Rinnai V2520FFUD Installation manual

Operation / Installation Manual
To Suit Models:
REU-V2520FFU........
REU-V2520FFUC.....
REU-V2532FFU........
REU-V2532FFUC......
REU-V2520FFUD......
REU-V2520FFUCD...
REU-V2532FFUD......
REU-V2532FFUCD...
R53
C53
R85
C85
R53PLUS
C53PLUS
R85PLUS
C85PLUS
(Residential and Commercial indoor unit)
ANS Z21.10.3=CSA 4.3
WARNING: If the information in these instructions is not followed exactly, a fire
or explosion may result causing property damage, personal injury or death.
– Do not store or use gasoline or other flammable vapors and liquids in the vicinity
of this or any other appliance.
– WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
– Installation and service must be performed by a qualified installer, service agency
or the gas supplier.
S P E C I F I C AT I O N S
Model
V2532FFU
V2532FFUD
V2532FFUC
V2532FFUCD
V2520FFU
V2520FFUD
Minimum Gas Consumption Btu/h
15,000
Maximum Gas Consumption Btu/h
180,000
V2520FFUC
V2520FFUCD
Hot water capacity, (50°F rise)
0.6 to 6.5 GPM
0.6 to 5.3 GPM
Hot water capacity, (35°F rise)
0.6 to 8.5 GPM
0.6 to 5.3 GPM
Default Temperature Setting (no controller)
120°F
140°F
120°F
140°F
Controller Default Temperature Setting
104°F
140°F
104°F
140°F
Maximum Temperature Setting
140°F
185°F
140°F
185°F
Minimum Temperature Setting
98°F
Weight
49 Lbs.
Efficiency Rating
87%
Noise level
Electrical
Consumption
49 dB (A)
Normal
75 watts
Standby
5.5 watts
Anti-frost Protection
100 watts
By-Pass Control
Minimum
Natural Gas
Gas Supply
Pressure
Maximum
Gas Supply
Pressure
120°F
Electronic
Fixed
Propane
10" W.C.
Natural Gas
10.5" W.C.
Propane
13.5" W.C.
Type of Appliance
Operation
Temperature controlled continuous flow gas hot water system.
With or without remote controls, mounted in kitchen, bathroom, ect.
Direct Vent - Forced Combustion
Exhaust System
Approved Gas Type
Connections
Natural Gas or Propane - Ensure unit matches gas type it's being installed on.
Gas Supply: 3/4" MNPT, Cold Water Inlet: 3/4" MNPT, Hot Water Outlet: 3/4" MNPT
Direct Electronic Ignition
Ignition System
Electric Connections
Appliance: AC 120 Volts, 60Hz.
Remote Control: DC 12 Volts (Digital)
Simulation Feedforward and Feedback.
Water Temperature Control
Water Supply Pressure
None
6" W.C.
Minimum Water Pressure: 20 PSI (Recommended 30-80 PSI for maximum performance)
150 PSI
Maximum Water Supply Pressure
Non-Polarized Two Core Cable
Remote Control Cable
Flame Failure - Flame Rod
Boiling Protection - 210°F
Remaining Flame (OHS) 207°F Bi-Metal Switch
Safety Devices
Thermal Fuse 264°F
Automatic Frost Protection - Bi-Metal Sensor & Anti-Frost Heaters
Combustion Fan RPM Check - Integrated Circuit
Over Current - Glass Fuse (3 amp)
NOTE: Rinnai is continually updating and improving products, therefore, specifications are
subject to change without prior notice. Local, state, provincial and federal codes must be adhered
to prior to installation.
Rinnai America
FF Models
LIMITED WARRANTY
Rinnai Water Heater
Warranty031705COMM-V2
WHAT IS COVERED?
This Warranty covers any defects in materials or workmanship when the product is installed and
operated according to Rinnai written installation instructions, subject to the terms within this limited
warranty document. This Warranty applies only to products that are installed by a state qualified
or licensed contractor. Improper installation may void this Warranty. Rinnai strongly suggests
that you use an installer who has attended a Rinnai product knowledge class before installing
this water heater. This Warranty extends to the original purchaser and subsequent owners, but
only while the product remains at the site of the original installation. This Warranty only extends
through the first installation of the product and terminates if the product is moved or reinstalled at
a new location.
HOW LONG DOES COVERAGE LAST?
Item
Period of Coverage
Commercial
Residential
Heat Exchanger
5 Years*
10 Years*
All other Parts and
Components
5 Years*
5 Years*
Reasonable Labor
1 Year
*Important
Period of coverage is 3 years from date of purchase when used as a circulating water heater
within a hot water circulation loop, when the water heater is in series with a circulation system
and all circulating water flows through the water heater.
WHAT WILL RINNAI DO?
Rinnai will repair or replace the product or any part or component that is defective in materials
or workmanship, except as set forth below: Rinnai will pay reasonable labor and shipping costs
to repair the product. All repairs must be performed using genuine Rinnai parts. All repairs or
replacements must be performed by an individual or servicing company that is properly trained,
state qualified or licensed to do this type of repair.
Replacement of the product or replacement of the heat exchanger may be authorized by Rinnai
only. Rinnai does not authorize any person or company to assume for it any obligation or liability
in connection with the replacement of a product or heat exchanger. If Rinnai determines that
repair of a product is not possible, Rinnai will replace the product with a comparable product, at
Rinnai’s discretion. If a component or product returned to Rinnai is found to be free of defects in
material or workmanship, or damaged by improper installation or damaged during return shipping,
the warranty claim for product, parts and labor may be denied.
Rinnai America
FF Models
LIMITED WARRANTY
Rinnai Water Heater
Warranty031705COMM-V2
HOW DO I GET SERVICE?
Simply contact a qualified Service Dealer or Installer for the repair of products under this Warranty.
Failure to use a qualified Service Dealer or Installer to provide repair service may void the
Warranty. For the name of the qualified Service Dealer or Installer nearest you, please contact
the company that installed the water heater, or;
• Your local HVAC/plumbing dealer, gas service technician or place of purchase
• Visit the Rinnai website www.rinnai.us
• Call Rinnai at 1-800-621-9419 or write to Rinnai, 103 International Drive, Peachtree City, Georgia
30269
Proof of purchase is required to obtain warranty service. You can show proof of purchase with a
dated sales receipt, by completing and mailing the enclosed Warranty registration card within 30
days of purchasing the product or by registering online at www.rinnai.us . Please complete the
Warranty registration either online or mail it to Rinnai at the address shown on the card.
Receipt of warranty registration by Rinnai will constitute proof-of-purchase for this product.
However, Warranty registration is not necessary in order to validate this Warranty.
WHAT IS NOT COVERED?
This Warranty does not cover any failures or operating difficulties due to accident, abuse, misuse,
alteration, misapplication, acts of God, improper installation, improper maintenance or service,
inadequate water quality, scale buildup, freeze damage or for any other causes other than defects
in materials or workmanship. This warranty does not apply to any product whose serial number or
manufacture date has been defaced. This Warranty does not cover any product when used as a
pool or spa heater. (See Water Quality in Care & Lime Section.)
Rinnai is not liable for any special, incidental, indirect or consequential damages that may arise,
including damage to person or property, loss of use, failure to install drain pan under unit, or
inconvenience. Some states do not allow the exclusion or limitation of incidental or consequential
damages, so the above limitation may not apply to you.
LIMITATION ON IMPLIED WARRANTIES
Any implied warranties of merchantability and fitness arising under state law are limited in duration
to the period of coverage provided by this limited Warranty, unless the period provided by state law
is less. Some states do not allow limitations on how long an implied Warranty lasts, so the above
limitation may not apply to you.
This Warranty gives you specific legal rights, and you may also have other rights which vary from
state to state.
Rinnai America
FF Models
C O N T E N T S
Specifications.................................................................................2
Limited Warranty.........................................................................3,4
Owner’s Installation Information....................................................6
Features of Your New Water Heater.............................................7
Safety Issues.................................................................................8
Basic Operation.............................................................................9
About Hot Water..........................................................................10
Scalds-First Aid............................................................................10
General Controller Information.................................................... 11
Remote Controller Operation.......................................................12
Deluxe Controller..................................................... 13,14,15,16,17
Controllers Set Pattern/Temperature Tables................................18
Error Messages......................................................................19,20
Maintenance & Service Information....................................... 21,22
Trouble Shooting and Common Questions.................................23
For Your Safety Read Before Operating.....................................23
Operating Instructions..................................................................24
Care & Lime Condition Warning ................................................24
Installer’s Instructions . ..........................................................25-50
Rinnai America
FF Models
OWNER’S INSTALLATION INFORMATION
All Rinnai water heater(s) MUST be installed by a state qualified or licensed
contractor. Failure to comply with state and local codes pertaining to water
heater installations may void the warranty on your new water heater(s). It is
the responsibility of the person having the water heater installed to ensure
the installing contractor has proper licences and permits for installing
water heater(s) in your location. In addition to licensing and permits, Rinnai
encourages all installing contractors to attend a product knowledge class
before installing any of our water heaters to help insure maximum customer
satisfaction and maximum warranty coverage. Failure to comply with state
and local codes may result in non-compliance and may void the warranty of
the water heater(s).
This appliance must be installed in accordance with local codes, or in the absence of local codes, the National Fuel Gas Code, ANSI Z223.1/NFPA 54 and/or
the CSA B149.1, Natural Gas and Propane Installation Code.
Install this product indoors ONLY, DO NOT install outdoors.
Do Not use this appliance if any part has been underwater. Immediately call
a qualified service technician to inspect the appliance and to replace any
part of the control system and any gas control which has been underwater.
Detailed instructions on the proper installation practices to follow for the
installation of your new hot water heater(s) are included at the back of this
manual.
Rinnai America
FF Models
F E A T U R E S O F Y O U R N E W WATER HEATER
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The Rinnai Water Heater is one of the most advanced water heaters available.
It supplies hot water continuously at the temperature preset in the unit or at the
temperature set on the optional remote controller(s). Installation of remote controller(s)
are recommended for optimum performance.
