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PRODUCT CATALOGUE
AND PRICE LIST
2013
LABELMATE
The World’s Leading Manufacturer of Label Rewinders, Unwinders,
Dispensers, Slitters & Core Chucks.
MADE IN BELGIUM
LABELMATE
Labelmate
End user Prices as of 10/2012
The World’s Leading Manufacturer of Label Rewinders, Unwinders, Dispensers, Slitters and Core
Chucks featuring Constant Adjustable Torque (‘CAT’) Technology.
LABEL DISPENSERS
CHOOSING THE RIGHT DISPENSER ................................................................................ 3
“LD-RS & LD-U” POWERED LABEL DISPENSERS.............................................................. 5
LABEL REWINDERS
CHOOSING THE RIGHT REWINDER ................................................................................. 9
FULL SIZE “CAT” HEAVY-DUTY LABEL REWINDERS ...................................................... 10
LOW-COST “MINI-CAT” LABEL REWINDERS ................................................................. 13
“TWIN-CAT-2” DUAL SPINDLE UNWIND / REWIND STATIONS..................................... 15
LABEL UNWINDERS
CHOOSING THE RIGHT UNWINDER .............................................................................. 18
“LC-CAT” PAPER LOOP CONTROLLED LABEL UNWINDERS ............................................ 21
“UCAT” HEAVY-DUTY LABEL UNWINDERS .................................................................... 23
"QUICK-CHUCKS" ™
QUICK-LOADING CORE CHUCKS FOR VOLUME LABEL PRODUCTION ............................. 26
LABEL SLITTERS & SLITTING STATIONS
HEAVY-DUTY LABEL SLITTERS & SLITTING STATIONS ................................................. 27
“SP” LABEL SEPARATOR PLATES FOR SLITTERS ........................................................... 30
LABEL COUNTING SYSTEMS
“RRC” REEL-TO-REEL COUNTING SYSTEM .................................................................... 31
"COUNT" HEAVY-DUTY LABEL COUNTER....................................................................... 33
LABEL PRINTER MECHANISM
“PM-300-LS” & "PM-300-HS" REEL-TO-REEL LABEL PRINTER MECHANISM FOR INKJET
HEADS .......................................................................................................................... 35
“PM-300-CS” CONSTANT SPEED REEL-TO-REEL LABEL PRINTER MECHANISM FOR
INKJET HEADS.............................................................................................................. 36
LABELMATE LLC, 69 Avenue Alphonse XIII, B-1180 Brussels, Belgium
Tel. +32 2.375.69.60 FAX +32 2.375.38.96
1
2
LABELMATE
IMPORTANT INFORMATION
All products are manufactured to LABELMATE’s World-Class Quality Standards and are maintenance-free.
The proven high-reliability of our Products has lead us to increase our famous warranty on all
Rewinders and Unwinders to an unmatched 5-Year Parts and Labour Limited Warranty, five times the industry norm! All other LABELMATE Products are still backed by our renowned
full 3-Year Parts and Labour Limited Warranty. (The Warranty Period for included Power
Supplies, Counter Modules and Encoders is 1-Year.)
Units returned for repair or exchange must have a RMA form.
Product Data Sheets are available on-line 24-hours a day at www.labelmate.com
.
If you don’t see what you want please ask us. Many special configurations are available (120vac 60 Hz models: same price).
A 25€ fee will be charged for re-packaging costs in case of returned units due to a mistake in the order.
Prices are in Euros, Ex-Works shipping point. Prices and specifications are subject to change without notice.
Previous price lists are obsolete.
PRICES DO NOT INCLUDE DELIVERY COSTS.
Shipping is done with UPS Standard Service unless specified otherwise in the order.
LABELMATE LLC, 69 Avenue Alphonse XIII, B-1180 Brussels, Belgium
Tel. +32 2.375.69.60 FAX +32 2.375.38.96
LABELMATE
CHOOSING THE RIGHT DISPENSER
3
October 2012 www.labelmate.com
4
LABELMATE
CHOOSING THE RIGHT DISPENSER (Cont.)
October 2012 www.labelmate.com
LABELMATE
5
“LD-RS & LD-U” POWERED LABEL DISPENSERS
The LD-RS Type Automatic Label Dispensers with enhanced label sensing and easy setup.
The LD-100-RS and LD-200-RS Label Dispensers offer state of the art convenience and durability. Using the latest opto-electronic technology, there is just one simple adjustment for label length. A special Reflective
Sensor sits below the label and reliably and accurately senses the leading edge of your label. As you pick up a label the next one is automatically and instantly advanced. The modern design presents the label right at the front of the machine, providing optimum convenience for both left-handed and right-handed operators. A “HIGH-
LOW” Speed Switch allows adjustment for label length or operator preference.
There are no mechanical position switches to cause adjustment or operational problems. The heavy-duty product design will stand up to the most demanding environments.
The LD-100-RS-SS and LD-200-RS-SS feature a stainless steel chassis and cover and can be used in humid environment. They are ideal for food industry and pharmaceutical applications.
The LD-100-RS-Preset and LD-200-RS-Preset are equipped with a pre-set counter that will stop the
Label Dispenser after the pre-set count is reached.
The LD-U Type Automatic Label Dispensers uses a new “state of the art” reflective detector allowing the machine to dispense all types of labels, including transparent and dark labels.
The new LD-U range is using a compact photoelectric sensor with optic-fibre cable. The LD-100-U and LD-200-
U offer the same advantages, convenience and durability as the popular LD-RS models with the extra benefit of dispensing any kind of labels.
The LD-100-U-SS and LD-200-U-SS feature a stainless steel chassis and cover and can be used in humid environment. They are ideal for food industry and pharmaceutical applications.
The LD-100S and LD-200S for very small, long or unusual shape labels.
The LD-100S or LD-200S do not have a sensor detection; the foot pedal allows you to continually advance labels at the rate you choose. The LD-100S and LD-200S also include an ON-OFF Foot Switch for production applications. It is ideal for very small or long labels.
All LABELMATE Label Dispensers are easy to set up, too. You just slide your roll of labels onto the built-in Core
Holder. Then thread the label web through to the take-up spindle and your Label Dispenser is ready for use!
Rugged, heavy-gauge steel construction and precision parts yield products of the highest quality. Designed for all-day, every-day use, these Dispensers are backed by LABELMATE’s famous 3-Year Parts and Labour
Limited Warranty , assuring you trouble-free performance.
October 2012 www.labelmate.com
6
LABELMATE
• POWERED LABEL DISPENSERS •
LD-100-RS LD-200-RS
LD-100-RS with Counter and
Flanges
LD-100-RS-SS LD-100-RS-Preset
LD-100-U LD-100-U with Flanges LD-100S
October 2012 www.labelmate.com
LABELMATE
• POWERED LABEL DISPENSERS •
MODEL DESCRIPTION
LABEL
WIDTH
(mm)
LABEL
LENGTH
(mm)
ROLL
DIAM.
(mm)
SPEED
(cm/sec)
LD-100-RS
LD-200-RS
Automatically advances the next label ready to pick. Fast label loading. Quick and convenient operation! Not for transparent or dark labels.
Same features as LD-100-RS but with wider label capacity.
Up to 115 6 to 150 * 220
11
Minimum
Up to 165 6 to 150 * 220
11
Minimum
LD-100-RS-
SS
Same features as LD-100-RS but in stainless steel.
Up to 115 6 to 150 * 220
11
Minimum
LD-200-RS-
SS
Same features as LD-200-RS but in stainless steel.
Up to 165 6 to 150 * 220
11
Minimum
LD-100-RS
Preset
LD-200-RS
Preset
Same features as LD-100-RS but with pre-set counter.
Same features as LD-200-RS but with pre-set counter.
