MPF by a printing order.
2) The fed paper passes a paper feeding sensor.
- If the sensor does not operate after feeding the paper, the Jam0 occurs.
3) The paper passes a paper exit sensor, and it comes out from a machine.
- If the tailing edge of the paper does not come out from a machine after the leading edge
of the paper passes the sensor, then certain time later, a Jam2 occurs.
• Duplex
1) A paper is fad from a cassette or MPF by a printing order.
2) The fed paper passes a paper feeding sensor.
- If the sensor does not operate after feeding the paper, a Jam0 occurs.
3) The paper that passes a paper exit sensor takes several printing processes, and moves to a
paper exit sensor.
- If the sensor does not operate after certain time, a Jam 1 occurs.
4) If the paper does not discharge until the paper passes an exit roller and a Roller-Exit-F/Down, a
Jam 2 occurs.
5) The printing paper starts to be printed for duplex only by reversing rotation by an exit motor. The
printing paper enters to a machine through an exit roller, and reaches to duplex sensor.
- If the printing paper cannot reach to the duplex sensor after certain time, a duplex Jam 1
occurs.
6) The printing paper that passes the duplex sensor reaches to a feed sensor again and a printing
operation is tried over again.
- If the printing paper cannot reach to a feed sensor after certain time later, a duplex Jam 2
occurs.
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Samsung Electronics
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ALIGNMENT & A D J U S T M E N T S
6.2.1 Clearing Paper Jams
When a paper jam occurs,the display on the control panel shows the message indicating the corresponding location of the
paper jam.
6.2.1.1 Tips for Avoiding Paper Jams
By selecting the correct paper types, most paper jams can be avoided. If a paper jam occurs, follow the steps outlined in
• Ensure that the adjustable guides are positioned correctly.
• Do not overload the tray. Ensure that the paper is below the paper capacity mark on the right inside of the tray.
• Do not remove the paper from the tray while printing.
• Flex, fan and straighten the paper before loading.
• Do not use creased, damp or highly curled paper.
• Do not mix paper types in the input tray.
• Use only recommended print media.
• Ensure that the recommended print side is facing down when loading paper into the input tray.
6.2.1.2 In the Paper Feed Area(Jam 0)
• In the Tray1
1. Slide out the Tray1 to expose the jammed paper.
3. Slide the tray back into the printer.
2. Remove any misfed paper by pulling it out by the visible edge from the tray.Make sure that all of the paper is
properly aligned in the tray.
4. Open and close the top cover to resume printing.
NOTE : If the jammed paper is not invisible or if there is resistance when you pull the paper,remove the tray from the
printer and carefully pull the jammed paper free from
the printer.
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ALIGNMENT & A D J U S T M E N T S
• In the Optional Tray2
1. Pull the optional Tray2 out of the printer.
3. If you cannot find the jammed paper in the Tray2,pull
the Tray1 half way out of the printer,and remove the
paper.
2. If you see the jammed paper,remove the paper from
the tray.
4. Slide the trays back into the printer. Open and close the
top cover.Printing can be resumed.
• In the Multi-Purpose Tray
1. Open the Multi-Purpose Tray.
3. Open and close the top cover.Printing can be resumed.
2. Carefully remove the jammed paper from the tray.
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ALIGNMENT & A D J U S T M E N T S
6.2.1.3 Around the Toner Cartridge (Jam1)
1. Open and close the top cover,and the jammed paper
should exit the printer.
4. Gently pull the jammed paper towards you to remove it
from the printer.
If not,continue to Step 2.
2. Open the top cover and remove the toner cartridge.
If the jammed paper is not visible or there is resistance
when you pull the paper,go to “In the Paper Exit Area ”.
CAUTION : To prevent damage to the toner cartridge,do not
expose it to light for more than a few minutes.Place
a piece of paper over the top of the toner cartridge
to shield it while it is out of the printer.
5. Flip down the guide feed and reinstall the toner cartridge.
3. Carefully lift up the guide feed.
NOTE : If the toner cartridge is difficult to reinstall,make sure
that the guide feed has been flipped back down into
position.
6. Close the top cover.Printing can be resumed.
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ALIGNMENT & A D J U S T M E N T S
6.2.1.4 In the Paper Exit Area (Jam 2)
1. If a long portion of the paper is visible,pull it straight out.
If not,continue to Step 2.
3. Loosen the paper if it is caught in the feed rollers. Then
gently pull the paper out.
2. Open the rear output tray.
4. Close the rear output tray.
5 Open and close the top cover.Printing can be resumed.
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ALIGNMENT & A D J U S T M E N T S
6.2.1.5 In the Duplex Area
• Duplex Jam 1
1. Open the rear output tray.
3. Close the rear output cover.
2. Remove the jammed paper.
4. Open and close the top cover.Printing can be resumed.
• Duplex Jam 2
1. Pull the paper tray out of the printer.
3. Remove the jammed paper.
2. Pull down the metal plate inside of the printer.
4. Slide the tray back into the printer.
CAUTION : Pulling the plate could cause an injury.Use the lever
on the left.
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5. Open and close the top cover.Printing can be resumed.
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Samsung Electronics
ALIGNMENT & A D J U S T M E N T S
6.3 Sample Pattern
This product has the several sample patterns for maintenance. With the sample patterns, check the existence of the abnormality. The patterns help to regularly maintain the product.
6.3.1 Printing a Demo Page
Print a demo page to make sure that the printer is operating correctly.
1. Press the Menu button
on the control panel until you see “Information ” on the bottom line of the display..
2. Press the Enter button
to access the Menu.
3. Press the scroll button
until you see “Demo Page ” on the bottom line.
4. Press the Enter button
.
A demo page showing the printer ’s features and capabilities prints out.
6.3.2 Printing a cleaning sheet
If you are experiencing blurred,faded or smeared printouts,you can clear the problem by printing a cleaning sheet,provided by your printer.You can print:
• OPC Cleaning sheet:cleans the OPC drum of the toner cartridge.
• Fuser Cleaning sheet:cleans the fuser unit inside the printer.
This process will produce a page with toner debris,which should be discarded.
1. Ensure that the printer is turned on and in ready mode with paper loaded in the tray.
2. Press the Menu button
on the control panel until you see “Setup ” on the bottom line of the display..
3. Press the Enter button
to access the Menu.
4. Press the scroll button
until “Maintenance ” displays on the bottom line and press the Enter button
5. Press the scroll button
to select the required option,“OPC Cleaning ” or “Fuser Cleaning.”
6. Press the Enter button
.
.
Your printer automatically picks up a sheet of paper from the tray and prints out a cleaning sheet with dust or toner
particles on it.
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ALIGNMENT & A D J U S T M E N T S
6.3.3 Checking the toner cartridge count
Information about the 'toner cartridge count' can be checked by printing the Configuration Sheet.
6.3.3.1 Remaining Toner: xx%
- Contents: Shows the remaining amount of toner.
- Description: It starts with 100%, and it reduces every 5% unit until it becomes 0%. (A message "Low
Toner" is displayed in a LCD when it reaches 10%.)
* In a low toner status, additional 1,000 sheets can be printed (5% coverage pattern standard-10K
cartridge)
6.3.3.2 OPC Count: XXXXXX
- Contents: It starts with 0 and increases to display count.
- Description: It is an imaginary page count that accumulates a rotating time of a Main Motor. When the
count reaches 20,000(pages), a message "Replace cart" is displayed in LCD. It means
the life span of the toner cartridge (except a toner part) has ended. Even though it is a
case that a toner is refilled, the rest of major parts should end, so entire toner cartridge
should be replaced. In the worst case, when an OPC rotates over 20,000 pages, it is possible that a toner may overflow. When the count reaches to 20,000 pages, the printed
image becomes misty, and an On-Line key that is flashing on a set must be pressed for a
single print. If an OPC count is under 8,000 when displaying a message "Remaining
Toner:0%", it means that a high-coverage has been used. If an OPC count is over 8,000
and if it has not been reached to 0% yet, a low-coverage should was used.
6.3.3.3 Manufacture Date: 2003.07
- Contents: Shows the product year and the month of the toner cartridge.
6.3.3.4 Supplier: SAMSUNG
- Contents: shows the brand name of the toner cartridge. (Supplier is Samsung)
- Description: If a supplier is other OEM, the other OEM's name is displayed. If a supplier is different
between a set and toner cartridge, a message "invalid toner" will be displayed in a LCD of
a set, and a machine turns to an impossible status to print.
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ALIGNMENT & A D J U S T M E N T S
6.3.3.5 A checking method of a toner remaining amount
(1) Check a configuration sheet.
(2) Check by using a key of a set. (Setup-maintenance-remain toner)
(3) Check with a network: Check on a Webthru (Setup Menu-remaining toner)
Caution
(1) Please be careful not to damage a
toner sensor part when assembling and
disassembling a toner cartridge.
(2) Please be careful not to stain anything to jumper (4), which is shown in the
picture.
Jumper
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ALIGNMENT & A D J U S T M E N T S
6.4 Consumables and Replacement Parts
The cycle period outlined below is a general guideline for maintenance.
The example list is for an average usage of 50 transmitted and received documents per day.
Environmental conditions and actual use will vary these factors.
The cycle period given below is for reference only.
COMPONENT
REPLACEMENT CYCLE
Pick-up Roller
100,000 Pages
Paper Feeding Roller(Friction Pad)
100,000 Pages
Transfer Roller
100,000 Pages
Fuser
125,000 Pages
Toner Cartridge
Normal cartridge : 10,000 Pages (A4 5% LSA Pattern)
Starter cartridge : 5,000 Pages (A4 5% LSA Pattern)
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ALIGNMENT & A D J U S T M E N T S
6.5 Periodic Defective Image
If the delinquent image regularly occurs in the printed-paper, it is due to delinquent or damaged roller.
Refer to the table in below and check the condition of the roller.
No
Roller
Defective image
Typical defect
1
OPC Drum
95 mm
white spot on black image or black spot
2
Charge Roller
38 mm
black spot
3
Supply Roller
45 mm
light or dark horizontal image band
4
Developing Roller
49 mm
horizontal image band
5
Transfer Roller
57 mm
image ghost
6
Heat Roller
82 mm
Black spot and image ghost
7
Pressure Roller
92 mm
black spot on the backside
8
2
4
6
3
1
7
5
솔레노이드
OPC Drum
2 Charge Roller
3 Supply Roller
4 Developing Roller
1
R11
R1
R12
5
6
7
8
Transfer Roller
Heat Roller
Pressure Roller
Cleaning Roller
<Rollers Layout>
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ALIGNMENT & A D J U S T M E N T S
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Samsung Electronics
Troubleshooting
7
7. Troubleshooting
7.1 The cause and solution of Bad image
7.1.1 Vertical Black Line and Band
• Description
1. Straight thin black vertical line occurs in the printing.
2. Dark black vertical band occur in the printing.
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Check and Cause
Solution
1. Damaged develop roller in the Toner cartridge. Deformed Doctor-blade or cleaning-blade.
1. If causes 1 and 2 occur in the toner cartridge, replace the toner cartridge and try
to print out.
2. Scratched surface of the charge roller in
the toner cartridge.
2. Replace the transfer roller if occurred as
No. 3.
3. Partly depression or deformation on the
surface of the transfer roller.
7.1.2 Vertical White Line
• Description
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
White vertical voids in the image.
Check and Cause
Solution
1. Foreign matter stuck onto the window of
internal lenses of LSU mirror.
1. Foreign matter stuck onto the window :
Clean the LSU window with recommended cleaner(IPA) Clean the window with a
clean cotton swab.
2. Foreign matter or toner particles between
the toner cartridge roller and blade.
(In case the life of the toner cartridge has
been expired, white lines or light image
occur in front of the image.)
2.. Replace the toner cartridge.
3. It may occur when Burr and foreign substances are on the window of the toner
cartridge frame.
3. No 3. : Remove the foreign matter and
burr of the exposure window.
(toner cartridge)
4. If the fuser is defective, voids occur periodically at the top of a black image.
4. No. 4. : Open the front cover and check
ribs that corresponds to the position of
the voids. Remove if found.
5. It may occur when foreign substances
are on the OPC Drum.
5. If the problems are not solved, replace
the toner cartridge.
6. Partly depression or deformation on the
surface of the transfer roller
6. Replace the transfer roller if occured as
NO.6
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7-1
Troubleshooting
7.1.3 Horizontal Black Band
• Description
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
1. Dark or blurry horizontal stripes occur in the printing periodically.
(They may not occur periodically.)
Check and Cause
Solution
1. Bad contacts of the voltage terminals to
toner cartridge.
1. Clean each voltage terminal of the Charge,
Supply, Develop and Transfer roller.
(remove the toner particles and paper particles)
2. The rollers of toner cartridge may be
stained.
Charge roller = 38mm
Supply roller = 45mm
Develop roller = 49mm
Transfer roller = 57mm
2. Clean the right Gear that has relatively
small gap of the teeth in the OPC.
3. If the malfunction persists, replace the
toner cartridge.
7.1.4 Black/White Spot
• Description
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
1. Dark or blurry black spots occur periodically in the printing.
2. White spots occur periodically in the printing.
Check and Cause
Solution
1. If dark or blurry black spots occur periodically, the rollers in the Toner cartridge
may be contaminated with foreign matte
or paper particles.
