Craftsman 917.272671 Owner`s manual

Add to my manuals
56 Pages

advertisement

Craftsman 917.272671 Owner`s manual | Manualzz

Owner's Manual

ICR"mHewl

LAWN TRACTOR

17.5 HP, 42" Mower

Electric Start

6 Speed Transaxle

Model No.

917.272671

L[_ differently from previously built engines.

Before you start the engine, read and understand this Owner's Manual.

IMPORTANT:

Read and follow all Safety

Rules and Instructions before operating this equipment.

For answers to your questions about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pro, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website:www.sears.com/craftsman

Warranty .................................................

Safety Rules ...........................................

Product Specifications ............................

5

Assembly/Pre-Operation ........................

8

Operation ..............................................

11

Maintenance Schedule .........................

17

2

3

Maintenance .........................................

17

Service and Adjustments ......................

21

Storage .................................................

27

Troubleshooting ....................................

28

Repair Parts ..........................................

32

Sears Service .........................

Back Cover

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual,

Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During the first 30 days of purchase, there will be no charges to service the product at your home for issues covered by this warranty. (See exclusions below).

For your convenience, IN HOME warranty service will still be available after the first 30 days of purchase, but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®.

This warranty applies only while this product is within the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.

Standard Maintenance Servicing, oil changes, or tune-ups

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the owner's manual.

,, Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale).

In general, fuel should be used within 30 days of its purchase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

Riding equipment used for commercial or rental purposes.

LIMITED WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME• After the first 30 days, for your convenience, IN-HOME warranty service will still be available but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®.

This battery warranty applies only while this product is within the United States.

This warranty gives you specific legal rights, and you may also have other rights, which vary, from state to state.

Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

2

IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.

,_WARNING: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.

_WARNING: Do not coast down a hill in

neutral, you may lose control of the tractor.

_WARNING= Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing.

Operate only at the lowest possible speed

when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

_k,WARNING: Engine exhaust, some of its constituents, and certain vehicle compo-

nents contain or emit chemicals known to

the State of California to cause cancer and birth defects or other reproductive harm.

_,WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the

State of California to cause cancer and birth defects or other reproductive harm.

Wash hands after handling.

I. GENERAL OPERATION

Read, understand, and follow all instruc-

tions in the manual and on the machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

• Be sure the area is clear of other people before mowing.

Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary.

Always look down and behind before and while backing.

Be aware of the mower discharge direction and do not point it at anyone.

Do not operate the mower without either the entire grass catcher or the guard in place.

Slow down before turning.

Never leave a running machine unattended.

Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.

Turn off blades when not mowing.

Stop engine before removing grass catcher or unclogging chute.

Mow only in daylight or good artificial light.

Do not operate the machine while under the influence of alcohol or drugs.

Watch for traffic when operating near or crossing roadways.

Use extra care when loading or unloading the machine into a trailer or truck.

Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries.

These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.

Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause buildup to occur. Clean any oil or fuel spillage before operating or storing the machine.

Allow machine to cool before storage.

II. SLOPE OPERATION

Slopes are a major factor related to lossof-control and tipover accidents, which can result in severe injury or death.

All slopes require extra caution.

If you cannot back up the slope or if you feel uneasy on it, do not mow it.

3

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overturn the machine.

Tall grass can hide obstacles.

• Use slow speed.

Choose a low gear so that you will not have to stop or shift while on the slope.

• Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability.

• Use extra care with grass catchers or other attachments.

These can change the stability of the machine.

• Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope.

If tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT"

Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

Do not mow near drop-offs, ditches, or embankments.

The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

Do not mow on wet grass. Reduced traction could cause sliding.

Do not try to stabilize the machine by putting your foot on the ground.

Do not use grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children.

Children are often attracted to the machine and the mowing activity.

Never assume that children will remain where you last saw them.

• Keep children out of the mowing area and under the watchful care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children.

They may fall off and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel container inside where there is an open flame, such as a water heater.

Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object.

Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown.

Frequently check components and replace with manufacturer's recommended parts, when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently.

Adjust and service as required.

4

• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

• Never carry passengers or children even with the blades off.

• Do not mow in reverse unless absolutely necessary.

Always look down and behind before and while backing.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Keep children out of the mowing area and under the watchful care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Mow up and down slopes (15 ° Max), not across.

PRODUCT SPECIFICATIONS

Gasoline

Capacity and

Type:

Oil Type

API-SF-SJ):

Oil Capacity:

1.25

Unleaded and

Regular

SAE 30(above 32°F)

SAE 5W-30

(below 32°F)

W/Filter: 3.5 Pints

W/O Filter: 3.0 Pints

Spark Plug:

(Gap: .030")

Ground Speed

(MPH):

Tire Pressure:

Champion

Forward:

1st

2nd

3rd

4th

5th

6th

Reverse:

Front:

Rear:

RC12YC

1.1

1.4

2.2

3.3

4.4

4.9

1.4

14 PSI

12 PSI

Charging

System:

Battery:

3 Amps Battery

5 Amps Headlights

Amp/Hr: 28

Min. CCA: 230

Case Size: U1R

Blade Bolt Torque: 27-35 Ft. Lbs.

5

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

CONGRATULATIONS on your purchase of a new tractor.

It has been designed, engineered and manufactured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact a

Sears or other qualified service center.

We have competent, well-trained technicians and the proper tools to service or repair this tractor.

Please read and retain this manual.

The instructions will enable you to assemble and maintain your tractor properly.

Always

observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for and using your tractor.

• Follow the instructions under "Maintenance" and "Storage" sections of this owner's manual.

_IWARNING" This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is required by law (Section 4442 of the California Public Resources Code).

Other states may have similar laws. Federal laws apply on federal lands.

A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR

PARTS section of this manual).

REPAIR PROTECTION

AGREEMENTS

Congratulations on making a smart purchase. Your new Craftsman_ product is designed and manufactured for years of dependable operation. But like all products, it m_, :e.quire repair from time to time. That's when having a Repair Protection Agreement can save you money and aggravation.

Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.

Here's what's included in the Agreement:

• Expert service by our 12,000 profesional repair specialists.

• Unlimited service and no charge for parts and labor on all covered repairs.

• Product replacement if your covered product can't be fixed.

• Discount of 10% from regular price of service and service-related parts not covered by the agreement; also, 10% off regular price of preventive maintenance check.

• Fast help by phone - phone support from a Sears technician on products requiring in-home repair, plus convenient repair scheduling.

Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service appointment online.

Sears has over 12,000 professional repair specialists, who have access to over 4.5

million quality parts and accessories.

That's the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase your Repair Protection Agreement today!

Some limitations and exclusions apply.

For prices and additional information call 1-800-827-6655.

SEARS INSTALLATION SERVICE

For Sears professional installation of home

appliances, garage door openers, water

heaters, and other major home items, in the U.S•A. call 1-800-4-MY-HOME®

6

Steering Wheel

Steering

Wheel Insert

(1) Hex Bolt 1/4-28 x 1-1/4

(1) Locknut 1/2-20

_

' I I '

Steering Wheel

Adapter

Seat

(1) Large Flat Washer

Q

_j i

(1) Locknut 1/4-28

Boot ig

Steering

Extension

Shaft

Keys

(2) Keys

@ i_(1)

(1) Washer

17/32 x1-3/16 x12 Gauge

Knob

For Future Use

Slope Sheet

Video Cassette

-1

7

Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR

ASSEMBLY

A socket wrench set will make assembly easier.

Standard wrench sizes you need

are listed below.

(1) 3/4" wrench

(2) 7/16" wrench

(1) Pliers

(1) Utility knife

(1) Tire pressure gauge

When right or left hand is mentioned in

this manual, it means when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1. Remove all accessible loose parts and parts boxes from carton.

2.

Cut along dotted lines on all four panels of carton. Remove end panels and lay side panels flat.

3.

Check for any additional loose parts or cartons and remove.

BEFORE REMOVING TRACTOR

FROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

1. Slide extension shaft onto lower steering shaft.

Align mounting holes in extension and lower shafts and install 1/4 hex bolt and Iocknut. Tighten securely.

IMPORTANT: Tighten bolt and nut se-

curely to 10-12 ft. Ibs torque.

2.

Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

3.

Position front wheels of the tractor so

they are pointing straight forward.

4.

Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension,

5.

Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.

6. Assemble large flat washer, 1/2 hex nut and tighten securely.

'-., _lnsert 1/2 Hex Nut

____ Large Flat

....

_---_", Washer

Steering ,:Z__ _ __ _ '_

Wheel------+-____ _/'

Adapter_

1/4 Locknut __

Lower

Steering _',.

Shaft_

U Steering

Boot

J--TTabs

L.!;X-"

I

_, _ Extension

Shaft

1/4 Hex Bolt

"_._

]

"

; __Tab

,

_,.- -.

- - .", ,/ Slots

7. Snap steering wheel insert into center of steering wheel.

8.

Remove protective materials from tractor hood and grill.

IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid.

HOW TO SET UP YOUR TRACTOR

INSTALL SEAT

Adjust seat before tightening adjustment knob,

1. Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor.

2.

Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.

3, Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.

4.

Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor.

8

5.

Pivot seat and pan forward and assemble adjustment knob and flat washer loosely. Do not tighten.

6. Lower seat into operating position and sit in seat.

7. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

8. Get off seat without moving its adjusted position.

9.

Raise seat and tighten adjustment knob securely.

Seat Pan

Flat Wa

Seat

Bolt

Adjustment Knob

CHECK BATTERY

1. Lift seat pan to raised position.

NOTE: If this battery is put into service after month and year indicated on label

(label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instruc-tions).

Seat

Label

Terminal

NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and function of controls)

1. Press lift lever plunger and raise attachment lift lever to its highest position.

2.

Release parking brake by depressing clutch/brake pedal.

3.

Place gearshift lever in neutral (N) position.

4.

Roll tractor forward off skid.

5.

Remove banding holding deflector shield up against tractor.

TO DRIVE TRACTOR OFF SKID (See

Operation section for location and function of controls)

_WARNING: Before starting, read, understand and follow all instructions in the

Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.

1. Be sure all the above assembly steps have been completed.

2.

Check engine oil level and fill fuel tank with gasoline.

3.

Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.

4.

Place gear shift lever in neutral (N) position.

5. Press lift lever plunger and raise attachment lift lever to its highest position.

6. Start the engine. After engine has started, move throttle control to idle position.

7. Depress clutch/brake pedal into full

"BRAKE" position and hold. Move gearshift lever to 1st gear.

8. Slowly release clutch/brake pedal and slowly drive tractor off skid.

9. Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position.

10.Turn ignition key to "STOP" position.

Continue with the instructions that follow.

9

INSTALL MULCHER PLATE

(If previously removed)

1. Raise and hold deflector shield in upright position.

2.

Place front of mulcher plate over front of mower deck opening and slide into place, as shown.

3.

Hook front latch into hole on front of mower deck.

4.

Hook rear latch into hole on back of mower deck.

Deflector

Shield Mulcher

Plate

Latch

Hooks

,_ILCAUTION: Do not remove deflector shield from mower.

