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USER'S GUIDE
Vaisala DRYCAP® Hand-Held
Dewpoint Meter
DM70
M010091EN-F
PUBLISHED BY
Vaisala Oyj
P.O. Box 26
FIN-00421 Helsinki
Finland
Phone (int.): +358 9 8949 1
Fax:
Visit our Internet pages at http://www.vaisala.com/
+358 9 8949 2227
© Vaisala 2007
No part of this manual may be reproduced in any form or by any means, electronic or mechanical (including photocopying), nor may its contents be communicated to a third party without prior written permission of the copyright holder.
The contents are subject to change without prior notice.
Please observe that this manual does not create any legally binding obligations for
Vaisala towards the customer or end user. All legally binding commitments and agreements are included exclusively in the applicable supply contract or Conditions of
Sale.
________________________________________________________________________________
Table of Contents
CHAPTER 1
GENERAL INFORMATION ............................................................................ 6
Safety......................................................................................... 6
General Safety Considerations ............................................. 6
Feedback ................................................................................... 6
Recycling .................................................................................. 7
Trademarks ............................................................................... 7
Warranty .................................................................................... 8
CHAPTER 2
PRODUCT OVERVIEW.................................................................................. 9
Introduction to Vaisala DRYCAP
Meter DM70 ............................................................................... 9
Basic Features and Options................................................ 10
Parts Description ................................................................. 11
CHAPTER 3
PREPARATIONS BEFORE USE................................................................. 13
Installing and Removing the Battery Pack .......................... 13
Charging the Battery Pack .................................................... 14
Buttons and Navigation ......................................................... 15
Turning on the Device............................................................ 15
CHAPTER 4
DEWPOINT MEASUREMENT ..................................................................... 17
Measuring ............................................................................... 17
CHAPTER 5
Basic Display .......................................................................... 19
Menus ...................................................................................... 20
Display Menu .......................................................................... 21
Quantities and Units............................................................ 21
Rounding ............................................................................. 22
Hold/Save............................................................................ 23
Graphic History ................................................................... 23
Functions Menu...................................................................... 24
Alarm ................................................................................... 24
Analog Output ..................................................................... 26
Selecting and Scaling the Analog Output ...................... 26
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Auto-Calibration...................................................................27
Automatic Auto-Calibration.............................................27
Turning off Automatic Auto-Calibration ..........................28
Manual Auto-Calibration.................................................28
Sensor Purge.......................................................................29
Turning on/off Automatic Sensor Purge .........................30
Changing Automatic Sensor Purge Interval ...................30
Manual Sensor Purge.....................................................31
Calibrate Transmitters (used only with DMP248)................32
Recording/Viewing Menu.......................................................32
Recording Data....................................................................32
Stopping Recording........................................................34
View Recorded Data ...........................................................34
Memory Status ....................................................................34
Clear Data Memory .............................................................35
Transferring Recorded Data to PC......................................35
Environment Menu .................................................................36
Pressure Settings ................................................................36
Settings Menu .........................................................................37
User Interface ......................................................................37
Language .......................................................................37
Automatic Power Off ......................................................38
Program Shortcut Keys ..................................................38
Button Tones and Backlight ...........................................39
Date and Time .....................................................................39
Measurement Settings ........................................................40
Automatic Auto-Calibration.............................................40
Automatic Purge.............................................................40
Molecular Weight............................................................40
Purge Interval .................................................................41
Device Information...............................................................41
Factory Settings...................................................................42
CHAPTER 6
FIELD CALIBRATION CHECK OF FIXED TRANSMITTERS .....................43
Field Calibration Check of DMT340/DMT242/DMT142 ........43
Field Calibration Check of DMP248 ......................................44
CHAPTER 7
SAMPLING FROM PROCESSES ................................................................47
Sampling Cells ........................................................................48
DSC74 .................................................................................48
DSC74B...............................................................................49
DSC74C ..............................................................................49
DMT242SC..........................................................................52
DMT242SC2........................................................................52
Connection to Pressurized Processes Using the DSC74
Sampling Cell ..........................................................................52
DSS70A Sampling System.....................................................54
DSS70A Sampling Procedure .............................................55
DSS70A Maintenance .........................................................56
Recharging the Battery...................................................56
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________________________________________________________________________________
Changing the Battery ..................................................... 57
Changing the Filter......................................................... 59
Changing the Fuses ....................................................... 60
CHAPTER 8
GAS-INSULATED EQUIPMENT ........... 61
Overview ................................................................................. 61
Operating Environment ....................................................... 62
Measuring............................................................................ 62
CHAPTER 9
CALIBRATION, ADJUSTMENT, AND MAINTENANCE............................. 65
Calibration............................................................................... 65
User Calibration and Adjustment ........................................ 65
Adjusting DM70.............................................................. 66
Adjusting DMT340 Series Transmitters Using DM70 as
Reference or Terminal ................................................... 66
Adjusting Dewpoint................................................................ 67
Two-Point Relative Humidity Adjustment............................ 67
Two-Point Relative Humidity Adjustment of DMT340
Series Transmitters Using DM70 ................................... 68
........................................................ 70
Adjustment of DM70................................................. 70
Adjustment of DMT340 Series Transmitters using
DM70.............................................................................. 71
...................................................... 72
1-Point Adjustment.................................................... 73
Adjusting Temperature .......................................................... 74
Temperature Adjustment of DM70 ...................................... 74
One-Point Adjustment.................................................... 74
Two-Point Adjustment .................................................... 75
Temperature Adjustment of DMT340 Series Using DM70 . 75
.............................................................. 76
1-Point Adjustment......................................................... 76
2-Point Adjustment......................................................... 77
Vaisala Service Centers......................................................... 78
CHAPTER 10
DE-COMMISSIONING, DISMANTLING, AND DISPOSAL ......................... 79
CHAPTER 11
TECHNICAL SPECIFICATIONS.................................................................. 81
Measured Variables................................................................ 81
Dewpoint Temperature........................................................ 81
Temperature................................................................... 83
) ...................................................... 83
Absolute Humidity (DMP74A Probe Recommended) .... 84
Mixing Ratio (DMP74A Probe Recommended) ............. 84
Relative Humidity (DMP74A) ......................................... 84
Measurement Environment............................................ 84
Probe General................................................................ 85
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MI70 Indicator......................................................................85
Indicator General............................................................85
Battery Pack ...................................................................86
DMP74 Probe + MI70 Indicator = Vaisala DRYCAP
Hand-Held Dewpoint Meter .................................................86
General...........................................................................86
Electromagnetic Compatibility ........................................87
Sampling Cells ...............................................................87
DMT242SC Sampling Cell ........................................87
DMT242SC2 Sampling Cell with Swagelok
Connectors ................................................................87
DSC74 Sampling Cell for Pressurized Gases...........87
DSC74B Two-Pressure Sampling Cell .....................87
DSC74C ....................................................................88
DMCOIL ....................................................................88
DSS70A Sampling System.............................................88
Accessories .........................................................................89
Dimensions..........................................................................90
List of Figures
Figure 1 Hand-Held Dewpoint Meter DM70............................................11
Figure 2 Installing the Battery Pack ........................................................13
Figure 6 Quantities and Units Menu .......................................................22
Figure 8 Analog Output...........................................................................26
Figure 9 Auto-Calibration Displays .........................................................29
Figure 10 Sensor Purge Displays .............................................................31
Figure 11 Calibrate Transmitters Display .................................................32
Figure 13 Environment Menu ...................................................................36
Figure 15 Hold/Save Replaced by Auto Cal .............................................39
Figure 16 Measurement Settings Menu....................................................40
Figure 17 Device Information....................................................................41
Figure 18 Indicator and Probe Information ...............................................42
Figure 19 Calibrate Transmitters Message...............................................45
Figure 20 DSC74 Sampling Cell with the Adapters..................................48
Figure 22 Default Assembly of DSC74C ..................................................50
Figure 23 Alternative Assembly of DSC74C for Tight Spaces .................51
Figure 24 DMT242SC and DMT242SC2 Sampling Cells.........................52
Figure 25 DM70 with the Case .................................................................55
Figure 26 Lifting the System .....................................................................57
Figure 27 Sampling System Upside Down ...............................................58
Figure 28 Changing the Filter ...................................................................59
Figure 29 Gas Collection Option...............................................................62
Figure 30 Removing the Leak Screw........................................................63
Figure 31 DMP74A Accuracy ...................................................................82
Figure 32 DMP74B Accuracy ...................................................................82
Figure 33 DMP74C Accuracy ...................................................................82
Figure 34 Dimensions in Millimeters (Inches)...........................................90
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List of Tables
Table 1 Measurement Intervals and Maximum Recording Times......... 33
Table 2 List of Accessories ................................................................... 89
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CHAPTER 1
GENERAL INFORMATION
Safety
General Safety Considerations
Throughout the manual, important safety considerations are highlighted as follows:
WARNING
Warning alerts you to a serious hazard. If you do not read and follow instructions very carefully at this point, there is a risk of injury or even death.
CAUTION
NOTE
Caution warns you of a potential hazard. If you do not read and follow instructions carefully at this point, the product could be damaged or important data could be lost.
Note highlights important information on using the product.
Feedback
Vaisala Customer Documentation Team welcomes your comments and suggestions on the quality and usefulness of this publication. If you find errors or have other suggestions for improvement, please indicate the chapter, section, and page number. You can send comments to us by e-mail: [email protected]
6 ___________________________________________________________________ M010091EN-F
Chapter 1 ________________________________________________________ General Information
Recycling
Recycle all applicable material.
Dispose of batteries and the unit according to statutory regulations.
Do not dispose of with regular household refuse.
Trademarks
DRYCAP
®
is a registered trademark of Vaisala. Microsoft
®
,
Windows
®
, and Windows NT
®
are registered trademarks of Microsoft
Corporation in the United States and/or other countries.
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Warranty
Vaisala hereby represents and warrants all Products manufactured by Vaisala and sold hereunder to be free from defects in workmanship or material during a period of twelve (12) months from the date of delivery save for products for which a special warranty is given. If any Product proves however to be defective in workmanship or material within the period herein provided Vaisala undertakes to the exclusion of any other remedy to repair or at its own option replace the defective Product or part thereof free of charge and otherwise on the same conditions as for the original Product or part without extension to original warranty time.
Defective parts replaced in accordance with this clause shall be placed at the disposal of Vaisala.
Vaisala also warrants the quality of all repair and service works performed by its employees to products sold by it. In case the repair or service works should appear inadequate or faulty and should this cause malfunction or nonfunction of the product to which the service was performed Vaisala shall at its free option either repair or have repaired or replace the product in question. The working hours used by employees of Vaisala for such repair or replacement shall be free of charge to the client.
This service warranty shall be valid for a period of six (6) months from the date the service measures were completed.
This warranty is however subject to following conditions: a) A substantiated written claim as to any alleged defects shall have been received by Vaisala within thirty (30) days after the defect or fault became known or occurred, and b) The allegedly defective Product or part shall, should Vaisala so require, be sent to the works of Vaisala or to such other place as Vaisala may indicate in writing, freight and insurance prepaid and properly packed and labelled, unless Vaisala agrees to inspect and repair the
Product or replace it on site.
