IMPORTANT MANUAL Do Not Throw Away side_views_126 OWNER'S MANUAL MODEL: PPCRT55 WARNING: Read this Manual and follow all Warnings and Safety Instructions. Failure to do so can result in serious injury. REAR TINE TILLER ALWAYS WEAR EYE PROTECTION DURING OPERATION Visit our website: www.poulan-pro.com 403701 Rev. 1 02.13.06 TR Printed in U.S.A. SAFETY RULES Safe Operation Practices for Walk-Behind Powered Rotary Tillers TRAINING • • • • Read the Manual carefully. Be thoroughly familiar with the controls and the proper use of the equipment. Know how to stop the unit and disengage the controls quickly. Never allow children to operate the equipment. Never allow adults to operate the equipment without proper instruction. Keep the area of operation clear of all persons, particularly small children, and pets. • • • • • • • PREPARATION • • • • • • • • • • Thoroughly inspect the area where the equipment is to be used and remove all foreign objects. Disengage all clutches and shift into neutral before starting the engine (motor). Do not operate the equipment without wearing adequate outer garments. Wear footwear that will improve footing on slippery surfaces. Handle fuel with care; it is highly flammable. Use an approved fuel container. Never add fuel to a running engine or hot engine. Fill fuel tank outdoors with extreme care. Never fill fuel tank indoors. Replace gasoline cap securely and clean up spilled fuel before restarting. Use extension cords and receptacles as specified by the manufacturer for all units with electric drive motors or electric starting motors. Never attempt to make any adjustments while the engine (motor) is running (except where specifically recommended by manufacturer). MAINTENANCE AND STORAGE • • • • • • • • • • • Keep machine, attachments, and accessories in safe working condition. Check shear pins, engine mounting bolts, and other bolts at frequent intervals for proper tightness to be sure the equipment is in safe working condition. Never store the machine with fuel in the fuel tank inside a building where ignition sources are present, such as hot water and space heaters, clothes dryers, and the like. Allow the engine to cool before storing in any enclosure. Always refer to the operator’s guide instructions for impor tant details if the tiller is to be stored for an extended period. - IMPORTANT CAUTIONS, IMPORTANTS, AND NOTES ARE A MEANS OF ATTRACTING ATTENTION TO IMPORTANT OR CRITICAL INFORMATION IN THIS MANUAL. IMPORTANT: USED TO ALERT YOU THAT THERE IS A POSSIBILITY OF DAMAGING THIS EQUIPMENT. OPERATION • • Never operate the tiller without proper guards, plates, or other safety protective devices in place. Keep children and pets away. Do not overload the machine capacity by attempting to till too deep at too fast a rate. Never operate the machine at high speeds on slippery surfaces. Look behind and use care when backing. Never allow bystanders near the unit. Use only attachments and accessories approved by the manufacturer of the tiller. Never operate the tiller without good visibility or light. Be careful when tilling in hard ground. The tines may catch in the ground and propel the tiller forward. If this occurs, let go of the handlebars and do not restrain the machine. Do not put hands or feet near or under rotating parts. Exercise extreme caution when operating on or crossing gravel drives, walks, or roads. Stay alert for hidden hazards or traffic. Do not carry passengers. After striking a foreign object, stop the engine (motor), remove the wire from the spark plug, thoroughly inspect the tiller for any damage, and repair the damage before restarting and operating the tiller. Exercise caution to avoid slipping or falling. If the unit should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause. Vibration is generally a warning of trouble. Stop the engine (motor) when leaving the operating position. Take all possible precautions when leaving the machine unattended. Disengage the tines, shift into neutral, and stop the engine. Before cleaning, repairing, or inspecting, shut off the engine and make certain all moving parts have stopped. Disconnect the spark plug wire, and keep the wire away from the plug to prevent accidental starting. Disconnect the cord on electric motors. Do not run the engine indoors; exhaust fumes are dangerous. NOTE: Gives essential information that will aid you to better understand, incorporate, or execute a particular set of instructions. Look for this symbol to point out important safety precautions. It means CAUTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED. CAUTION: Always disconnect spark plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs. WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. 2 PRODUCT SPECIFICATIONS CUSTOMER RESPONSIBILITIES Gasolina Capacity: 3 Quarts (2.8L) Unleaded Regular • • Oil (API-SG-SL): (Capacity: 20 oz./0.6L) SAE 30 (Above 40°F/4°C) SAE 5W-30 (Below 40°F/4°C) Spark Plug : (Gap: .030"/0.76mm) Champion RC12YC Read and observe the safety rules. Follow a regular schedule in maintaining, caring for and using your tiller. • Follow instructions under “Maintenance” and “Storage” sections of this Owner’s Manual. WARNING: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California, a spark arrester is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. See your authorized service center/ DEPARTMENT for spark arrester. CONGRATULATIONS on your purchase of a new tiller. