SERVICE MANUAL
WASHING
TC6
TC5
© ELECTROLUX ZANUSSI S.p.A.
Spares Operations Italy
Corso Lino Zanussi, 30
I - 33080 PORCIA /PN (ITALY)
Fax +39 0434 394096
Edition: 2006-06-09
Publication no.
599 38 02-86
EN
Washing machines with
electronic control system
EWM1100
Technical and functional
characteristics
ENV06
Styling
TC5&TC6
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599 38 02-86
Contents
1
2
3
4
Purpose of this manual ....................................................................................................................................4
PRECAUTIONS ...............................................................................................................................................4
GENERAL CHARACTERISTICS.....................................................................................................................5
CONTROL PANEL...........................................................................................................................................6
4.1
TC5 Styling ...............................................................................................................................................6
4.2
TC6 Styling ...............................................................................................................................................6
4.3
Configuration of control panel...................................................................................................................7
4.3.1
Programme selector (S1) ..................................................................................................................7
4.3.2
Secondary selector (S2) if featured...................................................................................................8
4.4
Pushbuttons and LEDs .............................................................................................................................9
5 WASHING PROGRAMMES AND OPTIONS ................................................................................................11
5.1
Programmes ...........................................................................................................................................11
5.2
Options....................................................................................................................................................12
5.2.1
Compatibility between Options........................................................................................................14
5.3
Description of options .............................................................................................................................15
5.3.1
No spin.............................................................................................................................................16
5.3.2
Temperature adjustment .................................................................................................................16
5.3.3
Modifying the spin speed.................................................................................................................17
5.4
Modification of rinses on the basis of the options...................................................................................18
6 TECHNICAL CHARACTERISTICS................................................................................................................19
6.1
Control system memory..........................................................................................................................19
6.1.1
General structure of the memory system ........................................................................................19
6.1.2
FLASH .............................................................................................................................................19
6.1.3
RAM.................................................................................................................................................20
6.2
Door interlock..........................................................................................................................................21
6.2.1
Operating principle ..........................................................................................................................21
6.3
Water drain system.................................................................................................................................21
6.4
Analogue pressure switch of water level control in the tub ....................................................................22
6.5
Detergent dispenser ...............................................................................................................................23
6.5.1
“Short” detergent dispenser.............................................................................................................23
6.5.1.1
Operating principle ...................................................................................................................24
6.5.2
“Long” detergent dispenser .............................................................................................................25
6.5.2.1
Operating principle ...................................................................................................................26
6.6
Drain pump .............................................................................................................................................27
6.7
Heating....................................................................................................................................................28
6.8
Temperature sensor ...............................................................................................................................28
6.9
Motor.......................................................................................................................................................29
6.10
Power supply to motor ........................................................................................................................29
6.11
Anti-foam control system.....................................................................................................................29
6.12
“FUCS” (Fast Unbalance Control System)..........................................................................................30
7 DEMO MODE.................................................................................................................................................32
7.1
Exiting DEMO mode ...............................................................................................................................32
8 DIAGNOSTICS SYSTEM ..............................................................................................................................32
8.1
Access to diagnostics mode ...................................................................................................................32
8.2
Exiting diagnostics mode ........................................................................................................................32
8.3
Diagnostics phases.................................................................................................................................33
9 ALARMS ........................................................................................................................................................34
9.1
Displaying the alarms to the user ...........................................................................................................34
9.2
Reading the alarm codes........................................................................................................................34
9.2.1
Displaying the alarm ........................................................................................................................35
9.2.2
Examples of alarm display...............................................................................................................35
9.2.3
Operation of alarms during diagnostics...........................................................................................35
9.3
Rapid reading of alarm codes.................................................................................................................36
9.4
Cancelling the last alarm ........................................................................................................................36
9.5
Table of alarm codes ..............................................................................................................................37
9.6
Basic circuit diagram...............................................................................................................................40
9.7
Key to circuit diagram .............................................................................................................................41
10
ACCESSIBILITY TO THE ELECTRONIC CONTROL SYSTEM ...............................................................42
10.1.1 Top panel.........................................................................................................................................42
10.1.2 Control panel ...................................................................................................................................42
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1 Purpose of this manual
The purpose of this manual is to provide service engineers who are already familiar with the repair procedures
for traditional washing machines with information regarding appliances fitted with the ENV06 electronic control
system and produced in Porcia (Italy).
The characteristic of the ENV06 electronic control system is to use only an electronic pressure switch to check
the various water levels in the tub (with the elimination of the mechanical pressure switches: anti-overflow, antiboiling, 1st-2nd level), and a new heater with two thermal fuses which interrupt if the temperature degree
overcomes the values by which they are calibrated.
The following are described:
•
•
•
•
general characteristics
control panel and washing programmes
technical and functional characteristics
access to the electronic control system
For detailed information concerning hydraulic circuit, structural characteristics of the appliances and
accessibility, please refer to Service Manual:
•
Publication no. 599 37 47-13 – washing machines with HEC cabinet.
2 PRECAUTIONS
ƒ
ƒ
ƒ
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Electrical appliances must be serviced only by qualified Service Engineers.
Always remove the plug from the power socket before touching internal
components.
In case of replacement of the heater, replace it with one with the same
characteristics in order not to compromise the safety of the appliance.
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599 38 02-86
3 GENERAL CHARACTERISTICS
The ENV060 electronic control system consists of
a single PCB, which incorporates the power,
control and display functions.
The PCB is mounted on a casing fitted to the
control panel.
There are two basic versions of the board:
♦ one with the programme selector only;
♦ one with the programme selector and another selector that can regulate the temperature or the spin speed.
The electronic control system may be fitted to the following appliances:
♦
♦
♦
♦
front-loading washing machines manufactured in Spain (Alcalá de Henares)
top-loading washing machines manufactured in France (Revin)
front-loading washing machines manufactured in Italy (Porcia)
front-loading washing machines manufactured in Poland (Olawa)
(ESA)
(FFH)
(ZP)
(PLT)
Version
TC5
Version
TC6
Number of buttons
Number of LEDs
Programme selector
Secondary selector
Serial port
Power supply
Type of washing
Rinsing system
Motor
Spin speed
Anti-unbalancing system
Water fill
Detergent drawer
Control of water level in
the tub
Door safety device
Power of heating element
Temperature control
SOI/DT 2006-06 dmm
ƒ
ƒ
ƒ
ƒ
ƒ
ƒ
ƒ
ƒ
ƒ
ƒ
ƒ
ƒ
ƒ
ƒ
ƒ
ƒ
Max. 5 (4 options + start/pause)
Max. 17
15-21 positions with main switch (incorporated in the PCB )
6 positions for TC5 version only (incorporated in the PCB )
DAAS-EAP communications protocol up to 115.200 baud
220/240V
50/60 Hz (configurable)
Traditional
With “eco-ball” sphere
Traditional
Collector, with tachometric generator
600 ÷ 1600 rpm
FUCS
1 solenoid valve with 1 inlet - 2 outlets
3 compartments: prewash/stains, wash, conditioners
4 compartments: prewash/stains, wash, conditioners, bleach
ƒ
Electronic/analogue pressure switch
ƒ
ƒ
ƒ
Traditional (with PTC)
1950W with thermal fuse incorporated
NTC sensor incorporated in the heater
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599 38 02-86
4 CONTROL PANEL
4.1
•
•
•
•
4.2
TC5 Styling
max. 5 buttons
15 or 21-position programme selector
6-position second selector
17 LEDs
TC6 Styling
•
•
•
max. 5 buttons
15 or 21-position programme selector
17 LEDs
•
Disposition of LEDs and buttons
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4.3
Configuration of control panel
The washing programmes, the functions of the selector knob and the various pushbuttons vary
according to the model, since these are determined by the configuration of the appliance.
