Cooper Tools | Cleco | User manual | DC Electric Assembly Tools

Sales & Service Centers

Note: all locations may not service all products. Please contact the nearest Sales & Service center for the appropriate facility to handle your service requirements.

Dallas, TX

Cooper Tools

Sales & Service Center

1470 Post & Paddock grand Prairie, tX 75050 tel: 972-641-9563 fax: 972-641-9674

Detroit, MI

Cooper Tools


2630 Superior court auburn hills, Mi 48326 tel: 248-391-3700 fax: 248-391-7824

Houston, TX

Cooper Tools


6550 west Sam houston

Parkway North, Suite 200 houston, tX 77041 tel: 713-849-2364 fax: 713-849-2047

Lexington, SC

Cooper Tools

670 industrial Drive

Lexington, Sc 29072 tel: 800-845-5629 tel: 803-359-1200 fax: 803-358-7681

Los Angeles, CA

Cooper Tools


15503 blackburn ave

Norwalk, ca 90650 tel: 562-926-0810 fax: 562-802-1718

Seattle, WA

Cooper Tools


2865 152nd ave N.E.

Redmond, wa 98052 tel: 425-497-0476 fax: 425-497-0496

York, PA

Cooper Tools


3990 East Market Street

York, Pa 17402 tel: 717-755-2933 fax: 717-757-5063

Canada

Cooper Tools


5925 McLaughlin Road

Mississauga, ont. L5R 1b8 canada tel: 905-501-4785 fax: 905-501-4786

Westhausen, EMEA

Cooper Power Tools

GmbH & Co. OHG

Postfach 30

D-73461 westhausen germany

Phone: +49 (0) 73 63/ 81-0 fax: +49 (0) 73 63/ 81-222 htwE.sales

@cooperindustries.com

Coventry, UK


GmbH & Co. OHG unit g Quinn close

Seven Stars industrial Estate whitlet coventry cV3 4Lh uK

Phone: +44-2476-3089 60 fax: +44-2476-3089 69

Cooper Tools

P.o. box 1410

Lexington, Sc 29071-1410 uSa

Phone: 800-845-5629

803-359-1200 fax: 803-359-0822

Cooper Tools

2630 Superior court auburn hills, Mi 48326

Phone: 248-391-3700

888-332-6061 fax: 248-391-7824

Cooper Tools


Mississauga, ontario canada L5R 1b8

Phone: 905-501-4785 fax: 905-501-4786

Cooper Tools de México S.A. de C.V.

Libramiento La joya No. 1 bodega No. 2

Esq. Politécnico barrio San josé cuautitlán, Edo de México c.P. 54870

Phone: +52-55-5899-9510 fax: +52-55-5870-5012

Cooper Tools Industrial

Ltda.

av. Liberdade, 4055

Zona industrial - iporanga

18087-170 Sorocaba, SP brazil tel: +55-15-3238-3929 fax: +55-15-228-3260

Cooper Power Tools SAS

Zone industrielle – b.P. 28

77831 ozoir-la-ferrière cedex france téléphone: +33-1-6443-2200 téléfax: +33-1-6440-1717


GmbH & Co. OHG

Postfach 30




Cooper (China) Co., Ltd.

955 Sheng Li Road, heqing Pudong, Shanghai china 201201 tel: +86-21-28994176

+86-21-28994177 fax: + 86-21-51118446 www.coopertools.com

Cleco

®

DC Electric Assembly Tools

Cooper Tools

1000 Lufkin Road apex, Nc 27539

Phone: 919-387-0099 fax: 919-387-2614 www.coopertools.com

SP-1020-EN 0909 7.5M

SPEcificatioNS SubjEct to chaNgE without NoticE. coPYRight © 2009 cooPER iNDuStRiES. PRiNtED iN uSa.

ISO 9001

Cooper Tools Division has attained ISO 9001 Quality System

Certification for seven of our facilities. The driving force behind the implementation of the Quality System is the commitment “to provide our customers with the best value delivered by offering only products and services that meet or exceed their expectations”.

Lexington, South Carolina

Dayton, Ohio Hicksville, Ohio Springfield, Ohio www.coopertools.com

Cooper Tools Is On The Web!

Cooper Tools provides a complete resource for power tools on-line.

Our website www.coopertools.com offers product information, service literature, brand catalogs, press releases and more. A dominant source of information, the Cooper Tools website is your source for application solutions on-line.

Making your job easier is our goal!

You can access service literature anytime. Choose a category such as Assembly Tools or Material Removal Tools from the main menu and then click on the brand you’re looking for. You’ll be on your way to any current service literature you need, whether it’s

Cleco, Apex, Master

Power, or any of our power tool brands.

Up-to-date product catalogs are also available online providing you with current information on our broad product line.

Even Material Safety Data Sheets (M.S.D.S.) for Safety and Disposal Information are available on our website.

It’s simple!

Our Customer Care section provides you with information such as answers to frequently asked questions or contact phone numbers and addresses for your area of the country. You can browse through the What’s New information to learn how Cooper

Tools continues to be your source for solutions.

For even faster searches, you can go direct to a brand site by simply entering the brand name. Entering www.dotco-tools.com takes you directly to the Dotco brand site.

What is the future of www.coopertools.com? A dynamic site continuing to focus on your need for up-to-date information on the latest Cooper Tools’ offerings that you can access anytime you need...

twenty-four hours a day, seven days a week!

Braunschweig, Germany Westhausen, Germany Ozoir-la-Ferrière, France

Table of Contents

Safety

Critical

Quality

Critical

Software

Fixtured

Safety

Critical

Warranty, Lubrication, Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

DC Tool Cross Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Model Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

DC Electric Tools Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Cordless Transducer Control Tools . . . . . . . . . 10

Right Angle Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Pistol Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Tube Nut Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Crowfoot Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

TMEC Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

LiveWire Power Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Cordless Tool Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Corded Transducer Control Tools . . . . . . . . . . . 20

Right Angle Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Inline Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Pistol Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Push-to-Start Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Inline Floating Spindle Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Hold & Drive Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Flush Socket Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Tube Nut Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Crowfoot Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Right Angle Floating Spindle Tools . . . . . . . . . . . . . . . . . . . . . . 34

TME & TMEM “Mini” Controllers . . . . . . . . . . . . . . . . . . . . . . . 36

Transducer Control Tool Accessories . . . . . . . . . . . . . . . . . . . 39

Corded Current Control Tools . . . . . . . . . . . . . . 42

Right Angle Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Inline Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Pistol Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Push-to-Start Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Inline Floating Spindle Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Hold & Drive Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Flush Socket Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Tube Nut Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Crowfoot Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Right Angle Floating Spindle Tools . . . . . . . . . . . . . . . . . . . . . 54

TMEI Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Current Control Tool Accessories . . . . . . . . . . . . . . . . . . . . . . 57

Balance Arms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Tightening Manager Software . . . . . . . . . . . . 60

TM-COM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

TM-COM1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

TM-COM1M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Automated Systems . . . . . . . . . . . . . . . . . . . . 64

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Articulating Arms & Cable Management . . . . . . . . . . . . . . . . . 66

Torque Handling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Wheelnut Fastening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Fixtured Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Fixtured Spindle Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Controllers & Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Mobile Assembly Station (MAS) . . . . . . . . . . . . . . . . . . . . . . . . 80

General Accessories . . . . . . . . . . . . . . . . . . . . 84

1

2

Cooper Industries, Cooper Tools

Warranty

Cooper warrants products and parts sold by it, insofar as they are of its own manufacture, against defects of material and workmanship, under normal use and service in accordance with its written instructions, recommendations, and ratings for installation, operation, maintenance, and service of products, for a period of ONE YEAR FROM THE

DATE OF INITIAL USE, BUT IN NO EVENT

SHALL THE WARRANTY EXCEED 24 MONTHS

FROM DATE OF DELIVERY TO DISTRIBUTOR.

Proof of Purchase with shipment date must be furnished by the user to validate the warranty. This warranty applies only to products manufactured by Cooper and specifically excludes products manufactured by others. Products not manufactured by Cooper are warranted only to the extent and in the manner warranted to Cooper by the manufacturer and then only to the extent Cooper is able to enforce such warranty. Cooper’s warranty with respect to products manufactured by it is limited to the repair or replacement, as Cooper may elect, of any defective part regarding which the Distributor has given 5 days written notice from the discovery of such defect.

Installation and transportation costs are not included.

Cooper shall have the option of requiring the return to it of the defective material, transportation prepaid, for inspection. No allowance will be made for repairs without Cooper’s approval. COOPER

MAKES NO OTHER WARRANTY OF ANY KIND

WHATSOEVER, EXPRESSED OR IMPLIED, AND

HEREBY DISCLAIMS ALL WARRANTIES OF

MERCHANTABILITY AND FITNESS FOR A

PARTICULAR PURPOSE.

Lubrication Products

Cooper Tools’ products are classified as non-hazardous manufactured items, defined in the

OSHA 1910.1200 Hazard Communication Standard as “Articles”. These products, under conditions of normal use, do not release or cause exposure to a hazardous chemical.

Under normal conditions of use, lubrication products sold separately for or used within these tools should not cause an exposure hazard. Refer to the

Material Safety Data Sheet (M.S.D.S.) for Safety and

Disposal Information. M.S.D.S. sheets are available upon request from Cooper Tools.

Cooper is also aware of, and complies with, the provisions of section 611 amendments to the Clean

Air Act of 1990. No ozone depleting chemicals have been used in the manufacture of our products.

If you resell or distribute these products, you have the responsibility for ensuring that the Material Safety

Data Sheets are provided to the purchaser.

Proper lubrication is essential to the economical operation of pneumatic and electric tools. Cooper

Tools perform better and their life is extended by using the recommended lubricants. All lubricants that are listed in the accessory section of this catalog have undergone extensive testing and are recommended for use with Cooper Tools products.

Fastener Selection

The suggested fasteners listed in this catalog are determined by matching a tool’s maximum rated load to Society of Automotive Engineers (SAE) Grade

5 and International Organization of Standardization

(ISO) Grade 9.8 fasteners. The torque capabilities for SAE Grade 5 fasteners are from SAE Manual,

SAE J429 (Mechanical and Material Requirement for Externally Threaded Fasteners). The torque capabilities for ISO Grade 9.8 fasteners are from

ISO 898-1 (Mechanical Properties of Fasteners). All values selected are based on lubricated fasteners.

The suggested fasteners listed in this catalog are advisory only, and Cooper Tools recommends that you further consult other technical references before final tool selection. Reliance on the accuracy of this catalog data for any purpose by anyone is at the sole risk of that person. Cooper Tools is not responsible for any loss, claim, or damage arising from improper tool selection.

The torque values listed under the headings

“TORQUE” are tested on an ISO 5393 soft joint rate test fixture unless otherwise stated by a special note.

17 & 47 Cross Reference To 18 & 48

Old

Part No.

Replaced By

Part No.

17EP06Q

17EP12D3

17EP12Q

17EP17D3

17EP17Q

17EP22D3

17EP31D3

17ES06D2

17ES06Q

17ES06ZA

17ES12D3

17ES12Q

17ES12ZA

17ES17D3

17ES17Q

17ES17ZA

17EA08AL2

17EA15AM3

17EA15AM3B

17EA16F1MB00

17EA16F1MD00

17EA16S131

17EA22AM3

17EA22AM3B

17EA23S131

17EA28AM3

17EA28AM3B

17EA30F1MG20

17EA30S131

17EP06D2

17ES22D3

17ES31D3

47EA105AH4

47EA105AH4B

18ES22D3

18ES31D3

48EA105AH4

48EA105AH4B

47EA110F3MF00

47EA110F3MJ00

48EA110F3MF00*

48EA110F3MJ00*

47EA110H3MIOM6B 48EA110H3MIOM6B*

47EA110H3MJT30 48EA110H3MJT30*

47EA110H3MLFMB 48EA110H3MLFMB*

47EA110H3MLMM5 48EA110H3MLMM5*


47EA110H3MMFMB 48EA110H3MMFMB*

47EA110H3MRMM6 48EA110H3MRMM6*

47EA110H4MPMM6 48EA110H4MPMM6*


47EA110H5MLOMBD 48EA110H5MLOMBD*

47EA110H5MOFMD 48EA110H5MOFMD*

47EA110S341 48EA110S341

47EA135F4MM10 48EA135F4MM10*

47EA135H3MLFMB 48EA135H3MLFMB*

47EA135H3MLFMC 48EA135H3MLFMC*


47EA135H3MLT40 48EA135H3MLT40*

47EA135H3MMMM6 48EA135H3MMMM6*


47EA135H3MOT45 48EA135H3MOT45*

47EA135H3MRMMB 48EA135H3MRMMB*

18EP06Q

18EP12D3

18EP12Q

17EP17D3

18EP17Q

18EP22D3

18EP31D3

18ES06D2

18ES06Q

18ES06ZA

18ES12D3

18ES12Q

18ES12ZA

18ES17D3

18ES17Q

18ES17ZA

18EA08AL2

18EA15AM3

18EA15AM3B

18EA16F1MB00*

18EA16F1MD00*

18EA16S131

18EA22AM3

18EA22AM3B

18EA23S131

18EA28AM3

18EA28AM3B

18EA30F1MG20*

18EA30S131

18EP06D2

*Tool nomenclature/ordering process changed. See catalog page for details.

Old

Part No.

Replaced By

Part No.

47EA135H4MKMM6 48EA135H4MKMM6*




47EA135H5MOFMB 48EA135H5MOFMB*


47EA135H5MOMM6 48EA135H5MOMM6*





47EA135MH4

47EA135MH4B

48EA135MH4

48EA135MH4B

47EA135S461

47EA15AL3

47EA15AL3B

47EA175AX5

47EA175AX5B

47EA230AX5

47EA230AX5B

47EA230AX6

48EA135S461

48EA15AL3

48EA15AL3B

48EA175AX6

48EA175AX6B

48EA230AX5

48EA230AX5B

48EA230AX6

47EA230AX6B

47EA230F4MM00

47EA230F4MM80

47EA230F4MO00

48EA230AX6B

48EA230F4MM00*

48EA230F4MM80*

48EA230F4MO00*

47EA230H3MKT30 48EA230H3MKT30*

47EA230H3MKT40 48EA230H3MKT40*




47EA230H3MRFMD 48EA230H3MRFMD*


47EA230H9MRFMF 48EA230H9MRFMF*

47EA230S461

47EA30S231

47EA33AM3

47EA39S231

48EA230S461

48EA30S231

48EA33AM3

48EA39S231

47EA39S232

47EA39S235

47EA43AM3

47EA43AM3B

48EA39S231

48EA39S231

48EA58AM3

48EA58AM3B

47EA43F3MG00

47EA43F3MI00

48EA37F3MG00*

48EA37F3MI00*

47EA43H3MIFMD 48EA37H3MIFMD*

47EA43H3MIMM5 48EA37H3MIMM5*


47EA43S341 48EA37S341

47EA55F2MG20

47EA55S231

48EA52F2MG20*

48EA55S231

47EA56F3MI40 48EA53F3MI40*

47EA56H3MHMM5 48EA53H3MHMM5*

47EA56H3MIFMA 48EA53H3MIFMA*

47EA56H3MJOM5B 48EA53H3MJOM5B*


47EA56H4MLMMB 48EA53H4MLMMB*

47EA60AM3

47EA60AM3B

48EA58AM3

48EA58AM3B

Old

Part No.

Replaced By

Part No.

47EP90D4B

47ES1152ZA

47ES125D4

47ES125D4B

47ES12Q

47ES12ZA

47ES1502ZA

47ES150D4

47ES1653ZA

47ES221ZA

47ES2503ZA

47ES25D3

47ES281ZA

47ES36D3

47ES401ZA

47ES48D3

47ES602ZA

47ES65D4

47ES65D4B

47ES702ZA

47ES802ZA

47ES90D4

47ES90D4B

47ET20T2

47ET30T3

47ET40T4

47EA60AM4

47EA60AM4B

47EA80F3MJ00

47EA80F3ML00

47EA80F3MM20

48EA58AM4

48EA58AM4B

48EA75F3MJ00

48EA75F3ML00

48EA75F3MM20

47EA80H3MIFMA 48EA75H3MIFMA

47EA80H3MIMM5 48EA75H3MIMM5

47EA80H3MIT30 48EA75H3MIT30

47EA80H3MLMM5 48EA75H3MLMM5

47EA80H3MOMMB 48EA75H3MOMMB

47EA80H3MPMM6 48EA75H3MPMM6

47EA80H4MHMM5 48EA75H4MHMM5

47EA80H4MIFMA 48EA75H4MIFMA

47EA80H4MJMMD 48EA75H4MJMMD

47EA80S341 48EA75S341

47EA90AH4

47EA90AH4B

48EA90AH4

48EA90AH4B

47EC30D1

47EC30D3

47EP125D4

47EP125D4B

48EC30D1

48EC30D3

48EP125D4

48EP125D4B

47EP12Q

47EP150D4

47EP25D3

47EP36D3

47EP48D3

47EP65D4

47EP65D4B

47EP90D4

48EP12Q

48EP150D4

48EP25D3

48EP36D3

48EP48D3

48EP65D4

48EP65D4B

48EP90D4

48EP90D4B

48ES1152ZA

48ES125D4

48ES125D4B

48ES12Q

48ES12ZA

48ES1502ZB

48ES150D4

48ES1653ZB

48ES271ZB

48ES2503ZB

48ES25D3

48ES271ZB

48ES36D3

48ES602ZB

48ES48D3

48ES602ZB

48ES65D4

48ES65D4B

48ES702ZB

48ES802ZB

48ES90D4

48ES90D4B

48ET20T2

48ET30T3

48ET40T4

3

4

Model Number Index

Model Page

43287131 .......................... 41

45017152 .......................... 41

48316033 ......................... 41

49097101 ......................... 41

57217101 .......................... 41

17BPXSB05Q .................. 15

17BPXSB07Q .................. 15

17BPXSB09Q .................. 15

17BPXSB13Q .................. 15

18CAE08AL2 ...................44

18CAE15AM3 ..................44

18CAE16F ........................50

18CAE16S131 ..................54

18CAE22AM3..................44

18CAE23F ........................50

18CAE23S131 .................54

18CAE28AM3 ..................44

18CAE30F ........................50

18CAE30S131 .................54

18CPE06D2 .....................46

18CPE06D3P .................. 47

18CPE06Q .......................46

18CPE06QP .................... 47

18CPE12D3 .....................46

18CPE12D3P ................... 47

18CPE12Q .......................46

912106 ..............................75

912147 ..............................75

916642 ..............................75

916643..............................75

929041..............................75

929053 .............................75

929061 .............................75

929065 .............................75

929077 .............................75

929089 .............................75

935144 .............................. 19

935154 .............................. 19

935155 .............................. 19

935157 .............................. 19

935170 .............................. 19

935290 ............................. 19

935377 ............................. 19

935391 ............................. 19

935395 ............................. 19

935396 ............................. 19

935552 .............................75

935998 ............................. 19

935999 ............................. 19

939348 ...................19,39,57

960645 ...................19,40,57

960646 ...................19,40,57

961024 ..............................39

961341 .............................. 19

961342 .............................. 19

961350 .............................. 18

1110909 ............................39

35007004 ......................... 41

Model Page

542988 ........................39,57

542989 ........................39,57

542991 .............................39

543070 ............................. 41

543071 ............................. 41

543230 ............................. 41

543232 ............................. 41

543235 ............................. 41

543334 .............................39

543335 .............................39

543414 ..............................39

543444 ...................19,40,57

543445 ...................19,40,57

543446 ...................19,40,57

543481 .............................39

543490 ........................39,57

543941.........................39,57

543942 .............................39

543995 ............................. 19

550006 .............................79

572644 .............................78

572686 .............................78

572688 .............................82

576058 .............................39

576060 ........................40,57

910609 .............................75

910613 ..............................75

544055 .............................39

544056 .............................39

205832 ............................. 41

205834 ............................. 41

205838 ............................. 41

301837 .............................. 19

301866..............................57

301877 ..............................57

301903 .............................57

301904..............................57

535833 ............................. 41

536185 ..............................39

541715 .............................. 41

541757 ..............................37

541860 .............................. 41

542428 .............................. 41

542778..............................39

542779.........................39,45

542892 ...................19,39,57

542893 ...................19,39,57

542916 ..............................39

542972.........................40,57

542973.........................40,57

542974 .........................40,57

542975 .........................40,57

542977 ...................19,40,57

542978 ....................19,40,57

542979.........................39,57

542985 ...................19,39,57

542986 ........................39,57

542987 ........................39,57

Model Page

18EP06D2 ........................26

18EP06D3P .....................27

18EP06Q ..........................26

18EP06QP .......................27

18EP12D3 ........................26

18EP12D3P ......................27

18EP12Q ..........................26

18EP12QP ........................27

18EP17D3 ........................26

18EP17Q ..........................26

18EP22D3 ........................26

18EP31D3 ........................26

18ES06D2 ........................ 24

18ES06D3P .....................27

18ES06Q .......................... 24

18ES06QP .......................27

18ES06ZA ...................28,71

18ES12D3 ........................ 24

18ES12D3P ......................27

18ES12Q .......................... 24

18ES12QP ........................27

18ES12ZA ...................28,71

18ES17D3 ........................ 24

18ES17Q .......................... 24

18ES17ZA ...................28,71

18ES22D3 ........................ 24

18ES31D3 ........................ 24

18CPE12QP ..................... 47

18CPE17D3......................46

18CPE17Q ........................46

18CPE22D3 .....................46

18CPE31D3 .....................46

18CSE06D2 .....................45

18CSE06D3P .................. 47

18CSE06Q .......................45

18CSE06QP .................... 47

18CSE06ZA .....................48

18CSE12D3 .....................45

18CSE12D3P ................... 47

18CSE12Q .......................45

18CSE12QP ..................... 47

18CSE12ZA .....................48

18CSE17D3 .....................45

18CSE17Q........................45

18CSE17ZA .....................48

18CSE22D3 .....................45

18CSE31D3 .....................45

18EA08AL2 ......................22

18EA15AM3 .....................22

18EA16S131.....................34

18EA16S131.....................73

18EA16F ........................... 31

18EA22AM3 ....................22

18EA23F .......................... 31

18EA23S131 ...............34,73

18EA28AM3 ....................22

18EA30F .......................... 31

18EA30S131 ...............34,73

Model Page

48CAE105AH4 ................44

48CAE110F ......................50

48CAE110H .....................49

48CAE110S341 ...............54

48CAE135F ......................50

48CAE135H .....................49

48CAE135MH4 ...............44

48CAE135S461 ...............54

48CAE15AL3 ...................44

48CAE175AX6 .................44

48CAE230AX6 ................44

48CAE230F .....................50

48CAE230H .....................49

48CAE230S461 ..............54

48CAE28AL3 ...................44

48CAE37F ........................50

48CAE37S231 .................54

48CAE41AM3 ..................44

48CAE52F ........................50

48CAE52S231 .................54

48CAE53F .......................50

48CAE53H .......................49

48CAE53S341 .................54

48CAE58AM3 .................44

48CAE58AM4 .................44

48CAE75F ........................50

1BB-1B011A-1K3MS-1ZA 71

1BB-1B011A-1VK3M ......72

1BB-1B011A-1WK3M ..... 74

1BB-1B030A-1K1M-1ZA 71

1BB-1B030A-1VK2B ......72

1BB-1B030A-1WK1M ..... 74

1BB-1B050A-1K2M-1ZA 71

1BB-1B050A-1VK1M ......72

1BB-1B050A-1WK2M .... 74

2BB-2B100A-2K1M-2ZA 71

2BB-2B100A-2VK1M......72

2BB-2B100A-2WK1M .... 74

2BB-2B150A-2K2M-2ZA 71

2BB-2B150A-2VK2M .....72

2BB-2B150A-2WK2M .... 74

3BB-3B180A-3K1M-3ZA 71

3BB-3B180A-3VK1M .....72

3BB-3B180A-3WK1M .... 74

3BB-3B260A-3K2M-3ZA 71

3BB-3B260A-3VK2M ....72

3BB-3B260A-3WK2M ... 74

47BAXSB15AM3 ............ 14

47BAXSB21AM3 ............. 14

47BAXSB28AM3 ............ 14

47BAXSB35AM3 ............ 14

47BAXSB50AM3 ............ 14

47BAXSB70AH4 ............. 14

47BCXSB30C1 ................ 17

47BCXSB30C3 ............... 17

47BTXSB20T2 ................. 16

47BTXSB30T3 ................. 16

47BTXSB40T4 ................. 16

Model Page

48CSE602ZB ..................48

48CSE65D4 .....................45

48CSE702ZB ..................48

48CSE802ZB ..................48

48CSE90D4 .....................45

48CTE20T2 ...................... 51

48CTE30T3 ...................... 51

48CTE40T4 ...................... 51

48EA105AH4 ...................22

48EA110F ......................... 31

48EA110H ........................30

48EA110S341 .............34,73

48EA135F ......................... 31

48EA135H ........................30

48EA135MH4 ..................22

48EA135S461 .............34,73

48EA15AL3 ......................22

48EA175AX6 ....................22

48EA230AX6 ...................22

48EA230F ........................ 31

48EA230H .......................30

48EA230S461 ............34,73

48EA28AL3 .....................22

48EA37F .......................... 31

48EA37S231 ...............34,73

48EA41AM3 .....................22

48EA52F .......................... 31

48EA52S231 ...............34,73

48EA53F .......................... 31

48CAE75H .......................49

48CAE75S341 .................54

48CAE90AH4 ..................44

48CAE95S341 .................54

48CCE30C1 ....................52

48CCE30C3 ....................52

48CPE125D4 ...................46

48CPE12D2 .....................46

48CPE12Q .......................46

48CPE150D4 ...................46

48CPE25D3 .....................46

48CPE36D3 .....................46

48CPE48D3 .....................46

48CPE65D4 .....................46

48CPE90D4 .....................46

48CSE1152ZB .................48

48CSE125D4 ...................45

48CSE12D2 .....................45

48CSE12Q .......................45

48CSE12ZA .....................48

48CSE1502ZB.................48

48CSE150D4 ...................45

48CSE1653ZB ................48

48CSE2503ZB ................48

48CSE25D3 .....................45

48CSE271ZB ...................48

48CSE361ZB ...................48

48CSE36D3 .....................45

48CSE48D3 .....................45

Model Page

572689-2 ..........................82

572689-3 ..........................82

67EA1035AH8 .................23

67EA1340AH8 .................23

67EA150S461 .............34,73

67EA1700AH8 .................23

67EA185S461 .............34,73

67EA2010AH8 .................23

67EA210S461.............34,73

67EA235AL6 ...................23

67EA235S461 ............34,73

67EA255AL6 ...................23

67EA255S461 ............34,73

67EA310ML6 ...................23

67EA340AM6 ..................23

67EA460AM6 ..................23

67EA570AM6 ..................23

67EA730AM6 ..................23

67EA860AH8 ...................23

67ES1050D8 ....................25

67ES1050Z8 ...............29,71

67ES105BZ4 ...............29,71

67ES105D4 ......................25

67ES135BZ4 ...............29,71

67ES135D4 ......................25

67ES1670D8 ....................25

67ES1670Z8 ...............29,71

67ES190D6 ......................25

67ES190Z6 .................29,71

67ES2060D8 ...................25

67ES2060Z8 ...............29,71

67ES285D6 ......................25

67ES285Z6 .................29,71

67ES385D6......................25

67ES385Z6 .................29,71

67ES4050D12 .................25

67ES475D6 ......................25

67ES475Z6 .................29,71

67ES610D6 ......................25

67ES610Z6 .................29,71

67ES65BZ4.................29,71

67ES65D4 ........................25

67ES850D8......................25

67ES850Z8 .................29,71

CPBA-12-AH ...................58

CPBA-18 ..........................58

CPBA-18-AH ...................58

CPBA-30 ..........................58

CPBA-30-AH ...................58

CPBA-30-WM .................58

CSBA-12-AH ...................58

CSBA18 ............................58

CSBA-18-AH ...................58

CSBA-24 ..........................58

CSBA-30 ..........................58

CSBA-30-AH...................58

EMT1200-2R8-1”-APM ..72

EMT200-10-OS150-1/2”-

Model Page

48ES361ZB .................34,71

48ES36D3 ........................ 24

48ES48D3 ........................ 24

48ES602ZB ................28,71

48ES65D4 ........................ 24

48ES702ZB.................34,71

48ES802ZB ................34,71

48ES90D4........................ 24

48ET20T2 ........................32

48ET30T3 ........................32

48ET40T4 .........................32

4BB-4B360A-4K1M-

4Z1250A ........................... 71

4BB-4B360A-4K1M-4ZA 71

4BB-4B360A-4VK1M .....72

4BB-4B360A-4WK1M .... 74

4BB-4B460A-4K2M-

4Z1600A ........................... 71

4BB-4B460A-4K2M-4ZA 71

4BB-4B460A-4VK2M ....72

4BB-4B460A-4WK2M ... 74

4BB-4B630A-4K2M-4ZA 71

4BB-4B630A-4VK3M ....72

4BB-4B630A-4VK4MS ..72

4BB-4B630A-4WK3M ... 74

541715-2........................... 19

572689-1 ..........................82

48EA53H ..........................30

48EA53S341 ..............34,73

48EA58AM3 ....................22

48EA58AM4 ....................22

48EA75S341 ...............34,73

48EA75F........................... 31

48EA75H ..........................30

48EA90AH4 .....................22

48EA95S341...............34,73

48EC30C1 .......................33

48EC30C3 .......................33

48EP125D4 ......................26

48EP12D2 ........................26

48EP12Q ..........................26

48EP150D4 ......................26

48EP25D3 ........................26

48EP36D3 ........................26

48EP48D3 ........................26

48EP65D4 ........................26

48EP90D4 .......................26

48ES1152ZB ...............28,71

48ES125D4 ...................... 24

48ES12D2 ........................ 24

48ES12Q .......................... 24

48ES12ZA ...................28,71

48ES1502ZB ..............28,71

48ES150D4 ...................... 24

48ES1653ZB ..............28,71

48ES2503ZB ..............28,71

48ES25D3 ........................ 24

48ES271ZB .................28,71

Model Page

S308441 ...........................75

S308450 ...........................75

S308474 ...........................75

S308475 ...........................75

S976956 ...........................75

SBA-12 .............................58

SBA-12-AH ......................58

SBA-18 .............................58

SBA-18-AH ......................58

SBA-24-AH ......................58

SBA-30-AH .....................58

SBA-30-WM ....................58

T3M-50-N-11-U-DLW .... 18

T3M-51-M-15-U ..............78

T3M-51-M-15-U-D .........78

T3M-51-M-15-U-I ...........78

T3M-51-M-15-U-P ..........78

T3M-51-M-30-U .............78

T3M-51-M-30-U-D .........78

T3M-51-M-30-U-I ...........78

T3M-51-M-30-U-P .........78

T3M-52-A-30-U ..............78

T3M-52-A-30-U-D..........78

T3M-52-A-30-U-I ...........78

T3M-52-A-30-U-P ..........78

T3M-53-A-33-U ..............78

EMT80-4P-APM ............. 74

EMT80-4R6-1/2”-APM ..72

EMT80-4T-APM .............. 74

EMT80-6-OS75-3/8”-APM

73

EMT80-6P-APM ............. 74

EMT80-6R6-1/2”-APM ..72

EMT80-6T-APM .............. 74

EMT80-2T-APM .............. 74

FC-20-N-15-U-L .............82

FC-21-M-15-U-E1 ...........82

FC-21-M-15-U-E1L .........82

FC-21-M-15-U-E2 ..........82

FC-21-M-15-U-E2L ........82

FC-21-M-15-U-E3 ..........82

FC-21-M-15-U-E3L ........82

PBA-12 .............................58

PBA-12-AH ......................58

PBA-12-WM .....................58

PBA-18 .............................58

PBA-18-18-AH .................58

PBA-18-AH ......................58

PBA-24 .............................58

PBA-24-AH ......................58

PBA-30-AH......................58

S308434...........................75

S308435...........................75

S308436...........................75

S308437 ...........................75

S308438...........................75

S308439...........................75

S308440...........................75

Model Page

EMT400-4R6-3/4”-APM 72

EMT400-5-OS400-3/4”-

APM ..................................73

EMT400-5R6-3/4”-APM 72

EMT400-8R6-3/4”-APM 72

EMT600-2-OS600-1”-APM

73

EMT600-2R6-1”-APM ....72

EMT600-3-OS600-1”-APM

73

EMT600-3R6-1”-APM ....72

EMT800-2-OS800-1”-APM

73

EMT800-2R6-1”-APM ....72

EMT80-10-OS75-3/8”-APM

73

EMT80-10P-APM............ 74

EMT80-10R6-3/8”-APM 72

EMT80-10T-APM ............ 74

EMT80-2R6-1/2”-APM ...72

EMT80-3-OS75-1/2”-APM .