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problems you cannot easily remedy, please contact your nearest authorized service center. We have competent, well-trained technicians and the proper tools to service or repair this unit. Please read and retain this manual. The instructions will enable you to assemble and maintain your tiller properly. Always observe the “SAFETY RULES”. TABLE OF CONTENTS SAFETY RULES ..........................................................2 CUSTOMER RESPONSIBILITIES...............................3 PRODUCT SPECIFICATIONS .....................................3 ASSEMBLY ...............................................................4-6 OPERATION ...........................................................7-10 MAINTENANCE SCHEDULE ....................................11 MAINTENANCE ...................................................11-13 SERVICE & ADJUSTMENTS ...............................14-17 STORAGE ..................................................................18 TROUBLESHOOTING ...............................................19 REPAIR PARTS.....................................................20-26 WARRANTY...............................................................27 3 ASSEMBLY Your new tiller has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tiller all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY FRONT A socket wrench set will make assembly easier. Standard wrench sizes are listed. (1) Utility knife (1) Tire pressure gauge (1) Pair of pliers (1) 9/16" wrench LEFT RIGHT overhead_views_10 OPERATOR’S POSITION (See Fig. 1) When right or left hand is mentioned in this manual, it means when you are in the operating position (standing behind tiller handles). OPERATOR’S POSITION FIG. 1 CONTENTS OF HARDWARE PACK (2) Handle Lock (1) Flat Washer 13/32 x 1 x 11 Ga. (1) Hairpin Clip (1) Carriage Bolt 3/8-16 UNC x 1 Gr. 5 (1) Cable Clip (1) Pivot Bolt 3/8-16 UNC Grade 5 4 (1) Center Locknut 3/8-16 UNC (1) Handle Lock Lever (2) Shear Pins & Clips ASSEMBLY UNPACKING CARTON (See Fig. 2) CAUTION: Be careful of exposed staples when handling or disposing of cartoning material. HANDLE ASSEMBLY "UP" POSITION TIGHTEN HANDLE LOCK LEVER TO HOLD IMPORTANT: WHEN UNPACKING AND ASSEMBLING TILLER, BE CAREFUL NOT TO STRETCH OR KINK CABLES. • • • • • While holding handle assembly, cut cable ties securing handle assembly to top frame and depth stake. Let handle assembly rest on tiller. Remove top frame of carton. Slowly ease handle assembly up and place on top of carton. Cut down right hand front and right hand rear corners of carton, lay side carton wall down. Remove packing material from handle assembly. LOOSEN HANDLE LOCK LEVER TO MOVE FIG. 4 • SHIFT ROD • • car ton • _1 • HANDLE ASSEMBLY • FIG. 2 • INSTALL HANDLE (See Figs. 3, 4, and 5) • Insert one handle lock (with teeth facing outward) in gearcase notch. (Apply grease on smooth side of handle lock to aid in keeping lock in place until handle assembly is lowered into position.) • Rotate handle assembly down. Insert rear carriage bolt first, with head of bolt on L.H. side of tiller and loosely assemble locknut (See Fig. 5). Insert pivot bolt in front part of plate and tighten. Cut down remaining corners of carton and lay panels flat. Lower the handle assembly. Tighten nut on carriage bolt so handle moves with some resistance. This will allow for easier adjustment. Place flat washer on threaded end of handle lock lever. Insert handle lock lever through handle base and gearcase. Screw in handle lock lever just enough to hold lever in place. Insert second handle lock (with teeth inward) in the slot of the handle base (just inside of washer). Raise handle assembly to highest position and securely tighten handle lock lever by rotating clockwise. Leaving handle assembly in highest position will make it easier to connect shift rod. VIEWED FROM R.H. SIDE OF TILLER HANDLE LOCK HANDLE ASSEMBLY FLAT WASHER GEARCASE GEARCASE NOTCH SLOT HANDLE LOCK LEVER HANDLE LOCK CARRIAGE BOLT 34 les_ hand HANDLE BASE FIG. 3 • PIVOT BOLT Grasp handle assembly. Hold in “up” position. Be sure handle lock remains in gearcase notch. Slide handle assembly into position. LOCKNUT FIG. 5 5 ASSEMBLY INSERT CABLE CLIP (See Fig. 6) • Insert plastic cable clip into hole on the back of handle column. Push cables into clip. ATTACH THIS END TO SHIFT LEVER INDICATOR HAIRPIN CLIP HANDLE COLUMN SHIFT ROD SHIFT LEVER INDICATOR CABLES SHIFT ROD CABLE CLIP FIG. 6 CONNECT SHIFT ROD (See Fig. 7) • • Insert end of shift rod farthest from bend into hole of shift lever indicator. Insert hairpin clip through hole of shift rod to secure with bend of clip on right side. FIG. 7 REMOVE TILLER FROM CRATE • • • • CHECK TIRE PRESSURE Adjust handle assemby to lowest position. Be sure lock lever is tightened securely. Make sure shift lever indicator is in “N” (neutral) position (See Fig. 7) Tilt tiller forward by lifting handle. Separate cardboard cover from leveling shield. Rotate tiller handle to the right and pull tiller out of carton. The tires on your unit were overinflated at the factory for shipping purposes. Correct and equal tire pressure is important for best tilling performance. • Reduce tire pressure to 20 PSI(1.4 kg/cm2) HANDLE HEIGHT • 6 Handle height may be adjusted to better suit operator. (See “TO ADJUST HANDLE HEIGHT” in the Service and Adjustments section of this manual). OPERATION KNOW YOUR TILLER READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TILLER. Compare the illustrations with your tiller to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. These symbols may appear on your Tiller or in literature supplied with the product. Learn and understand their meaning. DRIVE CONTROL BAR THROTTLE CONTROL SHIFT LEVER CHOKE CONTROL SHIFT LEVER INDICATOR DEPTH STAKE LEVELING SHIELD RECOIL STARTER HANDLE OUTER SIDE SHIELD FIG. 8 MEETS ANSI SAFETY REQUIREMENTS Our tillers conform to the safety standards of the American National Standards Institute. CHOKE CONTROL - Used when starting a cold engine. DEPTH STAKE - Controls depth at which tiller will dig. DRIVE CONTROL BAR - Used to engage tines. LEVELING SHIELD - Levels tilled soil. OUTER SIDE SHIELD - Adjustable to protect small plants from being buried. RECOIL STARTER HANDLE - Used to start the engine. SHIFT LEVER - Used to shift transmission gears. SHIFT LEVER INDICATOR - Shows which gear the transmission is in. 7 OPERATION 00155 The operation of any tiller can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields before starting your tiller and while tilling. We recommend a wide