The Rinnai Water Heater never runs out of hot water. While electricity, water and gas
supplies are connected, the Rinnai Water Heater produces hot water whenever the hot
tap is open.
The gas burner lights automatically when the hot water tap is opened, and goes out
when the tap is closed. Ignition is electronic, there is no pilot light. When the hot water
tap is off, no gas is used. You save energy and money with the Rinnai Water Heater.
The temperature of the outgoing hot water is constantly monitored by a built in sensor. If
the temperature of the outgoing water rises to more than 6 degrees above the selected
temperature (shown on the digital remote control) the gas burner will automatically go
out. The gas burner will re-ignite once the outgoing hot water temperature falls below the
selected temperature.
Built into the microprocessor of the Rinnai Water Heater is the ability to LIMIT THE
MAXIMUM TEMPERATURE of the hot water supplied by the Rinnai Water Heaters.
Without the connection of a remote controller(s), the Rinnai Water Heater is preset to
deliver water at 120OF (Residential) and 140OF (Commercial).
Residential Unit: With the remote controller(s) the water temperature is adjustable from
98 to 140OF. The water temperature cannot be set to a temperature other than
120OF without the use of a remote controller unit.
Commercial Unit: With the remote controller the water temperature is adjustable up to
185OF. The water temperature cannot be set to a temperature other than 140OF
without the use of a remote controller unit.
Error messages are displayed on the optional remote controller(s), simplifying service
calls.
The Rinnai Water Heater incorporates a device to minimize temperature fluctuations (cold
water sandwich effect) when the water is off, then on again. This effect can be eliminated
by installing the Rinnai Water Heaters with a circulation loop with a small storage tank.
The sound (noise) level from the Rinnai Water Heaters is very low.
The Rinnai Water Heater is a very compact direct vented device. It saves valuable floor
and wall space.
Rinnai America
FF Models
SAFETY ISSUES
Depending on the weather conditions and
the length of the pipe between the Rinnai
Water Heater and the tap in use, there may
be a variation between the temperatures
displayed at the remote controller(s) and the
temperature of the water at the tap.
Always check water temperature by hand
before entering the shower or bath. The
temperature may have been changed.
100 oF
ON!
COLD
140 oF
HOT
The Rinnai Water Heater controls the water
temperature automatically. To do this, it
sometimes needs to change the water flow
accordingly. The water flow from the hot water
tap may vary after the selected temperature at
the remote controller(s) is altered. The water
flow may also vary from summer to winter, as
incoming water temperatures differ.
Do not clean remote controller(s) with
solvents. Use a soft damp cloth.
S
O
L
V
E
N
T
The vent/air intake should be positioned away
from flammable materials, trees, shrubs, etc.
Winter 40°F
Incoming water
Summer 60°F
Incoming water
The water temperature can only be adjusted
between 98°F and 110°F when the hot water
tap is open, and hot water is flowing.
HOT!
98 o F
ON!
COLD
HOT
Rinnai America
110 oF
ON!
Do not connect vent to natural draft vents
or fireplaces, this unit can only be used
with an approved Rinnai/Ubbink vent kit and
components. Do not vent unit into other
rooms. Vent terminal must be outside.
COLD
HOT
FF Models
BASIC OPERATION
1
Adjusting Temperature
The outlet water temperature of the Rinnai
Water Heater can only be adjusted by
the user using the remote controller(s).
To adjust the setpoint temperature of
the Rinnai Water Heater, all hot water
taps must be closed, and all circulating
pumps turned off (where applicable). The
temperature displayed on this remote
controller will also be displayed on all
other remote controller(s).
NOTE: TEMPERATURE CANNOT BE
ADJUSTED EXCEPT BETWEEN 98°F AND 110
°F WHEN ANY HOT WATER TAP IS OPEN.
2
To take control of the Rinnai Water Heater
all hot water taps must be closed. Press
the "Priority button" on the Controller you
want to set the temperature with, and
the green "Priority" indicator light will
3
Simply press the
or
button
until the required temperature is
displayed on the Digital Monitor.
There is a hot water
scald potential if the
thermostat is set to high.
NOTE: CHECK LOCAL CODES FOR
THE MAXIMUM WATER TEMPERATURE
SETTING ALLOWED WHEN USED IN
NURSING HOMES, SCHOOL, DAY CARE
CENTERS, AND ALL OTHER PUBLIC
APPLICATIONS.
4
ON!
COLD
HOT
glow. This indicates that the Rinnai Water
Heater is ready to supply hot water at
the set temperature as soon as a tap is
opened.
Note: Rinnai Water Heater will not provide
hot water instantly at the hot water
fixtures. Any cold water existing in the hot
water lines must be purged first.
CHECK WATER
TEMPERATURE BEFORE
ENTERING SHOWER OR
BATH.
Rinnai America
To operate the Rinnai Water Heater
simply turn any hot water tap on.
This will automatically light the burner
providing hot water at the preset
temperature. If the optional remote
controller(s) have been installed, the
red “IN USE” indicator will glow on
all remote controller(s).
NOTE: If a newly installed unit has not
been powered for at least six hours then
the temperature will return to the default
setting if power is interrupted.
FF Models
ABOUT HOT WATER
Hot Water Is Dangerous, especially for the young and the elderly or
the infirm. The Rinnai Water Heater allows you to precisely control the
temperature of your hot water, ensuring safe hot water temperatures.
Water Temperatures over 125°F can cause
severe burns instantly or death from scalds.
Hot Water can cause first degree burns with
exposure for as little as:
3 seconds at 140 °F
20 seconds at 130 °F
8 minutes at 120 °F
Test the temperature of the water with your
elbow before placing a child in the bath or
shower.
Do not leave a child or an infirm person in
the bath unsupervised.
BURN
Scalds-First Aid
1) Remove clothing; Remove all wet clothing, quickly. Wet clothing retains the heat.
2) Apply cold water for 30 minutes; Immediately submerge the burnt area in cold
water for 30 minutes to reduce the heat in the skin, preventing deeper burning.
Never use butter, oils or ointment to cover the burn. They may retain the heat.
3) Keep the scalded person warm; Place a blanket around the person.
4) Seek Medical Advice; Call your medical advice hotline and describe the scald,
follow their directions.
Rinnai America
10
FF Models
G E N E R A L C O N T R O L L E R I N F O R M AT I O N
REMOTE CONTROLLERS IDENTIFICATION
MC-91-1US (comes with the unit)
MC-100V-1US (optional)
BC-100V-1US (optional)
The controller(s) for the Rinnai Water Heater allow the customer to control the functions of the
water heater and to diagnose certain fault conditions
Rinnai America
11
FF Models
R E M O T E
C O N T R O L L E R O P E R AT I O N
In Use Indicator
Indicates that a hot water tap
is open and that control of the
temperature has been taken at
another controller.
Priority Indicator
Digital Monitor
Indicates the selected water
Indicates whether this
controller has priority
control over the water
temperature
temperature. Error messages
flash in the event of a failure.
Priority
Pressing takes control
of the water temperature
by this controller only
when all taps are off.
Thermostat
Increases or decreases
the desired water
temperature.
ON/OFF
Used to switch the
water heater on and off
DIAGNOSTIC USE OF CONTROLLER
1.
To Display Maintenance Codes: Press ‘On/Off’ button. To sequence through stored thermostat button.
maintenance codes, press ‘On/Off’ followed by the
2.
To Display Water Flow through water heater: Press
thermostat button, hold for 2 seconds and simultaneously press ‘On/Off’ button.
3.
To display Outlet Water Temperature: Press
‘thermostat button’, hold for 2 seconds and simultaneously press ‘On/Off’ button.
TO CHANGE TEMPERATURES FROM OF to OC
1.
Press and hold ‘On/Off’ button for 5 seconds while water heater is OFF.
To change back from OC to OF, please repeat step 1.
2.
MUTE
and
button To eliminate the beeping sound, press and hold
simultaneously until a ‘beep’ is heard (approximately 5 seconds).
Rinnai America
12
FF Models
DELUXE
CONTROLLER
ABOUT THE DELUXE CONTROLLER (MC-100V-1US)
Digital Monitor
Indicates the selected water
temperature. Error messages flash
in the event of a failure.
Thermostat
Increases or decreases the desired
water temperature.
In Use Indicator
Indicates that a hot water tap is open
and that control of the temperature is
taken at another controller.
Function
Enables the user to set the clock
and sound volume functions.
Water Temperature Indicator
Indicates the selected hot water
temperature.
Priority
Pressing takes control of the water
temperature by this controller only
when all taps are open.
Clock
12 Hour AM / PM clock. In the event
of a fault, codes for error messages
will flash here.
Call
Allows user to contact another
controller. Can be used as a
communication channel for errands
or in emergency situations.
ON/OFF
Used to switch the water heater on
and off.
NOTE: With power interruption, water heater will automatically default to the ON position to
provide hot water.
DELUXE
B AT H R O O M
CONTROLLER
A B O U T T H E T H E D E L U X E B AT H R O O M C O N T R O L L E R ( B C - 1 0 0 V- 1 U S )
In Use Indicator
Indicates that a hot water tap is open and that control
of the temperature is taken at another controller.
Water Smart / Bath Fill Indicator
Used to select Water Smart / Bath Fill Function.
Priority
Pressing takes control of the water
temperature by this controller only
when all taps are off.
ON/OFF
Used to switch the water heater on
and off.
Call
Allows user to contact another
controller. Can be used as a
communication channel for errands
or in emergency situations.
Water Smart / Bath Fill
Used to select Water Smart / Bath
Fill Function.
Power Save
Indicates that the remote is in the
energy saving mode.
Clock
12 Hour AM / PM clock. In the event
of a fault, codes for error messages
will flash here.
Thermostat
Increases or decreases the desired
water temperature.
Rinnai America
Sound Volume
Used to select the voice prompt
volume.
13
Water Volume
Used to select Water Smart / Bath
Fill volumes.