73

EMT80-3P-APM ............. 74

EMT80-3R6-1/2”-APM ..72

EMT80-3T-APM .............. 74

EMT80-4-OS75-1/2”-APM .

73

APM ..................................73

EMT200-10R6-1/2”-APM 72

EMT200-10V-APM .......... 74

EMT200-10X-APM .......... 74

EMT200-2-OS250-5/8”-

APM ..................................73

EMT200-2R6-1/2”-APM 72

EMT200-2X-APM ........... 74

EMT200-3-OS250-1/2”-

APM ..................................73

EMT200-3R6-1/2”-APM 72

EMT200-3V-APM ........... 74

EMT200-3X-APM ........... 74

EMT200-4-OS150-1/2”-

APM ..................................73

EMT200-4R6-1/2”-APM 72

EMT200-4V-APM ........... 74

EMT200-4X-APM ........... 74

EMT200-5-OS150-1/2”-

APM ..................................73

EMT200-5R6-1/2”-APM 72

EMT200-5V-APM ........... 74

EMT200-5X-APM ........... 74

EMT400-10R6-3/4”-APM 72

EMT400-3-OS400-3/4”-

APM ..................................73

EMT400-3R6-3/4”-APM 72

EMT-400-3V-APM .......... 74

EMT-400-3X-APM .......... 74

EMT400-4-OS400-3/4”-

APM ..................................73

Model Page

T3M-53-A-33-U-D .........78

T3M-53-A-33-U-I ...........78

T3M-53-A-33-U-P..........78

T3MS-11-M-15-SE ..........78

T3MS-11-M-15-SM ........78

T3MS-11-M-30-SE .........78

T3MS-11-M-30-SM ........78

T3MS-12-A-30-SE ..........78

T3MS-12-A-30-SM .........78

T3MS-13-A-33-SE ..........78

T3MS-13-A-33-SM.........78

TM-COM1M ....................62

TM-COM1-V2.05 .......61,63

TM-COM-V2.05 .........60,63

TME-211- 15 - *................37

TME-211-15- * -ED ..........37

TME-211-15- * -EP ..........37

TME-211-30- * ................37

TME-211-30- * -ED .........37

TME-211-30- * -EP .........37

TME-221- 15 - * -U ..........37

TME-221-15- * -ED .........37

TME-221-15- * -EP ..........37

TME-221- 30 - * -U .........37

TME-221-30- * -ED .........37

TME-221-30- * -EP .........37

TMEB-COM-V2.03 ......... 19

TMEC-220-15-* ............... 18

TMEC-220-30-* .............. 18

TMEI-114-15- * -D-EP .....56

TMEI-114-15- * -EP .........56

TMEI-114-15-* ..................56

TMEI-114-15-* -D ............56

TMEI-114-30- * ................56

TMEI-114-30- * -D ...........56

TMEI-114-30- * -D-EP ....56

TMEI-114-30- * -EP .........56

TMEM-114-15- * ..............38

TMEM-114-15- * -EP .......38

TMEM-114-15- * -IO ........38

TMEM-114-30- * ..............38

TMEM-114-30- * -EP ......38

TMEM-114-30- * -IO .......38

5

6

The Total Solution For Quality & Critical Fastening Operations

Any number of companies can offer you power hand tools. Only Cooper Tools can offer you the innovative concept of Tightening Management.

It is an idea born of necessity, because Cooper

Tools’ fastening technology is used globally and across all industries. This technology is used to assemble circuit boards in the electronics industry and a great multitude of applications within general industry where “quality critical” requirements are the rule. In motor vehicle environments across the globe, Cooper Tools’ complete line of transducerized electric tools are used in “safety critical” applications where spot-on precision and traceability are required. And finally, in one of the most demanding environments, our line of DC electric tools are used in aircraft assembly where “good enough” will never be acceptable.

As a result, the Cooper concept of Tightening

Management has been forged on a foundation of dedication to technical concepts, creative thinking, diligent scientific inquiry, and the continuous pursuit of perfection. Nothing is left to chance. Nothing is forgotten.

Because of our drive for perfection, you can excel in your job. Indeed, due to our uncommon focus on total fastening solutions instead of just products, our customers look upon us not merely as vendors, but as strategic allies. And at Cooper Tools, we welcome the challenge of leadership this imposes.

The Systems

Cooper Tools’ state of the art Cleco Tightening

Manager System delivers unprecedented performance,

productivity and accountability in both “quality critical” and “safety critical” assembly applications.

Durability, speed, and ergonomics are achieved using the corded Cleco DC electric tools with a complete line of tool configurations and an assortment of controller options to choose from.

The Cleco LiveWire™ system provides the most cost-effective safety critical fastening solution available in the world today. By marrying cordless tools and

WiFi communications, the operators gain the mobility and flexibility they need to increase productivity and reduce in-system damage costs. One line controller managing up to 10 cordless tools while utilizing the most up-to-date wireless encryption technology provides a cost savings unparalleled in industry today.

When considering the cumulative impact of all these components – the tools, the controllers, the software, the flexibility, the accessories and the support – it becomes easy to see why the Cleco Tightening

Manager System is the benchmark for all DC electric tool systems.

7

The Tools & Serviceability

Industrial Tools

Cooper Tools’ line of Cleco

DC electric tools are engineered to provide greater torque repeatability, minimal torque loss, increased speed control and ease of maintenance.

Our tools are available in right-angle, inline, and pistol grip configurations, in addition to specialty nutrunners such as flush socket, floating spindle, tube nut, crowfoot, and hold

& drive tools covering 2 to 4000

Nm. Cleco DC tools incorporate a technically sophisticated engineering design, resulting in an ergonomic tool with durability that is second to none.

■ Brushless precision

■ Resolver control

■ Transducer accuracy

■ Memory intelligence

8

Precision machined gears for easy maintenance and highly accurate torque.

Non-conductive coupler isolates motor from tool housing.

Adjustable angle head allows flexible orientation

Robust transducer/ memory board assembly is immune to signal interference.

Serviceability

Cleco DC electric tools are simply the most serviceable tools in the world.

■ Full maintainability with no restrictions

■ Modular construction

■ Ease of maintenance

■ Tool memory tracks cycles/PM

Simple and modular start/forward/reverse switch assembly

Modular motor and connector assembly provides unmatched power precision.

Quick-disconnect connectors for ease of assembly/ repair.

Resolver technology for full range speed control.

So simple, only four standard tools are required for assembly/ disassembly!

Pistol

Inline

Right Angle

Flush Socket

Crowfoot

Tube Nut

Floating Spindle

Hold & Drive

9

10

10

Electric Nutrunners – Cordless Transducer Control

LiveWire ® Wireless Communications

The Most Cost-Effective Safety Critical Solution Available.

Up To 50% Savings Over Traditional Systems!

Mobility is a major advantage with wireless communications. Cleco LiveWire ™ marries the freedom and flexibility of cordless tools with real-time wireless error proofing. Utilizing an industry standard 2.4GHz WLAN (Wireless Local Area Network) interface in conjunction with the highest security encryption and authentication levels, plus a 512-cycle tool memory buffer, LiveWire ™ ensures you will never compromise safety critical data transmissions.

10 Tools.

Controller.

The Most Cost-Effective Safety Critical Solution Available.

New! Tethered Productivity!

Cleco LiveWire ™ tools are now available with Vmax ™ , a tethered solution that drives continuous tool power and speed increases up to 83% without losing accuracy or durability. This leading innovation utilizes the same 10 tools to one line controller hardware solution with up to 33% cost savings over traditional systems. New Vmax ™ technology auto-senses the applied power source and adjusts the maximum tool speed capability on the fly. LiveWire ™ with

Vmax ™ combines the power you need with the most versatile wireless system available today.

Wireless Security

■ WEP (Wired Equivalent Privacy)

• 64/128 Bit Encryption HEX (RC4)

■ WPA (Wireless Protected Access)/WPA2/802.11

• 128 Bit TKIP/CCMP Encryption

• 802.1x EAP

Authentication

- LEAP, PEAP, TTLS

- GTC, MD5, OTP, PAP, CHAP,

MSCHAP, MSCHAPv2,

TTLS MSCHAPv2

Cordless Freedom or Tethered

Speed...The Choice Is Yours.

V-max tether is 59% lighter and

46% smaller diameter than traditional cables.

11

11

12


All The Brains. All The Power. And It’s Wireless.

LiveWire ™ offers precision torque, angle and speed control features for safety critical fastening in a lightweight, wireless design.

With up to 1,000 tightening operations per battery charge and quick charge cycles, your safety critical applications are assured to never run out of power.

LiveWire ™ has been designed and tested to provide wireless connectivity across the harshest of machine-to-machine environments.

High Resolution Resolver

■ Rotor position detection

■ Angle control and monitoring

for Quality Assurance

■ Full range speed control

for operator ergonomics

Operator

Status Display

■ Configurable real-time

3 line display

■ Green/Red/Yellow LCD for status

■ 2 configurable application buttons

■ Multiple LED

status indicators

Electronic

Intelligence

■ On-board controller with

power management

■ Integrated servo with I/O

signal handling

■ Corded functionality in

a cordless solution

Low vibration soft grip handle

Low compression trigger

Battery Technology

■ 26V, 1.6 Ah Li-Ion rechargeable battery

■ High power-to-weight technology

■ Up to 1,000 cycles per charge (hard joint)

■ >900 charging cycles

■ Fully charged in 1 hour

All The Brains. All The Power. And It’s Wireless.

Solid metal construction for maximum durability

Integrated Bar Code Scanner

(optional)

■ Enables real-time bar code data collection

■ Programmable bit for Auto Parameter Select

■ Tool enable and disable configurability

Precision

Gearing

Configurable

LED Illumination

Brushless Motor

■ Superior performance

with full range speed control

■ Low rotor inertia for high

torque accuracy

Reaction Transducer

■ Accurate detection of torque via Strain Gage Bridge

■ Torque traceability of safety critical joints

Digital Audio Interface

■ Operator audible alarm

■ Programmable sound duration

13


Right Angle Tools

Right Angle Series

Torque Range

5.5 - 70 Nm

Bolt Size

M5 - M10

4.1 - 51.6 Ft. Lbs. #10 - 7/16”

■ Brushless precision

■ Resolver control

■ Transducer accuracy


power management


signal handling

47BAXSB50AM3

14

Cordless Tools Nomenclature

47 B A X X X XX XXX X

Motor

47

Power

B-Battery

Voltage

B – 26V/48V

Tool Style

A – Angle Peripherals

Data Transmission

S – Barcode Scanner

- – None

- – None

X – WLAN: WEP, WPA, WPA2, 802.1x

Output Drive

AM3 – 3/8” Sq.Dr.

AH4 – 1/2” Sq.Dr.

Retainer

– Pin Retainer

B Ball Retainer

Max Torque (Nm)

Under 60Nm, rounded up to the nearest 1Nm. Over 60Nm, rounded to the nearest 5Nm.

Right Angle

Model Number

47BAXSB15AM3

47BAXSB21AM3

47BAXSB28AM3

47BAXSB35AM3

47BAXSB50AM3

47BAXSB70AH4

Torque Range

Ft.Lbs.

4.1-11.1

5.9-15.5

7.4-20.7

9.6-25.8

13.3-36.9

17.7-51.6

Nm

5.5-15

8-21

10-28

13-35

18-50

24-70

Free Speed

(RPM)

Weight*

Less Battery Output

Drive Size

Length With

Battery

Anglehead

Side to Center

26V 48V lbs.

kg in.

mm in.

mm

538 983 4.3

1.95

3/8" SQ 21.79 553.5

0.6

411 751 4.3

1.95

3/8" SQ 21.79 553.5

0.6

291 532 4.3

1.95

3/8" SQ 21.79 553.5

0.6

244 447 4.9

2.22

3/8" SQ 23.05 585.5

0.75

19

182 293 5.0

2.27

3/8" SQ 23.39 594.0

0.75

19

123 215 8.4

3.79

1/2" SQ 26.7

678.0

0.83

21

15

15

15 in.

1.6

1.6

1.6

1.8

1.8

1.9

Height mm

45

45

49

40

40

40

*Weight of 26V Li-Ion battery (1.04lbs./0.47kg).

General: All tools must be used with a approved Cooper Tools line controller.

Standard Equipment: Integrated infrared communications. Ball retainer optional.

Extra Equipment: See pages 18-19 for optional accessories.


Pistol Grip Tools

Pistol Grip Series

Torque Range

3.0 - 13 Nm

Bolt Size

M5 - M6

2.2 - 9.6 Ft. Lbs. #10 - 1/4”





power management


signal handling

17BPXSB13Q

Cordless Tools Nomenclature

17 B P X X X XX Q

Motor

17

Power

B-Battery

Voltage

B – 26V/48V

Tool Style

P – Pistol Peripherals



- – None

- – None


Output Drive

Q – Quick change

Max Torque (Nm)

Under 60Nm, rounded up to the nearest 1Nm.

Pistol Grip

Model Number

17BPXSB05Q

17BPXSB07Q

17BPXSB09Q

17BPXSB13Q

Torque Range

Ft.Lbs.

2.2-3.7

2.2-5.2

2.2-6.6

2.2-9.6

Nm

3-5

3-7

3-9

3-13

Free Speed

(RPM)

26V

1639

1161

887

629

48V

2428

1721

1314

931



lbs.

2.8

2.8

2.8

2.8

Weight*

Less Battery Output

Drive Size

Length With Battery kg in.

1.29

1/4" Hex 8.44

1.29

1/4" Hex 8.44

1.29

1/4" Hex 8.44

1.29

1/4" Hex 8.44

mm

214.5

214.5

214.5

214.5

Side to Center in.

0.71

0.71

0.71

0.71

Standard Equipment: Integrated infrared communications.


mm

18

18

18

18

15


Tube Nut Tools

T3

Tube Nut Series

Torque Range

10 - 40 Nm

Bolt Size

M6 - M10

7.4 - 29.5 Ft. Lbs. 1/4” - 3/8”





power management


signal handling

T4

The 47BT tube nut wrench alternates the direction of rotation each time the lever is actuated. When rotating in reverse, the socket will stop at the open position.

16

47BTXSB20T2

“B”

T2, T3 & T4

Head Height 1.56” (40 mm)

T3 Head

1.44” (37 mm)

T4 Head

“A”

“C”

“A”

“C”

“A”

“C”

“D” “D”

“D”

1.94” (49 mm)

Tube Nut Tool Nomenclature Socket Nomenclature

47 B T X X X XX KSX XX XX X

Series

47

Power

B–Battery

Battery

B-26V-48V

Tool Style

T – Tube Nut Peripherals


- – None



- – None

Head Type

T2 - 20 Nm

T3 - 30 Nm

T4 - 40 Nm

Head Type

KS2 – T2

KS3 – T3

KS4 – T4

Extension Length

0 – Flush 4 – 1/2”

2 – 1/4”

Output Type

0 -Partial Thru Hex 2 -Double Thru Hex

1 -Thru Hex

6 – 3/4”

Socket Sizes

EA - 1/4”

EC – 3/8

M5 – 5mm

M6 – 6mm

MA – 7mm

MH – 14mm

MI – 15mm

MP – 22mm

MQ – 23mm

EE – 1/2 MJ – 16mm (5/8”) MR – 24mm (15/16”)

EF – 9/16 MB – 8mm (5/16) MK – 17mm

EH – 11/16 MD – 10mm ML – 18mm

MS – 25mm

MT – 26mm

EJ – 13/16 ME – 11mm (7/16) MM – 19mm (3/4”) MU – 27mm (1 1/16”)

EK – 7/8

EM – 1

MF – 12mm

MG – 13mm

MN – 20mm

MO – 21mm

Maximum Hex Socket Size

MG, EE

MM, 3/4”

T2 Head Type

T3 Head Type

MU, 1 1/16” T4 Head Type

00, ## (Specials) All Head Types

Thru Hex Double

Thru Hex

Partial

Thru Hex

3 -Partial Thru

Double Hex

Partial Thru

Double Hex

Tube Nut

Model Number

Torque Range

Ft.Lbs.

Nm

Free

Speed (RPM)

26V 48V

Weight*

Less Battery lbs.

kg

Max.

Drive

Size

Length w/Battery in.

mm

A Width in.

mm

B Blade Ht.

Head

C Opening in.

mm in.

mm

D End/Cntr.

in.

mm

47BTXSB20T2 7.4-14.6

10-20 260 455 5.4

2.4

1/2" 23.6 600 1.42 36 0.55 14 0.28

7 0.53 13

47BTXSB30T3 11.1-22.1 15-30 188 329 5.5

2.5

3/4" 23.3 592 1.65 42 0.59 15 0.475 12 0.73 19

47BTXSB40T4 14.8-29.5 20-40 141 247 6.3

2.8 1 1/16" 22.6 575 2.36 60 0.59 15 0.675 17 0.93 24



Standard Equipment: Integrated infrared communications.


To order individual sockets, use a “KS” prefix. (i.e. KS2EA01 for a T2, 1/4”, flush, thru hex socket.)


Crowfoot Tools

Crowfoot Series

Torque Range

10.5 - 30 Nm

Bolt Size

M6 - M10

7.7 - 22.1 Ft. Lbs. 1/4” - 3/8”





power management


signal handling

47BCXSB30C1

C1 – 15° Head ( Part No. 301071)

Maximum Recommended Torque: 22 ft.lbs. (30 Nm)

C3 – 30° Head ( Part No. 301072)


Crowfoot Tool Nomenclature Socket Nomenclature

47 B C X X B XX CS XX X X

Series

47

Battery Battery

B – 26V-48V

Tool Style

C – Crowfoot

Peripherals

– - None


– - None

S - Barcode

scanner

X - WLAN: WEP, WPA, WPA2, 802.1x

Head Type

C1 - 15°

C3 - 30°

Socket Type

CS – Crowfoot

Output Type

1 – Thru Hex


0 – Flush 4 – 1/2” 6 – 3/4”

Socket Size

EA - 1/4” MA – 7mm MF – 12mm

EC – 3/8 MB – 8mm (5/16) MG – 13mm

EE – 1/2 MC – 9mm

EF – 9/16 MD – 10mm

ME – 11mm (7/16)

MH – 14mm

MI – 15mm

Crowfoot

Torque Range

26V

186

186

Free Speed

(RPM)

Model Number

47BCXSB30C1

47BCXSB30C3 ft. lbs.

7.7-22.1

7.7-22.1

Nm

10.5-30

10.5-30



48V

326

326

Weight* Less Battery lbs.

7.0

7.0

kg

3.2

3.2

Max.

Drive

Size

1/2”

3/4”

Length w/Battery in.

26.26

25.98

mm

667

660

Standard Equipment: One 26V Li-Ion battery. Integrated infrared communications.


To order individual sockets, use a “CS” prefix before the required socket. (i.e. CSEE01 for a 1/2”, flush, thru hex socket.)

17

18

Cordless Tool Controllers & Power Module

TMEC & Power Module

TMEC Series Tightening Manager Controller

■ Multiple channel configurations

■ Configurable 24V I/O

■ Ethernet TCP/IP standard

■ Serial & USB ports standard

■ Local storage 50,000 cycles

■ High resolution color LCD

■ Full programming keypad

TMEC Nomenclature

TME C – 2 2 0 – 15 – U – X X X X

Tightening

Manager

Electric

Cordless

Model Generation

2 – Second

I/O Channels

2 – Dual

Servo Type

0 – None

Voltage

15 – 115V

30 – 230V Language

U – English

D – German

F – French

Options for special applications

S – Spanish

I – Italian

P – Portuguese

Controllers

Model Number*

115VAC

TMEC-220-15-*

Features

230VAC

TMEC-220-30-* 1-10 channel controller, Ethernet, I/O

Weight lbs.

13

Width Height kg in.

mm in.

mm in.

5.9

11 279.9

17 431.8

5

Depth mm

12.7

T3M-50-N-11-U-DLW 1-10 channel controller, Ethernet, Devicenet, I/O 45 20.4

19 482.6

15 381.0

13 330.2

*Languages offered: D-German, P-Portuguese, S-Spanish, U-English, F-French, I-Italian.

Note: See page 78 for T3M specifications.

LiveWire Power Module

■ Up to 83% faster!

■ Auto sensing input – (85-275 VAC)

■ Power & status LEDs

■ Electronic circuit protection

■ Durable metal housing

■ Light weight – 6.8lbs. (3.1kg)

Power Module

Model No.

961350

2M power cable included.

lbs.

Weight kg

1.5

6.8

in.

9.4

Width mm

240 in.

Length mm

4.7

120 in.

5.9

Depth mm

150

Speed Improvement Comparison

Series Model Number

Free Speed (RPM)

26V

Battery

48V Power

Module

%

Increase

17BPXSB05Q 1639 2428 48%

17BPXSB07Q 1161 1721 48%

17BPXSB09Q 887 1314 48%

17BPXSB13Q 629

47BAXSB15AM3 538

47BAXSB21AM3 411

47BAXSB28AM3 291

47BAXSB35AM3 244

47BAXSB50AM3 182

47BAXSB70AH4 123

931

983

751

532

447

293

215

48%

83%

83%

83%

83%

75%

75%

Cordless Tools & Controllers

Accessories

Vmax Tethers

Tool

Part Number

Extension

961341-*** 961342-***

***Length: 030=3m, 060=6m,

080=8m, 100=10m

Note: Maximum 20M length

961341-030

TMEB-COM Software

Part Number

TMEB-COM-V2.03

Description

Programming software

961342-030

WLAN Access Point

2.4 GHZ

NA No.

543995

Description

WLAN Access Point

Radio Range: 30-50 meters

IEEE 802.11b/g

Max. Tools: 10

Torque Selector Switches

Part No.

Description

542977-8 8 Select

542977-16 16 Select

542977-32 32 Select

542977-64 64 Select 115VAC Ethernet Switches

Part No.

Ports

Total In Out

Approx. Dimensions in.

mm

Approx. Wt.

lbs.

kg

543444-8 8 1 7 6.5x4.5x1.5 160x110x35 0.6

0.3

543444-16 16 1 15 7x6x2.5

185x150x65 1.1

0.5

543444-24 24 1 23 10.5x7x2

270x170x50 3.0

1.3

Socket Trays

961323 / 593995

Part No. Description

960645 Four position w/10m cable

960646 Eight position w/10m cable

Maximum socket diameter 1.125”.

Ethernet Cables

Part Number

543446-7

543445-7

543445-50

543445-100

Description

Ethernet Crossover Cable

Ethernet Patch Cable



Length

Feet Meters

7

7

50

2

2

15

100 30

Replacement

Inserts

Part Number

S970716

For use with 960645 & 960646 socket trays.

Tool Holders


935144

935170

935396 Pistol tool holder

935395 Angle tool holder

935170 Infrared interface cable

935290

Socket Trays

Part No.

Description

542978-4 Four position

542978-8 Eight position

Notes: Up to 16 linked 4 position trays maximum.

Minimum socket O.D. 1”.

Maximum O.D. 2.25”.

Battery

Part No.

Description

935377 26V Li-Ion battery

(1.04lbs./0.47kg)

Tool Holder Extension Cables

Part No.

Description

935154 9’ (3m) extension cable

935155 19.5’ (6m) extension cable

935157 33’ (10m) extension cable

Phoenix Connectors

Part No.

Description

542892 Input Phoenix connector

542893 Output Phoenix connector

939348 Hood/strain TME I/O cable relief

Accessory Cables

Part No.

Description

Length ft. m

542985-3 Controller to input acc.

3 1

542985-9 Controller to input acc.

9 3

542985-25 Controller to input acc. 25 7.5

542985-50 Controller to input acc. 50 15

Accessory

Cable

935391

Battery Charger

115V/220V

Part No.

935391 26V battery charger

■ Charge time: 1 hr.

■ 26V Li-Ion only

■ Power/Charge/Error LED indicators

Pistol Dead Handle

Description

Part No.

Description

301837 Reversible handle mount

301837

Tool Suspension Bail

Part No.

Description

541715-2 Angle tool swivel

935377

541715-2

Socket Posts

For use with 542978-4 & 542978-8 socket trays.

Part Number

99249181

99249169

99249165

99249164

99249163

99249162

99249161

99249160

99249159

Socket Post Size

.550/.540

1.062/1.052

.590/.580

.945/.935

.827/.817

.709/.699

.625/.615

.437/.432

.812/.802

99249158

99249157

99249156

99249148

99249147

99249104

99249103

99249102

.687/.677

.875/.865

1.000/.990

1.125/1.115

.938/.928

.750/.740

.669/.659

.562/.552

99249101 .500/.490

Note: Select socket post size within tolerance of socket used.

Lockout Washer


Part Number Note

99248150 Vacant position lockout washer

19

20

Electric Nutrunners – Corded Transducer Control

Durability. Speed. Ergonomics.

Cleco 18-48 series tools are driven by a new maintenance-free brushless motor with up to 50% more speed and productivity. This new motor technology coupled with our high-resolution resolver offers full range control for safety critical joints. The 18-48 series tools with industry proven gear trains create outstanding durable production performance.

The Cleco 18-48 series electric tools provide a unique modular assembly design for ease of repair. The on-board intelligent memory chip records tool set-up values and counts cycles for maintenance scheduling to prevent costly production downtime.

Intelligent memory chip

Highly visible operator feedback LEDs

Error free connector New low compression switch

Matrix

New handle for operator comfort

Resolver technology for full range speed control

Tools shown with Apex ® u-Guard ™ protective covered industrial sockets. Cover spins independently of socket virtually eliminating damages and risks associated with incidental contact between the tool and the workpiece or user. Not included with tool.


Optimal tool weight and balance

Durable industry proven gear train

Reaction transducer for consistent torque repeatability

New low inertia brushless motor for superior fastening control

Standard tools required for service

Tools shown with Apex ® u-Guard ™ protective covered industrial sockets. Cover spins independently of socket virtually eliminating damages and risks associated with incidental contact between the tool and the workpiece or user. Not included with tool.

Adjustable angle head allows flexible orientation

21


Right Angle Tools


Torque Range

2 - 230 Nm

Bolt Size

M5 - M16

1.5 - 169.6 Ft. Lbs. #10 - 5/8”




■ Memory intelligence

48EA58AM3

18EA28AM3

22

XX E A XXX XXX X

Motor

18, 48

Power

E-Electric

Tool Style

A – Right Angle

Max Output Torque (Nm)

Under 60 Nm, rounded up to the nearest 1 Nm.

Over 60 Nm, rounded to the nearest 5 Nm.

Retainer

- Pin retainer

B Ball retainer

Output Drive

AL2 – 1/4” Sq.Dr. AM4 – 1/2” Sq.Dr.

AL3 – 3/8” Sq.Dr. AH4 – 1/2” Sq.Dr.

AM3 – 3/8” Sq.Dr. MH4 – 1/2” Sq.Dr.

AX6 – 3/4” Sq.Dr.

Right Angle

Model Number

18EA08AL2

18EA15AM3

18EA22AM3

18EA28AM3

48EA15AL3

48EA28AL3

48EA41AM3

48EA58AM3

48EA58AM4

48EA90AH4

48EA105AH4

48EA135MH4

48EA175AX6

48EA230AX6

Torque Range ft. lbs.

1.5-5.9

3.0-11.1

3.7-16.2

4.4-20.7

2.2-11.1

4.4-20.7

6.6-30.2

8.9-42.8

8.9-42.8

13.3-64.2

15.5-76.7

19.9-98.1

26.6-129.8

33.9-169.6

Nm

2-8

4-15

5-22

6-28

3-15

6-28

9-41

12-58

12-58

18-87

21-104

27-133

36-176

46-230

Max.