vision safety mask for over spectacles or standard safety glasses. HOW TO USE YOUR TILLER Know how to operate all controls before adding fuel and oil or attempting to start engine. STOPPING (See Fig. 9) TRANSPORT POSITION SHALLOWEST TILLING (CULTIVATING) TINES AND DRIVE • Release drive control bar to stop movement. • Move shift lever to “N” (neutral) position. ENGINE • Move throttle control to “STOP” position. • Never use choke to stop engine. DEEPEST TILLING DEPTH STAKE DRIVE CONTROL BAR “ENGAGED” POSITION ake _st _2 pth FIG. 10 TILLING (See Fig. 11) • SHIFT LEVER DRIVE CONTROL BAR “DISENGAGED” POSITION THROTTLE CONTROL • • ha nd les _1 • FIG. 9 TINE OPERATION - WITH WHEEL DRIVE • • • IMPORTANT: ALWAYS RELEASE DRIVE CONTROL BAR BEFORE MOVING SHIFT LEVER INTO ANOTHER POSITION. Always release drive control bar before moving shift lever into another position. Tine movement is achieved by moving shift lever to ( ) till position and engaging drive control bar. FORWARD STOPPED - WHEELS Release depth stake pin. Pull the depth stake up for increased tilling depth. Place depth stake pin in hole of depth stake to lock in position. Place shift lever indicator in tilling position. Hold the drive control bar against the handle to start tilling movement. Tines and wheels will both turn. Move throttle control to “FAST” position for deep tilling. To cultivate, throttle control can be set at any desired speed, depending on how fast or slow you wish to cultivate. DEPTH STAKE PIN “RELEASED” POSITION ONLY/TINES Release drive control bar and move shift lever indicator to “F” (forward) position. Engage drive control bar and tiller will move forward. REVERSE - WHEELS ONLY/TINES STOPPED • • • • • DO NOT STAND DIRECTLY BEHIND TILLER. Release the drive control bar. Move throttle control to “SLOW” position. Move shift lever indicator to “R” (reverse) position. Hold drive control bar against the handle to start tiller movement. “LOCKED” POSITION NUT “B” OUTER SIDE SHIELD 1 _ th p de FIG. 11 HARD TO SHIFT GEARS • e_ ak st NUT “A” TURNING Briefly engage drive control bar and release or rock tiller forward and backward until are able to shift gears. • • • DEPTH STAKE (See Fig. 10) The depth stake can be raised or lowered to allow you more versatile tilling and cultivating, or to more easily transport your tiller. • 8 Release the drive control bar. Move throttle control to “SLOW” position. Place shift lever indicator in “F” (forward) position. Tines will not turn. Lift handle to raise tines out of ground. OPERATION • • Swing the handle in the opposite direction you wish to turn, being careful to keep feet and legs away from tines. When you have completed your turn-around, release the drive control bar and lower handle. Place shift lever in till position and move throttle control to desired speed. To begin tilling, hold drive control bar against the handle. OIL LEVEL OUTER SIDE SHIELDS (See Fig. 11) The back edges of the outer side shields are slotted so that the shields can be raised for deep tilling and lowered for shallow tilling to protect small plants from being buried. Loosen nut “A” in slot and nut “B”. Move shield to desired position (both sides). Retighten nuts. FIG. 12 ADD GASOLINE • TO TRANSPORT CAUTION: Before lifting or transporting, allow tiller engine and muffler to cool. Disconnect spark plug wire. Drain gasoline from fuel tank. AROUND THE YARD • Release the depth stake pin. Move the depth stake down to the top hole for transporting the tiller. Place depth stake pin in hole of depth stake to lock in position. This prevents tines from scuffing the ground. • Place shift lever indicator in “F” (forward) position for transporting. • Hold the drive control bar against the handle to start tiller movement. Tines will not turn. • Move throttle control to desired speed. CAUTION: Fill to within 1/2 inch of top of fuel tank to prevent spills and to allow for fuel expansion. If gasoline is accidentally spilled, move machine away from area of spill. Avoid creating any source of ignition until gasoline vapors have disappeared. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. AROUND TOWN • Disconnect spark plug wire. • Drain fuel tank. • Transport in upright position to prevent oil leakage. IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE GAS O LINE TO HELP INSURE GOOD COLD WEATHER STARTING. BEFORE STARTING ENGINE CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. IMPORTANT: BE VERY CAREFUL NOT TO ALLOW DIRT TO ENTER THE ENGINE WHEN CHECKING OR ADDING OIL OR FUEL. USE CLEAN OIL AND FUEL AND STORE IN APPROVED, CLEAN, COVERED CONTAINERS. USE CLEAN FILL FUNNELS. CHECK ENGINE OIL LEVEL (See Fig. 12) • • • • • • Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. The engine in your unit has been shipped, from the factory, already filled with SAE 30 summer weight oil. With engine level, clean area around oil filler plug and remove plug. Engine oil should be to point of overflowing when engine is level. For approximate capacity see “PRODUCT SPECIFICATIONS” on page 3 of this manual. All oil must meet A.P.I. Service Classification SF-SJ. Reinstall engine oil cap and tighten. For cold weather operation you should change oil for easier starting (See oil viscosity chart in the Maintenance section of this manual). To change engine oil, see the Maintenance section in this manual. TO START ENGINE (See Fig. 13) CAUTION: Keep drive control bar in “DISENGAGED” position when starting engine. When starting engine for the first time or if engine has run out of fuel, it will take extra pulls of the recoil starter to move fuel from the tank to the engine. 