[

S_FA/ PS

OWNER'S

MANUAL

MODEL NO,

917.255430

m

Caution:

Read and follow

12.5 HP IC

ELECTRIC START

42" MOWER

6 SPEED TRANSAXLE

LAWN TRACTOR

• Assembly

• Operation

• Customer Responsibilities

• Service and Adjustment

• Repair Parts

L i iiiiiii ii iii iiil,lm Ul Pml, IH_H_m

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

SAFETY RULES

Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OFAMPUTATING HANDS AND FEETAND THROWING OBJ ECTS.

FAILURE TO OBSERVE TH E FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

I.

GENERAL OPERATION

• Read understand, and fellow all instructionsinthe manual and on the mach ne before starting,.

• Only allow responsible adults who are familiar with the

instructone, to operate the roach ne.

o Clear the area of objects such as recks toys wire etc., which could be picked up and thrown by the blade.

• Be surer he area isclear of other people before mowing. Stop machine if anyone enters the area.

• Never carry passengers,.

• Do not mew in reverse unless absolutely necessary, Always look down and behind before and while backing.

• Be aware ef the mower discharge direction and do not point it at anyone. Do net operate the mower without either the entire grass catcher or the guard in place,

• Slow down before turning.

° Never teave a running machine unattended. Always turn off blades, set parking brake, step engine, and remove keys before dismounting.

° Turn off blades when not mowing.

o Stop engine before removing grass catcher or unclogging chute,

° Mew only in daylight er good artificial light.

= Do not operate the machine while under the influence of alcohol or druge_ o Watch for traffic when epersting near or creasing roadways° o Use extra care when loading or unloading the machine into a trailer er truck,

I1. SLOPE OPERATION

\

\

\

Slopes are a majorfactor related to loss-of-control and tipover accidents, which can result in severe injury er death. All slopes raquire extra caution. Ifyou cannotback up the slope or ifyou feel uneasy on it, do not mow it.

DO:

• Mew up and down slopes, not across,.

o Remove obstacles such as recks, tree limbs, etc.

• Watch for holes, ruts, or bumps° Uneven terrain could overturn the machine. Tall grass can hide obetacles_

• Use slew speed. Choose a low gear sothat you will not have to step er shift while on the slope.

.

Follow the manufacturer's recommendations for wheel weights or counterweights to improve stabiiity_

• Use extra care with grass catchers or ether attachments.

These can change the stability of the machine.

° Keep all movement on the slopes slewand gradual Do not make sudden changes in speed or direction..

, Avoid starting or stepping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope..

DO NOT:

• Do not turn on slopes unless necessary, andthen, turn slowly and gradually downhill, if possible.

• DOnot mew near drep-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff er ditch, er if an edge caves in.

• Do not mow on wet grass,. Reduced traction could cause sliding.

o Do not try to stabilize the machine by putting your foot on the ground o Do net use grass catcher on steep slopes..

Iil.

ii= i =

CHILDREN

Tragic accidents can occur if the operator is not alert to the

presenceof chitdren_Children are often attractedte the machine and the mowing act_vity. Neverassume that children will remain where you lastsaw them_

• Keep children out of the mowing area and under the watchful care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

Never carry children. They may fall off and be seriously

injuredor interfere with safe machine operation.

• Never allow children to operatethe machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision°

IV. SERVICE

° Use extracare in handling gasoiine and other fuels. They are

flammableand vapors are explosive_

Use only an approved container.

Never remove gas cap or add fuel with the engine running° Allow engine to cool before refueling. Do not smoke.

Never refuel the machine indoors.

Never stere the machine or fuel container insidewhere there is an open flame, such as a water heater.

• Never run a machine insidea closed area°

• Keep nuts and belts especiaUyblade attachment belts, tight and keep equ pment in good conditiom

• Never tamper with safety devices.

Check their proper operation regularly,

° Keep machine free of grass leaves orotherdebrisbuiid-up.

Ctean oil or fuel spillage. Allow machine to cool before storing.

° Step and inspect the equipment if you strike an object.

Repair, ifnecessary, before restarting.

• Never make adjustments or repairs with the engine running,.

• Grass catchercomponents are subject to wear, damage, and deterioration, which could expose moving parts or allow objects te be thrown, Frequently check components and replace with manufacturer's recommended partslwhen necessary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and usa extra caution when servicingthem,

= Check brake operation frequently. Adjust and service as required°

IIHll H

I,H , tant safety precautions,

CAUTION!!!

it means

BECOME ALERT!!!

YOUR

SAFETY IS INVOLVED.

CAUTION: transporting, repmrs.

Always disconnect spark adjusting or making

,i,,

CONGRATULATIONS on your purchase of a Sears

. _'ractor, It has been designed, engineered and manufi_ctured to give you the best possible dependability and r_erformance.

_hould yeu experience any problem you cannot easily remedy, p_ease contact your nearest Sears Service

Department.

We have competent, well-trained technicians and the proper tools to service or repair this unito

Please read and retain this manual.

The instructions will enable you to assemble and maintain your unit properly.

Always observe the "SAFETY RULES

MODEL

NUMBER

SERIAL

NUMBER

9t7.255430

DATE OF PURCHASE

THE MODEL AND SERIAL NUMBERS WILL BE FOUND

ON A PLATE UNDER THE SEAT.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE

FOR FUTURE REFERENCE.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this product. Contact your nearest Sears store for details.

CUSTOMER

RESPONSIBILITIES

• Read and observe the safety ruleso

• Fellow a regular schedule in maintaining, caring for and using your unit,

° Fellow the instructions under "Customer Responsibilities" and "Storage" sections of this owner's manual.

PRODUCT

SPECIFICATIONS

HORSEPOWER:

GASOLINE CAPACITY:

I2,5

5 QUARTS

UNLEADED REGULAR

OIL (3.0 PINTS): SAE 30 (Above 32°F)

5W-30 (Below 32°F)

SPARK PLUG (GAP 030 tN ): CHAMPION RJ-19LM

STD361458

VALVE CLEARANCE: INTAKE .005 - .007 IN o

EXHAUST °009 - .011 IN

GROUND SPEED: FORWARD

1st 1.10 MPH

2nd 1.40 MPH

3rd 2 00 MPH

4th 3 00 MPH

5th 420 MPH

6th 5.00 MPH

REVERSE: 1 50 MPH

TIRE PRESSURE:

CHARGING SYSTEM:

FRONT: 14 PSI

REAR: 12 PSI

3 AMPS BATTERY

5 AMPS HEADLIGHTS

30-35 FTo LBS BLADE BOLT TORQUE:

WARNING: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush*covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state Iaws (if any)° If a spark arrester is used, it should be maintained in effective working order by the operator° tn the state of California the above is required by law

(Section 4442 of the California Public Resources Code)_

Other states may have similar tawso Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center

(See REPAIR PARTS section of this manual).

LIMITED TWO YEAR WARRANTY

ON ELECTRIC START

RIDING EQUIPMENT

For two (2) years from the date of purchase, if this riding equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears wifi repair or replace, free of charge, any parts found to be defective in material or workmanship,

This Warranty does not cover:

• Expendable itemswhich become worn during normal use, such as blades, spark plugs, air cleaners and belts

° Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improper storage or accident or the faiiure to maintain the equipment according to the instructionscontained in the owner's manuai.

• Riding equipment used for commercial or rental purposes

LIMITED 90 DAY WARRANTY ON BA'i'rERY

For 90 days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will reptace the battery at no charge.

WARRANTY SERVICE IS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE

CENTER/DEPARTMENT IN THE UNITED STATES

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179

, =HH n' ,'1, nHHn,,nm= =,n'

3

TABLE OF CONTENTS

SAFETY RULES ............................................................

2

PRODUCT SPECIFICATIONS .......................................

3

CUSTOMER RESPONSIBILITIES ..................... 3, 14-17

WARRANTY ...................................................................

3

TABLE OF CONTENTS .................................................

4

INDEX .............................................................................

4

TRACTOR ACCESSORIES ...........................................

5

ASSEMBLY ................................................................

7-9

MAINTENANCE SCHEDULE ......................................

SERVICE AND ADJUSTMENTS ............................

18-_

REPAIR PARTS - TRACTOR ................. ;............... 28-,_:___

REPAIR PARTS - ENGINE .....................................

4_

PARTS ORDERING/SERVICE ................... BACK PA_=_

INDEX

A

Accessories ............................................

5

Adjustments:

Brake ............................................

20

Carburetor ........................................23

Mower

Front*To-Back ......................... 19

Side-To-Side ........................... 19

Throttle Control Cable ................. 23

Air Filter, Engine ................................... 16

Air Screen, Engine ................................ 17

Assembly

..................................................

7-9

B

Battery:

Charging ............................................. 8

Cieaning .......................................

15

Installation ........................................ 9

Levels .......................................

8,15

Preparation ......................................

8

Belt:

Starting with Weak Battery .......... 21

Storage ..........................................

24

Terminals ....................................... ! 5

Motion Drive

Removal/Replacement ........... 20

Mower Blade Drive

Removal/Replacement .............20

Blade:

Sharpening ..................................... 15

Replacement ................................. 15

Brake Adjustment ................................

20

C

Carburetor Adjustment .......................

23

Controls, Tractor .................................... 10

Customer Responsibilities .....................

Engine:

Air Filter ........................................ 16

Air Filter Foam Pro-Cleaner .... 16

...........

Air Screen, Engine .................. 17

Batter,.# ........ : ............................

15

Cooling Fins, Engine ................ 17

Engine Oil ................................

16

Fuel Filter ................................

17

Spark Plugs ..............................

17

Tractor:

Blade .......................................... 15

Lubrication Chart ..................... 14

Maintenance Schedule ............. t 4

Fire Care ........................... 8,15,21

Cutting Height, Mower

...........................

11

E

Electrical:

Interlocks and Relays .................. 22

Schematic ........................................ 27

Engine:

Air Filter ........................................

16

Air Fitter Foam Pre-Cieaner ..........16

Air Screen ........................................ 17

Oil Level .......................................12,16

Oil Type .............................................16

Preparation ........................................12

Stadin g ............................................. 13

Filter:

Storage .......................................... 24

r

Air Filter .......................................... 16

Air Filter Foan 're-Cleaner ........ 16

Fuel:

Fuel ..............................................

17

Storage ............................................ 24

Fuse .....................................................

22

H

Hood Removal/installation .................... 22

L

Leveling Mower Deck ............................ 19

Lubrication:

Chart

....................................................

14

M

Maintenance Schedule ................................

Mower:

Adjustment, Front4o-Back .............19

Adjustment, S}de4o-Side ............. t9

Blade Sharpening .......................... 15

Blade Replacement ...................... 15

Cutting Height ............................... 11

....

tnstallatidri _,, ,,;:- _._--..-,, r_.o_..__._l-8 -

Operation ....................................... 12

Removal ......................................

18

Mowing Tips ......................................... 13

Muffler ...................................................... t 7

Spark Arrestor ........................... 3,38

0

Oil:

Cold Weather Conditions ....... 12,16

Engine ............................................ 16

Storage .............................................24

4

Operation ......................................

10-1

Operating Mower ....: ...........................

1

Options:

Accessories .....................................

5

Spark Arrester ..........................

3,3 8

P

Parking Brake .................................

t0-1 1

Parts Bag ..............................................

6

Pads, Replacement/Repair ............ 28-4._

Product Specifications ...........................

_E_

R

Repair Parts ...................................... 28-4.,_

S

Safety Rules ............................................. 2

Seat .......................................................

8

Service and Adjustments .............. 18-23

Carburetor ...................................

213

Fuse ..............................................

21_

Hood Remova!/Instaliation .......... 22

Motion Drive Belt

Removal/Replacement ........... 20

Mower Blade Drive Belt

Removal/Replacement ........... 20

Mower Adjustment

Front- to-Back ........................

19

Side-to-Side ............................

19

Mower Removal ..........................

18

Tire Care .............................

8,15,21

Slope Guide Sheet .............................

51

Spark Plugs .........................................

17

Specifications .......................................

3

Starting the Engine ........................

12-13

Steering Wheel .................................

7,21

Stopping the Tractor ............................

11

Storage ................................................

24

T

Throttle Control Cable

Adjustment ...................................

23

Tires .................................................... 8,15,21

Troubleshooting Chart ....................

25-26

Transaxle:

Repair Parts ...........................

42-43

W

Warranty ................................................

3

Wiring Diagram ...................................

28

Wiring Schematic ...............................

27

Jiiiiil,lll,, , i i,,i ,,i, iii i lrllll i iii ii iiii

ACCESSORIES AND ATTACHMENTS

...........................

, ,,,,, ,,,,,,,

, i, ,11 iii i,i i,,111

"Theseaccessories and attachments wereavailable when the tractor was purchased_They are also available at most Sears retail outlets,

"catalog and service centers.

Most Sears stores can order these items for you when you provide the model number of your tractor°

ENGINE MAINTENANCE

BLADES BELTS SPARKPLUG MUFFLER AIRRLTER GASCAN ENGINEOIL STABILIZER

%

PERFORMANCE

Sears offers a wide variety of attachments that tit your tractor. Many of these are listed below with brief explanations of how they can help you_ This list was current at the time of publication; however, it may change in future yea[s - more attachments may be added, changes may be made in these attachments, or some may no longer be available or fit your model Contact your nearest Sears store for the accessories and attachments that are available for your tractor.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy attaching and detaching,

PERMANEX BAGGER lets you collect grass clippings and leaves for a healthier, neater looking lawn. Two Permanex containers hold 30-gallon plastic bags°

LAWN SWEEPERS let you collect grass clippings and Ieaves.

LAWN VAOS for powerful collection of heavy grass clippings and leaves.

Wand attachment to pick up debris in hard-to-reach ptaces_

CARTS make hauling easy° Vadety of sizes available_

ROLLER for smoother lawn surface.

36-inch wide, 18-inch diameter water-tight drum holds upto 390 Ibs,.of weight,.Rounded

edges prevent harm to turf. Adjustable scraper automatically cleans drum.

SPREADERISEEDERS make seeding, fertilizing, and weed killing easy. Broadcast spreaders are also useful for granular de-icers and sand.