FF Models
DELUXE CONTROLLER
Setting The Sound Volume
To do this, press the ‘Function’ Button, the default voice prompt sound volume is medium, each
subsequent press of the
and
Button will cycle through the available volume settings in
the following order: High Voice - Off Voice (beep) - Off Sound (no beep) - Low Voice - Medium
Voice.
Setting The Clock (MC-100V Deluxe Controller ONLY)
The clock is a 12 hour AM/PM style display. To set the time, press the ‘Function’ Button twice
within 10 seconds. Press the
and
Buttons to adjust the time. When you get close to
the time you wish to set, press the button intermittently to avoid going further than the desired
time.
Press the ‘Function’ Button again to complete setting the clock and return to normal operation.
Adjusting Temperature
Simply press the
Monitor.
or
buttons until the required temperature is displayed on the Digital
To Operate the hot water unit, open any hot water tap. This will automatically light the burner
providing hot water. The flame of the water heater ‘In Use Indicator’
will illuminate on the
Controller.
Once the hot water is running, if the set temperature is either too hot or cold, press the
buttons until the desired temperature is reached.
ON!
COLD
HOT
NOTE: TEMPERATURE CANNOT BE ADJUSTED EXCEPT BETWEEN 98°F AND 110°F
WHEN ANY HOT WATER TAP IS OPEN.
Rinnai America
14
FF Models
or
D E L U X E B AT H R O O M C O N T R O L L E R
Setting the Sound Volume
The voice prompt sound volume for all Deluxe
Controller(s) can be set individually. To do
this, press the ‘Sound Vol.’ button. The default
voice prompt sound volume is medium, each
subsequent press of the ‘Sound Vol.’ will cycle
through the available volume settings in the
following order: High Voice - Off Voice (beep)
- Off Sound (no beep) - Low Voice - Medium
Voice.
Adjusting Temperature
Simply press the ‘Hot water temp.’
or
buttons until the required temperature is
displayed on the Digital Monitor.
To Operate the hot water unit, open any hot
water tap. This will automatically light the
burner providing hot water. The red flame of the
water heater ‘In Use Indicator’
will illuminate
on the Temperature Controller.
Once the hot water is running, if the set
temperature is either too hot or cold, press the
‘hot water temp.
or
buttons until the
desired temperature is reached.
NOTE: TEMPERATURE CANNOT BE
ADJUSTED EXCEPT BETWEEN 98°F
AND 110°F WHEN ANY HOT WATER TAP
IS OPEN.
CHECK WATER TEMPERATURE BEFORE USE.
A parent should always check the temperature before a child is placed in contact
with hot water.
NOTE: Avoid getting water in the speaker as this may cause damage.
Rinnai America
15
FF Models
DELUXE BATHROOM CONTROLLER
IT IS THE CUSTOMERS RESPONSIBILITY TO MONITOR THE
BATH FILL REMOTE CONTROLLER FUNCTIONS.
OPERATING THE WATER SMART / BATH FILL BUTTON
The ‘Water Smart / Bath Fill’ button allows a preset water volume and
temperature to be selected and run automatically.
Initial Settings
When you press the ‘Water Smart / Bath Fill’ button, a Shower /
Bath Volume will appear on the indicator. When a deluxe bathroom
controller(s) is first turned on, the default shower / bath fill volume
is set to 25 gallons. The shower / bath volume can be lowered to a
minimum of 10 gallons or raised to a maximum of 120 gallons.
Programming shower / Bath Volume and Temperature
With the system on, select a Deluxe Bathroom controller(s) and ensure that it currently has
priority, If it does not have priority, press the ‘Priority’ button once and the ‘Priority’ button will
illuminate.
To select the desired delivery temperature, use the
‘Temp.’
or
buttons.
The selected temperature will be displayed on the
bathroom controller monitor and will remain as the
default temperature until it is changed.
To select the volume of water to be used by the
shower / bath, use the ‘Water Vol.’
or
buttons.
The selected volume is displayed at the Right of the
controller monitor numerically.
When filling a bath for the first time, it is recommended
that a low bath fill volume such as 25 gallons or lower
(if available) be used. During any subsequent bath fills,
the volume can then be adjusted to suit your known
bath volume and / or desired fill level.
Be careful not to overfill the bath, an average bath volume is 60 gallons. It is
recommended that when filling a bath for the first time you should:
=
Remain by the bath during the filling process.
=
Use a low bath fill volume such as 25 gallons or less.
‘Water Smart / Bath Fill’ button is unavailable with the MSA Controller System.
Rinnai America
16
FF Models
DELUXE BATHROOM CONTROLLER
Using Water Smart/ Bath Fill
Press ‘Water Smart / Bath Fill’ button once. The ‘Water Smart / Bath
Fill’ button will illuminate and a tone will sound. The ‘Bath’ indicator
will also be displayed in the kitchen Controller monitor (Deluxe Models
ONLY).
The voice prompt will say “The hot water system is ready. Open the
hot water tap”.
Open the hot water tap for the relevant shower or bath.
The ‘In Use’ indicator
will illuminate at all Deluxe Temperature
Controller(s) and the shower will run or the bath will start to fill.
ON!
COLD
To Stop Water Smart / Bath Fill Operation
If you wish to stop the water flow whilst the ‘Water Smart / Bath Fill’
button is in operation, simply press the ‘Water Smart / bath Fill’
button. The ‘Water Smart / Bath Fill’ button will flash and the
voice prompt will say “Hot water is not available. Turn off all hot
water taps, and push the Bath Fill button”. Follow the voice prompt
instructions.
When Water Smart / Bath Fill Operations Finishes
Once the Water Smart / Bath fill operation finishes, the following
events will occur:
1.
The flow from the shower / bath hot water tap will cease.
2.
The ‘Water Smart / Bath Fill’ button will flash.
3.
The Kitchen Controller ‘Bath’ indicator will flash (Deluxe Models)
4.
A tone will sound.
5.
The voice prompt will say “Bath fill is complete. Turn off the bath hot water tap, and push the Bath fill button.”
HOT
OFF!
ON!
COLD
COLD
HOT
Follow the voice prompts instructions. Note that the
hot water unit will not allow hot water to flow from any
fixture until the ‘Water Smart / Bath Fill’ button has been
changed.
6.
The ‘Water Smart / Bath Fill’ button light on the Bathroom Controller and the ‘Bath’ indicator on the Kitchen Controller monitor will go out.
COMBINING CONTROLLERS AND DELUXE CONTROLLERS
Controller and Deluxe Controller can be combined and will function as
described in other sections of this manual. Refer to the table on page 18
Rinnai America
17
FF Models
C O N T R O L L E R S S E T PAT T E R N / T E M P E R AT U R E TA B L E S
Temperature controllers allows precise temperature control by the user. When used correctly,
the hot water unit will deliver the selected temperature, even when the water flow is varied,
or more than one tap is in use. Each Temperature Controller can be individually programmed,
however the water heater unit can only deliver one set temperature at any time. The available
temperatures (OF) are as follows:
Temperature Table by Models
model
REU-V2532FFU / REU-V2532FFUD (°F)
REU-V2520FFU / REU-V2520FFUD
REU-V2520FFUC / REU-V2520FFUCD (°F)
REU-V2532FFUC / REU-V2532FFUCD (°F)
Approx.
temperature
(°C)
temperature
98 100 102 104 106 108 110 115 120 125 130 135 140 — — —
— — — — — — — — 120 125 130 135 140 150 160 185
98 100 102 104 106 108 110 115 120 125 130 135 140 150 160 185
37 38 39 40 41 42 43 46 49 52 54 57 60 66 71 85
Suggested temperatures are:
Kitchen 120OF, Shower 98OF - 110OF, Bath fill 102OF - 114OF
These temperatures are suggestions only. You may find higher or lower temperatures more comfortable. Maintaining lower temperatures helps save energy. To obtain water temperatures lower than
98OF, simply add cold water.
Deluxe Controllers are an optional extra. ‘Controller’ and ‘Deluxe’ Controllers can be installed together. Controllers allow temperature selection only. ‘Deluxe’ Controllers have temperature selection, bath
fill and clock functions.
Controllers allow the water temperature to be set from the various locations where they are
installed. The temperature selected will be available to all outlets. Below are the combination of
Controllers that are offered by Rinnai:
Controller Set Pattern (FF Model)
Controllers Combination Pattern
1
2
3
4
5
6
MC-91-1US
MC-91-1US
MC-91-1US
MC-91-1US
MC-91-1US
MC-91-1US
+
+
+
+
+
+
Remote
—
MC-91-1US
MC-91-1US
MC-91-1US
BC-100V
MC-91-1US
and Deluxe Controllers
—
+
+
—
+
+
+
MC-91-1US
+
+
MC-91-1US
+
MC-100V
+
+
+
+
BC-100V
—
—
—
** MC-91-1US
—
MC-100V
**See controller manual in controller carton box for more infomation detail.
** For the forth controller, press and hold the “Priority”and the "On/Off" Water
buttoSmart
ns
/ Bath
Water Smart / Bath Fill Temperature Table
simultaneously until a “beep” is heard (approximately 5 seconds).
Fill temperature cannot
temperature
exceed 120 OF for the
water smart/
following commercial
bath fill temperature
(°F) 98 100 102 104 106 108 110 112 114 116 118 120
models with no by-pass:
Approx.
REU-V2520FFUC
temperature
(°C) 37 38 39 40 41 42 43 44 46 47 48 49
REU-V2520FFUCD.
Rinnai America
18
FF Models
ERROR MESSAGES
The Rinnai Water Heater has the ability to check its own operation continuously. If a fault
occurs, an Error Message will flash on the Digital Dispaly of the Remote Controller. This assists
with diagnosing the fault, and may enable you to overcome a problem without a service call.
Please identify the code displayed when inquiring about service.
Failure to remedy faults may result in severe burns, scalds, and/or
death.
Error
02
03
10
Faulty
No burner operation during
freeze protection mode
Power interruption during
Bath fill (Water will not flow
when power returns).