Up to 115 6 to 150 * 220
11
Minimum
Up to 165 6 to 150 * 220
11
Minimum
LD-100-U
Automatically advances the next label ready to pick. Fast label loading. Quick and convenient operation!
For all labels including transparent labels.
Same features as LD-100-U but with wider label capacity.
Up to 115
10 to 150
20 to 150
*
*
220
11
Minimum
LD-200-U Up to 165 10 to 150
*
*
Up to 115 10 to 150
*
*
220
220
11
Minimum
11
Minimum
Up to 165 10 to 150
*
*
220
11
Minimum
Up to 115 6 to 150 * 220
11
Minimum
LD-100-U
Preset
LD-200-U
Preset
Same features as LD-100-U but with pre-set counter.
Same features as LD-200-U but with pre-set counter.
Up to 165 6 to 150 * 220
11
Minimum
LD-100S
No sensor. Foot switch controlled. Variable speed.
Ideal for very small or long labels.
Up to 115 5 to unlim. 220
LD-200S
Same features as LD-100S but with wider label capacity.
Up to 165 5 to unlim.
* Depending on the labels.
MAXIMUM LABEL ROLL WEIGHT: Models 100: 4.5Kg – Models 200: 6Kg
220
11
Minimum
11
Minimum
7
PRICE
EURO
October 2012 www.labelmate.com
8
LABELMATE
• POWERED LABEL DISPENSERS •
LABEL DISPENSERS OPTIONS
MODEL DESCRIPTION
C-1
LD-FLANGES-
220
LD-FLANGES-
300
LD-DE
PS-11V
PS-18V
EXT. COMMAND
BATTERY PACK
Counter option for all Label Dispensers
LD-U and LD-RS. (factory installed).
Inner and outer Flange option for Label
Dispenser (per pair). Fits all models.
Recommended for narrow labels.
Inner and outer Flange option for Label
Dispenser (per pair). Fits all models. To be used with LD-DE.
Recommended for narrow labels.
Diameter extension: Allows using rolls with outer diameters up to 300mm
(factory installed).
230V – 50Hz AC Power Supply for LD.
Output: 11V – 2.5A.
Included with the LD.
High-speed power supply to increase speed of the dispenser.
The LD dispenses one label when receives a signal (contact closure).
Factory installed.
Only for LD-U & LD-RS models.
Complete kit to operate the LD on a battery. Includes: battery, charger and cables. Replace the standard power supply. Battery works for +/- 8 hours and needs 8 hours to re-charge.
Output: DC 12V.
ROLL DIAM.
(mm)
SPEED
(cm/sec)
PRICE
EURO
- -
220 -
300 -
300 -
- -
- 14
- -
- -
October 2012 www.labelmate.com
LABELMATE
Choosing the right Rewinder
Roll diameter
Label width
≥220mm
≥125mm
Roll diameter
Label width
≤220mm
≤125mm
9
Roll diameter up to 400mm
Roll diameter up to 300mm
Roll diameter up to 280mm
Roll diameter up to 220mm
Label width
≤170mm
CAT-40G
Label width
≤220mm
CAT-40G
Label width
≤270mm
CAT-40G
Label width
≤155mm
CAT-3-
Standard
Label width
≤170mm
CAT-3-CHUCK
Label width
≤220mm
CAT-3-CHUCK
Label width
≤255mm
CAT-3-10-
INCHES
Label width
≤155mm
CAT-3-ACH
Label width
≤155mm
CAT-3-1-INCH
Label width
≤270mm
CAT-3-CHUCK
OTHER IMPORTANT INFORMATION:
2. The Quick-Chuck used on the CAT-40G and CAT-3-CHUCK is available in 3 different lengths: 170, 220 and 270mm.
44, 70 and 76mm (the Quick-Chuck is also available in 100mm core size).
October 2012 www.labelmate.com
10
LABELMATE
Full Size “CAT” Heavy-Duty Label Rewinders
The CAT-3 Heavy-Duty Label Rewinders
LABELMATE’s Constant Adjustable Torque
TM
("CAT") technology has made the silent, easy-to-use CAT-3 the
"Industry Standard" Label Rewinder. There are no awkward troublesome belts or clutches.
The CAT-3-STANDARD handles labels up to 155 mm wide and will wind a roll of labels up to 300 mm diameter.
Torque and Direction are fully controllable from the Control Panel. Dual torque ranges provide plenty of power for use with a LABELMATE Slitter, too.
For wider labels up to 255 mm, choose the CAT-3-10”.
Model CAT-3-ACH includes an Adjustable Core Holder that accepts any core size from 25 mm to 101 mm in diameter and up to 155 mm in width.
The optional Adjustable Paper Guide APG-CAT with movable arm can be installed in minutes on the base plate of the CAT-3-ACH or CHUCK. This inexpensive accessory guides the outer edge of the label roll as it is being rewound to ensure even roll alignment.
The CAT-3-CHUCK includes LABELMATE’s durable "Quick-Chuck"
TM
quick-locking Core Chuck, permitting the fastest loading and unloading of cores and label rolls. The CAT-3-CHUCK is ideal for label slitting applications, high-volume production environments, or anywhere the ultimate convenience in Rewinders is desired. The
CAT-3-CHUCK is available for 38-,40-,44-,70, 76- and 100 mm cores.
The CAT-3 handles any rewind job and with its "HIGH" torque range can also power the LABELMATE S-100 or
S-200 Label Slitters.
The CAT-40G is gear motor driven for more torque. It accepts bigger rolls with a diameter up to 400 mm. It is equipped with the LABELMATE "Quick-Chuck" tm
quick-locking Core Chuck.
Please note that if to be placed after a printer, you need the CAT-40G-TA.
The CAT-3-TA Heavy-Duty Label Rewinders
The CAT-3-TA is a CAT-3 with a tension arm specially engineered for applications that require fixed web tension. The TA is available for all models of CAT-3. All CAT-3-TA’s are supplied with a Heavy-Duty Power
Supply.
IMPORTANT NOTE: The CAT-3-TA can be also be used as a regular CAT-3 with the same features.
Rugged, heavy-gauge steel construction allows your CAT-3 / CAT-3-TA Rewinder to be simply set in place.
Special anti-slip feet keep the unit from moving.
Reliable, high quality and maintenance-free, the Heavy-Duty CAT-3 / CAT-3-TA Label Rewinders feature a
5-Year Parts and Labour Limited Warranty , the longest in the industry. Put LABELMATE CAT-3 / CAT-3-TA
Label Rewinders to work for you today and enjoy a new dimension in label rewinding convenience and reliability. Custom colours, badging, and special core holders are available for private label applications.
CAT-3-STANDARD CAT-3-ACH with APG-CAT CAT-3-TA-CHUCK
October 2012 www.labelmate.com
LABELMATE
• FULL SIZE “CAT-3” & “CAT-3-TA” HEAVY-DUTY LABEL REWINDERS •
Note: All Rewinders can be used as Unwinders
11
MODEL
CAT-3
CAT-40G
ADD
SUFFIX
DESCRIPTION
STANDARD
ACH
CHUCK
10-INCHES
1-INCH
-
The ‘Industry Standard’ Heavy-duty
Label Rewinder. 76mm standard;
38, 40, 44, 50 or 70 mm on request.
CAT-3 with an Adjustable Core
Holder for any core size from 25 to
101mm in diameter. With inner flange.
Use APG-CAT if you wish to also guide the outer edge of your label.
The industry standard Heavy-duty
Label Rewinder with an easyloading ‘Quick-Chuck’. Ideal for production work. 76mm standard.
See page 25 for other available
‘Quick-Chuck’ sizes.
CAT-3 for labels up to 255mm wide.
76mm standard; 38, 40, 44, 50 or
70mm on request.
CAT-3 for 25.4mm diameter cores.
Gear motor driven. Tight rewind up to 400mm.
