Operator's Manual

(RRFTSMRN°

LAW

TRACTOR

22.0 HR* 42" Mower

Electric Start

Automatic Transmission

Model No.

917.28934

, EspaSoI, p. 33

This product has a low emission engine which operates

differently from previously built engines. Before you start the

engine, read and understand this Owner's Manual.

I

I

I

iMPORTANT:

Read and follow all Safety

Rules and instructions before operating this equipment.

For answers to your questions about this product, Call:

1-800 -659-5917

Sears Craftsman Help Line

5 am- 5 pm, Mon - Sat

SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179 U.S.A.

Visit our Craftsman website:www.sears.com/craftsman

Warranty ................................................

2

Safety Rules ..........................................

3

Product Specifications ...........................

6

Assembty/Pre-Operation .......................

7

Operation ...............................................

9

Maintenance Schedule ........................

17

Maintenance ........................................

17

Service and Adjustments ..................... 20

Storage ................................................

27

Troubleshooting ...................................

28

Sears Service ........................

Back Cover

CRAFTSMAN FULL WARRANTY

TWO YEARS ON RIDING EQUIPMENT

When operated and maintained according to all supplied instructions, if this riding equipment fails due to a defect in material or workmanship within two years from the date or purchase, call 1-800-4-MY-HOME® to arrange for free repair.

Also, when operated and maintained according to all supplied instructions, Warranty wilt also cover defects in material and workmanship of the Frame and Front Axle for five years from the date of purchase

This warranty covers ONLY defects in material and workmanship. Sears will NOT

pay for:

Expendable items that become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.

Standard maintenance servicing, oil changes, or tune-ups.

Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

Tire or wheel replacement or repair resulting from normal wear, accident, or improper operation or maintenance.

Repairs necessary because of operator abuse, including but not limited to damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine.

Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the riding equipment according to the instructions contained in the operator's manual.

Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale). In general, fuel should be used within 30 days of its purchase date.

Normal deterioration and wear of the exterior finishes, or product label replacement.

All riding equipment and battery warranty coverage is void if this product is ever used for commercial or rental purposes.

This warranty applies only while this product is within the United States.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

Sears, Roebuck and Co., Hoffman Estates, IL 60179

2

_DANGER: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result

in serious injury or death.

_WARNING: dental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.

_,WARNING: neutral, you may lose control of the tractor.

_,WARNING: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing.

Operate only at the lowest possible speed when on a slope.

Too heavy of a load, while on a slope, is dangerous.

Tires can lose traction with the ground and cause you to lose control of your tractor.

_kWARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

_,WARNING: and related accessories lead compounds, chemicals known to the

State of California to cause cancer and birth defects or other reproductive harm.

Wash hands after handling.

I. GENERAL

In order to prevent acci-

Do not coast down a hill in

Battery posts, terminals contain lead and

OPERATION

• Read, understand, and follow all instructions on the machine and in the manual before starting.

• Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.

• Only allow responsible adults, who are familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades.

• Be sure the area is clear of bystanders before operating.

Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary.

Always look down and behind before and while backing.

Never direct discharged material toward anyone. Avoid discharging material against a walt or obstruction.

Material may ricochet back toward the operator. Stop the blades when crossing gravel surfaces.

* Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and working.

* Slow down before turning.

* Never leave a running machine unattended.

Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.

* Disengage blades when not mowing.

Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge guard.

* Operate machine only in daylight or good artificial light.

* Do not operate the machine while under the influence of alcohol or drugs.

* Watch for traffic when operating near or crossing roadways.

* Use extra care when loading or unloading the machine into a trailer or truck.

* Always wear eye protection when operating machine.

* Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries.

These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.

* Follow the manufacturer's recommendation for wheel weights or counterweights.

* Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.

II.SLOPEOPERATION

area major control resultinsevere tiononallslopes

If you cannot back up the slope or if you feet uneasy on it, do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or other hidden objects.

Uneven terrain could overturn the machine.

Tall grass can hide obstacles.

• Choose a low ground speed so that you will not have to stop or shift while on the slope.

• Do not mow on wet grass. Tires may lose traction.

Always keep the machine in gear when going down slopes. Do not shift to neutral and coast downhill.

• Avoid starting, stopping, or turning on a slope.

If the tires lose traction, dis-

engage the blades and proceed slowly straight down the slope.

• Keep all movement on the slopes slow and gradual.

Do not make sudden changes in speed or direction, which could cause the machine to roll over.

• Use extra care while operating machine with grass catchers or other attachments; they can affect the stability of the machine. Do no use on steep slopes.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not mow near drop-offs, ditches, or embankments. The machine could suddenly roll over if a wheel is over the

edge or if the edge caves in.

Ill. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children.

Children are often attracted to the machine and the mowing activity.

Never assume that children will remain where you last saw them.

• Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.

• Be alert and turn machine off if a child

enters the area.

• Before and while backing, look behind and down for small children.

• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child.

IV. TOWING

• Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.

• Follow the manufacturer's recommendation for weight limits for towed equipment and towing on slopes.

• Never allow children or others in or on towed equipment.

• On slopes, the weight of the towed equipment may cause loss of traction and loss of control.

• Travel slowly and allow extra distance to stop.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes, and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.

• Never fuel the machine indoors.

• Never store the machine or fuel container where there is an open flame, spark, or pilot light such as on a water heater or other appliances.

• Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner. Always place containers on the ground away from your vehicle when filling.

4

gas-powered thetruckortrailerandrefuelitonthe

Ifthisisnotpossible, refuelsuchequipment rather witha portable thanfromagasoline nozzle.

• Keepthenozzle withtherim ofthefueltankorcontainer alltimesuntilfuelingiscomplete.

lock-open

• Iffuelisspilledonclothing, clothing

Do device.

immediately.

• Neveroverfill capandtighten

GENERAL securely.

SERVICE

• Never operate machine in a closed area.

• Keep all nuts and bolts tight to be sure the equipment is in safe working condition.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up.

Clean oil or fuel spillage and remove any fuel-soaked debris. Allow machine to cool before storing.

• If you strike a foreign object, stop and inspect the machine. Repair, if necessary, before restarting.

• Never make any adjustments or repairs with the engine running.

• Check grass catcher components and the discharge guard frequently and replace with manufacturer's recommended parts, when necessary.

• Mower blades are sharp.

Wrap the blade or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently.

Adjust and service as required.

• Maintain or replace safety and instruction labels, as necessary.

• Be sure the area is clear of bystanders before operating.

Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.

• Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Mow up and down slopes (15° Max), not across.

• Choose a low ground speed so that you wilt not have to stop or shift while on the slope.

