Craftsman 917.270682 Owner's Manual

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Craftsman 917.270682 Owner's Manual | Manualzz

Owner's Manual

JCRAFTSMAWJ

LAWN TRACTOR

17.5 HP, 42" Mower

Electric Start

AutomaticTransmission

Model No.

917.273381

I_ differently from previously built engines. Before you start the

I

I i

IMPORTANT:

Read and follow all Safety

Rules and Instructions before operating this equipment.

For answers to your questions about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pro, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A

Visit our Craftsman website:www.sears.com/craftsman

Warranty ................................................

2

Safety Rules ..........................................

3

Product Specifications ........................... 6

AssemblyPre-Operation ........................ 8

Operation .............................................

11

Maintenance .......................................

18

Maintenance Schedule ........................

18

Service and Adjustments ..................... 23

Storable ................................................

29

Troubleshooting ...................................

30

Repair Parts .........................................

34

Sears Service ........................ Back Cover

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual,

Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below. Sears will

also provide free labor for these applicable warranted parts for the two full years. During

the first 30 days of purchase, there will be no charges to service the product at your

home for issues covered by this warranty. (See exclusions below). For your convenience, IN HOME warranty service will still be available after the first 30 days of pur-

chase, but a trip charge will apply. This charge will be waived if the Craftsman product is

dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®.

This warranty applies only while this product is within the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, including but not limited to

blades, spark plugs, air cleaners, belts, and oil filters.

Standard Maintenance Servicing, oil changes, or tune-ups

Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting

objects that bend the frame or crankshaft, or over-speeding the engine.

Repairs necessary because of operator negligence, including but not limited to, elec-

trical and mechanical damage caused by improper storage, failure to use the proper

grade and amount of engine oil, failure to keep the deck clear of flammable debris,

or failure to maintain the equipment according to the instructions contained in the owner's manual.

Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within 30 days of its pur- chase date.

Normal deterioration and wear of the exterior finishes, or product label replacement.

Riding equipment used for commercial or rental purposes.

LIMITED WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equip- ment proves defective in material or workmanship and our testing determines the battery

will not hold a charge, Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After

the first 30 days, for your convenience, IN-HOME warranty service will still be avail- able but a trip charge will apply. This charge will be warved if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®.

This battery warranty applies only while this product is within the United States.

This warranty gives you specific legal rights, and you may also have other rights, which

vary, from state to state.

Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

2

IMPORTANT: This cutting machine is capable of amputating hands and feet and throw-

!ng objects. Failure to observe the following safety instructions could result in serious injury or death.

_WARNING: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.

,_WARNING: Do not coast down a hill in neutral, you may lose control of the tractor.

_,WARNING: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing.

Operate only at the lowest possible speed

when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

_WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

_WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the

State of California to cause cancer and birth defects or other reproductive harm.

Wash hands after handling.

I. GENERAL OPERATION

• Read, understand, and follow all instruc-

tions in the manual and on the machine before starting.

Only allow responsible adults, who are familiar with the instructions, to operate the machine.

Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

Never carry passengers.

Do not mow in reverse unless abso-

lutely necessary. Always look down and behind before and while backing.

Be aware of the mower discharge direc-

tion and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

Slow down before turning.

Never leave a running machine unat- tended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.

Turn off blades when not mowing.

Stop engine before removing grass catcher or unclogging chute.

Mow only in daylight or good artificial light.

Do not operate the machine while under the influence of alcohol or drugs.

Watch for traffic when operating near or crossing roadways.

Use extra care when loading or un-

loading the machine into a trailer or truck.

Data indicates that operators, age 60 years and above, are involved in a large

percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves

and others from serious injury.

Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-

up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss-

of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution.

If you cannot back up the slope or if you feel uneasy on it, do

not mow it.

3

DO:

Mow up and down slopes, not across.

Remove obstacles such as rocks, tree limbs, etc.

Watch for holes, ruts, or bumps. Un- even terrain could overturn the machine.

Tall grass can hide obstacles.

Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

Follow the manufacturer's recommend- ations for wheel weights or counter- weights to improve stability.

Use extra care with grass catchers or

other attachments.

These can change the stability of the machine.

Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

Avoid starting or stopping on a s_ope. If

tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT:

Do not turn on slopes unless neces-

sary, and then, turn slowly and gradually downhill, if possible.

Donotmowneardrop-offs, ditches,

or embankments.

The mower could

suddenly turn over if a wheel is over

the edge of a cliff or ditch, or if an edge caves in.

Do not mow on wet grass. Reduced traction could cause sliding.

Do not try to stabilize the machine by

putting your foot on the ground.

Do notuse grass catcher on steep slopes.

IlL CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children.

Children are often attracted to the machine and the mowing activity. Neveras. sume that children will remain where you last saw them.

Keep children out of the mowing area

and under the watchful care of another responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

Never allow children to operate the machine.

Use extra care when approaching blind corners, shrubs, trees, or other objects

that may obscure vision.

IV, SERVICE

Use extra care in handling gasoline and

other fuels. They are flammable and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel with the engine running. Allow

engine to cool before refueling. Do not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel container Inside where there is an open flame, such as a water heater.

Never run a machine inside a closed area.

Keep nuts and bolts, especially blade

attachment bolts, tight and keep equip- ment in good condition.

Never tamper with safety devices.

Check their proper operation regularly.

Keep machine free of grass, leaves, or storing.

beforerestarting.

the engine running.

Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

Check brake operation frequently.

Adjust and service as required.

4

Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

Never carry passengers or children

even with the blades off.

Do not mow in reverse unless abso-

lutely necessary. Always look down and

behind before and while backing.

Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

Keep children out of the mowing area and under the watchful care of another responsible adult.

Be alert and turn machine off if children enter the area.

Before and when backing, look behind

and down for small children.

Mow up and down slopes (150 Max), not across.

Remove obstacles such as rocks, tree limbs, etc.

Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

Avoid starting or stopping on a slope. If tires lose traction, disengage the blades

and proceed slowly straight down the slope.

If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

Do not turn on slopes unless necessary, and then, turn slowly and gradually

downhill, if possible.

5

PRODUCT SPECIFICATIONS

Gasoline

Capacity and Type:

Oil Type

API-SF-SJ):

1.25 Gallons

Unleaded

Regular

SAE 30 (above 32°F)

SAE 5W-30

(Below 32°F)

3.0 Pints

Champion RC12YC

In the state of California the above is re- quired by law (Section 4442 of the California Public Resources Code). Other states

may have similar laws. Federal laws apply

on federal lands. A spark arrester for the muffler is available through your nearest

Sears service center (See REPAIR PARTS section of this manual).

Oil Capacity:

Spark Plug:

GAP: .030")

Ground Speed

(MPH):

Tire Pressure:

Forward: 5.2

Reverse: 2.7

Front: 14 PSI

Rear: 12 PSI

Charging System: 3 Amps Battery

5 Amps Headlights

Battery: Amp/Hr: 28

Min. CCA: 230

Case Size: UlR

Blade Bolt

Torque:

27-35 Ft. Lbs.

CONGRATULATIONS on your purchase of a new tractor. It has been designed,

engineered and manufactured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact a

Sears or other qualified service center.

We have competent, well-trained technicians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in main-

taining, caring for and using your tractor.

Follow the instructions under "Mainte-

nance" and "Storage" sections of this owner's manual.

_WARNING: This tractor is equipped

with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or gress-covered land unless the engine's

exhaust system is equipped with a spark arrester meeting applicable local or state

laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

REPAIR PROTECTION

AGREEMENTS

Congratulations on making a smart pur-

chase. Your new Craftsman® product =s

designed and manufactured for years of dependable operation. But like all prod-

ucts, it may require repair from time to

time. That's when having a Repair Protec-

tion Agreement can save you money and aggravation.

Purchase a Repair Protection Agreement

now and protect yourself from unexpected hassle and expense.

Here's what's included in the Agreement:

Expert service by our 12,000 profesional repair specialists.

Unlimited service and no charge for

parts and labor on all covered repairs.

• Product replacement if your covered product can't be fixed.

Discount of 10% from regular price of service and service-related parts not covered by the agreement; also, 10% off regular price of preventive maintenance check.

• Fast help by phonephone support from.a Sears technician on products requmng in-home repair, plus convenient repair scheduling.

Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service appointment online.

Sears has over 12,000 professional repair specialists, who have access to over 4.5

million quality parts and accessories.

That's the kind of professionalism you can count on to help prolong the life of your

new purchase for years to come. Pur- chase your Repair Protection Agreement todayl

Some limitations and exclusions apply.

For prices and additional information call 1-800-827-6655.

6

SEARS INSTALLATION SERVICE

For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in the U,S.A. call 1-800-4-MY-

HOME®

Steering Wheel

Steering

Wheel Insert

(1) Large Flat Washer

1) Locknut

1/2-20

_ (1) Locknut

(1) Hex Bolt

1/4-28

Steering

Boot i/_/ IIIIIIIIII

Steering

//

' , , ' Wheel Adapter

1/4-28 x 1.-1/4

Steering

Extension

Shaft

Slope Sheet

_(1)

(1) Washer

17/32 x 1-3/16 x 12

Gauge

Knob

1__1_0(1) Oil Drain_

For Future Use

Keys

Video Cassette

7

Your new tractor has been assembled at the factory with the exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below.

(1) 3/4" wrench

(2) 7/16" wrench

(1) Pliers

(1) Utility knife

(1) Tire pressure gauge

When right or left hand is mentioned in

this manual, it means, from your point of

view, when you are in the operating posi- tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1. Remove all accessible loose parts and

parts boxes from carton.

2. Cut along dotted lines on all four pan-

els of carton. Remove end panels and

lay side panels flat.

3. Check for any additional loose parts or cartons and remove.

BEFORE REMOVING TRACTOR

FROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

1. Slide extension shaft onto lower steer- ing shaft. Align mounting holes in extension and lower shafts and install 1/4 hex bolt and Iocknut. Tighten securely.

IMPORTANT: Tighten bolt and nut se-

curely to 10-12 ft. Ibs torque.

2. Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so

they are pointing straight forward.

4. Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension.

5. Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.

6. Assemble large flat washer, 1/2 hex nut and tighten securely.

7. Snap steering wheel insert into center of steering wheel.

8

8. Remove protective materials from trac- tor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires where tractor is to rolloff skid.

HOW TO SET UP YOUR TRACTOR

INSTALL SEAT

Adjust seat before tightening adjustment knob.

1. Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor.

2. Pivot seat upward and remove from the cardboard packing. Remove the

cardboard packing and discard.

3. Place seat on seat pan so head of

shoulder bolts are positioned over the large slotted holes in pan.

4. Push down on seat to engage shoulder bolts in slots and pull seat towards rear of tractor,

5. Pivot seat and pan forward and as-

semble adjustment knob and flat washer loosely. Do not tighten.

6. Lower seat into operating position and sit in seat.

7. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

8. Get off seat without moving its adjusted position.

9. Raise seat and tighten adjustment knob securely.

Seat I

Adjustment Knob

Shoulder

Bolts

CHECK BATTERY

I.

Lift seat pan to raised position.

NOTE: If this battery is put into service after month and year indicated on label

(label located between terminals) charge battery for minimum of one hour at 6-10

amps. (See "BATTERY" in Maintenance

section of this manual for charging instruc- tions).

9rminal

NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and function of controls)

1. Press lift lever plunger and raise attachment lift lever to its highest po- sition.

2.

Release parking brake by depressing clutch/brake pedal.

3.

Place freewheel control in "trans-

mission disengaged" position (See "TO

TRANSPORT" in the Operation section of this manual).