4.3.1 Programme selector (S1)
The selector features 15-21 positions and incorporates the ON/OFF switch.
The various positions of the selector may be configured to perform different
washing programmes; in the first position, the appliance is switched off and
the current programme is cancelled. For each programme, the compatible
options and other parameters are defined.
•
Programme configuration
The table below lists the parameters that can be used to define the washing programmes.
Types of fabric
Special programmes
Temperature
Spin
Options (Normal / Possible)
Programme phases
•
Cotton/linen, Synthetic fabrics, Delicates, Wool, Hand-wash,
Shoes, Jeans, Duvet, Silk.
Soak, Miniprogramme, Easy-Iron, Conditioner, Rinses, Delicate
rinses, Drain, Delicate spin, Spin.
Normal, Maximum: the initial temperature is the maximum that
can be selected for a specific washing programme.
Normal, Minimum, Maximum.
Rinse Hold, Night-time cycle, Pre-wash, Stains, Bleach,
Economy (energy label), Extra rinse, Half-load, Easy-Iron,
Reduced spin speed, No spin, Intensive, Daily, Light, Short, Very
short.
Pre-wash, Wash, Rinses, Spin, Delayed start.
Time DRIVEN
The “Time driven” has the function to modify the cycle duration according to the type of dirt and clothes quantity,
so that the wash time can be reduced.
The reduction levels are represented in the following table:
COTTON
Programme (base)
Daily
Light
Super Quick
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SYNTHETICS
Programme (base)
Daily
Light
Super Quick
7/44
DELICATES
Programme (base)
Daily
Light
Super Quick
599 38 02-86
The appliances can be configured in two ways:
ª TIME DRIVEN as option for a base programme
Pressing button P2 sequentially, it is possible to choose one of the three levels and the lighting up of the
corresponding LED confirms the selections.
L8
Daily
L7
Light
L6
Super quick
The different washing options like: Prewash, Economy, etc. are set obligatory as programme.
ª TIME DRIVEN as main programme
It is connected to the main programme for ex: Cotton, Cotton Daily, Cotton Quick, etc. and this is valid also for
Synthetics and Delicates programmes as represented in figure.
Cotton
Cotton Daily
Cotton Quick
Cotton Eco
Synthetics
Synthetics Quick
The washing options like: Prewash, Easy-iron etc. are connected to button P2.
4.3.2
Secondary selector (S2) if featured
Certain models may also feature a 6-position secondary selector. The
function of this selector is defined through the configuration of the
appliance.
• Temperature selector: each position corresponds to a temperature or
to the cold wash cycle.
• Spin speed selector: for each position, it is possible to select a spin
speed that is compatible with the programme. In the final positions, the
following options can also be configured: No Spin, Rinse Hold, Night
cycle.
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4.4
Pushbuttons and LEDs
The functions of each button are defined by the configuration of the appliance.
Version TC5 with S2 selector configured as temperature regulator
Version TC6
•
Button no. 1: this button is connected to LEDs (L1÷L5); pressing it
sequentially the spin speed varies from the max. speed, to no spin or
to rinse hold.
Version TC5
With S2 selector configured as spin speed regulator.
•
Button no. 1: this button is connected to LEDs (L1÷L5); pressing it
sequentially the cycle temperature varies from max. to cold cycle.
•
Button no. 2: this button is configurable and is connected to LEDs
(L6÷L8). (In some appliances it is connected to “Time driver”).
•
Button no. 3: this button is configurable and is connected to LED
(L14); it performs the super rinse function.
•
Button no. 4: this button is configurable and has the function of
START/PAUSE (inside it there are two LEDs, one red that flashes in
case of alarm and one green that flashes when the appliance is in
pause or in connection with the red one to indicate the alarm code).
•
Button no. 5: this button is configurable and is connected to LEDs
(L9÷L11); it performs the function of delayed start, pressing it
sequentially, three delay times appear with lighting of the relative
LED.
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599 38 02-86
•
LED wash phase indicators:
The LEDs L13, L12, L16 are configurable and are used as indicators of the
wash phases.
Pre-wash
Wash
Pre-wash/Wash
Rinses
Spin
Rinses / Spin
Drain
Extra rinse
Rinse-hold
Current cycle
End of cycle
Door locked
Child lock
SOI/DT 2006-06 dmm
Indications
Lights during selection mode if the programme includes the pre-wash phase,
and during the execution of the pre-wash
Lights during selection mode if the programme includes the wash phase, and
during the execution of the wash
Lights during selection mode if the programme includes the pre-wash or wash
phases, and during the execution of these phases
Lights during selection mode if the programme includes rinse phases, and
during the execution of the rinses
Lights during selection mode if the programme includes the spin phase, and
during the execution of the spin
Lights during selection mode if the programme includes rinses and spin and
during the execution of these phases
Lights during selection mode if the programme includes the drain phase, and
during the execution of the drain
Lights when this option has been memorized (if included in the cycle)
Lights if the programme includes the rinse-hold option and at the end of the
cycle, when the appliance stops with water in the tub
Lights during execution of the cycle
Lights when the programme has been completed; also used to display alarm
conditions
Lights when the door lock prevents opening of the door, and switches off when
the door can be opened. Flashes when the interlock is about to release the
door (may be seen if PTC devices are used, as these require one or two
minutes before releasing the lock)
Lights when the child safety is on and all buttons are deactivated
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599 38 02-86
5 WASHING PROGRAMMES AND OPTIONS
5.1
Programmes
The washing programmes can be configured. The basic programmes are listed in the table below.
Programme
Cotton
Synthetic
fabrics
Mini
Programme
Delicates
Wool
Hand-wash
Shoes
Jeans
90
90E
60
60E
50
50/40E
40
30
cold
60
60/50E
50
40
30
cold
30
cold
40
30
cold
40
30
cold
40
30
cold
60
50
40
30
cold
Soak
Rinses
Conditioner
Drain
Spin
Temperature (°C)
82
67
60
54 (*)
50
43 (*)
40
30
20
60
42 (*)
50
42
30
20
30
20
40
30
20
38
33
20
40
30
20
60
50
40
30
20
Number of rinses
3
(**)
3
(**)
3
(**)
3
30/20
-------------
3
(**)
3
Final spin (rpm)
450/650/850/1000/1200/
1300/1600
Max. 900
3
Max. 900
3
450/700
3
Max. 1000
3
Max. 1000
5
450/650/850/1000/1200/
1300/1600
---3
1
-------
---Max. 1600
Max. 1460
---Max. 1600
The data are indicative.
