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OUTDOOR SERPENTINE
burner with pilot safety system
Model SRP-N(P)
OWNER’S OPERATION AND INSTALLATION MANUAL
Report # 401-O-07-5
We recommend that our products be installed and serviced by professionals who are certified in the U.S. by NFI (National Fireplace Institute).
CGA 2.17-M91(R2009) "Gas Fired Appliances for Use at High Altitudes"
DANGER
If you smell gas:
1. Shut off gas to appliance.
2. Extinguish any open flame.
3. If odor continues, keep away from the appliance and immediately call your gas supplier or fire department.
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Read the instalation, operating and maintenance instructions thoroughlybefore installing or servicing this equipment.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other aplliance.
An LP-cylinder not connected for use shall not be stored in the vicinity of this or any other aplliance.
CARBON MONOXIDE HAZARD
WARNING
DANGER
This appliance can produce carbon monoxide which has no odor. Using it in an enclosed space can kill you.
Never use this appliance in an enclosed space such as a camper, tent, car or home.
WARNING:
For Outdoor Use Only
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
Version française de ce manuel est disponible à partir du site WEB : www.woodbridgefp.com
French version of this Owners Manual is available at www.woodbridgefp.com
2
SAFETY
INFORMATION
WARNING: Any change to this appliance or its controls can be dangerous.
WARNINGS
1. This appliance, as supplied, is only for use with the type of gas indicated on the rating plate.
IMPORTANT:
should be inspected before use and at least annually by a quilified service person.
More frequent cleaning may be required as necessary. It is imperative that the control compartment, burners and circulating air passageways of the appliance be kept clean.
DANGER: Carbon monoxide poisoning may lead to death!
Carbon Monoxide Poisoning:
Early signs of carbon monoxide poisoning resemble the flu, with headaches, dizziness, or nausea. If you have these signs, the burner may not be working properly.
Get fresh air at once! Have the burner serviced.
Some people are more affected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the influence of alcohol, and those at high altitudes.
Natural Gas: Natural gas is odorless. An odor making agent is added to the gas. The odor helps you detect a gas leak. However, the odor added to the gas can fade.
Gas may be present even though no odor exists.
Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this appliance.
2. When an appliance is for con-
nection to a fixed piping system,
the installation must conform
with local codes, or in the ab-
sence of local codes with the
National Fuel Gas Code, ANSI
Z223.1/NFPA 54 , or Interna-
tional Fuel Gas Code, Natural
Gas and Propane Installation
Code, CSA B149.1, or Pro-
pane Storage and Handling
Code, B149.2, as applicable.
3. Keep the appliance area clear and free from combustible materials, gasoline and other flammable vapors and liquids.
4. Do not burn solid fuel in the fireplace after installing the appliance. Do not use this appliance to cook food or burn paper or other objects.
5. Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition.
6. Clothing or other flammable materials should not be hung from the appliance, or placed on or near the appliance.
7. Young children should be carefully supervised when they are in the area of the appliance.
8. The appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the or the Canadian Electrical
Code, CSA C22.1, if applicable.
National Electrical Code, ANSI/NFPA 70
9.
Do not use appliance if any part has been under water.
Imm ediat ely call a qualif ied service techn ician to inspect the room appliance and to replace any part of the system and any gas control which has been under water.
10. Inspect the burner before each use of Outdoor Fire Pit.
The burner must be replaced prior to the appliance being put into operation if it is evident that the burner is damaged. Please refer to "Illustrated parts List" for the replacement burner part number.
11. Turn the appliance off and let cool before servicing, installling, or repairing. Any guard or other protective device removed for servicing the appliance must be replaced prior to operating the
appliance. Only a qualified service person should install, service, or repair appliance.
HIGH ALTITUDE
INSTALLATIONS:
The appliance is rated for installations up to 4500’ (1372 m) above sea level. Above 4500’ the appliance must be de- rated at the factory for the appropriate altitude.
LOCAL CODES
Install and use Outdoor Fire Pit with care the
In absence of local codes,
use the latest edition of The
National Fuel Gas Code ANSI
Z223.1/NFPA54 available from:
* American National Standards
Institute, Inc., 1430
Broadway, New York,
NY 10018
* National Fire Protection
Association, Inc.,
Batterymarch Park, Quincy,
MA 02269.
PRODUCT ASSEMBLY
WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specially approved with this appliance may result in property damage or personal injury.
1. Remove Burner Assembly, and Burner Media from packaging (see Parts List, page 14)
2 . Install the Burner Assembly inside of a non-combustible enclosure custom built accor-
danly to clearance requirements.