TO CONVERTTO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory.

NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also.

CHECKTIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes.

Correct tire pressure is important for best cutting performance.

= Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower hous-

ing should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION

OF ALL BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual.

Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted.

See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual.

,/CHECKLIST

Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product.

Please review the following checklist:

,/All assembly instructions have been completed.

,/No remaining loose parts in carton.

,/Battery is properly prepared and charged.

(Minimum 1 hour at 6 amps).

,/Seat is adjusted comfortably and tightened securely.

,/All tires are properly inflated.

(For shipping purposes, the tires were overinflared at the factory).

,/Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results.

(Tires must be properly inflated for leveling).

,/Check mower and drive belts.

Be sure they are routed properly around pulleys and inside all belt keepers.

,/Check wiring.

See that all connections are still secure and wires are properly clamped.

While learning how to use your tractor, pay extra attention to the following important items:

,/Engine oil is at proper level.

,/Fuel tank is filled with fresh, clean, regular unleaded gasoline.

,/Become familiar with all controls - their location and function.

Operate them before you start the engine.

,/Be sure brake system is in safe operating condition.

10

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

R

REVERSE

ENGINE OFF

N H L

NEUTRAL HIGH LOW

0S

LIGHTS ON ENGINE ON

I",1

CHOKE FAST SLOW IGNITION

6 o51 ® @

ENGINE START PARKING BRAKE PARKING BRAKE

LOCKED

PARKING BRAKE

UNLOCKED

OVER TEMP

LIGHT

FUEL OIL PRESSURE BATTERY REVERSE FORWARD MOWER HEIGHT MOWER LIFT

ATTACHMENT ATTACHMENT

CLUTCH ENGAGED CLUTCH DISENGAGED DANGER, KEEP HANDS

AND FEET AWAY

KEEP AREA CLEAR SLOPE HAZAROS

(SEE SAFETY RULES SECTION)

FREE WHEEL

(Automatic Models only)

&

Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety information about hazards which can result in death, serious injury and/or property damage.

m

&

&

&

DANGER indicates a hazard which, if not avoided,

will result in death or serious injury.

WARNING indicates a hazard which, if not avoided,

could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.

CAUTION when used without the alert symbol, indicates a situation that could result in damage to the tractor and/or engine,

HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.

FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.

11

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments.

Save this manual for future reference.

Attachment

Clutch Lever

Ignition Switch Light Switch

Position

Ammeter

Throttle/Choke

Control

Lift Lever

Plunger

Attachment

Lift Lever

Clutch/Brake

Pedal

Height

Adjustment

Lever

Parking Brake Lever

Gearshift Lever

Our tractors conform to the safety standards of the

American National Standards Institute.

AMMETER - Indicates charging (+) or

discharging (-) of battery.

ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attachments mounted to your tractor.

ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor.

CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine.

GEARSHIFT LEVER - Selects the speed and direction of tractor.

IGNITION SWITCH - Used for starting and stopping the engine.

LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position.

LIGHT SWITCH POSITION - Turns the headlights on and off.

PARKING BRAKE LEVER - Locks clutch/

brake pedal into the brake position.

THRO'n'LE/CHOKE CONTROL - Used for starting and controlling engine speed.

12

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator presence sensing switch.

When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

1. Depress clutch/brake pedal all the way down and hold.

2.

Pull parking brake lever up and release pressure from clutch/brake pedal.

Pedal should remain in brake position.

Make sure parking brake will hold tractor secure.

Attachment Clutch Lever

Position

"

Throttle] ::

Choke

Control

Clutch/

"Disengaged"

Position

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage.

Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs.

We recommend a wide vision safety mask over spectacles or standard safety glasses.

nition Key

,"Disengaged"

Position

, Brake

"Engaged"

Position

"Brake"

Position

Gearshift

Lever

STOPPING

MOWER BLADES -

To stop mower blades, move attachment clutch lever to "DISENGAGED" position.

GROUND DRIVE -

To stop ground drive, depress clutch/ brake pedal all the way down.

• Move gearshift lever to neutral (N) position.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to

"backfire".

• Turn ignition key to "STOP" position and remove key. Always remove key when leaving tractor to prevent unauthorized use.

Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go dead.

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

_CAUTION: Always stop tractor completely, as described above, before leaving the operator's position.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

Operating engine at less than full throttle reduces the battery charging rate.

• Full throttle offers the best bagging and mower performance.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is controlled by the gearshift lever.

1. Start tractor with clutch/brake pedal de-

pressed and gearshift lever in neutral

(N) position.

2. Move gearshift lever to desired position.

3. Slowly release clutch/brake pedal to start movement.

IMPORTANT: Bring tractor to a complete stop before shifting or changing gears.

Failure to do so will shorten the useful life of your transaxle.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever determines the cutting height.

Grasp lift lever.

Press plunger with thumb and move lever to desired position.

The cutting height range is approximately 1-1/2 to 4". The heights are mea-

sured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

13

• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months.

For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over

6 inches in height should be mowed twice.

Make the first cut relatively high; the second to desired height.

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch.

Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

1. Select desired height of cut.

2.

Start mower blades by engaging attachment clutch control.

TO STOP MOWER BLADES disengage attachment clutch control.

_IkCAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.

Clutch Lever

"En(

Position

"Disengaged"

Position

Lever High Position

._Low

Position

Shield

TO OPERATE ON HILLS

_IkWARNING: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope. Use the slope guide at the back of this manual.

Choose the slowest speed before starting up or down hills.

Avoid stopping or changing speed on hills.

If slowing is necessary, move throttle control lever to slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake.

• Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement.

• To restart movement, slowly release parking brake and clutch/brake pedal.

• Make all turns slowly.

TO TRANSPORT

• Raise attachment lift to highest position with attachment lift control.

• When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position.

• Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor.

Use an appropriate means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH-

MENTS

Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous.

Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been

shipped, from the factory, already filled with summer weight oil.

1. Check engine oil with tractor on level ground.

2.

Remove oil fill cap/dipstick and wipe

clean, reinsert the dipstick and screw

cap tight, wait for a few seconds, re- move and read oil level. If necessary,

add oil until "FULL" mark on dipstick is reached. Do not overfill.

For cold weather operation you should

change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual).

To change engine oil, see the Mainte- nance section in this manual.

14

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of

87 octane.

(Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline.

Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

_CAUTION: Wipe off any spilled oil or fuel.

Do not store, spill or use gasoline

near an open flame.

IMPORTANT: When operating in temper-

atures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting.

CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separa-

tion and formation of acids during storage.

Acidic gas can damage the fuel system

of an engine while in storage.

To avoid

engine problems, the fuel system should

be emptied before storage of 30 days

or longer. Drain the gas tank, start the

engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel

next season.

See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START ENGINE

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

1. Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

2.

Place gear shift lever in neutral (N) position.

3.

Move attachment clutch to disengaged position.

4.

Move throttle control to choke position.

NOTE: Before starting, read the warm and cold starting procedures below.

5.

Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry.

15

WARM WEATHER STARTING (50 ° F and above)

6. When engine starts, move the throttle control to the fast position.

The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING ( 50 ° F and below)

6. When engine starts, leave throttle control in choke position until engine warms up and begins to run roughly.

Once rough running begins, immediately move the throttle control to the fast position. Engine warm-up may take from several seconds to several minutes (the colder the temperature, the longer the warm-up).

• The attachments can also be used during the engine warm-up period.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance

(see "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this manual).

COLD WEATHER STARTING ( 50 ° F and below)

6. When engine starts, leave throttle control in choke position until engine warms up and begins to run roughly.

Once rough running begins, immediately move the throttle control to the fast position. Engine warm-up may take from several seconds to several minutes (the colder the temperature, the longer the warm-up).

• The attachments can also be used during the engine warm-up period.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance

(see "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this manual).

MOWING TIPS

Mower should be properly leveled for

best mowing performance.

See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged onto the area that has already been cut.

Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc, After one or two rounds, mow in the opposite direction making left hand turns until finished.

MULCHING MOWING TIPS

IMPORTANT: For best performance, keep

mower housing free of built-up grass and

trash. Clean after each use.

* The special mulching blade will recut the grass clippings many times and

reduce them in size so that as they fall

onto the lawn they will disperse into

the grass and not be noticed. Also, the mulched grass will biodegrade quickly

to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recut- ting action of the blades.

• Avoid cutting your lawn when it is wet.

Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early

afternoon. At this time the grass has dried and the newly cut area will not be

exposed to the direct sun.

For best results, adjust the mower

cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy grass, reduce your width of cut on each pass and mow slowly.

MAX 1/3

If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings.

Make first cut relatively high; the second to the desired height.

• Do not mow grass when it is wet.

Wet grass will plug mower and leave undesirable clumps.

Allow grass to dry before mowing.

Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material.

Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.

• Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicular to

the first cut path.

• Change your cutting pattern from week to week. Mow north to south one week

then change to east to west the next week. This will help prevent matting and graining of the lawn.

16

REGULAR SERVICE DATES

Check Brake Operation a

A

Check Operator Presence and

T

Interlock Systems

Check for Loose Fasteners

Sharpen/Replace Mower Blades

TO Lubrication Chart

O Check Battery Level

R

Clean Battery and Terminals

Check Transaxle Cooling

Check V-Belts

Check Engine Oil Level

Change Engine O11(with oil filter)

E

Change Engine Oil (without oil filter)

N Clean Air Filter

G

Clean Air Screen

Arrester

Inspect Muffler/Spark

_

V' ik##

_

E

Replace Oil Filter (If equipped)

Clean Engine Cooling Fins

Replace Spark Plug

Replace Air Filter Paper Cartridge

Replace Fuel Filter

I - Change mote often when operating in high ambient temperatures¸

2 - Service more often when operating under a heavy load or in dirty or dusty conditions

_3

V_,.2

_

1_2

V_I,; v'

1_5

_2

1_1.22 /,

V'

V _

V'

I1_ v'

3 - Replace blades more often when mowing in sandy soil

4 - Not required if equipped with maintenance4ree

5 - Tighten front axle pivot bolt Io 35 ft -Ibs maximum.

battery

Do not overtighten

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence.

To receive full value from the warranty, operator must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your tractor.

All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.

• Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear.

A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

interlock systems for proper operation.

5.

Check for loose fasteners.

LUBRICATION

_e spindle _, rk

@Engine

_ L_ @ Spindle

_j_ ............... L_l Zerk

...............

@Front Wheel ,-. /

Beanng

Zerk

/4'.

///_/

".........

r:--,

11 : \

I

, --_-_--, i

"-.........

CHART

-_ @Front Wheel

_ Beanng Zerk i _

_OGear-

OSAE 30 or 10w30 Motor Oil

{ I

; _hi _

_ i&

" Pivots

@General Purpose Grease

@Refer to Maintenance "ENGINE" Section

17

IMPORTANT: Do not oil or grease the

pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings.

If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly.

TRACTOR

Always observe safety rules when performing any maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted.

(See

"TO ADJUST BRAKE" in the Service and

Adjustments section of this manual).

TIRES

Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS" section of this manual).

• Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock systems are working properly.

If your tractor does not function as described, repair the problem immediately.

• The engine should not start unless the clutch/brake pedal is fully depressed and attachement clutch control is in the disengaged position.

• When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine.

• When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never operate unless the operator is in the seat.

BLADE CARE

For best results mower blades must be kept sharp. Replace bent or damaged blades.

BLADE REMOVAL

1. Raise mower to highest position to al-

low access to blades.

2.

Remove blade bolt, lock washer and flat washer securing blade.

3.

Install new or resharpened blade with trailing edge up towards deck as shown.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.

4.

Reassemble blade bolt, lock washer and flat washer in exact order as shown.

18

5. Tighten blade bolt securely (27-35 Ft.

Lbs. torque).

IMPORTANT: Blade bolt is grade 8 heat treated.

Trailing _

Edge Up _._

Bl_de Mandrel_.._mbly

Center_

L._'_-L._ Hole _ _))

Flat Wasner._

_

5;_L-Blade Bolt (Grade)*

*A Grade 8 heat treated bolt can be identified by six lines on the bolt head.

TO SHARPEN BLADE

NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced.

Care should be taken to keep the blade balanced.

An unbalanced blade will cause

excessive vibration and eventual damage to mower and engine.

The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower.

To check blade balance, you willneed a

5/8" diameter steel bolt, pin, or a cone bal-

ancer. (When using a cone balancer, fol-

low the instructionssupplied with balancer.)

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may

appear to be centered, but are not.

• Slide blade on to an unthreaded portion

of the steel bolt or pin and hold the bolt or pin parallel with the ground. If

blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

5/8" _B

Pin

Center Hole

I_ade

BATTERY

Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers.

Adding or checking level of electrolyte is not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to "leak" power.

1. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.

2.

Rinse the battery with plain water and dry.

3.

Clean terminals and battery cable ends with wire brush until bright.

4.

Coat terminals with grease or petroleum jelly.

5.

Reinstall battery (See "REPLACING

BATTERY" in the SERVICE AND AD-

JUSTMENTS section of this manual).

TO CHANGE ENGINE OIL

Determine temperature range expected before oil change.

All oil must meet API service classification SF-SJ.

Be sure tractor is on level surface.

Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick.

Be careful not to allow dirt to enter the engine when changing oil.

2.

Remove yellow cap from end of drain valve and install the drain tube onto the fitting.

Closed and

Locked

Position

Oil Drain Valve

Yellow

Cal

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which can restrict cooling.

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable.

Replace belts if they begin to slip from wear.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SF-SJ. Select the oil's SAE viscosity grade according to your expected operating temperature.

Tube

02463

3. Unlock drain valve by pushing inward slightly and turning counterclockwise.

4. To open, pull out on the drain valve.

5. After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown.

6.

Remove the drain tube and replace the cap onto the end of the drain valve.

7.

Refill engine with oil through oil fill dipstick tube. Pour slowly.

Do not overfill.

For approximate capacity see "PROD-

UCT SPECIFICATIONS" section of this manual.

8.

Use gauge on oil fill cap/dipstick for checking level. For accurate reading, tighten dipstick cap securely onto the tube before removing dipstick.

Keep oil at "FULl" line on dipstick. Tighten cap onto the tube securely when finished.

NOTE: Although multi-viscosity oils

(5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°E Check your engine oil level more frequently to avoid possible engine damage from running low on oil.

Change the oil after every 25 hours of operation or at least once a year if the tractor is not used for 25 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation.

Tighten oil fill cap/dipstick securely each time you check the oil level.

AIR FILTER

Your engine will not run properly using a dirty air filter.

Replace pre-cleaner after every 25 hours of operation or every season.

Service paper cartridge every

100 hours of operation or every season, whichever occurs first.

Service air cleaner more often under dusty conditions.

1. Pull up on air filter cover handle and rotate towards engine.

2.

Remove cover.

19

3.

Carefully remove air filter cartridge and pre-cleaner from base.

4. Clean base carefully to preventdebris Screws

Blower Housing

/

from falling into carburetor.

NOTE: If very dirty or damaged, replace cartridge.

5. Place new pre-cleanerand cartridge

"_-_. _ firmly in base.

DipstickTube

6. Align tabs on cover with slots in blower Assembly housingand replace cover.

7. Hook handleon cover and push down on handleto close.

Oil Fill

IMPORTANT- Petroleumsolvents,such as kerosene,are not to be used to clean the cartridge. They may causedeteriorationof the cartridge. Do not oil cartridge. Do not use pressurizedair to clean cartridge.

Engine Cooling Fins

MUFFLER

3reen

_S_

_

_"

%

Handle

,

Cover

Screws

Plug

Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage.

SPARK PLUG(S)

Replace spark plug(s) at the beginning

of each mowing season or after every

100 hours of operation, whichever occurs first. Spark plug type and gap setting are

shown in "PRODUCT SPECIFICATIONS" section of this manual.

--_(p_ __ Cartridge

IN-LINE FUEL FILTER

The fuel filter should be replaced once each season.

If fuel filter becomes

Pre-cleaner--___'

B_s_

_

_

'_

---'--Slots

Tabs clogged, obstructing fuel flow to carburetor, replacement is required.

1. With engine cool, remove filter and plug fuel line sections.

2.

Place new fuel filter in position in fuel line with arrow pointing towards carburetor.

3. Be sure there are no fuel line leaks and

CLEAN AIR SCREEN

Air screen must be kept free of dirt and

chaff to prevent engine damage from overheating.

Clean with a wire brush or compressed air to remove dirt and stub-

born dried gum fibers.

4.

clamps are properly positioned.

Immediately line.

Clamp wipe up any spilled gaso-

'_

/*

Fuel Filter _ j

,,

, ENGINE COOLING FINS

Remove any dust, dirt or oil from engine

cooling fins to prevent engine damage from overheating.

1.

Remove screws from blower housing

and lift housing and dipstick tube as- sembly off engine.

2. Cover oil fill opening to prevent entry of dirt.

3.

Use compressed air or stiff bristle brush

to thoroughly clean engine cooling fins.

4.

Replace blower housing and dipstick tube assembly

CLEANING

• Clean engine, battery, seat, finish, etc.

of all foreign matter.

Keep finished surfaces and wheels free of all gasoline, oil, etc.

Protect painted surfaces with auto- motive type wax.

We do not recommend using a garden

hose or pressure washer to clean your

20 tractor unless the engine and transmission are covered to keep water out. Water in engine or transmission will shorten the useful life of your tractor. Use compressed

air or a leaf blower to remove grass, leaves and trash from tractor and mower.

A WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY

SERVICE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.

2.

Place gearshift lever in neutral (N) position.

3.

Place attachment clutch in "DISENGAGED" position.

4. Turn ignition key to "STOP" and remove key.

5.

Make sure the blades and all moving parts have completely stopped.

6.

Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

TRACTOR

TO REMOVE MOWER

Mower will be easier to remove from the right side of tractor.

1. Place attachment clutch in "DISEN-

GAGED" position.

2.

Move attachment lift lever forward to lower mower to its lowest position.

3.

Roll belt off engine pulley.

4.

Remove small retainer spring, and remove clutch spring off pulley bolt.

5.

Remove large retainer spring, slide collar off and push housing guide out of bracket.

6.

Disconnect anti-sway bar from chassis bracket by removing retainer spring.

7.

Disconnect suspension arms from rear deck brackets by removing retainer springs.

8.

Disconnect front links from deck by removing retainer springs.

9.

Raise lift lever to raise suspension arms. Slide mower out from under tractor.

IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links and hook the clutch spring Into square hole in frame.

TO INSTALL MOWER

1. Raise attachment lift lever to its highest position.

2.

Slide mower under tractor with deflector shield to right side of tractor.

3.

Lower lift lever to its lowest position.

4.

Connect front links to mower deck and secure with retainer springs.

5. Connect suspension arms to rear deck brackets and secure with retainer springs.

6. Connect anti-sway bar to chassis bracket and secure with retainer spring.

Retainer

Spring

Small Retainer Sprin

Clutch Spring

Clutch

Spring _

Small Retainer

Spring

Anti-Sway

Ba_

Washer _ ,,, J_Square

Engine

Pulley

Hole

(Both Sides)

Deflector

Housing

Guide

Large Retainer

Spring

Bracket

21

7. Push clutch cable housing guide into bracket, slide collar onto guide and securewith large retainer spring.

8. Place flat washer and clutch spring on idler pulley bolt and secure with small retainer spring.

9. Install belt onto engine pulley.

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked

on level ground or driveway. Make sure tires are properly inflated (See "PROD-

UCT SPECIFICATIONS" section of this manual).

If tires are over or underinflated, you will not properly adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpoint of both sides of mower, measure height from bottom edge of mower to ground.

Distance "A" on both sides of mower should be the same or within 1/4" of each other.

• If adjustment is necessary, make adjustment on one side of mower only.

• To raise one side of mower, tighten lift link adjustment nut on that side.

• To lower one side of mower, loosen lift link adjustment nut on that side.

NOTE: Each full turn of adjustment nut will change mower height about 1/8".

• Recheck measurements after adjusting.

Bottom edge Bottom edge of n'j_yer to ground of mower to _.

_

0roun,

A-_-'_ _'Ground Line _J--J-_--A

• Before making any necessary adjustments, check that both front links are equal in length.

• If links are not equal in length, adjust one link to same length as other link.

• To lower front of mower loosen nut "E" on both front links an equal number of turns.

• When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links.

• To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns. The two front links must remain equal in length.

• When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against trunnion on both front links.

* Recheck side-to-side adjustment.

__ Mandrel

Both Front Links Should be Equal in Length

"5

Suspension Arm

Lift Link _

Adjustment Nut -'------

-

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-to side. If the following front-to-back adjustment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side.

To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position.

Check adjustment on right side of tractor.

Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown.

22

Front Links

TO REPLACE MOWER BLADE DRIVE

BELT

The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake.

BELT REMOVAL -

1. Remove mower from tractor (See 'q'o

REMOVE MOWER" in this section of manual).

2. Work belt off both mandrel pulleys and idler pulleys.

3. Pull belt away from mower.

BELT INSTALLATION -

1. Work belt around both mandrel pulleys and idler pulleys

2.

Make sure belt is in all pulley grooves and inside all belt guides.

3.

Install mower (See "To Install Mower" in this section of this manual).

Mandrel

Idler

With Parking Brake "'Engaged"

Nut "A"

Jam Nut

Arm g

Pulley

TO CHECK AND ADJUST BRAKE

Your tractor is equipped with an adjustable brake system which is mounted on the

right side of the transaxle.

If tractor requires more than five (5) feet to

stop at highest speed in highest gear on a

level, dry concrete or paved surface, then

brake must be checked and adjusted•

TO CHECK BRAKE

1. Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and engage parking brake.

2.

Place gear shift lever in neutral (N) position.

The rear wheels must lock and skid when you try to manually push the tractor forward. If the rear wheels rotate, the brake needs to be adjusted or the pads need to be replaced.

