Owner's manual | Empire Heating Systems P)-1 Owner`s manual

INSTALLATION INSTRUCTIONS
AND
OWNER'S MANUAL
EMPIRE
Comfort Systems
The Heritage Cast Iron Stoves
CAST IRON
DIRECT VENT STOVE
MODELS:
DVP20CC(30,70)(B,F,M)(N,P)-1
DVP30CC(30,70)(B,F,M,S,W)(N,P)-1
GAS-FIRED
WARNING
HOT GLASS WILL
CAUSE BURNS.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
Installer:
Leave this manual with the appliance.
Consumer: Retain this manual for future reference.
WARNING
If the information in these instructions are not folORZHGH[DFWO\D¿UHRUH[SORVLRQPD\UHVXOWFDXVing property damage, personal injury or loss of life.
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vapors and liquids in the vicinity of this or any
other appliance.
— WHAT TO DO IF YOU SMELL GAS
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any phone in your building.
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neighbor’s phone. Follow the gas supplier’s
instructions.
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This appliance may be installed in an aftermarket
permanently located, manufactured home (USA only) or
mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is not
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kit is used.
WARNING
Improper installation, adjustment, alteration, service
or maintenance can cause injury or property damage.
Refer to this manual. For assistance or additional inIRUPDWLRQFRQVXOWDTXDOL¿HGLQVWDOOHUVHUYLFHDJHQF\
or the gas supplier.
— Installation and service must be performed by a
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Page 1
TABLE OF CONTENTS
SECTION
PAGE
IMPORTANT SAFETY INFORMATION ......................................................................................... 3
SAFETY INFORMATION FOR USERS OF LP-GAS..................................................................... 4
REQUIREMENTS FOR MASSACHUSETTS ................................................................................ 5
INTRODUCTION ........................................................................................................................... 6
SPECIFICATIONS ......................................................................................................................... 7
GAS SUPPLY ................................................................................................................................ 8
CLEARANCES ......................................................................................................................... 9-10
VENTING STOVE................................................................................................................... 11-12
TERMINATION CLEARANCES ................................................................................................... 13
VENT CLEARANCES .................................................................................................................. 14
VENT SYSTEM IDENTIFICATION .............................................................................................. 15
FRAMING AND FINISHING.................................................................................................... 16-17
HORIZONTAL TERMINATION..................................................................................................... 17
VERTICAL TERMINATION ..................................................................................................... 18-19
LOG IDENTIFICATION ................................................................................................................ 20
LOG PLACEMENT ...................................................................................................................... 21
OPERATING INSTRUCTIONS .................................................................................................... 22
MAIN BURNER FLAME CHARACTERISTICS............................................................................ 23
WIRING ....................................................................................................................................... 24
MILLIVOLT LIGHTING INSTRUCTIONS..................................................................................... 25
MILLIVOLT WIRING .................................................................................................................... 26
MILLIVOLT TROUBLESHOOTING.............................................................................................. 27
IP OPERATING INSTRUCTIONS................................................................................................ 28
IP ELECTRONIC SYSTEM WIRING DIAGRAM ......................................................................... 29
INTERMITTENT PILOT LIGHTING INSTRUCTIONS ................................................................. 30
INTERMITTENT CONTROL SYSTEM TROUBLESHOOTING .............................................. 31-33
MAINTENANCE........................................................................................................................... 34
MAINTENANCE AND SERVICE ................................................................................................. 35
DVP20CC(30,70)PARTS LIST..................................................................................................... 36
DVP20CC(30,70)PARTS VIEW ................................................................................................... 37
DVP30CC(30,70) PARTS LIST.................................................................................................... 38
DVP30CC(30,70) PARTS VIEW .................................................................................................. 39
CASTING PARTS LIST................................................................................................................ 40
CASTING PARTS VIEW .............................................................................................................. 41
MASTER PARTS DISTRIBUTOR LIST ....................................................................................... 42
HOW TO ORDER REPAIR PARTS ............................................................................................. 42
ACCESSORY SIDE SHELVES INSTALLATION INSTRUCTIONS.............................................. 43
CIB3-1 OPTIONAL BLOWER INSTALLATION INSTRUCTIONS - DVP30CC ....................... 44-46
CIB4-1 OPTIONAL BLOWER INSTALLATION INSTRUCTIONS - DVP20CC ....................... 47-49
WARRANTY ................................................................................................................................ 50
APPLIANCE SERVICE HISTORY .......................................................................................... 51-53
QUICK REFERENCE GUIDE................................................................................................. 54-55
Page 2
30794-0-0812
IMPORTANT SAFETY INFORMATION
Before enclosing the vent pipe assembly, operate the appliance to ensure it is venting properly.
DO NOT OPERATE THIS APPLIANCE WITHOUT GLASS FRONT PANEL INSTALLED
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continuous surface (e.g. wood, metal, concrete).
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a platform to enhance its visual impact. The
appliance may be installed on carpeting, tile,
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as the appliance's base extends the width and
depth of the appliance.
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hazards of high surface temperatures and should
stay away to avoid burns or clothing ignition.
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when they are in the same room as the
appliance.
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and proper operation.
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appliance.
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of combustible materials, gasoline and other
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(wood, coal, paper or cardboard etc.) be used
in this appliance.
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not be obstructed in any way.
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be placed on or near the appliance.
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and draperies.
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servicing the appliance must be replaced prior
to operating the appliance. Work should be
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‡ Installation and repair should be done by a
QUALIFIED SERVICE PERSON. The appliance
should be inspected before use and at least
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frequent cleaning may be required due
to excessive lint from carpeting, bedding
materials, etc. It is imperative that control
compartments, burners and circulating air
passageways of the appliance be kept clean.
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codes and the requirements of the gas
supplier.
from combustible material, gasoline and other
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‡ '2 examine venting system periodically and
replace damaged parts.
‡ '2make a periodic visual check of pilot and
burners. Clean and replace damaged parts.
CAUTION
The glass used in your stove is tempered glass.
If the glass is cracked or damaged in any way, it
should be replaced only with a complete glass
frame assembly from Empire. See parts list on
Pages 36 and 38 for ordering.
‡ '2127use this stove if any part has been
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technician to inspect the heater and to replace
any part of the control system and any gas
control which has been under water.
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servicing an appliance must be replaced prior
to operating the appliance.
‡ '2 keep the appliance area clear and free
30794-0-0812
Page 3
SAFETY INFORMATION FOR USERS OF LP-GAS
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and explosions. In its natural state, propane is odorless and
colorless. You may not know all the following safety precautions
which can protect both you and your family from an accident.
Read them carefully now, then review them point by point
with the members of your household. Someday when there
may not be a minute to lose, everyone's safety will depend
on knowing exactly what to do. If, after reading the following
information, you feel you still need more information, please
contact your gas supplier.
LP-GAS WARNING ODOR
If a gas leak happens, you should be able to smell the gas because of the odorant put in the LP-Gas.
That's your signal to go into immediate action!
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Some people cannot smell well. Some people cannot smell the
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can smell the odorant in propane.6PRNLQJFDQGHFUHDVH\RXU
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SOME POINTS TO REMEMBER
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sniff test of the LP-gas is a good safety measure under
any condition.
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Page 5
INTRODUCTION
Instructions to Installer
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WARNING
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CAUTION
All vent runs must have a minimum VERTICAL rise of two
feet. See Venting Stove, page 11.
Installation in Residential Garages
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LQVWDOOHGDFFRUGLQJWRWKHVHLQVWUXFWLRQV
&RQVXOW\RXUORFDOEXLOGLQJFRGHDJHQF\SULRUWRLQVWDOODWLRQWRHQVXUH
FRPSOLDQFHZLWKORFDOFRGHVLQFOXGLQJSHUPLWVDQGLQVSHFWLRQV
7KHVWRYHZKHQLQVWDOOHGZLWKEORZHUPXVWEHHOHFWULFDOO\JURXQGHG
LQDFFRUGDQFHZLWKORFDOFRGHVRULQDEVHQFHRIORFDOFRGHVZLWK
WKHNational Electric Code ANSI/NFPA 70RU&DQDGLDQ(OHFWULFFRGH
&6$&LIDQH[WHUQDOHOHFWULFDOVRXUFHLVXWLOL]HG
7KHVHPRGHOVPD\EHLQVWDOOHGLQDEHGURRPRUEHGVLWWLQJURRP
LQWKH86$DQG&DQDGD
4XDOL¿HG,QVWDOOLQJ$JHQF\
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PHDQVDQ\LQGLYLGXDO¿UPFRUSRUDWLRQRUFRPSDQ\ZKLFKHLWKHULQ
SHUVRQRUWKURXJKDUHSUHVHQWDWLYHLVHQJDJHGLQDQGLVUHVSRQVLEOHIRU
DWKHLQVWDOODWLRQRUUHSODFHPHQWRIJDVSLSLQJRUEWKHFRQQHFWLRQ
LQVWDOODWLRQUHSDLURUVHUYLFLQJRIHTXLSPHQWZKRLVH[SHULHQFHGLQ
VXFKZRUNIDPLOLDUZLWKDOOSUHFDXWLRQVUHTXLUHGDQGKDVFRPSOLHG
ZLWKDOOWKHUHTXLUHPHQWVRIWKHDXWKRULW\KDYLQJMXULVGLFWLRQ
Page 6
State of Massachusetts: 7KHLQVWDOODWLRQPXVWEHPDGH
E\DOLFHQVHGSOXPEHURUJDV¿WWHULQWKH&RPPRQZHDOWKRI
0DVVDFKXVHWWV
7KHLQVWDOODWLRQPXVWFRQIRUPZLWKORFDOFRGHVRULQWKHDEVHQFHRI
ORFDOFRGHVZLWKWKHNational Fuel Gas Code ANSI Z223.1/NFPA
54* Natural Gas and Propane Installation Code, or CSA B149.1 in
Canada.*Available from the American National Standards Institute,
Inc. 11 West 42nd St., New York, N.Y. 10036.
