BNP-B2158C (ENG)
600 Series
CONNECTION MANUAL
Precautions for Safety
Always read the specifications issued by the machine maker, this manual, related
manuals and enclosed documents before starting installation, operation, programming,
maintenance or inspection to ensure correct usage. Thoroughly understand the basics,
safety information and precautions of this numerical controller before using the unit.
This manual ranks the safety precautions into "DANGER", "WARNING" and "CAUTION".
DANGER
When there is a great risk that the user could be subject to
fatalities or serious injuries if handling is mistaken.
WARNING
When the user could be subject to fatalities or serious injuries if
handling is mistaken.
CAUTION
When the user could be subject to injuries or when physical
damage
Note that even if the items is ranked as "
CAUTION", incorrect handling could lead to
serious results. Important information is described in all cases, so please observe the items.
DANGER
Not applicable in this manual.
WARNING
1. Items related to prevention of electric shocks
Do not operate the switches with wet hands, as this may lead to electric shocks.
Do not damage, apply excessive stress, place heavy things on or sandwich the
cables, as this may lead to electric shocks.
i
CAUTION
1. Items related to noise
Always treat the shield cables indicated in this manual with grounding measures
such as cable clamps.
Separate the signal wire from the drive line/power line when wiring.
2. Items related to installation
Install the control unit and operation board on noncombustible material. Installation
directly on or near combustible material may lead to fires.
Always observe the installation direction.
Do not install or operate a control unit or operation board that is damaged or that
have missing parts.
Do not allow conductive foreign matter such as screws or metal chips or combustible
foreign matter such as oil enter the control unit and operation board.
The control unit and operation board are precision devices so do not drop or apply
strong impacts on them.
Do not install the operation board where it may be subject to cutting oil.
3. Items related to connection
Do not apply voltages other than those indicated in this manual on the connector.
Doing so may lead to destruction or damage.
Incorrect connections may damage the devices, so connect the cables to the
specified connectors.
When using an inductive load such as relays, always connect a diode in parallel to
the load as a noise measure.
When using a capacitive load such as a lamp, always connect a protective resistor
serially to the load to suppress rush currents.
Do not connect or disconnect the connection cables between each unit while the
power is ON.
When using an RS-232-C device as a peripheral devices, caution will be required
when connecting and disconnecting the connector.
Always use a double-OFF type AC power supply switch on the device side, and
connect/disconnect the connector with the AC power supply on the device side
OFF.
NC unit
Device
RS-23 2-C
ii
Switch
AC socket
CONTENTS
CHAPTER 1 OUTLINE.....................................................................................................................
1
CHAPTER 2 CONFIGURATION....................................................................................
2.1 System Configuration .........................................................................................
2.2 List of Configuration Units....................................................................................
2
2
3
CHAPTER 3 INSTALLATION........................................................................................
3.1 General Specification...........................................................................................
3.2 Designing Conditions of Operation Box...............................................................
3.2.1 Depth of Operation Box................................................................................
3.2.2 Operation Box Heat Radiation Countermeasures........................................
3.3 Noise Countermeasures ......................................................................................
3.3.1 Connection of Frame Ground (FG) ..............................................................
3.3.2 Shield Clamping of Cables...........................................................................
3.3.3 Connecting Spark Killers..............................................................................
3.3.4 Protective Measures against Lightning Surge..............................................
3.4 Installation ...........................................................................................................
3.4.1 Installation of Control Unit with Display........................................................
7
7
9
9
10
11
11
12
13
14
16
16
CHAPTER 4 SYSTEM CONNECTION ..........................................................................
4.1 General System Diagram ....................................................................................
4.1.1 M615/M635 ..................................................................................................
4.1.2 M610/M630 ..................................................................................................
4.2 Connection of Control Unit...................................................................................
4.2.1 Control Unit Connector Layout Drawing.......................................................
4.2.2 Control Unit Connector Pin Assignment.......................................................
4.2.3 Connection of Floppy Disk Drive..................................................................
4.2.4 Connection of PC Card (PCMCIA)...............................................................
4.2.5 Connecting of Hard Disk Drive.....................................................................
4.3 Connection of Power Supply ...............................................................................
4.3.1 Connection for Using PD25A Unit................................................................
4.3.2 Connection for Using General-purpose Stabilized Power Supply................
4.4 Connection of Operation Board ...........................................................................
4.4.1 Connection of M615/635 ..............................................................................
4.4.2 Connection of M610/630 ..............................................................................
4.4.3 Operation Board Connector Layout Drawing ...............................................
4.4.4 Operation Board Connector Pin Assignment ...............................................
4.4.5 Connection of RS-232-C (Serial 1, serial 2).................................................
4.4.6 Connection of RS-232-C (Serial 3, serial 4).................................................
4.4.7 Keyboard and Mouse Connection................................................................
4.4.8 Connection of Manual Pulse Generator .......................................................
4.4.9 Connection of Operation Board I/O..............................................................
4.4.10 Connection of ON/OFF Switch...................................................................
4.4.11 POS (Power OFF Sequence) Connection .................................................
4.5 Connection of Emergency Stop ...........................................................................
17
17
17
18
19
19
20
23
24
25
27
27
30
31
31
33
36
37
40
40
41
41
42
43
44
45
CHAPTER 5 CONNECTION OF I/O INTERFACE.........................................................
5.1 Outline of I/O Interface.........................................................................................
5.1.1 Types of I/O Interfaces.................................................................................
5.1.2 Example of DI/DO Connection .....................................................................
5.2 Connection of Base I/O Unit ................................................................................
5.2.1 Base I/O Connection System Drawing.........................................................
5.2.2 Base I/O Unit Connector Layout Drawing ....................................................
5.2.3 Base I/O Unit Connector Pin Assignment ....................................................
46
46
46
47
48
48
49
50
iii
5.2.4 Base I/O Unit Input/Output Specifications....................................................
5.2.5 Connection of Servo Amplifier......................................................................
5.2.6 Connection of Encoder ................................................................................
5.2.7 Connection of Sensor Signal (skip)..............................................................
5.3 Connection of Card-sized I/O ..............................................................................
5.3.1 Examples of Card-sized I/O Usage..............................................................
5.3.2 Card-sized I/O Specifications.......................................................................
5.3.3 Card-sized I/O Connector Pin Assignment ..................................................
5.3.4 Precautions for Wiring Card-sized I/O..........................................................
5.3.5 Card-sized I/O Input/Output Circuit ..............................................................
5.3.6 Installation of Card-sized I/O........................................................................
5.3.7 Card-sized Analog I/O Connection...............................................................
5.4 Scan I/O...............................................................................................................
5.4.1 Types of Scan I/O ........................................................................................
5.4.2 Scan I/O Connector Layout Drawing............................................................
5.4.3 Scan I/O Connector......................................................................................
5.4.4 Scan I/O Station No. Setting ........................................................................
5.4.5 Scan I/O Connection ....................................................................................
53
55
55
56
57
57
58
59
59
60
62
63
65
65
65
66
67
68
CHAPTER 6 CONNECTION OF REMOTE I/O UNIT ....................................................
6.1 Outline of Remote I/O Unit...................................................................................
6.2 Names of Each Remote I/O Unit Section ............................................................
6.3 Connection of Remote I/O Power ........................................................................
6.4 Outline of Digital Signal Input Circuit ...................................................................
6.5 Outline of Digital Signal Output Circuit ................................................................
6.6 Outline of Analog Signal Output Circuit ...............................................................
6.7 Outline of Analog Signal Input Circuit ..................................................................
6.8 Connection of FCUA-DX10 /13/14 Unit and Machine Control Signal............
6.9 Connection of FCUA-DX11 Unit and Machine Control Signal ..........................
6.10 Connection of FCUA-DX12 Unit and Machine Control Signal..........................
6.11 Connection of FCUA-DX13 Unit and Handle....................................................
6.12 Outline of FCUA-DX13 Unit Pulse Input Circuit................................................
6.13 Connection of FCUA-DX14 Unit and Analog Input/Output Signal ....................
6.14 Setting of Channel No. when Using Multiple Remote I/O Units...........................
6.15 Cables .................................................................................................................
73
73
74
75
76
78
79
80
81
83
85
87
88
89
90
91
APPENDIX 1 INSTALLATION DIMENSIONS ............................................................... 92
Appendix 1.1
Control Unit Outline Drawing...................................................... 92
Appendix 1.2
Display Unit Outline Drawing...................................................... 93
Appendix 1.3
External Power Supply Unit (PD25) Outline Drawing................. 94
Appendix 1.4
Base I/O Unit Outline Drawing ................................................... 95
Appendix 1.5
Remote I/O Unit Outline Drawing ............................................... 97
Appendix 1.6
Card-sized I/O Outline Drawing.................................................. 98
Appendix 1.7
Scan I/O Card Outline Drawing .................................................. 99
Appendix 1.8
Manual Pulse Generator (HD60) Outline Drawing ..................... 100
Appendix 1.9
Encoder (OSE-1024-3-15-68) Outline Drawing.......................... 101
Appendix 1.10 Floppy Disk Drive Unit Outline Drawing ..................................... 102
Appendix 1.11 F Installation Plate Outline Drawing ........................................... 103
Appendix 1.12 External Hard Disk Drive Unit Outline Drawing .......................... 103
Appendix 1.13 NC Keyboard Outline Drawing ................................................... 104
Appendix 1.14 Grounding Plate and Clamp Fitting Outline Drawings................ 105
APPENDIX 2 CABLE MANUFACTURING DRAWINGS ............................................... 106
Appendix 2.1 Cable type name: SH21 cable
(Servo amplifier) ................. 107
Appendix 2.2 Cable type name: SH41 cable
(Remote I/O) ....................... 107
Appendix 2.3 Cable type name: FCUA-R211 cable
iv
Appendix 2.4
Appendix 2.5
Appendix 2.6
Appendix 2.7
Appendix 2.8
Appendix 2.9
Appendix 2.10
Appendix 2.11
Appendix 2.12
Appendix 2.13
Appendix 2.14
Appendix 2.15
Appendix 2.16
Appendix 2.17
Appendix 2.18
Appendix 2.19
Appendix 2.20
Appendix 2.21
(Remote I/O) ................................................................................ 108
Cable type name: R301 cable
(DI/DO) ............................... 108
Cable type name: F010 cable
(I/O interface)...................... 109
Cable type name: F020 cable
(Manual pulse generator) ............................................................. 110
Cable type name: F030 cable
(RS-232-C) ......................... 111
Cable type name: F032 cable
(RS-232-C) ......................... 111
Cable type name: F031 cable
(RS-232-C) ......................... 112
Cable type name: F040/041 cable (Encoder) ............................ 113
Cable type name: F050 cable
(NC keyboard) .................... 113
Cable type name: F060 cable
(PC INTERFACE) ............... 114
Cable type name: F070 cable
(+24V input) ........................ 114
Cable type name: F110 cable
(+24V input, power off detection) ................................................. 114
Cable type name: F120 cable
(Emergency stop) ............... 115
Cable type name: F130 cable
(Floppy disk drive) .............. 115
Cable type name: F170 cable
(ON/OFF switch)................. 116
Cable type name: F171 cable
(ON/OFF switch)................. 116
Cable type name: F172 cable
(ON/OFF switch)................. 116
Cable type name: ENC-SP1 cable (Spindle amplifier)............... 117
Cable type name: ENC-SP2 cable (FR-TK)............................... 117
APPENDIX 3 EMC INSTALLATION GUIDELINES....................................................... 118
1. Introduction.............................................................................................................. 118
2. EMC Instructions ..................................................................................................... 119
3. EMC Measures........................................................................................................ 120
4. Panel Structure........................................................................................................ 121
4.1 Measures for Control Panel Body ................................................................... 121
4.2 Measures for Door .......................................................................................... 122
4.3 Measures for Power Supply ............................................................................ 123
5. Measures for Wiring in Panel .................................................................................. 124
5.1 Precautions for Wiring in Panel....................................................................... 124
5.2 NC Unit Grounding Wire ................................................................................. 125
5.3 Shield Treatment of Cables............................................................................. 127
6. Parts for EMC Measures ......................................................................................... 129
6.1 Shield Clamp Fitting ........................................................................................ 129
6.2 Ferrite Core ..................................................................................................... 130
6.3 Surge Protector ............................................................................................... 131
6.4 Selection of Stabilized Power Supply.............................................................. 134
v
CHAPTER 1 OUTLINE
CHAPTER 1 OUTLINE
This manual explains the structure, electrical specifications and connection methods required when
connecting the NC unit and a machine.
This manual assumes that all functions are added, but the actually delivered device may not have all
functions.
Refer to the following documents for explanations on the functions.
M6 Specifications Manual
M6 PLC Interface Manual
MELDAS AC Servo/Spindle MDS-B Series Specifications Manual
MELDAS MDS-SVJ2 Specifications Manual
BNP-B2236
BNP-B3950-003
BNP-B3759
BNP-B3937
Refer to the following documents for explanations on the EMC Directives for the European CE Marking.
EMC Installation Guideline
BNP-B2230
Before connecting a peripheral device of a commercial personal computer to the NC unit, fully
comprehend the structure, electrical specifications and connection method of the peripheral device.
1
CHAPTER 2 CONFIGURATION
2.1 System Configuration
CHAPTER 2 CONFIGURATION
2.1 System Configuration
Installed by machine tool maker
PC card
PCM CIA Slot
Installed by machine tool maker
∗M615/635
(For maintenance
and service)
NC unit
Operation board
Option
PS/2 Mouse
PC Key board
Programming support unit
#1
#2
#3
Manual pulse generator
0
Floppy disk unit
0
Machin e electric cabinet
Base I/O unit
Servo amplifier/spindle amplifier
MDS-B-V1/V2
MDS-B-SVJ2
MDS- B-SP
MDS-B-SPJ2
Servomotors/spindle motors
Remote I/O units
2
CHAPTER 2 CONFIGURATION
2.2 List of Configuration Units
2.2 List of Configuration Units
1. M615/M635 Control unit
FCU6-MU501
Type
Control unit built in
personal computer
(for display unit STN)
FCU6-MU511
Control unit built in
personal computer
(for display unit STN)
FCU6-MU512
Control unit built in
personal computer
(for display unit TFT)
FCU6-MU513
Control unit built in
personal computer
(for display unit STN)
FCU6-MU514
Control unit built in
personal computer
(for display unit TFT)
FCU6-MU515
Control unit built in
personal computer
(for display unit TFT)
FCU6-MU515-12
Control unit built in
personal computer
(for display unit TFT)
FCU6-MU515-23
Control unit built in
personal computer
(for display unit TFT)
FCU6-MU516
Control unit built in
personal computer
(for display unit STN)
FCU6-MU516-12
Control unit built in
personal computer
(for display unit STN)
FCU6-MU516-23
Control unit built in
personal computer
(for display unit STN)
Configuration elements
HR081/082 card
HR111 card
HR121 card
Card PC
HR082 card
HR113 card
HR121 card
Card PC
HR082 card
HR113 card
HR121 card
Card PC
HR082 card
HR113 card
HR121 card
Card PC
HR082 card
HR113 card
HR121 card
Card PC
HR083 card
HR113 card
HR122 card
HR123 card
Card PC
HR083 card
HR113 card
HR122 card
HR123 card
Card PC
HR083 card
HR113 card
HR122 card
HR123 card
Card PC
HR083 card
HR113 card
HR122 card
HR123 card
Card PC
HR083 card
HR113 card
HR122 card
HR123 card
Card PC
HR083 card
HR113 card
HR122 card
HR123 card
Card PC
Details
Power supply card
CPU card
PC base card
PC001
Power supply card
CPU card
PC base card
PC001
Power supply card
CPU card
PC base card
PC002
Power supply card
CPU card
PC base card
PC005
Power supply card
CPU card
PC base card
PC004
Power supply card
CPU card
PC base card
PC004
Power supply card
CPU card
PC base card
PC010
Power supply card
CPU card
PC base card
PC020
Power supply card
CPU card
PC base card
PC005
Power supply card
CPU card
PC base card
PC011
Power supply card
CPU card
PC base card
PC021
2. M615/M635 Control unit option
FCU6-EP201-1
Type
PCMCIA interface
FCU6-EP101-1
IC card interface
HR553
Base card for IC card
interface
Configuration elements
Details
HR841 card
PCMCIA slot card
F150 cable
HR251 card
IC card interface
F160 cable
HR553 card
Expansion card
(used as a set with FCU6-EP101-1)
3
CHAPTER 2 CONFIGURATION
2.2 List of Configuration Units
3. M610/M630 Control unit
FCU6-MU013
Type
Control unit without
personal computer
Configuration elements
Details
HR082 card
Power supply card
HR113 card
CPU card
HR132 card
Display control card
4. M610/M630 Control unit option
FCU6-EP101-1
HR553
Type
IC card interface
Base card for IC card
interface
Configuration elements
Details
HR251 card
IC card interface
F160 cable
HR553 card
Expansion card (used as a set with
FCU6-EP101-1)
5. Operation unit (display unit/NC keys)
FCU6-DUC32
FCU6-DUN31
FCU6-DUT31
FCU6-KB004
FCU6-KB014
FCU6-KB005
Type
10.4" color STN
10.4" color TFT
10.4" monochrome STN
Configuration elements
10.4" color STN LCD
HR273 card
KCI-04
F082 cable
Menu key/escutcheon
10.4" color TFT LCD
HR274 card
104PWBR1
F083 cable
Menu key/escutcheon
10.4" monochrome STN
LCD
HR275 card
CXA-L0612-VMR
F084 cable
Menu key/escutcheon
NC keyboard
NC keyboard
(for type with HDD unit)
Dedicated for FCU6-101-1 HR292 card
NC keyboard
NC keyboard
(for type with HDD unit)
HR293 card
NC keyboard
NC keyboard
(for type without HDD unit)
Details
Connector conversion card
Power for back light
Backlight power supply cable
Connector conversion card
Power for back light
Backlight power supply cable
Connector conversion card
Power for back light
Backlight power supply cable
Common for machining center/lathe
Common for machining center/lathe
Common for machining center/lathe
6. Peripheral devices
FCU6-HD101-1
FCU6-HD201-1
FCU6-HD211-1
Type
External HD unit
(HDD: 2.5" IDE 540MB)
With heater
External HD unit
(HDD: 2.5" IDE 540MB)
With heater
External HD unit
(HDD: 2.5" IDE 2GB)
With heater
FCU6-FD121-1
External FD unit
FCU6-FD221-1
FD unit for pendant box
PD25A
Input 200VAC, output
24VDC, power supply
ON/OFF function
HD60B/HD60C
Manual pulse generator
HD60B-1/HD60C-1 Manual pulse generator
Grounding plate D
Grounding plate E
Configuration elements
HDD
With F140 cable (50cm)
Heater
With installation
plate/damper cushion
HDD
With F140 cable (50cm)
Heater
With installation
plate/damper cushion
HDD
With F140 cable (50cm)
Heater
With installation
plate/damper cushion
FD unit
With F130 cable (1m)
Plate
FD unit
With F130 cable (1m)
Plate
PD25A
Details
2.5" IDE 540MB
HDD HEATER ∗BKO-NC9069H03
2.5" IDE 540MB
HDD HEATER ∗BKO-NC9069H04
2.5" IDE 2GB
HDD HEATER ∗BKO-NC9069H04
Without MELDAS logo
With MELDAS logo
Grounding plate D set
Grounding plate E set
4
CHAPTER 2 CONFIGURATION
2.2 List of Configuration Units
7. Base I/O unit
Type
FCU6-DX210
DI (sink/source)/DO (sink)=48/48
With servo, RIO, SKIP ENC I/F
FCU6-DX211
DI (sink/source)/DO (sink)=48/48
With servo, RIO, SKIP ENC I/F
FCU6-DX220
DI (sink/source)/DO (sink)=64/64
With servo, RIO, SKIP ENC I/F
FCU6-DX221
DI (sink/source)/DO (sink)=64/64
With servo, RIO, SKIP ENC I/F
FCU6-DX310
DI (sink/source)/DO (sink)=80/64
With servo, RIO, SKIP ENC I/F
FCU6-DX311
DI (sink/source)/DO (sink)=80/64
With servo, RIO, SKIP ENC I/F
FCU6-DX320
DI (sink/source)/DO (sink)=80/64
Analog output 1 point
With servo, RIO, SKIP ENC I/F
FCU6-DX321
DI (sink/source)/DO (sink)=80/64
Analog output 1 point
With servo, RIO, SKIP ENC I/F
FCU6-DX330
DI (sink/source)/DO (sink)=48/48
Manual pulse generator 2ch
With servo, RIO, SKIP ENC I/F
FCU6-DX331
DI (sink/source)/DO (sink)=48/48
Manual pulse generator 2ch
With servo, RIO, SKIP ENC I/F
FCU6-DX340
DI (sink/source)/DO (sink)=48/48
Analog input 4 points,
analog output 1 point
With servo, RIO, SKIP ENC I/F
DI (sink/source)/DO (sink)=48/48
Analog input 4 points,
analog output 1 point
With servo, RIO, SKIP ENC I/F
DI (sink/source)/DO (sink)=96/80
FCUA-DX341
FCU6-DX410
With servo, RIO, SKIP ENC I/F
FCU6-DX411
DI (sink/source)/DO (sink)=96/80
With servo, RIO, SKIP ENC I/F
FCU6-DX420
DI (sink/source)/DO (sink)=96/80
Analog output 1 point
With servo, RIO, SKIP ENC I/F
FCU6-DX421
DI (sink/source)/DO (sink)=96/80
Analog output 1 point
With servo, RIO, SKIP ENC I/F
FCU6-DX430
DI (sink/source)/DO (sink)=64/64
Manual pulse generator 2ch
With servo, RIO, SKIP ENC I/F
FCU6-DX431
DI (sink/source)/DO (sink)=64/64
Manual pulse generator 2ch
With servo, RIO, SKIP ENC I/F
FCU6-DX440
DI (sink/source)/DO (sink)=64/64
Analog input 4 points,
analog output 1 point
With servo, RIO, SKIP ENC I/F
DI (sink/source)/DO (sink)=64/64
Analog input 4 points,
analog output 1 point
With servo, RIO, SKIP ENC I/F
FCU6-DX441
Configuration
elements
HR325
DI (sink/source)/DO (sink)=48/48
Aluminum die cast
HR335
DI (sink/source)/DO (source)=48/48
Aluminum die cast
HR327
DI (sink/source)/DO (sink)=64/64
Aluminum die cast
HR337
DI (sink/source)/DO (source)=64/64
Aluminum die cast
HR325
RX323-1
Aluminum die cast
HR335
RX324-1
Aluminum die cast
HR325
RX323
Aluminum die cast
HR335
RX324
Aluminum die cast
HR325
RX331
Aluminum die cast
HR335
RX331
Aluminum die cast
HR325
RX341
Aluminum die cast
Details
DI (sink/source)/DO (sink)=48/48
DI (sink/source)/DO (sink)=32/16
DI (sink/source)/DO (source)=48/48
DI (sink/source)/DO (source)=32/16
DI (sink/source)/DO (sink)=48/48
DI (sink/source)/DO (sink)=32/16
Analog output 1 point
DI (sink/source)/DO (source)=48/48
DI (sink/source)/DO (source)=32/16
Analog output 1 point
DI (sink/source)/DO (sink)=48/48
Manual pulse generator 2ch
DI (sink/source)/DO (source)=48/48
Manual pulse generator 2ch
DI (sink/source)/DO (sink)=48/48
Analog input 4 points, analog output 1 point
HR335
RX341
Aluminum die cast
DI (sink/source)/DO (source)=48/48
Analog input 4 points, analog output 1 point
HR327
RX323-1
Aluminum die cast
HR337
RX324-1
Aluminum die cast
HR327
RX323
DI (sink/source)/DO (sink)=64/64
DI (sink/source)/DO (sink)=32/16
Aluminum die cast
HR337
RX324
Aluminum die cast
HR327
RX331
Aluminum die cast
HR337
RX331
Aluminum die cast
HR327
RX341
Aluminum die cast
HR337
RX341
Aluminum die cast
5
DI (sink/source)/DO (source)=64/64
DI (sink/source)/DO (source)=32/16
DI (sink/source)/DO (sink)=64/64
DI (sink/source)/DO (sink)=32/16
Analog output 1 point
DI (sink/source)/DO (source)=64/64
DI (sink/source)/DO (source)=32/16
Analog output 1 point
DI (sink/source)/DO (sink)=64/64
Manual pulse generator 2ch
DI (sink/source)/DO (source)=64/64
Manual pulse generator 2ch
DI (sink/source)/DO (sink)=64/64
Analog input 4 points, analog output 1 point
DI (sink/source)/DO (source)=64/64
Analog input 4 points, analog output 1 point
CHAPTER 2 CONFIGURATION
2.2 List of Configuration Units
8. Card size I/O
Type
HR361
HR371
HR381
HR383
DI (sink)/DO (sink)=16/16
DI (source)/DO (source)=16/16
AO 1ch
AO 1ch/AI 4ch
Configuration
elements
HR361
HR371
HR381
HR383
Details
9. Scan I/O
Type
HR347
HR357
Scan I/O (sink)
Scan I/O (sink)
Configuration
elements
HR347
HR357
Details
Scan DI/DO=64/64 DI (sink)/DO (sink)=32/32
Scan DI/DO=64/64 DI (source)/DO (source)=32/32
10. Remote I/O unit
Type
FCUA-DX100
DI (sink/source)/DO (sink)=32/32
FCUA-DX110
DI (sink/source)/DO (sink)=64/48
FCUA-DX120
DI (sink/source)/DO (sink)=64/48
Analog output 1 point
FCUA-DX130
DI (sink/source)/DO (sink)=32/32
Manual pulse 2ch
FCUA-DX140
DI (sink/source)/DO (sink)=32/32
Analog input 4 points,
Analog output 1 point
FCUA-DX101
DI (sink/source)/
DO (source)=32/32
FCUA-DX111
DI (sink/source)/
DO (source)=64/48
FCUA-DX121
DI (sink/source)/
DO (source)=64/48
Analog output 1 point
FCUA-DX131
DI (sink/source)/
DO (source)=32/32
Manual pulse 2ch
FCUA-DX141
DI (sink/source)/
DO (source)=32/32
Analog input 4 points,
Analog output 1 point
Configuration
elements
RX311
Case
RX311
RX321-1
Case
RX311
RX321
Case
RX311
RX331
Case
RX311
RX341
Case
RX312
Case
RX312
RX322-1
Case
RX312
RX322
Case
RX312
RX331
Case
RX312
RX341
Case
6
Details
Base PCB: DI (sink/source)/DO (sink)=32/32
Base PCB: DI (sink/source)/DO (sink)=32/32
Add-on PCB: DI (sink/source)/ DO (sink)=32/16
Base PCB: DI (sink/source)/DO (sink)=32/32
Add-on PCB: DI (sink/source)/ DO (sink)=32/16
Analog output 1 point
Base PCB: DI (sink/source)/DO (sink)=32/32
Add-on PCB: Manual pulse generator 2ch
Base PCB: DI (sink/source)/DO (sink)=32/32
Add-on PCB: Analog input 4 points,
Analog output 1 point
Base PCB: DI (sink/source)/DO (source)=32/32
Base PCB: DI (sink/source)/DO (source)=32/32
Add-on PCB: DI (sink/source)/ DO (source)=32/16
Base PCB: DI (sink/source)/DO (source)=32/32
Add-on PCB: DI (sink/source)/ DO (source)=32/16
Analog output 1 point
Base PCB: DI (sink/source)/DO (source)=32/32
Add-on PCB: Manual pulse generator 2ch
Base PCB: DI (sink/source)/DO (source)=32/32
Add-on PCB: Analog input 4 points,
Analog output 1 point
CHAPTER 3 INSTALLATION
3.1 General Specification
CHAPTER 3 INSTALLATION
3.1 General Specification
(1) Environment conditions in operation box
Type name
MCU6-MU
Power
specifications
General specifications
Unit name
Ambient
temperature
Ambient
humidity
During operation
MCU6-DUN3
/DUC3
/DUT3
Control unit
Display unit
0~55°C (∗1: Working temperature
5~55°C)
0~50°C (Display unit surface
temperature)(∗2)
−20~60°C
During storage
During operation
45~75% RH (with no dew condensation)
During storage
45~80% RH (with no dew condensation)
Vibration resistance
0.5G or less (during operation)
Shock resistance
3G or less (during operation)
Working atmosphere
No corrosive gas, dust and oil mist
24VDC±5% Ripple ±5% (P-P)
Power voltage
Momentary stop tolerance time
20ms (when using external power supply unit)
Current consumption
3A (max.)