TO ADJUST BRAKE

1. Depress clutch/brake pedal all the way

down and engage parking brake.

2.

Measure distance between brake operating arm and nut "A" on brake rod.

3.

If distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2".

Retighten jam nut against nut "A".

4.

Road test tractor for proper stopping distance as stated above.

Readjust if necessary.

If stopping distance is still greater than five (5) feet in highest gear, further maintenance is necessary. Replace brake pads or contact a

Sears or other qualified service center.

23

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest.

BELT REMOVAL -

1. Remove mower (See "TO REMOVE

MOWER" in this section of manual).

NOTE: Observe entire motion drive belt and position of all belt guides and keepers.

2.

Remove belt from stationary idler and clutching idler.

3.

Remove belt downward from around engine pulley.

4.

Pull belt slack toward rear of tractor.

Remove belt upwards from transaxle pulley by deflecting belt keepers.

5. Remove belt from center span keeper and pull belt away from tractor.

BELT INSTALLATION -

1. Carefully work new belt down between transaxle belt keepers and onto the input pulley.

2.

Slide belt into the center span keeper.

3.

Pull belt toward front of tractor and roll around the top groove of engine pulley.

4.

Install belt through stationary idler and clutching idler.

5.

Make sure belt is in all pulley grooves and inside all belt guides and keepers.

6.

Install mower (See "TO INSTALL

MOWER" in this section of manual).

Engi

Clutching

Stationary Idler

Transaxle

Pulle

Center

Keeper

TRANSAXLE GEAR SHIFT LEVER NEU-

TRAL ADJUSTMENT

The transaxle should be in neutral when the gear shift lever is in neutral (N) (lock gate) position. The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows:

1. Make sure transaxle is in neutral (N).

NOTE: When the tractor rear wheels move freely, the transaxle is in neutral.

2.

Loosen adjustment bolt in front of the right rear wheel.

3.

Position the gear shift lever in the neutral (N) position.

4.

Tighten adjustment bolt securely.

NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position.

Gearshift Lever

Neutral Lock Gate

Adjustment Bolt

TO ADJUST STEERING WHEEL ALIGN-

MENT

If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble with crossbars horizontal, Tighten securely.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on your tractor.

If damage has occurred to affect the front wheel toe-in or camber, contact a Sears or other qualified service center.

TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.

2.

Remove axle cover, retaining ring and washers to allow wheel removal (rear wheels have a square key - Do not lose).

3.

Repair tire and reassemble.

NOTE: On rear wheels only: align grooves in rear wheel hub and axle.

Insert square key.

4.

Replace washers and snap retaining ring securely in axle groove.

5.

Replace axle cover.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, purchase and use tire sealant from Sears. Tire sealant also prevents tire dry rot and corrosion.

Retaining

Rin(

Axle

Cover

Washers

I

Square Key

(Rear Wheel Only)

TO START ENGINE WITH A WEAK BAT-

TERY

_WARNING: Lead-acid batteries generate explosive gases.

Keep sparks, flame and smoking materials away from batteries.

Always wear eye protection when around batteries.

If your battery is too weak to start the engine, it should be recharged. (See "BAT-

TERY" in the MAINTENANCE section of this manual).

If "jumper cables" are used for emergency starting, follow this procedure:

IMPORTANT: Your tractor is equipped with a 12 volt system. The other vehicle must also be a 12 volt system. Do not use your tractor battery to start other vehicles,

24

TO ATTACH JUMPER CABLES -

1. Connect one end of the RED cable to the POSITIVE (+) terminal of each battery(A-B), taking care not to short against tractor chassis.

2. Connect one end of the BLACK cable to the NEGATIVE fully charged battery.

3.

Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and battery.

TO REMOVE

ORDER -

(-) terminal

CABLES, REVERSE

1. BLACK cable first from chassis

(C) of and then from the fully charged battery.

2.

RED cable last from both batteries.

Weak or Dead Fully Charged

Battery Battery

REPLACING BATTERY

A(_WARNING: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected first to prevent sparking from accidental grounding.

1. Lift seat pan to raised position.

2.

Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor.

3.

Install new battery with terminals in same position as old battery.

4.

First connect RED battery cable to positive (+) terminal with hex bolt and keps nut as shown. Tighten securely.

Slide terminal cover over terminal

5.

Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten securely.

Terminal

Cover j Keps

Nut

Hex

Bolt

/

Positive

(Red)

Cable

Negative (Black)

Cable

TO REPLACE HEADLIGHT BULB

1.

Raise hood.

2.

Pull bulb holder out of the hole in the backside of the grill.

3.

Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.

4. Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting.

• Check wiring.

See electrical wiring diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL AS-

SEMBLY

1. Raise hood.

2.

Unsnap headlight wire connector.

3.

Stand in front of tractor.

Grasp hood at sides, tilt toward engine and lift off of tractor.

4.

When replacing hood, be sure to reconnect the headlight wire connector.

Hood

Headlight Wire

Connector

Label

25

ENGINE

Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non-road engine repair establishment or individual.

Warranty repairs must be performed by an authorized engine manufacturer's service outlet.

TO ADJUST THROTTLE CONTROL

CABLE

The throttle control has been preset at the factory and adjustment should not be nec-

essary. Check adjustment as described below before loosening cable. If adjust-

ment is necessary, proceed as follows:

1. With engine not running, move throttle

control lever from slow to choke posi-

tion. Slowly move lever from choke to fast position.

2.

Check that holes "A" in governor control lever and hole in governor plate line-up. If holes "A" are not aligned, loosen clamp screw and move throttle cable until holes are aligned. Tighten clamp screw securely.

Governor

Lever Plate

\

IMPORTANT: Damage to the needle valve and the seat in carburetor may result if screw is turned in too tight.

PRELIMINARY SETTING -

1. Air cleaner assembly must be assembled to the carburetor when making carburetor adjustments.

2.

Be sure the throttle control cable is adjusted properly (see above).

FINAL SETTING -

1. Start engine and allow to warm for five minutes.

Make final adjustments with engine running and shift/motion control lever in neutral (N) position.

2.

Move throttle control lever to slow position. With finger, rotate and hold throttle lever against idle speed screw. Turn idle speed screw to attain 1750 RPM.

3.

While still holding throttle lever against idle speed screw, turn idle mixture valve full travel clockwise then counterclockwise until engine runs rough,

Turn valve to a point midway between those two positions.

Release throttle lever.

Holes "A"

Screw

TO ADJUST CARBURETOR

Throttle

Cable

NOTE: The carburetor on this engine is low emission. It is equipped with an idle fuel adjusting needle with a limiter cap, which allows some adjustment within the

limits allowed by the cap. Do not attempt to remove the limiter cap. The limiter cap cannot be removed without breaking the adjusting needle.

The carburetor has been preset at the factory and adjustment should not be nec-

essary. However, minor adjustment may

be required to compensate for differences

in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed

as follows:

In general, turning idle mixture valve in

(clockwise) decreases the supply of fuel to

the engine giving a leaner fuel/air mixture.

Turning the idle mixture valve out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture.

26

ACCELERATION TEST -

4. Move throttle control lever from slow to fast position.

If engine hesitates or dies, turn idle mixture valve out (counterclockwise) 1/8 turn.

Repeat test and continue to adjust, if necessary, until engine accelerates smoothly.

High speed stop is factory adjusted.

Do not adjust - damage may result.

IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed.

Overspeeding the engine above the factory high speed setting can be dangerous.

If you think the engine-governed high speed needs adjusting, contact a Sears or other qualified service center, which has proper equipment and experience to make any necessary adjustments.

With Limiter

Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more.

_WARNING: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark.

Allow the engine to cool before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage.

When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.

1. Clean entire tractor (See "CLEANING" in the Maintenance section of this manual).

2.

Inspect and replace belts, if necessary

(See belt replacement instructions in the Service and Adjustments section of this manual).

3.

Lubricate as shown in the Maintenance section of this manual.

4.

Be sure that all nuts, bolts and screws are securely fastened.

Inspect moving parts for damage, breakage and wear.

Replace if necessary.

5. Touch up all rusted or chipped paint surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery may require recharging.

• To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO

CLEAN BATTERY AND TERMINALS" in the Maintenance section of this manual).

• After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals.

• If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage. Also, alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage.

1. Drain the fuel tank.

2. Start the engine and let it run until the fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE; Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage.

Add stabilizer to gasoline in fuel tank or storage container.

Always follow the mix ratio found on stabilizer container.

Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor.

Do not drain the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual).

CYLINDER(S)

1. Remove spark plug(s).

2.

Pour one ounce of oil through spark

plug hole(s) into cylinder(s).

3. Turn ignition key to start position for a

few seconds to distribute oil.

4.

Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season to another.

Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems.

If possible, store your tractor indoors and cover it to give protection from dust and dirt.

Cover your tractor with a suitable pro-

tective cover that does not retain mois-

ture, Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust.

IMPORTANT: Never cover tractor while

engine and exhaust areas are still warm,

27

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM

Will not start

CAUSE CORRECTION

5

6:

7

2.

.

.

.

Out of fuel.

Engine not "CHOKED" properly.

Engine flooded.

Bad spark plug.

Dirty air filter.

Dirty fuel filter.

Water in fuel.

!4.

5.

6.

7.

1. Fill fuel tank.

2. See "TO START ENGINE"

3.

in Operation section.

Wait several minutes before attempting to start.

Replace spark plug.

Clean/replace air filter.

Replace fuel filter.

Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.

9.

.

10.

Loose or damaged wiring.

8.

Carburetor out of adjustment.

9.

Engine valves out of

Check all wiring.

See "To Adjust Carburetor" in Service and Adjustments section.

10. Contact a Sears or other adjustment.

qualified service center.

Hard to start

2.

3.

.

5.

.

7.

.

.

Dirty air filter,

Bad spark plug.

Weak or dead battery.

Dirty fuel filter.

Stale or dirty fuel.

Loose or damaged wiring.

Carburetor

Engine valves out of adjustment.

out of adjustment.

1.

2.

3.

4.

5.

6.

7.

8.

Clean/replace air filter.

Replace spark plug.

Recharge or replace battery.

Replace fuel filter.

Drain fuel tank and refill with fresh gasoline.

Check all wiring.

See "To Adjust Carburetor" in Service and Adjustments section.

Contact a Sears or other qualified service center.

Engine will not turn over

2.

3.

.

Clutch/brake pedal not depressed.

Attachment clutch is engaged.

Weak or dead battery.

4.

5.

6.

7.

Blown fuse.

Corroded battery terminals.

Loose or damaged wiring.

Faulty ignition switch.

8,

Faulty solenoid or starter.

9.

Faulty operator presence switch(es).

4.

5.

6.

7.

1.

2.

3.

8.

9.

Depress clutch/brake pedal,

Disengage attachment clutch.

Recharge or replace battery.

Replace fuse.

Clean battery terminals.

Check all wiring.

Check/replace ignition switch.

Check/replace solenoid or starter.

Contact a Sears or other qualified service center.

Engine clicks but

will not start 2.

3.

4.

.

Weak or dead battery.

Corroded battery terminals.