76mm ‘Quick-Chuck’ standard.
See page 25 for other available
‘Quick-Chuck’ sizes.
LABEL
WIDTH
(mm)
ROLL
DIAM.
(mm)
SPEED*
(cm/ sec)
PRICE
EURO
155 300 125
155 280 125
170 300 125
255 300 125
155 220 125
170 400 32
155 300 125
CAT-3-TA
ACH
CHUCK
Same features as CAT-3-ACH but with Tension Arm.
Same features as CAT-3-CHUCK but with Tension Arm.
155 280 125
170 300 125
255 300 125
1-INCH
Same features as CAT-3-1-INCH but with Tension Arm.
155 220 125
CAT-40G-
TA
-
Same features as CAT-40G but with
Tension Arm.
170 400 32
* SPEED: The indicated speeds are the maximum speeds at beginning of a 76mm core roll.
NOTE: A Second flange is included with all models except ACH and CHUCKS.
MAXIMUM LABEL ROLL WEIGHT:
8Kg.
ACH: 7Kg.
10-INCHES: 10Kg.
CHUCK: 8Kg.
CAT-40G: 14Kg.
October 2012 www.labelmate.com
12
LABELMATE
• FULL SIZE “CAT-3” & “CAT-3-TA” HEAVY-DUTY LABEL REWINDERS •
Note: All Rewinders can be used as Unwinders
CAT-3-10-INCHES CAT-3-TA-ACH CAT-40G-TA
LABEL REWINDERS CAT-3 / CAT-3-TA OPTIONS
MODEL DESCRIPTION
LABEL
WIDTH
(mm)
PRICE
EURO
APG-CAT
Optional Adjustable Paper Guide For CAT-3(-TA)-ACH or CAT-3(-TA)-
CHUCK. Guides the outer edge of the label web to ensure an even roll edge.
-
FLANGE -
CAT
STANDARD
SHAFT
Flange for CAT-3-STANDARD and CAT-3-10-INCHES. Specify if internal or external.
Standard shaft for CAT-3 with vanes, internal and external flanges.
10" SHAFT 10-Inches shaft for CAT-3 with vanes, internal and external flanges.
VANES
ACH-CAT
LTO
Set of 3 vanes (fins). 38, 40, 44, 50, 70 & 76mm available
Adjustable Core Holder for any core size from 25 to 101mm in diameter. With inner flange.
Low Torque Option. For tension sensitive printers. Factory installed.
-
155
255
-
155
-
FOOT
SWITCH
Foot Switch to start and stop the TWIN-CAT-3, CAT-3 or MC Rewinders
(€80 for the MC).
-
PS-11V
PS-15V
PS-24V
230V - 50Hz AC Power Supply for CAT-3 and UCAT-3. Output: 11V –
2.5A.
Included with CAT-3 Rewinder & UCAT-3 Unwinders.
230V – 50Hz DC Heavy-Duty Power Supply. Output: 15V – 4.6A.
Included with CAT-3-TA Rewinder.
Power supply for CAT-40G, S-100SP and RRC. Output: 24V – 4.17A.
Included with CAT-40G and CAT-40G-TA Rewinders. Only for models with external power supply.
-
-
-
CAT-3-10-CHUCK CAT-3-TA-STANDARD
October 2012 www.labelmate.com
LABELMATE
13
Low-Cost “Mini-CAT” Label Rewinders
The MINI-CAT (MC) Label Rewinders are the world’s most popular low-price Label Rewinders. They are capable of rewinding label rolls up to 125mm wide (115 mm for MC-11), up to 220 mm in diameter at speeds up to 50 cm/sec.
The MINI-CATs can also be used as Label Unwinders.
The MINI-CAT's are now equipped with a direction switch, allowing you to easily change the direction.
The MC-10 has a 76 mm diameter vane style core holder. You can also use the included “coreless rewind” feature to rewind directly on-shaft.
The MC-11 includes a precision-crafted Adjustable Core Holder that adjusts in seconds to accept any core diameter from 25- to 101-mm.
Both MINI-CATs use LABELMATE’s proprietary Constant Adjustable Torque™ (“CAT”) technology to achieve impressive, reliable performance at an unprecedented low price. A special motor, designed specifically for the
MINI-CATs, offers bi-directional operation and trouble-free performance. A switch (on the power supply) conveniently controls the amount of rewind force. No awkward, troublesome belts or clutches are used and no speed adjustments are required. Your MINI-CAT automatically adjusts to any printer speed up to 50cm/sec and even allows label back-feeding automatically, if your printer requires it.
The MINI-CATs have an inner label flange to keep the edge of the label web aligned as the labels are being rewound. Also available is an optional Adjustable Paper Guide (APG-MC) that mounts directly to the MC-10 or
MC-11 base plate and guides the outer edge of the labels. For the MC-10, an optional plastic Outer Flange
(2 nd
Flange MC-10) is also available.
Rugged steel construction allows your MINI-CAT to simply be set in place near your label printer. Special antislip feet keep the unit from moving. Put a LABELMATE MINI-CAT to work for you today and enjoy a new dimension in label rewinding convenience and reliability. The MINI-CAT features a 5-Year Parts and Labour
Limited Warranty, the longest in the industry.
October 2012 www.labelmate.com
14
LABELMATE
• LOW-COST “MINI-CAT” LABEL REWINDERS •
Note: All Rewinders can be used as Unwinders
MODEL DESCRIPTION
LABEL
WIDTH
(mm)
ROLL
DIAM.
(mm)
SPEED*
(cm/ sec)
PRICE
EURO
MC-10
Quality, low-cost Rewinder & Unwinder, coreless or 76mm standard. 38, 40, 44, 50 or 70mm core rewinding on request.
Bi-directional with multiple rewind / unwind force settings.
125 220 50
MC-10
-1 INCH
Same as above but with a 25,4mm core. 125 220 50
MC-11
Same as MINI-CAT-10 but with continuously Adjustable Core Holder for
25 to 101mm diameter cores.
115 220 50
* SPEED: The indicated speeds are the maximum speeds at beginning of a 76mm core roll.
MAXIMUM LABEL ROLL WEIGHT: 4Kg.
LABEL REWINDERS MC-10 / MC-11 OPTIONS
MODEL DESCRIPTION
LABEL
WIDTH
(mm)
PRICE
EURO
FLANGE MC-10 External flange, for MC-10 only.
APG-MC
Adjustable Paper Guide for MC-11. Guides outer edge of label to ensure an even roll edge.
-
Same as
Rewinder
VANES
BAIL
ACH-MC
LTO
FOOT SWITCH
PS-MC
Set of 3 vanes (fins). 38, 40, 44, 50, 70 & 76mm available
Standard on MC-10.
For rewind on shaft, no core is needed.
Adjustable Core Holder for any core size from 25 to
101mm in diameter. With inner flange.
Low Torque Option. For tension sensitive printers.
(Inkjet). Factory installed.
Foot Switch to start and stop the MC Rewinders. MC to be modified at factory.
230V - 50Hz Power Supply for MC-10 and
MC-11. Included with Rewinder.
-
Same as
Rewinder
115
-
-
-
MC-10 & MC-11 MC-10 with 2 nd
flange MC-11 with APG-MC
October 2012 www.labelmate.com
LABELMATE
15
"TWIN-CAT-2" Dual Spindle Unwind / Rewind Stations
Here’s LABELMATE’s Dual-Spindle Heavy Duty Unwinder / Rewinder, the TWIN-CAT-2. With two powerful motors and your choice of core holders you have maximum versatility in setting up the operation you need. Both spindles can rewind or unwind. You control the direction and torque on each Spindle independently. An External
Halt Control allows you to STOP and START the TWIN-CAT-2 with a foot switch or other external device if desired. A worldwide universal switching power supply is included for extra power.