Heating value
31W (typ.) 72W (max.)
Weight
3.5kg
Unit size
Refer to appendix.
), the hard disk will not start up if the
(∗1) When using the model with built-in hard disk (FCU6-MU5
temperature in the panel is 5°C or less when the power is turned ON.
The hard disk will start up automatically after the hard disk temperature has risen to 5°C with the heater.
(∗2) The display quality (contrast/hues) will drop at 45°C and above.
With the FCU6-DUC3 (color STN) model, the surface temperature is up to 40°C.
Power
specifications
General specifications
(2) Environment conditions in electric cabinet
Type name
HR361/HR371
PD25
Unit name
Card size I/O
External power supply unit
During operation
0~55°C
Ambient
temperature
During storage
Ambient
humidity
During operation
45~75% RH (with no dew condensation)
During storage
45~80% RH (with no dew condensation)
−20~60°C
Vibration resistance
0.5G or less (during operation)
Shock resistance
3G or less (during operation)
Working atmosphere
Power voltage
Current consumption
No corrosive gas, dust and oil mist
24VDC±5%
Ripple ±5% (P-P)
200~230VAC +10% −15%
50/60Hz ±1Hz
5V 0.4A 24V 1.2A (∗1)
0.6A
Heating value
Weight
Unit size
15W (∗3)
35W
300g
1.5kg
Refer to appendix.
7
CHAPTER 3 INSTALLATION
3.1 General Specification
Type name
FCU6-DX210
FCU6-DX211
FCU6-DX330
FCU6-DX331
FCU6-DX340
FCU6-DX341
FCU6-DX220
FCU6-DX221
FCU6-DX430
FCU6-DX431
FCU6-DX440
FCU6-DX441
Power
specifications
General specifications
Unit name
FCU6-DX310
FCU6-DX311
FCU6-DX320
FCU6-DX321
Base I/O unit
During operation
0~55°C
Ambient
temperature
During storage
Ambient
humidity
During operation
45~75% RH (with no dew condensation)
During storage
45~80% RH (with no dew condensation)
−20~60°C
Vibration resistance
0.5G or less (during operation)
Shock resistance
3G or less (during operation)
Working atmosphere
No corrosive gas, dust and oil mist
24VDC±5%
Ripple ±5% (P-P)
Power voltage
Current consumption
Heating value (max.)
FCU6-DX410
FCU6-DX411
FCU6-DX420
FCU6-DX421
3.6A
4.8A
5.0A
6.2A
35W (∗3)
45W (∗3)
50W (∗3)
60W (∗3)
Weight
2.0kg
Unit size
Refer to appendix.
(∗3) Heating value for when all DI/DO points are ON.
8
CHAPTER 3 INSTALLATION
3.2 Designing Conditions of Operation Box
3.2 Designing Conditions of Operation Box
3.2.1 Depth of Operation Box
DEPTH D= 1 2 0 m m must be kept.
(Note: For standard specifications.)
D= 2 0 0 m m must be kept.
(Note: For expanded specifications)
10.4"
LCD
Control Unit
W H D
220×168×95
(Rear side)
(Fr ont s ide)
CNC Mother board
LCD F ilter
(t=2.0)
I/O Cable
2.0
1
( 95 )
13
17.6
(12)
1
Operation box depth dimensions 120 (For standard specifications)
200 (For expanded specifications)
Note 1: Provide a structure that allows the control unit cover to be opened and closed.
Note 2: With the FCU6-MU515/516, the fan cover is 5mm higher, and the height is 173mm.
9
CHAPTER 3 INSTALLATION
3.2 Designing Conditions of Operation Box
3.2.2 Operation Box Heat Radiation Countermeasures
Please refer to following method for heat radiation countermeasures method.
Example of heat radiation countermeasures
<Hypothetical conditions>
(1) Average temperature in cabinet : 55°C
(2) Cabinet peripheral temperature : Ta ≤ 0°C~45°C
(3) Internal temperature rise value : ∆T = T − Ta (max) = 10°C
Procedures for heat design and verification
Calculate total heat generation of each
mounted unit (W)
Calculate cabinet’s cooling capacity
(W1)
W≦W1
<Supplement>
(1) Refer to "3.1 General Specification" for
the heat generated by each unit.
(2) Enclosed cabinet (thin steel plate)
cooling capacity (W1) calculation
equation
W1 = U × A × ∆T
U : 6W/m2 × °C
... with internal circulation fan
4W/m2 × °C
... without internal circulation fan
A : Effective heat radiation area (m2)
∆T : Internal temperature rise value
(10°C)
(Area where heat can be radiated from
cabinet)
<Caution>
When calculating the effective heat
radiation area, do not include the parts
that contact other objects.
(3) Points of caution for heat radiation
countermeasures when designing
mounting state
∗Consider convection in cabinet
(eliminate heat spots)
∗Collect hot air at suction port in heat
exchanger panel.
(4) Evaluation standards for internal
temperature rise distribution data
∆T (average value) ≤ 10°C
∆Tmax (maximum value) ≤ 15°C
R (inconsistency ∆Tmax − ∆Tmin) ≤ 6°C
(Evaluate existence of heat spots)
Comparison of W and W1
W>W1
Selection of heat exchanger
Mounting design
Collection of internal temperature rise
distribution data
△T≦10°C
Evaluation
△T>10°C
Improvements
Completion
Refer to "Section 3.1 General Specifications" for the heating value of each unit.
With the operation box, heat could accumulate at the top of the control unit, so install a circulation fan.
Install a circulation fan in the panel when the following conditions are not satisfied.
Evaluation standards for internal temperature rise distribution data
∆T (average value) ≤ 10°C
∆Tmax (maximum value) ≤ 15°C
10
CHAPTER 3 INSTALLATION
3.3 Noise Countermeasures
3.3 Noise Countermeasures
3.3.1 Connection of Frame Ground (FG)
The frame should basically be grounded at one earth point.
The GND of the base I/O unit and device GND connected to the stabilized power supply should be
connected to the FG.
Display unit
FCU6-DUN31/DUC32
NC keyboard
FCU6-KB004/014
CON1
J2
CON1
CF24
CF12
CF11
Control unit
FCU6-MU0
CF13
DCIN
(BOARD)
CF01
DCIN
(PD25A)
HR292/293
ON/OFF
DCOUT
CF25
POS
PE
(FG)
CF22
CF21
K/B
MOUSE
FG cable
HANDLE
RIO3
0
FG cable
NC power supply
PD25A
AC input
ACIN
FG cable
ON/OFF SW
R220 cable
(24VDC cable)
ON/OFF
POWER
DCOUT
Base I/O unit
FCU6-DX2
/DX3
/DX4
0
0
ENC
SKIP
CF10
S
V
2
S
V
1
CR31
FG
0V
24VDC
(+)
CF31 CF32
CF3
CF34
RIO2RIO1
DCIN
Short bar
HR3□□
FG cable
AC input
FG cable
Stabilized power supply
(Prepare separately)
Main grou nding plate
for distribution panel
11
CHAPTER 3 INSTALLATION
3.3 Noise Countermeasures
3.3.2 Shield Clamping of Cables
The shield cable connected to the control unit, servo amplifier and spindle amplifier must be connected
to the grounding plate to stabilize operation while preventing malfunctioning due to noise.
The shield can be connected to the grounding plate with lead wires, with clamp fittings or with the
connector GNP plate. Refer to the following drawings to treat the shield cable.
Example of connection with lead wire
Solderin g
Unit
Cable
Shield
Cable
Lead wire treatment method
Lead wire
Example of connection with connector GND plate
Lead wire treatment
method
Cable
GND plate
Shield
Fold the cable shield over the sheath, and wrap copper foil tape around it. Connect the wound
copper foil tape to the connector's GND plate.
Example of connection with clamp fitting
Shield
Clamp fitting
Cable
Unit
Grounding plate
Cable
Less than 0.8m
Shield
(1) Peel part of the cable sheath and expose the shield as
shown in the drawing.
Press the exposed part against the grounding plate with
the cable clamp fittings.
(2) If the cable is thin, clamp several together in a bunch.
(3) Use adequate force when tightening the cable so that
the wire material is not damaged.
(4) Connect each grounding plate together and ground
them at one point.
Clamp
fitting
Grounding
plate
Refer to APPENDIX 1 about the outline drawing of clamp fittings and grounding plate.
12
CHAPTER 3 INSTALLATION
3.3 Noise Countermeasures
All connected cable must be connected to the FG.
Refer to "Section 3.3.2 Shield Clamping of Cables" or "Appendix 2. Cable drawings" for the details on
the connection methods.
Unit name
Control unit
)
(FCU6-MU
NC keyboard
)
(FCU6-KB
Base I/O unit
(FCU6-DX2
(FCU6-DX3
(FCU6-DX4
)
)
)
Connector
name
Application/function
Cable shield treatment
CF10
ENC2
HANDLE
CF21
CF22
K/B
MOUSE
CF10
SV1
SV2
ENC1
SKP
RIO1
RIO2
I/O INTERFACE
Encoder
Manual pulse generator
RS-232-C (CH1, 2)
RS-232-C (CH3, 4)
PS/2 keyboard
PS/2 mouse
I/O interface
Servo/spindle amplifier
Servo/spindle amplifier
Spindle encoder
Skip
Remote I/O unit
Remote I/O unit
Required
Required
Required
Required
Required
Required
Required
Required
Required
Required
Required
Required
Required
Required
3.3.3 Connecting Spark Killers
The generated noise must be removed when the coil/contact operates.
As a measure, connect a spark killer in parallel with the coil/contact.
Contact
SK
SK
Coil
E
The CR compound element is useful for eliminating noise generated by magnetic induction.
Spark killer
C: 0.033 ~ 0.1µF
R: 10 ~ 120Ω
13
CHAPTER 3 INSTALLATION
3.3 Noise Countermeasures
3.3.4 Protective Measures against Lightning Surge
Generally, lightning surge infiltrates the control power supply from the power supply line. Then the
internal circuit is damaged by this control power supply, or via this control power supply.
The Mitsubishi NC unit has a surge absorber on the control power supply for the NC control section and
NC control section. However, this measure is not taken through the control panel, as shown in Fig. 1, so
the lightning surface could flow over the signal line and damage the other devices.
NC control
section
NC drive section
(Servo, spindle
amplifier)
Power supply line
Control panel
(Relay panel,
etc.)
Lightning surge path
Power supply
for panel
Fig. 1 Path of damage caused by lightning surge
(1) Methods of protective measures
Install the surge absorber on the power supply line for the separately prepared power supply units,
etc., as shown in Fig. 2 and Fig. 3.
The following two measures are required as protection against general damage.
1) Installation of surge absorber
2) Installation of circuit protector
Other device
(power supply
for panel, etc.)
Power supply line
Control panel
(Relay panel,
etc.)
Circuit
protector
Surge absorber (1)
Fig. 2 Lightning surge measures for single-phase power supply line
Other device
(power supply
for panel, etc.)
Power supply line
Circuit
protector
Surge absorber (2)
Surge absorber (3)
Fig. 3 Lightning surge measures for 3-phase power supply line
14
Control panel
(Relay panel,
etc.)
CHAPTER 3 INSTALLATION
3.3 Noise Countermeasures
(2) Examples of surge absorbers
Types of Okaya Denki Sangyo Co., Ltd. surge absorbers
Surge
absorber
(1)
(2)
(3)
Type
Circuit
voltage
[Vrms]
Max. tolerable
circuit voltage
[Vrms]
Clamp
voltage
[V]±10%
Surge
resistance
level
8/20µ S [A]
Surge withstand voltage
(Electrical-discharge start
voltage)
1.2/50µ S [V]
250
250
250
500
300
500
700
783
700
2500
2500
2500
2K
20K
2K
RAV-781BWZ-4
RAV-781BYZ-2
RAV-781BXZ-4
∗ Refer to the manufacturer's catalog for details characteristics, outline and connection methods
of the surge absorber.
(3) Surge absorber installation method
Transformer
No-fuse
breaker
NC control
section
Other device
(power supply
for panel, etc.)
From power
supply
Earth leakage
breaker for
panel
Control panel
(relay panel,
etc.)
No-fuse
breaker
Reactor
MC
Input
200/
230VAC
NC control
section
A
Other device
(power supply
for panel, etc.)
Circuit
protector
Surge absorber (1)
Surge absorber (2)
B
Grounding
Grounding plate
Surge absorber installation method
Precautions
1) Thick wires will enhance the lighting surge absorption effect, so keep the wire as short as possible.
2
Wire material : Wire diameter 2mm or more
Wire length : Connection length (A) to surge absorber (1) is 2m or less
For connection length (B) to surge absorber (2), and
Connection length (C) to surge absorber (3), the total wire length must be 2m or less.
2) When carrying out a withstand voltage test, while applying an overvoltage (100VAC, 1500VAC) on the power supply line,
remove surge absorbers (1) and (3) as the surge absorber will function with the applied voltage.
3) A short-circuit accident will occur if a surge exceeding the tolerance is applied on the surge absorber. Thus, always insert a
circuit protector to protect the power supply line.
The current does not flow constantly to surge absorbers (1), (2) and (3), so the circuit protector can also be used for the other
devices.
15
CHAPTER 3 INSTALLATION
3.4 Installation
3.4 Installation
The control unit with display and each unit are installed in a sealed structure cabinet as a principle.
Observe the following points when installing into the cabinet.
3.4.1 Installation of Control Unit with Display
(1) To stably operate the hard disk drive, install the control unit with display vertically.
(2) Secure the space shown below for ventilation in consideration of the control unit's heat dissipation
and wiring.
(3) When using the PCMCIA option, provide sufficient wiring allowance at the top of the control unit to
wire the Ethernet communication cable and SCSI cable.
(Top)
(Bottom)
Operation pendant
50mm or more
Display un it
Front surface
15mm or more
(heat dissipation,
ventilation)
Control unit
80mm or more
when the expansion
card is mounted
(allowance for wir ing)
Display section
150mm or more
(allowance for
heat dissipation
and wirin g)
16
CHAPTER 4 SYSTEM CONNECTION
4.1 General System Diagram
CHAPTER 4 SYSTEM CONNECTION
4.1 General System Diagram
4.1.1 M615/M635
Machine control relay/contact
R
Remote I/O unit
DX1**/HR357
NC keyboard
FCU6-KB004/KB014
RS T
R
RIO1 RIO2
DCIN
F070
3-phase 200V∼230VAC
RIO3
MOUSE
(Note 1)
(Note 6)
External power
supply unit
PD25A
DCOUT
24VDC
DCIN
(HEATR)
F110
NFB
F171
ON/OFF
F172
P-OFF signal
F020/F021/F022
HANDLE
Manual pulse generator
(FCUA-HD60)
F030/F031
CF21
RS-232-C
device
F030/F031
CF22
Heater power cable
CF25
ON/OFF
DCOUT
ON
OFF
CF13
CF11 CF12
24VD C
24VDC(+)
stabilize d
power supply
(Note 2)
POS
DCIN
(PD25A)
CF01 HR292
CF24 /293
ACIN
Terminator
R-TM
(Note 5)
CON1
F070
(Note 5)
FCUA-R211
(SH41)
24VDC
KB
No fuse breaker(NFB)
To next remote I/O unit
FCUA-R211
(SH41)
F060
F050
HDD unit
F149
(Note 4)
(Note 3)
FG
CF11 CF12
HD
ISP
FCU6-MU5**
(M615/M635)
PARALLEL
HD
CF14
Control unit
Wire spliting PCB
F140
CFD
MOUSE2
F250
CF14
FDD
F130
Display unit
F090
F110
FCU6-DUN31/DUC32/DUT31
LCD
CF01 DCIN
EMG CF10
OT release switch
EMG
F010
F120
CF10
RA
CF31
CF32
FG
CF33
CF34
F0 7 0
24VDC
R301
DI
R301
DI
R301
DO
R301
DO
Electric cabinet
Base I/O unit
FCU6-DX***
DCIN
F040/F041
ENC1
Sensor contact
Max. 8 points Synchronous feed encoder
SKIP
SV1 SV2
RIO1RIORIO2
Machine control relay/contact
Remote I/O card
R
R
QY231
NFB
MC
J 4 CSH41A CSH41B
AC reactor
B-AL
MC
Servo amplifier
MR-J2-□CT
L1
L2
L3
NC axis
amplifier
spindle
MDS-B -SV
/
MDS-B -SP
T3
FCUA-R211
(SH41)
(Note 5)
FCUA-R211
(SH41)
(Note 5)
To next remote I/O unit
24VDC
MC link B
Converter
Terminator
R-TM Machine control relay/contact
L1
L2
L3
Remote I/O unit
R
DX1**
L11
L21
T2
PE
CN1B
L11
L21
L+
L-
CN1A
CN4
CN1A
DCIN
L11
L21
L+
LMC1
R
RIO1RIO2
FCUA-R211
(SH41)
(Note 5)
CN4
FCUA-R211
(SH41)
CN1B
(Note 5)
F0 7 0
24VDC
To next remote I/O unit
MC link B
Terminator
R-TM
(Note 1) Refer to "Section 4.3.1 (2)" when not using the PD25A power supply.
(Note 2) After connecting the DO output selected by the user and the application software running on Windows has ended, turn
the external power supply unit's power OFF with the DO output.
(Note 3) Connect the F149 cable pin 8 side [HD ISP] connection to the ISP terminal at the side of CF12.
The target units are only FCU6-MU501 to FCU6-MU514. This is not used by the other units.
(Note 4) CF14 is used only for FCU6-MU515/516. This is not used by the other units.
(Note 5) Normally, use the FCUA-R211 cable for the RIO cable.
If the cable length is short due to bridging between units in the same panel, the SH41 cable can be used.
(Note 6) The DCIN (HEATER) connector is not used with FCU6-KB014.
17
CHAPTER 4 SYSTEM CONNECTION
4.1 General System Diagram
4.1.2 M610/M630
Machine control relay/contact
R ST
Remote I/O unit
DX1**/HR357
3-phase 200V∼230VAC
DCIN
R
R
RIO1 RIO2
No fuse breaker(NFB)
NC keyboard
FCU6-KB005
FCUA-R211
(SH41)
F070
(Note 2)
External power
supply unit
PD25A
DCOUT
NFB
F020/F021/F022
HANDLE
ACIN
CF21
ON/OFF
ON
OFF
F170
F110
Terminator
R-TM
FCUA-R211
(SH41)
RIO3
(Note 1)
To next remote I/O unit
(Note 2)
24VDC
F030/F031
Manual pulse generator
(FCUA-HD60)
RS-232-C
device
CF11
F050
CF11
24VDC
24VDC(+)
stabilize d
power supply
Control unit
FCU6-MU0**
(M610/M630)
FG
F130
CFD
FDD
Display unit
FCU6-DUN31/DUC32/DUT31
F090
LCD
CF01 DCIN EMG CF10
OT release switch
EMG
RA
F120
F010
CF10
FG
CF31
CF32
CF33
24VDC
F070
DCIN
Base I/O unit
FCU6-DX***
CF34
R301
DI
R301
DI
R301
DO
R301
DO
F040/F041
ENC1
Sensor contact
Max. 8 points Synchronous feed encoder
SKIP
SV1 SV2
Electric cabinet
RIO
RIO RIO2
RIO1
Machine control relay/contact
R
Remote I/O card
QY231
NFB
MC
J4
AC reactor
B-A
L
MC
Servo amplifier
MR-J2-□CT
L2
L1
L3
L11
L21
NC axis
amplifier
spindle
MDS-B -SV
/
MDS-B -SP
T3
R
CSH41A CSH41B
FCUA-R211
(SH41)
(Note 2)
FCUA-R211
(SH41)
(Note 2)
F070
24VDC
MC link B
Converter
Remote I/O unit
DX1**
L1
L2
L3
DCIN
To next remote I/O unit
Terminator
R-TM
Machine control relay/contact
R
R
RIO1 RIO2
T2
L11
L21
L+
L-
PE
CN1B CN1A
L11
L21
L+
L-
FCUA-R211
(SH41)
MC1
CN4
CN1A
FCUA-R211
(SH41)
(Note 2)
CN4
F070
24VDC
( N ot e 2 )
MC link B
To next remote I/O unit
Terminator
R-TM
CN1B
(Note 1) Refer to section 4.3.1 (2) when not using the PD25A power supply.
(Note 2) Normally, use the FCUA-R211 cable for the RIO cable.
If the cable length is short due to bridging between units in the same panel, the SH41 cable can be used.
18
CHAPTER 4 SYSTEM CONNECTION
4.2 Connection of Control Unit
4.2 Connection of Control Unit
4.2.1 Control Unit Connector Layout Drawing
The connector layout drawing of the control unit is shown below.
CBUS 1 CBUS 2
OPEN
CF14
PC
RST
DC IN
DC OUT
PS EMG
BAT ALM
CFD
78 9
BCDE
3456
A
1
2
0
WDNC NC
ER LED SYS
NC
RST
CF11
Front
DC IN
CF01 EMG CF02
Bottom
(Note 1)
(Note 2)
ENC2
LCD
CF12
F
HD
Connector CF12 is not provided on the M610/630 control unit.
Connector CF14 is provided only on the FCU6-MU515/516.