CORING AERATOR takes small plugs out of soit to allow moisture and nutrients to reach grass roots° 36-inch swath.

24 hardened steei coring tips° 150 lb, capacity weight tray.

AERATOR promotes deep root growth for a healthy lawn. Tapered 2,.5-inch steel spikes mounted on 10-inch diameter discs puncture holes in soil at close intervalsto let moisture soak in.

Steel weight tray for increasedpenetration.

MULCH RAKE/DErHATCHER loosens soil and flips thatch and matted leaves to lawn surface for easy pickup, Twenty spring line teeth. Usefutto preparebareareasforseeding. Avaitableforfront or rear mounting,

SPRAYERS use 12-volt DC electric motor that connects to the tractor battery or other 12-volt source.

Includes booms for automatic spraying when pulling and hand held wand for spot spraying.

Wand has adjustabfe spray pattern.

For applying herbicides, insecticides,fungici_Sl and_liCl_idfertilizers.

SNOW BLADE for snow removal only. 14-inch high, 42-inch w de blade clears 38-inch path when angled left or right. Raises, lowers with side lever° Adjustable skids; replaceable, reversible scraper bar. (Use with tire chains, wheel weights, or rear drawbar weight.)

SNOW'rHROWERhas 40-inch swath. Drum-type auger handles powdery and wet/heavy snow. Mounts easily with simple pin arrangement, Discharge chute adjusts from tractor seat° 6-inch diameter spout discharges snow 10 to 50 feet. L_t controlled at tractor seat. (Use with chains, wheel weights, or rear drawbar weight,)

TIRE CHAINS are heavy dutyi closely spaced extra-large cross

linksgive smooth ride,outstanding traction.

WHEEL WEIGHTS for rear wheels provide needed traction for snow removalor dozing heavy materials, in pairs_ (30 lbs..each.)

TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; clear plasticwindshield offers 360 degree visibility. Hinged metal doors with catch. Keeps operator warm and dry. Remove vinyl and windshields for use as sun protector

in summer. (Catalog only_)

Optional accessories for tractor cab: tinted/tempered solid safety glass windshield with hand operated wiper; 12-volt amber

cautionlightfor mounting on cab top_ (Catalog only.)

TRACTOR COVER protects tractor from weather.

Made of

Evolution 3 fabric (water-repellent, extremely breathable, light weight soft non-abrasive, pliable in all temperatures, durable, stain/tear/puncture res stant, wi not shr nk or stretch.) (Catalog only.)

TILLER has 5 hp engineand 36-inch swath to prepare seed beds, cult{vale, and compost garden residue, Tiller has itsown built-in lift and depth control system and does NOT require a sleeve hitch.

Fits any lawn, yard, or-gardentract0r_ Simply hook [_pto the tractor drawbar and go!

Ul i

CONTENTS OF

Parts Bag contents shown full size

i

©

.... i1,1, n .....

PAC

Parts packed separately in carton

,lUUlninnl I i'----

÷

Battery acid

Seat

(2) Sheet

Metal

Screws

#10-16 x t/2

(1) Large Flat Washer

(1) Loeknut 3/8-24

Steering

Wheel

Battery

Owner's Manual

Steering

Boot t

I

E

E

I

=

Parts Bag

I

I

I

I

I

I

Parts bag contents not shown full size

(1) Shoulder Bolt 5/16-18 ('1) Hex Bolt t/2q3 x 't

(¢

(1) Lock Washer 1/2

(1) Washer 17/32 x 1-3/16 x 12 Gauge

(2) Hex Bolts 1/4-20 x 3/4

@

(2) Hex Nuts 1/4-20

(2) Lock Washers 1/4

(2) Washers 9/32 x 5/8 x 16 Gauge iii

' _

_L_

"

Steering Wheel

Adapter

0

Steering

Bushing

II_)l!

Wheel

Steering

Insert

(2) Keys

I

I t

Ba_eecaps "

and Instructions un,ll, I

15 ° Slope Sheet

i, i i i i, ,iqll

ASSEMBLY

nunlHl"l'll"l'l

'.'our new tractor has been assembled at the factory with exce n of those parts left unassembIed for shipping pu rposes.

To ensure safe and proper operation of your tractor, atl parts and hardware you assemble must be tightened securely.

Use the correct tools as necessary to insure proper tightness,

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard

wrench sizes are listed,

(1) 5/16" wrench

9/16" wrench

Screwdriver

(2) 7/16" wrenches

(t) 1/2" wrench Utility knife

(1) 3/4" wrench Tire pressure gauge

When right and left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel).

_

_

INSERT

3/8-24HEXLOCKNUT

LARGEFLATWASHER

STEERINGWHEEL

TO REMOVE UNIT FROM CARTON

ST EERIN G-_..._

WHEEL

_.

_,_..

SCREW

STEERING_ t'_ f_/iJ

TABS

UNPACK CARTON

• Remove all accessible loose parts and parts cartons from carton (See page 6).

° Cut from top to bottom, alonglinesonatlfourcorners of carton and lay pane s flat.

° Check for any additional loose parts or cartons and remove°

BOOT

STEERING

(ASSEMBLY

POSITION)

TAB

HOLE

BEFORE ROLLING UNYT OFF SKID

ATTACH STEERING WHEEL (See Fig, 1)

° Slide the steering bushing over the steering shaft.

o Raise steering shaft forward until screw holes in dash line up with steering bushing, install two (2) sheet metal screws and tighten securely.

• Position steering boot over steering shaft.

.

Place tabs of steering boot over tab slots in dash and push down to secure.

° Slide steering wheel adapter onto upper steering shaft,,

° Position front wheels of the tractor so they are pointing straight forward,

° Position steering wheel so cross bars are horizontal

(left to right) and slide onto adapter.

° Assemble large flat washer and 3/8-24 Iocknut and tighten securely.

° Snap steering wheel insert into center of steering wheel.

.

Remove protective plastic from tractor hood and grill.

IMPORTANT: CHECK FOR AND REMOVE ANY

STAPLES 1NSKID THAT MAY PUNCTURE TIRES WHERE

UNiT iS TO ROLL OFF SKID.

TO ROLL UNIT OFF SKID (See Fig. 6)

° Raise attachment tift lever to its highest position,

° Release parking brake by depressing clutchtbrake pedal,

.

Place gearshift lever in "NEUTRAL" position,

• Roll unit backwards off skid.

° Remove banding holding discharge guard up against tractor,

//

/, t

STEERINGSHAFT .........., ,

(SHIPPINGPOSITION) .....

FIG. 1

SLOT

BLY

HOW TO SET UP YOUR TRACTOR

PREPARE BATI'ERY (See Fig. 2)

iiill N, ,ll,i ii ii

CAUTION: Wear eye and face shield.

Wash hands or clothing immediately if accidentally in contactwith battery acid.

Do not smoke.

Fumes from charged

Read the instructionsincluded with the battery vent caps. Always wear gloves, clothing and goggles to protect your hands, skin and eyes.

Your unit has a battery charging system which is sufficient for normal use. However, periodic charging of the battery

with an automotive charger will extend its life.

• See instructions packed with vent caps in parts bag.

Fill battery with acid Fill each cell until it reaches the bottom of the vent wells Do not overfill

Allow battery to stand and settle for at least thirty minutes.

After standing, check the level of acid_ If below the vent wells, add more acid until the correct level is reached.

While battery is standing (after adding acid) and later, while battery is being charged, continue with assembly of unit°

IMPORTANT: TO MAXIMIZE THE LIFE OF YOUR

BATTERY, IT IS NECESSARY THAT THE BATTERY BE

CHARGED BEFORE USE.

FAILURE TO CHARGE

BATTERY CAN RESULT IN A SHORTENED BATTERY

LIFE..

• Charge battery at a rate of 6 amperes for 1 hour., Use a 12 volt battery charger. Observe all safety precautions required for battery charging.,

• Check the acid level after the battery is charged, If the acid has fallen below the correct level, add distilled or iron free water.

° Install the vent caps to cover the vent wells,. Wash the top of the battery with water to remove any acid, then wipe dry, o Check battery case for leakage to make sure that no damage has occurred in handling.

, Dispose of excess battery acid_ Neutralize acid for disposal by adding it to four inches of water in a five gallon plastic container.

Stir with a wooden or plastic paddle while adding baking soda until the addition of more soda causes no more foaming.

• Follow instructions on how to install batte_: ".................

CUT AWAY VIEW

VENT WELL

FIG. 2

BATTERY

CELLAClD

LEVEL

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment bolt.

, Remove cardboard packing on seat pan.

• Place seat on pan and assemble shoulder bolt

° Assembleadjustment bolt, Iockwasherand flat washer

Ioosely_ Do not tighten_

• Tighten shoulder bolt securely

• Lower seat into operating position and sit on seat°

° Slide seat untila comfortable position is reached which

allows you to press clutch/brake pedal all the way down

(See Fig., 6),

• Get off seat without moving its adjusted position.

° Raise seat and tighten adjustment bolt securely°

SEAT PAN

SHOULDER

BOLT

ADJt

BOLT

SEAT

FIG. 3

CHECK TIRE PRESSURE

The tires on your unit were overinflated at the factory for shipping purposes_ Correct tire pressure is important for best cutting performance.

• Reduce tire pressure PSI shown in"PRODUCT SPECI-

FICATION on page 3 of this manual

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled.

See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual

CHECK FOR PROPER POSITION OF ALL

8

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual.

Verify that the belts are routed correctly°

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see

that the brake is properly adjusted_ See "TO ADJUST

BRAKE" in the Service and Adjustments section of this manual.

iii ..........i n

ASSEMBLY

.....................

, i ....

i1,11,1,

INSTALL BATTERY (See Figs. 4 & 5)

.........................

i i,ii iii,

CAUTION: Do not short battery terminals. Before installing battery, remove metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected first to prevent sparking from accidental grounding.

ii ,,, .................

• Lift seat to raised position.

• Open battery box door°

• Be sure battery drain tube is attached to battery box.

• Lower battery into battery box with battery terminals toward front of unit.

• First connect RED battery cable to positive (+) battery terminal with hex bolt, flat washer, lock washer and hex nut as shown° Tighten securely.

° Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt, flat washer, lock washer and hex nut. Tighten securely_

• Close battery box door.

Open battery box door for:

inspection for secure connections (to tighten hardware).

• Inspection for corrosion.

° Testing battery.

• Jumping (if required)°

• Periodic charging.

BATTERY

BOX

BATTERY

BOX DOOR

(NEGATIVE)

BLACK

GROUNDING

CABLE

,,, ,,,, i_ i i,,,

VENT CAPS

FIG. 5

,/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE

THEBESTPERFORMANCEAND SA TISFACTION FROM

THIS QUALITY PRODUCT,

PLEASE REVIEW THE FOLLOWING CHECKLIST,"

,/ All assembly instructions have been completed.

J' No remaining loose parts in carton°

#" Battery is properly prepared and charged.

(Minimum

1 hour at 6 amps).

,/ Seat is adjusted comfortably and tightened securely.

,/ All tires are properly inflated.

(For shipping purposes, the tires were overinftated at the factory).

•/ Be sure mower deck is properly leveled side-to-side!

front-to-rear for best cutting results.

(Tires must be properly inflated for leveling),

V" Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers.

,/ Check wiring. See that all connections are still secure and wires are properly clamped.

WHILE LEARNING HOW-TO USE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

#' Engine oil is at proper level.

,/ Fuel tank is filled with fresh, clean, regular unleaded gasoline.

,/ Become familiar with atl controls - their location and function.

Operate them before you start the engine.

,/ Be sure brake system is in safe operating condition.

POSITIVE(+) TERMINAL NEGATIVE(-) TERMINAL

FIG. 4

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Comparethe i__ustrati_nswithy_urtract_rt_fami_iarizey_ur_e_fwiththe__cati_ns_fvari_us__ntr__sandadjustments`

this manual for ftdure reference°

Save

A'I'rACHMENT

CLUTCH LEVER IGNITION

SWITCH

UFT LEVER

PLUNGER

A'n'ACHMENT

LIFT LEVER

UGHT SWITCH

THROTTLE/CHOKE

CONTROL

CLUTCH/BRAKE

MOWER DECK

HEIGHT ADJUSTMENT

POSITIONS

PARKING

GEARSHIFT

LEVER

FIG. 6

Sears tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your tractor°

LIGHT SWITCH: Turns the headlights on and off.

THROTTLE/CHOKE CONTROL: Used for starting and controlling engine speed.

CLUTCH/BRAKE PEDAL: Usedfor declutching and brak..

ing the tractor and starting the engine,.

PARKING BRAKE: Locks clutch/brake pedal into the brake position.

GEARSHIFT LEVER; Selects the speed and direction of tractor.

ATTACHMENT LIFT LEVER: Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor.

LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position°

IGNITION SWITCH:Used engine, forstartingana st615pliigthe

10

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage..

Always wear safety .glasses or eye shields while operating your tractor or performing any adjustments or repairs.

We recommend wide vision safety mask for over the spectacles or standard safety glasses, available at Sears Retail or

Catalog stores,

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 7)

• Depress clutch/brake pedal into full "BRAKE" position and hold.

• Place parking brake lever in "ENGAGED" position and releasepressure from clutch/brake pedal Pedalshould remain m "BRAKE" positiOn.r Make sure parking brake will hold vehicle secure°

ATTACHMENT CLUTCH LEVER

"ENGAGED" POSITION

"DISENGAGED"

POSITION

NOTE: Under certain conditions when unit is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass.. To eliminate this possibility, always stop engine when stopping unit on grass areas.

i ii ::::::::::::::::::::::: i i ,,, ,, ,i,,, i& as described above, before leaving the catcher, etc, to unitcompletely, n u :::::::::::::::::::::: H H, i,,i,

TO USE THROTTLE CONTROL (See Fig. 7)

Always operate engine at full throttle°

• Operating en_]ine at less than full throttle reduces the battery charging rate,

• Full throttle offers the best bagging and mower per- formance,,

PARKING

BRAKE

"ENGAGED"

.GEAR-

SHIFT

LEVER

TO MOVE FORWARD AND BACKWARD (See

Fig. 6)

The direction and speed of movement is controlled by the gearshift lever..

