Procom SSU320RHL-S Installation manual

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Kozy-World

R

INFRARED V E N T - F R E E

PROPANE/LP GAS

SPACE H E AT E R

OWNER

S OPERATION AND INSTALLATION MANUAL

WA R N I N G : I f t h e i n f o rm a t i o n i n this manual is not followed exactly, a f i r e o r e x p l o s i o n m a y r e s u l t causing property damage, personal injury, or loss of life.

KWP192

KWP322

KWP196

KWP324

Table of Contents

Important Safety Information.................................2

Product Features.....................................................3

Proper Ventilation & Fresh Air..............................4

Installation................................................................6

WARNING: This is an unvented gas-fired heater. It uses air (oxygen) f r o m t h e r o o m i n w h i c h i t i s installed. Provisions for adequate combustion and ventilation air must b e p r o v i d e d . R e f e r t o A i r F o r Combustion and Ventilation section on page 4 of this manual.

Do not store, or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

WHAT TO DO IF YOU SMELL GAS

Do not try to light any appliance.

Do not touch any electrical switch; do not

use any phone in your building.

l Immediately call your gas supplier from a

neighbor’s phone. Follow the gas supplier’s l

instructions.

If you cannot reach your gas supplier, call

the fire department.

Installation and service must be performed by a q u a l i f i e d i n s t a l l e r , s e r v i c e a g e n c y o r g a s supplier.

Operating Your Heater............................................10

Cleaning & Maintenance.......................................13

Trouble Shooting...................................................14

WA R N I N G : I m p r o p e r i n s t a l l a t i o n , adjustment, alteration, service or maintenance can cause injury or property damage.

Refer to this manual for correct installation and operational procedures. For assistance or additional information consult a qualified installer, service agency, or gas supplier.

Specifications..........................................................17

Parts List..................................................................19

World Marketing of America, Inc.

P.O. Box 192, Rt. 22 West

Mill Creek, PA 17060

KOZY WORLD PHONE NUMBER: (814) 643-1775 http://www.worldmkting.com

This appliance may be installed in an aftermarket* permanently located, manufactured

(mobile) home, where not prohibited by local codes.

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.

*Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer.

Save this manual for future reference.

IMPORTANT

SAFETY INFORMATION

WARNINGS

I M P O R TA N T: R e a d t h i s owner’s manual carefully and c o m p l e t e l y b e f o r e t r y i n g t o assemble, operate, or service this heater. Improper use of this heater can cause serious injury or death from burns, f i r e , e x p l o s i o n , e l e c t r i c a l shock, and carbon monoxide poisoning.

WARNING: Do not use any accessory not approved for use with this heater.

WARNING: Any change to this heater or its controls can be dangerous.

Do not place clothing or other flammable material on or near the appliance. Never place any objects on the heater.

Due to high temperatures, heater s h o u l d b e k e p t o u t o f traffic and away from furniture and draperies.

S u r f a c e o f h e a t e r b e c o m e s very hot when running heater.

Keep children and adults away from hot surface to avoid burns or clothing ignition. Heater will remain hot for a time after shut down. Allow surface to cool before touching.

C a r e f u l l y s u p e r v i s e y o u n g children when they are in the same room with heater.

Make sure grill guard is in place before running the heater.

Keep the appliance area clear a n d f r e e f r o m c o m b u s t i b l e materials, gasoline, and other flammable vapors and liquids.

1. This appliance is only for use

with the type of gas indicated

on the rating plate. This

appliance is not convertible for

use with other gases.

2. Do not place propane/LP

supply tank(s) inside any

structure. Locate propane/LP

supply tank(s) outside.

3. If you smell gas

Shut off gas supply.

Do not try to light any appliance.

Do not touch any electrical switch,

do not use any phone in your

building.

Immediately call your gas supplier

from a neighbor’s phone. Follow

the gas supplier’s instructions.

If you cannot reach your gas

supplier, call the fire department.

4. This heater shall not be

installed in a bedroom or

bathroom

5. Always run heater with control

knob at LOW or HIGH locked

positions. Never set control

knob between locked positions.

Poor combustion and higher

levels of carbon monoxide may

result.

6. This heater needs fresh,

outside air ventilation to run

properly. This heater has an

Oxygen Depletion Sensor

(ODS) safety shutoff system.

The ODS shuts down the

heater if not enough fresh air

is available. See Fresh Air for

Combustion and Ventilation

pages 4 and 5.

7. Keep all air openings in front

and bottom of heater clear

and free of debris. This will

insure enough air for proper

combustion.

8. If heater shuts off. Do not

relight until you provide fresh,

outside air. If heater keeps

shutting off, have it serviced.

9. Do not run heater

where flammable liquids or vapors

are used or stored

under dusty conditions

10. Before using furniture polish,

wax, carpet cleaner, or similar

products, turn heater off. If

heated, the vapors from these

products may create a white

powder residue within burner

box or on adjacent walls or

furniture.

11. Do not use heater if any part

has been under water.

Immediately call a qualified

service technician to inspect

the room heater and to

replace any part of the control

system and any gas control

which has been under water.

12. Turn off heater and let cool

before servicing. Only a qualified

service person should service

and repair heater.

13. Operating heater above

elevations of 4,500 feet could

cause pilot outage.

14. To prevent performance

problems, do not use

propane/LP fuel tank of less

than 100 lbs. capacity.

DANGER: Carbon monoxide poisoning may lead to death!

Carbon Monoxide Poisoning:

Early signs of carbon monoxide poisoning resemble the flu with headaches, dizziness, or nausea.

If you have these signs, the heater may not be working properly. Get

fresh air at once! Have heater serviced. Some people are more affected by carbon monoxide than others. These include pregnant women, persons with heart or lung disease or anemia, those under the influence of alcohol, and those at high altitudes.

Propane/LP Gas: Propane/LP gas is odorless. An odor-making agent is added to Propane/LP gas. The o d o r h e l p s y o u d e t e c t a

Propane/LP gas leak . However, the odor added to Propane/LP gas can fade. Propane/LP gas may be present even though no odor exists.

Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this heater.

2

PRODUCT FEATURES

SAFETY DEVICE

Figure1-Vent-Free Propane/LP Gas Heater

A standard requirement for all vent-free room heaters. This heater has a pilot with an Oxygen

Depletion Sensor(ODS) safety shutoff system.

The ODS/pilot shuts off the heater if there is not enough fresh air.

PIEZO IGNITION SYSTEM

This heater is equipped with a piezo ignitor.

This system requires no matches, batteries, or other sources to light heater.

THERMOSTATIC HEAT

CONTROL ON THERMOSTAT

MODELS

These heaters have a control valve with a thermostat sensing bulb. This results in the greatest heater comfort and may result in lower gas bills.

LOCAL CODES

Install and use heater with care. Follow all local codes. In the absence of local codes, use the latest edition of National Fuel Gas code ANSZ223.1, also known as NFPA 54*.

*Available from :

American National Standards Institute, Inc.

1430 Broadway

New York, NY 10018

National Fire Protection Association, Inc.