This warranty does not however apply when the defect has been caused through a) normal wear and tear or accident; b) misuse or other unsuitable or unauthorized use of the Product or negligence or error in storing, maintaining or in handling the Product or any equipment thereof; c) wrong installation or assembly or failure to service the Product or otherwise follow
Vaisala's service instructions including any repairs or installation or assembly or service made by unauthorized personnel not approved by Vaisala or replacements with parts not manufactured or supplied by Vaisala; d) modifications or changes of the Product as well as any adding to it without Vaisala's prior authorization; e) other factors depending on the Customer or a third party.
Notwithstanding the aforesaid Vaisala's liability under this clause shall not apply to any defects arising out of materials, designs or instructions provided by the Customer.
This warranty is expressly in lieu of and excludes all other conditions, warranties and liabilities, express or implied, whether under law, statute or otherwise, including without limitation any implied warranties of merchantability or fitness for a particular purpose and all other obligations and liabilities of Vaisala or its representatives with respect to any defect or deficiency applicable to or resulting directly or indirectly from the Products supplied hereunder, which obligations and liabilities are hereby expressly cancelled and waived. Vaisala's liability shall under no circumstances exceed the invoice price of any
Product for which a warranty claim is made, nor shall Vaisala in any circumstances be liable for lost profits or other consequential loss whether direct or indirect or for special damages.
8 ___________________________________________________________________ M010091EN-F
Chapter 2 __________________________________________________________ Product Overview
CHAPTER 2
PRODUCT OVERVIEW
Introduction to Vaisala DRYCAP
®
Hand-Held
Dewpoint Meter DM70
DM70 measures dewpoint temperature accurately in a measurement range from -60
°
C up to +60
°
C depending on the probe version.
DM70 incorporates the advanced DRYCAP
®
technology, which enables reliable and high-performance dewpoint measurement. DM70 measures the following quantities: point
1)
temperature T d/f
(
°
C/
°
F) temperature
2)
T d
(
°
C/
°
F)
T
°
C/
°
F) in d/f
(
°
C atm/
°
F atm)
- dewpoint in the atmospheric pressure T d
(
°
C atm/
°
F atm)
- relative humidity RH (%)
- humid air /dry air H
2
O ppm v
/ppm w
- absolute humidity a (g/m
3
)
- mixing ratio x (g/kg)
1)
T d/f
shows the dewpoint temperature above the freezing point (0
°
C/32
°
F) and frost point temperature T f
(dewpoint over ice) below the freezing point. This is considered as the industry standard.
2)
T d
shows the dewpoint over water throughout the entire measurement range.
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DM70 consists of two main units: the MI70 indicator and DMP74 probe, versions A, B, or C. DM70 can be used with the optional sampling cell to measure process dewpoint. With DSS70A, DM70 forms a part of a complete portable sampling system for measuring process dewpoint.
Basic Features and Options
DM70 has the following basic features and options:
- Numerical and graphical multilingual displays.
- Data recording possibility.
- A tool for checking the reading of the fixed transmitters DMT340,
DMP248, DMT242 and DMT142
- A possibility for an analog output (voltage signal
0 ... 1 V)
- An optional, ready-to-use Microsoft Windows
® software, which allows an easy way to handle measurement data using a serial line or a USB instrument cable
- The optional sampling system DSS70A (see section DSS70A
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Chapter 2 __________________________________________________________ Product Overview
Parts Description
Figure 1 Hand-Held Dewpoint Meter DM70
The following numbers refer to Figure 1 above.
0403-031
3 = Sampling cell DSC74 (optional)
6 = Connector ports for probes and cables
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Chapter 3 ____________________________________________________ Preparations Before Use
CHAPTER 3
PREPARATIONS BEFORE USE
Installing and Removing the Battery Pack
NOTE
If you have previously used a battery pack, put the metal contact at the lower end of the batteries before installing the alkaline batteries.
If DM70 is ordered with a battery pack, it is already installed at the factory.
1. Unscrew the back plate of the indicator.
2. Remove the old batteries. Detach the black connector by pulling it up carefully from the wires.
0403-032
Figure 2 Installing the Battery Pack
3. Connect the black connector of the new battery pack. Make sure the red and black wires are on the upper edge of the connector.
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NOTE
NOTE
Do not push the connector with any conducting material. See
If you have previously used alkaline batteries, remove the metal contact before installing the battery pack.
4. Replace the battery pack, close the back plate, and tighten the screw.
5. Charge the battery before use.
Old batteries must be disposed of according to the local laws and regulations.
Charging the Battery Pack
NOTE
Do not use DM70 during the first charging.
1. Plug the recharger connector to the base of the indicator.
2. Connect the recharger to a wall socket. A battery symbol in the corner of the display will start rolling.
3. When the battery symbol stops rolling, the battery pack is fully charged.
The duration of recharging is typically 4 hours. However, the recommended first charging time is 6 hours.
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Chapter 3 ____________________________________________________ Preparations Before Use
Buttons and Navigation
To turn on the device, press the Power On/Off button. To open menus, press an arrow button and then press the shortcut buttons. To activate a function shown above the shortcut button, press the shortcut button. To navigate in the menus, press arrow buttons.
0403-033
Figure 3 Buttons
The following numbers refer to Figure 3 above.
3 = Power on/off button
Turning on the Device
1. Connect the probe to either one of the base connectors in the indicator.
3. Press any of the arrow buttons and open a menu by pressing
Open.
buttons and press .
5. Select .
6. Select Set.
7. Select the language using the selection by pressing Select.
buttons. Confirm the
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NOTE
8. If you want to set the date at this point, return to the Settings menu by pressing .
The language can be selected also later. See section Language on page 37.
9. To change the date, select Date and press Set. Then change the date using the buttons. To confirm the selection, press
Select. As a default, the date format is year-month-day You can select from two other alternative formats.
10. To change the time, select Time and press Set. Then change the time by using the arrow buttons. Confirm the selection by pressing OK. As a default, the time format is based on the
24-hour clock. If you want to use the 12-hour clock, select 12-
hour clock and then press On.
11. To return to the basic display, press Exit.
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Chapter 4 _____________________________________________________ Dewpoint Measurement
CHAPTER 4
DEWPOINT MEASUREMENT
The following recommendations should be taken into account when measuring in very dry environments.
- A clean environment is always best for humidity measurements.
- The number of connections should be minimized to avoid leaks.
- The flow rate must be adequate.
- Dead ends must be avoided as they cannot be flushed easily.
- The tube temperature must never lie under the dewpoint of the sample gas. This may lead to condensation and false results.
- The sample tubing should be of as short length as possible. The surface area should be minimized using the narrowest tubing that the flow conditions allow.
- The surface finish of the pipework is important. Polished or electro-polished steel is recommended for best results.
- Hygroscopic materials should be avoided in the sampling lines. Use stainless steel membranes instead of rubber membranes.
- Impermeable materials should be selected to avoid inward diffusion of moisture through the sampling tubes and enclosures. Such impermeable materials are, for example, high-quality stainless steel and metals. Avoid PVC or nylon tubes.
Measuring
If you start DM70 for the first time, see section Preparations Before
Use on page 13. Otherwise, follow the instructions below.
1. Connect the probe to the MI70 indicator.
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CAUTION
NOTE
3. Install the probe to the measuring position. If you are measuring
in pressurized processes, see section Connection to Pressurized
Processes Using the DSC74 Sampling Cell on page 52. When
using other sampling cells than DSC74, make sure that the threads are compatible with the probe threads (G ½" ISO228/1).
Be careful not to damage the sintered filter when installing the probe.
4. Before measuring, make sure that the air pressure settings of
DM70 are correct and that auto-calibration has taken place (see
section Automatic Auto-Calibration on page 27)
5. The basic display opens. Let the reading stabilize.
If you need to disconnect the probe from the indicator, first press the
Power On/Off button to turn the indicator off. This ensures that all the settings and data are saved properly.
When measuring low dewpoints, the stabilization times can be long, for example, one to two hours. Therefore, turn off the automatic
power-off function (see section Automatic Power Off on page 38),
turn on the automatic auto-calibration (see section Automatic Auto-
Calibration on page 27), and turn on the automatic sensor purge (see
section Turning on/off Automatic Sensor Purge on page 30).
Thus, the stabilization can be monitored, the auto-calibration ensures an accurate measurement, and the purge ensures the shortest possible response times.
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Chapter 5 _____________________________________________________________ User Interface
CHAPTER 5
USER INTERFACE
This chapter contains information that is needed to operate this product.
Basic Display
When DM70 is turned on, the display shown in Figure 4 below
appears.
Figure 4 Basic Display
0403-034
The following numbers refer to Figure 4 above.
1 = The state of the battery.
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3 = Selected quantities. Up to three of the following quantities can be selected at a time: dewpoint (T d/f
, T d
), relative humidity (RH), absolute humidity (a), mixing ratio (x), parts per million (H
1)
2
O), temperature (T).
shortcut button changes the display into a curve mode.
Hold/Sa
1)
shortcut button holds the display and allows you to save the reading into the memory.
6 = The Record shortcut button takes you to the
Recording/Viewing menu. This is the default shortcut button. In the figure it has been changed to Start/S.
1)
The Graphic, Hold/Sa, and Record functions above the shortcut buttons are set at the factory. You can change them to refer to other
functions as shown in Figure 4 on page 19 where Start/S has replaced
Record. See also section Program Shortcut Keys on page 38.
Menus
The settings can be changed and functions can be selected in the menus. Follow the instructions below:
1. Open the main menu by pressing one of the buttons.
2. Press Open within 5 seconds. Otherwise, the basic display returns. If this happens, start from step 1 again.
3. Move in the menus using the
4. Select an item with the button.
buttons.
5. To return to the previous level, press .
6. To return to normal operation, press Exit.
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Chapter 5 _____________________________________________________________ User Interface
0403-035
Figure 5 Menus
Display Menu
Quantities and Units
You can select 1 ... 3 display quantities at a time. The unit of quantities (T d/f default is
°
C.
, T d
, or T) can be selected between
°
C or
°
F. The
To select a quantity, do the following:
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NOTE
1. Open the menu by pressing
2. Select .
Open.
3. Select .
4. To select a quantity, move on the desired quantity using the arrow buttons and then press Select.
5. To change the unit, move on the desired quantity using the arrow buttons and then press Unit (
°
C or
°
F).
6. To hide a quantity, move on the desired quantity using the arrow buttons and then press Hide.
7. To return to the basic display, press Exit.
8. If you want to check the environment settings, press
Yes. Otherwise press No.
Units
°
C atm and
°
F atm indicate that the dewpoint or frost point is converted from process pressure to atmospheric pressure.
Below you will find an example of the Quantities and Units menu.
0404-021
Figure 6 Quantities and Units Menu
Rounding
You can select a one- or two-decimal display using Rounding. As a default, rounding is turned off
(=a two-decimal display is in use).
1. Open the menu by pressing Open.
2. Select .
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Chapter 5 _____________________________________________________________ User Interface
NOTE
4. To turn rounding on (=a one-decimal display), press
On. To turn rounding off (=a two-decimal display), press
Off.
5. To return to the basic display, press Exit.
Rounding does not affect the measurement accuracy. Accuracy is
defined in Chapter 11 on page 81.
Hold/Save
With the Hold/Save function you can hold a selected display reading and save it into the memory. Several readings can be saved. The reading saved first is called data point 1, the second saved reading is called data point 2 , and so on. All the individual readings (data points) are stored in the same file marked with . The file will remain in the indicator memory even when the indicator is switched off.
1. Open the menu by pressing Open.
2. Select .
4. To hold the display, press Hold. The measurement data is displayed.
5. To save the reading, press Save. To return to the basic display, press Exit.
6. To view the saved readings, press Record in the basic display. Then select View recorded data and press .
7. Select the file marked with and press . Now you can view the saved data readings. To view the recording time stamps, press Times.