(*) “Energy label” programmes
(**) In some countries the rinses are 3, in others 2
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5.2
Options
The table below lists the possible options for the washing programmes, the compatibility of the various options
and with the cycle, and when it is possible to select or modify the options.
The options can be selected in three ways:
ƒ using the programme selector: in this case, the options are configured as special programmes;
ƒ using the secondary selector (temperature or spin speed);
ƒ using the pushbuttons.
Wool /
Hand-wash
Easy-iron
Duvet
Jeans
Shoes
Lingerie
Silk
Baby
Mini, Flash, Sport, Light
Hygienize
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Half-load
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Reduced spin
speed
No spin
Super Quick
X
X
X
X
X
X
X
X
X
X
X
Light
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Economy (*)
X
X
X
X
X
X
Easy-iron
X
X
X
X
Extra rinse
Bleach
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Stains
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Pre-wash
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Daily
Compatibility with PROGRAMMES
Delicates
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Normal
Synthetic fabrics
Night cycle
Cotton
90°C
60°C
50°C
40°C
30°C
cold
60°C
50°C
40°C
30°C
cold
40°C
30°C
cold
40°C
30°C
cold
60°C
50°C
40°C
30°C
cold
40°C
30°C
60°C
50°C
40°C
30°C
cold
40°C
30°C
cold
40°C
30°C
cold
30°C
cold
40°C
30°C
cold
30°C
90°C
Rinse-hold
OPTIONS
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
(*) Economy
¾ Cotton: 90°C = Eco 67°C; 60°C = Energy Label; 50°-40°C = Eco 40° C AA
¾ Synthetics: 60-60°C= Eco 40°C
Option included in the programme and cannot be deleted
X
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Hygienize
Soak
Rinses
Rinses delicates
Conditioner
Delicate conditioner
Drain
Spin
Delicate spin
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Half-load
No spin
Reduced spin speed
Super Quick
X
X
X
X
Light
X
X
X
X
Daily
X
X
X
X
Normal
X
X
X
X
X
Economy (*)
X
X
X
X
X
Easy-iron
X
X
X
Extra rinse
X
X
X
Bleach
X
X
X
Stains
Pre-wash
Shirts
Mixed°
40°C
30°C
cold
30°C
40°C
90°C
60°C
50°C
40°C
30°C
Night cycle
Sport
Rinse-hold
Compatibility with PROGRAMMES
OPTIONS
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
(*) Economy
¾ Cotton: 90°C = Eco 67°C; 60°C = Energy Label; 50°= Eco 48°C;40°C = Eco 44°C AA
¾ Synthetics: 60-60°C = Eco 40°C
Option included in the programme and cannot be deleted
X
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5.2.1
Compatibility between Options
Phases in
which
selection or
modification
are possible
X
X
(*) (*)
X
X
X X X
X
Light
Super Quick
Reduced spin speed
No spin
Half-load
Selection
Pre-wash
Wash
Rinses
Spin
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Half-load
X
(*)
X
No spin
X
X
Reduced spin speed
X
(*)
X
X
Super Quick
(*) (*)
X
Light
X
Daily
X
X
Normal
X
X
Intensive
X
X
Economy (*)
Extra rinse
X
Easy-iron
Bleach
Night cycle
Stains
Rinse-hold
Night cycle
Pre-wash
Stains
Bleach
Super rinse
Easy-iron
Economy
Intensive
Normal
Daily
Pre-wash
Compatibility with OPTIONS
Rinse-hold
OPTIONS
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
(*) Prewash, Stains and Bleach are compatible depending on which detergent drawer is used.
• The delayed start is compatible with all programmes, the max. time that can be selected is 20 hours.
• The spin selection is available for all programmes except for the drain.
The table below shows other limitations in the compatibility of the options due to the drawer type and electric
valve number.
4C-3V
4C-2V
3C-2V
PREWASH / SOAK
►
►
►
BLEACHING
♦
►
◊
STAINS
►
►
►
4C= 4-compartment drawer
◊ = Option not available
3C= 3-compartment drawer
♦ = Option available
► = Only one of these options can be selected
3V= 3 electric valves
2V= 2 electric valves
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5.3
Description of options
• Rinse-hold
→ Stops the appliance with water in the tub before the final spin cycle.
→ To drain the water, reset the programme and then select a drain or spin cycle.
• Night cycle
→ Eliminates all spin phases and adds three rinses in COTTON cycles and two rinses in SYNTHETICS
cycles.
→ Stops the appliance with water in the tub before the final rinse.
→ To drain the water, reset the programme and then select a drain or spin cycle.
•
→
→
→
Pre-wash
Adds a pre-wash phase at the start of the cycle with water heating to 30°C (or cold, if selected).
In COTTON and SYNTHETICS cycles, performs a short spin before passing to the washing phase.
This option cannot be selected for WOOL and HAND-WASH cycles.
•
→
→
→
Stains
Adds a 5-minute motor movement phase after heating to 40°C.
Ducts water to the pre-wash/stains compartment in order to introduce the special stain-removal product.
This option cannot be selected for DELICATES, WOOL and HAND-WASH cycles.
• Bleach
→ Ducts water through the bleach compartment at the beginning of the first rinse in COTTON cycles.
• Economy / Energy label
→ Modifies the structure of the COTTON 40-60 and SYNTHETICS 50/60 programmes in order to reduce
energy consumption.
→ Reduces the washing temperature.
→ Increases the duration of the wash phase.
• Super-rinse
→ Adds two rinses in the COTTON, SYNTHETICS and DELICATES cycles.
→ Eliminates the intermediate spin cycles, with the exception of the final rinse, which is reduced to 450 rpm.
• Half-load
→ Eliminates one rinse in COTTON programmes.
• Easy-Iron
→ In COTTON programmes:
- adds three rinse cycles
- eliminates the intermediate spin cycles
- performs an impulse spin phase
- adds an “untangling” phase after the spin cycle
→ In SYNTHETICS cycles:
- reduces the heating temperature in 50/60° cycles to 40°C
- increases the washing time
- prolongs the cooling phase at the end of the washing phase
- adds one rinse
- adds an “untangling” phase after the impulse spin cycle
• Reduced spin speed
→ Reduces the speed of all spins as shown in the table.
Maximum spin speed (rpm)
Reduction for COTTON (rpm)
Reduction for ALL OTHER CYCLES (rpm)
600
450
450
700
450
450
800
450
450
900 1000 1100 1200 1300 1400 1550
450 500 550 600 650 700 750
450 450 450 450 450 450 450
• Intensive
→ Performs a specific intensive cycle.
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5.3.1
No spin
• Eliminates all the spin phases.
→ If selected, three rinses are added in the COTTON cycle and one in the SYNTHETICS cycle.
• Daily
→ Modifies the structure of the COTTON - SYNTHETICS - DELICATES cycles to obtain very short washing
times.