Batterymarch Park

Quincy, MA 02269

UNPACKING

1. Remove heater from carton.

2. Remove all protective packaging applied to

heater for shipment.

3. Check heater for any shipping damage. If heater

is damaged. promptly inform dealer where you

bought heater.

3

FRESH AIR FOR

COMBUSTION AND

VENTILATION

WARNING: This heater shall not be installed in a confined space or unusually t i g h t c o n s t r u c t i o n u n l e s s provisions are provided for adequate combustion and v e n t i l a t i o n a i r . R e a d t h e f o l l o w i n g i n s t r u c t i o n s t o insure proper fresh air for this a n d o t h e r f u e l - b u r n i n g appliances in your home.

PROVIDING ADEQUATE

VENTILATION

The following are excerpts from

National Fuel Gas Code. NFPA

54/ANS Z223.1, Section 5.3. Air for

Combustion and Ventilation. All spaces in homes fall into one of the three following ventilation classifications:

1. Unusually Tight Construction

2. Unconfined Space

3. Confined Space

The information on pages 4 through 6 will help you classify your space and provide adequate ventilation.

Unusually Tight Construction

The air that leaks around doors and windows may provide enough fresh air for combustion and ventilation.

However, in buildings of unusually tight construction, you must provide additional fresh air.

Unusually tight construction is defined as construction where: a. walls and ceilings exposed to the outside atmosphere have a continuous water vapor retarder with a rating of one perm (6 × 10 -11 kg per pa-sec-m 2 ) or less with openings gasketed or sealed and b. weather stripping has been added on openable windows and doors and c. caulking or sealants are applied to areas such as joints around window and door frames, between sole plates and floors, between wall-ceiling joints, between wall panels, at penetrations for plumbing, electrical, and gas lines, and at other openings. If your home meets all of the three criteria above, you must provide additional fresh air.

See Ventilation Air From Outdoors, page 6.

If your home does not meet all of the three criteria above, see

Determining Fresh-Air Flow for

Heater Location, page 5.

Confined and

Unconfined Space

The National Fuel Gas Code ANS

Z223.1 defines a confined space as a space whose volume is less than 50 cubic feet per 1,000 Btu per h o u r ( 4 . 8 m 3 p e r k w ) o f t h e aggregate input rating of all appliances installed in that space and an unconfined space as a space whose volume is not less than 50 cubic feet per 1,000 Btu per h o u r ( 4 . 8 m 3 p e r k w ) o f t h e aggregate input rating of all appliances installed in that space.

Rooms communicating directly with t h e s p a c e i n w h i c h t h e appliances are installed*, through openings not furnished with doors, are considered a part of the unconfined space.

This heater shall not be installed in a confined space or unusually t i g h t c o n s t r u c t i o n u n l e s s p r o v i s i o n s a r e p r o v i d e d f o r adequate combustion and ventilation ai r.

* A d j o i n i n g r o o m s a r e communicating only if there are dooles passageways or ventilation grills between them.

DETERMINING FRESH-AIR FLOW FOR HEATER LOCATION

Determining if you have a Confined or Unconfined Space*

Use this worksheet to determine if you have a confined or unconfined space.

Space: Includes the room in which you will install heater plus any adjoining rooms with doorless passageways or ventilation grills between the rooms.

1. Determine the volume of the space (length × width × height).

Length × Width × Height= cu.ft. (volume of space)

Example: Space size20ft. (length) × 16ft.( width) × 8ft. (ceiling height)=2560cu. ft. (volume of space)

If additional ventilation to adjoining room is supplied with grills or openings, add the volume of these rooms to the total volume of the space.

2. Divide the space volume by 50 cubic feet to determine the maximum Btu/Hr the space can support.

(volume of space)

¡Â

50 cu. ft.=(Maximum Btu/Hr the space can support)

Example: 2560 cu. ft. (volume of space)

¡Â

50 cu.ft.=51.2 or 51.200(maximum Btu/Hr the space can support)

WARNING: If the area in which the heater may be operated is smaller than that defined as an unconfined space or if the building is of unusually tight construction, provide adequate combustion and ventilation air by one of the methods described in the National Fuel Gas Code, ANS Z223.1, Section 5.3

or applicable local codes.

4

3. Add the Btu/Hr of all fuel burning appliances in the space.

Vent-free heater Btu/Hr

Gas water heater* Btu/Hr

Gas furnace Btu/Hr

Vented gas heater Btu/Hr

Gas Fireplace logs Btu/Hr

Other gas appliances* + Btu/Hr

Total = Btu/Hr

Example:

Gas water heater 40,000 Btu/Hr

Vent free heater + 18,000 Btu/Hr

Total = 58,000 Btu/Hr

*Do not include direct-vent gas appliances. Direct-vent draws combustion air from the outdoors and

vents to the outdoors.

4. Compare the maximum Btu/Hr the space can support with the actual amount of Btu/Hr used.

Btu/Hr (maximum the space can support)

Btu/Hr (actual amount of Btu/Hr used)

Example : 51,200 Btu/Hr(maximum the space can support)

58,000 Btu/Hr(actual amount of Btu/Hr used)

The space in the above example is a confined space because the actual Btu/Hr used is more than the maximum Btu/Hr the space can support.

You must provide additional fresh air. Your options are as follows:

A. Rework worksheet, adding the space of an adjoining room. If the extra space provides an unconfined space, remove door to adjoining room or add ventilation grills between rooms. See Ventilation Air From inside Building, page 5.

B. Vent room directly to the outdoors. See Ventilation Air From Outdoors, page 6 .

C. Install a lower Btu/Hr heater, if lower Btu/Hr size makes room unconfined.

If the actual Btu/Hr used is less than the maximum Btu/Hr the space can support, the space is an unconfined space. You will need no additional fresh air ventilation.

VENTILATION AIR

Ventilation Air From Inside Building

This fresh air would come from an adjoining unconfined space. When ventilating to an adjoining unconfined space, you must provide two permanent openings: one within

12

"

of the ceiling and one within 12

"

of the floor on the wall connecting the two spaces

(see options 1 and 2, Figure 2). You can also remove door into adjoining room (see option

3, Figure 2). Follow the National Fuel Gas

Code NFPA 54/ANS Z223.1. Section 5.3, Air for Combustion and Ventilation for required size of ventilation grills or ducts

WARNING: Rework worksheet, adding the space of the adjoining unconfined space. The combined spaces must have enough fresh air to supply all appliances in both spaces.

Figure 2 -Ventilation Air from Inside Building

5

VENTILATION AIR

Figure 3 -Ventilation Air from Outdoors

INSTALLATION

NOTICE: This heater is intended for use as supplemental heat. Use this heater along with your primary heating system. Do not install this heater as your primary heat source. If you have a central heating system, you may run system’s circulating blower while using heater. This will help circulate the heat throughout the house. In the event of a power outage, you can use this heater as your primary heat source.

WARNING: A qualified service person must install heater. Follow all local codes.

CHECK GAS TYPE

Use only Propane/LP gas. If your gas supply is not Propane/LP, do not install heater. Call dealer where you bought heater for proper type heater.

