Owner's manual | Champion 46555 Owner`s manual

OWNER’S MANUAL & OPERATING INSTRUCTIONS

4000 Starting Watts / 3000 Rated Watts

PORTABLE GENERATOR

MODEL NUMBER 46555

SAVE THESE INSTRUCTIONS

Important Safety Instructions are included in this manual.

MADE IN CHINA

REV 46555-20110708

10006 Santa Fe Springs Road

Santa Fe Springs CA 90670

USA / 1 (877) 338-0999 www.championpowerequipment.com

Have questions or need assistance?

Do not return this product to the store!

WE ARE HERE TO HELP!

Visit our website:

www.championpowerequipment.com

for more info:

• Product Info & Updates

• Frequently Asked Questions

• Tech Bulletins

• Product Registration

– or –

Call our Customer Care Team Toll-Free at:

1-877-338-0999

46555

4000 Starting Watts / 3000 Rated Watts

PORTABLE GENERATOR

TABLE OF CONTENTS

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . .

1

Portable Power Generator . . . . . . . . . . . . . . . . .

1

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . .

1

This Booklet . . . . . . . . . . . . . . . . . . . . . . . . . .

1

Manual Conventions . . . . . . . . . . . . . . . . . . . . . . .

2

Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3

Controls and Features . . . . . . . . . . . . . . . . . . . . .

5

Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

Power Panel . . . . . . . . . . . . . . . . . . . . . . . . . .

6

Parts Included . . . . . . . . . . . . . . . . . . . . . . . .

7

Wheel Kit . . . . . . . . . . . . . . . . . . . . . . . . . .

7

Spark Arrester Kit . . . . . . . . . . . . . . . . . . . .

7

Other . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

Remove the Generator from the Shipping Carton .

8

Install the Wheel Kit . . . . . . . . . . . . . . . . . . . .

8

Install the Support Leg . . . . . . . . . . . . . . . . . .

8

Connect the Battery . . . . . . . . . . . . . . . . . . . .

8

Add Engine Oil . . . . . . . . . . . . . . . . . . . . . . . .

8

Add Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . .

9

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10

Generator Location . . . . . . . . . . . . . . . . . . . .

10

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . .

10

Surge Protection . . . . . . . . . . . . . . . . . . . . . .

10

Starting the Engine . . . . . . . . . . . . . . . . . . . .

10

Connecting Electrical Loads . . . . . . . . . . . . . .

11

Stopping the Engine . . . . . . . . . . . . . . . . . . .

11

Do Not Overload Generator . . . . . . . . . . . . . . .

12

Capacity . . . . . . . . . . . . . . . . . . . . . . . . .

12

Power Management . . . . . . . . . . . . . . . . . .

12

Wattage Reference Chart . . . . . . . . . . . . . . . .

12

Maintenance and Storage . . . . . . . . . . . . . . . . . .

13

Engine Maintenance . . . . . . . . . . . . . . . . . . .

13

Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13

Spark Plugs . . . . . . . . . . . . . . . . . . . . . . .

13

Air Filter . . . . . . . . . . . . . . . . . . . . . . . . .

14

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . .

14

Adjustments . . . . . . . . . . . . . . . . . . . . . . .

14

Maintenance Schedule . . . . . . . . . . . . . . . .

14

Generator Maintenance . . . . . . . . . . . . . . . . .

14

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15

Generator Storage . . . . . . . . . . . . . . . . . . .

15

Disconnect the Battery . . . . . . . . . . . . . . .

15

Charge the Battery . . . . . . . . . . . . . . . . . .

15

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . .

16

Engine Specifications . . . . . . . . . . . . . . . . . .

16

Generator Specifications . . . . . . . . . . . . . . . .

16

Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16

Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16

Spark Plugs . . . . . . . . . . . . . . . . . . . . . . . . .

16

Valve Clearance . . . . . . . . . . . . . . . . . . . . . . .

16

Parts Diagram . . . . . . . . . . . . . . . . . . . . . . . .

17

Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . .

18

Engine Parts Diagram . . . . . . . . . . . . . . . . . .

19

Engine Parts List . . . . . . . . . . . . . . . . . . . . .

20

Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . .

21

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . .

22

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23

Warranty Qualifications . . . . . . . . . . . . . . . . .

23

Repair/Replacement Warranty . . . . . . . . . . . . .

23

Do Not Return The Unit To

The Place Of Purchase . . . . . . . . . . . . . . . . . .

23

Warranty Exclusions . . . . . . . . . . . . . . . . . . . . 23

Normal Wear . . . . . . . . . . . . . . . . . . . . . .

23

Installation, Use and Maintenance . . . . . . . .

23

Other Exclusions . . . . . . . . . . . . . . . . . . . .

23

Limits of Implied Warranty and Consequential Damage . . . . . . . . . . . .

23

Contact Information . . . . . . . . . . . . . . . . . . . .

23

Address . . . . . . . . . . . . . . . . . . . . . . . . . .

23

Customer Service . . . . . . . . . . . . . . . . . . .

23

Technical Service . . . . . . . . . . . . . . . . . . .

23

ENGLISH 46555

INTRODUCTION

Introduction

Congratulations on your purchase of a Champion

Power Equipment generator. CPE designs and builds generators to strict specifications. With proper use and maintenance, this generator will bring years of satisfying service.

Portable Power Generator

This unit is a gasoline engine driven, alternating current

(AC) generator. It is designed to supply electrical power for lighting, appliances, tools and similar equipment.

Accessories

Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase. To find out more about our covers, power cables and storm kits, please visit our web site at:

www.championpowerequipment.com

This Booklet

Every effort has been made to ensure the accuracy and completeness of the information in this manual. We reserve the right to change, alter and/or improve the product and this document at any time without prior notice.

Record the model and serial numbers as well as date and place of purchase for future reference. Have this information available when ordering parts and when making technical or warranty inquiries.

Champion Power Equipment Support

1 (877) 338-0999

Model Number

46555

Serial Number

Date of Purchase

Purchase Location

For Oil Type see ‘Add Engine Oil‘ section. For Fuel Type see ‘Add Fuel‘ section.

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MANUAL CONVENTIONS

This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment.

Follow all safety messages to avoid or reduce the risk of serious injury or death.

DANGER

DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

CAUTION

CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.

WARNING

WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

NOTE

If you have questions regarding your generator, we can help. Please call our help line at 1 (877) 338-0999

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ENGLISH 46555

SAFETY RULES

WARNING

Read this manual thoroughly before operating your generator. Failure to follow instructions could result in serious injury or death.

WARNING

The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm.

DANGER

Generator exhaust contains carbon monoxide, a colorless, odorless, poison gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel dizzy or weak, get to fresh air immediately.