WARNING
ANY CHANGE TO THIS STOVE OR ITS CONTROLS CAN
BE DANGEROUS.
Improper installation or use of the stove can cause serious
LQMXU\RUGHDWKIURP¿UHEXUQVH[SORVLRQVRUFDUERQ
monoxide poisoning.
Any alteration of the original design, installed other than as
shown in these instructions or use with a type of gas not
shown on the rating plate is the responsibility of the person
and company making the change.
Important
$OOFRUUHVSRQGHQFHVKRXOGUHIHUWRFRPSOHWH0RGHO1XPEHU6HULDO
1XPEHUDQGW\SHRIJDV
High Altitude
:KHQ LQVWDOOLQJ WKLV XQLW DW DQ HOHYDWLRQ DERYH IHHW LQ WKH
8QLWHG6WDWHVLWPD\EHQHFHVVDU\WRGHFUHDVHWKHLQSXWUDWLQJE\
FKDQJLQJ WKH H[LVWLQJ EXUQHU RUL¿FH WR D VPDOOHU VL]H *HQHUDOO\
LQSXWVKRXOGEHUHGXFHGSHUFHQWIRUHDFKIHHWDERYHVHD
OHYHO+RZHYHULIWKHKHDWLQJYDOXHRIWKHJDVKDVEHHQUHGXFHG
WKLVJHQHUDOUXOHPD\QRWDSSO\&KHFNZLWKORFDOJDVXWLOLW\IRUSURSHU
RUL¿FHVL]HLGHQWL¿FDWLRQ
Canadian High Altitude
$OWLWXGHIHHWP
:KHQLQVWDOOLQJWKLVXQLWDWDQHOHYDWLRQDERYHIHHWLQ&DQDGD
FKHFNZLWKORFDODXWKRULWLHV
&RQVXOW\RXUORFDOJDVXWLOLW\IRUDVVLVWDQFHLQGHWHUPLQLQJWKHSURSHU
RUL¿FHIRUORFDWLRQ
Preparation
7KLVGLUHFWYHQWJDVVWRYHDQGLWVFRPSRQHQWVDUHWHVWHGDQGVDIH
ZKHQLQVWDOOHGLQDFFRUGDQFHZLWKWKLV,QVWDOODWLRQ0DQXDO5HSRUW
WR\RXUGHDOHUDQ\SDUWVGDPDJHGLQVKLSPHQWVSHFL¿FDOO\FKHFN
JODVVFRQGLWLRQ'RQRWLQVWDOOXQLWZLWKGDPDJHGLQFRPSOHWHRU
VXEVWLWXWH SDUWV 5HDG DOO LQVWUXFWLRQV EHIRUH VWDUWLQJ LQVWDOODWLRQ
DQGIROORZWKHVHLQVWUXFWLRQVFDUHIXOO\GXULQJLQVWDOODWLRQWRLQVXUH
PD[LPXPEHQH¿WDQGVDIHW\)DLOXUHWRIROORZWKHPZLOOYRLG\RXU
ZDUUDQW\DQGPD\SUHVHQWD¿UHKD]DUG
7KHZDUUDQW\ZLOOEHYRLGHGE\DQGWKHZDUUDQWHUGLVFODLPVDQ\
UHVSRQVLELOLW\IRUWKHIROORZLQJDFWLRQV
‡ ,QVWDOODWLRQRIDQ\GDPDJHGVWRYHRUYHQWV\VWHPFRPSRQHQW
‡ 0RGL¿FDWLRQRIWKHVWRYHRUGLUHFWYHQWV\VWHP
‡ ,QVWDOODWLRQRWKHUWKDQDVLQVWUXFWHGE\(PSLUH&RPIRUW6\VWHPV
,QF
‡ ,PSURSHUSRVLWLRQLQJRIWKHORJVRUJODVVGRRU
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RUDSSURYHGE\PDQXIDFWXUHU
30794-0-0812
SPECIFICATIONS
Model
*DV7\SH
DVP20CC
1DWXUDO*DV
DVP30CC
LP
1DWXUDO*DV
LP
26,500
,QSXW%78+5.:+0D[
19,500
26,500
,QSXW%78+5.:+0LQ
13,500
18,000
*DV,QOHW3LSH
2UL¿FH
21,000
PP
55
39
PP
*DV6XSSO\3UHVVXUH0D[
:&N3D
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*DV6XSSO\3UHVVXUH0LQ
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*DV6XSSO\3UHVVXUH0DQLIROG
:&N3D
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+HLJKW
:LGWK
'HSWK
9HQWLQJ$FFHVVRULHV6SHFLDO9HQW.LWV6LPSVRQ'XUDYHQW&DQEHSXUFKDVHGIURP(PSLUH&RPIRUW6\VWHPV,QF
DVKHP
UHTXLUHV6'6'9$(%
9HUWLFDO'LUHFW9HQW.LWIRU'93&&/32QO\'9$%'9$%'9$$%'9$'&
46DVA-WT, 46DVA-HC, 46DVA-E90B)
DVK45LP
+RUL]RQWDO'LUHFW9HQW'HJNLWIRU'93&&/32QO\6''9$(%6'7%DGDSWRU[
WR[6''9$'&6''9$:76''9$+6&+
DVK45NAT
+RUL]RQWDO'LUHFW9HQW'HJNLWIRU'93&&1DW2QO\6''9$(%6''9$%6'46DVADC, SD46DVAWT, SD46DVAHC)
DVKVP45
9HUWLFDO'LUHFW9HQW'HJNLWIRU'93&&/3DQG1DWDQG'93&&1DW2QO\6''9$(%
SD46DVAE90B, SD46DVA12B, SD46DVA911B, SD46DVADC, SD46DVAWT, SD46DVAHC)
Accessories
TMV
0LOOLYROW:DOO7KHUPRVWDW5HHG6ZLWFK
FRBC
%DWWHU\2SHUDWHG5HPRWH&RQWURO
FRBTC
%DWWHU\2SHUDWHG5HPRWH&RQWUROZLWK7KHUPRVWDW
FREC
(OHFWULF5HPRWH&RQWURO
FWS
:DOO6ZLWFK
FRBTP
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TRW
5HPRWH:DOO7KHUPRVWDW
CIB3
$XWRPDWLF%ORZHU'93&&
CIB4
$XWRPDWLF%ORZHU'93&&
Stone Inlay Replaces Standard Grill Top - DVP30CC30 Models ONLY
CSI-8V
6WRQH,QOD\9HQHWLDQ*ROG
CSI-9A
6WRQH,QOD\$GREH)URVW
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CSI-12A
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30794-0-0812
Page 7
GAS SUPPLY
&RQVXOWWKHFXUUHQW1DWLRQDO)XHO*DV&RGH$16,=&$1
&*$%RULQVWDOODWLRQFRGH
Recommended Gas Pipe Diameter
Pipe Length
Schedule 40 Pipe
Inside Diameter
Tubing, Type L
Outside Diameter
1DW
L.P.
1DW
L.P.
IHHW
PHWHUV
´
PP
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PHWHUV
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Note:6LQFHVRPHPXQLFLSDOLWLHVKDYHDGGLWLRQDOORFDOFRGHVLWLV
DOZD\VEHVWWRFRQVXOW\RXUORFDODXWKRULW\DQGLQVWDOODWLRQFRGH
7KHXVHRIWKHIROORZLQJJDVFRQQHFWRUVLVUHFRPPHQGHG
² $16=$SSOLDQFH&RQQHFWRUVRI&RUUXJDWHG0HWDO7XELQJ
DQG)LWWLQJV
² $16=$VVHPEOHG)OH[LEOH$SSOLDQFH&RQQHFWRUVRI2WKHU
7KDQ$OO0HWDO&RQVWUXFWLRQ
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KDYLQJMXULVGLFWLRQ7KHVWDWHRI0DVVDFKXVHWWVUHTXLUHVWKDWDÀH[LEOH
DSSOLDQFHFRQQHFWRUFDQQRWH[FHHGWKUHHIHHWLQOHQJWK
1/2 NPT
NIPPLE
Installing a New Main Gas Cock
(DFKDSSOLDQFHVKRXOGKDYHLWVRZQPDQXDOJDVFRFN
$PDQXDOPDLQJDVFRFNVKRXOGEHORFDWHGLQWKHYLFLQLW\RIWKHXQLW
:KHUHQRQHH[LVWVRUZKHUHLWVVL]HRUORFDWLRQLVQRWDGHTXDWH
FRQWDFW\RXUORFDODXWKRUL]HGLQVWDOOHUIRULQVWDOODWLRQRUUHORFDWLRQ
&RPSRXQGVXVHGRQWKUHDGHGMRLQWVRIJDVSLSLQJVKDOOEHUHVLVWDQW
WRWKHDFWLRQRIOLTXH¿HGSHWUROHXPJDVHV7KHJDVOLQHVPXVWEH
FKHFNHGIRUOHDNVE\WKHLQVWDOOHU7KLVVKRXOGEHGRQHZLWKDVRDS
VROXWLRQZDWFKLQJIRUEXEEOHVRQDOOH[SRVHGFRQQHFWLRQVDQGLI
XQH[SRVHGDSUHVVXUHWHVWVKRXOGEHPDGH
1HYHUXVHDQH[SRVHGÀDPHWRFKHFNIRUOHDNV$SSOLDQFHPXVW
be disconnected from piping at inlet of control valve and pipe
capped or plugged for pressure test. Never pressure test with
DSSOLDQFHFRQQHFWHGFRQWUROYDOYHZLOOVXVWDLQGDPDJH
Note: 7KH JDV FRQWURO LV HTXLSSHG ZLWK D FDSWXUHG VFUHZ W\SH
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WKH1DWLRQDO)XHO*DV&RGHWKDWDGULSOLQHEHLQVWDOOHGQHDUWKHJDV
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LQWRWKHJDVOLQHWKDWLVFDSSHGRQWKHERWWRPLQZKLFKFRQGHQVDWLRQ
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IRUEXUQHUVHUYLFLQJ
7KHDSSOLDQFHDQGLW
VLQGLYLGXDOVKXWRIIYDOYHPXVWEHGLVFRQQHFWHG
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CAUTION
If one of the procedures results in pressures in excess of 1/2
psig (14" w.c.) (3.5 kPa) on the stove gas valve, it will result
in a hazardous condition.