9 OPERATION • • • • • • • Make sure spark plug wire is properly connected. Move shift lever indicator to “N” (neutral) position. Place throttle control in “FAST” position. Turn fuel shut-off valve 1/4 turn to open position. Move choke control to choke position. Grasp recoil starter handle with one hand and grasp tiller handle with other hand. Pull rope out slowly until engine reaches start of compression cycle (rope will pull slightly harder at this point). • Pull recoil starter handle quickly. Do not let starter handle snap back against starter. • If engine fires but does not start, move choke control to half choke position. Pull recoil starter handle until engine starts. • When engine starts, slowly move choke control to "RUN" position as engine warms up. NOTE: A warm engine requires less choking to start. • Move throttle control to desired running position. • Allow engine to warm up for a few minutes before engaging tines. NOTE: If at a high altitude (3000 feet) or in cold temperatures (below 32°F), the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual. NOTE: If engine does not start, see troubleshooting points. • 3 4 5 2 6 1 7 FIG. 14 CULTIVATING Cultivating is destroying the weeds between rows to prevent them from robbing nourishment and moisture from the plants. At the same time, breaking up the upper layer of soil crust will help retain moisture in the soil. Best digging depth is 1" to 3" (2.5-7.5 cm). Lower the outer side shields to protect small plants from being buried. • Cultivate up and down the rows at a speed which will allow tines to uproot weeds and leave the ground in rough condition, promoting no further growth of weeds and grass (See Fig. 15). CHOKE CONTROL RUN Soil conditions are important for proper tilling. Tines will not readily penetrate dry, hard soil which may contribute to excessive bounce and difficult handling of your tiller. Hard soil should be moistened before tilling; however, extremely wet soil will “ball-up” or clump during tilling. Wait until the soil is less wet in order to achieve the best results. When tilling in the fall, remove vines and long grass to prevent them from wrapping around the tine shaft and slowing your tilling operation. Do not lean on handle. This takes weight off the wheels and reduces traction. To get through a really tough section of sod or hard ground, apply upward pressure on handle or lower the depth stake. CHOKE RECOIL STARTER HANDLE FIG. 13 TILLING HINTS CAUTION: Until you are accustomed to handling your tiller, start actual field use with throttle in slow position (mid-way between “FAST” and “IDLE”). • • Tilling is digging into, turning over, and breaking up packed soil before planting. Loose, unpacked soil helps root growth. Best tilling depth is 4" to 6" (10-15 cm). A tiller will also clear the soil of unwanted vegetation. The decomposition of this vegetable matter enriches the soil. Depending on the climate (rainfall and wind), it may be advisable to till the soil at the end of the growing season to further condition the soil. You will find tilling much easier if you leave a row untilled between passes. Then go back between tilled rows. (See Fig. 14) There are two reasons for doing this. First, wide turns are much easier to negotiate than about-faces. Second, the tiller won’t be pulling itself, and you, toward the row next to it. FIG. 15 TINE SHEAR PINS The tine assemblies on your tiller are secured to the tine shaft with shear pins (See “TINE REPLACEMENT” in the Service and Adjustments section of this manual). If the tiller is unusually overloaded or jammed, the shear pins are designed to break before internal damage occurs to the transmission. • If shear pin(s) break, replace only with those shown in the Repair Parts section of this manual. 10 MAINTENANCE N YS EA SO OU RS RS 0H ER SERVICE DATES EV Y5 ER EV EV ER Y2 5H OU UR HO CH Y5 EA ER RE EV FO BE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE S US E MAINTENANCE SCHEDULE Check Engine Oil Level Change Engine Oil 1,2 Oil Pivot Points Inspect Spark Arrester / Muffler Inspect Air Screen Clean or Replace Air Cleaner Cartridge 2 Clean Engine Cylinder Fins Replace Spark Plug RH Gear Case Grease Fitting (1oz.) 1 - Change more often when operating under a heavy load or in high ambient temperatures. 2 - Service more often when operating in dirty or dusty conditions. LUBRICATION CHART GENERAL RECOMMENDATIONS The warranty on this tiller does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, the operator must maintain tiller as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tiller. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. • Once a year you should replace the spark plug, clean or replace air filter, and check tines and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. c THROTTLE CONTROL d ENGINE eRH GEAR CASE GREASE FITTING c DEPTH STAKE PIN c LEVELING SHIELD HINGES BEFORE EACH USE • • • c IDLER Check engine oil level. Check tine operation. Check for loose fasteners. BRACKET c WHEEL HUB cSAE 30 OR 10W-30 MOTOR OIL dREFER TO MAINTENANCE “ENGINE” SECTION eEP #1 GREASE LUBRICATION Keep unit well lubricated (See “LUBRICATION CHART”). 11 MAINTENANCE Disconnect spark plug wire before performing any maintenance (except carburetor adjustment) to prevent accidental starting of engine. Prevent fires! Keep the engine free of grass, leaves, spilled oil, or fuel. Remove fuel from tank before tipping unit for maintenance. Clean muffler area of all grass, dirt, and debris. Do not touch hot muffler or cylinder fins as contact may cause burns. ENGINE OIL DRAIN PLUG LUBRICATION Use only high quality detergent oil rated with API service classification SG-SL. Select the oil’s SAE viscosity grade according to your expected temperature. SAE VISCOSITY GRADES OIL FILLER PLUG SAE 30 10W-30 / 5W-30 -20 F C -30 0 -20 FIG. 17 30 -10 OIL LEVEL 40 4 60 10 100 80 20 30 AIR FILTER (See Fig. 18) 40 TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. • Remove cover screw and cover. oil_visc_chart5_e(drt) FIG. 16 NOTE: Although multi-viscosity oils (5W-30, 10W-30, etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 40°F (4°C). Check your engine oil level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 25 hours of operation or at least once a year if the tiller is not used for 25 hours in one year. Check the crankcase oil level before starting the engine and after each five (5) hours of continuous