• Avoid starting, stopping, or turning on a slope.

If the tires lose traction, disengage the blades and proceed slowly straight down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

Gasoline Capacity 2.5 Gallons and Type: Unleaded Regular

Oil Type

(API-SG-SL):

Oil Capacity:

SAE 30 (above 32°F)

SAE 5W30 (below 32°FI

W/Filter: 51 oz.

W/O Filter: 35 oz.

Spark Plug:

Ground Speed

Battery:

Blade Bolt Torque:

Champion RC12YC

(Gap: .030")

Forward: 0-5.5

Reverse: 0-2.4

Charging System: 15 Amps @ 3600 RPM

Amp/Hr: 28

Min. CCA: 230

Case size: U1R

45-55 Ft. Lbs.

CONGRATULATIONS on your purchase of a new tractor.

It has been designed, engineered and manufactured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained representatives and the proper tools to service or repair this tractor.

Please read and retain this manual.

The instructions will enable you to assemble and maintain your tractor properly.

Always observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

* Read and observe the safety rules.

* Follow a regular schedule in maintaining, caring for and using your tractor.

* Follow the instructions under "Maintenance" and "Storage" sections of this owner's manual.

,_WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grasscovered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any).

If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is required by law (Section 4442 of the California Public

Resources Code).

Other states may have similar laws. Federal laws apply on federal lands.

A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS manual).

REPAIR PROTECTION

AGREEMENTS

Congratulations on making a smart purchase.

Your new Craftsman@ product is designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That's when having a Repair Protection Agreement can save you money and aggravation.

Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.

Here's what's included in the Agreement:

Expert service by our 12,000 profesional repair specialists.

Unlimited service and no charge for parts and labor on all covered repairs.

Product replacement if your covered product can't be fixed.

* Discount of 10% from regular price of service and service-related parts not covered bythe agreement; also, 10% off regular price of preventive maintenance check.

Fast help by phone - phone support from a Sears representative on products requiring in-home repair, plus convenient repair scheduling.

Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service appointment online.

Sears has over 12,000 professional repair specialists, who have access to over 4.5

million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase your Repair

Protection Agreement today!

Some limitations and exclusions apply.

For prices and additional information call

1-800=827-6655,

SEARS iNSTALLATION SERVICE

For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in the

U.S.A. call 1-800-4-MY-HOME@

6

Keys

Slope Sheet

For Future Use I

(2) Keys

Your new tractor has been assembled at the factory with the exception of those parts left unassembted for shipping purposes.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed.

(1) 5/16" wrench Utility knife

(2) 7/16" wrenches Tire pressure gauge

(2) 1/2" wrenches

(1) 9/16" wrench

Pliers

(1) 3/4" wrench

(1) 3/4" socket with drive ratchet

CHECK BATTERY

1. Lift seat pan to raised position and open battery box door.

NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps.

(See "BATTERY" in Maintenance section of this manual for charging instructions).

When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1. Cut along dashed lines on all four panels of carton. Remove end panels and lay side panels flat.

2. Remove protective materials from tractor hood and grille.

IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid.

SeN

Bakery box

ADJUST SEAT

1. Sit in seat.

Label

2. Lift up adjustment lever (A) and slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

3. Release lever to lock seat in position.

Youmaynowrollyourtractoroff theskid.Follow

below theappropriate toremove

WARNING:Beforestarting,read, understand

Operation section of this manual.

Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and function of controls)

1. Raise attachment lift lever to its highest position.

2. Release parking brake by depressing brake pedal.

3. Place freewheel control in disengaged position to disengage transmission

(See "TO TRANSPORT" in the Operation section of this manual).

4. Roll tractor forward off skid.

5. Remove banding holding the deflector shield up against tractor.

t#fCHECKLIST

Before you operate your new tractor, we wish to assure that you receive the best performance and satisfaction from this

Quality Product.

Please review the following checklist:

_" All assembly instructions have been completed.

_" No remaining loose parts in carton.

J'Battery charged.

is properly prepared and

J" Seat is adjusted comfortably and tightened securely.

J" All tires are properly inflated.

(For shipping purposes, the tires were overinftated at the factory).

J" Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results.

(Tires must be properly inflated for leveling).

J" Check mower and drive belts.

Be sure they are routed properly around pulleys and inside all belt keepers.

J" Check wiring.

See that all connections are still secure and wires are properly clamped.

J" Before driving tractor, be sure freewheel control is in "transmission engaged" position (see "TO TRANSPORT" in the

Operation section of this manual).

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes.

Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown on tires.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled.

See "TO

LEVEL MOWER" in the Service and

Adjustments section of this manual.

CHECK FOR PROPER POSITION

OF ALL BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual.

Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is operating properly.

See "TO CHECK BRAKE" in the Service and Adjustments section of this manual.

While learning how to use your tractor, pay extra attention to the following important items:

J" Engine oil is at proper level.

J" Fuel tank is filled with fresh, clean, regular unleaded gasoline.

J" Become familiar with all controls, their location and function.

Operate them before you start the engine.

J" Be sure brake system is in safe operating condition.

J" Be sure Operator Presence System and

Reverse Operation System (ROS) are working properly (See the Operation and

Maintenance sections in this manual).

J" It is important to purge the transmission before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See "TO START

ENGINE"and"PURGETRANSMISSION" in the Operation section of this manual).

8

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

R N H L Ikl @

REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW

@

IGNITIONSWITCH

ENGINE OFF

LIGHTS ON

ATTACHMENT

CLUTCH DISENGAGED

BRAKE MOWER HEIGHT MOWER LiFT ON ENGINE REVERSE

OPERATION

SYSTEM(ROS)

E:3

BATTERY FUEL REVERSE

ENGINE START

FORWARD

PARKING

CRUISE CONTROL

CLUTCH/BRAKE

PEDAL

®@®@@

ATTACHMENT

CLUTCH ENGAGED

DANGER, KEEP

AND FEET

HANDS

AWAY KEEP AREA CLEAR

(SEE SAFETY

SLOPE

RULES

HAZARDS

SECTION)

FREE WHEEL

(Automatic Models only)

Failure to follow instructions could result in serious injury or death.

The safety alert symbol is used to identify safety information about hazards which can result in death, serious injury and/or property damage.

DANGER indicates a hazard which, if not avoided,

WARNING indicates a hazard which, if not avoided,

CAUTION indicates a hazard which, if not avoided,

CAUTION when used without the alert symbol, indicates a situation that could result in damage to the tractor and/or engine.

,,hltlI/lIJfll.,

HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.

FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.

KNOW YOUR TRACTOR

READ THiS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments.