4. Roll tractor forward off skid.

5. Remove banding holding deflector shield up against tractor.

TO DRIVE TRACTOR OFF SKID

(See Operation section for location and function of controls)

_bWARNING: Before starting, read, un-

derstand and follow all instructions in the

Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.

1. Be sure all the above assembly steps have been completed.

2. Check engine oil level and fill fuel tank with gasoline.

3. Place freewheel control in "trans-

mission engaged" position. (See 'q'O

TRANSPORT" in the Operation section of this manual).

4. Sit on seat in operating position.

depress clutch/brake pedal and set the parking brake.

5. Place motion control lever in neutral

(N) position.

6. Press lift lever plunger and raise

attachment lift lever to its highest posi- tion.

7. Start the engine. After engine has started, move throttle control to idle position.

8. Release parking brake.

9. Slowly move the motion control lever forward and slowly drive tractor off skid.

10. Apply brake to stop tractor, set parking brake and place motion control lever in neutral position.

11. Turn ignition key to "STOP" position.

Continue with the instructions that follow.

9

INSTALL MULCHER PLATE

(If previously removed)

1. Raise and hold deflector shield in upright position.

2. Place front of mulcher plate over front of mower deck opening and slide into place, as shown.

3. Hook front latch into hole on front of mower deck.

4. Hook rear latch into hole on back of mower deck.

.'%

AHI,CAUTION: Do not remove deflector

shield from mower.

Deflecter

Shield

Mulcher

Plate

Latch

Hooks

TO CONVERTTO

DISCHARGING

BAGGING OR

Simply remove mulcher plate and store in a safe place.Your mower is now ready for discharging or installation of optional grass catcher accessory.

NOTE: It is not necessary to change blades. The mulching blades are designed for discharging and bagging also.

CHECKTIRE PRESSURE

The tires en your tractor were overinflated at the factory for shipping purposes, Correct tire pressure is important for best cutting performance.

Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section of this manual,

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See 'q'O

LEVEL MOWER HOUSING" in the Service

and Adjustments section of this manual,

CHECK FOR PROPER POSITION

OF ALL BELTS

See the figures that are shown for replac-

ing motion and mower blade drive belts

in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted.

See 'q'O ADJUST BRAKE" in the Service and Adjustments section of this manual.

CHECKLIST

Before you operate your new tractor, we wish to assure that you receive the best performance and satisfaction from this quality product.

Please review the following checklist:

/ All assembly instructions have been completed.

/ No remaining loose parts in carton.

•/ Battery is properly prepared and charged.

(Minimum 1 hour at 6 amps),

,/Seat is adjusted comfortably and tightened securely,

,/All tires are properly inflated, (For shipping purposes, the tires were overinflated at the factory),

,/Be sure mower deck is properly leveled side-to-side/frent-to-rear for best cutting

results. (Tires must be properly inflated for leveling),

,/Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

/ Check wiring. See that all connections are still secure and wires are properly clamped.

,/Before driving tractor, be sure freewheel

control is in "transmission engaged"

position (see "TO TRANSPORT" in the

Operation section of this manual).

While learning how to use your tractor, pay

extra attention to the following important items:

,f Engine oil is at proper level.

,/Fuel tank is filled with fresh, clean, regular unleaded gasoline.

,/Become familiar with all controls - their

location and function. Operate them before you start the engine.

,/Be sure brake system is in safe operating condition.

,/It is important to purge the transmission

before operating your tractor for the first

time. Follow proper starting and trans-

mission purging instructions (See "TO

START ENGINE" and "PURGE TRANS-

MISSION" in the Operation section of this manual).

10

These symbols may appear on your tractor or Lr_Literature supplied wLththe product.

Learn and understand their meaning.

R

REVERSE

N H L

NEUTRAL HIGH LOW

I'.,I

CHOKE FAST

SLOW IGNITION

ENGINE OFF UGHTS ON ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE

LOCKED UNLOCKED

OVER TEMP

UGHT

FUEL OIL PRESSURE BATTERY REVERSE FORWARD MOWER HEIGHT MOWER LIFT

ATTACHMENT A3-rACHMENT

CLUTCH ENGAGED CLUTCH DISENGAGED DANGER_KEEP HANDS

AND FEET AWAY

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

FREE WHEEL

(Automatic Models only)

&

Failure to follow LnstrucUons could result in serious death. The

Injury or safety alert symbol is used to identifysafety Information about hazards which can

result in death, serious Injury and/or property damage.

/,,_,

JI¢

CAUTION when used without the alert symbol, indicatesa situationthat could result In damage

to the tractor and/or engine,

HOT SURFACES Indicates s hazard which, if not avoided, could result In death, serious Injury end/or properly damage.

FIRE indicatesa hazard which, if not avoided,

could result In doeth, serious Injury end/or property damage.

11

KNOW YOU R TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Ammeter

Throttle/Choke

Attachment

Clutch Lever

Ignition Switch iht Switch Position

Lever Plunger

Attachment

Lift Lever

Clutch/Brake

Pedal

Height

Adjustment

Indicator

Freewheel

Control g Brake Lever

Motion Control

Lever

Our tractors conform to the safety standards of the

American National Standards Institute.

AMMETER - Indicates charging (+) or discharging (-) of battery.

ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attachments mounted to your tractor.

ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor.

CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine.

MOTION CONTROL LEVER - Selects the speed and direction of tractor.

IGNITION SWITCH - Used for starting and stopping the engine.

LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position.

LIGHT SWITCH POSITION - Turns the headlights on and off.

PARKING BRAKE LEVER - Locks clutch/ brake pedal into the brake position.

THROTTLE/CHOKE CONTROL - Used for starting and controlling engine speed.

FREEWHEEL CONTROL - Disengagages transmission for pushing or slowly towing the tractor with the engine off.

12

The operation of any tractor can result in foreign objects thrown into the ] eyes, whachcan result in severe eye damage. Always wear safety glasses

or eye shields while operating your tractor or performing any adjustments J

or repairs. We recommend standard safety glasses or a wide vision safety I mask worn over spectacles.

]

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

1. Depress clutch/brake pedal all the way down and hold.

2. Pull parking brake lever up and release

pressure from clutch/brake pedal.

Pedal should remain in brake position.

Make sure parking brake will hold tractor secure.

Attachment Clutch Lever

"Engaged" Position Throttle/

Choke \

Control ", .Ignition Key

• Turn ignition key to "STOP" position and remove key. Always remove key when leaving tractor to prevent unauthorized use,

Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch

in any position other than 'STOP" will cause the battery to discharge and go dead.

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may

cause =browning" of grass, To eliminate this possibility,always stop engine when stopping tractor on grass areas.

_bCAUTION: Always stop tractor completely, as described above, before leaving the operator's position.

Brake

Pedal

"Disengaged'

Position

STOPPING

"Brake"

Position

..i-

Position

Motion Control

Parking

Brake

"Engaged"

Position

MOWER BLADES -

To stop mower blades, move attachment clutch lever to "DISENGAGED" position.

GROUND DRIVE -

To stop ground drive, depress clutch/ brake pedal all the way down.

Move motion control lever to neutral (N) position,

IMPORTANT: The motion control lever does not return to neutral (N) position

when the clutch/brake pedal is depressed.

ENGINE -

Move throttle control to slow position.

NOTE: Failure to move throttle control to slow position and allowing engine to

idle before stopping may cause engine to

"backfire".

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

Operating engine at less than full throttle reduces the battery charging rate.

Full throttle offers the best bagging and mower performance.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is controlled by the motion control lever.

I.

Start tractor with motion control lever in neutral (N) position.

2. Release parking brake.

3. Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever determines the cutting height.

Grasp lift lever.

Press plunger with thumb and move lever to desired position.

The cutting height range is approximately 1-1/2 to 4". The heights are mea-

sured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

13

The average lawn should be cut to ap- proximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking

lawns, mow often and after moderate growth.

• For best cutting performance, grass over

6 inches in height should be mowed

twice. Make the first cut relatively high; the second to desired height.

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must

remain fully and centrally positioned in the

seat to prevent the engine from hesitating

or cutting off when operating your equipment on rough, rolling terrain or hills.

1. Select desired height of cut.

2. Start mower blades by engaging attachment clutch control.

TO STOP MOWER BLADES disengage attachment clutch control.

_.CAUTION: Do not operate the mower without either the entire grass catcher,

on mowers so equipped, or the deflector shield in place.

Attachment .__

ClutchLever

"Engaged"

_))

_~

Attachemnt

Uft Lever

High

"_.Y Position

If stopping is absolutely necessary, push

clutch/brake pedal quickly to brake position and engage parking brake.

Move motion control lever to neutral (N) position,

IMPORTANT: The motion control lever does not return to neutral (N) position when the clutch/brake pedal is depressed,

To restart movement, slowly release parking brake and clutch/brake pedal.

Slowly move motion control lever to slowest setting.

Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position.

Freewheel control is located at the rear drawbar of tractor.

1. Raise attachment lift to highest position with attachment liftcontrol.

2.

Pull freewheel control out and down into the slot and release so it is held in the disengaged position.

Do not push or tow tractor at more than two (2) MPH.

To re-engage transmission, reverse above procedure.

Tranemlselon Engaged

Position

Oissng_ag_

PosiUon

Shield

TO OPERATE ON HILLS

_I_WARNING: Do not drive up or down hills with slopes greater than 150 and do not drive across any slope. Use the slope guide at the back of this manual.

Choose the slowest speed before start- ing up or down hills.

Avoid stopping or changing speed on hills.

If slowing is necessary, move throttle control lever to slower position.

Transmission Dlsengaged

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

14

TOWING CARTS AND OTHER ATtACH-

MENTS

Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy

of a load, while on a slope, is dangerous.

Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

1. Check engine oil with tractor on level ground.

2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until "FULl" mark on dipstick is reached. Do not overfill.

For cold weather operation you should

change oil for easier starting ((See the oil viscosity chart in the Maintenance section of this manual).

To change engine oil, see the Mainte- nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of tank filler neck.

Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will in-

crease carbon and lead oxide deposits

and reduce valve life). Do not mix oil

with gasoline. Purchase fuel in quanti- ties that can be used within 30 days to

assure fuel freshness.

_CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline

near an open flame.

IMPORTANT: When operating in tempera-

tures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting.

CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separa-

tion and formation of acids during storage.

Acidic _]as can damage the fuel system of

an engine while in storage.

To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start

the engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for additional information.

Never use engine or carburetor cleaner

products in the fuel tank or permanent

damage may occur.

TO START ENGINE

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

1. Be sure freewheel control is in the transmission engaged position.

2. Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

3. Place motion control lever in neutral

(N) position.

4. Move attachment clutch to disengaged position.

5. Move throttle control to choke position.

NOTE: Before starting, read the warm and cold starting procedures below.

6. Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the

engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry.

WARM WEATHER STARTING (50 ° F and above)

7. When engine starts, move the throttle

control to the fast position.

The attachments and ground drive can

now be used. If the engine does not accept the load, restart the engine and

allow it to warm up for one minute using

the choke as described above.

15

COLD WEATHER STARTING ( 50 ° F and below)

7. When engine starts, allow engine to run with the throttle control in the choke position until the engine runs roughly, then move throttle control

to fast position. This may require an

engine warm-up period from several seconds to several minutes, depending on the temperature.

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather,

the transmission should be warmed up as follows:

1. Be sure the tractor is on level ground.

2. Place the motion control lever in neutral. Release the parking brake and let the clutch/brake slowly return to operating position.

3. Allow one minute for transmission to warm up. This can be done during the engine warm up period.

The attachments can also be used during the engine warm-up period after the transmission has been warmed up.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F)

the carburetor fuel mixture may need to

be adjusted for best engine performance.

(See '_1"OADJUST CARBURETOR" in the

Service and Adjustments section of this manual.)