Speed

RPM

3000

1300

920

700

2855

1300

1090

770

770

515

340

265

190

145

Weight* lbs.

2.9

3.3

3.3

3.3

3.8

4.1

4.3

4.3

4.3

6.6

6.6

7.3

10.2

10.2

‡Note: Limited anglehead durability at rated torque.

General: All tools must be used with a approved Cooper Tools cable and controller.

Standard Equipment: Matrix Connector. Ball retainer optional.

kg

1.3

1.5

1.5

1.5

1.7

1.9

2.0

2.0

2.0

3.0

3.0

3.3

4.6

4.6

Output

Drive

Size

3/8”

3/8”

1/2”

1/2”

1/2”

1/2”

3/4”

3/4”

1/4”

3/8”

3/8”

3/8”

3/8”

3/8” in.

13.6

14.8

14.8

14.8

15.7

16.2

17.3

17.3

17.3

18.5

18.5

19.1

21.6

21.6

Length mm

345

376

376

376

398

410

440

440

440

470

470

485

549

549

Anglehead

0.75

0.75

0.75

0.81

0.81

0.94

1.06

1.06


mm

0.51

0.59

0.59

0.59

0.59

0.59

13

15

15

15

15

15

24

27

27

19

19

19

21

21

1.9

1.9

1.9

2.3

2.3

2.4

2.7

2.7

in.

Height mm

1.4

1.6

1.6

1.6

1.6

1.6

36

41

41

41

41

41

61

69

69

48

48

48

58

58

Extra Equipment: Std. tool cable 542778-XX, RA swivel cable 544055-XX,

Inline swivel cable 544056-XX, Extension cable 542779-XX.

Additional Accessories: (Pages 39-41)


Right Angle Tools

67EA235AL6


Torque Range

46 - 2000 Nm

Bolt Size

M18 - M36

34 - 147.5 Ft. Lbs. 3/4” - 1 1/2”





XX E A XXXX XXX X

Motor

67

Power

E-Electric

Tool Style

A – Right Angle




Retainer

- Pin retainer

B Ball retainer

Output Drive

AL6 – 3/4” Sq.Dr.

AM6 – 3/4” Sq.Dr.

ML6 – 3/4” Sq.Dr.

AH8 – 1” Sq.Dr.

Right Angle Torque Range

Max.

Speed

Model Number

67EA235AL6

67EA255AL6

67EA310ML6

67EA340AM6

67EA460AM6

67EA570AM6 ‡

67EA730AM6 ‡

67EA860AH8

67EA1035AH8

67EA1340AH8

67EA1700AH8

67EA2010AH8 ft. lbs.

33.9-169.6

40.6-188.1

44-229

51.6-247.1

70.1-339.3

84.8-420.4

110.6-538.4

150-730

129.1-634.3

154.9-763.3

199.1-988.3

Nm

46-230

55-255

60-310

70-335

95-460

115-570

175-860

210-1035

270-1340

250.8-1253.8 340-1700

295.0-1475.0 400-2000

RPM

135

115

100

90

66

53

46

33

25

20

16

13

*Weights are without tool cable and reaction bar.

‡Note: Limited anglehead durability at rated torque.


Standard Equipment: Matrix Connector.

lbs.

12.9

12.9

20.2

21.0

21.0

21.0

21.0

22.7

23.0

23.0

23.0

23.0

Weight* kg

5.9

5.9

9.2

9.5

9.5

9.5

9.5

10.3

10.5

10.5

10.5

10.5

Output

Drive

Size

3/4”

3/4”

3/4”

3/4”

3/4”

3/4”

3/4”

1”

1”

1”

1”

1” in.

25.8

25.8

29.1

31.6

31.6

31.6

31.6

25.3

26.3

26.3

26.3

26.3

Length mm

655

655

739

803

803

803

803

643

668

668

668

668

Anglehead


1.03

1.03

1.06

1.38

1.38

1.38

1.38

1.50

1.50

1.50

1.50

1.50

35

35

35

35

38 mm

26

26

27

38

38

38

38 in.

2.3

2.3

2.55

3.1

3.1

3.1

3.1

9.32

9.32

9.32

9.32

9.32

Height



Additional Accessories: (Pages 39-41) mm

58

58

65

79

79

79

79

237

237

237

237

237

23


Inline Non-Floating Spindle Tools

Inline Non-Floating Series

Torque Range

2 - 150 Nm

Bolt Size

M5 - M14

1.5 - 113 Ft. Lbs. #10 - 5/8”





24

XX E S XXX XX X

Motor

18, 48

Power

E-Electric

Tool Style

S – Inline




Retainer

- Pin retainer

B Ball retainer

Output Drive

Q – Quick change D3 – 3/8” Sq.Dr.

D2 – 1/4” Sq.Dr. D4 – 1/2” Sq.Dr.

18ES06Q

48ES25D3

Inline Non-Floating Torque Range

Model Number

18ES06Q

18ES06D2

18ES12Q

18ES12D3

18ES17Q

18ES17D3

18ES22D3

18ES31D3

48ES12Q

48ES12D2

48ES25D3

48ES36D3

48ES48D3

48ES65D4

48ES90D4

48ES125D4

48ES150D4 ft. lbs.

1.5-4.4

1.5-4.4

2.2-8.9

2.2-8.9

3.0-12.5

3.0-12.5

3.7-16.2

5.2-22.9

2.2-8.9

2.2-8.9

4.4-18.4

5.9-26.6

7.4-35.4

9.6-47.9

14.0-66.4

19.2-92.2

22.9-110.6

Nm

2-6

2-6

3-12

3-12

4-17

4-17

5-22

7-31

3-12

3-12

6-25

8-36

10-48

13-65

19-90

26-125

31-150

*Weights are without tool cable.


Standard Equipment: Matrix Connector; Dead Handle is included with 18ES12Q and

18ES12D3. Ball retainer optional.

Reaction bar is included with inline tools with output torques of 17-150 NM.

3.0

3.2

3.2

3.3

5.3

2.7

2.7

2.7

2.7

3.0

lbs.

2.5

2.5

2.7

2.7

5.6

5.6

5.6

Max.

Speed

RPM

4000

4000

1820

1820

1290

1290

985

695

4000

4000

1820

1290

985

750

510

360

240

Weight*

1.4

1.5

1.5

1.5

2.4

1.2

1.2

1.2

1.2

1.4

kg

1.1

1.1

1.2

1.2

2.5

2.5

2.5

Output

Drive

Size

1/4”

3/8”

3/8”

3/8”

1/2”

1/2”

1/2”

1/2”

1/4” Hex

1/4”

1/4” Hex

3/8”

1/4” Hex

3/8”

3/8”

3/8”

1/4” Hex

13.0

13.6

13.6

13.8

16.6

13.0

12.4

12.4

12.4

13.5

in.

12.3

11.8

13.0

12.4

17.1

17.1

17.1

Length Side to Center

0.91

0.91

0.91

0.91

1.13

0.91

0.91

0.91

0.91

0.91

in.

0.91

0.91

0.91

0.91

1.13

1.13

1.13

330

345

345

351

420

330

315

315

315

343 mm

312

300

330

315

435

435

435



Mounting Plates: 543231 - (all with exception of listed below)

543235 - 18ES06Q, 48ES12Q

49087108 - 48ES65D4, 48ES90D4, 48ES125D4, & 48ES150D4.

See page 41 for mounting plate dimensions.


23

23

23

23

29

23

23

23

23

23 mm

23

23

23

23

29

29

29



Inline Non-Floating Series

Torque Range

13 - 4050 Nm

Bolt Size

M10 - M42

10 - 2985 Ft. Lbs. 7/16” - 1 3/4”





67ES135D4

XX E S XXXX XXX X

Motor

67

Power

E-Electric

Tool Style

S – Inline




Retainer

- Pin retainer

B Ball retainer

Output Drive

D4 – 1/2” Sq.Dr. D8 – 1” Sq.Dr.

D6 – 3/4” Sq.Dr. D12 – 1 1/2” Sq.Dr.

Inline Non-Floating

Model Number

67ES65D4

67ES105D4

67ES135D4

67ES190D6

67ES285D6

67ES385D6

67ES475D6

67ES610D6

67ES850D8

67ES1050D8

67ES1670D8

67ES2060D8

67ES4050D12


10-47

15-77

20-100

28-140

42-210

57-285

70-350

90-450

125-625

155-775

246-1230

304-1520

597-2985

Nm

13-64

21-104

27-135

38-190

57-285

77-386

95-475

122-610

170-848

210-1050

334-1668

412-2060

810-4050

Max.

Speed

RPM

535

330

245

165

115

83

67

50

33

27

17

14

6

*Weights are without tool cable or reaction bar if so equipped.


Standard Equipment: Matrix Connector; Reaction bar; Slave drive reaction bar on

67ES4050D2.

lbs.

10.3

10.3

10.3

17.0

17.0

17.0

17.0

45.2

11.6

11.6

11.6

12.0

12.0

Weight* kg

4.7

4.7

4.7

7.7

7.7

7.7

7.7

20.5

5.3

5.3

5.3

5.4

5.4

Output

Drive

Size

1/2”

1/2”

1/2”

3/4”

3/4”

3/4”

3/4”

3/4”

1”

1”

1”

1”

1 1/2” in.

21.0

21.0

21.0

23.8

23.8

23.8

23.8

24.5

20.5

20.5

20.5

20.9

20.9

Length mm

533

533

533

605

605

605

605

622

521

521

521

531

531


1.31

1.31

1.31

1.50

1.50

1.50

1.50

2.35

1.31

1.31

1.31

1.31

1.31

38

38

38

38

60

33

33

33

33

33 mm

33

33

33




25


Pistol Grip Tools

Pistol Grip Series

Torque Range

2 - 150 Nm

Bolt Size

M5 - M14

1.5 - 113 Ft. Lbs. #10 - 5/8”





18EP12Q

48EP25D3

26

XX E P XXX XX P

Motor

18, 48

Tool Style

P – Pistol

Power

E-Electric




Retainer

- Pin retainer

B Ball retainer

Output Drive


D2 – 1/4” Sq.Dr. D4 – 1/2” Sq.Dr.

Pistol Grip Torque Range

Model Number

18EP06Q

18EP06D2

18EP12Q

18EP12D3

18EP17Q

18EP17D3

18EP22D3

18EP31D3

48EP12Q

48EP12D2

48EP25D3

48EP36D3

48EP48D3

48EP65D4

48EP90D4

48EP125D4

48EP150D4 ft. lbs.

1.5-4.4

1.5-4.4

2.2-8.9

2.2-8.9

3.0-12.5

3.0-12.5

3.7-16.2

5.2-22.9

2.2-8.9

2.2-8.9

3.7-18.4

5.9-26.6

7.4-35.4

9.6-47.9

14.0-66.4

19.2-92.2

22.9-110.6

Nm

2-6

2-6

3-12

3-12

4-17

4-17

5-22

7-31

3-12

3-12

5-25

8-36

10-48

13-65

19-90

26-125

31-150

*Weights are without tool cable or suspension bail.


Standard Equipment: Matrix Connector; Suspension Bail; Dead Handle is included with

18EP12Q & 18EP12D3. Reaction bar is included with pistol tools with output torques of

17-150 Nm. Ball retainer optional.

2.7

2.9

2.9

3.0

5.0

2.4

2.4

2.4

2.4

2.7

lbs.

2.2

2.2

2.4

2.4

5.3

5.3

5.3

Max.

Speed

RPM

4000

4000

1820

1820

1290

1290

985

695

4000

4000

1820

1290

985

750

510

360

240

Weight*

1.2

1.3

1.3

1.4

2.3

1.1

1.1

1.1

1.1

1.2

kg

1.0

1.0

1.1

1.1

2.4

2.4

2.4

Output

Drive

Size

1/4”

3/8”

3/8”

3/8”

1/2”

1/2”

1/2”

1/2”

1/4” Hex

1/4”

1/4” Hex

3/8”

1/4” Hex

3/8”

3/8”

3/8”

1/4” Hex

21

21

21

21

28

21

21

21

21

21 mm

21

21

21

21

28

28

23

0.84

0.84

0.84

0.84

1.1

0.84

0.84

0.84

0.84

0.84

in.

0.84

0.84

0.84

0.84

1.1

1.1

0.9

196

213

213

218

290

196

183

183

183

208 mm

178

165

196

183

305

305

305

7.7

8.4

8.4

8.6

11.4

7.7

7.2

7.2

7.2

8.2

in.

7.0

6.5

7.7

7.2

12.0

12.0

12.0






Push-to-Start Pistol Grip/Inline Tools

18EP06QP

Push-to-Start Series

Torque Range

2 - 12 Nm

Bolt Size

M5 - M6

1.5 - 8.9 Ft. Lbs. #10 - 1/4”





18ES06QP

XX E X XX XX P

Motor

18

Power

E-Electric

Push-to-Start

Tool Style

P – Pistol

S – Inline



Output Drive

Q – Quick change

D3 – 3/8” Sq.Dr.

Push-to-Start

Model Number

18EP06QP

18EP06D3P

18EP12QP

18EP12D3P

18ES06QP

18ES06D3P

18ES12QP

18ES12D3P


1.5-4.4

2.2-8.9

2.2-8.9

2.2-8.9

1.5-4.4

2.2-8.9

2.2-8.9

2.2-8.9

Nm

2-6

3-12

3-12

3-12

2-6

3-12

3-12

3-12

Max.

Speed

RPM

4000

4000

1820

1820

4000

4000

1820

1820 lbs.

2.66

2.66

2.83

2.83

2.93

2.93

3.10

3.10

Weight* kg

1.19

1.19

1.27

1.27

1.31

1.31

1.40

1.40

*Weights are without tool cable or suspension bail.


Standard Equipment: Matrix Connector; Suspension Bail (pistol only); Dead Handle (301857) is included with 18CPE12Q & 18CPE12D3.

Output

Drive

Size

1/4” Hex

3/8”

1/4” Hex

3/8” in.

9.35

8.8

9.35

8.8

1/4” Hex 14.75

Length mm

238

224

196

224

375

3/8” 14.20

1/4” Hex 14.75

3/8” 14.20

360

375

360


0.84

0.84

0.84

0.84

0.91

0.91

0.91

0.91

mm

21

21

21

21

23

23

23

23




27


Inline Floating Spindle Tools

28

Inline Floating Spindle

Series

Torque Range

2 - 248 Nm

Bolt Size

M5 - M16

1.5 - 182.9 Ft. Lbs. #10 - 5/8”





48ES12ZA

XX E S XXX XXX

Motor

18, 48

Tool Style

S – Inline

Electric




Output Drive

ZA – 1/4” Sq.Dr.

1ZB – 3/8” Sq.Dr.

2ZB – 1/2” Sq.Dr.

3ZB – 3/4” Sq.Dr.

Base Plate Mounting Dimensions

ZA 1ZB

1.50”

38.1mm

1.22”

31.1mm

0.25”

6.3mm

1.41”

35.92mm

2ZB

0.35”

9.0mm

3ZB

2.318”

58.87mm

1.41”

35.92mm

1.159”

29.43mm

.56”

14.22mm

1.97”

50.04mm

1.10”

27.94mm

M5 x 0.8

Thd. Typ.

1.22”

31.1mm

1.73”

44.0mm

1.31”

33.3mm

2.00”

50.8mm

1.37”

34.9mm

.669”

16.99mm

1.339”

34.01mm

Dimensional tolerances = ± .004” (0.1mm) Spindle Float: 1” (25mm) ZA

2” (50mm) 1ZB, 2ZB, 3ZB

3.15”

80.01mm

Inline

Floating Spindle

Model Number

18ES06ZA

18ES12ZA

18ES17ZA

48ES12ZA

48ES271ZB

48ES361ZB

48ES602ZB

48ES702ZB

48ES802ZB

48ES1152ZB

48ES1502ZB

48ES1653ZB

48ES2503ZB


1.5-4.4

2.2-8.9

3.0-12.5

2.2-8.9

5.9-19.9

5.2-26.6

8.1-42.0

10.3-50.2

12.5-60.5

18.4-84.8

22.9-110.6

24.3-121.7

36.8-182.9

Nm

2-6

3-12

4-17

3-12

8-27

7-36

11-57

14-68

17-82

25-115

31-150

33-165

50-248

Max.

Speed

RPM

4000

1820

1290

4000

1820

1290

855

570

450

320

245

220

145



Standard Equipment: Matrix Connector. Tools have thru hole output.

5.8

5.8

8.4

8.4

9.6

9.6

9.6

14.6

14.6

lbs.

3.0

3.2

3.2

3.4

Weight*

4.4

4.4

6.6

6.6

2.6

2.6

3.8

3.8

4.4

kg

1.4

1.5

1.5

1.5

Output

Drive

Size

3/8

3/8

1/2

1/2

1/2

1/4

1/4

1/4

1/4

1/2

1/2

3/4

3/4 in.

15.5

16.0

16.0

16.7

22.0

22.0

24.4

24.4

26.7

26.7

26.7

28.6

28.6

Length mm

394

406

406

425

559

559

620

620

678

678

678

726

726


0.91

0.91

0.91

0.91

0.92

0.92

1.10

1.10

1.10

1.10

1.10

1.57

1.57




31

31

40

40

23

23

28

28

31 mm

23

23

23

23




Series

Torque Range

13 - 2060 Nm

Bolt Size

M6 - M36

10 - 1520 Ft. Lbs. 1/4” - 1 1/2”





67ES2060Z8

Z4

67ES Base Plate Mounting Dimensions

2.372”

2.375”

PILOT DIA.

Z6

2.500”

2.499”

PILOT DIA.

1.563”

1.185”

3.010”

3.750”

1.685”

Spindle Float: .69” (17mm)

1.505”

.281” DIA.

THRU

2 HOLES

2.005”

Spindle Float: .75” (19mm)

3/8-24

UNF

TH'D DIA.

Z8 2.991”

2.990”

PILOT DIA.

67 E S XXXX XX

Motor

67

Tool Style

S – Inline

Electric Output Drive

Z4 – 1/2” Sq.Dr.

Z6 – 3/4” Sq.Dr.

Z8 – 1” Sq.Dr.

4.000”

4.020”

2.000”

2.010”

5.000”

4.000”




Spindle Float:

1.0” (25mm)

3.000”

3.010”

7/16-20

UNF-2B

TH’D DIA.

Inline


Model Number

67ES65BZ4

67ES105BZ4

67ES135BZ4

67ES190Z6

67ES285Z6

67ES385Z6

67ES475Z6

67ES610Z6

67ES850Z8

67ES1050Z8

67ES1670Z8

67ES2060Z8


10-47

15-77

20-100

28-140

42-210

57-285

70-350

90-450

125-625

155-775

246-1230

304-1520

Nm

13-64

21-104

27-135

38-190

57-285

77-386

95-475

122-610

170-848

210-1050

334-1668

412-2060

Max.

Speed

RPM

535

330

245

33

27

17

14

165

115

83

67

50



Standard Equipment: Matrix Connector; 67ES series – Mounting plate.

lbs.

10.8

10.8

10.8

15.6

15.6

15.6

16.0

16.0

20.0

20.0

20.0

20.0

Weight*

9.1

9.1

9.1

9.1

7.1

7.1

7.1

7.3

7.3

kg

4.9

4.9

4.9

Output

Drive

Size

1/2

1/2

1/2

3/4

3/4

3/4

3/4

3/4

1

1

1

1 in.

21.0

21.0

21.0

22.0

22.0

22.0

22.4

22.4

23.8

23.8

23.8

23.8

Length mm

533

533

533

559

559

559

569

569

605

605

605

605


1.31

1.31

1.31

1.31

1.31

1.31

1.31

1.31

1.50

1.50

1.50

1.50




38

38

38

38

33

33

33

33

33 mm

33

33

33

29


Hold & Drive Tools

Hold & Drive Series

Torque Range

11 - 227 Nm

8.1 - 167.4 Ft. Lbs.





48EA115H

30

Hold & Drive Tool Nomenclature Socket Nomenclature

48 E A XXX H H X XX X XX X

Motor

48

Electric Tool

Style

A – Angle

Head Type

H-Hold & Drive

Hold

& Drive

Max Output Torque

<60 Nm, rounded up to the nearest 1 Nm.

>60 Nm, rounded to the nearest 5 Nm.

Retainer Shaft

3 - 3 1/2”

4 - 4”

5 - 5 3/8”

6 - 5 7/8”

9 - 9 1/2”

Drive Socket Sizes (surface drive)

EH – 11/16 MG – 13mm

EJ – 13/16 MH – 14mm

EK – 7/8

EM – 1

EO – 1 1/8

MI – 15mm

MK – 17mm

ML – 18mm

MM – 19mm (3/4”) MS – 25mm

MN – 20mm

MO – 21mm

MJ – 16mm (5/8”) MP – 22mm

MQ – 23mm

MR – 24mm (15/16”)

MT – 26mm

MU – 27mm (1 1/16”)

MX – 30mm (1 3/16”)

MZ – 32mm (1 1/4”)

Socket Style

F – Female Hex

M – Male Hex

Oval Dim. (length)

If socket style =0

(female oval)

T – Torx

O – Female Oval Hold Socket (width across flats)

EA – 1/4

EC – 3/8

M5 – 5mm

M6 – 6mm

MA – 7mm 25 – T25

MB – 8mm (5/16”) 30 – T30

MC – 9mm

MD – 10mm

ME – 11mm (7/16”)

MF – 12mm

15 – T15

20 – T20

40 – T40

45 – T45

50 – T50

Output Drive Size

Male Oval

(length)

Hold & Drive Torque Range

Model Number

48EA53H

48EA75H

48EA110H

48EA135H

48EA230H

Ft.Lbs.

8.1 – 39.1

11.1 – 54.6

17.0 – 82.6

20.7 – 98.8

34.7 – 167.4

Nm

11 – 53

15 – 74

23 – 112

28 – 134

47 – 227



Standard Equipment: Matrix Connector. Retraction 1” standard for hold bit.

Hold Size (width)

Free

Speed

RPM in.

Length mm

Weight* lbs.

kg

Head Height in.

850 20.2

512

600 20.2

512

400 20.2

512

270 20.6

522

7.9

7.9

8.9

8.9

3.60

4.03

4.03

4.03

2.40

2.40

2.40

2.40

150 22.2

563 10.6

4.79

2.40

mm

61

61

61

61

61


1.06

1.06

1.06

1.06

1.06




27

27

27

27

27


Flush Socket Tools

Overall Head Height

Available clearance

Flush Socket Series

Torque Range

4.9 - 230 Nm

Bolt Size

M8 - M21

3.6 - 169.6 Ft. Lbs. 1/2” - 1 3/16”





Flush socket tools have plenty of clearance to fit low clearance applications. Electric flush socket tools tighten with much higher accuracy than tools with crowfoot attachment.

18EA30F1

Flush Socket Tool Nomenclature Socket Nomenclature

XX E A XXX F FX XX X X

Motor

18

48

Electric

Tool Style

A – Right Angle


F1 16,23, 30 Nm F3 53, 75, 110 Nm

F2 37, 52 Nm F4 135, 230 Nm

<60 Nm, rounded up to the nearest 1 Nm. >60 Nm, rounded to the nearest 5 Nm.

Flush

Socket

Head Type

F1 Head 8–15mm socket capacity




X Dimension For Flush Socket

Head

F1

F2

F3

F4 in.

1.54

1.69

2.32

2.4

mm

39

43

59

61

Socket Size Range

8–15mm

10–15mm

13–21mm

17–21mm

Output Type

0–Standard 1–Fast Lead 2–Magnetic


0 – Flush

2 – 1/4”

4 – 1/2”

6 – 3/4”

8 – 1”

Socket Size

EC – 3/8

EE – 1/2

MB – 8mm (5/16) MJ – 16mm (5/8”)

MD – 10mm MK – 17mm

EF – 9/16 ME – 11mm (7/16) ML – 18mm

EH – 11/16 MF – 12mm

EJ – 13/16 MG – 13mm

MH – 14mm

MI – 15mm

MM – 19mm (3/4”)

MN – 20mm

MO – 21mm

Model Number

18EA16F

18EA23F

18EA30F

48EA37F

48EA52F

48EA53F

48EA75F

48EA110F

48EA135F

48EA230F

Head

Type

F3

F3

F3

F4

F4

F1

F1

F1

F2

F2


3.6-11.8

3.4-17.0

4.4-22.1

5.9-27.3

8.1-38.3

8.1-39.0

11.1-55.3

17.0-81.1

19.9-99.5

34.7-169.6

Nm

4.9-16

4.6-23

6.0-30

8.0-37

11-52

11-53

15-75

23-110

27-135

47-230

Free

Speed

RPM

1225

860

655

1225

860

850

600

400

270

150



Standard Equipment: Air-LB Connector.

lbs.

4.4

4.4

4.4

5.4

5.4

6.0

6.0

7.4

8.9

10.6

Weight* kg

2.00

2.00

2.00

2.43

2.43

2.74

2.74

3.38

4.03

4.79

in.

16.0

16.0

16.0

18.7

18.7

20.0

20.0

20.5

20.6

22.2

Length mm

406

406

406

474

474

509

509

521

522

563

Anglehead


mm in.

0.87

0.87

0.87

1.06

1.06

0.55

0.55

0.55

0.67

0.67

14

14

14

17

17

22

22

22

27

27

2.32

2.32

2.32

2.40

2.40

1.54

1.54

1.54

1.69

1.69

Height




39

39

39

43

43

59

59

59

61

61

31


Tube Nut Tools

Tube Nut Series

Torque Range

10 - 40 Nm

Bolt Size

M6 - M10

7.4 - 29.5 Ft. Lbs. 1/4” - 3/8”





T4

T2

T3

The 48ET tube nut wrench alternates the direction of rotation each time the lever is actuated. When rotating in reverse, the socket will stop at the open position.

32

“B”

T2, T3 & T4

Head Height 1.56” (40 mm)

T3 Head

1.44” (37 mm)

“A”

“C”

“A”

“C”

“A”

“C”

“D”


XX E T XX XX KSX XX XX X

Motor

48

Electric

Tool Style

T – Tube Nut



Head Type

T2 - 20 Nm

T3 - 30 Nm

T4 - 40 Nm

Thru Hex Double

Thru Hex

Partial

Thru Hex

Head Type

KS2 – T2

KS3 – T3

KS4 – T4

Partial Thru

Double Hex

“D”

“D”

Output Type


1 -Thru Hex 3 -Partial Thru

Double Hex


0 – Flush

2 – 1/4”

4 – 1/2”

6 – 3/4”

8 – 1”


MG, EE

MM, 3/4”

T2 Head Type

T3 Head Type

MU, 1 1/16” T4 Head Type


Socket Sizes

EA - 1/4” M5 – 5mm

EC – 3/8 M6 – 6mm

EK – 7/8

EM – 1

MF – 12mm

MG – 13mm

MH – 14mm

MI – 15mm

EH – 11/16 MD – 10mm ML – 18mm

MS – 25mm

MT – 26mm

EJ – 13/16 ME – 11mm (7/16) MM – 19mm (3/4) MU – 27mm (1 1/16)

MN – 20mm

MO – 21mm

MP – 22mm

MQ – 23mm

EE – 1/2 MA – 7mm MJ – 16mm (5/8) MR – 24mm (15/16)

EF – 9/16 MB – 8mm (5/16) MK – 17mm

T4 Head

1.94” (49 mm)

Note: To order individual sockets, use a “KS” prefix (i.e. KS2EA01 for a T2 1/4”, Flush, Thru Hex socket.)

Tube Nut

Model Number

48ET20T2

48ET30T3

48ET40T4

Max.

Drive

Size

Torque Range

1/2”

3/4”

Ft.Lbs.

7.4-14.8

11.1-22.1

1 1/16” 14.8-29.5

Nm

20-40

Free

Speed

RPM lbs.

B Blade Ht.

Head

C Opening

10-20 1425 4.4

2.0

16.9 430 1.42

36 0.55

14 0.28

15-30 1030 4.5

2.0

16.6 422 1.65

42 0.59

15 0.475

13 0.73

19

770

Weight*

5.3

kg

2.3

Length in.

mm

17.9 454

A Width in.

2.36

mm

60 in.

0.59

mm

15 in.

0.675

mm

7

18

D End/Cntr.

in.

0.53

13

0.93

mm

24








Crowfoot Tools

Crowfoot Series

Torque Range

7 - 30 Nm

5 - 22 Ft. Lbs.

Bolt Size

M6 - M8

#10 - 3/8”






48 E C XX XX CS XX XX X

Motor

48

Electric

Tool Style

C – Crowfoot



Head Type

C1 - 15° Crowfoot

C3 - 30° Crowfoot

15° Head ( Part No. 301071)


Socket Type

CS – Crowfoot

Output Style

1 – Thru Hex


0 – Flush

4 – 1/2”

6 – 3/4”

Socket Size

EA – 1/4”

EC – 3/8

EE – 1/2

EF – 9/16

MC – 9mm

MD – 10mm

ME – 11mm (7/16)

MF – 12mm

MA – 7mm MG – 13mm

MB – 8mm (5/16) MH – 14mm

MI – 15mm

30° Head ( Part No. 301072)


48EC30C3

48EC30C 1

Crowfoot

15° Head

48EC30C1

Model Number

30° Head

48EC30C3


5.2-22.1

Nm

10.5-30




Free

Speed

RPM

860 lbs.

5.5

Weight* kg

2.3

in.

20.5

Length mm

521




To order individual sockets, use “CS” prefix before the required socket. (i.e. CSEA01 for a 1/4”, flush, thru hex socket.)

33


Right Angle Floating Spindle Tools

Right Angle

Floating Spindle Series

Torque Range

5.1 - 255 Nm

Bolt Size

M7 - M18

3.7 - 188.1 Ft. Lbs. 1/4” - 3/4”





48EA135S461

34

Right Angle Floating Spindle Tool Nomenclature

XX E A XXX XX X X

Motor

18

Electric

48

67 Tool Style

A – Right Angle


S1 Head – 16, 23, or 30 Nm

S2 Head – 37 or 52 Nm

S3 Head – 53, 75, 95, or 110 Nm

S4 Head – 135 or 230 Nm (48 series)

S4 Head – 150, 185, 210, 235 or

255 Nm (67 series)

Square Drive

3 – 3/8” (S1, S2)

4 – 1/2” (S3, S4)

6 – 3/4” (S4)


1 –1.13” (S1), 1.00” (S2 & S3), 1.25” (S4)

2 –2.13” (S1), 3.00” (S2), 2.5” (S4 1/2” Dr.)