Save this manual for future reference.

Our tractors conform to the applicable safety standards of the

American National Standards Institute.

(A) ATTACHMENT LIFT LEVER - Used to raise and lower the mower or other attachments mounted to your tractor.

(B) BRAKE PEDAL - Used for braking the tractor and starting the engine.

(C) PARKING BRAKE - Locks clutch/ brake pedal into the brake position.

(D) THROTTLE/CHOKE CONTROL-

Used for starting and controlling engine speed.

(E) ATTACHMENT CLUTCH LEVER -

Used to engage the mower blades, or other attachments mounted to your tractor.

(F) IGNITION SWITCH - Used for starting and stopping the engine.

(G) REVERSE OPERATION SYSTEM

(ROS) "ON" POSiTiON - Allows operation of mower or other powered attachment while in reverse.

(H) LIGHT SWITCH - Turns the headlights on and off.

(J) CRUISE CONTROL LEVER - Used to set forward movement of tractor at desired speed without holding the forward drive pedal.

(K) FORWARD DRIVE PEDAL - Used for forward movement of tractor.

(L) REVERSE DRIVE PEDAL - Used for reverse movement of tractor.

(M) FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing the tractor with the engine off.

10

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator presence sensing switch.

When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

1. Depress brake pedal (B) all the way down and hold.

2. Pull parking brake lever (C) up and hold, release pressure from brake pedal (B), then release parking brake lever. Pedal should remain in brake position.

Make sure parking brake will hold tractor secure.

STOPPING

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage.

Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs.

We recommend standard safety glasses or a wide vision safety mask worn over spectacles.

MOWER BLADES -

To stop mower blades, move attachment clutch clutch lever to disengaged position

I) Attachment

Clutch

Engage Position

GROUND DRIVE -

(t_) Disengaged

Position

* To stop ground drive, depress clutch/ brake pedal all the way down.

* Move motion control lever (J) to neutral position.

ENGINE -

* Move throttle control (D) between half and full speed (fast) position.

NOTE: Failure to move throttle control between half and full speed (fast) position, before stopping, may cause engine to

"backfire".

* Turn ignition key (F) to "STOP" position and remove key. Always remove key when leaving tractor to prevent unauthorized use.

* Never use choke (N) to stop engine.

IMPORTANT: in any position other than "STOP" will cause the battery to discharge and go dead.

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

_IbCAUTION: Always stop tractor completely, as described above, and set parking brake before leaving the operator's position.

TO MOVE FORWARD AND

BACKWARD

Leaving the ignition switch

The direction and speed of movement is controlled by the forward and reverse drive pedals.

1. Start tractor and release parking brake.

2. Slowly depress forward (K) or reverse

(L) drive pedal to begin movement.

Ground speed increases the further down the pedal is depressed.

TO USE CRUISE CONTROL

The cruise control feature can be used for forward travel only.

SYSTEM CHARACTERISTICS

The cruise control should only be used while mowing or transporting on relatively smooth, straight surfaces. Other conditions such as trimming at stow speeds may cause the cruise control to disengage. Do not use the cruise control on slopes, rough terrian or while trimmimg or turning.

* With forward drive pedal (K) depressed to desired speed, pull cruise control lever (J) up and hold while lifting your foot off the pedal, then release the lever.

To disengage the cruise control, depress the brake pedal or tap on forward drive

11

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever (A) determines the cutting height.

• Put attachment lift lever in desired cutting height slot.

The cutting height range is approximately 1" to 4". The heights are measured from the ground to the blade tip with the engine not running.

These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

The average lawn should be cut to approximately 2-1/2" during the coot season and to over 3" during hot months.

For healthier and better looking lawns, mow often and after moderate growth.

For best cutting performance, grass over 6 inches in height should be mowed twice.

Make the first cut relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions.

NOTE: Adjust gauge wheels with tractor on a flat level surface.

1. Adjust mower to desired cutting height

(See "TO ADJUST MOWER CUTTING

HEIGHT" in this section of manual).

2. With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole. Tighten securely.

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch.

Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment on rough, rolling terrain or hills.

1. Select desired height of cut with attachment lift lever.

2. Start mower blades by engaging attachment clutch control.

TO STOP MOWER BLADES disengage attachment clutch control.

_CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield (S) in place.

REVERSE OPERATION SYSTEM (ROS)

Your tractor is equipped with a Reverse

Operation System (ROS). Any attempt by the operator to travel in the reverse direction with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS "ON" position.

_IbWARNING: Backing up with the attachment clutch engaged while mowing is strongly discouraged.

Turning the ROS

"ON", to allow reverse operation with the attachment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged. Do not mow in reverse unless absolutely necessary.

3. Repeat for all, installing gauge wheel in same adjustment hole.

12

THEREVERSE

-

NOTE: To protect hood from damage when transporting your tractor on a truck

Onlyuseifyouarecertainnochildren other

1. Depress

2. Withenginerunning, counterclockwise turnignition toROS"ON"position.

3. Lookdownandbehind whilebacking.

4. Slowly reverse startmovement.

5. WhenuseoftheROSisnolonger turntheignition toengine or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

Transmission Engaged

ROS "ON" Position Engine "ON" Position

(Normal Operating)

Transmission Disengaged

TO OPERATE ON HILLS

_WARNING: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope. Use the slope guide provided at the back of this manual.

Choose the slowest speed before starting up or down hills.

Avoid stopping or changing speed on hills.

If stopping is absolutely necessary, push brake pedal quickly to brake position and engage parking brake.

To restart movement, slowly release parking brake and brake pedal.

Slowly depress appropriate drive pedal to slowest setting.

Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position.

Freewheel control is located at the rear drawbar of tractor.

1. Raise attachment lift lever to its highest position.

2. Pull freewheel control out and into the slot and release so it is held in the disengaged position.

Do not push or tow tractor at more than two (2) MPH.

To re-engage transmission, reverse above procedure.

TOWING CARTS AND OTHER ATTACH-

MENTS

Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous.

Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

1. Check engine oil with tractor on level ground.

2. Pull up and remove oil fill cap/dipstick; wipe oil off. Reinsert the dipstick into the tube and push down firmly into place. Remove and read oil level. If necessary, add oil until "FULL' mark on dipstick is reached.

Do not overfill.

For cold weather operation you should change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual).

To change engine oil, see the Maintenance section in this manual.

13

ADD GASOLINE

* Fill fuel tank to bottom of filler neck. Do not overfill.

Use fresh, clean, regular unleaded gasoline with a minimum of

87 octane.

(Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline.

Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

ACAUTION: Wipe off any spilled oil or fuel.