Operate generator outdoors only in a well ventilated area.

DO NOT operate the generator inside any building, including garages, basements, crawlspaces and sheds, enclosure or compartment, including the generator compartment of a recreational vehicle.

DO NOT allow exhaust fumes to enter a confined area through windows, doors, vents or other openings.

DANGER CARBON MONOXIDE: using a generator indoors CAN KILL YOU IN MINUTES.

DANGER

Rotating parts can entangle hands, feet, hair, clothing and/or accessories.

Traumatic amputation or severe laceration can result.

Keep hands and feet away from rotating parts.

Tie up long hair and remove jewelry.

Operate equipment with guards in place.

DO NOT wear loose-fitting clothing, dangling drawstrings or items that could become caught.

DANGER

Generator produces powerful voltage.

DO NOT touch bare wires or receptacles.

DO NOT use electrical cords that are worn, damaged or frayed.

DO NOT operate generator in wet weather.

DO NOT allow children or unqualified persons to operate or service the generator

Use a ground fault circuit interrupter (GFCI) in damp areas and areas containing conductive material such as metal decking.

Use approved transfer equipment to isolate generator from your electric utility and Notify your utility company before connecting your generator to your power system.

WARNING

Sparks can result in fire or electrical shock.

When servicing the generator:

Disconnect the spark plug wire and place it where it cannot contact the plug.

DO NOT check for spark with the plug removed.

Use only approved spark plug testers.

WARNING

Running engines produce heat. Severe burns can occur on contact.

Combustible material can catch fire on contact.

DO NOT touch hot surfaces.

Avoid contact with hot exhaust gases.

Allow equipment to cool before touching.

Maintain at least three feet of clearance on all sides to ensure adequate cooling.

Maintain at least five feet of clearance from combustible materials.

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DANGER

Fuel and fuel vapors are highly flammable and extremely explosive.

Fire or explosion can cause severe burns or death.

Unintentional startup can result in entanglement, traumatic amputation or laceration.

When adding or removing fuel:

Turn the generator off and let it cool for at least two minutes before removing the fuel cap. Loosen the cap slowly to relieve pressure in the tank.

Only fill or drain fuel outdoors in a well-ventilated area.

DO NOT overfill the fuel tank.

Always keep fuel away from sparks, open flames, pilot lights, heat and other sources of ignition.

DO NOT light or smoke cigarettes.

When starting the generator:

DO NOT attempt to start a damaged generator.

Make certain that the gas cap, air filter, spark plug, fuel lines and exhaust system are properly in place.

Allow spilled fuel to evaporate fully before attempting to start the engine.

Make certain that the generator is resting firmly on level ground.

When operating the generator:

DO NOT move or tip the generator during operation.

DO NOT tip the generator or allow fuel or oil to spill.

When transporting or servicing the generator:

Make certain that the fuel shutoff valve is in the off position and the fuel tank is empty.

Disconnect the spark plug wire.

When storing the generator:

Store away from sparks, open flames, pilot lights, heat and other sources of ignition.

WARNING

Operation of this equipment may create sparks that can start fires around dry vegetation.

A spark arrestor may be required. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements.

SAFETY RULES

WARNING

Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go.

Unintentional startup can result in entanglement, traumatic amputation or laceration.

Broken bones, fractures, bruises or sprains could result.

When starting engine, pull the starter cord slowly until resistance is felt and then pull rapidly to avoid kickback.

DO NOT start or stop the engine with electrical devices plugged in.

CAUTION

Exceeding the generator’s running capacity can damage the generator and/or electrical devices connected to it.

DO NOT overload the generator.

Start the generator and allow the engine to stabilize before connecting electrical loads.

Connect electrical equipment in the off position, and then turn them on for operation.

Turn electrical equipment off and disconnect before stopping the generator.

DO NOT tamper with the governed speed.

DO NOT modify the generator in any way.

CAUTION

Improper treatment or use of the generator can damage it, shorten its life and void your warranty.

Use the generator only for intended uses.

Operate only on level surfaces.

DO NOT expose generator to excessive moisture, dust, or dirt.

DO NOT allow any material to block the cooling slots.

If connected devices overheat, turn them off and disconnect them from the generator.

DO NOT use the generator if:

– Electrical output is lost

– Equipment sparks, smokes or emits flames

– Equipment vibrates excessively

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CONTROLS AND FEATURES

Read this owner’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference.

Generator

1

4

2

3

9

7

8

5

6

(1) Fuel Tank – 4.0 gallon (15L) capacity fuel tank.

(2) Choke Lever – Used to start the engine.

(3) Fuel Valve – Turn this valve to the “ON” position to supply fuel to the engine.

(4) Air Cleaner – Protects the engine by filtering dust and debris from the intake air.

(5) Recoil Starter – Used to start the engine.

(6) Low Oil Sensor – Senses the level of oil in the crankcase and shuts the engine down if the level falls too low.

(7) Oil Filler Cap – Check and fill engine oil level.

(8) Battery – Used to start the engine.

(9) Power Panel – See “Power Panel”.

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Power Panel

6


5

1 2 3 4

(1) Ignition Switch – Press the switch to the “START” position to start the generator, or to the “ON” position to start the generator manually. Flip to the

“OFF” position to turn off the generator.

(2) Ground Terminal – Consult an electrician for local grounding regulations.

(3) 120V / 30A Twist-Lock – protected by a 25 Amp circuit breaker. This receptacle powers 120 Volt

AC, 60 Hz, single phase loads requiring up to 25

Amps or 3000 watts of power.

(4) 120V / 20A Duplex (2) – Each duplex is protected by a 20 Amp circuit breaker. Use each duplex to operate 120 Volt AC, single phase, 60 Hz loads requiring up to 20 Amps 0r 2400 Watts of power.

(5) Circuit Breakers – Protects the generator against electrical overload.

(6) Intelligauge – Tri-mode digital display for running hours, voltage and hertz.

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Parts Included

Your 46555 Gasoline Powered Generator ships with the following parts:

Wheel Kit

– 8” Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2

– Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2

– Flange Bolt (M10x105 for Wheel) . . . . . . . . . . . .

2

– Flat Washer 10 . . . . . . . . . . . . . . . . . . . . . . . . .

2

– Nut (M10) . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2

– Support Leg w/Vibration Mounts . . . . . . . . . . . . .

1

– Flange Bolt (M8x16 for Support Leg) . . . . . . . . . .

2

– Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

– Flange Bolt (M8x45 for Handle) . . . . . . . . . . . . .

2

– Nut (M8) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4

Other

– Oil Funnel . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

– Oil . . . . . . . . . . . . . . . . . . . . . . .

0.63 qt. (0.6 L)

– Spark Plug Socket . . . . . . . . . . . . . . . . . . . . . . .