use. Add SAE 30 motor oil or equivalent. Tighten oil filler plug securely each time you check the oil level. TO CHANGE ENGINE OIL (See Figs. 16 and 17) Determine temperature range expected before oil change. All oil must meet API service classification SG-SL. • Be sure tiller is on level surface. • Oil will drain more freely when warm. • Use a funnel to prevent oil spill on tiller, and catch oil in a suitable container. • Remove drain plug. For easier removal of plug use 7/16 12 Pt. socket with extension.) • Tip tiller forward to drain oil. • After oil has drained completely, replace oil drain plug and tighten securely. • Remove oil filler plug. Be careful not to allow dirt to enter the engine. • Refill engine with oil. See “CHECK ENGINE OIL LEVEL” in the Operation section of this manual. TO SERVICE PRE-CLEANER • Remove foam pre-cleaner from air cleaner cover. • Wash it in liquid detergent and water. • Squeeze it dry in a clean cloth. • If very dirty or damaged, replace pre-cleaner. • Reinstall pre-cleaner into air cleaner cover. • Reinstall cover and secure screw. TO SERVICE CARTRIDGE • Carefully remove cartridge to prevent debris from entering carburetor. Clean base carefully to prevent debris from entering carburetor. • Clean cartridge by tapping gently on flat surface. If very dirty or damaged, replace cartridge. • Reinstall cartridge, cover with pre-cleaner and secure with screw. IMPORTANT: PETROLEUM SOLVENTS, SUCH AS KEROSENE, ARE NOT TO BE USED TO CLEAN THE CARTRIDGE. THEY MAY CAUSE DETERIORATION OF THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE. COVER KNOB COVER FOAM PRECLEANER AIR CLEANER CARTRIDGE BASE 12 FIG. 18 MAINTENANCE COOLING SYSTEM (See Fig. 19) SPARK PLUG Your engine is air cooled. For proper engine performance and long life keep your engine clean. • Clean air screen frequently using a stiff-bristledbrush. • Remove blower housing and clean as necessary. • Keep cylinder fins free of dirt and chaff. Replace spark plugs at the beginning of each tilling season or after every 50 hours of use, whichever comes first. Spark plug type and gap setting is shown in “PRODUCT SPECIFICATIONS” on page 3 of this manual. TRANSMISSION Once a season, lubricate the right hand side gear case grease fitting with 1 oz. of EP #1 Grease. CLEANING Do not clean your tiller when the engine and transmission are hot. We do not recommend using pressurized water (garden hose, etc.) to clean your unit unless the gasket area around the transmission and the engine muffler, air filter and carburetor are covered to keep water out. Water in engine will shorten the useful life of your tiller. • Clean engine, wheels, finish, etc. of all foreign matter. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automotive type wax. BLOWER HOUSING AIR SCREEN en g ine _a rt_ 61 FIG. 19 MUFFLER Do not operate tiller without muffler. Do not tamper with exhaust system. Damaged mufflers or spark arresters could create a fire hazard. Inspect periodically and replace if necessary. If your engine is equipped with a spark arrester screen assembly, remove every 50 hours for cleaning and inspection. Replace if damaged. 13 SERVICE AND ADJUSTMENTS CAUTION: Disconnect spark plug wire from spark plug and place wire where it cannot come into contact with plug. TILLER CLEVIS PIN TO ADJUST HANDLE HEIGHT (See Fig. 20) Select handle height best suited for your tilling conditions. Handle height will be different when tiller digs into soil. • First loosen handle lock lever. • Handle can be positioned at different settings between “HIGH” and “LOW” positions. • Retighten handle lock lever securely after adjusting. NUT “C” NUT “D” HAIRPIN CLIP HANDLE (HIGH POSITION) HANDLE LOCK LEVER NUT “B” NUT “A” HANDLE (LOW POSITION) OUTER SIDE SHIELD 4 e_ tir INNER SIDE SHIELD FIG. 21 TO REMOVE BELT GUARD (See Fig. 22) NOTE: For ease of removal, remove hairpin clip and clevis pin from left wheel. Pull wheel out from tiller about 1 inch. • Remove two (2) screws from side of belt guard. • Remove hex nut and washer from bottom of belt guard (located behind wheel). • Pull belt guard out and away from unit. • Replace belt guard by reversing above procedure. FIG. 20 TIRE CARE CAUTION: When mounting tires, unless beads are seated, overinflation can cause an explosion. • • BELT GUARD SCREW 2 Maintain 20 PSI (1.4 kg/cm ) of tire pressure. If tire pressures are not equal, tiller will pull to one side. Keep tires free of gasoline or oil which can damage rubber. HEX NUT AND WASHER (LOCATED BEHIND TIRE) TO REMOVE WHEEL (See Fig. 21) • • • • • • Place blocks under transmission to keep tiller from tipping. Remove outer side shield by removing nuts “A” and “B”. Remove inner side shield by removing nuts “C” and “D”. Remove hairpin clip and clevis pin from wheel. Remove wheel and tire. Repair tire and reassemble. SCREW HAIRPIN CLIP AND CLEVIS PIN FIG. 22 14 SERVICE AND ADJUSTMENTS TO REPLACE GROUND DRIVE BELT (See Figs. 22 and 23) GROUND DRIVE BELT ADJUSTMENT (See Fig. 23) • For proper belt tension, the extension spring should have about 5/8 inch (16 mm) stretch when drive control bar is in “ENGAGED” position. This tension can be attained as follows: • Loosen cable clip screw securing the drive control cable. • Slide cable forward for less tension and rearward for more tension until about 5/8 inch (16 mm) stretch is obtained while the drive control bar is engaged. • Tighten cable clip screw securely. • • • • • Remove belt guard as described in “TO REMOVE BELT GUARD”. Remove old belt by slipping off engine pulley first then remove from transmission pulley. Place new belt in groove of transmission pulley and into engine pulley. BELT MUST BE IN GROOVE ON TOP OF IDLER PULLEY. NOTE POSITION OF BELT TO GUIDES. Check belt adjustment as described below. Replace belt guard. Reposition wheel and replace clevis pin and hairpin clip. CABLE CLIP SCREW ENGINE PULLEY DRIVE CONTROL CABLE LESS TENSION 5/8" IDLER PULLEY EXTENSION SPRING TRANSMISSION PULLEY FIG. 23 15 MORE TENSION SERVICE AND ADJUSTMENTS TINE