E500 Barbecue

Assembly Manual

85-3106-0 (G45315) Propane

85-3107-8 (G45316) Natural Gas

1 YeAr liMited WArrAntY

reAd And sAve MAnuAl for future reference.

Assemble your grill immediately.

Missing or damaged parts claims must be submitted within 30 days of purchase date.

for product inquiries, parts, warranty and troubleshooting support, please call 1-855-453-2150.

Manual Revision #: 08072014 AT

ANS Z21.58b-2012-CSA 1.6b-2012 ANS Z21.58b-2012-CSA 1.6b-2012 ANS Z21.58b-2012-CSA 1.6b-2012

ANS Z21.58b-2012-CSA 1.6b-2012

H e A v Y A r t i c l e n e e d s 2 t o l i f t

THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES

To ORDER non-warranty replacement parts or accessories, or to register your warranty, please visit us on the web at

www.masterchefbbqs.com

cAution sharp edges. Wear gloves when assembling your grill.

cAution read and follow all safety statements, assembly instructions, use and care directions before attempting to assemble and cook.

instAller or AsseMBler/consuMer this manual should be kept with the BBQ at all times.

WArninG failure to follow all of the Manufacturer’s instructions could result in hazardous fires, explosions, property damage, or serious personal injury or even death.

follow all leak check procedures carefully prior to operation of barbecue, even if grill was dealer assembled. do not try to light this barbecue without reading the lighting instructions section of this manual.

dAnGer

1. if you smell Gas: a. shut off gas to the appliance b. extinguish any open flame c. open lid d. if odor continues, keep away from

the appliance and immediately

call your gas supplier or your

fire department

2. requires two people to complete the assembly process.

3. Beware of sharp edges.

WArninG

1. do not store or use gasoline or other flammable liquids or vapours in the vicinity of this or any other appliance.

2. An lP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

WArninG in direct sun, And in oPerAtion,

Your BBQ’s stAinless steel And

PAinted steel PArts cAn BecoMe verY Hot.

T H I S B A R B E C U E I S F O R O U T D O O R U S E O N LY

CONTACT CALL CENTRE IF ANY PARTS ARE MISSING

1-855-453-2150

HARDWARE PACK tools needed for AsseMBlY

• #2 Phillips screwdriver (long and short)

• ¼” Slotted screwdriver (long and short)

• Adjustable wrench

• Pliers

For correct hardware assembly, always position the lock washer between the screw and the flat washer.

Screw

Lock Washer

Flat Washer

10

11

12

13

14

15

16

7

8

9

4

5

6

17

18

19

20

KeY # descriPtion

1

2

3

¼”-20UNCX38 Screw

¼”-20UNCX18 Screw

¼”-20UNCX13 Screw

PArt nuMBer

20120-13038-250

20120-13018-250

20120-13013-250

¼” Nut

φ7 Lock Washer

φ7 Washer

NO.10-24UNCX10 Screw

φ5 Lock Washer

φ5 Washer

NO.10-24UNCX35 Screw

NO.8-32UNCX10 Screw

φ4 Lock Washer

φ4 Washer

NO.8-32UNC Nut

ST4.2X10 Tapping Screw

Fiber washer

30220-13000-250

41400-07000-250

40300-07000-250

20124-10010-250

41400-05000-250

40300-05000-250

20124-10035-250

20132-08010-250

41400-04000-250

40300-04000-250

30232-08000-250

22500-42010-137

G501-0054-9100

Control knob

Castor Pin

G453-0049-9000

G350-0026-9000

Electrode set spacer, Side burner G453-0065-9000

Venturi clip, Side burner G405-0019-9200

QuAntitY

8

8

6

4

7

4

4

4

1

4

4

18

22

10

4

7

1

1

1

1

Caution: sheet metal can cause injury. Wear gloves when installing the grill.