1

– Cap Screw (M6x10 for Battery Terminals) . . . . . . .

2

– Nut (M6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2

– RV Adapter Plug . . . . . . . . . . . . . . . . . . . . . . . .

1

ENGLISH 46555

(Battery Bolts)

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ASSEMBLY

Your generator requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation.

If you have any questions regarding the assembly of your generator, call our help line at 1 (877) 338-0999. Please have your serial number and model number available.

Install the Support Leg

1. Attach the support leg to the generator frame with cap screws (M8x16) and lock nuts (M8).

2. Tip the generator slowly so that it rests on the wheels and support leg.

Remove the Generator from the Shipping Carton

1. Set the shipping carton on a solid, flat surface.

2. Remove everything from the carton except the generator.

3. Carefully cut each corner of the box from top to bottom. Fold each side flat on the ground to provide a surface area to install the wheel kit and support leg.

Install the Wheel Kit

CAUTION

The wheel kit is not intended for over-the-road use.

You will need the following tools to install the wheels:

• 17 mm wrench OR adjustable wrench (not included)

• Socket wrench with a 16 mm socket (not included)

• Pliers (not included)

1. Before adding fuel and oil, tip the generator on it’s side.

2. Slide the wheel bolt (M10x105) through the washer, sleeve and wheel.

3. Slide the bolt through the mount point on the frame.

4. Fasten securely with the M10 nut.

5. Repeat steps 2-4 to attach the second wheel.

Connect the Battery

1. Remove the protective cover from the red (+) lead on the battery.

2. Attach the red (+)lead to the red (+) terminal on the battery with the cap screw (M6x10) and secure with the lock washer (M6)

3. Repeat steps 1-2 for the black (–) battery lead.

Add Engine Oil

CAUTION

DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil. Damage to the generator as a result of failure to follow these instructions will void your warranty.

NOTE

The recommended oil type is 10W-30 4-cycle automotive oil.

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ENGLISH 46555

ASSEMBLY

Add Engine Oil Cont’d.

1. Place the generator on a flat, level surface.

Add Fuel

1. Use clean, fresh, regular unleaded fuel with a minimum octane rating of 85 and an ethanol content of less than 10% by volume.

2. DO NOT mix oil with fuel.

3. Clean the area around the fuel cap.

4. Remove the fuel cap.

5. Slowly add fuel to the tank. DO NOT overfill. Fill to the top of the fuel filter inside the fuel tank.

2. Remove oil fill cap/dipstick to add oil.

3. Add 0.63 qt (0.6 L) of oil and replace oil fill cap/ dipstick.

4. Check engine oil level daily and add as needed.

CAUTION

The engine is equipped with a low-oil-shutoff and will stop when the oil level in the crankcase falls below the threshold level.

NOTE

Check oil often during the break-in period. Refer to the

Maintenance section for recommended service intervals.

NOTE

The generator rotor has a sealed, pre-lubricated ball bearing that requires no additional lubrication for the life of the bearing.

6. Screw on the fuel cap and wipe away any spilled fuel.

CAUTION

Use regular unleaded gasoline with a minimum octane rating of 85.

Do not mix oil and gasoline.

Fill tank to approximately ¼” below the top of the tank to allow for fuel expansion.

DO NOT fill fuel tank indoors.

DO NOT fill fuel tank when the engine is running or hot.

DO NOT overfill the fuel tank.

DO NOT light cigarettes or smoke when filling the fuel tank.

Grounding

Your generator must be properly connected to an appropriate ground to help prevent electric shock.

WARNING

Failure to properly ground the generator can result in electric shock.

A ground terminal connected to the frame of the generator has been provided on the power panel. For remote grounding, connect of a length of heavy gauge (12 AWG minimum) copper wire between the generator ground terminal and a copper rod driven into the ground. We strongly recommend that you consult with a qualified electrician to ensure compliance with local electrical codes.

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OPERATION

Generator Location

Please consult your local authority. In some areas, generators must be registered with the local utility.

Generators used at construction sites may be subject to additional rules and regulations.

This generator must have at least five feet of clearance from combustible material. Leave at least three feet of clearance on all sides of the generator to allow for adequate cooling, maintenance and servicing.

Place the generator in a well-ventilated area. DO NOT place the generator near vents or intakes where exhaust fumes could be drawn into occupied or confined spaces. Carefully consider wind and air currents when positioning generator.

Grounding

The generator system ground connects the frame to the ground terminals on the power panel.

– The generator (stator winding) is isolated from the frame and from the AC receptacle ground pin.

– Electrical devices that require a grounded receptacle pin connection will not function if the receptacle ground pin is not functional.

Surge Protection

CAUTION

Voltage fluctuation may impair the proper functioning of sensitive electronic equipment.

Electronic devices, including computers and many programmable appliances use components that are designed to operate within a narrow voltage range and may be affected by momentary voltage fluctuations.

While there is no way to prevent voltage fluctuations, you can take steps to protect sensitive electronic equipment.

1. Install UL1449, CSA-listed, plug-in surge suppressors on the outlets feeding your sensitive equipment.

Surge suppressors come in single- or multi-outlet styles. They’re designed to protect against virtually all short-duration voltage fluctuations.

Starting the Engine

1. Make certain the generator is on a flat, level surface.

2. Disconnect all electrical loads from the generator.

Never start or stop the generator with electrical devices plugged in or turned on.

3. Turn the Fuel Valve to the “ON” position.

4. Flip the ignition switch to the “ON” position.

5. Move the choke lever to the “CHOKE” position.

6. ELECTRIC START: Press and hold the ignition switch to the “START” position. Release as the engine begins to roll over. If the engine fails to start within five seconds, release the switch and wait at least ten seconds before attempting to start the engine again.

7. RECOIL START: Pull the starter cord slowly until resistance is felt and then pull rapidly

8. Do not over-choke. As as soon as engine starts, move the choke lever to the “RUN” position.

NOTE

If the engine starts but does not run make certain that the generator is on a flat, level surface. The engine is equipped with a low oil sensor that will prevent the engine from running when the oil level falls below a critical threshold.

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OPERATION

Connecting Electrical Loads

1. Let the engine stabilize and warm up for a few minutes after starting

– DO NOT connect 3-phase loads to the generator.

– DO NOT connect 50 Hz loads to the generator.

– DO NOT overload the generator.

NOTE

Connecting a generator to your electric utility company’s power lines or to another power source may be against the law. In addition this action, if done incorrectly, could damage your generator and appliances and could cause serious injury or even death to you or a utility worker who may be working on nearby power lines. If you plan to run a portable electric generator during an outage, please notify your electric utility company immediately and remember to plug your appliances directly into the generator. Do not plug the generator into any electric outlet in your home. Doing so could create a connection to the utility company power lines. You are responsible for ensuring that your generator’s electricity does not feed back into the electric utility power lines.