19
CF10
CHAPTER 4 SYSTEM CONNECTION
4.2 Connection of Control Unit
4.2.2 Control Unit Connector Pin Assignment
I/O INTERFACE
1 I/O TXRX1
2 I/O TXRX2
GND
3
SKIP1
4 I
SKIP2
5 I
SKIP3
6 I
SKIP4
7 I
SKIP5
8 I
SKIP6
9 I
SKIP7
10 I
SKIP8
11 I
GND
12
ENC1A
13 I
ENC1B
14 I
ENC1Z
15 I
GND
16
17 O SVTXD2
SVALM2
18 I
SVRXD2
19 I
20 O SVEMG2
GND
21
22 O SVTXD1
SVALM1
23 I
SVRXD1
24 I
25 O SVEMG1
CF10
25
1
50
26
<Cable side connector type>
Plug : 10150-6000EL
Shell: 10350-3210-000
Recommended maker: Sumitomo 3M
NC keyboard
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
CF11
1A
25A
1B
25B
<Cable side connector type>
Connector: DHD-RB50-20AN
Recommended maker: DDK
20
A
O +5V
I/O TXRX3
GND
HA1A
I
HA2A
I
HA3A
I
O +12V
GND
KBD0∗
I
KBD1∗
I
KBD2∗
I
KBD3∗
I
O KBAD0
O KBAD1
O KBAD2
reserve
GND
O SD1
O RS1
O ER1
O SD2
O RS2
O ER2
GND
O +5V
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
I/O TXRX1∗
I/O TXRX2∗
GND
I SKIP1∗
I SKIP2∗
I SKIP3∗
I SKIP4∗
I SKIP5∗
I SKIP6∗
I SKIP7∗
I SKIP8∗
GND
I ENC1A∗
I ENC1B∗
I ENC1Z ∗
GND
O SVTXD2∗
I SVALM2∗
I SVRXD2∗
O SVEMG2∗
GND
O SVTXD1∗
I SVALM1∗
I SVRXD1∗
O SVEMG1∗
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
B
O +5V
I/O TXRX3∗
GND
I HA1B
I HA2B
I HA3B
O +12V
GND
O KBADCS0
O KBADCS1
O KBADCS2
O KBADCS3
O BUZ
O RDY
O SP
I KBRES
GND
I RD1
I CS1
I DR1
I RD2
I CS2
I DR2
GND
O +5V
RIO1
RIO2
SKIP
ENC1
SV2
SV1
RIO3
HANDLE
SCAN
Serial 1
Serial 2
CHAPTER 4 SYSTEM CONNECTION
4.2 Connection of Control Unit
PC interface
CF12
1A
13A
1B
13B
A
I/O KBDATA
GND
I/O MSDATA
reserve
O SD3
O RS3
O ER3
I CD3
O SD4
O RS4
O ER4
I CD4
O +5V
1
2
3
4
5
6
7
8
9
10
11
12
13
<Cable side connector type>
Connector: DHD-RB26-20AN
Recommended maker: DDK
Floppy disk drive
B
KBCLK
GND
MSCLK
GND
RD3
CS3
DR3
RI3
RD4
CS4
DR4
RI4
+5V
I/O
1
2
3
4
5
6
7
8
9
10
11
12
13
I/O
I
I
I
I
I
I
I
I
I
O
A
CFD
1A
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
17A
1B
17B
<Cable side connector type>
Connector: DHD-RB34-20AN
Recommended maker: DDK
O
+5V
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
O
6
7
8
9
I
I
I
O
I
O
O
O
O
O
O
O
O
O
I
I
I
O
I
B
DENSEL
GND
INDEX
MT2
DS1
DS2
MT1
DIR
STEP
WD
WE
TRK0
WP
RD
SIDE
DCHG
Encoder
ENC2
1
5
9
1
2
3
4
5
6
<Cable side connector type>
Connector : CDE-9PF
Contact
: CD-PC-111
Case
: HDE-CTH
Recommended maker: Hirose
21
I
I
I
ENC2A
ENC2B
ENC2Z
GND
GND
ENC2 A∗
ENC2 B∗
ENC2Z ∗
+5V
KB
MOUSE
Serial 3
Serial 4
CHAPTER 4 SYSTEM CONNECTION
4.2 Connection of Control Unit
PC interface 2
CF14
1A
20A
1B
20B
<Cable side connector type>
Connector : DHD-RB40-20AN
Recommended maker: DDK
+24V input
1
2
DCIN
3
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
O
O
I
O
I
I
I
I
I/O
I
O
O
O
O
A
GND
GND
GND
GND
PSLIN∗
PINIT∗
PERR∗
AF D∗
PSLCT∗
PEND
PBUSY∗
PACK∗
+5V
MCLK2
OPMS
HSYNC
REDRET
GREENRET
BLUEERT
GND
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
O
I/O
O
O
O
O
B
GND
GND
GND
GND
PD7
PD6
PD5
PD4
PD3
PD2
PD1
PD0
PSTB∗
MDATA2
GND
VSYNC
RED
GREEN
BLUE
GND
<Cable side connector type>
Connector : 2-178288-3
Contact
: 1-175218-5
Recommended maker: Japan AMP
Parallel
Mouse 2
Display unit
for maintenance
1
2
3
I
1
2
3
FG
I EMG IN
O COM
1
2
I
+24V
GND
FG
2
Emergency stop
3
1
EMG
Power off detection
CF01
2
1
<Cable side connector type>
Connector : 51030-0330
Contact
: 50084-8160
Recommended maker: Morex
<Cable side connector type>
Connector : 51030-0230
51030-0330
Contact
: 50084-8160
Recommended maker: Morex
GND
ACFAIL
CAUTION
Do not apply voltages other than those indicated in this manual on the connector. Doing
so may lead to destruction or damage.
Incorrect connections may damage the devices, so connect the cables to the specified
connectors.
22
CHAPTER 4 SYSTEM CONNECTION
4.2 Connection of Control Unit
4.2.3 Connection of Floppy Disk Drive
(1) Connection of F130 cable
Connect the floppy disk drive to CFD on the control unit. Refer to Appendix 2 (F130 cable) for the
floppy disk drive cable.
Control unit
Floppy disk drive
F130 cable
CF D
Signal
CF11
Power supply
Connect the F130 cable and floppy disk drive as shown below. Place the PCB side downward and
face the connector incorrect insertion prevention key upward when inserting.
Rear side of floppy disk drive
Power
supply
Signal
PCB side
Incorrect insertion prevention key
F130 cable
(2) FDD installation conditions
The FDD body must be installed so that it is within ±25° of the vertical or horizontal directions.
The FDD cannot be used if the disk insertion port is inclined (other than vertical/horizontal).
FDD
Front face
disk
Within 25 °
Within 25 °
CAUTION
Do not apply voltages other than those indicated in this manual on the connector. Doing
so may lead to destruction or damage.
Incorrect connections may damage the devices, so connect the cables to the specified
connectors.
23
CHAPTER 4 SYSTEM CONNECTION
4.2 Connection of Control Unit
4.2.4 Connection of PC Card (PCMCIA)
100
48
PC card #2
PC card #1
(r ear side)
The PC card (PCMCIA) is inserted in the control unit from the top of the control unit. When inserting the
card, a space of 100 mm or more is required at the top of the control unit. To remove the card, press the
eject button.
53
105
15
4
85.5
76
Label attachment
Control unit
(PC card specifications)
The PCMCIA I/F mounted on the control unit satisfies the following specifications.
Standards
No. of slots
PC card power supply (Vcc)
Program power supply (Vpp)
: PCMCIA_V2.1, JEIDA_4.2 compliance
: 2 slots
: 5 V, 800 mA
: 12 V, 120 mA
(Note 1) PC card thickness
Type I (3.3mm)
Type II (5.5mm)
Type III (10.5mm)
Up to two cards can be used
Only one card can be used
(Note 2) Limited to the 5V specification part (cannot be used with the 3.3V specifications)
24
CHAPTER 4 SYSTEM CONNECTION
4.2 Connection of Control Unit
4.2.5 Connecting of Hard Disk Drive
The procedures for connecting the hard disk drive are shown below.
(1) Open the control unit cover, and remove the HR841 card.
HR841
0
(2) Connect the control unit and hard disk with a cable.
0
Refer to 4.2.5 (3).
Refer to 4.2.5 (3).
(Note 1)
(Note 2)
Use the cable enclosed with the hard disk. The max. cable length is 500mm.
Take care when handling the hard disk drive. (Take care not to drop or shake the unit.)
When installed vertically, keep the inclination within 15°, and lead the cable from above.
CAUTION
Do not connect or disconnect the cables between each unit while the power is ON.
25
CHAPTER 4 SYSTEM CONNECTION
4.2 Connection of Control Unit
(3) Connecting the cable
1) Connecting the control unit and cable
The cable connector key faces downward.
The red line faces this side.
2) Connecting the hard disk drive and cable
Base
Align th e HDD connector and cable
connector to this side and connect.
The cable connector key faces upward.
(Note) Some cables may not have a key.
The red line faces this side.
Connect using the red line as a reference.
26
CHAPTER 4 SYSTEM CONNECTION
4.3 Connection of Power Supply
4.3 Connection of Power Supply
4.3.1 Connection for Using PD25A Unit
The PD25A power supply is used to protect the hard disk in the M6 Series.
After the power is turned OFF, 24VDC is output for 300mSec to prevent the power from being cut off
while writing to the hard disk.
(1) PD25A connection
R S T
NFB
Operation board
PD25A
Display unit
FCU6-KB004/014
ACIN
ON/OFF
F171
CF24
NFB
ON/OFF
ON/OFF switch
F172
ON
OFF
F110
DCOUT
DCIN
(PD25A)
CF01
Control unit
Control unit
HR292/HR293
F110
DCIN
CF01
Caution)
Refer to "Section 4.4 Connection of Operation Board" for details on connecting with the
operation board.
(2) Power supply specifications
Input
: 200/230VAC (−15%, +10%)
Output
: 24VDC 3A max
External power supply unit
Unit size
Back up time
130 × 65 × 230
300msec
(Caution) The power cannot be turned ON immediately after the PD25A power has been turned
OFF. Wait approx. two seconds before turning the power ON.
WARNING
Do not damage, apply excessive stress, place heavy things on or sandwich the cables, as
this may lead to electric shocks.
CAUTION
Separate the signal wire from the drive line/power line when wiring.
Do not connect or disconnect the connection cables between each unit while the power
is ON.
27
CHAPTER 4 SYSTEM CONNECTION
4.3 Connection of Power Supply
(3) Connector layout drawing
ACIN : 200VAC input
ACIN
ON/OFF SW
: Switch ON (↑ upward) --- +24V output
Switch OFF (↓ downward) --- +24V output OFF
ON/OFF
: Connect to the escutcheon ON/OFF switch
POWER
: Green lamp lights during +24V output
DCOUT
: Left connector --- +24V output
Right connector --- Power off detection signal
(ACFAIL) output
ON/OFF SW
ON/OFF
POWER
DCOUT
Caution) Normally use the ON/OFF switch on the operation
board side to turn the power ON and OFF.
(4) PD25A connector pin assignment
200VAC input
1
ACIN
1B
2
2B
<Cable side connector type>
Connector : 3-178128-6
Contact
: 1-175218-5
Recommended maker: Japan AMP
DCOUT
1A
ON-OFF
1
2A
1
2
3
I
+24V
GND
FG
3B
+24V input
Power OFF
detection
ON-OFF
control
<Cable side connector type>
Connector : 2-178128-3
Contact
: 1-175218-5
Recommended maker: Japan AMP
3
A ( X)
1
2
3
I
ACFAIL
GND
FG
B ( Y)
+24V
GND
FG
3A
5
<Cable side connector type>
Connector : 1-178288-5
Contact
: 1-175218-5
Recommended maker: Japan AMP
1
2
3
4
5
I
I
NC
P-OFF
GND
GND
P- ON
CAUTION
Do not apply voltages other than those indicated in this manual on the connector. Doing
so may lead to destruction or damage.
Incorrect connections may damage the devices, so connect the cables to the specified
connectors.
28
CHAPTER 4 SYSTEM CONNECTION
4.3 Connection of Power Supply
(5) Installation direction and spacing
Install the PD25A unit vertically so that the front surface is visible.
Provide the space shown below around the unit for heat radiation and ventilation.
Top
100mm or
or more
more
100mm
ACIN
20mm
20mm
or more
more
or
20mm
20mm
or
or more
more
ON/OFF SW
ON/OFF
POWER
DCOUT
100mm or
or more
more
100mm
Bottom
29
CHAPTER 4 SYSTEM CONNECTION
4.3 Connection of Power Supply
4.3.2 Connection for Using General-purpose Stabilized Power Supply
A general-purpose stabilized power supply is used with the M6 Series (M610/630) not provided with a
hard disk.
(1) General-purpose stabilized power supply connection
R S
T
NF B
Display unit
ON
OFF Control unit
DCIN
MC2
MC2
Control unit
power
MC2
MC f or ON/OFF
General- purpose stabilized
power supply
NF B
1. Refer to section "4.2.2 Control unit connector pin assignment" for details on the control unit's
DCIN connection.
2. Leave CF01 on the control unit open.
WARNING
Do not damage, apply excessive stress, place heavy things on or sandwich the cables, as
this may lead to electric shocks.
(2) Power supply specification
Control unit power specifications
Output voltage
+24V±5%
Ripple
±5% (P-P)
3A
Output current
MC2 (ON/OFF MC) specifications
Contact rating
Operation coil
No. of contacts
Standards
250VAC/1 A or more
250VAC/0.2 A or less
3a or more
VDE Standards
approved part
Caution) Prepare a control unit power supply (general-purpose stabilized power supply) separate
from the base I/O and remote I/O unit power supply.
30
F070
F110
F171
31
Serial ch3/4
F030/031
CF21
J2
DCIN
CF12
CF 25
F140
Manual pulse
generator
PC keyboard
K/B
MOUSE
F110
Cable enclosed with heater
HANDLE
CF11
(FCU6-HD101-1)
(FCU6-HD211-1)
HDD UNIT
Cable enclosed with menu keys
F020/021/022
POS
(+)(-)
HR292(KB004)
HR293(KB014)
CF13
CF22
DCOUT
CF01
DCI N
(PD25A)
CON1
E n c l o s ed
cabl e
CON1
ON/OFF
CF24
Serial ch1/2
F030/031
Prepared by user
Do input
for power OFF
ON/OFF SW
F172
General purpose
power supply
(Required only for KB004)
PD25A
power supply
PD25A
(ON/OFF SW)
NC keyboard
(FCU6-KB004/KB014)
Board I/O
J2
LCD
E n c l o s ed
cabl e
FCUA-R211(SH41)
RIO3
F050
F149 (Required only for KB004)
LCD inverter
F060
EMG SW
F082
F120
DCI N
CF 01
CF02
EMG
10.4" color STN
F050
MENU key
F0 6 0
CF11
CFD
ISP
LCD
F010
CF10
Base I/O unit
(FCU6-DX∗∗∗)
FDD unit
(FCU6-FD221-1)
F130
CF12
HDD
F140
HR273
Encoder
F040/041
F090
ENC2
(FCU 6-MU5* *)
Control unit
(F CU 6- D UC32 )
Display unit
F090
F092
F091
CHAPTER 4 SYSTEM CONNECTION
4.4 Connection of Operation Board
4.4 Connection of Operation Board
4.4.1 Connection of M615/635
(1) With 10.4" color STN
F110
F171
32
Do input
for power OFF
J2
DCI N
CF22
CF25
K/B
MOUSE
F110
J2
LCD
En c l o s ed
cabl e
FCU A- R2 11 (SH4 1)
RIO3
F050
Board I/O
(FCU6 -H D1 01 -1 )
(FCU6 -H D2 11 -1 )
PC keyboard
HANDLE
CF11
HDD UNIT
F140
Cable enclosed with heater
Manual pulse
generator
F020/021/022
POS
(+) (-)
CF12
Cable enclosed with menu keys
HR292(KB004)
HR293(KB014)
CF13
Serial ch3/4
F030/031
CF21
DCOUT
ON/OFF
CF01
DCI N
(PD25A)
CON1
En c l o s ed
cabl e
CON1
CF24
Serial ch1/2
F030/031
Prepared by user
ON/OFF SW
F172
General purpose
power supply
(Required only for KB004)
PD25A
power supply F070
PD25A
(ON/OFF SW)
NC keyboard
(FCU6 -KB00 4/KB 014)
EMG SW
F083
F120
DCI N
CF01
CF02
EMG
10.4" color STN
F050
MENU key
F060
CF11
CFD
ISP
F010
LCD
CF10
Base I/O unit
(FCU6-DX∗∗∗)
FDD unit
(FCU6-FD221-1)
F130
CF12
HDD
F140
HR274
Encoder
F040/041
F090
ENC2
(FCU6-MU5**)
Control unit
(FCU6-DUC31)
Display unit
CF27
F149 (Required only for KB004)
LCD inverter
F060
F090
CHAPTER 4 SYSTEM CONNECTION
4.4 Connection of Operation Board
(2) With 10.4" color TFT
NC keyboard
33
Serial ch1/2
F030/031
TE3
CF21
CON1
CF22
CF12
RIO3
Board I/O
Remote I/O
FCU A- R2 11 (S H4 1)
MOUSE
CF11
F084
J2
LCD
Enc los ed
ca bl e
F070
DCI N
CF01
CF02
EMG
EMG SW
MENU key
F050
cannot be used.
24VDC power supply
F120
10.4" monochrome STN
(Note) The connectors indicated with a shaded box
Manual pulse
generator
HANDLE
K/B
Cable enclosed with menu keys
F020/021/022
J2
F050
LCD inverter
(FCU6-KB005)
CF11
LCD
CF10
Base I/O unit
(FCU6-DX∗∗∗)
F010
(FCU6-MU013)
Encoder
F040/041
F090
ENC2
Control unit
(FCU6-DUT31)
F091
F090
Display unit
CHAPTER 4 SYSTEM CONNECTION
4.4 Connection of Operation Board
4.4.2 Connection of M610/630
(1) With 10.4" monochrome STN
NC keyboard
34
Serial ch1/2
F030/031
TE3
CF21
CON1
CF22
CF12
RIO3
Board I/O
FCU A- R2 11 (S H4 1)
MOUSE
CF11
J2
LCD
Enc los ed
cabl e
F070
DCI N
CF01
CF02
EMG
MENU key
F050
cannot be used.
24VDC power supply
F120
10.4" color STN
EMG SW
F082
(Note) The connectors indicated with a shaded box
Manual pulse
generator
HANDLE
K/B
Cable enclosed with menu keys
F020/021/022
J2
F050
LCD inverter
(FCU6 -KB00 5)
CF11
Base I/O unit
(FCU6-DX∗∗∗)
F010
LCD
CF10
HR273
Encoder
F040/041
F090
ENC2
(FCU 6-MU01 3)
Control unit
(F CU 6- DUC32 )
Display unit
F090
F092
F091
CHAPTER 4 SYSTEM CONNECTION
4.4 Connection of Operation Board
(2) With 10.4" color STN
35
CF21
Serial ch1/2
F030/031
TE3
CON1
CF22
CF12
RIO3
Board I/O
FCUA-R211(SH41)
MOUSE
CF11
J2
LCD
Enc los ed
cabl e
(Note) The connectors indicated with a shaded box
Manual pulse
generator
HANDLE
K/B
Cable enclosed with menu keys
F020/021/022
J2
F050
LCD inverter
NC keyboard
F070
F050
MEMU key
DCI N
CF01
CF02
EMG
24VDC power supply
F120
cannot be used.
EMG SW
F083
10.4" color STN
CF11
CF10
Encoder
F040/041
F090
ENC2
Control unit
(FCU 6-MU01 3)
Base I/O unit
(FCU6-DX∗∗∗)
F010
LCD
Display unit
HR274
(F CU 6- DUN 31 )
GF27
(FCU6 -KB00 5)
F090
CHAPTER 4 SYSTEM CONNECTION
4.4 Connection of Operation Board
(3) With 10.4" color TFT
CHAPTER 4 SYSTEM CONNECTION
4.4 Connection of Operation Board
4.4.3 Operation Board Connector Layout Drawing
(1) FCUA6-KB003/004/FCU6-KB013/014 connector layout drawing
J2
CON1
CON1
CF24
CF12
CF13
CF11
∗ DCIN (BOARD) is not provided on the
FCUA6-KB013/014.
(Card name: HR293)
∗
DCIN
(BOARD)
CF01
DCIN
(PD25A)
HR292/293
ON/OFF
DCOUT
CF25
FG
POS
CF21
CF22
K/B
MOUSE
HANDLE
RIO3
(2) FCUA6-KB005/006 connector layout drawing
∗
CON1
J2
∗
CF12
CF11
∗K/B
CF21
∗MOUSE
∗ These are not used with the
FCU6-KB005.
∗CF22
HANDLE
RIO3
36
CHAPTER 4 SYSTEM CONNECTION
4.4 Connection of Operation Board
4.4.4 Operation Board Connector Pin Assignment
NC keyboard
CF11
1A
25A
1B
25B
Refer to section 4.2.2 Control unit connector
pin assignment (CF11) for details on the
connector pin assignment.
<Cable side connector type>
Connector: DHD-RB50-20AN
Recommended maker: DDK
PC interface
CF12
1A
13A
1B
13B
Refer to section 4.2.2 Control unit connector
pin assignment (CF12) for details on the
connector pin assignment.
<Cable side connector type>
Connector: DHD-RB26-20AN
Recommended maker: DDK
Manual pulse generator
HANDLE
8
1
15
9
<Cable side connector type>
Connector : CDA-15P
Contact
: CD-PC-111
Case
: HDA-CTH
Recommended maker: Hirose Denki
1
2
3
4
5
6
7
8
I
I
I
I
I
I
1HA
1HB
2HA
2HB
3HA
3HB
9
10
11
12
13
14
15
O
O
O
GND
+12V
GND
+12V
GND
+12V
Remote I/O
R103
1
2
3
<Cable side connector type>
Connector : 1-178288-3
Contact
: 1-175218-5
Recommended maker: Japan AMP
1 I/O TXRX3
2 I/O TXRX3 ∗
3
GND
CAUTION
Do not apply voltages other than those indicated in this manual on the connector. Doing
so may lead to destruction or damage.
Incorrect connections may damage the devices, so connect the cables to the specified
connectors.
37
CHAPTER 4 SYSTEM CONNECTION
4.4 Connection of Operation Board
RS-232-C (For NC)
CF21
13
1
25
14
<Cable side connector type>
Connector
: CDB-25P
Contact
: CD-PC-111
Case
: HDB-CTH
Recommended maker: Hirose Denki
RS-232-C (For PC)
CF22
13
1
25
14
<Cable side connector type>
Connector
: CDB-25P
Contact
: CD-PC-111
Case
: HDB-CTH
Recommended maker: Hirose
Denki
1
2
3
4
5
6
7
8
9
10
11
12
13
1
2
3
4
5
6
7
8
9
10
11
12
13
O
I
O
I
I
SD1
RD1
RS1
CS1
DR1
GND
GND
reserve
O
I
O
I
I
I
I
SD3
RD3
RS3
CS3
DR3
GND
CD3
RI3
GND
reserve
14
15
16
17
18
19
20
21
22
23
24
25
O
O
I
I
SD2
ER2
RD2
CS2
O
O
I
RS2
ER1
DR2
14
15
16
17
18
19
20
21
22
23
24
25
O
O
I
I
I
O
O
I
I
Explanation of
signals
SD : Send Data
RD : Receive Data
RS : Request to
Send
CS : Clear to Send
DR : Data Set
Ready
ER : Data Terminal
Ready
GND
reserve
SD4
ER4
RD4
CS4
CD4
RS4
ER3
DR4
RI4
GND
reserve
Explanation of
signals
SD : Send Data
RD : Receive Data
RS : Request to
Send
CS : Clear to Send
DR : Data Set
Ready
ER : Data Terminal
Ready
CD : Carrier
Detection
RI : Called Reply
Keyboard
KB
6
1 I/O KBDATA
2
3
GND
4 O +5V
5 I/O KBCLK
6
5
4
3
2
1
<Cable side connector type>
Connector: Mini DIN6P
Mouse
MOUSE
6
5
4
3
2
1
2
3
4
5
6
1
<Cable side connector type>
Connector: Mini DIN6P
I/O MSDATA
GND
O +5V
I/O MSCLK
CAUTION
Do not apply voltages other than those indicated in this manual on the connector. Doing
so may lead to destruction or damage.
Incorrect connections may damage the devices, so connect the cables to the specified
connectors.
38
CHAPTER 4 SYSTEM CONNECTION
4.4 Connection of Operation Board
+24V input
DCIN (PD25A)
DCIN (BOARD)
1
<Cable side connector type>
Connector : 2-178288-3
Contact
: 1-175218-5
Recommended maker: Japan AMP
3
2
I
1
2
3
+24V
GND
FG
Power OFF detection
<Cable side connector type>
Connector : 51030-0230
Contact
: 50084-8160
Recommended maker: Molex
CF01
1
2
1
2
GND
ACFAIL
I
+24V input
Power OFF detection
DC OUT
1B
1A
2B
2A
<Cable side connector type>
Connector : 3-178128-6
Contact
: 1-175218-5
Recommended maker: Japan AMP
3B
1
2
3
I
A
ACFAIL
G ND
FG
B
+24V
G ND
FG
3A
ON-OFF control
CF24
1
5
<Cable side connector type>
Connector : 1-178288-5
Contact
: 1-175218-5
Recommended maker: Japan AMP
1
2
3
4
5
<Cable side connector type>
Connector : 1-178288-5
Contact
: 1-175218-5
Recommended maker: Japan AMP
1
2
3
4
5
I
I
NC
P-O FF
G ND
G ND
P- ON
ON-OFF control
ON/OFF
1
5
I
I
NC
PowerON
LGON
PowerOFF
DC24V
CAUTION
Do not apply voltages other than those indicated in this manual on the connector. Doing
so may lead to destruction or damage.
Incorrect connections may damage the devices, so connect the cables to the specified
connectors.
39
CHAPTER 4 SYSTEM CONNECTION
4.4 Connection of Operation Board
4.4.5 Connection of RS-232-C (Serial 1, serial 2)
Connect the NC side RS-232-C (serial 1, serial 2) to CF21 on the NC keyboard.
Operation board
RS-232-C connection cable
Serial
Cable name
1
2
F030 cable
F031 cable
F032 cable
: Connection possible
CF21
Serial 1
Serial 2
<Related items>
Cable manufacturing drawing: Appendix 2 (F030/031/033 cable)
Connector pin assignment : 4.4.3 Operation board connector pin assignment (CF21)
4.4.6 Connection of RS-232-C (Serial 3, serial 4)
Connect the personal computer side RS-232-C (serial 3, serial 4) to CF22 on the NC keyboard.
Operation board
RS-232-C connection cable
Serial
Cable name
3
4
F030 cable
F031 cable
F032 cable
CF22
Serial 3
Serial 4
<Related items>
Cable manufacturing drawing: Appendix 2 (F030/031/033 cable)
Connector pin assignment : 4.4.3 Operation board connector pin assignment (CF22)
40
CHAPTER 4 SYSTEM CONNECTION
4.4 Connection of Operation Board
4.4.7 Keyboard and Mouse Connection
Connect the keyboard to KB on the NC keyboard.