PURGE TRANSMISSION

To ensure proper operation and per- formance, it is recommended that the transmission be purged before operating

tractor for the first time. This procedure will

remove any trapped air inside the trans-

mission which may have developed during shipping of your tractor.

IMPORTANT: Should your transmission

require removal for service or replace- ment, it should be purged after reinstallation before operating the tractor.

1. Place tractor safely in an area that is flat for approximately 80 feet in front of the tractor and set the parking brake.

2. Sitting in the tractor seat, start engine.

After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

3. Slowly move motion control lever to

full forward position and hold for five

(5) seconds, or approximately 40 feet.

Slowly move lever to full reverse position and hold for five (5) seconds, or approximately 20 feet. After the tractor moves approximately 20 feet in reverse return the motion control lever to the neutral (N) position. Repeat this procedure three (3) times.

Your transmission is now purged and now ready for normal operation.

16

MOWING TIPS

Mower should be properly leveled for best mowing performance. See '_'O

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

The left hand side of mower should be

used for trimming.

Drive so that clippings are discharged

onto the area that has already been

cut. Have the cut area to the right of

the tractor. This will result in a more

even distribution of clippings and more uniform cutting.

When mowing large areas, start by turning to the right so that clippings will

discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished.

MULCHING MOWING TIPS

IMPORTANT: For best performance, keep

mower housing free of built-up grass and trash. Clean after each use.

The special mulching blade will recut

the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into

the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade)

speed as this will provide the best recut-

ting action of the blades.

Avoid cutting your lawn when it is wet.

Wet grass tends to form clumps and interferes with the mulching action. The

best time to mow your lawn is the early

afternoon. At this time the grass has

dried, the newly cut area will not be exposed to direct sunlight.

For best results, adjust the mower cutting height so that the mower cuts

off only the top one-third of the grass

blades. For extremely heavy grass, reduce your width of cut on each pass and mow slowly.

t

I f

MAX 1/3

00272

If grass is extremely tall, it should be

mowed twice to reduce load and pos-

sible fire hazard from dried clippings.

Make first cut relatively high; the second to the desired height.

Do not mow grass when it is wet.

Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

Always operate engine at full throttle

when mowing to assure better mow- ing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired.

When operating attachments, select a ground speed that will suit the terrain and give best performance of the at- tachment being used.

• Certain types of grass and grass conditions may require that an area be mulched a second time to completely

hide the clippings. When doing a sec- ond cut, mow across (perpendicular) to

the first cut path.

Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next

week. This will help prevent matting and graining of the lawn.

17

AS YOU COMPLETE

REGULAR SERVlCE J__

,_'_ _ _,'_'_ _ _'_ ,_'_"

RVICE DATES cChh:; kkBt::; reOsP::ti° rt

Check Operator Presence and

T

Interlock Systems

R

Check for Loose Fasteners

Sharpen/Replace Mower Blade,

T

Lubrication Chart

0 Check Battery Level

R

Clean Battery and Terminals

Check Transaxle Cooling

Check V-Belts

E

Check Engine Oil Level

Change Engine Oil (with oil filter)

Change Engine Oil (without oil filter)

_

V _ ll_

V _ V °

_3

1_4

_

_lr; k_'l,:

V's

V'

I_

I_ if

V _

V*

N Clean Air Filter

IN inspect Muffler/Spark

Arrester

E Replace Oil Filter (If equipped)

Clean Engine Cooling Fins

_; v'

I_,;

Ik_;

_2 I_

Replace Fuel Filter

1 - Change more often when operating under a heavy Iond or

_nhigh ambient temperatoras.

2 - Service more often when operating In dirty or dusty conditions.

3 * Replace blades more often when mowing in sandy soil.

4 - Not required if equipped with maintenance-free battery.

5 - Tighten front axis pivot bolt to 35 fl.olbs, maximum.

DO not overtighton.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence, To receive full value from the warranty, must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your tractor.

At least once a season, check to see if you should make any of the adjustments

described in the Service and Adjustments section of this manual.

At least once a year you should replace

the spark plug, clean or replace air filter,

and check blades and belts for wear.

A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

interlock systems for proper operation.

5. Check for loose fasteners.

Zark

LUBRICATION

J'g--

@Front Wheel

Bearing

Zerk _

;';/t

It

I I t

® Engine',.-'_'-,,'

CHART

r?ln le

: =:.= ------/' ,,'_.BearingZerk

@ GeneralPurposeGrease

@ REFERTO Maintenance=ENGINE"SECTION

18

IMPORTANT: Do not oil or grease the

_ivot points which have special nylon

earings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings, If you feel they must be lubricated, use only a dry, pow-

dered graphite type lubricant sparingly,

TRACTOR

Always observe safety rules when performing any maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See

"TO ADJUST BRAKE" in the Service and

Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS" section of this manual).

Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.

Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock systems are working properly. If your trac-

tor does not function as described, repair the problem immediately.

The engine should not start unless

the brake pedal is fully depressed and attachement clutch control is in the disengaged position.

When the engine is running, any attempt by the operator to leave the seat

without first setting the parking brake should shut off the engine.

• When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.

The attachment clutch should never op-

erate unless the operator is in the seat.

BLADE CARE

For best results mower blades must be kept sharp. Replace bent or damaged blades.

BLADE REMOVAL

1. Raise mower to highest position to al- low access to blades.

2.

Remove blade bolt, lock washer and flat washer securing blade.

3.

Install new or resharpened blade with trailing edge up towards deck as shown.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.

4. Reassemble blade bolt, lock washer

5. Tighten blade bolt securely (27-35 Ft.

IMPORTANT:

If bolt needs replacing, replace only with approve bolt shown in the Repair Parts.

Tr_ilieng___ g

and flat washer in exact order as shown.

Lbs. torque).

FlatWash__

Blade bolt is heat treated.

_-_v

LockWaeher . Star

_'_-Blade Bolt

TO SHARPEN BLADE

NOTE: We do not recommend sharp-

ening blade - but if you do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine.

The blade canbe sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a

5/8" diameter steel bolt, pin, or a cone

balancer. (When using a cone balancer, follow the instructions supplied with balancer.)

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade on to an unthraaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

5/8"

P

Mandrel__embly

-,--Blade Center

J

_

Blade

19

BA'I'rERY

Your tractor has a battery charging system

which is sufficient for normal use. How-

ever, periodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

Keep battery bolts tight.

Keep small vent holes open.

Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on

your tractor is maintenance free. Do not attempt to open or remove caps or covers,

Adding or checking level of electrolyte is not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and

terminals can cause the battery to "leak" power.

1. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.

2.

Rinse the battery with plain water and dry.

3. Clean terminals and battery cable ends with wire brush until bright.

4. Coat terminals with grease or petroleum jelly.

5, Reinstall battery (See "REPLACING

BATTERY' in the Service and Adjust- ments section of this manual),

TRANSAXLE COOLING

The transmission fan and cooling fins should be kept clean to assure proper cooling.

Do not attempt to clean fan or transmis-

sion while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure water or steam to clean transaxle.

Inspect cooling fan to be sure fan blades are intact and clean.

• Inspect cooling fins for dirt, grass clip- pings and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to

clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory

and fluid maintenance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact

a Sears or other qualified service center.

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable.

Replace belts if they begin to slip from wear.

ENGINE

LUBRICATION

Only use high quality detergent oil rated

with API service classification SF-SJ.

Select the oil's SAE viscosity grade according to your expected operating temperature.

•= -=0 -+o

_0 _

+

40 80 W

++ =+ +

TI_MPERATURE RANCIEANTICIPATED EFORE NEXT OIL CH+_NGIE

NOTE: Although multi-viscosity oils

(5W30, 10W30 etc.) improve starting in cold weather, they will result in increased oil consumption when used above 32°R

Check your engine oil level more frequent-

ly to avoid possible engine damage from

running low on oil.

Change the oil after every 25 hours of op-

eration or at least once a year if the tractor

is not used for 25 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8)

hours of operation. Tighten oil fill cap/ dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected before oil change, All oil must meet API service classification SF-SJ.

• Be sure tractor is on level surface.

Oil will drain more freely when warm.

• Catch oil in a suitable container.

1, Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine when changing oil,

2. Remove yellow cap from end of drain valve and install the drain tube onto the fitting.

Closed end

Locked

Yellow

Cap

Oil Drain Valve

2O

3. Unlock drain valve by pushing inward slightly and turning countemlockwise.

4. To open, pull out on the drain valve.

5. After oil has drained completely, close and lock the drain valve by pushing

inward and turning clockwise until the pin is in the locked position as shown.

6. Remove the drain tube and replace the cap onto to the end of the drain valve.

7. Refill engine with oil through oil fill dip- stick tube. Pour slowly. Do not overfill.

For approximate capacity see "PROD-

UCT SPECIFICATIONS" section of this manual.

8. Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is

tightened securely for accurate read-

ing. Keep oil at "FULL" line on dipstick.

AIR FILTER

Your engine will not run properly using a dirty air filter. Replace pre-cleaner after

every 25 hours of operation or every season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first.

Service air cleaner more often under dusty conditions.

1. Pull up on air filter cover handle and rotate towards engine.

2. Remove cover.

3. Carefully remove air filter cartridge and

pre-cleaner from base.

4. Clean base carefully to prevent debris from falling into carburetor.

NOTE: If very dirty or damaged, replace cartridge.

5. Place new pre-cleaner and cartridge firmly in base.

6. Align tabs on cover with slots in blower housing and replace cover.

7. Hook handle on cover and push down on handle to close.

IMPORTANT" Petroleum solvents, such as kerosene, are not to be used

to clean the cartridge. They may cause deterioration of the cartridge. Do not oil cartridge. Do not use pressurized air to clean cartridge.

=___

Pre-cleaner

Bas_ots

Handle

Cover

Tabs

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers.

ENGINE COOLING SYSTEM

Debris may clog the engine's air cool-

ing system. Remove blower housing and

clean area shown to prevent overheating and engine damage.

Air Screen Clean out chaff and debris

21

MUFFLER

Inspect and replace corroded muffler and

spark arrester (if equipped) as it could create a fire hazard and/or damage.

SPARK PLUG(S)

Replace spark plug(s) at the beginning of each mowing season or after every

100 hours of operation, whichever occurs first. Spark plug type and gap setting are

shown in "PRODUCT SPECIFICATIONS" section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once each season. If fuel filter becomes

clogged, obstructing fuel flow to carbu- retor, replacement is required.

1. With engine cool, remove filter and plug fuel line sections.

2.

Place new fuel filter in position in fuel

line with arrow pointing towards carburetor.

3. Be sure there are no fuel line leaks and clamps are properly positioned.

4. Immediately wipe up any spilled gasoline.

CLEANING

Clean engine, battery, seat, finish, etc.

of all foreign matter.

• Keep finished surfaces and wheels free of all gasoline, oil, etc.

• Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and transmission

covered to keep water out. Water in en- gine or transmission will shorten the usful life of your tractor. Use compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower.

Clamp_

Fuel Filter

Clamp

22

&

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING

SERVICE OR ADJUSTMENTS:

ANY

I.

Depress clutch/brake pedal fully and set parking brake.

2.

Place motion control lever in neutral (N) position.

3. Place attachment clutch in "DISENGAGED" position.

4. Turn ignition key to "STOP" and remove key.

5. Make sure the blades and all moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

TRACTOR

TO REMOVE MOWER

Mower will be easier to remove from the right side of tractor.

1. Place attachment clutch in "DISEN-

GAGED" position.

2. Move attachment lift lever forward to lower mower to its lowest position,

3.

Roll belt off engine pulley.

4.

Remove small retainer spring, and remove clutch spring off pulley bolt.

5.