• Light
→ Modifies the structure of the wash phase of the COTTON - SYNTHETICS - DELICATES cycles in a short
time.
• Very short
→ Modifies the structure of the wash phase of the COTTON - SYNTHETICS - DELICATES cycles for half
load.
• Delayed-start time
→ Adds a pause before the start of the programme. The delay time is displayed on the corresponding LEDs
starting from a 2-hour till a 20-hour delay.
→ To start the cycle immediately after selecting a delayed start:
- press START/PAUSE, cancel the delay time by pressing the appropriate button, then press
START/PAUSE again.
Example of ”delay time” button
5.3.2
Temperature adjustment
→ Used to select the washing temperature compatibly with the limit
temperature for the cycle.
→ Can be used during the cycle selection phase: the temperature can be
modified only if the heating phase has not started (in pause mode).
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5.3.3
Modifying the spin speed
→ Reduces the speed of all spin cycles as shown in the table.
→ The last position can be used for NO SPIN, RINSE-HOLD or NIGHT-TIME CYCLE.
→ If the NO-SPIN option is selected, three rinses are added in the COTTON cycle, and two in the
SYNTHETICS cycle.
The tables below list examples of modification of the spin speed.
6-position selector
1 - Max. spin speed
2
3
4
5
6 - Last position
Button with 5 LEDs
1 - Max. spin speed
2
3
4
5 - Last value
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600
550
500
450
700
600
500
400
No spin No spin
or Night or Night
cycle cycle
RinseRinsehold
hold
800
700
600
500
No spin
or Night
cycle
Rinsehold
900
800
700
500
No spin
or Night
cycle
Rinsehold
1000
900
700
500
1100
900
700
500
1200
900
700
500
1300
1100
900
700
1400
1200
900
700
1600
1200
900
700
No spin
or Night
cycle
Rinsehold
No spin
or Night
cycle
Rinsehold
No spin
or Night
cycle
Rinsehold
No spin
or Night
cycle
Rinsehold
No spin
or Night
cycle
Rinsehold
No spin
or Night
cycle
Rinsehold
600/700
500
400
800/900
700
500
1000÷1600
900
700
No spin
or Night cycle
No spin
or Night cycle
No spin
or Night cycle
500
700
700
Rinse-hold
No spin or
Rinse-hold
No spin or
Rinse-hold
No spin or
Rinse-hold
Rinse-hold
Rinse-hold
17/44
1000÷1600
900
700
1300÷1600
1100
900
1400÷1600
1200
900
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5.4
Modification of rinses on the basis of the options
SYNTHETICS
DELICATES
DUVETS
WOOL
HAND WASH
SILK
JEANS
3
2
3
3
3
3
2
2
2
3
3
3
3
3
3
2
2
2
5
4
5
5
5
5
4
4
4
5
5
5
5
5
5
4
4
4
6
5
6
6
6
6
5
5
5
6
6
6
6
6
6
5
5
5
6
5
6
6
6
6
5
5
5
6
6
6
6
6
6
5
5
5
6
5
6
6
6
6
5
5
5
5
6
6
6
6
6
5
5
5
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
7
6
7
7
7
7
6
6
6
7
7
7
7
7
7
6
6
6
Eco 90°
3
5
6
6
6
2
7
Eco 60°
3
5
6
6
6
2
7
Eco 40°-50°
3
5
6
6
6
2
7
Intensive
3
5
6
6
6
2
7
Normal
3
5
6
6
6
2
7
Daily
3
5
6
6
6
2
7
Light
2
4
5
5
5
2
6
Short
2
4
5
5
5
2
6
Very short
2
3
3
3
3
2
2
3
3
2
2
3
3
3
2
5
4
4
4
4
4
3
3
4
4
3
3
4
3
3
3
5
5
5
5
5
4
4
5
5
4
4
5
5
5
5
5
4
4
5
5
4
4
5
5
5
5
5
4
4
5
5
4
4
4
3
3
4
8
2
2
2
2
2
2
2
2
2
2
2
6
6
6
6
6
5
5
6
6
5
5
5
3
3
5
Eco 60‫ۥ‬
Eco 40°- 50°
Intensive / Normal
Daily
Light
Short / Very short
Intensive / Normal
Daily
Light
Short / Very short
Normal
Normal
Normal
Normal
Normal
Super-rinse
Eco 90°
Eco 60°
Eco 40°-50°
Intensive
Normal
Daily
Light
Short
Very short
Eco 90°
Eco 60°
Eco 40°-50°
Intensive
Normal
Daily
Light
Short
Very short
No spin)
and
Half load
(SWE)
High
No spin
COTTON
Easy-iron
PROGRAMMI
(I, F, UK, E)
Medium
Night cycle
COTTON
Super rinse
(D,N, B)
Low
Normal
COTTON
(Night cycle
Easy-iron
No. of rinses with the options
The half-load option reduces of 1 rinse all cotton programmes except the Very short (Quick).
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6 TECHNICAL CHARACTERISTICS
6.1
Control system memory
6.1.1 General structure of the memory system
The system features an EEPROM memory module, fitted externally to the microprocessor, which serves to
memorize the configuration data, the description of the cycle, the status of the appliance in the event of a power
failure, and the alarms.
Power Failure and
Machine status
μP
External serial
port
(asynchronous
FLASH
RAM
Configuration of
the appliance
configuration
Description
of the cycle
6.1.2 FLASH
This area memory contains the firmware code relative to the functions of the appliance:
Ö
Ö
Ö
Ö
Ö
Ö
Ö
Ö
Ö
Ö
Ö
Control of electrical loads (motor, pump, solenoid valves etc.).
Control of the sensors (pressure switches, motor speed, door status etc.).
Control of the user interface
Control of the serial port
Control of power failure procedure and alarms
Execution of the washing programme
Power failure, i.e. the information necessary to restart the appliance in the event of a power failure:
- Selected cycle and options
- Current phase and sub-phase
Machine status, used to perform special cycles such as:
- Electrical test (used in the assembly line)
- Continuous cycles (used in the factory workshop)
Machine configuration: the data contained in the EEPROM define the characteristics of the model and are
interpreted by the function software. The variables are as follows:
- Type of appliance (front-loader, top-loader, compact)
- Type of door interlock (PTC or instantaneous)
- Anti-flooding safety device
- Transmission ratio between drum pulley and motor pulley
- Structure of the washing group
- Power supply frequency (50/60 Hz)
- Type of PCB (horizontal or vertical buttons)
- Detergent drawer (3 or 4 compartments)
- Final spin speed (600 – 1400 rpm)
Identification of the appliance:
- Prod. N.
- ELC
- Serial number
Configuration of the user interface:
- Programmes on main selector
- Function of secondary selector (if featured)
- Number and functions of buttons
- Functions of the LEDs
- Operation of the buzzer
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Ö Washing cycle tables: Each washing cycle consists of a series of phases (steps); the steps are the basic
instructions which comprise the description of the cycle, which is common to all appliances having the same
characteristics:
- Water fill
- Motor movement
- Reset
- Heating
- Drain
- Spin
- “IF” conditions (options, temperatures etc.)