Do not store, spill or use gasoline near an open flame.

IMPORTANT: When operating in temperatures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting.

CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage.

Acidic gas can damage the fuel system of an engine while in storage.

To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer.

Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty.

Use fresh fuel next season.

See Storage Instructions for additional information.

Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START ENGINE

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

1. Be sure freewheel control is in the transmission engaged position.

2. Sit on seat in operating position, depress brake pedal and set parking brake.

3. Move attachment clutch to disengaged position.

4. Move throttle control to choke position.

NOTE: Before starting, read the warm and cold starting procedures below.

5. Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry.

WARM WEATHER STARTING (50 ° F/10°C and above)

6. When engine starts, move the throttle control to the fast position.

* The attachments and ground drive can now be used. If the engine does not accept the toad, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50 ° F/10°C and below)

7. When engine starts, leave throttle control in choke position until engine warms up and begins to run roughly.

Once rough running begins, immediately move the throttle control to the fast position. Engine warm-up may take from several seconds to several minutes (the colder the temperature, the longer the warm-up).

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather, the transmission should be warmed up as follows:

1. Be sure the tractor is on level ground.

2. Release the parking brake and let the brake slowly return to operating position.

3. Allow one minute for transmission to warm up. This can be done during the engine warm up period.

* The attachments can also be used during the engine warm-up period after the transmission has been warmed up.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 ° F) the carburetor fuel mixture may need to be adjusted for best engine performance (see

"TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual).

RGE TRANSMiSSiON

CAUTION: Never engage or disengage freewheel lever while the engine is running.

To ensure proper operation and performance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have developed during shipping of your tractor.

14

IMPORTANT: require forservice ment,itshouldbepurged thetractor.

tractorsafelyona levelsurface thatisclearofobjects engine

2. Disengage control andopen-with brakeset.

transmission indisengaged inthis tion(See"TOTRANSPORT" posisection

3. Sitting ofmanual).

Aftertheengine throttle isrunning,

_igageparking

AUTION: tostowposition.

Atanytime,during ofthedrive wheels.

4. Depress forward seconds reverse andrelease positionandholdforfive(5)seconds

Repeat and thisprocedure three(3)times.

5. Shutoff

6. Engage transmission wheelcontrol

"TOTRANSPORT" manual).

7. Sitting

Aftertheengine throttle

Disengage isrunning, tohalf(1/2)speed.

parking

When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished.

( to the desired height.

before mowing.

i[

If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings.

Do not mow grass when it is wet.

Wet grass will plug mower and leave performance and proper discharge of material.

Regulate ground speed by selecting a low enough speed to give

,J

Make first cut relatively high; the second undesirable clumps.

Allow grass to dry

Always operate engine at full throttle when mowing to assure better mowing

8. Drivetractor fivefeetthenbackwards times.

brake.

thisdriving

Yourtransmission ready forapproximately forfivefeet.

procedure isnowpurged operation.

the mower cutting performance as well as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.

MOWING TIPS

• Tire chains cannot be used when the mower housing is attached to tractor.

• Mower should be properly leveled for best mowing performance.

See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting.

15

I_IAIN I I:NANI._t

SCHEDULE

Check Brake Operation

T

Check Tire Pressure

R Check Operator Presence & ROS System. _

A Check for Loose Fasteners

C Check/Replace

T Lubrication Chart

Mower Blades

0 Check Battery Level

R

Clean Battery and Terminals

Check Transaxle Cooling

Check Mower Levelness

Check V-Belts

V'

_,'

V"

v'

Check Engine Oil Level

Chanqe Enqine Oil (with oil filter)

Change Engine Oil !without

eil filter)

_ Clean Air Filter

G Clean Air Screen

Inspect Muffler/Spark Arrester

N Replace Oil Filter (If equipped /

E Clean Engine Cooling Fins

Replace Spark Plug

Replace Air Filter Paper Cartridge

__ Re lace Fuel Filter

1 - Change more often when in high ambient temperatures.

operating

2 - Service more often when operating under a heavy load or in dirty or dusty conditions.

_1_1, 2

I/

_2

_2

v"

3 - Replace blades

4 - Not required more if equipped often when mowing with maintenance-free in sandy soil.

battery.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence.

To receive fult value from the warranty, operator must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your tractor.

At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual.

• At least once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear.

A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

ROS systems for proper operation.

5. Check for loose fasteners.

16

(_ s

Zerk

LUBRICATION

(_Front Wheel

Bearing zerk

@

Sector Gear

Teeth

CHART

Spindle

Zerk

Front

Wheel

Bearing zerk

Engine

_General Purpose Grease

@Refer to Maintenance "ENGINE" Section

IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings.

Viscous lubricants will attract dust and dirt that will shorten the tife of the self-lubricating bearings.

If you feet they must be lubricated, use onty a dry, powdered graphite type lubricant sparingly.

TRACTOR BLADE CARE

Always observe safety rules when performing any maintenance.

BRAKE OPERATION

If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be serviced.

(See "TO CHECK

BRAKE" in the Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires

(See PSI on tires).

• Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.

Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be pu rchased from your local parts dealer. Tire seatant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM AND

REVERSE OPERATION SYSTEM (ROS)

Be sure operator presence and reverse operation systems are working properly. If your tractor does not function as described, repair the problem immediately.

• The engine should notstart untessthe brake pedal isfully depressed, and the attachment clutch control is in the disengaged position.

CHECK OPERATOR PRESENCE SYSTEM

For best results mower blades must be sharp.

Replace worn, bent or damaged blades.

A CAUTION: Use only a replacement blade approved bythe manufacturer of your tractor.

Using a blade not approved by the manufacturer of your tractor is hazardous, could damage your tractor and void your warranty.

BLADE REMOVAL

1. Raise mower to highest position to allow access to blades.

NOTE: Protect your hands with gloves and/ or wrap blade with heavy cloth.

2. Remove blade bolt by turning counterclockwise.

3. install new blade with stamped "GRASS

SIDE" facing the ground.

iMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.

4. install and tighten blade bolt securely

(45-55 Ft. Lbs. torque).

iMPORTANT: Special blade bolt is heat treated.

Mandrel Assembl

Center Hole

Blade Bolt _

/

When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine.

When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never operate unless the operator is in the seat.

CHECK

SYSTEM

REVERSE OPERATION (ROS)

(Special)

BATTERY

Blade

Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.

TO CLEAN BATTERY AND TERMINALS

• When the engine is running with the ignition switch in the engine "ON" position and the attachment clutch engaged, any attempt by the operator to drive in reverse should shut off the engine.