Remove large retainer spring, slide collar off and push housing guide out of bracket.

6.

Disconnect anti-sway bar from chassis bracket by removing retainer spring.

7.

Disconnect suspension arms from rear deck brackets by removing retainer springs.

8. Disconnect front links from deck by removing retainer springs.

9. Raise lift lever to raise suspension

arms. Slide mower out from under trac- tor.

IMPORTANT: If an attachment other than the mower deck is to be mounted on the

tractor, remove the front links and hook the clutch spring Into square hole in frame.

TO INSTALL MOWER

1. Raise attachment lift lever to its highest position,

2. Slide mower under tractor with deflector shield to right side of tractor,

3. Lower lift lever to its lowest position.

4. Connect front links to mower deck and secure with retainer springs.

5. Connect suspension arms to rear

deck brackets and secure with retainer springs.

6. Connect anti-sway bar to chassis bracket and secure with retainer spring.

Small Retainer

Retainer

Spring

Clutch

S

Anti-Sway

Bar

Collar_

Small Retainer ine

Pulley prings

(Both Sides)

Deflector

Housing

Guide

Retainer Spring

23

7. Push clutch cable housing guide into

bracket, slide collar onto guide and secure with large retainer spring.

8.

Place flat washer and clutch spring on

idler pulley bolt and secure with small retainer spring.

9. Install belt onto engine pulley.

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or driveway. Make sure

tires are properly inflated (See "PROD-

UCT SPECIFICATIONS" section of this manual).

If tires are over or underinflated, you will not properly adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

Raise mower to its highest position.

At the midpoint of both sides of mower,

measure height from bottom edge of mower to ground.

Distance "A" on both sides of mower should be the same or within 1/4" of each other.

If adjustment is necessary, make adjust- ment on one side of mower only.

To raise one side of mower, tighten lift link adjustment nut on that side.

To lower one side of mower, loosen lift link adjustment nut on that side.

NOTE: Each full turn of adjustment nut

will change mower height about 1/8".

Recheck measurements after adjusting.

Bottom edae of mower t_

Bottom edge of

_._._._.._

mower to ground

• Before making any necessary adjust- ments, check that both front links are equal in length.

If links are not equal in length, adjust one link to same length as other link.

To lower front of mower loosen nut "E"

on both front links an equal number of turns.

When distance "D" is 1/8" to 1/2"

lower at front than rear, tighten nuts "F"

against trunnion on both front links.

To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten

nut "E"on both front links an equal num-

ber of turns. The two front links must remain equal in length.

When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against

trunnion on both front links.

Recheck side-to-side adjustment. i_ inksShould ndrel

ualinLength

ground _/

A-[ _"-'_ Ground Line_"'"T n Arm

Lift Link

Adjustment N

Front Unks

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-to

side. If the following front-to-back adjust- ment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side.

TO REPLACE MOWER BLADE DRIVE

BELT

The mower blade drive belt may be re- placed without tools. Park the tractor on level surface. Engage parking brake.

To obtain the best cutting results, the mower housing should be adjusted so

that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in

BELT REMOVAL -

1. Remove mower from tractor (See "TO

REMOVE MOWER" in this section of its highest position.

Check adjustment on right side of trac-

tor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown.

24 manual).

2. Work belt off both mandrel pulleys and idler pulleys.

3. Pull belt away from mower.

BELT INSTALLATION -

1. Work belt around both mandrel pulleys and idler pulleys

2. Make sure belt is in all pulley grooves and inside all belt guides.

3.

Install mower (See "To Install Mower" in this section of this manual).

Mandrel

5.

Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is

still greater than five (5) feet in highest

gear, further maintenance is neces- sary. Replace brake pads or contact a

Sears or other qualified service center.

,._Nut

Operating / r'-'7/_, .

"A"

. .

Arm ___l= r_u_

Pulley

TO CHECK AND ADJUST BRAKE

Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle.

If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted.

TO CHECK BRAKE

1. Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and engage parking brake.

2. Disengage transmission by placing freewheel control in "transmission dis-

engaged" position. Pull freewheel control out and into the slot and release so it is held in the disengaged position.

The rear Wheels must lock and skid when you try to manually push the tractor forward. If the rear wheels rotate, the brake needs to be adjusted or the pads need to be replaced.

TO ADJUST BRAKE

1. Depress clutch/brake pedal all the way down and engage parking brake.

2. Measure distance between brake oper-

ating arm and nut "A" on brake rod.

3. If distance is other than 1-9/16", loosen

jam nut and turn nut "A" until distance becomes 1-9/16". Retighten jam nut against nut "A".

4. Engage transmission by placing freewheel control in "transmission engaged"position.

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage

parking brake. For assistance, there is a belt installation guide decal on bottom side

of left footrest.

BELT REMOVAL -

1. Remove mower (See "TO REMOVE

MOWER" in this section of manual).

NOTE: Observe entire motion drive belt and position of all belt guides and keepers.

2.

Remove belt from stationary idler and clutching idler.

3.

Remove belt downward from around

engine pulley.

4.

Pull belt slack toward rear of tractor.

Carefully remove belt upwards from transmission input pulley.

5.

Remove belt from center span keeper and pull belt away from tractor.

BELT INSTALLATION -

1. Carefully work new belt down onto the input pulley.

2. Slide belt into the center span keeper.

3. Pull belt toward front of tractor and roll around the top groove of engine pulley.

4. Install belt through stationary idler and

clutching idler.

5. Make sure belt is in all pulley grooves and inside all belt guides and keepers.

6. Install mower (See "TO INSTALL

MOWER" in this section of manual).

25

Engine Pulley I-

Clutching Idler _

Keeper

Transmission/

Input Pulley

__

,_1

_.

r ___/ 0

TRANSAXLE MOTION CONTROL LE-

VER NEUTRAL ADJUSTMENT

The motion control lever has been preset at the factory and adjustment should not be necessary.

1. Loosen adjustment bolt in front of the right rear wheel, and lightly tighten.

2. Start engine and move motion con- trol lever until tractor does not move forward or backward.

3. Hold motion control lever in that position and turn engine off.

4. While holding motion control lever in place, loosen the adjustment bolt.

5. Move motion control lever to the neutral (N) (lock gate) position.

6. Tighten adjustment bolt securely,

NOTE: If additional clearance is needed to get to adjustment bolt, move mower

deck height to the lowest position.

After above adjustment is made, if the tractor still creeps forward or backward

while motion control lever is in neutral

position, follow these steps:

1. Loosen the adjustment bolt.

2.

Move the motion control lever 1/4 to

1/2 inch in the direction it is trying to creep.

3. Tighten adjustment bolt securely.

4. Start engine and test.

5. If tractor still creeps, repeat above steps until satisfied.

Motion Control

Lever

TRANSMISSION REMOVAL/

REPLACEMENT

Should your transmissionrequire removalfor service or replacement, itshould be purged after ralnstallationand before operatingthe

tractor. See "PURGE TRANSMISSION" in

the Operation section of this manual.

TO ADJUST STEERING WHEEL ALIGN-

MENT

If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble with crossbars horizontal, Tighten securely.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or

camber, contact a Sears or other qualified service center,

TO REMOVEWHEEL FOR REPAIRS

1. Block up axle securely.

2. Remove axle cover, retainingring and washers to allow wheel removal (rear wheels have a square key - Do not lose).

3, Repair tire and reassemble.

NOTE: On rear wheels only: align grooves in rear wheel hub and axle. Insert square key.

4. Replace washers and snap retaining

ring securely in axle groove.

5. Replace axle cover.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, purchase and use tire sealant from Sears, Tire sealant

also prevents tire dry rot and corrosion.

Washers

Retaining Rin

Axle Cover

Square Key

(Rear Wheel Only)

TO START ENGINE WITH A WEAK BAT-

TERY

Lock

Gate

_WARNING: Lead-acid batteries generate explosive gases. Keep sparks, flame

and smoking materials away from bat- teries. Always wear eye protection when around batteries.

If your battery is too weak to start the

Adjustment engine, it should be recharged. (See "BAT-

Bolt TERY" in the MAINTENANCE section of

26this manual).

If "jumper cables" are used for emergency

starting, follow this procedure:

IMPORTANT: Your tractor is equipped with a 12 volt system. The other vehicle

must also be a 12 volt system. Do not use your tractor battery to start other vehicles.

TO ATTACH JUMPER CABLES -

1. Connect one and of the RED cable to the POSITIVE (+) terminal of each battery(A-B), taking care not to short against tractor chassis.

2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully charged battery.

3. Connect the other end of the BLACK cable (D) to good chassis ground,

away from fuel tank and battery.

TO REMOVE CABLES, REVERSE

ORDER -

1. BLACK cable first from chassis and

then from the fully charged battery.

2. RED cable last from both batteries.

Seat

Terminal

Weak or Dead Battery Fully Charged Battery

REPLACING BA'I-rERY

_WARNING: Do not short battery

terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected first to prevent sparking from accidental grounding.

1. Lift seat pan to raised position.

2. Disconnect BLACK battery cable first then RED battery cable and carefully

remove battery from tractor.

3. Install new battery with terminals in same position as old battery.

4. First connect RED battery cable to positive (+) terminal with hex bolt and keps nut as shown. Tighten securely.

Slide terminal cover over terminal

5. Connect BLACK grounding cable to negative (-) terminal with remaining

hex bolt and keps nut. Tighten securely.

Positive (Red) Cable Negative (Black) Cable

TO REPLACE HEADLIGHT BULB

1. Raise hood.

2. Pull bulb holder out of the hole in the backside of the grill.

3. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.

4. Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run poorly, stop running, or

prevent it from starting.

Check wiring. See electrical wiring diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type

plug-in fuse. The fuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL AS-

SEMBLY

1. Raise hood.

2, Unsnap headlight wire connector.

3. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor.

4. When replacing hood, be sure to reconnect the headlight wire connector.

_I_HH

C_nnector

27

ENGINE emissioncontroldevicesandsystems,which arebeingdoneatthecustomersexpense,

may be performed by any non-road engine repair establishmentor individual.Warranty

repairsmust be performedby an authorized engine manufacturer'sservice outlet.

TO ADJUSTTHROTTLE CONTROL

CABLE

The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjust-

ment is necessary, proceed as follows:

1. With engine not running, move throttle control lever from slow to choke position. Slowly move lever from choke to fast position.

2. Check that holes "A" in governor control lever and hole in governor plate

line-up. If holes "A" are not aligned, loosen clamp screw and move throttle cable until holes are aligned. Tighten clamp screw securely.

Governor Control Lever Governor Control Plate

"A" Clamp Screw Cable

TO ADJUST CARBURETOR

NOTE: The carburetor on this engine is low emission. It is equipped with an idle fuel adjusting needle with a limiter cap, which allows some adjustment within the

limits allowed by the cap. Do not attempt to remove the limiter cap. The limiter cap cannot be removed without breaking the adjusting needle.

The carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjustment

may be required to compensate for differ-

ences in fuel, temperature, altitude or load.

If the carburetor does need adjustment,

proceed as follows:

In general, turning idle mixture valve In

(clockwise) decreases the supply of fuel to

the engine giving a leaner fuel/air mix- ture. Turning the idle mixture valve out

(counterclockwise) increases the supply

of fuel to the engine giving a richer fuel/air mixture.

IMPORTANT: Damage to the needle

valve and the seat in carburetor may result if screw is turned in too tight.

PRELIMINARY SETTING -

1. Air cleaner assembly must be assem- bled to the carburetor when making carburetor adjustments.

2.

Be sure the throttle control cable is adjusted properly (see above).

FINAL SE'I-rlNG -(See 'q'O ADJUST

THROTTLE CONTROL CABLE" in this section of the manual.)