Connect the mouse to MOUSE on the NC keyboard.
Operation board
Keyboard
Mouse
Specifications
PS/2 compatible
PS/2 compatible
K/B MOUSE
CAUTION
This connector is used for maintenance and service.
If a commercial keyboard or mouse is used, the system could malfunction or stop.
4.4.8 Connection of Manual Pulse Generator
Connect the manual pulse generator to HANDLE on the NC keyboard. Up to three channels can be
connected for the manual pulse generator.
Operation board
HANDLE
Manual pulse generator connection cable
Channel
Cable name
1
2
3
F020 cable
F021 cable
F022 cable
: Connection possible
( 1 channel )
( 2 channel )
( 3 channel )
<Related items>
Outline drawing: Appendix 1
Cable manufacturing drawing: Appendix 2 (F020 cable)
Connector pin assignment : 4.4.3 Operation board connector pin assignment (HANDLE)
41
CHAPTER 4 SYSTEM CONNECTION
4.4 Connection of Operation Board
4.4.9 Connection of Operation Board I/O
The M6 Series operation board I/O is connected to RIO3 on the NC keyboard. Normally, connect the
remote I/O unit to RIO3, and configure the No. of I/O points according to the user specifications. (Fig. 1)
Refer to Chapter 6 Connection of remote I/O unit for details on the remote I/O unit.
When using the card-sized I/O for the operation board I/O, the user must manufacture a connector PCB
for the card-sized I/O. (Fig. 2)
Refer to section 5.3 Connection of card-sized I/O for details.
(When using remote I/O unit)
Operation board
Remote I/O unit
RIO3
FCUA- R211 cable
Fig. 1
(When using remote I/O unit)
Operation board
Connector PCB for car d size I/O
Operation board I/O
Card size I/O
RIO3
DI
DO
FCUA- R211 cable
Fig. 2
<Related items>
Cable manufacturing drawing: Appendix 2 (FCUA-R211 SH41 cable)
Connector pin assignment : 4.4.3 Operation board connector pin assignment
42
CHAPTER 4 SYSTEM CONNECTION
4.4 Connection of Operation Board
4.4.10 Connection of ON/OFF Switch
The machine maker must prepare the ON/OFF switch. Connect the cable to the ON/OFF connector on
the NC keyboard.
Operation board
ON switch
ON/OFF
F172 cable
OFF switch
(Note) Use an A contact connection for both the ON switch and OFF switch.
CAUTION
Do not apply voltages other than those indicated in this manual on the connector. Doing
so may lead to destruction or damage.
Incorrect connections may damage the devices, so connect the cables to the specified
connectors.
The pin Nos. of the ON/OFF connector connected to HR292/HR293 and the ON/OFF
connector connected to PD25A differ. Take care when connecting.
43
CHAPTER 4 SYSTEM CONNECTION
4.4 Connection of Operation Board
4.4.11 POS (Power OFF Sequence) Connection
This turns OFF the power when Windows is ended.
Connect the random DO output, set by the machine manufacturer, to the POS terminal block.
Enlarged view
POS
(+)
(M3)
(−)
(M3)
POS
+24V
GND
The DO output to the POS terminal is selected with the R115
register.
Register Output bit
R115
0000 0000
24V output from I/O unit
In the above case, the Y00 output is connected to the POS
terminal.
Refer to the "PLC Interface Manual" for details on changing the output designation.
CAUTION
The DO circuit can be either a sink output or source output. However, make sure that +24 V is
connected to the (+) side of the POS terminal block, and the GND is connected to the (−) side.
44
CHAPTER 4 SYSTEM CONNECTION
4.5 Connection of Emergency Stop
4.5 Connection of Emergency Stop
Connect the emergency stop button to pin No. 3 of the EMG connector on the control unit.
Do not use the EMG connector for applications other than emergency stop.
Refer to Appendix 2 (F120 cable) for details on manufacturing the cable.
OT release switch
Control unit
+24V
EMG
COM
Emergency stop button
3
Limit switch
EMG IN
Emergency
stop
circu it
2
Diode
FG
1
RA
Base I/O unit
Stabilized power supply
DCIN
+24V
+24V
G ND
G ND
Servo amplifier
Stabilized power supply
CN20
+24V
G ND
Brake
45
1
EM1
3
EM2
CHAPTER 5 CONNECTION OF I/O INTERFACE
5.1 Outline of I/O Interface
CHAPTER 5 CONNECTION OF I/O INTERFACE
5.1 Outline of I/O Interface
5.1.1 Types of I/O Interfaces
The following four types of I/O interfaces are available.
1
Base I/O unit
2
Remote I/O unit
3
Card-sized I/O
4
Scan I/O
1
Base I/O unit
The base I/O unit is used for connecting the servo amplifier, encoder, skip
and remote I/O unit.
One unit is always required per control unit.
The remote I/O unit is connected to RIO1, RIO2 and RIO4-#1 to #4 on the
base I/O unit.
The card-sized I/O has a size of 55mm × 93mm. When using the
card-sized I/O, the machine maker must manufacture a card-sized I/O
connector PCB for connecting the card-sized I/O.
The scan I/O is normally connected to RIO3 on the NC keyboard.
The DI/DO input/output (32/32) can be used instead of the scan type.
2
Remote I/O unit
FCUA-DX1
SV1, SV2, ENC1,
SKIP, RIO1, RIO2
Refer to section 5.2 Connection of
and CR31(ADD ON
Base I/O Unit.
PCB) have common
Specifications
Refer to section 6. Connection of remote I/O unit.
3
Card-sized I/O
HR361
DI (sink)/DO (sink)=16/16
HR371
DI (source)/DO (source)=16/16
HR381
AO=1ch
HR383
AO/AI=1ch/4ch
HR347
DI (sink/source)/DO (sink)=32/32
DI (scan)/DO (scan)=64/64
FCU6-DX2
FCU6-DX3
FCU6-DX4
4
Scan I/O
HR357
Refer to section 5.3
Connection of
card-sized I/O.
Refer to section 5.4
Scan I/O Card
DI (sink/source)/DO (source)=32/32 Connection.
DI (scan)/DO (scan)=16/16
46
CHAPTER 5 CONNECTION OF I/O INTERFACE
5.1 Outline of I/O Interface
5.1.2 Example of DI/DO Connection
The DI/DO for the M600 Series has four types shown in section 5.1.1 I/O interface. Normally one base
I/O unit is used, and the remote I/O unit is connected to RIO1 or RIO2. The No. of I/O points are
configured according to the user specifications.
Refer to Chapter 6 Connection of remote I/O unit for details on the remote I/O unit.
When using the card-sized I/O for the operation board I/O, the user must manufacture a connector PCB
for the card-sized I/O. (Fig. 2)
Refer to section 5.3 Connection of card-sized I/O for details.
(When using remote I/O unit)
Base I/O unit
Remote I/O unit
FCUA-R211( SH4 1)
cable
Term in ator R-TM
RIO1
I/O = 48/48
or
I/O = 64/64
Remote I/O unit
FCUA-R2 11( SH41)
cable
Term inator R-TM
RIO2
Fig. 1
(When using card-sized I/O)
Base I/O unit
Card-s ized I/O connector PCB
FCUA-R21 1(SH41) cable
RIO1
Electr ic Cabinet I/O
Car d- sized I/O
I/O = 48/48
or
I/O = 64/64
RIO2
DI
DO
Card-s ized I/O connector PCB
Electr ic Cabinet I/O
FCUA-R21 1(SH41) cable
Car d- sized I/O
DI
DO
Fig. 2
47
CHAPTER 5 CONNECTION OF I/O INTERFACE
5.2 Connection of Base I/O Unit
5.2 Connection of Base I/O Unit
5.2.1 Base I/O Connection System Drawing
Base I/O unit
Control unit
CF10
F010 cable
SV1
CF10
SV2
ENC1
SH21 cable
Servo amplifier, system 1
SH21 cable
Servo amplifier, system 2
F040 cable
Encoder
Sensor signal ( skip)
SKIP
RIO1
RIO2
CF31
CF32
CF33
FCUA-R211(SH41) cable
FCUA-R211(SH41) cable
R301 cable
R301 cable
R301 cable
R301 cable
SW1 SW2
↑ ↑
0
CF34
Enclosed cable
CR31
Remote I/O unit, system 1
Remote I/O unit, system 2
DI
DI
DO
DO
ADD O N PCB
1
FCU6-DX210/310 FCU6-DX211/311 FCU6-DX220/410 FCU6-DX221/411
/320/330/340
/321/331/341
/420/430/440
/421/431/441
Card name
HR325
HR335
HR327
HR337
SV1
Connect with servo amplifier system 1.
SV2
Connect with servo amplifier system 2.
Connect with encoder. When using two channels for the encoder, connect the
ENC1
second channel to ENC2 of the control unit.
SKIP
Connect with the sensor signal (skip) input. Up to eight points can be used.
Connect with the remote I/O unit. There are two channels occupied on the base I/O
unit, so the remaining six channels can be used. However, when using the ADD ON
RIO1
PCB, the remaining five channels can be used. Refer to section 6.14 Setting of
channel No. when using multiple remote I/O units for the occupied channels.
Connect with the remote I/O unit. Eight channels can be used. Refer to section 6.14
RIO2
Setting of channel No. when using multiple remote I/O units for the occupied
channels.
CF31
DI:32 (sink/source) DI:32 (sink/source) DI:32 (sink/source) DI:32 (sink/source)
CF32
DI:16 (sink/source) DI:16 (sink/source) DI:32 (sink/source) DI:32 (sink/source)
CF33
DO:32 (sink type)
DO:32 (source type) DO:32 (sink type)
DO:32 (source type)
CF34
DO:16 (sink type)
DO:16 (source type) DO:32 (sink type)
DO:32 (source type)
DX320/420 (with RX323)
: DI (sink/source)/DO (sink)=32/16, Ao 1 point
DX310/410 (with RX323-1) : DI (sink/source)/DO (sink)=32/16
CR31
DX321/421 (with RX324)
: DI (sink/source)/DO (source)=32/16, Ao 1 point
(for ADD ON PCB) DX311/411 (with RX324-1) : DI (sink/source)/DO (source)=32/16
DX330/331/430/431 (with RX331) : Manual pulse generator, 2CH
DX340/341/440/441 (with RX341) : Ai 4 points, Ao 1 point
Unit name
48
CHAPTER 5 CONNECTION OF I/O INTERFACE
5.2 Connection of Base I/O Unit
5.2.2 Base I/O Unit Connector Layout Drawing
The base I/O unit is used for connecting the servo amplifier, encoder, skip and remote I/O unit.
One unit is always required per control unit.
Base I/O unit
E
D
C
B
E
C
D
B
8
79
8
79
356
24
01
F
356
24
01
F
A
A
ENC1
SKIP
CF10 SV2
SV1
CR31
CF31 CF32
CF33 CF34
RI02 RI01 DCIN
:ADD ON PCB
49
CHAPTER 5 CONNECTION OF I/O INTERFACE
5.2 Connection of Base I/O Unit
5.2.3 Base I/O Unit Connector Pin Assignment
I/O interface
CF10
25
1
50
26
Refer to section 4.2.2 Control unit connector
pin assignment (CF10) for details on the
connector pin assignment.
<Cable side connector type>
Plug
: 10150-6000EL
Shell
: 10350-3210-000
Recommended maker: Sumitomo 3M
Servo amplifier
SV1
10
1
20
11
<Cable side connector type>
Plug
: 10120-6000EL
Shell
: 10320-3210-000
Recommended maker: Sumitomo 3M
1
2
3
4
5
6
7
8
9
10
O
I
I
O
O
11
12
13
14
15
16
SVEMG1 17
18
19
20
+5V
GND
O SVTXD1∗
I SVALM1∗
I SVRXD1∗
GND
11
12
13
14
15
16
17
18
19
20
GND
O SVTXD2∗
I SVALM2∗
I SVRXD2∗
GND
GND
SVTXD1
SVALM1
SVRXD1
GND
O SVEMG1∗
Servo amplifier
SV2
10
1
20
11
<Cable side connector type>
Plug
: 10120-6000EL
Shell
: 10320-3210-000
Recommended maker: Sumitomo 3M
1
2
3
4
5
6
7
8
9
10
GND
O SVTXD2
I SVALM2
I SVRXD2
GND
O SVEMG2
O +5V
O SVEMG2∗
Encoder
ENC1
1
5
9
6
<Cable side connector type>
Connector : CDE-9PF
Contact
: CD-PC-111
Case
: HDE-CTH
Recommended maker: Hirose Denki
50
1
2
3
4
5
I
I
I
ENC1A
ENC1B
ENC1Z
GND
GND
6
7
8
9
I
I
I
O
ENC1A ∗
ENC1B ∗
ENC1Z ∗
+5V
CHAPTER 5 CONNECTION OF I/O INTERFACE
5.2 Connection of Base I/O Unit
Skip
SKIP
8
1
15
9
<Cable side connector type>
Connector
: CDA-15P
Contact
: CD-PC-111
Case
: HDA-CTH
Recommended maker: Hirose Denki
Remote I/O
1
2
1
DCIN
1
GND
SKIP IN1
SKIP IN3
I
I
SKIP IN5
SKIP IN7
GND
9
10
11
12
13
14
15
GND
SKIP IN2
SKIP IN4
I
I
SKIP IN6
SKIP IN8
GND
I
I
<Cable side connector type>
Connector : 1-178288-3
Contact
: 1-175218-5
Recommended maker: Japan AMP
1 I/O TXRX1
2 I/O TXRX1∗
3
GND
2
3
<Cable side connector type>
Connector : 1-178288-3
Contact
: 1-175218-5
Recommended maker: Japan AMP
1 I/O TXRX2
2 I/O TXRX2 ∗
3
GND
3
<Cable side connector type>
Connector : 2-178288-3
Contact
: 1-175218-5
Recommended maker: Japan AMP
1
2
3
RIO2
+24V input
I
I
3
RIO1
Remote I/O
1
2
3
4
5
6
7
8
2
I
+24V
GND
FG
CAUTION
Do not apply voltages other than those indicated in this manual on the connector. Doing
so may lead to destruction or damage.
Incorrect connections may damage the devices, so connect the cables to the specified
connectors.
51
CHAPTER 5 CONNECTION OF I/O INTERFACE
5.2 Connection of Base I/O Unit
DI/DO
CF32
CF31
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
B
X00
X01
X02
X03
X04
X05
X06
X07
X08
X09
X0A
X0B
X0C
X0D
X0E
X0F
I
I
I
COM N o te )
+24V
+24V
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
A
X10
X11
X12
X13
X14
X15
X16
X17
X18
X19
X1A
X1B
X1C
X1D
X1E
X1F
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
COM N o te )
GND
GND
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
B
X20
X21
X22
X23
X24
X25
X26
X27
X28
X29
X2A
X2B
X2C
X2D
X2E
X2F
I
I
I
COM N o te )
+24V
+24V
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
A
(X30)
(X31)
(X32)
(X33)
(X34)
(X35)
(X36)
(X37)
(X38)
(X39)
(X3A)
(X3B)
(X3C)
(X3D)
(X3E)
(X3F)
COM N o te )
GND
GND
The values in parentheses are used only
for FCU6-DX22□/DX4□□.
CF33
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
B
Y00
Y01
Y02
Y03
Y04
Y05
Y06
Y07
Y08
Y09
Y0A
Y0B
Y0C
Y0D
Y0E
Y0F
I
I
+24V
+24V
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
CF34
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
A
Y10
Y11
Y12
Y13
Y14
Y15
Y16
Y17
Y18
Y19
Y1A
Y1B
Y1C
Y1D
Y1E
Y1F
I
I
GND
GND
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
B
Y20
Y21
Y22
Y23
Y24
Y25
Y26
Y27
Y28
Y29
Y2A
Y2B
Y2C
Y2D
Y2E
Y2F
I
I
+24V
+24V
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
A
(Y30)
(Y31)
(Y32)
(Y33)
(Y34)
(Y35)
(Y36)
(Y37)
(Y38)
(Y39)
(Y3A)
(Y3B)
(Y3C)
(Y3D)
(Y3E)
(Y3F)
I
I
GND
GND
The values in parentheses are used only
for FCU6-DX22□/DX4□□.
<Cable side connector type>
Connector : 7940-6500SC
Relief
: 3448-7940
Recommended maker: Sumitomo 3M
Note)
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
This differs according to the sink/source type.
Supply the following voltage to COM.
Sink : 24VDC
Source: GND
52
The signal assignment (X,
Y) differs according to the
base I/O unit's station No.
Refer to the "PLC Interface
Manual" for details.
CHAPTER 5 CONNECTION OF I/O INTERFACE
5.2 Connection of Base I/O Unit
5.2.4 Base I/O Unit Input/Output Specifications
(1) Rotary switch (SW1, SW2) settings
Refer to Chapter 6 for the base I/O unit rotary switch (SW1, SW2) settings.
Reference item: 6.14 Setting of channel No. when using multiple remote I/O units
Normal setting
SW1
SW2
0
1
The base I/O unit occupies two channels.
(2) RIO1, RIO2 terminator
Connect a terminator to the final end of the remote I/O unit connected to RIO1 and RIO2.
Terminator type: R-TM
(3) CF31, CF32 input circuit
Refer to Chapter 6 for the base I/O unit CF31 and CF32 input circuits.
Reference item: 6.4 Outline of digital signal input circuit
1
2
3
4
5
6
Unit name
Card name
Input type
COM pin connection
No. of input points
Pin used for input
FCU6-DX210
HR325
Sink/source
+24V/GND
48 points
X0~X2F
FCU6-DX211
HR335
Sink/source
+24V/GND
48 points
X0~X2F
FCU6-DX220
HR327
Sink/source
+24V/GND
64 points
X0~X3F
FCU6-DX221
HR337
Sink/source
+24V/GND
64 points
X0~X3F
(4) CF33, CF34 output circuit
Refer to Chapter 6 for the base I/O unit CF33 and CF34 output circuits.
Reference item: 6.5 Outline of digital signal output circuit
1
2
3
4
5
6
Unit name
Card name
Output type
Output current
No. of output points
Pin used for output
FCU6-DX210
HR325
Sink type
60mA/point
48 points
Y0~Y2F
53
FCU6-DX211
HR335
Source type
60mA/point
48 points
Y0~Y2F
FCU6-DX220
HR327
Sink type
60mA/point
64 points
Y0~Y3F
FCU6-DX221
HR337
Source type
60mA/point
64 points
Y0~Y3F
CHAPTER 5 CONNECTION OF I/O INTERFACE
5.2 Connection of Base I/O Unit
(5) Specifications of ADD ON PCB connected to CR31
Refer to Chapter 6 for the ADD ON PCB specifications. The ADD ON PCB occupies one channel.
Name
Reference connector
name
Reference item
DX320/DX420
(RX323)
DX310/DX410
(RX323-1)
DX321/DX421
(RX324)
DX311/DX411
(RX324-1)
DX330/DX331/DX430/DX431
(RX331)
DX340/DX341/DX440/DX441
(RX341)
6.10 Connection of FCUA-DX12
unit and machine control signal
6.9 Connection of FCUA-DX11
unit and machine control signal
6.10 Connection of FCUA-DX12
unit and machine control signal
6.9 Connection of FCUA-DX11
unit and machine control signal
6.11 Connection of FCUA-DX13
unit and handle
6.13 Connection of FCUA-DX14
unit and analog input/output
signal
Refer to Chapter 6 for the analog output specifications.
Reference item: 6.6 Outline of analog signal output circuit
Refer to Chapter 6 for the analog input specifications.
Reference item: 6.7 Outline of analog signal input circuit
(6) Connection of base I/O unit power supply
Supply the +24V power to the base I/O unit from the DCIN connector.
Base I/O unit
CF31
CF32
B2
B2
B1
B1
A2
A2
A1
A1
CF33
CF34
B2
B2
B1
B1
A2
A2
A1
A1
Stabilized power
DCIN
+24V
GND
FG
+24V
G ND
FG
(Note) A +24V power supply must be input
for both the sink type and source type.
54
FCUA-DX120: DI-R, DO-R
FCUA-DX110: DI-R, DO-R
FCUA-DX121: DI-R, DO-R
FCUA-DX111: DI-R, DO-R
FCUA-DX13 : HANDLE
FCUA-DX14 : AIO
CHAPTER 5 CONNECTION OF I/O INTERFACE
5.2 Connection of Base I/O Unit
5.2.5 Connection of Servo Amplifier
Connect the servo amplifier to SV1 (system 1) and SV2 (system 2) of the base I/O unit.
Base I/O unit
Servo amplifier
SH21 cable
SV1
CN1A
Servo amplifier
SV2
SH21 cable
CN1A
(System 1)
(System 2)
<Related items>
Cable manufacturing drawing: Appendix 2 (SH21 cable)
Connector pin assignment: 5.2.3 Base I/O unit connector pin assignment (SV1, SV2)
5.2.6 Connection of Encoder
Connect the encoder to ENC1 on the base I/O unit. When connecting two channels, connect the second
channel to ENC2 on the control unit.
(Channel 1)
Base I/O unit
0
Encoder
0
ENC1
F040/F041 cable
(Channel 2)
Control unit
Encoder
ENC2
F040/F041 cable
<Related items>
Outline drawing: Appendix 1
Cable manufacturing drawing: Appendix 2 (F040 cable)
Connector pin assignment: 5.2.3 Base I/O unit connector pin assignment (ENC1)
4.2.2 Control unit connector pin assignment (ENC2)
55
CHAPTER 5 CONNECTION OF I/O INTERFACE
5.2 Connection of Base I/O Unit
5.2.7 Connection of Sensor Signal (skip)
Connect the sensor signal (skip) to SKIP on the base I/O unit. The sensor signal is used for processing
the high-speed signals. Always shield the cable.
(1) Sensor signal (skip) cable
Base I/O unit
SKIP
2
2.2k
10
2.2k
3
2.2k
11
2.2k
SKIP IN1
SKIP IN2
SKIP IN3
SKIP IN4
5
2.2k
SKIP IN5
13
2.2k
SKIP IN6
2.2k
SKIP IN7
2.2k
SKIP IN8
6
Stabilized power
+24V
14
FG
GND
1,8,9,15
Contr ol circuit
(2) Input conditions
Use the input signal within the following condition range.
1
2
3
4
5
6
Input voltage when external contact is ON
Input current when external contact is ON
Input voltage when external contact is OFF
Input current when external contact is OFF
Input signal hold time (Ton)
Internal response time
7
Machine side contact capacity
18V or more
9mA or more
4V or less
2mA or less
2ms or more
0.08ms or less
+30V or more,
16mA or more
Ton
+24V
G ND
t
Ton ≥ 2ms
<Related item>
Connector pin assignment: 5.2.3 Base I/O unit connector pin assignment (SKIP)
CAUTION
Do not apply voltages other than those indicated in this manual on the connector. Doing
so may lead to destruction or damage.
Incorrect connections may damage the devices, so connect the cables to the specified
connectors.
56
CHAPTER 5 CONNECTION OF I/O INTERFACE
5.3 Connection of Card-sized I/O
5.3 Connection of Card-sized I/O
5.3.1 Examples of Card-sized I/O Usage
Examples of using the card-sized I/O are shown below. The card-sized I/O can be used as the operation
board I/O or electric cabinet I/O.
When using the card-sized I/O the machine maker must manufacture a card-sized I/O connector PCB
for connecting the card-sized I/O.
Card-sized I/O connector PCB
NC keyboard
Control unit
CF11
Operation board I/O
CF11
Car d-sized I/O
RIO3
CF10
DI
DO
Card-sized I/O connector PCB
CF10
Electric cabinet I/O
Car d- sized I/O
DI
RIO1
DO
Base I/O unit
Card-sized I/O connector PCB
Electric cabinet I/O
Car d-sized I/O
DI
RIO2
DO
57
CHAPTER 5 CONNECTION OF I/O INTERFACE
5.3 Connection of Card-sized I/O
5.3.2 Card-sized I/O Specifications
The card-sized I/O (HR361/HR371) specifications are shown below. The card-sized I/O has 16 input
points and 16 output points per card. When the card-sized I/O connector PCB is connected to RIO1, up
to six cards can be used, and when connected to RIO2 and RIO3, up to eight cards can be used. The
power supply (+24V, +5V) must be supplied from an external source.
Outline drawing
HR361/HR371
+24V
power supply
+5V
power supply
DI
DO
Communication signal
(TXRX、TXRX∗)
SEL1
SEL2
SEL3
(1) Basic specifications
Item
No. of input points
No. of output points
Input/output type
HR361/HR371 PCB size
Connector PCB connector
HR361/HR371 usage connector
HR361
HR371
16 points
16 points
Sink type
Source type
55mm × 93mm
9150-4500SC (50 pin)
7650-5002SC (50 pin)
Remarks
Sumitomo 3M
Sumitomo 3M
(2) Setting the channel No.
The card-sized I/O does not have a rotary switch, etc., for setting the channel No. Connect the
connector CF30 SEL1 to 3 signal pin to +5V or GND on the base PCB as shown below. The
card-sized I/O occupies one channel. Refer to section 6.14 Setting of channel No. when using
multiple remote I/O units for the occupied channels.
Channel No.
Channel 1 Channel 2 Channel 3 Channel 4 Channel 5 Channel 6 Channel 7 Channel 8
selection signal
CF30-1
CF30-2
CF30-3
CF30-4
CF30-5
CF30-6
CF30-7
CF30-8
(pin No.)