5 –5.13” (S2), 4.25” (S4)

6 – 6.0” (S4 1/2” Dr.), 7.0” (S4 3/4” Dr.)

11 – 11.0” (S4 3/4” Dr.)

Tool Termination

S1 Sliding (Floating) Spindle




Right Angle


Model Number

18EA16S131

18EA23S131

18EA30S131

48EA37S231

48EA52S231

48EA53S341

48EA75S341

48EA95S341

48EA110S341

48EA135S461

48EA230S461

67EA150S461

67EA185S461

67EA210S461

67EA235S461

67EA255S461

Torque Range

Max.

Speed ft. lbs.

3.7-11.8

5.3-16.9

4.4-22.1

5.9-27.2

8.1-38.3

8.1-39.1

11.0-55.3

14.7-70.0

16.9-81.1

20.6-99.5

34.6-169.6

22.1-110.6

27.3-136.3

31.0-154.8

33.9-169.6

40.6-188.1

Nm

5.1-16

7.2-23

6.0-30

8.0-37

11-52

11-53

15-75

20-95

23-110

28-135

47-230

30-150

37-185

42-210

46-230

55-255

*Weights are without tool cable and mounting plate.


Standard Equipment: Matrix Connector; Mounting plate.

150

210

170

155

135

850

600

460

400

270

115

RPM

1225

860

655

1225

860

10.6

12.9

12.9

12.9

12.9

6.0

6.0

7.4

7.4

8.9

12.9

lbs.

4.4

4.4

4.4

5.4

5.4

Weight*

4.79

5.90

5.90

5.90

5.90

2.74

2.74

3.38

3.38

4.03

5.90

kg

2.00

2.00

2.00

2.43

2.43

Output

Drive

Size

3/4”

3/4”

3/4”

3/4”

3/4”

3/4”

1/2”

1/2”

1/2”

1/2”

3/4”

3/8”

3/8”

3/8”

3/8”

3/8”

1.06

1.03

1.03

1.03

1.03

0.87

0.87

0.87

0.87

1.06

1.03

in.

0.55

0.55

0.55

0.67

0.67

563

655

655

655

655

509

509

521

521

522

655 mm

406

406

406

474

474

22.2

25.8

25.8

25.8

25.8

20.0

20.0

20.5

20.5

20.6

25.8

in.

16.0

16.0

16.0

18.7

18.7





27

26

26

26

26

22

22

22

22

27

26 mm

14

14

14

17

17



18EA, 48EA & 67EA Floating Spindle Angle Heads

S1 Head

Extension Length “X”

1 –1.13” (3/8” Sq. Dr.)

2 –2.13” (3/8” Sq. Dr.)

S3 Head


1 –1.0” (1/2” Sq. Dr.)

S2 Head


1 –1.0” (3/8” Sq. Dr.)

2 –3.0” (3/8” Sq. Dr.)

5 –5.13” (3/8” Sq. Dr.)

S4 Head


1 –1.25” (1/2” & 3/4” Sq. Dr.)

2 –2.5” (1/2” Sq. Dr.)

5 –4.25” (1/2” & 3/4” Sq. Dr.)

6 –6.0” (1/2” Sq. Dr.)

6 –7.0” (3/4” Sq. Dr.)

11 –11.0” (3/4” Sq. Dr.)

35

Tightening Manager ™ Controllers

The Controllers

The heart of the system is the Cleco

Tightening Manager Controller. These controllers use technology that is both user-friendly and technically advanced.

Cleco Tightening Manager Controllers are available in three configurations – singlechannel TME, 2-channel TME, and the TMEM controller, also known as the "Mini” TME.

Cleco Tightening Manager Controllers are capable of handling a broad array of tools ranging in torque from 2 to 4000 Nm, and Shown above are the Cleco TME and the TMEM “Mini” Tightening Manager Controllers.

include 9 different tool configurations. The controllers incorporate the most intuitive user interface available today – everything you need to operate the controller is right on the screen.

through the use of unique graphic displays. The onboard oscilloscope allows a thorough analysis of the torque and rotation relationship for every rundown.

Common tool cables and I/O connections further simplify the product offering, interface, and errorproofing capabilities.

All of the controllers offer fully configurable inputs and outputs to ensure compatibility with in-plant error proofing systems.

The Cleco TMEM is a less expensive, streamlined version of the larger TME controller. Programming access is done locally, or through a remote network connection.

Workcell is an ingenious way to program one controller from another. This functionality comes standard in all

TME and TMEM controllers with an Ethernet connector. Up to 20 controllers can be configured in a workcell, giving the programmer remote access without a

PC or laptop through the LAN (local area network).

Cleco Tightening Manager controllers allow for monitoring and evaluation of the production process

36

Cleco Tightening Manager Controllers incorporate the most intuitive graphic user interface available today. As shown on the typical screens above, everything you need to operate the controller is right on the screen.

Up to 20 Cleco Tightening Manager Controllers with an Ethernet connector can be configured in a workcell.


TME-200 Series

TM-200 Series Tightening

Manager Controller

■ Single or 2-channel

■ Graphics interface

■ Fully programmable

■ Local storage of 5,000 cycles

■ LAN capable

■ Fieldbus options available

TME 2 X X XX X X

Tightening

Manager

Electric Series

2 – 200

Number of channels

1 – Single channel

2 – 2 channel

Servo

1 – TMH

Input voltage

15 – 115 VAC

30 – 230 VAC

Special configuration

Language

ED – DeviceNet

EP – Profibus

U – English

D – German

S – Spanish

P – Portuguese

Model Number Weight Width Height Depth

Features

115VAC 230VAC lbs.

kg ins.

mm ins.

mm ins.

mm

TME Single Channel

TME-211-15-*

TME-211-15- * -ED

TME-211-15- * -EP

TME-211-30- *

TME-211-30- * -ED

TME-211-30- * -EP

Ethernet

Ethernet & DeviceNet

Ethernet & Profibus

87

87

87

39.5

39.5

39.5

16.5

419.1

17.5

444.5

12.3

312.4

16.5

419.1

17.5

444.5

12.3

312.4

16.5

419.1

17.5

444.5

12.3

312.4

TME 2-Channel

TME-221-15-*

TME-221-15- * -ED

TME-221-15- * -EP

TME-221-30- *

TME-221-30- * -ED

TME-221-30- * -EP

Ethernet

Ethernet & DeviceNet

Ethernet & Profibus

103

103

103

46.8

46.8

46.8

16.5

16.5

16.5

419.1

419.1

419.1

17.5

17.5

17.5

444.5

444.5

444.5

*Languages offered: D-German, P-Portuguese, S-Spanish, U-English

Standard Equipment: 3.5” floppy drive, 24 volt I/O, Ethernet, 2 USB connectors, 2 serial connectors, printer connector, PS2 keyboard connector.

TM-COM1M software included.

14.1

14.1

14.1

358.1

358.1

358.1

37


TMEM “Mini” Series

TMEM “Mini” Series

Tightening Manager

Controller

■ Single channel

■ Economical

■ Remote programming

■ Local storage of 5,000 cycles

■ LAN capable

■ Fieldbus options available

38

TME M 1 X X XX X X

Tightening

Manager

Electric

“Mini” Series

1 – 100

Number of channels

1 – Single channel

Servo

4 – STMHE

Input voltage

15 – 115 VAC

30 – 230 VAC

Language

U – English

D – German

S – Spanish

P – Portuguese

Special configuration

IO – Ethernet

EP – Profibus

115VAC

TMEM “Mini”

TMEM-114-15- *

Model Number

TMEM-114-15- * -IO

TMEM-114-15- * -EP

230VAC

TMEM-114-30- *

TMEM-114-30- * -IO

TMEM-114-30- * -EP

Features

–

Ethernet IO

Ethernet & Profibus lbs.

Weight kg

42

42

42

*Languages offered: D-German, P-Portuguese, S-Spanish, U-English

Standard Equipment: 24 volt I/O, Ethernet, 2 serial connectors. TM-COM1M software included.

19.1

19.1

19.1

ins.

Width mm ins.

Height mm ins.

Depth mm

7.9

7.9

7.9

200.7

16.2

411.5

12.7

322.6

200.7

16.2

411.5

12.7

322.6

200.7

16.2

411.5

12.7

322.6

Electric Nutrunners & Controllers

Accessories

Tool Cables

Model Number Swivel Length

Tool Extension Right Angle Inline

542778-1M* 542779-1M 544055-1M* 544056-1M*

542778-2M* 542779-2M 544055-2M* 544056-2M*

542778-3M 542779-3M 544055-3M 544056-3M

542778-6M 542779-6M 544055-6M 544056-6M

Feet Meters

3

6

1

2

9 3

19.5

6

542778-8M 542779-8M 544055-8M 544056-8M 26

542778-10M 542779-10M 544055-10M 544056-10M 33

542778-15M 542779-15M 544055-15M 544056-15M 49

542779-20M 66

542779-25M

542779-30M

82

96

542779-40M 131 40

542778-50M 542779-50M 544055-50M 544056-50M 164 50

8

10

15

20

25

30

Maximum cable length 100M 115VAC/20M 230VAC.

Overall minimum cable length 3M.

*Must be used with 542779 extension cable.

Swivel cable rotates

330° to absorb constant twisting and turning.

Swivel Cable

8 Position Remote

Parameter Switch

Description Part Number

Remote Parameter Switch 542979

(with 25’ integrated cable)

Remote Parameter Switch 542979-50


Direct Connect Cables

Connects controller direct to PC

Part No.

Description

Length ft.

m

543446-7 Ethernet crossover cable 7 2

543490-10 Serial cable null modem 10 3


Part No.

Description





Controller to

Input

Accessory

Input Acc.

to

Input Acc.

Controller to

Synch Box

Controller to

1 Spindle

Annunciator

Controller to

2 Spindle

Annunciator

Synch Box to Input

Accessory

542985-3

542985-9

542986-3

542986-9

576058-3

576058-9

542989-3

542989-9

543451-3

543451-9

542987-3

542987-9

542985-25 542986-25 576058-25 542989-25 543451-25 542987-25

542985-50 542986-50 576058-50 542989-50 543451-50 542987-50

Synch Box to

Annunciators

(2/more spindles)

542988-3

542988-9

542988-25

542988-50

Length ft.

m

3 1

9 3

25 7.5

50 15

Tightening Manager Upgrade Kits

Part Number

543481

543334-EN

543334J-EN

543335-ED

543335J-ED

543941

543942

Description

Upgrades a Standard TMEM to a TMEM I/O

Upgrades a Standard TME with a 6 character serial number to an Ethernet TME

Upgrades a Standard TME with a serial number having a J as the seventh character to an Ethernet TME

Upgrades a Standard TME with a 6 character serial number to a DeviceNet TME

Upgrades a Standard TME with a serial number having a J as the seventh character to a DeviceNet TME

Upgrades a Standard TME 200-U to -EP (Ethernet & Profibus TME)

Upgrades a Standard TME 200-U to -ED (Ethernet & DeviceNet TME)

Accessory

Cable

Special

Adapter

Cable

Part No.

Description

Tool & Cable Tester

Part No.

961024

542991

Description

Tool & cable tester tool memory programming

Tool & cable tester

Lever Extension Kits

Description Part No.

Lever Extension Kit (non-swivel) 541757

Lever Extension Kit (swivel) 543414

Note: Models for standard tool cable (non-swivel) and swivel cable.

Test Fixture

Part Number

536185

Medium to Hard Torque

Belleville Washer Test

Fixture is clamped in a vise and used to test tools

(10 In. Lbs. – 100 Ft. Lbs.,

1.13Nm – 135.6Nm).

Washers can be rearranged to simulate “hard” or “soft” joints.

3/4”

100 Ft.Lbs.

Max.

1/2” Hex

25 Ft.Lbs.

Max.

Suspension Bail


Tool suspension bail 1110909

39

40

Electric Controller

Accessories

Input Accessories

Torque Selector

Switches

Torque Selector Part Number

8 Select 542977-8

16 Select

32 Select

64 Select

542977-16

542977-32

542977-64

Annunciators

Spindles Part Number

1 542976-1

2

3

542976-2

542976-3

4

5

542976-4

542976-5

6 542976-6

Start/Stop Switches


Start Box

Stop Box

542972

542973

Start/Stop Box 542974

Start/Stop/Reverse 542975

Socket Trays

Part No.

Description






Patch Cables

Connects Ethernet switches to controller or PC

Part Number

543445-7

543445-50

543445-100

Feet

7

50

100

Length

Meters

2

15

30

Synch Boxes

Spindles

4

5

2

3

6

Part No.

576060-2

576060-3

576060-4

576060-5

576060-6

115VAC Ethernet Switches

Part Number

543444-8

543444-16

543444-24

Total

8

16

24

Ports

In

1

1

1

Out

7

15

23

Approx. Dimensions

Inches

6.5x4.5x1.5

mm

160x110x35

7x6x2.5

10.5x7x2

185x150x65

270x170x50

Approx. Weight lbs.

0.6

kg

0.3

1.1

3.0

0.5

1.3

Socket Trays





Replacement Inserts

Part Number

S970716


Socket Posts


Part Number

99249181

99249169

99249165

99249164

99249163

99249162

99249161

99249160

99249159

99249158

99249157

99249156

99249148

99249147

99249104

99249103

99249102

99249101


.550/.540

1.062/1.052

.590/.580

.945/.935

.827/.817

.709/.699

.625/.615

.437/.432

.812/.802

.687/.677

.875/.865

1.000/.990

1.125/1.115

.938/.928

.750/.740

.669/.659

.562/.552

.500/.490


Lockout Washer




Electric Nutrunner

Accessories

2.545

543235

3.00

1.750

Ø .328 ± .006/.000

V Ø .346 x 60°

Both Sides

2 Places

.600

1.985

2.46

Tool Type

Right Angle

Model Number

17/18EA…AL2

17/18EA…AM3

47EA…AM3/4

47/48EA…AH4

47/48EA135MH4

47/48EA…AX6

67EA…AL6

67EA…AM6

Flush Socket 17/18EA…F1…

47/48EA…F2…

47/48EA…F3…

47/48EA…F4…

Hold-N-Drive 47/48EA …H…over 100NM 205838

47/48EA …H…under 100NM 205838

Cover

205832

205834

543070

543070

543071

205838

205838

------

------

------

------

205838

543230

3.15

2.50

.735

.375

543235

3.00

1.750

Swivel Bail

541715-2

541715-2

541715-2

541715

541715

541715

35007004

48A17006

541715-2

541715-2

541715-2

541715

541715

541715-2

Ø .328 ± .006/.000

V Ø .346 x 60°

Both Sides

2 Places

.600

Mounting Plate

------

------

543235

543230

543230

543232

49097101 (included with tool)

45017152 (included with tool)

57217101 (requires 57218103 screw)

43287131

49097101(requires 49098103 locknut)




543232

1.800

Ø 2.374±.001

-X-

2.545

1.985

Extension

------

------

542428

535833

535833

541860

48316033

------

------

------

------

48316033

48316033

48316033

Ø .328 ± .006/.000

CSK Ø .346 x 60°

4 Places

Inline Tools Mounting Plates

543231

49087108

41

42

Electric Nutrunners – Corded Current Control


Cost Effective Solution for Quality Critical Applications.

Cleco CurrentControl electric assembly tools provide an up-sell solution to quality critical applications presently specifying a pneumatic clutch tool and verifier combination. Cleco proprietary CurrentControl systems up-sell on superior productivity, error proofing and process flexibility.

Our Cleco controller systems are recognized globally for “best in class” software interface. This is accomplished through simple navigation, basic programming screens, visual programming graphics and realtime process feedback. Our latest innovation “Auto Program” takes the guesswork out of programming. Simply enter the application torque target and the software automatically compiles the program for production use.

Adjustable angle head allows flexible orientation

New Cleco TMEI Controller

Unrestricted

Speed Control


Why CurrentControl vs. Pneumatic Clutch?

Superior Productivity

■ Up to 2–3X faster

■ Unrestricted speed control

■ Up to 25% less noise

■ Cleaner operating environment

■ Auto torque sequencing

■ Proven production durability

Superior Error Proofing

■ 96 position fastener count

■ 9 tool LED operator feedback

■ 8 configurable I/O

■ Fieldbus ready

■ 5,000 tightening cycle storage

■ Advanced system diagnostics

■ Barcode application select

Superior Process Flexibility

■ 255 programmable tightening strategies

■ 6 configurable stages per strategy

■ Angle process control/monitoring

■ Counter-clockwise process

control/monitoring

■ Less parts to maintain – no clutch

■ 100M field cable lengths

Easy Setup 1-2-3-Go!

1.

Select “Basic” from menu.

2.

Enter final torque value.

3.

Tool automatically programmed.

Go!

Production ready.

43


Right Angle Tools

48CAE58AM3

Right

Angle Series

Torque Range

2 - 230 Nm

1.5 - 170 Ft. Lbs.

Bolt Size

M5 - M16

#10 - 5/8”




18CAE28AM3

44

XX C A E XXX XXX X

Motor

18, 48

Current

Control

Connector

E-Air-LB

Tool Style

A – Right Angle




Retainer

- Pin retainer

B Ball retainer

Output Drive

AL2 – 1/4” Sq.Dr. AM4 – 1/2” Sq.Dr.

AL3 – 3/8” Sq.Dr. AH4 – 1/2” Sq.Dr.

AM3 – 3/8” Sq.Dr. MH4 – 1/2” Sq.Dr.

AX6 – 3/4” Sq.Dr.

Right Angle Torque Range

Model Number

18CAE08AL2

18CAE15AM3

18CAE22AM3

18CAE28AM3

48CAE15AL3

48CAE28AL3

48CAE41AM3

48CAE58AM3

48CAE58AM4

48CAE90AH4

48CAE105AH4

48CAE135MH4

48CAE175AX6

48CAE230AX6 ft. lbs.

1.5-5.9

3.0-11.1

3.7-16.2

4.4-20.7

2.2-11.1

4.4-20.7

6.6-30.2

8.9-42.8

8.9-42.8

13.3-64.2

15.5-76.7

19.9-98.1

26.6-129.8

33.9-169.6

Nm

2-8

4-15

5-22

6-28

3-15

6-28

9-41

12-58

12-58

18-87

21-104

27-133

36-176

46-230



Standard Equipment: Air-LB Connector. Ball retainer optional.

Max.

Speed

RPM

3000

1300

920

700

2855

1300

1090

770

770

515

340

265

190

145

Weight*

4.3

4.3

4.3

6.6

6.6

7.3

10.2

10.2

lbs.

2.9

3.3

3.3

3.3

3.8

4.1

kg

1.3

1.5

1.5

1.5

1.7

1.9

2.0

2.0

2.0

3.0

3.0

3.3

4.6

4.6

Output

Drive

Size

1/4”

3/8”

3/8”

3/8”

3/8”

3/8”

3/8”

3/8”

1/2”

1/2”

1/2”

1/2”

3/4”

3/4” in.

13.6

14.8

14.8

14.8

15.7

16.2

17.3

17.3

17.3

18.5

18.5

19.1

21.6

21.6

Length mm

345

376

376

376

398

410

440

440

440

470

470

485

549

549

0.75

0.75

0.75

0.81

0.81

Anglehead


mm in.

Height mm

0.51

0.59

13

15

1.4

1.6

36

41

0.59

0.59

0.59

0.59

15

15

15

15

1.6

1.6

1.6

1.6

0.94

1.06

1.06

19

19

19

21

21

24

27

27

1.9

1.9

1.9

2.3

2.3

2.4

2.7

2.7



See page 57 for additional cables and accessories.

61

69

69

48

48

48

58

58

41

41

41

41



18CSE06Q

48CSE25D3

Inline

Non-Floating

Series

Torque Range

2 - 150 Nm

1.5 - 113 Ft. Lbs.

Bolt Size

M5 - M14

#10 - 5/8”




XX C S E XXX XX X

Motor

18, 48

Current

Control

Connector

E – Air-LB

Tool Style

S – Inline




Retainer

- Pin retainer

B Ball retainer

Output Drive


D2 – 1/4” Sq.Dr. D4 – 1/2” Sq.Dr.

45


Pistol Grip Tools

Pistol Grip

Series

Torque Range

2 - 150 Nm

1.5 - 113 Ft. Lbs.

Bolt Size

M5 - M14

#10 - 5/8”




18CPE6Q

48CPE25D3

46

XX C P E XXX XX X

Motor

18, 48

Current

Control

Connector

E-Air-LB

Tool Style

P – Pistol




Retainer

- Pin retainer

B Ball retainer

Output Drive


D2 – 1/4” Sq.Dr. D4 – 1/2” Sq.Dr.

Pistol Grip

Model Number

18CPE06Q

18CPE06D2

18CPE12Q

18CPE12D3

18CPE17Q

18CPE17D3

18CPE22D3

18CPE31D3

48CPE12Q

48CPE12D2

48CPE25D3

48CPE36D3

48CPE48D3

48CPE65D4

48CPE90D4

48CPE125D4

48CPE150D4


1.5-4.4

1.5-4.4

2.2-8.9

2.2-8.9

3.0-12.5

3.0-12.5

3.7-16.2

5.2-22.9

2.2-8.9

2.2-8.9

4.4-18.4

5.9-26.6

7.4-35.4

9.6-47.9

14.0-66.4

19.2-92.2

22.9-110.6

Nm

2-6

2-6

3-12

3-12

4-17

4-17

5-22

7-31

3-12

3-12

6-25

8-36

10-48

13-65

19-90

26-125

31-150

Max.

Speed

RPM

4000

4000

1820

1820

1290

1290

985

695

4000

4000

1820

1290

985

750

510

360

240 lbs.

2.2

2.2

2.4

2.4

2.4

2.4

2.4

2.4

2.7

2.7

2.9

2.9

3.0

5.0

5.3

5.3

5.3



Standard Equipment: Air-LB Connector; Suspension Bail; Dead Handle is included with

18CPE12Q & 18CPE12D3. Reaction bar is included with pistol tools with output torques of

17-150 Nm. Ball retainer optional.

Weight*

1.3

1.3

1.4

2.3

2.4

1.1

1.1

1.1

1.2

1.2

2.4

2.4

kg

1.0

1.0

1.1

1.1

1.1

Output

Drive

Size

3/8”

3/8”

3/8”

1/2”

1/2”

1/2”

1/2”

1/4” Hex

1/4”

1/4” Hex

3/8”

1/4” Hex

3/8”

3/8”

3/8”

1/4” Hex

1/4” in.

7.0

6.5

7.7

7.2

7.7

7.2

7.2

7.2

8.3

7.7

8.4

8.4

8.6

10.8

11.3

11.3

11.3

Length mm

178

165

196

183

196

183

183

183

211

196

213

213

218

274

287

287

287


0.84

0.84

0.84

0.84

0.84

0.84

0.84

0.84

0.84

0.84

0.84

0.84

0.84

1.1

1.1

1.1

0.9

21

21

21

28

28

21

21

21

21

21

28

23 mm

21

21

21

21

21





Push-to-Start Pistol Grip/Inline Tools

18CPE06QP

Push-to-Start

Series

Torque Range

2 - 12 Nm

1.5 - 8.9 Ft. Lbs.

Bolt Size

M5 - M6

#10 - 1/4”




18CSE06QP

XX C X E XXX XX P

Motor

18, 48

Current

Control

Connector

E-Air-LB

Tool Style

P – Pistol

S – Inline



Push-to-Start

Output Drive

Q – Quick change

D3 – 3/8” Sq.Dr.

Push-to-Start

Model Number

18CPE06QP

18CPE06D3P

18CPE12QP

18CPE12D3P

18CSE06QP

18CSE06D3P

18CSE12QP

18CSE12D3P


1.5-4.4

2.2-8.9

2.2-8.9

2.2-8.9

1.5-4.4

2.2-8.9

2.2-8.9

2.2-8.9

Nm

2-6

3-12

3-12

3-12

2-6

3-12

3-12

3-12

Max.

Speed

RPM

4000

4000

1820

1820

4000

4000

1820

1820 lbs.

2.66

2.66

2.83

2.83

2.93

2.93

3.10

3.10

Weight* kg

1.19

1.19

1.27

1.27

1.31

1.31

1.40

1.40



Standard Equipment: Air-LB Connector; Suspension Bail on pistol models; Dead Handle

(301857) is included with 18CPE12Q & 18CPE12D3.

Output

Drive

Size

1/4” Hex

3/8”

1/4” Hex

3/8” in.

9.35

8.8

9.35

8.8

1/4” Hex 14.75

3/8” 14.20

1/4” Hex 14.75

3/8” 14.20

Length mm

238

224

196

224

375

360

375

360


0.84

0.84

0.84

0.84

0.91

0.91

0.91

0.91

23

23

23

23 mm

21

21

21

21




47



48

Inline Floating

Spindle Series

Torque Range

2 - 248 Nm

1.5 - 182.9 Ft. Lbs.

Bolt Size

M5 - M16

#10 - 5/8”




XX C S E XXX XXX

Motor

18, 48

Current

Control

Connector

E-Air-LB

Output Drive

Tool Style

S – Inline




ZA – 1/4” Sq.Dr.

1ZB – 3/8” Sq.Dr.

2ZB – 1/2” Sq.Dr.

3ZB – 3/4” Sq.Dr.

18CSE12ZA

Base Plate Mounting Dimensions

ZA 1ZB

1.50”

38.1mm

1.22”

31.1mm

0.25”

6.3mm

1.41”

35.92mm

2ZB

.56”

14.22mm

1.97”

50.04mm

1.41”

35.92mm

1.10”

27.94mm

M5 x 0.8

Thd. Typ.

1.22”

31.1mm

1.73”

44.0mm

1.31”

33.3mm

2.00”

50.8mm

Dimensional tolerances = ± .004” (0.1mm) Spindle Float: 1” (25mm) ZA

2” (50mm) 1ZB, 2ZB, 3ZB

1.37”

34.9mm

0.35”

9.0mm

3.15”

80.01mm

3ZB

2.318”

58.87mm

1.159”

29.43mm

.669”

16.99mm

1.339”

34.01mm

Inline


Model Number

18CSE06ZA

18CSE12ZA

18CSE17ZA

48CSE12ZA

48CSE271ZB

48CSE361ZB

48CSE602ZB

48CSE702ZB

48CSE802ZB

48CSE1152ZB

48CSE1502ZB

48CSE1653ZB

48CSE2503ZB


1.5-4.4

2.2-8.9

3.0-12.5

2.2-8.9

5.9-19.9

5.2-26.6

8.1-42.0

10.3-50.2

12.5-60.5

18.4-84.8

22.9-110.6

24.3-121.7

36.8-182.9

Nm

2-6

3-12

4-17

3-12

8-27

7-36

11-57

14-68

17-82

25-115

31-150

33-165

50-248

Max.

Speed

RPM

4000

1820

1290

4000

1820

1290

855

570

450

320

245

220

145




Tools have thru hole output.

5.8

8.4

8.4

9.6

9.6

9.6

14.6

14.6

lbs.

3.0

3.2

3.2

3.4

5.8

Weight*

2.6

3.8

3.8

4.4

4.4

4.4

6.6

6.6

kg

1.4

1.5

1.5

1.5

2.6

Output

Drive

Size

3/8

1/2

1/2

1/2

1/2

1/4

1/4

1/4

1/4

3/8

1/2

3/4

3/4 in.

15.5

16.0

16.0

16.7

22.0

22.0

24.4

24.4

26.7

26.7

26.7

28.6

28.6

Length mm

394

406

406

425

559

559

620

620

678

678

678

726

726


0.91

0.91

0.91

0.91

0.92

0.92

1.10

1.10

1.10

1.10

1.10

1.57

1.57




31

40

40

23

28

28

31

31 mm

23

23

23

23

23


Hold & Drive Tools

48CAE110H

Hold & Drive Series

Torque Range

11 - 227 Nm

8.1 - 167.4 Ft. Lbs.




Hold & Drive Tool Nomenclature

48 C A E XXX H

Socket Nomenclature

H X XX X XX X

Motor

48

Tool Style

Current

Control

A – Right Angle


Connector

E – Air-LB


>60 Nm, rounded to the nearest 5 Nm.

Head Type

H-Hold & Drive

Hold

& Drive

Retainer Shaft

3 - 3 1/2”

4 - 4”

5 - 5 3/8”

6 - 5 7/8”

9 - 9 1/2”

Drive Socket Sizes (surface drive)

EH – 11/16 MH – 14mm

EJ – 13/16 MI – 15mm

EK – 7/8

EM – 1

MJ – 16mm (5/8”) MP – 22mm

MK – 17mm

EO – 1 1/8 ML – 18mm

MG – 13mm MM – 19mm (3/4”)

MN – 20mm

MO – 21mm

MQ – 23mm

MS – 25mm

MT – 26mm

MU – 27mm (1 1/16”)

MX – 30mm (1 3/16”)

MR – 24mm (15/16”) MZ – 32mm (1 1/4”)

Male Oval

(length)

Socket Style

F – Female Hex

M – Male Hex

T – Torx

O – Female Oval

Oval Dim. (length)

If socket style =0

(female oval)

Hold Socket (width across flats)

EA - 1/4

EC – 3/8

M5 – 5mm

M6 – 6mm

MA – 7mm 40 – T40

MB – 8mm (5/16”) 50 – T50

MC – 9mm

MD – 10mm

ME – 11mm (7/16”)

MF – 12mm

15 – T15

20 – T20

25 – T25

30 – T30

Output Drive Size

Hold Size (width)

Hold & Drive

Model Number

48CAE53H

48CAE75H

48CAE110H

48CAE135H

48CAE230H

Torque Range

Ft.Lbs.