INSTALLATION NEEDS

Before installing heater, make sure you have the items listed below.

piping (check local codes) sealant (resistant to Propane/LP gas) equipment shutoff valve* ground joint union test gauge connection* sediment trap tee joint pipe wrench

*A CSA/AGA design-certified equip-ment shutoff valve with 1/8

"

NPT tap is an acceptable a l t e r n a t i v e t o t e s t g a u g e connection. Purchase the optional

CSA/AGA design certified equipment shutoff valve from your dealer. See Accessories, page 17.

LOCATING HEATER

This heater is designed to be mounted on a wall. You can locate heater on floor, away from a wall.

An optional floor mounting stand is needed. Purchase the floor mounting stand from your dealer.

See Accessories, page 17.

For convenience and efficiency, install heater where there is easy access for

operation, inspection, and service

in coldest part of room

An optional fan kit is available from your dealer. See Accessories, page 17. If planning to use fan, locate heater near an electrical outlet.

CAUTION: If you install the heater in a home garage heater pilot and burner must

be at least 18 inches above

floor.

locate heater where moving

vehicle will not hit it.

Ventilation Air From Outdoors

Provide extra fresh air by using ventilation grills or ducts: You must provide two permanent openings: one within 12

"

of the ceiling and one within

12

"

of the floor.

Connect these items directly to the outdoors or spaces open to the outdoors.

These spaces include attics and crawl spaces. Follow the National Fuel Gas

Code NFPA 54/ANS Z223.1, Section 5.3.

Air for Combustion and Ventilation for required size of ventilation grills or ducts.

IMPORTANT: Do not provide openings for inlet or outlet air into attic if attic has a thermostat-controlled power vent.

Heated air entering the attic will activate the power vent.

CAUTION: This heater creates warm air currents.

These currents move heat t o w a l l s u r f a c e s n e x t t o h e a t e r . I n s t a l l i n g h e a t e r next to vinyl or cloth wall c o v e r i n g s o r o p e r a t i n g heater where impurities (such as tobacco smoke, aromatic candles, cleaning fluids, oil or kerosene lamps, etc.) in the air exist may discolor walls.

WARNING: Never install the heater

in a bedroom or bathroom.

in a recreational vehicle.

where curtains, furniture,

clothing, or other flammable

objects are less than 36 inches

from the front, top, or sides

of the heater.

as a fireplace insert.

in high traffic areas.

in windy or drafty areas.

6

WARNING: Maintain the minimum clearances shown i n F i g u r e 4 . I f y o u c a n , provide greater clearances from floor, ceiling, and joining wall.

INSTALLATION

FASTENING HEATER TO WALL

Mounting Bracket

The mounting bracket is located on back panel of heater (see figure 6). It has been taped there for shipping. Remove mounting bracket from back panel.

Attaching to Wall Anchor: This method allows you to attach mounting bracket to hollow walls

(wall areas between studs) or to solid walls (concrete or masonry).

Decide which method better suits your needs. Either method will provide a secure hold for the mounting bracket.

Figure 4 -Mounting Clearances As

Viewed From Front Of Heater

IMPORTANT: Vent-free heaters add moisture to the air. Although this is beneficial, installing heater in rooms without enough ventilation air may cause mildew to form from too much moisture. See

Fresh Air for Combustion and

Ventilation, pages 4 and 5.

Figure 6 -Mounting Bracket

Location

Removing Lower Front Panel Of

Heater.

1. Remove two screws near

bottom corners of panel.

2. Pull bottom of lower front panel

forward, then down (see Figure

7).

INSTALLING THERMOSTAT

SENSING BULB

For T-Stat Models Only

1. Pull out the sensing bulb from the

two clips located in the shippng

position according to the direction

as shown by the arrow. There is no

need to take out the two bulb clips.

2. Take out the bulb clip from the

hardware package and insert it into

the square hole and then insert the

sensing bulb into the bulb clip (see

Figure 5).

Figure 5 - Moving Thermostat

Sensing Bulb

Figure 7 - Removing Lower Front

Panel of Heater

Methods For Attaching Mounting

Bracket To Wall

Only use last hole on each end of mounting bracket to attach bracket to wall. These two holes are 16 inches apart from their c e n t e r s . A t t a c h m o u n t i n g bracket to wall only in one of two ways:

1. Attaching to wall stud

2. Attaching to wall anchor

Attaching to Wall Stud: This method provides the strongest hold. Insert mounting screws through mounting bracket and into wall studs.

Marking Screw Locations

1. Tape mounting bracket to wall where heater will be located.

Make sure mounting bracket is level.

WARNING: Maintain minimum clearances shown in

Figure 8. If you can, provide greater clearances from floor and joining wall.

2. Mark screw locations on wall. (see Figure 8)

Note: Only mark last hole on each end of mounting bracket.

Insert mounting screws through these holes only.

3. Remove tape and mounting bracket from wall.

M o d e l K W P 3 2 2 K W P 3 2 4

M o d e l K W P 1 9 2 K W P 1 9 6

Figure 8 - Mounting Bracket

Clearances

7

INSTALLATION

Attaching Mounting Bracket to

Wall

Note: Wall anchors, mounting screws, and spacers are in hardware package. The hardware package is provided with heater.

Attaching to Wal l Stud Method

For attaching mounting bracket to wall studs

1. Drill holes at marked locations

using 9/64

"

drill bit.

2. Place mounting bracket onto

wall. Line up last hole on each

end of bracket with holes drilled

in wall.

3. Insert mounting screws through

bracket and into wall studs.

4. Tighten screws until mounting

bracket is firmly fastened to

wall studs.

Attaching to Wall Anchor

Method

For attaching mounting bracket to hollow walls (wall areas between studs) or solid walls (concrete or masonry)

1. Drill holes at marked locations

using 5/16

"

drill bit. For solid

walls (concrete or masonry), drill

at least 1

"

deep.

2. Fold wall anchor as shown in

Figure 9 below.

IMPORTANT: Do not hammer key! For thick walls

(over 1/2

"

thick) or solid walls, do not pop open wings.

Figure 10 - Popping Open Anchor

Wing For Thin Walls

5. Place mounting bracket onto

wall. Line up last hole on

each end of bracket with wall

anchors.

6. Insert mounting screws through

bracket and into wall anchors.

7. Tighten screws until mounting

bracket is firmly fastened to wall.

Placing Heater on Mounting

Bracket

1. Locate two horizontal slots on

back panel of heater (see

Figure 11).

2. Place heater onto mounting

bracket. Slide horizontal slots

onto stand-out tabs on

mounting bracket.

Figure 9 - Folding Anchor

3. Insert wall anchor (wings

first) into hole. Tap anchor

flush to wall.

4. For thin walls (1/2

"

or less),

insert red key into wall

anchor. Push red key to

" pop

"

open anchor wings

(see Figure 10).

Figure 11 - Mounting Heater Onto

Mounting Bracket

Installing Bottom Mounting

Screws

1. Locate two bottom mounting

holes. These holes are near

bottom on back panel of

heater(see Figure 12).