° Start tractor with clutch/brake pedal depressed and gearshift lever in "NEUTRAL" position.

• Move gearshift lever to desired position..

° Slowly release clutch/brake pedal to start movement..

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP

BEFORE SHIFTING OR CHANGING GEARS. FAILURE

TO DO SO WILL SHORTEN THE USEFUL UFE OF YOUR

TRANSAXLEo

POSITION

CLUTCH/BRAKE

"DRIVE" POSITION "DISENGAGED"POSITION

FIG. 7

STOPPING (See Fig. 7)

MOWER BLADES - o Move attachment clutch lever to "DISENGAGED" position.

GROUND DRIVE ................

• Depress clutch!brake

pedal into full "BRAKE" position.

• Move gearshift lever to "NEUTRAL" position,

ENGINE -

= Move throttle control to "SLOW" position..

NOTE; Failureto move throttle control to "SLOW" position and allowing engine to idle before stopping may cause engine to "backfire".

• Turn ignition key to "OFF" position and remove key.

Always remove key when leaving vehicle to prevent unauthorized use.

• Never use choke to stop engine.

11

TO ADJUST MOWER CUTTING HEIGHT (See

Fig. 6)

The position of the attachment lift lever determines the cutting height.

° Grasp lift lever°

° Press plunger with thumb and move lever to desired position,

The cutting height range is approximately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not rUnning. These heights are approximate ....

and may vary depending upon soil conditions, height of grass and types of grass being mowed°

• The average lawn should be cut to approximately

2-1/2 inches during the cool season and to over 3 inches during hot months.

For healthier and better looking lawns, mow often and after moderate growth°

• For best cutting performance, grass over 6 inches in height should be mowed twice° Make the first cut relatively high; the second to desired height.

......................................

i , i

TO OPERATE MOWER (See Fig. 8)

Your unit is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with

the engine running and the attachment clutch engaged will shut off the engine.

-

• Select desired height of cut.

Start mower blades by engaging attachment control° clutch o TO STOP MOWER BLADES- Disengage attachment clutch control.

_)

OPERATIO

i , ii, i i without either the entire grass catcher, on mowers so equipped, or the discharge guard in place.

o If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake,

° Move gearshift lever to 1st gear and be sure you have allowed room for tractor to roll slightly as you restart movement.

° 'To restart movement, slowly release parking brake and clutch/brake pedal

• Make all rums slowly.

TO TRANSPORT

• Raise attachment lift lever to highest position.

° When pushing or towing your unit, be sure gearshift lever is in "NEUTRAL" position.

° Do not push or tow unit at more than five (5) MPH.

ATTACHMENT CLUTCH LEVER

"DISENGAGED" POSITION

"ENGAGED"

POSITION

ATTACHMENT

LIFT LEVER

HIGH POSITION

BEFORE STARTING THE ENGINE

LOW

POSITION

CHECK ENGINE OiL LEVEL (See Fig. 13)

° The engine in your unit has been shipped, from the factory, already filled with summer weight oil.

° Check engine oil with unit on level ground.

• Remove oil fill dipstick and wipe clean, replace and screw cap tight, wait for a few seconds, remove and read oil level If necessary, add oil until "FULL" mark

on dipstick is reached. Do not overfill°

° For cold weather op,?,rationyou should change oil for easier starting (see ' OIL VISCOSITY CHART' in the

Customer Responsibilities section of this manual)

= To chan_e engine oil, see the Customer Responsibilities section in this manual.

TO OPERATE ON HILLS

RUNNER

DISCHARGEGUARD

FIG. 8

hills with slopes greater than 15 ° and do not drive across any slope,

Choose the slowest speed before starting up or down hills.

° Avoid stopping or changing speed on hills.

° If slowing is necessary, move throttle control lever to slower position.

!

I

ADD GASOLINE

° Fill fuel tank. Use fresh, clean, regular unleaded gasoline. (Use of leaded gasoline will increasecarbon and lead oxide deposits and reduce valve life)o

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING

WARNING: Experience indicates that alcohol blended fuels (called gaschol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage° Acidic gas can damage the fuel system of an engine while in storage° To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer.

Drain the gas tank, start the engine and let it run until the fuel lines and carburetorare empty. Use fresh fuel next season,1 See Storage Instructions for additional information Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur, filler neck. Do not overfill. Wipeoffany spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

I

I

!

J

12

.........

, ,i,,,,,,,,i, ,i, ,,,,,,,,,r,,ll iii ii

TO START ENGINE (See Fig. 7)

When starting engine for the first time or if engine has run out of fuel, it wiil take extra cranking time to move fuel from the tank to the engine.

° Depress the clutch!brake

pedal and set the parking brake.

• Place gearshift lever in "NEUTRAL" position_

° Move attachment clutch to "DISENGAGED" position.

• Move throttle control lever to "CHOKE" position for cold engine start, For warm engine start, move throttle control to "FAST" position_

• Insert keyinto ignition and turn key clockwiseto"START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute.

If engine does not start after several attempts, move throttle control to "FAST position, wait a few minutes and try again.

° When engine starts, move throttle control to desired position.

• Allow engine to warm up for a few minutes before engaging drive or attachments_

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 ° F), the carburetor fuel mixture may need to be adjusted for best engine performance.

See

"TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual.

OPERATION

i i i,,i,,i .........................................

ii ""Mr I ' '11'1'1 .........I' L ',,'1

MOWING TIPS

• Tire chains cannot be used when the mower housing is attached to unit

• Mower should be properly leveled for best mowing performance.

See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

• Use the runner on the right hand side of mower as a guide. The blade cuts approximately an inch outside the nJnner (See Fig. 8).

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine This wilt result in a more even distnbution of clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc_ After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. 9)

K f

.................

,ILI,LI I I , II,II

FIG. 9

• If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height.

° Do not mow grass when it is wet. Wet grass wilt plug mower and leave undesirable clumps_ Allow grass to dry before mowing.

• Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material.

Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired.

• . When operating attachments, se!.ect a ground speed that will suit the terrain and give best performance of the attachment being used.

13

_A' NTENANCE

AS YOU COMPLETE

REGULAR SERVICE

SCHEDULE

_" _

_____

_ _Y _,_ lr

........

SERVICE DATES

Check Tire Pressure

T

Check for Loose Fasteners

R Sh_a_en_en/RepiaceMower Biades

C Lubrication Chart

_Check Ba!tery Level/Recharge

0 Clean Battery and Terminals

R Check Transmission Cooling

Adjust Blade Belt(s) Tension

,,, ,,,,,,, ,,

Adjust Motion Drive Belt(s) Tension

: :

Check Engine Oil Levef ,, _ if if

E Clean Air Filter

N

Clean Air Screen

G

Inspect Muffler/Spark Arrestor

I Replace Oil Filter (if equipped)

"ciean Engine Cooling Fins

I_

_4

{if

................._

6_ t_ #

, ,

....

...................

Ks .........

_

I_ .............

'

$f

,,

V _

' '

_t2,3i

_2,,I ...............

6#'2

_4'

1_1,2 ,,,

6f2

6#_

--

Replace Fuel Filter

1 - Change mere oltan when operaling under a heavy load or In high ambient temperatures,

2 - Service more olten when operaling In dlily or dusty condllioos

_2

_'

3 - I! equipped wllh oil tilter, change oil every 50 hours,

4 - Replace blades more o/Len when mowing tn sandy soil,

5 - If equipped wl|h adjustable system

LUBRICATION CHART

ZK@

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence.

To receive full value from the warranty, operator must maintain tractor as instructed in this manual

•

Some adjustments will need to be made periodically to properly maintain your tractor.

All adjustments in the Service and Adjustments section of this manual should be checked at least once each season..

Once a year you should replace the sparkplug, clean or replace air filter, and check blades and bells for wear,, A new spark plug and clean air filter assure proper air4uel mixture and help your engine run better and tast longer.

BEFORE EACH USE

• Check engine oil level,

• Check brake operation,

• Check tire pressure_

° Check for loose fasteners

(_

BEARING ZERK

(_

CLUTCH

PIVOT(S)

BEARING ZERK

IINE(_)

(_) SAE 30 OR IOW30 MOTOR OIL API * SG

(_) GENERAL PURPOSE GREASE

(_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

14

IMPORTANT." DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS.

VISCOUS LUBRI-

CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS.

IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW_

DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

CUSTOMER

i HHHH, ,,,H

TRACTOR

Always observe safety rules when performing any maintenance.

BRAKE OPERATION

If unit requires more than six (6) feet stopping distance at

high speed in highest gear, than brake must be adjusted°

(See "TO ADJUST BRAKE" in Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual),.

° Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage-

BLADE CARE

For best results mower blades must be kept sharp.

Replace bent or damaged blades.

BLADE REMOVAL (See Fig. 10)

o Raise mower to highest position to allow access to blades.

• Remove hex bolt, lock washer and fiat washer securing blade.

• Install new or resharpened blade with trailing edge up towards deck as shown.

• Reassemble hex bolt, lock washer and flat washer in exact order as shown.

• Tighten bolt securely (30-35 FtoLbs. torque)°

IMPORTANT:

TREATED.

BLADE BOLT IS GRADE 8 HEAT

NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced.

PONSiBILiTIES

i , ,11

TO SHARPEN BLADE (See Fig. 11)

Care should be taken to keep the blade balanced° An

unbalanced blade willcause excessive vibration and even-

tual damage to mower and engine_

= The blade can be sharpened with a file or on a grinding

wheel. Do not attempt to sharpen while on the mower.

° To check blade balance, you will need a 5/8" diameter steel bolt, pin oracone balancer. (When using acone balancer, follow the instructions supped with balancer).

° Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal position.

If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not,

CENTER HOLE / /

FIG. 11

BATTERY (See Fig. 12)

Your unit has a battery charging system which is sufficient for normal use However, periodic charging of the battery

with an automotive charger will extend its life.

° Acid solution level in each battery cell should be even

with bottoms of vent wells. Add only distilled or iron free

water if necessary.

Do not overfill

CUT AWAY VIEW

WELL

BLADE

FLATWASHER

LOCKWASHER

_

% .......

ASSEMBLY

TRAILING

EDGEUP

FIG. 12

° Keep battery and terminals clean.

CELL ACID

LEVEL

..,., (JACKSHAFT)

MANDR L

° Keep battery bolts tight.

• Keep vent caps tight and small vent holes in caps open°

° Recharge at 6 amperes for 1 hour.

TO CLEAN BATTERY AND "TERMINALS -

Corrosion and dirt on the battery and terminals can cause

HEXBOLT(GRADE8)*

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLT HEAD.

FIG. 10

15

Open battery box door.

DisconnectBLACK battery cable first then RED battery cable and remove battery from tractor.

Wash battery with solution of four tablespoons of baking soda to one gallon of water. Be careful not to get the soda solution into the cells.

° Rinse the battery with plain water and dryr

° Clean terminals and battery cable ends with wire brush until bright.

o Coat terminals with grease or petroleum jelly.

o Reinstall battery (See "INSTALL BATI'-ERY" in the

Assembly section of this manual).

...................................

i,i i

C RESPONSIBILITIES

_,;;,_;, _, L,_

V-BELTS

Check V-belts for deterioration and wear after t00 hours and replace if necessary The belts are not adjustable.

Replace belts if they begin to slip from wear

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which can restrict cooling.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service

classification SG_ Select the oil's SAE viscosity grade according to your expected operating temperature+

SAE VISCOSITY GRADES

FIG. 13

°F =20 °

.

_o

O"

TEMPERATURE

30 ° 32 ° 40° 60+ 80 ° 100"

+m" ot.....

1o" 1o" _O"

RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

_.

NOTE: Although multi-viscosity oils (5W30, 10W30, etc..)

improve starting in cold weather, these multi-viscosity oils

will result in increased oil consumption when used aboe

32°0.

Check your engine oil level more frequently to avoid

possible engine damage from running low on oil.

Change the oil after the first two hours of operation and

every 25 hours thereafter or at least once a year if the

tractor is not used for 25 hours in one year+

Check the crankcase oil level before starting the engine and after each eight (8) hours of continuous use. Tighten

oil fill cap/dipstick securely each time you check the oil level,.

TO CHANGE ENGINE OIL (See Fig_ 13)

Determine temperature range expected before oil change+

All oil must meet API service classification SG°

• Be sure vehicle is on level surface,

• Oil will drain more freely when warm_

• Catch oil in a suitable container.

• Remove oil fill dipstick1 Be careful not to allow dirt to enter the engine when changing oil.

Remove drain plug.

After oil has drained completely, replace oil drain plug and .tighten securely ....

Refill engine with oil through oil fill dipstick tube. Pour slowly.

Do not overfill° For approximate capacity see

Product Specifications on page 3 of this manual,

• Use Qauge on oit fill dipstick for checking level+ Besure dipstick cap is tightened securely for accurate reading.

Keep oil at "FULL" line on dipstick+

IHIIIIII,,,,,I,II III

CAP/DIPSTICK

OIL DRAIN PLUG

AIR FILTER (See Fig.

14)

Your engine will not run properly using a dirty air filter.

Clean the foam pre-cleaner element after every 25 hours of

operation or every season° Service paper cartridge every

100 hours or every season, whichever occurs first_

Service air cleaner more often under dusty conditions.

• Remove knob(s) and cover°

TO SERVICE PRE-CLEANER

• Slide foam pre-cteaner off cartridge.

• Wash it in liquid detergent and water.

• Squeeze it dry in a clean cloth,

• Saturate it in engine oil. Wrap it in clean, absorbent

cloth and squeeze to remove excess oil+

° Reinstall pre-cteaner over cartridge+

• Reinstall cmier and secure with knob(s).

TO SERVICE CARTRIDGE

• Remove cartridge nut.

= Remove cartridge and clean by tapping gently on flat surface°

• If very diAy, replace or wash in a nonsudsing detergent and warm water solution+ Rinse thoroughly with water from inside Out until water runs clear. Let cartridge dry thoroughly before using.