If the generator will be connected to a building electrical system, consult your local utility company or a qualified electrician. Connections must isolate generator power from utility power and must comply with all applicable laws and codes.

Stopping the Engine

1. Turn off and unplug all electrical loads. Never start or stop the generator with electrical devices plugged in or turned on.

2. Let the generator run at no-load for several minutes to stabilize internal temperatures of the engine and generator.

3. Press the ignition switch to the “OFF” position.

4. Turn the Fuel Valve to the “OFF” position.

Important: If the generator will be moved or stored turn the Fuel Valve to the “OFF“ position and ensure the Ignition Switch on the Power Panel is in the “OFF“ position.

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OPERATION

Do Not Overload Generator

Capacity

Follow these simple steps to calculate the running and starting watts necessary for your purposes.

1. Select the electrical devices you plan on running at the same time.

2. Total the running watts of these items. This is the amount of power you need to keep your items running.

3. Identify the highest starting wattage of all devices identified in step 1. Add this number to the number calculated in step 2. Surge wattage is the extra burst of power needed to start some electric driven equipment. Following the steps listed under “Power

Management” will guarantee that only one device will be starting at a time.

Power Management

Use the following formula to convert voltage and amperage to watts:

Volts x Amps = Watts

To prolong the life of your generator and attached devices, follow these steps to add electrical load:

1. Start the generator with no electrical load attached

2. Allow the engine to run for several minutes to stabilize.

3. Plug in and turn on the first item. It is best to attach the item with the largest load first.

4. Allow the engine to stabilize.

5. Plug in and turn on the next item.

6. Allow the engine to stabilize.

7. Repeat steps 5-6 for each additional item.

NOTE

Never exceed the specified capacity when adding loads to the generator.

Wattage Reference Chart

Use the chart to determine approximate wattage requirements for your equipment.

CAUTION

Exceeding specified load capacity can result in damage to the generator.

To determine total wattage necessary to power a device, ADD Running Watts to Starting Watts. (A+B)

Item

Light Bulb 100W

Refrigerator/Freezer

Freezer

Sump Pump

Well Pump 1 HP

Water Heater

Security System

Running

Watts (A)

Essentials

100

1200

500

600

2000

4000

180

AM/FM Radio

Garage Door Opener 1/2 HP

Battery Charger 12V DC

300

500

110

Heating/Cooling

Air Conditioner 12000 BTU

Fan

Furnace Fan 1/3 HP

CD/DVD Player / VCR

1700

300

1200

Home Appliances

Microwave 1000W

Electric Range - One Element

1000

1500

Electric Skillet 1250

Coffee Maker

Clothes Washer

1500

1200

Entertainment

100

Stereo Receiver

Television 27”

PC with 15” Monitor

Belt Sander 3”

Bench Grinder 6”

Circular Saw

Compressor 1 1/2 HP

Edge Trimmer

Hand Drill 1/2”

Lawn Mower

Paint Sprayer

Table Saw

Job Site

450

500

800

1000

700

1500

2500

500

1000

1200

600

2000

Starting

Watts (B)

2400

500

1800

4000

600

2500

600

2000

1500

1500

1500

2500

500

1000

1800

1200

2000

REV 46555-20110708

12

ENGLISH 46555

MAINTENANCE AND STORAGE

The owner/operator is responsible for all periodic maintenance.

WARNING

Never operate a damaged or defective generator.

Oil Cont’d.

NOTE

Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fi ll hole.

If using the dipstick to check oil level, DO NOT screw in the dipstick while checking.

6. Dispose of used oil at an approved waste management facility.

WARNING

Tampering with the factory set governor will void your warranty.

WARNING

Improper maintenance will void your warranty.

NOTE

Maintenance, replacement, or repair of emission control devices and systems may be performed by any non-road engine repair establishment or individual.

Complete all scheduled maintenance in a timely manner.

Correct any issue before operating the generator.

NOTE

For service or parts assistance, contact our help line at 1 (877) 338-0999

Spark Plugs

1. Remove the spark plug cable from the spark plug.

2. Use the spark plug tool that shipped with your generator to remove the plug.

3. Inspect the electrode on the plug. It must be clean and not worn to produce the spark required for ignition.

4. Make certain the spark plug gap is 0.7 - 0.8mm or

(0.028 - 0.031 in.).

0.7-0.8mm

0.028-0.031in.

Engine Maintenance

To prevent accidental starting, remove and ground spark plug wire before performing any service.

Oil

Change oil when the engine is warm. Refer to the oil specifi cation to select the proper grade of oil for your operating environment.

1. Remove the oil drain plug with a 12 mm socket and extension.

2. Allow the oil to drain completely.

3. Replace the drain plug.

4. Remove oil fi ll cap/dipstick to add oil.

5. Add 0.63 qt (0.6 L) of oil and replace oil fi ll cap/dipstick.

5. Refer to the spark plug recommendation in

Specifi cations section when replacing the plug.

6. Carefully thread the plug into the engine.

7. Use the spark plug tool to fi rmly install the plug.

8. Attach the spark plug wire to the plug.

13 REV 46555-20110708

46555 ENGLISH


Air Filter

1. Remove the snap-on cover holding the air filter to the assembly.

2. Remove the foam element.

3. Wash in liquid detergent and water. Squeeze thoroughly dry in a clean cloth.

4. Saturate in clean engine oil.

5. Squeeze in a clean, absorbent cloth to remove all excess oil.

6. Place the filter in the assembly.

7. Reattach the air filter cover and snap in place.

Cleaning

CAUTION

DO NOT spray engine with water.

Water can contaminate the fuel system.

Use a damp cloth to clean exterior surfaces of the engine.

Use a soft bristle brush to remove dirt and oil.

Use an air compressor (25 PSI) to clear dirt and debris from the engine.

Adjustments

The air-fuel mixture is not adjustable. Tampering with the governor can damage your generator and your electrical devices and will void your warranty. CPE recommends that you contact our service line at

1 (877) 338-0999 for all other service and/or adjustment needs.

Maintenance Schedule

Follow the service intervals indicated in the following maintenance schedule.

Service your generator more frequently when operating in adverse conditions.

Contact our help line at 1 (877) 338-0999 to locate the nearest Champion Power Equipment certified service dealer for your generator or engine maintenance needs.