Air Supply or Exhaust
Blockage
11
No Ignition
12
Flame Failure
Rinnai America
Remedy
Service Call
Turn off all hot water taps. Press ON/OFF twice.
Ensure Rinnai approved venting materials are being used.
Check that nothing is blocking the flue inlet or exhaust.
Check all vent components for proper connections.
Ensure vent length is within limits.
Ensure condensation collar was installed correctly.
Verify dip switches are set properly.
Check fan for blockage.
Check that the gas is turned on at the water heater, gas meter, or cylinder.
Ensure gas type and pressure is correct.
Ensure gas line, meter, and/or regulator is sized properly.
Bleed all air from gas lines.
Verify dip switches are set properly.
Ensure appliance is properly grounded.
Disconnect all MSA controls.
Ensure igniter is operational.
Check igniter wiring harness for damage.
Check gas solenoid valves for open or short circuits.
Remove burner cover and ensure all burners are properly seated.
Remove burner plate and inspect burner surface for condensation or debris.
Check that the gas is turned on at the water heater and gas meter. Check for obstructions in the flue
outlet.
Ensure gas line, meter, and/or regulator is sized properly.
Ensure gas type and pressure is correct.
Bleed all air from gas lines.
Ensure proper Rinnai venting material was installed.
Ensure condensation collar was installed properly.
Ensure vent length is within limits.
Verify dip switches are set properly.
Ensure appliance is properly grounded.
Disconnect keypad.
Disconnect all MSA controls if installed.
Check power supply for loose connections.
Check power supply for proper voltage and voltage drops.
Ensure flame rod wire is connected.
Check flame rod for carbon build-up.
Disconnect and re-connect all wiring harnesses on unit and PC board.
Check all components for electrical short.
Check gas solenoid valves for open or short circuits.
Remove burner plate and inspect burner surface for condensation or debris.
19
FF Models
ERROR MESSAGES
Error
14
Faulty
Thermal Fuse
16
Over Temperature Warning
32
Outgoing Water
Temperature Sensor Fault
33
Heat Exchanger Outgoing
Temperature Sensor Fault
34
Combustion Air Temperature
Sensor Fault
52
Modulating Solenoid Valve
Signal Abnormal
Combustion Fan Failure
61
65
Water Flow Servo Faulty
(Does not stop flow properly)
71
SV0, SV1, SV2, and SV3
Solenoid Valve Circuit Fault
Flame Sensing Device Fault
72
LC
(00)
No
code
Scale Build-up in Heat
Exchanger (when checking
maintenance code history
“00” is substituted for “LC” )
Nothing happens when
water flow is activated.
Rinnai America
Remedy
Check gas type of unit and ensure it matches gas type being used.
Check for restrictions in air flow around unit and vent terminal.
Check for low water flow in a circulating system causing short-cycling.
Ensure dip switches are set to the proper position.
Check for foreign materials in combustion chamber and/or exhaust piping.
Check heat exchanger for cracks and/or separations.
Check heat exchanger surface for hot spots which indicate blockage due to scale build up. Refer to
instructions in manual for flushing heat exchanger.
Measure resistance of safety circuit.
Ensure high fire and low fire manifold pressure is correct.
Check for improper conversion of product.
Check for restrictions in air flow around unit and vent terminal.
Check for low water flow in a circulating system causing short-cycling.
Check for foreign materials in combustion chamber and/or exhaust piping.
Check for clogged heat exchanger.
Check sensor wiring for damage.
Measure resistance of sensor.
Clean sensor of scale build up.
Replace sensor.
Check sensor wiring for damage.
Measure resistance of sensor.
Clean sensor of scale build up.
Replace sensor.
Check for restrictions in air flow around unit and vent terminal.
Check sensor wiring for damage.
Measure resistance of sensor.
Clean sensor of scale build up.
Ensure fan blade is tight on motor shaft and is in good condition.
Replace sensor.
Check modulating gas solenoid valve wiring harness for loose or damage terminals.
Measure resistance of valve coil.
Ensure fan will turn freely.
Check wiring harness to motor for damaged and/or loose connections.
Measure resistance of motor winding.
Water Flow Servo or wiring faulty. Check Water Flow Servo wiring harness connection.
Measure resistance of Water Flow Servo wiring.
If blank screen is present on remote control then the Water Flow Servo has shorted out. Unplug Water
Flow Servo. If remote lights up and unit starts operating then replace Water Flow Servo.
Check wiring harness to all solenoids for damage and/or loose connections.
Measure resistance of each solenoid valve coil.
Ensure flame rod is touching flame when unit fires.
Check all wiring to flame rod for damage.
Remove flame rod and check for carbon build-up; clean with sand paper.
Check inside burner chamber for any foreign material blocking flame at flame rod.
Measure micro amp output of sensor circuit with flame present.
Replace flame rod.
Flush heat exchanger. Refer to instructions in manual.
Replace heat exchanger.
Clean inlet water supply filter.
On new installations ensure hot and cold water lines are not reversed.
Check for bleed over. Isolate unit from building by turning off hot water line to building. Isolate the
circulating system if present. Open your pressure relief valve; if unit fires, there is bleed over in your
plumbing.
Ensure you have at least the minimum flow rate required to fire unit.
Ensure turbine spins freely.
Measure the resistance of the water flow control sensor.
Remote control does not light up but you have 12 VDC at the terminals for controls.
20
FF Models
MAINTENANCE & SERVICE INFORMATION
Always turn off the electrical power supply, the manual gas valve and
the manual water control valve whenever servicing the unit.
The Rinnai Water Heater should be checked by a Properly Trained
Technician once a year. A Properly Trained Rinnai Technician
should perform any repairs that may be necessary.
The following items should be checked each inspection:
1) The area around the Rinnai unit should be free from combustible materials
such as cloth, vegetation and building materials. (see page 8)
2) Check burners for presence of foreign debris, insects or bugs. These items
are not covered by the unit’s warranty.
3) Remove and clean the inlet water filter.
4) Keep the appliance area clear and free from combustible materials, gasoline,
and other flammable vapors and liquids.
5) Do not obstruct flow of combustion and ventilation air.
In the case of any fault or error message from the Rinnai Water Heater,
first turn all hot water taps off. Wait for 5 seconds. Turn the hot water tap back
on. If the error message still remains, call your Rinnai Authorized Service
Representative or Rinnai at 800-621-9419.
Should overheating occur or the gas supply fail to shutoff, turn off the manual
gas control valve to the appliance.
DO NOT ATTEMPT TO SERVICE YOUR Rinnai YOURSELF.
Call a Rinnai Authorized Service Technician or call your installer.
Rinnai America
21
FF Models
MAINTENANCE & SERVICE INFORMATION
MAINTENANCE SUGGESTIONS
This water heater has been designed and constructed
for a long performance life when installed and operated
properly under normal conditions. Regular inspections,
as outlined in this section, are strongly recommended
as a means of keeping your heater operating efficiently.
Consideration should be given to periodic maintenance
of scale removal in applications where the water
hardness quality is elevated and the water heater
runs for extended periods such as in commercial
applications or applications with circulating loops.
1. Cleaning
The water heater should be cleaned annually.
Keep the water heater clear of dust and debris
especially in and around burner.
Cleaning procedures for the Rinnai Water Heater
are as follows:
1) Turn off and disconnect electrical power. Allow
to cool for one hour.
2) Remove the Front Panel by removing screws.
See parts breakdown on panels.
3) Use pressurized air to remove dust from around
main burner.
4) Use soft dry cloth to wipe cabinet.
DO NOT DAMAGE OR DISTORT ANY PARTS
OF HEATER.
DO NOT USE WET CLOTH OR SPRAY
CLEANERS ON BURNER.
2. Visual check of main burner flames.
The burner must flame evenly over the entire
surface when operating correctly. The flame must
burn with a clear, blue, stable flame. See the parts
breakdown of the burner for the location of view
ports. Any and all parts removed for inspection or
service must be replaced before operating the unit.
* VENT MAINTENANCE
* VENT SYSTEM
Must be checked annually for
blockage or deterioration. See
vent installation instructions.
* MAINTENANCE-ELECTRIC
MOTORS
Motors are permanently
lubricated and need no
lubrication. Keep fan and motor
free of dust and dirt, clean
annually.
The flame pattern should be as shown in the
following Figures.
Rinnai America
22
FF Models
TROUBLE SHOOTING AND COMMON QUESTIONS
Q - I don't have any hot water when I open the tap!
A - Make sure there is gas, water and electricity to the Rinnai Water Heater
(the power is turned on and the gas is turned on)
Q - When I was using the hot water, the water got cold!
A - If you adjusted the flow from the tap to lessen it, you may have gone below the minimum
flow required. The Rinnai Water Heater requires a minimum flow rate to operate (see
specification page for flow rate of your unit). If you mix the water with a tap and attempt
to get a temperature well below the temperature being controlled by the unit, it may drop
the flow below the desired minimum flow rate. Decrease the temperature supplied by the
Rinnai Water Heater at the remote control or increase your total flow.
Q - White smoke comes out of the exhaust!
A - During colder weather when the exhaust temperature is hotter than the air, the exhaust
fumes condense producing white steam.
Q - When I open a hot tap. I do not immediately get hot water!
A - Hot water must travel through your plumbing from the Rinnai Water Heater to the faucet.
The time period for hot water to reach your fixture is determined by the amount of water in
your plumbing system between your water heater and the fixture, water pressure, flow rate
of fixture in use, etc.
Q - After I turn off the hot water tap, the fan on the Rinnai Water Heaters continues to run!
A - The fan is designed to be on for 65 seconds after the flow of water stops.This is to ensure
constant water temperatures during rapid starting and stopping, as well as exhausting any
residual gas flue products from the unit.
FOR YOUR SAFETY READ BEFORE OPERATING
If you do not follow these instructions
exactly, a fire or explosion may result causing property
damage, personal injury or loss of life.
neighbor’s phone. Follow the gas supplier’s
instructions.