SEL1 (CF30-A3)
GND
+5V
GND
+5V
GND
+5V
GND
+5V
SEL2 (CF30-B3)
GND
GND
+5V
+5V
GND
GND
+5V
+5V
SEL3 (CF30-A4)
GND
GND
GND
GND
+5V
+5V
+5V
+5V
(3) External power supply specifications
The power supply (+24V, +5V) for the card-sized I/O must be supplied from an external source.
Prepare a power supply (stabilized power) that satisfies the following conditions per card.
+24V power supply
Output voltage
+24V ±5%
Ripple/noise
240mVp-p
Output current
1A
+5V power supply
Output voltage
Ripple/noise
Output current
The output current is the value when
60mA x 16 points are used. Prepare a
power supply that satisfies the total
output current of the +24V output.
58
+5V ±5%
50mVp-p
0.4A
CHAPTER 5 CONNECTION OF I/O INTERFACE
5.3 Connection of Card-sized I/O
5.3.3 Card-sized I/O Connector Pin Assignment
CF30
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
I/O
I
I
I
O
O
O
O
O
O
O
O
I
I
I
I
I
I
I
I
I
A
GND
TXRX∗
SEL1
SEL3
+24V
GND
YF
YE
YD
YC
YB
YA
Y9
Y8
GND
XF
XE
XD
XC
XB
XA
X9
X8
GND
+5V
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
I/O
I
I
I
O
O
O
O
O
O
O
O
I
I
I
I
I
I
I
I
I
B
GND
TXRX
SEL2
+24V
+24V
GND
Y7
Y6
Y5
Y4
Y3
Y2
Y1
Y0
GND
X7
X6
X5
X4
X3
X2
X1
X0
GND
+5V
The signal assignment (X, Y) differs
according to the base I/O unit's station No.
Refer to the "PLC Interface Manual" for
details.
5.3.4 Precautions for Wiring Card-sized I/O
(1) Connection of terminator
A terminator is required between the communication signal cables (TXRX, TXRX*) of the
card-sized I/O. Connect a terminator to the card-sized I/O connector PCB signal lines as shown
below.
(Example) When four connectors are installed on card-sized I/O connector PCB.
TXRX
B2
TXRX∗
A2
100Ω
Recommended resistance
100Ω 1/4W
RN14C2E101F (Koa Denko)
NC control unit
(CF10,CF11)
Connector (CF30)
on card-sized I/O connector PCB
(2) Shield treatment of communication signal cable
The card-sized I/O's communication signal cables (TXRX, TXRX∗) communicate at a high speed,
so they must be wired separately from other signal cables. Shield each end of the signal with a
GND pattern as shown below, and ground at several places.
TXRX
TXRX∗
59
CHAPTER 5 CONNECTION OF I/O INTERFACE
5.3 Connection of Card-sized I/O
5.3.5 Card-sized I/O Input/Output Circuit
(1) Input circuit
The sink type (HR361) input circuit corresponding to the machine side sink output and the source
type (HR371) input circuit corresponding to the machine side source output are shown below.
Sink type
Source type
HR361
HR371
(Machine side)
(Machine side)
CF30
CF30
+24V
2.2k
2.2k
2.2k
2.2k
GND
Control
circu it
Control
circu it
GND
+24V
COM
COM
GND
CAUTION
Do not apply voltages other than those indicated in this manual on the connector. Doing
so may lead to destruction or damage.
(2) Input conditions
Use the input signal within the following condition ranges.
HR361
HR371
6V or less
18V or more
9mA or more
20V or more
4V or less
1
2
3
Input voltage when external contact is ON
Input current when external contact is ON
Input voltage when external contact is OFF
4
5
6
Input current when external contact is OFF
2mA or less
Tolerable chattering time
3ms or less (Refer to T1 below)
Input signal hold time
40ms or more (Refer to T2 below)
7
Input circuit operation delay time
8
Machine side contact capacity
.
3ms ≤ T3 =. T4 ≤ 20ms
+30V or more, 16mA or more
Input signal hold time: 40 ms or more is the guideline, and if not held for longer
than the ladder processing cycle time, the input signal will not be recognized.
T2
T1
T2
T1
T1
T1
External signal
+24V
Internal signal
+5V
T3
T4
T3
60
T4
CHAPTER 5 CONNECTION OF I/O INTERFACE
5.3 Connection of Card-sized I/O
(3) Output circuit
The HR361 output circuit is a sink type (sink output), and the HR371 output circuit is a source type
(source output).
Sink type
Source type
(Machine side)
(Machine side)
HR361
CF30
+24V
+24V
HR371
CF30
RA
RA
R
PL
Control
circuit
Cont rol
circuit
R
PL
GND
GND
GND
CAUTION
Do not apply voltages other than those indicated in this manual on the connector. Doing
so may lead to destruction or damage.
(4) Output conditions
Output current
Saturated voltage
(HR371 only)
Output delay time
60mA/point
1.6V (standard)
40µs
∗ When using an inductive load such as relays, always connect a diode (withstand voltage
100V or more, 100mA or more) in parallel to the load as a noise measure.
∗ When using a capacitive load such as a lamp, always connect a protective resistor
(R=150Ω) serially to the load to suppress rush currents. (Make sure that the current,
including the instantaneous current, is less than the above tolerable current.)
61
CHAPTER 5 CONNECTION OF I/O INTERFACE
5.3 Connection of Card-sized I/O
5.3.6 Installation of Card-sized I/O
(1) Installation direction
The card-sized I/O installation direction is shown below. Install the card-sized I/O with the
installation 1 or installation 2 direction.
Top
Installation 1
Top
Installation 2
Bottom
Bottom
Top
(Note) If the card-sized I/O is
installed horizontally, the heat
will build up, so do not install
the card as shown on the left.
Bottom
(2) Installation spacing
The card-sized I/O installation spacing must be 15mm or more. Refer to Appendix 1 (card-sized I/O
outline drawing) for the installation example.
62
CHAPTER 5 CONNECTION OF I/O INTERFACE
5.3 Connection of Card-sized I/O
5.3.7 Card-size Analog I/O Connection
The specifications of the card-size analog I/O (HR381/383) are shown in this section. The HR381 has
one analog output channel, and the HR383 has four analog input channels and one analog output
channel.
(1) HR381/HR383 outline drawing
55
HR381/HR383
+5V power supply
AO0
93
AI0~3
(only HR383)
Communication signal
( TXRX 、 TXRX∗ )
SEL1
SEL2
SEL3
Card name
Specifications
HR381
AO:1ch
HR383
AI:4ch,AO:1ch
Outline: Same as HR371
Connector type: Same as HR371
(2) Analog input/output specifications
Input conditions
±15V
10V/2000 (5mV)
Max. output rating
Resolution
Precision
AD input sampling time
Within ±25V
14.2ms (AI0) ~ 42.6ms (AI1 ~ 3)
Output conditions
Output voltage
0V ~ ±10V (±5%)
Resolution
12bit (±10V × n/4096)
Load conditions
10kΩ load resistance
Output impedance
220Ω
(Note 1)
(Note 1) n = (20 ~ 211)
(3) Input/output circuit
Input
HR381/HR383
150Ω
AI0
150Ω
AI1
150Ω
AI2
150Ω
AI3
ADC
GND
GND
GND
GND
Output
AO0
220Ω
GND
63
DAC
CHAPTER 5 CONNECTION OF I/O INTERFACE
5.3 Connection of Card-sized I/O
(4) Pin assignment
HR381
1
2 I/O
3 I
4 I
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25 I
HR383
CF36
A
GND
TXRX∗
SEL1
SEL3
GND
GND
GND
GND
GND
GND
GND
+5V
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
I/O
I
O
I
B
GND
TXRX
SEL2
GND
AO0
GND
GND
+5V
1
2 I/O
3 I
4 I
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25 I
CF36
A
GND
TXRX∗
SEL1
SEL3
GND
GND
GND
GND
GND
GND
GND
+5V
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
I/O
I
O
I
I
I
I
I
B
GND
TXRX
SEL2
GND
AO0
GND
AI3
AI2
AI1
AI0
GND
+5V
AO0: Analog output 1ch
AI3:
AI2:
AI1:
AI0:
Analog
Analog
Analog
Analog
input
input
input
input
4ch
3ch
2ch
1ch
(5) External power supply specifications
The power supply (+5V) for the card-size analog I/O must be supplied from an external source.
Prepare a power supply (stabilized power supply) that satisfies the following conditions for each
card.
+5V power supply
Output voltage
Ripple and noise
Output current
+5V ±5%
50mVp-p
0.4A
(6) Others
When designing the connector PCB for the card-size analog I/O, refer to sections 5.3.1 to 5.3.6 for
the other required items.
64
CHAPTER 5 CONNECTION OF I/O INTERFACE
5.4 Scan I/O
5.4 Scan I/O
5.4.1 Types of Scan I/O
The scan I/O is an input/output card for the machine operation board, and is provided with a digital
input/output and scan input/output.
The following two types of scan I/O are available.
Scan
Digital
No. of input points
No. of output points
No. of input points
No. of output points
Input/output type
HR347
64
64
32
32
Sink
HR357
64
64
32
32
Source
Remarks
5V system
24V system
(1) Scan input
64 DI points are configured with a matrix of eight common signals x eight data signals. (5V system)
(2) Scan output
64 DO points are configured with (four common signals × eight data signals) + (four common signals
× eight data signals). (5V system)
(3) Digital input
DI having an interface for each input point. (24V system)
(4) Digital output
DO having an interface for each output point. (24V system)
5.4.2 Scan I/O Connector Layout Drawing
1
25
A
B
DIO SCAN2 SCAN1
0
0
0
Scan DI/DO:64/64
CF35
RIO3 DCIN
B A
HR347/357
CF31
DI:32
20
CF33
DO:32
A
B
A
B
20
1
65
1
CHAPTER 5 CONNECTION OF I/O INTERFACE
5.4 Scan I/O
5.4.3 Scan I/O Connector
Remote I/O
RIO3A/B
1
2
3
1
2
3
1 I/O TXRX3
2 I/O TXRX3∗
3
GND
<Cable side connector type>
Connector : 1-178288-3
Contact
: 1-175218-5
Recommended maker: Japan AMP
+24V input
DCIN
<Cable side connector type>
Connector : 2-178288-3
Contact
: 1-175218-5
Recommended maker: Japan AMP
1
2
3
I
+24V
GND
FG
DI/DO
CF33
CF31
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
B
X40
X41
X42
X43
X44
X45
X46
X47
X48
X49
X4A
X4B
X4C
X4D
X4E
X4F
I
I
I
COM Not e)
+24V
+24V
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
A
X50
X51
X52
X53
X54
X55
X56
X57
X58
X59
X5A
X5B
X5C
X5D
X5E
X5F
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
COM Not e)
GND
GND
<Cable side connector type>
Connector : 7940-6500SC
Relief
: 3448-7940
Recommended maker: Sumitomo 3M
Note)
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
B
Y40
Y41
Y42
Y43
Y44
Y45
Y46
Y47
Y48
Y49
Y4A
Y4B
Y4C
Y4D
Y4E
Y4F
I
I
+24V
+24V
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
A
Y50
Y51
Y52
Y53
Y54
Y55
Y56
Y57
Y58
Y59
Y5A
Y5B
Y5C
Y5D
Y5E
Y5F
I
I
GND
GND
The signal assignment (X,
Y) differs according to the
base I/O unit's station No.
Refer to the "PLC Interface
Manual" for details.
This differs according to the sink/source type.
Supply the following voltage to COM.
Sink : 24VDC
Source: GND
66
CHAPTER 5 CONNECTION OF I/O INTERFACE
5.4 Scan I/O
Scan DI/DO
CF35
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
O
O
O
O
I
I
I
I
I
I
I
I
O
O
O
O
I
I
I
I
B
GND
LC3B
LC2B
LC1B
LC0B
LD7B∗
LD6B∗
LD5B∗
LD4B∗
LD3B∗
LD2B∗
LD1B∗
LD0B∗
GND
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
KYC7∗
KYC5∗
KYC3∗
KYC1∗
KYD7∗
KYD5∗
KYD3∗
KYD1∗
O
O
O
O
I
I
I
I
I
I
I
I
O
O
O
O
I
I
I
I
A
GND
LC3A
LC2A
LC1A
LC0A
LD7A∗
LD6A∗
LD5A∗
LD4A∗
LD3A∗
LD2A∗
LD1A∗
LD0A∗
Note) Normally the GND pin is not used.
Do not connect the GND pin to the
frame ground.
<Cable side connector type>
Connector : 7950-6500SC
Relief
: 3448-7950
Recommended maker: Sumitomo 3M
KYC6∗
KYC4∗
KYC2∗
KYC0∗
KYD6∗
KYD4∗
KYD2∗
KYD0∗
GND
LCxA/B
LDxA/B∗
Common signal for scan DO
Data signal for DO
KYCx∗
Common signal for scan DI
KYDx∗
Data signal for DI
5.4.4 Scan I/O Station No. Setting
Set the address (station No.) assignment in a DI/DO: 32/32 point unit. The setting is made with the
rotary switches SCAN1, SCAN2 and DIO. The assignment address will change according to the rotary
switch settings.
CF35
Scan DI:32
[Address]
Y00
0
∼
∼
[Address]
X00
Scan DO:32
X1F
Y1F
Scan DI:32
Scan DO:32
[Address]
Y20
0
∼
∼
[Address]
X20
SCAN1
X3F
Y3F
SCAN2
Standard setting
CF31
CF33
Scan DI:32
Scan DO:32
X5F
[Address]
Y40
0
SCAN2
1
0
∼
∼
[Address]
X40
SCAN1
DIO
Y5F
DIO
67
2
CHAPTER 5 CONNECTION OF I/O INTERFACE
5.4 Scan I/O
5.4.5 Scan I/O Connection
(1) External power supply (DCIN)
24VDC (+) is required for the card operation. Prepare a stabilized power supply that satisfies the
following specifications.
Output
: +24V ±5%
Ripple
: ±5% (P-P)
Max. output current : 2.5A
∗ The output current is the value for when 60mA × 32 points is used.
Prepare a power supply that satisfies the total output current of the +24V output.
0 0 0
FCUA- R220 cable
Y
DC24V(+)
0V
DCIN
Y
FG
Stabilized power supply
HR347/357
(2) Remote I/O connection (RIO3A/B)
1) RIO3A connector connection
Connect RIO3A with the RIO connector.
Example) Connection to operation board
0 0 0
A
RIO3
FCUA-R2 11( SH4 1)
RIO3
HR347/357
2) RIO3B connector connection
With the remote I/O unit, multiple units can be assembled and used within the range that the total
No. of occupied stations is eight or less with a serial link connection. (Refer to Chapter 6 "Remote
I/O unit connection" in the Connection Manual for details.)
HR347/357 occupies three stations, and with a combination of five stations or less, the remote
I/O unit can be connected to RIO3B. Connect a terminator to RIO3B when not connecting.
0 00
B
RIO3
FCUA-R2 11( SH4 1)
To next remote I/O unit
FCUA- DX
Terminator
R-TM
HR347/357
68
CHAPTER 5 CONNECTION OF I/O INTERFACE
5.4 Scan I/O
(3) Scan input (CF35)
An example of the scan output circuit manufactured by the machine manufacturer is shown below.
Refer to section 5.4.3 Scan IO connector for the connector pin assignments.
CF35
KYCO∗
X07
X06
X05
X04
X03
X02
X01
X00
X0F
X0E
X0D
X0C
X0B
X0A
X09
X08
X17
X16
X15
X14
X13
X12
X11
X10
X1F
X1E
X1D
X1C
X1B
X1A
X19
X18
X27
X26
X25
X24
X23
X22
X21
X20
X2F
X2E
X2D
X2C
X2B
X2A
X29
X28
X37
X36
X35
X34
X33
X32
X31
X30
X3F
X3E
X3D
X3C
X3B
X3A
X39
X38
KYC1∗
KYC2∗
KYC3∗
KYC4∗
KYC5∗
KYC6∗
KYC7∗
KYD7∗
KYD6∗
KYD5∗
KYD4∗
KYD3∗
KYD2∗
KYD1∗
KYD0∗
<Exampl e of circui t manuf actured by machi ne manuf acturer>
Note) Connect a lead-in preventing diode to the scan input as shown below.
If a lead-in preventing diode is not inserted, the input signals may not be read in correctly.
KYC0∗
~KYC7∗
Read-in preventing
diode
KYD0∗
~KYD7∗
The scan input changes the common signals as shown below. The key input data is retrieved when
the common signal is Low. The common signal changeover cycle is 11.68ms, and the data is
retrieved when the key switch is ON for 11.68ms or more. The scan input is a 5V system.
KYCO*
KYC1∗
KYC2∗
KYC3∗
KYC4∗
KYC5∗
KYC6∗
KYC7∗
1.46ms
11.68ms
69
CHAPTER 5 CONNECTION OF I/O INTERFACE
5.4 Scan I/O
(4) Scan output (CF35)
An example of the scan output circuit manufactured by the machine manufacturer is shown below.
Refer to section 2. (2) Pin assignment for the connector pin assignments.
CF35
CF35
LC3A
LC3B
LC2A
LC1A
LC0A
LC2B
LC1B
LC0B
Y00
Y01
Y02
Y03
Y04
Y05
Y06
Y07
LDOA∗
LD1A∗
LD2A∗
LD3A∗
LD4A∗
LD5A∗
LD6A∗
LD7A∗
Y20
Y21
Y22
Y23
Y24
Y25
Y26
Y27
LDOB∗
LD1B∗
LD2B∗
LD3B∗
LD4B∗
LD5B∗
LD6B∗
LD7B∗
Y08
Y09
Y0A
Y0B
Y0C
Y0D
Y0E
Y0F
Y28
Y29
Y2A
Y2B
Y2C
Y2D
Y2E
Y2F
Y10
Y11
Y12
Y13
Y14
Y15
Y16
Y17
Y30
Y31
Y32
Y33
Y34
Y35
Y36
Y37
Y18
Y19
Y1A
Y1B
Y1C
Y1D
Y1E
Y1F
Y38
Y39
Y3A
Y3B
Y3C
Y3D
Y3E
Y3F
<Example of circuit manufactured by
machine manufacturer>
<Example of circuit manufactured by
machine manufacturer>
Output circuit
<Manufactured by machine manufacturer>
〈HR347/357〉
5V
CF35
LCnA/B
330Ω
LDnA/B∗
The scan output changes the common signals as shown below. The LED lights only when the data
is output and the common signal is High. The common signal changes four signals in order. It lights
only for 1.46ms once every 5.84ms. The scan output is a 5V system.
LC3A
LC3B
LC2A
LC2B
LC1A
LC1B
LC0A
LC0B
1.46ms
1.46ms
5.84ms
70
5.84ms
CHAPTER 5 CONNECTION OF I/O INTERFACE
5.4 Scan I/O
(5) Digital input (CF31)
A sink type input circuit corresponding to the machine side sink output, and a source type input
circuit corresponding to the machine side source output are shown below.
Sink type
Source type
HR347
HR357
(Machine side)
(Machine side)
CF30
CF30
+24V
2.2k
2.2k
2.2k
2.2k
GND
Control
circu it
Control
circu it
GND
+24V
COM
COM
GND
Input conditions
Use the input signal within the following condition ranges.
Sink type
Source type
6V or less
18V or more
9mA or more
20V or more
4V or less
1
2
3
Input voltage when external contact is ON
Input current when external contact is ON
Input voltage when external contact is OFF
4
5
6
Input current when external contact is OFF
2mA or less
Tolerable chattering time
3ms or less (Refer to T1 below)
Input signal hold time
40ms or more (Refer to T2 below)
7
Input circuit operation delay time
8
Machine side contact capacity
.
3ms ≤ T3 =. T4 ≤ 20ms
+30V or more, 16mA or more
CAUTION
Do not apply voltages other than those indicated in this manual on the connector. Doing
so may lead to destruction or damage.
Input signal hold time: 40 ms or more is the guideline, and if not held for longer
than the ladder processing cycle time, the input signal will not be recognized.
T2
T1
T2
T1
T1
T1
External sign al
+24V
Internal signal
+5V
T3
T4
T3
71
T4
CHAPTER 5 CONNECTION OF I/O INTERFACE
5.4 Scan I/O
(6) Digital output (CF33)
The HR347 output circuit is a sink type (sink output), and the HR357 output circuit is a source type
(source output).
Sink type
Source type
(Machine side)
+24V
(Machine side)
HR347
+24V
CF33
HR357
CF33
RA
RA
R
PL
Control
circuit
Control
circuit
R
PL
GND
GND
GND
Output conditions
Insulation method
Rated load voltage
Max. output current
Saturation voltage
Output delay time
Non-insulation
DC+24V
60mA/point
1.6V (standard)
40µs
CAUTION
Do not apply voltages other than those indicated in this manual on the connector. Doing
so may lead to destruction or damage.
∗ When using an inductive load such as relays, always connect a diode (withstand voltage
100V or more, 100mA or more) in parallel to the load as a noise measure.
∗ When using a capacitive load such as a lamp, always connect a protective resistor
(R=150Ω) serially to the load to suppress rush currents. (Make sure that the current,
including the instantaneous current, is less than the above tolerable current.)
72
CHAPTER 6 CONNECTION OF REMOTE I/O UNIT
6.1 Outline of Remote I/O Unit
CHAPTER 6 CONNECTION OF REMOTE I/O UNIT
This chapter describes the connection of the remote I/O unit and machine control signals.
6.1 Outline of Remote I/O Unit
The following eight types of signals can be input/output from the remote I/O unit (FCUA-DX
)
according to the type and No. of contacts. Use serial link connections (MC link B) to connect the unit with
the control unit or the communication terminal.
When the remote I/O unit is connected with serial links, multiple units can be used as long as the total No.
of occupied channels is within 8 channels. (Refer to "Section 6.14 Setting the Channel No. for
Connecting Multiple Remote I/O Units" for details.)
Unit name
Machine control signals that can be handled
No. of occupied
serial link channels
FCUA-DX100
Digital input signal (DI)
: 32 points (photo coupler insulation) sink/source type
Digital output signal (DO) : 32 points (non-insulation) sink type
1
FCUA-DX101
Digital input signal (DI)
: 32 points (photo coupler insulation) sink/source type
Digital output signal (DO) : 32 points (non-insulation) source type
1
FCUA-DX110
Digital input signal (DI)
: 64 points (photo coupler insulation) sink/source type
Digital output signal (DO) : 48 points (non-insulation) sink type
2
FCUA-DX111
Digital input signal (DI)
: F64 points (photo coupler insulation) sink/source type
Digital output signal (DO) : 32 points (non-insulation) source type
2
FCUA-DX120
Digital input signal (DI)
: 64 points (photo coupler insulation) sink/source type
Digital output signal (DO) : 48 points (non-insulation) sink type
Analog output (AO)
: 1 point
2
FCUA-DX121
Digital input signal (DI)
: 64 points (photo coupler insulation) sink/source type
Digital output signal (DO) : 48 points (non-insulation) source type
Analog output (AO)
: 1 point
2
FCUA-DX130
Digital input signal (DI)
: 32 points (photo coupler insulation) sink/source type
Digital output signal (DO) : 32 points (non-insulation) sink type
Handle input (AO)
: 2 pieces
2
FCUA-DX131
Digital input signal (DI)
: 32 points (photo coupler insulation) sink/source type
Digital output signal (DO) : 32 points (non-insulation) source type
Handle input (AO)
: 2 pieces
2
FCUA-DX140
Digital input signal (DI)
Digital output signal (DO)
Analog input (AI)
Analog output (AO)
:
:
:
:
32 points (photo coupler insulation) sink/source type
32 points (non-insulation) sink type
4 points
1 point
2
FCUA-DX141
Digital input signal (DI)
Digital output signal (DO)
Analog input (AI)
Analog output (AO)
:
:
:
:
32 points (photo coupler insulation) sink/source type
32 points (non-insulation) source type
4 points
1 point
2
73
CHAPTER 6 CONNECTION OF REMOTE I/O UNIT
6.2 Names of Each Remote I/O Unit Section
6.2 Names of Each Remote I/O Unit Section
FCUA-DX10□
FCUA-DX11□/FCUA-DX12□
FCUA-DX13□
Front view
Front view
Front view
(Front)
(Front)
(Front)
(Bottom
view)
(Rear)
(Bottom view)
(Rear)
DI-L (machine input signal connector)
2
DS (transfer speed changeover switch)
3
CS (channel No. changeover switch)
4
DO-L (machine output signal connector)
(Rear)
For changeover of transfer speed.
Normally set to left side.
Not used
8
DI-R (machine input signal connector)
9
DO-R (machine output signal connector)
F 0 1 2
DCIN (+24VDC power input connector)
E
7
Selection of channel No.
B C D
RIO2 (serial connection connector #2)
7 8 9 A
6
4 5
6
RIO1 (serial connection connector #1)
(Bottom
view)
(Rear)
3
5
Front view
(Front)
(Bottom view)
1
FCUA-DX14□
Enlarged drawing of DS and CS
10 HANDLE (manual pulse generator signal
input connector)
11 AIO (analog signal input/output connector)
74
CHAPTER 6 CONNECTION OF REMOTE I/O UNIT
6.3 Connection of Remote I/O Power
6.3 Connection of Remote I/O Power
+24 VDC is required to run the remote I/O unit. Prepare a stabilized power supply that satisfies the
following conditions.
Output voltage
+24V±5%
Ripple
±5% (P-P)
Max. output
current
FCUA-DX10
2.4A or more
FCUA-DX11
3.8A or more
FCUA-DX12
3.8A or more
FCUA-DX13
3.4A or more
FCUA-DX14
3.4A or more
The +24VDC power for the control circuit is supplied from the connector DCIN on the bottom of the unit.