Figure 12 - Installing Bottom

Mounting Screws

2. Mark screw locations on wall.

3. Remove heater from mounting

bracket.

4. If installing bottom mounting

screws into hollow or solid wall,

install wall anchors.Follow steps

1 through 4 under Attaching

To Wall Anchor Method. If

intalling bottom mounting screw

into wall stud, drill holes at

marked locations using 9/64

"

drill bit.

5. Replace heater onto mounting

bracket.

6. Place spacers between bottom

mounting holes and wall anchor

or drilled hole.

7. Hold spacer in place with one

hand. With other hand, insert

mounting screw through

bottom mounting hole and

spacer. Place tip of screw in

opening of wall anchor or drilled

hole .

8. Tighten both screws until heater

is firmly secured to wall. Do not

over tighten.

Note: Do not replace loweer front

panel at this time. Replace lower

front panel after making gas

connections and checking for

leaks (see pages 9 and 10).

8

INSTALLATION

CONNECTING TO GAS SUPPLY

WARNING: A qualified service person must connect heater to gas supply. Follow all local codes.

WARNING: This appliance requires a 3/8

"

NPT (National

Pipe Thread) inlet connection to the pressure regulator.

r

CAUTION: Never connect h e a t e r d i r e c t l y t o t h e propane/LP supply. This heater requires an external regulator

( n o t s u p p l i e d ) . I n s t a l l t h e external regulator between the heater and propane/LP supply.

The installer must supply an external regulator. The external regulator will reduce incoming gas p r e s s u r e . Yo u m u s t r e d u c e incoming gas pressure to between

11 and 14 inches of water. If you do not reduce incoming gas pressure, heater regulator damage c o u l d o c c u r . I n s t a l l e x t e r n a l regulator with the vent pointing down as shown in Figure 13.

Pointing the vent down protects it from freezing rain or sleet.

Figure 13 - External Regulator with

Vent Pointing Down

Figure 14 -Gas Connection

*A CSA/AGA design-certified equipment shutoff valve with 1/8

"

NPT tap is an acceptable alternative to test gauge connection. Purchase the optional

C S A / A G A d e s i g n - c e r t i f i e d e q u i p m e n t s h u t o f f v a l v e f r o m your dealer. See Accessories, page 17.

CAUTION: Use only new, black iron or steel pipe. Internally-tinned copper tubing may be used in certain areas. Check your local codes. Use pipe of large enough diameter to allow proper gas volume to heater. If pipe is too small, undue loss of pressure will occur.

Apply pipe joint sealant lightly to male threads. This will prevent excess sealant from going into pipe. Excess sealant in pipe could result in clogged heater valves.

CAUTION: Use pipe joint sealant that is resistant to liquid petroleum (LP) gas.

Typical Inlet Pipe Diameters

All models up to 20,000 BTU’s use

3/8’’ or greater pipe;

All models 25,000 BTU’s and higher, use 1/2” or greater pipe.

Installation must include an equipment shutoff valve, union, and plugged 1/8

"

NPT tap. Locate

NPT tap within reach for test gauge hook up. NPT tap must be upstream from heater(see Figure 14).

IMPORTANT: Install an equipment shutoff valve in an accessible location. The equipment shutoff valve is for turning on or shutting off the gas to the appliance.

Install sediment trap in supply line as shown in Figure 14. Locate sediment trap where it is within r e a c h f o r c l e a n i n g . L o c a t e sediment trap where trapped matter is not likely to freeze. A sediment trap traps moisture and contaminants. This keeps them from going into heater controls. If sediment trap is not installed or is i n s t a l l e d w r o n g , h e a t e r m a y not run properly.

IMPORTANT: Hold pressure r e g u l a t o r w i t h w r e n c h w h e n connecting it to gas piping and/or fittings.

9

INSTALLATION OPERATING YOUR HEATER

CHECKING GAS

CONNECTIONS

WARNING: Test all gas piping and connections for leaks after installing or servicing. Correct all leaks at once.

WARNING: Never use an open flame to check for a leak. Apply a mixture of liquid soap and water to all joints.

Bubbles forming show a leak.

Correct all leaks at once.

Pressure Testing Gas Supply

Piping System

Test Pressures In Excess Of

1/2 PSIG (3.5 K Pa)

1. Disconnect appliance with its

appliance main gas valve

(control valve) and equipment

shutoff valve from gas supply

piping system. Pressures in

excess of 1/2 psig will damage

heater regulator.

2. Cap off open end of gas pipe where equipment shutoff valve

was connected.

3. Pressurize supply piping s y s t e m b y e i t h e r u s i n g compressed air or opening

propane/LP supply tank valve.

4. Check all joints of gas supply piping system. Apply mixture of liquid soap and water to gas joints. Bubbles forming show

a leak.

5. Correct all leaks at once.

6. Reconnect heater and equipment

shutoff valve to gas supply. Check reconnected fittings for leaks.

Test Pressures Equal To or

Less Than 1/2 PSIG (3.5 K Pa)

1. Close equipment shutoff valve

(see Figure 15).

2. Pressurize supply piping system

by either using compressed air

or opening propane/LP supply

tank valve.

3. Check all joints from propane/LP

supply tank to equipment shutoff

valve (see Figure 16). Apply

mixture of liquid soap and water

to gas joints. Bubbles forming

show a leak.

4. Correct all leaks at once.

Pressure Testing Heater Gas

Connections

1. Open equipment shutoff valve

(see Figure 15).

2. Open propane/LP supply tank

valve.

3. Make sure control knob of

heater is in the OFF position.

4. Check all joints from equipment

shutoff valve to control valve

(see Figure 16 ). Apply mixture of

liquid soap and water to gas

joints. Bubbles forming show

a leak.

5. Correct all leaks at once.

6. Light heater (see Operating

Heater, pages 10 and 11 for

non-thermostat models or page 12 and 13 for thermostat models). Check the rest of the

internal joints for leaks.

7. Turn off heater (see To Turn Off

Gas to Appliance, page 11 for non-thermostat models or page

12 for thermostat models).

8. Replace lower front panel.

NON-THERMOSTAT MODELS

FOR YOUR SAFETY

READ BEFORE LIGHTING

WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage,personal injury or loss of life.

A. When lighting the pilot, follow

these instructions exactly.

B. BEFORE LIGHTING smell all

around the appliance area for

gas. Be sure to smell next to

the floor because some gas is

heavier than air and will settle

on the floor .

WHAT TO DO IF YOU SMELL GAS

Do not try to light any appliance.

Do not touch any electric switch;

do not use any phone in your

building.

Immediately call your gas

supplier from a neighbor’s

phone. Follow the gas

supplier’s instructions.

If you cannot reach your

gas supplier, call the fire

department.

Figure 15 -Equipment Shutoff Valve

Figure 16 -Checking Gas Joints

C. Use only your hand to push in

or turn the gas control knob.

Never use tools. If the knob

will not push in or turn by

hand, don’t try to repair it, call

a qualified service technician or

gas supplier. Force or attempted

repair may result in a fire or

explosion.