REPLACEMENT (See Figs. 24, 25, and 26) • CAUTION: Tines are sharp. Wear gloves or other protection when handling tines. • A badly worn tine causes your tiller to work harder and dig more shallow. Most important, worn tines cannot chop and shred organic matter as effectively nor bury it as deeply as good tines. A tine this worn needs to be replaced. NEW TINE To maintain the superb tilling performance of this machine the tines should be checked for sharpness, wear, and bending, particularly the tines which are next to the transmission. If the gap between the tines exceeds 3-1/2 inches (9 cm), they should be replaced or straightened as necessary. New tines should be assembled as shown in Fig. 26. Sharpened tine edges will rotate rearward from above. TRANSMISSION tine_3 WORN TINE TINE FIG. 24 TINE 3-1/2" MAX (9 CM) FIG. 25 HAIRPIN CLIP SHARP EDGE COUNTER TINE ROTATION HAIRPIN CLIP SHARP EDGE 02 05 0 SHARP EDGES SHEAR PIN SHARP EDGES SHARP EDGE SHEAR PIN tine_13 FIG. 26 16 SERVICE AND ADJUSTMENTS ENGINE TO ADJUST CARBURETOR The carburetor has been preset at the factory and adjustment should not be necessary. However, engine performance can be affected by differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, contact your nearest authorized service center/department TO ADJUST THROTTLE CONTROL CABLE (See Fig. 27) The throttle control has been preset at the factory and adjustment should not be necessary. If adjustment is necessary, proceed as follows: • With engine not running, move remote throttle control lever to “FAST” position. • If throttle lever on engine touches high speed stop, no further adjustment is necessary. If throttle lever does not touch high speed stop, continue with adjustment procedure. • Loosen cable clamp screw. • Move throttle lever up until it touches high speed stop, and hold in this position. • Tighten cable clamp screw securely. IMPORTANT: NEVERTAMPER WITH THE ENGINE GOVERNOR, WHICH IS FACTORY SET FOR PROPER ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT, WHICH HAS THE PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS. CLAMP SCREW CASING AND WIRE engine_art_78 THROTTLE CONTROL FIG. 27 17 STORAGE Immediately prepare your tiller for storage at the end of the season or if the unit will not be used for 30 days or more. ENGINE OIL Drain oil (with engine warm) and replace with clean oil. (See “ENGINE” in the Maintenance section of this manual). CAUTION: Never store the tiller with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. CYLINDER(S) • • TILLER • • • • • • Clean entire tiller (See “CLEANING” in the Maintenance section of this manual). Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). Lubricate as shown in the Maintenance section of this manual. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. Touch up all rusted or chipped paint surfaces; sand lightly before painting. • Remove spark plug. Pour 1 ounce (29 ml) of oil through spark plug hole into cylinder. Pull starter handle slowly several times to distribute oil. Replace with new spark plug. OTHER • • • • ENGINE Do not store gasoline from one season to another. Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. If possible, store your unit indoors and cover it to give protection from dust and dirt. Cover your unit with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your unit to rust. IMPORTANT: NEVER COVER TILLER WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM. FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS THE CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE. • Empty the fuel tank by starting the engine and let it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent. • Use fresh fuel next season. NOTE: Fuel stablizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stablizer container. Run engine at least 10 minutes after adding stablizer to allow the stabilizer to reach the carburetor. Do not empty the gas tank and carburetor if using fuel stabilizer. 18 TROUBLESHOOTING POINTS PROBLEM Will not start CAUSE CORRECTION 1. 2. 3. 4. 5. Out of fuel. Engine not “CHOKED” properly. Engine flooded. Dirty air cleaner. Water in fuel. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Clogged fuel tank. Loose spark plug wire. Bad spark plug or improper gap. Carburetor out of adjustment. Oil soaked air filter. 6. 7. 8. 9. 10. Hard to start 1. 2. 3. 4. 5. 6. Throttle control not set properly. Dirty air cleaner. Bad spark plug or improper gap. Stale or dirty fuel. Loose spark plug wire. Carburetor out of adjustment. 1. 2. 3. 4. 5. 6. Place throttle control in “FAST” position. Clean or replace air cleaner cartridge. Replace spark plug or adjust gap. Empty fuel tank and refill with fresh gasoline. Make sure spark plug wire is seated properly on plug. Make necessary adjustments. Loss of power 1. 2. 3. 4. 5. 6. 7. Engine is overloaded. Dirty air cleaner. Low oil level/dirty oil. Faulty spark plug. Oil in fuel. Stale or dirty fuel. Water in fuel. 1. 2. 3. 4. 5. 6. 7. Set depth stake for shallower tilling. Clean or replace air cleaner cartridge. Check oil level/change oil. Clean and regap or change spark plug. Empty and clean fuel tank and refill, and clean carburetor. Empty fuel tank and refill with fresh gasoline. Empty fuel tank and carburetor, and refill tank with fresh gasoline. Remove fuel tank and clean. Connect and tighten spark plug wire. Clean engine air screen. Clean/replace muffler. Make necessary adjustments. Contact an authorized service center/department. 8. 9. 10. 11. 12. 13. Clogged fuel tank. Spark plug wire loose. Dirty engine air screen. Dirty/clogged muffler. Carburetor out of adjustment. Poor compression. 8. 9. 10. 11. 12. 13. Low oil level/dirty oil. Dirty engine air screen. Dirty engine. Partially plugged muffler. Improper carburetor adjustment. 1. 2. 3. 4. 5. Fill fuel tank. See “TO START ENGINE” in Operation section. Wait several minutes before attempting to start. Clean or replace air cleaner cartridge. Empty fuel tank and carburetor, and refill tank with fresh gasoline. Remove fuel tank and clean. Make sure spark plug wire is seated properly on plug. Replace spark plug or adjust gap. Make necessary adjustments. Replace air filter. Engine overheats 1. 