1/2 NPT
NIPPLE
Figure 1
Page 8
Checking Manifold Pressure
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UHJXODWRULQWKHJDVYDOYH1DWXUDOJDVPRGHOVZLOOKDYHDPDQLIROG
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IRUPLQLPXPLQSXWDWWKHYDOYHRXWOHWZLWKWKHLQOHWSUHVVXUHWRWKH
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30794-0-0812
CLEARANCES
,Q VHOHFWLQJ D ORFDWLRQ IRU LQVWDOODWLRQ LW LV QHFHVVDU\ WR SURYLGH
DGHTXDWHDFFHVVLELOLW\FOHDUDQFHVIRUVHUYLFLQJDQGSURSHURSHUDWLRQ
4” (102mm) HEATER CORNERS TO SIDE WALL
10” DVP20
(254mm)
14” DVP30
(355mm)
PP
PP
PP
PP
PP
10” DVP20
(254mm)
7RSRIDSSOLDQFHFHLOLQJ
5HDU:DOO
6LGH:DOO
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(355mm)
Locating and Venting the Direct Vent Stove
&OHDUDQFHV :KHQ IDFLQJ WKH IURQW RI WKH GLUHFW YHQW VWRYH WKH
PLQLPXP FOHDUDQFHV WR FRPEXVWLEOH FRQVWUXFWLRQ PDWHULDO DUH
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Installation on Rugs and Tile
7KLVDSSOLDQFHPXVWEHLQVWDOOHGRQDÀDWVROLGFRQWLQXRXVVXUIDFH
HJZRRGPHWDOFRQFUHWH7KLVPD\EHWKHÀRRURULWPD\EH
UDLVHGXSRQDSODWIRUPWRHQKDQFHLWVYLVXDOLPSDFW7KHFRQWLQXRXVVXUIDFHPD\EHFRYHUHGZLWKFDUSHWLQJYLQ\OZRRGÀRRULQJRU
RWKHUFRPEXVWLEOHPDWHULDO
4”
(102mm)
36” (91cm) TO CEILING OR
HORIZONTAL PROJECTION
ABOVE APPLIANCE
6” (153mm)
TO SIDE WALL
6” (153mm) TO
COMBUSTIBLE
MATERIAL
NOTE: HEATER INSTALLED AT 45° ANGLE IN CORNER
Figure 3
Figure 2
2” (51m
)
m
O
T C
OM
IB
T
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Figure 4
30794-0-0812
Page 9
CLEARANCES (cont.)
Special Vent Systems
7KHIROORZLQJYHQWV\VWHPVDUHDFFHSWDEOHIRUXVHZLWKWKH'93&&VWRYH
Simpson Duravent® GS
American Metal® 4" - 6 5/8"
Selkirk Direct-Temp® 4" - 6 5/8"
Security Secure Vent®
ICC Inc. Excel
American Metal®, Selkirk Direct-Temp®, Security Secure Vent®, and ICC Inc. Excel CAN NOT be used in side wall horizontal
vent installations in the state of Massachusetts.
90
°ELBOW
”
4
2
PIPE SECTION
(610mm)
”4 DVP30
7
(1.193 m)
3½
4
”
DVP2
0
(1.10m)
Figure 6
Page 10
30794-0-0812
VENTING STOVE
SPECIAL VENTING NOTES:
DVP20CC NAT FDQ EH YHQWHG KRUL]RQWDOO\ ZLWK NLW '9.1$7
PD[LPXP
DVP20CC LP FDQ EH YHQWHG KRUL]RQWDOO\ ZLWK NLW '9./3
PD[LPXP
DVP30CC - CAN NOTEHYHQWHGKRUL]RQWDOO\VWUDLJKWRXWWKHEDFN
DVP30CC NATQHHGVDYHUWLFDOULVHRIIRRW
DVP30CC LPQHHGVDYHUWLFDOULVHRIIHHW
Venting Graph (Dimensions in Feet)
'HWHUPLQHWKHKHLJKWRIWKHFHQWHURIWKHWHUPLQDWLRQ8VLQJWKLV
GLPHQVLRQRQWKH9HQWLQJ*UDSKORFDWHWKHSRLQWLWLQWHUVHFWV
ZLWKWKHVODQWHGJUDSKOLQHRUWKHULJKWHGJHRIWKHJUDSK
)URPWKHSRLQWRIWKLVLQWHUVHFWLRQGUDZDYHUWLFDOOLQHWRWKH
ERWWRPRIWKHJUDSK
$GMXVWWKHLQGLFDWHGPD[LPXPGLPHQVLRQIRUDGGLWLRQDOHOERZV
LIQHFHVVDU\
3RVLWLRQWKHXQLWVRWKDWPD[LPXPKRUL]RQWDOUXQLVQRWH[FHHGHG
Note: $&R$[LDOWR&R/LQHDUDSSOLDQFHFRQQHFWRULVDSSURYHGIRU
LQVWDOODWLRQLQYHUWLFDOYHQWLQJDSSOLFDWLRQV2QHFDQEHSXUFKDVHG
WKURXJKD6LPSVRQ'HDOHUSDUWQXPEHU'9$*&/
Venting Requirements
0LQLPXPYHUWLFDOULVHIURPDSSOLDQFHRXWOHWEHIRUHDQ\HOERZV LQFKHVPPIRU'93&&/31$7DQG'93&&1$7
DQGLQFKHVPPIRU'93&&/3
0D[LPXPYHUWLFDOULVHIURPDSSOLDQFHRXWOHW IHHWP
0D[LPXPYHUWLFDOULVHDQGKRUL]RQWDOUXQLVDFRPELQHGWRWDORI
IHHWP
0D[LPXPHOERZV WZRƒIRUWKHVHFRQGHOERZVXEWUDFWIHHW
IURPDKRUL]RQWDOUXQ
Sidewall Venting
7KHPD[LPXPYHUWLFDODQGKRUL]RQWDOGLVWDQFHVDUHIHHWDQG
IHHWUHVSHFWLYHO\9HUWLFDOGLPHQVLRQVDUHEDVHGRQWRSRIVWRYHWR
FHQWHUOLQHRISLSH+RUL]RQWDOGLPHQVLRQVDUHEDVHGRQFHQWHUOLQH
RISLSHWRWHUPLQDWLRQ
CAUTION
7RWDOYHUWLFDOUXQ0867%(FRPSOHWHGEHIRUHVWDUWLQJKRUL]RQWDO
UXQHorizontal chimney run must slope upward (away from
stove) 1/4" per foot and vent termination must be level.