( Charge roller : 38 mm interval
OPC drum : 95 mm interval)
1. Run OPC cleaning Mode Print and run the
Self-test 2 or 3 times.
2. If faded areas or voids occur in a black
image at intervals of 95 mm, or black
spots occur elsewhere, the OPC drum
surface is damaged.
2. In case of 95 mm interval unremovable in 1,
cleanly remove foreign substances stuck on
the OPC location equivalent to black spots
and white spots with a dry duster.
3. If a black image is partially broken, the
transfer voltage is abnormal or the transfer roller's life has expired.
3. The transfer roller guarantees 125,000
sheets printing. If the roller's life is expired,
replace it.
4. In case of 95 mm interval unremovable in 1,
take measures as to replace the toner cartridge and try to print out.
5. Clean the inside of the set against the paper
particles and foreign matter in order not to
cause the trouble.
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Service Manual
Samsung Electronics
Troubleshooting
7.1.5 Light Image
• Description
The printed image is light, with no ghost.
Check and Cause
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
1. Develop roller is stained when the toner
of toner cartridge is almost consumed.
Solution
1. Check if the Toner Save mode is off.
Check if the density is light.
2. Ambient temperature is below than 10°C.
2. No 1 : Replace the toner cartridge and try
to print out.
3. Bad contact caused by the toner stains
between the high voltage terminal in the
HVPS and the one in the set.
4. Abnormal output from the HVPS.
(Run self-test and check 1~4)
3. No 2 : Wait 30 minutes after printer is powered on before you start printing.
4. No3 : Clean up the contaminated area by
the toner.
5. Replace the HVPS if the problems are not
solved by the above four instructions.
7.1.6 Dark Image or a Black Page
• Description
The printed image is dark.
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Check and Cause
Solution
1. No charge voltage in the engine board.
1. Clean the high voltage charge terminal.
2. Charge voltage is not turned on due to
the bad contacts between power supply
in the side of the Toner cartridge and
charge terminal of HVPS.
2. Check the state of the connector which
connects the engine board and HVPS.
3. Replace the HVPS if not solved by the
above direction 1 and 2.
3. VD0 signal of the Main PBA is Low state.
4. Replace the LSU Unit or Main PBA.
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7-3
Troubleshooting
7.1.7 Uneven Density
• Description
Print density is uneven between left and right.
Check and Cause
Solution
1. The pressure force on the left and right
springs of the transfer roller is not even,
the springs are damaged, the transfer
roller is improperly installed, or the transfer roller bushing or holder is damaged.
1. Replace both the left and right Spring
Holder.
2. The life of the Toner cartridge has
expired.
2. Occur in the toner cartridge gently shake
the toner cartridge.
3. The toner level is not even on the toner
cartridge roller due to the bad blade.
3.Replace the toner cartridge and try to print
out.
7.1.8 Background
• Description
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Light dark background appears in whole area of the printing.
Check and Cause
1. Does character exist less than 2%
per a page, and hasn’t it been used
long time?
2. Is a recycled toner cartridge be
used?
Solution
1. The toner cartridge is basically
designed to print 10,000 sheets with
5% image. If it prints more than
12,000 sheets with 2% coverage, a
background can occur.
2. The B/S is not guaranteed if using a
recyled the toner cartridger.
3. Has the life span of the toner cartridge ended?
3. Replace the toner cartridge when the
life span of it has been ended.
4. Is the movement(Up and Down) of
the transfer roller smooth?
4. Clean the bushing part of the transfer
roller.
5. Is the HVPS normal?
5. If the problem is still not solved,
replace the toner cartridge.
6. Gently shake the toner cartridge.
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Troubleshooting
7.1.9 Ghost (1)
• Description
95 mm
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Ghost occurs at 95 mm intervals of the OPC drum in the whole printing.
Check and Cause
Solution
1. Bad contacts caused by contamination
from toner particles between high voltage
terminal in the main body and the electrode of the Toner cartridge.
1. Clean the terminals when contaminated by
toner particles.
2. Bad contacts caused by contamination
from toner particles between high voltage
terminal in the main body and the one in
the HVPS board.
2. Occur in the toner cartridge, replace the
toner cartridge and try to print out.
3. The life of toner cartridge is expired.
3. Replace the engine board if not solved by
the above directions 1-2.
4. Transfer roller lifetime(100,000 sheets)
has expired.
4. If not solved by the direction 3, check the
transfer roller lifetime and replace it.
5. Abnormal low temperature(below 10°C).
5. Wait about 1 hour after power on before
using printer.
6. Damaged cleaning blade in the toner cartridge.
6. Occur in the toner cartridge, replace the
toner cartridge and try to print out.
7.1.10 Ghost (2)
• Description
95 mm
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Ghost occurs at 95 mm intervals of the OPC drum in the whole printing.
(When printing on card stock or transparencies using manual feeder)
Check and Cause
Solution
When printing on card stock thicker than normal paper or transparencies such as OHP,
higher transfer voltage is required.
Select 'Thick Mode' on paper type menu from
the software application and after using returning to the original mode is recommended.
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7-5
Troubleshooting
7.1.11 Ghost (3) : Fuser
• Description
Check and Cause
82 or 92 mm
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Ghost occurs at 82 or 92 mm intervals.
The temperature of the fuser is maintained
high.
Solution
1. Disassemble the fuser and remove the
contaminated toner particles on the roller
and clean the foreign matter between
Thermistor and Heat roller.
(Caution: can be deformed)
7.1.12 Satins on the Face of Page
• Description
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
7-6
The background on the face of the printed page is stained.
Check and Cause
Solution
1. Toner leakage due to improperly sealed
toner cartridge.
1. Replace the toner cartridge.
2. If the transfer roller is contaminated, stains
on the face of page will occur.
2. If the transfer roller is contaminated, run PC
Cleaning Mode Print 2 or 3 times.
And perform Self-Test 2 or 3 times to
remove contamination.
Service Manual
Samsung Electronics
Troubleshooting
7.1.13 Satins on Back of Page
• Description
Check and Cause
Solution
1. 57mm : Transfer roller is contaminated.
1. Perform the OPC Cleaning Mode Print 2 or
3 times. Run Self-Test to remove the contamination of the transfer roller.
2. 92mm : Pressure roller is contaminated.
2. Replace the transfer roller if contaminated
severely.
82 or 92 mm
Digital Printer
Digital Printer
Digital Printer
Digital Printer
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The back of the page is stained at 57 or 92 mm intervals.
3. Disassemble the fuser and clean the
H/R(Heat Roller) and P/R(Pressure roller).
And check the area between H/R and
Thermistor. If contaminated, clean the area
not to be deformed.
7.1.14 Blank Page Print out (1)
• Description
Blank page is printed.
Check and Cause
Digital Printer
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Digital Printer
Digital Printer
Digital Printer
Bad ground contacts in OPC and/or toner
cartridge.
Solution
1. Check if the Ground-OPC is defective(set
inside left side).
2. Remove contamination of the terminals of
the toner cartridge and the unit.
7.1.15 Blank Page Print out (2)
• Description
1. Blank page is printed.
2. One or several blank pages are printed.
3. When the printer turns on, several blank pages print.
Check and Cause
Solution
1. Bad ground contacts in OPC and/or toner
cartridge.
1. Remove contamination of the terminals of
the toner cartridge.
2. Abnormal solenoid.
2. Perform the engine self test using EDC Mode to
check if the Solenoid is normal.
3. If not solved by the above directions 1-2,
Replace the engine board.
4. Turn the power off, delete the data of PC
and try printing again.
Service Manual
Samsung Electronics
7-7
Troubleshooting
7.2 The cause and solution of the bad discharge
7.2.1
Wrong Print Position
• Description
Printing begins at wrong position on the paper.
Check and Cause
Solution
Wrong sense time caused by defective feed sensor
actuator.
Replace the defective actuator
7.2.2 JAM 0
• Description
1. Paper is not exited from the cassette.
2. Jam-0 occurs if the paper feeds into the printer.
Check and Cause
Solution
1. Check the Solenoid by using EDC
Mode.
1. Replace the solenoid.
2. Check if the pad is loose due to bad
sealing of the side-pad.
2. Replace the side-pad Assembly L or
R, if necessary.
3. Check the surface of the roller-pickup for foreign matter.
4. If continuous clusters occur, check
whether the assembly slot between
shaft-pickup and housing-pickup
opens or is broken away.
3. Clean with soft cloth dampened with
IPA(Isopropyl Alcohol) or water.
4. Replace the Main PBA and/or Sensor.
5. If the paper feeds into the printer and
Jam 0 occurs, perform EDC Mode to
check feed-sensor of the engine
board.
7-8
Service Manual
Samsung Electronics
Troubleshooting
7.2.3
JAM 1
• Description
1. Recording paper is jammed in front of or inside the fuser.
2. Recording paper is stuck in the discharge roller and in the fuser just after passing through the
Actuator-Feed.
Check and Cause
1. If the recording paper is jammed in
front of or inside the fuser.
Solution
1. Replace the SMPS or Exit-Sensor.
2. Replace the Main PBA.
2. If the recording paper is stuck in the
discharge roller and the fuser just
after passing through the ActuatorFeed, Feed Actuator may be defective.
3. Reassemble the Actuator-Feed and
Spring-Actuator if the movement is
bad.
7.2.4 JAM 2
• Description
1. Recording paper is jammed in front of or inside the fuser.
2. Recording paper is stuck in the discharge roller and in the fuser just after passing through the
Actuator-Feed.
Check and Cause
Solution
1. If the paper is completely fed out of
the printer, but Jam 2 occurs : Exit
sensor is defective.
• After the paper is completely discharged, actuator Exit should return
to the original position to shut the
photo-sensor. Sometimes it takes
longer hour than it should and does
not return.
1. Check if the exit sensor actuator is
defective.
• Check if the actuator exit is deformed
(Check if the lever part is deformed
in shape).
• Check whether burrs occur in the
assembly part of the actuator exit or
not and if the actuator is smoothly
operated.
• Check if foreign matter and wire get
caught in the actuator exit's operation.
2. If the paper is rolled in the Fuser Roller:
• This occurs when a Guide claw is
broken away or transformed.
• It occurs when the Spring of a Guide
claw is broken away or transformed.
• It occurs when the Heat-Roller or
Pressure-Roller is seriously contaminated with the toner.
2. If the paper is stuck in the fuser : disassemble the fuser and remove the
jammed paper, and clean the surface
of the pressure roller with dry gauze.
3. Paper is accordion in the fuser.
3. Remove the jammed paper after disassembling the fuser : Clean the surface
of the pressure roller with dry gauze.
• Remove the toner particles stained
on the rib.
• Check the assemblage and performance of the exit.
Service Manual
Samsung Electronics
7-9
Troubleshooting
7.2.5
JAM Duplex 1
• Description
A message 'Jam duplex 1' is displayed in a LCD window.
Check and Cause
1. It is a case when a paper cannot operate a duplex sensor.
2. It is a case when a paper cannot reach to a duplex sensor
due to a paper jam on a duplex
path.
Solution
1. Replace a SMPS or main PBA
2. A case that a paper jam occurs on
(A) after it is reversed: replace a
2nd exit roller after checking its
operation.
3. A case that a paper jam occurs on
(B) after it is reversed: replace a
duplex roller after checking its
operation
7.2.6
JAM Duplex 2
• Description
A message 'Jam duplex 2' is displayed in a LCD window.
Check and Cause
Solution
1. It is a case that a paper cannot pass
a duplex sensor.
1. Replace a SMPS or main PBA.
2. It is a case that a paper cannot reach
to a registration sensor after it is
passed a duplex sensor.
2. A case that a leading edge of a paper
is jammed on (A) check an operation of
a guide front. If it is worn or defective,
replace it.
3. Check an operation of a feed roller
and a registration roller. If they are worn
or defective replace them.
7-10
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Samsung Electronics
Troubleshooting
7.2.7 Multi-Feeding
• Description
Multiple sheets of paper are fed at once.
Check and Cause
1. Check the Guide side L/R or Guide Rear in the
Cassette, if the position is correct.
Solution
1. Replace the solenoid if necessary.
2. Replace the Main PBA.
2. Solenoid malfunction(the solenoid does not work
properly): Perform EDC Mode.
3. Pad-Friction is contaminated with foreign matter.(oil...)
3. Clean the pad friction with soft cloth dampened with
IPA(Isopropyl Alcohol).
4. Use the smooth paper.
4. The face of paper is blended.
7.2.8 Paper rolled in the fuser
• Description
If contaminated at intervals of 57mm on the back of a paper.
Check and Cause
Solution
1. Contamination of the pressure roller or heat
roller (Background, Hot off set).
1. After disassembling the fuser, clean contamination between the heat roller and the thermostor and remove the contamination of the
pressure roller.
2. Check the claw of the fuser whether it is
deformed.
2. If there is heavy background, repair it by the
background troubleshooting method.
3. Clean the surface of the heat roller with IPA or
water
4. Check the warp or separation of the print claw
and the holder plate claw, and then manage it.
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Samsung Electronics
7-11
Troubleshooting
7.2.9
Paper rolled on the OPC Drum
• Description
Paper is rolled up in the OPC.