Here are some of the many possible applications:
Unwind and Rewind labels on one machine. Ideal for “wind-in / wind-out” operations.
Reverse the order of serialized labels on a roll.
Conveniently rewind labels onto a different core size. With universal Adjustable Core Holders you can unwind from any diameter core and rewind onto any diameter core within the range of 25 to 101mm in diameter! Great for production shops with varied jobs.
Add the Label Inspection option to create a stand-alone Inspection Station. You can also add a Label
Counter if you need one.
Wind small rolls of labels from larger ones.
Conveniently strip the unwanted matrix from die-cut labels for easy disposal as you rewind them in-line with your printer or off-line.
LABELMATE’s Unwind / Rewind Stations are available in many different configurations to fit perfectly into your label production. All TWIN-CAT-2 Models operate at up to 125cm per second.
The TWIN-CAT features a 5-Year Parts and Labour Limited Warranty , the longest in the industry.
TWIN-CAT-2 ACH TWIN-CAT-2 STANDARD
October 2012 www.labelmate.com
16
LABELMATE
• "TWIN-CAT-2" Dual Spindle Unwind / Rewind Station •
TWIN-CAT-2
Base unit price 1
(no core holder)
€975
ADD TWO CORE
HOLDERS FROM
LIST
(MIX OR MATCH)
1-INCH
CORE DIAMETER
STANDARD
10-INCH
25,4 mm (1")
Specify 38, 40, 44,
50, 70 or 76 mm
Specify 38, 40, 44,
50, 70 or 76 mm
ACH-TWIN (No
Mix*)
25 to 101 mm
CHUCK – C-xx*170
CHUCK – C-76220
CHUCK – C-76270
*Specify 38, 40,
44, 70 or 76 mm
76 mm
76 mm
CHUCK – C-100170 100 mm
CHUCK – C-100220 100 mm
WIDTH
155 mm
155 mm
255 mm
155 mm
170 mm
NUMBER
OF
FLANGES
1
2
2
1
1
220 mm
270 mm
170 mm
220 mm
1
1
1
1
CHUCK – C-100270 100 mm 270 mm 1
* The ACH-TWIN core holders can not be mixed with another type.
MAXIMUM LABEL ROLL WEIGHT: 2 x 5Kg.
Each spindle allows rolls up to 220 mm (8.6") in diameter.
How to Specify Your TWIN-CAT-2 Stand-alone Unwind / Rewind Station – Refer to the above.
“TWIN-CAT-2, [specify Core Holder] Upper Spindle, [specify Core Holder] Lower Spindle.”
Add prices of the two selected core holders to the Base Price of €975.
Add Inspection and / or Counter Options if desired. Please see the table next page.
PRICE 2
(each)
TWIN-CAT-2 Standard / C-76170
1
Base unit price includes Heavy Duty Power Supply.
2
Price valid if ordered with Base Unit.
October 2012 www.labelmate.com
TWIN-CAT-2 C-40170 / C- 76170
LABELMATE
17
• "TWIN-CAT-2" Dual Spindle Unwind / Rewind Station •
TWIN-CAT-2 LABEL INSPECTION AND COUNTER OPTIONS
The Label Inspection option, INSP-1, adds a handy Label Inspection Fixture to the side of your TWIN-CAT-2. It has two rollers over which your labels run as they are presented for inspection. You can also wind-in or wind-out at the same time as you perform the inspection operation. If you want to, when inspection is complete, you can conveniently rewind the labels back onto their original core one the same machine by just reversing the direction of the Rewind Spindles.
You can also order a PC-1 Label Counter for your inspection station. This will count the labels as they pass by a sensor mounted on the Inspection Fixture. The PC-1 counts single- or multi-across labels and you can preset a batch size. Counts up. Includes a Halt Control Cable to optionally stop your TWIN-CAT-2 automatically when your job is finished.
MODEL DESCRIPTION
PRICE
EURO
INSP-1
Inspection Fixture mounts in minutes on the side of your TWIN-
CAT-2. Includes two rollers that your labels glide over as they are presented for inspection. Bi-directional, variable speed operation allows control over winding tightness as well. Can be started and stopped with the optional Foot Switch listed below.
INSP-1 +
PC-1
FOOT SWITCH
Optional Preset Counter with adjustable counter sensitivity.
Conveniently pre-mounted on the INSP-1 Inspection Fixture ready to plug in and use.
Foot Switch to start and stop the TWIN-CAT-2, CAT-3 or MC
Rewinders (€80 for the MC).
OUTER FLANGE
TWIN QC
220mm outer Flange for “Quick-Chuck” 76mm core diameter.
PS-15V
230V – 50Hz DC Heavy-Duty Power Supply. Output: 15V – 4.6A.
Included with TWIN-CAT-2.
TWIN-CAT-2 with INSP-1 & PC-1 TWIN-CAT-2 C-76170 / C-76170 with INSP-1 & PC-1
October 2012 www.labelmate.com
18
LABELMATE
Choosing the right Unwinder
Label width
≤170mm
Label width
≤220mm
Label width
≤170mm
Label width
≤220mm
Label width
≤270mm
OTHER IMPORTANT INFORMATION:
40, 44, 70 and 76mm (the Quick-Chuck is also available in 100mm core size).
October 2012 www.labelmate.com
LABELMATE
Choosing the right Unwinder (Cont.)
19
Label width
≤170mm
Label width
≤220mm
Label width
≤270mm
Label width
≤155mm
Label width
≤170mm
Label width
≤220mm
Label width
≤255mm
Label width
≤155mm
Label width
≤155mm
Label width
≤270mm
OTHER IMPORTANT INFORMATION:
2. The Quick-Chuck used on the LC-CAT-40G and LC-CAT-CHUCK is available in 3 different lengths: 170,
220 and 270mm. sizes: 38, 40, 44, 70 and 76mm (the Quick-Chuck is also available in 100mm core size).
October 2012 www.labelmate.com
20
LABELMATE
Choosing the right Unwinder (Cont.)
LABEL UNWINDERS
Non-Powered Unwinders
UCAT-S / UCAT-1
See first diagram
Powered Unwinders
All with Tension Arm
Loop Controlled
LC-CAT-3
See previous page
Tension Arm
Roll diameter up to 400mm
Roll diameter up to 300mm
Roll diameter up to 280mm
Roll diameter up to 220mm
Label width
≤170mm
UCAT-40
Label width
≤220mm
UCAT-40
Label width
≤270mm
UCAT-40
Label width
≤155mm
UCAT-3-Standard
Label width
≤170mm
UCAT-3-CHUCK
Label width
≤220mm
UCAT-3-CHUCK
Label width
≤255mm
UCAT-3-10-
INCHES
Label width
≤155mm
UCAT-3-ACH
Label width
≤155mm
UCAT-3-1-INCH
OTHER IMPORTANT INFORMATION:
Label width
≤270mm
UCAT-3-CHUCK
2. The Quick-Chuck used on the UCAT-40 and UCAT-3-CHUCK is available in 3 different lengths: 170, 220 and 270mm.
40, 44, 70 and 76mm (the Quick-Chuck is also available in 100mm core size).
October 2012 www.labelmate.com
LABELMATE
“ LC-CAT ” Paper Loop Controlled Label Unwinders
21
The LC-CATs are controlled using two photo-detectors positioned along the paper loop formed between the Unwinder and the printer.
This approach reduces the paper resistance to the printer to almost zero and offers a far greater reliability than tension-arm systems.
All models use 2 visible light photo-detectors that connect to the rear panel of the machine. The cables are 2 meters long. The detection range is adjustable from 20 to 400mm.
The LC-CAT-3 will accept rolls up to a 300 mm diameter. The weight of the rolls accepted by the LC-CAT-3 depends on the chosen core holder.