When manufacturing the R300 cable, use the single-end connector CN300 (optional, with one end), and
when manufacturing the R301 cable, use the connector set CS301 (optional, with two ends).
(Fr on t)
DCIN
Y
Bottom
R220 cable
Y
24VDC(+ )
0V
1
2
3
+24VDC
0V
FG
FG
( Rear )
Stabilized power supply
(Prepare separately)
CAUTION
Do not apply voltages other than those indicated in this manual on the connector. Doing
so may lead to destruction or damage.
Incorrect connections could damage the device, so always connect the cable to the
designated connector.
75
CHAPTER 6 CONNECTION OF REMOTE I/O UNIT
6.4 Outline of Digital Signal Input Circuit
6.4 Outline of Digital Signal Input Circuit
The input circuit can be selected from sink type or source type in card units.
Input circuit
(Machine side)
DI-L/DI-R
2.2k
0V
2.2k
0V
2.2k
0V
2.2k
0V
2.2k
0V
Control
circuit
+24VDC
A3, B3
COM
Sink type
(Machine side)
DI-L/DI-R
+24VDC
2.2k
+24VDC
2.2k
+24VDC
2.2k
+24VDC
2.2k
+24VDC
2.2k
Control
circuit
A3, B3 COM
0V
Source type
76
CHAPTER 6 CONNECTION OF REMOTE I/O UNIT
6.4 Outline of Digital Signal Input Circuit
Input conditions
The input signals must be used within the following condition ranges.
Sink type
Input voltage at external contact ON
6V or less
Input current at external contact ON
9mA or more
Input voltage at external contact OFF
20V or more
Input current at external contact OFF
2mA or less
Tolerable chattering time
3mSec or less (Refer to T1 below)
Input signal hold time
40mSec or more (Refer to T2 below)
Input circuit operation delay time
3mSec ≤ T3 =. T4 ≤ 20mSec
30V or more, 16mA or more
.
Machine side contact capacity
Sink type
Input voltage at external contact ON
6V or more
Input current at external contact ON
9mA or more
Input voltage at external contact OFF
20V or more
Input current at external contact OFF
2mA or less
Tolerable chattering time
3mSec or less (Refer to T1 below)
Input signal hold time
40mSec or more (Refer to T2 below)
Input circuit operation delay time
3mSec ≤ T3 =. T4 ≤ 20mSec
30V or more, 16mA or more
.
Machine side contact capacity
T2
T1
T3
T2
T1
T1
T4
T3
77
T1
T4
CHAPTER 6 CONNECTION OF REMOTE I/O UNIT
6.5 Outline of Digital Signal Output Circuit
6.5 Outline of Digital Signal Output Circuit
The digital signal output circuit uses a sink type (DX4 0, 3
2 1). Use within the specification ranges shown below.
0, 2
0) or source type (DX4
1, 3
1,
Output circuit
(Machine side)
+24VDC
DO-L/DO-R
RA
R
PL
Control
circuit
Sink type (DX2
(DX3
(DX4
0)
0)
0)
DO-L/DO-R
(Machine side)
+24VDC
RA
Control
circuit
R
PL
Source type (DX2
(DX3
(DX4
1)
1)
1)
Output conditions
Insulation method
Non-insulation
Rated load voltage
+24VDC
Max. output current
60mA
Output delay time
40µs
<CAUTION>
∗ When using an inductive load such as a relay, always connect a diode (voltage
resistance 100 V or more, 100 mA or more) in parallel to the load.
∗ When using a capacity load such as a lamp, always connect a protective resistor
(R=150Ω) serially to the load to suppress rush currents. (Make sure that the
current is less than the above tolerable current including the momentary current.)
CAUTION
When using an inductive load such as a relay, always connect a diode in parallel to the
load.
When using a capacity load such as a ramp, always connect a protective resistor serially
to the load to suppress rush currents.
78
CHAPTER 6 CONNECTION OF REMOTE I/O UNIT
6.6 Outline of Analog Signal Output Circuit
6.6 Outline of Analog Signal Output Circuit
The analog signal output circuit can be used only for the FCUA-DX120/DX121/DX140/DX141.
Output circuit
R
R
220Ω
DAC
A0
A0∗
Output conditions
Output voltage
0V~±10V (±5%)
Resolution
12 bit (±10V × n/4096) (Note)
Load conditions
10kΩ load resistance
Output impedance
220Ω
(Note) n = (20 to 211)
79
CHAPTER 6 CONNECTION OF REMOTE I/O UNIT
6.7 Outline of Analog Signal Input Circuit
6.7 Outline of Analog Signal Input Circuit
The analog signal output circuit can be used only for the FCUA-DX140/DX141.
Input circuit
150Ω
ADC
A0
A0∗
Input conditions
Max. input rating
±15V
Resolution
10V/2000 (5mV)
Precision
Within ±25mV
AD input sampling time
14.2ms (A10)/42.6ms (AI1~3)
80
CHAPTER 6 CONNECTION OF REMOTE I/O UNIT
6.8 Connection of FCUA-DX10 /13 /14 Unit and Machine Control Signal
6.8 Connection of FCUA-DX10
/13
/14
Type of machine input/output
signal and No. of points
Unit and Machine Control Signal
Input
Output
32 points
32 points
FCUA- DX10
or
FCUA- DX13
or
FCUA- DX14
R300 cable/
R301 cable
DI-L
Machine signal
R300 cable/
R301 cable
DO-L
Machine sign al
The single-end connector CN300 (optional, with one end) includes the DI-L and DO-L connectors. The
connector set CS301 (optional) includes the DI-L and DO-L connectors, and two connectors for
∗)
connection with the terminal block .
∗ ) Izumi Denki I/O terminal BX1F-T40
Tel.: 052-262-6946
<Outline of connection>
DI-L
24 VDC(+ )
A3
B3
COM
A3
B3
0V
24 VDC(+ )
Input circuit
sink type
2.2k
0V
DI-L
FCUA-DX100/130/140
Input circuit
source type
COM
2.2k
B1
B2
A1
A2
B1
B2
A1
A2
24 VDC(+)
FCUA-DX101/131/141
DO-L
DO-L
Output circuit
source type
RA
RA
Output circuit
sink type
PL
Machine
control panel
B1
B2
A1
A2
PL
0V
Control
circuit
Machine
control panel
RIO1
RIO2
Control
circu it
RIO1
DCIN
1 2 3
Stabilized power
B1
B2
A1
A2
Stabilized power
24VDC(+ ) 0V FG
RIO2
DCIN
1 2 3
24VDC(+ ) 0V FG
CAUTION
Incorrect connections could damage the device, so always connect the cable to the
designated connector.
Do not connect or disconnect the connection cables between each unit while the power is
ON.
81
CHAPTER 6 CONNECTION OF REMOTE I/O UNIT
6.8 Connection of FCUA-DX10 /13 /14 Unit and Machine Control Signal
<Signal assignment table>
FCU A- DX 10 □/ 13 □/ 14□
<CAUTION>
Machine side
control panel, etc.
DI-L
When using two or more remote I/O
units or when connecting to the
communication terminal, the signal
allocation will dif fer.
Refer to the "PLC interface manual"
for details.
24VDC(+)
A
B
X00
X01
X02
X03
X04
X05
X06
DI-L
X07
X08
X09
X0A
X0B
X0C
0V
X0D
X0E
20
X10
X11
19
18
X12
X13
17
16
X14
X15
15
14
X16
X17
13
12
X18
X19
X1A
X1B
X1C
X1D
X0F
X1E
X1F
COM
+24V
CO M
+24V
B
0V
0V
11
10
9
8
7
6
5
4
3
2
1
A
DO-L
B
A
Y00
Y01
Y10
Y02
Y03
24VDC(+)
Y04
Y05
Y06
Y07
DO-L
RA
Y08
Y09
Y11
Y12
Y13
Y14
Y15
Y16
Y17
Y18
DO-L Y19
Y0A
Y0B
PL
Y0C
Y0D
Y0E
Y0F
0V
+24V
+24V
B
Control unit
Communication terminal
RI01
2
3
1
T
T X R X X R X * LG
24VDC(+)
0V
X
Y1A
Y1B
Y1C
Y1D
Y1E
Y1F
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
0V
0V
A
RI02
2
1
3
T X R X T X R X * LG
X
2
0V
Y
AMP
D-3
DCIN
1
+24V
D-3
3
FG
AMP
AMP
D-3
R- T M
Remote I/O unit
<Adaptive connector>
X
D-3
DCIN (CN220)
RIO1/RIO2
(CN211)
Connector : 2-178288-3
Contact
: 1-175218-5
Maker
: Japan AMP
Connector : 1-178288-3
Contact
: 1-175218-2
Maker
: Japan AMP
DI-L/DO-L (CN300)
AMP
82
Crimp type connector:
7940-6500SC
Maker: Sumitomo 3M
Terminator (R-TM)
Maker: Japan AMP
CHAPTER 6 CONNECTION OF REMOTE I/O UNIT
6.9 Connection of FCUA-DX11 Unit and Machine Control Signal
6.9 Connection of FCUA-DX11
Unit and Machine Control Signal
Type of machine input/output
signal and No. of points
Input
Output
64 points
48 points
FCUA- DX11
R300 cable/
R301 cable
DI-L
DI- R
Machine signal
R300 cable/
R301 cable
DO- R
DO-L
DCIN
RIO2
Machine sign al
RIO1
The single-end connector CN300 (optional, with one end) includes the DI-L (DI-R) and DO-L (DO-R)
connectors. The connector set CS301 (optional) includes the DI-L and DO-L connectors, and two
∗)
connectors for connection with the terminal block .
∗ ) Izumi Denki I/O terminal BX1F-T40
Tel.: 052-262-6946
<Outline of connection>
FCUA- DX110
DI- L/R
24VDC(+ )
A3
COM
Input circuit
sink type
2.2k
B3
24VDC(+ )
2.2k
B1
B2
A1
A2
B1
B2
A1
A2
24 VDC(+ )
Input circuit
source type
COM
A3
0V
B3
0V
FCUA- DX111
DI- L/R
DO- L/R
DO- L/R
Output circuit
source type
RA
RA
Output circuit
sink type
PL
Machine
control panel
B1
B2
A1
A2
PL
0V
Control
circu it
Machine
control panel
RIO1
RIO2
B1
B2
A1
A2
Control
circu it
RIO1
DCIN
DCIN
1 2 3
1 2 3
Stabilized power
RIO2
Stabilized power
24VDC(+ ) 0V FG
24 VDC(+ ) 0V FG
CAUTION
Incorrect connections could damage the device, so always connect the cable to the
designated connector.
Do not connect or disconnect the connection cables between each unit while the power is
ON.
83
CHAPTER 6 CONNECTION OF REMOTE I/O UNIT
6.9 Connection of FCUA-DX11 Unit and Machine Control Signal
<Signal assignment table>
<CAUTION>
FC U A- DX 1 1□
When using two or more remote I/O units
or when connecting to the communication
terminal, the signal allocation will diff er.
Ref er to the "PLC interface manual"
for details.
DI-L
Machine side
control panel, etc.
24VDC(+)
0V
DI-R
24VDC(+)
0V
DI-R
DI-L
B
A
X10
20
B
A
X00
X20
X30
20
X01
X11
19
X21
X31
19
X02
X03
X12
18
17
16
X32
X33
18
17
X04
X13
X14
X22
X23
X24
X34
16
X05
X15
15
X25
X35
15
X06
X07
X16
14
13
12
X36
X37
14
13
X08
X17
X18
X26
X27
X28
X38
12
X09
X19
11
X29
X39
11
X0A
X1A
10
X0B
X0C
X1B
X1C
9
8
X2A
X2B
X3A
X3B
10
9
X2C
X3C
8
X0D
X1D
7
X2D
X3D
7
X0E
X1E
6
X0F
X1F
5
4
X2E
X2F
X3E
X3F
6
5
CO M
COM
3
CO M
COM
3
+24V
0V
2
+24V
0V
1
+24V
+24V
0V
0V
2
1
B
4
A
A
B
DO-R
DO-L
DO-L
24VDC(+)
RA
PL
0V
24VDC(+)
DO-R
B
A
B
Y10
20
Y01
Y11
19
Y02
Y03
Y12
Y13
18
17
Y04
Y14
16
Y05
Y15
15
Y06
Y07
Y16
Y17
14
13
Y08
Y18
12
Y09
Y19
11
Y0A
Y0B
Y1A
Y1B
10
Y0C
Y1C
9
8
Y0D
Y1D
7
Y0E
Y0F
Y1E
Y1F
6
Y00
RA
B
PL
17
Y24
16
15
14
Y27
13
Y28
12
11
Y29
Y2A
10
Y2B
9
Y2C
8
Y2D
Y2E
7
6
Y2F
5
4
2
1
0V
18
Y23
Y25
Y26
5
4
0V
20
19
Y21
Y22
3
+24V
+24V
A
Y20
+24V
0V
+24V
0V
1
A
B
A
3
2
Control unit
Communication term inal
0V
RI01
2
1
3
T X R X T X R X * LG
RI02
2
1
3
T X R X T X R X * LG
DCIN
1
+24V
3
FG
2
0V
24VDC(+)
X
D-3
0V
X
AMP
Y
AMP
D-3
D-3
AMP
R- T M
Remote I/O unit
<Adaptive connector>
RIO1/RIO2 (CN211)
DI-L/DO-L (CN300)
DI-R/DO-R
AMP
Connector : 2-178288-3
Contact
: 1-175218-5
Maker
: Japan AMP
Terminator (R-TM)
X
D-3
D-3
X
D-3
Y
AMP
DCIN (CN220)
Connector : 1-178288-3
Contact
: 1-175218-2
Maker
: Japan AMP
84
Crimp type connector:
7940-6500SC
Maker: Sumitomo 3M
AMP
Maker: Japan AMP
CHAPTER 6 CONNECTION OF REMOTE I/O UNIT
6.10 Connection of FCUA-DX12 Unit and Machine Control Signal
6.10 Connection of FCUA-DX12
Unit and Machine Control Signal
Type of machine input/output
signal and No. of points
Input
Output
Analog
output
64 points
48 points
1 point
FCUA-DX12
R300 cable/
R301 cable
DI-L
DI-R
Machine signal
R300 cable/
R301 cable
DCIN
DO-R
DO-L
RIO2
Machine signal
RIO1
The single-end connector CN300 (optional, with one end) includes the DI-L (DI-R) and DO-L (DO-R) connectors.
The connector set CS301 (optional) includes the DI-L and DO-L connectors, and two connectors for connection with
the terminal block ∗).
∗) Izumi Denki I/O terminal BX1F-T40 Tel.: 052-262-6946
<Outline of connection>
FCUA- DX120
DI- L/R
24 VDC(+)
A3
FCUA- DX121
DI- L/R
COM
A3
COM
0V
B3
Input circuit
sink type
2.2k
Input circuit
source type
B3
24VDC(+)
2.2k
0V
B1
B2
A1
A2
B1
B2
A1
A2
24VDC(+ )
DO- L/R
DO- L/R
Output circuit
source type
RA
RA
Output circuit
sink type
PL
Machine
control panel
B1
B2
A1
A2
B4
A4
0V
Control
circu it
Machine
control panel
R
DO- R
Analog out
PL
R DAC
Analog out
220Ω
RIO1
RIO2
B1
B2
A1
A2
Control
circuit
R
DO- R
B4
A4
R
RIO1
DCIN
RIO2
DCIN
1 2 3
1 2 3
Stabilized power
DAC
220Ω
Stabilized power
24 VDC(+ ) 0V FG
24VDC(+ ) 0V FG
CAUTION
Incorrect connections could damage the device, so always connect the cable to the
designated connector.
Do not connect or disconnect the connection cables between each unit while the power is
ON.
85
CHAPTER 6 CONNECTION OF REMOTE I/O UNIT
6.10 Connection of FCUA-DX12 Unit and Machine Control Signal
<Signal assignment table>
<CAUTION>
FC U A - D X 1 2□
When using two or more remote I/O units or
when connecting to the communication terminal,
the signal allocation will differ.
Refer to the "PLC interface manual" for details.
Machine side control
panel, etc.
DI-L
24VDC(+)
0V
DI-L
B
A
X10
X11
20
19
X02
X03
X12
X13
18
17
X04
X05
X06
X14
X15
X16
16
15
14
X07
X08
X17
X18
13
12
X09
X0A
X19
X1A
X1B
11
10
9
X1C
X1D
8
7
X1E
X1F
6
5
COM
COM
+24V
+24V
0V
0V
4
3
2
X0E
X0F
24VDC(+)
B
X00
X01
X0B
X0C
X0D
DI-R
DI-R
B
1
A
A
X20
X21
X30
X31
20
19
X22
X23
X32
X33
18
17
X24
X25
X26
X34
X35
X36
16
15
14
X27
X28
X37
X38
13
12
X29
X2A
X39
X3A
11
10
X2B
X2C
X2D
X3B
X3C
X3D
9
8
7
X2E
X2F
X3E
X3F
6
5
4
COM
COM
3
+24V
+24V
0V
0V
2
1
B
0V
A
DO-L
B
24VDC(+)
RA
PL
0V
24VDC(+)
A
Y00
Y01
Y02
Y03
Y04
Y05
Y06
Y07
Y08
Y09
Y0A
Y0B
Y0C
Y0D
DO-L
Y0E
Y0F
+24V
+24V
A
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
Y20
Y21
Y22
Y23
Y24
Y25
Y26
Y27
Y28
Y29
Y2A
Y2B
Y2C
Y2D
Y2E
Y2F
AO
AO *
0V
2
1
+24V
0V
+24V
0V
0V
A
B
PL
B
Y10
Y11
Y12
Y13
Y14
Y15
Y16
Y17
Y18
Y19
Y1A
Y1B
Y1C
Y1D
Y1E
Y1F
DO-R
RA
DO-R
20
19
18
17
16
15
14
13
12
11
10
9
8
7
B
6
5
4
3
2
1
A
Control unit
0V
RI01
3
1
2
T X R X T X R X * LG
Communication terminal
RI02
3
2
1
T X R X T X R X * LG
1
DCIN
2
3
+24V
0V
FG
24VDC(+)
X
D-3
0V
X
AMP
Y
AMP
D-3
D-3
AMP
R- T M
Remote I/O unit
<Adaptive connector>
RIO1/RIO2 (CN211)
DI-L/DO-L (CN300) Terminator (R-TM)
AMP
D-3
Connector : 2-178288-3
Contact
: 1-175218-5
Maker
: Japan AMP
X
D-3
Y
AMP
DCIN (CN220)
X
Connector : 1-178288-3
Contact
: 1-175218-2
Maker
: Japan AMP
86
Crimp type connector:
7940-6500SC
Maker: Sumitomo 3M
D-3
AMP
Maker: Japan AMP
CHAPTER 6 CONNECTION OF REMOTE I/O UNIT
6.11 Connection of FCUA-DX13 Unit and Handle
6.11 Connection of FCUA-DX13
Unit and Handle
To connect the manual pulse generator, the R041 or R042 cable is connected to "HANDLE". Up to two
manual pulse generators can be connected. When manufacturing the R041 or R042 cable, use the
connector set CS000 (optional, with two ends). (Refer to the Appendix 11. Cable manufacturing
drawing.)
To connect one manual pulse generator
FCU A- DX1 3
Manual pulse generator
FCUA- HD60
Rear view
NO.1
HANDL E
12V 0V A B
4-M3
R041 cable
To connect two manual pulse generators
Manual pulse generator
FCUA- HD60
Rear view
NO.2
NO.1
20
10
11
1
Pin No.
12V 0V A B
12V 0V A B
HANDLE
4-M3
R042 cable
SEL∗
FCU A- DX1 3
When connecting the second manual pulse generator,
connect the SEL∗ signal to the No. 1's 0V.
CAUTION
Incorrect connections could damage the device, so always connect the cable to the
designated connector.
Do not connect or disconnect the connection cables between each unit while the power is
ON.
87
CHAPTER 6 CONNECTION OF REMOTE I/O UNIT
6.12 Outline of FCUA-DX13 Unit Pulse Input Circuit
6.12 Outline of FCUA-DX13
Unit Pulse Input Circuit
When connecting a device (pulse generator) other than the manual pulse generator to the
FCUA-DX13 unit, use within the following specifications.
Input/output conditions
Input pulse signal format
2 signals of A-phase and B-phase potential
difference 90 deg.
(Refer to waveform below)
Input voltage
H level 3.5 V or more, L level 1.0 V or less
Max. frequency of input pulse
100kHz
Output voltage
12V ± 10%
Max. output current
300mA
Input waveform
The difference of the input waveform potential must be ±45 deg. or less.
e: Rising edge potential difference of A-phase
or B-phase
A(B) phase
T: A or B-phase cycle (min. 10µs)
B(A) phase
e
T
Input/output circuit
FCU A- DX1 3
+5V
Connector pin No.
470
HA2
3
220
+5V
4700P
220
4700P
470
HB2
13
Input
+5V
470
HA1
Control
circu it
4
4700P
220
+5V
470
HB1
14
4700P
HC14-phase
or equivalent
220
+12V
6
Output
0V
1
The R041-3M (for one unit) and R042-3M (for two units) are available for the handle cables.
88
CHAPTER 6 CONNECTION OF REMOTE I/O UNIT
6.13 Connection of FCUA-DX14 Unit and Analog Input/Output Signal
6.13 Connection of FCUA-DX14
Unit and Analog Input/Output Signal
For the analog input/output signal, the R031 cable is connected to "AI0". Up to four input points and one
output point of the analog input/output signal can be connected. When manufacturing the R031, use the
connector set CS000 (optional, with two ends). (Refer to the Appendix 2.11. Cable manufacturing
drawing.)
FCU A- DX1 4
AIO
R031 cable
20
10
11
1
Input/output circuit
Pin No.
FCU A- DX1 4
Connector pin No.
A10
2
A11
12
A12
3
A13
13
150Ω
150Ω
Input
150Ω
ADC
150Ω
R
Output
R
220Ω
A0
7
GND
1
DAC
GND 11
GND
5
GND 15
CAUTION
Incorrect connections could damage the device, so always connect the cable to the
designated connector.
Do not connect or disconnect the connection cables between each unit while the power is
ON.
89
CHAPTER 6 CONNECTION OF REMOTE I/O UNIT
6.14 Setting of Channel No. when Using Multiple Remote I/O Units
6.14 Setting of Channel No. when Using Multiple Remote I/O Units
When the remote I/O unit is connected with serial links (MC link B), multiple units can be used as long as
the total No. of occupied channels is within 8 channels.
No. of occupied serial
link channels
Unit name
FCUA-DX10
1
FCUA-DX11
2
FCUA-DX12
2
FCUA-DX13
2
FCUA-DX14
2
When using multiple remote I/O units, a characteristic channel No. must be set for each unit. The
FCUA-DX10 unit has one channel No. setting switch, and FCUA-DX11 , DX12 , DX13 and
DX14 unit have two switches. Each of these switches must be set to a characteristic channel No.
<Setting example 1>
FCUA-DX10
FCUA-DX11
or
FCUA-DX12
unit
unit unit
+
0
1
No. of occupied channels: 1
2
T o t a l N o . o f o c c u pi e d c h a n n e l s : 3
No. of occupied channels: 2
<Setting example 2>
FCUA-DX11
unit or FCUA-DX12
+
0 1
No. of occupied
channels: 2
unit: 4 units
+
2
3
No. of occupied
channels: 2
+
4
5
6
No. of occupied
channels: 2
7
No. of occupied
channels: 2
T o t a l N o . o f o c c u pi e d c h a n n e l s : 8
(Max. con figu ration)
<CAUTION>
The assignment of each unit's input/output signal address will
change with the setting of the channel No.
Refer to "PLC Interface Manual" for details.
90
CHAPTER 6 CONNECTION OF REMOTE I/O UNIT
6.15 Cables
6.15 Cables
The remote I/O unit cable types include the R300 and R301 cables. One end of the R300 cable is cut,
and the R301 cable is used for connections with the terminal block ∗). Both the R300-3M and R301-3M
are available.
If a cable longer than 3 m is required, use the connector set CN300 or CS301.
The R041-3M (for one unit) and R042-3M (for two units) are available for the handle cables.
For the analog input/output cable, the R031 cable must be manufactured by the user.
∗ ) Izumi Denki I/O terminal BX1F-T40A
Tel.: 052-262-6946
Machine control panel,
power distribution
panel, etc.