Loose or damaged wiring.

Faulty solenoid or starter.

1.

2.

3.

4.

Recharge or replace battery.

Clean battery terminals.

Check all wiring.

Check/replace solenoid or starter.

28

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

_ROBLEM CAUSE CORRECTION

Loss of power 1. Cutting too much grass/too fast.

2.

Throttle in "CHOKE" position.

3.

Build-up of grass, leaves and trash under mower.

4.

Dirty air filter.

5.

Low oil level/dirty oil.

6.

Faulty spark plug.

7.

Dirty fuel filter.

8.

Stale or dirty fuel.

9.

Water in fuel.

10. Spark plug wire loose.

11. Dirty engine air screen/fins.

12. Dirty/clogged muffler.

13. Loose or damaged wiring.

f 4. Carburetor out of adjustment.

15. Engine valves out of adjustment.

1. Set in "Higher Cut" position/ reduce speed.

2. Adjust throttle control.

3.

Clean underside of mower housing.

4.

Clean/replace air filter.

5.

Check oil level/change oil.

6.

Clean and regap or change spark plug.

7.

Replace fuel filter.

8.

Drain fuel tank and refill with fresh gasoline.

9.

Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.

10. Connect and tighten spark plug wire.

11. Clean engine air screen/fins.

12. Clean/replace muffler.

13.Check

all wiring.

14. See "To Adjust Carburetor" in Service and Adjustments section.

15. Contact a Sears or other qualified service center.

Excessive vibration

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

1. Replace blade.

Tighten blade bolt.

2.

Replace blade mandrel.

3. Tighten loose part(s).

Replace damaged parts.

Engine continues to run

when operator leaves seat with with attachment

_-Iutch engaged

Poorcut-uneven

1. Faulty operator-safety presence control system.

1.

Worn, bent or loose blade.

!2.

Mower deck not level.

3.

Buildup of grass, leaves, and trash under mower.

Bent blade mandrel.

.

5.

Clogged mower deck vent

holes from buildup of grass, leaves, and trash around mandrels.

.

Check wiring, switches and connections.

If not contact a Sears or other qualified service center.

1. Replace blade. Tighten blade bolt.

2.

Level mower deck.

3.

Clean underside of mower housing.

4.

Replace blade mandrel.

5. Clean around mandrels to open vent holes.

29

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM

Mower blades will not rotate

CAUSE

1. Obstruction in clutch mechanism.

2.

Worn/damaged mower drive belt.

3.

Frozen idler pulley.

4.

Frozen blade mandrel.

CORRECTION

1. Remove obstruction.

2.

Replace mower drive belt.

3.

Replace idler pulley.

4.

Replace blade mandrel.

Poor grass discharge

1. Engine speed too slow.

2. Travel speed too fast.

3. Wet grass.

4.

Mower deck not level.

5.

Low/uneven tire air pressure.

6. Worn, bent or loose blade.

7. Buildup of grass, leaves and trash under mower.

8. Mower drive belt worn.

9. Blades improperly installed.

10. Improper blades used.

11. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.

1. Place throttle control in

"FAST" position.

2. Shift to slower speed.

3. Allow grass to dry before mowing.

4.

Level mower deck.

5. Check tires for proper air pressure.

6.

Replace/sharpen blade.

Tighten blade bolt.

7.

Clean underside of mower housing.

8.

Replace mower drive belt.

9.

Reinstall blades sharp edge down.

10. Replace with blades listed in this manual.

11. Clean around mandrels to open vent holes.

Headlight(s) not working

(if so equipped)

1.

i2.

3.

4.

5.

Switch is "OFF".

Bulb(s) or lamp(s) burned ou I

Faulty light switch.

Loose or damaged wiring.

Blown fuse.

1. Turn switch "ON".

2.

Replace bulb(s) or lamp(s).

3.

Check/replace light switch.

4.

Check wiring and connections.

5. Replace fuse.

Battery will not charge

Engine "backfires' when turning engine "OFF"

1.

2.

Bad battery cell(s).

Poor cable connections.

3.

4.

Faulty regulator

(if so equipped).

Faulty alternator.

1.

Engine throttle control not

set at "SLOW" position for 30 seconds before stopping engine.

1.

Replace battery.

2. Check/clean all connections.

3.

Replace regulator.

4.

Replace alternator, o

Move throttle control to

"SLOW" position and allow

to idle for 30 seconds before stopping engine.

30

SCHEMATIC

TRACTOR - - MODEL NUMBER 917.272671

RED

BLACK

/7

__

AMMETER

(OPTIONAL)

-_ )G All

_,TE

RED

--

IGNITION

SWITCH

FUSE

' 0 ' (_:--

L .......

J

CLUTCH/ BRAKE

(PEDALUP)

....

J

SOLENOID

WHITE

STARTER

- I....

, I

SEATSWITCH

(NOTOCCUPIED)

BLACK

BLACK

BLACK

F BLACK (CLUTCH (]FI]:) "-

_;NCNUNDT_) G

A •

(OPTIONAL)

9LAC_ _ SPARK

(2 PLUGSON

TWINCYL.

ENGINES) _ BLUE : i _:UNE_i LINE:

I1'1{_ Ill j

CHARGING

3 _iP

SYSTEM OUTPUT

OC @ 3600 RPM

FUELSHUT-OFFSOLENOID

(IF SO EQUIPPED

ORANGE

RED "X__I-

_._L) i"_l_l

' 5UAGMH_INA DIO_ _

28 VOLTS AC MIN @ 3_

ICHARGtNG SYSTEM

RPM

DISCONNECTED)

- _-- _- -_- - _ ,

._L_)._J__L._ I

I ALTERNATOR

I;

_

IGNmON SWITCH

POSITION CIRCUIT "MAKE"

OFF M÷G+A1 NONE

RUN/LIGH1 B+A1 A2+L

RUN 8+A1 NONE

START 3+ S + A1 NONE

Y T NOTE

OUR RACTORIS

_ 14_TS CMN'__

BROWN _ _ A,_,_.AC_,,

EQUIPPED WITH A SPECIAL '

ALTERNATOR SYSTI_M.

THE LIGHTS ARE NOT

CONNECTED TO THE

BAKERY, BUT HAVE THEIR

OWN ELECTRICAL SOURCE.

BECAUSE OF THIS, THE

BRIGHTNESS OF THE LIGHTS

WILL CHANGE WITH ENGINE

SPEED. AT IDLE THE LIGHTS

WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS

WILL BECOME THEIR BRIGHTEST.

_

J _

I F-z'-_ I

I

HEADLIGHTS

NON-REMOVABLE

CONNECTIONS

--O--

REMOVABLE

CONNECTIONS

WIRING INSULATED CLIPS

NOTE= IF WIRING INSULATED CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING.

31

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.272671

22

26

I

I

I

I

I

I

I

I

I

I

/

27

32

ELECTRICAL

TRACTOR

- - MODEL

NUMBER 917.272671

KEY PART

NO.

NO.

DESCRIPTION

42

43

45

52

90

30

33

40

41

21

22

24

25

26

27

28

29

1

2

8

16

163465

74760412

176689

176138

175688

4152J

4799J

146147

175158

73510400

4207J

121305X

175566

140403

179720

71110408

131563

178861

121433X

14194O

180449

Battery

Bolt Hex Hd 1/4-20 Unc x 3/4

Box Battery Fender

Switch, Interlock

Harness Asm Light W/4152j

Bulb Light #1156

Cable Battery 6 Ga 11" red

Cable Battery 6 Ga w/16 wire red

Fuse 20 AMP

Nut, Keps Hex 1/4-20 UNC

Cable Ground 6 Ga 12" black

Switch Plunger Nc Gray

Switch Ign

Key Ign Molded Craftsman

Harness Ign

Bolt BIk. Fin Hex 1/4-20 Unc x 1/2

Cover Terminal Red

Solenoid

Ammeter Rectangular 6 Amp

Protection Wire Loop

Cover Battery Terminal

NOTE: All component dimensions give in U.S. inches

1 inch = 25,4 mm

33

TRACTOR

- - MODEL

NUMBER 917.272671

CHASSIS AND ENCLOSURES

28

39

166

209.

2O8

2O8

S

3

74

3

34

13 m° •

2O8 chassis-Laser-It.stir~27

TRACTOR

- - MODEL NUMBER

917.272671

CHASSIS AND ENCLOSURES

KEY PART

NO.

NO.

DESCRIPTION

3

5

9

1

2

10

11

13

14

17

30

31

37

38

18

26

28

29

39

60

64

74

174714

72140606

154798

73680600

142 175702

143 154966

144 175582

145 156524

166 171875

206 170165

207 17670508

208 17670608

209 17000612

212 175143

-5479J

174619

176554

17060612

155272

168337X013

STD533710

174996

172105X010

17490608

185682X558

184921

STD541437

175049

174332X599

174738X558

139976

17490508

175710

Chassis Stamping

Drawbar

Screw 3/8-16 x 3/4

Bumper Hood/Dash

Dash

Bolt, Carriage 3/8-16 x 1

Panel. Dash, LH.

Panel, Dash, R.H.

Screw Thdrol 3/8-16 x 1/2

Hood Assembly Laser

Bumper Hood

Nut

Grille Lens Asm Laser

Lens, Laser

Fend/Ftrest Pnt STLT

Bracket. Fender Support

ScrewThdrol 5/16-18 x 1/2 Tyt

Bracket Asm. Pivot Mower Rear

Bracket Pivot Laser

Bolt Rdhd Sqnk 3/8-16 Unc x 3/4

Dash Lower STLT

Nut Crownlock 3/8-16 Unc

Plate Reinforcement STLT

Bracket Swaybar Chassis

Bracket Pnt Footrest STLT

Jod Pivot Chassis/Hood

Screw Hwhd Hi-Lo #13-16 x 5/8

Bolt Shoulder 5/16 -18 Tr

ScrewThdrol 5/16-18 x 1/2TYTT

ScrewThdrol 3/8-16 x 1/2

Screw Thdrol 3/8-16 x 3/4

Insert Lens Reflective

Plug, Button

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

35

GROUND DRIVE

TRACTOR-MODEL NUMBER 917.272671

57

36

26 27

GROUND DRIVE

TRACTOR - - MODEL NUMBER 917,272671

2

3

4

5

6

8

10

11

13

14

15

16

18

19

21

28

29

30

32

34

22

24

25

26

27

35

36

37

38

39

41

47

48

49

50

51

52

53

55

56

57

59

61

62

KEY PART

NO.

NO.

1

DESCRIPTION

Transaxle (See Breakdown)

Peerless 206-545C

146682

123666X

12000028

121520X

17060512

Spring Brake Return

Pulley Transaxle

Ring Retainer

Strap Torque 30 Degrees

Screw 5/16-18 x 3/4

165866 Rod Shift Fender Adjust

STD561210 Pin Cotter 1/8 x 1 CAD

105701X

74550412

Washer Plate Shift

Bolt 1/4-28unf Gr. 8 W/Patch

10040400 Washer Lock Hvy Helical

74490544 Bolt Hex Flghd 5/16-18 Gr. 5

STD541431 Nut Lock Hex W/Ins. 5/16-18 Unc

74780616 Bolt Fin Hex 3/8-16 x 1 Gr. 5

STD541437 NutLockHexW/Wsh

106933X Knob

3/8-16Unc

130804

73350600

Rod, Brake

Nut, Hex Jam 3/8-16 Unc

106888X Spring, Brake Rod

STD551037 Washer 13/32 x 13/16 Ga.