• When the engine is running with the ignition switch in the ROS "ON" position and the attachment clutch engaged, any attempt by the operator to drive in reverse should

NOT shut off the engine.

ROS "On"

Position

Engine "On" Position

(Normal Operating)

Corrosion and dirt on the battery and terminals can cause the battery to "leak" power.

1. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.

2. Rinsethe battery with plain waterand dry.

3. Clean terminals and battery cable ends with wire brush until bright.

4. Coat terminals with grease or petroleum jelly.

17

5. Reinstall battery (See "REPLACING BAT-

TERY" in the Service and Adjustments section of this manual).

Oil Drain Valve

Thetransmission bekeptclean

Donotattempt toclean cooling blades

• Inspect fanortransmission whileengineisrunning mission damage toseals,donotusehighpressure

Closed and

Locked

Position finsfordirt,grassclippings andothermaterials.

to seals,donotusecompressed toclean damage airor cooling

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle.

Should the transaxle ever leak or require servicing, contact your nearest Sears or other qualified service center.

V=BELTS

Check V-belts for deterioration and wear after

100 hours of operation and replace if necessary. The belts are not adjustable.

Replace belts if they begin to slip from wear.

ENGINE

LUBRiCATiON

Only use high quality detergent oil rated with

API service classification SG-SL. Selectthe oil's SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

Drain Tube

4. To open, putl out on the drain valve.

5. After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown.

6. Remove the drain tube and replace the cap onto the end of the drain valve.

7. Refill engine with oil through oil fill dipstick tube.

Pour slowly.

Do not overfill.

For approximate capacity see "PRODUCT

SPECIFICATIONS"section of this manual.

8. Use gauge on oil fill cap/dipstick for checking level.

For accurate reading, insert dipstick into the tube and push down firmly into place before removing.

Keep oil up to, but not over, the "FULL[' line on dipstick. Push dipstick down firmly into the tube when finished.

ENGINE OiL FILTER

I c -Jo _2; -1; ;

TEMPERATURE

;o _o _o

RANGE ANTICIPATED BEFORE NEXT OIL CHANGE 4'0 oHviscchsr t4e

Replace the engine oil filter every season or

every other oil change if the tractor is used more than 100 hours in one year.

Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year.

Checkthe crankcase oil level before starting the engine and after each eight (8) hours of operation.

TO CHANGE ENGINE OiL

Determine temperature range expected before oil change.

All oil must meet API service classification SG-SL.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick.

Be careful not to allow dirt to enter the engine when changing oil.

2. Remove yellow cap from end of drain valve and install the drain tube onto the fitting.

3. Unlock drain valve by pushing inward slightly and turning counterclockwise.

AiR FILTER

Your engine will not run properly using a dirty air filter. Service air cleaner more often under dusty conditions. See Engine Manual.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces ofthe engine are kept clean at atltimes.

Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled.

NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed wilt cause engine damage due to overheating.

18

CLEAN AiR SCREEN

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating.

Clean with a wire brush or compressed airto remove dirt and stubborn dried gum fibers.

MUFFLER

inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage.

SPARK PLUG(S)

Replace spark plug(s) atthe beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Sparkplug type and gap setting are shown in "PROD UCT

SPECIFICATIONS" section of this manual.

IN=LINE FUEL FILTER

The fuel filter should be replaced once each season.

If fuel filter becomes clogged, obstructing fuel flowto carburetor, replacement is required.

1. With engine cool, remove filter and plug fuel line sections.

2. Place new fuet filter in position in fuel line with arrow pointing towards carburetor.

3. Be sure there are no fuel line leaks and clamps are properly positioned.

4. Immediately wipe up any spilled gasoline.

Clamp

2.

Make sure the PTO (Blade Engage) is not engaged, set the parking brake, and stop the engine.

3.

Thread the nozzle adapter (packaged with your tractor's Operator's Manual) onto the end of your garden hose.

4.

Pull back the lock collar of the nozzle adapter and push the adapter onto the deck washout port at the left end of the mower deck. Release the lock collar to lock the adapter on the nozzle.

CLEANING

• Clean engine, battery, seat, finish, etc. of all foreign matter.

• Keep finished surfaces and wheels free of all gasoline, oil, etc.

• Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and transmission are covered to keep water out. Water in engine or transmission will shorten the useful life of your tractor.

Use compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower.

DECK WASHOUT PORT

Your tractor's deck is equipped with a washout port on its surface as part of its deck wash system, it should be utilized after each use.

1.

Drive the tractor to a level, clear spot on your lawn, near enough to a water spigot for your garden hose to reach.

iMPORTANT: Make certain the tractor's discharge chute is directed AWAY from your house, garage, parked cars, etc. Remove bagger chute or mulch cover if attached.

iMPORTANT: Tug hose ensuring connection is secure.

5.

Turn the water on.

6.

While sitting in the operator's position on the tractor, re-start the engine and place the throttle lever in the Fast ",_" position.

IMPORTANT: Recheck the area making certain the area is clear.

7.

Move thetractor'sPTO(BtadeEngage) to the ON position. Remain in the operator's position with the cutting deck engaged until the deck is cleaned.

8.

Move thetractor'sPTO(BladeEngage) to the OFF position. Turn the ignition key to the STOP position to turn the tractor's engine off. Turn the water off.

9.

Pull back the lock collar of the nozzle adapter to disconnect the adapter from the nozzle washout port.

10. Move the tractor to a dry area, preferably a concrete or paved area. Engage the mower deck PTO to remove excess water and to help dry before putting the tractor away.

,_WARNING: A broken or missing washout fitting could expose you or others to thrown objects from contact with the blade.

Replace broken or missing washout fitting immediately, prior to using mower again,

Plug any holes in mower with bolts and

Iocknuts,

19

WARNING: TO AVOID SERIOUS iNJURY, BEFORE PERFORMING ANY

SERVICE OR ADJUSTMENTS:

1. Depress brake pedal fully and set parking brake.

2.

Place attachment clutch in "DISENGAGED" position.

3. Turn ignition key to "STOP" and remove key.

4.

Make sure the blades and all moving parts have completely stopped.

5.

Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

TO REMOVE MOWER

1. Place attachment clutch in "DISEN-

GAGED" position.

2. Lower attachment lift lever to its lowest position.

3. Roll belt off engine pulley (M) and belt keepers (G).

4. Remove retainer spring (K), slide collar

(L) off and push housing guide (P) out of bracket.

5. Remove clutch cable spring (Q) from idler arm (R).

6. Disconnect front link (E) from mower remove retainer spring and washer.

7. Go to either side of mower and disconnect mower suspension arm (A) from chassis pin (B) and rear lift link (C) from rear mower bracket (D) - remove retainer springs and washers.