8. To return to the basic display, press Exit.
Graphic History
The graphical display shows the measurements as a curve. From the curve, you can examine the data trend and history of the last minutes.
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The graphical display shows the curve of the uppermost quantity shown in the basic display.
1. Open the menu by pressing Open.
2. Select .
3. To go to the Graphical history display, select Graphic history and press Show.
4. To get the statistical info on the graph area (minimum, maximum, and average values), press Info.
5. To get the curve of the other selected quantities, press Next.
To get the curves of all the quantities, press Next until the text ALL appears on the display. Then press All.
6. To zoom in a curve, press . To zoom out, press . To move the curve horizontally, press .
7. To return to the basic display, press Back and Exit.
Functions Menu
Alarm
Figure 7 Alarm
0403-042
When the alarm goes off, DM70 beeps and the backlight blinks. The alarm is turned on when the measured value is not between the alarm limits, that is, the permitted area. The alarm level(s) can be set for only one quantity at a time. To set the alarm levels, follow the instructions below:
1. Open the menu by pressing
2. Select .
Open.
3. Select .
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Chapter 5 _____________________________________________________________ User Interface
NOTE
4. Select Set to select the quantity.
5. Select the quantity and press Select. Only one active quantity can be selected at a time. To change which quantities are active, go to Menu - Display - Quantities and units.
6. Select the first limit and press Set (if the alarm function is on, turn it off). Use the arrow buttons to set the alarm level. To select the sign for the alarm level, press the +/- button. To save the settings, press
OK.
7. Select the second limit and follow the instructions in step 6. The alarm will go off when either the upper or lower limit is exceeded.
If you will use only one limit, for example, if you want to detect if the dewpoint will rise above -40
°
C, do the following:
Set the upper limit to -40
°
C and the value of the lower limit so low that it will never be reached, for example, to -80
°
C. Thus,
DM70 will alert when T d
-40
°
C.
rises above
8. To activate the alarm and to return to the basic display, select
Alarm On/Off and press On. The note symbol ♫ will appear in the upper left corner of the display.
9. When the alarm level is reached, you can stop the alarm by pressing OK. To reactivate the alarm, press Yes. To completely stop the alarm, press
No.
The alarm does not work when the device is turned off.
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Analog Output
Selecting and Scaling the Analog Output
Figure 8 Analog Output
0403-052
To get analog measurement data, an analog signal cable is needed (see
section Accessories on page 89).
1. Connect the signal cable connector of the analog output to the base connector of the indicator. Connect the screw terminal block as follows:
Brown wire: common wire (-)
Yellow-green wire: signal (+)
2. Open the menu by pressing Open.
3. Select .
4. Select .
5. Select Set.
6. Select Select. Only one active quantity can be selected at a time. To change the quantities, go to Menu -
Display - Quantities and units.
7. To set the value for the 0.0 V output signal, select
0.0 V and press Set. If the analog output is on, turn it off.
Set the low value using the arrow buttons. To select the sign for the value, press +-.
8. To set the value for the 1.0 V output signal, select
1.0 V and press Set. Set the high value using the arrow buttons. To select the sign for the value, press
+-. To confirm the setting, press OK.
9. To activate the analog output and to return to the basic display, select Analog output on/off and press On. The following symbol ~ appears in the upper left corner of the basic display.
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Chapter 5 _____________________________________________________________ User Interface
NOTE
10. To deactivate analog output, go to Menu - Functions -
Analog output - Analog output on/off and press Off.
Auto-Calibration
To obtain the best possible accuracy in measurements taken in dry environments, DM70 has a built-in, automatic calibration. During the auto-calibration, DM70 adjusts the dry-end reading to correspond to the calibrated values. This is a unique and patented method to avoid errors in accuracy when monitoring low dewpoints.
The auto-calibration is carried out if the following criteria for the measurement environment are fulfilled:
<5 % (DMP74A).
<2 % (DMP74B/C).
- Temperature must be 0<T<60 ºC.
- Humidity environment must be stable. The maximum change in the dewpoint can be 1 ºC within 30 seconds.
Auto-calibration cannot operate if the above conditions are not fulfilled.
If the adjustment in the auto-calibration reaches a preset, maximum value or if the auto-calibration correction fails, for example, because of unstable conditions, a new auto-calibration may take place later (if the automatic auto-calibration is turned on). Auto-calibration can be either automatic or manual.
Automatic Auto-Calibration
As a default, the automatic auto-calibration in DM70 is turned on. In this mode, the calibration takes place automatically if the dewpoint or temperature changes significantly, typically more than 10 ºC.
However, if there are no changes in the conditions, the calibration will take place at an interval of one hour or at least, after one hour from the last auto-calibration.
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NOTE
NOTE
Turning off Automatic Auto-Calibration
If the automatic auto-calibration is turned off, the auto-calibration should be started when starting measuring after the probe has not been used for a while and always at least once every hour.
The automatic auto-calibration can be turned off as follows:
1. Open the menu by pressing
2. Select .
Open.
3. Select .
4. To turn off the automatic auto-calibration, press
Off. To reactivate the automatic auto-calibration, press
On.
5. To return to the basic display, press Exit.
Manual Auto-Calibration
To check that auto-calibration has taken place for obtaining the most accurate measurement in a very dry environment, you can autocalibrate manually before measuring as follows:
1. Open the menu by pressing Open.
2. Select .
3. Select Start.
4. If you want to start auto-calibration, press Yes. If the autocalibration conditions are not fulfilled, a note appears on the display informing that the calibration cannot be made or that a new attempt will be made later.
5. When the auto-calibration is completed, the display returns to the basic display automatically.
Auto-calibration takes about 2 minutes. When the auto-calibration is in progress, an estimate of the measurement readings may appear on the display. Messages concerning the remaining auto-calibration time
are shown periodically. See Figure 9 on page 29.
If it is too humid, auto-calibration will not start.
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Figure 9
0403-045
Auto-Calibration Displays
Sensor Purge
Sensor purge feature is only available in the DMP74B/C probe. The purge should be carried out to achieve the shortest response times and the best long-term stability.
Sensor purge is an automatic procedure, in which the sensor is dried.
Thus, the sensor will response very fast when installing the probe from an ambient to a dry gas. This will also ensure together with autocalibration the best measurement accuracy and long-term stability.
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NOTE
The purge is performed automatically if humidity changes significantly or quickly and if the dewpoint is low enough.
As a default, the automatic sensor purge is turned on automatically in
DM70. It is recommended not to turn it off. The automatic sensor purge can also be started manually, which is necessary if the purge has not been performed during the last 24 hours. If the power is continuously turned on in DM70, or if DM70 has been left in logging mode (display on or off), the automatic sensor purge will be performed at set interval (default = 24 hours).
Turning on/off Automatic Sensor Purge
When the sensor purge is performed on a regular basis, the measurement will have the best accuracy and fastest response time.
Perform the sensor purge when starting measuring after the probe has been stored and always at least once every 24 hours.
The automatic sensor purge can be turned on or off as follows:
1. Open the menu by pressing
2. Select .
Open.
3. Select .
4. Select .
5. To turn the automatic sensor purge off, press Off. To reactivate the automatic sensor purge, press On.
6. To return to the basic display, press Exit.
Changing Automatic Sensor Purge Interval
If there are high chemical concentrations present in the measurement environment, it may cause some sensor drift. If you experience this kind of drift, it may be necessary to perform the sensor purge more often. The purge interval can be varied between 1 ... 48 hours. Note however, that more frequent sensor purge will reduce battery operation time.
1. Open the menu by pressing
2. Select .
Open.
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NOTE
NOTE
3. Select .
4. Select Set.
5. Set the desired purge interval with the arrow buttons. Press
OK to confirm.
6. To return to the basic display, press Exit.
Manual Sensor Purge
To check that the sensor purge has been performed to ensure the best possible response times or before calibration, start the purge manually as follows:
Although the sensor purge is in the automatic mode, it can also be performed manually.
1. Open the menu by pressing
2. Select .
Open.
3. Select Start. Confirm the selection by pressing Yes.
4. When the sensor purge is completed, the display returns to the basic display automatically. The stabilization of the temperature reading can take a few minutes.
If the dewpoint is low, automatic auto-calibration will take place immediately after the sensor purge.
The purge will take up to 5 minutes to complete. During the purge, there are no readings on the display. A message appears on the display every 15 seconds to inform of the time required to complete the purge.
The purge symbol also appears in the upper left corner of the display.
Figure 10 Sensor Purge Displays
0403-044
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You can also change one of the shortcut keys to refer to the sensor
purge. See section Program Shortcut Keys on page 38.
Calibrate Transmitters (used only with DMP248)
In this menu, you can set the baud rate, serial format, and start
calibration. For details, refer to Chapter 6, Field Calibration Check of
Fixed Transmitters, on page 43.
Figure 11 Calibrate Transmitters Display
Recording/Viewing Menu
Recording Data
0403-043
Figure 12 Recording
You can record measurement data and view it on the display. Do the following:
1. Press Record or open the menu and select
Recording/Viewing.
2. Select .
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CAUTION
3. To change the recording interval, select Interval and press
Set.
4. Select the measurement interval with the arrow buttons. The measurement intervals and the maximum recording times are
Table 1
Measure-ment
Interval
1 s
5 s
15 s
30 s
1 min
5 min
15 min
30 min
1 h
3 h
12 h
Measurement Intervals and Maximum
Recording Times
Maximum Recording Time (Memory Full)
1 quantity
45 min
3 h
11 h
22 h
45 h
9 days
28 days
56 days
113 days
339 days
1359 days
2 quantity
22 min
113 min
5 h
11 h
22 h
4 days
14 days
28 days
56 days
169 days
678 days
3 quantity
15 min
75 min
3 h
7 h
15 h
3 days
9 days
18 days
37 days
112 days
451 days
5. Press Select.
6. To set the duration of the recording, select Duration and then press Set. Select the duration with the arrow buttons and press Set.
7. To start recording, select Start/Stop recording, press Start.
If you choose Memory full, you will see the maximum recording time on the display. You can also delete files to empty the memory. To accept the maximum recording time, press
Start again.
8. You can switch off DM70 during recording to save the battery.
A message will appear on the display to inform that recording will continue undisturbed even when the power is turned off. If the indicator is switched off during recording, the progress bar is shown on the display every 10 seconds (continuously if the charger is connected). The bar indicates the amount of recorded data.
Do not disconnect the probe when the data recording is on, even if the indicator is turned off. This may cause loss of recorded data.
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NOTE
Stopping Recording
1. To stop recording, press Record.
2. Select . select Stop.
4. To view the recorded file, select Show.
View Recorded Data
1. Open the menu by pressing Open.
2. Select .
3. Select .
4. Select the file you want to view and press . The files are identified according to the starting date and time of recording.
5. To go to the graphical view, press Graph. To view the recording time stamps, press Times. To return to the recording values, press Values.
6. To return to the basic display, press Exit.
Memory Status
You can check the memory status as follows:
1. Open the menu by pressing Open.
2. Select .
3. To view the amount of memory that is in use and the estimated free space left, select Memory status and press Show.
4. To return to the basic display, press OK and
Exit.
The estimate of available free space is calculated for the current number of active quantities. If you change the displayed quantities, the estimate will change accordingly.