Ö Configuration of the washing cycle: for each family of appliances, certain parameters associated with the
washing programme are defined:
- Operational limits (voltage/frequency)
- Transmission ratios
- Parameters for control of the signal from the tachometric generator
- Parameters for half-range operation of the motor
- Structure of the washing group
- Control parameters for the FUCS anti-unbalancing system
- Water fill control algorithm
- Alarm control system
- Sensor parameters (flowmeter etc…)
6.1.3 RAM
The RAM (Random-Access Memory) contains the variables, i.e. all the dynamic information used during
execution of the programme:
Ö
Ö
Ö
Ö
Ö
Motor speed
Water temperature
Alarms
Cycle selected
Machine status
The RAM is cancelled when the power supply is disconnected (power failure or appliance switched off).
The contents of the RAM can be read using a computer connected via a DAAS interface.
The same system can be used to send commands to the electronic control unit such as:
Ö
Ö
Ö
Ö
Select remote control mode
Action the various loads in remote mode
Select diagnostics mode
Select a cycle and options, and start the cycle
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6.2
Door interlock
The voltmetric device with PTC takes 1÷3 minutes before opening the door after the end of the cycle.
14 PCB
12 Door interlock
11 Suppressor
ON/OFF = Main switch (programme
selector)
6.2.1
•
•
•
6.3
Operating principle
When the washing programme is started by pressing the START/PAUSE button, the bi-metal PTC (contacts
3-5) is powered by the triac on the PCB: after 2 – 4 seconds, this closes the switch (5-4) which powers the
electrical components of the appliance (only if the door is closed).
The door interlock prevents aperture of the door while the appliance is in operation.
At the end of the washing programme, the PCB disconnects the interlock from the power supply, but the
door remains locked for 1 to 2 minutes (PTC cooling time).
Water drain system
The electric valves are powered by the PCB by means of the triac and the control of the water level in the tub is
carried out by the analogue pressure switch.
1
3
4
14
Analogue pressure switch
Prewash electric valve
Wash electric valve
PCB
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6.4
Analogue pressure switch of water level control in the tub
General features
The electronic pressure switch is an analogue device that controls the water level in the tub, used in the models
with electronic control and it is directly connected to the main PCB.
Electronic pressure switch
ELECTRONIC PRESSURE SWITCH
Electric symbol
The pressure switch is connected by a hose to the pressure chamber.
When the tub is filled with water, the pressure created inside the hydraulic circuit expands the diaphragm. This
in turn modifies the position of the core inside the coil, thus changing the inductance and the frequency of the
oscillating circuit.
The electronic PCB, according to the frequency, recognizes the quantity of the water in the tub.
1 hose
3 coil
5 core
Frequency variation according to the water quantity in the tub
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6.5
Detergent dispenser
There are two versions of the detergent drawer: one large drawer and one smaller (ecological) drawer.
6.5.1
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
“Short” detergent dispenser
Fill hose
Water fill solenoid
Hoses
Nozzle
Detergent dispenser duct
Siphon for conditioners
Detergent drawer
Detergent dispenser
Detergent intake tube
Clamp
Version with three compartments
•
•
•
Version with four compartments
Duct with 4 compartments,
• Duct with 4 compartments and fork
Two-way water intake nozzle
• Two-way water intake nozzle
3-compartment detergent drawer
• 4-compartment detergent drawer
3 - 4 compartments: 2-way solenoid valve
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6.5.1.1
Operating principle
Water fill to pre-wash compartment
(pre-wash solenoid)
•
•
This solution is used in models with 3-compartment
detergent drawers. The detergent in compartment
“a” is introduced at the beginning of the pre-wash
phase.
In certain models featuring the “stains” option,
compartment “a” may also be used for introduction
of a stain-removal product, which is introduced
during the washing phase.
Water fill to wash compartment
(wash solenoid)
•
In all models, compartment “b” contains the
detergent, which is introduced at the beginning of
the washing phase.
Water fill to conditioner compartment
(pre-wash/wash solenoids)
•
In all models, compartment “d” contains the
conditioner, which is introduced at the beginning of
the final rinse.
Water fill to pre-wash and bleach compartments
(pre-wash solenoid)
•
•
•
In models with four compartments, water is ducted
through compartments “a” and “c”, which are not
used simultaneously.
If the user selects the pre-wash option, water is
ducted through compartments “a” and “c” at the
beginning of the pre-wash phase.
If this option is not selected, the water is ducted
through the compartments at the beginning of the
first rinse.
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6.5.2
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
“Long” detergent dispenser
Fill hose
Water fill solenoid (cold)
Hose
Nozzle
Detergent dispenser duct
Siphon for conditioners
Detergent drawer
Clamp
Detergent intake tube
Detergent dispenser
Version with three compartments
•
•
•
Duct with 4 compartments
Two-way water intake nozzle
3-compartment detergent dispenser
Version with four compartments
•
•
•
Duct with 4 compartments and “flow deviator”
Two-way water intake nozzle
4-compartment detergent dispenser
3 - 4 compartments: 2-way solenoid valve
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6.5.2.1
Operating principle
Water fill to pre-wash compartment
(pre-wash solenoid)
•
•
This solution is used in models with 3-compartment
detergent drawers. The detergent in compartment
“a” is introduced at the beginning of the pre-wash
phase.
In certain models featuring the “stains” option,
compartment “a” may also be used for introduction
of a stain-removal product, which is introduced
during the washing phase.
Water fill to wash compartment
(wash solenoid)
•
In all models, compartment “b” contains the
detergent, which is introduced at the beginning of
the washing phase.
Water fill to conditioner compartment
(pre-wash/wash solenoids)
•
In all models, compartment “d” contains the
conditioner, which is introduced at the beginning of
the final rinse.
Water fill to pre-wash and bleach compartments
(pre-wash solenoid)
•
•
•
In models with 4 compartments, water is ducted
through compartments “a” and “c”, which are not
used simultaneously.
If the user selects the pre-wash option, water is
ducted through compartments “a” and “c” at the
beginning of the pre-wash phase.
If this option is not selected, the water is ducted
through the compartments at the beginning of the
first rinse.
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6.6
9
10
14
Drain pump
Drain pump
Thermal protector
PCB
The PCB powers the drain pump via a triac as follows:
-
until the electronic pressure switch closes on empty, after which the pump is actioned for a brief
period or passes to the subsequent phase;
for a pre-determined period (and eventually an alarm appears).
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6.7
Heating
2
13
14
K1
NTC temperature sensor
Heating element (with thermal fuses)
PCB
Relay
1.
2.
3.
4.
Tubular casing
Thermal fuses
NTC Sensor
Connectors
The heating element is powered by a relay (K1) of the electronic board and is provided with two thermal fuses,
which interrupt if the temperature degree exceeds the values by which they are calibrated.
WARNING
In case of replacement of the heater, replace it with one with the same characteristics in
order not to compromise the safety of the appliance.