8QGHUQRFLUFXPVWDQFHVVKRXOGFRPEXVWLEOHPDWHULDOVLQFOXGLQJ
VLGLQJEHFORVHUWKDQIURPWKHWRSRIWKHSLSHRUFORVHU
WKDQRQWKHVLGHDQGERWWRP
Cutting the Hole
$IWHUWKHDSSOLDQFHKDVEHHQSRVLWLRQHGLQLWVSHUPDQHQWORFDWLRQ
WKHKROHWKURXJKWKHH[WHULRUZDOORIWKHKRXVHFDQEHFXW7KLVKROH
QHHGVWREHKLJK[ZLGHIRU[SLSHDQG[IRU
[SLSHZLWKLWVFHQWHUOLQHGHWHUPLQHGE\WKHDPRXQWRIYHUWLFDO
DULVHDQGKRUL]RQWDOUXQRIWKHWHUPLQDWLRQ:KHQORFDWLQJWKHKROH
LWPXVWEHQRWHGWKDWWKHERWWRPRIWKHFDSPXVWEHDERYHWKH
JURXQGOHYHODQGWRSRIWKHFDSPXVWEHQROHVVWKDQEHORZD
FRPEXVWLEOHSURMHFWLRQDQGQRFORVHUWKDQWRDQ\ZDOOUXQQLQJ
SDUDOOHOWRYHQWWHUPLQDWLRQ
To Use the Vent Graph
EXAMPLE A:
,IWKHYHUWLFDOULVHIURPWKHDSSOLDQFHRXWOHWLVIHHWWKHKRUL]RQWDO
UXQWRWKHRXWHUZDOOÀDQJHRIWKHYHQWWHUPLQDWLRQPXVWQRWH[FHHG
IHHWZLWKRQHƒHOERZ
EXAMPLE B:
,IWKHYHUWLFDOULVHIURPWKHDSSOLDQFHRXWOHWLVIHHWWKHKRUL]RQWDO
UXQWRWKHRXWHUZDOOÀDQJHRIWKHYHQWWHUPLQDWLRQPXVWQRWH[FHHG
IHHWZLWKRQHƒHOERZ
SPECIAL NOTE: )RUHDFKGHJUHHHOERZLQVWDOOHGLQWKHKRUL]RQWDO
UXQWKHOHQJWKRIWKHKRUL]RQWDOUXQ0867EHUHGXFHGE\LQFKHV
PP7KLVGRHVQRWDSSO\LIWKHGHJUHHHOERZVDUHLQVWDOOHG
RQWKHYHUWLFDOULVHRIWKHYHQWV\VWHP
Example:$FFRUGLQJWRWKHFKDUWWKHPD[LPXPKRUL]RQWDOUXQLV
IHHWDQGLIWZRGHJUHHHOERZVDUHUHTXLUHGLQWKHKRUL]RQWDOUXQ
LWPXVWEHUHGXFHGWRIHHW
7KH PD[LPXP QXPEHU RI GHJUHH HOERZV SHUPLWWHG SHU VLGH
ZDOOLQVWDOODWLRQLVWZR7KHVHHOERZVFDQEHLQVWDOOHGLQHLWKHUWKH
YHUWLFDOULVHRUKRUL]RQWDOUXQ
7KH VKRUW VQRUNOH FDQ EH XVHG RQ '93&&/31$7 DQG
'93&&1$77KHWDOOVQRUNOHFDQEHXVHGRQ'93&&/3
T
N
E
V
P
A
C
9” (229M
)
M
O
T S
E
ID
WA
L
Figure 6
30794-0-0812
Page 11
VENTING STOVE (cont.)
VENTING MUST
TERMINATE IN
THIS AREA
24”
HORIZONTAL RUN IN FEET
1 2 3 4 5 6 7 8 9 10 11 12 13 14
40
40
39
38
37
39
38
37
36
35
34
33
36
35
34
33
32
32
33
33
31
30
31
30
29
28
29
28
27
26
25
24
23
22
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
0
21
20
19
18
17
16
15
14
13
12
11
10
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TERMINATION CLEARANCES
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Vertical Sidewall Installations
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30794-0-0812
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VENT CLEARANCES
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VENT SYSTEM IDENTIFICATION
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30794-0-0812
Page 15
FRAMING AND FINISHING
Installing Support Brackets
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Figure 12
Installing Firestops
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Page 16
30794-0-0812
FRAMING AND FINISHING (continued)
Figure 15
Figure 16
HORIZONTAL TERMINATION
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30794-0-0812
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Page 17
VERTICAL TERMINATION
Vertical Terminations
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may vary with the type of building. These instructions are
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Figure 19
Page 18
30794-0-0812
VERTICAL TERMINATION (continued)
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Vertical Through the Roof Applications
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Installing Support Brackets
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Figure 21
30794-0-0812
Page 19
LOG IDENTIFICATION
Log Photo (Front Views)
Description
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DVP30CC
REAR LOG
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Page 20
Part Number
30794-0-0812
LOG PLACEMENT
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Figure 22
Figure 23 - Log Placement - Top View (DVP20CC Shown)
30794-0-0812
Figure 24 - Log Placement - Front View (DVP20CC Shown)
Page 21
OPERATING INSTRUCTIONS
750 Millivolt System
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least once every second.
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Page 22
30794-0-0812
MAIN BURNER FLAME CHARACTERISTICS
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WARNING
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CAUTION
The ceramic logs are durable when handled and
installed properly. However, they are delicate and may be
damaged easily if not handled with care. Handling damage
to the ceramic logs is not covered by warranty.
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OF TIME FOR THE APPLIANCE TO COOLCOMPLETELY BEFORE
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PLEASE NOTE
It is normal for appliances fabricated of steel to give off some
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heat exchanger or car engine.
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30794-0-0812
Page 23
WIRING
DVP(20,30)CC ON/OFF/REMOTE Switch
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Operation of ON/OFF/REMOTE Switch with Accessories
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RECOMMENDED WIRE GAUGES
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Installation of Remote Receiver
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Page 24
30794-0-0812
MILLIVOLT LIGHTING INSTRUCTIONS
FOR YOUR SAFETY READ BEFORE LIGHTING
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result causing property damage, personal injury or loss of life.
A.
B.
This appliance has a pilot which must be lighted by hand.
When lighting the pilot, follow these instructions exactly.
BEFORE LIGHTING smell all around the appliance area
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WHAT TO DO IF YOU SMELL GAS
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do not use any phone in your building.
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phone. Follow the gas supplier's instructions.
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department.
Use only your hand to push in or turn the gas control
knob. Never use tools. If the knob will not push in or
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or explosion.
Do not use this appliance if any part has been under water.
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the appliance and to replace any part of the control system
and any gas control which has been under water.
LIGHTING INSTRUCTIONS
1.
STOP! Read the safety information on this page.
2.
Set the thermostat to lowest setting
3.
Turn OFF all electric power to the appliance (if applicable).
4.
Lower valve cover.
5.
Push in gas control knob slightly and turn clockwise
to "OFF" position.
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knob is pushed slightly. Do not force.
6.
Wait ten minutes to clear out any gas. Then smell for gas,
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"B" in the safety information on this label. If you do not
smell gas, go to the next step.
7.
Find pilot - Follow metal tube from
gas control. The pilot is behind the
burner on the right side.
8.
Turn gas control knob counterclockwise
to "PILOT".
9.
Push in gas control knob all the way and hold in. Repeatedly push the Piezo Ignitor Button until the pilot is lit.
Continue to hold the control knob in for about one minute
after the pilot is lit. Release knob, and it will pop back
up. Pilot should remain lit. If it goes out, repeat steps 5
through 9.
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If the pilot will not stay lit after several tries, turn the gas
control knob to "OFF" and call your service technician
or gas supplier.
10. Turn gas control knob counterclockwise
to "ON".
11. Raise valve cover.
12. Turn ON all electric power to the appliance (if applicable).
13. Set the thermostat to desired setting.
TO TURN OFF GAS TO APPLIANCE
1.
2.
3.
Set the thermostat to lowest setting.
Turn off all electric power to the appliance if service is
to be performed (if applicable).
Lower valve cover.
30794-0-0812
4.
5.
Push in gas control knob slightly and turn clockwise
to "OFF". Do not force.
Raise valve cover.
Page 25
MILLIVOLT WIRING
For Standing Pilot Ignition Wiring
Optional Wall Switch
Appliance Requirements
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WARNING
DO NOT CONNECT 110-120 VAC TO THE GAS CONTROL
VALVE OR THE APPLIANCE WILL MALFUNCTION AND THE
VALVE WILL BE DESTROYED.
WARNING
DO NOT CONNECT THE 110-120 VAC TO THE WALL SWITCH
OR THE CONTROL VALVE WILL BE DESTROYED.
WARNING
LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN
SERVICING CONTROL. WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION. VERIFY PROPER
OPERATION AFTER SERVICING.
MILLIVOLT WIRING DIAGRAM
Page 26
30794-0-0812
MILLIVOLT TROUBLESHOOTING
With proper installation and maintenance, your new Direct Vent Stove should provide years of trouble-free service. If you do exSHULHQFHDSUREOHPUHIHUWRWKH7URXEOH6KRRWLQJ*XLGHEHORZ7KLVJXLGHZLOODVVLVWDTXDOL¿HGVHUYLFHSHUVRQLQWKHGLDJQRVLV
of problems and the corrective action to be taken.
1.
2.
3.
Spark ignitor will not light pilot after repeated depressing
of piezo ignitor button.
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Pilot will not stay lit after carefully following lighting
instructions.
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Pilot burning, no gas to burner, valve knob "ON", on/off
switch "ON."
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30794-0-0812
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Frequent pilot outage problem.
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The pilot and main burner extinguish while in operation.
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Flame lifts off main burner.
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Doors open on their own.
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Page 27
IP OPERATING INSTRUCTIONS
Attention: For shipping purposes, the Electronic Control
Module and Receiver Plate assembly is loosely packaged
near the left side of the appliance. It is necessary that the reFHLYHUSODWHDVVHPEO\EHVHFXUHGWRWKHOHIWIURQWÀDQJHRIWKH
appliance at the time of installation. To secure, remove the
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and secure with the two screws previously removed.