Check and Cause
Solution
1. Paper is too much thin.
1. Recommend to use normal paper.
2. The face of paper is curled.
2. How to remove the rolled paper in the OPC.
• Remove the paper while turning the OPC against
the ongoing direction.
• Clean fingerprints on the OPC softly with soft
cloth dampened with tissue.
7-12
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Troubleshooting
7.3 The cause and solution of the malfunction
7.3.1 Fuser Error
• Description
A message "Open fuser/Over heat/Low heat' is displayed in a LCD panel.
Check and Cause
Solution
1. Check whether a thermostat, AC wire, and heat
lamp are open or not.
1. Replace the fuser if a thermostat is open.
2. Check whether a thermistor is open or not.
2. Replace the fuser if a thermistor sensor is
located deep inside of a sponge.
3. Heat lamp ON/OFF test
3. Check whether the overheat mode circuit
operates normally or not.
4. It could not operate due to a gear of a fuser is
melted.
4. Replace the fuser.
7.3.2 LSU Error
• Description
A message "PMOTOR ERROR/HSYNC ERROR' is displayed in a LCD panel.
Check and Cause
Solution
1. Check whether the LSU connector is disconnected or
not.
- Replace a LSU
2. Check whether the LSU motor is rotating or not.
- Replace a main board if the same error occurs again
after replacing a LSU.
3. Check the HSYNC signal.
Service Manual
Samsung Electronics
7-13
Troubleshooting
7.3.3 Not function of the gear of the fuser due to melting away
• Description
The motor breaks away from its place due to gear melting away.
Check and Cause
1. Check the Heat Lamp.
Solution
1. Replace the Fuser.
2. Replace the Main PBA.
2. Replace the SMPS.
7.3.4 Paper Empty
• Description
The paper lamp on the operator panel is on even when paper is loaded in the cassette.
Check and Cause
Solution
1. Bending or deformation of the actuator of the paper sensor.
1. Replace the defective actuator.
2. The function of the engine board is defective
2. Replace the Sensor PBA.
3. Check the Connector.
7-14
Service Manual
Samsung Electronics
Troubleshooting
7.3.5 Paper Empty without indication
• Description
The paper lamp on the operator panel does not come on when the paper cassette is empty.
Check and Cause
Solution
1. Bending or deformation of the actuator of the paper sensor.
1. Replace the defective actuator.
2. The function of the engine board is defective
2. Replace the engine board.
7.3.6 Cover Open
• Description
The ERROR lamp is on even when the print cover is closed.
Check and Cause
Solution
1. The hook lever in the top cover may be defective.
1. Replace the hook lever, if defective.
2. Check the connector and circuit of the cover switch
department in the Main Control board.
2. Check the insertion of the Cover Open S/W
Connect.
3. Replace the Main Control board or Cover Open
S/W.
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Samsung Electronics
7-15
Troubleshooting
7.3.7 No error message when the cover is open
• Description
The ERROR message does not come on even when the printer cover is open
Check and Cause
1. Check the connector and circuit of the cover switch
department in the Main Control board. Perform EDC
mode
Solution
1. Check the insertion of the Cover Open S/W
Connect.
2. Replace the Main Control board or Cover Open
S/W.
7-16
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Samsung Electronics
Troubleshooting
7.3.8 Defective motor operation
• Description
Main motor is not driving when printing, and paper does not feed into the printer, resulting 'Jam 0'.
Check and Cause
Solution
1. The Motor harness or Motor PCB may be defective.
1. Check the motor harness, replace it, if defective.
2. Check the motor operation in the EDC Mode.
2. Replace the Main PBA.
7.3.9 No Power
• Description
When system power is turned on, all lamps on the operator panel do not come on.
Check and Cause
Solution
1. Check if the power input and SMPS output are normal.
1. Replace the power supply cord or SMPS.
2. Check the inferiority of LED-Panel or LDC window on the
front-cover if the OP panel does not appear after normal
warming-up.
2. Replace the control board.
3. Replace the OP panel.
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Samsung Electronics
7-17
Troubleshooting
7.3.10 Vertical Line Getting Curved
• Description
When printing, vertical line gets curved.
Check and Cause
1. If the supply of +24v is unstable in the Main Control board
linking with LSU, check drive by EDC Mode: LSU Check.
Solution
1. Replace LSU.
2. Replace theToner Joint PBA.
2. Chect the Deve PBA in the Toner Cartridge.
2. Replace the MainPBA.
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Service Manual
Samsung Electronics
Troubleshooting
7.4 Toner Cartridge Service
It is not guaranteed for the default caused by using other toner cartridge other than the cartridge supplied by the
Samsung Electronic or caused by non-licensed refill production.
7.4.1 Precautions on Safe-keeping of Toner Cartridge
Excessive exposure to direct light more than a few minutes may cause damage to the cartridge.
7.4.2 Service for the Life of Toner Cartridge
If the printed image is light due to the life of the toner, you can temporarily improve the print quality by redistributing the
toner(Shake the toner cartridge), however, you should replace the toner cartridge to solve the problem thoroughly.
7.4.3 Distinguish function for choice cartridge
• Distinguish function for choice cartridge
An EEP ROM is mounted to a cartridge for distinguishing a choice toner cartridge. Items written in below
are detected by checking up memory information.
If the data of the EEP ROM is broken, it cannot be detected.
1) Detecting existence of a toner cartridge: It detects whether a toner cartridge is mounted or not.
2) Detecting a serial number of a toner cartridge.
3) Detecting a toner cartridge supplying company: If it is not Samsung’s, it is not operated.
4) Detecting an OPC rotating counter: It detects the life span of an OPC drum.
• Distinguish a refilled cartridge. (with eyes)
1) Check whether One-way screw is damaged or not
2) Check the cartridge on configuration sheet(Print out the self-test configuration)
: Manufacture date and serial number of toner cartridge are different(permissible range : +/- 1).
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Samsung Electronics
7-19
Troubleshooting
7.4.4 Error message (LCD window) related in a toner sensor
It explains a message related in toner sensor in a LCD.
7.4.4.1 Invalid Toner
- Contents: It is displayed when a supplier is different between a toner cartridge and a set. If this message is shown up,
a printing process cannot operate.
- Solution: Attach a suitable toner cartridge (the same supplier's) to a set. (A unique key has been applied.)
7.4.4.2 Low Toner
- Contents: This message shows up when a message "remaining toner: 10%" is displayed in a cartridge count information. And the same message shows up when an OPC count becomes 18,000 (page).
- Solution: It means that a toner in the toner cartridge has been almost ended. Repare the new toner cartridge.
7.4.4.3 Replace Cartridge
- Contents: This message shows up when an OPC count becomes 20,000 (pages). It means the life span of a toner
cartridge (except a toner part) has been ended. Even though a case that a toner is refilled, the rest of major
parts have been ended, so entire toner cartridge might be replaced.
- Solution: If an OPC rotates about 20,000 (page), in a worst case, a toner overflows and it may cause a system fail.
Therefore, recommend a user to replace a toner cartridge. When continuously using, even though a count
reaches to 20,000 pages, a printed image becomes misty, and an on-line key that is flashing on a set must
be pressed for a single print.
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Service Manual
Samsung Electronics
Troubleshooting
7.4.5 Signs and Measures at Poor toner cartridge
Fault
Light image and
partially blank
image
(The life is ended.)
Digital Printer
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Digital Printer
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Digital Printer
Signs
Cause & Check
• The printed image
is light or unclean
and untidy.
1. If the image is light or unclean
and untidy printed image Shake the toner cartridge and
then recheck.
• Some part of the
(1)NG: Check the weight of the
image is not printtoner cartridge
ed.
(2)OK: Lack of toner, so the life
is nearly closed.
• Periodically a noise 2. Some part of image is not
as "tick tick" occurs.
printed - Shake the toner
cartridge and then recheck.
(1)NG: Check the weight of the
toner cartridge and
clean the LSU window
with a cotton swab,
then recheck.
(2)OK: Lack of toner, so the life
is nearly closed.
3. Periodically a noise as "tick
tick" occurs - Measure the
cycle and the weight of the
toner cartridge.
4. White vertical stripes on the
whole screen or partly :
Check the weight of the toner
cartridge.
Toner
Contamination
• Toner is fallen on
the papers periodically.
• Contaminated with
toner on prints partly or over the whole
surface.
Solution
1. All of 1, 2, 3 aboveIf it become better by shaking,
replace with a new toner cartridge after 50-100 sheets in the
closing state of the life span.
2. In case of 2If it becomes better after cleaning the LSU window, then the
toner cartridge is normal.
(Because of foreign substance
on the LSU window, the image
has not been printed partly.)
3. In case of 3If the cycle of noise is about 2
seconds, the toner inside the
toner cartridge has been nearly
exhausted.( Purchase and
replace with a new toner cartridge after using about 200
sheets at the point of occurrence)
4. In case of 3This is a phenomenon caused
by lack of toner, so replace with
a new toner cartridge.
1. Toner is fallen on the paper
periodically.
(1)Check the cycle of the
falling of the toner.
(2)Check the appearance of
both ends of the toner cartridge OPC drum.
1. If both ends of the OPC drum
are contaminated with toner:
Check the life of the toner cartridge.
2.The center of the printed matter is contaminated with toner.
(1)Check whether foreign substances or toner are stuck
to the terminal (contact
point) of the toner cartridge.
(2)Check whether the state of
the terminal assembly is
normal.
2. Check whether it could be recycled.
3. If it cannot be recycled:
Replace the toner cartridge.
Service Manual
Samsung Electronics
7-21
Troubleshooting
Fault
White Black spot
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Signs
Cause & Check
1. If light or dark periodical black
dots occur, this is because the
toner cartridge rollers are contaminated with foreign substance or paper particles.
• White spots occur
(1)38mm
interval : Charged
in the image periodroller
ically.
(2)95mm interval : OPC cycle
• Light or dark black
dots on the image
occur periodically.
2. If white spots occur in a black
image at intervals of 95mm, or
black spots occur elsewhere,
the OPC drum is damaged or
foreign substance is stuck to
the surface.
Recycled product
7-22
Solution
1. In case of 1 above Run OPC Cleaning Mode Print
4-5 times repeatedly to remove.
Especially check foreign substance on the OPC surface, then
remove them with a clean gauze
moistened with IPA(Isopropyl
Alcohol) not to damage OPC if
necessary.
Never use usual alcohol.
2. In case of 2
If they are not disappeared by
running OPC Cleaning Mode
Print 4-5 times.
: at intervals of 38mm - Replace
the toner cartridge.
: at intervals of 95mm - Remove
foreign substance.
: Broken image - Replace the
toner cartridge according to
carelessness.
3. If a black and white or graphic
image is partially broken at
irregular intervals, the transfer
roller's life has been expired or
the transfer voltage is abnormal.
3. In case of 3 - Exchange the
transfer roller because the life of
the transfer roller in use has been
expired. (Check the transfer voltage and readjust if different.)
• Poor appearance of 1. Poor appearance of the toner
the toner cartridge.
cartridge.
(1)Check the damage to label
• Unclean and rough
and whether different materiprintouts.
als are used.
(2)Check the appearance of
• Bad background in
parts of the toner cartridge,
the image.
such as frame, hopper.
1. In case of 1 (1)If there is an evidence of disassembling the toner cartridge.
(2)If materials other than normal
parts of the toner cartridge are
added or substituted.
2. Unclean and rough printouts.
(1)Check whether foreign substance or toner are stuck to
the terminal (contact point) of
the toner cartridge.
(2)Check whether the state of
the terminal assembly is normal.
2. In case of 2 - If there are any
abnormals in connection with the
situation of 1.
(1)It occurs when the toner cartridge is recycled over 2 times.
(2)If toner nearly being expired
are collected to use, it is
judged as the recycled toner
cartridge.
Service Manual
Samsung Electronics
Troubleshooting
Fault
Ghost & Image
Contamination
Signs
Cause & Check
Solution
• The printed image
is too light or dark,
or partially contaminated black.
1. The printed image is too light
or dark, or partially contaminated black.
(1)Check whether foreign substance or toner are stuck to
the terminal(point of contact)
of the toner cartridge.
(2)Check whether the terminal
assembly is normal.
1. All of 1, 2, 3 above
(1)Remove toner and foreign substances adhered to the contact
point of the toner cartridge.
(2)The contact point of the unit
facing that of the toner cartridge also must be cleaned.
(3)If the terminal assembly is
unsafe:
• Fully stick the terminal to or
reassemble it after disassembling.
• Disassemble the side plate and
push the terminal to be stuck,
then reassemble it.
2. Totally contaminated black.
(Black image printed out)
(1)Check whether foreign substances are stuck to the terminal(point of contact) of the
toner cartridge and the state
of assembly.
(Especially check the
charged roller terminal.)
2. In case of 2
It is a phenomenon when the
OPC drum of the toner cartridge
is not electrically charged. Clean
the terminals of the charged
roller, then recheck it.
3. The printed image is dark and
ghost occurs.
(1)Check foreign substance
attached to the terminal
(point of contact) of the
toner cartridge and the state
of assembly.
(Especially check the developing roller terminal.)
3. In case of 3
It is a phenomenon as the developing bias voltage of the toner
cartridge. Clean the terminals of
the developing roller, then
recheck it.
• Totally contaminatedblack.
(Black image printed out)
• The density of printouts is too dark and
ghost occurs.