3 . Connect the Burner Assembly to gas supply using supplied flex connector and shutoff valve.
4 . Evenly fill the media compartment with burner media (broken tempered glass) fully covering the burner as shown on a picture.
If you are NOT planning to add optional topping media, then fill the media compartment in full and proceed to the step 5.
INSTALLATION
CAUTION: Do not remove the metal data plates attached to the Burner.
These plates contain important information.
NOTICE: Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a qualified service person. More frequent cleaning may be required as necessary. It is imperative that control compartment, burner and circulating air passageways of the appliance be kept clean.
5 . Place and evenly distribute top- ping media (optional lava rock, black glass or stones) on top of burner media as shown.
7 . Having free access to the valve light the appliance following the procedure on
Page 8.
Make sure the flame is even along the burner and appliance is fully operational and safe for use. Turn OFF the appliance and let it cool.
6 . Carefully leak test all connections following the procedure on Page 6.
Never light th e appliance without having the clear glass media completely covering the burner!
8. To access the gas compo-
nents and listing labels
remove complete burner
assembly from its enclo-
sure.
ATTENTION: 110V AC / 7V DC power adapter supplied with theunit must be plugged into an outdoor approved enclosed electrical box.
CLEARANCES TO COMBUSTIBLE MATERIALS:
- Top ………………… 60” (152.4 cm)
- Sides ……………..… 16” (40.6 cm)
- Floor ........................... 2” (5.1 cm)
FUEL PRESSURE SPECIFICATION:
- Inlet Natural Gas (NG) Min …… 5.0” W.C.
Max ....... 10.5” W.C.
- Inlet Propane (LP) Min …… 11.0” W.C.
Max ....... 13.0” W.C.
- Manifold Natural Gas (NG) ........... 3.5” W.C.
- Manifold Propane (LP) .................. 10.0” W.C.
3
LOCATING YOUR GAS FIREPLACE
1) When selecting a location for your fireplace, ensure that the clearances are met.
2) This appliance must be installed in an open-air situation with natural ventilation, without stagnant areas, where gas leakage and products of combustion are rapidly dispersed by wind and natural convection.
3) Certain materials or items, when placed under or near the appliance, will be subjected to
radiant heat and could become damaged.
4) Typically an outdoor space is not enclosed but, any enclosure in which the appliance is used shall comply with one of the following:
An enclosure with walls on all sides, but at least one permanent opening at ground level and no overhead cover.
Within a partial enclosure that includes an overhead cover and no more that two walls.
Within a partial enclosure that includes an overhead cover and more than two walls, the following shall apply:
• At least 25% of the total wall area is completely open, and
• At least 30% of the remaining wall area is open and unrestricted
30% or more in total of the remaining wall area is open and unrestricted.
Open side at least 25% of total wall area
4
NOTES
7”
SERPENTINE FIREPLACE STANDARD ENCLOSURE
60”
44”
26”
46.5”
22”
25.25”
ACCESSING FIREPLACE CONTROLS AND CERTIFICATION TAGS
Lift cover off the base and set aside, providing access to the wiring harness, remote receiver, battery pack, certification tags, and gas connections (if applicable).
5
6
CONNECTING TO GAS
SUPPLY
WARNING: A qualified service person must connect appliance to gas supply. Follow all local codes.
Installation Items Needed
Before installing the Outdoor
Burner , make sure you have all items listed bellow:
piping (check local codes)
sealant
manual shutoff valve
adjustable (crescent) wrench or pliers
sediment trap
tee joints
pipe wrench
CAUTION: Use only new, black iron or steel pipe.
Internally tinned copper tubing may be used in certain areas. Use pipe of
1/2" diameter or greater to allow proper gas volume to the Burner.
If pipe is too small, undue lossof pressure will occur.
traps moisture and contaminants.
This keeps them from going into
Outdoor Burner controls.
If sediment trap is not installed or is installed wrong, unit may not run properly.
CHECKING GAS
CONNECTION
WARNING: Test all gas piping and connections for leaks after installing or servicing. Correct all leaks at once.
WARNING: Never use an open flame to check for a leak. Apply a mixture of liquid soap and water on all joints.
Bubbles forming show a leak. Correct all leaks at once.
Approved Flexible
Gas Connector
Test Pressures in Excess Of
1/2 psi (3.5 kPa)
The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of ½ psi (3.5 kPa).