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Clear Data Memory
The data memory can be cleared as follows:
1. Open the menu by pressing Open.
2. Select .
3. Select Clear. To confirm the deletion, press Yes.
4. To return to the basic display, press Exit.
Transferring Recorded Data to PC
The recorded data can be transferred to a PC using the MI70 Link program. The MI70 Link program can be ordered from Vaisala, see section Accessories on page 107. You can examine the recorded data easily in the Microsoft Windows® environment and transfer it further on a spreadsheet program, such as, Microsoft Excel® for modifications. Together with the USB instrument cable (optional accessory 219687) or the serial connection cable it is easy to transfer logged and real time measurement data from the DM70 to a PC.
When using the USB cable consider the following: the MI70 Link program contains the driver needed for the USB connection. For the system requirements and installation, see the back of the installation
CD. Follow the installation instructions on the CD. Check that the
USB cable is not connected. The MI70 Link Setup Wizard will install
Vaisala MI70 Link on your computer. Installing the USB instrument driver can take a few minutes. After the installation is finished, connect the USB cable to the USB port on your PC. Windows will detect the new device, and use the driver automatically.
You can now start monitoring the DM70 readings in real time with a
PC using the MI70 Link program. In case the MI70 Link cannot find the instrument, check the following:
- the DM70 is switched on
- the USB instrument cable/serial connection cable is properly connected to the USB/serial port of your PC
- another application has not reserved the connection
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Environment Menu
Pressure Settings
In pressurized environments, the actual process pressure value must be set for DM70. The pressure can be given in the following units:
P
barg:
P
P
P
bara: psig: psia:
Gauge pressure is given in the unit of bar. It indicates the pressure difference between the normal atmospheric pressure and the actual process pressure.
Absolute process pressure is given in the unit of bar.
Gauge pressure is given in the unit of psi. It indicates the pressure difference between the normal atmospheric pressure and the actual process pressure.
Absolute pressure is given in the unit of psi.
To set the values, follow the instructions below:
1. Open the menu by pressing Open.
and then press
0403-036
Figure 13 Environment Menu
3. To change the pressure unit, press Unit. The default unit is barg.
4. To set the ambient pressure value, press Set.
5. Set the value using the buttons. To change the sign of the pressure value, press +/-. To save the value, press
OK.
6. To return to the basic display, press Exit.
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Settings Menu
User Interface
Figure 14 User Interface
0403-038
Language
You can select any of the following languages for the user interface:
English, Finnish, Chinese, Russian, Japanese, Swedish, French,
German, or Spanish.
To select the language, follow the instructions below:
1. Open the menu by pressing Open.
2. Select .
3. Select .
4. Select Set.
5. Then select the desired language and press Select.
6. To return to the basic display, press Exit.
If you accidentally selected a language you do not want, follow the instructions below:
1. Return to the basic display by pressing the rightmost until the basic display appears.
2. Go to the Language selection menu by pressing first and then the button in the middle.
3. Then , then again and finally press again the button in the middle.
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Automatic Power Off
As a default, the power in DM70 is automatically turned off after 15 minutes of inactivity. This also saves the battery. The inactivity settings can be changed to 60 minutes or completely turned off. See the instructions below:
1. Open the menu by pressing
2. Select .
Open.
3. Select .
4. Select Set.
5. Select the inactivity time and press Select.
6. To return to the basic display, press Exit.
Program Shortcut Keys
As a default, the three shortcut keys refer to Graphic, Hold/Save, and
Start/S functions. You can change any of the shortcut keys to refer to functions that better suit your needs. See the instructions below:
1. Open the menu by pressing
2. Select .
Open.
3. Select .
Start.
5. Press the shortcut key you want to change, for example,
Hold/Save.
6. If you want to replace the Hold/Save with the auto-calibration function, select AutoCal with the arrow buttons and then press
Select. To confirm you selection, press Yes. Otherwise press
No and continue from step 4.
7. To return to the basic display, press Exit
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0403-039
Figure 15 Hold/Save Replaced by Auto Cal
Button Tones and Backlight
You can turn on or off the sound effects for the buttons and the back light. Follow the instructions below:
1. Open the menu by pressing
2. Select .
Open.
3. Select .
4. To turn on or off the sound effect, select Key Click and then press On/Off.
5. To turn on or off the backlight, select Backlight on key and press On/Off.
6. To return to the basic display, press Exit.
Date and Time
As a default, the time format is based on the 24-hour clock. Also a 12hour clock can be used.
The default date format is day.month.year, for example, 25.4.2004.
The date format can be changed to month.day.year. or year.month.day.
For correct time and date in the recorded data files, follow the instructions below:
1. Open the menu by pressing
2. Select .
Open.
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3. Select .
4. For the desired date, select Date and then press Set. Use the arrow buttons to change the date. Confirm the selection by pressing Select. To change the date format, select from the alternatives and press Select.
5. For the desired time, select Time and press Set. Use the arrow buttons to change the time. To confirm the selection, press OK. To change the time format, select 12-hour clock and press On/Off.
6. To return to the basic display, press Exit.
Measurement Settings
0602-006
Figure 16 Measurement Settings Menu
Automatic Auto-Calibration
To turn the feature on, press On. To turn the feature off, press
Off.
Automatic Purge
To turn the feature on, press On. To turn the feature off, press
Off.
Molecular Weight
The ppm w
M setting is used to give the molecular weight of the measured gas. This value is required in ppm w
(weight) calculation.
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The default values are 28.96 for DMP74A/B (air) and 146.06 for
DMP74C (SF6).
Purge Interval
The time interval at which the automatic sensor purge is performed can be changed between 1 ... 48 hours. For instructions, refer to
section Changing Automatic Sensor Purge Interval on page 30.
Device Information
Figure 17 Device Information
0403-040
Basic information about the indicator and the probe is found as follows:
1. Open the menu by pressing
2. Select .
Open.
3. Select Show.
4. The first display gives the information on the MI70 indicator.
For details on the probe, press More and then press OK.
5. To return to the basic display, press Exit.
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Figure 18 Indicator and Probe Information
0403-041
The following numbers refer to Figure 18 above.
1 = Software version of the MI70 indicator
2 = Serial number of the MI70 indicator
4 = Software version of the probe
5 = Serial number of the probe
Factory Settings
The factory settings can be restored to clear all the changed settings and data memory of the indicator. Restoring factory settings does not affect the probe calibration.
1. Open the menu by pressing
2. Select .
Open.
3. Select Revert. To confirm the selection, press Yes. Power is turned off automatically.
When turning on DM70 again, the factory settings are restored. You will have to set the language, date, and time again.
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Chapter 6 ____________________________________ Field Calibration Check of Fixed Transmitters
CHAPTER 6
FIELD CALIBRATION CHECK OF FIXED
TRANSMITTERS
To compare measurement readings or to read the output of a fixed transmitter directly on the DM70 display, connect DM70 to a fixed
Vaisala transmitter using the connection cable accessories.
Vaisala DRYCAP
®
Dewpoint and Temperature Transmitter Series
DMT340 can be adjusted in laboratory conditions using DM70 as a
reference. Please refer to Chapter 9, Calibration, Adjustment, and
Maintenance on page 65 for more information.
Field Calibration Check of
DMT340/DMT242/DMT142
You can use DM70 to display the reading of DMT340, DMT242 or
DMT142 and to compare the readings of DM70 and
DMT340/DMT242/DMT142.
To connect DMT340 you need connection cable 211339. For
DMT242, you will need the 27160ZZ cable and for DMT142, you
will need the 211917ZZ cable (see section Accessories on page 89).
For field calibration check, follow the instructions below.
1. Turn off DM70.
2. Connect the cable between DMT340 (service port) or
DMT242/DMT142 (serial port) and DM70 (connector I or II).
Turn on both the devices.
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3. If you are requested to check the environment settings, press
Yes. Then check the pressure settings. To set the ambient
pressure, see section Pressure Settings on page 36.
4. Check that the pressure units of DM70 and
DMT340/DMT242/DM142 are the same.
If not, and you are checking DMT242/DMT142, change the
DM70 pressure unit to bara by pressing Unit on the corresponding row. You cannot change the pressure unit for
DMT242/DMT142. Then adjust the values as instructed in
section Pressure Settings on page 36.
When using DM70 to check DMT340, you can change the pressure unit of DMT340 by pressing Unit on the corresponding row. It is also possible to change the pressure unit of DMT340 through the transmitters local display/keypad interface, for instructions, please refer to the DMT340 User's
Guide. Then adjust the values as instructed in section Pressure
5. When the pressure settings are correct, press Exit. Now the display shows the dewpoint readings T d/f
of DM70,
DMT340/DMT242/DMT142, and the difference between the readings ∆T d/f.
Roman numerals (I and II) after the quantity abbreviations indicate from which port the readings are coming.
You can follow the measurement trend from the graphical display.
6. Wait until the readings are stabilized. It can take up to one hour in very low dewpoints. If the difference between the dewpoint readings is less than 3 ˚C, there is no immediate need for adjustment. However, in applications where optimum accuracy is essential, it is recommended to send the
DMT340/DMT242/DMT142 transmitter to Vaisala (see section
Vaisala Service Centers on page 78) when the difference is
considered significant.
8. Disconnect the connection cable.
Field Calibration Check of DMP248
You can use DM70 to display the readings of DMP248 and to compare readings of DM70 and DMP248. To make the connection,
you will need the 27159ZZ cable. See section Accessories on page 89.
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Chapter 6 ____________________________________ Field Calibration Check of Fixed Transmitters
1. Connect the cable between DMP248 (connector X5,
6-pin connector on the left of the motherboard) and DM70
(connector I or II). Turn on both the devices.
2. Open the menu by pressing
3. Select .
Open.
4. Select . settings, press Set. The serial settings of DMP248 and DM70 must be the same. As a default, the DMP248 serial settings are
4800 bps, 7 Even.
Start. If the serial settings of DM70 are not compatible with the settings of DM248, or the cable connection is not working, the following message appears:
0405-007
Figure 19 Calibrate Transmitters Message
Check that the serial settings of DMP248 and the settings of
DM70 are the same. Check the cable connection. Then retry from step 6.
7. After the connection has been established, press
OK.
8. Select the quantity to check (T d
or T) and press
Select.
9. Check the environment settings of the DM70 probe, if needed.
Press Yes or No.
10. The measurement value of DMP248 is shown on the upper row and the value of DM70 on the second row. The third row shows the difference between the measurements of DMP248 and
DM70.
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11. Wait until the readings are stabilized (can take one hour in very low dewpoints). If the difference between the dewpoint readings is less than 3 ºC, there is no immediate need for adjustment.
However, in applications where best possible accuracy is essential, it is recommended to send the DMP248 transmitter to
Vaisala (see section Vaisala Service Centers on page 78) if the
difference is considered significant.
12. To return to the basic display, press Exit.
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Chapter 7 ____________________________________________________Sampling from Processes
CHAPTER 7
SAMPLING FROM PROCESSES
When the dewpoint of a process needs to be measured using DM70, the process can be sampled using one of the following devices:
- DSC74
- DSC74B
- DSC74C
- DSS70A
- DMT242SC
- DMT242SC2
Use the DSC74 sampling cell when the sample is taken from the pressurized process, where the process pressure forces the sample gas into the sample cell.
Use the DSC74B sampling cell as DSC74. DSC74B is enhanced version of DSC74. With version B, harmful gases can be recovered.
DSC74C complements DSC74B with a diffusion coil, which allows measuring in the atmospheric pressure.