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Samsung Electronics
7-23
Troubleshooting
7.5 The cause and solutions of bad environment of the software
7.5.1 The printer is not working (1)
• Description
While Power turned on, the printer is not working in the printing mode.
Check and Cause
Solution
1. Run Self-Test Mode: Turn the power on while pressing
the test printing button for 2 or 3 seconds before printing
works.
1.Check the power of the printer and perform the SelfTest. If the test printing works, that means no problems in the printer itself. If the test printing does not
work, that means bad functioning of the printer(not
because of software).
2. Check if the PC and the printer is properly connected
and the toner cartridge installed.
2. Replace the printer cable. If the problems not solved
even after the cable replaced, check the amount of
the remaining tone.
(refer to Toner Cartridge Service 4-5)
3. Printing is nor working in the Windows.
3. Check if the connection between PC and printer port
is proper. If you use windows, check if the printer driver in the controller is set up. If the printer driver is
properly set up, check in which program the printing
is not working. The best way to find out is to open the
memo pad to check the function of printing. If it is not
working in a certain program, adjust the setup the
program requires. Sometimes, the printout is normal
within the Windows basic programs, but it's not working in a particular program. In such case, install the
new driver again. If not working in the Windows basic
program, Check the setup of the port of CMOS is on
ECP. And check the address of IRQ 7 and 378
4. Check if the printer cable is directly connected to peripheral devices
7-24
4. If the scanner needs to be connected to the printer,
first the remove the scanner from the PC to see if the
printer is properly working alone.
Service Manual
Samsung Electronics
Troubleshooting
7.5.2 The printer is not working (2)
• Description
After receiving the printing order, no response at all or the low speed of printing
occurs due to wrong setup of the environment rather than malfunction of the printer itself.
Check and Cause
Solution
1. Secure more space of the hard disk.
1. Not working with the message 'insufficient printer
memory' means hard disk space problem rather than
the RAM problem. In this case, provide more space
for the hard disk. Secure more space using the disk
utilities program.
2. Printing error occurs even if there is enough space in
the hard disk.
2. The connection of the cable and printer port is not
proper. Check if the connection is properly done and
if the parallel port in CMOS is rightly set up.
3. Check the parallel-port-related items in the CMOS
Setup.
3. As a printer port, Select ECP or SPP among
SPP(Normal), ECP, and EPP modes(increase printing speed) SPP normal mode support 8-bit data
transfer, while ECP Mode transfer the 12-bit data.
4. Reboot the system to print.
4. If the regular font is not printing, the cable or the
printer driver may be defective.
Turn the PC and printer off, and reboot the system
to print again. If not solved, double-click the printer in
my computer If the regular fonts are not printed this
time again. the cable must be defective so replace
the cable with new one.
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7-25
Troubleshooting
7.5.3 Abnormal Printing
• Description
The printing is not working properly even when the cable has no problem.
(even after the cable is replaced)
If the printer won't work at all or the strange fonts are repeated, the printer driver may be defective or wrong setup in the CMOS Setup.
Check and Cause
Solution
1. Set up the parallel port in the CMOS SETUP.
1. Select SPP(Normal) or ECP LPT Port the among
ECP, EPP or SPP in the CMOS Setup.
2. Printer Driver Error.
2. Check the printer in My Computer.(to see if the
printer driver is compatible to the present driver or
delete the old driver, if defective and reinstall the new
driver)
3. Error message from insufficient memory.
(The printing job sometimes stops or due to insufficient
virtual memory, but it actually comes from the insufficient space of the hard disk.)
3. Delete the unnecessary files to secure enough
space of the hard disk and start printing job again.
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Troubleshooting
7.5.4 SPOOL Error
• Description
To spool which stands for "simultaneous peripheral operations online" a computer document or
task list (or "job") is to read it in and store it, usually on a hard disk or larger storage medium so
that it can be printed or otherwise processed at a more convenient time (for example, when a
printer is finished printing its current document).
Check and Cause
Solution
1. Insufficient space of the hard disk in the directory
assigned for the basic spool.
1. Delete the unnecessary files to provide more space
to start printing job.
2. If the previous printing error not solved.
2. If there are some files with the extension name of
****.jnl, Delete them and Reboot the Windows to
restart printing job.
3. When expected to collide with other program.
3. Shut down all other programs except the current
one, if possible.
4. When an application program or the printer driver is
damaged.
4. Delete the printer driver completely and reinstall it.
5. When some files related to OS are damaged or virus
infected.
5 After rebooting the computer, check for viruses,
restore the damaged files and reinstall the program
to do the printing job.
6. Memory is less than suggested one.
6. Add up enough memory to the PC.
How to delete the data in the spool manager.
In the spool manager, the installed drivers and the list of the documents waiting to be printed are shown.
Select the document to be deleted and check the delete menu.
If you intend to delete the current document being printed, the data being transferred to the printer will be put
out and then the document is removed. Before choosing the document, the menu is still inactive.
Or put the document out of the list and repeat the routine as in the above or finish the spool manager.
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Troubleshooting
7-28
Service Manual
Samsung Electronics
EXPLODED VIEW & PARTS LIST
8
8. Exploded Views and Parts List
8.1 Main Assembly
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(8-2)
8.2 Base-Houshing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(8-6)
8.3 Frame Assembly (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(8-7)
Frame Assembly (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(8-8)
8.4 Fuser Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(8-13)
8.5 Main Driver Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(8-16)
8.6 Exit Driver Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(8-17)
8.7 Regi Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(8-18)
8.8 SMPS Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(8-19)
8.9 Cassette Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(8-21)
8.10 SCF Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(8-23)
Service Manual
Samsung Electronics
8-1
EXPLODED VIEW & PARTS LIST
8.1 Main Assembly
21
24-2
24-3
24-1
24
23
24-4
25-1
25-2
25-3
16
25
19
0
20
9
22
43
33
20
41(ML-2552W only)
42
41-1
41-2
41-5
7
41-3
41-6
15
41-4
20
1
41(ML-2551N only)
26
41-2
31
3
3-2
34
27-1
10
3-4
37
27-2
27-3
3-5
40
13
3-4 3-3
3-6
29
27
28
11
36
45
35
39
14
3-1
44
30
14-2
4
8
18
2
5
2-1
2-2
17
17
8-2
41-1
Service Manual
Samsung Electronics
14-1
14-3
6
32
22
38
EXPLODED VIEW & PARTS LIST
Main Assembly Parts List
SA : Service Available
O : Service available X : Service not available
No.
1
2
2-1
2-2
3
3-1
3-2
3-3
3-4
3-5
3-6
3-7
4
5
6
7
8
9
10
11
12
13
14
14-1
14-2
14-3
15
16
17
18
19
20
21
22
23
Description
ELA HOU BASE-HOUSHING
ELA HOU BASE-HOUSHING
ELA HOU BASE-HOUSHING
ELA UNIT-COVER MP
COVER-M-MP
TRAY-M-EXTEND MP
ELA UNIT-KNOCK UP MP
PLATE-M-KNOCK UP MP
PMO-SIDE GUIDE MP(L)
PMO-SIDE GUIDE MP(R)
PMO-IDLE KNOCK UP MP
MPR-PAD KNOCK UP MP
GEAR-PINION
SCREW-TAPTITE
TRAY-M-LINK MP(L)
TRAY-M-LINK MP(R)
ELA UNIT-CASSETTE(550)
ELA UNIT-FRAME BASE
ELA UNIT-FRAME BASE
ELA UNIT-DEVE
ELA UNIT-DEVE
ELA UNIT-REGI
PBA MAIN-CONTROLLER
ELA UNIT-MOTOR MAIN CARDINAL
ELA UNIT-MOTOR EXIT CARDINAL
ELA HOU-SMPS_HVPS_V1(110V)
ELA HOU-SMPS_HVPS_V2(220V)
MEA UNIT-GUIDE FRONT, DUP
GUIDE-P-FRONT, DUP
LEVER-M-OPEN, DUP
CBF HARNESS-EARTH (TX MOTOR)
BRACKET-P_DUMMY CTRL
UNIT-LSU_CARDINAL
BAR-P_CROSS BOTTOM
PMO-ACTUATOR EMPTY
FAN-DC
STOPPER-M-FAN80
GEAR-TR29
GEAR-REGI Z25
ROLLER-TRANSFER
SEC.Code
Q’ty
SA
Remark
JC96-02695?
JC96-02695?
JC96-02695?
JC96-02679A
JC63-00127A
JC63-00128A
JC96-02680A
JC61-00686A
JC72-01005A
JC72-01006A
JC72-01004A
JC74-00011A
JG66-40003A
6003-000264
JC63-00129A
JC63-00130A
JC96-02845A
JC96-02627G
JC96-02627F
JC96-02851A
JC9602640H
JC96-02626A
JC92-01487A
JC96-02725B
JC96-02857A
JC96-02779A
JC96-02777A
JC97-01715A
JC61-00660A
JC66-00443A
JB39-00017A
JC61-00679A
JC59-00019B
JC71-00042A
JC72-00991A
JC31-00029A
JC61-00667A
JC66-00039A
JC66-00420A
JC66-00540A
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
3
1
2
1
X
X
X
O
X
X
O
X
X
X
X
X
X
X
X
X
O
X
X
O
O
O
O
O
O
X
X
X
X
X
X
X
O
X
O
O
X
O
X
O
ML-2550
ML-2551N
ML-2552W
220V
110V
5K
10K
110V
220V
None N/W Card
ML-2550 Only
Service Manual
Samsung Electronics
8-3
EXPLODED VIEW & PARTS LIST
Main Assembly Parts List
SA : Service Available
O : Service available X : Service not available
No.
24
24-1
24-2
24-3
24-4
25
25-1
25-2
25-3
26
27
27-1
27-2
27-3
28
29
30
31
32
33
34
35
36
37
38
39
40
41
41-1
41-2
41
41-1
41-2
41-3
41-4
41-5
41-6
42
43
44
45
S
S
8-4
Description
ELA UNIT-HOLDER TR R
PMO-TRANSFER HOLDER R
PMO-BUSHING TR
SPRING ETC-TR R HAWK
IPR-PLATE TR
ELA UNIT-HOLDER TR L
PMO-BUSHING TR
SPRING ETC-TR L HAWK
PMO-TRANSFER HOLDER L
CAP-M-GEAR
MEA UNIT-GEAR P/UP MP CARDINAL
SPRING ETC-CAM MP
GEAR-MP PICK_UP
GEAR-MP HOLDER_CAM
SOLENOID-MAIN
SOLENOID-MP
CBF HARNESS-MAIN MOTOR
CBF HARNESS-MOTOR
MEP-CLUTCH FEED CARDINAL
PMO-CAP TR
PBA SUB-COVER JOINT
BRACKET-P-SHAFT MP
BEARING-PICK UP
GEAR-PICK_UP CAM
RING-E
CBF HARNESS-SMPS
CBF HARNESS-MPF JOINT
ELA HOU-NPC3_PRT
BRACKET-P_NETWORK
PBA SUB-NPC3_PRT
ELA HOU-WLAN NPC FOR_EU
ANTENNA-WLAN
BRACKET-P_NETWORK WIRELESS
COVER-M-NON WIRE NET
PBA SUB-NPC3_PRT WLAN
CBF COAXIAL CABLE-WLAN
ELA MODUL-WLAN FOR_EU
FAN-DC, CARDINAL
ACTUATOR-OUTFULL
CBF-HARNESS-OPE
STOPPER-NETWORK
SCREW-TAPTITE
SCREW-TAPTITE
SEC.Code
Q’ty
SA
JC96-01729A
JC72-41145C
JC72-41142A
JC61-00046A
JC70-11053A
JC96-01730A
JC72-41142A
JC61-00047A
JC72-41145D
JC67-00039A
JC97-01738A
JC61-00003A
JC66-00423A
JC66-00424A
JC33-00012A
JC33-00013A
JC39-00257A
JC39-00157A
JC47-00009A
JC72-41292A
JC92-01510A
JC61-00755A
JC66-10202A
JC66-00533A
6044-000125
JC39-00253A
JC39-00205A
JC96-02699A
JC61-00680A
JC92-01466A
JC96-02803B
JC42-00001A
JC61-00680B
JC63-00126A
JC92-01498A
JC39-00231A
JC96-02701B
JC31-00027B
JC72-01310A
JB39-40532A
JC61-00837A
6003-000008
6003-000267
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
O
X
X
X
X
O
X
X
X
O
O
X
X
X
O
O
X
X
O
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
O
X
X
X
X
X
Remark
ML-2551N Only
ML-2552W Only
Service Manual
Samsung Electronics
EXPLODED VIEW & PARTS LIST
8.2 Base-Houshing Assembly
0
6
4
1-2
1-3
1-4
1-5
1-6
1-1
1-3
1-18
1-14
1-7
1-13
1-10
1
1-15
1-11
5
1-14
1-8
1-12
1-9
1-16
1-17
2-1
3-5
3-2
3-9
3-3
3-7
3-6
2-2
3-1
3-4
2
3
3-8
Service Manual
Samsung Electronics
8-5
EXPLODED VIEW & PARTS LIST
Base-Houshing Assembly Parts List
SA : Service Available
O : Service available X : Service not available
No.