CAUTION: After rear lift links are disconnected, the attachment lift lever will be spring loaded. Have a tight grip on lift lever when changing position of the lever.

8. Slide mower out from under right side of tractor.

IMPORTANT: If an attachment other than the mower is to be mounted on the tractor, remove the front link (E) and rear lift liks

(C) from tractor and hook the clutch spring

(Q) into the cable guide on front edge of lower dash.

TO iNSTALL MOWER

Be sure tractor is on level surface and engage parking brake.

1. Lower attachment lift lever to its lowest position.

_, CAUTION: Lift lever is spring loaded.

Have a tight grip on lift lever, lower it slowly and engage in lowest position.

NOTE: Be sure mower side suspension arms (A) are pointing forward before sliding mower under tractor.

2. Slide mower under tractor until it is centered under tractor.

%

20

03042tex

3. ATTACH MOWER SIDE SUSPENSION

ARMS (A) TO CHASSIS - Position hole in arm over pin (B) on outside of tractor chassis and secure with retainer spring.

4. Repeat on opposite side of tractor.

7. Insert end of link (E) into hole in front mower bracket (H) and secure with washer and retainer spring (J).

5. ATTACH REAR LIFT LINKS (C) - Lift rear corner of mower and position slot in link assembly over pin (D) on rear mower bracket and secure with washer and retainer spring.

8. Hook end of clutch cable spring (Q) into hole in idler arm (R).

9. Push clutch cable housing guide (P) into bracket, slide collar (L) onto guide and secure with retainer spring (K).

10. Install belt onto engine pulley (M) and belt keepers (G).

6. ATTACH FRONT LINK (E) - Work from left side of tractor. Insert rod end of link assembly through front hole in tractor front suspension bracket (F).

IMPORTANT: Check belt for proper routing in all mower pulley grooves.

11.Raise

attachment lift lever to highest position.

12. If necessary, adjust gauge wheels before operating mower as shown in the Operation section of this manual.

%

21

03042rex

TO LEVEL MOWER

Make sure tires are properly inflated to the

PSI shown on tires.

If tires are over or under inflated, it may affect the appearance of your lawn and lead you to think the mower is not adjusted properly.

VISUAL SIDE=TO-SIDE ADJUSTMENT

1. With all tires properly inflated and if your lawn appears unevenly cut, determine which side of mower is cutting lower.

2. With a 3/4" or adjustable wrench, turn lift link adjustment nut (A) to the left to lower

LH side of mower, or, to the right to raise

LH side of mower.

NOTE: Each full turn of adjustment nut will change mower height about 3/16".

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level sideto-side.

To obtain the best cutting results, the mower blades should be adjusted so the front tip is

1/8" to 1/2" lower than the rear tip when the ower is in its highest position.

CAUTION: Blades are sharp.

Protect your hands with gloves and/or wrap blade with heavy cloth.

Raise mower to highest position.

Position any blade so the tip is pointing straight forward.

Measure distance (B) to the ground at front and rear tip of the blade.

• If front tip of blade is not 1/8" to 1/2" lower than the rear tip, go to the front of tractor.

With an 11/16" or adjustable wrench, loosen jam nut A several turns to clear adjustment nut B.

Turn nut rig to raise mower

Turn nut left to lower mower

3. Test your adjustment by mowing some uncut grass and visually checking the appearance. Readjust, if necessary, until you are satisfied with the results.

PRECISION SIDE=TO-SIDE ADJUSTMENT

1. With all tires properly inflated, parktractor on level ground or driveway.

_i, CAUTION: Blades are sharp.

Protect your hands with gloves and/or wrap blade with heavy cloth.

2. Raise mower to its highest position.

3. At both sides of mower, position blade at side and measure the distance (A) from bottom edge of blade to the ground. The distance should be the same on both sides.

4. If adjustment is necessary, see step 2 in

Visual Adjustment instructions above.

5. Recheck measurements, adjust if necessary until both sides are equal.

With a 3/4" or adjustable wrench, turn front link adjustment nut (B) clockwise

(tighten) to raise the front of mower, or, counterclockwise (loosen) to lower the front mower.

Tighten adjust nut

B to raise mower

..... /--

Loosen jam nut A first

Loosen adjust nut B to lower mower

NOTE: Each full turn of the adjustment nut will change mower height about 1/8".

Recheck measurements, adjust if necessary until front tip of blade is 1/8" to 1/2" lower than the rear tip.

Hold adjustment nut in position with wrench and tighten jam nut securely against adjustment nut.

22

TO REPLACE MOWER BLADE DRIVE

BELT

The mower blade drive belt may be replaced without tools.

Park the tractor on level surface.

Engage parking brake.

BELT REMOVAL-

1. Remove mowerfromtractor (See"TO RE-

MOVE MOWER" in this section of manual).

2. Work belt off both mandrel pulleys and idler pulleys.

3. Putt belt away from mower.

BELT INSTALLATION -

1. Work belt around both mandrel pulleys and idler pulleys

2. Make sure belt is in all pulley grooves and inside all belt guides.

3. Install mower (See "To Install Mower" in this section of this manual).

Mandrel idler

BELT INSTALLATION -

1. Install new belt from tractor rear to front, over the steering plate (F) and above clutch brake pedal shaft (G).

2. Pull belt toward front of tractor and roll belt onto engine pulley (E).

3. Putt belt toward rear of tractor. Carefully work belt down around transmission cooling fan and onto the input pulley (D).

Be sure belt is inside the belt keeper.

4. Install belt on centerspan idler (C).

5. Install belt through stationary idler (A) and clutching idler (B).

6. Make sure belt is in all pulley grooves and inside all belt guides and keepers.

7. Install mower (See "TO INSTALL MOW-

ER" in this section of manual).

Mandrel

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface.

Engage parking brake.

For assistance, there is a belt installation guide decal on bottom side of left footrest.

BELT REMOVAL-

1. Remove mower (See "TO REMOVE

MOWER" in this section of manual).

NOTE: Observe entire motion drive belt and position of all belt guides and keepers.

2. Remove bettfrom stationary idler (A) and clutching idler (B).

3. Remove belt from centerspan idler (C).

4. Pull belt slack toward rear of tractor.

Carefully remove belt upwards from transmission input pulley and over cooling fan blades (D).

5. Remove belt downward from engine pulley (E).

6. Slide belt toward rear of tractor, off the steering plate (F) and remove from tractor.

23

TO CHECK BRAKE

If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be serviced.