6.8
Temperature sensor
The temperature is controlled by the PCB by means of a NTC temperature sensor incorporated in the heating
element.
1. NTC resistor
2. Metallic capsule
3. Terminals
4. Plastic casing
TEMPERATURE
(ºC)
20
60
80
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Nominal value
6050
1250
640
28/44
RESISTANCE (Ω)
Maximum value
6335
1278
620
Minimum value
5765
1222
660
599 38 02-86
6.9
5
6
7
8
14
Motor
Stator
Rotor
Protector
Tachometric generator
PCB
6.10 Power supply to motor
The PCB powers the motor via a triac. The direction of rotation is reversed by switching of the contacts on the
two relays (K2-K3), which modify the connection between the rotor and the stator.
In certain models, a third relay (K4) is used to power the stator (full or half field) according to the spin speed
The speed of rotation of the motor is determined by the signal received from the tachometric generator.
During the spin phases, the microprocessor, depending on the software configuration, may perform the antifoam control procedure and the anti-unbalancing control procedure.
6.11 Anti-foam control system
The anti-foam control procedure (if featured) is performed via the anti-boiling pressure switch.
Spin phase without foam
Spin phase with little foam
Spin
Spin
Anti-foam
(Electronic level )
450 rpm
pulses
450 rpm pulses
FUCS
•
•
FUCS
Spin with little foam: if the contact of the electronic pressure switch closes on FULL, the spin phase is
interrupted; the drain pump continues to operate and, when the contact returns to EMPTY, the spin phase is
resumed.
Spin with excessive foam in the tub (critical situation): The control system detects whether the
electronic pressure switch commutates 5 times to FULL. In this case, the spin phase is skipped, and a oneminute drain cycle is performed with the motor switched off; in the case of a washing phase, a
supplementary rinse is added.
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6.12 “FUCS” (Fast Unbalance Control System)
rpm
The control procedure for unbalanced loads is performed dynamically, before each spin cycle, as follows:
ª The phase begins at a speed of 55 rpm; the speed can never fall below this threshold, otherwise the check
is repeated.
ª At intervals of 300 ms, the balance is calculated and compared with predetermined limits. If the value is less
than the lower limit, the speed of the drum is increased by a certain value depending on the transmission
relation between motor pulley/drum; if the unbalancing is higher, it is decreased by the same value. The
reduction in the speed of the drum distributes the washing correctly; this procedure is repeated until the
wash load is completely balanced.
ª Correct balancing of the wash load is achieved at a speed of 115 rpm, after which the spin cycle begins.
Real speed
Selected speed
The Unbalancing Control function takes place in different phases: each phase is characterized by:
ª an unbalancing index (0-1-2-3)
ª an unbalancing threshold value (ex: 850, 350, 650, 1100rpm)
ª a time out (max. time)
• Ending of the FUCS balancing phase
The phase is ended when:
ª The drum rotation speed is 115 rpm (or 85rpm in some cases of unbalancing index). In this case the spin is
performed.
ª In some cases the optimal balancing value is not reached: a reduced spin is performed depending on the
unbalancing.
ª In the worst case, in which all phases are not sufficient to reach a minimum balancing value, the spin is not
performed.
• Example of perfect balancing
Phase 0,
Time-out=60 sec
Phase 1
Time-out=60 sec
115 rpm
55 rpm
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•
Balancing in the available longer interval
1
2
Phase
1
2
3
4
5
6
7
•
3
4
5
Unbalancing index
0
1
2
3
1
2
3
6
7
Time-out (sec)
60
120
60
90
120
90
90
Unbalancing after all phases
In this case the spin (or impulse) is not performed.
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7
DEMO MODE
1. Switch off the appliance.
2. Press and hold down START/PAUSE button and the nearest option
button simultaneously (as represented in figure).
3. Holding down both buttons, switch the appliance on by turning the
programme selector by three positions clockwise.
4. Continue to hold down the buttons till the LEDs begin to flash (at
least 5 seconds).
7.1
Exiting DEMO mode
To exit the demo cycle, switch the appliance off (programme selector in off/cancel position).
8 DIAGNOSTICS SYSTEM
8.1
Access to diagnostics mode
1. Switch off the appliance.
2. Press and hold down START/PAUSE button and the nearest option
button (as represented in figure).
3. Holding down both buttons, switch the appliance on by turning the
programme selector by one position clockwise.
4. Continue to hold down the button till the LEDs begin to flash (at least 2
seconds).
In the first position, the operation of the buttons and the relative LEDs is
checked; turning the selector knob clockwise the diagnostics cycle for the
operation of the various components and the alarm reading is activated.
8.2
Exiting diagnostics mode
→ To exit the diagnostics cycle, switch the appliance off, then on, and then off again.
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8.3
Diagnostics phases
Irrespective of the type of PCB and the configuration of the programme selector it is possible, after entering
diagnostics mode, to perform diagnostics on the operation of the various components and to read the alarms
by turning the programme selector clockwise.
All the alarms are enabled during the diagnostics cycle.
Selector position
Components actioned
Operating conditions
Function checked
1
- All the LEDs light in sequence
- When a button is pressed, the
corresponding LED lights
Always activated
Operation of the
user interface
2
- Door interlock
- Wash solenoid
Door locked
Water level below antiflooding level
Maximum time 5 minutes
Water ducted
through washing
compartment
3
- Door interlock
- Pre-wash solenoid
Door locked
Water level below antiflooding level
Maximum time 5 minutes
Water ducted
through pre-wash
compartment
(bleach)
4
- Door interlock
- Pre-wash and wash solenoids
Door locked
Water level below antiflooding level
Maximum time 5 minutes
Water ducted
through
conditioner
compartment
6
- Door interlock
- Wash solenoid if the level of
water in the tub does not cover
the heater
- Heating element
Door locked
Water level above the
heater
Maximum time 10 minutes
or up to 90°C (*)
Heating
7
- Door interlock
- Wash solenoid if the level of
Door locked
water in the tub does not cover
the heater
Water level above the
- Motor (55 rpm clockwise, 55 rpm heater
counter-clockwise, 250 rpm
impulse)
Check for leaks
from the tub
8
- Door interlock
- Drain pump
- Motor up to 650 rpm then at
maximum spin speed
Door locked
Water level lower than antiboiling level for spinning
Drain and spin;
control of
congruence in
closure of level
pressure switches
----
----
-----
----
9
----
10
---- Reading/Cancellation of the last
alarm
(*) In most cases, this time is sufficient to check the heating. However, the time can be increased by repeating
the phase without draining the water: pass for a moment to a different phase of the diagnostics cycle and
then back to the heating control phase (if the temperature is higher than 80°C, heating does not take place).
(**) The check at the maximum speed occurs without control of the FUCS and no clothes have to be inserted
inside the appliance.
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9 ALARMS
9.1
Displaying the alarms to the user
The alarms displayed to the user are listed below:
ª Door open
ª Drain difficulty (dirty filter)
ª Water fill difficulty (closet tap)
They are represented through the flashing of the red LED inside the START-PAUSE
and can be solved directly by the user.