0
1
1-1
1-2
1-3
1-4
1-5
1-6
1-7
1-8
1-9
1-10
1-11
1-12
1-13
1-14
1-15
1-16
1-17
1-18
2
2-1
2-2
3
3-1
3-2
3-3
3-4
3-5
3-6
3-7
3-8
3-9
4
5
6
S
S
8-6
Description
SEC.Code
Q’ty
SA
Remark
ELA HOU BASE-HOUSHING
ELA HOU BASE-HOUSHING
ELA HOU BASE-HOUSHING
ELA UNIT-COVER TOP
ELA UNIT-COVER TOP
ELA UNIT-COVER TOP
COVER-M-TOP
COVER-M-TOP
COVER-M-TOP
MEC-BRUSH ANTISTATIC
PMO-LEVER STACKING
BUSH-M-RETAINER
SPRING ETC-DUPLEX COVER
PMO-STACKER LOCKER
WINDOW-M-LCD
KEY-M-BUTTON
PBA MAIN-LCD PANEL
KEY-M-DUPLEX
KEY-M-ON LINE
COVER-M-OPEN
PMO-STACKER_RX
STOPPER-M-HINGE OPEN
KEY-M-SAVE MODE
PBA SUB-COVER OPEN
CAP-M-SENSOR
COVER WINDOW
ELA UNIT-COVER RIGHT
COVER-M-RIGHT
BUTTON-M-POWER
MEA UNIT-COVER REAR
COVER-M-REAR
PMO-STACKER REAR
SPRING-TS
GUIDE-M-DUPLEX
ICT-BRKT REAR COVER
IEX-SHAFT IDLE,F/UP
PEX-ROLLER F/UP(2)
PMO-DUMMY FRAME FUSER
TENSION-PLATE
COVER-M-LEFT
COVER-M-FRONT INNER
COVER-M-FRAME EXIT
SCREW-TAPTITE
SCREW-TAPTITE
JC96-02695T
JC96-02695E
JC96-02695Z
JC96-02696T
JC96-02696W
JC96-02696Z
JC63-00119S
JC63-00119V
JC63-00119Y
JC75-00095A
JC66-00646B
JC61-00657A
JC61-00391A
JC72-00995A
JC64-00048A
JC64-00045A
JC92-01473A
JC64-00044A
JC64-00046A
JC63-00116A
JC72-00973B
JC61-00656A
JC64-00047A
JC92-01514A
JC67-00034A
JC63-00256A
JC96-02697A
JC63-00115A
JC64-00043A
JC97-01743A
JC63-00120A
JC72-00996A
6107-001160
JC61-00658A
JC70-00007A
JC70-20901A
JC72-20902A
JC72-00999A
JC70-00465A
JC63-00117A
JC63-00118A
JC63-00122A
6003-000196
6003-000119
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
2
1
2
2
1
1
1
1
1
9
5
X
X
X
O
O
O
X
X
X
O
O
O
O
O
X
X
X
X
X
O
O
O
X
O
X
X
O
X
O
O
X
O
X
X
X
X
X
O
X
O
O
O
X
X
ML-2550
ML-2551N
ML-2552W
ML-2550
ML-2551N
ML-2552W
ML-2550
ML-2551N
ML-2552W
Service Manual
Samsung Electronics
Samsung Electronics
7-1
7-2
7-3
7-8
0
7-7
7-6
7-5
7-4
7
2-3
15
14
36
2-2
2-4
2-2
36-3
36-1
66
2-4-3
2
15
2-4-2
60
2-4 -1
1
16
16
36-2
2-1
6
17
37
34
20
10
9
8
19
6
19-2
13
19-4
19-1
19-3
21
19
73
27
26
30
13
29
20
22
3
28
23
4
24
12
11
5
31
32
73
74
EXPLODED VIEW & PARTS LIST
8.3 Frame Assembly (1)
Service Manual
8-7
8-8
67-13
67-7
67-9
67-7
67-5
67-6
67-14
67-4
67-8
67-14
67-1
67-3
67-10
67-5
67-3
67-12
67-2
67-9
67
67-13
67-11
0
39
39
68-4
68-7
61
38
43
38
63
68-10
68-13
68-1
68-2
68-12
52
44
68-5
68-11
68-3
68-6
68-8
68-S
68-9
68
66
63
64
38
50
59
60
69
41
70
57
42
56
65
58
56
45
46
47
53
49
48
62
51
50
72
71
40
EXPLODED VIEW & PARTS LIST
Frame Assembly (2)
Service Manual
Samsung Electronics
EXPLODED VIEW & PARTS LIST
Frame Assembly Parts List
SA : Service Available
O : Service available X : Service not available
No.
0
1
2
2-1
2-2
2-3
2-4
2-4-1
2-4-2
2-4-3
3
4
5
6
7
7-1
7-2
7-3
7-4
7-5
7-6
7-7
7-8
8
9
10
11
12
13
14
15
16
17
19
19-1
19-2
19-3
19-4
20
21
22
23
Description
ELA UNIT-FRAME BASE
ELA UNIT-FRAME BASE
FRAME-M-BASE
ELA UNIT-PICKUP MP
SHAFT-M-PICK UP MP
PMO-IDLE PICK UP MP
CAM-M-PICK UP MP
ELA UNIT-ROLLER P/UP MP
HOLDER-M-PICKUP MP
HOUSING-M-PICK UP MP
RUBBER-PICK UP MP
IPR-TERMINAL FU
PMO-HOUSING TERMINAL
CBF HARNESS-FUSER 220V
FOOT-ML80
AS-HOLDER PAD
FRAME-M-HOLDER PAD
HOLDER-M-PAD
RPR-FRICTION PAD MP
PMO-ACTUATOR MP
SPRING ETC-EMPTY
PHOTO-INTERRUPTER
CBF HARNESS-MP EMPTY
SPRING ETC-PAD
GUIDE-P_TRANSFER
PMO-HOLDER PLATE SAW
IPR-PLATE SAW
PMO-CAP CONNECTOR L
PMO-CAP CONNECTOR U
CBF HARNESS OPE
GUIDE-P_REGI UPPER
SPRING ETC-LEVER
HOLDER-M-BUSHING TX
GUIDE-PLATE PAPER
MEA RACK-EXIT ROLLER
PMO-HOLDER EXIT ROLL
PMO-ROLLER FD F
PMO-ROLLER FD R
SPRING ETC-EXIT ROLL FD
MEC-BEARING,EXIT
ROLLER-EXIT_F/DOWN
GEAR-EXIT
HOLDER-M-BUSHING EXIT
SEC.Code
Q’ty
SA
Remark
JC96-02627G
JC96-02627F
JC61-00677A
JC96-02681A
JC66-00453A
JC72-01003A
JC66-00452A
JC96-02686A
JC61-00705A
JC61-00685A
JC73-00131A
JC70-10961A
JC72-41010A
JC39-00279A
JC61-40001A
JC81-01715A
JC61-00683A
JC61-00684A
JC73-00132A
JC72-01002A
JC61-70965A
0604-001095
JC39-00256A
JC61-00387A
JC61-00678A
JC72-40247B
JC70-10232C
JC72-00463A
JC72-00465A
JB39-40532A
JC61-00675A
JC61-70918A
JC61-00671A
JC61-00691A
JC97-01034A
JC72-41006A
JC72-41007A
JC72-41008A
JC61-70911A
JC75-10529A
JC66-00668A
JC66-40209A
JC61-00673A
1
1
1
1
1
2
1
1
1
1
1
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
4
1
1
1
1
2
1
1
1
X
X
X
O
X
X
X
O
X
X
X
X
X
X
X
O
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
O
X
X
X
X
O
O
O
X
110V
220V
Service Manual
Samsung Electronics
8-9
EXPLODED VIEW & PARTS LIST
Frame Assembly Parts List
SA : Service Available
O : Service available X : Service not available
No.
24
25
26
27
28
29
30
31
32
34
36
36-1
36-2
36-3
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
56
57
58
59
60
61
62
63
8-10
Description
AS-ROLLER EXIT_DUPLEX
IPR-TERMINAL TR HAWK
CAP-M-WIRE PTL LOWER
PBA SUB-PTL2
CBF HARNESS-THERMISTOR
TERMINAL-P_PTL
SHIELD-P_CONTROLLER
NUT-HEXAGON
CABLE TIE
PHOTO-INTERRUPTER
ELA HOU-CST SENSOR
IPR-PLATE-SENSOR
IPR-BRKT-SENSOR
PBA-SUB CASSETTE
HARNESS-OUT FULL
MEA UNIT-TERMINAL:L
PMO-BEARING SHAFT
ELA UNIT-FUSER
ELA UNIT-FUSER
PBA MAIN-ZENER
PBA SUB-PANEL
IPR-P_GROUND OPC
PBA SUB-EMPTY SENSOR
IPR-P_GND SOLENOID FEED
IPR-P_GROUND SCF MAIN
IPR-P_GROUND REGI ROLLER
ELA HOU-VARISTOR
IPR-P_GROUND MOTOR MAIN2
IPR-P_GROUND GUIDE TR
CBF HARNESS-INLET
HINGE-M-FRONT GUIDE, DUP
AS-FRAME LSU LOWER
SPRING ETC-GUIDE DEVE
PMO-GUIDE DEVE L
PMO-GUIDE DEVE R
TERMINAL-P_TR CARDINAL
GND-PAPER-SIZE
IPR-P_GROUND PLATE PAPER
PBA SUB-EXIT SENSOR
TERMINAL-P_HV CARDINAL
SEC.Code
Q’ty
SA
JC81-01732A
JC70-00132A
JC67-00036A
JC92-01516A
JC39-00255A
JC65-00001A
JC63-00124A
6021-000222
6501-000004
0604-001095
JC96-02127A
JC70-00192A
JC70-00195A
JC92-01336A
JC39-00250A
JC97-01401A
JC72-41191B
JC81-01728A
JC81-01729A
JC92-01488A
JC92-01519A
JC70-00332A
JC92-01511A
JC70-00336A
JC70-00334A
JC70-00333A
JC96-01772A
JC70-00330A
JC70-00328A
JC39-00246A
JC61-00666A
JC81-01727A
JC61-70932A
JC72-00317A
JC72-00318A
JC65-00005A
JC70-00467A
JC70-00339A
JC92-01512A
JC65-00006A
1
1
1
1
1
2
1
2
1
1
1
1
1
1
1
3
5
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
1
1
1
1
1
1
3
O
X
X
X
X
X
X
X
X
X
O
X
X
X
X
X
X
O
O
X
O
X
O
X
X
X
X
X
X
O
X
O
X
X
X
X
X
X
O
X
Remark
110V
220V
Service Manual
Samsung Electronics
EXPLODED VIEW & PARTS LIST
Frame Assembly Parts List
SA : Service Available
O : Service available X : Service not available
No.
Description
SEC.Code
Q’ty
SA
64
65
66
67
67-1
67-2
67-3
67-4
67-5
67-6
67-7
67-8
67-9
67-10
67-11
67-12
67-13
67-14
68
68-1
68-2
68-3
68-4
68-5
68-6
68-7
68-8
68-9
68-10
68-11
68-12
68-13
68-S
69
70
71
72
73
74
CBF HARNESS-HVPS
CBF HARNESS-CONNECTOR
CBF HARNESS-SENSOR
ELA UNIT-PICK UP
FRAME-M-PICKUP
HOUSING-M-PICKUP
RUBBER-PICK UP
SPRING ETC-EXTENSION
PMO-BUSHING FEED
HOUSING-M-FEED
RUBBER-FEED
BEARING-PICK UP
SPRING ETC-KNOCK UP MP
SHAFT-FEED
PMO-BEARING SHAFT
SHAFT-M-PICK UP
RING-E
SHEET-COVOR-PICK UP
ELA UNIT-RETARD
FRAME-M-RETARD
HOUSING-M-RETARD
BUSH-M-RETARD
SPRING ETC-PAD
HOLDER-M-RETARD
RING-E
SPRING-TS
PMO-HUB IN RETARD
PMO-HUB OUT RETARD
RUBBER-RETARD
SHAFT-RETARD
SHAFT-HUB IN
MEC-BRUSH ANTISTATIC
SCREW-TAPTITE
SHAFT-M-COUPLING RETARD
SHAFT-M-GEAR RETARD
GUIDE-M-FRONT
CAP-FUSER-FRAME
BUSH-M-EXIT
GEAR-M-EXIT Z17
JC39-00247A
JC39-00259A
JC39-00261A
JC96-02683A
JC61-00641A
JC61-00636A
JC73-00127A
JC61-70950A
JC72-00382B
JC61-00637A
JC73-00128A
JC66-10202A
JC61-70913A
JC66-00592A
JC72-41191B
JC66-00440A
6044-000125
JC63-00293A
JC96-02682A
JC61-00640A
JC61-00635A
JC61-00652A
JC61-00013A
JC61-00638A
6044-000231
6107-001157
JC72-00994A
JC72-00993A
JC73-00129A
JC66-00590A
JC66-00591A
JC75-00095A
6003-000196
JC66-00439A
JC66-00438A
JC61-00801A
JC67-00060A
JC61-00845A
JC66-00674A
1
1
1
1
1
1
2
1
2
1
1
3
2
1
1
1
2
2
1
1
1
2
2
1
2
1
1
1
1
1
1
0.25
2
1
1
1
1
2
1
X
X
X
O
X
X
O
X
X
X
X
X
X
X
X
X
X
X
O
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
O
O
Remark
Service Manual
Samsung Electronics
8-11
EXPLODED VIEW & PARTS LIST
8.4 Fuser Assembly
1-2
1-19
1-13
6
1-11
1-7
1-3
1-2
1-4
1-5
1-12
1-20
1-15
1-18
0
8
7
1-1
1-15
1-18
1
7
1-9
10
7
9
4-2
4-3
1-16
4-1
1-8
4-1
7
4
4-4
1-6
7
1-14
1-10
1-6
1-14
1-10
1-17
5
3-6
8
3-3
3-8
3-5
7
3-4
3-7
3
3-2
3-1
2-3
2-8
2-7
2-2
2-10
2-5
2-1
2
2-1
2-8
2-2
2-6
2-9
2-4
8-12
Service Manual
Samsung Electronics
EXPLODED VIEW & PARTS LIST
Fuser Unit Assembly Parts List
SA : Service Available
O : Service available X : Service not available
No.