1 2

¼”-20UNCx38 Screw

X 8

¼”-20UNCx18 Screw

X 8

4 5

¼” Nut

X 4

φ7 Lock Washer

X 18

7 8

NO.10-24UNCx10 Screw

X 10

φ5 Lock Washer

X 4

10 11

NO.10-24UNCx35 Screw

X 1

NO.8-32UNCX10 Screw

X 4

13 14

φ4 Washer

X 4

NO.8-32UNC Nut

X 4

16 17

Fiber Washer

X 4

Control knob

X 1

19 20

Electrode Spacer

X 1

Venturi Clip

X 1

3

6

9

12

15

18

¼”-20UNCx13 Screw

X 6

φ7 Washer

X 22

φ5 Washer

X 7

φ4 Lock Washer

X 4

ST4.2X10 Tapping Screw

X 7

Castor Pin

X 1

Before AsseMBlinG tHis BArBecue, reAd tHe instructions cArefullY.

Assemble the barbecue on a flat, clean surface. Grill is heavy. two people are recommended to complete assembly.

1

PARts List (PRoPAnE) foR 85-3106-0 (G45315)

BF

BG

BH

BI

BA

BC

BD

BE

KeY #

AA

QuAntitY

1 descriPtion

Top lid

AB 1 Lid handle

AC 1 Thermometer

AD

AE

2

2

Screw for top lid

Lid bumper, front

AF 2 Lid bumper, rear

2

1

1

1

1

4

3

4

Burner box weldment

Main burner

Carryover assembly

Flame tamer

Cooking grate

Warming rack

Upper back panel

Match holder

CA 1 Manifold assembly-LP

CB 1 Regulator

CC

CD

CF

CG

CH1

CH2

CI

CJ

CK

CL

CM

CN

1

1

1

1

1

1

4

4

IR Side burner valve-LP

Side burner metal hose

Control knob

Bezel, control knob

Electronic igniter assembly

Electronic ignition button

Electrode set, main burner

Control panel

1

1

1

1

Heat shield

Grease tray

Right track

Left track

DA 1

1 DB

DC

DD

DE

DF1

DF2

DG

DH

1

1

1

1

1

1

1

1

Side burner shelf table - Left

Side burner shelf fascia - Left

Infrared support frame

Infrared side burner

Electrode set, infrared

Infrared burner lid

Infrared burner lid handle

Infrared burner cooking grate

DI

DJ

DK

2

1

Side shelf table - Right

Side shelf fascia - Right

Infrared grease tray rail

Infrared grease tray

EA

EB

EC

ED

EG

EH

EI

EJ

F1

F2

F3

F4

1

1

1

1

1

1

2

2

1

1

1

1

Door support rail

Cart side panel - Left

Cart side panel - Right

Bottom shelf-LP

EE 2 Locking castor

EF 2 Castor

Left door assembly

Right door assembly

Door handle

Magnet assembly

Hardware pack

Assembly instructions

Safe use and care manual

Tank screw

PArt no.

G453-B400-01

G432-000J-01

G432-000K-01

G359-0030-01

G508-0063-01

G303-0038-01

G453-A300-01

G517-7300-01

G614-0095-01

G453-0072-01

G453-0019-01

G453-0018-01

G453-0010-01

G501-0068-01

G453-A600-01

G606-0008-01

G453-0070-01

G608-0039-01

G453-0049-01

G501-0031-01

G409-0021-02

G409-0030-01

G515-0067-01

G453-0050-01

G453-0011-01

G350-4400-01

G453-0013-01

G453-0012-01

G453-7400-01

G453-0026-01

G453-0063-01

G453-9300-01

G453-0058-01

G453-0057-01

G401-0031-01

G453-0060-01

G453-0700-01

G453-0022-01

G453-0064-01

G453-0059-01

G453-5000-01

G453-0300-01

G453-0400-01

G453-0500-02

G350-0023-01

G350-0024-01

G453-6900-01

G453-7200-01

G453-0053-01

G501-0016-01

G453-B015-01

G453-M015-01

G453-M015-02

G505-0047-01

2

EXPLoDED DiAGRAM (PRoPAnE) foR 85-3106-0 (G45315)