D. Do not use this appliance if any

p a r t h a s b e e n u n d e r w a t e r .

Immediately call a qualified

service technician to inspect

the appliance and to replace

any part of the control system

and any gas control which has

been under water.

10

OPERATING YOUR HEATER

Manual Control Models

LIGHTING

INSTRUCTIONS

1 . S TO P ! R e a d t h e s a f e t y

information on the side of

heater.

2. Check that gas supply to

heater is on.

3. Push in gas control knob

slightly and turn clockwise to

the OFF position.

NOTE: Knob cannot be turned from

“PILOT” to “OFF” unless knob is pushed in slightly. Do not force.

4. Wait five (5) minutes to clear

out any air. Then smell for gas,

including near the floor. If you

smell gas,STOP! Follow “B” in

the safety information on the

side of the heater. If you do not

smell gas, go to the next step.

5. Push in gas control slightly

and turn counterclockwise

to “PILOT/IGN” and depress

for five(5) seconds

NOTE: The first time that the heater is operated after connecting the gas supply , the control knob should be depressed for about thirty

(30) seconds. This will allow air to bleed from the gas system.

Figure 17 - Control Knob in The

OFF Position

Figure 18 - Pilot

TO SELECT

HEATING LEVEL

CAUTION: Do not try to adjust heating levels by using the equipment shutoff valve.

WARNING: When running heater,set control knob at LOW,

M E D I U M , o r H I G H l o c k e d positions. Never set control knob between locked positions. Poor combustion and higher levels of carbon monoxide may result.

6. With control knob pressed in,

push down and release the

ignitor button. This will light

pilot. If needed, keep pressing

ignitor button until pilot lights.

7. Keep control knob depressed

for ten (10) seconds after

lighting pilot. If pilot goes out,

repeat steps 5, 6 and 7.

8. To select the desired heating

level, partially press down the

control knob slightly and rotate

counterclockwise . Release the

downward pressure on the knob

while continuing to turn until the

knob locks at the desired setting

p o s i t i o n . D o n o t o p e r a t e

between locked positions.

Slightly press in control knob and turn counterclockwise to the

LOW,MEDIUM, or HIGH position

(see Figure 19).

IMPORTANT: Release downward pressure while turning control knob.

Control knob will lock at the desired position.

TO TURN OFF

GAS TO APPLIANCE

Shutting Off Heater

1. Turn control knob clockwise

to the OFF position.

2. Turn off all electric power to

the appliance if service is to be

performed.

Shutting Off Burner Only ( pilot stays lit)

Turn control knob clockwise

to the PILOT/IGN position.

MANUAL LIGHTING

PROCEDURE

1. Remove lower front panel (see

Figure 7 page 7).

2. Follow steps 1 through 5 under

Lighting Instructions.

3. With control knob pressed in,

strike match. Hold match to

pilot until pilot lights.

4. Keep control knob pressed in

for 30 seconds after lighting

pilot. After 30 seconds, release

control knob. Follow step 8

under Lighting Instructions.

5. Replace lower front panel.

Figure 19 - Burner Patterns

11

THERMOSTAT MODELS

FOR YOUR SAFETY

READ BEFORE LIGHTING

WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage,personal injury or loss of life.

A. When lighting the pilot, follow these instructions exactly.

B. BEFORE LIGHTING smell all around the appliance area for gas.

Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.

WHAT TO DO IF YOU SMELL GAS

OPERATING YOUR HEATER

l Do not try to light any

appliance.

Do not touch any electric switch, do not use any phone l

in your building.

Immediately call your gas supplier from a neighbor’s p h o n e . F o l l o w t h e g a s l

supplier’s instructions.

If you cannot reach your gas supplier, call the fire

department.

C. Use only your hand to push in or turn the gas control knob.

Never use tools. If the knob will not push in or turn by hand, don’t try to repair it , call a qualified service technician or gas supplier.

Force or attempted repair may result in a fire or explosion.

D. Do not use this appliance if any part has been under water.

Immediately call a qualified service t e c h n i c i a n t o i n s p e c t t h e appliance and to replace any part of the control system and any gas control which has been under water.

LIGHTING

INSTRUCTIONS

1. STOP! Read the safety information on the side of heater.

2. Make sure equipment shutoff

valve is fully open.

3. Turn control knob clockwise

to the OFF position.

4. Wait five(5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow “B” in the safety information on the side of heater. If you don’t smell

gas, go to the next step.

5. Turn control knob counterclockwise to the PILOT position.

Press in control knob for five(5) seconds. (see Figure 20).

Note: You may be running this heater for the first time after hooking up to gas supply.

If so, the control knob may need to be pressed in for 30 seconds. This will allow air to

bleed from the gas system.

If control knob does not pop up when released, contact a qualified service person or

gas supplier for repairs.

6. With control knob pressed in, push down and release ignitor button. This will light pilot. The pilot is attached to the front of burner. If needed, keep pressing ignitor button until pilot lights.

Note: If pilot does not stay lit, refer to Troubleshooting, pages 14 through

16. Also contact a qualified service person or gas supplier for repairs.

Until repairs are made, light pilot with match.To light pilot with match, see

Manual Lighting Procedure.

7. Keep control knob pressed in for 30 seconds after lighting pilot. After 30 seconds, release

l

control knob.

If control knob does not pop up when released, contact

a qualified service person or gas

supplier for repairs.

Note: If pilot goes out, repeat steps 3 through 7. This heater has a safety interlock system.

Wait one(1)minute before lighting

pilot again.

8. Turn control knob counterclockwise to desired heating level.

The main burner should light.

Set control knob to any heat level between HI and LO.(see

Figure 20)

CAUTION: Do not try to adjust heating levels by using the equipment shutoff valve.

Figure 20 - Control Knob in The

OFF Position

Figure 21 - Pilot

TO TURN OFF

GAS TO APPLIANCE

Shutting Off Heater

1. Turn control knob clockwise

to the OFF position.

2. Turn off all electric power to the

appliance if service is to

be performed.

Shutting Off Burner Only (pilot stays lit )

Turn control knob clockwise to the PILOT position.

12

Figure 22 - Burner Patterns

OPERATING HEATER

Continued

THERMOSTAT

CONTROL OPERATION

The thermostatic control used on these Models differs from standard thermostats.Standard thermostats simply turn on and off the burner. The thermostat used on this heater senses the room temperature. At times the room may exceed the set temperature.If so, the burner will shut off.The burner will cycle back on when room temperature drops below the set temperature. The temperature setting knob can be set to any comfort level between HI and LO.

Note: The thermostat sensing bulb measures the temperature of air near the heater cabinet. This may not always agree with room temperature

(depending on housing construction, installation location, room size, open air temperatures, etc.)Frequent use of your heater will let you determine your own comfort levels.

MANUAL LIGHTING

PROCEDURE

1. Remove lower front panel (see

Figure 7 page 7).

2. Follow steps 1 through 5 under

Lighting Instructions on page 12.

3. With control knob pressed in,

strike match. Hold match to pilot

until pilot lights.

4. Keep control knob pressed in for

30 seconds after lighting pilot. After

30 seconds, release control knob.

