Sharp KB-3411JK Installation manual

INSTALLATION MANUAL
SPECIAL WARNING
INSTALLATION AND SERVICE MUST BE PERFORMED BY A QUALIFIED INSTALLER.
IMPORTANT: SAVE THIS INSTALLATION MANUAL FOR LOCAL ELECTRICAL
INSPECTOR’S USE.
READ AND SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
CLEARANCES & DIMENSIONS
For SAFETY CONSIDERATIONS do not install a range in any combustible cabinetry which is not in
accord with the stated clearances and dimensions on page 2. See Figures 1 and 2.
RANGE MEASUREMENTS ......................................2
ELECTRICAL CONNECTIONS ................................ 3-5
CLEARANCES AND DIMENSIONS ..............................2
ADJUSTABLE BACKSPLASH ...................................6
IMPORTANT NOTES .............................................2
ANTI-TIP .......................................................7
UNPACKING AND EXAMINING YOUR RANGE .................3
MODEL AND SERIAL NUMBER LOCATION ....................8
IMPORTANT SAFETY INSTRUCTIONS .........................3
CARE, CLEANING AND MAINTENANCE ......................8
1
ELECTRIC RANGE WITH MICROWAVE DRAWER
30” Freestanding Range
INSTALLATION MANUAL
RANGE MEASUREMENTS
30"
29 7/8"
minimum 30"
to bottom of
cabinet over
cooktop
29 5/8"
adjustable
backsplash
width
18"
to upper
cabinets
42-48"
with
adjustable
backsplash
36±1/8"
to cooktop
surface
42"
drawer
open
6"
6 1/8"
6"
36"
countertop
height
6 1/8"
Maximum
depth of cord,
plug and
receptacle box
4" to prevent
interference
with lower
oven
27"
back to front
of doors
Figure 1
45 3/8"
oven door
open
7 3/8"
4"
Preferred electrical
outlet area
30"
opening width
30"
door widths
Figure 2
To eliminate the risk of burns or fi re by reaching over the
cooktop, cabinet storage space located above the cooktop should
be avoided. If cabinet storage is to be provided, the risk can be
reduced by installing a range hood that projects horizontally a
minimum of 5” beyond the bottom of the cabinets.
Figure 1 contains many range measurements for reference when
planning your kitchen and/or range location.
CLEARANCES AND DIMENSIONS
• Provide adequate clearances between the range and adjacent
combustible surfaces.
IMPORTANT NOTES TO THE INSTALLER
• Dimensions that are shown in Figure 2 must be used. Given
dimensions provide minimum clearance. There needs to be a
30-inch minimum clearance between the top of the cooking
surface and the bottom of unprotected wood or metal cabinets or
a 24-inch minimum when bottom of wood or metal cabinets are
protected by not less than a 1/4-inch flame retardant millboard
covered with not less than no. 29 msg sheet-steel, 0.015-inch
stainless steel, 0.024-inch aluminum or 0.020-inch copper. Note
that the gray shaded area on Figure 2 indicates the location for
the electrical receptacle/connection.
• Read all of the Installation Manual before installing the
range.
• Remove all packing material from the oven and drawer before
connecting the electrical supply to the range.
• Observe all governing codes and ordinances.
• Be sure to leave these instructions with the consumer.
IMPORTANT NOTES TO THE CONSUMER
• Contact surface must be solid and level. Pay special attention
to the floor. Be sure it is solid enough for the weight of the
range. Check that the floor covering is smooth and flat and that
it adheres to the sub-floor solidly.
Keep this manual with your Operation Manual for future reference.
• Check location where the range will be installed for proper
electrical supply.
• Be sure your range is installed and grounded properly by a
qualified installer or service technician.
• As when using any range generating heat, there are certain
safety precautions you should follow. These are listed in the
Operation Manual. Read all and follow carefully.
• To eliminate the need to reach over the cooktop, cabinet storage
space above the cooktop should be avoided or a range hood
installed.
2
INSTALLATION MANUAL
the floor covering can withstand heat at least 90˚F (32.2˚C)
above room temperature without shrinking, warping or
discoloring. Do not install the range over carpeting unless
you place an insulating pad or sheet of 1/4-inch (0.64cm) thick
plywood between the range and carpeting.