AC

BG AF

BF

DF1

BE

AE

AD

DG

DF2

BA

BC

BD

BD

BD

CI

AB

AA

DD

DE

DC

CC

CA

DA CD

CJ

CB

DB

CG

DJ

BI

BH

CF

DK

CK

DH

CM

EB

CN

CL

EA

DI

CH1

CH2

EH

EG

ED

EI EI

EE

EC

F4

EF

EJ

F2 F3

F1

HARDWARE

PACK

ASSEMBLy

MANUAL

SAFETy

AND CARE

MANUAL

3

PARts List (nAtuRAL GAs) foR 85-3107-8 (G45316)

KeY # QuAntitY descriPtion

CI

CJ

CK

CL

CA

CB

CC

CD

CF

CG

CH1

CH2

CM

CN

DA

DB

DC

DD

DE

DF1

DF2

DG

DH

AA

AB

AC

AD

AE

AF

2

2

Lid bumper, front

Lid bumper, rear

BA

BC

BD

BE

BF

BG

BH

BI

1

1

1

2

1

4

3

4

2

1

1

1

Top lid

Lid handle

Thermometer

Screw for top lid

Burner box weldment

Main burner

Carryover assembly

Flame tamer

Cooking grate

Warming rack

Upper back panel

Match holder

DI

DJ

DK

4

4

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

Manifold assembly-NG

Natural Gas hose

IR Side burner valve-NG

Side burner metal hose

Control knob

Bezel, control knob

Electronic igniter assembly

Electronic ignition button

Electrode set, main burner

Control panel

Heat shield

Grease tray

Right track

Left track

Side burner shelf table - Left

Side burner shelf fascia - Left

Infrared support frame

Infrared side burner

Electrode set, infrared

Infrared burner lid

Infrared burner lid handle

Infrared burner cooking grate

Side shelf table - Right

Side shelf fascia - Right

Infrared grease tray rail

Infrared grease tray

EA

EB

EC

ED

1

1

1

1

Door support rail

Cart side panel - Left

Cart side panel - Right

Bottom shelf-NG

EE 2 Locking castor

EF 2 Castor

EG

EH

EI

EJ

F1

F2

F3

1

1

2

2

1

1

1

Left door assembly

Right door assembly

Door handle

Magnet assembly

Hardware pack

Assembly instructions

Safe use and care manual

PArt no.

G453-B400-01

G432-000J-01

G432-000K-01

G359-0030-01

G508-0063-01

G303-0038-01

G453-A300-01

G517-7300-01

G614-0095-01

G453-0072-01

G453-0019-01

G453-0018-01

G453-0010-01

G501-0068-01

G453-B200-01

G501-0099-01

G453-0076-01

G608-0039-01

G453-0049-01

G501-0031-01

G409-0021-02

G409-0030-01

G515-0067-01

G453-0050-01

G453-0011-01

G350-4400-01

G453-0013-01

G453-0012-01

G453-7400-01

G453-0026-01

G453-0063-01

G453-9300-01

G453-0058-01

G453-0057-01

G401-0031-01

G453-0060-01

G453-0700-01

G453-0022-01

G453-0064-01

G453-0059-01

G453-5000-01

G453-0300-01

G453-0400-01

G453-1000-02

G350-0023-01

G350-0024-01

G453-6900-01

G453-7200-01

G453-0053-01

G501-0016-01

G453-B015-01

G453-M015-01

G453-M015-02

4

EXPLoDED DiAGRAM (nAtuRAL GAs) foR 85-3107-8 (G45316)

AC

AA

BG

AF

BF

DF1

BE

AE

AD

AB

DF2

DD

DG

DE

DC

BA

BC

BD

BD

BD

CA

CI

CC

CD

DA

CJ CB

DB

BI

DJ

BH

CG

DK

CF

CK

DH

CM

EB CN

CL

EA

DI

CH1

CH2

EH

EG

ED

EI

EI

EC

EE

EF EJ

F2 F3

F1

HARDWARE

PACK

ASSEMBLy

MANUAL

SAFETy

AND CARE

MANUAL

5

AssEMBLY instRuCtions

1 ef ee ee ef

A

Upside down view ed

Back

Front

Separate the 2 different types of castors: 2

Locking Castors (EE) and 2 Regular Castors (EF).

note: Regular Castors (Ef) need to be assembled to the front of the Bottom shelf

(ED), and Locking Castors (EE) need to be assembled to the back of the Bottom shelf

(ED), as shown in image A.