BX1F-T40A
IDEC
1 3 5 7 9 1113 15 17 19 212325 27 2931 33 35 37 39
4 6 8 10 1214 16 18 20 22 2426 28 30 32 34 36 38 40
PL
2
RA
R300 cable
R301 cable
Connector pin correspondence table
Terminal
block
BX1F
1
3
5
7
9
91
A1
A2
A3
A4
A5
Terminal
block
BX1F
2
34
6
8
10
11
13
15
17
19
21
A6
A7
A8
A9
A10
A11
12
14
16
18
20
22
B6
B7
B8
B9
B10
B11
23
25
27
29
31
33
A12
A13
A14
A15
A16
A17
24
26
28
30
32
34
B12
B13
B14
B15
B16
B17
35
37
39
A18
A19
A20
36
38
40
B18
B19
B20
DX1
DX1
B1
B2
B3
B4
B5
APPENDIX 1 INSTALLATION DIMENSIONS
Appendix 1.1 Control Unit Outline Drawing
APPENDIX 1 INSTALLATION DIMENSIONS
Appendix 1.1 Control Unit Outline Drawing
Hole for 4 -M5 screw
102
6
5
55
CBUS 1 CBUS 2
PC
RST
DC IN
DC OUT
PS EMG
BAT ALM
CF D
CF12
HD
ENC2
LCD
23456
D
E
C
AB
1
F0
789
NC
RST
CF11
208
6
CF10
6
WD NC NC
ER LED SY S
6
220
DC IN
85
CF01 EMG CF02
92
168
156
OPEN
APPENDIX 1 INSTALLATION DIMENSIONS
Appendix 1.2 Display Unit Outline Drawing
Appendix 1.2 Display Unit Outline Drawing
290
Escutcheon
LCD
220
Control unit
Menu key
113
Panel cut drawing
220 (display section outline)
(4.5)
201 (panel cut dimension)
(10)
190±0.3
9 (panel cut dimension)
.5
5
Installation
plate
(welded)
Recommended
screw
M3×0.5×6
A
134±0.3
26 (panel cut dimension)
281 (panel cut dimension)
(11)
20
4.5
290 (display section outline)
14.5
134±0.3
23
20
A squ are hole is required
even for the installation plate
5
(4.5)
Cross-section AA
(Square hole)
6-R2.5
(11)
(13)
5.
R5
R
A
184
For the display unit installation screw, select a screw that has a protrusion length into the display unit of
5mm or less.
P-BOX side plate
15 (display section outline)
93
APPENDIX 1 INSTALLATION DIMENSIONS
Appendix 1.3 External Power Supply Unit (PD25) Outline Drawing
Appendix 1.3 External Power Supply Unit (PD25) Outline Drawing
65
φ6
ON/OFF
POWER
2-
R
3
DC OUT
6
6
130
30
94
230
208
ON/OFF SW
230
220
AC IN
APPENDIX 1 INSTALLATION DIMENSIONS
Appendix 1.4 Base I/O Unit Outline Drawing
Appendix 1.4 Base I/O Unit Outline Drawing
(1) Outline of FCU6-DX210/DX211/DX220/DX221
6
(100)
208
6
168
6
156
0 0
6
220
(2) Outline of FCU6-DX310/DX311/DX320/DX321/DX410/DX411/DX420/DX421
208
220
95
6
6
6
(55)
168
156
6
(100)
APPENDIX 1 INSTALLATION DIMENSIONS
Appendix 1.4 Base I/O Unit Outline Drawing
(3) Outline of FCU6-DX330/DX331/DX340/DX341/DX430/DX431/DX440/DX441
6
208
(55)
220
96
6
168
6
156
6
(100)
APPENDIX 1 INSTALLATION DIMENSIONS
Appendix 1.5 Remote I/O Unit Outline Drawing
Appendix 1.5 Remote I/O Unit Outline Drawing
100
6
40
150
70
W iring
allowance
135
Bottom
Installation
hole
6
2-M5-0.8 screw
156
DX
34
97
6
Heat dissipation, wiring
allowance
168
135
Heat dissipation,
allowance
Top
APPENDIX 1 INSTALLATION DIMENSIONS
Appendix 1.6 Card-sized I/O Outline Drawing
Appendix 1.6 Card-sized I/O Outline Drawing
8
Use the card corner holder for fixing the card-sized I/O.
[Card corner holder]
10
Type: KGCH-20-0
Recommended maker: Kitakawa Kogyo
6.2
15
1.8
5
3.5
6.5 1.5
20
6.5
7.7
5.4
+0 . 1
0
5.5
+0 . 1
0
0.
8
7.1
93
86
0
-0. 2
R
5.5
+0 . 1
0
7
5.25
55
15
3x15=45
98
APPENDIX 1 INSTALLATION DIMENSIONS
Appendix 1.7 Scan I/O Card Outline Drawing
Appendix 1.7 Scan I/O Card Outline Drawing
CF35
SCAN2 SCAN1
0
0
20
DIO
0
5OUT
ALM1
ALM3
Scan DI/DO:64/64
B
24IN
ALM2
ISP
FG
CS1
CS2
110±0.3
B
A
1
1
2
2
3
3
RIO3
CS3
150
1
8
1
DC I N
25
A
4.5φ
1
A
20
A
DI:32
CF31
7
1
DO:32
B
B
20
20
CF33
7
166±0.3
180
4-C2
∗ The PCB height (depth) will be approx. 40mm when the connector is inserted, so secure a space more
than that when installing.
99
APPENDIX 1 INSTALLATION DIMENSIONS
Appendix 1.8 Manual Pulse Generator (HD60) Outline Drawing
Appendix 1.8 Manual Pulse Generator (HD60) Outline Drawing
3-M4 stud bolts L10
3.6
24
16
φ80 ± 1
φ60 ± 0.5
φ60 ± 0.5
12V 0V
8.89
27 ±0.5
A
B
7.60
Installation other than
M3 x 6 not possible
3 - φ 4.8
cti
Uniform
φ6 2
0゜
(T
e
ris
)
on
+2
0
12
φ77 ± 0.5
Rubber shield t2.0
φ72 ± 0.2
Panel cut drawing
100
APPENDIX 1 INSTALLATION DIMENSIONS
Appendix 1.9 Encoder (OSE-1024-3-15-68) Outline Drawing
Appendix 1.9 Encoder (OSE-1024-3-15-68) Outline Drawing
68
Detector(1024P/rev)
56
68
φ6 8
-0.009
56
φ5 0 -0.025
Caution plate
4-φ5.4 hole
20
28
2
5
3
19.5
102
33
135
0
-0.11
Encoder side 97F3102E20-29P (or equivalent)
Applicable cabel side MS3106A20-29S
φ14.3
-0..012
-0. 042
5
1.15
+0.14
0
1.15
.1
3+0
0
φ50
φ16
-0. 006
φ15 -0. 017
-0. 009
-0.025
2
+0.14
0
Cross-section BB
26
The effective depth of the key way is 21mm.
2
Enlarged view of key
A
1chA
K
B
2chZ
L
C
3chB
M
D
N
1chA
P
2chZ
F
R
3chB
G
S
E
H
J
101
0V
Case
grounding
+5V
T
APPENDIX 1 INSTALLATION DIMENSIONS
Appendix 1.10 Floppy Disk Drive Unit Outline Drawing
Appendix 1.10 Floppy Disk Drive Unit Outline Drawing
FDD unit outline (portable-type)
Type : FCU6-FD121-1
CF D
105
FDD
<F130 cable>
149 (FDD outline)
29
155
FDD unit outline (mounting specifications)
1000 (cable length)
Type: FCU6-FD221-1
<Panel cut drawing>
2-M4 screw
2-φ5 hole
Squ are
hole
130
30.5
CF D
120
108
15.5
<F130 cable>
149 (FDD outline)
15
155
30.5
102
1000 (cable length)
120
143.4
109
5.6
APPENDIX 1 INSTALLATION DIMENSIONS
Appendix 1.11 F Installation Plate Outline Drawing
Appendix 1.11 F Installation Plate Outline Drawing
5.5
5.5
65
47.1 ±0.2
42.6 ±0.2
5
Square hole
R1
.7
5
12
2-
38
76
The plate thickness is 1.6 mm.
Appendix 1.12 External Hard Disk Drive Unit Outline Drawing
42
84
4-M4 screw countersunk
7.5
24
12 ±0.2
2.
5
R
2-
7.5
110
125
25
103
APPENDIX 1 INSTALLATION DIMENSIONS
Appendix 1.13 NC Keyboard Outline Drawing
Appendix 1.13 NC Keyboard Outline Drawing
230
RE AD Y
220
MONITOR
SET UP
EDIT
DIAGN
MAINTE
A
B
C
D
E
OR
XOR
AND
SI N
COS
F
G
H
L
M
TA N
ATAN
SQR T
ABS
IF
N
O
P
Q
R
GOTO
WHILE
DO
END
EQ
S
ALTER
LOWER
CASE
4
5
6
CTRL
SP
1
2
3
#
C・B
0_
・
/:
*
GE
LE
W
−
[
]
X
Y
Z
+!
J
K
F0
9
LT
I
V
SFP
8
GT
)
U
$ $
BACK
7
NE
(
T
?
@
,
$
ESC
INSERT
DELETE
=
;/EOB
\
∼
SHIFT
INP UT
CALC
RESET
Panel cut drawing
230 (operation section outline)
210 (panel cut dimension)
4- φ 5 hole (for M4 screw)
12
12
104
220 (operation section outline)
200 (panel cut dimension)
190 ±0.3
200 ± 0.3
APPENDIX 1 INSTALLATION DIMENSIONS
Appendix 1.14 Grounding Plate and Clamp Fitting Outline Drawings
Appendix 1.14 Grounding Plate and Clamp Fitting Outline Drawings
The shield wire generally only needs to
be grounded to the connector's case
frame. However, the effect can be
improved by directly grounding to the
grounding plate as shown on the right.
Install the grounding plate near each
unit. Peel part of the cable sheath as
shown on the right to expose the shield
sheath. Press that section against the
grounding plate with the clamp fitting.
Note that if the cable is thin, several
can be clamped together.
Install the grounding plate directly onto
the cabinet or connect a grounding
wire so that sufficient frame grounding
is achieved.
If the AERSBAN-SET, containing the
grounding plate and clamp fitting, is
required, please contact Mitsubishi.
Cable
Clamp fitting
(F itting A, B)
40
Grounding plate
Shield sheath
Clamp section drawing
• Outline drawing
Grounding plate
Clamp fitting
2- φ 5 hole
17.5
C
B±0.3
30
Installation hole
10
35
24 0
+0.3
6
7
3
0
24 -0.02
A
MAX L
6
Note 1) M4 screw
22
11
35
Note 1) Screw hole for wiring to cabinet's grounding plate
Note 2) The grounding plate thickness is 1.6mm
A
B
C
Enclosed fittings
AERSBAN-DSET
100
86
30
Two clamp fittings A
Clamp fitting A
70
AERSBAN-ESET
70
56
−
One clamp fitting B
Clamp fitting B
45
105
L
APPENDIX 2 CABLE MANUFACTURING DRAWINGS
APPENDIX 2 CABLE MANUFACTURING DRAWINGS
Cable type name table
No.
Appendix No.
Cable type
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Appendix 2.1
Appendix 2.2
Appendix 2.3
Appendix 2.4
Appendix 2.5
Appendix 2.6
Appendix 2.6
Appendix 2.6
Appendix 2.7
Appendix 2.7
Appendix 2.7
Appendix 2.8
Appendix 2.8
Appendix 2.9
Appendix 2.10
Appendix 2.11
Appendix 2.12
SH21 cable
SH41 cable
FCUA-R211 cable
R301 cable
F010 cable
F020 cable
F021 cable
F022 cable
F030 cable
F031 cable
F032 cable
F040 cable
F041 cable
F050 cable
F060 cable
F070 cable
F110 cable
18
19
20
21
22
23
24
Appendix 2.13
Appendix 2.14
Appendix 2.15
Appendix 2.16
Appendix 2.17
Appendix 2.18
Appendix 2.19
F120 cable
F130 cable
F170 cable
F171 cable
F172 cable
ENC-SP1 cable
ENC-SP2 cable
Application
Servo amplifier
Remote I/O
Remote I/O
DI/DO
I/O INTERFACE
Manual pulse generator : 1ch
Manual pulse generator : 2ch
Manual pulse generator : 3ch
RS-232-C
: 1ch
RS-232-C
: 2ch
RS-232-C
: 1ch
Encoder: Straight
Encoder: Right angle
NC keyboard
PC INTERFACE
+24V input
+24V input, power off
detection
Emergency stop
Floppy disk drive
ON/OFF switch
ON/OFF switch
ON/OFF switch
Spindle amplifier
FR-TK
Max.
length
∗30m
∗1m
∗50m
50m
20m
50m
50m
50m
15m
15m
15m
∗50m
∗50m
1m
1m
30m
15m
30m
1m
15m
15m
15m
50m
50m
Remarks
Used between units in the same panel.
Use of the PC built-in type is prohibited.
(Note 1) For the cables marked with ∗ in the max. length cable column, the max. length is the sum (L1 + L2) of the cable length
(L1) from the control unit to the base I/O unit and the cable length (L2) from the base I/O unit to each unit.
Maximum cable length
L2
L1
Control unit
F010
Base I/O unit
SV1
SV2
SH21
Servo amplifier
FCUA-R211 (SH41)
RIO1
RIO2
Remote I/O unit
F040
ENC
Encoder
(Note 2) Symbols for writing cable manufacturing drawing
The following symbols are used in the cable manufacturing drawing.
1.
indicates twist.
2.
indicates the shield sheath.
3.
indicates shield clamping to the ground plate.
4. In the cable manufacturing drawings, the partner of the twisted pair cable is given a priority, so the pin Nos. of the
connectors at both end are not necessary in number of order.
5. Equivalent parts can be used for the connector, contact and wire material.
106
APPENDIX 2 CABLE MANUFACTURING DRAWINGS
Cable type name: SH21 cable Usage: Servo amplifier
Appendix 2.1
Connector name : SV1, SV2 (CSH21)
SV1, SV2 (CSH21)
Plug : 10120-6000EL
Shell : 10320-3210-000
Recommended maker: Sumitomo 3M
Note:
Servo amplifier
Plug : 10120-6000EL
Shell : 10320-3210-000
Recommended maker: Sumitomo 3M
Wire material: UL20276 AWG28×10P
Recommended maker: Toyokuni Densen
Fold the wire material shield over the sheath, and wrap copper foil tape over it.
Clamp with the connector case GND plate.
Cable type name: SH41 cable Usage: Remote I/O
Appendix 2.2
Connector name : RIO1, RIO2, RIO3 (CSH41)
RIO1,RIO2,RIO3(CSH41)
Connector name : (CSH41)
(CSH41)
TXRX
1
1
TXRX
TXRX∗
2
2
TXRX∗
GND
3
3
GND
RIO1, RIO2, RIO3 (CSH41)
Connector : 1-178288-3
Contact
: 1-175218-2
Recommended maker: Japan AMP
Wire material: MVVS 3C×0.3SQ (MIC 3C×0.3SQ)
Recommended maker: Takeuchi Densen
(CSH41)
Connector : 1-178288-3
Contact
: 1-175218-5
Recommended maker: Japan AMP
Note
1. Protect both side of cable by isolated bush.
2. RIO1, RIO2, RIO3 can be used as common.
3. Use this cable if the cable length is short such as when bridging between remote I/O units in the same panel.
Normally, use the FCUA-R11 cable having a high noise resistance level.
107
APPENDIX 2 CABLE MANUFACTURING DRAWINGS
Cable type name: FCUA-R211 cable
Usage: Remote I/O
Appendix 2.3
Connector name : RIO1, RIO2, RIO3 (FCUA-R211)
Connector name : (FCUA-R211)
RIO1,RIO2,RIO3(FCUA-R211)
(F CUA- R21 1)
TXRX
1
1
TXRX∗
2
2
LG
3
3
FG
RIO1, RIO2, RIO3 (FCUA-R211)
Connector : 1-178288-3
Contact
: 1-175218-2
Recommended maker: Japan AMP
Wire material: MVVS 3C×0.3SQ (MIC 3C×0.3SQ)
Recommended maker: Takeuchi Densen
Cable type name: R301 cable Usage: DI/DO
TXRX
Precautions
TXRX∗ 1. Protect both ends of the
cable with insulated
LG
bushing.
2. RIO1, RIO2 and RIO3
FG
can be used commonly.
(FCUA-R211)
Connector : 1-178288-3
Contact
: 1-175218-2
Recommended maker: Japan AMP
Appendix 2.4
Connector name : DI-L/DO-L, DI-R/DO-R
CF31,CF32, CF33, CF34
Connector : 7940-6500SC
Recommended maker: Sumitomo 3M
Connector : 7940-6500SC
Relief
: 3448-7940
Recommended maker: Sumitomo 3M
Wire material: B40-S
Recommended maker: Oki Densen
108
APPENDIX 2 CABLE MANUFACTURING DRAWINGS
Cable type name: F010 cable Usage: I/O interface
Appendix 2.5
Connector name : CF10
Connector name : CF10
CF10
CF10
TXRX1
TXRX1*
1
26
1
26
TXRX2
TXRX2*
2
27
2
27
GND
GND
3
28
3
28
SKIP1
SKIP1*
4
29
4
29
SKIP2
SKIP2*
5
30
5
30
SKIP3
SKIP3*
6
31
6
31
SKIP4
SKIP4*
7
32
7
32
SKIP5
SKIP5*
8
33
8
33
SKIP6
SKIP6*
9
34
9
34
SKIP7
SKIP7*
10
35
10
35
SKIP8
SKIP8*
11
36
11
36
GND
GND
12
37
12
37
ENC1A
ENC1A*
13
38
13
38
ENC1B
ENC1B*
14
39
14
39
ENC1Z
ENC1Z*
15
40
15
40
GND
GND
16
41
16
41
SVTXD2
SVTXD2*
17
42
17
42
SVALM2
SVALM2*
18
43
18
43
SVRXD2
SVRXD2*
19
44
19
44
SVEMG2
SVEMG2*
20
45
20
45
GND
GND
21
46
21
46
SVTXD1
SVTXD1*
22
47
22
47
SVALM1
SVALM1*
23
48
23
48
SVRXD1
SVRXD1*
24
49
24
49
SVEMG1
SVEMG1*
25
50
25
50
CF10
Plug : 10150-6000EL
Shell : 10350-3210-000
Recommended maker: Sumitomo 3M
Note:
FG
FG
Wire material: UL20276 AWG28×25P
Recommended maker: Toyokuni Densen
CF10
Plug : 10150-6000EL
Shell : 10350-3210-000
Recommended maker:
Sumitomo 3M
Fold the wire material shield over the sheath, and wrap copper foil tape over it.
Clamp with the connector case GND plate.
109
APPENDIX 2 CABLE MANUFACTURING DRAWINGS
Cable type name: F020 cable Usage: Manual pulse generator
Appendix 2.6
Connector name : HANDLE
HANDLE
1HA
1
1HB
2
+12V
10
GND
9
2HA
3
2HB
4
+12V
12
GND
11
3HA
5
3HB
6
+12V
14
GND
13
1ch
2ch
Cable name
F020 cable
3ch
1ch
2ch
3ch
F021 cable
F022 cable
Note:
means channels which are
used.
FG
Crimp terminal: V1.25-3
Recommended maker: Japan Solderless
Connector : CDA-15P
Contact
: CD-PC-111
Case
: HDA-CTH
Recommended maker: Hirose Denki
Wire material: B-22 (19) U×2SJ-1×9
Recommended maker: Sumitomo Denko
Note:
Fold the wire material shield over the sheath, and wrap copper foil tape over it.
Clamp with the connector case GND plate.
110
APPENDIX 2 CABLE MANUFACTURING DRAWINGS
Cable type name: F030 cable Usage: RS-232-C
Appendix 2.7
Connector name : CH1
Connector name : CF21 or CF22
CF21(CF22)
SD1(SD3)
RD1(RD3)
RS1(RS3)
CS1(CS3)
DR1(DR3)
ER1(ER3)
CD3
RI3
GND
CH1
2
3
4
5
6
20
8
9
7
2
3
4
5
6
20
8
9
7
FG
CF21 or CF22
Connector : CDB-25P
Contact
: CD-PC-111
Case
: HDB-CTH
Recommended maker: Hirose Denki
F installation plate:
Refer to Appendix 1
(F installation plate
outline drawing).
Note:
1. The signal names given in
parentheses are equivalent to
CF22.
Connector : CDB-25S
Contact
: CD-SC-111
Cable clamp: HD-LNA
Recommended maker: Hirose Denki
Wire material: DPVVSB 6P×0.2SQ (DPVVSB 12P×0.2SQ)
Recommended maker: Banto Electric Wire
Note:
Fold the wire material shield over the sheath, and wrap copper foil tape over it.
Clamp with the connector case GND plate.
Cable type name: F032 cable Usage: RS-232-C
Appendix 2.8
Connector name : CH2
Connector name : CF21 or CF22
CF21(CF22)
SD2(SD4)
RD2(RD4)
RS2(RS4)
CS2(CS4)
DR2(DR4)
ER2(ER4)
CD4
RI4
GND
CH2
2
3
4
5
6
20
8
9
7
14
16
19
17
21
15
18
22
24
FG
CF21 or CF22
Connector : CDB-25P
Contact
: CD-PC-111
Case
: HDB-CTH
Recommended maker: Hirose Denki
F installation plate:
Refer to Appendix 1
(F installation plate
outline drawing).
Note:
1. The signal names given in
parentheses are equivalent to
CF22.
Connector : CDB-25S
Contact
: CD-SC-111
Cable clamp: HD-LNA
Recommended maker: Hirose Denki
Wire material: DPVVSB 6P×0.2SQ (DPVVSB 12P×0.2SQ)
Recommended maker: Banto Electric Wire
Note:
Fold the wire material shield over the sheath, and wrap copper foil tape over it.
Clamp with the connector case GND plate.
111
APPENDIX 2 CABLE MANUFACTURING DRAWINGS
Cable type name: F031 cable Usage: RS-232-C
Appendix 2.9
Connector name : CH1
Connector name : CF21 (CF22)
Connector name : CH2
CH1
CF21(CF22)
SD1(SD3)
RD1(RD3)
RS1(RS3)
CS1(CS3)
DR1(DR3)
ER1(ER3)
CD3
RI3
GND
2
3
4
5
6
20
8
9
7
2
3
4
5
6
20
8
9
7
SD2(SD4)
RD2(RD4)
RS2(RS4)
CS2(CS4)
DR2(DR4)
ER2(ER4)
CD4
RI4
GND
14
16
19
17
21
15
18
22
24
2
3
4
5
6
20
8
9
7
F installation plate:
Refer to Appendix 1
(F installation plate
outline drawing).
Note:
1. The signal names given in
parentheses are equivalent to
CF22.
CH2
FG
CF21 or CF22
Connector : CDB-25P
Contact
: CD-PC-111
Case
: HDB-CTH
Recommended maker: Hirose Denki
Connector : CDB-25S
Contact
: CD-SC-111
Cable clamp: HD-LNA
Recommended maker: Hirose Denki
Wire material: DPVVSB 6P×0.2SQ (DPVVSB 12P×0.2SQ)
Recommended maker: Banto Electric Wire
Note:
Fold the wire material shield over the sheath, and wrap copper foil tape over it.
Clamp with the connector case GND plate.
112
APPENDIX 2 CABLE MANUFACTURING DRAWINGS
Cable type name: F040/041 cable
Usage: Encoder
Appendix 2.10
Connector name : ENC1(ENC2)
Connector:MS3106B20-29S
F040
Cable clamp:MS3057-12A
cable
Recommended maker :ITT cannon
Connector:MS3108B20-29S
F041
Cable clamp:MS3057-12A
cable
Recommended maker :ITT cannon
ENC1(ENC2)
ENC1A (ENC2A)
ENC1A*(ENC2A*)
ENC1B (ENC2B)
ENC1B*(ENC2B*)
ENC1Z (ENC2Z)
ENC1Z*(ENC2Z*)
GND
1
6
2
7
3
8
4
GND
5
+5V
9
H
FG
ENC1 (ENC2)
Connector : CDE-9PF
Contact
: CD-PC-111
Case
: HDE-CTH
Recommended maker: Hirose Denki
Note:
Note:
Signal name ( ) is for ENC2.
A
N
C
R
B
P
K
Wire material: DPVVSB 6P×0.2SQ
Recommended maker: Banto Electric Wire
Fold the wire material shield over the sheath, and wrap copper foil tape over it.
Clamp with the connector case GND plate.