Use the DSS70A sampling system when the process is not pressurized, that is, the sample must be pumped from the process and when the process is dirty or too hot for direct measurements.
Use the DMT242SC sampling cell when only the body (thread 3/8"G and 1/4"G) of the main sampling cell is needed.
Use the DMT242SC2 sampling cell with the welded Swagelok connectors. This is ideal for sampling in a 1/4" pipeline.
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Sampling Cells
DSC74
- sampling cell with a leakage screw, thread 3/8"G
- quick coupling, type NIP08, type D
- thread adapter, type 3/8" - 1/4"G
- thread adapter, type 3/8" - 1/2"G (for DMP248 and DMT242 fittings)
0403-047
Figure 20 DSC74 Sampling Cell with the Adapters
The following numbers refer to Figure 20 above.
1 = Thread adapter type 3/8" - 1/2"G
2 = Thread adapter type 3/8" - 1/4"G
3 = NIP08, type D
5 = Sampling cell DSC74
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Chapter 7 ____________________________________________________Sampling from Processes
DSC74B
- sampling cell, thread 3/8"G
- connection part with a needle valve and an integrated leakage screw
- Reducing Nipple (thread adapter), 3/8"G - 1/2"G
- Reducing Adapter (thread adapter), 3/8"G - 1/4"G
0403-111
Figure 21 DSC74B
The following numbers refer to Figure 21 above.
1 = Gas goes in
2 = Gas comes out
DSC74C
- sampling cell, thread 3/8"G
- connection part with a needle valve and an integrated leakage screw
- Reducing Nipple (thread adapter), 3/8"G - 1/2"G
- Reducing Adapter (thread adapter), 3/8"G - 1/4"G
- diffusion coil (for measurements in atmospheric pressure)
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Figure 22 Default Assembly of DSC74C
The following numbers refer to Figure 22 above.
1 = Gas goes in. Also the coil can be used here.
2 = Gas comes out
3 = Coil
4 = Valve
0403-112
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Chapter 7 ____________________________________________________Sampling from Processes
0403-113
Figure 23 Alternative Assembly of
DSC74C for Tight Spaces
The following numbers refer to Figure 23 above.
1 = Gas comes out
2 = Coil
3 = Thread, max. size 7 mm
4 = Gas goes in
5 = Valve
The thread size cannot exceed 7 mm. Use the provided adapter to avoid damage to the probe.
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DMT242SC
DMT242SC is a sampling cell with threads 3/8"G and 1/4"G. See
DMT242SC2
DMT242SC2 is a sampling cell with 1/4" welded Swagelok
connectors. See Figure 24 below.
0405-013
Figure 24 DMT242SC and DMT242SC2 Sampling Cells
Connection to Pressurized Processes Using the DSC74 Sampling Cell
DSC74 is a Vaisala sampling cell for connecting DM70 to the
pressurized processes (See section Accessories on page 89). With
DSC74B and DSC74C measuring can be done in overpressure or atmospheric pressure. This depends on whether the sample gas is let
into the sample cell before the needle valve or after that. See Figure 21
on page 49 and Figure 22 on page 50.
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To make the connection, follow the instructions below:
1. Select the quick connector or thread adapter according to your process fitting.
2. Check that the pressure setting is correct. For details, see section
3. Make sure that the valve of the sampling cell is open. First close the valve, then turn it halfway open again. You can also first open the valve more to ventilate the parts, then readjust it to allow only a small leakage.
4. Carefully seal the threads of the quick connector or thread adapter with the PTFE thread seal tape.
5. Attach the quick connector or thread adapter onto the sample cell threads. Tighten the fitting with a fork spanner.
6. Connect the sample cell to the process fittings. Seal the fitting with the PTFE thread seal tape.
7. Install the gasket (delivered with the probe) to the nut of probe thread.
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CAUTION
8. Set the probe into the sample cell. Tighten the probe by turning it from the thread nut. Do not tighten the probe from the handle.
9. If the sample cell is installed correctly, there is no leakage in the connections. You can test this by closing the valve temporarily.
By using the quick connector, the process pressure can be maintained during the installation or removal of the sampling cell. Take a firm hold of the device to keep it in your hands while removing it. When the thread adapters are used, the process pressure has to be shut down for the installation or removal of the probe.
DSS70A Sampling System
Filter
DSS70A is a sampling system for taking gas samples from hot, dirty, or pressurized processes. The gas collecting system is built in the briefcase including the DM70 meter. The system consists of a sample pump that draws out the sample gas, a filter to clean the sample from particles
(> 7µm), and a sample valve and flowmeter to adjust the flow rate.
Sample Cell for Td Probe Sample valve Flowmeter Sample Pump
Sample Gas
Inlet
Sample Gas
Outlet
The sample gas going into the system must meet the following requirements:
- The temperature must be <40 ˚C (104 ˚F). Thus, when using the FEP tube of 2 meters (provided), the temperature of the process gas should be less than 200 ˚C (392 ˚F). When the temperature of the sample gas is over 200 ˚C, a stainless steel tube (not provided) should be used.
- The sample gases must be: Air, N
2
, non-toxic gases, inert, non-flammable gases.
- If the sample is taken from a pressurized process (1.2 ... 20 bar), the sample pump must be turned off and the tube from the flowmeter to the pump must be detached.
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The DSS70A sampling system can be ordered from Vaisala separately or in connection with the Vaisala DRYCAP
®
Hand-Held Dewpoint
Meter DM70.
Figure 25 DM70 with the Case
0403-048
The following numbers refer to Figure 25 on page 55.
1 = Fuses
2 = Inline filter (7 µm)
3 = MI70 recharger adapter
8 = Sample gas inlet and outlet
9 = Flowmeter
10 = Detach this tube when sampling from pressurized processes.
DSS70A Sampling Procedure
Make sure that the pump is switched off. Lift the flowmeter to a vertical position. Then follow the instructions below:
1. Close the sample valve by turning it clockwise as far as it goes.
2. If the process is not pressurized (600 ... 1200 mbar), continue from step 3. If the process is pressurized
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CAUTION
NOTE
(1.2 ... 20 bar), detach the flexible tube from the flowmeter. See
3. Remove the inlet/outlet plugs.
4. Insert the 1/4" tubing into the IN fitting. Tighten the nut 11/4 turns with an open-ended, 14-mm spanner to make a gas-tight fitting. In future, only slight tightening with an open-ended spanner is needed to make a gas-tight fitting. Insert the tubing into the OUT fitting, if needed.
5. If the process is not pressurized, turn on the pump. If the process is pressurized, do not turn the pump on.
6. Adjust the sample flow using the sample valve, for example,
150 l/h = 2.5 l/min.
7. Turn on the MI70 indicator.
8. Set the pressure to represent the sample pressure. For details, see
section Pressure Settings on page 36.
9. Wait until the reading has stabilized.
10. After the measurements, turn off the pump, remove the tubes, and put the inlet/outlet plugs back into their places.
Be careful when taking samples from hot processes. Do not touch the hot sampling lines without suitable protective clothing.
The measured dewpoints must always be lower than the ambient temperature or DSS70A probe temperature to avoid condensation in the system. If condensation occurs, stop sampling and dry the system by circulating ambient air in the system.
Prevent liquids from entering the DSS70A sampling line as this may damage the product.
DSS70A Maintenance
Recharging the Battery
The battery must be recharged when the charger meter shows 10.5 V or less. DSS70A is powered by a battery, fitted underneath the system.
MI70 uses its own battery when it is connected to DSS70A.
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Chapter 7 ____________________________________________________Sampling from Processes
1. Detach the MI70 recharger adapter from the socket of the sampling system and plug in the recharger provided with DM70.
2. Disconnect the recharger when the battery is full and put the
MI70 recharger back into the case.
If you want to recharge the sampling system and MI70 at the same time, connect the MI70 recharger adapter to the recharger socket on top of MI70 and recharge DSS70A as described above.
Changing the Battery
Replacement batteries can be ordered from Vaisala (see section
1. The battery is fitted underneath the sampling system. To change the battery, lift the sampling system from the briefcase. To lift the system, use two screwdrivers as lever arms and lift the
system from two corners. See Figure 26 on page 57.
Figure 26 Lifting the System
0403-049
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2.
Turn the sampling system upside down. See Figure 27 below.
NOTE
Figure 27 Sampling System Upside Down
The following numbers refer to Figure 27 above.
1 = Battery
0403-050
3 = Nut of the sample cell
3. Detach the battery wires. Remove the old battery by pulling it up. The battery is attached to its place with double-sided tape.
The used battery must be disposed of according to the local laws and regulations.
4. Attach the double-sided tapes provided with the battery to the new battery enclosure. Place them onto the side without text.
For reference, see the old battery.
WARNING
Batteries are electrochemically live at all times. Do not short-circuit them.
5. Reconnect the wires as follows:
Red pole: BA + wire
Black pole: BA - wire
6. Press the new battery onto the tapes.
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Chapter 7 ____________________________________________________Sampling from Processes
7. Put the system back into the briefcase.
Changing the Filter
The filter should be changed regularly as a part of maintenance.
However, the need for changing the filter depends on how dirty the process is. The filter may need to be changed after several hundreds of hours or after years. A dry filter may cause increased response times.
A new filter can be ordered from Vaisala (see section Accessories on page 89).
1. To change the filter, lift the sampling system out of the
briefcase. See Figure 26 on page 57.
2.
Unscrew the nut of sample cell. See Figure 28 on page 59.
3. Turn the sampling cell right side up again and undo the nut of the filter cell.
4. Replace the filter and tighten the nuts. The direction of the arrow on the filter must match the direction of the arrow on
5. Put the sampling system back into the briefcase.
0403-051
Figure 28 Changing the Filter
The following numbers refer to Figure 28 above.
2 = Nuts of the filter
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Changing the Fuses
Press down the fuse button and simultaneously turn it. Replace the old fuse with a new one of same type and rating (glass tube fuse 5 x 20 mm T 2 A/250 VAC). Put the fuse button back into place by pressing and turning it.
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Chapter 8 ____________________________Measuring Moisture in SFB6B Gas-insulated Equipment
CHAPTER 8
MEASURING MOISTURE IN SF
6
GAS-
INSULATED EQUIPMENT
Overview
Sulfur Hexafluoride (SF
6
) is an inert, insulating gas of high dielectric strength and thermal stability. SF
6
is used to insulate high voltage lines, circuit breakers, and other equipment used in transmission and distribution of electricity. Measuring moisture is crucial for the maintenance of SF
6
equipment.
The DMP74C probe has been optimized for measurements in SF
6
gas.
The measurement is recommended to be made in pressurized gas for better dewpoint accuracy. The sensor purge feature of the DRYCAP
®
180M allows a fast response in low dewpoints, and only a small amount of SF
6
needs to be drained from the GIE.
SF6 is a greenhouse gas, with a global warming potential 24900 times that of CO
2
. For this reason, the gas should be recycled according to the local laws and regulations. The DSC74B sampling cell allows the
gas to be collected after the measurement, see Figure 29 on page 62.
When measurement is done in the GIE pressure, the structure of
DSC74B eliminates the adverse effect of pressure fluctuation caused by the collection system.
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CAUTION
Figure 29 Gas Collection Option
The following numbers refer to Figure 29 above.