The alarms listed below, instead:
ª Water leakage (Aqua Control System)
ª Low electric voltage
ª Irregular frequency of the electric network
are displayed to the user, but for their solution it is necessary the intervention of the Service.
The alarms are enabled during the execution of the washing programme, with the exception of alarms
associated with configuration and the power supply (voltage/frequency), which are also displayed during the
programme selection phase.
The door can normally be opened (except where specified) when an alarm condition has occurred on condition
that:
•
•
•
The level of the water in the tub is below a certain level
Water temperature lower than 55°C
Motor stopped
Certain alarm conditions require that a drain phase be performed before the door can be opened for safety
reasons:
•
•
9.2
Cooling water fill if the temperature is higher than 65°C
Drain until the analogue pressure switch is on empty, during a max. 3-minute time.
Reading the alarm codes
It is possible to display the last three memorised alarms in the FLASH memory of
the electronic board:
• Enter diagnostics mode (par. 9.1).
• Irrespective of the type of PCB and configuration, turn the programme selector
clockwise to the tenth position.
•
The last alarm is displayed.
•
To display the previous alarms, press sequentially the left button of the
START/PAUSE button (as represented in figure).
•
To return to the last alarm press the START/PAUSE
button.
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9.2.1 Displaying the alarm
The alarm is displayed by a repeated flashing sequence of the START / PAUSE
button with red and green light (0,5 seconds on, 0,5 seconds off with a 2,5 second
pause between the sequences).
• button indicator START / PAUSE with red light → indicates the first digit of the
alarm code (family)
• button indicator START / PAUSE with green light → indicates the second digit of
the alarm code (internal number of the family)
These two LEDs are featured in all models.
Notes:
• The first letter of the alarm code “E” (Error) is not displayed, since this letter is common to all alarm codes.
• The alarm code “families” are shown in hexadecimal; in other words:
→ A is represented by 10 flashes
→ B is represented by 11 flashes
→ ...
→ F is represented by 15 flashes
• Configuration errors are shown by the flashing of all the LEDs (user interface not configured).
9.2.2 Examples of alarm display
Example: Alarm E43 (problems with the door interlock Triac) will display the following:
•
•
the sequence of four flashes of the START / PAUSE button with red light, indicates the first number E43;
the sequence of three flashes of the START / PAUSE button with green light, indicates the second number
E43;
START / PAUSE button with red light
ON / OFF
Time (Sec.) Value
0.5
START / PAUSE button with green light
ON / OFF
Time (Sec.)
Value
0.5
1
0.5
0.5
0.5
2
0.5
0.5
0.5
1.5
2
0.5
0.5
3
0.5
0.5
1
0.5
0.5
4
2.5
3
Pause
Pause
9.2.3 Operation of alarms during diagnostics
All alarms are enabled during the components diagnostics phase.
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9.3
Rapid reading of alarm codes
The last three alarm codes can be displayed even if the programme selector is not in the tenth position
(diagnostics) or if the appliance is in normal operating mode (e.g. during the execution of the washing
programme):
→ Press and hold down START/PAUSE and the nearest option button (as to enter the DIAGNOSTICS),
for at least two seconds: the LEDs initially switch off, and then display the flashing sequence indicating
the last alarm.
→ To display the previous alarms press the left button of the START/PAUSE button sequentially.
→ To return to the last alarm press the START/PAUSE button.
→ The alarm sequence continues as long as the two buttons are held down.
→ The alarm reading system is as described in paragraph 10.2.1.
→ While the alarms are displayed, the appliance continues to perform the cycle or, if in the programme
selection phase, maintains the previously-selected options in memory.
9.4
Cancelling the last alarm
It is good practice to cancel the last alarm:
•
after reading the alarm code, to check whether the alarm re-occurs during diagnostics;
•
after repairing the appliance, to check whether it re-occurs during testing.
1. Select diagnostics mode and turn the programme selector to the tenth
position (reading of alarms).
2. Press and hold down START/PAUSE and the nearest option button
(as represented in figure).
3. Hold down the buttons till the LEDs stop to flash (at least 5 seconds).
N.B. With this operation all the memorised alarms are deleted.
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9.5
Table of alarm codes
Alarm
Description
E11 Poor water fill before wash cycle
E13 Water leaks
E21 Poor draining
E23 Faulty triac for drain pump
Possible fault
Action/machine status
Tap closed or water pressure too low; Drain tube improperly positioned;
Water fill solenoid valve is faulty; Leaks from water circuit on pressure Cycle is paused with door locked.
switch; Pressure switch faulty; Wiring faulty; PCB faulty.
Drain tube improperly positioned; Water pressure too low;
Water fill solenoid valve is faulty; Water circuit on pressure switch is
Cycle is paused with door locked.
leaking/clogged; Pressure switch faulty.
Drain tube kinked/clogged/improperly positioned; Drain filter
clogged/dirty; Drain pump faulty; Pressure switch faulty; Wiring faulty; Cycle is paused (after 2 attempts).
PCB faulty; Electrical current leak between heating element and ground.
Safety drain cycle - Cycle stops with
Drain pump faulty; Wiring faulty; PCB faulty.
door unlocked.
Malfunction in sensing circuit on triac
Reset
START/RESET
START/RESET
START/RESET
RESET
E24 for drain pump (input voltage to
Safety drain cycle - Cycle stops with
door unlocked.
RESET
E31
Cycle stops with door locked.
RESET
E32
PCB faulty.
microprocessor: always 0 or 5 V)
Malfunction in electronic pressure
Pressure switch;
switch circuit (frequency of signal
Wiring;
from pressure switch out of limits)
Main PCB.
Electronic pressure switch improperly
Tap is closed or water pressure is too low;
calibrated
Solenoid valve;
(The electronic pressure switch
Water circuit on pressure switch; pressure switch;
generates a signal with unstable
Wiring; main board.
frequency during the drain phase)
E35 Overflow
Internal pressure takeoff is clogged
E38 (water level does not change for at
Water fill solenoid valve is faulty; Leaks from water circuit on pressure
switch; Pressure switch faulty; Wiring faulty; PCB faulty.
Cycle stops. Safety drain cycle. Drain
pump continues to operate (5 min. on,
then 5 min. off, etc.).
Water circuit on pressure switches;
Pressure switches;
Motor belt broken.
Heating phase is skipped.
least 30 sec. of drum rotation)
Faulty sensing by heating element
E3A relay (input voltage to microprocessor PCB faulty.
always 0 V)
Door lock unit faulty; Wiring faulty;
E41 Door open (after 15 sec.)
PCB faulty.
Door lock unit faulty; Wiring faulty;
E42 Problems closing the door
PCB faulty.
Faulty triac supplying power to door Door lock unit faulty; Wiring faulty;
E43 delay system
PCB faulty.
E44 Faulty sensing by door delay system PCB faulty.
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Cycle is paused.
Cycle stops with door locked.
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START/RESET
RESET
ON/OFF RESET
RESET
Cycle is paused.
START/RESET
Cycle is paused.