Follow step 8 under Lighting

Instructions on page 12.

5. Replace lower front panel.

INSPECTING BURNER

Check pilot flame pattern and burner flame pattern often.

PILOT FLAME PATTERN

Figure 23 shows a correct pilot flame pattern. Figure 24 shows an incorrect pilot flame pattern. The incorrect pilot flame is not touching thermocouple. This will cause the thermocouple to cool. When the thermocouple cools, the healer will shut down. If pilot flame pattern is l incorrect, as shown in Figure 24.

turn heater off (see To Turn

Off Gas to Appliance. page 11 for non-thermostat models or

page 12 for thermostat models.)

see Troubleshooting, pages 14

through 16.

Figure 23 - Correct Pilot Flame

Pattern

Figure 24 - Incorrect Pilot Flame

Pattern

BURNER FLAME PATTERN

Figure 25 shows a correct burner flame pattern. Figure 26 shows an incorrect burner flame pattern. If burner flame pattem is incorrect, as shown in Figure 26.

turn heater off (see To Turn Off

Gas to Appliance. page 11 for non-thermostat models or page

12 for thermostat models).

see Troubleshooting. pages 14

through 16.

Figure 25 - Correct Burner Flame

Pattern

Figure 26 - Incorrect Burner

Flame Pattern

CLEANING AND

MAIN TENANCE

WARNING: Turn off heater and let cool before servicing.

CAUTION: You must keep control areas, burner, and circulating air passageways of heater clean.

Inspect these areas of heater before each use. Have heater Inspected yearly by a qualified service person. Heater may need more frequent cleaning due to excessive l i n t f r o m carpeting, bedding material, pet hair, etc.

CLEANING ODS/PILOT AND l

BURNER

Use a vacuum cleaner, pressurized air. or small, soft

bristled brush to clean.

CLEANING BURNER

PILOT AIR INLET HOLE

We recommend that you clean the unit every 2,500 hours of operation or every three months. We also recommend that you keep the burner tube and pilot assembly clean and free of dust and dirt. To clean these parts we recommend using compressed air no greater than 30 PSl.

Your local computer store, hardware store, or home center may carry compressed air in a can. You can use a vacuum cleaner in the blow position.

If using compressed air in a can, please follow the directions on the can.

If you don’t follow directions on the can, you could damage the pilot assembly.

1. Shut off the unit, including the pilot. Allow the unit to cool for

at least thirty minutes.

2. Inspect burner, pilot for dust

and dirt.

3. Blow air through the ports/slots

and holes in the burner.

Clean the pilot assembly also. A yellow tip on the pilot flame indicates dust and dirt in the pilot assembly. There is a small pilot air inlet hole about two inches from where the pilot flame comes out of the pilot assembly (see Figure 27).

With the unit off, lightly blow air through the air inlet hole. You may blow through a drinking straw if compressed air is not available.

Figure 27 - Pilot Inlet Air Hole

CLEANING HEATER CABINET

Air Passageways

Use a vacuum cleaner or

pressurized air to clean.

Exterior

Use a soft cloth dampened with

a mild soap and water mixture.

Wipe the cabinet to remove dust.

13

TROUBLESHOOTING

Note : All troubleshooting items are listed in order of operation.

WARNING: Only a qualified service person should service and repair heater.

CAUTION: Never use a wire, needle, or similar object to clean

ODS/pilot. This can damage

ODS/pilot unit.

OBSERVED PROBLEM POSSIBLE CAUSE REMEDY

When ignitor button is pressed and control knob is pressed in and turned to the PILOT position, there is no spark at ODS/pilot.

1. Ignitor electrode is positioned

wrong.

2. Ignitor electrode is broken.

3. Ignitor electrode is not connected

to ignitor cable.

4. Ignitor cable pinched or wet.

1. Replace ignitor.

2. Replace ignitor.

3. Reconnect ignitor cable.

5. Broken ignitor cable.

6. Bad piezo ignitor.

4. Free ignitor cable if pinched by

any metal or tubing. Keep

ignitor cable dry.

5. Replace ignitor cable.

6. Replace piezo ignitor.

ODS/pilot lights but flame goes out when control knob is released.

1 . G a s s u p p l y t u r n e d o f f o r

equipment shutoff valve is closed.

2. Control knob not fully pressed in

while pressing ignitor button.

3. Air in gas lines when installed.

4. ODS/pilot is clogged.

5. Control knob not in PILOT position.

6. Gas regulator setting is not correct.

7. Depleted gas supply.

1. Turn on gas supply or open

equipment shutoff valve.

2. Fully press in control knob

while pressing ignitor button.

3. Continue holding down control knob. Repeat igniting operation

until air is removed.

4. Clean ODS/pilot (see Cleaning and

Maintenamce, Page 13) or replace

ODS/pilot assembly.

5. Turn control knob to PILOT position.

6. Replace gas regulator.

7. Contact local prapane/LP gas company.

When ignitor button is pressed and control knob is press in and turned to the PILOT position, there is a spark at ODS/pilot but no ignition.

1. Control knob is not fully pressed in.

2. Control knob is not pressed in

long enough.

3. Equipment shutoff valve is not

fully open.

4. Thermocouple connection is

loose at control valve.

5 Pilot flame is not touching

t h e r m o c o u p l e , T h i s a l l o w s

thermocouple to cool,causing pilot

flame to go out. This problem

could be caused by one or both

of the following:

A) Low gas pressure

B) Dirty or partially clogged

ODS/pilot

6. Thermocouple damaged.

7. Control valve damaged.

1. Press in control knob fully.

2. After ODS/pilot lights, keep control

knob pressed in 30 seconds.

3. Fully open equipment shutoff valve.

4. Hand tighten until snug, then

tighten 1/4 turn more.

5. A) Contact local propane/LP gas

company.

B) Clean ODS/pilot (see Cleaning

and Maintenance, Page 13) or

replace ODS/pilot assembly.

6. Replace thermocouple.

7. Replace control valve.

14

TROUBLESHOOTING

Continued

OBSERVED PROBLEM

POSSIBLE CAUSE REMEDY

B u r n e r ( s ) d o e s n o t l i g h t a f t e r

ODS/pilot is lit.

1. Burner orifice is clogged.

2. Burner orifice diameter is too small.

3. Inlet gas pressure is too low.

1. Clean burner orifice (see Cleaning

and Maintenance, Page 13) or

replace burner orifice.

2. Replace burner orifice.

3. Contact local Propane/LP gas company.

Delayed ignition of burner(s).

1. Manifold pressure is too low.

2. Burner orifice is clogged.

1. Contact local Propane/LP gas company.

2. Clean burner (see Cleaning and

Maintenance, Page 13) or replace

burner orifice.

Burner backfiring during combustion.

1. Burner orifice is clogged or

damaged.

2. Burner is damaged.

3. Gas regulator is defective.

1. Clean burner orifice (see Cleaning

and Maintenance, Page 13) or

replace burner orifice(s).

2. Replace burner.

3. Replace gas regulator.

Burner Plaque(s) does not glow.