UNPACKING AND EXAMINING YOUR RANGE
1 Remove
all
packing materials
f r o m i n sid e t h e
Microwave Drawer
and the oven cavity.
DO NOT REMOVE
THE WAVEGUIDE
COVER, which is
located on the top
of the Microwave
Drawer area.
Sealing
Surface
Waveguide
Cover
Never leave children alone or unattended in the
area where an range is in use. As children grow, teach them the
proper, safe use of all ranges. Never leave the oven door open when
the range is unattended.
Stepping, leaning or sitting on the door or drawer
of this range can result in serious injuries and can also cause damage
to the range.
Sealing
Surface
Microwave
2 Remove the feature
Drawer
st icke r, i f t h e r e
Cavity
is one. Check the
d r awer for a ny
damage, such as misaligned or bent drawer, damaged drawer
seals and sealing surfaces, broken or loose drawer guides and
dents inside the drawer or on the front side of the drawer. If there
is any damage, do not operate the Microwave Drawer and contact
your dealer or a SHARP AUTHORIZED SERVICER.
• Do not store items of interest to children in the cabinets
above the range. Children could be seriously burned climbing
on the range to reach items.
• To eliminate the need to reach over the cooktop, cabinet storage
space above the cooktop should be avoided.
• Do not use the oven as a storage space. This creates a
potentially hazardous situation.
• Never use the range for warming or heating the room.
Prolonged use of the range without adequate ventilation can
be dangerous.
IMPORTANT SAFETY INSTRUCTIONS
If the information in this manual is not followed
exactly, a fire or electrical shock may result causing property damage,
personal injury or death.
• Do not store or use gasoline or other flammable vapors and
liquids near this or any other range. Explosions or fires could
result.
• Reset all controls to the “off” position after using a
programmable timing operation.
• ALL RANGES CAN TIP
• INJURY TO PERSONS COULD RESULT
WHEN USING THE SELF-CLEAN FEATURE:
• INSTALL ANTI-TIP BRACKET PACKED
WITH RANGE
• Remove broiler pan, food and other utensils before
self-cleaning the oven. Wipe up excess spillage. Follow the
precleaning instructions in the Operation Manual.
• SEE ANTI-TIP BRACKET TEMPLATE
FOR INSTALLATION INSTRUCTIONS
ELECTRICAL CONNECTIONS
The installer or consumer is responsible for connecting the power
supply cord to the connection block located behind the back panel
access cover.
To reduce the risk of tipping the range, it must
be secured by properly installed Anti-Tip bracket packed with
the range.
This range may be connected by means of permanent “hard wiring”
(flexible armored or nonmetallic shielded copper or aluminum cable),
or by means of a power supply cord kit. Only a power supply cord kit
rated at 240 volts or 208 volts and 50 amperes and marked for use
with ranges shall be used. Cord must have either 3 or 4 conductors
to match electric receptacle.
• This range must be electronically grounded in accordance with
local codes, or in their absence, with the National Electrical
Code ANSI/NFPA No. 70—latest edition in United States.
• The installation of ranges designed for manufactured (mobile)
home installation must conform with Manufactured Home
Construction and Safety Standard, title 24CFR, part 3280
[Formerly the Federal Standard for Mobile Home Construction
and Safety, title 24, HUD (part 280)] or when such standard
is not applicable, the Standard for Manufactured Home
Installation 1982 (Manufactured Home Sites, Communities
and Setups), ANSI Z225. 1/NFPA 501A- latest edition, or with
local codes in United States.
For mobile homes, new installations, recreational vehicles or areas
where local codes do not permit grounding through neutral, a 4 conductor power supply cord kit rated at 240 volts or 208 volts minimum,
50 amperes and marked for use with ranges should be used.
Terminals on end of wires must be either closed loop or open-end
spade lugs with upturned ends. Cord must have strain-relief clamp.
The range connection opening should be 1 3/8-inches.
• Make sure the wall coverings and the cabinets around the range
can withstand the heat generated by the range.
• Before installing the range in an area covered with
linoleum or any other synthetic floor covering, make sure
3
INSTALLATION MANUAL
4-wire wall receptacle (14-50R)
Risk of fire or electrical shock exists if an
incorrect size range cord kit is used or the Installation Manual
or strain relief clamp are disregarded.
CAUTION Do not loosen the nuts which secure the factory-
installed range wiring to the terminal block while connecting
range. Electrical failure or loss of electrical connection may
occur.