1. Start engine and allow to warm for five

minutes. Make final adjustments with

engine running and shift/motion control lever in neutral (N) position.

2. Move throttle control lever to slow posi-

tion. With finger, rotate and hold throttle lever against idle speed screw. Turn idle speed screw to attain 1750 RPM.

3. While still holding throttle lever against

idle speed screw, turn idle mixture

valve full travel clockwise then coun-

temlockwise until engine runs rough.

Turn valve to a point midway between those two positions. Release throttle lever.

ACCELERATION TEST -

4. Move throttle control lever from slow

to fast position. If engine hesitates or dies, turn idle mixture valve out (countemlockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until

engine accelerates smoothly.

High speed stop is factory adjusted. Do not adjust or damage may result.

IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeed-

ing the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact a Sears or other qualified service center, which has proper

equipment and experience to make any necessary adjustments.

Idle Speed

Idle Mixture

Valve with

Limiter

Lever

28

immediately prepare your tractor for stor- age at the end of the season or if the tractor will not be used for 30 days or more.

_CAUTION: Never store the tractor with gasoline in the tank inside a building

where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage.

When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc.

Store in a clean, dry area.

1.

Clean entire tractor (See "CLEANING" in the Maintenance section of this manual).

2.

Inspect and replace belts, if necessary

(See belt replacement instructions in

the Service and Adjustments section of this manual).

3.

Lubricate as shown in the Maintenance section of this manual.

4.

Be sure that all nuts, bolts and screws are securely fastened.

Inspect moving

parts for damage, breakage and wear.

Replace if necessary.

5.

Touch up all rusted or chipped paint surfaces; sand lightly before painting.

BATTERY

Fully charge the battery for storage.

After a period of time in storage, battery may require recharging.

To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see

"TO CLEAN BATTERY AND TER-

MINALS" in the Maintenance section of this manual).

After cleaning, leave cables discon- nected and place cables where they cannot come in contact with battery terminals.

If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to prevent

gum deposits from forming in essential fuel system parts such as carburetor, fuel

29

hose, or tank during storage. Also, alcohol

blended fuels (called gasohol or using

ethanol or methanol) can attract moisture

which leads to separation and formation of acids during storage. Acidic gas can dam-

age the fuel system of an engine while in storage.

Empty the fuel tank by starting the en-

gine and letting it run until the fuel lines and carburetor are empty.

Never use engine or carburetor cleaner

products in the fuel tank or permanent damage may occur.

Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable

alternative in minimizing the formation of fuel gum deposits during storage. Add

stabilizer to gasoline in fuel tank or stor- age container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not empty the gas tank and

carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace

with clean engine oil. (See "ENGINE" in the Maintenance section of this manual).

CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce of oil through spark plug hole(s) into cylinder(s).

3. Turn ignition key to "START" position for a few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

Do not store gasoline from one season to another.

Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems.

If possible, store your tractor indoors and cover it to give protection from dust and dirt.

Cover your tractor with a suitable pro-

tective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to

form and will cause your tractor to rust.

IMPORTANT: Never cover tractor while

engine and exhaust areas are still warm.

TROUBLESHOOTING CHART:

See appropriate section In manual unless directed to Sears service center

PROBLEM

Will not start

CAUSE

1, Out of fuel.

2. Engine not "CHOKED" properly.

3.

Engine flooded.

4. Bad spark plug.

5. Dirty air filter.

6. Dirty fuel filter.

7. Water in fuel.

J8. Loose or damaged wiring.

!9. Carburetor out of adjustment.

10.Engine valves out of adjustment.

CORRECTION

1. Fill fuel tank.

2. See "TO START ENGINE" in

Operation section.

3. Wait several minutes before attempting to start.

4. Replace spark plug.

5. Clean/replace air filter.

6. Replace fuel filter.

7, Empty fuel tank and carbure

tor, refill tank with fresh gas-

oline and replace fuel filter.

8. Check all wiring.

9. See "To Adjust Carburetor" in Service and Adjustments section.

10, Contact a Sears or other qualified service center.

Hard to start ! 1. Dirty air filter.

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel filter.

5. Stale or dirty fuel.

6. Loose or damaged wiring.

7. Carburetor out of adjustment.

8. Engine valves out of adjustment.

1. Clean/replace air filter.

2. Replace spark plug.

3. Recharge or replace battery

4. Replace fuel filter,

5. Empty fuel tank and refilltank

with fresh, clean gasoline.

6. Check all wiring.

7. See "To Adjust Carburetor" in Service and Adjustments section.

8, Contact a Sears or other qualified service center.

Engine will not turn over

1. Brake pedal not depressed.

2. Attachment clutch is engaged.

3. Weak or dead battery.

4. Blown fuse.

5. Corroded battery terminals.

6, Loose or damaged wiring.

7. Faulty ignition switch.

8.

Faulty solenoid or starter,

9.

Faulty operator presence switch(es).

1. Depress brake pedal.

2.

Disengage attachment clutch.

3. Recharge or replace battery.

4. Replace fuse.

5. Clean battery terminals,

6. Check all wiring.

7, Check/replace ignition switch.

8. Check/replace solenoid or starter.

9. Contact a Sears or other qualified service center.

Engine clicks but

will not start

1. Weak or dead battery,

2. Corroded battery terminals.

3. Loose or damaged wiring.

4. Faulty solenoid or starter.

1. Recharge or replace battery.

2. Clean battery terminals.

3. Check all wiring.

4. Check/replace solenoid or starter.

Loss of power 1. Cutting too much grass/too fast,

2. Throttle in "CHOKE" position.

3. Build-up of grass, leaves and trash under mower.

4. Dirty air filter.

5. Low oil leveVdirty oil.

I1. Raise cutting height/reduce speed.

2. Adjust throttle control.

3. Clean underside of mower housing.

4. Clean/replace air filter.

5. Check oil level/change oil.

30

TROUBLESHOOTING CHART:

See appropriate section In manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION

Loss of power

(continued)

6. Faulty spark plug.

7. Dirty fuel filter.

8. Stale or dirty fuel.

9. Water in fuel.

10.Spark plug wire loose.

11. Dirty engine air screen/fins.

12. Dirty/clogged muffler.

13, Loose or damaged wiring.

14. Carburetor out of adjustment

15. Engine valves out of adjustment,

6. Clean and regap or change

spark plug.

7. Replace fuel filter.

8. Empty fuel tank and refill tank with fresh, clean gasoline.

9. Empty fuel tank and carbure.

tor, refill tank with fresh gasoline and replace fuel filter.

10. Connect and tighten spark plug wire.

11.Clean engine air screen/fins.

12. Clean/replace muffler.

13. Check all wiring.

14. See 'q'o Adjust CarburetoK' in Service and Adjustments section.

15. Contact a Sears or other qualified service center.

Excessive vibration

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

1. Replace blade.Tighten

blad_ bolt.

2. Contact a Sears or other qualified service center.

3. Tighten loose part(s).

Replace damaged parts.

Engine continues to run when operator leaves seat with attachment clutch engaged

Poor cut - uneven

1. Faulty operator-safety presence control system.

, Check wiring, switches and connections. If not corrected contact a Sears or other qualified service center.

1. Worn, bent or loose blade.

2.

Mower deck not level.

3. Buildup of grass, leaves, and trash under mower.

4. Bent blade mandrel.

5. Clogged mower deck vent from build-upof grass, leaves and trash around mandrels.

1. Replace blade. Tighten blade bolt.

2. Level mower deck.

3. Clean underside of mower housing,

4. Contact a Sears or other qualified service center.

5. Clean around mandrels to open vent holes.

Mower blades will not rotate

1. Obstruction in clutch mechanism.

3. Frozen idler pulley.

4, Frozen blade mandrel.

1. Remove obstruction.

2. Worn/damaged mower drive I belt.

2.

Replace mower drive belt.

3. Replace idler pulley.

4. Contact a Sears or other qualified service center,

Poor grass discharge

1. Engine speed too slow,

2. Travel speed too fast.

1. Place throttle control in

"FAST" position.

2. Shift to slower speed.

31

TROUBLESHOOTING CHART:

See appropriate section In manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION

Poor grass discharge continued)

3. Wet grass.

4.

5.

Mower deck not level.

Low/uneven tire air pressure.

6.

7.

8.

9.

Worn, bent or loose blade.

Buildup of grass, leaves and trash under mower.

Mower drive belt worn.

Blades improperly installed.

10. Improper blades used.

11. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.

3. Allow grass to dry before mowing.

4. Level mower deck.

5. Check tires for proper air pressure.

6. Replace/sharpen blade.

Tighten blade bolt.

7. Clean underside of mower housing.

8. Replace mower drive belt.

9. Reinstall blades sharp edge down.

10. Replace with blades listed in this manual.

11. Clean around mandrels to open vent holes.

Hesdllght(s) not working

(If so equipped)

1. Switch is "OFF".

2. Bulb(s) or lamp(s) burned out.

3. Faulty light switch.

4. Loose or damaged wiring.

5.

Blown fuse.

11. Turn switch "ON".

2. Replace bulb(s) or lamp(s).

3.

Check/replace light switch.

4. Check wiringand connections.

5. Replace fuse.

Battery will not

!charge

Loss of drive

1. Bad battery cell(s).

2. Poor cable connections.

3. Faulty regulator

(if so equipped).

4. Faulty alternator.

1. Replace battery.

2. Check/clean all connections.

3. Replace regulator.

4. Replace alternator.

1. Freewheel control in

"disengaged" position.

2. Motion drive belt worn, damaged, or broken.

3. Air trapped in transmission during shipment or servicing.

1. Place freewheel control in

"engaged" position.

2. Replace motion drive belt.

3. Purge transmission.

Engine "backfires" 1. Engine throttle control not set 1. Move throttle control to when turning

engine "OFF" at "SLOW" position for 30

30 seconds before stopping engine,

"SLOW" position and allow

to idle for 30 seconds before

stopping engine.

32

SCHEMATtG

TRAcTOR" "MODEL

HUMBER 91 I.,_, ""-"

33

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.273381

22

25

_l 28

27

.....

_7_0- .....................

_ .....

I

I i t

I

I

34 i I

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.273381

KEY PART

NO, NO.

DESCRIPTION

27

28

29

30

33

40

41

42

43

45

52

80

1

2

8

16

21

22

24

25

26

163465

74760412

176689

176138

183759

4152J

4799J

146147

175158

73510400

4207J

121305X

175566

140403

179720

71110408

131563

178861

121433X

141940

180449

Battery

Bolt Hex Hd 1/4-20 uric x 3/4

Box Battery Fender

Switch, Interlock

Harness Asm LightW/4152J

Bulb Light#1156

Cable Battery 6 Ga, 11" red

Cable Battery 6 Ga. w/16 wire red

Fuse 20 AMP

Nut Keps Hex 1/4-20 unc

Cable Ground 6 Ga. 12' black

Switch Plunger Nc Gray

Switch Ign

Key Ign

Harness Ign

Bolt BIk. Fin Hex 1/4-20 unc x 1/2

Cover Terminal Red

Solenoid

Ammeter Rectangular 6 Amp

ProtectionWire Loop

Cover Battery Fender

NOTE: All component dimensions given In U,S. Inches

1 inch = 25,4 mm

35

TRACTOR - - MODEL NUMBER 917.273381

CHASSISAND ENCLOSURES

28

31

74

36

2O8

chassis-Laser 4t.stlt_27

TRACTOR - - MODEL NUMBER 917,273381

CHASSIS AND ENCLOSURES

KEY PART

NO.

NO.