1 = Gas from GIE
2 = Gas to the collecting system
0405-011
Operating Environment
A typical dewpoint of pure SF
6
is usually around -60 °C. The recommendations for the moisture limit of the equipment insulated with gas (GIE) vary between
70 ... 810 ppm v
, which corresponds to -45 ... -22 °C T d/f
in the atmospheric pressure, or -29 ... -3 °C T d/f
in 5 bar g
pressure. DM70 is able to measure the dewpoint directly in the GIE pressure (usually 3 ...
8 bar g
), or the gas can be sampled and measured in the atmospheric pressure. If there is a need to measure high-pressure gas (>10 bar), for example in the recycling bottle, a regulator should be used to drop the pressure before the measurement.
High-voltage equipment can locate either indoors or outdoors. The operational temperature range of DM70 is between -10 ... +60 °C.
Measuring
Before measuring moisture, make sure that hydrofluoric (HF) acid is not present in the GIE.
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With DSC74B, the dewpoint can be measured at the GIE pressure. If the measurement is done in the GIE pressure, DM70 is able to show the corresponding dewpoint in the atmospheric pressure.
DSC74B limits the flow rate with a leakage screw. The flow rate is optimized for GIE pressures between 3 ... 10 bar g
, and no external flow meter is needed. The maximum flow can also be increased by removing the leak screw and adjusting the flow manually with the
valve. To remove the leak screw, see Figure 30 below.
Figure 30 Removing the Leak Screw
0405-012
Parts per million by volume (ppm v
) and parts per million by weight
(ppm w
) are frequently used to indicate humidity. The latter depends on the molecular weight of the gas. For SF
6
, the molecular weight is
146.06, and the conversion between ppm v
and ppm w
is the following: ppm w
= ppm v
/ 8.1
DM70 is able to show the ppm v
and ppm w
values for moisture.
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Chapter 9 _______________________________________ Calibration, Adjustment, and Maintenance
CHAPTER 9
CALIBRATION, ADJUSTMENT, AND
MAINTENANCE
Calibration
DM70 is fully calibrated and adjusted as shipped from the factory.
The typical calibration interval is one year. Calibration must always be done when there is reason to believe that the device is not within the accuracy specifications.
The device can be sent to a Vaisala Service Center for calibration and
adjustment, see contact information in section Vaisala Service Centers on page 78.
NOTE
User Calibration and Adjustment
In this User's Guide the term "calibration" refers to comparing the device's reading against a reference value. "Adjustment" refers to changing the device's reading to correspond to the reference value.
After the adjustment, the original calibration certificate shipped with the product is no longer valid. Read the instructions through carefully before making any adjustments.
Dewpoint calibration should be carried out in Vaisala or in other laboratory conditions.
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Adjusting DM70
The reference condition of the dewpoint must be traceable to the appropriate standards. The user adjustment requires a stable humidity generator capable of producing the required humidities and a calibrated reference dewpoint meter. For adjustment, the probe and the reference dewpoint meter are connected to the humidity generator output, the reference condition is adjusted and let to stabilize. After the probe and the reference dewpoint meter are stabilized, the DM70 reading is adjusted to correspond the reference value.
For the adjustment of the DMP74A probe, the dewpoint reference temperature should be between -40 °C and -60 °C (-40 °F ... -76 °F), and for the DM74B and DMP74C probes, the dewpoint reference temperature should be between
-57 °C and -67 °C (-70.6 °F ... -88.6 °F). The optional sampling cell
DSC74 (see Figure 20 on page 48) can be used as a calibration
chamber to be connected with a humidity generator.
To ensure the correctness of the adjustment, the reference dewpoint meter must be calibrated at a recognized laboratory with a known uncertainty and traceability to national or international standards
The T d
and H
2
O parameters can be viewed in the adjustment mode to see the effect of the adjustment.
To see when the adjustment was made last, select Last adjustment
date or check the date from the Device information (see section
Device Information on page 41).
Adjusting DMT340 Series Transmitters Using
DM70 as Reference or Terminal
Vaisala DRYCAP
®
Dewpoint and Temperature Transmitter Series
DMT340 can be adjusted using a correctly adjusted DM70 as a reference dewpoint meter. Note that dewpoint adjustment should be carried out in laboratory conditions and not in the field. The adjustment procedure for DMT340 using DM70 as a reference is very similar to the adjustment of the DMP74B/C probes. You can also use the MI70 indicator without the reference probe as a terminal to display the measurement readings and to control the adjustment functions when making adjustment of DMT340. This is especially useful with
transmitters without display. Instructions are provided in section Td/f
Adjustment of DMT340 Series Transmitters using DM70 on page 71.
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Adjusting Dewpoint
Before adjusting dewpoint, first carry out the two-point, relative humidity calibration, which will ensure the basic adjustment level.
When adjusting the DMP74B or DMP74C probe or DMT340 series transmitters with the M-sensor, do the sensor purge before calibration
and adjustment. For details, see section Sensor Purge on page 29.
NOTE
Two-Point Relative Humidity
Adjustment
For probes DMP74A, the wet point humidity reference must be >20
%RH.
For probes DMP74B and DMP74C, the wet point humidity reference must be <20 %RH.
For DMP74A, the humidity references of 0 % (for example Nitrogen) and 30 ... 75 % are recommended. Make sure that the difference between the humidity references is more than 30 %.
For DMP74B and DMP74C, the humidity references of 0 % (for example Nitrogen) and 11 % are recommended.
To make the adjustment, follow the instructions below:
1. Check that DM70 is turned on.
2. When using the DMP74B probe, do the manual sensor purge.
For details, see section Manual Sensor Purge on page 31.
3. Unscrew the screw from the probe handle to expose the
calibration button (see number 4 in Figure 1 on page 11). Then
press the button with a small screwdriver. When pressing the button, the indicator switches into the adjustment mode.
4. To start adjusting, press OK. select Select.
6. To check the environmental settings, press Yes. To continue without checking the settings, press No.
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NOTE
7. To select the adjustment method, press Adjust.
8. Select Select. Then press
OK to continue.
9. Set the probe to a lower reference value of relative humidity 1) .
You can follow the stabilization from the graph display by pressing Graph. When the reading has stabilized, press
Ready.
10. Use the arrow buttons to give the lower reference value of relative humidity. Then press OK.
11. Set the probe to a higher reference value of relative humidity 1) .
When the reading has stabilized, press
Ready. You can follow the stabilization from the graph display by pressing Graph.
12. Use arrow buttons to give the higher reference value of relative humidity. Then press OK.
13. Confirm the adjustment by pressing Yes. If you press No, the adjustment display returns and no changes are made.
DMP74A: If the difference between the two references is less than 30
%, the adjustment cannot be done.
14. Now the adjustment is completed. To exit the adjustment mode, press Back.
15. To return to the basic display, press Exit.
16. If you do not continue with the dewpoint adjustment, place the screw back onto the calibration button.
1) If there is a temperature difference between the generated reference and the probe temperature, relative humidity must be calculated to correspond to the temperature of the probe.
Two-Point Relative Humidity Adjustment of
DMT340 Series Transmitters Using DM70
DM70 can be used for making the two-point relative humidity adjustment of DMT340 series transmitters.
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NOTE
For DMT340 M-sensor, humidity references of 0 % (for example
Nitrogen) and 10 ... 20 % are required.
For the DMT340 M-sensor both reference humidities must be below
20 %RH.
To make the adjustment, follow the instructions below:
1. Turn off DM70.
2. Connect the cable 211339 between DMT340 (service port) and
DM70 (connector I or II). Turn on both the devices.
3. With DMT340 series transmitters with the M-sensor, perform the manual purge. Also, if you are using DMP74B probe as reference, perform the manual purge on the reference probe as well.
4. Press the ADJ button on the DMT340 motherboard to enable the adjustment mode.
5. From the list of parameters, select RH
I/II
6. You are prompted to check the settings, make sure that the pressure units of DM70 and DMT340 are the same. If not, change the unit by pressing Unit on the corresponding row.
7.
Continue with the adjustment by pressing Adjust. Select 2-
point adjustment. A note is displayed on the screen reminding you to follow the adjustment procedure described in the User's
Guide. Press OK to proceed with the adjustment.
8.
Set the probe to a lower reference value of relative humidity 1) .
You can follow the stabilization from the graph display by pressing Graph. When the reading has stabilized, press
Ready.
9.
Use the arrow buttons to give the lower reference value of relative humidity. Then press OK.
10.
Set the probe to a higher reference value of relative humidity 1) .
When the reading has stabilized, press
Ready. You can follow the stabilization from the graph display by pressing Graph.
11.
Use arrow buttons to give the higher reference value of relative humidity. Then press OK.
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NOTE
12.
Confirm the adjustment by pressing Yes. If you press No, the adjustment display returns and no changes are made.
13.
Now the adjustment is completed. To exit the adjustment mode, press Back.
14.
To return to the basic display, press Exit.
1) If there is a temperature difference between the generated reference and the probe temperature, relative humidity must be calculated to correspond to the temperature of the probe.
Adjusting Dewpoint T
d/f
For DMP74B/C, the sensor purge must be performed manually one hour before adjusting the dewpoint.
T
d/f
Adjustment of DM70
For DMP74A, the reference temperature of the dewpoint should be -
40 ˚C ... -60 ˚C (-40 ˚F ... -76 ˚F).
For DMP74B/C, the reference temperature of the dewpoint should be
-57 ˚C ... -67 ˚C (-70.6 ˚F ... -88.6 ˚F).
To adjust the dewpoint, follow the instructions below:
1. Set the probe to the reference condition. Follow the stabilization from the graphic display by pressing
Graph. The minimum recommended stabilization time for this critical adjustment is 5 hours.
2. Perform the manual purge if necessary.
in Figure 1 on page 11) using a tool with a thin, sharp point, for
example, a small screwdriver. The indicator will switch into the adjustment mode. To confirm calibration, press OK. d/f
and press Select.
5. To check the environmental settings, press Yes. To go to calibration directly, press No.
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NOTE
NOTE
select Adjust and then
Select.
7. When the reading has stabilized at the reference level, press
Ready.
8. Use the arrow buttons to give the reference value. Then press
OK.
9. Confirm the adjustment by pressing Yes. If you press No, the adjustment mode display returns and no changes are made.
10. Wait until the automatic auto-calibration has taken place.
11. When the calibration is completed, press Back to exit the adjustment mode.
12. To return to the basic display, press Exit.
13. Place the screw back onto the calibration button.
14. To seal the calibration, attach a sticker on the calibration button.
Several AutoCals can be necessary after this adjustment has been performed until the transmitter reaches full accuracy.
T
d/f
Adjustment of DMT340 Series Transmitters using DM70
For DMT340 series transmitters with the M-sensor, the sensor purge must be performed manually one hour before adjusting the dewpoint.
For DMT340 series transmitters, the reference temperature of the dewpoint should be -57 ˚C ... -67 ˚C (-70.6 ˚F ... -88.6 ˚F).
To make dewpoint adjustment of DMT340, follow the eight first steps below and then continue according to the chosen adjustment method:
1. Turn off DM70.
2. Connect the cable 211339 between DMT340 (service port) and
DM70 (connector I or II). Turn on both the devices.
3. Set the probe to the reference condition. Follow the stabilization from the graphic display by pressing
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NOTE
Graph. The minimum recommended stabilization time for this critical adjustment is 5 hours.
4. Perform the manual purge if necessary.
5. Press the ADJ button on the DMT340 motherboard to enable the adjustment mode.
6. From the list of parameters, select T d/f I/II
7. You are prompted to check the settings, make sure that the pressure units of DM70 and DMT340 are the same. If not, change the unit by pressing Unit on the corresponding row.