Test Pressures Equal To or
Less Than 1/2 psi (3.5 kPa)
The appliance must be isolated from the gas supply piping system by
closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than ½ psi (3.5 kPa).
IMPORTANT
This appliance is not designed for use with a non-disposable, self-contained LP-gas supply system! Do not use a gas hose to connect the appliance to any gas supply. Use approved
Flexible Gas Connectors.
Installation must include a manual shutoff valve, union, and plugged
1/8” NPT tap. Locate NPT tap within reach for test gauge hook up. NPT tap must be upstream from the appliance.
Apply pipe joint sealant lightly to male threads. This will prevent excess sealant from going into pipe. Excess sealant in pipe could result in a clogged burner injector.
Install sediment trap in supply line as shown below. Locate sediment trap where it is within reach for cleaning and trapped matter is not likely to freeze. A sediment trap
A.G.A. Design-Certified
Manual Shutoff Valve
With 1/8” NPT Tap
3” Minimum
From Gas Meter
(5” W.C. to 10.5” W.C.
pressure)
Cap Pipe Nipple Tee Joint
Sediment Trap
OUTDOOR
SERPENTINE
BURNER
DIMENSIONS
TOP VIEW
46"
14"
46"
FRONT VIEW
SIDE VIEW
3.25"
9.5"
MODEL #
SRP - N
SRP - P
14" 24"
Specifications:
GAS TYPE
NATURAL
PROPANE
INPUT RATE (BTU/h)
80,000
80 ,000
ORIFICE SIZE
#10
#35
BURNER PORTS
45
45
PORT SIZE
1/8"
1/8"
7
LIGHTING INSTRUCTION
FOR YOUR SAFETY READ BEFORE OPERATING
WARNING
If you do not follow these instruction exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
A.
This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand.
B. BEFORE OPERATING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electric switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's phone.
Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
C. Main gas valve in this appliance is not serviceable and does not have any control knobs or switches to operate.
Do not remove heat shields covering the valve and electronic devices; do not try to repair or modify the valve as it may result in a fire or explosion. Call a qualified service technician if you have any safety concerns.
D. Do not use this appliance if any part of it has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control that has been under water.
LIGHTING FOR THE FIRST TIME
DANGER
Never use an open flame to check for gas leak.
LEAK TESTING
1.
Follow the pipe from the gas supply line connection to the gas valve. Check connection for leaks with soap and water mixture.
2.
Next check for gas leaks at the burner with soap and water mixture.
3.
Check the pilot for gas leaks with soap and water mixture.
8
Continued
LIGHTING FOR THE FIRST TIME
APPROVED LEAK TESTING METHOD
You may check for gas leaks with the following methods only:
WARNING
• Soap and water solution
WARNING
• An approved leak testing spray
• Electronic sniffer
If using a soap and water solution to test for leaks, DO NOT spray solution onto electronic parts .
DANGER
Never use an open flame to check for gas leak.
NOTE: Remove any excessive pipe compound from the connections. Excessive pipe compound can set off electronic sniffers.
Check for gas leaks in each of the following locations:
• Pipe from the gas supply line connection to the gas valve
• Burner connections, pilot
• All joints on valve and control body
•
•
Field made joints / gas shutoff valve
Factory made joints, each joint and connection
OPERATING INSTRUCTIONS
1.
STOP! Read the safety information on previous page.
2. Turn off all electric power to the appliance.
3. Do not attempt to light the pilot by hand.
4. Remove an access cover from the appliance (if applicable).
5. Turn the gas control manual valve to the full OFF position.
6. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor.
If you smell gas, STOP! Follow "B" in the safety information (see page 7).
If you don't smell gas, go to the next step.
7. Turn the gas control manual valve to the ON position.
Manual Shutoff Valve in “ON” position
8. Plug supplied 7V DC adapter into 110V power outlet.
9. Connect the wire to the DC input plug at the unit.
9
Continued
OPERATING INSTRUCTIONS (continued)
10. Locate Remote Receiver inside of the unit (see Illustrated Parts List, page 13).
Make sure that the slider switch of the Receiver is in "REMOTE"
REMOTE
11. Replace an access door (if applicable).
12. Read and follow instructions in how to set up and to use remote control described in supplied
"INSTALLATION AND OPERATING INSTRUCTIONS FOR SKYTECH MODEL: 1001 T/LCD-A"".
13. If the appliance will not operate, follow the instructions "To Turn Off Gas To Appliance" and call your service technician or gas supplier.
