(2) For Declaration of Conformity (DoC) Hereby, MITSUBISHI ELECTRIC EUROPE B.V., declares that the servo amplifiers are in compliance with the necessary requirements and standards (2004/108/EC and 2006/95/EC). For the copy of Declaration of Conformity, contact your local sales office. 2.2.3 USA/Canada compliance The servo amplifiers on which MR-J3-D01 is mounted are designed in compliance with UL 508C and CSA C22.2 No.14. (1) Installation The minimum cabinet size is 150% of each MR-J4 servo amplifier's volume including MR-J3-D01. Also, design the cabinet so that the ambient temperature in the cabinet is 55 ˚C or less. MR-J3-D01 and servo amplifier must be installed in a metal cabinet. For environment, the units should be used in open type (UL 50) and overvoltage category III or lower. MR-J3-D01 and servo amplifier needs to be installed at or below of pollution degree 2. For connection, use only copper wires. MR-J3-D01 INSTALLATION GUIDE (2) Short-circuit current rating (SCCR) Each servo amplifier on which MR-J3-D01 is mounted has checked with a short-circuit test. C Country/Region Sales office Tel/Fax USA MITSUBISHI ELECTRIC AUTOMATION, INC. 500 Corporate Woods Parkway, Vernon Hills, IL 60061, U.S.A. Tel : +1-847-478-2100 Fax : +1-847-478-2253 Mexico MITSUBISHI ELECTRIC AUTOMATION, INC. Mexico Branch Mariano Escobedo #69, Col.Zona Industrial, Tlalnepantla Edo, C.P.54030, México Tel : +52-55-9171-7600 Fax : +52-55-9171-7649 Brazil MITSUBISHI ELECTRIC DO BRASIL COMÉRCIO E SERVIÇOS LTDA. Rua Jussara, 1750- Bloco B Anexo, Jardim Santa Cecilia, CEP 06465-070, Barueri - SP, Brasil Tel : +55-11-4689-3000 Fax : +55-11-4689-3016 Germany MITSUBISHI ELECTRIC EUROPE B.V. German Branch Gothaer Strasse 8, D-40880 Ratingen, Germany Tel : +49-2102-486-0 Fax : +49-2102-486-1120 UK MITSUBISHI ELECTRIC EUROPE B.V. UK Branch Travellers Lane, Hatfield, Hertfordshire, AL10 8XB, U.K. Tel : +44-1707-28-8780 Fax : +44-1707-27-8695 Italy MITSUBISHI ELECTRIC EUROPE B.V. Italian Branch Centro Direzionale Colleoni - Palazzo Sirio Viale Colleoni 7, 20864 Agrate Brianza(Milano) Italy Tel : +39-039-60531 Fax : +39-039-6053-312 Spain MITSUBISHI ELECTRIC EUROPE, B.V. Spanish Branch Carretera de Rubí, 76-80-Apdo. 420, 08173 Sant Cugat del Vallés (Barcelona), Spain Tel : +34-935-65-3131 Fax : +34-935-89-1579 France MITSUBISHI ELECTRIC EUROPE B.V. French Branch 25, Boulevard des Bouvets, F-92741 Nanterre Cedex, France Tel : +33-1-55-68-55-68 Fax : +33-1-55-68-57-57 Czech Republic MITSUBISHI ELECTRIC EUROPE B.V. Czech Branch Avenir Business Park, Radlicka 751/113e, 158 00 Praha5, Czech Republic Tel : +420-251-551-470 Fax : +420-251-551-471 Poland MITSUBISHI ELECTRIC EUROPE B.V. Polish Branch ul. Krakowska 50, 32-083 Balice, Poland Tel : +48-12-630-47-00 Fax : +48-12-630-47-01 Russia MITSUBISHI ELECTRIC EUROPE B.V. Russian Branch St. Petersburg office Piskarevsky pr. 2, bld 2, lit "Sch", BC "Benua", office 720; RU-195027 St. Petersburg, Russia Tel : +7-812-633-3497 Fax : +7-812-633-3499 Turkey MITSUBISHI ELECTRIC TURKEY A.Ş Ümraniye Branch Şerifali Mahallesi Nutuk Sokak No:5 TR-34775 Ümraniye, İstanbul, Türkey Tel : +90-216-526-3990 Fax : +90-216-526-3995 South Africa ADROIT TECHNOLOGIES 20 Waterford Office Park, 189 Witkoppen Road, ZA-Fourways, South Africa Tel : +27-11-658-8100 Fax : +27-11-658-8101 China MITSUBISHI ELECTRIC AUTOMATION (CHINA) LTD. No.1386 Hongqiao Road, Mitsubishi Electric Automation Center, Changning District, Shanghai, China Tel : +86-21-2322-3030 Fax : +86-21-2322-3000 Taiwan SETSUYO ENTERPRISE CO., LTD. 6F, No.105, Wugong 3rd Road, Wugu District, New Taipei City 24889, Taiwan, R.O.C. Tel : +886-2-2299-2499 Fax : +886-2-2299-2509 Korea MITSUBISHI ELECTRIC AUTOMATION KOREA CO., LTD. 1480-6, Gayang-Dong, Gangseo-Gu, Seoul, 157-200, Korea Tel : +82-2-3660-9510 Fax : +82-2-3664-8372/8335 Singapore MITSUBISHI ELECTRIC ASIA PTE. LTD. 307, Alexandra Road, Mitsubishi Electric Building, Singapore 159943 Tel : +65-6473-2308 Fax : +65-6476-7439 Thailand MITSUBISHI ELECTRIC FACTORY AUTOMATION (THAILAND) CO., LTD. 12th Floor, SV.City Building, Office Tower 1, No. 896/19 and 20 Rama 3 Road, Kwaeng Bangpongpang, Khet Yannawa, Bangkok 10120,Thailand Tel : +66-2682-6522 to 6531 Fax : +66-2682-6020 Indonesia PT. MITSUBISHI ELECTRIC INDONESIA Gedung Jaya 11th Floor, JL. MH. Thamrin No.12, Jakarta