Every 8 hours or daily

Check oil level

Clean around air intake and muffler

First 5 Hours

Change oil

Every 50 hours or every season

Clean air filter

Change oil if operating under heavy load or in hot environments

Every 100 hours or every season

Change oil

Clean/Adjust spark plug

Check/Adjust valve clearance *

Clean spark arrester

Clean fuel tank and filter *

Every 3 years

Replace fuel line

*To be performed by knowledgeable, experienced owners or

Champion Power Equipment certified dealers.

Generator Maintenance

Make certain that the generator is kept clean and stored properly. Only operate the unit on a flat, level surface in a clean, dry operating environment. DO NOT expose the unit to extreme conditions, excessive dust, dirt, moisture or corrosive vapors.

CAUTION

DO NOT use a garden hose to clean the generator.

Water can enter the generator through the cooling slots and damage the generator windings.

Use a damp cloth to clean exterior surfaces of the generator.

Use a soft bristle brush to remove dirt and oil.

Use an air compressor (25 PSI) to clear dirt and debris from the generator.

Inspect all air vents and cooling slots to ensure that they are clean and unobstructed.

REV 46555-20110708

14

ENGLISH 46555


Storage

The generator should be started at least once every 14 days and allowed to run for at least 20 minutes. For longer term storage, please follow these guidelines.

Generator Storage

1. Allow the engine to cool completely before storage.

2. Clean the generator according to the instructions in the Maintenance section.

3. Turn off the fuel supply at the Fuel Valve.

4. Drain all fuel completely from the fuel line and carburetor to prevent gum from forming.

5. Add a fuel stabilizer into the fuel tank.

6. Change the oil.

7. Remove the spark plug and pour about ½ ounce of oil into the cylinder. Crank the engine slowly to distribute the oil and lubricate the cylinder.

8. Reattach the spark plug.

9. Store the unit in a clean, dry place out of direct sunlight.

DANGER

Generator exhaust contains odorless and colorless carbon monoxide gas.

To avoid accidental or unintended ignition of your electric start generator during periods of storage, the following precautions should be followed:

– When storing the generator for short periods of

time make sure that the Ignition Switch and the

Fuel Valve are switched to the OFF position.

– When storing the generator for extended periods

of time make sure that the Ignition Switch and the Fuel Valve are switched to the the

OFF position and the battery leads have been

disconnected from the battery.

Disconnect the Battery

1. Remove the protective cover from the black/negative battery lead.

2. Disconnect the black/negative lead from the black/ negative terminal on the battery and store the cap screw (M6x10) and lock washer (M6).

3. Repeat steps 1-2 for the red/positive battery lead.

4. Store the battery in a cool, dry place.

Charge the Battery

Proper battery maintenance and storage should be followed. A 12V automatic battery charger with automatic trickle charging capability should be used to charge the battery. Maximum charging rate should not exceed 2 amps. Follow the instructions included with the battery charger. The battery should be fully charged at least once per month.

NOTE

A Float Charger will maintain the battery condition over long storage periods.

15 REV 46555-20110708

46555 ENGLISH

SPECIFICATIONS

Engine Specifications

– Engine . . . . . . . . . .

196cc OHV CPE (Electric Start)

Generator Specifications

– Running Wattage . . . . . . . . . . . . . . . . .

3000 Watts

– Starting Wattage . . . . . . . . . . . . . . . . .

4000 Watts

– AC Voltage . . . . . . . . . . . . . . . . . . . . . . . . .

120 V

– Phase . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Single

– Frequency . . . . . . . . . . . . . . . . . . . . . . . . .

60 Hz

– Fuel Capacity . . . . . . . . . . . . . . .

4.0 gallons (15 L)

– Gross Weight . . . . . . . . . . . . .

133.4 lbs. (60.5 kg)

– Net Weight . . . . . . . . . . . . . . .

125.6 lbs. (57.1 kg)

– Height . . . . . . . . . . . . . . . . .

21.1 inches (53.5 cm)

– Width . . . . . . . . . . . . . . . .

23.7 inches (60.2 cm)

– Length . . . . . . . . . . . . . . . . 24.9 inches (63.3 cm)

Fuel

Fuel capacity is 4.0 gallons (15 L). Use regular unleaded gasoline with a minimum octane rating of 85 and an ethanol content of less than 10% by volume.

Oil

Use 10W-30 4-Cycle automotive oil.

Oil capacity is 0.63 qt (0.6 L).

Please reference the following chart for recommended oil types for use in the generator.

Spark Plugs

Recommended replacement spark plug:

– NGK BR6ES or equivalent

Make certain the spark plug gap is 0.7 – 0.8 mm or

(0.028 – 0.031 in.).

Valve Clearance

– Intake: 0.13 – 0.15 mm (0.005 – 0.006 in.)

– Exhaust: 0.18 – 0.20 mm (0.007 – 0.008 in.)