If you cannot reach your gas supplier, call
A. This appliance does not have a pilot. It is
the fire department.
equipped with a direct ignition device which
C. Use only your hand to operate remote control
automatically lights the burner. Do not try to
keypad. Never use tools. If the remote
light the burner by hand.
keypad doesn’t work, do not try to repair
B. BEFORE OPERATING: Smell all around the
it, call a qualified service technician. Force
or attempted repair may result in a fire or
appliance area for gas. Be sure to smell next
to the floor be­cause some gas is heavier
explosion.
than air and will settle on the floor.
D. Do not use this appliance if any part has
WHAT TO DO IF YOU SMELL GAS
been under water. Immediately call a
qualified service technician to inspect the
Do not try to light any appliance.
Do not touch any electric switch, do not
appliance and to replace any part of the
use any phone in your building.
control system and any gas control which
has been under water.
Immediately call your gas supplier from a
•
•
•
•
Rinnai America
23
FF Models
O P E R A T I N G
I N S T R U C T I O N S
1) STOP! Read the safety information above
before proceeding.
2) Set the thermostat to lowest setting.3)
Turn off all electric power to the appli­ance.
4) This appliance does not have a pilot. It is
equipped with a direct ignition device which
automatically lights the burner. Do not try to
light the burner by hand.
5) Turn the manual valve located at gas
inlet of the appliance clockwise
to “OFF”.
6) Wait 5 minutes to clear out any gas. If
you then smell gas, STOP! Follow “B” in
the safety information above on this label.
If you don’t smell gas, go to next step.
7) Turn the manual valve located at the gas
ß Closed manual valve
(“OFF” position)
Open Manual valve
(“ON” position)®
inlet of appliance counterclockwise
to “ON”.
8) Turn on all electric power to the
appliance.
9) Set thermostat to desired setting.
10) If the appliance will not operate,
Follow the instructions “To Turn Off
Gas To Appliance” and call your
service technician or gas supplier.
To Turn Off Gas To Appliance
1) Set the thermostat to lowest setting.
2) Turn off all electric power to the appliance if service is to be performed.
3) Turn the manual valve at gas inlet of appliance clockwise
to “OFF”
CARE & LIME CONDITION WARNING
Care of Unit’s Exterior:
Keep the exterior cabinet clean. Use a soft cloth and warm water when cleaning the cabinet.
Do Not use volatile substances such as benzene and thinners, as they may ignite, or cause
fading of the paint.
Lime Condition Warning Signal:
If you notice “LC” flashing on the remote key pad, this means the unit is beginning to lime up,
and MUST be flushed. Contact a qualified Rinnai service technician to flush the appliance.
Failure to flush the appliance when “LC” is flashing, will cause damage to the heat exchanger.
Damage caused by lime build up is not covered by the unit’s warranty. To reset the LC Fault
Code, turn the power off to the unit. Once power is restored, the LC code will be reset.
Water Quality:
Consideration of care for your water heater should include evaluation of water quality. If the water
quality exceeds the target levels provided in the table, you may want to treat or condition the water.
Description
pH
TDS (Total
Dissolved Solids)
Total
Hardness
Aluminum
Chlorides
Copper
Iron
Manganese
Zinc
Maximum
Levels
6.5 to 8.5
Up to
500 mg/L
Up to
200 mg/L
Up to
0.2 mg/L
Up to
250 mg/L
Up to
1.0 mg/L
Up to
0.3 mg/L
Up to
0.05 mg/L
Up to
5 mg/L
Rinnai America
24
FF Models
Installer’s Instructions
This section is for the Qualified Installer
only. If you are not properly trained,
you should not install this unit. The
warranty may be voided due to installation
by a non-qualified installer. For information
on Rinnai Training Courses, call
1-800-621-9419.
Contents
of Installer’s
Manual
Warnings................................................................... 26,27
Locating the Vent Terminal............................................ 28
Performance Data.......................................................... 29
Dimensions.................................................................... 30
Recommended Piping for Installation............. 31,32,33,34
Venting...................................................................... 35,36
Freeze Protection.......................................................... 37
Gas Piping Sizing Chart................................................ 38
Gas Piping Notes.......................................................... 39
Water Piping Notes....................................................... 40
Pressure Relief Valve.................................................... 40
Lighting the Unit............................................................ 41
Remote Controllers........................................................ 42
Remote Controllers Installation................................ 43,44
Testing........................................................................... 45
Schematic Diagram.................................................. 46,47
www.rinnai.us
800-621-9419
Rinnai America
25
FF Models
I N S TA L L E R ’ S I N S TA L L AT I O N I N S T R U C T I O N S
-Warnings- (Residential Unit)
This manual must be followed exactly.
1) Read the safety issues completely before installing the Rinnai Water Heater.
2) This water heater is suitable for residential water (potable) heating ONLY.
DO NOT use this water heater for space heating, combination space heating/
domestic water heating, or commercial water heating applications.
3) The Rinnai Water Heater is not suitable for use in pool or spa applications.
4) This unit is designed to be installed indoors using the proper vent piping to
exhaust by-products of combustion to the outside environment. Contact your
dealer or Rinnai for proper vent kits. DO NOT operate this unit without vent
piping connected. Exhaust gasses must be expelled outside the home.
5) Maintain proper space around the unit for proper servicing and operation.
Minimum clearances from combustible materials are listed below. Top of Heater
6 inches
Back of Heater
0 inch
Front of Heater 6 inches
Sides of Heater 2 inches
Floor
12 inches
Vent/Air Intake
0 inches
6) Installer must install a Pressure relief valve. Pipe pressure relief discharge to a
drain or outside environment (See pressure relief valve section).
7) The appliance should be located in an area where leakage of the unit or
connections will not result in damage to the area adjacent to the appliance or
to lower floors of the structure. When such locations cannot be avoided, it is
recommended that a suitable drain pan, adequately drained, be installed under
the appliance. The pan must not restrict combustion air flow.
Rinnai America
26
FF Models
I N S TA L L E R ’ S I N S TA L L AT I O N I N S T R U C T I O N S
-Warnings- (Commercial Unit)
This manual must be followed exactly.
1) Read the safety issues completely before installing the Rinnai Water Heater.
2) This water heater is suitable for water (potable) heating or space heating.
- The piping and components connected to the Rinnai Water Heater must approved
for use in portable water systems.
- Toxic chemicals such as those used for boiler water treatment are NOT to be introduced to the portable water used for space heating.
- The Rinnai Water Heater, if it will be used as a potable water source, must not be connected to a system that was previously used with a nonpotable water heating appliance.
- When the system requires water for space heating at temperatures higher than required for other uses, a means such as mixing valve shall be installed to
temper the water for other uses in order to reduce the scald hazard potential.
3) The Rinnai Water Heater is not suitable for use in pool or spa applications
4) This unit is designed to be installed indoors using the proper vent piping to
exhaust by-products of combustion to the outside environment. Contact your
dealer or Rinnai for proper vent kits. DO NOT operate this unit without vent piping
connected. Exhaust gasses must be expelled outside the home.
5) Maintain proper space around the unit for proper servicing and operation.
Minimum clearances from combustible materials are listed below. 6) Installer must install a Pressure relief
valve. Pipe pressure relief discharge
to a drain or outside environment (See
pressure relief valve section).
Top of Heater
Back of Heater
Front of Heater Sides of Heater
Floor
Vent/Air Intake
6
0
6
2
12
0
inches
inch
inches
inches
inches
inches
7) The appliance should be located in an area where leakage of the unit or
connections will not result in damage to the area adjacent to the appliance or
to lower floors of the structure. When such locations cannot be avoided, it is
recommended that a suitable drain pan, adequately drained, be installed under
the appliance.
Rinnai America
27
FF Models
I N S TA L L E R ’ S I N S TA L L AT I O N I N S T R U C T I O N S
Locating the vent terminal
R E C O M M E N D E D V E N T / A I R I N TA K E T E R M I N A L P O S I T I O N
Terminals should be so positioned as to avoid products of
combustion entering openings into buildings or other flues
or vents.
NOTE: Maintain 12” of clearance above the highest anticipated snow level or grade, or whichever
is greater. Please refer to your local codes for the snow level in your area.
NOTE: PLEASE CONSULT WITH LOCAL CODES BEFORE INSTALLING THIS UNIT
REF
A
B
C
D
E
F
G
H
I
J
K
L
M
DESCRIPTION
Clearance above grade, veranda, porch, deck, or balcony
Clearance to window or door that may be opened
Clearance to permanently closed window
Vertical clearance to ventilated soffit, eaves or overhang
Clearance to unventilated soffit, eaves or overhang
Clearance to outside corner
Clearance to inside corner
Clearance to each side of center line extended above meter/regulator
assembly
Clearance to service regulator vent outlet
Clearance to nonmechanical air supply inlet to building or the
combustion air inlet to any other appliance
Clearance to a forced air inlet into a building
Clearance above paved sidewalk or paved driveway located on public
property
Clearance under deck, veranda, porch, or balcony (open on 3 sides)
U.S. Installations
1 foot
1 foot
*
*
*
*
*
*
*
1 foot
Can adian Installations
1 foot
3 feet
*
*
*
*
*
3 feet within a height
15 feet above the
meter/regulator
assembly
3 feet
3 feet
3 feet above if within
10 feet horizontally
6 feet
*
7 feet
1 foot
*
* For clearances not specified in ANSI Z223.1 / NFPA 54 or CAN/CGA-B149, use clearances in accordance with local
installation codes and the requirement of the gas supplier.
NOTE: ONLY Rinnai Approved vent materials and components can be used to vent the water
heaters. When installing your Rinnai vent system, you MUST follow Rinnai’s Venting Instructions
found in each vent terminal box. These instructions provide the maximum allowable vent heights
for both horizontal and vertical venting, how to cut the vent components, and pipe installations.
NOTE: For high altitude installations contact Rinnai at 1-800-621-9419.