Attach the Regular Castor (EF) to the front of the

Bottom Shelf (ED), and use the Pin Tool (#18) to secure and tighten.

Repeat for remaining 3 castors (EE & EF).

yOU WILL NEED:

18

18

X 1

Close Up

2 ec

Ensure that the Locking Castors (EE) are firmly locked in the “ON” position before continuing.

Assemble the Left Side Panel (EB) and the Right

Side Panel (EC), to the Bottom Shelf (ED).

yOU WILL NEED:

3 5 6 eB ed

X 6 X 6 X 6

Front view ec

Close Up ed

6

AssEMBLY instRuCtions

3

A + B tHis stEP REQuiREs 3 PEoPLE. Do not

AttEMPt ALonE. EXtREMELY HEAVY!

Position the Top Lid Assembly and Burner Box

Assembly (A & B) onto the Cart Assembly (C), as shown.

c

4

Front View

Back View ec eB

BH

Attach the Upper Back Panel (BH) to both the

Left And Right Side Panels (EB & EC).

Attention: Assembly of the Upper Back Panel

(BH) will be completed in Step 8 and 11.

yOU WILL NEED:

7 5 8 6

X 2 X 2 X 2 ec

Close Up

7

AssEMBLY instRuCtions

5 Assemble the Door Support Rail (EA) to the Left and Right Upper Side Panels (EB and EC), as shown.

WARninG: this part may have sharp edges.

Wear protective gloves when assembling.

eB

Front View eA ec eA yOU WILL NEED:

1 5

X 4 X 4

6

X 4 eB

Close Up

8

AssEMBLY instRuCtions

6

BA eA

Attach the Match Holder (BI) to the left side panel of the Burner Box Assembly.

yOU WILL NEED:

7 9

X 1 X 1

Bi

Front, left side view eB

7 dA dc a. Assemble infrared grease tray rails (DJ) to the infrared support frame (DC) located on the left sear stove side shelf (DA) as shown in figure A.

yOU WILL NEED:

7

X 4

A dJ

A1

B

B2 df1

A1 dA

B2

9 b. Attach the infrared burner lid (DF1) to the left side burner shelf table (DA). yOU WILL NEED:

A1 B2

7 12 13 14

X 4 X 4 X 4 X 4

AssEMBLY instRuCtions

8 dA

A

Front, left side view dB

BA

B2

B2 dA dB

A1

B

View inside burner box

BA

A1 dA d1 c1 cJ c c1

View from underneath left side shelf dA dB

BH

BA d

Back, left side view left side sHelf AsseMBlY a. Mount the left side burner side shelf (DA and

DB) onto the two support brackets, located on the left, upper side panel of the burner box

(BA). dB

10 b. Assemble the left side burner side shelf

(DA and DB) to the upper side panel of the burner box (BA), by positioning hardware through the interior of the burner box (BA), as shown in figure B.

yOU WILL NEED:

A1

2 16

B2

6 4

X 2 X 2 X 2 X 2 c. Assemble the front of the left side burner side shelf assembly (DA and DB) to the control panel (CJ), as shown in figure C.

yOU WILL NEED:

C1

2 5 6

D1

15 9

X 2 X 2 X 2 X 1 X 1 d. Complete the left side burner side shelf assembly (DA and DB) by connecting the side shelf, the rear of the Burner Box side panel

(BA), and the Upper Back Panel (BH), as shown in figure D.

yOU WILL NEED:

1 5 6

X 1 X 1 X 1

AssEMBLY instRuCtions

9 dB cd cc A dB cc

17

B a. Remove the hardware that is pre-assembled to the IR side burner valve (CC), as shown in figure A.