4-wire wall receptacle (14-50R)
Figure 5A
3-wire wall receptacle (10-50R)
Figure 5B
ELECTRICAL SHOCK HAZARD
• Electrical ground is required on this range.
ACCESS TO TERMINAL BLOCK
• Do not connect to the electrical supply until range is permanently
grounded.
• DISCONNECT POWER TO THE CIRCUIT BREAKER
OR FUSE BOX BEFORE MAKING THE ELECTRICAL
CONNECTION.
• This range must be connected to a grounded, metallic,
permanent wiring system or the grounding connector of the
power cord should be connected to the grounding terminal or
wire lead on the range.
• Failure to heed these warnings could result in a fire, personal
injury or electrical shock.
Loosen screw on rear access cover and pull down as illustrated in
strain relief clamp
Figure 6 to access terminal block wiring connection.
To close, return
to original location and secure screw.
strain relief clamp
240V
3-wire wall receptacle (10-50R)
208/240 VOLT CONNECTION INSTRUCTIONS
180˚
screw setting for your
The range can be set for 208V or 240V. The voltage
range is pre-set at 240V from the factory. Follow these steps to
change the voltage setting.
1 Locate the voltage switch on the lower back side of the
range.
Figure 6
2 Remove the screw and rotate the switch plate 180˚ as indicated
in the Figure 3.
POWER CORD CONNECTIONS
3 Reinsert the switch plate and replace screw as indicated
in Figure 4. The voltage setting is indicated by the visible
marking.
4-WIRE CONNECTION INSTRUCTIONS-FIGURE 8
Before wiring the range, review the suggested power source location
drawing in Figure 2. If connecting to a 4-wire electrical system for a
new branch-circuit or mobile home use a 4-wire connection.
208V
240V
screw
180˚
Figure 7
1 Follow the power supply kit manufacturerʼs Installation
Instructions supplied with the strain relief clamp and install.
See Figure 7.
screw
2 Insert the end connectors for line 1, line 2 and neutral and
tighten securely to the terminal block.
Figure 3
IMPORTANT DO NOT LOOSEN the factory installed nut
connections which secure the range wiring to the terminal
block. Electrical failure or loss of electrical connection may
occur if these 3 nuts are loosened or removed.
Figure 4
3 You must disconnect the ground strap. Remove the factory
installed ground screw and plate to release the copper ground
strap from the frame of the range. Cut and discard the copper
ground strap and plate. KEEP the ground screw.
screw
208V
3 & 4-WIRE ELECTRICAL WALL RECEPTACLE TYPES &
RECOMMENDED MOUNTING ORIENTATION ON WALL
Figure 5A illustrates 4-wire receptacle required for new and
remodeled installations.
4 Connect the green ground wire lead with the eyelet to the frame
of the range with the ground screw using the same hole in the
frame where the ground screw was originally installed. See
Figure 8.
Figure 5B illustrates 3-wire receptacle that is allowed for existing
installations.
4
5 Make sure all screws are tightened securely and replace the
rear access cover. See Figure 6.
INSTALLATION MANUAL
3-WIRE CONNECTION INSTRUCTIONS
Before wiring the range, review the suggested power source location
drawings in Figure 2. If connecting to a 4-wire electrical system:
For existing installations ONLY, refer to Figure 9.
1 Follow the power supply kit manufacturerʼs Installation
Instructions supplied with the strain relief clamp and install.
See Figure 7.
2 Insert the end connectors for line 1, line 2 and neutral and
tighten securely to the terminal block. See Figure 7.
IMPORTANT DO NOT LOOSEN the factory installed nut
connections which secure the range wiring to the terminal
block. Electrical failure or loss of electrical connection may
occur if these 3 nuts are loosened or removed.
1 Follow the manufacturerʼs Installation Instructions supplied
with the strain relief clamp and install.
2 Strip insulation away from the ends of the permanent wiring
for line 1, line 2 and neutral; also strip ground wire on 4-wire
connections. Tighten all 3 or 4-wire leads to the terminal block.
Follow wire locations shown in Figure 10.
IMPORTANT DO NOT LOOSEN the factory installed nut
connections which secure the range wiring to the terminal
block. Electrical failure or loss of electrical connection may
occur if these 3 nuts are loosened or removed.