Pusat 10340, Indonesia Tel : +62-21-3192-6461 Fax : +62-21-3192-3942 Vietnam MITSUBISHI ELECTRIC VIETNAM COMPANY LIMITED Unit 01 - 04, 10th Floor, Vincom Center, 72 Le Thanh Ton Street, District 1, Ho Chi Minh City, Vietnam Tel : +84-8-3910-5945 Fax : +84-8-3910-5947 India MITSUBISHI ELECTRIC INDIA PVT. LTD. Pune Branch Emerald House, EL-3, J Block, M.I.D.C., Bhosari, Pune, 411026, Maharashtra State, India Tel : +91-20-2710-2000 Fax : +91-20-2710-2100 Australia MITSUBISHI ELECTRIC AUSTRALIA PTY. LTD. 348 Victoria Road, P.O. Box 11, Rydalmere, N.S.W 2116, Australia Tel : +61-2-9684-7777 Fax : +61-2-9684-7245 Printed in Japan (2) Check servo motor bearings, brake section, etc. for unusual noise. (4) Check that the connectors are securely connected to the servo motor. (7) Check for unusual noise generated from the servo amplifier. (5) Capacitor discharge It takes 15 minutes for capacitor discharging of the servo amplifier on which MR-J3-D01 is mounted. Do not touch the unit and terminals immediately after power off. (6) Branch circuit protection For installation in United States, branch circuit protection must be provided, in accordance with the National Electrical Code and any applicable local codes. For installation in Canada, branch circuit protection must be provided, in accordance with the Canada Electrical Code and any applicable provincial codes. 2.2.4 South Korea compliance This product complies with the Radio Wave Law (KC mark). Please note the following to use the product. 이 기기는 업무용 (A급) 전자파적합기기로서 판 매자 또는 사용자는 이 점을 주의하시기 바라며，가정외의 지역에서 사용하는 것을 목적으 로 합니다. (The product is for business use (Class A) and meets the electromagnetic compatibility requirements. The seller and the user must note the above point, and use the product in a place except for home. In addition, use a ferrite core and line noise filter for inputs and outputs.) 2.3 General cautions for safety protection and protective measures Observe the following items to ensure proper use of the servo amplifiers on which MR-J3-D01 is mounted. (1) Only qualified personnel and professional engineers should perform system installation. (8) Check the servo motor shaft and coupling for connection. 6. Transportation and storage Vibration resistance Pollution degree (3) They fulfill the requirements to conducted emissions at the main connections in the frequency range from 150 kHz to 30 MHz. (Bases for the evaluation: Product standard IEC/EN 61800, adjustable speed electrical power drive systems, Part 3: EMC) IP rating 3. Mounting/dismounting Item Operation Transportation (Note) Storage (Note) Operation, transportation, storage 5% to 90 %RH 10 Hz to 57 Hz with amplitude of 0.075 mm 57 Hz to 150 Hz with constant acceleration of 9.8 m/s2 to IEC/EN 61800-5-1 (Test Fc of IEC 60068-2-6) 5.9 m/s2 Class 2M3 (IEC/EN 60721-3-2) Class 1M2 (IEC/EN 60721-3-2) 2 Mounted on a servo amplifier: IP20 (IEC/EN 60529) MR-J3-D01 (single): IP00 (IEC/EN 60529) Open type (UL 50) 1000 m or less above sea level 10000 m or less above sea level Operation Transportation (Note) Storage Operation, storage Transportation Altitude Note. In regular transport packaging 7. Technical data 7.1 MR-J3-D01 Item The devices must be installed in the specified direction. Not doing so may cause a malfunction. Mount the servo amplifier on a cabinet which meets IP54 in the correct vertical direction to maintain pollution degree 2. The following shows an example of mounting procedures of a 200 V class 100 W servo amplifier. For details of other servo amplifiers, refer to each instruction manual or specification of the servo amplifiers on which MR-J3-D01 is mounted. 1) Remove the cap of CN7 connector of the servo amplifier, and push the four corners of the side of MR-J3-D01 simultaneously to the servo amplifier until the four knobs click so that CN7 is connected straight. Copyright © 2014 Mitsubishi Electric Corporation All Right Reserved. Rating plate The following shows an example of rating plate for explanation of each item. 2) Tighten the metal part FG with the enclosed installing screw (M4 × 6). The year and month of manufacture Model Model Function Digital input Digital output Analog input Analog output +15 V output for analog input signal Accessory Mass [g] 7.2 Dimensions 2) 20 Cabinet Country of origin Top Cabinet 10 mm or more 1.2 Purpose of this guide This installation guide explains for engineers of machinery manufacturers and machine operators. For details of servo amplifiers on which MR-J3-D01 is mounted, refer to each instruction manual or specification of the servo amplifiers. 