You may also check brake by:

1. Park tractor on a level, dry concrete or paved surface, depress brake pedal all the way down and engage parking brake.

2. Disengage transmission by placing freewheel control in "transmission disengaged" position. Putt freewheel control out and into the slot and release so it is held in the disengaged position.

The rear wheels must lock and skid when you try to manually push the tractor forward. If the rear wheels rotate, then the brake needs to be serviced. Contact a

Sears or other qualified service center.

FRONT WHEEL TOE=iN/CAMBER

Your new tractor front wheel toe-in and camber is set at the factory and is normal.

The front wheel toe-in and camber are not adjustable.

If damage has occurred to affect the factory set front wheel toe-in or camber, contact a Sears or other qualified service center.

TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.

2. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheels have a square key - Do not lose).

3. Repair tire and reassemble.

NOTE: On rear wheels only: align grooves in rear wheel hub and axle. Insert square key.

4. Replace washers and snap retaining ring securely in axle groove.

5. Replace axle cover.

NOTE: To seal tire punctures and prevent flat tires due to stow leaks, purchase and use tire sealant from Sears. Tire sealant also prevents tire dry rot and corrosion.

TO START ENGINE WITH A WEAK BAT=

TERY

A_,WARNING: Lead-acid batteries generate explosive gases.

Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries.

If your battery is too weak to start the engine, it should be recharged.

(See "BAT-

TERY" in the MAINTENANCE section of this manual).

If "jumper cables" are used for emergency starting, follow this procedure:

IMPORTANT: Your tractor is equipped with a 12 volt system. The other vehicle must also be a 12 volt system. Do not use your tractor battery to start other vehicles.

TO ATTACH JUMPER CABLES -

1. Connect one end of the RED cable to the POSITIVE (+) terminal of each battery(A-B), taking care not to short against tractor chassis.

2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully charged battery.

3. Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE

ORDER -

1. BLACK cable first from chassis and then from the fully charged battery.

2. RED cable last from both batteries.

B

Weak or Dead

Battery

Fully Charged

Battery

Washers

Retaining

Ring

Axle Cover t

\Square Key (Rear

Wheel Only)

24

REPLACING BATTERY

Do not short battery termito contact both terminals at the same time.

Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected first to prevent sparking from accidental grounding.

1. Lift seat pan to raised position and open battery box door.

2. Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor.

3. Install new battery with terminals in same position as old battery.

4. First connect RED battery cable to positive (+) terminal with hex bolt and keps nut as shown. Tighten securely.

5. Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten securely.

6. Close battery box door.

TO REPLACE FUSE

Replace with 30 amp automotive-type plugin fuse. The fuse holder is located behind the dash.

TO REMOVE HOOD & GRILL ASSEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.

3. Stand in front of tractor.

Grasp hood at sides, tilt toward engine and tift off of tractor.

4. When replacing hood, be sure to reconnect the headlight wire connector.

Headlight

Wire

Connector

Seat

Battery

Box Door

Keps

/Nut

Hex

Bolt

Positive

(Red)

Cable

Negative (Black)

Cable

TO REPLACE HEADLIGHT BULB

1. Raise hood.

2. Remove bulb holder from the hole in the backside of the grill.

3. Replace bulb in holder and install bulb holder securely back into the hole in the backside of the grill.

4. Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting.

• Check wiring.

See electrical wiring diagram in the Repair Parts manual.

ENGINE

TOADJUSTTHROTTLE CONTROLCABLE

The throttle control has been preset at the factory and adjustment should not be necessary Check adjustment as described below before loosening cable. If adjustment is necessary, see engine manual.

TO ADJUST CHOKE CONTROL

The choke control has been preset at the factory and adjustment should not be necessary.

Ifadjustment is necessary, see engine manual.

TO ADJUST CARBURETOR

You r carburetor has been preset atth e factory and adjustment should not be necessary.

However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the engine does need adjustment, see engine manual.

25

prepare ageattheendoftheseason willnotbeusedfor30daysor more.

WARNING: withgasoline where

Never inthetankinsidea building fumesmayreachanopenflame orspark.Allowtheengine

inanyenclosure.

which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage.

• Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner

TRACTOR products in the fuel tank or permanent damage may occur.

fora period oftime,cleanitthoroughly, alldirt, dry area.

1. Cleanentiretractor(See"CLEANING"

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage.

Add stabilizer to gasoline in fuel tank or storintheMaintenance manual).

andreplace

(Seebeltreplacement theService thismanual).

3. Lubricate age container.

Always follow the mix ratio found on stabilizer container.

Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor.

Do not empty the gas tank and intheMaintenance ofthismanual.

carburetor if using fuel stabilizer.

Drain oil (with engine warm) and replace section

4. Besurethatallnuts,boltsandscrews fastened.

partsfordamage,

Replace breakage ifnecessary.

upallrusted surfaces; with clean engine oil. (See "ENGINE" in the Maintenance section of this manual).

CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce of oil through spark plug hole(s) into cylinder(s).

BATTERY

3. Turn ignition key to start position for a thebattery

• Aftera period mayrequire

• Tohelpprevent leakage corrosion during battery andbattery longperiods bedisconnected

"TOCLEAN thoroughly

NALS"

ANDTERMIintheMaintenance thismanual).

• Aftercleaning, edandplacecables comeincontact isremoved theycannot terminals.

fromtractor donotstorebattery for directly few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season to another.

• Replace your gasoline can if your can starts to rust.

Rust and/or dirt in your gasoline will cause problems.

• If possible, store your tractor indoors and cover it to give protection from dust and dirt.

• Cover your tractor with a suitable protective cover that does not retain moisture.

Do not use plastic.

Plastic cannot breathe which allows condensation to form and will cause your tractor to rust.

IMPORTANT: Never cover tractor while

ENGINE

FUELSYSTEM

It isimportant gumdeposits essential fuel system parts such as carburetor, fuel hose, or tank during storage. Also, alcohol blended fuels (called gasohol or using

ethanol or methanol) can attract moisture engine and exhaust areas are still warm.

26

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM

Will not start

Hard to start

Engine will not turn over

CAUSE

1

2

Out of fuel.

Engine not "CHOKED" properly.

3 Engine flooded.

6

7

4

5

Bad spark plug.

Dirty air filter.

Dirty fuel filter.

Water in fuel.

8

9

Loose or damaged wiring.

Carburetor out of adjustment,

10 Engine valves out of adjustment.

3

4

5

1

2

Dirty air filter.

Bad spark plug.

Weak or dead battery.

Dirty fuel filter.

Stale or dirty fuel.

6

7

Loose or damaged wiring.

Carburetor out of adjustment.