STD561210 PinCotter I/8x3/4CAD.

175765

71673

174973

74760512

175578

Rod, Parking Brake

Cap, Parking Brake

Bracket, Transaxle

Bolt Hex Hd 5/16-18 Unc x 3/4

Shaft, Foot Pedal

120183X

19211616

1572H

179114

74760648

Bearing, Nylon

Washer

Pin, Roll

Pulley, Composite, Flal

Bolt Fin Hex 3/8-16 x 2-3/4

175556

127783

154407

Keeper, Belt Idler

Pulley, Idler, V-Groove

Bellcrank, Clutch

123205X

72110612

Retainer, Belt

Bolt Carr 3/8-16 x 1-1/2

STD541437 Nut Crownlock 3/8-16 Unc

STD541431 Nut, Crownlock 5/16-18 Unc

105710X Link, Clutch

105709X

17060620

130801

Spring, Return, Clutch

Screw 3/8-16 x 1-1/4

V-Belt

169691

17120614

8883R

Keeper, Center Span

Screw.

3/8-16 x .875

Cover, Pedal

KEY

NO.

69

90

96

112

113

116

120

150

151

156

158

159

161

162

163

164

165

166

168

169

170

197

198

202

212

63

64

65

66

70

74

75

76

77

78

79

80

81

82

83

84

85

PART

NO.

DESCRIPTION

175410 Pulley, Engine

173937 Bolt Hex 7/16-20 x 4 Gr. 5

STD551143 Washer

154778

134683

137057

Keeper Belt Engine Hydro

Keeper Belt Engine

Spacer

121749X Washer 25/32 x 1-1/4 x 16 Gauge

STD581075 E-Ring

123583X

121748X

2228M

131486

Key, Square

Washer 25/32 x 1-5/8 x 16 Gauge

Key Woodruff

Arm Shift

165594

165711

19171216

166228

150360

Shaft Asm Cross Tapered

Spring Torsion

Washer 17/32 x 3/4 x 16 Ga.

Link Transaxle

Nut Lock Center 1/4-20

158391X428 Console, Shift

124346X Nut Self-Thd Wsh-hd 1/4 Zinc

4497H

19091210

Retainer Spring 1" Zinc/Cad

Washer 9/32 x 3/4 x 10 Ga.

t27285X

72140608

Strap Torque 90 Degrees

Bolt Rdhd Sqneck 3/8-16 x 1.25

73900600

175456

19133210

Nut Lock Fig 3/8-16

Spacer Retainer

Washer 13/32 x2 x 10Ga.

166002

165589

Washer Srrted 5/16 ID x 1.125

Bracket Shift Mount

183900

72140406

Hub Shift

73680400

74780416

19091010

Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr 5

Nut Crownlock 1/4-20 Uric

Bolt Hex Fin 1/4-20 Unc x 1 Gr 5

165623

166880

165492

165580

178394

169613

169593

72110614

145212

Washer 5/8 x .281 x 10 Ga

Bracket Pivot Lever

Screw 5/16-18 x 5/6

Bolt Shoulder 5/16-18 x .561

Plate Fastening

Keeper Belt T/A

Nyliner Snap-In 5/8"1D

Washer Nyl 7/8 ID x .105" Hyd

Bolt Carr Sh 3/8-16 x 1-3/4 Gr.5

Nut Hex Fig. Lock

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

37

TRACTOR

- - MODEL

NUMBER 917.272671

STEERING ASSEMBLY

37_

_ 39

Tt-'-*--,__ 42

\

J

J

\

\

29

17

47

68

67

67

67

32 steering_pl,lt 42

36

TRACTOR

- - MODEL

NUMBER 917.272671

STEERING ASSEMBLY

KEY PART

NO.

NO.

42

43

44

46

47

51

54

65

67

68

71

82

85

88

91

28

29

30

32

36

37

38

39

40

41

8

9

10

11

12

13

15

17

26

3

4

1

2

5

6

7

DESCRIPTION

19131416

17060612

STD561210

130465

155099

152927

139769

19183812

7810H

100711L

145054x428 t21749X

180640

121232X

183226

73540400

71130420

160367

72110618

169827

175146

169835

133835

175118

175553

139768

175131

169840

169839

6266H

121748X

19272016

12000029

3366R

175121

10040600

73940800

136518

145212

180641

126847X

Steering Wheel

Axle Assembly STMP Dropped STL

Spindle Assembly, LH

Spindle Assembly, RH.

Bearing, Race, Thrust, Hardened

Washer 25/32 x 1-5/8 x 16 Gauge

Washer 27/32 x 1-1/4 x 16 Gauge

Ring, Klip

Bearing, Steering Column

Draglink

Washer, Lock

Nut Hex Jam Toplock 1/2-20 UNF

Spacer Brg Axle Front

Nut, Hexflange Lock

Shaft Assembly, Steering

Bushing, Link, Drag

Washer 13/32 x 7/8 x 16 Gauge

Screw 3/8-16 x 3/4

Pin

Rod, Tie

Bashing, Steering

Screw

Insert, Steering Wheel

Washer 9/16 x 2-3/8

Nut Lock Center 3/8-24 UNF

Adaptor, Steering Wheel

Boot, Steering Shaft

Washer 25/32 x 1-1/4 x 16 Gauge

Extension Shaft Steering

Cap, Spindle

Fitting, Grease

Nut Crownlock 1/4-28

Bolt Hex 1/4-28 UNF x 1-1/4 Gr.8

Spacer Brace Axle

Bolt Rdhd Sqnk 3/8-16 x 2-1/4

Axle, Brace

Steering Asm

Bracket Susp Chassis Front

Fastner Christmas Tree

Bolt Shoulder 7/16-20

Clip Steering

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

39

ENGINE

2

1

TRACTOR - - MODEL NUMBER 917.272671

3

81

13

4

78

33

31

40 33

29

23

,_

OPTIONAL EQUIPMENT

Spark Arrester engine-bs, lcyl 17

4

13

14

16

23

29

31

32

33

37

38

1

2

KEY PART

NO.

NO.

170545

17720408

3

137352

165291

148456

STD551237

169837

137180

184900

140527

123487X

137040

181654

DESCRIPTION

Control, Throttle

Screw, Hex Head, Thread Cutting

1/4-20 x 5/8

Engine, (See Breakdown) Briggs

Model No, 31C707-0230-E1

Muffler

Gasket

Tube Drain Oil Easy

Washer

Shield Brn/Dbr Guard

Arrestor, Spark

Tank, Fuel

Cap Assembly Fuel

Clamp, Hose

Line, Fuel

Plug, Drain Oil Easy

45

46

72

78

81

KEY PART

NO.

NO.

40

44

124028X

17670412

17000612

19091416

183906

17060620

73510400

DESCRIPTION

Bushing Snap

Screw, Hex Washer Head, Thd.,

Roll. 1/4-20 x 3/4

Screw Hex Wsh Thdr 3/8-16 x 3/4

Washer 9/32 x 7/8 x 16 Ga.

Screw Socket Hd 5/16-18 x 1

Screw 3/8-16 x 1-1/4

Nut Keps Hex 1/4-20 Unc

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

4O

SEAT ASSEMBLY

TRACTOR

- - MODEL

NUMBER 917.272671

5 i

I

seat It.knob_ 1

KEY PART

NO.

NO.

5

6

7

8

9

10

11

12

3

4

1

2

140116

140551

71110616

19131610

145006

STD541437

124181X

17000616

19131614

182493

166369

121246X

DESCRIPTION

Seat

Bracket, Pivot, Seat

Bolt

Washer 13/32 x 1 x 10 Gauge

Clip, Push-In Hinged

Nut

Spring. Seat

Screw 3/8-16 x 1-1/2

Washer 13/32 x ! x 14 Gauge

Pan, Seat

Knob Seat

Bracket, Switch Mounting

13

14

15

16

17

21

22

24

25

KEY PART

NO.

NO.

DESCRIPTION

121248X

72050412

134300

Bushing, Snap

Bolt, Carriage 1/4-20 x 1-1/2

Spacer, Split .28 x .88

121250X

123976X

Spring

Locknut, Flange 1/4 Grade 5

171852 Bolt, Shoulder 5/16-18 Unc

STD541431 Nut

19171912 Washer 17/32 x 1-3/16 x 12 Ga.

127018X Bolt Shoulder 5/18-18 x .62

NOTE: Allcomponentdimensionsgiven in U.S.

inches1 inch= 25.4 mm

41

DECALS

14

TRACTOR -- MODEL NUMBER 917.272671

6

14

11

10

8

3

12

11

13

KEY PART

NO.

NO.

6

7

8

9

10

11

12

2

3

4

5

186377

184728

179128

184729

133644

186800

138047

184899

149516

156439

184730

DESCRIPTION

Decal, HP Engine

Decal, Hood RH

Decal, Deck

Decal, Hood LH

Decal, Customer Maintenance

Decal, Replacement

Decal, Battery

Decal, Fender

Decal, Battery, Dngr/Psn Eng

Decal, Danger Fender

Decal, Side Panel

- -

- -

- -

- -

- -

13

14

15

16

17

KEY PART

NO.

NO, DESCRIPTION

146046

186787

160396

Decal, V-Belt Dr Sch Tractor

Decal, Panel Dash

Decal, V-Belt Sch

172331

156368

Decal, Deck Heavy Duty

Decal, Fender Operation

Instruction

Decal, Lift Handle 138311

165600X428 Pad Footrest LH STLT

165799X428 Pad Footrest RH STLT

187741

187742

Owner's Manual, English

Owner's Manual, Spanish

WHEELS & TIRES

7

4,10

whee U

11

42

KEY PART

NO, NO,

5

6

7

3

4

1

2

8

9

10

11

DESCRIPTION

59192

65139

106222X

59904

Valve Cap, Tire

Stem, Valve

Tire, Front

Tube, Front Tire

(Not Provided, Service Item Only)

106732X624 Rim, Front

278H Fitting, Grease (Front Wheel Only)

9040H Bearing, Flange (Front Wheel

Only)

106108X624 Rim, Rear

106268X

7152J

Tire, Rear

Tube, Rear Tire

(Not Provided, Service Item Only)

104757X428 Cap, Axle

144334 Sealant, Tire 10 oz.

NOTE: All component dimensions given in U.S.

inches I inch = 25.4 mm

LIFT ASSEMBLY

TRACTOR

- - MODEL

NUMBER 917.272671

7

5

13

4

6

2

3

11

13

13

19

2O 20

32

19

KEY PART

NO.

NO.