8.1 – 39.8

11.1 – 56.8

17.0 – 85.6

20.7 – 101.8

34.7 – 169.6

Nm

11 – 54

15 – 77

23 – 115

28 – 135

47 – 230

Free

Speed

RPM in.

Length mm

Weight* lbs.

kg

Head Height in.

850 20.2

512

600 20.2

512

400 20.2

512

270 20.6

522

7.9

7.9

8.9

8.9

3.60

4.03

4.03

4.03

2.40

2.40

2.40

2.40

150 22.2

563 10.6

4.79

2.40

mm

61

61

61

61

61


1.06

1.06

1.06

1.06

1.06



Standard Equipment: Air-LB Connector. Retraction 1” standard for hold bit.




mm

27

27

27

27

27

49


Flush Socket Tools

Flush Socket Series

Torque Range

4.9 - 234 Nm

Bolt Size

M8 - M21

3.6 - 172.6 Ft. Lbs. 1/2” - 1 3/16”




18CAE30F1

50

Flush Socket Tool Nomenclature

XX C A E XXX F

Socket Nomenclature

FX XX X X

Motor

18, 48

Current

Control

Tool Style

A – Right Angle


Connector

E – Air-LB

F1 16,23, 30 Nm F3 53, 75, 110 Nm

F2 37, 52 Nm F4 135, 230 Nm

<60 Nm, rounded up to the nearest 1 Nm. >60 Nm, rounded to the nearest 5 Nm.

Flush

Socket

Head Type





X Dimension For Flush Socket

Head in.

mm Socket Size Range

F1 1.54 39

F2 1.69

43

F3 2.32

59

F4 2.4

61

8–15mm

10–15mm

13–21mm

17–21mm

Output Type

0–Standard 1–Fast Lead 2–Magnetic


0 – Flush

2 – 1/4”

4 – 1/2”

6 – 3/4”

8 – 1”

Socket Size

EC – 3/8

ED – 7/16 MD – 10mm

EE – 1/2

EF – 9/16

MB – 8mm (5/16”) MJ – 16mm (5/8”)

ME – 11mm (7/16”) ML – 18mm

MF – 12mm

EH – 11/16 MG – 13mm

EJ – 13/16 MH – 14mm

MI – 15mm

MK – 17mm

MM – 19mm (3/4”)

MN – 20mm

MO – 21mm

Flush Socket

Model Number

18CAE16F

18CAE23F

18CAE30F

48CAE37F

48CAE52F

48CAE53F

48CAE75F

48CAE110F

48CAE135F

48CAE230F

Head

Type

F3

F3

F3

F4

F4

F1

F1

F1

F2

F2


3.6-11.8

3.4-17.0

4.4-22.1

5.9-27.3

8.1-38.3

8.1-39.0

11.1-55.3

17.0-81.1

19.9-99.5

34.7-172.6

Nm

4.9-16

4.6-23

6.0-30

8.0-37

11-52

11-53

15-75

23-110

27-135

47-230

Free

Speed

RPM

1225

860

655

1225

860

850

600

400

270

150




lbs.

4.4

4.4

4.4

5.4

5.4

6.0

6.0

7.4

8.9

10.6

Weight* kg

2.00

2.00

2.00

2.43

2.43

2.74

2.74

3.38

4.03

4.79

in.

16.0

16.0

16.0

18.7

18.7

20.0

20.0

20.5

20.6

22.2

Length mm

406

406

406

474

474

509

509

521

522

563

Anglehead


mm in.

0.87

0.87

0.87

1.06

1.06

0.55

0.55

0.55

0.67

0.67

14

14

14

17

17

22

22

22

27

27

2.32

2.32

2.32

2.40

2.40

1.54

1.54

1.54

1.69

1.69

Height




mm

39

39

39

43

43

59

59

59

61

61


Tube Nut Tools

T2

T3

The 48ET tube nut wrench alternates the direction of rotation each time the lever is actuated. When rotating in reverse, the socket will stop at the open position.

Tube Nut Series

Torque Range

10 - 40 Nm

Bolt Size

M6 - M10

7.4 - 29.5 Ft. Lbs. 1/4” - 3/8”




T4

“B”

T2, T3 & T4

Head Height

1.56” (40 mm)

T3 Head

1.44” (37 mm)

T4 Head

“A”

“C”

“A”

“C”

“A”

“C”

“D” “D”

“D”

1.94” (49 mm)


XX C T E XX XX KSX XX XX X

Motor

48

Current

Control

Connector

E – Air-LB

Tool Style

T – Tube Nut



Head Type

T2 - 20 Nm

T3 - 30 Nm

T4 - 40 Nm

Thru Hex Double

Thru Hex

Partial

Thru Hex

Partial Thru

Double Hex

Head Type

KS2 – T2

KS3 – T3

KS4 – T4

Output Type


1 -Thru Hex 3 -Partial Thru

Double Hex


0 – Flush

2 – 1/4”

4 – 1/2”

6 – 3/4”


MG, EE

MM, 3/4”

T2 Head Type

T3 Head Type

MU, 1 1/16” T4 Head Type


8 – 1”

Socket Sizes

EA - 1/4” M5 – 5mm

EC – 3/8 M6 – 6mm

EK – 7/8

EM – 1

MF – 12mm

MG – 13mm

MH – 14mm

MI – 15mm

EH – 11/16 MD – 10mm ML – 18mm

MS – 25mm

MT – 26mm

EJ – 13/16 ME – 11mm (7/16) MM – 19mm (3/4) MU – 27mm (1 1/16)

MN – 20mm

MO – 21mm

MP – 22mm

MQ – 23mm

EE – 1/2 MA – 7mm MJ – 16mm (5/8) MR – 24mm (15/16)

EF – 9/16 MB – 8mm (5/16) MK – 17mm

Note: To order individual sockets, use a “KS” prefix (i.e. KS2EA01 for a T2 1/4”, Flush, Thru Hex socket.)

Tube Nut

Model Number

48CTE20T2

48CTE30T3

48CTE40T4

Max.

Drive

Size

Torque Range

Ft.Lbs.

Nm

Free

Speed

Weight*

RPM lbs.

kg




Length in.

mm

A Width in.

mm

B Blade Ht.

Head

C Opening in.

mm in.

mm

D End/Cntr.

in.

mm

1/2”

3/4”

7.4-14.8

10-20

1 1/16” 14.8-29.5

20-40

1425

11.1-22.1

15-30 1030 4.5

2.0

16.6 422 1.65

42 0.59

15 0.475

13 0.73

19

770

4.4

5.3

2.0

2.3

16.9 430

17.9 454

1.42

2.36

36

60

0.55

0.59

14

15

0.28

0.675

7

18

0.53

13

0.93

24




51


Crowfoot Tools

Crowfoot Series

Torque Range

7 - 30 Nm

Bolt Size

M6 - M8

5 - 22 Ft. Lbs. #10 - 3/8”




48CCE30C1

48CCE30C3


48 C C E XX XX CS XX XX X

Motor

48

Current

Control

Tool Style

C – Crowfoot

Connector

E – Air-LB



Head Type

C1 - 15° Crowfoot

C3 - 30° Crowfoot

Socket Type

CS – Crowfoot

Output Style

1 – Thru Hex


0 – Flush

4 – 1/2”

6 – 3/4”

Socket Size

EA – 1/4”

EC – 3/8

EE – 1/2

EF – 9/16

MC – 9mm

MD – 10mm

ME – 11mm (7/16)

MF – 12mm

MA – 7mm MG – 13mm

MB – 8mm (5/16) MH – 14mm

MI – 15mm

15° Head (

Part No. 301071)


30° Head (

Part No. 301072)


52

Crowfoot

Model Number

15° Head

48CCE30C1

30° Head

48CCE30C3


7.7-22.1

Nm

10.5-30




Free

Speed

RPM

860 lbs.

5.5

Weight* kg

2.3

in.

20.5

Length mm

521




To order individual sockets, use a “CS” prefix before the required socket. (i.e. CSEA01 for a, 1/4”, flush, thru hex socket.)

Notes

53



Right Angle


Torque Range

5.1 - 230 Nm

Bolt Size

M7 - M18

3.7 - 169.6 Ft. Lbs. 1/4” - 3/4”




48CAE135S461

54

Right Angle Floating Spindle Tool Nomenclature

XX C A E XXX XX X X

Motor

18

48

Current

Control

Tool Style

A – Right Angle

Connector

E – Air-LB


S1 Head – 16, 23, or 30 Nm

S2 Head – 37 or 52 Nm

S3 Head – 53, 75, 95, or 110 Nm

S4 Head – 135 or 230 Nm (48 series)

Square Drive

3 - 3/8” (S1,S2)

4 - 1/2” (S3,S4)

6 - 3/4” (S4)


1 -1.13” (S1), 1.00” (S2 & S3), 1.25” (S4)

2 -2.13” (S1), 3.00” (S2), 2.5” (S4 1/2” Dr.)

5 -5.13” (S2), 4.25” (S4)

6 -6.0” (S4 1/2” Dr.), 7.0” (S4 3/4” Dr.)

11 -11.0” (S4 3/4” Dr.)

Tool Termination

S1 Sliding (Floating) Spindle S3 Sliding (Floating) Spindle

S2 Sliding (Floating) Spindle S4 Sliding (Floating) Spindle

Right Angle


Model Number

18CAE16S131

18CAE23S131

18CAE30S131

48CAE37S231

48CAE52S231

48CAE53S341

48CAE75S341

48CAE95S341

48CAE110S341

48CAE135S461

48CAE230S461


3.7-11.8

5.3-16.9

4.4-22.1

5.9-27.2

8.1-38.3

8.1-39.1

11.0-55.3

14.7-70.0

16.9-81.1

20.6-99.5

34.6-169.6

Nm

5.1-16

7.2-23

6.0-30

8.0-37

11-52

11-53

15-75

20-95

23-110

28-135

47-230

Max.

Speed

RPM

1225

860

655

1225

860

850

600

460

400

270

150

*Weights are without tool cable and mounting plate.


Standard Equipment: Matrix Connector; Mounting plate.

lbs.

4.4

4.4

4.4

5.4

5.4

6.0

6.0

7.4

7.4

8.9

10.6

Weight* kg

2.00

2.00

2.00

2.43

2.43

2.74

2.74

3.38

3.38

4.03

4.79

Output

Drive

Size

3/8”

3/8”

3/8”

3/8”

3/8”

1/2”

1/2”

1/2”

1/2”

3/4”

3/4” in.

16.0

16.0

16.0

18.7

18.7

20.0

20.0

20.5

20.5

20.6

22.2

Length mm

406

406

406

474

474

509

509

521

521

522

563


0.55

0.55

0.55

0.67

0.67

0.87

0.87

0.87

0.87

1.06

1.06




mm

14

14

14

17

17

22

22

22

22

27

27



18CAE & 48CAE Floating Spindle Angle Heads

S1 Head


1 –1.13” (3/8” Sq. Dr.)

2 –2.13” (3/8” Sq. Dr.)

S3 Head


1 –1.0” (1/2” Sq. Dr.)

S2 Head


1 –1.0” (3/8” Sq. Dr.)

2 –3.0” (3/8” Sq. Dr.)

5 –5.13” (3/8” Sq. Dr.)

S4 Head


1 –1.25” (1/2” & 3/4” Sq. Dr.)

2 –2.5” (1/2” Sq. Dr.)

5 –4.25” (1/2” & 3/4” Sq. Dr.)

6 –6.0” (1/2” Sq. Dr.)

6 –7.0” (3/4” Sq. Dr.)

11 –11.0” (3/4” Sq. Dr.)

55

Tightening Manager Controller – Current Control

TMEI “Mini” Series

TMEI

■ Input Voltage: 115/230VAC

■ Connections: (1) Serial,

(1) TM-COM, (1) Ethernet

■ Inputs/Outputs: (8) 24V Inputs,

(8) 24V Outputs

■ Fieldbus Option: ProfiBus

56

TM E I - 1 1 4 - 15 - U - D - XX

Tightening

Manager

Style

E – Electric

Type

I – CurrentControl

Model

1 – 1st generation

Channels

1 – Single

Servo Type

4 – STMHE

Voltage

15 – 115V

30 – 230V

Language

U – English

D – German

C – Chinese

Model Number

Features

115VAC 230VAC

TMEI “Mini”

TMEI-114-15- *

TMEI-114-15- * -EP

TMEI-114-30- * Ethernet - IO

TMEI-114-30- * -EP Ethernet - IO - Profibus

TMEI-114-15- * -D TMEI-114-30- * -D Ethernet - IO - Display

TMEI-114-15- * -D-EP TMEI-114-30- * -D-EP Ethernet - IO - Profibus, Display

Connectivity: (1) Serial, (1) TM-COM, (1) Ethernet, (8) 24V Inputs, (8) 24V Outputs.

*Languages offered: C-Chinese, D-German, U-English.

TM-COM1M included.

NOTE: 48 series tools require TMEI 230VAC.

See page 63 for available programming languages.

lbs.

Weight kg

42

42

42

42

Option

D – Display

19.1

19.1

19.1

19.1

Fieldbus Option

EP – ProfiBus ins.

Width mm ins.

Height mm ins.

Depth mm

7.9

200.7

16.2

411.5

12.7

322.6

7.9

200.7

16.2

411.5

12.7

322.6

7.9

200.7

16.2

411.5

12.7

322.6

7.9

200.7

16.2

411.5

12.7

322.6

Electric Nutrunner & Controller – Current Control

Accessories

Tool Cables

Model Number Swivel Length

Tool Extension Right Angle Inline

301866-1M* 301877-1M 301903-1M* 301904-1M*

301866-2M* 301877-2M 301903-2M* 301904-2M*

301866-3M 301877-3M 301903-3M 301904-3M

301866-6M 301877-6M 301903-6M 301904-6M

Feet Meters

3

6

1

2

9 3

19.5

6

301866-8M 301877-8M 301903-8M 301904-8M 26

301866-10M 301877-10M 301903-10M 301904-10M 33

301866-15M 301877-15M 301903-15M 301904-15M 49

301877-20M 66

301877-25M

301877-30M

82

96

301877-40M 131 40

301866-50M 301877-50M 301903-50M 301904-50M 164 50

8

10

15

20

25

30

Maximum cable length 100M 115VAC/20M 230VAC.

Overall minimum cable length 3M.

*Must be used with 301877 extension cable.

Swivel cable rotates

330° to absorb constant twisting and turning.

Swivel Cable


Controller to

Input

Accessory

Input Acc.

to

Input Acc.

Controller to

Synch Box

Controller to

1 Spindle

Annunciator

Controller to

2 Spindle

Annunciator

Synch Box to Input

Accessory

542985-3

542985-9

542986-3

542986-9

576058-3

576058-9

542989-3

542989-9

543451-3

543451-9

542987-3

542987-9

542985-25 542986-25 576058-25 542989-25 543451-25 542987-25

542985-50 542986-50 576058-50 542989-50 543451-50 542987-50

Input Accessories

Torque Selector

Switches

Torque Selector Part Number

8 Select 542977-8

16 Select

32 Select

64 Select

542977-16

542977-32

542977-64

Annunciators

Spindles Part Number

1 542976-1

2

3

542976-2

542976-3

4

5

542976-4

542976-5

6 542976-6

Start/Stop Switches


Start Box

Stop Box

542972

542973

Start/Stop Box 542974

Start/Stop/Reverse 542975

Synch Box to

Annunciators

(2/more spindles)

542988-3

542988-9

542988-25

542988-50

8 Position Remote

Parameter Switch

Description Part Number

Remote Parameter Switch 542979


Remote Parameter Switch 542979-50



Connects controller direct to PC

Part No.

Description

Length ft.

m




Part No.

Description




Length ft.

m

3 1

9 3

25 7.5

50 15

Socket Trays

Part No.

Description






ACCESSORY

CABLE

Patch Cables

Connects Ethernet Switches to controller or PC

Part Number

543445-7

543445-50

543445-100

Socket Trays

Length

Feet Meters

7

50

100

2

15

30





Synch Boxes

Spindles

2

3

4

5

6

Part No.

576060-2

576060-3

576060-4

576060-5

576060-6


Part Number

543444-8

Total

8

543444-16 16

543444-24 24

Ports

1

1

In

1

Out

7

15

23


Inches

6.5x4.5x1.5

7x6x2.5

10.5x7x2

mm

160x110x35

185x150x65

270x170x50

Approx. Weight lbs.

0.6

1.1

3.0

kg

0.3

0.5

1.3

Replacement Inserts

Part Number

S970716


Socket Posts


Part Number

99249181

99249169

99249165

99249164

99249163

99249162

99249161

99249160

99249159

99249158

99249157

99249156

99249148

99249147

99249104

99249103

99249102

99249101


.550/.540

1.062/1.052

.590/.580

.945/.935

.827/.817

.709/.699

.625/.615

.437/.432

.812/.802

.687/.677

.875/.865

1.000/.990

1.125/1.115

.938/.928

.750/.740

.669/.659

.562/.552

.500/.490


Lockout Washer




57

Electric Nutrunner Accessories

Balance Arms

■ Ball bearing construction

■ Supports tools weighing up to 5 lbs. (spring models)

or up to 10 lbs. (air cylinder models).

■ Post, wall, or adjustable height post mounting

■ Single or parallel arms

Spring

Parallel Arm

PBA-18

Balance Arm Operating Envelope

MODEL

R1 MAX R1 MIN R2 MAX R2 MIN H MAX H MIN in. mm in. mm in. mm in. mm in. mm in. mm

SBA-12 24 610 2 51 18 457 8 203 15 381 6 152

SBA-18 30 762 6 152 20 508 7 178 15 381 0 0

PBA-12 26 660 3 76 20 508 7 178 17 432 8 203

PBA-18 32 813 8 203 22 559 6 152 17 432 2 51

R1 MAX

R1 MIN

58

Air Cylinder

Parallel Arm

CPBA-18-AH

H MAX

H MIN

TOOLS NOT INCLUDED

XX BA - XX - XX - XX

Series

CS – Air cylinder,

single arm

S – Spring,

single arm

CP – Air cylinder,

parallel arm

P – Spring,

parallel arm

Arm Extension

12” 24”

18” 30”

(12” unless specified)

Mount

- – Post

AH – Adjustable Height

WM – Wall Mount

Adjustable Arm Extension

12”

18”

24”

30”

Tool Type

BA – Balance Arm

Single Arms Parallel Arms Dimensions

Model No.

Code No.

Model No.

Code No.

in.

A mm in.

B mm in.

C mm

Air Cylinder Models

CSBA18

CSBA-24

CSBA-30

520160 CPBA-18

520200

520201 CPBA-30

520170 12 305 18 457 18 457

12 305 24 610 18 457

520203 12 305 30 762 18 457

CSBA-12-AH 520165 CPBA-12-AH 520178 12 305 12 305

CSBA-18-AH 520162 CPBA-18-AH 520172 12 305 18 457

CSBA-30-AH 520167 CPBA-30-AH 520215 12 305 30 762

CPBA-30-WM 520207 12 305 30 762

-

-

-

-

-

-

-

Spring Models

SBA-12

SBA-18

520001 PBA-12

520004 PBA-18

PBA-24

SBA-12-AH 520003 PBA-12-AH

SBA-18-AH 520006 PBA-18-AH

SBA-24-AH 520110 PBA-24-AH

SBA-30-AH 520044 PBA-30-AH

SBA-30-WM 520043

520007 12 305 12 305 18 457

520010 12 305 18 457 18 457

520045 12 305 24 610 18 457

520009 12 305 12 305 -

520012 12 305 18 457

520047 12 305 24 610

520050 12 305 30 762

PBA-18-18-AH 520036 18 457 18 305

PBA-12-WM 520008 12 305 12 305

AH = Adjustable Height WM = Wall Mounted

Tool weight capacity: 10 lbs. (4.6 kg) Air Cylinder models

5 lbs. (2.3 kg) Spring models

Torque capacity: 10 ft. lbs. (13.5 Nm)

12 305 30 762

-

-

-

-

-

-

-

-

-

-

in.

D mm

-

-

-

30 762

30 762

30 762

-

-

-

-

-

-

-

-

-

30 762

30 762

30 762

30 762

30 762

-

-

Standard Equipment: Operating Instructions and Service Manual.

Regulator for Air Cylinders.

Threaded Nipples for CSBA Models

1/4 NPT Hex Nipple: 204032 1/4 NPT x 1/8 NPT Hex

Reducer Nipple: 204137

Optional Equipment: Additional accessories: See page 59.

R2 MAX

R2 MIN

204120

204119

Articulating Arm Extensions

Part Number

204014

204122

204119

204120

Length (inches)

12

18

24

30

204122

204014

Conversion Kits for Cleco

Screwdriver Balance Arms

From

To Convert Balance Arms

To

SBA-12 PBA-12*

SBA-18 PBA-18*

Spring

SBA or PBA

Standard Duty

Cylinder

SBA or PBA

Heavy Duty**

Part No.

521041

521042

201606

521060

*Conversion kits for -24 and -30 models are available upon request.

**Has four springs to support heavier tools or longer arms.

Tool Holders

Part Number

301128

301129

301130

301131

301128

Description

17/47 Pistol-Horiz. Tool Holder

17/47 Pistol- Vert. Tool Holder

17/47 Inline-Horiz. Tool Holder

17/47 Inline-Vert. Tool Holder

301130

301129

301131

Ergonomic Tool Balancers

Capacity:

0.5 – 20.5 kg

1.0 – 45 Lbs

■ External tension Adjustment

■ 360° Swivel

■ Retracting In-Line Cable

ZBL-6A PL-12A

200427

BM-13A

Model No.

Lock Feature lbs.

Light Duty – 4.6 ft. (1.4m) Cable Travel

PL-12A – 12.0-1.0


Capacity kg

5.5-0.5

200427

200428

200429

–

–

–

2.0-0

4.0-2.0

5.0-3.0


BL-2A

BL-4A

–

–

2.0-1.0

4.0-20

Light Duty – 6.7 ft. (2.0m) Cable Travel in.

“A” mm in.

“B” mm in.

6.8

171 5.1

130 2.3

“C” mm

58

.9-0

1.8-.9

10.9

10.9

277

277

4.4

4.4

112

112

1.6

1.6

41

41

2.3-1.4

10.9

277 4.4

112 1.6

41

0.9-0.5

10.4

263 4.0

102 2.2

56

1.8-0.9

10.4

263 4.0

102 2.2

56

BL-6A

BLL-6A

BL-8A

BLL-8A

*4.9 ft. cable travel

–

Ratchet

–

Ratchet

6.0-4.0

6.0-4.0

8.0-6.0

8.0-6.0

Medium Duty – 6.6ft. (2.0m) Cable Travel

BM-13A

BML-13A

BM-18A

Automatic 13-9.0

Automatic/Ratchet 13-9.0

Automatic 18-13

Medium Duty – 6.0ft. (1.8m) Cable Travel

BM-25A

BM-35A

BM-45A

Automatic

Automatic

Automatic

25-18

35-25

45-35

2.7-1.8

12.9

327 5.5

140 3.1

79

2.7-1.8

12.9

327 5.5

140 3.1

79

3.6-2.7

12.9

327 5.5

140 3.1

79

3.6-2.7

12.9

327 5.5

140 3.1

79

Weight lbs.

kg

– –

1.3

0.6

1.3

0.6

1.3

0.6

1.1

0.5

1.1

0.5

A

3.3

1.5

3.3

C

1.5

3.3

1.5

3.3

1.5

Light Duty (PL Series)

5.9-4.1

13.8

350 6.9

175 4.5

114 9.0

4.1

C

5.9-4.1

13.8

350 6.9

175 4.5

114 9.0

4.1

8.2-5.9

13.8

350 6.9

175 4.5

114 9.0

4.1

A _

11.4-8.2

20.7

527 7.8

197 6.6

169 19

15.9-11.4

20.7

527 7.8

197 6.6

169 19

8.6

8.6

20.5-15.9

20.7

527 7.8

197 6.6

169 19 8.6

Light Duty (BL Series)

A

B

Light Duty (PL Series)

B C

A

+

_

– +

1/2” Dia.

(12.7mm)

C

Light Duty (BL Series)

B C

A

Medium &

Heavy Duty

B

– +

A

Medium &

Heavy Duty

C

59

Network Software

TM-COM

TM-COM Network Software

Cooper Tools’ proprietary TM-COM software delivers ultimate control to the user, empowering them to control the production process remotely through programming that is easy to use and intuitative. Anything that can be programmed locally on the controller can also be done from a remote location using the exact same screens.

Using TM-COM software to monitor, modify, and/or manage the production line will increase your efficiency and productivity.

Centralized management of the tightening process assures quality products.

TM-COM can communicate using either a RS232 serial connection or through an Ethernet TCP/IP connection.

Network Overview Screen lists all Tightening

Managers connected to the network.

From the Navigator Screen, you can access all the programming screens available on the TME or TMEM.

TM-COM Software

Part Number

TM-COM-V2.05

Description

TM-COM network software, USB key

60

TMEM I/O Controller

You can launch sessions with multiple TME/TMEMs connected to your network. For example, you can monitor the Run Screens on four TME/TMEMs.

Bank of 4 TMEM I/O Controllers

Annunciator

Start/Stop

Switch

2 Channel

TME Controller

Ethernet

Switch

Bar Code

Scanner

TMEM I/O

Controller

2 Channel TME Controller

Socket

Tray

TME Controller

Torque Selector

Switch

Synch Box

Annunciator

Start/Stop

Switch

Setup Software

TM-COM1

When TM-COM1 is first launched, a pop-up menu will be displayed.

From this menu, the user will choose the communication method to the

TME or TMEM

– either RS232 serial or Ethernet.

TM-COM1 Setup Software

Cooper Tools’ TM-COM1 software works just like TM-COM except it will communicate with only one controller at a time.

TM-COM1 can communicate using either a RS232 serial connection or through an Ethernet TCP/IP connection.

TM-COM1 Software

Part Number

TM-COM1-V2.05

Description

TM-COM1 setup software, USB key

Once the communication method is chosen, another pop-up screen will appear for the user to set up the chosen method. When the user clicks “OK”, the familiar Navigator screen appears. From the Navigator screen, the user can access all the programming screens to completely set up the TME or TMEM for normal operation.

All screens available on TME and TM-COM are also available in TM-COM1.

TM-COM1 connected to standard TMEM via RS232 serial.

TM-COM1 connected to TMEM I/O via

RS232 serial.

TM-COM1 connected to TME via Ethernet crossover cable.

TM-COM1 connected to TME 2-channel via

Ethernet crossover cable.

61

“Mini” Software

TM-COM1M

TM-COM1M “Mini” Software

Cooper Tools’ TM-COM1M is a simplified version of TM-COM1.

This software is included free with every Cleco Tightening

Manager controller.

The limited screen offering of TM-COM1M still allows the user to program critical fastening strategies, program multi-stage rundowns, and change speeds.

The hardware connection methods are the same as TM-COM1. Communication is either RS232 serial connection or through an Ethernet TCP/IP connection.

TM-COM1M ships FREE with every

Cleco Tightening Manager controller!

A limited number of screens are available in TM-COM1M.

62

TM-COM1M connected to standard TMEM via RS232 serial.

TM-COM1M connected to TMEM I/O via

RS232 serial.

TM-COM1M connected to TME via Ethernet crossover cable.

TM-COM1M connected to TME 2-channel via

Ethernet crossover cable.

Tightening Manager Software

Software

Part Number

TM-COM-V2.05

TM-COM1-V2.05

543448

543449

543488

Description

Network software, 10 installs

(Serial cable included)

Setup software, 10 installs

(Serial cable included)

Notebook computer loaded with TM-COM

(Carrying case included)

Desktop computer loaded with TM-COM

(Monitor, keyboard and mouse included)

Notebook computer loaded with TM-COM1

(Carrying case included)

TM-COM Minimum System Requirements

Operating System: Windows 2000, NT or XP

Processor: Pentium

Memory: 256MB

Free Disk Space: 10MB per controller

Other: MS Office 2000

TM-COM1 & TM-COM1M Minimum System Requirements

Operating System: Windows 2000, NT or XP

Processor: Pentium

Memory: 256MB

Other: MS Office 2000

If connected to: TMEM Standard – RS232 serial connection

TMEM I/O – RS232 serial or Ethernet connection

TME – RS232 serial or Ethernet connection


Part No.

543444-8 8

Ports

Total In Out

1 7


Inches mm

Weight lbs.

kg

6.5x4.5x1.5 160x110x35 0.6 0.3

543444-16 16 1 15 7x6x2.5

185x150x65 1.1 0.5

543444-24 24 1 23 10.5x7x2 270x170x50 3.0 1.3


Connects TME or TMEM direct to PC

Part No.

Description

Length ft.

m



Patch Cables

Connects Ethernet Switches to TME or PC

Part Number

543445-7

54 3445-50

543445-100

Length

Feet Meters

7 2

50

100

15

30

Programming Languages*

All TME, TMEI, and TMEM controllers offer programming in the languages listed below.

All programming software, as well as the user interface on a TME, allows programming in the languages listed below.

• English

• German

• Italian

• Spanish

• Czechoslovakian

• Portuguese

• French

• Polish

• Nederland

• Chinese**

* The languages listed as part of the controller model number refers only to the language of the programming manual shipped with each unit.

** Requires special software to be loaded to the controller.

Software Functionality

Overview Screen

Network Software

Single point serial connection

Single point Ethernet connection

Navigator

Basic Application Builder

Torque Control/Angle Monitor

Angle Control/Torque Monitor

Standard Application Builder

(Seq 11,30,50,41)

High Speed Rundown

Torque Control/Angle Monitor

Angle Control/Torque Monitor

Angle Controlled Backoff

TubeNut

Advanced Application Builder

Setup Matrix

+24V Inputs/Outputs

I/O Mapping

FieldBus DeviceNet

Linking

Profibus

System Settings

Run Screen

Oscilloscope graphs

Communications

Data Transmission

Part ID (Barcode)

Printer

Tool Setup

Read Tool Memory

Tool Library

Statistics

Chrono History

X-bar, Range, Histogram charts

Export Data

Data Filter

Diagnostics

(I/0, Fieldbus, Arcnet, Tool)

Inputs/Outputs

FieldBus

Tool

Arcnet

Serial

Utilities

Software Upgrade

Administration

Load/Save system setup

Print reports + system setup

Password

Time/Date

Language Selection

Counter

TM-COM

✱

✱

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

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TM-COM1

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63

Automated Systems

Your Single Source For

Custom Automated Systems

Automated Systems provides custom solutions for the automated fastening of threaded joints.