1. Plaque damaged.

2. Control knob set between locked

positions.

3. Inlet gas pressure is too low.

1. Replace burner.

2. Turn control knob until it locks at

desired setting.

3. Contact local propane/LP gas

company.

Slight smoke or odor during initial operation.

1. Residues from manufacturing

processes.

1. Problem will stop after a few hours

of operation.

Heater produces a clicking/ticking noise just after burner is lit or shut off.

1. Metal expanding while heating or

contracting while cooling.

1. This is common with most heaters.

If noise is excessive, contact

qualified ser vice person.

White powder residue forming within burner box or on adjacent walls or furniture.

1. When heated, vapors from

furniture polish, wax, carpet

cleaners, etc. turn into white

powder residue.

1. Turn heater off when using

furniture polish, wax, carpet

cleaner, or similar products.

15

TROUBLESHOOTING

Continued

WARNING: If you smell gas

Shut off gas supply.

Do not try to light any appliance.

Do not touch any electrical switch; do not use any phone in your building.

Immediately cal l your gas supplier from a neighbor’s phone. Follow the gas

supplier’s instructions.

If you cannot reach your gas supplier, call the fire department.

IMPORTANT: Operating heater where impurities in air exist may create odors. Cleaning supplies, paint, paint remover, cigarette smoke, cements and glues, new carpet or textiles, etc., create fumes. These fumes may mix with combustion air and create odors.

OBSERVED PROBLEM

Heater produces unwanted odors.

POSSIBLE CAUSE REMEDY

1. Heater is burning vapors from

paint, hair spray, glues, etc.

(See IMPORTANT statement

above).

2 . G a s l e a k . S e e Wa r n i n g

Statement at top of page.

1. Ventilate room. Stop using odor

causing products while heater

is running.

2. Locate and correct all leaks(see

Checking Gas Connections,

Page 10).

Heater shuts off in use (ODS operates).

1. Not enough fresh air is available.

2. Low line pressure.

3. ODS/pilot is partially clogged.

1. Open window and/or door for,

ventilation.

2. Contact local propane/LP gas

company.

3. Clean ODS/pilot (see Cleaning

Page 13).

Gas odor exists even when control knob is in OFF position.

1. Gas leak. See Warning

Statement at top of page.

2. Control valve is defective.

1. Locate and correct all leaks(see

Checking Gas Connections,

Page 10).

2. Replace control valve.

Gas odor during combustion 1. Foreign matter between control

valve and burner.

2. Gas leak. See Warning

Statement at top of page.

1. Take apart gas tubing and

remove foreign matter.

2. Locate and correct all leaks

(see Checking Gas

Connections, Page 10).

Moisture/condensation noticed on windows.

1. Not enough combustion/ventilation

air.

1. Refer to Air for Combustion and

Ventilation requirements , Page

4.

16

SPECIFICATIONS

Btu(available)

Gas Type

Ignition

Pressure Regulator setting

Inlet Gas Pressure (inches of water)

Maximum

KWP192

6,000/12,000/15,000

Propane/LP Only

Piezo

10

"

W.C.

14

11

"

"

Minimum

Dimensions, Inches (HxWxD)

Heater

Carton

23 × 19 × 7

26-1/2 × 21-1/2 × 9

Weight (pounds)

Heater

Shipping

21

26

KWP196

15,000

KWP322

6,000/15,000/25,000

Propane/LP Only Propane/LP Only

Piezo

10

"

W.C.

Piezo

10

"

W.C.

23

26-1/2

14

11

21

26

"

"

× 19 × 7

× 21-1/2 × 9

23

14

11

"

"

× 26-5/8 × 7

26-1/2 × 29 × 9

28

33

23

KWP324

25,000

Propane/LP Only

Piezo

10

"

W.C.

14

11

28

33

"

"

× 26-5/8 × 7

26-1/2 × 29 × 9

Note: Dimensions listed are outer most points on the heater (includes control knobs and grill).

* For purposes of input adjustment.

REPLACEMENT PARTS

Note: Use only original replacement parts. This will protect your warranty coverage for parts replaced under warranty.

PARTS UNDER WARRANTY

Contact authorized dealer from whom you purchased this product.

If they are unable to supply original replacement part(s), call the number on the front of manual. When contacting your dealer or KOZY WORLD, have ready: your name your address model and serial numbers of

your heater how heater was malfunctioning type of gas used (propane/LP or

natural gas) purchase date

Usually, we will ask you to return the defective part to the factory.

PARTS NOT UNDER

WARRANTY

Contact authorized dealers of this product. If they can’t supply original replacement part(s), call KOZY

WORLD’s phone number (814)643-

1775.

TECHNICAL SERVICE

You may have further questions about installation, operation, or troubleshooting. If so, contact

KOZY WORLD’S phone number (814)

643-2299.

ACCESSORIES

Purchase these heater accessories from your local dealer. If they can not supply these accessories, contact KOZY WORLD for information.

You can also write to the address listed on the front of this manual.

EQUIPMENT SHUTOFF VALVE

For all models. Equipment shutoff valve with 1/8

"

NPT tap.

FAN KITS - 20-6027

Optional FAN Kit

The optional fan kit, part number 20-6027 fits all models noted in this manual. The fan has 3 settings ON/OFF/Auto. The thermostatically controlled 20-6027 improves heater efficiency and includes installation and operating instructions.

FLOOR MOUNTING STAND

For locating heater on the floor, away from a wall. Complete installation instructions provided with floor mounting stand.

17

ILLUSTRATED

PARTS BREAKDOWN

KWP192

ODS/Pilot Assembly

Burner Assembly

18

PARTS LIST

KWP192

This list contains replaceable parts for your heater. When ordering relacement parts, following the instructions listed under Replacement Part on page17 of this manual.

KEY

NO.

1

20

21

22

23

16

17

18

19

24

25

26

12

13

14

15

8

9

10

11

4

5

2

3

6

7

5-1

5-2

KWP192

PART NO.

MB10004

MB09002

MB11003

MB19004

ND1808x400x9

ND0803-4

ND0807-B2

ML026-01

ML069-02

NV2020-14

ML073-01

ML028-01

ML029-01

ML030-01

MB40024

MB40025

MB40026

MB40027

MB40028

ML090-02

MB16001

MB16003

NRV81FIL-10

96-4Z

ML079-01

MB29002

ML083-03

ML060-01

DESCRIPTION

Cabinet Assembly

Lower Front Panel Assembly

Deflector Unit

Burner Assembly

ODS Pilot Assembly

Thermocouple lgnitor Electrode

ODS Mounting Bracket

Self Tapping Screw

Control Valve

Ignitor Line

Control Valve Bracket

Control Valve Fixed Nut

Control Valve Main Inlet Nut

Main Inlet Tube Assembly

ODS Gas Line Assembly

Burner Gas Line Assembly A

Burner Gas Line Assembly B

Burner Gas Line Assembly C

Injector

Control Knob Assembly

Control Rod Assembly

Pressure Regulator

Washer

Self Locking Screw

Grill Guard

Ignitor Assembly

Mounting Bracket

MB28001

ML070-04W

ML071-02

ML072-01

PART AVAILABLE NOT SHOWN

Hardware Assembly

CSA/AGA Decal

Gas Instruction Decal

Inside Warning Label

1

1

1

1

QTY

1

2

2

1

1

3

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

14

1

1

1

1

19

ILLUSTRATED PARTS

BREAKDOWN

KWP322

Burner Assembly

20

ODS/Pilot Assembly

PARTS LIST

KWP322

This list contains replaceable parts for your heater. When ordering relacement parts, following the instruction listed under Replacement Parts on page17 of this manual.