DESCRIPTION

3

4

5

1

2

6

7

8

11

12

13

15

16

17

18

19

20

31

32

159460

159471

105767X

12000002

19211621

120183X

12563tX

122365X

139865

Lift Lever Inner Wire Assembly

Shaft Assembly, Lift

Pin, Groove

E-Ring

Washer 21/32 x 1 x21 Gauge

Bearing, Nylon

Grip, Handle, Fluted

Button, Plunger, Red

Link, Lift, LH.

139866 Link, Lift, R.H.

STD624008 Retainer Spring

173288 Link, Front

73350800

175689

73800800

Nut, Hex, Jam 1/2-13 Unc

Trunnion

Locknut, Hex, with Washer Insert 1/2-13 Unc

139868

163552

169865

73540600

Arm, Suspension, Rear

Retainer Spring

Bearing, Pvt, Lift

Nut, Crownlock 3/8-24

NOTE: All component dimensions given in U,S inches

1 inch = 25.4 mm

43

15 lifl-rh.1piece_3

MOWER DECK

TRACTOR

- - MODEL

NUMBER 917.272671

157

68

// 153

_147 142

106 _102 103 105

lO3"_\ h_ +/I /

\" _]im loe

101._"-

102/

34

21

\

2

16

14

\

18

29

28 ""

27

42 O man+t-path stlt 3.

44

MOWER DECK

TRACTOR

- - MODEL

NUMBER 917.272671

23

24

25

26

27

28

29

3O

31

32

33

34

36

14

15

16

18

19

20

21

37

40

44

45

46

48

4

5

6

8

9

10

1

2

3

KEY PART

NO.

NO.

tl

13

165892

STD533107

138017

165460

DESCRIPTION

Mower Deck Assembly, 42"

Bolt

Bracket Assembly, Sway Ba r,

Front

Bracket Sway Bar 38/42" eck

STD624008 Retainer Spring

178024

850857

Bar Sway Deck

Bolt, Hex 3/8-24 x 1.25 Gr. 8

STD551137 Washer, Lock

140296 Washer, Hardened

(The following baldes are

134149

139775

138971 available)

Blade, 42" Mulching Std (For mulching mowers only)

Blade, 42" Mulching Premium

(For better wear when mulching)

Blade, 42" Hi-Lift (For bagging or

137645 discharging)

Shaft Assembly, Mandrel,

Vented

128774

110485X

Housing, Mandrel, Vented

Bearing, Ball, Mandrel

174493

72140505

132827

159770

Stripper, Mower Deck

Bolt, Carriage

Bolt, Shoulder

Baffle, Vortex

5/16-18 x 5/8

STD541431 Nut Crownlock 5/16-18 Unc

177563

105304X

Bracket, Deflector

Cap, Sleeve

123713X

110452X

Spring, Torsion, Deflector

Nut, Push

130968X428 Shield, Deflector

19111016 Washer 11/32x5/Sx16Ga.

131491

173984

129963

Rod, Hinge

Screw Thdrol DOD PT Hex

Washer, Spacer

153535 Pulley, Mandrel

178342 Nut, Toplock, Flanged

STD533717 Bolt

131494 Pulley, Idler, Flat

STD551037 Washer 13/32 x 13/16 x 16 Ga.

STD541437 Nut Crowntock 3/8-16 Unc

140088 Guard, Mandrel, L.H.

STD624003 Retainer

137729

133944

Screw, Thd. Roll 1/4-20 x 5/8

Washer, Hardened

KEY PART

NO.

NO.

52

53

54

55

56

139888

184907

178515

155046

165723

59

67

68

92

141043

149846

144959

73800600

101 136420

102 71081010

103 19061216

104 10071000

105 160793

106 2029J

129 19131312

130 74780616

131 72140608

142 165890

143 157109

144 158634

145 165888

146 171977

147 131335

148 169022 t49 165898

150 19091216

151 169670

152 169676

153 169674

154 169675

155 169671

156 169672

157 169669

158 17720408

159 72140614

184 19131410

-130794

-169583

DESCRIPTION

Bolt, Shoulder 5/16-18 Unc

Arm Assembly, Brake

Washer, Hardened

Arm, Idler

Spacer, Retainer

Guard, TUV Idler

Knob Custom Oval

V-Belt

Nut Lock Hex w/Ins. 3/8-16

Mulcher Cover

Screw Pan Hd Phillips 10-24 x 5/8

Washer #10

Washer, Lock #10

Latch Assembly, Bagger

Nut, Weld

Washer 13/32 x 13/16 x 12 Ga.

Bolt, Fin Hex 3/8-16 Unc xl Gr. 5

Bolt, Rdhd Sqnk 3/8-16 Uric x 1

Arm Spring Brake Mower

Bracket Arm Idler 42"

Keeper Belt 42" Clutch Cable

Pulley Idler Flat

Bolt Carriage Idler

Spring Extension

Spring Return Idler

Retainer Spring Yellow Zinc

Washer 9/32 x 3/4 x t6 Ga.

Bracket Clutch

Cable Clutch 42 In

Washer Flat 3/8" Type B

Spring Retainer

Spring Retention Lever

Spacer

Rod Clutch

Screw Hex Thd Cut 1/4-20 x5/8

Bolt Rdhd Sqn 3/8-16 Unc x 1-

3/4

Washer 13/32 x 7/8 x 10 Ga.

Mandrel Assembly (Includes housing, shaft and shaft hardware only-pulley not included)

Replacement Mower, Complete

NOTE: All component dimensions given in U.S.inches t inch = 25.4 mm

45

TRACTOR

- - MODEL

NUMBER 917.272671

PEERLESS TRANSAXLE -- MODEL NUMBER 206-545C

47 g

5 8

/

18

4

83

150

41A _'/

42A

157

I

Model _t

Chi|fra|cl

S6Flel

I

46

TRACTOR -MODEL NUMBER

PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C

917.272671

KEY PART

NO.

NO.

1

10

11

12

13

7

8

8A

9

2

3

4

5

6

6A

14

772147

780086A

770128

776395

776409

778364

778369

778330

792180

792047

784352

784378

778334

778309

778368

778368

15

17

18

20

21

778370

786188

786102

792077A

792078

22

25

792079

792073A

25A 792177

26

27

28

29

792125

792035

788040

780072

29A 780160

29B 780051

29C 780199

30

31

780108

780001

31A 780195

32 788083

34 780194

35 780193

35A 780197

36 790075

37 790007

38

39

40

799021

786026

792076A

DESCRIPTION

Transaxle Cover

Needle Bearing 5/8"

Transaxle Case

Countershaft

Output Shaft

Spur Gear (38 teeth)

Spur Gear (t 5 teeth)

Spur Gear (11 teeth)

Shift Key

Woodruff Key #9

Shift Collar

Shift Rod & Fork

Bevel Gear (30 teeth)

Input Bevel Pinion (13 teeth)

Bevel Gear (13 teeth) (Include.14)

Bevel Pinion (13 teeth)

(Include. 13)

Ring Gear (43 teeth)

Drive Pin

Spacer 1.130 X .695

Ball 5/16" dia

Set Screw 3/8 - 16 x 3/8"

Spring .310 OD x ,625 L

Screw 1/4 - 20 x 1-1/4"

Screw 1/4-20 x 1-3/8"

Retaining Ring (pkg of 2)

Retaining Ring

Retaining Ring

Thrust Washer .627 ID x .031W

Thrust Washer .762 ID x .031W

Thrust Washer .762 ID x .031W

Anti-Rotation Washer.632

Cup Washer 1.127 ID x .032W

Flat Washer .750 ID x .056W

(Use As Needed)

Flat Washer.750

ID x .062W

Oil Seal 5/8"

Bushing .563

Flanged Bushing 5 / 8" ID

Flanged Bushing ,751

Brake Disk

Brake Pad Plate

Brake Pad (pkg of 2)

Dowel Pin

Flat Washer .312 ID x .059W

KEY PART

NO.

NO.

41A 790079

56

57

58

59

60

61

65

51

52

53

54

47

48

49

50

42 792073A

42A 792085A

43 792075

44

45

46

790025

786066

786086

774690

774691

778356

778338

778354

778352

778350

778346

778355

778337

778353

778351

778349

778345

780189

66

67

69

776422

776396

792170

70

71

786187

788069

71B 788092

76 780090

77

79

82

788078A

792144

778333

83

85

778338

792154

87 788089A

150 788093A

157 788088A

180 730229A

900 794712

DESCRIPTION

Brake Lever

Screw 1/4 - 20 x 1-1 /4"

Screw 1/4 - 20 x 2 1/4"

Locknut 5/16 - 24

Brake Pad Holder

Spacer ,2625 x 1.0

Brake Lever Bracket

Axle (11-15 / 16" Long)

Axle (16 - 1 / 2" long)

Spur Gear (29 teeth)

Spur Gear (27 teeth)

Spur Gear (23 teeth)

Spur Gear (19 teeth)

Spur Gear (16 teeth)

Spur Gear (15 teeth)

Spur Gear (11 teeth)

Spur Gear (13 teeth)

Spur Gear (17 teeth)

Spur Gear (21 teeth)

Spur Gear (24 teeth)

Spur Gear (25 teeth)

Flat Washer .563 ID x .062W

Input Shaft

Shifter & Brake Shaft

Retaining Ring

Spacer .890

Square Cut Ring

"O" Ring

Flat Washer 1.128 ID x .058W

Inverted Retaining Ring

Spring ,430 OD x .5000 L

Bevel & Spur Gear (30 & 13 teeth)

Spur Gear (27 teeth)

Oil Fill Plug

Oil Seal 9 116"

Liquid Gasket RTV Silicone

Oil Seal 3 14"

Gear Oil 80W90

Replacement MST - 206-545C

Transaxle

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

47

TRACTOR

- - MODEL

NUMBER 917.272671

BRIGGS ENGINE-MODEL NUMBER 31C707,TYPE NUMBER 0230-E1

2

43_t

12

358 ENGINE GASKET SET

868

943 O

24

741 (_)

584_ j_'

1264_ q 1019 LABEL KIT ]

!

10_OWNER'S

[ 1036 EMISSION LABEL ]

15g

12

48

TRACTOR - - MODEL NUMBER 917.272671

BRIGGS ENGINE-MODEL NUMBER 31C707,TYPE NUMBER 0230-E1

t095 VALVE GASKET SET

617 O e68

1022

35

1034

830

1022

524 0

616

914

1022

54q1_

53 _

654 t023

267 _'

1119_

334i

49

TRACTOR - - MODEL NUMBER 917.272671

BRIGGS ENGINE-MODEL NUMBER 31C707,TYPE NUMBER 0230-E1

108A_

634A_

127

1091

118

1266 0

1266AQ

51

93_;_

95e

121 CARBURB3_ROVERHAIg-T

987_

104 _ 127_

106 {_

117_

142

977 CARBURE]_RGASKET SET

1266 0

1266AQ

50

TRACTOR - - MODEL NUMBER 917.272671

BRIGGS ENGINE-MODEL NUMBER 31C707,TYPE NUMBER 0230-E1

305A t_

643

1267

10400

309_ 801

697 ,e

803_ 3101

802 (_

8Ol, s13®

803A

31°1

1083 311A

See Reference309.

t005

75 @

1070

74

1044_

1051&

51

TRACTOR

- - MODEL NUMBER

917.272671

BRIGGS ENGINE-MODEL NUMBER 31C707,TYPE NUMBER 0230-E1

KEY PART

NO.