10
TO TURN OFF GAS TO APPLIANCE
1. Turn off all electric power to the appliance if service is to be performed.
Unplug 7V DC adapter from the power outlet.
2. If necessary, remove Access Door from the appliance to access manual shutoff valve on gas line.
3. Turn the gas control manual valve to the full OFF position.
Manual Shutoff Valve
in “OFF” position
4. If necessary, replace Access Door.
CLEANING AND MAINTENANCE
WARNING
Turn off gas before servicing fireplace. It is recommended that a qualified service technician perform these check-ups at the beginning of each heating season.
BURNER, PILOT AND CONTROL COMPARTMENT
Keep the control compartment clean by vacuuming or brushing at least twice a year. Make sure the burner porting, pilot air opening and burner air opening are free of obstructions at all times.
Pilot Flame
PILOT FLAME
The flames from the pilot should be visually checked as soon as the unit is installed and periodically during normal operation. The pilot flame must always be present when the fireplace is in operation or connected to the gas line with main shutoff valve open and the IPS activated (powered) . The pilot flame has two distinct
BURNER
Correct
Burner
Flame
The flame from the burner should be visually checked as soon as the unit is installed and periodically during operation! Keep the appliance and its burner clean by vacuuming or brushing at least twice a year. Make sure the burner porting and burner air openings are free of obstructions at all times.
Inspect area around the burner. Remove any lint or foreign material with a brush or vacuum.
The burner must be replaced prior to the appliance being put into operation if it is evident that the burner is damaged. Please refer to "Illustrated Parts List" for the replacement part number specified by the manufacturer.
11
1
WARNING: Turn off the unit and let cool before servicing. Only a qualified service person should service and repair this appliance.
TROUBLESHOOTING
Note: All troubleshooting items are listed inorder of operation.
OBSERVED PROBLEM
Unit is smoking / sooting excessively
( Note : It is natural and unavoidable for appliance sets to produce moderate levels of carbon (soot) where flames contact the media. This is especially true
POSSIBLE CAUSE
1. Poor fuel quality
REMEDY
1. Contact local natural gas company
2. Excessive flame impingement or blockage
3. Improper fuel/air mixture
2. Separate the stones/media to allow more flame passage
3. Remove any foreign items from the flame pattern and/or check for proper orifice sizing
Burner is excessively noisy
( Note: The movement and combustion of gas will create low, unavoidable levels of noise.)
1. Passage of air/gas across irregular surfaces
2. Excessive gas pressure on natural gas units
1. Relieve any tight bends or kinks in gas supply line
2. Check/reset gas regulator pressure
Burner flame is too low or too high
Remote does not function
1. Incorrect gas supply or pressure
2. Blocked burner orifice or burner manifold ports
3. Improper burner orifice size
1. Battery is not installed. Battery power is low.
1. Check for proper gas supply pressure
2. Free burner orifice and manifold ports of any burrs, paint, or other blockage
3. Verify proper burner orifice sizing (see page 7)
1. Replace batteries in receiver and remote control
12
Continued
OBSERVED PROBLEM
When ignitor button is pressed, there is spark at pilot but no ignition
Burner does not light after pilot is lit
POSSIBLE CAUSE
1. Gas supply turned off or manual shutoff valve closed
2. Air in gas lines when installed
3. Pilot adjustment screw closed
4. Pilot is clogged
5. Ignitor electrode broken
REMEDY
1. Turn on gas supply or open manual shutoff valve
2. Purge air from the supply line
(see page 8)
3. Adjust pilot flame for approximately
1" blue flame
4. Clean pilot (see Cleaning and Maintenance, page 11) or replace pilot assembly.
5. Replace pilot assembly.
1. Burner orifice clogged
2. Inlet gas pressure is too low
3. Burner orifice diameter is too small
4. Flame sensor leads disconnected
1. Clean burner orifice
2. Contact local natural or propane/LP gas company
3. Replace burner orifice
4. Reconnect leads
Delayed ignition burner 1. Pilot flame needs adjusting
WARNING: If you smell gas
• Shut off gas supply.
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone.
Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
1. Adjust pilot flame for approximately
1" blue flame
Unit produces unwanted odors 1. Gas leak. See Warning statement above.
IMPORTANT: Operating unit where impurities in air exist may create odors.
Cleaning supplies, paint, paint remover, cigarette smoke, cements and glues, new carpet or textiles, etc., create fumes. These fumes may mix with combustion air and create odors. These odors will disappear over time.