DESCRIPTION

5

9

1

2

3

10

11

13

14

17

18

26

28

29

30

31

37

38

139976

17490508

175710

39

60

64

74

174714

72140606

154798

73680600

142 175702

174619

176554

17060612

Chassis Stamping

Drawbar

Screw 3/8-16 x 3/4

155272 Bumper Hood/Dash

187846X013 Dash

STD533710

174996

Bolt, Carriage 3/8-16 x 1

Panel, Dash, L.H.

172105X010 Panel, Dash, R.H.

17490608 Screw Thdrol 3/8-16 x 1/2

185682X558 Hood Assembly Laser

184921

STD541437

Bumper Extrusion

Nut

188636 Grille Lens Asm

174332X599 Lens, Laser

188571X558 Fend/Ftrsst Pnt STLT

Bracket, Fender Support

ScrewThdrol 5/16-18 x 1/2Tyt

Bracket Asm. PIvot Mower Rear

Bracket Pivot Laser

Bolt Rdhd Bqnk 3/8-16 unc x 3/4

Dash Lower STLT

Nut Crownlock 3/8-16 unc

Plate Reinforcement BTLT

143 186689

144 175582

145 156524

206 170165

207 17670508

208 17670608

209 17000612

212 175143

278 191611

- 5479J

- 187801

Bracket Swaybar Chassis

Bracket Pnt Footrest STLT

Jod Pivot Chassis/Hood

Bolt Shoulder 5/16 -18 "l-I"

ScrewThdrol 5/16-18x1/2TYTT

ScrewThdrol 3/8-16 x 1/2

Screw Hexwsh Thdr. 3/8-16 x 3/4 BI.

Insert Lens Reflective

Screw 10x 3/4 Single Lead-Hex

Plug, Button

Plug, Dome, Plastic

NOTE: All component dimensions given fo U.S. inches

1 Inch = 25.4 mm

37

GROUND DRIVE

TRACTOR

- - MODEL NUMBER

917.273381

32

16_ 52

3O

29

2

37 36 35

96

/

74 75 drive-hydro.silL72

38

GROUND DRIVE

TRACTOR

-- MODEL NUMBER

917.273381

59

51

62

63

64

65

66

41

47

48

49

50

51

52

53

55

56

57

21

34

35

36

37

28

29

30

32

38

39

22

24

25

27

8

10

14

15

16

19

KEY PART

NO. NO.

1 ......

165866

STD561210

10040400

74490544

STD541431

STD541437

130564

178141

73350600

106888X

STD561210

175765

71673

174973

74760512

175578

120183X

19211616

1572H

179114

72110622

175556

127783

154407

123205X

72110612

STD541437

STD541431

105710X

105709X

17060620

178138

169691

17120614

8883R

175410

173937

STD551143

154778

DESCRIPTION

Transaxle (See Breakdown)

Peedass LTH2000

Rod Shift Fender Adjust

Pin Cotter 1/8 x I CAD

Washer Look Hvy Helical

Bolt Hex FLGHD 5/16-18 Gr.5

Nut Lock Hex W/Ins. 5/16-18

Unc

Nut Lock Hex W/Wsh 3/8-16

Unc

Knob 1/2-13

Rod, Brake

Nut, Hex Jam 3/8-16 Unc

Spring, Broke ROd

Pin Cotter 1/8 x 3/4 CAD,

Rod, Perking Brake

Cap, Parking Brake

Bracket, Transaxle

Bolt Hex Hd 5/16-18 Unc x 3/4

Shaft, Foot Pedal

Bearing, Nylon

Washer

Pin, Roll

Pulley, Composite

Bolt RDHD 3/8-16 unc x 2 3/4

Gr.5

Keeper, Belt Idler

Pulley, Idler, V-Groove

Bellcrank, Clutch

Retainer, Belt

Bolt Carr Sh 3/8-16 x 1-1/2 Gr 5

Nut Crownlock 3/8-16 Unc

Nut, Crownlock 5/16-18 Unc

Link, Clutch

Spring, Return, Clutch

Screw3/8-16 x 1-1/4

V-Belt

Keeper, Center Span

Screw 3/8-16x.875

Cover, Pedal

Pulley, Engine

Bolt Hax 7/16-20 x 4 Gr. 5

Washer

Keeper Belt Engine Hydro

KEY PART

NO.

NO.

69 142432

70

74

75

76

77

78

81

82

83

134683

137057

121749X

STD581075

123583X

121748X

178140

165711

19171216

85

89

95

96

150360

188309X428

178134

4497H

112 19091210

116 72140608

120 73900600

150 175456

151 19133210

156 166002

158 165589

159 183900

161 72140406

162 73680400

163 74780416

165 165623

166 17490510

168 165492

169 165580

197 169613

198 169593

202 72110614

212 145212

245 178122

246 178121

247 181462

251 17060516

252 19131616

263 17000612

DESCRIPTION

Screw Hex, Wsh, HI-Lo

1/4 x 1/2 unc

Keeper Belt Engine

Spacer

Washer 25/32 x 1-1/4 x 16 Ga,

E-Ring

Key, Square

Washer 25/32 x 1-5/8 x 16 Ga,

Shaft Asm Cross Tapered

Spring Torsion

Washer 17/32 x 3/4 x 16 Ga.

Nut Look Center 1/4-28 FNTHD

Console, Shift

Disconnect Asm Rod Bypas LTH

Retainer Spring 1" ZInPJCad

Washer 9/32 x 3/4 x 10 Ga.

Bolt Rdhd Bqneck 3/8-16 x 1

Nut Look Fig 3/6-16

Spacer Retainer

Washer 13/32x2x 10Ga.

Washer Srrted 5/16 ID x 1.125

Bracket Shift Mount

Hub Shift

Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr 5

Nut Crownlock 1/4-20 Unc

Bolt Hex Fin 1/4-20 Unc x 1 Gr 5

Bracket Pivot Lever

Screw 5/16-18 x 5/8

Bolt Shoulder 5/16-18 x .561

Plate Fastening

Nyllner Snap-in 5/8"1D

Washer Nyl 7/8 ID x .105" Hyd

Bolt Cart Sh 3/8-16 x 1-3/4 Gr.5

Nut Hex Flange Lock

Strap Torque Lh LTH2000

Strap Torque Rh LTH2000

Link Shift Transaxle LTH2000

Screw 5/16-18 x 1

Washer 13/32 x 1 x 16 Ga.

Screw Hex Wsh Thdr 3/8-16 x 3/4

NOTE:AllcomponentdimensionsgivenIn U.S.Inches

1 inch= 25,4 mm

39

TRACTOR -- MODEL NUMBER 917.273381

STEERINGASSEMBLY

. ._38

L

6?

67

17

4O

TRACTOR

- - MODEL NUMBER

917,273381

STEERING ASSEMBLY

KEY PART

NO.

NO.

DESCRIPTION

32

36

37

38

39

40

41

42

43

44

46

47

51

54

8

9

10

11

12

13

15

17

26

28

29

30

5

6

7

3

4

1

2

65

67

68

71

82

85

88

91

139768

175131

169840

169839

6266H

121748X

19272016

12000029

3366R

175121

STD551137

73940800

136518

145212

180641

126847X

19131416

17000612

STD561210

130465

155099

152927

139769

19183812

73540600

160367

72140618

169827

175146

169835

133835

175118

175553

Steadng Wheel

Axle Assembly

Spindle Assembly, LH.

Spindle Assembly, R.H.

Beadng, Race, Thrust, Hardened

Washer 25/32 x 1-5/8 x 16 Ga.

Washer 27/32 x 1-1/4 x 16 Ga.

Ring, K]ip

Beadng, Steering Column

Dregllnk

Washer, Lock

Nut Hex Jam Toplock 1/2-20 unf

Spacer Bearing Axle Front

Nut, Hex Flange Lock

Shaft Assembly, Steering

Bushing, Link, Drag

Washer 13/32 x 7/8 x 16 Ga.

Screw 3/8-16 x 3/4

Pin Cotter

Rod, Tie

Bushing, Steering

Screw

Insert, Steering Wheel

Washer 9/16 x 2-3/8

Nut Crownlock 3/8-24 unf

186737 Adaptor, Steering Wheel

145C54X428 Boot, Steering Shaft

121749X Washer 2.5/32 x 1-1/4 x 16 Ga.

180640

121232X

183226

73540400

71130420

Extension Shaft Steering

Cap, Spindle

Fitting,Grease

Nut Crownlock 1/4-28

Bolt Hex 1/4-28 unf x 1-1/4 Gr. 8

Spacer Brace Axle

Bolt RDHD Sqnk 3/8-16 x 2-1/4

Axle, Brace

Steering Asm.

BracketSusp. Chassis Front

Fastener Chdstrnas Tree

Bolt Shoulder 7/16-20

Clip Steering

NOTE: All component dimensionsgiven in U.S. inches

1 inch = 25.4 mm

41

ENGINE

2

TRACTOR

-- MODEL NUMBER

917.273381

3

13

4

31

7

'33

29 r OPTIONAL EQUIPMENT

23

14

78 engine-bs.1 cyU 7

42

ENGINE

TRACTOR - - MODEL NUMBER 917.273381

KEY PART

NO.

NO.

1

2

3

23

29

31

32

33

4

13

14

16

37

38

40

44

45

46

72

78

81

170545

17720408

137352

165291

148456

STD551237

169837

137180

184900

14(_527

123487X

137040

181654

124028X

17670412

17000612

19091416

183906

17060620

73510400

DESCRIPTION

ControlThrot/Ch

Screw HexThd Cut 1/4-20 x 1/2

Engine (See Breakdown)

Brlggs Model 31C707-0230-E1

Muffler Exhaust B&S Lt

Gasket 1 313 Id'rln Plated

Tube Drain oll easy

Washer Lock Ext Tooth 3/8

Shield Browning/Debris Guard

Arrestor Spark

Tank Fuel 1 25 Fr

Cap Asm Fuel

Clamp Hose BIk

Une Fuel 20"

Plug drain oll easy

Bushing Snap Nyl BIk Fuel Line

Screw Hexwsh Thdrol 1/4-20 x 3/4

Screw 3/8-16 x 3/4

Washer 9/32 x 7/8 x 16 Ga.

Screw Socket Head 5/16-18 x 1

Screw 3/8-16x 1-1/4

Nut Flange 1/4-20 Starter Nut

1 Inch= 25.4 mm

43

SEAT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.273381

12 ses_t_lt.knob_g

KEY PART

NO.

NO.

7

8

5

6

9

10

11

1

2

3

4

188716

180166

71110616

19131610

145006

STD541437

124181X

17000616

19131614

180186

166369

DESCRIPTION

Seat 3350 BIk/blk Craftsman

Bracket Pnt Pivot Seat (blk)

Bolt Fin Hex 3/8-16 unc x 1

Washer 13/32 x 3/4 x 10 Ga,

Clip Push In Hinged

Nut He)( Lock w/Ins 3/8-16 uno

Spring Seat Cprsn 2 250 Blk ZI

Screw 3/8-16 x 1

Washer 13/32 x 1 x 14 Ga.

Pan Pnt Seat

Knob Seat Adj Wlngnut

KEY PART

NO.

NO.

12

13

14

15

16

17

21

22

24

121246X

121248X

72050412

134300

121250)(

123976X

171852

STD541431

19171912

DESCRIPTION

Bracket Pnt Mounting Switch

Bushing Snap BIk Nyl 50 Id

Bolt Rdhd Sht Nk 1/420 x 1-1/2

Spacer Split 28 x 96 Zinc

Spring Cprsn 1 27 BIk Pnt

Nut Lock 1/4 Lge Fig Gr, 5 Zinc

BoltShoulder 5/16-18 unc-2A

Nut Hex Lock w/Ins 5/16-18

Washer 17/32 x 1-3/16 x 12 Ga,

NOTE: All component dimensions given In U.S. Inches

1 Inch = 25.4 mm

44

DECALS

9

TRACTOR

-- MODEL NUMBER

917.273381

13 6 3 7 7

\

4

2 13 10

5

12

20

11

14

16

KEY PART

NO, NO.