REV 46555-20110708

16

SPECIFICATIONS

Parts Diagram

ENGLISH 46555

17 REV 46555-20110708

46555 ENGLISH

# Part Number Description

1 168FDE-2-G Engine

2 ST02FD-02100011

3 ST02FD-02100012 Build Up A

4 ST02FD-02110000-2.5-CSA Rotor Comp

5 ST02FD-02100005-2.5

Flange BoltM8×233

6 GB96 8

7 GB7244 8

Build Up B

Washer 8

Spring Washer 8

8 ST02FD-02120000-2.5-CSA Stator Assy

9 ST02FD-02100002-2.5

Stator Cover

10 ST02FD-02100003

11 ST02FD-02100001-2.5

End Cover

Flange BoltM6×158

12 GB97.1 6

13 GB93 6

14 ST02FD-02100009

15 ST02FD-02100008

16 GB93 5

17 GB5783 M5×20

18 GB97.1 5

19 GB5783 M5×16

20 ST02FD-02100007(CSA)

21 GB16674 M5X16

22 ST02FD-02100004(Y)

23 GB16674 M5X12

24 ST02FD-02100010

25 ST02FD-1150200

26 GB5789 M8X20

Washer 6

Spring Washer 6

Brush Assy

Plate Pinch

Spring Washer 5

Bolt M5×20

Washer 5

Bolt M5×16

AVR

Flange Bolt M5×16

Generator End Cover

Flange Bolt M5×12

Terminal

Muffler Stay I

Flange Bolt M8×20

27 ST02FD-1150100

28 GB5789 M6X12

29 ST168FD-1100000-G

30 ST02FD-03030400(F)

31 GB6175 M8

32 GB93 8

33 GB848 8

34 ST168F-1100200-G

35 ST168FD-1090006

36 GB5789 M6x8

37 ST188FD-1070006A

38 168.070011.03

39 ST02FD-04160000

40 GB819 M5X10

41 ST02FD-04140000

42 ST02FD-04120000-A

43 ST02FD-04130000

44 GB5789 M6×20

45 ST02FD-04100014

46 ST02FD-04100010

47 ST02FD-04110000(Y)

48 ST188FD-1741002-C

49 ST182FD-1151110-B(F)

Muffler Stay II

Flange Bolt M6×12

Muffler

Muffler Cover

NutM8

Spring washer 8

Washer 8

Muffler Gasket

Air Cleaner stay

Flange Bolt M6×8

Clip

Fuel Line

Fuel Cock

Screw M5×10

Fuel Meter Assy

Fuel Tank Cap

Fuel Filter

Flange Bolt M6×20

Washer 6.5

Tank Rubber

Fuel Tank

Handle sheath

Handle

Qty

1

1

1

1

1

2

2

1

1

1

1

2

2

1

2

4

1

4

4

1

1

1

14

1

1

3

2

1

1

2

1

5

2

5

1

1

1

6

10

1

1

1

4

1

1

1

1

1

1

# Part Number

50 GB6177 M8

51 GB5789 M8×45

52 ST02FD-0211-2.5

53 ST02FD-1151300C-1

54 ST02FD-1151300D-1

55 GB6182 M10

56 ST177FD-1152300(Y)

57 ST02FD-03621001

58 GB96 10

59 GB5782 M10×105

60 504.200904.00

61 FM1290

62 ST188FD-1750002-C3

63 ST05FD-03011112

64 ST168FD-1751002-A

65 ST188FD-1750002-C7

66 GB5789 M8×16

67 ST05FD-03020301-60(F)

68 ST188FD-1743002-C

69 GB5789 M8×25

70 ST02FD-03170001(F)

71 ST02FD-02100013(CSA)

72 GB6177 M6

73 GB862 6

74 2P12E(F)

75 DP03-00000000

76 GB823 M4×14

77 GB848 4

78 GB859 4

79 29.001.00

80 GB5781 M6×22

81 GB6175 M6

82 ST02FD-05502020(CSA)

83 ST02FD-05502023(CSA)

84 GB6177 M4

85 OV02-00000000

86 GB823 M5×14

87 ST02FD-05212001

88 ST02FD-05212006

89 ST02FD-05212002

90

91

ST02FD-05302001-

L20(CSA)

ST02FD-05302001-

L25(CSA)

92 ST188FD-1020001

93 GB823 M5×38

94 504.210002.00(CSA)

Parts List

8

8

1

1

8

1

1

1

1

1

2

2

2

1

1

2

1

1

1

2

1

2

2

2

2

2

1

2

6

1

1

1

2

1

2

1

1

1

Qty

14

2

1

Description

Nut M8

Flange Bolt M8×45 frame

Bottom RubberII

Bottom RubberI

Nut M10

8in Wheel

Bush 10.5×58.5

Flat washer 10

Bolt M10×105

Rubber belt

9AH Battery

Battery red wire(+) jacket jacket

Battery black wire(-)

Flange Bolt M8×16

Support leg

Vibration mount

Flange Bolt M8×25

Control panel defend board

Earth Line

Nut M6

Washer 6

Control panel

Trigitai meter

Screw M4x14

Washer 4

Spring washer 4 switch

Bolt M6×22

Nut M6

Receptacle L5-30R

5-20R Receptacle

Nut M4

Transition

Screw M5x14 build up

Conduit

Build Up

AC.20A CIRCUIT

BREAKERS

AC.25A CIRCUIT

BREAKERS grommet

Screw M5×38

Control Box

1

1

3

1

REV 46555-20110708

18

SPECIFICATIONS

Engine Parts Diagram

ENGLISH 46555

19 REV 46555-20110708

46555 ENGLISH

# Part Number Description

1 GB5789--86-FB6-8

2 ST160F--1061200

3 ST160F--1061100-Q

4 ST160F--1061005

5 ST160F--1061009

6 ST160F--1061001-A

7 ST188F--1060006

8 ST188F--1060005

Flange bolt 6*8

Recoil starter knob

Recoil starter comp

Recoil starter spring

Recoil starter rope

Recoil starter reel

Return spring

Starter ratchet Metal

9 GB5789--86-FB6-12

10 ST188F--1060003

11 ST188F--1060004

12 ST188F-1060002

Flange bolt M6*12

Ratchet guide

Ratchet guide spring

Setting screw

13 ST168F--1080100-G(Y) Fan cover comp

14 ST160F--1050010 Nut M14

15 ST160F--1060001 Start hub

16 ST168F--1080001

17 ST168F--1120100-A

18 ST168F--1080200-A

19 ST168F--1030100

Cooling fan

Fly wheel

Side place (II)

Oil seal

20 GB5789--86-FB6-15

21 ST160F--1030003

Flange bolt M6*15

Drain plug bolt

22 ST160F--1030004 Drain bolt washer

23 ST168F-2-1030012-G-E Crankcase for USA

24 GB/T—276--94

25 ST160F-1127000-A

26 ST160F--1110108

27 ST160F--1110101

28 ST160F--1110102

29 ST160F--1110104

30 ST160F--1110103

Radial ball bearing 6205

Oil level switch assy

Governor washer (II)

Governor weight holder

Governor weight pin

Governor shaft

Governor holder clip

31 ST160F--1110107

32 ST168F-1126000

Governor weight relay

33 ST160F--1110105-A Governor cover

34 ST168FD-2-1050001-A Crankshaft comp

35 ST168F-1030008-G

36 ST160F--1030001-B

37 ST160F--1030002

Case over packing no asbestos)

Oil filler cap assembly

Oil filler cap packing

38 GB5789--86-FB8-32

39 ST168F--1110005

40 ST168F--1110007

41 ST160F--1110003

42 GB6177--86

43 ST160F--1110008

44 ST160F--1110001

Flange bolt 8*32

Throttle return spring

Governor spring

Governor arm

Nut M6

Lock pin

Governor arm shaft

45 ST168F--1110006

46 ST160F--1110004

47 GB5789--86-FB6-25

48 ST160F--1123000-G

49 152FMD--1001007

50 GB5789--86-FB8-55

51 ST168FD--1090200-G

52 ST168FD--1090004

Governor rod

Governor arm bolt

Flange bolt 6*25 ignition

Dowel pin 10*16

Flange bolt 8*55

Air cleaner cover comp

Element

53 ST168FD--1090003

54 ST168FD--1090002

55 ST168FD-1091000-G

56 ST160F--1130003-CPE

Separator

Air cleaner seal

Air cleaner case comp

Carburetor packing no asbestos)