Rinnai America
28
FF Models
I N S TA L L E R ’ S I N S TA L L AT I O N I N S T R U C T I O N S
PRESSURE DROP CURVE
30.0
Pressure Loss (psi)
V2520FFU/FFUC
V2520FFUD/FFUCD
20.0
V2532FFU/FFUC
V2532FFUD/FFUCD
50.0
40.0
15.0
30.0
10.0
20.0
5.0
10.0
0.0
0.0
0
2
1
3
5
4
6
7
8
Pressure Loss (ft head)
60.0
25.0
9
Water Flow (gpm)
I N S TA L L E R ’ S I N S TA L L AT I O N I N S T R U C T I O N S
OUTLET FLOW DATA
9.0
V2532FFU/FFUC
V2532FFUD/FFUCD
Hot Water Flow Rate (gpm)
8.0
7.0
6.0
5.0
V2520FFU/FFUC
V2520FFUD/FFUCD
4.0
3.0
2.0
1.0
0.0
0
Rinnai America
25
50
75
29
100
125
150
FF Models
INSTALLER’S INSTALLATION INSTRUCTIONS
Dimensions
A
A
B
B
C
D
D
C
K
K
E
G
E
I
G
H
I
H
F
J
J
F
MC-100V-1US
MC-91-1US
7/8”
DIM
DESCRIPTION
A
B
C
D
E
F
G
H
I
J
Width
Depth
Height - Unit
Height - Including Brackets
Hot Water Outlet (from wall)
Hot Water Outlet (from center)
Cold Water Outlet (from wall)
Cold Water Outlet (from center)
Gas Connection (from wall)
Gas Connection (from center)
Gas: Length to Connection (from base)
Cold: Length to Connection (from base)
Hot: Length to Connection (from base)
Gas: Fitting Diameter
Cold: Fitting Diameter
Hot: Fitting Diameter
K
Rinnai America
4-3/4”
3-1/2”
REU-V2532FFU
REU-V2532FFUC
REU-V2520FFU
REU-V2520FFUC
13.8"
9.2" - 10.8"
23.6"
24.7"
3.6" - 5.1"
4.3"
2.8" - 4.3"
1"
3.9" - 5.5"
3.5"
1.6"
2"
1.6"
3/4"NPT
3/4"NPT
3/4"NPT
30
3/4”
5”
8”
3/4”
4-1/8”
4-3/4”
BC-100V-1US
FITTING
DIAMETER
REU-V2532FFUD
REU-V2520FFUD
REU-V2532FFUCD
REU-V2520FFUCD
14.0"
9.6" - 11.2"
22.9"
25.6"
3.6" - 5.1"
4.3"
2.8" - 4.3"
1"
3.9" - 5.5"
3.5"
1.6"
2"
1.6"
3/4"NPT
3/4"NPT
3/4"NPT
FF Models
I N S TA L L E R ’ S I N S TA L L AT I O N I N S T R U C T I O N S
RECOMMENDED PIPING FOR BASIC INSTALLATION
Rinnai
Equipment List
(Residential and
Commercial)
Venting Equipment List
(Residential and Commercial)
Indoor Unit
Please Review Venting
Instructions/Guidelines for
Proper Components and
Installation.
Rinnai
Water Heater
QTY
Rinnai
Water Heaters
(Indoor)
1
MC-91 Controller
(Included)
1
MC-100V and BC-100V
Controllers Optional
RIK-KIT (Optional)
1
(3/4" Fittings Include:
2 Unions, 2 Ball Valves,
2 Drain Valves and
1 Pressure Relief Valve.)
3/4" Gas Connection
Gas Supply
3/4" Hot Water Supply Line
3/4" Cold Water Supply Line
For Building Fixtures
KEY
3/4" Ball Valve
Circulating Pump
3/4" Union
Check Valve
Pressure Relief Valve
This is not an engineered drawing, it is intended only as a guide and
not as a replacement for professionally engineered project drawings.
This drawing is not intended to describe a complete system, it is up
to the contractor/engineer to determine the necessary components
for and configuration of the particular system being installed. The
drawing does not imply compliance with local building code
requirements. It is the engineer/contractor responsiblity to ensure
the installation is in accordance with all local building codes. Confer
with local building officials before installation.
Pressure Regulator
Boiler Drain Valve
S
Solenoid Valve
RINNAI WATER HEATERS
103 International Drive
Peachtree City, Georgia 30269
Rinnai America
Domestic Hot Water - Standard Installation
1 Rinnai Water Heater
31
FF Models
I N S TA L L E R ’ S I N S TA L L AT I O N I N S T R U C T I O N S
RECOMMENDED PIPING FOR CIRCULATION SYSTEMS
Notes:
PLEASE NOTE FOR RESIDENTIAL
APPLICATIONS, THIS PIPING
ARRANGEMENT MAINTAINS FULL
WARRANTY:
Rinnai
Equipment List
(Residential and
Commercial)
Rinnai
Water Heater
10 Years On Heat Exchanger
5 Years On Parts
Commercial Application Warranty:
QTY
Rinnai
Water Heaters
(Indoor)
1
MC-91 Controller
(Included)
1
MC-100V and BC-100V
Controllers Optional
5 Years On Heat Exchanger
5 Years On Parts
RIK-KIT (Optional)
(3/4" Fittings Include:
2 Unions, 2 Ball Valves,
2 Drain Valves and
1 Pressure Relief Valve.)
Venting Equipment List
(Commercial and Residential)
Indoor Unit
Please Review Venting
Instructions/Guidelines for
Proper Components and
Installation.
1
3/4" Gas Connection
Gas Supply
Minimum 3/4" Cold Water Supply Line
Building Supply
2-5 Gallon
Electric Water
Heater
120°F
Important: Install building return
line to the hot supply as close as
possible to the Rinnai Water
Heater.
Pump Should be Controlled by an
Aquastat, Timer or Combination
Aquastat and Timer. Pump to be sized
for Pressure Drop through Building
Supply and Return Piping. Pump to be
of Bronze or Stainless Construction.
Expansion Tank
Building Return (Not required to be 3/4" Line)
KEY
Circulating Pump
3/4" Union
Check Valve
Pressure Relief Valve
This is not an engineered drawing, it is intended only as a guide and
not as a replacement for professionally engineered project drawings.
This drawing is not intended to describe a complete system, it is up
to the contractor/engineer to determine the necessary components
for and configuration of the particular system being installed. The
drawing does not imply compliance with local building code
requirements. It is the engineer/contractor responsiblity to ensure
the installation is in accordance with all local building codes. Confer
with local building officials before installation.
Pressure Regulator
3/4" Ball Valve
Boiler Drain Valve
S
Building
Fixtures
Solenoid Valve
RINNAI WATER HEATERS
103 International Drive
Peachtree City, Georgia 30269
Rinnai America
Domestic Hot Water - Circulation Systems
1 Rinnai Water Heater with Electric Storage Tank
32
FF Models
I N S TA L L E R ’ S I N S TA L L AT I O N I N S T R U C T I O N S
OPTIONAL PIPING FOR CIRCULATION SYSTEMS
Note:
PLEASE NOTE FOR RESIDENTIAL
APPLICATIONS, THIS PIPING
ARRANGEMENT REDUCES
WARRANTY TO THE FOLLOWING:
3 Years On Heat Exchanger
3 Years On Parts
Rinnai
Equipment List
(Residential and
Commercial)
Rinnai
Water Heater
QTY
Rinnai
Water Heaters
(Indoor)
1
1
MC-91 Controller
(Included)
Commercial Application Warranty:
MC-100V and BC-100V
Controllers Optional
5 Years On Heat Exchanger
5 Years On Parts
RIK-KIT (Optional)
(3/4" Fittings Include:
2 Unions, 2 Ball Valves,
2 Drain Valves and
1 Pressure Relief Valve.)
Venting Equipment List
(Residential and
Commercial)
Indoor Unit
Please Review Venting
Instructions/Guidelines for
Proper Components and
Installation.
1
3/4" Gas Connection
Gas Supply
Note:
Water heater outlet temperature
cannot be adjusted when
circulation pump is running.
Minimum 3/4" Hot Water
Supply Line
Cold Water Supply and Circulation Return Lines Must Be 3/4"
Tubing Throughout Circulation Loop.
(Optional)
2-6 Gallon
Storage Tank
Pump Should be Controlled by an
Aquastat, Timer or Combination
Aquastat and Timer
(To eliminate cold water
sandwich effect caused by
frequent On/Off operation)
Pump to be sized for 3.0 gpm flow @ 12 feet head. Flow Balancing
Valve to be adjusted to 3 GPM flow through water heater with no hot
water taps open. Pump to be of Bronze or Stainless Construction.
Building Fixture Outlets
KEY
This is not an engineered drawing, it is intended only as a guide and
not as a replacement for professionally engineered project drawings.
This drawing is not intended to describe a complete system, it is up
to the contractor/engineer to determine the necessary components
for and configuration of the particular system being installed. The
drawing does not imply compliance with local building code
requirements. It is the engineer/contractor responsiblity to ensure
the installation is in accordance with all local building codes. Confer
with local building officials before installation.
Pressure Regulator
3/4" Ball Valve
Circulating Pump
3/4" Union
Check Valve
Pressure Relief Valve
Expansion Tank
Boiler Drain Valve
S
Solenoid Valve
RINNAI WATER HEATERS
103 International Drive
Peachtree City, Georgia 30269
Rinnai America
Domestic Hot Water with Circulation
1 Rinnai Water Heater
33
FF Models
I N S TA L L E R ’ S I N S TA L L AT I O N I N S T R U C T I O N S
RECOMMENDED SCALE FLUSH PROCEDURE
RINNAI Water Heater Flush Procedure
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
Disconnect power to the Rinnai Water Heaters.
Close valves V3 and V4.
Connect pump outlet hose H1 to service valve V2.
Connect drain hose H3 to valve V1.
Pour approximately 4 gallons of virgin, food grade,
white vinegar (or virgin, food grade, citric acid) into pail.
Place free ends of hose H2 and H3 into pail.
Open valves V1 and V2.
Turn on power to circulating pump and allow solution
to circulate through water heater for 45 minutes.
Turn off power to circulating pump.
Remove free end of hose H3 from pail.
Close valve V2 and open valve V4, only.