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9 PIN CONNECTOR
SENSOR
GROUND
DFC
ELECTRONIC
CONTROL
MODULE
IGNITOR
SPARK ROD
RECEIVER PLATE
PILOT
SENSOR
OPTIONAL
REMOTE
CONTROL
RECEIVER
LOCATION
PILOT SELECTOR SWITCH
IPI - INTERMITANT PILOT (UP)
CPI - CONTINUOUS PILOT (DOWN)
PILOT
ASSEMBLY
IPI
GAS VALVE
CPI
AA (4)
BATTERY
BACKUP
MANUAL
HI/LO
REGULATOR
OUTLET
PRESSURE
TAP
INLET
PRESSURE
TAP
MANUAL ON/OFF OPERATIONAL SWITCH
NOTE: ADDITIONAL ON/OFF SWITCH & WIRING INCLUDED
TO INSTALL SWITCH TO SIDE OF SURROUND PANEL.
Figure 30
Page 28
30794-0-0812
IP ELECTRONIC SYSTEM WIRING DIAGRAM
BLUE
REMOTE RECEIVER
OR
(OPTIONAL)
GREEN
(
CPI/IPI
SWITCH
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+ ON
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(GND)
WHITE
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BATTERY HOLDER
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CAUTION
Do not operate the appliance with panel(s) removed, cracked or broken. Replacement of the panel(s) should be done by a
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30794-0-0812
Page 29
INTERMITTENT PILOT LIGHTING INSTRUCTIONS
FOR YOUR SAFETY READ BEFORE LIGHTING
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Page 30
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30794-0-0812
INTERMITTENT CONTROL SYSTEM TROUBLESHOOTING
Brief Description of the Components
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WARNING
Any actions performed on the gas valve must be performed
in accordance with this instruction manual. Likewise, any
actions performed on the DFC or other system components
must be done in accordance with the individual component
instructions.
Replacement of components must be performed in accordance with this instructions manual.
30794-0-0812
Page 31
INTERMITTENT CONTROL SYSTEM TROUBLESHOOTING
1
If the DFC giving signal lock out:
The board should be unlocked to
reinitiate a pilot flame ignition (for
the correct unlock sequence refer
to the DFC Use and Installation
Instructions).
NO
Is the DFC board in
lock out?
NO
1.
Verify the electrical connections’ integrity and
make sure they are in accordance with the relevant
system wiring diagram. If necessary replace the
wire harness.
2.
Replace the DFC board.
YES
1. Check the spark electrode positioning - adjust
as necessary.
Was observed spark
at the Pilot Hood
before the DFC
board locked out?
2.
3. Verify the electrical connections’ integrity and
make sure they are in accordance with the
relevant system wiring diagram. If necessary
replace the wire harness.
4.
YES
YES
Replace the pilot assembly.
NO
Replace the DFC board.
1. Verify the electrical connections’ integrity and
make sure they are in accordance with the
relevant system wiring diagram. If necessary
replace the wire harness.
2. If pilot flow adjuster screw is not sealed:
Check if pilot flow adjust screw is set correctly in
accordance with the appliance manufacturer
instructions. If necessary correct it.
3. Replace pilot tube or complete pilot
assembly.
4. Replace the pilot orifice with a new orifice of
correct size, and type, or replace the pilot
assembly. Under all circumstances follow the
appliance manufacturer’s service instructions.
5. Remove the provided wiring harnesses from
Ev1 of gas valve (red base), and verify voltage at
ignition between the Ev1 terminal and the ground
connection on teh valve body. If the voltage is
greater than 0 then Replace Valve. Otherwise
Replace DFC.
Spark continues
while the pilot is ON.
YES
1.
Replace the pilot assembly.
2.
Replace the DFC board.
NO
2
Page 32
30794-0-0812
INTERMITTENT CONTROL SYSTEM TROUBLESHOOTING
2
Main burner lights
when the pilot only
should light.
YES
1.
Replace DFC board.
2.
Replace the gas valve.
1.
Verify the pilot flame fully engulfs the tip of the sense electrode. If not replace the pilot
assembly.
NO
2.
Replace the pilot assembly.
3.
Carefully clean the electrical connections of the sense cable, and the DFC board sense
cable connection.
Pilot holds the flame?.
NO
4.
Replace the sense cable, or the cable-sense electrode assembly, or the pilot assembly.
5.
Verify the pilot is properly grounded.
6.
Replace the pilot orifice with a new orifice of correct size, and type, or replace the pilot
assembly.
7.
YES
If pilot flow adjuster screw is not sealed, correct it.
1.
Verify the electrical connections’ integrity and make sure they are in accordance with the
relevant system wiring diagram. If necessary replace the wire harness.
2.
Check if the optional remote transmitter is in “thermostat” or “on” mode and verifyt there is a
call for heat (f using a thermostat remote). Adjust the setting for heat.
3.
Verify that the pilot hood is properly fitted and a pilot flame is directed to properly ignite the
main appliance burner.
Main burner ignites?
NO
4.
Replace the main burner orifice with a new orifice of correct size and type, or replace the
pilot assembly. Under all circumstances follow the service instructions.
5.
Remove the provided wiring harnesses from EV2 of gas valve (red base), and verify voltage
at ignition between the EV1 terminal and the ground connection on the valve body.
5.1 If the voltage is greater than 0 then Replace Valve.
5.2 Or Replace DFC.
6.
Check the pressure at the outlet pressure test point out according to the manufacturer’s
instruction. If not in accordance, replace the gas valve.
YES
1.
Verify the electrical connections’ integrity and make sure they are in accordance with the
relevant system wiring diagram. If necessary replace the wire harness.
2.
Check the pressure at the outlet pressure test point out according the manufacturer’s
instruction. If not in accordance replace the gas valve.
Main burner remains
ON
NO
3.
With the system in the OFF position, connect the voltmeter between the EV2 terminal
(green base) on the valve, and the ground on the valve body.
Turn the system ON, let pilot light, and observe the following voltage sequence: once the pilot
flame is proved, the voltage on EV2 should spike to approx. 5 VdC for approx. 2 sec and then
drop to approx. 0.6 VdC continuously.
3.1 If the sequence is respected, replace the gas valve.
3.2 If the sequence is not respected, replace the DFC board.
1.
Replace the main burner orifice with a new orifice of correct size (partial blockage possible).
Verify that the main burner flame modulates. If it does not modulate replace the gas valve.
Main burner
modulates
properly?
2.
Verify that the gas valve outlet pressure limits are in accordance with the manufacturer
specifications. If not replace the gas valve.
FOR MANUAL HI/LO VERSION
3.
Verify the flame changes while rotating the HI/LO knob on the front of the gas valve. If there
is no change replace the gas valve.
30794-0-0812
Page 33
MAINTENANCE
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Figure 31
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Page 34
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'2127put anything around the heater that will obstruct
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'2 examine venting system periodically. Clean and replace
damaged parts. Examinations should be made at the start
of the heating season and also in mid heating season under
average conditions.
&OHDQ%XUQHUDQG&RQWURO&RPSDUWPHQW
.HHS WKH FRQWURO FRPSDUWPHQW ORJV DQG EXUQHU DUHDV
VXUURXQGLQJWKHORJVFOHDQE\YDFXXPLQJRUEUXVKLQJDWOHDVW
WZLFHD\HDU
Cleaning Procedure
/HWWKHXQLWFRROLILWKDVEHHQRSHUDWLQJ
6KXWRIIJDVVXSSO\
/RZHUYDOYHFRYHURQ¿UHER[
5HOHDVHWZRGRRUODWFKHVDWERWWRPRI¿UHER[
*UDVSERWWRPRIJODVVIUDPHOLIWJODVVIUDPHXSZDUGLQRUGHU
WRUHOHDVHJODVVIUDPHIURPOLSRQWRSRI¿UHER[
9DFXXPEXUQHUFRPSDUWPHQWHVSHFLDOO\DURXQGRUL¿FHSULPDU\
DLURSHQLQJV
$OLJQDQGSODFHWRSRIJODVVIUDPHRYHUOLSRQWRSRI¿UHER[
*UDVS ERWWRP RI JODVV IUDPH SXVK LQZDUG DQG SODFH JODVV
IUDPHRQWR¿UHER[
$WWDFKWZRGRRUODWFKHVWRERWWRPRI¿UHER[
,JQLWHSLORW6HHLighting Instructions3DJHIRUPLOOLYROW
PRGHOVDQGSDJHIRU,3PRGHOV
2SHUDWHWKHPDLQEXUQHUDQGYLVXDOO\FKHFNWRPDNHVXUHWKH
ÀDPHSDWWHUQDSSHDUVVLPLODUWRWKHSLFWRULDOLOOXVWUDWLRQVKRZQ
IRUMain Burner Flame Characteristics)LJXUH,ILWDSSHDUV
DEQRUPDOFDOODVHUYLFHSHUVRQ
30794-0-0812
MAINTENANCE AND SERVICE
$OWKRXJKWKHIUHTXHQF\RIVHUYLFLQJDQGPDLQWHQDQFHZLOOGHSHQG
RQ XVH DQG WKH W\SH RI LQVWDOODWLRQ \RX VKRXOG KDYH D TXDOL¿HG
VHUYLFHWHFKQLFLDQSHUIRUPDQDSSOLDQFHFKHFNXSDWWKHEHJLQQLQJ
RI HDFK KHDWLQJ VHDVRQ 6SHFL¿F JXLGHOLQHV UHJDUGLQJ HDFK
DSSOLDQFHPDLQWHQDQFHWDVNDUHOLVWHGEHORZ
Cleaning
IMPORTANT: TURN OFF THE GAS BEFORE SERVICING
YOUR APPLIANCE.