8. At this point you need to select the adjustment method. If the reference probe is connected, two options are displayed: To same as T d/f I/II
or 1-point adjustment.
If you are using DM70 as a terminal, only
1-point adjustment is possible.
To Same as T d/f I/II
This adjustment method automatically uses the reading of the reference probe as the reference value for making the adjustment.
9.
Continue with the the adjustment by pressing Yes.
10.
A note is displayed on the screen reminding you to follow the adjustment procedure described in the User's Guide. Press
OK to proceed with the adjustment.
11.
Follow the stabilization from the graphic display by pressing
Graph. The minimum recommended stabilization time for this critical adjustment is 5 hours.
12.
When the reading has stabilized at the reference level, press
Ready. This adjustment method automatically uses the reading of the reference probe as the reference value.
13.
Confirm the adjustment by pressing Yes. If you press No, the adjustment mode display returns and no changes are made.
14.
Wait until the automatic auto-calibration has taken place.
15.
When the calibration is completed, press Back to exit the adjustment mode.
16.
To return to the basic display, press Exit.
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NOTE
NOTE
NOTE
17.
Place the screw back onto the calibration button.
18.
To seal the calibration, attach a sticker on the calibration button.
Several AutoCals can be necessary after this adjustment has been performed until the transmitter reaches full accuracy.
1-Point Adjustment
This adjustment method allows the customer to manually enter the reference value when making the adjustment.
9.
A note is displayed on the screen reminding you to follow the adjustment procedure described in the User's Guide. Press
OK to proceed with the adjustment.
10.
Follow the stabilization from the graphic display by pressing
Graph. The minimum recommended stabilization time for this critical adjustment is 5 hours.
11.
When the reading has stabilized at the reference level, press
Ready.
12.
Use the arrow buttons to give the reference value. Then press
OK.
13.
Confirm the adjustment by pressing Yes. If you press No, the adjustment mode display returns and no changes are made.
14.
Wait until the automatic auto-calibration has taken place.
15.
When the calibration is completed, press Back to exit the adjustment mode.
16.
To return to the basic display, press Exit.
17.
Place the screw back onto the calibration button.
18.
To seal the calibration, attach a sticker on the calibration button.
Several AutoCals can be necessary after this adjustment has been performed until the transmitter reaches full accuracy.
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Adjusting Temperature
Temperature Adjustment of DM70
The temperature adjustment can be done using the one-point or twopoint adjustment. The one-point adjustment should be done within the temperature range in which the device is most often used.
To go to the adjustment mode, do the following:
in Figure 1 on page 11) using a tool with a thin, sharp point, for
example, a small screwdriver. The indicator will switch into the adjustment mode. To confirm calibration, press OK.
2. Select and press Select.
3. Select Select.
4. To select the adjustment method, first press Adjust and then the adjustment method, either 1-point adjustment or 2-point
adjustment.
5.
Depending on your selection, continue from section One-Point
Adjustment below or Two-Point Adjustment on page 75.
One-Point Adjustment
selecting Select to continue.
2. Set the probe to the reference temperature. You can follow the stabilization from the graph display by pressing Graph.
When the reading has stabilized, press Ready.
3. Use the arrow buttons to give the reference temperature value and then press OK.
4. Confirm the adjustment by pressing Yes. (If you press
No, the adjustment mode display returns and no changes are made.) The adjustment has now been completed.
5. To exit the adjustment mode, press Back.
6. To return to the basic display, press Exit.
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NOTE
Two-Point Adjustment
selecting Select to continue.
2. Set the probe to a lower reference temperature. You can follow the stabilization from the graphical display by pressing
Graph. When the reading has stabilized, press Ready.
3. Use the arrow buttons to give the lower reference temperature value and then press OK.
4. Set the probe to a higher reference temperature. You can follow the stabilization from the graphical display by pressing
Graph. When the reading has stabilized, press Ready.
5. Use the arrow buttons to give the higher reference temperature value and then press OK.
6. Confirm the adjustment by pressing Yes. (If you press
No, the adjustment mode display returns and no changes are made.) The adjustment has been completed.
If the difference between the two references is less than
30 ˚C, the adjustment cannot be done.
7. To exit the adjustment mode, press Back.
8. To return to the basic display, press Exit.
Temperature Adjustment of
DMT340 Series Using DM70
DM70 can be used for making the temperature adjustment of
DMT340 series transmitters.
To make dewpoint adjustment of DMT340, follow the six first steps below and then continue according to the chosen adjustment method:
1. Turn off DM70.
2. Connect the cable 211339 between DMT340 (service port) and
DM70 (connector I or II). Turn on both the devices.
3. Press the ADJ button on the DMT340 motherboard to enable the adjustment mode.
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NOTE
4. From the list of parameters, select T
I/II
5. At this point you need to select the adjustment method. If the reference probe is connected, two options are displayed: To same as T
I/II
, 1-point adjustment or 2-point adjustment.
6. You are prompted to check the settings, make sure that the pressure units of DM70 and DMT340 are the same. If not, change the unit by pressing Unit on the corresponding row.
To Same as T
I/II
This adjustment method automatically uses the reading of the reference probe as the reference value for making the adjustment.
7.
After selecting To same as T
I/II
, confirm the adjustment by pressing Yes.
If you press No, a note is displayed on the screen reminding you to follow the adjustment procedure described in the User's
Guide. Press OK and the adjustment mode display returns and no changes are made.
1-Point Adjustment
7.
After selecting 1-point adjustment, press Select to continue.
8.
Set the probe to the reference temperature. You can follow the stabilization from the graph display by pressing Graph.
When the reading has stabilized, press Ready.
9.
Use the arrow buttons to give the reference temperature value and then press OK.
10.
Confirm the adjustment by pressing Yes. (If you press
No, the adjustment mode display returns and no changes are made.) The adjustment has now been completed.
11.
To exit the adjustment mode, press Back.
12.
To return to the basic display, press Exit.
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NOTE
2-Point Adjustment
7.
After selecting 2-point adjustment, press Select to continue.
8.
Set the probe to a lower reference temperature. You can follow the stabilization from the graphical display by pressing
Graph. When the reading has stabilized, press Ready.
9.
Use the arrow buttons to give the lower reference temperature value and then press OK.
10.
Set the probe to a higher reference temperature. You can follow the stabilization from the graphical display by pressing
Graph. When the reading has stabilized, press Ready.
11.
Use the arrow buttons to give the higher reference temperature value and then press OK.
12.
Confirm the adjustment by pressing Yes. (If you press
No, the adjustment mode display returns and no changes are made.) The adjustment has been completed.
If the difference between the two references is less than
30 ˚C, the adjustment cannot be done.
13.
To exit the adjustment mode, press Back.
14.
To return to the basic display, press Exit.
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Vaisala Service Centers
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Chapter 10 ___________________________________De-commissioning, Dismantling, and Disposal
CHAPTER 10
DE-COMMISSIONING, DISMANTLING,
AND DISPOSAL
WARNING
Contaminated parts can be detrimental to health and environment.
Before beginning to work, find out whether any of the parts - especially the probe, filter, or sampling cell - have been contaminated
(radioactive, toxic, caustic, or contains a biological hazard, etc.) during the measurement process.
Adhere to the relevant regulations and take the necessary precautions when handling contaminated parts.
1. Contaminated components, if any, must be decontaminated according to the relevant national regulations.
2. The battery packs and/or alkaline batteries must be removed as described in section
on page 13 (MI70) and in section
on page 57 (DSS70A).
3. Dismantled parts must be separated according to the materials and disposed of according to the local laws and regulations.
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Chapter 11 ____________________________________________________ Technical Specifications
CHAPTER 11
TECHNICAL SPECIFICATIONS
Measured Variables
Dewpoint Temperature
Measurement range
DMP74A
DMP74B
DMP74C
-50 ... +60 ˚C (-58 ... +140 ˚F)
-70 ... +30˚C (-94 ... +86 ˚F)
-70 ... +30˚C (-94 ... +86 ˚F)
Figure 32, and Figure 33 on page 82.
Dewpoint range for ±2 ˚C. Accuracy for pressure converted dewpoint
(dewpoint measured in pressure, calculated to 1 atm dewpoint value)
DMP74A -64 ... +60 ˚C (-83 ... 140 ˚F)
DMP74B
DMP74C
-80 ... +20 ˚C (-112 ... 68 ˚F)
-72 ... +20 ˚C (-98 ... 68 ˚F)
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Figure 31 DMP74A Accuracy
0602-003
Figure 32 DMP74B Accuracy
0602-004
0602-005
Figure 33 DMP74C Accuracy
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DMP74A
Response time: 63 % (90 %) at flow rate 0.2 m/s, 1 bar absolute pressure, +20 ˚C
Æ-40 ˚C T
d
(32 Æ40 ˚F T
d
) 20 s (120 s)
(-40 Æ32 ˚F T
d
) 10 s (20 s)
DMP74B/C
Response time: 63 % (90 %) at flow rate 0.2 m/s, 1 bar absolute pressure, +20 ˚C
0
d
(32 Æ76 ˚F T
d
) 50 s (340 s)
(-76 Æ32 ˚F T
d
) 10 s (20 s)
Temperature
Measurement range -10 ... 60 ˚C (14 ... 140˚F)
Typical temperature dependence of electronics
Temperature sensor
PPM (ppm
v
or ppm
w
)
±0.005 ˚C/˚C
Pt100 IEC751 1/3 class B
Measurement range (typical)
DMP74A 40 ... 200000 ppm
DMP74B/C 10 ... 20000 ppm
Accuracy at +20 ˚C (+68 ˚F)
< 40 ppm ± (0.5 ppm + 25.4 % of
> 40 ppm reading)
± (7.3 ppm + 8.3 % of reading)
VAISALA _______________________________________________________________________ 83
USER'S GUIDE____________________________________________________________________
Absolute Humidity (DMP74A Probe
Recommended)
Measurement range (typical) 0.5 ... 100 g/m
3
(0.2 ... 40 gr/ft
3
)
Accuracy ± (0.2 g/m
3
+ 10 % of reading)
± (0.1 gr/ft
3
+ 10 % of reading)
Mixing Ratio (DMP74A Probe Recommended)
Measurement range (typical) 0.2 ... 100 g/kg
(2 ... 700 gr/lbs)
Accuracy ± (0.1 g/kg + 12 % of reading)
± (0.8 gr/lbs + 12 % of reading)
Relative Humidity (DMP74A)
Measurement range 0 ... 100 %
Accuracy at +20 ˚C
RH < 5 %
RH > 5 %
± (0.025 % RH + 17.5 % of reading)
± (0.8 % RH + 2 % of reading)
Measurement Environment
Temperature -10 ... +60 ˚C (+14 ... +140
˚F)
Pressure
DMP74A
DMP74B
DMP74C
Sample flow rate
0 ... 20 bar
0 ... 20 bar
a a
(0 ... 290 psi
(0 ... 290 psi
0 ... 10 bar
a
(0 ... 150 psi
a
)
No effect on the dewpoint accuracy
a
)
a
)
84 __________________________________________________________________ M010091EN-F
Chapter 11 ____________________________________________________ Technical Specifications
Probe General
Sensor DMP74A DRYCAP
®
180S
DRYCAP
®
180M
Probe material (wetted parts) Stainless steel (AISI 316L)
Sensor protection Sintered filter, (AISI 316L),
Mechanical connection
Housing classification
Storage temperature
Storage humidity part No. HM47280SP
G1/2" ISO2281 thread with bonded seal ring (U-seal)
IP65 (NEMA4)
-40 ... +70 ˚C
0 ... 100 % RH noncondensing
MI70 Indicator
Indicator General
Operating temperature range -10 ... +40 ˚C
Operating humidity
Menu languages
(+14 ... +104 ˚F) non-condensing
English, Finnish, French,
German, Spanish, Chinese,
Russian, Japanese and
Swedish
Probe inputs
Power supply
Graphic trend display of any quantity
Character height up to 16 mm
1 or 2
Rechargeable NIMH battery pack with AC power or 4 x
AA size alkalines, type IEC
LR6
VAISALA _______________________________________________________________________ 85
USER'S GUIDE____________________________________________________________________
Analog output
Output resolution
0 ... 1 VDC
0.6 mV
Accuracy 0.2 % full scale
Temperature dependence 0.002 %/˚C full scale
Minimum load resistor 10 kohm to ground
Data interface
Data logging capacity
Logging interval
Logging duration
RS232C (EIA-232)
900 ... 2700 real time data points
1 s to 12 h
1 min ... memory full
Alarm
Housing classification
Audible alarm function
IP54
Battery Pack
Operation times in continuous use 48 h typical at +20 ˚C data logging use up to 30 days
Power consumption during 10 W max charge
Charging time 4 hours
DMP74 Probe + MI70 Indicator =
Vaisala DRYCAP
®
DM70 Hand-Held
Dewpoint Meter
General
Storage temperature
Storage humidity range
Housing material
Total weight
-40 ... +70 ˚C (-40 ... +158
˚F)
0 ... 100 % non-condensing
ABS/PC blend
750 g
86 __________________________________________________________________ M010091EN-F
Chapter 11 ____________________________________________________ Technical Specifications
Electromagnetic Compatibility
Complies with the following standard: EN61326-1:1997 +Am 1:1998,
Electrical equipment for measurement, control, and laboratory use -
EMC requirements: Generic environment.