START/RESET
(Safety drain cycle) Cycle stops.
ON/OFF RESET
(Safety drain cycle) Cycle stops.
ON/OFF RESET
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Alarm
E45
E51
E52
E53
E54
Description
Faulty sensing by triac on door delay
system (input voltage to
microprocessor: always 0 or 5 V)
Motor power supply triac shortcircuited
No signal from motor tachometric
generator
Motor triac sensing circuit faulty
(input voltage to microprocessor: 0 or
5 V)
Motor relay contacts sticking (high
voltage level when the relay switches
to OFF)
Possible fault
PCB faulty.
Action/machine status
(Safety drain cycle) Cycle stops.
PCB faulty; current leakage from motor or from wiring.
Motor faulty; wiring faulty; PCB faulty.
Cycle blocked, door locked (after 5
attempts).
Cycle blocked, door locked (after 5
attempts).
Reset
ON/OFF RESET
RESET
RESET
PCB faulty.
Cycle blocked, door locked.
RESET
PCB faulty; current leakage from motor or from wiring.
Cycle blocked, door locked (after 5
attempts).
RESET
E61 Insufficient heating during washing
The heating phase is skipped.
E62
Safety drain cycle – Cycle stopped with
door open.
RESET
Safety drain cycle – Cycle stopped with
door open.
RESET
Cycle blocker with door open.
RESET
E66
E68
E71
E74
NTC sensor faulty; heating element faulty; wiring faulty; PCB faulty.
Overheating during washing
(temperature higher than 88°C for
NTC sensor faulty; heating element faulty; wiring faulty; PCB faulty.
more than 5 min.)
Heating element power relay faulty
(incongruence between sensing and PCB faulty .
relay state)
Earth-leakage (value of mains voltage
Earth-leakage between heater and earth.
different from main value)
NTC sensor for wash cycle faulty
Faulty NTC sensor; Wiring faulty;
(short-circuited or open)
PCB faulty.
NTC sensor for wash cycle improperly NTC sensor improperly positioned; Faulty NTC sensor; Wiring faulty;
positioned
PCB faulty.
E82 Error in selector reset position
E83 Error in reading selector
Communication incongruence
E91 between main PCB- display board
Communication incongruence
PCB faulty (Wrong configuration data). Selector, wiring
PCB faulty (Wrong configuration data). Selector, wiring
Wiring faulty; Faulty control/display board
PCB faulty.
START/RESET
Heating is skipped.
START/RESET
Heating is skipped.
START/RESET
---------------Cycle cancelled.
RESET
START/RESET
----------------
RESET
E92 between main PCB- display board
Wrong control/display board;
Wrong PCB (do not correspond to the model).
Cycle interrupted.
OFF/ON START
E93
Incorrect configuration data; PCB faulty.
Cycle interrupted.
OFF/ON
Incorrect configuration data; PCB faulty.
Cycle interrupted.
OFF/ON
PCB faulty.
Cycle interrupted.
RESET
Faulty PCB (Wrong configuration data).
Cycle interrupted.
RESET
E94
E95
E97
(versions not compatible)
Incorrect configuration of appliance
Incorrect configuration of washing
cycle
Communication error between
microprocessor and EEPROM
Incongruence between programme
selector and cycle configuration
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Alarm
Description
Frequency of appliance out of the
EH1 limits
EH2 Voltage too high
EH3 Voltage too low
Incongruence between safety relay
EHE and safety “sensing” circuit
Possible fault
EF1
EF2
EF4
or 5 V)
Drain filter blocked
(too long drain phase)
Overdosing of detergent
(too much foam during drain phases)
Low water fill pressure, no signal of
the flow meter and solenoid valve
open
Unbalanced fill
EF5
E00 No alarm
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Reset
Power supply problems (incorrect / disturbance); PCB faulty.
Wait for frequency nominal conditions.
OFF/ON
Power supply problems (incorrect / disturbance); PCB faulty.
Power supply problems (incorrect / disturbance); PCB faulty.
Wait for voltage nominal conditions.
Wait for voltage nominal conditions.
OFF/ON
OFF/ON
Wiring faulty; PCB faulty.
Safety drain cycle – Cycle stopped with
door open.
RESET
PCB faulty.
Safety drain cycle – Cycle stopped with
door open.
RESET
Drain tube blocked/kinked/too high;
Drain filter dirty/blocked.
Excessive detergent dosing; drain tube kinked/blocked;
Drain filter dirty/blocked.
Warning displayed at the end of cycle
(specific LED).
Warning displayed after 5 attempts or
by the specific LED.
Safety “sensing” circuit faulty (input
EHF voltage to microprocessor: always 0
Action/machine status
START/RESET
RESET
Tap closed, low water fill pressure.
----------------
RESET
Final spin phases skipped.
----------------
RESET
----------------------------
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9.6
Basic circuit diagram
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9.7
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
Key to circuit diagram
Electrical components on appliance
Analogue pressure switch
NTC temperature sensor
Solenoid valve for prewash
Solenoid valve for wash
Thermal cut-out (drain pump)
Drain pump
Stator (motor)
Rotor (motor)
Thermal cut-out (motor)
Tachometric generator (motor)
Interference filter
Door lock unit
Heating element (with thermal fuses)
Motor with half field
Motor without half field
Electronic board
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DOOR_TY
DRAIN_TY
K1
K2
K3
K4
MOTOR_TY
ON/OFF
PWELW_TY
WELV_TY
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Components on main board
Door interlock Triac
Drain pump Triac
Heating element relay
Motor relay: clockwise rotation
Motor relay: anti-clockwise rotation
Motor relay: half field power supply (some models)
Motor Triac
Main switch (programme selector)
Pre-wash solenoid Triac
Wash solenoid Triac
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10 ACCESSIBILITY TO THE ELECTRONIC CONTROL SYSTEM
10.1.1 Top panel
a.
Remove the two rear screws, push the top panel towards the rear and
release from the cabinet.
10.1.2 Control panel
b.
c.
b
Press the drawer lock.
Extract.
c
d. Remove the screw which secures the control panel to the
dispenser.
d
e. Cut the clamp which secures the wiring to the board casing
(while re-assembling, put a new clamp).
e
f. Release the wiring from the clamp.
g. Release the clamp from the cross-member.
h. Loosen the screws which secure the cross-member to the
cabinet.
f
h
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a. Loosen the screws which secure the control panel to the
cross-member.
b. Release the hook.
c. Lift the control panel up and extract it.
a
a
d. Rotate the control panel.
e. Detach the connector indicated by the arrow.
f.
b
d
Place the wiring (see fig.).
g. Extract the control panel.
h. Rotate the control panel around itself.
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a. Place it as shown in figure.
b. Remove the screws and release the hooks which secure
the board casing to the control panel.
c.
Before mounting the new board extract the knob pressing
the hooks indicated by the arrows as represented in
figure.
While re-assembling repeat the same operations in reverse
order and pay attention to position correctly the knob.
A
While remounting the work top, do not position it as
represented in fig. A but see fig. B.
B
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