• Reinstall cartridge, nut, precleaner, cover and secure with knob(s)+

IMPORTANT: PETROLEUM SOLVENTS, SUCH AS

KEROSENE, ARE NOT TO BE USED TO CLEAN THE

CARTRIDGE.

THEY MAY CAUSE DETERIORATION OF

THE CARTRIDGE.

DO NOT OIL CARTRIDGE.

DO NOT

USE_PRESSURIZED

CARTRIDGE

AIR TO C[.EAN+OR DRY

16

FIG. 14

AIR SCREEN (See Fig. 15)

The engine air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a

wire brush or compressed air to remove dirt and stubborn dried gum fibers°

ENGINE COOLING FINS (See Fig. 15)

Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating.

• Remove oil fill dipstick and cover opening to prevent entry of dirt.

Remove screws from blower housing and lift housing off engine°

• Remove the screws securing the starter housing and lift housing off engine.

• Use compressed air or stiff bristle brush to thoroughly clean engine cooling fins.

• To reassemble, reverse above procedure_

SCREWS

BLOWER HOUSING

SCREWS

SCREWS

AIR SCREEN

MUFFLER

Inspect and replace corroded muffler and spark arrester (if

equipped) as it could create a fire hazard and/or damage_

SPARK PLUGS

Replace spark plugs at the beginning of each mowing season or after every 100 hours of use, whichever comes first. Spark plug type and gap setting is shown in "PROD-

UCT SPECIFICATIONS" on page 3 of this manual.

IN-LINE FUEL FILTER (See Fig. 16)

Fuel filter should be replaced once each season, lffuelfilter becomes clogged, obstructing fuel flow to carburetor, replacement is required.

• With engine cool, remove filter and plug fuel line sections.

Place new fuel filter in position in fuel line.

= Be sure there are no fuel line leaks and clamps are

properly positioned.

• Immediately wipe up any spilled gasoline.

f'-_-__ .=__._._..-..- FUEL

CLAMP_ w

FIG. 16

_CLAMP

CLEANING

• Clean engine, battery, seat, finish, etc. of all foreign matter.

° Keep finished surfaces and wheels free of atl gasoline, oil, etc.

° Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose to clean your unit unless the electrical system, muffler, air filter and carburetor are covered to keep water out.. Water in engine can result in a shortened engine life.

STARTER

HOUSING

OIL RLL

DIPSTICK

ENGINE COOUNG RNS

FIG. 15

PLUG

17

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

• Depress clutch/brake pedal fufly and set parking brake.

• Place gearshift lever In "NEUTRAL" position.

• Place attachment clutch in "DISENGAGED" position.

° Turn ignition key "OFF" and remove key.

• Make sure the blades and all moving parts have completely stopped,

• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

TO REMOVE MOWER (See Fig. 17)

Mower wilt be easier to remove from the right side of tractor.

° Place attachment clutch in "DISENGAGED" position.

• Move attachment lift lever forward to lower mower to its lowest position.

• Roll belt off engine pulley,

• Disconnect clutch rod from clutch lever by removing retainer spring,

• Disconnect anti-sway bar from chassis bracket by removing retainer spring,

• Disconnect suspension arms from rear deck brackets by removing retainer springs,

• Disconnect front links from deck by removing retainer springs,

• Raise lift lever to raise suspension arms, Slide mower out from under tractor,

IMPORTANT: IF AN ATTACHMENT OTHER THAN THE

MOWER IS TO BE MOUNTED TO THE TRACTOR, THE

R,H, AND LH. SUSPENSION ARMS MUST BE REMOVED

FROM TRACTOR.

TO INSTALL MOWER (See Fig. 17)

Raise attachment lift lever to its highest position_

• Slide mower under tractor with discharge guard to right side of tractor,

• Lower lift lever to its lowest position°

• Install mower in reverse order of removal instructions,

CLUTCH

SUSPENSION

ARMS

RETAINER

SPRING

ANTI-SWAY BAR

RETAINER

SPRINGS

(BOTH SIDES)

FIG. 17

CLUTCH LEVER

SPRING

ENGINE

PULLEY

SPRINGS

SIDES)

18

, , ,111,,iii1,1.1i,iiii....

i ,111 , , i, ,,,i,,i,, _ ...... _:__:_=_

,

TO LEVEL MOWER

SERVICE AND ADJUSTMENTS

.... i,,,,i,,,,,,,,,i....

HOUSING i ....

i,,

Adjust the mower while tractor is parked on level ground or driveway.

Make sure tires are properly inflated (See

"PRODUCT SPECIFICATIONS" on page 3).. If tires are over or under inflated, you will not properly adjust your mower,

, ,i,i, ,,,i ,i iii ........

FRONT_TO_BACK ADJUSTMENT (See Figs. 20 and 2t)

IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE.

IF

THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS

NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS

EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-

SIDE_

SIDE-TO*SIDE ADJUSTMENT (See Figs. 18 and 19)

To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/4" to

3/4" lower than the rear when the mower is in its highest position,

You will need two (2) standard 2 x 4 short pieces of wood to make the following adjustment, Similar blocks measuring 1-1/2" thick may also be used.

• Raise mower with attachment lift control to allow two

(2) 1-1/2" thick blocks to be placed under rear edge of mower° o Place one block directly be hind the left mandrel. Place the remaining block under the stamped ridge on the right rear edge of mower deck.

° Lower mower deck to its lowest height of cut position

(See "TO ADJUST MOWER CUTTING HEIGHT" in

Operation section of this manual).

• On both sides of tractor, loosen, but do not remove, the fasteners securing the adjustable pivot brackets to frame.

Both brackets must be loose enough to move freely.

Pull down firmly on suspension arm to remove any slack in pivot bracket and hold while tightening rear fastener first to secure.

Tighten remaining fastener,

° Repeat procedure on other side of tractor..

o Raise mower with attachment lift control and remove blocks from under mower.

Check adjustment on right side of tractor.

Measure distance"D" directly in front and behind the mandrel at bottom edge of mower housing as shown.

= Before making any necessary adjustments, check that both front links are equal in length. Both links should be approximately 10-3/8".

° If links are not equal in length, adjust one link to same length as other link.

• To lower front of mower loosen nut "E" on both front links an equal number of turns°

° When distance "D" is 1/4" to 3/4" lower at front than rear, tighten nuts "F" against trunnion on both front links..

o To raise front of mower, loosen nut"F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns.

° When distance "D" is 1/4" to 3/4" !ower at front than rear, tighten nut"F" against trunnion on both front links.

° Recheck side-to-side adjustment.

" "' ° MANDREL

PLACE TWO (2) 1-1/2" THICK BLOCKS UNDER REAR EDGE OF

DECK (Use wood 2 x 4's or equiv.)

,,<;J, L.j: L

}} .

.

DIRECTLY

BEHIND

MANDREL _

UNDER

STAMPED

RIDGE

MOWER MUST BE IN LOWEST HEIGHT OF CUT POSITION

FIG. 18

FIG, 20

BOTH FRONT LINKS MUST BE EQUAL IN LENGTH La2"L

ADJUSTABLE PIVOT BRACKET

NUT "E"

1 9

FRONT LINKS TRUNNION

FIG. 21 FIG. 19

' I= I= =' =' =, HH"=""="HH,H'

SERVICE AND ADJUSTMENTS

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig. 22)

The mower blade drive belt may be replaced without tools.

Park the tractor on level surface° Engage parking brake,

BELT REMOVAL-

, Place attachment clutch in "DISENGAGED" position.

• Move attachment lift lever forward to lower mower to its lowest position.

• Roll belt off engine pulley_

• Work belt off both mandrel pulleys and idler pulleys°

• Pull belt away from mower,

BELT INSTALLATION -

• Install new belt in reverse order of removal.

• Make sure belt is in all pulley grooves and inside all belt guides.

ENGINE PULLEY

MANDREL

PULLEY

IDLER

PULLEYS

WITH PARKING BRAKE "ENGAGED"

NUT "A"

MANDREL

PULLEY

FIG. 22

TO ADJUST BRAKE (See Fig. 23)

Your unit is equipped with an adjustable brake system which is mounted on the right side of the transaxle.

If unit requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted.

* Depress clutch/brake pedal and engage parking brake.

, Measure distance between brake operating arm and nut "A" on brake rod.

° tf distance is other than 1-1/2", disengage parking brake, loosen jam nut and turn nut A until distance becomes 1-1/2".

Retighten jam nut against nut "A".

, Engage parking brake and recheck distance°

• Road test unit for proper stopping distance as stated above, Readjust if necessary.

If stopping distance is stitl greater than six (6) feet in highest gear, further maintenance is necessary, Contact your nearest au,thorized service center,

NUT

PULLEY

CLUTCHING

IDLER

ARM

FIG, 23

TO REPLACE

24)

MOTION DRIVE BELT (See Fig.

Park the tractor on level surface, Engage parking brake.

For assistance, there is a belt installation guide decal on bottom side of left footrest.

* Remove mower (See "TO REMOVE MOWER" in this section of this manual,)

• Remove upper belt keeper.

• Remove belt from stationary idler and clutching idler,

• Pull belt slack toward rear of tractor.

Remove belt upwards from transaxle pulley by deflecting belt keepers.

, Pull belt toward front of tractor and remove downwards from around engine pulley

• Install new belt by reversing above procedure,

IMPORTANT; MAKE SURE UPPER BELT KEEPER IS

POSITIONED PROPERLY BETWEEN LOCATOR TABS.

TABS

IPPER BELT

KEEPER

IDLER

20

FIG. 24

_L

SERVICE

iii1,11,1 ......................

TO ADJUST STEERING WHEEL ALIGNMENT

If steeringwheel crossbarsare not horizontal(leftto right)

when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual.

ADJUSTMENTS

i , i1,,11111 ,i

TO START ENGINE WITH A WEAK BA'N'ERY

(See Fig. 26)

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on

yourtractor, Ifdamage hasoccuredtoaffect the front wheet toe-in or camber, contact your nearest authorized service center.

TO REMOVE WHEEL FOR REPAIRS (See Fig.

25)

• B_ock up axle securely.

Remove axle cover, retaining ring and washersto allow wheel removal (rear wheel contains a square key - Do not lose),

• Repair tire and reassemble.

• On rear wheels only: align grooves in rear wheel hub

and axle.

Insert square key.

o Replace washers and snap retaining ring securely in axle groove.

o Replace axle cover.

CAUTION: Lead-acid batteries gener-

ate explosive gases. Keep sparks, flame

and smoking materials away from bat- teries.

Always wear eye protection when around batteries.

i i ,11iiii ,i

If your battery is too weak to start the engine, it should be recharged° If "jumper cables" are used for emergency starting, follow this procedure:

IMPORTANT: YOUR UNIT IS EQUIPPED WITH A 12

VOLT NEGATIVE GROUNDED SYSTEM.

THE OTHER

VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE

GROUNDED SYSTEM.

DO NOT USE YOUR TRACTOR

BATTERY TO START OTHER VEHICLES.

TO ATTACH JUMPER CABLES o Connect each end of the RED cable to the POSITIVE

(+) terminal of each battery, taking care not to short against chassis o Connect one end of the BLACK cable to the NEGA-

TIVE (-) terminal of fully charged battery_

• Connect the other end of the BLACK cable to a good

CHASSIS G ROUND, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

• BLACK cable first from chassis and then from the fully charged battery_ o RED cable last from both batteries.

RETAINING

RING

\

WASHERS

POSITIVE TERMINAL NEGATIVE TERMINAL

AXLECOVER

!

SQUARE KEY

(REARWHEELONLY)

FIG. 25

POSITIVE TERMINAL

FIG. 26

CHARGED

BATTERY

\

NEGATIVE TERMINAL

21

SERVICE AND ADJUSTMENTS

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-in fuse.

The fuse holder is located in the engine compartment, directly

in front of the dash.

TO REPLACE HEADLIGHT

BULB

• Raise hood.

• Pul! bulb holder out of the hole in the backside of the gritL

• Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill+

, Ctose hood_

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run poorly, stop running or prevent it from starting_

• Check wiring. See electrical wiring diagram in Repair

Parts section of this manual.

TO REMOVE HOOD AND GRILL (See Fig. 27)

• Raise hood.

• Unsnap headlight wire connector,

• Stand in front of tractor.

Grasp hood at sides, tilt forward and lift off of tractor.

• To reinstall, slide hood pivot brackets into srots in frame.

• Reconnect headlight wire connector and ctose hood,

HEADLIGHT

WIRE

CONNECTOR

HOOD

FiG+ 27

22

u,,,ll .....................

SERVICE AND ADJUSTNI

i1,11 i1,,, i,,i

, i,,, u i....

ENGnNE

TO ADJUST THROTTLE CONTROL

CABLE

(See Fig= 28)

The throttle control ;las been preset at the factory and adjustment should not be necessary° Check adjustment as described below before loosening cable.

If adjustment is necessary, proceed as follows:

With enginenot running, move throttle control lever from SLOW to CHOKE" position_ Slowly move lever from "CHOKE" to "FAST" positiom

• Check that holes"A" in governor control leverand hole in governor plate line-up.

If holes "A" are not aligned, loosen clamp screw and movethrottle cable until holes are aligned.

Tighten clamp screw securely.

GOVERNOR

CONTROL LEVER

GOVERNOR

CONTROL PLATE

FINAL SETTING -

• Start engine and allow to warm for five minutes.

Make final adjustments with engine running and shift/motion

control lever in "NEUTRAL" position°

° Move throttle control lever to "SLOW" position. With finger rotate and hold throttle lever against idle speed screw° Turn id e speed screw to attain 1750 RPM

• While still holding throttle lever against idle speed screw, turn idle mixture valve in (clockwise) until en-

gine begins to die and then turn out (counterclockwise)

until engine runs rough. Turn valve to a point midway between those two positions° Release throttle lever.

ACCELERATION TEST -

• Move throttle control lever from "SLOW" to "FAST" position.

If engine hesitates or dies, turn idle mixture valve out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly..

High speed stop is factory adjusted.

Do not adjust damage may result.