KEY

NO.

1

28

29

30

31

24

25

26

27

20

21

22

23

16

17

18

19

12

13

14

15

8

9

10

11

4

5

2

3

6

7

5-1

5-2

KWP322

PART NO.

MB10001

MB40012

MB40013

MB40004

MB40014

MB40015

MB40005

ML090-02

ML056-01

MB16001

MB16003

NRV81FIL-10

96-4Z

ML079-01

MB29001

ML083-03

ML060-01

MB09001

MB11001

MB19002

ND1808x400x9

ND0803-4

ND0807-B2

ML026-01

ML069-02

NV2020-14

ML073-01

ML028-01

ML029-01

ML030-01

MB40001

MB40002

MB40003

DESCRIPTION

Cabinet Assembly

Lower Front Panel Assembly

Reflector Unit

Burner Assembly

ODS Pilot Assembly

Thermocouple lgnitor Electrode

ODS Mounting Bracket

Self Tapping Screws

Control Valve

Ignitor Line

Control Valve Bracket

Control Valve Fixed Nut

Control Valve Main Inlet Nut

Main Inlet Tube Assembly

ODS Gas Line Assembly

Burner Gas Line Assembly C

Burner Gas Line Assembly C1

Burner Gas Line Assembly C2

Burner Gas Line Assembly B

Burner Gas Line Assembly B1

Burner Gas Line Assembly B2

Burner Gas Line Assembly A

Injector

“T” Joint

Control Knob Assembly

Control Rod Assembly

Pressure Regulator

Washer

Self Locking Screw

Grill Guard

Ignitor Assembly

Mounting Bracket

MB28001

ML070-06W

ML071-02

ML072-01

PARTS AVAILABLE NOT SHOWN

Hardware Assembly

CSA/AGA Decal

Gas Instruction Decal

Inside Warning Label

1

1

1

1

QTY

1

1

1

2

1

1

2

1

1

5

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

14

1

1

1

1

21

ILLUSTRATED

PARTS BREAKDOWN

KWP196

ODS/Pilot Assembly

Burner Assembly

22

PARTS LIST

KWP196

This list contains replaceable parts for your heater. When ordering replacement parts, following the instruction listed under Replacement Parts on page 17 of this manual.

KEY

NO.

1

20

21

22

23

16

17

18

19

24

25

26

27

10

11

12

13

14

14-1

14-2

15

8

9

6

7

4

5

2

3

KWP196

PART NO.

MB10005

MB09002

MB11003

MB19004

SIT545-000

ML111-01

845-4.8x60Z

ML060-01

MB40007

ML096-01

ML115-01

ML116-01

ML073-01

ND1808x800x9

ND0803-8

ND0807-B2

ML026-01

ML069-02

MB40029

MB40030

MB40031

MB40032

ML090-02

MB40006

NRV81FI-10

96-4Z

ML079-01

MB29002

ML083-03

DESCRIPTION

Cabinet Assembly

Lower Front Panel Assembly

Reflector Unit

Burner Assembly

Thermostat Valve Assembly

Thermostat Valve Base

Self Tapping Screw

Mounting Bracket

Thermostat Outlet Tube Assembly

4-way Connector

4-way Connector Bracket

4-way Connector Fixed Nut

Ignitor Line

ODS Pilot

Thermocouple

Ignitor Electrode

ODS Mounting Bracket

Self Tapping Screw

ODS Gas Line Assembly

“A” Burner Gas Line Assembly

“B” Burner Gas Line Assembly

“C” Burner Gas Line Assembly

Injector

Main Inlet Tube Assembly

Pressure Regulator

Washer

Self Locking Screw

Grill Guard

Ignitor Assembly

MB28001

ML070-08W

ML071-02

ML072-01

ML065-01

PARTS AVAILABLE NOT SHOWN

Hardware Assembly

CSA/AGA Decal

Gas Instruction Decal

Inside Warning Label

Thermostat Sensing Bulb Clip

QTY

1

1

1

1

3

14

1

1

1

1

1

2

2

1

1

1

1

1

1

1

1

1

1

1

2

1

1

1

1

1

1

1

1

2

23

ILLUSTRATED

PARTS BREAKDOWN

KWP324

ODS/Pilot Assembly

Burner Assembly

24

PARTS LIST

KWP324

This list contains replaceable parts for your heater. When ordering replacement parts, following the instruction listed under Replacement Parts on page 17 of this manual.

KEY

NO.

1

28

29

30

31

32

24

25

26

27

20

21

22

23

16

17

18

19

10

11

12

13

14

14-1

14-2

15

8

9

6

7

4

5

2

3

KWP324

PART NO.

MB10002

ML069-02

MB40008

MB40009

MB40012

MB40013

MB40010

MB40014

MB40015

MB40011

ML090-02

ML056-01

MB40006

NRV81FI-10

96-4Z

ML079-01

MB29001

ML083-03

MB09001

MB11001

MB19002

SIT545-000

ML111-01

845-4.8x60Z

ML060-01

MB40007

ML096-01

ML115-01

ML116-01

ML073-01

ND1808x800x9

ND0803-8

ND0807-B2

ML026-01

DESCRIPTION

Cabinet Assembly

Lower Front Panel Assembly

Reflector Unit

Burner Assembly

Thermostat Valve Assembly

Thermostat Valve Base

Self Tapping Screw

Mounting Bracket

Thermostat Outlet Tube Assembly

4-way Connector

4-way Connector Bracket

4-way Connector Fixed Nut

Ignitor Line

ODS Pilot

Thermocouple

Ignitor Electrode

ODS Mounting Bracket

Self Tapping Screw

ODS Gas Line Assembly

“C” Burner Gas Line Assembly

“C1” Burner Gas Line Assembly

“C2” Burner Gas Line Assembly

“B” Burner Gas Line Assembly

“B1” Burner Gas Line Assembly

“B2” Burner Gas Line Assembly

“A” Burner Gas Line Assembly

Injector

“T” Joint

Main Inlet Tube Assembly

Pressure Regulator

Washer

Self Locking Screw

Grill Guard

Ignitor Assembly

MB28001

ML070-10W

ML071-02

ML072-01

ML065-01

PARTS AVAILABLE NOT SHOWN

Hardware Assembly

CSA/AGA Decal

Gas Instruction Decal

Inside Warning Label

Thermostat Sensing Bulb Clip

QTY

1

2

1

1

2

1

2

1

1

5

1

1

1

1

14

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

1

1

1

1

1

1

1

2

25

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