The LC-CAT-40G is using a gear motor and will accept rolls up to 400 mm diameter. Because of the roll size accepted, the LC-CAT-40G is only available with the LABELMATE’s durable "Quick-Chuck" tm
quick-locking
Core Chuck, permitting the fastest loading and unloading of cores and label rolls.
The LC-CAT-40G is available for 38-, 40-, 44-, 70, 76- and 100 mm cores.
Torque and Direction are fully controllable from the Control Panel. All models are bi-directional.
All LC-CATs are supplied with the adequate power supply.
Rugged, heavy-gauge steel construction allows your LC-CATs Unwinders/Rewinders to be simply set in place.
Special anti-slip feet keep the unit from moving. Reliable, high quality and maintenance-free, the LC-CATs
Unwinders/Rewinders feature a 5-Year Parts and Labor Limited Warranty , the longest in the industry.
LC-CAT-3-CHUCK LC-CAT-40G
October 2012 www.labelmate.com
22
LABELMATE
MODEL
LC-CAT-3
LC-CAT-
40G
• “LC-CAT” PAPER LOOP CONTROLLED LABEL UNWINDERS •
ADD
SUFFIX
DESCRIPTION
LABEL
WIDTH
(mm)
ROLL
DIAM.
(mm)
SPEED*
(cm/ sec)
STANDARD
ACH
CHUCK
10-INCHES
1-INCH
-
Equipped with a Standard Core
Holder. 76mm standard; 38, 40,
44, 50 or 70mm on request.
LC-CAT-3 with an Adjustable
Core Holder for any core size from 25 to 101mm in diameter.
With inner flange. Use APG-CAT if you wish to also guide the outer edge of your label.
Equipped with an easy-loading
‘Quick-Chuck’. Ideal for production work. 76mm standard. See page 25 for other available ‘Quick-Chuck’
sizes.
LC-CAT-3 for labels up to 255mm wide. 76mm standard; 38, 40,
44, 50 or 70mm on request.
LC-CAT-3 for 25.4mm diameter cores.
Gear motor driven. Rolls up to
400mm.
76mm ‘Quick-Chuck’ standard.
See page 25 for other
available ‘Quick-Chuck’ sizes.
PRICE
EURO
155 300 125
155 280 125
170 300 125
255 300 125
155 220 125
170 400 32
* SPEED: The indicated speeds are the maximum speeds at beginning of a 76mm core roll.
MAXIMUM LABEL ROLL WEIGHT:
STANDARD:
ACH: 7Kg.
10-INCHES: 10Kg.
CHUCK: 8Kg.
LC-CAT-40G: 14Kg.
LC-CAT-3 OPTIONS
MODEL DESCRIPTION
PRICE
EURO
APG-CAT
PS-15V
PS-24V
Optional Adjustable Paper Guide For LC-CAT-3-ACH. Guides the outer edge of the label web to ensure an even roll edge.
230V – 50Hz DC Heavy-Duty Power Supply. Output: 15V – 4.6A. Included with
LC-CAT-3.
230V - 50Hz AC Power Supply. Output: 24V – 4.17A. Included with LC-
CAT-40G. Only for models with external power supply.
€24
€99
€110,20
October 2012 www.labelmate.com
LABELMATE
“UCAT” Heavy-Duty Label Unwinders
The UCAT-1 Heavy-Duty Unpowered Label Unwinders
23
A label Unwinder is what you need to manage your label supply rolls. From very inexpensive to very sophisticated, LABELMATE’s family of Heavy-Duty “UCAT” Label Unwinders will keep your label production running smoothly. All LABELMATE Unwinders are bi-directional.
UCAT-S: This is the world’s least expensive professional Unwinder. It is unpowered and has a trouble-free fixed brake. The UCAT-S accepts up to 300 mm diameter rolls and up to 155 mm width, 76mm cores.
UCAT-1: This is the classic LABELMATE Unwinder with Adjustable Speed-Proportional Braking.
Up to 300 mm diameter rolls and 155 mm width, 76mm cores. Optional 255 mm width and a 25 mm to 101 mm
Adjustable Core Holder are available. Please see the table of available models next page.
The UCAT-3 & UCAT-40 Heavy-Duty Powered Label Unwinders
UCAT-3: This powered Unwinder automatically tracks label usage and provides powered label feed at speeds up to 125cm /sec. The UCAT-3 accepts standard 76mm cores and rolls up to 300 mm in diameter. 255 mm width is available. It can also be used as a full-featured Label Rewinder without any special setup.
LABELMATE’s renowned Constant Adjustable Torque
TM control system allows precise adjustment of feed speeds and rewind torque. External STOP / RUN Input included.
UCAT-40: A powered Unwinder like the UCAT-3, but with an impressive 40 cm roll diameter capacity. Supplied with LABELMATE’s 76 mm “Quick-Chuck”™, the UCAT-40 gives you the ultimate label Unwinder for volume production.
An optional outer Flange is available to guide the outer edge of the label web to ensure an even roll edge.
All UCAT feature a 5-Year Parts and Labour Limited Warranty , the longest in the industry.
NOTE: UCAT-S & UCAT-1 are unpowered and do not rewind, they only unwind. The UCAT-3 & UCAT-40 are powered and can also rewind (without the tension arm function).
UCAT-1-Standard UCAT-3-ACH UCAT-40
October 2012 www.labelmate.com
24
LABELMATE
MODEL
UCAT-S
ADD
SUFFIX
-
STANDARD
• FULL SIZE “UCAT” HEAVY-DUTY LABEL UNWINDERS •
DESCRIPTION
LABEL
WIDTH
(mm)
ROLL
DIAM.
(mm)
Economy Label Unwinder.
Unpowered with fixed brake.
76mm standard; 38, 40, 44, 50 or
70mm on request.
Heavy-duty Unwinder 76mm standard. 38, 40, 44, 50 or 70mm on request. Self-powered adjustable Speed-Proportional
Frictionless Braking.
SPEED*
(cm/ sec)
PRICE
EURO
UCAT-1
ACH
CHUCK
10-INCHES
UCAT-1 with an Adjustable Core
Holder for core sizes from 25 to
101mm diameter cores.
UCAT-1 with 76mm ‘Quick-Chuck’
Core Chuck.
See page 25 for other available
‘Quick-Chuck’ sizes.
UCAT-1 for Labels up to 255mm wide. 76mm standard; 38, 40, 44 or 70mm on request.
1-INCH
UCAT-1 for 25,4mm diameter cores.
UCAT-3
UCAT-
40
STANDARD
ACH
CHUCK
10-INCHES
1-INCH
-
Powered Unwinder for label rolls with 76mm core diameter standard. 38, 40, 44, 50 or 70mm on request. Continuously adjustable feed rate. Control arm tracks label unwind usage and starts & stops unwinding automatically. Also rewinds.
Powered Unwinder with an
Adjustable Core Holder for any core size from 25 to 101mm. Also rewinds.
UCAT-3 with 76mm ‘Quick-Chuck’.
Also rewinds.
See page 25 for other available
‘Quick-Chuck’ sizes.
UCAT-3 for Labels up to 255mm wide. 76mm standard; 38, 40, 44,
50 or 70mm on request. Also rewinds.
UCAT-3 for 25,4mm diameter cores.
Heavy-duty 400mm diameter
Powered Unwinder with 76mm
‘Quick-Chuck’.
See page 25 for other available
‘Quick-Chuck’ sizes.
Continuously adjustable feed rate. Control arm tracks label usage and starts & stops unwinding automatically.
Also rewinds.
155 300 125
155 280 125
170 300 125
255 300 125
155 220 125
170 400 125
* SPEED: The indicated speeds are the maximum speeds at beginning of a 76mm core roll.
MAXIMUM LABEL ROLL WEIGHT: STANDARD: 8Kg. – 10-INCHES: 10Kg. - ACH: 7Kg. - CHUCK: 8Kg.