Our global customers span the entire vehicle assembly market, including passenger cars and trucks, power train assembly, off-road vehicles, and agricultural machines. We support machine tool builders in the vehicle and industrial markets with custom fastening system designs based on proven fastening product building modules.

Over many decades, Automated Systems has been providing custom solutions for training, service, and support. From single handheld nutrunners to multiple spindle machines, our custom designed systems are used around the world in an interesting variety of applications.

We have a full support staff of Sales Engineers,

Mechanical Engineers, Controls Engineers,

Project Managers, Field Service Engineers and In house Service Engineers waiting to serve you.

Custom Automated Solutions

The custom designed equipment Automated

Systems creates can be configured in either vertical or horizontal orientations depending on the application and customer requirements

An automatic station on an engine assembly line uses two opposing electric power heads, each having 8 spindles, and a center power head of 6 spindles.

Shown below is a semi-automated waterpump subassembly fastening station. This station design includes a safety light curtain and a 4 spindle fixtured electric tool.

64

Shown above is a manually operated system with a four (4) spindle powerhead that has the capability to manually orientate the spindles radially.

utilizing standard components. Designs may incorporate operator input or be fully automated dependent on the needs of the customer.

Automated Systems’ products use high-efficiency electric motors manufactured by Cooper Tools specifically for this application. Available motor torques range from 2 Nm to 4,000 Nm. Motor spindles can be mounted and arranged to match any pattern using standard in-line, special offset, and 90° angle electric motors.

In order to apply our powerhead designs, we also design custom suspension systems along with cable management systems to provide support and movement. In addition to custom built stations fitted with fixtured nutrunner powerheads,

Automated System designs, builds, installs and provides service and support from the complete fastening lines.

The left cylinder head of a V12 engine is being fastened using a 26 spindle fixtured electric multiple. The suspension system has been designed to not only support the weight of the tool, but to rotate into fastening alignment with the cylinder head on the right side of the engine.

The above manually operated railroad wheel bearing multiple has the capability to tighten three (3) fasteners equally spaced on various centers between 3.50” to 5.85” diameters up to 600 NM torque.

65

66


Articulating Arms & Cable Management

Articulating Support Arms

The basic underlying reason for the use of an articulating arm is to improve productivity through applied ergonomics. A manufacturer cannot ignore the pressure to improve productivity of employees because of the impact productivity has on the bottom line.

Automated Systems offers an articulating arm that can be designed for your suspension application. Articulating arms are also called tool balance arms. Automated Systems’ HDA series articulating arms are sized and designed to accommodate different size tools and mounting brackets required for specific applications. The arm can be suspended from an overhead rail,

8’-10’

Tool

Controller

18”-36”

Standard Post.

Optional mounting configurations available.

CPT

18”-36”

Optional

Tool Swivel

Optional Remote Start

Handle Available


HDA Series

Articulating Balance Arms

0-450 Ft./Lbs. Torque Capacity

18”-36”

Travel

Consult factory for special configurations not shown.

structural column, ceiling mounted or post. The tool is typically mounted on the end of the arm.

Uses for Articulating Arms

■ Stop or AGV stations

■ Slow moving conveyor arms

■ Work cells

■ Side or overhead tool position work

Typical Articulating Arm Features

■ Single or parallel arms

■ Arm leveling base

■ Boom

■ Air balancing cylinder

■ Mounting end

■ Lift arm

Optional Features

■ Pneumatic or electric disc brake

Cable Management

Cooper Tools can provide you with assistance ranging from concept to installation of an efficient cable management solution. Cooper Tools equipment uses cables in conjunction with hand held tools, fixtured hand tools or when nutrunners are provided for incorporation into automated systems.

Cables need to be protected throughout their routing. We protect the cables from machine movement, equipment, chaffing, sharp objects, vibration, heat and liquid.

We have a full support staff of Sales

Engineers, Mechanical Engineers,

Controls Engineers, Project Managers,

Field Service Engineers and In-house

Service Engineers waiting to serve you.

Support Steel I-Beam

UII

DET

180

215

Fixed Trolley

Runway Rail

Tie Bar to First Trolley

180

215 DET

UII

Cross Rail with

Double Trolley Bridge

Tube In Tube Extension for adjustment

CPT

Cylinder

Cable Organizer

Cross Rail Trolley

Restraint Cable

Powerhead with start handle

Plant Air

To Cable Tray and Panel


Torque Handling System

Repair bay operator is using a two spindle fixtured tool to fasten components of a wheel hub assembly.

Standard Features

■ Dual start/stop handles

■ Lightweight aluminum covers & frame

■ E-stop

■ Ease of service. Easy spindle removal

for maintenance or calibration

■ Remote spindle indicator lights

■ 2 inch retractable spindle travel

■ On-powerhead calibration

■ Extended support tubes

Optional Features

■ Powerhead kick-off from wheel

■ Remote digital display (MMI)

Modular Handling Systems for Handheld Nutrunners

& Tightening Spindles

Advantages

■ High flexibility/adaptability to your

fastening application

■ Compact and coordinated system

■ Effortless handling

■ Can handle DGD and EMT spindles as

well as Cleco DC nutrunners

■ Modular components means short

delivery times

■ Headlights

■ Adjustable spindle centers

■ Auto spindle retraction for multi-product

assembly lines

■ Fabricated steel suspension arm

■ Part detection

Typical Torque Handling System Configurations

Horizontal Rear Trunion Mount

(Wheelnut Application)

Horizontal Front Trunion Mount

(Wheelnut Application)

Horizontal Enclosure

(Exhaust Manifold Application)

Angled Down Swivel Open Frame

(Rocker Application)

Vertical Down Enclosure

(U-bolt Application)

Vertical Up Enclosure

(U-bolt Application)

67

68


Wheelnut Fastening

Wheelnut Fastening

Cooper Tools is the recognized leader in the design and manufacture of multiple spindle wheelnut assembly systems. We are known across the globe for excellence of innovative engineering design, support, and quality award winning service.

Decades of expertise in the design and manufacturing of multiple spindle fixtured and portable assembly systems have identified Cooper Tools as an experienced, innovative supplier capable of creating custom solutions matched to unique customer assembly requirements.

Cooper Tools makes use of standard system building block components which are used to blend a custom system from a complete line of

DC electric spindles, fastening controllers and an extensive listing of twenty-four different fastening strategies which not only include the usual Torque

Control, Angle Control and Yield, but also includes the unusual Pulse Torque Recovery makeup torque fastening strategy awarded US Patent number 5,094,301.

Medium Duty Wheelnut Tool

For Passenger Vehicles requiring

Medium Torque, High Volume

• 100 Nm to 500 Nm

Cooper Tools supplies custom Wheelnut multiple designs using standard major components with proven track records for reliability, lifetime performance, millions of cycles capability and ergonomic solutions which support operator safety, comfort and efficiency.

Heavy Duty Wheelnut Tool

For Trucks requiring High Torque,

Low Volume

• 700 Nm to 1200 Nm

Cooper Tools Wheelnut multiples use high-efficiency electric motors manufactured specifically for this application. Available motor torques range from 700 Nm to 1200 Nm. Motor spindles can be mounted and arranged to match any bolt circle pattern, using standard in-line motors with or without offset gearing.

Adjustable Wheel Stud Centers

When several similar wheels need to be assembled and the economics of separate powerheads dictates a single powerhead, Cooper has the answer! Adjustable stud centers. The position of the studs can be controlled by an operator manual switch, or auto detection.

Local Operator Display

(Operator Interface)

Each powerhead displays a red, green, and yellow LED on a per spindle basis. The

LED display indicates the status of the last tightening as NOK, OK and Low

Torque or Angle. An optional local operator interface display can be used to display output, and accept touch screen switch inputs.

Some of the uses of a local operator display include:

• Application selection

• Tool home position jog

• Overall fastening status in green or red

• Part graphics

• Fastening values for torque and angle

• Functional push-button inputs & display outputs

Budd Double Wheels

When it comes to fastening inner and outer wheel lug nuts including Budd style stud/nut adapters, a wheelnut powerhead requires long retractable spindles which are designed to prevent side loading. Cooper Tools has the know-how, and the products to supply wheelnut multiples for double wheel truck applications. Our wheel equipment is more rugged than the trucks it assembles.

Suspension

System

A properly designed suspension system can not only support the tool and return it to a home position, it can also provide a zero gravity lift and hold. The total weight of the tool is controlled by the operator with very little pressure required to move the tool up or down.

69

70


Wheelnut Fastening

Push-off and Return

On moving transfer lines, the overhead suspension system can be mounted to an overhead track, supporting the multiple. At the conclusion of the fastening rundown by all spindles, the suspension pushes the tool away from the wheel and returns the tool to the home position ready for the next wheel. The vehicle on the assembly transfer line continues to move while the lug nuts are being tightened.

Application Detection of

Aluminum and Steel Wheels

Wheel lug nut tools are distinguished from standard horizontally aligned systems by their cylindrical shape. Rotation of the tool is required for proper alignment with the wheel lugs, and the ability to provide a clear line of sight for the operator. In addition, a 6 spindle tool can be rotated 30 degrees, rundown a second time and tighten the alternate

6 lug nuts on a 12 lug nut wheel. This alternative design is tightening dual truck wheels, and can automatically determine if the wheel is aluminum or steel and change the fastening parameters automatically.

Pulse Torque Recovery (PTR)

Pulse Torque Recovery (PTR) provides a way to program “make-up torque” by pulsing torque at the conclusion of a fastening rundown. PTR is used most successfully on gasket joints, springy sheet metal, or soft metal (aluminum) where a "recovery torque" is required. If a soft joint begins to relax immediately following the rundown,

PTR can add a preprogrammed number of pulses following shutoff target torque to make up the loss of residual torque in the joint. This strategy was awarded U.S. Patent

5,094,301.

Fixtured Electric Nutrunners – Transducer Control


Cleco Inline


Model Number

18ES06ZA

18ES12ZA

18ES17ZA

48ES12ZA

48ES271ZB

48ES361ZB

48ES602ZB

48ES702ZB

48ES802ZB

48ES1152ZB

48ES1502ZB

48ES1653ZB

48ES2503ZB

67ES65BZ4

67ES105BZ4

67ES135BZ4

67ES190Z6

67ES285Z6

67ES385Z6

67ES475Z6

67ES610Z6

67ES850Z8

67ES1050Z8

67ES1670Z8

67ES2060Z8

Torque Range

Max.

Speed

Float ft. lbs.

Nm

1.5-4.4

2.2-8.9

3.0-12.5

2.2-8.9

4.4-19.9

5.9-28.0

8.8-42.0

10.3-50.2

12.5-60.5

18.4-84.8

22.1-110.6

24.3-121.7

36.1-182.1

10-47

15-77

20-100

28-140

42-210

57-285

70-350

90-450

77-386

95-475

122-610

125-625

155-775

170-848

210-1050

246-1230 334-1668

304-1520 412-2060

2-6

3-12

4-17

3-12

6-27

8-38

12-57

14-68

17-82

25-115

30-150

33-165

49-247

13-64

21-104

27-135

38-190

57-285



Standard Equipment: Matrix Connector; 67ES series – Mounting plate.

All standard 18ES & 48ES tools have thru hole output.

RPM

245

220

145

535

330

245

165

115

4000

1820

1290

4000

1820

1290

855

570

450

320

83

67

50

33

27

17

14 in.

1.97

1.97

1.97

.69

.69

.69

.75

.75

.98

.98

.98

.98

1.97

1.97

1.97

1.97

1.97

1.97

.75

.75

.75

1.0

1.0

1.0

1.0

mm

50

50

50

17.6

17.6

17.6

19

19

50

50

50

50

50

25

25

25

25

50

19

19

19

25

25

25

25

18ES, 48ES & 67ES Inline


Torque Range

2 - 2060 Nm

Bolt Size

M5 - M36

1.5 - 1520 Ft. Lbs. #10 - 1 1/2”

Output

Drive

Size in.

2.44

3.15

3.15

1.31

1.31

1.31

1.31

1.31

1.81

1.81

1.81

1.81

1.81

1.81

2.20

2.20

2.44

2.44

1.31

1.31

1.31

1.50

1.50

1.50

1.50

1/2

1/2

3/4

3/4

1/2

3/4

3/4

1/2

3/8

1/2

1/2

1/2

1/2

1/4

1/4

1/4

1/4

3/8

1

1

1

1

3/4

3/4

3/4

Minimum

Center to Center mm

33

33

33

33

62

80

80

33

46

56

56

62

62

46

46

46

46

46

33

33

33

38

38

38

38 lbs.

3.0

3.2

3.2

3.4

5.8

5.8

8.4

8.4

9.6

9.6

9.6

14.6

14.6

10.8

10.8

10.8

15.6

15.6

15.6

16.0

16.0

20.0

20.0

20.0

20.0

Weight* kg in.

26.7

28.6

28.6

21.0

21.0

21.0

22.0

22.0

15.5

16.0

16.0

16.7

22.0

22.0

24.4

24.4

26.7

26.7

22.0

22.4

22.4

23.8

23.8

23.8

23.8

4.9

4.9

7.1

7.1

4.4

6.6

6.6

4.9

2.6

3.8

3.8

4.4

4.4

1.4

1.5

1.5

1.5

2.6

7.1

7.3

7.3

9.1

9.1

9.1

9.1

Length mm

678

726

726

533

533

533

559

559

559

620

620

678

678

394

406

406

425

559

559

569

569

605

605

605

605

Extra Equipment: Std.Tool Cable 542778-XX, R.A. Swivel Cable 544055-XX,

Inline Swivel Cable 544056-XX. Extension Cable 542779-XX.

Additional Accessories: (Pages 41-49, 45-47)

Note: See page 31 for non-floating 67 Series spindles.

DGD Inline Floating Spindle

Part No. Model Number

578514 1BB-1B011A-1K3MS-1ZA

578500 1BB-1B030A-1K1M-1ZA

578502 1BB-1B050A-1K2M-1ZA

578600 2BB-2B100A-2K1M-2ZA

578602 2BB-2B150A-2K2M-2ZA

578700 3BB-3B260A-3K2M-3ZA

578702 3BB-3B180A-3K1M-3ZA

578800 4BB-4B360A-4K1M-4ZA

578801 4BB-4B460A-4K2M-4ZA

578802 4BB-4B630A-4K2M-4ZA

578803 4BB-4B360A-4K1M-4Z1250A

578804 4BB-4B460A-4K2M-4Z1600A

Standard Equipment: Air LB Connector


Torque Range

2 - 1600 Nm

Bolt Size

M5 - M30

1.5 - 1180.1 Ft. Lbs. #10 - 1 3/8”

Motor

Size

1

1

1

2

2


Nm

Max.

Speed

RPM in.

Float mm

Output

Drive

Size

Minimum

Center to Center in.

mm

Weight lbs.

kg

Length in.

mm

1.5-8.1

3.7-23.6

11.0-39.0

18.4-75.2

2-11

5-32

15-53

25-102

1222 1.97

462

272

329

1.97

1.97

1.97

50

50

50

50

3/8

3/8

3/8

1/2

1.69

1.69

1.69

2.20

43

43

43

56

3.0

3.2

3.2

3.4

1.4

1.5

1.5

1.5

15.6

15.6

15.6

18.9

396

396

396

481

22.1-112.8

30-153 219 1.97

50 1/2 2.20

56 5.8

2.6

18.9

481

3

3

22.1-132.7

30-180 339 1.97

50 3/4 3.18

81 5.8

2.6

21.9

558

36.8-191.7

50-260 220 1.97

50 3/4 3.18

81 8.4

3.8

21.9

558

4 88.5-265.5

120-360 266 1.97

50 3/4 3.58

91 8.4

3.8

27.1

689

4 118.0-339.2 160-460 209 1.97

50 3/4 3.58

91 9.6

4.4

27.1

689

4 162.2-464.6 220-630 141 1.97

50

4 295.0-921.8 400-1250 78 1.97

50

1

1

3.58

4.76

91

121

9.6

9.6

4.4

4.4

27.1

29.2

689

742

4 398.2-1180.1 540-1600 61 1.97

50 1.5

4.76

121 14.6

6.6

29.2

742

71


Inline & Offset Floating Spindle Tools

EMT Inline Floating

Spindles Series

Torque Range

19.1 - 1485 Nm

Bolt Size

M7 - M30

14.1 - 1095 Ft. Lbs. 5/16” - 1 3/8”

571110

571111

571105

571104

571100

571222

571211

571221

571205

571220

571308

571307

571304

571303

571302

571400

571404

571500

571002

3

3

3

3

3

2

2

2

4

4

3

3

2

2

1

1

1

1

1

EMT Inline Floating Spindle

Model No.

ft. lbs Nm RPM in.

Float mm.

Output drive size

EMT80-10R6-3/8”-APM 14.1 19.1

860

EMT80-6R6-1/2”-APM

EMT80-4R6-1/2”-APM

EMT80-3R6-1/2”-APM

EMT80-2R6-1/2”-APM

26

35

51

68

35

47

467

350

70 237

93 177

2 50.8

0.38

2 50.8

0.5

2 50.8

0.5

2 50.8

0.5

2 50.8

0.5

2 50.8

0.5

2 50.8

0.5

EMT200-10R6-1/2”-APM

EMT200-5R6-1/2”-APM

EMT200-4R6-1/2”-APM

EMT200-3R6-1/2”-APM

EMT200-2R6-1/2”-APM

40

73

54 614

99 334

97 132 250

144 195 169

192 260 127

2

2

2

50.8

50.8

50.8

0.5

0.5

0.62

EMT400-10R6-3/4”-APM 50.1 67.9 1155 2 50.8

0.75

EMT400-8R6-3/4”-APM 69.4 94.1

833 2 50.8

0.75

EMT400-5R6-3/4”-APM

EMT400-4R6-3/4”-APM

EMT400-3R6-3/4”-APM

EMT600-3R6-1”-APM

EMT600-2R6-1”-APM

EMT800-2R6-1”-APM

EMT1200-2R8-1”-APM

179

208

288

243

282

391

310

266

192

396 537 149

576 781 102

792 1073 102

1095 1485 74

2

2

2

50.8

50.8

50.8

2 50.8

2 50.8

2 50.8

2 50.8

0.75

0.75

0.75

1”

1”

1”

1”

*EMT80, EMT200, EMT400 - Optional length spindle drivers available (R8,R10,R12)

*EMT600, EMT800 - Optional length spindle drivers available (R8,R10,R12,R16)

*EMT80, EMT200 - Output drive size (Sq. Drive) available in 3/8”, 1/2”, 5/8”

*EMT400, EMT600 - Output drive size (Sq. Drive) available in 3/4”, 1”

*EMT Fixtured tools may be configured to meet your requirements.

Contact Cooper Tools for your configuration.

Min center dist Weight Length in mm lbs

2.38

2.38

2.38

6.38

6.38

6.38

6.38

6.38

1.81

1.81

1.81

1.81

1.81

2.38

2.38

50

50

50

50

50

60.3

60.3

60.3

60.3

60.3

162

162

162

162

162

9.5

9.5

9.5

9.5

9.5

15.5

15.5

7.12

7.12

181

181

35

35

7.5

190.5

50

9.38

238.12

60

15.5

15.5

15.5

29

29

29

29

29 kg.

in.

mm

4.3

4.3

4.3

4.3

4.3

7

7

19.47

494.5

19.47

494.5

19.47

494.5

19.47

494.5

19.47

494.5

21.82

554.2

21.82

554.2

7

7

7

21.82

554.2

21.82

554.2

21.82

554.2

13.2

23.89

606.8

13.2

23.89

606.8

13.2

23.89

606.8

13.2

23.89

606.8

13.2

23.89

606.8

15.9

24.25

616

15.9

24.25

616

22.6

28.44

722.4

27.2

32.91

835.9


Optional Connectors: Contact your nearest CT Sales & Service Center if a motor is required with a VEAM or PTR connector.

72

Offset Floating

Spindle Series

Torque Range

2 - 1600 Nm

Bolt Size

M5 - M24

1.5 - 1180.1 Ft. Lbs. #10 - 1 1/8”

DGD Offset Floating Spindle


578515 1BB-1B011A-1VK3M

578506 1BB-1B050A-1VK1M

578505 1BB-1B030A-1VK2B

578613 2BB-2B100A-2VK1M

578614 2BB-2B150A-2VK2M

578709 3BB-3B180A-3VK1M

578705 3BB-3B260A-3VK2M

578805 4BB-4B360A-4VK1M

578806 4BB-4B460A-4VK2M

578807 4BB-4B630A-4VK3M

578808 4BB-4B630A-4VK4MS


Motor

Size

1

2

2

1

1

3


1.5-8.1

3.7-23.6

11.0-39.0

18.4-75.2

Nm

2-11

5-32

15-53

Max.

Speed

RPM in.

Float

1161 1.97

mm

50

Output

Drive

Size

3/8

Minimum


1.37

mm

35

Weight lbs.

8.8

kg

4.0

Length in.

15.1

mm

384

439 1.97

50 3/8 1.37

35 8.8

4.0

15.1

384

258 1.97

50 3/8 1.37

35 8.8

4.0

15.1

384

25-102 307 1.97

50 1/2 1.73

44 17.8

8.1

19.8

504

22.1-112.8

30-153 204 1.97

50 1/2 1.73

44 17.8

8.1

19.8

504

22.1-132.7

30-180 315 1.97

50 3/4 2.32

59 31.3 14.2 21.7

553

3

4

36.8-191.7

50-260 204 1.97

50 3/4 2.32

59 31.3 14.2 21.7

553

88.5-265.5

120-360 249 1.97

50 3/4 2.99

76 47.3 21.5 25.7

655

4 118.0-339.2 160-460 196 1.97

50 3/4 2.99

76 47.3 21.5 25.7

655

4 162.2-464.6 220-630 133 1.97

50 1 2.99

76 47.3 21.5 25.7

655

4 184.4-590.0 250-800 110 1.97

50 1 2.99

76 48.5 22.0 25.7

655


Offset & Right Angle Floating Spindle Tools

EMT Offset

Floating Spindles Series

Torque Range

19.1 - 1073 Nm

Bolt Size

M7 - M27

14.1 - 792 Ft. Lbs. 5/16” - 1 1/4”

EMT Offset Floating Spindles Torque Range

Max

Speed

Model No ft. lbs Nm RPM

571112 1 EMT80-10-OS75-3/8”-APM

571113 1 EMT80-6-OS75-3/8”-APM

571114 1 EMT80-4-OS75-1/2”-APM

571115 1 EMT80-3-OS75-1/2”-APM

14.1

19.1

860

26

35

51

35

47

70

467

350

237

571223

571215

2

2

EMT200-10-OS150-1/2”-APM

EMT200-5-OS150-1/2”-APM

40

73

54

99

614

334

571224 2 EMT200-4-OS150-1/2”-APM 97 132 250

571225 2 EMT200-3-OS250-1/2”-APM 144 195 169

571201 2 EMT200-2-OS250-5/8”-APM 192 260 127

571309 3 EMT400-5-OS400-3/4”-APM 179 243 310

571310 3 EMT400-4-OS400-3/4”-APM 208 282 266

571311 3 EMT400-3-OS400-3/4”-APM 288 391 192

571410 3 EMT600-3-OS600-1”-APM 396 537 149

571413 3 EMT600-2-OS600-1”-APM

571503 4 EMT800-2-OS800-1”-APM

576 781 102

792 1073 102 in.

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

Float mm.

Output drive size

Min center dist in mm lbs

50.8

0.38

1.06

50.8

0.38

1.06

50.8

0.5

1.06

50.8

0.5

1.06

27

27

27

27

50.8

0.5

50.8

0.5

1.5

38.1

1.5

38.1

50.8

0.5

1.5

38.1

50.8

0.5

1.88

47.6

50.8

0.62

1.88

47.6

21

50.8

0.75

4.75

120.6

39

50.8

0.75

4.75

120.6

39

50.8

0.75

4.75

120.6

39

50.8

1” 4.75

120.6

45

50.8

50.8

1”

1”

4.75

120.6

45

5.62

142.7

90

21

21

21

21

11

11

11

11

Weight Length kg.

in.

mm

4.9

21.51 546.3

4.9

21.51 546.3

4.9

21.51 546.3

4.9

21.51 546.3

9.5

25.26 641.6

9.5

25.26 641.6

9.5

25.26 641.6

9.5

25.26 641.6

9.5

25.26 641.6

17.7

30 762

17.7

30 762

17.7

30 762

20.4

30.38 771.6

20.4

30.38 771.6

40.8

34.56 877.8

*EMT Fixtured Offset tools may be configured to meet your requirements. Contact CooperTools for your configuration.

Standard Equipment: Air LB Connector.


Right 18EA, 48EA & 67EA

Angle Floating Spindle

Torque Range

5.1 - 255 Nm

Bolt Size

M7 - M18

3.7 - 188.1 Ft. Lbs. 1/4” - 3/4”

Cleco Angle


Model Number

18EA16S131

18EA23S131

18EA30S131

48EA37S231

48EA52S231

48EA53S341

48EA74S341

48EA95S341

48EA110S341

48EA135S461

48EA230S461

67EA150S461

67EA185S461

67EA210S461

67EA235S461

67EA255S461

Torque Range

Max.

Speed

Float ft. lbs.

3.7-12.5

5.3-17.7

4.4-22.8

5.9-28.0

8.1-39.8

8.1-39.8

11.0-56.8

14.7-72.2

16.9-81.1

20.6-101.7

34.6-172.5

22.1-110.6

27.3-136.3

31.0-154.8

33.9-169.6

40.6-188.1

Nm

5.1-17

7.2-24

6.0-31

8.0-38

11-54

11-54

15-77

20-98

23-110

28-138

47-234

30-150

37-185

42-210

46-230

55-255

RPM

460

400

270

150

210

170

155

135

115

1225

860

655

1225

860

850

600




in.

.74

.74

.74

.74

.74

.74

.74

.74

.74

.98

.98

.98

.74

.74

.74

.74

mm

19

19

19

19

19

19

19

19

19

25

25

25

19

19

19

19

Output

Drive

Size

1/2

1/2

3/4

3/4

3/4

3/4

3/4

3/4

3/4

3/8

3/8

3/8

3/8

3/8

1/2

1/2 in.

1.73

1.73

2.12

2.12

2.04

2.04

2.04

2.04

2.04

1.10

1.10

1.10

1.33

1.33

1.73

1.73

Minimum

Center to Center mm

44

44

54

54

52

52

52

52

52

28

28

28

34

34

44

44 lbs.

4.4

4.4

4.4

5.2

5.2

5.9

5.9

5.9

7.2

8.8

10.3

13.0

13.0

13.0

13.0

13.0

Weight* kg

2.7

3.3

4.0

4.7

5.9

5.9

5.9

5.9

5.9

2.0

2.0

2.0

2.4

2.4

2.7

2.7

in.

20.0

20.5

20.5

22.1

25.7

25.7

25.7

25.7

25.7

16.0

16.0

16.0

18.6

18.6

20.0

20.0

Length mm

509

521

522

563

655

655

655

655

655

406

406

406

474

474

509

509

Extra Equipment: Std.Tool Cable 542778-XX, R.A. Swivel Cable 544055-XX,

Inline Swivel Cable 544056-XX, Extension Cable 542779-XX.


73


Right Angle Non-Floating Spindle Tools

Right Angle

Non-Floating Spindle Series

Torque Range

2 - 630 Nm

Bolt Size

M5 - M22

1.5 - 484.6 Ft. Lbs. #10 - 1”

Angle Non-Floating Spindle


578516 1BB-1B011A-1WK3M

578513 1BB-1B030A-1WK1M

578511 1BB-1B050A-1WK2M

578608 2BB-2B100A-2WK1M

578606 2BB-2B150A-2WK2M

578710 3BB-3B180A-3WK1M

578706 3BB-3B260A-3WK2M

578809 4BB-4B360A-4WK1M

578810 4BB-4B460A-4WK2M

578811 4BB-4B630A-4WK3M


Motor

Size

1

1

1

2

2


Nm

Max.

Speed

RPM in.

Float mm

Output

Drive

Size

Minimum


mm

Weight lbs.

kg

Length in.

mm

1.5-8.1

3.7-23.6

2-11

5-32

1146 .98

25 3/8 2.04

52 9.7

4.4

16.8

427

434 .98

25 3/8 2.04

52 9.7

4.4

16.8

427

11.0-39.0

15-53 255 .98

25 3/8 2.04

52 9.7

4.4

16.8

427

18.4-75.2

25-102 310 .98

25 1/2 2.32

59 16.7

7.6

19.8

505

22.1-112.8

30-153 206 .98

25 1/2 2.32

59 16.7

7.6

19.8

505

3

3

22.1-132.7

30-180 327 .98

25 3/4 3.18

81 37.0 16.8 23.8

607

36.8-191.7

50-260 211 .98

25 3/4 3.18

81 37.0 16.8 23.8

607

4 88.5-265.5

120-360 257 .98

25 3/4 4.40

112 57.5 26.1 25.3

645

4 118.0-339.2 160-460 202 .98

25 3/4 4.40

112 57.5 26.1 25.3

645

4 162.2-464.6 220-630 136 .98

25 1 4.40

112 57.5 26.1 25.3

645

74

EMT Right Angle Non-

Floating Spindles Series

Torque Range

16 - 830 Nm

12 - 612 Ft. Lbs.

Bolt Size

M7 - M30

5/16” - 1 3/8”

EMT Angle

Non-Floating Spindle

Part No.

Model No.