Insert the side burner valve stem (CC) through the rear of the left side shelf fascia (DB) and assemble using the hardware removed.

b. Assemble the Side burner control knob (#17) to the Side burner valve (CC).

yOU WILL NEED:

17

X 1

11

AssEMBLY instRuCtions

10 dc dA de

19

A

View from above, left side shelf dJ

B dd

View from underneath left side shelf dB dd a. Position the electrode spacer (#19) on the infrared support frame (DC) and then feed the infrared burner electrode (DE) through the opening on the right side of the infrared support frame (DC). Assemble using hardware as shown in figure A.

notE: the infrared electrode (DE) set can be found attached to the infrared side burner valve

(CC).

yOU WILL NEED:

10 19

X 1 X 1 b. To complete assembly of the infrared side burner (DD), align the brackets of the infrared side burner (DD) to the brackets located on the infrared grease tray rails (DJ) as shown in figure

B and C. Assemble using hardware. iMPoRtAnt: Make sure that the infrared side burner (DD) engages the sear stove burner valve (CC) before tightening hardware

(figure D).

yOU WILL NEED:

7

X 2 dJ c

View from underneath left side shelf dB dd d

View from underneath left side shelf

12

AssEMBLY instRuCtions

10 cc

20 dd e

View from underneath left side shelf dG dc f c. Use the side burner Venturi clip (#20) to connect the infrared side burner (DD) to the side burner valve (CC).

yOU WILL NEED:

20

X 1 d. Position the side burner cooking grate (DG) onto the infrared support frame (DC). e. Position the infrared grease tray (DK) onto the infrared grease tray rails (DJ).

dK

G

View from the back, left side dJ f. Verify that the black grounding wire attached to the side burner electrode is pre-assembled to the side of the burner box as shown in figure

H.

H

View from underneath left side shelf

13

AssEMBLY instRuCtions

11 dH

BA di

A

Front, right side view

B2 dH

A1

B2

A1

BA

B

View inside burner box dH di c1 cJ c

View, under right side shelf c1 d1 di dH

BA di riGHt side sHelf AsseMBlY tiP: Do not tighten until all hardware is in place.

a. Mount the right side shelf (DH and DI) onto the two support brackets, located on the right, upper side panel of the burner box (BA).

BH b. Assemble the right side shelf (DH and DI) to the upper side panel of the burner box (BA), by positioning hardware through the interior of the burner box, as shown in figure B. yOU WILL NEED:

A1

2 16

B2

6 4

X 2 X 2 X 2 X 2 c. Assemble the front of the right side shelf

(DH and DI) to the control panel (CJ), as shown in figure C.

yOU WILL NEED:

C1

2 5 6

D1

15 9

X 2 X 2 X 2 X 1 X 1 d. Complete the right side burner side shelf assembly (DI and DH) by connecting the side shelf, the rear of the Burner Box side panel (BA), and the Upper Back Panel (BH), as shown in figure D.

yOU WILL NEED:

1 5 6

X 1 X 1 X 1 d

Back, right side view

14

AssEMBLY instRuCtions

12

Battery di

+

cH2

Plastic Nut

A

View, under right side shelf cH1 electronic iGnition AsseMBlY a. Remove the Ignition Battery Cover (CH2) and the plastic nut from the Electronic Ignition Box

(CH1).

b. Position the Electronic Ignition Box (CH1) through the opening in the Right Side Shelf

Fascia (DI) and secure using the plastic nut.

c. Insert one “AA” battery into the battery compartment (CH1) with the positive end facing outward, as shown. Secure using the ignition button cover (CH2).