IMPORTANT: NEVER TAMPER WITH THE ENGINE

GOVERNOR, WHICH iS FACTORY SET FOR PROPER

ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE

THE FACTORY HiGH SPEED SETTING CAN BE

DANGEROUS.

tF YOU THINKTHE ENGINE-GOVERNED

HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR

NEAREST AUTHORIZED SERVICE CENTER, WHICH HAS

PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY

NECESSARY ADJUSTMENTS°

THROTTLE

LEVER

IDLE SPEED

SCREW

HOLES "A" CLAMP

SCREW

FIG. 28

THROTTLE

CABLE

TO ADJUST CARBURETOR (See Fig. 29)

The carburetor has been preset at the factory and adjustment should not be necessary.

However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. Ifthe carburetor does need adjustment, proceed as follows:

In general, turnig idle mixture valve in (clockwise) decreases the supply of fuel tothe engine giving a leaner fueV air mixture.

Turning the idle mixture valve out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture°

IMPORTANT: DAMAGE TO THE NEEDLE VALVE AND

THE SEAT IN CARBURETOR MAY RESULT IF SCREW IS

TURNED IN TOO TIGHT

PRELIMINARY SETTING -

• Air cleaner assembly must be assembled tothe carburetor when making carburetor adjustments.

• Be sure the throttle control cable is adjusted properly

(see above).

• With engine off turn idle mixture valve !n (clockwise) closing it finger tight and then turn out (counterclockwise) 1 full turn.

23

IDLE MIXTURE

VALVE

FIG. 29

Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more° gasoline in the tank inside a building

CAUTION: Never store the tractor with or spark.

Allow the engine to cool before storing in any enclosure.

1,1,,11 i1,1 i,i ,,, ,i ,

TRACTOR

Remove mower from tractor for winter storage.

When mower is to be stored for a period of time, clean it thor- oughly, remove all dirt, grease, leaves, etco Store in a clean, dry area.

• Clean entire tractor (See"CLEANING" in the Customer

Responsibilities section of this manual).

° Inspect and replace belts, if necessary (See belt re-

placement instructions in the Service and Adjustments section of this manual)° o Lubricate as shown in the Customer Responsibilities section of this manual.

o Be sure that all nuts, bolts and screws are securely fastened.. Inspect moving partsfordamage breakage and wear.

Rep ace if necessary.

• Touch up all rusted or chipped paint surfaces; sand lightly before painting°

BATTERY

• Fully charge the battery for storage.

° After a .period of time in storage, battery may require rechargmg_

• To help prevent corrosion and power leakage during long periods of storage, battery cables should, be disconnected and battery cleaned thoroughly (see q'O

CLEAN BATTERY AND TERMINALS in the Customer Responsibilities section of this manual).

• After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals.

o Be sure battery drain tube is securely attached.

• If battery is removed from tractor for storage do not store battery d recty on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM

DEPOSITS FROM FORMING IN ESSENTIAL FUEL

SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,

FUEL HOSE, OR TANK DURING STORAGE.

ALSO,

EXPERIENCE INDICATES THAT ALCOHOL BLENDED

FUELS (CALLED GASOHOL OR USING ETHANOL OR

METHANOL) CAN ATTRACT MOISTURE WHICH LEADS

TO SEPARATION AND FORMATION OF ACIDS DURING

STORAGE.

ACIDIC GAS CAN DAMAGE THE FUEL

SYSTEM OF AN ENGINE WHILE IN STORAGE_

° Drain the fuel tank°

° Start the engine and let it run until the fuel lines and carburetor are empty.

o Never use engine or carburetor cteaner products inthe fuel tank or permanent damage may occur.

° Use fresh fuel next season_

NOTE: Fuel stabilizer is an acceptable alternative in

minimizing the formation of fuel gum deposits during storage.

Add stabilizer to gasoline in fuel tank or storage containsr_ Always follow the mix ratio found on stabitizer container.

Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor.

Do not drain the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine oil {See "ENGINE" in the Customer Responsibilities section of this manual)°

CYLINDERS

• Remove spark plug(s).

° Pour one ounce of oil through spark plug hole(s) into cylinder(s).

° Turn ignition key to"START" position for a few seconds to distribute oil,

° Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season to another.

• Replace your gasoline can if your can starts to rust.

Rust and/or dirt in your gasoline will cause problems.

If possible, store your tractor indoors and cover it to give protection from dust and dirt.

•.

-.-Cover your tractor with a suitable protective cover that does not retain moisture.

Do not use plastic.

Plastic cannot breathe which allows condensation to form and will cause your tractor to rust.

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE

AND EXHAUST AREAS ARE STILL WARM.

24

TROUBLESHOOTING POINTS

CAUSE CORRECTION PROBLEM

Will not start 1, Out of fue!,

2o Engine not"CHOKED" properly°

3, Engine flooded,

4.

Bad spark plug,

5.

Dirty air filter,.

6, Dirty fuel filter,

7, Water in fuel.

8.

Loose or damaged wiring.

9.

Carburetor outof adjustment.

10, Engine valves out of adjustment

Hard to start 1.

Dirty air rilter.

2, Bad spark plug.

3.

Weak or dead battery,

4.

Dirtyfuel filter.

5, Stale or dirty fuel,

6, Looseor damagedwiring,

7, Carburetor outof adjustment

8 Enginevalvesout of adjustment. i

Engine will not turn over t.

Clutch/brake pedal not depressed.

2.

Attachment clutch is engaged.

3.

Weakordead battery.

4, Blown fuse,

5.

Corroded battery terminals.

6 Loose or damaged wiring,

7, Faulty ignirion switch.

8_ Faulty solenoidor starter,

9, Faulty operator presenceswitch(as). i

Engine clicks but will not start

1, Weak or dead battery,

2_ Corroded battery terminals.

3.

Looseor damaged wiring.

4_ Faulty solenoid or starter°

Loss of power

Excessive vibration

1.

2.

See "TO START ENGINE" in Operation section°

3.

Wail several minutesbefore attempring to start.

4.

Replace spark plug,.

5.

Clean/replaceair filter.

6.

Replace fuel filter_

7.

Drain fuel tank and carburetor, refill tank with fresh

gasolineand replace fuel filter.

8, Check all wiring.

9.

Contact Sears Service Center/Department.

10, Contact Sears Service Center/Department.

1o Cleanlreplace air rifler.

2, Replace spark plug,

3, Recharge or replace battery.

4.

Replace fuel filter,

5, Drain fuel tank and refill with fresh gasoline,

6, Check all wiring.

7, Contact Sears Service Center/Department,

8, Contact Sears Service Center/Department,

1.

2.

Filt fuel tank,

3.

Recharge or replace battery.

4_ Replace fuse.

5.

Clean battery terminals.

6.

Check all wiring°

7.

8.

9

1.

2,

3.

Depress ctutctVbrakepedal.

Disengage attachment clutch.

Chscldraplace ignition switch,

ChecWreplacesolenoidor starter_

Contact Sears ServiceCanter/Department.

Rechargeor replace battery.

Clean battery terminals.

Check all wiring

4_ ChecWreplacesolenoidor starter,,

1.

Cutting too much grass/toofasL

2o Throttle in "CHOKE" position.

3.

Build-up of grass, leaves and trash under mower.

4.

Dirty air filter.

5.

Low oil leve!ldirty oil.

6.

Faally sparkplug.

7, Dirty fuel filter,

8.

Stale or dirty fuel

9r Watarin fuel.

lO, Spark plug wire Ioose.

11, Dirty engineair screen/fins

12. Dirty/cloggedmuffler.

13, Looseor damaged wiring.

14, Carburetor out of adjustment, t5, Engine valves outof adjustment,

....

1o Set in "Higher Cut"position/reduce speed.

2.

Adjust throttlecontrol.

3.

Clean undersideof mower housing.

4, Cleanlreptace alrfilter.

5.

Check ell leveltchange oil.

6, CIean and regap or change sparkplug,

7.

Replace fuel filter,

8.

Drain fuel tank and refill with fresh gasoline.

9.

Drain fuel lank and carburetor,refill tank with fresh gasoline and replacefuel filter,

1o.

Connect and tighten sparkplug wire.

11, Clean engine air screentfins.

12.

Clean/replacemuffler. ...........

13.

Checkall wiring.

14.

Contact Sears Service Center/Department.

15o Contact Sears Service Center/Department.

1o Worn, bent or loose blade.

2.

Bent blade mandrel.

3.

Loose/damaged part(s),

1, Replace blade, Tighten blade bolt,

2.

Replace blade mandrel,

3 Tighten loose pad(s).

Replace damaged parts.

25

J

TROUBLESHOOTING

PROBLEM i , ii,,lUU

Engine continues to run when operator leaves seat with attachment clutch engaged

CAUSE t.

Faulty operator-safety presence centr!! system_

Poor cut. uneven to Worn, bent or loose blade,

2.

Mower deck not level

3.

Buildup of grass, leaves, and trash under mower,

4.

Bent blade mandrel"

5o Clogged mower deck vent holes from buildup of grass, loaves, and trash around mandrels.

, i iiiiiil,,u,,i

Mower blades wilt not rotate

1, Obstruction in clutch mechanism.

2, Wom/damaged mower drive belt,

3.

Frozen idler pulley.

4.

Frozen blade mandrel.

POINTS

CORRECTION

I.

Check wiling, switches and connections, if not corrected, contact Sears Service Center/Department.

1_ Replaceblade, Tighten blade bolt.

2.

Level mower deck.

3, Clean underside of mower housing.

4.

Replace blade mandrel.

5.

Clean around mandrels to open ventholes.

I.

Remove obstruction.

2Replace mower drive belt,

3.

Replace idler pulley.

4.

Replace blade mandrel°

Poor grass discharge 1, Engine speed too slow

2.

Travel speed too fast,

3.

Wet grass.

4, Mower deck not level.

5, Low/uneventire air pressure,

6.

Wom, bent or looseblade.

7.

Buildup of grass, leavesand trashunder mower.

8.

Mower drive belt worn

9.

Blades improperlyinstalled,

10, Improper bladesused.

11.

Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrals,

1.

Place throtlIa control in =FAST" position,

2, Shift to slower speed.

3.

Allow grass to dry before mowing.

4_ Level mower deck.

5 Check tires for proper air pressure.

6.

Replaoetsha_en blade.

Tighten blade bolt.

7.

Clean underaide of mower housing.

8.

Replace mower ddve belt,

9.

ReinstaIf blades sharp edge down.

I0_ Replace with blades listed in this manual.

1I.

Clean around mandrels to open vent holes.

Headlight{s) not Working

(if so equipped)

1° Switch is "OFF".

2.

Bulb(s) bumedout

3.

Faultylightswitch

4, Looseor damaged wiring,

5.

Blown fuse_

.....................

ii, uul,l,,ul,,,

Battery will not charge 1.

Bad battery ceil(s).

2.

Poor cable connections.

3, Faulty regulator (if so equipped),

4.

Faulty aitemater.

1_ Turn switch"ON".

2.

Rap]ace bulb(s)_

3_ Check/replace tight switch,

4, Check wiring and connections.

5, Replace fuse.

t r

Replace battery

2_ Check/clean all connections.

3 Replace regulator.

4.

Replace altemater

Engine "backfires" when turning engine

"OFF"

1, Engine throttle control not set at'SLOW' position for 3o seconds before stopping engine.

1.

Move throttlecontrolto 'SLOW' position and allow

toidle for 80 secondsbefore stoppingengine,

26

REPAIR PARTS

12.5 HP 42" TRACTOR - - MODEL NUMBER 917.255430

ELECTRICAL

A B C D E F

12 13

_'_14

15

18 0 35 37

_ - - - -

28

32 33

!

I

19

\

\

28

SCHEMATIC

12.5 HP 42" TRACTOR - - MODEL NUMBER 917.255430

F

7

BLACK

IGNITION SWITCH

RED

WHITE

BATTERY

FUSE 30 AMP.

RED

| .....

I " !

I RED

STARTER

[ _ 111 -t i

SOLENOID

D

I ....

I i

| l ....

t

CLUTCH 1 BRAKE

(PEDAL UP)

I ....

I

_

I

I

_

_

I

I

,

ATT'MENT CLUTCH

(CLUTCH OFF)

BLACK

I

I l

BLACK

7

I

,

SEAT SWITCH

(NOT OCCUPIED)

! ....

1

I

I-

BLACK ._

GROUNDING

CONNECTOR o,T,o, s,ARK

3 AMPSOG

@ 8600 RPM

(gATTERY iN LINE)

ALTERNATOR

20VOLTS AC (MtN°)

IGNITION SWITCH

POSITION

OFF

ON

START

CIRCUIT

M + G

B+L

B + S

NON-REMOVABLE

CONNECTIONS

NOTE [ ORANGE ___

WITH A SPECIAL ALTERNATOR

SYSTEM.

THE LIGHTS ARE NOT

CONNECTED TO THE BATTERY,

BUT HAVE THEIR OWN

ELECTRICAL SOURCE.

I

,__

BECAUSE OF THIS, THE BRIGHT--_L_L'_,

NESS OF THE LIGHTS WILL

CHANGE WITH ENGINE SPEED.

AT IDLE THE LIGHTS WILL DiM.

AS THE ENGINE IS SPEEDED UP,

THE LIGHTS WILL BECOME

H__

SWITCH

(OFF)

"X

THEIR BRIGHTEST.

_ REMOVABLE

CONNECTIONS

_vPs

'--_

,,...,A,_

ALTERNATOR t H'EGADs

WIRING INSULATED CLIPS

NOTE: If wiring insulated clips were removed for servicing of unit, they should be replaced to properly secure your wiring.

SI4E-A-DLI

/_

27

REPAIR PARTS

12.5 HP42" TRACTOR - = MODEL NUMBER 917.255430

ELECTRICAL

KEY

NO.

PART

NO.