Frequency: $IWHUWKH¿UVWWRKRXUVRIXVH$VQHFHVVDU\DIWHU
LQLWLDOFOHDQLQJ
Cleaning Burner and Controls
Frequency: 2QFHDQQXDOO\
By: 4XDOL¿HGVHUYLFHWHFKQLFLDQ
Task: %UXVKRUYDFXXPWKHFRQWUROFRPSDUWPHQWVWRYHORJVDQG
EXUQHUDUHDVVXUURXQGLQJWKHORJV
Checking Flame Patterns, Flame Height
Frequency: 3HULRGLFDOO\
By: 4XDOL¿HGVHUYLFHWHFKQLFLDQ+RPHRZQHU
Task: 0DNHDYLVXDOFKHFNRI\RXUVWRYH¶VÀDPHSDWWHUQV
8VHDVRIWEUXVKDWWDFKPHQWRQDYDFXXPFOHDQHUWRJHQWO\UHPRYH
GXVWRUVRRWGHSRVLWVIURPOLQHUVDQGEXUQHU
Cleaning Glass Door
By: +RPHRZQHU
Task: 5HPRYHDQGFOHDQJODVVDIWHUWKH¿UVWWRKRXUVRIXVH
$IWHUWKHLQLWLDOFOHDQLQJFOHDQDVQHFHVVDU\)LOPGHSRVLWVRQWKH
LQVLGHRIWKHJODVVGRRUVKRXOGEHFOHDQHGRIIXVLQJDKRXVHKROG
JODVVFOHDQHU
CAUTION
Use only ammonia free, nonabrasive glass cleaners.
CAUTION
DO NOT handle or attempt to clean the door when it is hot
and DO NOT use abrasive cleaners.
0DNH VXUH WKH ÀDPHV DUH VWHDG\ QRW OLIWLQJ RU ÀRDWLQJ 7KH
WKHUPRSLOHWKHUPRFRXSOH VWDQGLQJ SLORW WLSV VKRXOG EH FRYHUHG
ZLWKÀDPH
Checking Vent System
Frequency: %HIRUH LQLWLDO XVH DQG DW OHDVW DQQXDOO\ WKHUHDIWHU
PRUHIUHTXHQWO\LISRVVLEOH
By: 4XDOL¿HGVHUYLFHWHFKQLFLDQ+RPHRZQHU
Task: ,QVSHFWWKHH[WHUQDOYHQWFDSRQDUHJXODUEDVLVWRHQVXUH
WKDWQRGHEULVLVLQWHUIHULQJZLWKWKHÀRZRIDLU,QVSHFWHQWLUHYHQW
V\VWHPIRUSURSHUIXQFWLRQ
NOTICE: Prior to operating this unit, be sure to clean the
interior porcelain coated liner panels and glass door with a
soft clean cloth. Due to normal manufacturing processes,
¿QJHUSULQWV DORQJ ZLWK H[FHVV VHDOLQJ PDWHULDOV PD\ EH
present and should be removed. When cleaning, do not use
abrasives on the porcelain liners or the glass door assembly.
30794-0-0812
Page 35
DVP20CC(30,70)PARTS LIST
INDEX
NO.
PART NUMBER
DESCRIPTION
DVP20CC30
LP
DVP20CC30
NAT
DVP20CC70
LP
DVP20CC70
NAT
1
R9672
R9672
R9672
R9672
INLET VENT COLLAR
2
M178
M178
M178
M178
INLET COLLAR GASKET
3
30602
30602
30602
30602
AIR DROP ASSEMBLY
4
M163
M163
M163
M163
FLUE OUTLET GASKET
5
30392
30392
30392
30392
BLOW PLATE BRACKET
6
30989
30989
30989
30989
BLOW PLATE ASSEMBLY
7
30767
30767
30767
30767
PILOT SHIELD
8
30686
30686
30686
30686
REAR LOG SUPPORT
9
—
R7612
—
R10423
PILOT ASSEMBLY, NAT
9
R7611
—
R10424
—
10
R9189
R9189
R9189
R9189
10
R7617
R7617
—
—
11
30457
30457
30457
30457
BURNER ASSEMBLY
12
R5676
R5676
R5676
R5676
AIR SHUTTER
13
30471
30471
30471
30471
GLASS FRAME ASSEMBLY
PILOT ASSEMBLY, LPG
PILOT GASKET (2 REQUIRED FOR DVP20CC70)
PILOT GASKET
14
M174
M174
M174
M174
GASKET
15
30597
30597
30601
30601
FIREBOX BOTTOM
16
R4053
R4053
R4053
R4053
DOOR CLAMP
17
P253
P253
P253
P253
FITTING, ORIFICE ANGLED
18
11269
11269
11269
11269
GAS LINE BRACKET
19
30462
30462
30622
30622
TUBING ASSEMBLY, INLET
20
—
P316
—
P316
ORIFICE 2.15MM
20
P182
—
P182
—
21
R2423
R2423
R2423
R2423
&211(&7250$/(;137%2'<21/<
22
29526
29526
29770
29770
VALVE BRACKET
23
R7578
—
R11126
—
VALVE, LPG
23
—
R7577
—
R11125
VALVE, NAT
24
—
—
30930
30930
IP CONTROL BRACKET
25
—
—
R5757
R5757
6:,7&+2))21
26
—
—
R11127
R11127
CONTROL BOARD
ORIFICE # 55
27
—
—
R11122
R11122
BATTERY HOLDER, AA WITH SNAP-ON
28
29861
29861
29861
29861
VALVE COVER WELDED ASSEMBLY
29
R9760
R9760
—
—
30
29793
29793
29793
29793
BRANCH TOP
31
29790
29790
29790
29790
LOG REAR
32
29791
29791
29791
29791
LOG LEFT
33
29792
29792
29792
29792
LOG RIGHT
34
R3436
R3436
R3436
R3436
5(027(2))216:,7&+
35
30679
30679
30679
30679
WIRE CHANEL - RIGHT
36
30680
30680
30680
30680
WIRE CHANEL - LEFT
37
30628
30628
30628
30628
REAR COVER - LEFT
REAR COVER - RIGHT
38
30627
30627
30627
30627
NS
R9698
R9698
—
—
3,(=2:5(',*1,725
WIRE ASSEMBLY
NS
—
—
R8195
R8195
ECO WIRE ASSEMBLY
NS
R7591
R7591
R7591
R7591
FLEX LINE
NS - NOT SHOWN
Page 36
USE ONLY MANUFACTURER'S REPLACEMENT PARTS. USE OF ANY OTHER PARTS COULD CAUSE INJURY OR DEATH.
30794-0-0812
DVP20CC(30,70)PARTS VIEW
3/($6(127(:KHQRUGHULQJSDUWVLWLVYHU\LPSRUWDQWWKDWSDUWQXPEHUDQGGHVFULSWLRQRISDUWFRLQFLGH
1
2
3
4
4
5
6
5
34
38
35
36
37
13
8
7
9
12
9
11
10
10
10
10
14
31
15
IP ONLY
30
16
32
16
17
33
19
18
20
24
25
22
23
22
21
DVP20
26
23
27
30
32
28
IP ONLY
29
DVP30
USE ONLY MANUFACTURER'S REPLACEMENT PARTS. USE OF ANY OTHER PARTS COULD CAUSE INJURY OR DEATH.
30794-0-0812
Page 37
DVP30CC(30,70) PARTS LIST
INDEX
NO.
1
PART NUMBER
DVP30CC30
LP
DVP30CC30
NAT
DVP30CC70B
LP
DVP30CC70B
NAT
R9672
R9672
R9672
R9672
DESCRIPTION
INLET VENT COLLAR
2
M178
M178
M178
M178
INLET COLLAR GASKET
3
30892
30892
30892
30892
AIR DROP ASSEMBLY
4
M163
M163
M163
M163
FLUE OUTLET GASKET
5
30392
30392
30392
30392
BLOW PLATE BRACKET
6
24398
24398
24398
24398
BLOW PLATE ASSEMBLY
7
30931
30931
30931
30931
PILOT SHIELD
8
30880
30880
30880
30880
REAR LOG SUPPORT
9
—
R7612
—
R10423
PILOT ASSEMBLY, NAT
9
R7611
—
R10424
—
PILOT ASSEMBLY, LPG
10
R9189
R9189
R9189
R9189
PILOT GASKET
10
—
—
M173
M173
PILOT GASKET
11
30899
30899
30899
30899
BURNER ASSEMBLY
12
R5676
R5676
R5676
R5676
AIR SHUTTER
13
24185
24185
24185
24185
GLASS FRAME ASSEMBLY
14
M174
M174
M174
M174
GASKET
15
29762
29762
30620
30620
FIREBOX BOTTOM
16
R4053
R4053
R4053
R4053
DOOR CLAMP
17
P253
P253
P253
P253
FITTING, ORIFICE ANGLED
18
11269
11269
11269
11269
GAS LINE BRACKET
19
29764
29764
30621
30621
TUBING ASSEMBLY, INLET
20
—
P285
—
P285
ORIFICE #39
20
P258
—
P258
—
21
R2423
R2423
R2423
R2423
&211(&7250$/(;137%2'<21/<
22
29526
29526
29770
29770
VALVE BRACKET
23
R7578
—
R11126
—
VALVE, LPG
23
—
R7577
—
R11125
VALVE, NAT
24
—
—
30930
30930
IP CONTROL BRACKET
25
—
—
R5757
R5757
6:,7&+2))21
26
—
—
R11127
R11127
CONTROL BOARD
ORIFICE 1.55MM
27
—
—
R11122
R11122
BATTERY HOLDER, AA WITH SNAP-ON
28
24727
24727
24727
24727
VALVE COVER WELDED ASSEMBLY
29
R9760
R9760
—
—
30
29798
29798
29798
29798
BRACH TOP
31
29795
29795
29795
29795
LOG REAR
32
29796
29796
29796
29796
LOG LEFT
LOG RIGHT
3,(=2:5(',*1,725
33
29797
29797
29797
29797
34
R3436
R3436
—
—
35
30679
30679
30679
30679
WIRE CHANEL - RIGHT
36
30680
30680
30680
30680
WIRE CHANEL - LEFT
37
30628
30628
30628
30628
REAR COVER - LEFT
REAR COVER - RIGHT
38
30627
30627
30627
30627
NS
R9698
R9698
—
—
5(027(2))216:,7&+
WIRE ASSEMBLY
NS
—
—
R8195
R8195
ECO WIRE ASSEMBLY
NS
R7591
R7591
R7591
R7591
FLEX LINE
NS - NOT SHOWN
Page 38
USE ONLY MANUFACTURER'S REPLACEMENT PARTS. USE OF ANY OTHER PARTS COULD CAUSE INJURY OR DEATH.