571116

571117

571118 EMT80-4P-APM

571119 EMT80-3P-APM

571120 EMT80-10T-APM

571121 EMT80-6T-APM

571122 EMT80-4T-APM

571123 EMT80-3T-APM

571124

571127 EMT200-10V-APM

571128 EMT200-5V-APM

571129 EMT200-4V-APM

571230 EMT200-3V-APM

571231

571232

571233

571234

571235

571312

571313

EMT80-10P-APM

EMT80-6P-APM

EMT80-2T-APM

EMT200-10X-APM

EMT200-5X-APM

EMT200-4X-APM

EMT200-3X-APM

EMT200-2X-APM

EMT-400-3V-APM

EMT-400-3X-APM

Motor

Size

1

1

1

1

1

1

1

1

1

2

2

2

2

3

3

2

2

2

2

2

Angle

Head

Type

P

P

P

P*

T

T

T

T

T*

V

V

V

V*

X

X

X

X

X*

V*

X*

Torque Range ft. lbs

21.8

40.4

54.4

26.0

48.0

65.0

87.0

94.0

130.0

126.0

172.0

53.3

72.0

97.3

132.0

129.3

176.0

192.0

260.0

85.0

114.0

155.0

210.0

206.0

280.0

306.0

414.0

408.0

552.0

384.0

612.0

Nm

29.6

54.4

73.1

79.3

108.9

35.0

65.0

521.0

830.0

*Tool output exceeds angle head capacity – P head: 60 ftlbs,

T head: 100 ftlbs, V head: 180 ftlbs and X head: 350 ft lbs.

**Length is measured from center of the square drive to the end of the motor.

Standard Torque reaction bracket

P and T head - #201012 (Optional bracket # 201039)

V and X head - # 201034(Optional bracket # 201510)

Max

Speed

RPM

188

127

95

460

250

187

126

289

552

300

225

152

463

251

157

117

79

59

144

90

Output

Drive

Size

Min Center Dist Weight Length **

In Mm Lbs.

kg in mm

.38

1.44

.50

1.44

.50

1.44

.50

1.44

.50

1.75

.50

1.75

.50

1.75

.50

1.75

.50

1.75

.50

2.19

.625

2.19

.625

2.19

.75

2.19

.625

2.19

.75

2.19

.75

2.19

.75

2.19

.75

2.87

.75

2.19

.75

2.87

36.6

36.6

36.6

36.6

44.5

44.5

44.5

44.5

44.5

55.6

55.6

55.6

55.6

55.6

55.6

55.6

55.6

74.0

55.6

74.0

12.5

12.5

12.5

12.5

13

13

13

13

13

20

20

20

20

21

21

21

21

21

36

37

5.7

5.7

5.7

5.7

5.9

5.9

5.9

5.9

5.9

9.0

9.0

9.0

9.0

9.5

9.5

9.5

9.5

9.5

16.4

16.8

16.63

16.63

16.63

422.4

16.63

422.4

16.66

432.1

16.66

432.1

16.66

432.1

16.66

432.1

16.66

21.00

533.4

21.00

533.4

21.00

533.4

21.00

533.4

21.00

21.00

21.00

21.00

21.00

25.94

26.32

422.4

422.4

432.1

533.4

533.4

533.4

533.4

533.4

658.8

668.5



1.06


Tool Accessories

2.47

DGD Floating Adapter

Model No.

922325

910609

935552

910613

912106

912147

S976956

S308441

916642

916643

Motor

Size

4

4

2

3

1

2

4

4

4

4

Maximum Torque ft. lbs.

44.25

118.00

147.51

383.63

383.63

921.95

921.95

1180.09

383.63

921.95

Nm

60

160

200

520

520

1250

1250

1600

520

1250 in.

7.08

7.08

7.08

7.28

7.48

7.32

5.31

5.31

7.28

7.48

X mm

180

180

180

185

190

186

140

140

185

190

DGD Floating Adapter Including Flange Housing

Model No.

S308434

S308435

S308450

S308436

S308437

S308438

S308475

S308439

S308440

S308474

Motor

Size

2

2

3

1

3

4

4

1

2

2

Maximum Torque ft. lbs.

44.25

118.00

147.51

383.63

44.25

81.13

147.51

221.26

383.63

486.79

Nm

60

160

200

520

60

110

200

300

520

660 in.

6.61

6.77

6.77

6.92

6.61

6.55

6.55

6.73

6.88

6.73

X mm

168

172

172

176

168

166.5

166.5

171

175

171

Output

Drive

Size

3/8

1/2

3/4

3/4

3/4

1

1

1 1/2

3/4

1

DGD Floating Adapter Including Flange Housing for Right Angle Drive

Model No.

.50

929041

929053

929061

929065

929077

929089

2.65

Motor

Size

3

4

4

1

2

2

44.25

125.38

147.51

221.26

383.63

486.79

Maximum Torque

Nm

60

170

200

300

520

660

2.53 DIA

1.67

in.

2.95

3.54

4.52

4.13

4.52

4.52

X mm

75

90

115

105

115

115

3.69

Output

Drive

Size

3/8

1/2

3/4

3/4

3/4

1

Output

Drive

Size

3/8

1/2

3/4

3/4

3/4

1

1

1 1/2

3/4

1

Drive

1ZB 1VK

2ZB 2VK

2ZB 2VK

3ZB 3VK

4VK

4VK

4ZA

4ZA

4ZA

4ZA

.63

1.65

DIA.

Drive

1ZB

2ZB

2ZB

3ZB

1VK

2VK

2VK

3VK

4VK

4VK

Floating

Adapter

2.73

Fastener

Plate

Fastener

Plate

Flange

Housing

Floating

Adapter

Fastener

Plate

21.00 FOR EMT200-2V, -3V, -4V AND -5V

Flange

Housing

X

X

Flange

Flange

3.25 DIA

Floating

Adapter X

Flange

5.20

1/2", 5/8', & 3/4 SQUARE DRIVE AVAILABLE

2.19

DIA.

1/2 SQ. DRIVE STANDARD

3/8 AVAILABLE

Mounting Brackets for EMT Series Tools

EMT 80 Series

1.031

2.06

1.3125

.38 Dia. (4) Holes

.375

5/16 Slot

(4) Places

0.625

0.625

2.25

4.38

3/4” NPT

2.375/2.373

Guide Dia.

2.46

1.69

.50

2.38

3.13

1.00

.38

Torque Reaction Bracket

#201012 (Standard)


#201039 (Optional)

EMT 200 & 400 Series

3.12

1.500

25/64 Dia. Thru

1.000

1.640

4.19


#201034 (Standard)

Dia.

.38

.63

1.125

3.38

2.250

PART NO.

570407

570408

570401

570409

EMT80-P FIXTURED

RIGHT ANGLE NUTRUNNERS

WITH 29-PIN CONNECTOR

MODEL

1.949

EMT80-4P-1/2-29P

EMT80-3P-1/2-29P rpm

552

300

225

152 ft-lbs

22

40

54

80

Slots for 3/8 Screws

4-Places


#201510 (Optional)

NOTE: TOOL OUTPUT EXCEEDS ANGLE HEAD CAPACITY

-P ANGLE HEAD CAPACITY: 60 FTLBS

75

5.25

2.16

DIA.

Nm

29

55

73

108

PART NO.

570511

570512

570513

570507

EMT200-V FIXTURED

RIGHT ANGLE NUTRUNNERS

WITH 29-PIN CONNECTOR

MODEL

EMT200-10V-1/2-29P

EMT200-5V-5/8-29P

EMT200-4V-5/8-29P

EMT200-3V-5/8-29P rpm

460

250

187

126 ft-lbs

53.3

97.3

129.3

192.0

NOTE: TOOL OUTPUT EXCEEDS ANGLE HEAD CAPACITY

-V ANGLE HEAD CAPACITY: 180 FTLBS

ACAD FILE: 200V98.DWG 11/97

Nm

72.0

132.0

176.0

260.0

76

Tork-Trak

™

Controllers

(T3M) single channel controller provides extraordinary programming capabilities and interface options for any assembly line. With a wide range of hardware and software options, Tork-Trak can be customized to accommodate your specific fastening requirements and assembly line communication protocols.

Controller Hardware Features

■ Industrial PC with PC-104 board set.

■ High resolution color TFT digital LCD display with 1024 x 768

pixels – XGA with DVD viewing quality!

■ All cables connect through a bulkhead below the front door,

allowing several controllers to be mounted side by side.

■ Eight front panel indicator lights. High-Low Torque & Angle,

Accept & Reject and two user programmable indicator lights.

■ 16 user programmable outputs/inputs & mating connector

■ Ethernet port (standard)

■ USB port for memory stick file transfer (standard)

■ Keyboard/mouse ports

■ Keyboard with integrated trackball supplied with each controller

■ Field Bus port

■ 650 MHz Celeron processor, PC-104 CPU

■ 24 VDC, fused, for physical I/O, replaceable from the outside of the enclosure

■ Serial RS-232 port for barcode and serial data.

■ Optional USB/Ethernet ports available

T3MS

T3M

The Tork-Trak

TM

(T3M) is expandable to handle up to four (4) spindles with the use of a Slave Module. Requirements beyond four (4) spindles must be quoted by an application center.

Controller Software Features

Tork-Trak is capable of handling a broad array of fixtured and portable electric tools ranging in torque from 1 to 4000 Nm, including Cleco, DGD, EMT, and

Rotor tools. The controller can control up to ten (10)

Cleco LiveWire tools.

■ Industrial PC Windows operating system

■ Ease of programming

■ Same TM Multi-Trak software as used on the Cooper

Power Tools Automated Systems multiple spindle panels

The controllers incorporate the most intuitive user interface available today using a menu driven structure, as opposed to the sequential nature of other controllers.

■ Assures quality fastening on critical assembly processes

■ Single or dual transducers to verify torque

■ Self diagnostics

■ 28 user programmable fastening strategies including

Yield and Gradient as well as self-tap and tube-nut

Tork-Trak controllers support the monitoring, evaluation, and editing of any procedure through the use of unique graphic displays. Programming is made easy, data collection and statistics menus are used to monitor the process, and an on-board oscilloscope is available for thorough analysis of torque/angle characteristics of fastening.

■ Network communication capability

•

•

RS-232 Serial

Ethernet TCP/IP

• DeviceNet

• ProfiBus

• Ethernet data & control protocols • InterBus

• FieldBus • USB

■ Expandable physical I/O (8 in/8 out are standard)

■ Expandable spindle support through low-cost Satellites

■ FieldBus virtual I/O

Multi-Spindle Controllers & Fastening System Kit

Single and double bay control panels shown above have a capacity of up to 32 spindles. This controller is air conditioned, and supports

Ether Net and FieldBus communications using Pentium-4 CPU technology.

Also pictured above right is a single bay fastening control panel with capacity up to 12 spindles.

The Mid-Six controller is a wall mount design capable of handling up to six spindles and has all of the features as our larger panels.

Automated Systems multi-spindle controllers provide extraordinary capabilties and interface options for any assembly line. These controllers have the capability to house up to 32 spindles with a wide range of hardware and software options. The multi-spindle controller platform is capable of handling a broad array of fixtured and portable electric tools ranging from 1 to 4000 Nm, including Cleco, DGD, EMT, and Rotor tools. In addition, the controller can control up to ten (10) Cleco LiveWire™ tools.

TM Multi-Trak software is at the heart of the system, providing a common programming interface for T3M, Mid-Six, and Multi-spindle controllers. The software can be customized to accommodate your specific fastening requirements and assembly line protocols.

Fastening System Kit (FSK)

The Fastening System Kit (FSK) is available to enable the user to handle his own installation and integration. The FSK will be engineered to meet your specific application requirements and will be delivered with documentation for ease of installation. The FSK’s can be used in conjunction with new or existing systems.

The Fastening System Kit will consist of the following standard components.

• Servo Modules (Sub plate mountable)

• Fastening Controller with Virtual I/O,

Physical I/O and Ethernet or Field bus Ports

• Miscellaneous inter-connect cables

and connectors.

• Tools

• Documentation

77

78

Tork-Trak

™

Controllers & Accessories

T3M Nomenclature

T3M – 5 2 – A – 30 – U – X X X X

Tork-Trak

TM

Controller

Servo Type

0 – None

1 – TMH

2 – TM12

3 – TM34

Voltage

11 – 115V ( No

external transducer)

Generation

5 – Fifth

15 – 115V (note 4)

30 – 230V 1 phase

33 – 230V 3 phase

Tool Connector

N – None

A – Air LB

V – Veam

M – Matrix

Language

U – English

S – Spanish

Notes P – Portuguese

Use Veam connector for EMT tools.

2. Use TMH servo for Cleco hand tools. Use TM12 or TM34 for EMT &

DGD fixtured tools.

3. TMH & TM12 require 230 VAC 1 phase voltage, TM34 requires 230

VAC 3 phase voltage.

4. If 115V is required, an external transformer will be supplied. (P/N 572674)

5. TM34 is a 3 phase servo only and 115 VAC 1 phase cannot be used.

6. Use preamp option for older EMT tools with no built-in preamp.

7. S1 supports 1 slave for a total of 2 spindles. S2 supports 2 slaves for a total of 3 spindles. S3 supports 3 tool modules for a total of 4 spindles.

Options

GM – GM common

controller for stack light

+ public I/O + pendent

+ Devicenet + 24V PS

D – Devicenet

C – External serial port

P – Profibus

F – Factory custom

modification

I – Interbus

U – Public I/O

E – Extended I/O

(16 in / 21 out)

A – Preamp 575210

S1 – Slave module

S2 – Slave module

S3 – Slave module

LW – LiveWire

T3MS Tool Module Nomenclature

T3MS – 1 2 – A – 30 – X X X X

Tork-Trak

TM

Tool Module

Generation

1 – First

Servo Type

1 – TMH

2 – TM12

3 – TM34

4 – Wireless

Voltage

11 – 115V ( No

external transducer)

15 – 115V (note 4)

30 – 230V 1 phase

33 – 230V 3 phase

Options

A – Preamp 576210

SM – Middle position

SE – End position

Tool Connector

N – None V – Veam

A – Air LB M – Matrix

Notes

1. Use Air LB connector for DGD tools & EMT tools w/memory. Use Veam connector for EMT tools w/o memory.

Use Matrix connector for Cleco tools.

2. Use TMH servo for Cleco hand tools. Use TM12 or TM34 for EMT & DGD fixtured tools.

3. TMH & TM12 require 230 VAC 1 phase voltage, TM34 requires 230 VAC 3 phase voltage.

4. If 115V is required, an optional, external transformer is required. Specify transformer input voltage as 440V 3

phase or 230V 3 phase or 115V 1 phase.

5. TM34 is a 3 phase servo only. 115 VAC 1 phase cannot be used on the TM34 servo.

6. Use preamp option for older EMT tools with no built-in preamp.

T3M & T3MS Controllers for Cleco Tools

115VAC

Model Number

230VAC

Servo Features

Tool

Connection

T3M Tork-Trak

T3M-51-M-15-U T3M-51-M-30-U

T3M-51-M-15-U-D T3M-51-M-30-U-D

T3M-51-M-15-U-I T3M-51-M-30-U-I

T3M-51-M-15-U-P T3M-51-M-30-U-P

TMH -

TMH DeviceNet

TMH

TMH

Interbus

Profibus

Matrix

Matrix

Matrix

Matrix

T3MS Tork-Trak Tool Module

T3MS-11-M-15-SM T3MS-11-M-30-SM TMH Mid. Position Matrix

T3MS-11-M-15-SE T3MS-11-M-30-SE TMH End Position Matrix

Cleco Tool Cables

Tool Cable

542778XM Standard

Extension Cable

542779XM (optional)

544055XM Angle Swivel

544056XM Inline Swivel

X = 1**, 2**, 3, 6, 8, 10,

15, 50 (meters)

X = 1, 2, 3, 6, 8, 10,

15, 50 (meters)

**Must be used with 542779 extension cable.

Matrix

T3M & T3MS Controllers for Sizes 1 & 2 DGD & EMT Tools

Model Number

230VAC

Servo Features

Tool

Connection

T3M Tork-Trak

T3M-52-A-30-U

T3M-52-A-30-U-D

T3M-52-A-30-U-I

T3M-52-A-30-U-P

TM12

TM12

TM12

TM12


T3MS-12-A-30-SM

T3MS-12-A-30-SE

TM12

TM12

-

DeviceNet

Interbus

Profibus

Mid. Position

End Position

Air LB

Air LB

Air LB

Air LB

Air LB

Air LB

Note: Optional fabricated controller stands are available. Contact your local CT representative for details. See sample stand below.

T3M & T3MS Controllers for Sizes 3 & 4 DGD & EMT Tools

Model Number

230VAC

Servo Features

Tool

Connection

T3M Tork-Trak

T3M-53-A-33-U

T3M-53-A-33-U-D

T3M-53-A-33-U-I

T3M-53-A-33-U-P

TM34

TM34

TM34

TM34

-

DeviceNet

Interbus

Profibus

Air LB

Air LB

Air LB

Air LB


T3MS-13-A-33-SM

T3MS-13-A-33-SE

TM34

TM34

Mid. Position

End Position

Air LB

Air LB

Note: Optional fabricated controller stands are available. Contact your local CT representative for details. See sample stand below.

DGD & EMT Tool Cables – Low Flex

Tool Cable

577004XX (standard)

XX = 25, 35, 50, 75, 100 (feet)

Air-LB

DGD & EMT Tool Cables – High Flex

Tool Cable Extension Cable

577003XX (standard) 577005-XX (optional)

XX = 15, 25, 35, 50,

75, 100 (feet)

XX = 10, 15, 20, 25,

35, 50 (feet)

Fabricated Aluminum Controller Stand

Part No. Application

572644 Mid-Six or T3M controllers

572686 Mid-Six or T3M & 3 slave modules

Optional fabricated controller stands are available to meet your custom needs.

Contact your local Cooper Tools representative for complete details.

Electric Nutrunner Accessories

Joint Simulator

Joint Simulator

Joint simulators are most frequently used to certify the repeatability of nutrunners before being installed on a production line and are also an excellent means of testing nutrunners following repair.

The Joint Simulator can simulate and test the torque output of nutrunners on both hard and soft joints. Each Joint Simulator is supplied with a quantity of spring washers which are used to test tool accuracy. Torque per revolution is varied by stacking the spring washers in different combinations.

Electronic torque testing is accomplished by attaching an external rotary transducer between the tool’s square drive and the socket.

Part Number

550006

Torque Range

Ft. Lbs. Nm

12-220

Width Height Length in. mm in. mm in. mm

15-300 10.4 264 16 406 26.5 667

Joint Simulator Features

■ Easy access, load, set-up and maintenance.

■ Heavy-duty and economical.

■ Adjustable torque reaction bracket can

accommodate virtually any tool.

■ For use with reversible/non-reversible tools.

79

80


Mobile Assembly Station (MAS)

Flexibility. Traceability. Portability.

The Mobile Assembly Station (MAS) combines accurate transducerized nutrunners, secure database storage and an intuitive user interface making it ideal for repair area assembly, backup of the main assembly line or entire product assembly.

MAS supports an unlimited number of programmable torque applications which are selected via the included industrial PC or by an optional bar code scanner.

MAS can interface with up to three Cleco 18/48 series corded DC electric nutrunners. For the ultimate in flexibility, MAS can also be interfaced with up to five Cleco LiveWire ™ tools. That’s eight tools in total, covering torque from 2 to 230 NM.

Features

■ Interface with up to eight (8)

separate tools

– Up to three (3)

Cleco 18/48

DC electric tools

– Up to five (5) Cleco

LiveWire ™ tools

■ Interface with static

torque wrenches

■ Interface with

barcode scanners

■ Integrated

industrial PC

– Keyboard with

storage drawer

– USB user port

■ Pre installed torque

cart software

■ 15” full color LCD display

■ Custom-designed

industrial grade cart.

■ 6” polyurethane casters

■ Three (3) external tool

storage shelves

■ Four lockable internal

storage drawers

■ Integrated forklift slots

Flexibility. Traceability. Portability.

Develop

• Assembly parameters

programmed via MS Access

away from the distractions of

the production environment

• Full control over the process

including torque, fastening

speed and angular rotation

Perform

• MAS guides user step by step

through the entire process,

prohibiting advancement until

the job is done right

• MAS contains entire assembly

process allowing repair bay

operators to select the job that

needs to be done

Analyze

• Data can be analyzed on the

MAS or exported using the

standard USB interface

• Torque data can be analyzed

by either part or process

• Each fastening event stores

torque, angle, time/date of

event, status, etc.

Flexibility

For ultimate flexibility the MAS can interface with up to (5) LiveWire cordless or LiveWire VMAX tools.

Tools can be added as they are needed without any hardware modifications. For a more traditional solution, the MAS can be fitted with up to (3) corded

DC electric tools.

Traceability

When using our LiveWire or 18/48

Series DC electric nutrunners, you can rest assured that the correct torque will be applied and recorded. Both products are controlled by a NIST traceable strain gage torque transducer. The MAS can also be used with optional static torque wrenches which also contain traceable strain gage torque transducers.

User Interface

User interface software allows for full customization.

■ Show a picture of the actual part to eliminate

confusion and illustrate proper bolt tightening

sequence.

■ Add text work instructions to guide operator

through the correct assembly process.

■ Real time feedback to insure all bolts are

tightening within your specifications.

81

82


Mobile Assembly Station (MAS)

Mobile Assembly Station (MAS)

Model Number

FC-20-N-15-U-L

FC-21-M-15-U-E1

FC-21-M-15-U-E2

FC-21-M-15-U-E3

FC-21-M-15-U-E1L

FC-21-M-15-U-E2L

FC-21-M-15-U-E3L

LiveWire Interface

1 to 5 Tools

•

•

•

•

1 Tool

•

•

18/48 Series Interface

2 Tools

•

•

Standard cart operates on 115VAC. Other options available upon request.

Standard operating language is English. Other languages available upon request.

3 Tools

•

•

Optional Equipment

Model Number Description

572688

572689-1

572689-2

572689-3

Static Torque Wrench Interface

Comments

Supports 1 wrench

3/8” drive electronic torque wrench – 7.5-75 in.lbs. Transducerized wrench with RF communication

3/8” drive electronic torque wrench – 7.5-75 ft.lbs. Transducerized wrench with RF communication

1/2” drive electronic torque wrench – 25-250 ft.lbs. Transducerized wrench with RF communication


Request for Quotation Form

Customer & Application Information

Customer Name and Address

Contact Information

Application Description

Date

Fastening Strategy o Torque Monitoring o Torque Control o Torque Control and Angle Monitor o Other o Reject Strategy o Angle Control and Torque Monitor

Center to Center Spacing for Multiple Spindle Applications

To ensure the bolts are not set too close for the tools to reach without interference from the tool body. Attach bolt pattern drawing if necessary.

Controller and Nutrunner System

Controller: o Multi-Trak o Tork-Trak T3M o Fastening System Kit (FSK) o o T3M Slave Module

Fabricated stand for controller o o m-Pro 400SE o TMEM

Mobile Assembly Station (MAS) o TME

Nutrunners: Electric Fixtured: o DGD o EMT o In-line o Offset o Right Angle Electric Hand Tool: o Cleco

Cabling: o Standard o Special High Flex Field Cable Length: o 25’ o 50’ o 75’ o Drop Cable Length: o 12’ o 25’

Customer Supplied Primary Voltage o 480 VAC, 3 Phase o 220 VAC, 3 Phase o 110 VAC, 1 Phase o Other

Accept and Reject Signals o Light Box o OK/ NOK o Other

Communications Requirements o RS232 o Ethernet Field Bus: o Devicenet

Server Interfaces: o No o Yes. o Profibus

If yes what is the Protocol o HMI o Interbus o None o Ethernet I/P

Mechanical Equipment and Support

Multiple Frame: o Enclosure Covers o Fixed Bolt Pattern o Spindle Center Adjustment o Manual o Automatic

Frame Options:

Suspended Multiple Components

Orientation: o Vertical o Horizontal

Suspension: o Air Balancer (Cyl) o Rotary (Trunnion) o Angular Pivoting o Spring Balancer o Torque Tube o o Angular Fixed

Articulating Arm o Other

Rail Information:

Field Service Support

o No o Yes - at customers facility - Installation Supervision , Start-up & Runoff: Days Required

Comments:

CPT Representative:

83

General Accessories

Apex Fastener Tools

84

Quality Fastener Tools

For more than half a century Apex has maintained the position of world leader in industrial fastening tools. Many power and insert bits, socket combinations and other drivers/adapters pioneered by Apex have today become industry standards, while Apex quality, service and selection give you unsurpassed value.

■

More Quality For Your Money

Apex quality starts with the selection of raw materials. Only carefully chosen, high grade tool steel is used to make Apex industrial fastener tools. Next, each tool is precision machined from solid bar stock to exacting standards of accuracy. You always get a snug, secure fit – a fit that is not possible from stamped tools.

Finally, each Apex fastener tool is tempered with our exclusive heat treating process. During this step the degree of hardness is determined based upon the application.

■

Fast Delivery

All Apex standard catalog items are available off-the-shelf for immediate delivery. If you need special assistance with your order, your Apex manufacturer’s representative can handle any questions your may have.

■

Special Orders

Apex offers the broadest selection of screw driver and nut runner tools available, from bits, sockets and universal wrenches to extensions, adapters and nut setters. If you have a special application, contact your Apex representative. We may have what you need in stock, or can design and produce special fastener tools for almost any application.

■

Ordering Information

Apex products are distributed world-wide.

For a catalog of the complete line of Apex quality fastener tools or to locate your nearest Apex distributor, visit our website at

www.coopertools.com or www.apex-tools.com.

ACR ®

POZIDRIV ®

TORQ-SET ®

TRI-WING ® CLUTCH HEAD

SLOTTED

SOCKET HEAD

PHILLIPS ACR ® SEL-O-FIT

TORQ-SET ®

FREARSON

TORX ®

®

PHILLIPS

HI-TORQUE ®

®

Registered Trade Marks: HI-TORQUE, Voi-Shan; TORX, Camcar Division of Textron; ACR, POZIDRIV, TORQ-SET and TRI-WING, Phillips International Co.; SUPADRIV, EIS (Fasteners) LTD.; SEL-O-

FIT, FLIP-TIP, and Apex, Cooper Industries, Cooper Tools Division, Apex Operation.

Insert Bits

(1/4” hex for socket head cap screws and set screws)

A

Part

Number

185-00

185-0

185-1

185-9

185-2

185-10

185-3

185-4

185-5

185-6

185-7

185-8

Hex Size

(in.)

1/16

5/64

3/32

7/64

1/8

9/64

5/32

3/16

7/32

1/4

5/16

3/8 in.

1.00

1.00

1.00

1.00

1.00

1.00

1.31

1.31

1.31

1.31

1.25

1.25

“A” mm

25.4

25.4

25.4

Cap

Screw

25.4

25.4

25.4

33.3

33.3

33.3

33.3

—

5/16

31.8

3/8

31.8

7/16, 1/2

1

2.3

4.5

6

8

8

10

1/4

Set

Screw

5.6

8

10

—

1/4

—

5/16

3/8

7/16

1/2

5/8

3/4

Square Drive Adapter

(1/4” hex drive sockets) Use with

Quick Change and Bit & Finder

Models, except as noted.

B

A

Part

Number

EX250-2

EX250-3

EX250-4

EX250-6

EX370

EX370-3

EX500-2

EX500-3

“A”

Sq. Drive

1/4

1/4

1/4

1/4

3/8

3/8

1/2

1/2 in.

2.00

3.00

4.00

6.00

1.63

3.00

2.00

3.00

*Note: Required for bit and finder models.

“B” mm

50.8

76.2

101.6

152.4

41.3

76.2

50.8

76.2

Hex Extensions

Part

Number

Hex

Drive (in.)

Male Hex Drive with 1/2” Male Square

EX-501-3 7/16

EX-501-4 7/16

EX-501-6 7/16

Pin

Pin

Pin

3

4

6

Male Hex Drive with 3/8” Male Square

EX-371-3 7/16

EX-371-4 7/16

EX-371-6 7/16

Type of

Lock

Pin

Pin

Pin

Overall Length in.

mm

3

4

6

76

102

152

76

102

152

Bushing

Number

–

847295*

–

–

–

847295*

–

–

Hex Drive Nutsetters

Part

Number

Size

(in.)

7/16” 6 Point

6N-1416-3 1/2

6N-1416-4 1/2

6N-1418-3 9/16

6N-1418-4 9/16

6N-1420-3 5/8

6N-1420-6 5/8

Overall

Length (in.)

3

4

3

4

3

6

Socket Nose

Diameter (in.)

13/16

13/16

7/8

7/8

1

1

Insert Bits

Used with Bit Holders

(all bits are 1.0” (25.4 mm) long)

2

3

0

1

Point

Size

Part Number Wood Machine & Self-Tapping

Phillips Pozi-Drive Flat & Oval Round Flat, Oval & Pan Fillister Truss Binding

446-0 446-1P2D 0.1

HPL-1 440-1PZD 2-4

0.1

2-4

0.1

2-4

0.1

2-4

0.1

0.1

2-4 2-4

HPI-2 440-2PZD 5-8 5-10 5-10 5-10 6-10 5-10

HPI-3 440-3PZD 10-16 12-16 12-16 12-5/16 12-16 12-1/4

6 Point Sockets

Part No.