5

6

7

9

10

11

12

1

2

3

4

156811

190927

184728

184729

179128

133644

184730

184899

156439

138047

146046

DESCRIPTION

Decal, Opar. Instr.

Decal, Hood Replacement

Decal, Hood, R.H.

Decal, Hood, L.H.

Decal, Deck "B"42"

Decal, Customer Maintenance

Decal Hood Side LT1000

Decal, Fender, Craftsman

Decal, Fender Danger

Decal, Battery

Decal, V-Belt Drive Schematic

13

14

15

16

20

- -

- -

- -

- -

- -

- -

KEY PART

NO.

NO.

DESCRIPTION

186787

160396

186377

172331

149516

178392

138311

184310X428

184311 )(428

190922

190923

Decal, DashPanel

Decal,V-BeltSchematic

Decal,Engine

Decal, MowerHvy.Duty12 Ga.

DecalBatteryDngr/PsnEng

Decal ChassDisconnect

Decal,LiftHandle

PadFootrestLH STLT

PadFootrestRH STLT

Owner'sManual,English

Owner'sManual,Spanish

WHEELS & TIRES

2 _ 5,0

4,10 wheeU

11

KEY PART

NO.

NO.

8

9

10

11

- -

5

6

7

3

4

1

2

59192

65139

106222X

59904

106732X624

278H

9040H

106108X624

106268X

7152J

104757X428

144334

DESCRIPTION

Cap ValueTire

StemValue

Tire FTs 15 x 6 0- 6 Service

TubeInnerFront#35060

Rim Asm6"frontWhiteService

FittingGrease

BearingFlange

Rim Asm8"rearWhiteService

Tire RTs 18 x 9 5-8 Service

TubeRear 9 5 x 8 Service

Cap Axle BIk1 50 x 1 00

Sealant,Tire (10 oz. tube)

NOTE: All component dimensionsgiven In U.S. Inches

1 inch= 25.4 mm

45

LIFT ASSEMBLY

TRACTOR

- - MODEL NUMBER

917.273381

13

19

6

13

2

3

6 li

I

.!' I'

I" i .I'

8

2O 20

15 lift-rh.lplece_3

48

LIFT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.273381

KEY PART

NO.

NO.

13

15

16

17

18

19

20

31

32

4

5

6

7

1

2

3

8

11

12

159460

159471

105767X

12000002

19211621

120183X

125631X

122365X

139865

139866

STD624008

173288

73350800

175689

73800800

139868

163552

169865

73540600

DESCRIPTION

Washer Asm inner Spring W/Plunger

Shaft Asm. lift

Pin Groove

E Ring #5133-62

Washer 21/32 x 1 x21 Ga.

Bearing Nylong

Grip Handle Fluted

Button Plunger Read

LinkAsm Lift L.H.

LinkAsm Lift R.H.

Retainer Spring

Link Front

Nut Jam Hex 1/2-13 unc

Trunnion

Nut Lock w/Wsh 1/2-13 unc

Arm Suspension Mower

Retainer Spring

Beadng, Pvt. Lift

Nut Crownlock 3/8-24

NOTE: All component dimensionsgiven In U.S. inches

1 Inch= 25.4 mm

47

MOWER DECK

TRACTOR - - MODEL NUMBER 917.273381

152_

34

5

,147

142

401_

.146

,148

106"._

102 lOS/_ '. T,_//_

103 105

/ /_.7:l

lO3r \ f._

101/_//104

102_l

J/ / lllll

21

16

14

18

29

27

48

MOWERDECK

TRACTOR -- MODEL NUMBER 917.273381

4

5

6

8

9

10

14

15

16

18

19

20

21

23

24

25

26

27

28

29

30

31

32

33

34

36

37

40

44

45

1

2

3

KEY PART

NO, NO.

11

- -

- -

13

165892

STD533107

DESCRIPTION

138017

165460

STD624008

178024

850857

STD551137

140296

134149

139775

BracketAssembly,Sway Bar,

Front

Bracket Sway Bar 38/42" Deck

Retainer Spring

Bar Sway Deck

Bolt, Hex 3/8-24 x 1.25 Gr. 8

Washer, Lock

Washer, Hardened

(The following blades are available)

Blade, 42" Mulching STD (For mulching mowers only)

Blade, 42" Mulching Premium

(For better wear whan mulching)

138971

137645

128774

110485X

174493

72140505

132827

159770

STD541431

Blade, 42" Hi-Lift (For bagging or discharging)

Shaft Assembly, Mandrel,

Vented

Housing, Mandrel, Vented

Baarlng, Ball, Mandrel

Stripper, Vented Mower Deck

Bolt, Carriage 5/16-18 x 5/8

Bolt, Shoulder

Baffle, Vortex

Nut CrownlockS/16-18 unc

177563 Bracket, Deflector

105304X

123713X

Cap, Sleeve

Spring, Torsion, Deflector

110452X Nut, Push

130968X425 Shield, Deflector

19111016 Washer 11/32x5/8x16Ga.

131491

173984

187690

153535

178342

72110612

131494

STD551037

73900600

140088

STD624003

Mower Deck Assembly, 42"

Bolt

Rod, Hinge

Screw Thdrol Washer Head

Washer, Spacer

Pulley, Mandrel

Nut, Toplock, Flanged

Bolt Carr. Sh.

3/8-16 x 1-1/2 Gr. 5

Pulley, Idler, Flat

Washer 13/32 x 13/16 x 16 Ga.

Nut Lock 3/8-16 uno

Guard, Mandrel, L.H.

Retainer

KEY PART

NO.

NO.

46

48

137729

133944

52

53

54

55

56

59

67

68

139888

184907

178515

155046

165723

141043

149846

144959

92 STD541437

101 136420

102 71081010

103 19061216

104 STD551110

105 160793

106 2029,.I

129 19131312

130 STD523710

131 STD533710

142 165890

143 157109

144 158634

145 165888

146 171977

147 131335

148 169022

149 165898

150 19091216

152 169676

158 17720408

159 72140614

184 19131410

185 188234

- - 130794

- 169583

DESCRIPTION

Screw, Thd. Roll 1/4-20 x 5/5

Washer, Hardened

Bolt, Shoulder 5/16-18 unc

Arm Assembly, Pad, Brake

Washer, Hardened

Arm, Idler

Spacer, Retelner

Guard, TUV Idler

Knob Custom Oval

V-BOlt

Nut

Mulcher Cover

Screw

Washer #10

Washer, Lock

Latch Assembly, Bagger

Nut, Weld

Washer 13/32 x 13/16 x 12 Ga.

Bolt, Fin Hex

3/8-16 unc x 1 Gr.5

Bolt, Rdhd Sqnk 3/8-18 unc x 1

Arm Spdng Brake Mower

Bracket Arm Idler 42"

Keeper Belt 42" Clutch Cable

Pulley Idler Flat

Bolt Carriage Idler

Spdng Extension

Spring Return Idler

Retainer Spring YellowZinc

Washer 9/32 x 3/4 x 16 Ga.

Cable Clutch 42 In

Screw Hex Thd Cut 1/4-20 x 1/2

Bolt Rdhd Sqn 3/8-16 uno x 3/4

Washer 13/32 x 7/8 x 10 Ga.

Head Asm, Cable Clutch

Mandrel Assembly (Includes

Housing, Shaft and Shaft

Hardware Only-Pulley Not

Included

Replacement Mower, Complete

(Std. Deck-Order separately mulcher cover componants key

nos. 101 - 106)

NOTE: Allcomponentdimensionsgivenin U.S.inchas

1 inch= 25.4 mm

49

TRACTOR

- - MODEL NUMBER

917.273381

PEERLESS TRANSAXLE -- MODEL NUMBER LTH2000

48

47

150

115 87

25

5O

TRACTOR - - MODEL NUMBER 917.273381

PEERLESS TRANSAXLE -- MODEL NUMBER LTH2000

KEY PART

NO.

NO.

1

3

5

5

9

13

14

15

772151

770135

776355

778263

786197

778368

778388

778373

17

22

23

25

26

28

786139

792194

792195

792073A

792125

792035

38

40

41

42

29

31

36

87

780065

780189

790071

790007

799021

792204

790102

792202

42A 792203

48 792171

44A 790100

44B 790099

45 790101

47 774869

48

49

56

774688

778378

778379

65

67

780195

776440

DESCRIPTION

Cover L.H,

Case

Counter Shaft

Spur Gear 11T

Neutral Sleeve (.572)

Bevel Gear (Incl. 14) (13Tseth)

Bevel Gear (Incl. 13) (13 Teeth)

Ring Gear (54 Teeth)

Ddve Pin

Spdng

Washer .750 ID

Screw 1/4-20 x 1-1/4"

Retaining Ring

Retaining Ring

Washer ,627 ID .091W

Washer .563 ID .062W

Brake Disk

Brake Pad Plate

Brake Pad

Roll Pin .25

Brake Lever

Screw, 1/4-20 x 3/4

Screw, 114-20x 1-3/4

Screw, 10-24 x .500

Inside Brake (Mach)

Outside Brake (Casting)

Actuator Rod

Axle 16.812

Axle 11.625

Spur Gear 18T

Spur Gear 81T

Washer .7501D .062W

Brakashaft

KEY PART

NO.

NO.

70

79

85

87

99

786196

792201

792154

788088A

792141

100 792200

101 792199

102 792154

103 792193

104 792198

105 780096

106 786162

107 792046

109 788104

113 786199

114 786200

115 786198

127 784384

150 788098A

157 788102

180 730229

182 788103

183 792118

184 792196

185 798050

190 792150

191 792151

200 794787

203 798044

206 798055

207 798053

208 798040

209 798054

210 794788

DESCRIPTION

Spacer .625.765

Spdng

OU Fill Plug

OII Seal 3/4"

Washer .3771D .058W

Snubber Washer

Snubber Spring .471D

Washer .4371D .078W

Screw, 1/4-28 x .490

Nut, 3/8-24

Washer ,625 ID ,057W

Sleeve Assembly

Screw, 1/4-20 x 1"

"O" Ring

Sleeve Ass'y (Incl. 157)

Sleeve Ass'y (Incl. 87)

Sleeve Assembly (Incl. 87)

Shift Lever Ass'y (Incl. 109)

Liquid Gasket RTV Silicon

OII Seal 9/16"1D

BOil Spec. (80W90)

Grommet

Relief Valve

Hose Barb

Tubing 1/2 x 5

Washer

Nut 7/16-20

Differential (Gear Reduction

Drive)

Pulley & Hub Ass'y

Disconnect Lever

Mounting Rate

Fan

Control Lever

Hydro Module LH Fender Control

51

TRACTOR - - MODEL NUMBER 917.273381

BRIGGS& STRATTONENGINE-MODELNUMBER31C707,TYPENUMBER0230-E1

358 ENGINE GASKET SET

843 O

[ 1019LABELKIT I

I 1058 OWNER'SMANUAL

I 1036 EMISSIONLABEL I

691 (_

8420 1266 0

158

12

1270 V

759 _

52

TRACTOR - - MODEL NUMBER 917.273381

BRIGGS & STRATTON ENGINE-MODEL NUMBER 31C707,TYPE NUMBER 0230-E1

1095 VALVEGASKET SET

617 0 1_,

238

35

524 0

T

914

10_2

614 !