- UCAT-40: 14Kg.
October 2012 www.labelmate.com
LABELMATE
• FULL SIZE “UCAT” HEAVY-DUTY LABEL UNWINDERS •
25
MODEL
R-16
APG-UCAT
ACH-UCAT
STANDARD
SHAFT
FLANGE -
UCAT
10" SHAFT
VANES
PS-11V
UCAT-3-CHUCK UCAT-3-STANDARD
LABEL UNWINDERS UCAT-1 / UCAT-3 OPTIONS
DESCRIPTION
LABEL
WIDTH
(mm)
ROLL
DIAM.
(mm)
PRICE
EURO
Option available on UCAT-1-STANDARD, UCAT-1-
CHUCK and UCAT-S to accept rolls up to 400mm in diameter. Factory installed.
Optional Adjustable Paper Guide. Guides the outer edge of the label web to ensure an even roll edge. Not for UCAT-40.
Adjustable Core Holder for any core size from 25 to 101mm in diameter. With inner flange.
Standard shaft for UCAT-1 / UCAT-3 with vanes, internal and external flanges.
- 400
- -
155 280
155 -
Flange for UCAT-3-STANDARD and UCAT-3-10-
INCHES. Specify if internal or external.
10-Inches shaft for UCAT-3 with vanes, internal and external flanges.
Set of 3 vanes (fins).
38, 40, 44, 50, 70 & 76mm available
230V - 50Hz AC Power Supply for CAT-3 and
UCAT-3. Output: 11V – 2.5A.
Included with
UCAT-3 / UCAT-40 Rewinders.
- -
255 -
- -
- -
UCAT-S UCAT-1-10-INCHES
October 2012 www.labelmate.com
26
LABELMATE
“QUICK-CHUCKS"
tm
Quick-Loading Core Chucks for Volume
Label Production
Here is the best answer for quick loading and unloading of label rolls. LABELMATE’s precision, maintenance-free
“Quick-Chuck”™ Core Chucks permit you to mount or remove a roll of labels on your Rewinder or Unwinder in seconds. They are ideal for heavy rolls, production operations, or for holding multiple cores for slitting. Quality
European design and construction insure smooth and trouble-free operation.
To use a Quick-Chuck, just slide your label roll over the Chuck and turn the convenient lock knob. Instantly your roll is locked in place. To remove the roll, just give the lock knob a quick turn to the left and pull the roll off your machine!
LABELMATE’s Quick-Chucks are now available in six different diameters to accept popular core sizes. An optional
Outer Flange is available for the 76 mm (3-inch) “Quick-Chuck” Models. An Adjustable Paper Guide (APG-CAT) can also be used to guide the outer edge of the label web.
The UCAT-1-CHUCK, UCAT-3-CHUCK & UCAT-40 Unwinders and the CAT-3-CHUCK, TWIN-CAT-2, CAT-40G,
CAT-2-TA-CHUCK & CAT-40G-TA Rewinders come equipped with a Quick-Chuck as standard. Or, you can buy
Quick-Chucks individually for your in-house or OEM Applications.
The Quick-Chucks fit a 15.75mm diameter shaft.
MODEL
CORE DIAMETER
(mm)
MAX. WIDTH
(mm)
C-38170
C-40170
C-44170
C70170
C-76170
C-76220
C-76270 *
C-100170
C-100220
C-100270 *
220mm outer Flange for “Quick-Chuck” 76mm core diameter.
220mm inner Flange for “Quick-Chuck” 70, 76 & 100mm core diameter.
220mm inner Flange for “Quick-Chuck” 38, 40 & 44 core diameter.
300mm outer Flange for “Quick-Chuck” 76mm core diameter.
300mm inner Flange for “Quick-Chuck” 70, 76 & 100mm core diameter.
300mm inner Flange for “Quick-Chuck” 38, 40 & 44 core diameter.
PRICE EURO
38 170
40 170
44 170
70 170
76 170
76 220
76 270
100 170
100 220
100 270
400mm outer Flange for “Quick-Chuck” 76mm core diameter.
* The C-76270 and C-100270 require the use of a Heavy-Duty Power Supply (PS-15V) on the CAT-3 Rewinder.
October 2012 www.labelmate.com
LABELMATE
27
Heavy-Duty Label Slitters & Slitting Stations
The S-100 & S-200 Label Slitters
Here’s the most convenient solution for slitting and rewinding narrow labels. LABELMATE Label Slitters allow you to print small labels several across (“up”) and then slit them to the desired width. This multiplies your print efficiency by a factor equal to the number of labels across, and dramatically increases your print head life and ribbon usage efficiency. The rugged LABELMATE S-100 and S-200 are High-Speed, Heavy-Duty Label Slitters identical in construction except for size.
The Slitters can be used either “in-line” or “off-line”. In “in-line” use, the Slitter is placed between the printer output and the Label Rewinder. The slitting speed is determined by the printer output speed. In “off-line” use, the Slitter is placed between a UCAT Unwinder and a CAT-3 Rewinder. Off-line slitting is recommended for production work or for use with three or more blades. With slitting speeds up to 1250mm/sec in “off-line” mode, you’ll make fast work of your slitting jobs.
An optional six- (6) digit PC-1 Pre-set Counter allows you to pre-set the number of labels to be slit. When the counter reaches the preset number, it sends a “HALT” signal to the Rewinder. Power to the Rewinder motor is then shut off and braking is applied. You’ll have no annoying label spills to contend with.
The S-100-SP Self-Powered Label Slitter
The new S-100-SP Self-powered Label Slitter simplifies label slitting by providing powered pinch rollers to pull the labels through the cutting blades rather than having to rely on a Label Rewinder to pull the labels. This results in a constant cutting speed and means you can use any LABELMATE Rewinder equipped with a “Quick-Chuck” to do your rewinding. Because the S-100-SP is self-powered, you can reliably use more cutting blades than on a
Slitter that is powered by a Rewinder. You can add additional BH-1 Blade Holders for a total of five across the maximum label width of 175-mm (6.9”). The S-100-SP is a great choice for you label needs.
The easily replaced slitting blades are click-adjustable, maximizing their useful life. Special, very sharp, ground steel blades are supplied with the S-100, S-200 and S-100-SP and are recommended for replacement. No tools are required for blade adjustment or replacement. During slitting, the blades are stabilized with LABELMATE’s proprietary system, giving a clean cut at all speeds. Rugged, heavy-gauge welded steel construction and precision parts yield a product of the highest quality.
The S-100, S-200 & S-100-SP feature a 3-Year Parts and Labour Limited Warranty , the longest in the industry.
S-100 with PC-1 Counter S-100-SP with PC-1
October 2012 www.labelmate.com
28
LABELMATE
• INDIVIDUAL LABEL SLITTER & SLITTER ACCESSORIES •
MODEL
S-100
S-200
DESCRIPTION
Heavy-Duty Label Slitter. Requires a CAT-3
Rewinder.
Recommended: CAT-3-CHUCK with PS-15V
Wide Heavy-Duty Label Slitter. Requires a CAT-3
Rewinder.
Recommended: CAT-3-CHUCK-10" with PS-15V.
LABEL
WIDTH
(mm)
170
255
SPEED
(cm/sec)
Same as
Rewinder or printer.
Same as
Rewinder or printer.
S-100-SP
Self-powered Slitter Unit with 90-250VAC, 50-
60Hz, 60VA Universal Power Supply.
PRICE
EURO
175 30
S-100-SP S-200 BH-1
MODEL
PC-1
BH-1
HSB-10
LINK S-100
LABEL SLITTERS S-100, S-200 & S-100-SP OPTIONS
DESCRIPTION
Preset counter. Counts label batch size. Stops Rewinder automatically when job is finished.
Factory installed.
Additional blade holder assembly.