* Battery not included. cH1 di

B

Underneath right side shelf di cH1 de ci d. Insert the Electrode Sets, for the Main Burner

(CI), the infrared side burner (DE) into the

Electronic Ignition Assembly (CH1) as shown. Ensure that the wires are pushed in firmly.

note: Both wire connectors are the same.

c

Underneath right side shelf

15

AssEMBLY instRuCtions

13

A

Front view cK eA eA cK

Close up

Assemble the Heat Shield (CK) to the bottom of the Door Support Rail (EA) and the Upper back panel (BH), as shown in figure A and B.

yOU WILL NEED:

15

X 2

BH cK

B

Back view cK

BH

Close up

16

AssEMBLY instRuCtions

14 eA cM cn eB ec

A

Front view cn

BH

B

Close up, back view cM a. Assemble the Left and Right Tracks (CN and

CM) for the Grease Tray (CL), as shown in figure

A.

yOU WILL NEED:

15

X 2 cl cn cM c

Close up, front view

BH b. Insert the Grease Tray (CL) into the opening of the Upper Back Panel (BH).

d

Back view

17

AssEMBLY instRuCtions

15 ei eH

Assemble the Door Handle (EI) to the Left and

Right Door Assembly (EG and EH).

Left door handle yOU WILL NEED:

7 8 9

X 2 X 2

Right door handle yOU WILL NEED:

7 8

X 2

9

X 2 X 2 X 2

18

AssEMBLY instRuCtions

16 eA eH ec ed

A eH a. Assemble the right door assembly (EH), to the bottom shelf (ED) by inserting the fixed pin (bottom of door) into the hole provided

(figure B).

eA c

Top of door

B ed

Close up, bottom of door eH b. Assemble the top of the door assembly (EH) to the door support rail (EA), by pressing in the door support pin and aligning with the hole located on the top right corner of the door

(figure C).

tiP: use a paint scraper to press-in the support pin, while the second person aligns the door. the support pin will lock into position when the door is assembled correctly.

c. Repeat steps a, and b for the left door assembly

(EG).

19

AssEMBLY instRuCtions

17

Be a. Position the Flame Tamers (BE) into the Burner

Box (BA).

A

Be

Be

B

Close up, front view

Be c

Close up, back view

Be

20

AssEMBLY instRuCtions

18

Bf

Place the cooking grates (BF) into the burner box

(BA).

19

BA

BG

Insert the two small positioning rods of the warming rack (BG) into the rear panel of the burner box (BA).

21

AssEMBLY instRuCtions

20 cB ed

A f4 ed for ProPAne Model onlY for nAturAl GAs Model, folloW steP 21. a. Position the 20 lb propane tank onto the

Bottom Shelf (ED), and secure using the bolt

(already attached) located on the underside of the Bottom Shelf (ED), as shown in figure B.

b. Attach the Regulator coupling nut (CB) to the

LP cylinder valve.

Attention foR YouR sAfEtY, Do not AttEMPt to LiGHt tHis BBQ untiL You HAVE REViEWED PAGEs

4-8 of tHE MAstER CHEf® sAfEtY & CARE

MAnuAL.

ALL sAfEtY AnD LEAK tEsts Must BE

PERfoRMED BY tHE EnD usER, PRioR to

LiGHtinG tHis BBQ.

Attention

Do not stoRE EXtRA PRoPAnE tAnKs WitHin

BBQ CARt.

B

View, underneath bottom panel

21 cc cB

View from underneath left side shelf

22 for nAturAl GAs Model onlY

Attach the Natural Gas Hose (CB) to the IR Side

Burner Valve (CC) as shown.

Attention in order to complete installation of your natural

Gas BBQ a 1/2” or 3/8” adapter may be required to connect your BBQ’s natural Gas hose to your home gas supply. Contact your natural Gas supplier to purchase the necessary part.

Attention foR YouR sAfEtY, Do not AttEMPt to LiGHt tHis BBQ untiL You HAVE REViEWED PAGEs

4-8 of tHE MAstER CHEf® sAfEtY & CARE

MAnuAL.

ALL sAfEtY AnD LEAK tEsts Must BE

PERfoRMED BY tHE EnD usER, PRioR to

LiGHtinG tHis BBQ.

Visit www.masterchefbbqs.com to complete product registration

Master Chef® Customer Service

1-855-453-2150

Trileaf Distributions Trifeuil

Toronto, Ontario M4S 2B8