30794-0-0812
DVP30CC(30,70) PARTS VIEW
3/($6(127(:KHQRUGHULQJSDUWVLWLVYHU\LPSRUWDQWWKDWSDUWQXPEHUDQGGHVFULSWLRQRISDUWFRLQFLGH
1
2
3
4
4
5
6
5
34
38
35
36
37
13
8
7
9
12
9
11
10
10
10
10
14
31
15
IP ONLY
30
16
32
16
17
33
19
18
20
24
25
22
23
22
21
DVP20
26
23
27
30
32
28
IP ONLY
29
DVP30
USE ONLY MANUFACTURER'S REPLACEMENT PARTS. USE OF ANY OTHER PARTS COULD CAUSE INJURY OR DEATH.
30794-0-0812
Page 39
CASTING PARTS LIST
3/($6(127(:KHQRUGHULQJSDUWVLWLVYHU\LPSRUWDQWWKDWSDUWQXPEHUDQGGHVFULSWLRQRISDUWFRLQFLGH
INDEX
NO.
PART NO.
DVP20CC
DVP30CC
DESCRIPTION
INDEX
NO.
PART NO.
DVP20CC
COMMON PARTS
DVP30CC
DESCRIPTION
325&(/$,1%/$&.
11
R9671
R9671
INSERT TAB
(4 REQUIRED)
NS
1$
R9669
HINGE PIN
(4 REQUIRED)
2
1$
R9570
TOP INSERT - RIGHT
%2/7;´
(24 REQUIRED)
3
1$
R9569
TOP INSERT - LEFT
4
R11314
R9568
CASTING TOP
5
R11316
R9681
CASTING FRONT
R11313
R9567
CASTING SIDE - RIGHT
NS
R9670
R9670
0$77(%/$&.
1
1$
R11355
VENT OPENING INSERT
MIDDLE
1
1$
R11354
VENT OPENING INSERT
MIDDLE
6
7
R11312
R9566
CASTING SIDE - LEFT
2
1$
R9538
TOP INSERT - RIGHT
8
1$
R9683
CASTING DOOR - RIGHT
3
1$
R9537
TOP INSERT - LEFT
9
1$
R9682
CASTING DOOR - LEFT
4
R11307
R9536
CASTING TOP
10
24191
24191
5
R11309
R9666
CASTING FRONT
FIREBOX SUPPORT
BRACKET (2 REQUIRED)
6
R11306
R9535
CASTING SIDE - RIGHT
12
R11311
R9565
CASTING LEG B
7
R11305
R9534
CASTING SIDE - LEFT
13
R11310
R9564
CASTING LEG A
PORCELAIN SAND
8
1$
R9668
CASTING DOOR - RIGHT
9
1$
R9667
CASTING DOOR - LEFT
1
1$
R11358
10
24191
24191
FIREBOX SUPPORT
BRACKET (2 REQUIRED)
VENT OPENING INSERT
MIDDLE
2
1$
R9586
TOP INSERT - RIGHT
12
R11304
R9533
CASTING LEG B
3
1$
R9585
TOP INSERT - LEFT
13
R11303
R9532
CASTING LEG A
4
1$
R9584
CASTING TOP
5
1$
R9700
CASTING FRONT
MATTE PEWTER
1$
1$
R9583
CASTING SIDE - RIGHT
R11356
VENT OPENING INSERT
MIDDLE
6
1
7
1$
R9582
CASTING SIDE - LEFT
2
1$
R9554
TOP INSERT - RIGHT
8
1$
R9702
CASTING DOOR - RIGHT
3
1$
R9553
TOP INSERT - LEFT
9
1$
R9701
CASTING DOOR - LEFT
4
1$
R9552
CASTING TOP
1$
10
R9693
CASTING FRONT
1$
24191
5
FIREBOX SUPPORT
BRACKET (2 REQUIRED)
6
1$
R9551
CASTING SIDE - RIGHT
12
1$
R9581
CASTING LEG B
7
1$
R9550
CASTING SIDE - LEFT
13
1$
R9580
CASTING LEG A
PORCELAIN MAHOGANY
8
1$
R9695
CASTING DOOR - RIGHT
9
1$
R9694
CASTING DOOR - LEFT
1
1$
R11356
10
1$
24191
FIREBOX SUPPORT
BRACKET (2 REQUIRED)
VENT OPENING INSERT
MIDDLE
2
1$
R9602
TOP INSERT - RIGHT
12
1$
R9549
CASTING LEG B
3
1$
R9601
TOP INSERT - LEFT
CASTING LEG A
4
R11321
R9600
CASTING TOP
5
R11323
R9707
CASTING FRONT
6
R11320
R9599
CASTING SIDE - RIGHT
7
R11319
R9598
CASTING SIDE - LEFT
8
1$
R9709
CASTING DOOR - RIGHT
9
1$
R9708
CASTING DOOR - LEFT
10
24191
24191
FIREBOX SUPPORT
BRACKET (2 REQUIRED)
12
R11318
R9597
CASTING LEG B
13
R11317
R9596
CASTING LEG A
13
Page 40
1$
R9548
USE ONLY MANUFACTURER'S REPLACEMENT PARTS. USE OF ANY OTHER PARTS COULD CAUSE INJURY OR DEATH.
30794-0-0812
CASTING PARTS VIEW
3/($6(127(:KHQRUGHULQJSDUWVLWLVYHU\LPSRUWDQWWKDWSDUWQXPEHUDQGGHVFULSWLRQRISDUWFRLQFLGH
USE ONLY MANUFACTURER'S REPLACEMENT PARTS. USE OF ANY OTHER PARTS COULD CAUSE INJURY OR DEATH.
30794-0-0812
Page 41
MASTER PARTS DISTRIBUTOR LIST
To Order Parts Under Warranty, please contact your local Empire dealer. See the dealer locator at www.empirecomfort.com. To
provide warranty service, your dealer will need your name and address, purchase date and serial number, and the nature of the
problem with the unit.
To Order Parts After the Warranty Period, please contact your dealer or one of the Master Parts Distributors listed below. This
list changes from time to time. For the current list, please click on the Master Parts button at www.empirecomfort.com.
Please note: Master Parts Distributors are independent businesses that stock the most commonly ordered Original Equipment
repair parts for Heaters, Grills, and Fireplaces manufactured by Empire Comfort Systems Inc.
Dey Distributing
:LOORZ/DNH%RXOHYDUG
9DGQDLV+HLJKWV01
East Coast Energy Products
(DVW5RXWH
:HVW/RQJ%UDQFK1-
Phone: 651-490-9191
Toll Free: 800-397-1339
Website:ZZZGH\GLVWULEXWLQJFRP
3DUWV+HDWHU+HDUWK
Phone: 732-870-8809
Toll Free: 800-755-8809
Fax: 732-870-8811
Website: ZZZHDVWFRDVWHQHUJ\FRP
3DUWV+HDWHU+HDUWKDQG*ULOOV
Victor Division of F. W. Webb Company
/RFXVW6WUHHW
+DUWIRUG&7
Phone: 860-722-2433
Toll Free: 800-243-9360
Fax: 860-293-0479
Toll Free Fax: 800-274-2004
Websites: ZZZIZZHEEFRPZZZYLFWRUPIJFRP
3DUWV+HDWHU+HDUWKDQG*ULOOV
HOW TO ORDER REPAIR PARTS
Parts Not Under Warranty
3DUWVFDQEHRUGHUHGWKURXJK\RXU6HUYLFH3HUVRQ'HDOHURUD0DVWHU3DUWV'LVWULEXWRU6HHWKLVSDJHIRUWKH0DVWHU3DUWV'LVWULEXWRUVOLVW)RUEHVWUHVXOWVWKHservice person or dealerVKRXOGRUGHUSDUWVWKURXJKWKHGLVWULEXWRU3DUWVFDQEHVKLSSHGGLUHFWO\WRWKH
service person/dealer.