Includes precision high-speed blade.
10 precision high-speed blades for slitters.
Adjustable locking bar to lock units together in position (Unwinder,
Slitter & Rewinder).
PRICE
EURO
October 2012 www.labelmate.com
MODEL
S-100S
S-200S
LABELMATE
•
COMPLETE “OFF-LINE” LABEL SLITTING STATIONS
•
29
DESCRIPTION
INCLUDES ALL YOU NEED EXCEPT LABELS &
CORES
- UCAT-S Economy Heavy-Duty Label Unwinder with fixed brake;
- S-100 Heavy-Duty Label Slitter;
- 2 Blade Holders with Blades;
- CAT-3-CHUCK Heavy-Duty Rewinder; 76mm diameter ‘Quick-Chuck’ is Standard; specify if 38,
40, 44 or 70mm diameter is desired instead.
- 1 Aluminium and 2 Thin Plastic Separator Plates
(220mm diameter);
- ‘LINK’: Adjustable Locking Bar to lock units together in position,
- 15V Power Supply.
- UCAT-1-10” Heavy-Duty Label Unwinder;
- S-200 Heavy-Duty Label Slitter;
- 3 Blade Holders with blades;
- CAT-3-CHUCK-10” Heavy-Duty Rewinder;
- 1 Aluminium and 3 Thin Plastic Separator Plates
(220mm diameter);
- ‘LINK’: Adjustable Locking Bar to lock units together in position;
- 15V Power Supply.
LABEL
WIDTH
(mm)
SPEED
(cm/sec)
PRICE
EURO
170 125
255 125
S-100S S-200S
October 2012 www.labelmate.com
30
LABELMATE
”SP” Label Separator Plates for Slitters
Keeps slit label rolls from interleaving or telescoping. Makes removal of slit rolls easy.
Aluminium separator Plates are recommended for the outer Plates, Thin Plastic for the Plates in-between slit rolls. Suggested order: 1 Aluminium Separator Plate + Plastic Plates inbetween slit rolls.
• LABEL SEPARATOR PLATES FOR SLITTERS •
MODEL
ADD SUFFIX
(mm)
DESCRIPTION AVAILABLE
PRICE
EURO
25-220 220mm diameter for 25mm cores Aluminium OR Plastic
SP
38-220
40-220
40-300
44-220
70-220
76-220
76-300
76-400
ACH-220
ACH-300
220mm diameter for 38mm cores
220mm diameter for 40mm cores
300mm diameter for 40mm cores
220mm diameter for 44mm cores
220mm diameter for 70mm cores
220mm diameter for 76mm cores
300mm diameter for 76mm cores
400mm diameter for 76mm cores
220mm diameter for Adjustable Core
Holders
300mm diameter for Adjustable Core
Holders
Aluminium OR Plastic
Aluminium OR Plastic
Aluminium
Aluminium OR Plastic
Aluminium OR Plastic
Aluminium OR Plastic
Aluminium
Aluminium
Aluminium OR Plastic
Aluminium
October 2012 www.labelmate.com
LABELMATE
31
"RRC-330" Reel-to-Reel Counting System
RRC-330 Reel-to-Reel Counting Systems
The RRC-330 Reel-to-Reel Counting Systems brings you new convenience in a self-contained table-top Label
Counting System using a pre-set counter. The RRC-330 accepts rolls with a maximum size of 330mm. The optional built-in encoder allows length measurement and offers direct read-out in Metric or British & American
Units.
RRC-330: Accepts roll with a maximum outer diameter of 330mm. Take-up shaft is available both in Standard and Adjustable Core Holder. The Standard take-up shaft is now fitted with a quick-change shaft that allows to quickly change the core holder diameter (38, 40, 44, 50, 70 and 76mm available). The ACH (Adjustable Core
Holder) accepts cores from 25 to 101mm. The supply core is supplied in both 40mm and 76mm (other core diameters available on-demand).
RRC-330-U Universal Reel-to-Reel Counting Systems
The new RRC-330-U Universal Reel-to-Reel Counting System uses a state of the art ultrasonic fork detector that allows the RRC-330-U to count almost any type of labels, including transparent or dark labels. The ultrasonic detector detects the labels by sensing the difference in thickness between the backing paper and the backing paper plus label.
The RRC-330-U accepts roll with a maximum outer diameter of 330mm. Take-up core is available both in
Standard and Adjustable Core Holder. The Standard take-up shaft is now fitted with a quick-change shaft that allows to quickly change the core holder diameter (38, 40, 44, 50, 70 and 76mm available). The ACH
(Adjustable Core Holder) accepts cores from 25 to 101mm. The supply core is supplied in both 40mm and
76mm (other core diameters available on-demand).
Designed for all-day, every-day use, the RCC-330 and RRC-330-U Reel-to-Reel Counting Systems are backed by LABELMATE’s famous 3-Year Parts and Labor Limited Warranty , assuring you trouble-free performance.
RRC-330-U-ACH RRC-330-STANDARD
October 2012 www.labelmate.com
32
LABELMATE
MODEL
ADD
SUFFIX
STANDARD
• REEL-TO-REEL COUNTING SYSTEMS •
DESCRIPTION
LABEL
WIDTH
(mm)
ROLL
DIAM.
(mm)
Self-contained Counter
System.
40 & 76mm for the supply core (other diameters on demand).
SPEED
1
235cm/sec.
2
RRC-330
ACH
STANDARD
Self-contained Counter.
40 & 76mm for the supply core. Adjustable Core
Holder (25mm to 101mm) for the take-up shaft.
Self-contained Counter.
40 & 76mm for the supply core (other diameters on demand).
1
235cm/sec.
2
1
235cm/sec.
2
RRC-330-U
ACH
Self-contained Counter
System.
40 & 76mm for the supply core. Adjustable Core
Holder (25mm to 101mm) for the take-up shaft.
1
235cm/sec.
2
1
Maximum speed with a 76mm take-up roll diameter, at the beginning of the roll.
2
Maximum speed at end of 300mm roll.
MAXIMUM LABEL ROLL WEIGHT: 7Kg.
RRC-330 REEL-TO-REEL COUNTING SYSTEMS OPTIONS
MODEL DESCRIPTION
ENC
NO COUNTER
Quick-Change
Shaft
Optional built-in encoder for length measurement.
Resolution: 4.4mm
Direct read-out in Metric or British & American Units.
NOT AVAILABLE ON RRC-330-U.
RRC without counter for simple reel-to-reel operations.
Complete take-up shaft with vanes.
NOT AVAILABLE FOR UNWINDING SHAFT.
PRICE
EURO
PRICE
EURO
October 2012 www.labelmate.com
LABELMATE
33
“COUNT” Heavy-Duty Label Counters
COUNT-100 and COUNT-200 Counters
The PC-1 Label Counter is a popular option on our S-100 and S-200 Label Slitters. Many times, however, users don’t need to slit labels, just count them. To save users money, LABELMATE has introduced two Label
Counters and Counting Stations based on the S-100 and S-200 Slitter chassis but without the Slitter function.
The COUNT-100 and COUNT-200 will handle label webs up to 170 mm and 255 mm (6.5- and 10-inches) wide respectively. A CAT-3 Rewinder pulls the labels through the counter. The versatile Counters can be used at the output of a printer, or can be used with an Unwinder and a CAT-3 Rewinder to form a stand-alone off-line label inspection / counting station.
The COUNT-100 and COUNT-200 Counters can count up or count up to a preset count as you wish. If desired, when the pre-set count is reached, the COUNT-100 and COUNT-200 can send a “HALT” signal to the CAT-3
Rewinder, causing it to stop.
The counter sensor itself is a state-of-the-art infra-red transmitting device that shines through the label web and detects the gap between successive labels. There is a sensitivity control to adjust for different kinds of label webs.