Cable type name: F050 cable Usage: NC keyboard
Appendix 2.11
Connector name : CF11
CF11
Connector : DHD-RB50-20AN
Recommended maker: DDK
Connector name : CF11
Cable name : K/S DHD-RB50-20AN×2
(Recommended maker: DDK)
Wire material : UL20528-50×28AWG (7/0.127)
Recommended maker: Fujikura Densen
113
CF11
Connector : DHD-RB50-20AN
Recommended maker: DDK
APPENDIX 2 CABLE MANUFACTURING DRAWINGS
Cable type name: F060 cable Usage: PC INTERFACE
Appendix 2.12
Connector name : CF12
CF12
Connector : DHD-RB26-20AN
Recommended maker: DDK
Connector name : CF12
Cable name : K/S DHD-RB26-20AN×2
(Recommended maker: DDK)
Wire material : UL20528-26×28AWG (7/0.127)
Recommended maker: Fujikura Densen
CF12
Connector : DHD-RB26-20AN
Recommended maker: DDK
Cable type name: F070 cable Usage: +24V input
Appendix 2.13
Y
Connector name : DCIN
DCIN
+24V
GND
FG
Connector : 2-178288-3
Contact
: 1-175218-5
Recommended maker: Japan AMP
1
2
3
+24V
GND
FG
Crimp terminal: V1.25-3
Recommended maker: Japan Solderless
Wire material : B-18 (19) U×2SJ-1×9
Recommended maker: Sumitomo Denko
Cable type name: F110 cable Usage: +24V input, power off detection
Appendix 2.14
Connector name : DCIN
Connector name : DCOUT
Y
Connector name : CF01
DCOUT
+24V
1B
GND
2B
FG
3B
DCIN
AWG16
B20-9
B20-9
1
+24V
2
GND
3
FG
Connector : 2-178288-3
Contact
: 1-175218-5
Recommended maker:
Japan AMP
CF01
ACFAIL
1A
GND
2A
Connector : 3-178127-6
Contact
: 1-175218-5 (for AWG16)
: 1-175217-5 (for AWG22)
Recommended maker: Japan AMP
AWG22
2
ACFAIL
1
GND
Connector : 51030-0230
Contact
: 50084-8160
Recommended maker: Morex
Wire material : UL2464 2×22AWG+2×16AWG SS-95138
Recommended maker: Banto Electric Wire
114
APPENDIX 2 CABLE MANUFACTURING DRAWINGS
Cable type name: F120 cable Usage: Emergency stop
Appendix 2.15
Connector name : EMG
EMG
FG
1
EMG IN
2
COM
3
Connector : 51030-0330
Contact
: 50084-8160
Recommended maker: Morex
B22-9
EMG IN
COM
Crimp terminal: V1.25-3
Recommended maker: Japan Solderless
Wire material : B-22 (19) U×2SJ-1×9
Recommended maker: Sumitomo Denko
Cable type name: F130 cable Usage: Floppy disk drive
Appendix 2.16
Connector name : CFD
Signal
Power supply
CFD
Connector : DHD-RB34-20AN
Recommended maker: DDK
CFD
FD1
1A
3A
4A
5A
6A
7A
8A
9A
10A
11A
12A
13A
14A
15A
16A
17A
1B
3B
4B
5B
6B
7B
8B
9B
10B
11B
12B
13B
14B
15B
16B
17B
17B
15B
14B
13B
12B
11B
10B
9B
8B
7B
6B
5B
4B
3B
2B
1B
17A
15A
14A
13A
12A
11A
10A
9A
8A
7A
6A
5A
4A
3A
2A
1A
FD2
2A
2B
1
2
Signal
Connector : FRC5-A034-20TN
Recommended maker: DDK
Power supply
+5V Connector : 171822-4
: 170204-1
GND Contact
Recommended maker: Japan AMP
Cable product: K/S DHD-RB34-20AN×2
(Recommended maker: DDK)
Wire material : UL20528-34×28AWG (7/0.127)
Recommended maker: Fujikura Densen
115
APPENDIX 2 CABLE MANUFACTURING DRAWINGS
Cable type name: F170 cable Usage: ON/OFF switch
Appendix 2.17
Connector name : CF24
X
Connector name : ON/OFF
PD25A
ON/OFF
1
2
3
4
5
NC
P-OFF
GND
GND
P-ON
Connector : 1-178288-5
Contact
: 1-175218-5
Recommended maker: Japan AMP
OFF-1
OFF-2
ON-1
ON-2
Caution
Do not use the personal computer
built-in type for this cable.
Wire material : DPVVSB 3P×0.3SQ
Recommended maker: Banto Electric Wire
Cable type name: F171 cable Usage: ON/OFF switch
Appendix 2.18
Connector name : CF24
X
Connector name : ON/OFF
HR29□
ON/OFF
PD25A
ON/OFF
1
2
3
4
5
NC
P-OFF
GND
GND
P-ON
Connector : 1-178288-5
Contact
: 1-175218-5
Recommended maker: Japan AMP
1
2
3
4
5
Wire material : DPVVSB 3P×0.3SQ
Recommended maker: Banto Electric Wire
NC
P-OFF
GND
GND
P-ON
Connector : 1-178288-5
Contact
: 1-175218-5
Recommended maker: Japan AMP
Cable type name: F172 cable Usage: ON/OFF switch
Appendix 2.19
Connector name : CF24
X
Connector name : ON/OFF
HR29□
ON/OFF
NC
PowerON
LGON
PowerOFF
DC24v
Connector : 1-178288-5
Contact
: 1-175218-5
Recommended maker: Japan AMP
1
2
3
4
5
ON-1
ON-2
OFF-1
OFF-2
Wire material : DPVVSB 3P×0.3SQ
Recommended maker: Banto Electric Wire
116
APPENDIX 2 CABLE MANUFACTURING DRAWINGS
Cable type name: ENC-SP1 cable
Usage: Spindle amplifier
Connector name : ENC1 (ENC2)
Appendix 2.20
Connector name : CN8
Spindle drive side
ENC1(ENC2)
ENC1A (ENC2A)
ENC1A*(ENC2A*)
ENC1B (ENC2B)
ENC1B*(ENC2B*)
ENC1Z (ENC2Z)
ENC1Z*(ENC2Z*)
GND
GND
+5V
CN8
Twist
1
6
2
7
3
8
4
5
9
2
12
3
13
4
14
1
5
FG
ENC1 (ENC2)
Connector : CDE-9PF
Contact
: CD-PC-111
Case
: HDE-CTH
Recommended maker: Hirose Denki
CN8
Connector : 10120-6000EL
Contact
: 10320-3210-000
Case
: HDA-CTF
Recommended maker: Sumitomo 3M
Wire material : DPVVSB 6P×0.2SQ
Recommended maker: Banto Electric Wire
(Note) Do not connect the power supply (+5V).
Cable type name: ENC-SP2 cable
Usage: FR-TK
Appendix 2.21
Connector name : ENC1 (ENC2)
Connector name : CONBA
FR-TK side
ENC1(ENC2)
ENC1A (ENC2A)
ENC1A*(ENC2A*)
ENC1B (ENC2B)
ENC1B*(ENC2B*)
ENC1Z (ENC2Z)
ENC1Z*(ENC2Z*)
GND
GND
+5V
1
6
2
7
3
8
4
5
9
ENC1 (ENC2)
Connector : CDE-9PF
Contact
: CD-PC-111
Case
: HDE-CTH
Recommended maker: Hirose Denki
CONBA
Twist
2
12
3
13
4
14
1
5
CONBA
Connector : MRP-20F01
Contact
: MRP-F102
Case
: MR20L
Recommended maker: Honda Tsushin
FG
Wire material : DPVVSB 6P×0.2SQ
Recommended maker: Banto Electric Wire
(Note) Do not connect the power supply (+5V).
117
APPENDIX 3 EMC INSTALLATION GUIDELINES
1. Introduction
APPENDIX 3 EMC INSTALLATION GUIDELINES
This section is an excerpt of the "EMC Installation Guidelines BNP-B2230". Only the
pages related to the M600 Series are given.
Refer to the "EMC Installation Guidelines [BNP-B8582-45]" for details on the drive
section (servo amplifier/spindle amplifier).
1. Introduction
EMC Instructions became mandatory as of January 1, 1996. The subject products must have a CE mark
attached indicating that the product complies with the Instructions.
As the NC unit is a component designed to control machine tools, it is believed that it is not a direct EMC
Instruction subject. However, we would like to introduce the following measure plans to back up EMC
Instruction compliance of the machine tool as the NC unit is a major component of the machine tools.
(1) Methods of installation in control/operation panel
(2) Methods of wiring cables to outside of panel
(3) Introduction of members for measures
Mitsubishi is carrying out tests to confirm the compliance to the EMC Instructions under the environment
described in this manual. However, the level of the noise will differ according to the equipment type and
layout, control panel structure and wiring lead-in, etc. Thus, we ask that the final noise level be
confirmed by the machine manufacturer.
This section corresponds to the following Series.
MELDAS 600 Series
Matters related to the EMC measures in this manual have a priority over the details given in the
Connection Manual.
118
APPENDIX 3 EMC INSTALLATION GUIDELINES
2. EMC Instructions
2. EMC Instructions
The EMC Instructions largely regulate the following two items.
• Emission
• Immunity
Capacity to prevent output of obstructive noise that adversely affects external
devices.
Capacity to not malfunction due to obstructive noise from external source.
The details of each level are classified below in Table 1. It is assumed that the Standards and test details
required for a machine tool are the same as these.
Class
Emission
Immunity
Name
Details
Restriction of electromagnetic noise radiated
Radiated noise
through the air
Restriction of electromagnetic noise discharged
Conductive noise
from power supply line
Static electricity
Example) Regulation of withstand level of static
electrical discharge
electricity accumulated in human body
Example) Simulation of immunity from digital
Radiation immunity
wireless telephones
Example) Regulation of withstand level of noise
Burst immunity
from relay or live wire being inserted or
removed
Example) Regulation of withstand level of noise
Conductive immunity
flowed from power supply wires, etc.
Power supply
Example) Regulation of electromagnetic noise of
frequency field
50/60Hz power supply frequency
Power supply dip
Example) Regulation of power voltage drop
(fluctuation)
withstand level
Example) Regulation of withstand level of noise
Surge
caused by lightning
119
EMC
EN50081-2
EN61800-3
(Industrial
environment)
Standard
EN55011
(CLASS: A)
IEC61000-4-2
IEC61000-4-3
EN50082-2
EN61800-3
(Industrial
environment)
IEC61000-4-4
IEC61000-4-6
IEC61000-4-8
IEC61000-4-11
IEC61000-4-5
APPENDIX 3 EMC INSTALLATION GUIDELINES
3. EMC Measures
3. EMC Measures
The main items relating to EMC measures include the following.
(1)
(2)
(3)
(4)
(5)
Store the device in an electrically sealed metal panel.
Ground all conductors that are floating electrically. Decrease the impedance.
Increase the distance between the power cable and signal wire.
Shield the cables wired outside of the panel.
Install a noise filter.
Take care to the following items to suppress the noise radiated outside of the panel.
(1) Accurately ground the devices.
(2) Use shielded cables.
(3) Increase the electrical seal of the panel. Reduce the gaps and holes.
120
APPENDIX 3 EMC INSTALLATION GUIDELINES
4. Panel Structure
4. Panel Structure
The design of the panel is a very important factor for the EMC measures, so take the following measures
into consideration.
4.1 Measures for Control Panel Body
(1) Use metal for all members configuring the panel.
(2) When joining the top plate and side plates, etc., treat the welded or contacting sections so that the
impedance is reduced, and then fix with screws.
Joining clearance: approx. 20cm
Painting mask
(3) Note that if the plate warps due to the screw fixing, etc., by that creating a clearance, noise could
leak from that place.
(4) Plate (nickel, tin) the metal plate surface at the grounding plate, and connect the connections with a
low impedance.
(5) If there is a large opening, such as ventilation holes, make sure to close the hole.
Control panel
Mesh cover
(conductive sponge)
Opening
CAUTION
• Using screws to fix the plates that have been painted is the same as an insulated state. Peel
the paint and fix the screws.
121
APPENDIX 3 EMC INSTALLATION GUIDELINES
4. Panel Structure
4.2 Measures for Door
(1) Use metal for all members configuring the door.
(2) When joining the door, use a gasket to lower the impedance of the contacting sections, or use a
structure with a large contact area as shown below.
a) Use of gasket
b) Large contact area
Control panel
Door
Door
Contact area
Control panel
Cross-section drawing
EMI gasket
• The EMI gasket or conductive packing must contact a uniform and correct position of the metal
surface.
• When not using a gasket, ground the control panel grounding with a grounding wire to lower the
door's impedance.
CAUTION
• Using screws to fix the plates that have been painted (attachment of packing) is the same as
an insulated state. Peel the paint and fix the screws.
122
APPENDIX 3 EMC INSTALLATION GUIDELINES
4. Panel Structure
4.3 Measures for Power Supply
Shield the power supply section and insert a filter to prevent the noise from flowing in or out.
Device
Device
Radiated noise
Radiated noise
Conductive
noise
NF
Noise
filter
Flow out
AC input
Conductive
noise
Partition plate
NF
AC input
Noise
filter
• The conductive noise can be suppressed just by inserting a noise filter, but the radiated noise will
flow out.
• The conductive and radiated noise can both be suppressed by adding a partition plate to the noise
filter.
CAUTION
• Selection of the noise filter capacity will differ according to the drive amplifier and devices
being used.
Refer to the "EMC Installation Guidelines" NC Servo Amplifier Section [BNP-B8582-45].
123
APPENDIX 3 EMC INSTALLATION GUIDELINES
5. Measures for Wiring in Panel
5. Measures for Wiring in Panel
Cables act as antennas to propagate unnecessary noise, and thus must be appropriately shielded and
treated. The following measures must be sufficiently considered for the cables
(SH21/F010/FCUA-R211) that carry out high-speed communication.
5.1 Precautions for Wiring in Panel
(1) If the cables are led unnecessary in the panel, they will be contaminated by noise. Thus, keep the
device layout and wiring length as short as possible.
Device Device
Device
Device Device
Device
Noise
(2) Always connect the grounding wire to the FG terminal indicated on the device.
(3) Keep the distance between the power cable and detector cable to the drive section motor as far
apart as possible when wiring.
(4) Do not lead the power wire around the panel without using a filter.
Device
Noise
Radiated
Partition plate
NF
Noise
Noise
filter
124
AC input
APPENDIX 3 EMC INSTALLATION GUIDELINES
5. Measures for Wiring in Panel
5.2 NC Unit Grounding Wire
(1) Example of grounding connection for M6
5 Series
Operation panel
NC keyboard
FCU6- KB
CON1
Display unit
F CU6 - DU
J2
CF24
CF12
CF11
CF13
CON1
DCIN
(BOARD)
CF01
Control unit
F CU6 - M U
DCIN
(PD25A)
HR292/293
ON/OFF
DCOUT
CF25
PE
(FG)
POS
CF22
CF21
K/B
MOUSE
HANDLE
RIO3
0
FG cable
FG cable
FG cable
Control panel
F010 cable
Base I/O unit
FCU6 - DX
SH21 cable
(for NC AMP)
0
0
EN C
SK I P
C F10
SV2
RI O2
RIO1
SV1
CR31
CF31CF32
CF33 CF34
DC IN
FG cable
HR3□□
R220 cable
(24VDC cable)
FG
0V
24VDC
(+)
NC power supply
PD25A
Short bar
ACIN
F171 cable
(ON/OFF cable)
F110 cable
(24VDC cable)
Stabilized
power supply
ON/OFF SW
200VAC input
ON/OFF
200VAC input
POWER
DCOUT
AC input
FG cable
FG cable
125
FG cable
Main grou nding plate
of distribution panel
APPENDIX 3 EMC INSTALLATION GUIDELINES
5. Measures for Wiring in Panel
(2) Example of grounding connection for M6
0 Series
Operation panel
NC keyboard
FCU6- KB
Display unit
F CU6 - DU
CON1
J2
CF12
CF11
Control unit
F CU6 - M U
CF22
CF21
K/B
MOUSE
HANDLE
RIO3
0
FG cable
FG cable
FG cable
Control panel
F010 cable
Base I/O unit
FCU6 - DX
SH21 cable
( for NC AMP )
0
0
EN C
SK I P
CF10
SV2
CR31
CF31 CF32
CF34
CF33
SV1
DC IN
RI O2RI O1
HR3□□
FG cable
R220 cable
(24VDC cable)
R220 cable
(24VDC cable)
FG
0V
24VDC
(+)
Stabilized
power supply
Short bar
AC input
200VAC input
FG cable
Main grou nding plate
of distribution panel
FG cable
126
APPENDIX 3 EMC INSTALLATION GUIDELINES
5. Measures for Wiring in Panel
5.3 Shield Treatment of Cables
Use shielded cables for the cables wired outside the panel in the MELDAS600/64 Series.
Use a shield clamp (refer to section 6.1) within 10cm of the lead-out port from the panel.
(1) I/O interface cable [F010 cable]
Operation panel
Control panel
Shield clamp
Base I/O unit
NC unit
F010 cable
• Always use the shield clamp on both ends of the connected units.
CAUTION
• The shield clamp is not required if the control unit and base I/O unit are wired in the same
panel.
(2) DC power supply cable [F110/070/FCUA-R220 cable]
Operation panel
Shield clamp
Operation board unit
Keyboard unit
Control panel
PD25A
F110 cable
General- purpose stabilized
power supply
F070 or
FCUA- R220 cable
Fer rite c or e
• Use a shield clamp within 10cm from the panel's inlet/outlet.
• Install a ferrite core on both ends of the connected units.
CAUTION
• Always install a ferrite core (refer to section 6.2) on the general-purpose stabilized power
supply.
(The ferrite core may not be required depending on the selected power supply.)
127
APPENDIX 3 EMC INSTALLATION GUIDELINES
5. Measures for Wiring in Panel
(3) Remote I/O cable [FCUA-R211 cable]
Shield clamp
Control panel
Operation panel
Base I/O unit
Remote I/O unit
FCUA-R2 11 cable
Fer rite cor e
• Use a shield clamp within 10cm from the panel's inlet/outlet.
• Install a ferrite core on both ends of the connected units.
CAUTION
• The shield clamp is not required if the control unit and base I/O unit are wired in the same
panel.
(4) Servo communication cable [SH21/FCUA-R000 cable]
Shield clamp
Control panel
Control panel
Base I/O unit
Drive section unit
SH21 cable
Drive section unit
FCUA- R000 cable
Fer rite cor e
• Use a shield clamp within 10cm from the panel's inlet/outlet.
• Install a ferrite core on both ends of the connected units.
CAUTION
• The shield clamp is not required if the base I/O unit and drive section unit are wired in the
same panel.
128
APPENDIX 3 EMC INSTALLATION GUIDELINES
6. Parts for EMC Measures
6. Parts for EMC Measures
6.1 Shield Clamp Fitting
The ground can be directly connected to the grounding plate to increase the effect.
Install the grounding plate near the outlet (within 10cm) of each panel, and press against the grounding
plate with the clamp fitting. If the cables are thin, several can be bundled and clamped together.
To provide sufficient frame grounding, install the grounding plate directly on the cabinet or connect with
a grounding wire.
If the grounding plate and clamp fitting set (AERSBA- SET) is required, please contact Mitsubishi.
Peel the cable sheath
at the clamp section
Cable
Grounding plate
Cable
40
Clamp fitting
(F itting A, B)
Shield sheath
Clamp section drawing
• Outline drawing
Grounding plate
2- φ 5 hole
17.5
Installation hole
0
-0. 2
30
A
C
B±0.3
Clamp fitting
35
10
22
6
Note 1) M4 screw
24 + 0.03
7
6
3
24
MAX L
35
11
Unit: mm
Note 1) Screw hole for wiring to cabinet's grounding plate.
Note 2) The grounding plate thickness is 1.6mm.
A
B
C
Enclosed fitting
AERSBAN-DSET
100
86
30
Two A clamp fittings
A clamp fitting
70
AERSBAN-ESET
70
56
—
One B clamp fitting
B clamp fitting
45
129
L
APPENDIX 3 EMC INSTALLATION GUIDELINES
6. Parts for EMC Measures
6.2 Ferrite Core
The ferrite core is mounted integrally with the plastic case.
This can be installed with one touch without cutting the interface cable or power supply cable.
This ferrite core is effective against common mode noise, allowing measures against noise without
affecting the quality of the signal.
Recommended ferrite core
TDK ZCAT Series
Shape and dimensions
ZCAT type
ZCAT-A type
Fig. 1
ZCAT-B type
Fig. 2
Fig. 3
ZCAT-C type
Fig. 4
Recommended
ferrite core
推奨フェライトコア
Part name
ZCAT1518-0730-M (-BK)*
Unit: mm
Fig.
1
A
B
φC
φD
E
Applicable cable
outer diamter
Weight (g)
6
1
22±1
18±1
7±1
15±1
—
7max.
ZCAT1518-0730-M (BK)*2
1
22±1
18±1
7±1
15±1
—
7max.
6
ZCAT2017-0930-M (-BK)
1
21±1
17±1
9±1
20±1
—
9max.
11
ZCAT2032-0930-M (-BK)*1
1
36±1
32±1
9±1
19.5±1
—
9max.
22
ZCAT2032-0930 (-BK)*2
1
36±1
32±1
9±1
19.5±1
—
9max.
22
ZCAT2132-1130-M (-BK)*1
1
36±1
32±1
11±1
20.5±1
—
11max.
22
ZCAT2132-1130 (-BK)*2
1
36±1
32±1
11±1
20.5±1
—
11max.
22
ZCAT3035-1330-M (-BK)*1
1
39±1
34±1
13±1
30±1
—
13max.
63
63
ZCAT3035-1330 (-BK)*2
1
39±1
34±1
13±1
30±1
—
13max.
ZCAT1325-0530A-M (-BK)*1
2
25±1
20±1
5±1
12.8±1
11.2±1
3 ~ 5 (USB)
7
ZCAT1325-0530A (-BK)
2
25±1
20±1
5±1
12.8±1
11.2±1
3 ~ 5 (USB)
7
12
ZCAT1730-0730A-M (-BK)
2
30±1
23±1
7±1
16.5±1
15±1
4 ~ 7 (USB/IEE1394)
ZCAT2035-0930A-M (-BK)*1
2
35±1
28±1
9±1
19.5±1
17.4±1
6~9
22
ZCAT2035-0930A (-BK)
2
35±1
28±1
9±1
19.5±1
17.4±1
6~9
22
ZCAT2235-1030A-M (-BK)
2
35±1
28±1
10±1
21.5±1
20±1
8 ~10
27
ZCAT2436-1330A-M (-BK)
2
36±1
29±1
13±1
23.5±1
22±1
10 ~13
29
ZCAT2017-0930B-M (-BK)
3
21±1
17±1
9±1
20±1
28.5±1
9max.
12
ZCAT2749-0430M (-BK)
4
49±1
27±1
4.5±1
19.5±1
—
4.5max.
26
*1. The M stamp is attached.
*2. A fixing band is attached at shipment.
• ZCAT-B type: Cabinet fixing type installation hole φ4.8 to 4.9mm, plate thickness 0.5 to 2mm
• ZCAT-C type: Structure that prevents easy opening after case is closed.
130
APPENDIX 3 EMC INSTALLATION GUIDELINES
6. Parts for EMC Measures
6.3 Surge Protector
(1) Surge absorber
Make sure that surge does not directly enter the AC line of the general-purpose stabilized power
supply (prepared by user) supplied to the control unit and DIO. The following product or equivalent is
recommended for the surge killer.
1) Part name : RAV-781BYZ-2
Manufacturer : Okaya Denki Sangyo
Circuit
Max. tolerable Clamp voltage
voltage
circuit voltage
V±10%
50/60Hz Vrms
250V 3φ
300V
783V
Surge
resist-ance
level
8/20µSec
2500A
Outline drawing
Surge
with-stand
voltage
1.2/50µSec
20kV
Static
capacity
Working
temperature
range
75pF
−20 ~ +70°C
(1) Black
(2) Black
(3) Black
28.5±1
5.5±1
11±1
Circuit drawing
28±1
4.5±0.5
200±30
0
UL-1015 AWG16
41 ±1
Unit: mm
∗ Refer to the manufacturer's catalog for details characteristics, outline and connection methods of the
surge absorber.
131
APPENDIX 3 EMC INSTALLATION GUIDELINES
6. Parts for EMC Measures
2) Part name : RAV-781BXZ-4
Manufacturer : Okaya Denki Sangyo
Circuit
Max. tolerable Clamp voltage
voltage
circuit voltage
V±10%
50/60Hz Vrms
250V 3φ
300V
700V
Surge
resist-ance
level
8/20µSec
2500A
Outline drawing
Surge
with-stand
voltage
1.2/50µSec
2kV
Static
capacity
Working
temperature
range
75pF
−20 ~ +70°C
(1) Black
(2) Black
(3) Black
Green
28.5±1
5.5±1
11±1
Circuit drawing
28±1
4.5±0.5
200± 30
0
UL-1015 AWG16
41 ±1
Unit: mm
∗ Refer to the manufacturer's catalog for details characteristics, outline and connection methods of the
surge absorber.
132
APPENDIX 3 EMC INSTALLATION GUIDELINES
6. Parts for EMC Measures
(2) Surge absorber installation method
Transformer
No-fuse
breaker
NC control
section
Other device
(power supply
for panel, etc.)
Earth leakage
From power breaker for
supply
panel
Control panel
(relay panel,
etc.)
No-fuse
breaker
Reactor
MCC
Input
200/
230VAC
NC control
section
A
Other device
(power supply
for panel, etc.)
Circuit
protector
Surge absorber (1)
Surge absorber (2)
B
Grounding
Grounding plate
Surge absorber installation method
Precautions
1) Thick wires will enhance the lighting surge absorption effect, so keep the wire as short as possible.
Wire material : Wire diameter 2mm2 or more
Wire length
Connection length (A) to surge absorber (1) is 2m or less.
Connection length (B) to surge absorber (2) is 2m or less.
2) When carrying out a withstand voltage test, while applying an overvoltage (100VAC, 1500VAC) on
the power supply line, remove surge absorbers (2) as the surge absorber will function with the applied
voltage.
3) A short-circuit accident will occur if a surge exceeding the tolerance is applied on the surge absorber.
Thus, always insert a circuit protector to protect the power supply line.
The current does not flow constantly to surge absorbers (1) and (2), so the circuit protector can also
be used for the other devices.
133
APPENDIX 3 EMC INSTALLATION GUIDELINES
6. Parts for EMC Measures
6.4 Selection of Stabilized Power Supply
Consider the following characteristics when selecting the stabilized power supply.
Use a power supply that complies with CE Marking or that follows the safety standards given below.
Stabilized power supply selection items
Item
Symbol
Voltage fluctuation
Output
fluctuation Ripple noise
%
±5max.
±5% or less of 24VDC output
mV
120max.
±5% or less of 24VDC output
mV
500max.
A
−−
ms
20min.
Spike noise
Output current
Output holding time
Conditions
Refer to the Connection Manual.
Instantaneous off time
Standards
Safety Standards
: UL1950, CSA C22.2 No. 234 approved, IEC950 compliant
Noise Terminal Voltage
: FCC Class A, VCCI-1 Class
High Harmonics Current Restrictions : IEC1000-3-2
134
Revision History
Revision
Date of revision
Revision details
*
97/03
First edition was issued.
A
97/04
Mistakes were corrected.
B
97/05
Mistakes were corrected.
C
99/01
Mistakes were corrected.
D
01/9/17
Design of the cover and the back cover were changed.
MODEL, MODEL CODE, and Manual No. were added on the
back cover.