57 ST168F--1130001 Carburetor insulator

58 ST168F--1130002-CPE Insulator packing no asbestos)

1

1

1

Qty

1

1

5

1

1

1

1

1

1

1

3

6

1

1

2

1

1

1

1

1

1

1

1

2

4

5

1

2

1

1

1

1

2

1

1

2

1

2

4

2

1

2

1

1

1

1

1

1

1

8

1

2

2

1

1

# Part Number

59 ST160F--1010001

60 ST168F-2-1010100-G

61 ST168F-2-1030009-G

62 ST168F--1040002

63 ST168F--1040006

64 ST168F-2-1040013

65 ST168F-2-1041000

66 ST168F--1030015-G

67 ST168FD--1111100

68 GB1099--79

69 ST168FD--1030007-G

70 ST168F--1050100

71 ST168F--1050003

72 ST168F--1050004

73 ST168F-2-1050005

ST168F--1050007

Description

Stud bolt 6*110

Cylinder head comp

Cylinder head gasket

Intake valve

Exhaust valve

Valve lifter

Camshaft assembly

Dowel pin 9*14

Control assy

Key

Crankcase cover

Connecting rod comp

Piston pin

Piston pin clip

Piston

First ring set

74 ST168F--1050006

ST168F--1050200

75 ST168F--1080002-G

76 GB900--88

77 ST168F--1040005

78 ST168-1040014-A

79 ST168F--1040027

80 ST168F--1040026

81 GB6177--86-N6

82 ST168F--1040023

83 ST160F--1020001

84 ST168F--1020100-C

85 ST160F--1020002-A

86 ST168F--1040024

87 ST168F--1040025

88 ST168F--1040022

89 ST168F--1040021

90 ST160F--1040008

91 ST160F--1040001

92 ST160F--1040007

93 ST160F--1040003

Second ring set

Ring comp

Shroud comp (I)

Stud bolt

Push rod oil seal

Pivot bolt

Valve rocker arm

nut M6 exhaust rocker

Breather tube

Head over comp

Head over packing rectify bolt locknut entrance rocker

rocker axes

Valve rotator

Intake valve spring retainer

Exhaust valve spring retainer

Valve spring

94 ST160F--1124000

95 ST168FD-2-1131000

Spark plug

Carburetor

96 ST168FD--1130005-CPE Packing

97 ST02FD-1151201A Choke lever comp

98 ST188F-1123000

99 ST168F-1180104

100 ST168F-1180002

101 GB5789--86-FB6-29

Electrify coil

Grommet

Wire flat

Flange bolt 6*29

102 ST168F-1180001

103 ST168F-1181100

GB29.2-88-FB5-16

104

GB93-87-SW5

Dowel pin 8×10

Start motor

Flange boltM5×16

Spring washer 5

Parts List

Qty

1

1

1

1

1

1

2

1

1

1

2

1

1

2

1

2

2

1

2

1

1

1

1

2

1

2

2

1

2

2

1

1

1

1

2

1

1

1

1

1

1

1

2

1

1

2

2

1

1

REV 46555-20110708

20

SPECIFICATIONS

Wiring Diagram

ENGLISH 46555

21 REV 46555-20110708

46555 ENGLISH

Problem

Generator will not start

Cause

No fuel

Faulty spark plug

Unit loaded during start up

Low oil level Generator will not start;

Generator starts but runs roughly

Generator shuts down during operation

Choke in the wrong position.

Spark plug wire loose

Out of fuel

Low oil level

Generator cannot supply enough power or overheating

Generator is overloaded

Insufficient ventilation

No AC output

Generator gallops

Repeated circuit breaker tripping

Cable not properly connected

Connected device is defective

Circuit breaker is open

Faulty brush assembly

Faulty AVR (auto voltage regulator)

Loose wiring

Other

Engine governor defective

Overload

Faulty cords or device

For further technical support:

Technical Service

Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)

Toll Free: 1 (877) 338-0999 [email protected]

TROUBLESHOOTING

Solution

Add fuel

Replace spark plug

Remove load from unit

Fill crankcase to the proper level

Place generator on a flat, level surface

Adjust choke.

Attach wire to spark plug

Fill fuel tank

Fill crankcase to the proper level. Place generator on a flat, level surface

Review load and adjust. See “Power

Management”

Check for air restriction. Move to a well ventilated area

Check all connections

Replace defective device

Reset circuit breaker

Replace brush assembly (Service Center)

Replace AVR (Service Center)

Inspect and tighten wiring connections

Contact the help line.

Contact the help line

Review load and adjust. See “Power

Management”

Check for damaged, bare or frayed wires.

Replace defective device

REV 46555-20110708

22

ENGLISH 46555

WARRANTY

WARRANTY

CHAMPION POWER EQUIPMENT

2 YEAR LIMITED WARRANTY

Warranty Qualifications

Champion Power Equipment (CPE) will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of CPE’s retail locations as proof of purchase.

Please submit your warranty registration and your proof of purchase within ten (10) days of the date of purchase.

Repair/Replacement Warranty

CPE warrants to the original purchaser that the mechanical and electrical components will be free of defects in material and workmanship for a period of one year (parts and labor) and two years (parts) from the original date of purchase (90 days (parts and labor) and 180 days (parts) for commercial & industrial use). Transportation charges on product submitted for repair or replacement under this warranty are the sole responsibility of the purchaser. This warranty only applies to the original purchaser and is not transferable.

Do Not Return The Unit To The Place Of Purchase

Contact CPE’s Technical Service and CPE will troubleshoot any issue via phone or e-mail. If the problem is not corrected by this method, CPE will, at its option, authorize evaluation, repair or replacement of the defective part or component at a CPE Service Center.

CPE will provide you with a case number for warranty service. Please keep it for future reference. Repairs or replacements without prior authorization, or at an unauthorized repair facility, will not be covered by this warranty.

Warranty Exclusions

This warranty does not cover the following repairs and equipment:

Normal Wear

Generators need periodic parts and service to perform well.

This warranty does not cover repair when normal use has exhausted the life of a part or the equipment as a whole.

Installation, Use and Maintenance

This warranty will not apply to parts and/or labor if this generator is deemed to have been misused, neglected, involved in an accident, abused, loaded beyond the generator’s limits, modified, installed improperly or connected incorrectly to any electrical component.

Installation, Use and Maintenance Cont’d.

Normal maintenance such as spark plugs, air filters, adjustments, fuel system cleaning and obstruction due to buildup is not covered by this warranty.

Other Exclusions

This warranty excludes:

– Cosmetic defects such as paint, decals, etc.

– Wear items such as filter elements, o-rings, etc.

– Accessory parts such as starting batteries, and storage covers.

– Failures due to acts of God and other force majeure events beyond the manufacturer’s control.

– Problems caused by parts that are not original

Champion Power Equipment parts.

This warranty does not apply to generators used for prime power in place of a utility.