3 Make sure all connections are tightened securely and replace
the rear access cover. See Figure 7.
Note: For 3-wire permanent connection skip steps 3 and 4 and
continue with step 5.
GROUNDING INSTRUCTIONS- ONLY 3-WIRE CONNECTIONS:
3 Disconnect the ground strap. Remove the factory installed
ground screw and plate to release the factory installed copper
ground strap from frame of the range. Cut and discard the
copper strap from the terminal block. KEEP the ground screw,
ground plate and go to step 4.
A ground strap is installed on this range which connects the center
terminal of the neutral terminal block to the range chassis. The
ground strap is connected to the range by the center, lowest screw.
See Figure 9. The ground strap must not be removed unless National,
State or Local Codes do not permit use of a ground strap.
4 Connect the green ground wire lead to the frame of the range
using the ground screw and plate as shown in Figure 11. Be sure
to install using the same hole in the frame where the ground
screw was originally installed.
Note: If the ground strap is removed for any reason, a separate
ground wire must be connected to the separate ground screw
attached to the range chassis and to an adequate ground source.
5 Make sure all connections are tightened securely and replace
the rear access cover. See Figure 7.
3 & 4-WIRE PERMANENT WIRE CONNECTIONS
3–wire permanent connection – follow steps 1, 2 and 5 below.
4–wire permanent connection – follow all steps below.
Note: Non-terminated field wire compression connections must
be set at approximately 90 in./lbs.
4-WIRE CONNECTION
FOR 3 & 4-WIRE PERMANENT CONNECTIONS
terminal block
Connect
line 2
here.
A user supplied strain
relief clamp must be
installed at this
location. It requires 1
3/8-inches (3.5 cm)
diameter cord kit hole.
c
k
terminal
block
Connect neutral (white or
center) here.
red
bla
gr e
Cut ground strap.
Discard ground strap
and ground plate.
ite
wh
Connect line
1 here.
Note: Install strain relief
clamp. Center or white
wire must always be
attached to the center
terminal on block.
en
Connect green insulated
copper ground wire with
ground screw here.
line 2
line 1
neutral
terminal
block
ground
line 2
screw
line 1
neutral
Figure 8
ground strap
ground plate
ground strap
Figure 10
ground plate
ground
screw
4-WIRE PERMANENT
CONNECTION ONLY
ground
3-WIRE CONNECTION
plate
ground
screw
terminal block
Connect line
1 here.
Ground strap
Note: Install strain relief
clamp. Center must
always be attached to the
center terminal on block.
Connect
line 2
here.
ground
plate
Connect neutral here.
ground
screw
A user supplied strain relief
clamp must be installed at
this location. It requires
1 3/8-inches (3.5 cm)
diameter cord kit hole.
Figure 9
ground
wire lead
proper ground for
4-wire permanent
connection
ground
wire lead
Figure 11
5
proper ground for
4-wire permanent
connection
INSTALLATION MANUAL
IMPORTANT
ADJUSTABLE BACKSPLASH
This backsplash must be installed before the range is moved
into place.
The range backsplash is adjustable so that you can customize it
for your particular kitchen situation. The height can be adjusted
from the low position (6-inches high) to the highest position
(12-inches high) in one inch increments.
1 Remove the screws from the
cooktop back frame end cap
on both sides and the screws
from the range back cover
on both sides, as shown
in Figure 12. The endcaps
and mounting screws may
be located near or inside
backsplash accessory pack.
Note: Set screws to the side
to use for mounting the
backsplash. The two back
cover screws must be placed
back into the back cover.
4 Slide the backsplash in to desired height. Secure into position
with screws supplied and those removed in step 1.
(Total 4 each side)
Figure 12
2 Slide the rubber gasket onto the back edge of the cooktop back
frame as shown in Figure 13.
Figure 14
5 Place the backsplash support brace into the back side of the
backsplash. Angle as shown to insert, slide downward to rest
on top of the end cap screws.
Figure 13
3 Carefully pull each end cap back slightly—no more than
1/8-inch—to facilitate installing the backsplash.