2. 3. 4. 5. Excessive bounce/ difficult handling 1. Ground too dry and hard. 1. Moisten ground or wait for more favorable soil conditions. Soil balls up or clumps 1. Ground too wet. 1. Wait for more favorable soil conditions. Engine runs but tiller won’t move 1. Drive control bar is not engaged. 2. V-belt not correctly adjusted. 3. V-belt is off pulley(s). 1. Engage drive control. 2. Inspect/adjust V-belt. 3. Inspect V-belt. Engine runs but labors when tilling 1. Tilling too deep. 2. Throttle control not properly adjusted. 3. Carburetor out of adjustment. 1. Set depth stake for shallower tilling. 2. Check throttle control setting. 3. Make necessary adjustments. Tines will not rotate 1. Shear pin(s) broken. 1. Replace shear pin(s). 19 Check oil level/change oil. Clean engine air screen. Clean cylinder fins, air screen, and muffler area. Remove and clean muffler. Adjust carburetor to richer position. REPAIR PARTS TILLER - - MODEL NUMBER PPCRT55 (96091001200), PRODUCT NUMBER 960 91 00-12 HANDLE ASSEMBLY 9 7 6 4 3 5 26 12 3 14 2 2 10 13 11 27 25 15 26 24 23 22 21 16 19 18 20 17 11 31 Handle_assy_36 KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PART NO. 532 18 94-82 532 14 14-06 532 11 06-73 532 12 72-54 532 12 47-17 532 18 99-51 532 11 06-41 817 72 04-08 872 01 05-20 532 11 06-46 532 12 47-88 532 08 13-28 532 18 74-97 532 10 93-13 532 11 07-02 872 11 06-08 DESCRIPTION Control, Throttle Grip, Handle Grommet Handle Bar Assembly, Control Cap Vinyl Panel, Control Bushing Split Screw, Thd. Cut 1/4-20 x 1/2 Bolt 5/16-18 x 2.50 Grip, Handle Retainer Spring Bolt, Shoulder Handle, Shift Grommet, Rubber Rod, Shift Bolt, Carriage 3/8-16 x 1 Gr. 5 KEY NO. 17 18 19 20 21 22 23 PART NO. 532 10 92-29 873 68 06-00 819 13 16-11 532 10 92-28 532 15 06-28 532 16 51-97 532 08 67-77 24 25 26 27 31 532 00 94-84 873 97 05-00 532 11 06-75 873 90 04-00 532 15 06-96 DESCRIPTION Lock, Handle Nut, Crownlock 3/8-16 unc Washer 13/32 x 1 x 11 Ga. Lever, Lock, Handle Handle Clip Cable Screw, Hex Washer Hd. Slotted #10-24 x 1/2 Clip Nut Cable, Clutch Nut Hex Flange 1/4-20 unc Bolt, Pivot NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm 20 REPAIR PARTS TILLER - - MODEL NUMBER PPCRT55 (96091001200), PRODUCT NUMBER 960 91 00-12 MAINFRAME, LEFT SIDE 7 6 9 8 39 10 65 32 5 32 12 13 21 4 65 38 14 37 33 36 67 34 16 32 31 27 19 40 29 22 30 66 23 28 3 44 24 40 26 15 mainframe_left_17 KEY NO. 2 3 4 5 6 7 8 9 PART NO. 810 04 06-00 873 22 06-00 532 17 01-27 532 16 43-29 532 11 01-11 872 11 04-04 532 00 87-00 532 08 67-77 10 12 13 14 15 16 19 21 22 23 532 00 94-84 873 51 04-00 823 23 05-06 532 11 06-52 819 11 11-16 532 14 51-02 812 00 00-28 532 15 61-17 874 77 05-08 532 00 50-15 532 12 72-59 532 12 47-18 532 12 68-75 532 12 47-88 24 25 KEY NO. 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 44 65 66 DESCRIPTION Washer, Lock 3/8 Nut, Hex 3/8-16 Shield, Inner Belt Guard RT Pin Spirol Flared Lever, Shift Bolt, Carriage 1/4-20 x 1/2 Gr. 5 Plate, Shift Indicator Screw, Hex, Washer Head, Slotted #10-24 x 1/2 Clip Nut, Keps Hex 1/4-20 unc Screw, Set, Hex 5/16-18 x 3/8 Spacer, Split 0.327 x 0.42 x 2.09 Washer 11/32 x 11/16 x 16 Ga. Sheave, Transmission Retainer, Ring Spacer, Split Bolt, Fin Hex 5/16-24 unf x 1/2 Tire Rim Tire Valve Rivet, Drilled Clip, Hairpin PART NO. 532 40 51-12 532 13 28-01 532 10 46-79 812 00 00-32 532 15 92-29 532 10 23-84 532 10 21-41 874 76 06-16 532 10 23-83 874 76 05-24 532 10 23-31 532 13 08-12 874 76 05-44 532 14 00-62 532 17 04-88 873 80 05-00 873 97 05-00 819 13 13-12 DESCRIPTION Guard, Belt Belt, V Pulley, Idler Ring, Klip Bracket, Idler Bolt, Hex 5/16-16 x 12 Shaft, Idler Arm Bolt, Hex 3/8-16 x 1 Counterweight, L. H. Bolt, Hex 5/16-18 x 1-1/2 Bracket, Reinforcement, L. H. Sheave, Engine Bolt, Fin Hex 5/16-18 unc x 2-3/4 Cap, Plunger Blk Screw Hex Wsh Slt #10-24 x 1/2 Nut Lock Hex w/Ins 5/16-18 unc PL Nut Lock Hex Flange Washer 13/32 x 13/16 x 12 Ga. NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm 21 25 REPAIR PARTS TILLER - - MODEL NUMBER PPCRT55 (96091001200), PRODUCT NUMBER 960 91 00-12 MAINFRAME, RIGHT SIDE 15 2 13 12 5 7 10 8 11 KEY NO. 2 5 7 8 9 10 11 12 PART NO. 873 97 05-00 532 10 23-32 532 10 21-73 810 04 06-00 873 22 06-00 874 76 05-24 532 12 47-88 532 12 68-75 9 10 KEY PART NO. NO. 13 532 00 50-15 532 12 72-59 532 12 47-18 15 -------- DESCRIPTION Locknut, Hex, Flange 5/16-18 Bracket, Reinforcement Counter Weight, R.H. Washer, Lock 3/8 Nut, Hex 3/8-16 Bolt, Hex 5/16-18 x 1-1/2 Clip, Hairpin Rivet, Drilled DESCRIPTION Tire Rim Tire Valve Engine, Briggs & Stratton Model No. 126302 (Order parts from Engine Manufacturer) NOTE: All component dimensions given in U.S.inches. 1 inch = 25.4 mm 22 REPAIR PARTS TILLER - - MODEL NUMBER PPCRT55 (96091001200), PRODUCT NUMBER 960 91 00-12 TRANSMISSION 12 9 13 15 11 60 10 16 48 9 14 8 5 18 7 6 4 23 22 21 5 18 25 24 29 30 19 18 40 18 3 2 18 34 20 27 44 31 28 32 38 37 42 43 41 33 53 37 39 49 35 36 50 52 25 24 53 44 transmission_19.5b 51 58 KEY NO. PART NO. 1 532 18 85-54 Transmission Assembly (Includes Key Nos. 2-53) 532 18 84-82 Gearcase, L.H. w/Bearing (Includes Key No. 4) 532 16 19-63 Gasket, Gearcase 532 00 50-20 Bearing, Needle 532 00 13-70 Washer, Thrust 5/8 x 1.10 x 1/32 532 13 73-35 Pinion, Input 532 14 51-01 Shaft, Input 532 12 48-42 Bearing, Needle 532 15 44-67 Washer, Seal 532 12 46-97 Ball, Steel 532 10 03-71 Spring, Shift, Fork 532 10 61-60 O-Ring 532 14 21-45 Asm. Bracket Shift 532 00 83-53 Fork, Shift 812 00 00-39 Ring, Klip 532 15 44-66 Shaft, Shift 532 00 43-58 Washer 812 00 00-40 Ring, Klip 532 10 21-14 Gear, Assembly, Reverse Idler (Includes Key Nos. 21 and 22) 532 10 21-15 Gear, Reverse Idler 532 00 68-03 Bearing, Needle 532 10 21-11 Shaft, Reverse Idler 810 04 07-00 Washer, Lock 7/16 873 61 07-00 Nut, Hex 7/16-20 532 14 30-09 Bearing, Shaft, Ground Drive L.H. 532 10 63-90 