Hex

Opening

Overall

Length

Nose End

Diameter

3/8” Square Drive Sockets, SAE

3112

3114

3116

3118

3/8

7/16

7/16

7/16

1 1/4

1 1/2

1/2

9/16


5112

5114

5116

5120

5122

5124

3/8

7/16

1/2

5/8

11/16

3/4

1 1/2

1 1/2

1 1/2

1 1/2

1 1/2

1 1/2


7128

7132

7136

7140

7144

7148

7/8

1

1 1/8

1 1/4

1 3/8

1 1/2

2

2

2 1/8

2 1/8

2 1/8

2 1/4

1” Square Drive Sockets, SAE

28mm17

30mm17

32mm17

34mm17

28

30

32

34

54

54

54

54

36mm17 36 57

1” Square Drive Sockets, Metric

32mm18

34mm18

36mm18

38mm18

42mm18

46mm18

32

34

36

38

42

46

54

54

57

57

60

64

19/32

11/16

1 1/2

1-1/2

5/8

11/16

13/16

1

1 1/8

1 1/8

1 1/2

1 5/8

1 3/4

2

2 1/8

2 1/4

8132

8140

8144

8148

8156

8164

1

1 1/4

1 3/8

1 1/2

1 3/4

2

2 1/8

2 1/8

2 1/8

2 1/4

2 3/8

2 5/8

1 5/8

2 1/8

2 1/8

2 1/4

2 5/8

3

1 1/2” Square Drive Sockets, SAE

9156

9160

9164

9172

1 3/4

1 7/8

2

2 1/4

2 7/8

3

3 1/8

3 1/4

3/8” Square Drive Sockets, Metric

2 7/8

3 1/8

3 1/4

3 3//8

12mm13

14mm13

16mm13

12

14

16

38.1

38.1

38.1


19.1

22.2

23.8

16mm15

18mm15

20mm15

22mm15

16

18

20

22

38.1

38.1

38.1

38.1

25.4

28.6

31.7

33.3


24mm16 24 51


38.1

44.4

47.6

50.8

54.0

57.1

54.0

54.0

57.1

57.1

63.5

69.8

Drive End

Diameter

3/4

3/4

13/16

7/8

15/16

15/16

15/16

1

1 1/8

1 1/8

3

3

3 1/4

3 1/4

19.1

22.2

23.8

25.4

28.6

31.7

33.3

38.1

44.4

44.4

44.4

54.0

54.0

54.0

54.0

54.0

54.0

54.0

66.7

1 1/2

1 5/8

1 3/4

1 3/4

2 1/8

2 1/8

2

2 1/8

2 1/8

2 1/8

2 5/8

2 5/8

Opening

Depth

1/4

9/32

11/32

7/16

1/4

9/32

11/32

7/16

7/16

15/32

9/16

5/8

3/4

13/16

13/16

1

13/16

13/16

13/16

15/16

11/16

1 3/16

1 1/8

1 1/4

1 3/8

1 1/2

7.2

11.1

11.1

11.1

11.1

11.9

14.3

15.9

19.1

19.1

20.6

20.6

23.8

20.6

20.6

23.9

23.9

23.9

26.9

85

General Accessories

Apex µ-Guard

Quality Anti-Mar Fastener Tools

Begin With Quality Fastener Tools.

Apex µGuard ™ provides a protective barrier between genuine Apex fastener tools and your finely finished workpiece. The free-spinning patent-pending design provides maximum protection for polished and highly sensitive surfaces.

Apex µGuard ™ covering is made of a thermo plastic urethane (TPU elastomer) which cushions against costly incidental side impacts. It offers the lowest coefficient of friction for maximum tool efficiency. It is also non-removable for tamper resistance.

With Apex µGuard ™ you get the proven Apex fastener tool fit and performance plus the best protection available against marring and in-system damage.

µGuard ™ is your guard against the potential hazards caused by rotational friction.

Prevents Side Impact Damage

Free-Spinning Design

Virtually Damage Free

86

If it doesn’t say Apex on the outside, how can you be sure of what’s on the inside?

µ-Guard Sockets

(Includes socket and cover)

Part Number

UGS-AB710

UGS-AB710-01

UGS-AB710-02

UGS-BA610

UGS-BA610-01

UGS-BB710

UGS-BB710-01

UGS-BB710-02

UGS-BB713

UGS-BB713-01

UGS-BB713-02

UGS-CB713

UGS-CB713-03

UGS-CB715

UGS-CB715-03

UGS-CB718

UGS-CB718-03

Socket

10MM21

M-10MM21

MB-10MM21

10MM13

M-10MM13

10MM23

M-10MM23

MB-10MM23

13MM23

M-13MM23

MB-13MM23

13MM25

SF-13MM25

15MM25

SF-15MM25

18MM25

SF-18MM25

Size

1/4

1/4

1/4

3/8

3/8

3/8

3/8

3/8

3/8

3/8

3/8

1/2

1/2

1/2

1/2

1/2

1/2

Drive End

Type

Square

Square

Square

Square

Square

Square

Square

Square

Square

Square

Square

Square

Square

Square

Square

Square

Square

Sex

F

F

F

F

F

F

F

F

F

F

F

F

F

F

F

F

F

Socket

Length Size standard 10 mm standard 10 mm standard 10 mm standard 10 mm standard 10 mm long long long long long long long long long long long long

10 mm

10 mm

10 mm

13 mm

13 mm

13 mm

13 mm

13 mm

15 mm

15 mm

18 mm

18 mm

Fastener End

Hex

Hex

Hex

Hex

Hex

Hex

Hex

Hex

Hex

Hex

Type

Hex

Hex

Hex

Hex

Hex

Hex

Hex

If your tool is not shown in the table of representative products above, please contact your Apex representative.

F

F

F

F

F

F

F

F

F

F

F

F

F

F

Sex

F

F

F

Assembly

Features

FS

FS, M

FS, M, B

FS

FS, M

FS

FS, M

FS, M, B

FS

FS, M

FS, M, B

FS

FS, SF

FS

FS, SF

FS

FS, SF

µ-Guard Extensions

(Includes extension and cover)

Part Number

UGE-A2A

UGE-A4A

UGE-A6A

UGE-B2A

UGE-B4A

UGE-B6A

UGE-B3C

UGE-B6C

UGE-B12C

UGE-C4C

UGE-C8C

UGE-C12C

Extension

EX-250-2

EX-250-4

EX-250-6

EX-370-2

EX-370-4

EX-370-6

EX-376-3

EX-376-6

EX-376-12

EX-508-4

EX-508-8

EX-508-12

Size

1/4

1/4

1/4

1/4

1/4

1/4

3/8

3/8

3/8

1/2

1/2

Drive End

Type

Hex

Hex

Hex

Hex

Hex

Hex

Square

Square

Square

Square

Square

Sex

M

M

M

M

M

M

F

F

F

F

F

Extension

Length

2

4

6

2

4

6

3

6

12

4

8

12

Size

1/4

1/4

1/4

3/8

3/8

3/8

3/8

3/8

3/8

1/2

1/2

Socket End

Type

Square

Square

Square

Square

Square

Square

Square

Square

Square

Square

Square

1/2 Square F 1/2 Square


M

M

M

M

Sex

M

M

M

M

M

M

M

M

Assembly

Features*

FS

FS

FS

FS

FS

FS

FS

FS

FS

FS

FS

FS

µ-Guard Bit Holders

(Includes bit holder and cover)

Part Number

UGH-1NAA

UGH-1AAA

UGH-2NBG

UGH-1NBG

UGH-2NBC

UGH-1NBC

UGH-2NBD

UGH-1NBD

UGH-2NCK

UGH-2NCF

UGH-2NCJ

UGH-2NCL

838

835

855

Bit Holder

M-490

M-490-2

M-838

M-835

M-855

QR-308

QR-508

QR-314

QR-514

Size

1/4

1/4

3/8

3/8

3/8

3/8

1/2

1/2

3/8

1/2

3/8

Drive End

Type

Hex

Hex

Square

Square

Square

Square

Square

Square

Square

Square

Square

Sex

M

M

F

F

F

F

F

F

F

F

F

Socket

Length

2 31/32

2

1 1/2

2 5/8

1 1/2

2 3/4

1 1/2

2 3/4

1 3/4

2 1/8

2

2 1/8

Size

1/4

1/4

1/4

1/4

5/16

5/16

5/16

5/16

1/4

1/4

7/16

Fastener End

Type

Hex

Hex

Hex

Hex

Hex

Hex

Hex

Hex

Hex

Hex

Hex

1/2 Square F 7/16 Hex


*Features Abbreviations

FS Free Spinning Tool is able to rotate independently of Cover

M Magnetic Tool includes magnet to hold the position of the fastener during fastening operation

B Bolt Clearance Tool is spring-loaded to allow bolt or nut to retract into the socket body

SF Surface Drive Tool has radiused corners to allow easier alignment and engagement of fastener

ET Exposed Tip Cover extends beyond end of Bit Holder to shield the majority of a standard 1 inch long Insert Bit.

Sex

F

F

F

F

F

F

F

F

F

F

F

F

Assembly

Features

FS, M, ET

FS, M, ET

FS, ET

FS, M, ET

FS, ET

FS, M, ET

FS, ET

FS, M, ET

FS, QR

FS, QR

FS, QR

FS, QR

Tip of Insert Bit will not be covered to allow easier fastener engagement.

QR Quick Release Tool has tension feature to allow quick & easy change between bits

Notes:

Cover will not extend beyond end of Bit Holder

Reported lengths are based on uncovered tool length only for reference. Cover may extend beyond end of tool by 2 mm unless otherwise noted.

87

88

Conversion Tables

Millimeter – Decimal – Fraction mm Dec. in.

mm

1/64

1/32

3/64

1/16

5/64

3/32

7/64

1/8

9/64

5/32

11/64

3/16

8.800

8.900

9.000

9.100

9.128

9.200

9.300

9.400

8.000

8.100

8.200

8.300

8.334

8.400

8.500

8.600

8.700

8.731

9.500

9.525

9.700

9.800

9.900

9.922

10.000

10.100

10.200

6.800

6.900

7.000

7.100

7.144

7.200

6.300

6.350

6.400

6.500

6.600

6.700

6.747

7.300

7.400

7.500

7.541

7.600

7.700

7.800

7.900

7.938

5.600

5.700

5.800

5.900

5.953

6.000

6.100

6.200

5.159

5.200

5.300

5.400

5.500

5.556

.0630

.0669

.0709

.0748

.0781

.0878

.0827

.0866

.0433

.0469

.0472

.0512

.0551

.0591

.0625

.0906

.0938

.0945

.0984

.1024

.1063

.1094

.1102

.0039

.0079

.0118

.0156

.0157

.0197

.0236

.0276

.0313

.0315

.0354

.0394

.1693

.1719

.732

.1772

.1811

.1850

.1875

.1417

.1457

.1496

.1535

.1563

.1575

.1624

.1654

.1890

.1929

.1969

.2008

.1142

.1181

.1220

.1250

.1260

.1299

.1339

.1378

.1406

1.600

1.700

1.800

1.900

1.984

2.000

2.100

2.200

1.100

1.191

1.200

1.300

1.400

1.500

1.588

2.300

2.381

2.400

2.500

2.600

2.700

2.778

2.800

0.100

0.200

0.300

0.397

0.400

0.500

0.600

0.700

0.794

0.800

0.900

1.000

4.300

4.366

4.400

4.500

4.600

4.700

4.763

3.600

3.700

3.800

3.900

3.969

4.000

4.100

4.200

4.800

4.900

5.000

5.100

2.900

3.000

3.100

3.175

3.200

3.300

3.400

3.500

3.572

Dec. in.

mm

13/64

.3465

.3504

.3543

.3583

.3594

.3622

.3661

.3701

.3150

.3189

.3228

.3268

.3281

.3307

.3346

.3386

.3425

.3438

.3740

.3750

.3819

.3858

.3898

.3902

.3937

.3976

.4016

.2677

.2717

.2756

.2795

.2813

.2835

.2480

.2500

.2520

.2559

.2598

.2638

.2656

.2874

.2913

.2953

.2969

.2992

.3031

.3071

.3110

.3125

.2205

.2244

.2283

.2323

.2344

.2362

.2402

.2441

.2031

.2047

.2087

.2126

.2165

.2188

7/32

15/64

1/4

17/64

9/32

19/64

5/16

21/64

11/32

23/64

3/8

25/64

13.500

13.600

13.700

13.800

13.891

13.900

14.000

14.100

14.200

14.288

14.300

14.400

14.500

14.600

14.684

14.700

14.800

14.900

15.000

15.081

15.100

15.200

15.300

12.400

12.500

12.600

12.700

12.800

12.900

13.000

13.097

13.100

13.200

13.300

13.400

13.494

11.200

11.300

11.400

11.500

11.509

11.600

11.700

11.800

11.900

11.906

12.000

12.100

12.200

12.300

12.303

10.300

10.319

10.400

10.500

10.600

10.700

10.716

10.800

10.900

11.000

11.100

11.113

mm

16.300

16.400

16.500

16.600

16.669

16.700

16.800

16.900

17.000

17.066

17.100

17.200

17.300

17.400

17.463

15.400

15.478

15.500

15.600

15.700

15.800

15.875

15.900

16.000

16.100

16.200

16.272

18.200

18.256

18.300

18.400

18.500

18.600

18.653

18.700

17.500

17.600

17.700

17.800

17.859

17.900

18.000

18.100

19.400

19.447

19.500

19.600

19.700

19.800

19.844

18.800

18.900

19.000

19.050

19.100

19.200

19.300

19.900

20.000

20.100

20.200

20.241

20.300

Dec. in.

.5512

.5551

.5591

.5625

.5630

.5669

.5709

.5748

.5781

.5315

.5354

.5394

.5433

.5469

.5472

.5787

.5827

.5866

.5906

.5938

.5945

.5984

.6024

.4882

.4921

.4961

.5000

.5039

.5079

.5118

.5156

.5157

.5197

.5236

.5276

.5313

.4409

.4449

.4488

.4528

.4531

.4567

.4606

.4646

.4685

.4688

.4724

.4764

.4803

.4843

.4844

.4055

.4063

.4094

.4134

.4173

.4219

.4219

.4252

.4291

.4331

.4370

.4375

13/32

27/64

7/16

29/64

15/32

31/64

1/2

33/64

17/32

35/64

9/16

37/64

19/32

Dec. in.m

.9488

.9528

.9531

.9567

.9606

.9646

.9685

.9688

.9252

.9291

.9331

.9370

.9409

.9449

.9724

.9764

.9803

.9843

.9844

.9882

.9921

.9961

1.000

.9055

.9063

.9094

.9134

.9173

.9213

.9219

.8780

.8819

.8858

.8898

.8906

.8937

.8976

.9016

.8386

.8425

.8438

.8465

.8504

.8543

.8583

.8594

.8622

.8661

.8701

.8740

.8750

.8031

.8071

.8110

.8125

.8150

.8189

.8228

.8268

.8182

.8307

.8307

.8346

13/16

53/64

27/32

55/94

7/8

57/64

29/32

59/64

61/64

31/32

63/64

1

Dec. in.

mm

39/64

5/8

41/64

21/32

43/64

11/16

45/64

23/32

47/64

3/4

49/64

25/32

51/64

23.500

23.600

23.700

23.800

23.900

24.000

24.100

24.200

24.209

24.300

24.400

24.500

24.600

24.606

24.700

24.800

24.900

25.000

25.003

25.100

25.200

25.300

25.400

23.000

23.019

23.100

23.200

23.300

23.400

23.416

22.300

22.400

22.500

22.600

22.622

22.700

22.800

22.900

21.300

21.400

21.431

21.500

21.600

21.700

21.800

21.828

21.900

22.000

22.100

22.200

22.225

20.400

20.500

20.600

20.638

20.700

20.800

20.900

21.000

21.034

21.100

21.200

21.200

.6417

.6457

.6496

.6535

.6563

.6575

.6614

.6654

.6693

.6719

.6732

.6772

.6811

.6850

.6875

.6063

.6094

.6102

.6142

.6181

.6220

.6250

.6250

.6299

.6339

.6378

.6406

.7165

.7188

.7205

.7244

.7283

.7323

.7344

.7362

.6890

.6929

.6968

.7008

.7031

.7047

.7087

.7126

.7638

.7656

.7677

.7717

.7756

.7795

.7813

.7402

.7441

.7480

.7500

.7520

.7559

.7598

.7835

.7874

.7913

.7953

.7969

.7992

Conversion Tables

Torque – Air Pressure – Miscellaneous

To Convert

Inch Pounds

Inch Pounds

Inch Pounds

Inch Pounds

Foot Pounds

Foot Pounds

Foot Pounds

Foot Pounds

Newton Meters

Newton Meters

Newton Meters

Newton Meters

Kg meters

Kg meters

Kg meters

Kg Cm

Kg Cm

Kg Cm

Torque Conversion Factors

Into

Foot Pounds

Newton meters

Kg-meters

Kg-Cm

Inch Pounds

Newton meters

Kg-meters

Kg-Cm

Inch Pounds

Foot Pounds

Kg-meters

Kg-Cm

Inch Pounds

Foot Pounds

Newton-meters

Inch Pounds

Foot Pounds

Newton-meters

Multiply By

0.0835

0.1130

0.0115

1.1519

12.000

1.3560

0.1382

13.8240

8.8440

0.7370

0.1020

10.2000

86.8100

7.2340

9.8040

0.8681

0.0723

0.0980

Nom Dia

- Pitch

5/8-11

5/8-18

3/4-10

3/4-16

7/8-9

7/8-14

1-8

1-12

1/4-20

1/4-28

5/16-18

5/16-24

3/8-16

3/8-24

7/16-14

7/16-20

1/2-13

1/2-20

Inch Bolt Torque Table

SAE J429 and ASME 574

Steel Grade

150

170

267

297

429

474

644

722

Dry

SAE 5 SAE 8

Socket Head

Cap Screws

Torque in Pound Foot or (Pound Inch)

Lubed Dry Lubed Dry Lubed

(101)

(116)

(209)

(231)

(372)

(420)

49

55

75

85

(76)

(87)

(157)

(174)

(276)

(312)

37

41

57

64

(143)

(147)

(295)

(327)

44

49

70

78

106

120

(107)

(123)

(221)

(245)

33

37

52

58

80

90

(168)

(192)

(348)

(384)

51

58

81

91

124

140

43

61

68

93

105

(120)

(144)

(264)

(288)

38

113

127

200

223

322

355

483

542

212

240

376

420

606

669

909

1020

159

180

282

315

455

502

681

765

238

270

423

472

682

179

202

317

354

511

752 564

1022 767

1147 860

Metric Bolt Torque Table

ISO 898

Property

Class

8.8 10.9

12.9 Socket Head

Cap Screw

Torque in Newton Meter - Nm

Nom Size x Pitch

M5 x 0.80

M6 x 1.00

M7 x 1.00

M8 x 1.25

M10 x 1.50

M12 x 1.75

M14 x 2.00

M16 x 2.00

M18 x 2.50

M20 x 2.50

M22 x 2.50

M24 x 3.00

M27 x 3.00

M30 x 3.50

M33 x 3.50

M36 x 4.00

Dry

6.1

10.4

17.6

25.4

50

88

141

218

301

Lubed

4.6

7.8

13.1

19.1

38

66

106

164

226

Dry

8.8

15

25.1

37.6

72

126

201

312

431

Lubed

6.7

11.2

18.9

27.3

54

94

150

233

323

Dry

10.3

17.6

29.4

42.6

84

146

235

365

504

Lubed

7.7

13.1

22

32.1

64

110

176

274

378

426

580

736

1079

319

435

552

809

609

831

1052

1544

457

624

789

1158

712

971

1231

1805

534

728

923

1353

1463 1097 2092 1570 2446 1834

1990 1493 2849 2137 3328 2497

2557 1918 3659 2744 4276 3208

Lubed means cleaned dry bolts lubricated with a standard medium viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggested method.

Miscellaneous Conversion Factors

To Convert Into Multiply By

Inches Millimeters 25.4000

Millimeters Inches 0.0394

Pounds Kilograms 0.4536

Kilograms Pounds 2.2050

psi bar bar psi

0.069

14.5

Air Pressure Conversion

PSI

85

90

95

100

125 kPa*

586

620

655

690

860

Bar**

5.9

6.2

6.6

6.9

8.6

*Preferred: Approximate to the nearest 5 kPa.

**Approximate to the nearest 0.5 Bar.

89

90

The Total Solution

The total solution from Cooper Tools includes not only a complete line of quality industrial tools and accessories but also a professional engineering and product support staff to help customize each tool to specific application requirements. All are as close as a telephone or e-mail.

Cooper Tools maintains company-owned Service

Centers in strategic locations throughout the world, staffed with professional tool repair technicians who use genuine Cooper Tools parts and who are outfitted with the very latest in testing, calibration and inspection equipment. Each tool that is returned to a customer from one of our Service Centers carries with it a warranty that is

Cooper Tools’ assurance that it will perform just like it did when it was purchased new.

Our support personnel are fully capable of helping to diagnose problems and promptly recommend solutions.

Our complete line of tools are carefully designed and built from the finest materials available in order to provide years of trouble free service. But, as with any piece of equipment, service problems can occur. All tools are designed to be easy to service ... that is, of course, with properly trained personnel.

To facilitate quick repairs, and limit downtime ...

Cooper Tools conducts training seminars covering all aspects of every tool we make.

Introductory training seminars are designed to fully acquaint students with the entire line of tools and their fundamental operation. Advanced training seminars, which are often tailored to individual needs, are designed to hone the skills of the experienced student. Hands-on experience, with an emphasis on troubleshooting and repairing, are the focus of this training.

Service literature, product information, brand catalogs and FAQs are also available around the clock on the web. Just access www.coopertools.com for the latest information available.

91

92


Note: All locations may not service all products. Please contact the nearest Sales & Service Center for the appropriate facility to handle your service requirements.

Dallas, TX

Cooper Tools


1470 Post & Paddock

Grand Prairie, TX 75050

Tel: (972) 641-9563

Fax: (972) 641-9674

Detroit, MI

Cooper Tools


2630 Superior Ct.

Auburn Hills, MI 48326

Tel: (248) 391-3700

Fax: (248) 391-6295

Houston, TX

Cooper Tools


6550 West Sam Houston

Parkway North, Suite 200

Houston, TX 77041

Tel: (713) 849-2364

Fax: (713) 849-2047

Seattle, WA

Cooper Tools


2865 152nd Ave N.E.

Redmond, WA 98052

Tel: (425) 497-0476

Fax: (425) 497-0496

Lexington, SC

Cooper Tools

670 Industrial Drive

Lexington, SC 29072

Tel: (800) 845-5629

Tel: (803) 951-7544

Fax: (803) 358-7681

Los Angeles, CA

Cooper Tools


15503 Blackburn Ave

Norwalk, CA 90650

Tel: (562) 926-0810

Fax: (562) 802-1718

York, PA

Cooper Tools


York Service Center

3990 E. Market Street

York, PA 17402

Tel: (717) 755-2933

Fax: (717) 757-1659

Brazil

Cooper Tools Industrial Ltda.

Av. Liberdade, 4055

Zona Industrial - Iporanga

18087-170 Sorocaba, SP Brazil

Tel: (011) 55 15 238 3929

Fax: (011) 55 15 228 3260

Canada

Cooper Tools



Mississauga, Ont. L5R 1B8

Canada

Tel: (905) 501-4785

Fax: (905) 501-4786

China


955 Sheng Li Road,

Heqing Pudong, Shanghai

China 201201

Tel:+86-21-28994176

Fax: + 86-21-51118446

France

Cooper Tools SAS

Recoules Operation

Zone Industrielle

BP 28

Avenue Maurice Chevalier

77831 Ozoir-la-Ferrière Cedex

France

Tel: (011) 33 1 64 43 22 00

Fax: (011) 33 1 64 40 17 17

Germany

Cooper Tools

GmbH & Co. OHG

Postfach 30

D-73461 Westhausen

Tel: +49 (0) 73 63/ 81-0

Fax: +49 (0) 73 63/ 81-222

Mexico


Libramiento La Joya No. 1

Bodega No. 2

Esq. Politécnico, Barrio San José

Cuautitlán, Edo de México C.P. 54870

Phone: (011) 525 5899 9510

Fax: (011) 525 5870 5012

ISO 9001

Cooper Tools Division has attained ISO 9001 Quality System

Certification for seven of our facilities. The driving force behind the implementation of the Quality System is the commitment “to provide our customers with the best value delivered by offering only products and services that meet or exceed their expectations”.

Lexington, South Carolina

Dayton, Ohio Hicksville, Ohio Springfield, Ohio www.coopertools.com

Cooper Tools Is On The Web!

Cooper Tools provides a complete resource for power tools on-line.

Our website www.coopertools.com offers product information, service literature, brand catalogs, press releases and more. A dominant source of information, the Cooper Tools website is your source for application solutions on-line.

Making your job easier is our goal!

You can access service literature anytime. Choose a category such as Assembly Tools or Material Removal Tools from the main menu and then click on the brand you’re looking for. You’ll be on your way to any current service literature you need, whether it’s

Cleco, Apex, Master

Power, or any of our power tool brands.

Up-to-date product catalogs are also available online providing you with current information on our broad product line.

Even Material Safety Data Sheets (M.S.D.S.) for Safety and Disposal Information are available on our website.

It’s simple!

Our Customer Care section provides you with information such as answers to frequently asked questions or contact phone numbers and addresses for your area of the country. You can browse through the What’s New information to learn how Cooper

Tools continues to be your source for solutions.

For even faster searches, you can go direct to a brand site by simply entering the brand name. Entering www.dotco-tools.com takes you directly to the Dotco brand site.

What is the future of www.coopertools.com? A dynamic site continuing to focus on your need for up-to-date information on the latest Cooper Tools’ offerings that you can access anytime you need...

twenty-four hours a day, seven days a week!

Braunschweig, Germany Westhausen, Germany Ozoir-la-Ferrière, France


Note: all locations may not service all products. Please contact the nearest Sales & Service center for the appropriate facility to handle your service requirements.

Dallas, TX

Cooper Tools


1470 Post & Paddock grand Prairie, tX 75050 tel: 972-641-9563 fax: 972-641-9674

Detroit, MI

Cooper Tools


2630 Superior court auburn hills, Mi 48326 tel: 248-391-3700 fax: 248-391-7824

Houston, TX

Cooper Tools


6550 west Sam houston

Parkway North, Suite 200 houston, tX 77041 tel: 713-849-2364 fax: 713-849-2047

Lexington, SC

Cooper Tools

670 industrial Drive

Lexington, Sc 29072 tel: 800-845-5629 tel: 803-359-1200 fax: 803-358-7681

Los Angeles, CA

Cooper Tools


15503 blackburn ave

Norwalk, ca 90650 tel: 562-926-0810 fax: 562-802-1718

Seattle, WA

Cooper Tools


2865 152nd ave N.E.

Redmond, wa 98052 tel: 425-497-0476 fax: 425-497-0496

York, PA

Cooper Tools


3990 East Market Street

York, Pa 17402 tel: 717-755-2933 fax: 717-757-5063

Canada

Cooper Tools



Mississauga, ont. L5R 1b8 canada tel: 905-501-4785 fax: 905-501-4786

Westhausen, EMEA


GmbH & Co. OHG

Postfach 30




Coventry, UK


GmbH & Co. OHG unit g Quinn close

Seven Stars industrial Estate whitlet coventry cV3 4Lh uK

Phone: +44-2476-3089 60 fax: +44-2476-3089 69

Cooper Tools

P.o. box 1410

Lexington, Sc 29071-1410 uSa

Phone: 800-845-5629

803-359-1200 fax: 803-359-0822

Cooper Tools

2630 Superior court auburn hills, Mi 48326

Phone: 248-391-3700

888-332-6061 fax: 248-391-7824

Cooper Tools


Mississauga, ontario canada L5R 1b8

Phone: 905-501-4785 fax: 905-501-4786


Libramiento La joya No. 1 bodega No. 2

Esq. Politécnico barrio San josé cuautitlán, Edo de México c.P. 54870

Phone: +52-55-5899-9510 fax: +52-55-5870-5012

Cooper Tools Industrial

Ltda.

av. Liberdade, 4055

Zona industrial - iporanga

18087-170 Sorocaba, SP brazil tel: +55-15-3238-3929 fax: +55-15-228-3260

Cooper Power Tools SAS

Zone industrielle – b.P. 28

77831 ozoir-la-ferrière cedex france téléphone: +33-1-6443-2200 téléfax: +33-1-6440-1717


GmbH & Co. OHG

Postfach 30





955 Sheng Li Road, heqing Pudong, Shanghai china 201201 tel: +86-21-28994176

+86-21-28994177 fax: + 86-21-51118446 www.coopertools.com

Cleco

®

DC Electric Assembly Tools

Cooper Tools

1000 Lufkin Road apex, Nc 27539

Phone: 919-387-0099 fax: 919-387-2614 www.coopertools.com

SP-1020-EN 0909 7.5M

SPEcificatioNS SubjEct to chaNgE without NoticE. coPYRight © 2009 cooPER iNDuStRiES. PRiNtED iN uSa.

Cooper Tools | Cleco | User manual | DC Electric Assembly Tools

Sales & Service Centers

Cleco

DC Electric Assembly Tools

Cooper Tools Is On The Web!

Making your job easier is our goal!

It’s simple!

Warranty

Lubrication Products

Fastener Selection

The Systems

Industrial Tools

Serviceability

The Most Cost-Effective Safety Critical Solution Available.

Up To 50% Savings Over Traditional Systems!

10 Tools.

Controller.

The Most Cost-Effective Safety Critical Solution Available.

New! Tethered Productivity!

Wireless Security

Cordless Freedom or Tethered

Speed...The Choice Is Yours.

All The Brains. All The Power. And It’s Wireless.

High Resolution Resolver

Operator

Status Display

Electronic

Intelligence

Battery Technology

All The Brains. All The Power. And It’s Wireless.

Integrated Bar Code Scanner

Brushless Motor

Reaction Transducer

Digital Audio Interface

Right Angle Series

Pistol Grip Series

Tube Nut Series

Crowfoot Series

TMEC Series Tightening Manager Controller

LiveWire Power Module

Durability. Speed. Ergonomics.

The Cleco 18-48 series electric tools provide a unique modular assembly design for ease of repair. The on-board intelligent memory chip records tool set-up values and counts cycles for maintenance scheduling to prevent costly production downtime.

Durability. Speed. Ergonomics.

Right Angle Series

Right Angle Series

Inline Non-Floating Series

Inline Non-Floating Series

Pistol Grip Series

Push-to-Start Series

Inline Floating Spindle

Series

Inline Floating Spindle

Series

Hold & Drive Series

Flush Socket Series

Tube Nut Series

Crowfoot Series

Right Angle

Floating Spindle Series

The Controllers

TM-200 Series Tightening

Manager Controller

TMEM “Mini” Series

Tightening Manager

Controller

Durability. Speed. Ergonomics.

Cost Effective Solution for Quality Critical Applications.

Durability. Speed. Ergonomics.

Why CurrentControl vs. Pneumatic Clutch?

Easy Setup 1-2-3-Go!

Right

Angle Series

Inline

Non-Floating

Series

Pistol Grip

Series

Push-to-Start

Series

Inline Floating

**Why CurrentControl vs. Pneumatic Clutch?**