267"

1119_

_V

53

TRACTOR -- MODEL NUMBER 917.273381

BRIGGS& STRATI'ONENGINE-MODELNUMBER31C707,TYPENUMBER0230-E1

108A _

634A_

118

142_I 117 g_-1o6 los_ 1_ _'

127

4311

137_=_,/

9

2760

94

1266AQ

1266Q

24o,_

J

sl

121CARBURETOROVERHAUL KIT

104 _ 127_ lo5_ 137_

231€

276_

987_

Q

634=e 1288

977 CARBURETOR GASKET SET

54

TRACTOR

- - MODEL NUMBER

917.273381

BRIGGS & STRATTON ENGINE-MODEL NUMBER 31C707,TYPE NUMBER 0230-E1

_o1_

697 _

80_ 515_

579o •

462

852

1_ 503_

513

80_A

1_._

See Reference309,

511A

75

74

5_

55

TRACTOR-MODEL NUMBER 917.273381

BRIGGS & STRATTON ENGINE-MODEL NUMBER 31C707,TYPE NUMBER 0230-E1

KEY PART

NO.

NO.

DESCRIPTION

36

37

40

43

45

46

48

27

28

29

32

33

34

35

10

11

12

13

15

16

20

4

5

7

9

1

2

3

22

23

24

25

26

50

51

53

54

73

74

690193

692137

690227

691148

697384

697987

75

78

93

94

690582

691003

690602

498030

95 691636

98 495800

104 690525

105 231855

106 690577

108 690484

108A 692344

117 694352

697174

399265

391086

697106

698147

692410

697109

697157

597113

697110

690360

690946

697127

690947

692125

693557

222698

697159

697160

697162

697163

697164

697165

697171

697172

697100

697099

697126

692852

495856

495857

691279

691279

697352

691752

691968

690564

697687

697761

Cylinder Assembly

Kit-Bushing/Seal (Magneto Side)

Seal-Oil (Magneto Side)

Sump-Engine

Head-Cylinder

+ Gasket-Cylinder Head

Gasket-Breather

Screw (Breather Assembly)

Tube-Breather

Gasket-Crankcase

Screw (Cylinder Head)

Plug-Oil Drain

Cmnkshaft

Seal-Oil (PTO Side)

Screw (Crankcase Cover/Sump)

Flywheel

Key-Flywheel

Piston Assembly (Standard)

Piston Assembly (.010" Over- size)

Piston Assembly (.020" Oversize)

Piston Assembly (.030" Over- size)

Ring Set (Standard)

Ring Set (.010" Oversize)

Ring Set (.020 _Oversize)

Ring Set (.030" Oversize)

Lock-Piston Pin

Pin-Piston

Rod-Connecting (Standard)

Screw (Connecting Rod)

Valve-Exhaust

Valve-Intake

Spring-Valve (Intake)

Spring-Valve (Exhaust)

Guard-Rywheel

Retainer-Valve

Slinger-Governor/Oil

Tappet-Valve

Camshaft

Short Block (31C707-0230-E2

,O1+

Replacement

Engine-art not avellaple)

Manifold-Intake

Gasket-Intake

Stud (Carburetor)

Screw (Intake Manifold)

Screan-Rotating

Screw (Rotating Screen)

Washer (Flywheel)

Screw (Flywheel Guard)

Bushing-Throttle Shaft

Kit-idle Mixture

Screw (Throttle Valve)

Kit-Idle Speed

ID Pin-Float Hinge

_l Valve-Flcat Needle

Seat-Inlet

Valve-Choke (Manual Choke)

Valve-Choke (Choke A Matlc)

Jet-Main (Standard)

KEY PART

NO.

NO.

DESCRIPTION

118 697492

121 697241

125 697190

127 695005

130 691750

131 494379

133 494381

Jet-Main (High Altitude)

Kit-Carburetor Overhaul

Carburetor

Plug-Welch

Valve-Throttle

Kit-Throttle Shaft

Float-Carburetor

137 281165 ID:_ Gasket-FloatBowl

141 495097

141A 495931

142 697140

Kit-Choke Shaft (Manual Choke)

Kit-Choke Shaft (Choke A Matlc)

ID Nozzle-Carburetor

146 691639

186 692317

187 691050

188 691693

192 691986

202 691841

Key-Timing

Connector-Hose

Line-Fuel (Cut to Required

Length)

Screw (Control Bracket)

Adjuster-Rocker Arm

Link-Mechanical Governor

209 692208

216 691840

222 694042

227 691374

231 691636

232 691842

238 691843

240 394358

Spdng-Governor

Link-Choke

Bracket-Control

Lever-Governor Control

Screw (Choke Valve)

Spring-Governor

Cap-Valve

Flltar-Fuel

265 691024

267 695134

Clamp-Casing

Screw (Casing Clamp)

276 692255 _l:l: Washer-Sealing

304 698402

305 697102

305A 697103

306 697107

307 691003

309 693551

Housing-Blower

Screw (Blower Housing)

Screw (Blower Housing)

Shield-Cylinder

Screw (Cylinder Shield)

Motor-Starter

309A .......

310

311

311A

333

334

690323

497608

395538

492341

691061

337 491055

358 697191

363 19203

Motor-Starter (For Replacement

Starter Motor, See Reference

3O9)

BoR (Starter Motor)

Brush Set

Brush Set

Armature-Magneto

Screw (Magneto Armature)

Plug-Spark

Gasket Set-Engine

Flywheel Puller

RPM Settings: LowSpeed:1900-2100

HighSpeed:3000-3200

$

+

Included In Engine Gasket Set, Key. No. 358

Included In Carburetor Overhaul Kit, Key. No.

121

Included In Carburetor Gasket Set, Key. No.

977

Included In Valve Gasket Set, Key. No. 1095

NOTE: Allcomponentdimensionsgivenin U.S.

inches1 inch: 25.4 mm

56

TRACTOR - - MODEL NUMBER 917.273381

BRIGGS & STRATTON ENGINE-MODEL NUMBER 31C707,TYPE NUMBER 0230-E1

KEY PART

NO, NO.

DESCRIPTION

383 89838

404 691691

431 697122

445 698083

462 691251

474 696459

503 691532

505 691251

510 693699

510A 497606

513 692024

523

524

525

544

697086

691032

697184

692034

544A 390837

552

562

697144

691119

579 691028

584 697112

601 95162

514 691620

616 692012

Wrench-Spark Plug

Washer (Governor Crank)

Elbow-Intake

Ffltar-Alr Cleaner Cartddge

Washer (Starter Cable)

Alternator

Strep-Starter

Nut (Governor Control Lever)

Ddve-Starter

Ddve-Startar

Clutch-Drive

Dipstick

SeaI-DlpstickTube

Tube-Dipstick

Starter-Armature

Starter-Armature

Bushing-Governor Crank

Bolt (Governor Control Lever)

Nut (Starter Cable)

Cover-Breather Passege

Clamp-Hose

Pin-Cotter

Crank-Governor

617 692138 21* Seal-O Ring (Intake Manifold)

634 690801 21 Spring/Seal Assembly (Manual

Choke)

634A 690802 21 Spring/Seal Assembly (Choke A

635

643

654

691

691909

698401

690958

692407

Matic)

Boot-Spark Plug

Retainer-Air Filter

Nut (Carburetor)

° Seal-Governor Shaft

697 690372

718 690959

729 691224

741 697128

757 697607

758 697134

759 697392

783 693713

783A 693059

789 698329

797 693167

601 691283

801A 394856

802 891286

802A 395537

803 693757

803A 398159

830 691095

842 691031

847 697611

Screw (Drive Cap)

Pin-Locating

Clip-Wire

Gear-Timing

Link-Counterweight

Counterweight

Pin-Countarwalght

Gear-Pinion

Gear-Pinion

Harness-Widng

Nut (Brush Retainer)

Cap-Drive

Cap-Drive

Cap-End

Cap-End

Housing-Starter

Housing-Starter

Stud (Rocker Arm)

° SeaI-O Ring (Dipstick Tube)

Dipstick/TubeAssembly

KEY PART

NO.

NO.

DESCRIPTION

851 692424

868 690968

876 495877

877 393456

896 691641

914 690960

947 694393

950 691657

967 697015

968 698403

975 495933

977 690192

987 691328

1005 697853

1019 697143

1022 272475

1023 692492

1025 692003

- -- 692011

1029 691751

1034 690822

1036 695700

1040 698368

Terminal-Spark Plug

°+ Seal-Valve

Kit-Pinion Spring

Wire-Connector/Alternator

Pin-Ddve Retainer

Screw (Rocker Cover)

Solenoid-Fuel

Screw (Float Bowl)

Filter-Pre Cleaner

Cover-Air Cleaner

Bowl-Float

Gasket Set-Carburetor

O Seal-Throttle Shaft

Fan-Rywhsel

Kit-Lebal

_ Gaaket-Rocker Cover

Cover-Rocker Arm

Rod-Push(Intake)

Rod-Push (Exhaust)

Arm-Rocker

Guide-Push Rod

Label-Emission

Plate-Trim

1044 691658

1051 691265

1058 275038

1070 690372

1083 691626

1083A 690958

1090 691293

1091 691333

1095 690190

Screw (Flywheel)

Ring-Retaining

Owner's Manual

Screw (Flywheel Fan)

Nut (Startar Terminal)

Nut (Starter Terminal)

Retainer-Brush

Cap-Limiter

Gasket Set-Valve

1119 691183

1263 697124

1264 697104

1265 697125

Screw (Alternator)

Reed-Breather

Screw (Breather Reed)

Support-Blower Housing

1266 691917 °21 SeaI-O Ring (Intake Elbow)

1266A 697123 21 SeaI-O Ring (Intake Elbow)

1267 697575

1270 697156

1279 690960

Latch-Blower Housing

Plug-AVS Counterweight

Screw (Blower Housing Support)

RPM Settings: Low Speed: 1900-2100

High Speed: 3000-3200

°

21

_

Included In Engine Gasket Set, Key.No, 358

Included In Carburetor Overhaul Kit, Key.

No. 121 included In Carburetor Gasket Set, Key.No.

977

included In Valve Gasket Set, Key. No. 1095 +

NOTE: All componantdirnensions

1 inch= 25.4 mm

57

58

ol

(o

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

1. Fold this page along dotted line indicated above.

2. Hold page before you so that its left edge is vertically parallel to e tree trunk or other upright structure.

3. Sight across the fold in the direction of hill slope you want to measure.

4. Compare the angle of the fold with the slope of the hill.

Your Home

For repair - in your home - of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it!

For the replacement parts, accessories and owner's manuals that you need to do-it-yourself.

For Sears professional installation of home appliances and items like garage door openers and water heaters.

1-800-4-MY-HOME ®

Anytime, day or night

(1-800-469-4663) www.sears,com

(U.S.A. and Canada) www.sears.ca

Our Home

For repair of carry-in products like vacuums, lawn equipment, and electronics, call or go on-line for the nearest

Sears Parts and Repair Center.

1-800-488-1222

Anytime, day or night (U.S.A. only) www.sears.com

To purchase a protection agreement (U.S.A.)

or maintenance agreement (Canada) on a product serviced by Sears:

1-800-827-6655 (U.S.A.) 1-800-361-6665 (_)

Para pedirservicio de reparaciSn a domicilio, y para ordenar piezas:

1-888-SU-HOGAR si

(1-888-784-6427)

Au Canada pour service en fran?ais: ...........

1.1_I_-LE FOYER _c ......

(1-800-533-6937)

_.soaPs,oa

02410

© Seats,_ andCo.

® Registered Trademark / TMTrademark / SMService Mark of Seam, Roebuck and Co.

® Mama Registrada / TMMarca de Fdbrica / sM Mama de Servicio de Sears, Roebuck and Co.

MCMarque de commerce / MDMarque d_pos_e de Sears, Roebuck and Co.

190922 03.10.04

RD Printedin U.S.A.

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