1 121265X

2 STD365402

3 124211X

4 132017

5 4207J

6 132202

7 4799J

8 129965

9 109596X

'tO t09081X

11 STD551125

12 73350400

13 74780408

14 STD551225

15 STD541425

16 131563

17 109553X

18 STD601005

19 I04445X

20 STD60t005

DESCRIPTION

Battery 12 Volt 25 Amp

* Switch I_n 5 Term Wo/wash/nut

Nut Ignition

Harness lgn Bs Dash Headlights

Cable Ground 6ga 12"black

Cable Battery 6 Ga 42"red

Cable Battery 6ga 11 "red

Case Battery Hinge Mechanical

Clamp Hose Olive

Solenoid

* Washer Lock 1/4

Nut Jam Hex 1/4-20 Unc

Bolt Fin Hex 1/4-20uncx1/2 Gr5

* Washer Lock Ext Tooth 1/4

* Nut Keps Hex 1/4-20 Unc

Cover Terminal Red

Switch Intlk Clutch Red 4 Term

* Screw Tap Hex #10-24unc X t/2

Switch intlk Clutch Red 2 Term

* Screw Tap Hex #10-24unc X 1/2

33

34

35

36

37

38

21

22

23

24

25

26

27

28

29

30

31

32

KEY

NO.

PART

NOo

121305X

121264X

74760412

STD551025

STD551125

STD541025

I09310X

108824X

109238X

123620X

110712X

136849

7662J

108236X

STD601005

130890

STD601005

STD551225

DESCRIPTION

Switch Plunger Nc Gray

Caps Battery 25/30 Amp

Bolt Hex Hd 1/4-20unc X 3/4

* Washer 9/32 X 5/8 X 16 Ga

* Washer Lock Hvy Helical 1/4

* Nut Fin Hex 1/4-20 Unc

Key Ign Molded Craftsman

Fuse 30 Amp Auto Green

Tube Plastic 12"

Cover Sw Key Blk I 25 Text Sit

Switch Light Blk BIk Red

Harness Socket Light

(Includes Key #33)

Bulb Light #1141

Bracket Switch Clutch

* Screw Tap Hex #10-24unc X 1/2

Bracket Switch Interlock

* Screw Tap Hex #10-24unc X 1/2

* Washer Lock Internal Tooth 1/4

NOTE: All component dimensions given in U.& inches,

1 inch = 25°4 mm

29

REPAIR PARTS

12.5 HP 42" TRACTOR

, - MODEL

NUMBER 917.255430

CHASSIS AND ENCLOSURES

A B C D E F G I K g

D / _ i

30

21 17

11

G

33

FJ

31

37

13

34

3O

REPAIR PARTS

12.5 HP 42" TRACTOR - - MODEL NUMBER 917,255430

CHASSIS AND ENCLOSURES

KEY

NO.

PART

NO, DESCRIPTION

1 135034

2 130805

3 17490612

6 130800X029

7 17490608

8 2751R

9 J37411X012

10 5479J

11 122795X

'12 121794X

13 124031X012

14 17490608

15 74180512

16 STD54143!

17 131445X417

18 126938X

19 STD512505

20 8TD551125

21 122933X

22 124479X

24 STD523707

Chassis Weldment 12ga 38/42

Drawbar, 12 Ga

Screw Thdrol 3/8-16x3/4 Ty4t

Saddle Silkscreen 6sp English

Screw Thdrol 3/8-16xl/2 Tyott

Clip Line Fuel 13/32 Mtg Hole

Dash Silkscreened Sears Eng

Plug Button BIk 359 Dia

Panel Pnt Dash Lh

Cover Access Black Square

Panel Slkscr Dash Rh Weldment

Screw Thdrol 3/8-16xl/2 Ty4t

Screw Mach Trhd 5/16-18uncx3/4

* Nut Keps 5/16-18 Unc

Hood Asm Pnt Weld Silver Powde

Bumper Hood

* Bolt Fin Hex 1/4-20unc X 1/2

* Washer Lock Hvy Helical 1/4

Rivet Ratchet Nylon

Washer Nylon BIk 28x 75x 19

* Bolt Fin Hex 3/8-16uric X 3/4

KEY

NO.

PART

NO.

DESCRIPTION

25

26

27

28

29

30

31

32

33

34

85

36

37

88

39

40

50

51

19131312

STD541437

17490608

123915X

124029X

109872X417

136619

105466X

'134774

Washer 13/32 X 13/16 X 12 Ga

* Nut Crownlock 3/8-t6

Screw Thdrol 3/8-16xl/2

Grille Grey

Unc

Lens Headlight Bar Clear

Fender Pnt

Bracket Pnt Fender

Ty.tt

17490612

105465X417

105464X417

Screw Thdrol 3/8-16x3/4 Ty-tt

Footrest Pnt Lh Perf (silver)

Footrest Pnt Rh Perf (silver)

STD533707 * Bolt Rdhd Sht Sqnk 3/8-16 X3/4

STD541437 * Nut Crown!ock 3/8-t6 Unc

Pad Footrest Rbr Sq Craftsman

Bracket, Asm Pivot, L.H., Mower

Rear

134775

STD533707

STD541437

STD551025

Bracket, Asm Pivot, R.H, Mower

Rear

Bolt, Carriage 3/8-16 x 3/4

Locknut Hex W/Washer 3/8q6

Washer 13/32 x 3/4 x I6 Ga

NOTE; All component dimensions given in US. inches.

1 inch = 25.4 mm

31

REPAIR PARTS

12.5 HP 42" TRACTOR - - MODEL NUMBER 917,255430

DRIVE

D

62

A

5

B C

6 71

(_) 72

D E

18

F

1

G

67

_ 19 _ 60 _ 68

H

0

I

2

_ $3 j

61

32

REPAIR PARTS

12,5 HP 42" TRACTOR - - MODEL NUMBER 917.255430

DRIVE

KEY

NO.

PART

NO.

137363

110422X

123666X

12000028

121520X

17490512

130802

131679

19151216

STD561210

105701X

19O91210

71040412

STD551125

STD523727

STD541437

121520X

STD523707

STD541437

17490512

106933X

130804

STD541437

STD541237

106888X

STD551037

STD561210

128904

124236X

1308O7

127275X

STD523707

STD541437

122424X

120183X

STD551062

STD571810

123674X

STD523727

4470J

29

3O

31

32

33

34

35

36

37

21

22

23

24

17

18

19

20

25

26

27

28

38

39

40

9

10

11

12

7

8

5

6

13

14

15

16

2

3

4

DESCRIPTION

Transaxle 6sp Std Dana,

Model No, 4360-48

Spring Return Brake T/a Zinc

Pulley Transaxle Alum

Ring Retainer # 5100-62

Strap Pnt Torque 30 Deg Bik

Screw Thdrol 5/16-18 X 3/4 Tyt

Plate Pnt Rod Shift T/a (blk)

Rod Shifter Blk (dana)

Washer 15/32 X 3/4 X 16ga

* Pin Cotter 1/8 X 1 Cad

Washer Plate Shf 388 Sq Hole

Washer 9/32 X 3/4 X 10 Ga

Bolt Fin Hex 1/4-28unfx3/4 Gr8

* Washer Lock Hvy Helical 1/4

* Bolt Fin Hex 3/8-16unc X 2-3/4

* Nut Crowniock 3/8-16 Unc

Strap Pnt Torque 30 Deg Bik

* Bolt Fin Hex 3/8-16unc X 3/4

* Nut Crown!ock 3/8-16 Unc

Screw Thdrol 5/16-18 X 3/4 Tyt

Knob Rd 1/2-13 Plstc Thds Blk

Rod Brake Lt

* Nut Lock Hex W/wsh 3/8-16unc

* Nut Hex Jam 3/8-16 Unc

Spring Rod Brake 2 O0 Zinc

* Washer 13/32 X 13/16 X 16 Ga

* Pin Cotter 1/8 X 3/4 Cad

Rod Brake Parking Lt

Cap Parking Brake Red

Bracket Transmission

Keeper Belt Lh Lt 14 Ga

* Bolt Fin Hex 3/8-16unc X 3/4

* Nut Crownlock 3/8-16 Unc

Shaft Asm Pedal Foot 1 930

Bearing Nylon BIk 629 ld

*Washer 21/32 X 1 X 16 Ga

* Pin Roll 3/16 X 1"

Pulley Idler Flat

* Bolt Fin Hex 3/8-t6unc X 2-3/4

Spacer Split 395 X 59 Bzp

KEY

NO.

PART

NO,

17490612

8883R

134825

7117O764

STD551143

129921

STD523710

19131312

STD541437

134683

STD523710

19132012

STD541437

109502X

121749X

STD581075

123583X

121748X

109070X

19131312

STD541437

105706X

110812X

12000039

127783

123789X

123205X

STD523715

STD541437

STD551037

105710X

STD561210

105709X

STD561210

130801

127274X

136715

19131312

41

42

43

44

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59

60

61

62

63

64

65

66

67

68

69

70

71

72

73

74

75

76

77

78

DESCRIPTION

Keeper Belt Retainer

Washer 13/32 X 13/16 X 12 Ga

* Nut Crownlock 3/8-16 Uric

Bearing Nyl 503 X 628 X 1 25

Washer Hardened

Ring Klip #t5304-50

Pulley Idler V Groove Plastic

Belicrank Asm

Retainer Belt Style Spring

* Bolt Hex Hd 3/8-16unc X 1-1/2

* Nut Crowniock 3/8-16 Unc

*Washer 13/32 X 13/16 X 16 Ga

Link Ctutch 7 66

* Pin Cotter 1/8 X 3/4 Cad

Spring Return Clutch 6 75 _

* Pin Cotter 1/8 X 3/4 Cad

V-belt Ground Drive 95 25

Keeper BeFt Rh Lt Pnt/zinc 16g

Retainer Belt Chassis Lh Zinc

Washer 13/32 X 13/16 X 12 Ga

Screw Thdrol 3/8q 6x3/4 Ty4t

Cover Pedal Btk Std

Pulley Engine

Boit Finhex 7/16-20 x 4 g5

* Washer Lock Hvy Hlcl Spr 7/t 6

Keeper Belt Engine Lh Lt

* Bolt Fin Hex 3/8-16unc X 1

Washer 13/32 X 13/16 X 12 Ga

* Nut Crownlock 3/8-16 Unc

Guide Belt Dr Mower Rh

* Bolt Fin Hex 3/8-16unc X 1

Washer 13/32 X 1-1/4 X 12 Ga

* Nut Crowntock 3/8-16 Unc

Spacer Split .80xl.94

Washer 25/32 X 1 1/4 X 16 Ga

* Ring E #5133-75

Key Square 2 0 X 1845/1865

Washer 25/32 X 1 5/8 X 16ga

NOTE: All component dimensions given in US inches, l inch = 25.4 mm

33

REPAIR PARTS

12.5 HP 42" TRACTOR - - MODEL NUMBER 917.255430

STEERING ASSEMBLY

38

39

1314 i 47

46

37

/ 36

17

26

2k

/,< ,

10

35 43

44

43

23 30 31

24

29

25

26

34

REPAIR PARTS

12.5 HP 42" TRACTOR - - MODEL NUMBER 917.255430

STEERING ASSEMBLY

KEY

NO.

PART

NO.

DESCRIPTION

1 133741

2 133988

3 135227

4 t35228

5 6266H

6 121748X

7 19272016

8 12000029

9 3366R

10 130468

11 STD551t37

12 73610600

13 110438X

14 74011056

15 73901000

16 132624

17 132614

18 57079

Wheel Steering Std Black

Axle Asm Front

Spindle Asm Lh

Spindle Asm Rh

Bearing RaceThrust Harden

Washer25/32 X 1 5/8 X 16ga

Washer 27/32 X 1 1/4 X 16 Ga

Ring Klip#t5304-75

Bearing Col Strg BIk

Link Drag Sol Ball Jt 20 064

* Washer Lock Hvy Hlcl Spr 3/8

Nut Fin Hex3/8-24Unf

Spacer Bearing Axle Front

Bolt Hex 5/8-11 Uric X 3-1/2

Locknut Flange 5/8-11 Unc

Pin Axle 5/8 X 1 55/1 54 Lg

Shaft Asm Strg 5/8 X 15 19 Lt

Washer Thrust 515x 750x 033

19 124035X

20 126684X

SupportShaft

Washer Shim 1/4 X 5/8 X 062

2!

STD551125 * Washer Lock Hvy Helicat !/4

22 71070410 Screw Hex Socket 1/4-20 X 5/8

23 127501 ShaftAsm Pittman

KEY

NO.

PART

NO.

24 109816X

25 124036X

-26 12000029

.27

136874

-28 6266H

29 17490612

30 STD551t37

3!

73610600

32 130465

33 !26847X

34 19131416

35 STD561210

36 132196

37 STD6t1005

38 133742

39 19133808

40 STD541537

41 I04820X

42 124417X

43 121749X

44 121748X

45 12000029

46 121232X

47 6855M

DESCRIPTION

Nyfiner Snap In

Bracket Steering

Ring Klip #t5304-75

Gear Sector

BearingRace Thrust Harden

. ScrewThdrol 3/8-16x3/4 Ty-tt

Washer Lock Hvy Hlcl Spr 3/8

Nut Fin Hex 3/8-24 Unf

Rod Tie Wire Form 19 75 Mech

Bushing Rod Tie BIk Lt

Washer 13/32 X 7/8 X 16ga

* Pin Cotter 1/8 X 3/4 Cad

Bushing Strg 5/8 Id Dash

* Screw Slflp #10-16 X 1/2 Ty-b

Insert Cap Strg Wheet Std BIk

Washer 13/32 X 2-3/8 X 8 Ga

"Nut Lock Center 3/8-24unf

Adaptor Wheel Strg 640/635id

Boot Shaft Steering

Washer 25/32 X 1 1/4 X t6 Ga

Washer 25/32 X 1 5/8 X 16ga

Ring Klip #t5304-75

Cap Spindle Fr Top BIk

Fitting Grease

NOTE: All component dimensions given in U..S. inches.

1 inch = 25,4 mm

35

REPAIR PARTS

12.5 HP 42" TRACTOR - - MODEL NUMBER 917.255430

SEAT ASSEMBLY

10

11

I

I

I

<.. ,/,..b 2..-

""S.',.

""

" >!"'""

"/

!