0
1
1-1
1-2
1-3
1-4
1-5
1-6
1-7
1-8
1-9
1-10
1-11
1-12
1-13
1-14
1-15
1-16
1-17
1-18
1-19
1-20
2
2-1
2-2
2-3
2-4
2-5
2-6
2-7
2-8
2-9
2-10
3
3-1
3-2
3-3
3-4
3-5
3-6
3-7
3-8
Description
ELA UNIT-FUSER
ELA UNIT-FUSER
ELA UNIT-UPPER FUSER
THERMISTOR-NTC
SCREW-ASSY MACH
SCREW-TAPTITE
SCREW-TAPTITE
NUT-HEXAGON
SPRING-TS
THERMOSTAT-150
SPRING ETC-SAPERATION
COVER-M-FUSER
IEX-SHAFT IDLE,F/UP
ELECTRODE-P-FU_M
ELECTRODE-P-FU_R
ELECTRODE-P_FU_L
PEX-ROLLER F/UP(2)
PMO-ROLLER UPPER DP
PMO-GUIDE CLAW
MEC-BRUSH ANTISTATIC
HOLDER-IDLE ROLLER
CAP-FUSER L
CAP-FUSER R
MEA UNIT-LOWER FUSER
SCREW-TAPTITE
SPRING ETC-PR(7300)
BUSH-M-HR_R
GEAR-FUSER 7300
FRAME-P-FUSER
ROLLER-HEAT
ROLLER-PRESSURE
BEARING-PRESSURE/R
BEARING-H/R L
SPACER-DR.R
MEA UNIT-GUIDE REAR
GUIDE-M-REAR
SPRING ETC-ACTUATOR
SHAFT-EXIT-F/UP
GEAR-EXIT
LABEL(R)-CAU_HOT_FU
PMO-BUSHING TX
PMO-ACTUATOR EXIT
RMO-RUBBER EXIT_F/UP
SEC.Code
Q’ty
SA
Remark
JC81-01728A
JC81-01729A
JC96-02694A
1404-001305
6006-001193
6003-000119
6003-000196
6021-000222
6107-001159
JC47-00005A
JC61-70909A
JC63-00110A
JC70-20901A
JC71-00039A
JC71-00040A
JC71-00041A
JC72-20902A
JC72-40981A
JC72-41012B
JC75-00095A
JC61-00785A
JC67-00056A
JC67-00057A
JC97-01718A
6003-000179
JC61-00056A
JC61-00615A
JC66-40913B
JC61-00621A
JC66-00597A
JC66-00599A
JC66-10901A
JC66-10902A
JC72-00288B
JC97-01719A
JC61-00620A
JC61-70903A
JC66-00402A
JC66-40209A
JC68-30928B
JC72-00382A
JC72-00988A
JC73-40909B
1
1
1
1
2
2
1
2
2
1
5
1
2
1
1
1
2
2
5
1
2
1
1
1
2
2
1
1
1
1
1
2
1
2
1
1
1
1
1
1
3
1
2
O
O
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
110V
220V
Service Manual
Samsung Electronics
8-13
EXPLODED VIEW & PARTS LIST
Fuser Unit Assembly Parts List
SA : Service Available
O : Service available X : Service not available
No.
4
4-1
4-2
4-3
4-4
5
6
7
8
9
10
8-14
Description
MEA UNIT-BRK GEAR FU
RING-E
BRACKET-P-FUSER
GEAR-IDLE 33
GEAR-IDLE 23
LAMP-HALOGEN
LAMP-HALOGEN
SCREW-ASSY MACH
SCREW-TAPTITE
NUT-HEXAGON
LABEL(R)-LV FUSER
LABEL(R)-HV FUSER
LABEL(R)-FUSER TOUCH
SEC.Code
Q’ty
SA
JC97-01720A
6044-000231
JC61-00617A
JC66-00425A
JC66-00426A
4713-001186
4713-001187
6006-001193
6003-000179
6021-000222
JC68-00408A
JC68-00407A
JC68-01139A
1
2
1
1
1
1
1
2
6
2
1
1
2
X
X
X
X
X
X
X
X
X
X
X
X
X
Remark
110V
220V
110V
220V
Service Manual
Samsung Electronics
EXPLODED VIEW & PARTS LIST
8.5 Main Driver Assembly
11
16
10
12
13
9
14
8
7
6
0
5
15
2
17
1
4
3
Harness-Main Motor
Main Driver Assembly Parts List
SA : Service Available
O : Service available X : Service not available
No.
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
S
Description
ELA UNIT-MOTOR MAIN CARDINAL
MOTOR DC-BLDC CARDINAL
BRACKET-P-MAIN
GEAR-RDCN PICK_UP
GEAR-PICK_UP DRV
GEAR-RDCN RETARD
GEAR-RDCN FEED
GEAR-MP DRV
GEAR-REGI IDLE
GEAR-RDCN REGI
GEAR-OPC DRV INNER
WASHER-PLAIN
GEAR-RDCN OPC
GEAR-DUPLEX IDLE
GEAR-RDCN DUPLEX
FOOT-SF4000
GEAR-OPC DRV OUTER
LABEL(P)-CAUTION MOTOR
SCREW-TAPTITE
SEC.Code
Q’ty
SA
JC96-02725B
JC31-00024A
JC61-00622A
JC66-00411A
JC66-00412A
JC66-00410A
JC66-00409A
JC66-00413A
JC66-00408A
JC66-00407A
JC66-00644A
6031-001255
JC66-00405A
JC66-00415A
JC66-00414A
JG61-40001A
JC66-00645A
JC68-00261A
6003-000301
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
4
O
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Remark
Service Manual
Samsung Electronics
8-15
EXPLODED VIEW & PARTS LIST
8.6 Exit Driver Assembly
6
0
4
9
8
6
5
12
11
10
4
3
1
9
2
7
Harness-Motor
Exit Drive Assembly Parts List
SA : Service Available
O : Service available X : Service not available
No.
0
1
2
3
4
5
6
7
8
9
10
11
12
S
8-16
Description
ELA UNIT-MOTOR EXIT CARDINAL
MOTOR-STEP-CARDINAL 2
PMO-IMPELLER_DRV
BRACKET-P-EXIT
GEAR-DP,IDLE
GEAR-RDCN EXIT
RING-E
GEAR-FUSER IDLE
GEAR-EXIT/U,ID
RING-E
GEAR-RDCN FUSER IN
GEAR-HUB CLUTCH
GEAR-RDCN FUSER OUT
SCREW-MACHINE
SEC.Code
Q’ty
SA
JC96-02857A
JC31-00028C
JC72-00825A
JC61-00623A
JC66-40911A
JC66-00419A
6044-000231
JC66-00418A
JC66-40211B
6044-000125
JC66-00416A
JC66-00340A
JC66-00417A
6001-000131
1
1
1
1
2
1
2
1
1
2
1
1
1
2
O
X
X
X
X
X
X
X
X
X
X
X
X
X
Remark
Service Manual
Samsung Electronics
EXPLODED VIEW & PARTS LIST
8.7 Regi Assembly
0
15
10
8
6
9
20
12
12
18 4
17
7
5
1
2
3
21
4
16
18
12
12
14
11
13
Regi Assembly Parts List
SA : Service Available
O : Service available X : Service not available
No.
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
S
Description
ELA UNIT-REGI
GUIDE-P_REGI LOWER
ROLLER-REGI LOWER L
SHAFT-REGI UPPER
ROLLER-M-REGI IDLE S
ROLLER-M-REGI IDLE L
SPRING-TS
PMO-ACTUATOR REGISHUTTER
GUIDE-P_REGI PLATE
HOLDER-M-SENSOR
PHOTO-INTERRUPTER
BUSH-M-ROLLER REGI L
RING-E
BUSH-M-ROLLER REGI U
SPRING-ES
CBF HARNESS-MP EMPTY
WASHER-PLAIN
CAP-M-WIRE PTL UPPER
CAP-M_BUSHING ACTUATOR
CAP-P_BUSHING REGI LOWER
PBA MAIN-PTL1
BRUSH-ANTISTATIC
SCREW-TAPTITE
SEC.Code
Q’ty
SA
JC96-02626A
JC61-00674A
JC66-00450A
JC66-00446A
JC66-00648A
JC66-00647A
6107-001158
JC72-00998A
JC61-00670A
JC61-00672A
0604-001095
JC61-00668A
6044-000231
JC61-00669A
6107-001155
JC39-00256A
6031-001255
JC67-00035A
JC67-00047A
JC67-00038A
JC92-01475A
JC75-00095A
6003-000196
1
1
1
1
2
2
1
1
1
1
1
2
4
2
2
1
1
1
2
2
1
1
1
O
X
X
X
X
X
X
X
X
X
O
X
X
X
X
X
X
X
X
X
X
X
X
Remark
Service Manual
Samsung Electronics
8-17
EXPLODED VIEW & PARTS LIST
8.8 SMPS Assembly
0
1
2
2-1
2-15
2-12
2-14
2-13
2-10
2-14
2-9
2-3
2-6
2-4
2-5
2-11
2-8
2-7
2-2
2-16
8-18
Service Manual
Samsung Electronics
EXPLODED VIEW & PARTS LIST
SMPS Assembly Parts List
SA : Service Available
O : Service available X : Service not available
No.
0
1
2
2-1
2-2
2-3
2-4
2-5
2-6
2-7
2-8
2-9
2-10
2-11
2-12
2-13
2-14
2-15
2-16
S
S
S
Description
ELA HOU-SMPS_HVPS_V1(110V)
ELA HOU-SMPS_HVPS_V2(220V)
SMPS-V1_HVPS
SMPS-V2_HVPS
MEA UNIT-DUPLEX
GUIDE-M-LEFT, DUP
GUIDE-P-BOTTOM, DUP
MEA UNIT-ROLLER FEED, DUP
ICT-STUD DRV GEAR, DUP
GEAR-DP,IDLE
SHAFT-IDLE ROLL, DUP
ROLLER-M-IDLE, DUP
SPRING-TS
SPRING ETC-EMPTY
PMO-ACTUATOR FEED, DUP
PCT-SILP WASHER
ICT-STUD PAPER GUIDE, DP
GUIDE-M-RIGHT, DUP
BUSH-M-FEED, DUP
GUIDE-SKEW DUP
SHEET GUIDE BOTOM
SCREW-TAPTITE
SCREW-TAPTITE
SCREW-TAPTITE
SEC.Code
Q’ty
SA
Remark
JC96-02779A
JC96-02777A
JC44-00052A
JC44-00053A
JC97-01714A
JC61-00664A
JC61-00661A
JC97-01713A
JC70-00327A
JC66-40911A
JC66-00444A
JC66-00442A
6107-001156
JC61-70965A
JC72-00997A
JK72-00058A
JC70-00457A
JC61-00662A
JC61-00665A
JC61-00787A
JC63-00297A
6003-000266
6003-000266
6003-000266
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
4
2
2
O
O
X
X
O
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
110V
220V
110V
220V
Service Manual
Samsung Electronics
8-19
EXPLODED VIEW & PARTS LIST
8.9 Cassette Assembly
19
19
18
20
12
20
12
11
11
8
10
9
17
16
12
11
13
24
15
12
7
14
26
27
23
11
22
21
27
1
3
4
5
27
6
2
8-20
Service Manual
Samsung Electronics
EXPLODED VIEW & PARTS LIST
Cassette Assembly Parts List
SA : Service Available
O : Service available X : Service not available
No.