5 Wiring allowance 80 mm or more 10 mm or more Servo amplifier + MR-J3-D01 40 mm or more 2. About safety This chapter explains safety of users and machine operators. Please read the chapter carefully before mounting the equipment. In this installation guide, the specific warnings and cautions levels are classified as follows. CAUTION Indicates that incorrect handling may cause hazardous conditions, resulting in medium or slight injury to personnel or may cause physical damage. 2.1 Professional engineer Only professional engineers should mount MR-J3-D01. Here, professional engineers are persons who have taken proper engineering training. Check if applicable technical training is available at your local Mitsubishi Electric office. Contact your local sales office for schedules and locations. 2.2 Correct use Always use MR-J3-D01 within specifications (voltage, temperature, etc. Refer to chapter 7 of this installation guide for details.). Mitsubishi Electric Co. accepts no claims for liability if the equipment is used in any other way or if modifications are made to the device, even in the context of mounting and installation. 2.2.1 Selection of peripheral equipment and wire For details of MCCB, fuses, and wire selections of servo amplifiers on which MR-J3-D01 is mounted, refer to each instruction manual or specification of the servo amplifiers. MR-J3-D01 has a part for grounding on the frame (FG). Fix the metal part FG of MR-J3-D01 with a screw to ground. 2.2.2 EU compliance The servo amplifiers on which MR-J3-D01 is mounted are designed to comply with the following directions to meet requirements for mounting, using, and periodic technical inspections: EMC directive (2004/108/EC) and Low-voltage directive (2006/95/EC). (1) EMC requirement The servo amplifiers on which MR-J3-D01 is mounted comply with category C3 in accordance with IEC/EN 618003. As for I/O wires (max. length 10 m) and encoder cables (max. length 50 m), use shielded wires and ground the shields. Use an EMC filter and surge protector on the primary side. The following shows recommended products. EMC filter: Soshin Electric HF3000A-UN series Surge protector: Okaya Electric Industries RSPD-250-U4 series - MELSERVO Series are not intended to be used on a low-voltage public network which supplies domestic premises; - radio frequency interference is expected if used on such a network. The installer shall provide a guide for Installation and use, including recommended mitigation devices. Bottom 4. Electrical Installation and configuration diagram WARNING Turn off the molded-case circuit breaker (MCCB) to avoid electrical shocks or damages to the product before starting the installation or wiring. The following shows a representative configuration example. The control circuit connectors described by rectangles are safely separated from the main circuits described by circles. For 3-phase 230 V AC input (3-phase 230 V AC) Servo amplifier MCCB or fuse Power supply (3-phase 400 V AC) Transformer (star connection) Protective equipment (Note) (thermal signal) CN10 97 MR-J3-D01 40 mm or more 1.1 Manual This installation guide explains how to mount MR-J3-D01. If you have any questions about the operation of the equipment described in this guide, contact your local sales office. In addition, when you mount a protective device, specific technical skills which are not detailed in the guide will be required. Indicates that incorrect handling may cause hazardous conditions, resulting in death or severe injury. CN20 CN30 1. About this installation guide WARNING Approx. 