Sampling Cells
DMT242SC Sampling Cell
Inlet/outlet thread
Pressure limit
ISO G 3/8"/G 1/4"
10 MPa, 100 bar
g
, 1450 psi
g
DMT242SC2 Sampling Cell with Swagelok Connectors
Inlet/outlet thread
Pressure limit
1/4" Swagelok connectors
(for 1/4" tubing)
4 MPa, 40 bar
g
, 580 psi
g
DSC74 Sampling Cell for Pressurized Gases
Quick connector Type D/NIP08
Leak screw
Inlet/outlet thread
Screwdriver operated
ISO G 3/8"/G 1/4"
Thread adapters included a) ISO G 3/8" to G 1/4"
(female)
Pressure limit
B) ISO G 3/8" to G 1/2"
(male)
1 MPa, 10 bar
g
, 145 psi
g
DSC74B Two-Pressure Sampling Cell
Inlet/outlet thread
Flow adjustment
Pressure limit
ISO G 3/8"/G 3/8"
Manually operated
1 MPa, 10 bar
g
, 145 psi
g
VAISALA _______________________________________________________________________ 87
USER'S GUIDE____________________________________________________________________
DSC74C
DSC74C is a sampling cell with DSC74B with DMCOIL cooling/venting coil.
DMCOIL
Coil pipe size 6 mm
Connection to sampling cell With ISO G 1/4" and G 3/8" thread adapter
DSS70A Sampling System
Measuring range
Operating gases
Inlet/Outlet connection
Operating temperature
-60 ˚C T
d
... T
amb
(max T
amb
+40 ˚C T
d
)
Air, N
2
, non-toxic gases, non-flammable, inert gases
1/4" SWAGELOK
Ambient temperature 0 ... +40 ˚C (+32 ... +104 ˚F)
Gas temperature max 200 ˚C (392 ˚F) with
2.0 m FEP tube at 20 ˚C
(68 ˚F)
Operating pressure with pump 0.6 ... 1.2 bar
a
(8.7 ... 17.4 psi
a
) pump disconnected 0 ... 20 bar
a
(0 ... 290 psi
a
)
Battery operation time for pump 8 h continuous
Filter
Wetted parts
Carrying case
Weight
7 mm inline filter, 1/4"
SWAGELOK SS-4F-7
Stainless steel
ABC plastic
5.5 kg (12 lbs.)
88 __________________________________________________________________ M010091EN-F
Chapter 11 ____________________________________________________ Technical Specifications
Fuse ratings Glass tube fuse 5x20 mm T
2A/250 VAC (Manufacturer:
Littlefuse 218002)
Accessories
Table 2 List of Accessories
AC Adapters
Euro AC adapter
UK AC adapter
US AC adapter
AUS AC adapter
MI70 All adapter
Sampling
MI70EUROADAPTER
MI70UKADAPTER
MI70USADAPTER
MI70AUSADAPTER
MI70ALLADAPTER
Sampling cell with Swagelok connectors
Sampling cell for pressurized gases
Two pressure sampling cell
Two pressure sampling cell with venting coil
Cooling/venting coil for sampling cells
DMT242SC
DMT242SC2
DSC74
DSC74B
DSC74C
DMCOIL
Cables
Analog output signal cable
Connection cable for DMP248
Connection cable for DMT142
Connection cable for DMT242
Probe extension table (10 m)
Connection cable for DMT340
Carrying cases
27168ZZ
27159ZZ
211917ZZ
27160ZZ
213107SP
211339
MI70CASE
MI70CASE2
Probe accessories
Sintered filter for the probe
Bonded seal ring
HM47280SP
26230
Others
MI70 Link software interface kit
Filter for DSS70A
Rechargeable battery for MI70
Rechargeable battery for DSS70A
Service kit for DSC74 (all versions)
PC Connection tools
MI70 Link software interface kit including a
USB instrument cable for MI70
MI70
MI70LINK
210801
26755
DSS70BAT
DSC74SERVICEKIT
219687
MI70 Link software interface kit including a serial connection cable for MI70
MI70LINK
VAISALA _______________________________________________________________________ 89
USER'S GUIDE____________________________________________________________________
Dimensions
Figure 34 Dimensions in Millimeters (Inches)
0403-055
W
Warranty 8
90 __________________________________________________________________ M010091EN-F
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Table of contents
- 1 User's Guide
- 2 Table of Contents
- 8 GENERAL INFORMATION
- 8 Safety
- 8 General Safety Considerations
- 8 Feedback
- 9 Recycling
- 9 Trademarks
- 10 Warranty
- 11 PRODUCT OVERVIEW
- 11 Introduction to Vaisala DRYCAP® Hand-Held Dewpoint Meter DM70
- 12 Basic Features and Options
- 13 Parts Description
- 15 PREPARATIONS BEFORE USE
- 15 Installing and Removing the Battery Pack
- 16 Charging the Battery Pack
- 17 Buttons and Navigation
- 17 Turning on the Device
- 19 DEWPOINT MEASUREMENT
- 19 Measuring
- 21 USER INTERFACE
- 21 Basic Display
- 22 Menus
- 23 Display Menu
- 23 Quantities and Units
- 24 Rounding
- 25 Hold/Save
- 25 Graphic History
- 26 Functions Menu
- 26 Alarm
- 28 Analog Output
- 28 Selecting and Scaling the Analog Output
- 29 Auto-Calibration
- 29 Automatic Auto-Calibration
- 30 Turning off Automatic Auto-Calibration
- 30 Manual Auto-Calibration
- 31 Sensor Purge
- 32 Turning on/off Automatic Sensor Purge
- 32 Changing Automatic Sensor Purge Interval
- 33 Manual Sensor Purge
- 34 Calibrate Transmitters (used only with DMP248)
- 34 Recording/Viewing Menu
- 34 Recording Data
- 36 Stopping Recording
- 36 View Recorded Data
- 36 Memory Status
- 37 Clear Data Memory
- 37 Transferring Recorded Data to PC
- 38 Environment Menu
- 38 Pressure Settings
- 39 Settings Menu
- 39 User Interface
- 39 Language
- 40 Automatic Power Off
- 40 Program Shortcut Keys
- 41 Button Tones and Backlight
- 41 Date and Time
- 42 Measurement Settings
- 42 Automatic Auto-Calibration
- 42 Automatic Purge
- 42 Molecular Weight
- 43 Purge Interval
- 43 Device Information
- 44 Factory Settings
- 45 FIELD CALIBRATION CHECK OF FIXED TRANSMITTERS
- 45 Field Calibration Check of DMT340/DMT242/DMT142
- 46 Field Calibration Check of DMP248
- 49 SAMPLING FROM PROCESSES
- 50 Sampling Cells
- 50 DSC74
- 51 DSC74B
- 51 DSC74C
- 54 DMT242SC
- 54 DMT242SC2
- 54 Connection to Pressurized Processes Using the DSC74 Sampling Cell
- 56 DSS70A Sampling System
- 57 DSS70A Sampling Procedure
- 58 DSS70A Maintenance
- 58 Recharging the Battery
- 59 Changing the Battery
- 61 Changing the Filter
- 62 Changing the Fuses
- 63 MEASURING MOISTURE IN SF6 GAS-INSULATED EQUIPMENT
- 63 Overview
- 64 Operating Environment
- 64 Measuring
- 67 CALIBRATION, ADJUSTMENT, AND MAINTENANCE
- 67 Calibration
- 67 User Calibration and Adjustment
- 68 Adjusting DM70
- 68 Adjusting DMT340 Series Transmitters Using DM70 as Reference or Terminal
- 69 Adjusting Dewpoint
- 69 Two-Point Relative Humidity Adjustment
- 70 Two-Point Relative Humidity Adjustment of DMT340 Series Transmitters Using DM70
- 72 Adjusting Dewpoint Td/f
- 72 Td/f Adjustment of DM70
- 73 Td/f Adjustment of DMT340 Series Transmitters using DM70
- 74 To Same as Td/f I/II
- 75 1-Point Adjustment
- 76 Adjusting Temperature
- 76 Temperature Adjustment of DM70
- 76 One-Point Adjustment
- 77 Two-Point Adjustment
- 77 Temperature Adjustment of DMT340 Series Using DM70
- 78 To Same as TI/II
- 78 1-Point Adjustment
- 79 2-Point Adjustment
- 80 Vaisala Service Centers
- 81 DE-COMMISSIONING, DISMANTLING, AND DISPOSAL
- 83 TECHNICAL SPECIFICATIONS
- 83 Measured Variables
- 83 Dewpoint Temperature
- 85 Temperature
- 85 PPM (ppmv or ppmw)
- 86 Absolute Humidity (DMP74A Probe Recommended)
- 86 Mixing Ratio (DMP74A Probe Recommended)
- 86 Relative Humidity (DMP74A)
- 86 Measurement Environment
- 87 Probe General
- 87 MI70 Indicator
- 87 Indicator General
- 88 Battery Pack
- 88 DMP74 Probe + MI70 Indicator = Vaisala DRYCAP® DM70 Hand-Held Dewpoint Meter
- 88 General
- 89 Electromagnetic Compatibility
- 89 Sampling Cells
- 89 DMT242SC Sampling Cell
- 89 DMT242SC2 Sampling Cell with Swagelok Connectors
- 89 DSC74 Sampling Cell for Pressurized Gases
- 89 DSC74B Two-Pressure Sampling Cell
- 90 DSC74C
- 90 DMCOIL
- 90 DSS70A Sampling System
- 91 Accessories
- 92 Dimensions