Do NOT open valve V3 at this time.
Allow water to flow out of hose H3 for 5 minutes,
rinsing cleaning solution from water heater.
Close valve V1 and open valve V3.
Disconnect hoses H1 and H3 from service valves.
Remove in-line filter from water heater cold water inlet
and clean out any residue. Place filter back into unit.
Restore power to water heater.
Rinnai
Water Heater
In-line
Filter
Gas Supply
V2
V1
H3
V4
V3
Cold Water Line
Hot Water Line
H2
H1
5 gallon pail of virgin, food
grade, white vinegar (or virgin,
food grade, citric acid).
Circulating Pump
KEY
Pressure Regulator
3/4" Ball Valve
Circulating Pump
3/4" Union
Check Valve
Pressure Relief Valve
This is not an engineered drawing, it is intended only as a guide and
not as a replacement for professionally engineered project drawings.
This drawing is not intended to describe a complete system, it is up
to the contractor/engineer to determine the necessary components
for and configuration of the particular system being installed. The
drawing does not imply compliance with local building code
requirements. It is the engineer/contractor responsiblity to ensure
the installation is in accordance with all local building codes. Confer
with local building officials before installation.
Boiler Drain Valve
S
Solenoid Valve
RINNAI WATER HEATERS
103 International Drive
Peachtree City, Georgia 30269
Rinnai America
Domestic Hot Water - Scale Flush Procedure
1 Rinnai Water Heater
34
FF Models
I N S TA L L E R ’ S I N S TA L L AT I O N I N S T R U C T I O N S
Venting
Condensate
Condensate formation can occur in Category III direct vent appliances.
• Vertical terminations must incorporate a condensate drain and trap as close as possible to
the appliance.
• The condensate trap must contain a minimum of 3" of water.
• Dispose of condensate per local codes.
• Slope horizontal venting 1/4 inch per foot either towards the heater with a condensate
collector or towards the exhaust terminal.
NOTE: Provisions must be made to prevent the condensate from entering the water heater.
Without proper drainage or disposal condensate will damage the heat exchanger.
Horizontal Venting without a
Condensate Collector
Regions of cold climate will create
more condensate in the vent
system. A condensate collector is
recommended in cold climates.
Maximum Height
5 feet
If more than one elbow is used
in the vertical section you must
use a condensate collector.
Vertical Venting
(condensate collector required)
Horizontal Venting with a
Condensate Collector
Condensate
Trap
3 in
min
Rinnai America
3 in
min
35
3 in
min
FF Models
I N S TA L L E R ’ S I N S TA L L AT I O N I N S T R U C T I O N S
Venting
Air Intake and Exhaust Vent Pipe Length
Determine the number of elbows in the vent system. The corresponding number from the table
indicates the maximum length of vent pipe.
For high altitude installations contact Rinnai at 1-800-621-9419.
Table 1 Maximum Vent Length (feet)
Number of 90° Elbows
0
1
2
3
4
5
6
41 (1)
35 (2)
29 (3)
23
17
11
5
Two 45 elbows are considered equivalent to one 90° elbow.
Include termination elbows when using this table.
(1) If the length is less than 22' then move dip switch no. 1 (SW 1) to ON
(2) If the length is less than 16' then move dip switch no. 1 (SW 1) to ON
(3) If the length is less than 10' then move dip switch no. 1 (SW 1) to ON
If it is necessary to adjust the dip switch, ensure that no other dip switches are
changed. Unauthorized adjustments can cause property damage, personal
injury, scalding, or death.
Intake/Exhaust Guidelines
• This water heater is a direct vent water heater and therefore is certified and listed with the
vent system. The only vent/air intake system listed for use with this appliance is the Rinnai /
Ubbink vent system or the Heat-Fab Saf-T Vent SC system.
• Minimum wall thickness is 4”. Maximum wall thickness is 20”.
• Do not combine vent components from different manufacturers.
• The vent system must vent directly to the outside of the building and use outside air for
combustion.
• Before installation, inspect each vent component for damage and correct seal placement. Do
not attempt to fix or install any damaged vent components.
• Every vent connection must be accessible for inspection, cleaning, and replacement.
• Avoid dips or sags in horizontal vent runs by installing supports per the vent manufacturers’
instructions.
• Support horizontal air intake runs every four feet and all vertical air intake runs every six
feet or in accordance with local codes.
• Venting should be as direct as possible with a minimum number of pipe fittings.
• Vent diameter must not be reduced.
• Do not connect the venting system with an existing vent or chimney.
• Do not common vent with the vent pipe of any other water heater or appliance.
• Vent connections must be firmly pressed together so that the gaskets form an air tight seal.
• Refer to the vent pipe manufacturers’ instructions for component assembly instructions.
• The first vent component to the appliance must be an appliance adapter. This will prevent
additional components from being installed backwards.
Rinnai America
36
FF Models
I N S TA L L E R ’ S I N S TA L L AT I O N I N S T R U C T I O N S
Freeze Protection
If the Rinnai water heater is disconnected from
either the electrical supply or gas supply, or if
there is an error that prevents the water heater from
functioning normally, there is NO FREEZE
PROTECTION. Freeze protection of the water
Turn Water Off
heater is only possible when electricity, gas
supply and normal water heater functions are
enabled. If you expect freezing conditions while
either electricity or gas supply is interrupted,
Turn Gas Off
water must be completely drained from water
heater.
This water heater and venting system is
designed to withstand temperatures to as
low as -30OF, so long as electricity and gas
are supplied to the product and normal
water heater functions are enabled. If either
gas or electricity is interrupted NO FREEZE
PROTECTION is available.
Filter
Drain
Gas
Valve
Water Valve
Drain Water
Hot Cold
Gas
The installation of auto drain down solenoid valves is optional. However, Rinnai strongly
recommends that these valves be installed to prevent damage from freezing in case the normal
freeze protection should become disabled. If the valves are not installed then any product
damage due to freezing will not be covered by the warranty.
NOTE: Rinnai is continually updating and improving products, therefore, specifications are subject
to change without prior notice. Local, state, provincial and federal codes must be adhered to prior
to installation.
Climate conditions can dictate special applications. Please refer to local codes before installing
product.
Rinnai America
37
FF Models
I N S TA L L E R ’ S I N S TA L L AT I O N I N S T R U C T I O N S
Gas Piping Sizing Chart
Capacity Table for Natural Gas
cubic feet / hour
(table assumes .3 inch pressure drop, specific gravity of .60)
Nominal Length of Pipe in Feet
Iron Pipe
Size
Inches
10 20
30 40
50 60 70 80
90 100 125
278 190 152 130 115 105 96 90
84
79
72
3/4
1
520 350 285 245 215 195 180 170 160 150 130
1-1/4 1050 730 590 500 440 400 370 350 320 305 275
1-1/2 1600 1100 890 760 670 610 560 530 490 460 410
150
64
120
250
380
175
59
110
225
350
200
55
100
210
320
After determining the length of pipe required select the pipe size that will supply the
cubic feet per hour of gas required for the input rating of the Rinnai Water Heaters.
The formula for figuring the cubic feet per hour required is:
Gas Input of Rinnai water heater (BTU/HR)
CFH =
Heating Value of Gas(BTU/FT3)
*Gas input requirement is on the water heater data plate
*The heating value of the gas can be obtained from the local Natural Gas Utility
Capacity Table for LP Gas
BTUH of undiluted liquified petroleum gases
(table assumes 11 inches of water column pressure at the inlet, .5 inch drop)
Nominal Iron Pipe
Size
Inches
10
20
30
40
275 189 152 129
1/2
3/4
567 393 315 267
1
1071 732 590 504
1-1/4 2205 1496 1212 1039
Rinnai America
Length of Pipe in Feet
50
60
70
80
90
100 125 150
237 217 196 185 173 162 146
448 409 378 346 322 307 275 252
913 834 771 724 677 630 567 511
38
FF Models
I N S TA L L E R ’ S I N S TA L L AT I O N I N S T R U C T I O N S
Gas Piping Notes
1) A manual gas control valve must be placed upon the gas supply line to the Rinnai Water
Heater. A union can be used on the connection above the shut off valve for the future
servicing or disconnection of the unit.
2) Check the type of gas and the gas inlet pressure before connecting the Rinnai Water
Heater if the Rinnai Water Heater is not of the gas type that the building is supplied with,
DO NOT connect the water heater. Contact the dealer for the proper unit to match the gas
type.
3) Minimum and Maximum Gas pressures are listed below:
* Minimum value is for input adjustment
Natural Gas:
Minimum 6" WC
Propane Gas:
Maximum 10.5" WC
Minimum 10"WC
Maximum 13.5" WC
Conversion of this unit from natural gas to propane or propane to natural gas
CANNOT be done in the field.
4) After completion of gas pipe connections, all joints including the heater must be checked
for gas-tightness by means of leak detector solution, soap and water, or an equivalent
nonflammable solution, as applicable.
Since some leak test solutions, including soap and water, may cause corrosion
or stress cracking, the piping must be rinsed with water after testing, unless it
has been determined that the leak solution is non-corrosive.
5) The Rinnai Water Heater must be leak tested before it is placed into operation.
6) The Rinnai Water Heater and its individual shut-off valve must be disconnected from the
gas supply piping system when pressure testing of the gas supply piping system at test
pressures greater than 1/2 psi (3.5 kPa).
7) Always use approved connectors to connect the unit to the gas line. Always purge the gas
line of any debris before connection to the water heater.
8) The Rinnai Water Heater must be isolated from the gas supply piping system by closing it's
individual manual shutoff valve during any pressure testing of the gas supply piping system
at test pressures equal to or less than 1/2 psi (3.5 kPa).
9) The Rinnai Water Heater Installation location must provide adequate Combustion and
Ventilation airflow.
Rinnai America
39
FF Models
I N S TA L L E R ’ S I N S TA L L AT I O N I N S T R U C T I O N S
Water Piping Notes
1) A manual water control valve must be placed upon the water inlet connection to the Rinnai
Water Heater before it is connected to the water line. Unions may be used on both the hot/
cold water supply lines, for the future servicing or disconnection of the unit.