80 10 98 94 79.5 Knob Servo amplifier Serial number KC certification number Description MR-J3-D01 Additional digital input/output, additional analog input/output, external digital display connection Photocoupler insulator 24 V DC (external supply) Sink/source compatible, internal limit resistor: 5.6 kΩ 16 points, photocoupler insulator, open collector 24 V DC (external supply) Sink/source compatible, permissible current: 40 mA or less, inrush current: 100 mA or less 2 channel input voltage: -10 V to +10 V DC, internal resistor: 12 kΩ, resolution: 12 bits 2 channel input voltage: -12 V to +12 V DC, maximum output current: 1 mA, resolution: 12 bits Available as analog input signal power supply Output voltage: +15 V, permissible current: 30 mA Fixing screw (M4) × 1 140 [Unit: mm] 1) MC L1 L2 L3 L11 L21 MCCB or fuse MR-J3-D01 CN20 External I/O signal CN10 PE U/V/W/PE Servo motor CN2 Encoder cable Cabinet side Machine side Encoder Note. Please use a thermal sensor, etc. for thermal protection of the servo motor. (1) We may accept the repair at charge for another seven (7) years after the production of the product is discontinued. The announcement of the stop of production for each model can be seen in our Sales and Service, etc. (2) Please note that the Product (including its spare parts) cannot be ordered after its stop of production. 3. Service in overseas countries Our regional FA Center in overseas countries will accept the repair work of the Product. However, the terms and conditions of the repair work may differ depending on each FA Center. Please ask your local FA center for details. 4. Exclusion of responsibility for compensation against loss of opportunity, secondary loss, etc. Environment 0 to 55 Class 3K3 (IEC/EN 60721-3-3) -20 to 65 Class 2K4 (IEC/EN 60721-3-2) -20 to 65 Class 1K4 (IEC/EN 60721-3-1) [°C] [°C] [°C] Test condition (2) When mounting, installing, and using them, always observe standards and directives applicable in the country. 2.4 Disposal Disposal of unusable or irreparable devices should always occur in accordance with the applicable country-specific waste disposal regulations. (Example: European Waste 16 02 14) 2. Term of warranty after the stop of production Transport the products correctly according to their mass. Stacking in excess of the limited number of product packages is not allowed. Install the equipment in a load-bearing place in accordance with each instruction manual or specification of the servo amplifiers on which MR-J3-D01 is mounted. Do not get on or put heavy load on the equipment. When you keep or use it, please fulfill the following environment. Ambient humidity (1) You are requested to conduct an initial failure diagnosis by yourself, as a general rule. It can also be carried out by us or our service company upon your request and the actual cost will be charged. However, it will not be charged if we are responsible for the cause of the failure. (2) This limited warranty applies only when the condition, method, environment, etc. of use are in compliance with the terms and conditions and instructions that are set forth in the instruction manual and user manual for the Product and the caution label affixed to the Product. (3) Even during the term of warranty, the repair cost will be charged on you in the following cases. a failure caused by your improper storing or handling, carelessness or negligence, etc., and a failure caused by your hardware or software problem (ii) a failure caused by any alteration, etc. to the Product made on your side without our approval (iii) a failure which may be regarded as avoidable, if your equipment in which the Product is incorporated is equipped with a safety device required by applicable laws and has any function or structure considered to be indispensable according to a common sense in the industry (iv) a failure which may be regarded as avoidable if consumable parts designated in the instruction manual, etc. are duly maintained and replaced (v) any replacement of consumable parts (battery, fan, smoothing capacitor, etc.) (vi) a failure caused by external factors such as inevitable accidents, including without limitation fire and abnormal fluctuation of voltage, and acts of God, including without limitation earthquake, lightning and natural disasters (vii) a failure generated by an unforeseeable cause with a scientific technology that was not available at the time of the shipment of the Product from our company (viii) any other failures which we are not responsible for or which you acknowledge we are not responsible for 5.2 Parts having service lives MR-J3-D01 has no parts for replacement. Ambient temperature The term of warranty for Product is twelve (12) months after your purchase or delivery of the Product to a place designated by you or eighteen (18) months from the date of manufacture