Warranty Parts
:DUUDQW\SDUWVZLOOQHHGDSURRIRISXUFKDVHDQGFDQEHRUGHUHGE\\RXU6HUYLFH3HUVRQRU'HDOHU3URRIRISXUFKDVHLVrequiredIRU
ZDUUDQW\SDUWV
$OOSDUWVOLVWHGLQWKH3DUWV/LVWKDYHD3DUW1XPEHU:KHQRUGHULQJSDUWV¿UVWREWDLQWKH0RGHO1XPEHUDQG6HULDO1XPEHUIURPWKH
QDPHSODWHRQ\RXUHTXLSPHQW7KHQGHWHUPLQHWKH3DUW1XPEHUnotWKH,QGH[1XPEHUDQGWKH'HVFULSWLRQRIHDFKSDUWIURPWKHIROORZLQJLOOXVWUDWLRQDQGSDUWOLVW%HVXUHWRJLYHDOOWKLVLQIRUPDWLRQ
$SSOLDQFH0RGHO1XPEHU
3DUW'HVFULSWLRQ
$SSOLDQFH6HULDO1XPEHU
3DUW1XPEHU
7\SHRI*DV3URSDQHRU1DWXUDO
'RQRWRUGHUEROWVVFUHZVZDVKHUVRUQXWV7KH\DUHVWDQGDUGKDUGZDUHLWHPVDQGFDQEHSXUFKDVHGDWDQ\ORFDOKDUGZDUHVWRUH
6KLSPHQWVFRQWLQJHQWXSRQVWULNHV¿UHVDQGDOOFDXVHVEH\RQGRXUFRQWURO
Page 42
30794-0-0812
ACCESSORY SIDE SHELVES INSTALLATION INSTRUCTIONS
Installing Accessory Side Shelves:
5HPRYHFDVWLURQRUVWRQHLQOD\LQVHUWVIURPFDVWLQJWRSDQG
FDUHIXOO\VHWWKHPDVLGH
5HPRYHFDVWLURQWRSIURPVWRYHDQGSODFHXSVLGHGRZQRQD
ÀDWVRIWVPRRWKVXUIDFHWRDYRLGGDPDJH
5HPRYHIRXUóKH[KHDGEROWVIURPWKHRXWHUHGJHVRIFDVW
LURQWRS
3ODFHOHIWDQGULJKWVLGHVKHOYHVLQSODFHVKRZQLQ)LJXUH
5HSODFHIRXUóKH[KHDGEROWVWRDWWDFKVLGHVKHOYHVWR
FDVWLURQWRSEHVXUHVKHOILVWLJKWWRFDVWLQJWRSEHIRUHIXOO\
WLJKWHQLQJEROWV
5HPRYHHLJKWóKH[KHDGEROWVIURPVLGHVKHOYHV
5HSODFHFDVWLURQWRSRQXQLW
$WWDFKVLGHVKHOIVXSSRUWVRQHDWDWLPHXVLQJWZRóKH[
KHDGEROWVSHUVXSSRUWVOLGLQJVXSSRUWÀXVKWRFDVWLQJEHIRUH
IXOO\WLJKWHQLQJEROWVDVVKRZQLQ)LJXUH
5HSODFHFDVWLURQRUVWRQHLQOD\LQVHUWVLQWRFDVWLQJWRS
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BOTTOM VIEW
Figure 34
WASHER PLACEMENT
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Figure 32
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(CENTER SIDE OF BOLT)
BOTTOM VIEW
Figure 35
30794-0-0812
Page 43
CIB3-1 OPTIONAL BLOWER INSTALLATION INSTRUCTIONS - DVP30CC
CAUTION
Sharp edges, use protective gloves when installing.
Carton Contents
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Hardware Package
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AUTO/ON/OFF SWITCH
NUT
Installing Optional CIB3 Blower
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Page 44
30794-0-0812
CIB3-1 OPTIONAL BLOWER INSTALLATION INSTRUCTIONS - DVP30CC
Fan Control
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(DV) MODELS
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WIRE CHANNEL - LEFT
Label all wires prior to disconnection when servicing controls.
Wiring errors can cause improper and dangerous operation.
Verify proper operation after servicing.
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WARNING
Figure 36
Cleaning
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"OFF," depressing slightly. Do not force.
Blower Motor
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Figure 37
30794-0-0812
Page 45
CIB3-1 OPTIONAL BLOWER INSTALLATION INSTRUCTIONS - DVP30CC
7
13
6
8
12
9
10
5
11
4
2
3
15
1
14
PARTS LIST
Page 46
INDEX NUMBER
PART NUMBER
DESCRIPTION
1
R1454
BRASS BUSHING
2
R1499
RUBBER GROMMET
3
24231
BLOWER HOUSING
4
R1410
STRAIN RELIEF BUSHING
5
R9927
BLOWER ASSEMBLY
6
24225
BLOWER COVER
7
R6159
CORD SET
8
R10363
WIRE HARNESS
9
R2503
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10
24222
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11
R2805
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12
R4192
RHEOSTAT KNOB
13
18879
RHEOSTAT
14
26050
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15
26052
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30794-0-0812
CIB4-1 OPTIONAL BLOWER INSTALLATION INSTRUCTIONS - DVP20CC
CAUTION
Sharp edges, use protective gloves when installing.
Carton Contents
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Hardware Package
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Installing Optional CIB4 Blower
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30794-0-0812
Installing Optional CIB4 Blower
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Page 47
CIB4-1 OPTIONAL BLOWER INSTALLATION INSTRUCTIONS - DVP20CC
Fan Control
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WKHNational Electrical Code, ANSI/NFPA 70 or Canadian Electrical
Code, CSA C22.1LIDQH[WHUQDOHOHFWULFDOVRXUFHLVXWLOL]HGThis
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your protection against shock hazard and should be plugged
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not cut or remove the grounding prong from this plug. )RUDQ
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Label all wires prior to disconnection when servicing controls.
Wiring errors can cause improper and dangerous operation.
Verify proper operation after servicing.
WARNING
Unplugging of blower accessory will not stop the heater
from cycling. To shut heater off: Turn temperature dial or
thermostat to lowest setting. Turn knob on gas control to
"OFF," depressing slightly. Do not force.
BLOW
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Figure 38
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Figure 39
Page 48
30794-0-0812
CIB4-1 OPTIONAL BLOWER INSTALLATION INSTRUCTIONS - DVP20CC
8
7
6
9
10
11
5
4
12
3
2
1
PARTS LIST
30794-0-0812
INDEX NUMBER
PART NUMBER
1
R1454
DESCRIPTION
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2
R1499
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3
CI002
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5
R2804A
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7
R2099
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11
R2805
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R1410
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Page 49
WARRANTY
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LVQRWWUDQVIHUDEOH$OOZDUUDQW\UHSDLUVPXVWEHDFFRPSOLVKHGE\DTXDOL¿HGJDVDSSOLDQFHWHFKQLFLDQ
Limited Lifetime Parts Warranty – Combustion Chamber, Heat Exchanger, and Factory-Installed Glass
,IWKHFRPEXVWLRQFKDPEHUKHDWH[FKDQJHUVHHSDUWVOLVWRUIDFWRU\LQVWDOOHGJODVVIDLOVEHFDXVHRIGHIHFWLYH
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Duties Of The Owner
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What Is Not Covered
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Page 50
30794-0-0812
APPLIANCE SERVICE HISTORY
Date
Dealer Name
30794-0-0812
Service Technician Name
Service Performed/Notes
Page 51
APPLIANCE SERVICE HISTORY
Date
Page 52
Dealer Name
Service Technician Name
Service Performed/Notes
30794-0-0812
APPLIANCE SERVICE HISTORY
Date
Dealer Name
30794-0-0812
Service Technician Name
Service Performed/Notes
Page 53
EMPIRE
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Comfort Systems
GAS-FIRED
The Heritage Cast Iron Stoves
Models:
DVP20CC(30,70)(B,F,M)(N,P)-1
DVP30CC(30,70)(B,F,M,S,W)(N,P)-1
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DVP20CC
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DVP30CC
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19,500
26,500
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30794-0-0812
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EMPIRE
Comfort Systems
GAS-FIRED
The Heritage Cast Iron Stoves
Models:
DVP20CC(30,70)(B,F,M)(N,P)-1
DVP30CC(30,70)(B,F,M,S,W)(N,P)-1
CLEARANCES
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Locating and Venting the Direct Vent Stove
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36” (91cm) TO CEILING OR
HORIZONTAL PROJECTION
ABOVE APPLIANCE
36” (91cm) TO CEILING OR
HORIZONTAL PROJECTION
ABOVE APPLIANCE
6” (153mm)
TO SIDE WALL
6” (153mm) TO
COMBUSTIBLE
MATERIAL
6” (153mm)
TO SIDE WALL
6” (153mm) TO
COMBUSTIBLE
MATERIAL
Installation on Rugs and Tile
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4” (102mm) HEATER CORNERS TO SIDE WALL
10” DVP20
(254mm)
14” DVP30
(355mm)
10” DVP20
(254mm)
14” DVP30
(355mm)
4”
(102mm)
NOTE: HEATER INSTALLED AT 45° ANGLE IN CORNER
2” (51m
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Comfort Systems
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www.empirecomfort.com
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