8 Engine valves out of adjustment.

6

7

8

9

1

2

3

4

5

Brake pedal not depressed.

Attachment clutch is engaged.

Weak or dead battery.

Blown fuse.

Corroded battery terminals.

Loose or damaged wiring.

Faulty ignition switch.

Faulty solenoid or starter.

Faulty operator presence switch(es),

CORRECTION

1 Fill fuel tank.

2 See "TO START ENGINE" in

Operation section.

3 Wait several minutes before attempting to start.

4 Replace spark plug.

5 Clean/replace air filter.

6 Replace fuel filter.

7 Empty fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.

8 Check all wiring.

g See "To Adjust Carburetor" in

Service and Adjustments section.

10 Contact a Sears or other qualified service center

1 Clean/replace air filter.

2 Replace spark plug.

3 Recharge or replace battery.

4 Replace fuel filter.

5 Empty fuel tank and refill tank wigfresh, clean gasoline.

6 Check all wiring.

7 See "To Adjust Carburetor" in

Service and Adjustments section.

8 Contact a Sears or other qualified service center

1 Depress brake pedal.

2 Disengage attachment clutch.

3 Recharge or replace battery.

4 Replace fuse.

5 Clean battery terminals.

6 Check all wiring.

7 Check/replace ignition switch.

8 Check/replace solenoid or starter.

g Contact a Sears or other qualified service center.

27

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM

Engine clicks but will not start

Loss of power

2

3

4

5

6

Throttle in "CHOKE" position.

Build-up of grass, leaves and trash under mower.

Dirty air filter.

Low oil level/dirty oil.

Faulty spark plug.

7

8

Dirty fuel filter.

Stale or dirty fuel.

9 Water in fuel.

10 Spark plug wire loose.

15 Engine valves out of adjustment.

Excessive vibration 1

2

Worn, bent or loose blade.

Bent blade mandrel.

3 Loose/damaged part(s).

Engine continues to 1 run when operator

leaves seat with attachment clutch engaged

CAUSE

1

Weak or dead battery.

2

3

Corroded battery terminals.

Loose or damaged wiring.

4 Faulty solenoid or starter.

1 Cutting too much grass/too fast.

11

12

13

14

Dirty engine air screen/fins.

Dirty/clogged muffler.

Loose or damaged wiring.

Carburetor out of adjustment.

Faulty operator-safety control system.

presence

CORRECTION

1 Recharge or replace battery.

2 Clean battery terminals.

3 Check all wiring.

4 Check/replace solenoid or starter.

1 Raise cutting height/reduce speed.

2 Adjust throttle control.

3 Clean underside of mower housing.

4 Clean/replace air filter.

5 Check oil level/change oil.

6 Clean and regap or change spark plug.

7 Replace fuel filter.

8 Empty fuel tank and refill tank with fresh, clean gasoline.

9 Empty fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.

10 Connect and tighten spark plug wire.

11 Clean engine air screen/fins.

12 Clean/replace

13 Check all wiring.

muffler.

14 See "To Adjust Carburetor" in

Service and Adjustments section.

15 Contact a Sears or other qualified service center.

1 Replace blade.

Tighten blade bolt.

2 Contact a Sears or other qualified service center.

3 Tighten loose part(s).

Replace damaged parts.

1 Check wiring, switches and connections.

If not corrected, contact a Sears or other qualified service center.

28

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM

Poor cut - uneven cutting

Mower blades will not rotate

Poor grass discharge

Headlight(s) working not

(if so equipped)

CAUSE CORRECTION

1

2

3

4

Worn,

Mower bent or loose blade.

deck not level.

Buildup of grass, leaves, and trash under mower.

Bent blade mandrel.

1

2

Replace blade.

Tighten blade bolt

Level mower deck.

3

4

Clean underside of mower housing.

Contact a Sears or other qualified service center.

Clean around mandrels to open vent holes.

5

1

Clogged mower deck vent from build-up of grass, leaves, and trash around mandrels.

Obstruction in clutch mechanism.

2

3

4

1

2

3

4

1 Remove obstruction.

Worn/damaged mower

Frozen idler pulley.

Frozen blade mandrel.

drive belt 2 Replace mower drive belt.

3 Replace idler pulley.

4 Contact a Sears or other qualified service center

Engine speed too slow.

1 Place throttle control in "FAST" position.

Travel speed too fast.

Wet grass.

Mower deck not level.

2 Shift to slower speed.

3 Allow grass to dry before mowing

4 Level mower deck.

1

2

3

4

5

5

6

7

8

Low/uneven

Worn,

Buildup trash

Mower tire air pressure.

bent or loose of grass, under drive blade.

leaves mower.

belt worn.

and

5 Check tires for proper PSI.

6 Replace/sharpen blade bolt.

blade.

Tighten

7 Clean underside of mower housing.

8 Replace mower drive belt.

9

10

Blades

Improper improperly blades installed.

used.

9 Reinstall blades sharp edge down

10 Replace with blades listed in this manual.

11 Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.

11 Clean around mandrels to open vent holes.

Light switch is "OFF".

Bulb(s) or lamp(s) burned out.

Faulty light switch.

Loose or damaged wiring.

Blown fuse.

1 Turn light switch "ON".

2 Replace bulb(s) or lamp(s).

3 Check/replace light switch.

4 Check wiring and connections.

5 Replace fuse.

29

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM

Battery will not charge

Loss of drive

Engine "backfires" when turning engine "OFF"

Engine dies when tractor is shifted into reverse

CAUSE CORRECTION

1

2

3

4

1

2

3

1

Bad battery cell(s).

Poor cable connections.

Faulty regulator (if so equipped).

Faulty alternator.

Freewheel control in "disengaged" position.

Motion drive belt worn, damaged, or broken.

1

2

3

4

1

2

Replace

Check/clean

Replace battery.

all connections.

regulator.

Replace alternator.

Place freewheel control in

"engaged" position.

Replace motion drive belt.

Air trapped in transmission during shipment or servicing.

3

Engine throttle control not sel 1 between half and full speed (fast) position before stopping engine.

Purge transmission.

Move throttle half and full speed before stopping control between

(fast) position engine.

1 Reverse operation system (ROS) is not "ON" while mower or other attachment is engaged.

1 Turn ignition key to ROS "ON" position.

See Operation section.

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30

co

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

liVE i_ll

down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees.

Make turns gradually to prevent tipping or loss of control.

Exercise extreme caution when changing direction on slopes.

1_ Fold this page along dotted line indicated above_

2_ Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure_

3_ Sight across the fold in the direction of hill slope you want to measure_

4. Compare the angle of the fold with the slope of the hill.