whichever comes first ("Warranty Period"). Warranty period for repaired Product cannot exceed beyond the original warranty period before any repair work. (i) (6) Check for dust accumulation on the servo amplifier. CAUTION We will repair any failure or defect hereinafter referred to as "failure" in our FA equipment hereinafter referred to as the "Product" arisen during warranty period at no charge due to causes for which we are responsible through the distributor from which you purchased the Product or our service provider. However, we will charge the actual cost of dispatching our engineer for an on-site repair work on request by customer in Japan or overseas countries. We are not responsible for any on-site readjustment and/or trial run that may be required after a defective unit are repaired or replaced. [Limitations] (3) Check the cables and the like for scratches or cracks. Perform periodic inspection according to operating conditions. (4) Over-temperature protection for motor Motor Over temperature sensing is not provided by the drive. Integral thermal protection(s) is necessary for motor and refer to chapter 4 for the proper connection. 1. Warranty period and coverage [Term] (1) Check for loose terminal screws of the servo amplifier. Retighten any loose screws. (5) Check that the wires are not coming out from the connector. CAUTION IB(NA)0300120-C(1403)MEE 5.1 Inspection items It is recommended that the following points periodically be checked. (3) Overload protection characteristics The servo amplifier on which MR-J3-D01 is mounted has servo motor overload protective function. (It is set on the basis (full load current) of 120% rated current of the servo amplifier.) HEAD OFFICE: TOKYO BLDG MARUNOUCHI TOKYO 100-8310 This guide uses recycled paper. Specifications are subject to change without notice. WARNING To avoid an electric shock, only qualified personnel should attempt inspections. For repair and parts replacement, contact your local sales office. 114.5 161 EXTENSION IO UNIT [Warranty] This chapter explains servo amplifiers on which MR-J3-D01 is mounted. 24. General-Purpose AC Servo 5. Maintenance and service Whether under or after the term of warranty, we assume no responsibility for any damages arisen from causes for which we are not responsible, any losses of opportunity and/or profit incurred by you due to a failure of the Product, any damages, secondary damages or compensation for accidents arisen under a specific circumstance that are foreseen or unforeseen by our company, any damages to products other than the Product, and also compensation for any replacement work, readjustment, start-up test run of local machines and the Product and any other operations conducted by you. 5. Change of Product specifications Specifications listed in our catalogs, manuals or technical documents may be changed without notice. 6. Application and use of the Product (1) For the use of our General-Purpose AC Servo, its applications should be those that may not result in a serious damage even if any failure or malfunction occurs in General-Purpose AC Servo, and a backup or fail-safe function should operate on an external system to General-Purpose AC Servo when any failure or malfunction occurs. (2) Our General-Purpose AC Servo is designed and manufactured as a general purpose product for use at general industries. Therefore, applications substantially influential on the public interest for such as atomic power plants and other power plants of electric power companies, and also which require a special quality assurance system, including applications for railway companies and government or public offices are not recommended, and we assume no responsibility for any failure caused by these applications when used. In addition, applications which may be substantially influential to human lives or properties for such as airlines, medical treatments, railway service, incineration and fuel systems, man-operated material handling equipment, entertainment machines, safety machines, etc. are not recommended, and we assume no responsibility for any failure caused by these applications when used. We will review the acceptability of the abovementioned applications, if you agree not to require a specific quality for a specific application. Please contact us for consultation.