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
Description
ELA UNIT-CASSETTE(550)
FRAME-M-CASSETTE
GUIDE-M-HANDLE
LABEL(R)-CASSETTE
GUIDE-M-INNER CST
HOLDER-M-INDICATOR
INDICATOR-M-EMPTY
GUIDE-M-EXTENSION CST
GUIDE-P-SIDE,L
CAP-M-GUIDE SIDE,L
IPR-P-FINGER LEFT
BUSH-M-FINGER,F
WASHER-PLAIN
GUIDE-P-SIDE,R
GUIDE-M-SIDE LOCK
IPR-P-FINGER RIGHT
GEAR-PINION
SCREW-TAPTITE
PLATE-P-KNOCK_UP
RPR-PAD CST
SPRING-CS
GUIDE-M-REAR
GUIDE-M-LOCK A
KNOB-M-REAR
SPRING ETC-REMAIN
GUIDE-P-REAR PAPER CST
GUIDE PAPER SIZE
SCREW-TAPPING
SEC.Code
Q’ty
SA
JC96-02845A
JC61-00642A
JC61-00655A
JC68-01031A
JC61-00704A
JC61-00639A
JC64-00041A
JC61-00644A
JC61-00647A
JC67-00037A
JC70-00325A
JC61-00653A
6031-001255
JC61-00649A
JC61-00645A
JC70-00326A
JG66-40003A
6003-000196
JC61-00651A
JC73-10910A
6107-001174
JC61-00646A
JC61-00267B
JC64-00042A
JC61-00414A
JC61-00751A
JC61-00648A
6002-000175
1
1
1
1
1
1
1
1
1
1
1
4
4
1
1
1
1
6
1
2
2
1
1
1
1
1
1
4
O
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Remark
Service Manual
Samsung Electronics
8-21
EXPLODED VIEW & PARTS LIST
8.10 SCF Assembly
0
101
101
101
36
35
23
35-2
35-4
101
35-3
20
25
35-1
28
1
34
24
22
37
32
13
26
31
14
21
6
17
102
6
33
15
26
101
105
102
105
16
101
4
3
2
105
4
104
8
7
5
8
6
18-3
18-4
18-5
10
29
18-2
9
104
18-1
10-1
10-2
33
18-6
19
10-3
11
10-5
10-4
102
102
104
103
101
18
27
12
27
38
27
8-22
Service Manual
Samsung Electronics
EXPLODED VIEW & PARTS LIST
SCF Assembly Parts List
SA : Service Available
O : Service available X : Service not available
No.
0
1
2
2-1
2-2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
18-1
18-2
18-3
18-4
18-5
18-6
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
Description
MEA UNIT-SECOND FEEDER
PMO-FRAME SCF
MEA UNIT-PICK UP
HOUSING-PICK UP
RUBBER-PICK UP
SPRING ETC-EXTENSION
PMO-BUSHING FEED
SHAFT-PICK UP
PMO-BEARING SHAFT
MEA UNIT ROLLER FEED
BEARING-PICK UP
PMO-GUIDE INNER-SCF
ELA UNIT-RETARD
SHAFT-COUPLING RETARD SCF
SHAFT-GEAR RETARD
GEAR-PICK UP CAM SCF
SOLENOID-MP
SHAFT FEED SCF
CLUTCH-FEED SCF
GEAR-REGI Z25
ELA UNIT-MOTOR SCF
MOTOR-SCF
IPR-BRK MOTOR SCF
GEAR REGI IDLE
GEAR SCF RDCN RETARD
GEAR SCF RDCN PICKUP
GEAR SCF RDCN FEED
IPR-GND SPRING,FEED
PHOTO-INTERRUPTER
PBA SUB-SCF
CBF HARNESS-SCF
CBF HARNESS-SCF EMPTY
PMO-ACTUATOR EMPTY SCF
IPR-GND TOP
FOOT-ML80
IPR-BAR CROSS BOTTOM
PMO-COVER L-SCF
PMO-COVER R-SCF
PMO-COVER DUMMY-SCF
CBF HARNESS-SCF GND
CBF HARNESS-LIU GND
CBF HARNESS-OPE
BUSH-CABLE
SEC.Code
Q’ty
SA
JC96-02842A
JC61-00643A
JC96-02683A
JC61-00636A
JC73-00127A
JC61-70950A
JC72-00382B
JC66-00440A
JC72-41191B
JC96-02685A
JC66-10202A
JC61-00650A
JC96-02682A
JC66-00441A
JC66-00438A
JC66-00534A
JC33-00013A
JC66-00593A
JC47-00009B
JC66-00420A
JC96-02858A
JC31-00005E
JC61-00624A
JC66-00408A
JC66-00410A
JC66-00428A
JC66-00427A
JC70-00464A
0604-001095
JC92-01436A
JC39-00248A
JC39-00250A
JC72-00992A
JC70-11028A
JC61-40001A
JC71-00042A
JC63-00112A
JC63-00113A
JC63-00114A
JC39-40608A
JB39-00103A
JC39-40532A
JC61-00804A
1
1
1
1
2
1
2
1
4
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
3
1
1
1
1
1
1
1
X
X
O
X
X
X
X
X
X
X
X
X
O
X
X
X
O
X
O
X
X
O
X
X
X
X
X
X
X
O
O
X
O
X
X
X
X
X
X
X
X
X
X
Remark
Service Manual
Samsung Electronics
8-23
EXPLODED VIEW & PARTS LIST
SCF Assembly Parts List
SA : Service Available
O : Service available X : Service not available
No.
35
35-1
35-2
35-3
35-4
36
37
38
101
102
103
104
105
8-24
Description
ELA HOU-CST SENSOR HAWK16
IPR-PLATE SENSOR
IPR-BRACKET SENSOR
PBA SUB-CASSETTE
SCREW-TAPTITE
CBF HARNESS-SCF PAPER SIZE
CBF HARNESS-MOTOR
GUIDE-M-PAPER PATH
SCREW-TAPTITE
SCREW-TAPTITE
SCREW-MACHINE
RING-E
RING-E
SEC.Code
Q’ty
SA
JC96-02127A
JC70-00192A
JC70-00195A
JC92-01336A
6003-000266
JC39-00297A
JC39-00157A
JC61-00803A
6003-000196
6003-000259
6001-000131
6044-000231
6044-000125
1
1
1
1
2
1
1
1
25
9
2
3
3
X
X
X
X
X
X
X
X
X
X
X
X
X
Remark
Service Manual
Samsung Electronics
Block Diagram
9
9. Block Diagram
DATA(0:31)
ROM
ADDR(2:23)
Prog. ROM 2M*2
Font ROM 1M*2
Voltage
(Built in Board)
Regulator
ROMCS(0:1)
nRD
nWR
Blank DIMM
nReset
for
ROMCS(2:3)
Options
Memory Data Bus
SDRAM
DRAMD(0:31)
SDRAM 16MB*2
Memory Address Bus
Working Mem.
(Built in Board)
S
P
G
P
i
ADDR(0:31)
CPU
PowerPC
TS*, TT1,nTSBT, TSIZ(0:2)
SPC603IFT
nTA,RST*,INT*,nTS,nBG
266MHz
SYSCLK
X-Tal
DRAMA(0:12)
EMI
Attenuator
Process
Clock
DQM(0:3),BA(0:1)
RAS,CAS,SCS(0:3)
SDCLK(0:1),CKE
UART Control Signals
SDRAM DIMM
Extension Mem.
Voltage
Max.128MB
Regulator
DATA(16:31)
ADDR(2:6)
X-Tal
IOCS,nRD,nWR
X-Tal
EMI
Attenuator
nUSB_DREQ,nINT
USB_RST
Voltage
Detecto r
Supply
USB2.0
D+
DVBUS
Controller
Serial
EEPRO
5V
3.3V
M
Dout
Din
CS
CLK
DATA(16:31)
Bus Control Signals
Network
OPTION
I/F
NPC
Connector
&
wireless
ACK*, BUSY, SELECT,ERROR,FAULT*
5
PC
1284
D+
4
PD(0:7)
Buffer
Video
LVDS
8
D-
1284 Impedance
Stepper Motor Control Signals
Dri ver
BLDC Motor
Control
Signals
LSU
Engine
I/O Control
Motor
nHs ync .
nLReady
nPmotor
Clock
ADDR(2:9)
Data(0:7)
Matching Circuits
Stepper
USB 2.0
ADDR(2:18)
24VS
SELIN*
STROBE*
AUTOFD*
INI*
PC
RESET*
Micro SW
Power
USB C lock
nUSB_DACK
Video Clock
LCD
Panel
ASIC
Clucth(MP,Regi)
Sensor(MP,Paper,Duplex)
PWM(THV,MHV,DEV)
Engine Control Devices
Duplex Motor
Main Motor
Engine Drivin g
(Stepper)
(BLDC)
Citcuit
SCF Control
Signals
SCF
(Option)
Service Manual
Samsung Electronics
9-1
Block Diagram
9-2
Service Manual
Samsung Electronics
Connection Diagram
10
10. Connection Diagram
1
2
3
3.3V
BIN_FULL
GND
1
2
THERM1
THERM2
1
2
3
4
GND
P_REGI
P_EMPTY
3.3V
Paper Size
PBA
1
2
3
4
P_SIZE1
P_SIZE2
P_SIZE3
GND
Exit_Sensor
1
2
3
3.3V
SIGNAL
GND
Outbin_Full
Sensor
Thermistor
1
Regi 2
Sensor 3
VCC
SIGNAL
GND
Sensor PBA
Toner
Cartridge
1
2
3
4
5
6
7
8
Lamp
1
2
Inlet
1
2
3
Tray2 Clutch
Joint PBA
SMPS
/
HVPS
MHV
NC
NC
OPC_GND
NC
SUPPLY
NC
DEV
24V
NC
GND
1
2
3
24V
1
2
Tray2 Solenoide
GND
24V
Tray1 Solenoide
Tray1 Empty Sensor
Tray2 Out
(PBA In)
1
2
GND
5V
SIGNAL
GND
1
2
3
NC
GND
CST_OUT
1
2
3
Main PBA
12
11
10
9
8
7
6
5
4
3
2
1
GND
CART_CLK
CART_DATA
3.3V
P_EMPTY
P_REGI
THERM1
THERM2
P_SIZE1
P_SIZE2
P_SIZE3
OUTBIN_FULL
1
2
3
4
5
6
7
8
9
10
11
12
2
1
4
3
6
5
8
7
10
9
12
11
14
13
16
15
18
17
20
19
22
21
24
23
NC
24V
DEV_PWM
24V
MHV_PWM
24V
GND
GND
MHV_READ
GND
THV_READ
3.3V
THV_EN
3.3V
THV_PWM
GND
24VS
GND
VCC
VCC
NC
P_EXIT
P_DULPEX
FUSER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Connector
PBA
8
7
6
5
4
3
2
1
24VS
TRAY2 SOL
TRAY1 SOL
TRAY2 CLUT
TRAY1 EMPTY
3.3V
TRAY2 OUT
GND
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
9
10
11
12
LSUCLK
/LREADY
/LASER MOT
GND
24V
1
2
3
4
5
3.3V
VDOVDO+
/LD_ON
GND
5VS
/HSYNC
7
6
5
4
3
2
1
LSU
P_Motor
LD_PBA
1
2
24V
24VS
1
2
3
4
5
6
VCC
3.3V
PANEL_TX
PANEL_RX
PANEL_RST
GND
6
5
4
3
2
1
1
2
3
4
PA_1
PA_2
PB_1
PB_2
4
3
2
1
1
2
3
4
5
6
7
8
9
24VS
24VS
GND
GND
GND
VCC
/START_STOP
MOT_RDY
MOT_CLK
9
8
7
6
5
4
3
2
1
1
2
3
4
5
6
7
8
3.3V
SCF_STS
SCF_GND
SCF_CLK
SCF_RDY
24V
GND
GND
8
7
6
5
4
3
2
1
1
2
3
24V
NC
GND
Main_Fan
1
2
24V
GND
Sub_Fan
1
2
VCC
GND
PTL
Cover Open
Switch
Panel
Sub_Motor
Main_Motor
SCF_
Controller
Service Manual
Samsung Electronics
10-1
Connection Diagram
10-2
Service Manual
Samsung Electronics
Main Circuit Diagram(1/9)
Schematic Diagrams
This Document can not be used without Samsung’s authorization.
11-1
Main Circuit Diagram(2/9)
11-2
This Document can not be used without Samsung’s authorization.
Schematic Diagrams
Main Circuit Diagram(3/9)
Schematic Diagrams
This Document can not be used without Samsung’s authorization.
11-3
Main Circuit Diagram(4/9)
11-4
This Document can not be used without Samsung’s authorization.
Schematic Diagrams
Main Circuit Diagram(5/9)
Schematic Diagrams
This Document can not be used without Samsung’s authorization.
11-5
Main Circuit Diagram(6/9)
11-6
This Document can not be used without Samsung’s authorization.
Schematic Diagrams
Main Circuit Diagram(7/90)
Schematic Diagrams
This Document can not be used without Samsung’s authorization.
11-7
Main Circuit Diagram(8/9)
11-8
This Document can not be used without Samsung’s authorization.
Schematic Diagrams
Main Circuit Diagram(9/9)
Schematic Diagrams
This Document can not be used without Samsung’s authorization.