2) All soldering materials and piping must be compatible with potable water.
3) Purge the water line to remove from it all debris and air. Debris will damage the Rinnai
Water Heaters.
4) There is a wire mesh strainer on the Rinnai Water Heater’s inlet to discourage the
introduction of debris to the unit. It will need to be cleaned periodically. DO NOT operate
unit without filter in place. Clean this filter before leaving the job site.
DO NOT reverse the inlet and outlet (cold and hot water) connections on the
unit. This would cause the Rinnai Water Heater to operate dangerously or not
at all.
I N S TA L L E R ’ S I N S TA L L AT I O N I N S T R U C T I O N S
Pressure Relief Valve
1) ANSI code calls for the addition of an approved pressure relief valve to all water heating systems.
2) The pressure relief valve must meet the following criteria: The relief valve must comply with the
standard for Relief Valves and Automatic Gas Shutoff Devices for Hot Water Supply Systems ANSI
Z21. 22 and/or the standard CAN1-4.4 Temperature, Pressure, Temperature and Pressure Relief
Valves and Vacuum Relief Valves. This relief valve must be rated up to 150 PSI of pressure.
3) The relief valve should be added to the hot water outlet line per manufacturer's instructions.
DO NOT place any other type valve or shut off device between the relief valve and the hot
water heater.
4) The discharge from the pressure relief valve should be piped to the ground or into a drain system to
prevent exposure or possible burn hazards to humans or other plant or animal life. Water discharged
from the relief valve could cause severe burns instantly, scalds and/or death.
5) Do not plug the relief valve and do not install any reducing fittings or other restrictions in the relief
line. The relief line should allow for complete drainage of the valve and the line.
6) If a relief valve discharges periodically, this may be due to thermal expansion in a closed
water supply system. Contact the water supplier or local plumbing inspector on how to
correct this situation. Do not plug the relief valve.
7) Pressure relief valve must be manually operated once a year to check for correct operation.
Caution: See Item 4 before manually operating relief valve.
8) Should overheating occur or the gas supply fail to shut off, turn off the manual gas valve on
the Rinnai.
Rinnai America
40
FF Models
I N S TA L L E R ’ S I N S TA L L AT I O N I N S T R U C T I O N S
Lighting the Unit
If you do not follow these instructions exactly, a fire or explosion may
result causing property damage, personal injury or loss of life.
1) This water heater does not have a pilot. It is equipped with a direct ignition
device which automatically lights the burner. DO NOT TRY TO LIGHT THE
BURNER BY HAND.
2) Before operating the Rinnai Water Heater smell all around the unit for gas.
Be sure to smell near the ground as leaking gas may settle there.
3) Turn the manual gas control valve on.
STOP!! READ THE SAFETY ISSUES ON PAGES 8
4) Turn on any hot water tap. The Rinnai Water Heater should light and begin
heating your water.
If the Rinnai Water Heater fails to light
1) DO NOT ATTEMPT TO LIGHT BY HAND.
2) Turn off the electrical power to the unit.
3) Turn off the manual gas control.
4) Wait 5 minutes, if you smell gas, go to a neighbor's house and call the gas
company or the fire department. If you do not smell gas, go to the next step.
5) Turn the manual gas control valve on.
6) Turn the electrical power to the unit on.
7) Turn on any hot water tap.
8) If the unit still fails to light, turn off the electricity and gas to the unit and call
Rinnai 1-800-621-9419.
Rinnai America
41
FF Models
I N S TA L L E R ’ S I N S TA L L AT I O N I N S T R U C T I O N S
Remote Controllers- General
The remote controls for the Rinnai Water Heater allow the customer to control the
functions of the water heater and to diagnose certain fault conditions.
Before installing the remote controllers, determine the most convenient location(s).
When deciding on the best location for the remote controllers, consider the
following items:
1) Place the controllers out of reach of small children.
2) Avoid locations where the controller(s) will become hot (over the stove, near
the oven or a radiant heater).
3) Avoid direct sunlight (The digital display can be difficult to read in direct
sunlight).
4) Avoid areas where the remote controller can be splashed with water, oil,
sauce, etc.
5) The remote controller cables carry low voltage, 12VDC digital.
NOTE: Controllers have to be wired in Parallel. Each Controller can
share the same feeder circuit wire.
Controllers cannot be wired in series.
Controller Connection in Parallel
RINNAI
Main Controller
Bath Controller
When the Temperature Controller is used in public applications, it
should be installed where it can not be adjusted by the public (i.e. a
maintenance room or manager’s office).
NOTE: The Temperature Controller(s) have default temperature settings for the Rinnai
Water Models. See Controllers Set Pattern page for details.
Rinnai America
42
FF Models
I N S TA L L E R ’ S I N S TA L L AT I O N I N S T R U C T I O N S
Remote Controllers - Installation
1-21/32”
2) Make three holes on the wall as shown.
3) Run the cable between the controller and the Rinnai
Water Heater or the controller and the other controller.
4) Remove the face plate from the remote controller(s).
5) Connect the cable to the remote controller(s).
6) Mount the controller to the wall using the holes drilled in step 2.
Remote Controllers Installation to Appliance
For models : V2520FFU/FFUC and V2532FFU/FFUC
7) Disconnect the power from the Rinnai Water Heater.
8) Remove the cover of the Rinnai Water Heater.
9) Remove the plastic cover from the PCB and electrical connections.
DO NOT ATTEMPT TO CONNECT THE REMOTE CONTROLLERS
WITH THE POWER ON, THERE'S 120 VOLT POTENTIAL, NEXT TO
THE REMOTE CONTROLLER CONNECTIONS INSIDE THE UNIT.
All service and wiring should be performed by a certified installer.
10) Thread the cable through the access hole at
the base of the unit and connect the wires
to the controller terminals.
11) Secure the controller cable using the clamp
provided.
12) Replace plastic cover over PCB and then
replace the cover of the Rinnai Water
Heaters.
Rinnai America
43
FF Models
3-5/16”
1) Determine a suitable location for the controller.
Remote Controllers Installation to Appliance
For models : V2520FFUD/FFUCD and V2532FFUD/FFUCD
7) Disconnect the power from the Rinnai Water
Heater.
Fig.1
8) Remove a screw on the Quick Cable Connector.
(Fig1)
Quick Cable
Connector
Cable Access
Hole
9) To access Cable Screws rotate the Quick Cable
Connector 90° counter clock wise. (Fig.2)
10) Insert wire cable through the Cable Access Hole
so that it can be accessed from the back. (Fig.2)
Cable Screw
Clamp Screw
Terminals For Controls
Fig.2
11) Loosen two Cable Screws on the Terminals For
Controls and connect the cable accordingly. You
can not connect more than two cables at a time.
If more than two, please connect in parallel.
(Fig.3)
12) Loosen the Clamp Screw and affix wire cable
with clamp. Clamp is in a carton box of Remote
Controller.
Please make allowance for wire to eliminate
tension. (Fig.4)
Fig.3
Clamp
Fig.4
13) Install the Quick Cable Connection as before.
(Fig.5)
Fig.5
Rinnai America
44
FF Models
I N S TA L L E R ’ S I N S TA L L AT I O N I N S T R U C T I O N S
Testing
1)
Turn on the gas and water.
2) Check for water and gas leaks. Use soapy water to test for gas leaks.
3) Remove pressure test point screw, attach pressure gauge to test point.
4) Turn Power on.
5) Open any hot water tap fully.
6) Check test point or supply pressure in water columns per inch.
Natural Gas Inlet and Manifold Gas Pressure by Model
Model #
Inlet Gas Pressure Manifold Forced Low Fire
Manifold Forced High Fire
REU-V2520FFU Series
6" - 10.5"
0.77"
3.7"
REU-V2520FFUD Series
REU-V2532FFU Series
0.77"
3.7"
6" - 10.5"
REU-V2532FFUD Series
Propane Gas Inlet and Manifold Gas Pressure by Model
Manifold Forced High Fire
Model #
Inlet Gas Pressure Manifold Forced Low Fire
REU-V2520FFU Series
10" - 13.5"
0.93"
4.2"
REU-V2520FFUD Series
REU-V2532FFU Series
10" - 13.5"
0.93"
4.2"
REU-V2532FFUD Series
NOTE: The pressure may be low due to too little flow, too high an incoming temperature,
and/or undersized gas piping. Examine these areas before determining that the
pressure needs to be adjusted. Contact Rinnai before adjusting manifold pressures at
1-800-621-9419. Failure to contact Rinnai, could void unit’s warranty.
7) If it is determined that the gas pressure needs adjusting, first check the incoming
pressure at the test point on the gas inlet. If it is correct follow the adjusting
procedure contained in the pouch of the unit EXACTLY.
The regulator is pre-set at the factory, it should not need resetting.
8) Turn the hot water off. Turn the power off. Remove the pressure guage and replace
the test point screw. Check for a gas leak around the test point screw.
9)
Replace the front cover.
10) Turn the power back on.
11) Check the operation of the unit. Check the operation of each of the remote
controller(s). Check the operation of the Power failure protection system.
12) Explain the proper operation of the Rinnai Water Heaters to the customer.
Rinnai America
45
FF Models
I N S TA L L E R ’ S I N S TA L L AT I O N I N S T R U C T I O N S
Schematic Diagram
V2532FFU (R85) & V2532FFUC (C85)
V2520FFU (R53) - (Fixed By-Pass)
*V2520FFUC (C53) - (No By-Pass)
Rinnai America
46
FF Models
I N S TA L L E R ’ S I N S TA L L AT I O N I N S T R U C T I O N S
Schematic Diagram
V2532FFUD (R85PLUS) & V2532FFUCD (C85PLUS)
V2520FFUD (R53PLUS) - (Fixed By-Pass)
*V2520FFUCD (C53PLUS) - (No By-Pass)
Rinnai America
47
FF Models
060 00002 31445 1
U245-3250X01(00)
Printed in Japan_06/03