/ j

\

15

A B C D E

13

KEY

NO,

PART

NO,

1

11

12

13

14

15

7

8

9

10

3

4

5

6

127437

126656X

STD523707

19131210

2751R

STD541437

124181X

17490616

19131614

131451

121251X

121246X

121248X

72050411 t21249X

DESCRIPTION

Seat V350 Blk!red Craftsman

Bracket Pnt Pivot Seat (btk)

* Bolt Fin Hex 3t8:16(Jrlc X 914

Washer 13/32 X 3/4 X 10 Ga

Clip Line Fuel 13/32 Mtg Hole

* Nut Crownlock 3/8-16 Unc

Spring Seat Cprsn 2 250 Blk Zi

Screw Thdrol 318-16 X 1 Ty-tt

Washer t3/32 X 1 X 14 Ga

Pan Pnt Seat (blk)

Strip Foam Gray Or Black

Bracket Pnt Mounting Switch

BushingSnap Blk Nyl 50 td

Bolt Rdhd Sht Nk 1/4-20xl-3/8

Spacer Split 28 X 88 Zinc

36

KEY

NO.

PART

NO.

DESCRIPTION

16 121250X

17 123976X

18 STD511005

19 73951000

20 4171R

2t 105529X

22 STD54143l

23 74780814

24 19171912

25 t27018X

26 STD551150

Spring Cprsn t 27 BIR Pnt

Nut Lock 114 Lge Fig Gr5 Zinc

* Screw Sltd Pan Hd _10-32 X 1/2

Nut Keps #10-32 Unf

Clip Insulated 11/32 Mtg Hole

Bolt Shoulder 5/16-18 Unc Blkz

* Nut Crown Lock 5/16-18

Bott Fin Hex 1/2-13 X 7/8 Gr 5

Washer 17/32 X 1-3/16 X 12 Ga

Bolt Shoulder 5/16-18 X 62

* Washer Lock Hvy Hlcl Spr 1/2

NOTE: All component dimensions given in US inches

1 inch = 25.4 mm

REPAIR PARTS

12.5 HP 42" TRACTOR - - MODEL NUMBER 917.255430

DECALS

14 19 6 3 7 8 21 5 8 7 4 14 11

9

12

16

13

5 _ ,,

KEY

NO,

PART

NO.

1 136794

2 127908

3 124489X

4 124490X

5 132674

6 133644

7 13633t

8 108631X

9 125880X

11 133796

DESCRIPTION

Decallnstruction Operat Eng

Decal Eng 12 5hp Ic Gold Craft

Decal Hood Slope Rh Craftsman

Decal Hood Slope Lh Craftsman

Decal Grille Lt4000 Craft Usa

Decal Maint Customer Sears Dom

Decal Pane! Side I/c Gold/blk

Decalli(die Cut)

Decal Fender Craftsman Red

Decal Caution English

KEY PART

NO.

NO.

12 4900J t3 109199X

14 131473

15 136832

16 12t343X

18 133179

19 132267

21 131265

- 1383!1

-137633

DESCRIPTION

Deca! Clutch/brake English

Decal V-belt Dr Sch Tractor E

Decal Chassis 6 Sp 42"

Decal Mower Drive Schematic 42

Deca! Danger English

Decal Mower Qc System

Decai Insr Wh Strg Crafts Usa

Decal Lightbox

Decal Lift Handle

Manual, Owner's (English)

WHEELS & TIRES

,10

37

KEY

NO.

PART

NO.

DESCRIPTION

1 59192

2 65139

3 106222X

4 59904

5 106732X361

6 278H

7 9040H

8 106108X361

9 124635X

10 7t52J

11 t04757X

Cap Value Tire

-Stem Value ....

Tire F Ts 15 X 6 0 - 6 Service

Tube Inner Front #35060

Rim Asm 6"front Silver Service

Fitting Grease

Bearing Flange

Rim Asm 8"rear Silver Service

Tire R Ts t8x8 5-8 Service

Tube Rear 9 5 X 8 Service

Cap Axle BIk 1 50 X 1 00

NOTE: All component dimensions given in U.S_ inches.,

1 inch = 25_4 mm

REPAIR PARTS

12.5 HP 42" TRACTOR - - MODEL

NUMBER

917.255430

ENGINE

1 27

3O

36

\

F 32

37

./

33

25

I

29

/

OPTIONAL

EQUIPM ENT

Spark A!reste!

'

B D E F G H I

38

14

38

23

19

2O

21

18

22

REPAIR PARTS

12.5 HP 42" TRACTOR

- - MODEL NUMBER

917.255430

ENGINE

KEY

NO,

PART

NO.

DESCRIPTION

1 132759 Control Throt Rh Blk Pd115 10

2

3

17720410

137418

Screw Hex Thd Cut 1/4-20x5/8 T

Engine B&s t2.5hp

I/c Dual 1 Vt,

Model No. 286707,

4 137348

Type No. 0441-01

Muffler Exhaust B&s Lt

11 STD551131 * Washer Lock Hvy Hlcl Spr 5/I6

12 71070510

13 125593X

Screw Hexhd Cap 5/16-18x5/8

Gasket 1 313 Id Tin Plated

14 13280324 Nipple Pipe 3/8 Npt X 3"

15 13200300 Elbow Std 90 Degree 3/8-18 Npt

I6 STD551237 * Washer Lock Ext Tooth 3/8

17 17490620

18 105736X

ScrewThdrof3/8-16x1-1/4Tytt

Shield Pnt Heat t9 105839X

20 105838X

Receptacle I/4 Turn Dacrotized

Retainer 1/4 Turn 365odx 222id

21 STD551025 *Washer9/32X5/8X16Ga

22 123650X Stud 1/4Turn (replaces 105751

23 128953

KEY PART

NO.

NO.

24 STD601005

25 124027X

26 17030808

27 105037X

29 137180

30 127057X

31 109202X

32 123549X

33 123487X

34 124028X

35 17490412

36 19091416

37 101335K

38 - - -

Shield Pnt Heat Browning Grass

DESCRIPTION

* Screw Tap Hex #10-24unc X 1/2

Shield Pnt Heat Hood Lt

Screw Spiderloc Hexhd#Sxl/2 Ab

Strip Foam 18"

Arrestor Spark

Strap Hood

Tank Fuel 1 25 Fr

Cap Asm Fuel W/sym Vented

Clamp Hose Blk

Bushing Snap Nyt Blk Fuel Line

Screw Hexwsh Thdrol 1/4-20x3/4

Washer 9/32 X 7/8 X 16ga

Line Fuel 9 50"

Plug Oil Drain (Order From Engine

Manufacturer)

NOTE: All component dimensions given in U.S inches.

1 inch = 254 mm

39

REPAIR PARTS

12.5

HP 42" TRACTOR

- - MODEL

NUMBER 917.255430

LIFT

8

7

11 it

I

/ !

4 5

6

6

13

13

13

161718 13

15

4O

REPAIR PARTS

12.5 HP 42" TRACTOR - - MODEL NUMBER 917.255430

LIFT

KEY

NO.

PART

NO,

1 136973

2 I22507X

3 105767X

4 12000002

5 19211416

6 120183X

7 125631X

8 122365)( t0 1225t2X

11 134619

I2 135388 t3 4939M

14 135563

15 127218

16 73350800 t7 130171

18 73800800 t9 130832

DESCRIPTION

Rod Asmo Lever

Shaft Asm. Lift

Pin Groove

E Ring #5t33-62

Washer 21/32 x 7/8 x 16 Ga,

Bearing Nylong

Grip Handle Fluted

Button Plunger Read

Spring Cprsn

Link Lift Lh Fixed Length

Link Lift Rh Fixed Length

Retainer Spring

Pin RolJ Sit 5/16 x 1_25

Link Front

Nut Jam Hex 1/2-13 Uric

Trunnion Bik Zinc

Nut Lock W/Wsh 1/2-13 Unc

Arm Suspension Rear

4'1

REPAIR PARTS

12.5 HP 42" LAWN TRACTOR - - MODEL NUMBER 917.255430

42" MOWER DECK

38

36

33

32

31

30

16

17 t3-_ 18

18

29

28

21

22

24

27

42

REPAIR PARTS

12.5 HP 42" LAWN TRACTOR - - MODEL NUMBER 917,255430

42" MOWER DECK

KEY

NO.

PART

NO,

1 137525

2 72140506

3 138017

4 138018

5 124670X

6 130832

7 73800500

8 850857

9 10030600

10 129962

11 127843

12 129895

13 1_3_t=7-2.

14 128774

15 t10485X

16 128961

17 72110618 t8 73800500

19 73350800

20 136888

21 73680500

22 134753

23 131267

24 105304X

25 123713X

26 110452X

27 130968

28 19111016

29 131491

30 78158

31 129963

32 129861

33 73050900

34 72110614

35 133835

DESCRIPTION

DECKAsm Mower42"

BOLT Rdhd Sqnk 5/16-18 Uncx3!4

BRACKETAsm.

Fr, Sway Bar

BRACKETAsmo Deck Sway Bar

RETAINER Spring

ARM Rear Suspension

LOCKNUT Hex W/Ins. 5/16-18 Unc

BOLT 3/8-24 x '125 Gr8 Patched

WASHER Lock Hvy 3/8 Unplated

WASHER Hard BladeMower

Vented

BLADE Mower High Perf 42"

BEARING Ball #6204 (mandrel)

SHAFT Asm W/lower Bearing (lnco

Key #6)

HOUSING Mandrel Vented (machd)

BEARING Ball Mandrel

STRIPPER Mower Vented

BOLT Rdhd Sqnk 3/8-16 x 2-t/4

BOLT, Carriage 5/t6-18x5/8

LOCKNUT HexW/lns_ 5/16-18

BAFFLE Vortex

NUTCrown Lock 5/16-18

STIFFENER Bracket 42" deck

BRACKET Deflector Mower 42"

CAP Sleeve 80 x 112 BIk Mower

SPRING Torsion Deflector 2 52

NUT Push Phos & Oil

SHIELD Deflector Mower 42" Blk

WASHER 11/32x5/8x16Ga

ROD Hinge 426 75Wig

BOLT 5/16-18 x t 25 T/t

WASHER Spacer Mower Vented

PULLEY Mandret 42"

NUT 9/'16 top Lock Flng Oil Dip

BOLT Rdhd 3/8-16 Unc x 1-3t4 Gr5

FASTNER Christmas Tree

KEY PART

NO, NO.

36 131494

37 19131612

38 133502

39 133503

40 73680600

4t 13355t

42 76020312

43 133504

44 134236

45 4497H

46 t7720410

47 131335

48 133944

49 133940

50 131340

51 69180

52 105529X

53 131845

54 133943

55 133844

56 122052X

57 127498

58 128759

59 133573

60 133550

61 131870

62 127847

63 121748X

64 12000029

65 128903

66 127845

67 106932X

68 130969

130794

136322

DESCRIPTION

PULLEY Idler Flat 3 060

WASHER 13/32 x 1 x 12 Ga

SPACER Arm Idler Upper Hdn 42"

STIFFENER Arm Idler Upper 42"

NUT Crownlock 3/8-16 Uric

ROD Pivot W/nibs

PIN Cotter 3/32 x 3/4 Cad

ROD Clutch Secondary Wlnibs

GUARD Mandrel Lh Black

SPRING Retainer 1 Zinc/cad

SCREW Hex Thd Cut

1/4-20 x 5/8 T

SPRING Extension

WASHER Hardened Smaller

ROLLER Asm Cam Follower 42" deck

BOLT Shldr 10-24 Zinc Gr5 42"

NUT Lock #t0-24 Unc

BOLT Shoulder 5/t6-18 Uric Blkz

ARM Asm Pad Brake

WASHER Hardened

ARM Idler 42" mower Lt/yt

SPACER Retainer Pm Mower

BUSHING 747 Od x 794 Lg Brass

SPRING Clutch Mower 2 750 Zinc

ARM Asm Clutch Primary

ROD Clutch Primary W/nibs

SPRING Return

ARM Clutch Secondary

WASHER 25/32 x t-578 x 16 Ga

RING Klip #t5304-75 __ ..-_

BOLT Shoulder 3/8-16 Unc 1 44_,'_-

KEEPER Spring 4000 _.. \

KNOB Rd 3/8-16 Plstc Tflds Blk

V-BELT Mower 42" 92 40

MANDREL Asm Service (Includes

Key Noso 8-10, 12-t5, 31 and 33)

DECK Serv 42" Mech Vent

NOTE: All component dimensions given in US. inches t inch = 25.4 mm

43

REPAIR PARTS

12.5 HP 42" TRACTOR - MODEL NUMBER 917.255430

DANA TRANSAXLE - MODEL NUMBER 4360-48

22

19

11 =

20

21

24

37

52

53

54

19

4O

41

5556

57

59

56

55

44

45

46

47

48

49

50

!119

6O

43*52

44

REPAIR PARTS

12.5 HP 42" TRACTOR - MODEL NUMBER 917.255430

DANA TRANSAXLE - MODEL NUMBER 4360-48

KEY PART

NO.

NO.

1 138248

2 2274J

3 134400

4 105904X

5 105905X

6 138235

7 134399

8 134791

9 138241

10 2267J

11 134793

12 138240

13 120415X

14 2257J

15 138234

16 110078X

17 105909X

18 105910X

19 105911X

20 138242

21 138246

22 138236

23 73810500

24 138243

25 2244J

26 105916X

27 120470X

28 110070X

29 108977X

30 109254X

31 120405X

32 108980X

33 I20406X

34 134796

35 105925X

36 2232J

37 108978X

38 110079X

39 124639X

4O 120472X

DESCRIPTION

Housing, Upper

Screw, Self-Tapping, Large

1/4-20x.734

Ball, Detent

Spring, Detent

Screw, Set

Kit, Shifter Assembly

Boot, Shifter

Screw, Tappingw/Sealer

Square Ring

Ring, Retaining

*Assembly, Kit, Shim .625 Shaft

Bearing, Flange

Washer, Plain °632 x 138 x .046

Key, Woodruff, #9

Assembly, Kit, Idput Shaft

Pinion, Bevel, 14Teeth

Ring, Retaining

Chain, 24 Pitches

Bearing, Ftange

Gear, Spur, 14 Teeth

Collar, Clutch

Assembly, Kit, Clutch Keys

Locknut 5/16-24

Shaft, Intermediate

Key, Woodruff, #61

Ring, Retainir]g

Sprocket, 18 Teeth

Spacer

Gear, Spur, 37 Teeth

Gear, Spur, 35 Teeth

Gear, Spur, 30 Teeth

Gear, Spur, 25 Teeth

Gear, Spur, 22 Teeth

Gear, Spur, 19 Teeth

Washer, Plain .640 x 1.37 x .061

Washer, Plain °632 x 1.00 x .026

Spacer .630 x 1 _00 x J69

Assembly, Gear, Combination of

12 Teeth and 35 Teeth

Shaft, idter

Spacer 635 x .875 x .755

KEY PART

NO.