COUNT-100-U Universal Counter
The new COUNT-100-U Universal Counter uses a state of the art ultrasonic fork detector that allows the
COUNT-100-U to count almost any type of labels, including transparent or dark labels. The ultrasonic detector detects the labels by sensing the difference in thickness between the backing paper and the backing paper plus label.
Quality and reliability are cornerstones of the LABELMATE Product Line. Rugged, heavy-gauge welded steel construction and precision parts yield a product of the highest quality. LABELMATE Products are trouble-free and covered by our famous 3-Year Parts and Labour Limited Warranty , by far the longest in the industry.
COUNT-100 COUNT-100-U
October 2012 www.labelmate.com
34
LABELMATE
• HEAVY-DUTY LABEL COUNTERS •
MODEL DESCRIPTION
WEB
WIDTH
(mm)
PRICE
EURO
COUNT-100
PC-1 Preset Counter mounted on chassis with guides to position label web through sensor gap. Adjustable counter sensitivity. Counts single / multi-across labels or preset batch size. Can stop Rewinder (CAT-
3) automatically when job is finished.
Same as COUNT-100 with wider width capacity.
170
COUNT-200 255
COUNT-100-U
With ultrasonic fork detector to count any type of labels
PC-1 Preset Counter mounted on chassis with guides to position label web through sensor gap. Adjustable counter sensitivity. Counts single / multi-across labels or preset batch size. Can stop Rewinder (CAT-
3) automatically when job is finished.
170
NOTE: Requires a CAT-3 Rewinder to pull your labels through the Counter. Can also be used with a Label
Unwinder to form a complete off-line label counting and manual inspection station. No slitting function is included.
October 2012 www.labelmate.com
LABELMATE
35
“PM-300-LS” & “PM-300-HS” Reel-to-Reel Label
Printer Mechanism for Inkjet and Laser Heads
Meet the PM-300 Reel-to-Reel Printer Mechanism from LABELMATE. At speeds up to 220cm/sec, you can conveniently and economically print or overprint labels using your preferred inkjet head. With full status indicators and control features, the PM-300 is an ideal table top platform for OEM applications that use an inkjet head. When not used as a printer, the PM-300 can be used as a reel-to-reel Counter – Rewinder.
The built-in encoder has a resolution of 0,041mm.
The PM-300-LS will print a 28cm diameter roll (425 meters) of labels in less than 7 minutes; the PM-300-HS will print the same roll in less than 5 minutes. The model choice is dictated by the performance of the inkjet head being used.
The PM-300 can also be used with certain laser heads.
Designed for all-day, every-day use, the PM-300 Reel-to-Reel Printer Mechanism is backed by LABELMATE’s famous 3-Year Parts and Labour Limited Warranty , assuring you trouble-free performance (1-year on encoder and counter).
PM-300
KEY FEATURES
• ENC: Built-in encoder with resolution of 0,041mm.
Output: Square waves: 0 – 15V.
• Maximum roll diameter: 300mm.
• Max. roll weight: 6Kg.
• Label width: up to 115mm.
• Speeds:
LS-Version: Max. 150cm/sec. For a roll of 28cm diameter and a core of 76mm.
E.g.: 7 min. for a roll of 28cm diameter with a 76mm core at full speed. Average speed: 100cm/sec.
HS-Version: Max. 220cm/sec. For a roll of 28cm diameter and a core of 76mm.
E.g.: 4,5 min. for a roll of 28cm diameter with a 76mm core at full speed. Average speed: 150cm/sec.
KEY FEATURES (cont.)
• Adjustable Label Guide.
• 110-240V – 50-60Hz AC Input.
• Encoder Output: Square waves: 0 - 15V.
• Label sensor: Open collector output.
OPTIONS
• PC-2: Optional 6-digit pre-set counter.
• PC-3: Dual function preset counter. Allows to counts labels or show instantaneous web speed.
• HSA TM
-BC: Mounting bracket and cable for HSA
TM printhead.
• WEB-BC: Mounting bracket and cable for
Markoprint (Weber)™ X1-Jet print head
• CUST.: Customised version.
• Secured DB-9 Print Head Connector.
The speed specifications apply for a machine used in normal office room temperatures.
October 2012 www.labelmate.com
36
LABELMATE
“PM-300-CS” Constant Speed Reel-to-Reel Label
Printer Mechanism for Inkjet and Laser Heads
For applications requiring constant speed.
Meet the PM-300-CS Constant Speed Reel-to-Reel Printer Mechanism from LABELMATE. This machine works at constant adjustable speed (independently of the supply and rewind roll diameters). The maximum speed is
61cm/sec. The long-term speed stability is +/-5%. For more precise print jobs, an optional encoder can be added.
The PM-300 is an ideal table top platform for OEM applications that use an ink-jet head. When not used as a printer, the PM-300 can be used as a reel-to-reel Counter – Rewinder. The optional built-in encoder has a resolution of 0,041mm.
Other options include a label counter or a more sophisticated counter that can be used to count labels or indicate the speed at which the labels are moving.
The PM-300 can also be used with certain laser heads.
Designed for all-day, every-day use, the PM-300 Reel-to-Reel Printer Mechanism is backed by LABELMATE’s famous 3-Year Parts and Labour Limited Warranty , assuring you trouble-free performance (1-year on encoder and counter).
• Secured DB-9 Print Head Connector.
• Adjustable Label Guide.
• 110-240V – 50-60Hz AC Input
• Label sensor: Open collector output.
KEY FEATURES
• Maximum roll diameter: 300mm.
• Max. roll weight: 6Kg.
• Label width: up to 115mm.
• Speed: Adjustable constant speed from 0 to max.
61cm/sec. Accuracy: +/- 5%.
PM-300-CS
OPTIONS
• ENC: Optional built-in encoder with resolution of
0,041mm. Output: Square waves: 0 – 15V.
• PC-2: Optional 6-digit pre-set counter.
• PC-3: Dual function preset counter. Allows to counts labels or show instantaneous web speed.
• HSA TM
-BC: Mounting bracket and cable for HSA
TM printhead.
• WEB-BC: Mounting bracket and cable for
Markoprint (Weber)™ X1-Jet print head.
• CUST.: Customised version.
The speed specifications apply for a machine used in normal office room temperatures.
October 2012 www.labelmate.com
LABELMATE
MODEL
• REEL-TO-REEL PRINTER MECHANISM •
DESCRIPTION
LABEL
WIDTH
(mm)
ROLL
DIAM.
(mm)
PM-300-LS Reel-to-Reel Printer Mechanism. 115 300
PM-300-HS
Reel-to-Reel Printer Mechanism.
High-speed version.
MAX. SPEED
150cm/sec.*
PRICE
EURO
PM-300-CS
Reel-to-Reel Printer Mechanism.
Constant speed version.
* Maximum speeds are specified with a 76mm take-up roll diameter.
E.g.: With the PM-300-HS 4.5 min. for a roll of 28cm diameter with a 76mm core at full speed.
Average speed: 1.5m/sec.
MAXIMUM LABEL ROLL WEIGHT: 7Kg.
PM-300 REEL-TO-REEL PRINTER MECHANISM OPTIONS
MODEL DESCRIPTION
PRICE
EURO
ENC:
PC-2
PC-3
Optional built-in encoder with resolution of 0,041mm.
Preset counter. Counts label batch size. Stops Rewinder automatically when job is finished.
Factory installed.
Dual function preset counter. Allows to counts labels or show instantaneous web speed.
Factory installed.
HSA™-BC
WEB-BC
PS-24V
Mounting bracket and cable for HSA™ print heads.
Mounting bracket and cable for Markoprint (Weber)™ X1-Jet print head.
230V - 50Hz AC Power Supply for PM-300. Output: 24V –
4.17A. Included with PM-300.
37
October 2012 www.labelmate.com
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