6
INSTALLATION MANUAL
2 DRILL PILOT HOLES AND FASTEN BRACKET
ANTI-TIP
Drill a 1/8-inch pilot hole where screws are to be located. If bracket
is to be mounted to the wall, drill pilot hole at an approximate 20
degree downward angle. If bracket is to be mounted to masonry or
ceramic floors, drill a 5/32-inch pilot hole 1 3/4-inches deep. The
screws provided may be used in wood or concrete material. Use a
5/16 -inch nut-driver or flat head screwdriver to secure the bracket
in place.
NORMAL INSTALLATION STEPS
ANTI-TIP BRACKET INSTALLATION INSTRUCTIONS
IMPORTANT SAFETY WARNING
To reduce the risk of tipping of the range, the range must be secured
to the floor by properly installed Anti-Tip bracket and screws packed
with the range. Failure to install the Anti-Tip bracket will allow the
range to tip over if excessive weight is placed on an open door or if
a child climbs upon it. Serious injury might result from spilled hot
liquids or from the range itself.
FASTEN BRACKET (WALL OR FLOOR MOUNTING)
max 1 1/4"
leveling leg
If range is ever moved to a different location, the Anti-Tip bracket
must also be moved and installed with the range. Instructions are
provided for installation in wood or cement fastened to either the floor
or wall. When installed to the wall, make sure that screws completely
penetrate dry wall and are secured in wood or metal. When fastening
to the floor or wall, be sure that screws do not penetrate electrical
wiring or plumbing.
wall mount
wall plate
floor mount
Anti-Tip bracket
Figure 16
1 LOCATE THE BRACKET - USING THE TEMPLATE
FASTEN BRACKET (FLOOR MOUNTING ONLY)
The bracket may be located on either the left or right side of the
range. Use the information below to locate the bracket if template
is not available.
more than
leveling leg
1 1/4"
wall
floor mount
Anti-Tip bracket
Figure 17
3 LEVEL AND POSITION RANGE
Level range by adjusting the (4) leveling legs with a wrench. Note:
A minimum clearance of 1/8-inch is required between the bottom
of the range and the leveling leg to allow room for the bracket. Use
a level to check your adjustments. Plug range into properly prepared
electrical receptacle or if hard wired, check that it was completed
properly. Check floor condition for evenness and stability. Slide
range back into position.
Visually check that rear leveling leg is inserted into and fully
secured by the Anti-Tip bracket by looking underneath the range
with a flashlight and carefully attempt to tilt it forward.
Figure 15
Mark the floor or wall where left or right side of the range will be
located. If rear of range is against the wall or no further than 1 1/4 inches from wall when installed, you may use the wall or floor mount
method. If molding is installed and does not allow the bracket to fit
flush against the wall, remove molding or mount bracket to the floor.
For wall mount, locate the bracket by placing the back edge of the
template against the rear wall and the side edge of template on the
mark made referencing the side of the range. Place bracket on top
of template and mark location of the screw holes in wall. If rear of
range is further than 1 1/4-inches from the wall when installed, attach
bracket to the floor. For floor mount, locate the bracket by placing
back edge of the template where the rear of the range will be located.
Mark the location of the screw holes, shown in template.
1 5/8"
Range Slide
Figure 18
7
INSTALLATION MANUAL
MODEL AND SERIAL NUMBER LOCATION
BEFORE YOU CALL FOR SERVICE
Read the BEFORE YOU CALL and operating instruction sections
in your Operation Manual. It may save you time and expense. The
list includes common occurrences that are not the result of defective
workmanship or materials in this range.
The name plate, including model and serial number, is located on
the faceplate behind the Microwave Drawer front.
CARE, CLEANING AND MAINTENANCE
Refer to the warranty in your Operation Manual for our toll-free
service number and address. Please call or write if you have inquiries
about your range product and/or need to order parts.
Refer to the Operation Manual for cleaning instructions. If removing
the range is necessary for cleaning or maintenance, disconnect the
electrical power supply. If the electrical supply is inaccessible, lift
the unit slightly at the front and pull out away from the wall. Pull
only as far as necessary to disconnect the electrical supply. Finish
removing the unit for servicing and cleaning. Reinstall in reverse
order making sure to level the range and check electrical connections.
See pages 2 and 3 for proper anchoring instructions.
NOTE
Please do not open or close the lower oven door for 30
seconds after plugged in.
SHARP ELECTRONICS CORPORATION
Sharp Plaza, Mahwah, New Jersey 07430-2135
TINSEB 39 0 MRR1
8
PRINTED IN USA