NO, DESCRIPTION

68

69

70

71

41 105928X

42 110084X

43 134394

44 t20473X

45 105933X

46 t06151X

47 t20407X

48 I06589X

49 120408X

50 105937X

51 2226J

52 134401

53 2264J

54 120474X

55 110081X

56 105941X

57 110071X

58 t20952X

59 110082X

60 120475X

61 138247

62 t20961X

63 7294J

64 108989X

65 I20953X

66 I20954X

67 134799

138244

108996X

120956X

106596X

72

73

120416X

Sprocket, 9 Teeth

Gear, Bevel, 42 Teeth

*Assembly, Kit, Shim .750 Shaft

Shaft, Drive

Gear, S 3ur, 12 Teeth

Gear, S 3ur, 15 Teeth

Gear, S 3ur, 20 Teeth

Gear, S 3ur, 25 Teeth

Gear, S 3ur, 28 Teeth

Gear, S 3ur, 31 Teeth

Washer Plain .632 x 1.00 x .060

Washer Neoprene

Washer Plain .758 x 1o25 x .031

Axle, L,H.

Gear, Miter, 15 Teeth

Ring, Retaining

Gear, Spur, 32 Teeth

Shaft, Cross

Gear, Miter, t5 Teeth

Axle, R,H.

Housing, Lower

Puck, Friction

Disc, Brake

Spacer

Jaw, Brake

Pin, Dowe!

Screw, Self-Tapping, Large

5/t6-18 x 2.25

Lever, Actuating

Washer, Plain .321 x 1o00 x .055

Bracket, Anti-Rotation

Screw, Self-Tapping, Large

5/t6-18 x !.44

Puck, Friction

Grease

* Use in combinations to maintain proper clearances

** Order Key No. 15

NOTE: All component dimensions given in U.S, inches

1 inch = 25.4 mm

45

REPAIR PARTS

12.5 HP 42" TRACTOR - - MODEL NUMBER 917.255430

BRIGGS & STRATTON ENGINE - MODEL NUMBER 286707, TYPE NUMBER 0441-01

_337

13

334

307

*SPECIAL TOOLS REQUIRED TO INSTALL.

46

46

Q

2_

!

757

615(9

_

;92

614

(

(023o

523

422

REPAIR PARTS

12.5 HP 42" TRACTOR - - MODEL NUMBER 917.255430

BRIGGS & STRATTON ENGINE - MODEL NUMBER 286707, TYPE NUMBER 0441-01

!121

535 171

52

164 _ 123

• "r--'.__

........

j,

, i i,,

@ 138

47

137

224 445

646_

G..J

_e284

663

'N?

REPAIR PARTS

12.5 HP 42" TRACTOR - - MODEL NUMBER 917.255430

BRIGGS & STRATrON

1 = H

ENGINE - MODEL NUMBER 286707, TYPE NUMBER 0441-01 tO _ Housing Length --_ 802

80t

NOTE:

To ldentlfy Brlggs end Stratton manufactured starter motors, measure the housing length,

KEY NUMBER

MANUFACTURER

309

Motor and

Drive Assy,

310

Thru Bolt

Assembly

Brtggs & Housing

Stratton Length

12V 3-21/32" 394805 94003

*Includes Brush Set

**Includes #398003 Clutch Assembly

#280104 Gear

#490467 Retainer and Pin

#94288 Roll Pin

311

Brush

Assembly

395538

510

Drive

Assembly

490421 _

(Key Number 513)

(Key Number 783)

(Key Number 876)

(Key Number 896)

544

Armature

Assembly

390837

801 802

Drive End Cap End Cap Assy,

Assembly Commutator

8O3

Housing

Assembly

394856 395537 _ - 398159

4_2

48

1044

7s

665

REPAIR PARTS

12,5 HP 42" TRACTOR - - MODEL NUMBER 917.255430

BRIGGS & STRATrON ENGINE - MODEL NUMBER 286707, TYPE NUMBER 0441-01

KEY PART

NO.

NO.

1 490450

2 399265

3 391086

5 494240

7 271866

8 391406

9 27803

10 94621

11 280100

12 271916

271997

271996

13 94622

15 94239

'16 495162

94196

18 494238

20 291675

22 94624

23 492326

24 222698

25 394661

394662

394663

394664

26 391780

392331

391781

391782

391783

27 260924

28 299691

391286

29 490348

490469

31 222299

32 92909

33 262246

34 262247

35 65906

36 26828

37 224502

40 221596

41 292260

42 93630

DESCRIPTION

Cytinder Assembly

Bearing, Cylinder (Requires Special

Tools For Installation)

* Seal, Oil

Head, Cylinder

* Gasket, Cylinder Head

Breather Assembly

Gasket, ValveCover

Screw, Seres

Tube, Breather

* Gasket, Crankcase Cover 1/64"

* Gasket, Crankcase Cover °005"

* Gasket, Crankcase Cover .009"

Screw, Cylinder Head 3"

Plug, Oil Drain

Crankshaft

Key, Timing Gear

Base, Engine

*Seal, Oii

Screw, Seres, Base Mounting

Flywheel and Ring Gear Assembly,

Magneto

Key, Ffywheef

Piston Assembly, Standard

Piston Assembly +010" Oversize

Piston Assembly .020" Oversize

Piston Assembly .030" Oversize

Ring Set, Piston, Standard

Ring Set, Piston, Chrome, Standard

Ring Set, Piston .010" Oversize

Ring Set, Piston .020" Oversize

Ring Set, Piston .030" Oversize

Lock, Piston Pin

Pin Assembly, Piston, Standard

Pin Assembly, Piston .005" Over

Rod Assembly, Connecting

Rod Assembly, Connecting

.020" Undersize Crankpin Bore

Lock, Connecting Rod Screw

Screw, Connecting Rod

Valve, Exhaust

Valve, Intake

Spring, Intake Valve

Spring, Exhaust Valve

Guard, Flywheel

Retainer, Intake Valve

Rotocoil, Exhaust Valve

Retainer, Exhaust Valve Rotocoil

KEY PART

NO.

NO.

DESCRIPTION

45

46

5t

52

63

75 224061

78 93805

95

98 495800

104 231789

105 231855

106 231854 t08 224540

118 494383

!21

123 94616

125 495706

127 ....

130 224539

131 494379

133 494381

137 281165

138 281164

141 494380

142 494537

494499

147

164

262248

212897

272465

272554

94637

94098

495799

231794

213819

171 281051

187 393815

188 93535

201 262767

209 260871

216 262766

219 490815

Tappet-Valve

Gear, Cam

*** Gasket, Carburetor

(Carburetor to Elbow)

* Gasket, Carburetor

(Elbow to Cylinder)

Stud, Carburetor Mounting

Washer, Spring

Screw, Seres

** Screw, Throttle

Screw, Idie Speed

** Pin, Float Hinge

** Valve Assembly, inlet Needle

Inlet Valve Seat

Valve, Choke

**Valve, Needle

Carburetor Overhaul Kit

(includes Items marked ** and _*)

Screw, Elbow Mounting

Carburetor Assembly

** Plug, Welch (Sold in Kit Only)

Valve, Throttle

Shaft and Lever, Throttle

Float, Carburetor

*** Gasket, Float Bowl

*** Washer, Float Bowl Screw

** Shaft and Lever, Choke

** Nozzle/Jet, Carburetor

High Altitude Kit:

231796 Pilot Jet, High Altitude

281164

** Pilot, Jet

Seal, Bowl Screw

Carburetor, Elbow

Nut, Air Cleaner Mounting

Line, Fuel, 11" (Cut To Suit)

Screw, Seres 3/4"

Link, Governor

Spring, Governor

Link, Choke

Oil Slinger, Governor Gear and

Bracket Assembty

* Included in Gasket Set (494241)

** Included in Carburetor Overhaul Kit (495799)

*** included in both Carburetor Overhaul Kit (495799) and Carburetor Gasket Set (494385)

NOTE: All component dimensions given in U+S. inches

1 inch = 25.4 mm

49

REPAIR PARTS

12.5 HP 42" TRACTOR - - MODEL NUMBER 917.255430

BRIGGS & STRATTON ENGINE - MODEL NUMBER 286707, TYPE NUMBER 0441-0_1

333 492341

334 93381

337 802592

346 93705

356 494328

358 494241

363 19203

383 89838

422 22439O

423 93984

445 493909

455 222561

467 493903

468 222562

474 393474

482 93621

523 495230

524 68838

525 280741

535 272403

537 281106

552 231597

562 92613

592231082

601 93053

611 494451

614 93306

KEY PART

NO. NO.

222 494887

224 94729

308 491490

225 231O58

227 493935

230 94742

232 262785

240 394358

265 221535

284 94326

304 224504

305 94619

306 224545

307 94623

309 ---

DESCRIPTION

Plate, Governor Control

Choke-A-Matic) crew, Sem, Air Cleaner

Cover, Cylinder Head

Crank, Governor, 1/4" Diameter

Lever Assembly, Governor

Washer, Governor Crank, 1/4" I,D,

Spring, Governor Link

Filter, Fuel

Clamp, Casing

Screw, Air Cleaner

Housing, Blower, Red

Screw, Sems, Blower Housing

Mounting

Shield, Cylinder

Screw, Seres, Cylinder Shield Mtgo

Motor, Starting, 12 Volt

(See Chart on Illustrated Pages for Replacement Parts)

Armature, Magneto

Screw, Seres, Armature Mounting

Plug, Spark, (1-7/8" or 47 ram)

(Resistor Type)

Screw, Hex Head

Wire, Ground

Gasket Set

(Includes all items marked*)

Puller, Flywheel

Wrench, Spark Plug

Clamp, Oil FillerTube

Screw, Seres

Cartridge, Air Cleaner

Cup, Screen Mounting

Knob, Air Cleaner

Screen, Flush Rotating

Stator, Alternator, Dual Circuit

Screw, Seres

Cap and Dipstick, Oil Filler

Seal, Filler Tube

Tube, Oil Filler

Element, Air Cleaner

* O-Ring, Air Cleaner

Bushing, Governor Crank, 1/4" I.Do

Bolt, Governor Lever

Nut, Hex #t0-24

Clamp, Fuel Pipe

Fuel Inlet Tube

Cotter, Hair Pin

KEY PART

NO.

NO,

615 93307

618 262803

634 281168

634A 491323

634B 281167

635 66538

646 224546

657 93496

663 94620

668 280848

726 392134

727 490324

728 94627

729 281159

741 262135

757 2'12359

758 399891

759 298909

761 93875

842 270920

847 490474

851 221798

869 261463

870 210940

871 261961

872 281104

875 494237

877 393456

955 94642

965 94108

975 494378

977 494385

987 281166

1005 280687

1006 224413

1044 94673

DESCRIPTION

Retainer, E-Ring

Spring, Choke Return

** Seal, Choke Shaft

* Seal, Governor

Washer, Throttle Shaft

Elbow, Spark Plug

Brace, Air Cleaner

Screw, Sems

Screw, Hex Head

Spacer

Gear, Ring

(Includes Mounting Parts)

Cover, Starter

_ncludes Mounting Screws) crew, Sems

Clip, Lead Wire

Gear, Timing

Link, Counterweight

Counterweight Assembly

Pin, Counterweight

Screw, Counterweight

Seal, Oil Filler Cap

Fill Group, Oil

Terminal, Ignition Cable

Seat, Intake Valve, Standard

Seat, Exhaust Valve, Standard

Guide, Exhaust Valve

Cover, Air Cleaner

Body, Air Cleaner

Diode and Connector Assembly,

Dual Circuit

** Screw, Fue! Bowl

Locknut, Air Cleaner Mounting

Bowl Assembly, Carburetor

Carburetor Gasket Kit

(Includes items marked '_*)

** Seal, Throttle Shaft

Fan, Flywheel

Retainer, Fan

Screw, Shoulder, Hex Head

* Included in Gasket Set (494241)

** Included in Carburetor Overhaul Kit (495799)

Included in both Carburetor Overhaul Kit (495799)

and Carburetor Gasket Set (494385)

NOTE: All component dimensions given in U.S. inches

1 inch = 2&4 mm

5O

01

=..t_

SUGGESTED

GUIDE FOR SiGHTiNG SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

SIGHTING

GUIDE

SIGHT AND HOLD THIS LEVEL WITH

SKY LINE OR TREE.

!

15 ° MAX.

S_EA/, S

OWNER'S

MANUAL

12.5

P IC

IC START

42" MOWER

SPEE TRAN ;AXLE

LAWN TRACTOR

MODEL NO.

917.255430

HOW TO ORDER

REPAIR

PARTS

Each tractor has its own model number+ Each engine has its own model number.

The Model Number for your tractor will be found on the model plate located under the seat.

The model number for your engine will be found on the blower housing of the engine.

All parts listed herein may be ordered from any Sears Service Centre and most Retail Stores.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOW-

ING INFORMATION:

• PRODUCTLAWN TRACTOR

• MODEL NUMBER - 917.255430

• ENGINE MODEL NUMBER * 286707, TYPE NUMBER 0441-01

• PART NUMBER

• PART DESCRIPTION

Your Sears merchandise has added value when you consider Sears has service units nationwide staffed with Sears trained technicians., profes+ sional technicians specifically trained to insure that we meet our pledge to you, we service what we sell.

, i i .........................

i,,,i

137633 09,15.92

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

PRINTED IN USoA°