Limits of Implied Warranty and Consequential Damage

Champion Power Equipment disclaims any obligation to cover any loss of time, use of this product, freight, or any incidental or consequential claim by anyone from using this generator. THIS WARRANTY IS IN LIEU OF

ALL OTHER WARRANTIES, EXPRESS OR IMPLIED,

INCLUDING WARRANTIES OF MERCHANTABILITY OR

FITNESS FOR A PARTICULAR PURPOSE.

A unit provided as an exchange will be subject to the warranty of the original unit. The length of the warranty governing the exchanged unit will remain calculated by reference to the purchase date of the original unit.

This warranty gives you certain legal rights which may change from state to state. Your state may also have other rights you may be entitled to that are not listed within this warranty.

Contact Information

Address

Champion Power Equipment, Inc.

Customer Service

10006 Santa Fe Springs Rd.

Santa Fe Springs, CA 90670 www.championpowerequipment.com

Customer Service


Toll Free:1 (877) 338-0999

Fax no.: 1 (562) 236-9429

Technical Service


Toll Free: 1 (877) 338-0999 [email protected]

23 REV 46555-20110708

Champion Power Equipment, Inc (CPE),

Emission Control System Warranty

Your Champion Power Equipment (CPE) engine complies with Environment Canada (EC) emission regulations.

YOUR WARRANTY RIGHTS AND OBLIGATIONS:

CPE is pleased to explain the Emission Control Systems Warranty on your 2011 small off-road engine. New engines must be designed, built and equipped, at the time of sale, to meet EC regulations for small non-road engines. CPE must warrant the emission control system on your small off-road engine for the period of time listed below, provided there has been no abuse, neglect, unapproved modification, or improper maintenance of your small off-road engine.

Your emission control system may include parts such as the carburetor, fuel-injection system, the ignition system, catalytic converter and fuel lines. Also included may be hoses, belts, connectors and other emission related assemblies. Where a warrantable condition exits, CPE will repair your small off-road engine at no cost to you including diagnosis, parts and labor.

MANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE:

This emission control system is warranted for two years, subject to provisions set forth below. If, during the warranty period, emission related part on your engine is defective in materials or workmanship, the part will be repaired or replaced by CPE.

OWNER WARRANTY RESPONSIBILITIES:

As the small off-road engine owner, you are responsible for the performance of the required maintenance listed in your Owner’s Manual. CPE recommends that you retain all your receipts covering maintenance on your small off-road engine, but CPE cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.

As the small off-road engine owner, you should however be aware that CPE may deny you warranty coverage if your small, off-road engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.

You are responsible for presenting your small off-road engine to an Authorized CPE service outlet,

CPE dealer or CPE, Santa Fe Springs, CA., USA as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.

If you have any questions regarding your warranty rights and responsibilities, you should contact:


Customer Service


Santa Fe Springs, CA 90670

USA

Tel:

1-877-338-0999

The emission warranty is a defects warranty. Defects are judged on normal engine performance.

The warranty is not related to an in-use emission test.

EMISSION CONTROL SYSTEM WARRANTY

The following are specific provisions relative to your Emission Control System Warranty

Coverage.

Emission Control System Warranty (ECS Warranty):

1. APPLICABILITY: The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.

2. GENERAL EMISSIONS WARRANTY COVERAGE

CPE warrants to the original, end-use purchaser of the new engine or equipment and to each subsequent purchaser that each of its small off-road engines is: a. Designed, built and equipped so as to conform at the time of sale with applicable regulations under the Canadian Environmental Protection Act, 1999 (CEPA 1999). b. Free from defects in materials and workmanship that cause the failure of a warranted part to be identical in all material respects to the part as described in the engine manufacturer’s application for certification for a period of two years.

3. THE WARRANTY ON EMISSION-RELATED PARTS WILL BE INTERPRETED AS

FOLLOWS: a. Any warranted part that is not scheduled for replacement as required maintenance in the Owners Manual shall be warranted for the ECS Warranty Period. If any such part fails during the ECS Warranty Period, it shall be repaired or replaced by CPE according to Subsection “d” below. Any such part repaired or replaced under the ECS Warranty shall be warranted for any remainder of the ECS Warranty Period. b. Any warranted, emissions-related part which is scheduled only for regular inspection as specified in the Owners Manual shall be warranted for the ECS Warranty Period. A statement in such written instructions to the effect of “repair or replace as necessary”, shall not reduce the

ECS Warranty Period. Any such part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period. c. Any warranted, emissions-related part which is scheduled for replacement as required maintenance in the Owner’s Manual shall be warranted for the period of time prior to the first scheduled replacement point for that part. If the part fails prior to the first scheduled replacement, the part shall be repaired or replaced by CPE according to Subsection “d” below. Any such emissions-related part repaired or replaced under the ECS Warranty, shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point for such emissions-related part. d. Repair or replacement of any warranted, emissions-related part under this ECS

Warranty shall be performed at no charge to the owner at a CPE Authorized Service Outlet. e. The owner shall not be charged for diagnostic labor which leads to the determination that a part covered by the ECS Warranty is in fact defective, provided that such diagnostic work is performed at a CPE Authorized Service Outlet. f. CPE shall be liable for damages to other original engine components or approved modifications proximately caused by a failure under warranty of an emission-related part covered by the ECS Warranty. g. Throughout the ECS Warranty Period, CPE shall maintain a supply of warranted emission-related parts sufficient to meet the expected demand for such emission-related parts. h. Any CPE Authorized and approved emission-related replacement part may be used in the performance of any ECS Warranty maintenance or repair and will be provided without charge to the owner. Such use shall not reduce CPE’s warranty obligation.

i. Unapproved add-on or modified parts may not be used to modify or repair a CPE engine. Such use voids this ECS Warranty and shall be sufficient grounds for disallowing an ECS

Warranty claim. CPE shall not be liable hereunder for failures of any warranted parts of a

CPE engine caused by the use of such an unapproved add-on or modified part.

EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine)

Systems covered by this warranty

Fuel Metering System

Air Induction System

Ignition System

Exhaust System

Miscellaneous Parts

Parts Description

Fuel regulator, Carburetor and internal parts

Air cleaner, Intake manifold

Spark plug and parts, Magneto ignition system

Exhaust manifold, catalytic converter

Tubing, Fittings, Seals, Gaskets, and Clamps associated with these listed systems.

TO OBTAIN WARRANTY SERVICE:

You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion

Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours. Claims for repair or adjustment found to be caused solely by defects in material or workmanship will not be denied because the engine was not properly maintained and used.

If you have any questions regarding your warranty rights and responsibilities, or to obtain warranty service, please write or call Customer Service at Champion Power

Equipment, Inc.



Santa Fe Springs, CA 90670

USA

1-877-338-0999

Attn: Customer Service

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