Gas odor even when Remote Control is in OFF position
1. Gas leak. See Warning statement above.
2. Main gas valve defective
1. Locate and correct all leaks.
1. Locate and correct all leaks.
2. Replace gas valve
13
ILLUSTRATED PARTS LIST
FOR PART DESCRIPTION SEE NEXT PAGE
1
12
16
9
14
10
13
3
15
4 5 6
2
14
11
7
8
ILLUSTRATED PARTS LIST (Continued)
FOR PART DESCRIPTION SEE NEXT PAGE
17
BURNER GLASS MEDIA
18
TOPPING GLASS MEDIA
(optional)
20
LAVAROCK
(optional)
Pilot Assembly
6 Volt Battery Backup ( uses 4 pcs AA Batteries)
(optional)
1 6
REPLACEMENT PARTS
WARNING
Failure to position the parts in accordance with these
diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.
This list contains replaceable parts used in your Serpentine.
All replacement parts should be ordered from your retailer or from Woodbridge Fireplace Inc. at 1-905-799-5953 or on-line at
www.woodbridgefp.com
Item Description QTY
SRP -N
Natural
SRP-P
Propane
1 Burner Assembly
2 Main Gas Valve
3 Pilot Assembly
4 Reducer Bushing
5 Orifice
6 Orifice Flex Connector
7 Gas Supply Flex Connector
8
9
10
Shutoff Valve
DFC Control Board
DFC Wire Harness
1 1 90 deg. brass elbow 1
1 2 7V 10mA DC adapter
1 3 Pilot Shield
1
1
1 4 Mount Brackk et 2
15 Skytech Remote Control 1
16 Skytech Remote Receiver 1
1
1
1
1
1
1
W6000 10
R100026
H100007
F200011
C1 00 009
W6000 10
R100027
R100028-SS R100028-SS
N/A
F200013
C1 00 009
1 C100080 C100080
1
1
1
D300090
H100142
H100141
D300090
H100142
H100141
C 1000 83 C 1000 83
H100140
D400267
H100140
D400267
F 2 00 022-SS F200022-SS
PCB
PCB-R
PCB
PCB-R
17 Burner Clear Media 1 G100048 G100048
OPTIONAL TOPPING MEDIA:
18 Black Glass
1 9 Small Basalt Stones
20 Lava Rock
1 G100032 G1000 32
1 G100049 G100049
1 G100049 G100049
17
NOTES
NOTES
WARRANTY INFORMATION
KEEP THIS FOR WARRANTY
Model
Serial No.
Date Purchased
Always specify model and serial numbers when communicating with the factory.
LIMITED LIFETIME WARRANTY
The following components are warranted for life to the original owner, subject to proof of purchase: SRP-N(P).
BASIC WARRANTY
Woodbridge Fireplace Inc. warrants the components and materials in your appliance to be free from manufacturing and material defects for a period of two years from date of installation. After installation, if any of the components manufactured by Woodbridge Fireplace in the appliance are found to be defective in materials or workmanship, Woodbridge Fireplace will, at its option, replace or repair the defective components at no charge to the original owner. Woodbridge Fireplace will also pay for reasonable labor cost incurred in replacing or repairing such com- ponents for a period of two years from date of installation. Any products presented for warranty repair must be accompanied by a dated proof of purchase.
This Limited Lifetime Warranty will be void if the appliance is not installed by a qualified installer in accordance with installation instructions. The Limited Lifetime Warranty will also be void if the appliance is not operated and maintained according to the operating instructions supplied with the appliance, and does not extend to (1) firepit burner assembly damaged by accident, neglet, misuse, abuse, alterations, negligence of others, including the installation thereof by unqualified installers, (2) the costs of removal, reinstallation or transportation of defective parts on the appliance, or (3) indentical or consequential damage. All service work must be performed by an authorized service representative.
This warranty is expressly in lieu of other warranties, express or implied, including the warranty of merchantability of fitness for purpose and of all other obligations or liabilities. Woodbridge Fireplace does not assume for it any other obligations or liabilities in connection with sale or use of the appliance. I n states that do not allow limitations on how long an implied warranty lasts, or do not allow exclusion of indirect damage, those limitations of exclusions may not apply to you. You may also have additional right not covered in the Limited Lifetime Warranty. Woodbridge Fireplace reserves the right to investigate any and all the claims against this Warranty and decide upon method of settlement. For information about this warranty contact:
Woodbridge Fireplace Inc.
18A Strathearn Ave., Units #25-26
Brampton, L6T 4X7
CANADA
Rev. 1/2015
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