11-9
11-2 HVPS Circuit Diagram(1/2)
Schematic Diagrams
24V1
5V1
C404
472
ZD401
2.7V
R403
1.5M
5V1
MHV-sen
MHV PWM
CN1-#6
MHV
13
5
6
R401
47K
+
-
D402
1N4148
C403
331
>> MHV
5
6
1
7
R414
1/2W60MF
C409
3KV471
Q404
C2316
C458
MY2A473
Q403
C945C-Y
ZD402
2.7VB
D403
D1NL20U
R413
30KF
IC104/D
+
12
-
R460
RD1/8W1.5K
MHV READ
CN1-#10
13
C457
CE-103
KA324
C456
MY2A473
ZD404
3.3B
C460
47uF
D455
1N4148
14
MHV_READ
D456
1N4148
ZD501
2.7V
C459
1KV221
MHV
20K
MHV_READ
50K
R458
RS1/8W30KF
>> OPC
ZD403
100V
R417
100J
R412
1/4W5
R416
1/2W100M
>> MHV-sen
5V1
R461
RD1/8W2.2KJ
R415
MF1/2W100K
5V1
R408
10K
C402
102
R450
1/2W560K
2
C407
103
R404
10K
R402
22K
C401
473
C405
104
Q401
A708-Y
7
D404
4KV
4
R411
470
>>
12
IC103/F
7407
T401
R409
5.6K
D401
1N4148
R400
5.6K
C406
CE-103
R410
100K
C410
CE-104
24V1
5V1
C504
472
5V1
R509
5.6K
D501
1N4148
2
R501
47K
BIAS PWM
CN1-#4
3
+
2
-
4
BIAS
>>
R502
22K
C502
102
D502
1N4148
R504
10K
C503
681
HVPS_+5V
R103
1W1KJ
11-10
Q101
C1008
IN
OUT
C101
35V47uF
R102
1KJ
6
1
7
5V1
D503
D1NL20U
C550
2KV101
5V1
C102
35V47uF
This Document can not be used without Samsung’s authorization.
R515
MF1/2W50K
>>
SUPPLY
R514
1/2W10MF
ZD503
180V
C509
3KV471
>> BIAS-sen
R513
30KF
R518
100J
C508
47uF
IC101
KA7805
GND
3.3V
R512
1/4W10
5
24V1
R104
100J
R101
3KJ
ZD502
2.7VB
D504
4KV
2
Q504
C2316
Q503
C945C-Y
Q102
B1151-Y
C505
104
C507
MY-2A103
R508
10K
R550
1/2W1.8M
4
R511
470
Q501
A708-Y
1
C501
473
24VS
T501
8
R500
5.6K
1
BIAS-sen
C506
CE-103
R510
100K
R503
330KF
DEV
50K
>>
R517
MF1/2W50K
R516
1/2W15MF
DEV
HVPS Circuit Diagram(220V)
Schematic Diagrams
5V1
24V1
5V1
C207
CE-103
R209
100K
T201
R203
100
4
Q201
A708-Y
THV
THV PWM
CN1-#16
R202
430
D201
1N4148
>>
3
+
2
47K
-
C202
102
C203
681
R206
16.2KF
6
1
7
D204
6KV
R207
330KF
C205
MY-2A471
D203
D1NL20U
D202
D1NL20U
C213
2KV221
R211
1/4W4.7J
R302
RD1/8W470K
R300
100
R212
RD1/2W100K
VA201
7D431K
R213
BLR1/2W30M
VA202
7D431K
24V1
C302
CE-103
T301
Q300
A708-Y
THV
R301
430
Q301
945C-Y
R310
1K
R303
RD1/8W470
4
C301
MY2A104J
C306
MY2A473J
INDEX
50K
+5V1
RS1/8W330KF
THV READ
CN1-#12
7
+
5
-
6
6
1
7
R304
1/4W4.7
R305
MGR1/2W50M
>> THV-sen
D303
1N4148
D301
D1NL20U
ZD301
2.7VB
D305
1N4148
5
C304
3KV151
R306
RS1/8W100KF
Q302
C2383
R307
D302
4KV
2
C303
103
R311
2.2k
R308
1.5K
C307
MY2A473J
C210
C208
MY-2A681
5V1
THV_READ
C211
6KV221
D206
6KV
6KV221
Q203
C2383
ZD201
2.7VB
THV -EA
CN1-#14
D205
6KV
>> THV
THV
50K
C201
MY2A473
5
R208
10K
4
R201
R-/6W2KJ
R205
22K
C209
6KV221
2
Q202
945C-Y
1
R204
C206
MY-2A104
IC105/A
KA358
11
THV-sen
R210
5.6KJ
C204
CE-103
D304
1N4148
C305
CE-104
IC105/B
ZD302
3.3B
This Document can not be used without Samsung’s authorization.
11-11
11-3 SMPS Circuit Diagram(110V)
Schematic Diagrams
AR2
F1
125V8A
C1
474
TNR1
TH2
F2
125V5A
GAP1
C7
10D-15
R4
3W47KJ
630V103K
TH1
IC4_IN
C3
LF1
CN1
474
C14
LF2
C6
200V560uF
2
O
+3.3V1.5A
CN3-11,13
D1
C16
C15
R3
1W47KJ
AR1
10D221K
I
4
C35
68pF
D5SBA60
BD1
1
D4
G
3
C4
IC4
KA378R33
15
2
R2
1W47KJ
R25
C
4
R1
C25
T1/A
C17
50V104J
GND
10,11,12
CN3-15,17
GAP2
B2
HVPS__+5V
14
R10
1/4W22J
C13
35V33uF
D7
D3
8
R30
C30
630V333
FUSIBLE
1W47J
IC3
KA278R05
L2
AY-70H
13
D2
1N4148
R17
15KJ
C24
GND
CN3-15,17
10,11,12
IC1
C26
R26
8
IC-ICE2XS01
IC6
TLP3061F
C21
R13
120J
CN3-1,3,5
200V20A
D5
C19
10,11,12
1
2
3
C20
C10
683J
C8
222J
R21
47KF
R7
1W0.25J
IC4_IN
3.3V
IC2
KA431Z
R39
15KJ
R38
100J
24PIN
53014-0310
R20,24,27,14
2W2KJ*4
PC1
CN3-10
C5
683J
EXIT SENSOR
C22
50V104J
R11
22.6KF
PC1
FUSER_ON
R34
1KJ
R8
2KJ
4
CN3-9
+24V3.0A
4
FEED BACK
3
+24VS2
I-SENSOR
SOFT START
2
N.C
1
7
GND
R33
RD1/4W1.5KJ
Q2
C1008-Y
L1
9
N.C
50V104J
CN4
B3,B4
FUSIBLE
1W180J
+5V0.7A
CN3-11,13
R15
10KJ
5
6
C31
R5
82J
GATE
VCC
R32
OP1
100J
R40
C9
C34
472MAA
B1
24Pin
DUPLEX SENSOR
C33
50V104J
NO MARKING RESISTOR 1/8W-J(5%)
11-12
2
O
C23
IC5
R31
1W100J
D6
60V3A
7
4C
CN2
Q1
11N60
I
3G
R6
4.7J
1
This Document can not be used without Samsung’s authorization.
R12
2.49KF
GND
CN3-7,9
SMPS Circuit Diagram(220V)
Schematic Diagrams
AR2
F1
250V5A
C1
474
TNR1
TH2
F2
250V3.15A
GAP1
C7
10D-13
R4
3W47KJ
630V103K
TH1
IC4_IN
LF1
CN1
474
C14
LF2
C6
400V270uF
I
2
O
+3.3V1.5A
CN3-11,13
4
D1
C16
C15
R3
1W120KJ
AR1
10D561K
1
D4
C35
68pF
D5SBA60
BD1
IC4
KA378R33
G
3
C4
R25
15
2
R2
1W120KJ
C
4
R1
C25
T1/A
C3
C17
50V104J
GND
10,11,12
CN3-15,17
GAP2
B2
HVPS__+5V
14
R10
1/4W22J
C13
35V33uF
D7
D3
8
R30
C30
630V333
FUSIBLE
1W47J
IC3
KA278R05
L2
AY-70H
13
D2
1N4148
R17
15KJ
2
O
GATE 5
VCC 6
R32
C31
R5
82J
GND
CN3-15,17
10,11,12
R15
10KJ
IC1
C26
R26
8
IC-ICE2XS01
IC6
TLP3061F
+24V3.0A
C19
R20,24,27,14
2W2KJ*4
1
GND
CN3-7,9
2
3
C10
683J
C8
222J
R21
47KF
R7
1W0.45J
IC4_IN
IC2
KA431Z
R39
15KJ
R38
100J
24PIN
R11
22.6KF
C20
3.3V
EXIT SENSOR
C22
50V104J
PC1
CN3-10
C5
683J
53014-0310
R8
2KJ
PC1
FUSER_ON
R34
1KJ
CN3-1,3,5
200V20A
D5
10,11,12
4
CN3-9
Q2
C1008-Y
C21
4
R13
330J
FEED BACK
3
+24VS2
I-SENSOR
SOFT START
2
N.C
1
GND
7
R33
RD1/4W1.5KJ
L1
9
N.C
50V104J
CN4
B3,B4
FUSIBLE
1W180J
+5V0.7A
CN3-11,13
C24
C23
IC5
R31
1W22J
D6
60V3A
7
4C
CN2
Q1
08N80
I
3G
R6
4.7J
1
OP1
100J
R40
C9
C34
472MAA
R12
2.49KF
B1
24Pin
DUPLEX SENSOR
C33
50V104J
NO MARKING RESISTOR 1/8W-J(5%)
This Document can not be used without Samsung’s authorization.
11-13
SMPS Circuit Diagram(220V for China)
AR2
F1
250V5A
C1
474
TNR1
Schematic Diagrams
TH2
F2
250V3.15A
GAP1
C7
10D-13
R4
3W47KJ
630V103K
TH1
IC4_IN
LF1
474
C14
LF2
C4
C6
450V270uF
I
2
O
+3.3V1.5A
CN3-11,13
4
D1
C16
C15
R3
1W120KJ
AR1
10D561K
1
D4
C35
68pF
D5SBA60
BD1
IC4
KA378R33
G
3
R1
R25
15
2
R2
1W120KJ
C
4
CN1
C25
T1/A
C3
C17
50V104J
GND
10,11,12
CN3-15,17
GAP2
B2
HVPS__+5V
14
R10
1/4W22J
C13
35V33uF
D7
D3
8
R30
C30
630V333
FUSIBLE
1W47J
IC3
KA278R05
L2
AY-70H
13
D2
1N4148
R17
15KJ
C24
GND
CN3-15,17
10,11,12
IC1
C26
R26
8
IC-ICE2XS01
IC6
TLP3061F
+24V3.0A
CN3-1,3,5
200V20A
D5
C19
10,11,12
4
2
3
C20
C10
683J
C8
222J
R21
47KF
R7
1W0.45J
IC4_IN
3.3V
IC2
KA431Z
R39
15KJ
R38
100J
24PIN
EXIT SENSOR
R20,24,27,14
2W2KJ*4
PC1
CN3-10
C5
683J
53014-0310
C22
50V104J
R11
22.6KF
PC1
FUSER_ON
R34
1KJ
R8
2KJ
1
CN3-9
Q2
C1008-Y
C21
4
R13
330J
FEED BACK
3
+24VS2
I-SENSOR
SOFT START
2
N.C
1
GND
7
R33
RD1/4W1.5KJ
L1
9
N.C
50V104J
CN4
B3,B4
FUSIBLE
1W180J
+5V0.7A
CN3-11,13
R15
10KJ
5
C31
R5
82J
GATE
VCC 6
R32
OP1
100J
R40
C9
C34
472MAA
B1
24Pin
DUPLEX SENSOR
C33
50V104J
NO MARKING RESISTOR 1/8W-J(5%)
11-14
2
O
C23
IC5
R31
1W22J
D6
60V3A
7
G
3
CN2
Q1
08N80
I
C
4
R6
4.7J
1
This Document can not be used without Samsung’s authorization.
R12
2.49KF
GND
CN3-7,9
11-3 Network Card Circuit Diagram(1/5)
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Schematic Diagrams
11-15
Network Card Circuit Diagram(2/5)
11-16
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Schematic Diagrams
Network Card Circuit Diagram(3/5)
Schematic Diagrams
ML-2152W ONLY
Addr17
Addr18
Addr19
.
Addr20
Addr21
Addr22
0
PLL ON
1
PLL OFF
0
DEBUG
1
0
.
NORMAL
.8BIT
1
.
16BIT
.
0
XP I/F
1
IEEE1284
0
1
USB Disable
USB Enable
0
EDO DRAM
1
SDRAM
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PLL ON
NORMAL
. 16BIT
XP I/F
USB Enable
SDRAM
11-17
Network Card Circuit Diagram(4/5)
11-18
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Schematic Diagrams
Network Card Circuit Diagram(5/5)
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Schematic Diagrams
11-19
11-4 SCF PBA Circuit Diagram(1/2)
11-20
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Schematic Diagrams
SCF PBA Circuit Diagram(2/2)
Schematic Diagrams
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11-21
11-5 RAM DIMM Circuit Diagram(1/2)
11-22
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Schematic Diagrams
RAM DIMM Circuit Diagram(2/2)
Schematic Diagrams
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11-23
11-6 Panel PBA Circuit Diagram
11-24
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Schematic Diagrams
11-7 PS3 ROM Circuit Diagram
Schematic Diagrams
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11-25
11-8 Connector PBA Circuit Diagram
11-9 Cover Open Sensor Circuit Diagram
11-26
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Schematic Diagrams
11-10 Enpty Sensor Circuit Diagram
Schematic Diagrams
11-11 Exit Sensor Circuit Diagram
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11-27
11-12 OPC PBA Circuit Diagram
11-13 Toner PBA Circuit Diagram
11-28
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Schematic Diagrams
11-14 Zener PBA Circuit Diagram
Schematic Diagrams
This Document can not be used without Samsung’s authorization.
11-29