NO.

DESCRIPTION

3

4

5

1

2

7

9

10

11

12

13

15

16

20

22

23

24

25

33

34

35

36

37

4O

43

45

46

48

27

28

29

32

690947

692125

693557

222698

697159

697160

697162

697163

697164

697165

697171

697172

697100

697099

697126

692852

697174

399265

391086

697106

698147

692410

697109

697157

697113

697110

690360

690946

697127

495856

495857

691279

691279

697352

691752

691968

690564

697687

697761

26

50 690193

75

78

93

94

95

51

53

54

73

74

98

104

105

106

495800

690525

231855

690577

108 690464

108A 692344

117 694352

692137,_+

690227

691148

697384

697987

690582

691003

690602

498030

691636 o÷

O

O

O

Q

O

Cylinder Assembly

Kit-Bushing/Seal (Magneto Side)

Seal-Oil (Magneto Side)

Sump-Engine

Head-Cylinder

Gasket-Cylinder Head

Gasket-Breather

Screw (Breather Assembly)

Tube-Breather

Gasket-Crankcase

Screw (Cylinder Head)

Plug-Oil Drain

Crankshaft

Seal-Oil (PTO Side)

Screw (Crankcase Cover/Sump)

Flywheel

Key-Flywheel

Piston Assembly (Standard)

Piston Assembly (.010" Oversize)

Piston Assembly (.020" Oversize)

Piston Assembly (.030" Oversize)

Ring Set (Standard)

Ring Set (.010" Oversize)

Ring Set (.020" Oversize)

Ring Set (.030" Oversize)

Lock-Piston Pin

Pin-Piston

Rod-Connecting (Standard)

Screw (Connecting Rod)

Valve-Exhaust

Valve-intake

Spring-Valve (intake)

Spring-Valve (Exhaust)

Guard-Flywheel

Retainer-Valve

Slinger-Governor/Oil

Tappet-Valve

Camshaft

Short Block (31C707-0230-E2

Replacement Engine-art not available)

Manifold-Intake

Gasket-Intake

Stud (Carburetor)

Screw (intake Manifold)

Screen-Rotating

Screw (Rotating Screen)

Washer (Flywheel)

Screw (Flywheel Guard)

Bushing-Throttle Shaft

Kit-Idle Mixture

Screw (Throttle Valve)

Kit-Idle Speed

Pin-Float Hinge

Valve-Float Needle

Seat-Inlet

Valve-Choke (Manual Choke)

Valve-Choke (Choke A Matic)

Jet-Main (Standard)

KEY PART

NO.

NO.

118 697492

121 697241

125 697190

127 695005

130 691750

131 494379

133 494381

137 281165

141 495097

141A 495931

142 697140

146 691639

186 692317

187 691050

188 691693

192 691986

202 691841

209

215

222

692208

691840

694042

227 691374

231 691636

232 691842

238 691843

240 394358

265 691024

267 695134

276 692255

304 698402

305 697102

305A 697103

306 697107

307 691003

309 693551

309A ........

DESCRIPTION

310 690323

311 497608

311A 395598

333 492341

334 691061

337 491055

358 697191

363 19203 o$

Q o:r

Jet-Main (High Altitude)

Kit-Carburetor Overhaul

Carburetor

Plug-Welch

Valve-Throttle

Kit-Throttle Shaft

Float-Carburetor

Gasket-Float Bowl

Kit-Choke Shaft (Manual Choke)

Kit-Choke Shaft (Choke A Matic)

Nozzle-Carburetor

Key-Timing

Connector-Hose

Line-Fuel (Cut to Required

Length)

Screw (Control Bracket)

Adjuster-Rocker Arm

Link-Mechanical Governor

Spring-Governor

Link-Choke

Bracket-Control

Lever-Governor Control

Screw (Choke Valve)

Spring-Governor

Cap-Valve

Filter-Fuel

Clamp-Casing

Screw (Casing Clamp)

Washer-Sealing

Housing-Blower

Screw (Blower Housing)

Screw (Blower Housing)

Shield-Cylinder

Screw (Cylinder Shield)

Motor-Starter

Motor-Starter (For Replacement

Starter Motor,

See Reference 309)

Bolt (Starter Motor)

Brush Set

Brush Set

Armature-Magneto

Screw (Magneto Armature)

Plug-Spark

Gasket Set-Engine

Flywheel Puller

RPM Settings:Low Speed: 1900-2100

High Speed: 3000-3200

:_ Includedin CarburetorGasket Set, Key.No.977

+ Includedin ValveGasket Set, Key.No. 1095

NOTE: All componentdimensions given in U.S. inches

1 inch= 25,4 mm

52

TRACTOR

- - MODEL

NUMBER 917.272671

BRIGGS ENGINE-MODEL NUMBER 31C707,TYPE NUMBER 0230-E1

KEY PART

NO.

NO.

DESCRIPTION

383

404

431

445

462

474

89838

691691

697122

698083

691261

696459

503

505

510

691532

691251

693699

5t0A 497606

513 692024

Wrench-Spark Plug

Washer (Governor Crank)

Elbow-Intake

Filter-Air Cleaner Cartridge

Washer (Starter Cable)

Alternator

Strap-Starter

Nut (Governor Control Lever)

Drive-Starter

Drive-Starter

Clutch-Drive

523

524

525

544

697086

691032

697184

692034

544A 390837

552

562

579

584

601

614

616

697144

691119

691029

697112

95162

691620

692012

Dipstick

Seal-Dipstick Tube

Tube-Dipstick

Starter-Armature

Starter-Armature

Bushing-Governor Crank

Bolt (Governor Control Lever)

Nut (Starter Cable)

Cover-Breather Passage

Clamp-Hose

Pin-Cotter

Crank-Governor

617

634

634A

635

643

692138 O SeaI-O Ring (Intake Manifold)

690801 _ Spring/Seal Assembly (Manual

690802

691909

698401

Choke)

O Spring/Seal Assembly (Choke

A Matic)

Boot-Spark Plug

Retainer-Air Filter

654

691

690958

692407

697

718

729

690372

690959

691224

741 697128

757 697607

758 697134

759 697392

783 693713

783A 693059

789 698329

797

801

693167

691283

801A 394856

802 691286

802A 395537

803 693757

803A 398159

830

842

847

691095

691031

697611

Nut (Carburetor)

• Seal-Governor Shaft

Screw (Drive Cap)

Pin-Locating

Clip-Wire

Gear-Timing

Link-Counterweight

Counterweight

Pin-Counterweight

Gear-Pinion

Gear-Pinion

Harness-Wiring

Nut (Brush Retainer)

Cap-Drive

Cap-Drive

Cap-End

Cap-End

Housing-Starter

Housing-Starter

Stud (Rocker Arm)

° SeaI-O Ring (Dipstick Tube)

Dipstick/Tube Assembly

KEY PART

NO.

NO.

DESCRIPTION

851 692424

868 690968

950

967

968

975

977

987

876 495877

877 393456

896 691641

914

947

690960

694393

691657

697015

698403

495933

690192

691326

1005 697853

1019 697143

1022 272475

1023 692492

1026 692003

....

692011

1029 691751

1034 690822

1036 695700

1040 698368

1044 691658

1051 691265

1058 275038

1070 690372

1083 691626

1083A 690958

1090 691293

1091 691333

1095 690190

1119 691183

1263 697124

1264 697104

1265 697125

1266 691917

1266A 697123

1267 697575

1270 697156

1279 690960

Terminal-Spark Plug

°+ Seal-Valve

Kit-Pinion Spring

Wire-Connector/Alternator

Pin-Drive Retainer

Screw (Rocker Cover)

Solenoid-Fuel

Screw (Float Bowl)

Filter-Pre Cleaner

Cover-Air Cleaner

Bowl-Float

Gasket Set-Carburetor

13 Seal-Throttle Shaft

Fan-Flywheel

Kit-Label

°+ Gasket-Rocker Cover

Cover-Rocker Arm

Rod-Push (Intake)

Rod-Push (Exhaust)

Arm-Rocker

Guide-Push Rod

Label-Emission

Plate-Trim

Screw (Flywheel)

Ring-Retaining

Owner's Manual

Screw (Flywheel Fan)

Nut (StarterTerminal)

Nut (Starter Terminal)

.e

o

Retainer-Brush

Cap-Limiter

Gasket Set-Valve

Screw (Alternator)

Reed-Breather

Screw (Breather Reed)

Support-Blower Housing

SeaI-O Ring (Intake Elbow)

SeaI-O Ring (Intake Elbow)

Latch-Blower Housing

Plug-AVS Counterweight

Screw (Blower Housing Support)

RPM Settings:Low Speed: 1900-2100

High Speed: 3000-3200

:1: Included in Carburetor Gasket Set, Key. No. 977

+ Included in Valve Gasket Set, Key. No. 1095

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

53

54

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ol ol

15 DEGREES MAX.

t

"A

_ WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face, Do not mow slopes greater than 15 degrees.

Make turns gradually to prevent tipping or loss of control, Exercise extreme caution when

1. Fold this page along dotted line indicated above.

2. Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure.

3. Sight across the fold in the direction of hill slope you want to measure.

4, Compare the angle of the fold with the slope of the hill.

Get it fixed, at your home or ourst

Your Home

For repair - in your home - of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it!

For the replacement parts, accessories and owner's manuals that you need to do-it-yourself.

For Sears professional installation of home appliances and items like garage door openers and water heaters.

1-800-4-MY-HOME ®

Anytime, day or night

(1-800-469-4663) www.sears.com

(U.S.A. and Canada) www.sears.ca

Our Home

For repair of carry-in products like vacuums, lawn equipment, and electronics, call or go on-line for the nearest

Sears Parts and Repair Center.

1-800-488-1222

Anytime, day or night (U.S A. only) www.sears.com

To purchase a protection agreement (U.S.A.) or maintenance agreement (Canada) on a product serviced by Sears:

1-800-827-6655 (U.S.A.) 1-800-361-6665 (Canada)

Para pedir servicio de reparaci6n a domicilio, y para ordenar piezas:

1-888-SU-HOGAR sM

(I-888-784-642"/)

Au Canada pour service en francis:

1-800-LE-FOYER ic

(1-800-5.33-6937)

www.sears.ca

©Sears, RoebuckandCO

® Registered Trademark / TMTrademark / SMService Mark of Sears, Roebuck and Co.

® Marca Registrada / _M Mama de Fdbdca / SMMama de Servicio de Sears, Roebuck and Co.

MC MO

Marque de commerce / Marque d_posde de Sears, Roebuck and Co

187741 04.08.03

TR Printed in U.S.A.

advertisement

Was this manual useful for you? Yes No
Thank you for your participation!

* Your assessment is very important for improving the workof artificial intelligence, which forms the content of this project

Download PDF

advertisement