Spacer 0.765 x 1.125 x 1.23 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 18 19 20 21 22 23 24 25 27 28 DESCRIPTION KEY NO. PART NO. 29 30 31 32 33 34 35 36 532 10 21-34 532 15 07-37 532 14 30-08 532 10 63-88 532 10 21-21 532 10 21-12 532 10 21-01 532 15 43-55 37 38 39 40 41 42 43 44 48 532 12 47-91 532 15 43-56 532 10 53-45 532 10 53-46 532 00 83-58 532 00 42-20 532 10 61-46 532 15 52-36 532 18 84-85 49 50 51 52 53 58 60 -- 532 13 26-88 532 10 61-47 817 72 04-08 873 22 05-00 532 16 51-40 532 17 95-20 532 18 32-26 532 00 60-66 DESCRIPTION Chain #35-50 Pitch Ground Shaft Assembly Bearing, Shaft, Ground Drive R.H. Spacer 0.70 x 1.00 x 1.150 Sprocket and Gear Assembly Shaft, Reduction (2nd) Screw, Whiz, Lock 5/16-18 x 3-1/2 Sprocket Assembly w/Bearing (Includes Key Nos. 37 and 38) Bearing, Needle Sprocket, Tine Gear, Cluster, Red 1st & 2nd Gear, Reverse Shaft, Reduction (1st) Washer, Thrust Spacer 1.01 x 1.75 x 0.760 Seal Asm, Oil Gearcase, R.H. w/Bearing (Includes Key No. 8) Shaft, Tine Chain, Roller #50-50 Pitch Screw 1/4-20 x 1/2 Nut, Hex 5/16-18 Kit, Bearing Bolt Shoulder Fitting Grease Grease, Plastilube #1 NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm 23 REPAIR PARTS TILLER - - MODEL NUMBER PPCRT55 (96091001200), PRODUCT NUMBER 960 91 00-12 TINE SHIELD 1 13 4 3 5 14 6 2 7 29 5 8 5 30 18 9 28 14 12 11 10 12 11 23 24 11 33 25 32 23 12 1 23 26 12 11 16 5 27 12 11 24 29 22 21 20 19 15 16 tine_shield_16_in KEY NO. 1 2 3 4 6 7 8 9 10 11 12 13 14 15 16 18 19 20 PART NO. 873 90 05-00 532 15 97-97 532 00 83-93 812 00 00-35 532 00 83-94 532 80 03-92 532 10 92-30 532 19 58-10 532 18 08-47 873 22 05-00 810 04 05-00 872 11 05-10 532 12 43-11 532 19 57-96 873 90 04-00 872 04 04-10 532 10 27-01 873 22 06-00 KEY NO. 21 22 23 24 25 26 27 28 29 30 32 33 35 36 37 DESCRIPTION Nut, Lock Hex Flange 5/16-18 Shield, Side, Outer L. H. Pin, Stake, Depth Ring, Klip Spring Bracket, Latch Spring, Depth Stake Shield, Tine Bolt 5/16-18 x 3/4 ZNC Nut, Hex 5/16-18 Washer, Lock 5/16 Bolt, Carriage 5/16-18 x 1-1/4 Bracket, Shield Tine Shield, Side, Outer R.H. Nut, Hex Flange 1/4-20 unc Bolt, Carriage 1/4-20 x 1-1/4 Gr. 5 Grip Nut, Hex 3/8-16 PART NO. 532 10 21-56 874 93 06-32 532 00 44-40 872 14 04-04 532 12 47-17 532 10 92-27 532 19 57-94 532 12 05-88 532 40 43-64 873 97 05-00 873 22 04-00 810 04 04-00 872 11 05-05 532 18 08-47 873 80 05-00 DESCRIPTION Stake, Depth Bolt, Hex 3/8-16 x 2 Hinge Bolt, Carriage 1/4-20 x 1/2 Gr. 5 Cap, Vinyl Pad, Idler Shield, Leveling Pin, Hinge Shield, Side Locknut, Flange 5/16-18 Nut Fin Hex 1/4-20 unc Washer Lock Hvy Helical 1/4 Bolt Carr. 5/16-18 x 5/8 Bolt 5/16-18 x 3/4 Nut Lock 5/16-18 NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm 24 REPAIR PARTS TILLER - - MODEL NUMBER PPCRT55 (96091001200), PRODUCT NUMBER 960 91 00-12 TINE ASSEMBLY 2 1 1 1 3 5 34 1 4 3 11 2 11 9 8 9 10 9 4 9 tine_ipb_1 KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 8 9 532 00 44-59 532 13 26-73 532 00 65-54 532 12 46-60 532 13 27-27 874 61 06-16 532 00 44-60 Tine, Outer, L.H. Clevis Pin Tine, Inner, L.H. Retainer, Spring Zinc Assembly, Hub and Plate, L.H. Bolt, Hex 3/8-24 x 1 Tine, Outer, R.H. KEY NO. PART NO. 10 11 34 532 13 27-28 Assembly, Hub and Plate, R.H. 532 00 65-55 Tine, Inner, R.H. 873 54 06-00 Nut Crownlock 3/8-24 DESCRIPTION NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm 25 REPAIR PARTS TILLER - - MODEL NUMBER PPCRT55 (96091001200), PRODUCT NUMBER 960 91 00-12 DECALS 4 3 1 2 8 10 6 5 7 11 9 12 KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 -- 532 40 37-07 532 15 78-01 532 40 36-53 532 13 75-38 532 12 04-31 532 10 21-80 532 16 22-15 532 40 36-89 532 16 88-69 532 19 48-08 532 17 35-38 532 12 00-75 532 40 37-01 Decal, Belt Guard Decal, Control Panel Decal, Logo Decal, Control Tine Decal, Hand Placement Decal, Shift Indicator Decal, Warning Decal, Engine Intek REF Decal, Tick Mark Decal, Engine OHV Decal, Engine Decal, Warning, Rotating Tines Manual, Owner's 26 LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions. 1. This warranty does not apply to the engine or components parts thereof. Please refer to the applicable manufacturer's warranty on these items. 2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser. Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser unless such return is requested by Electrolux Home Products. 3. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original purchase. 4. This Warranty applies only to products which have been properly assembled, adjusted, operated, and maintained in accordance with the instructions furnished. This Warranty does not apply to any product which has been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the product. 5. Exclusions: Excluded from this Warranty are belts, tines, tine adapters, normal wear, normal adjustments, standard hardware and normal maintenance. 6. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer. Should you have any unanswered questions concerning this Warranty, please contact: In Canada contact: Electrolux Home Products, Inc. Outdoor Products Customer Service Dept. 1030 Stevens Creek Road Augusta, GA 30907 USA Electrolux Canada Corp. 7075 Ordan Drive Mississauga, Ontario L5T 1K6 giving the model number, serial number and date of purchase of your product and the name and address of the authorized dealer from whom it was purchased. THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above limitations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights which vary from locale to locale. This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975. 27 PARTS AND SERVICE This product has been expertly engineered and carefully manufactured to rigid quality standards. As with all mechanical products, some adjustments or part replacement may be necessary during the life of your unit. For Parts and service, contact our authorized distributor: call 1-800-849-1297 • For replacement parts, have available the following information: a. Model Number/Manufacturer's I.D. Number b. Description of part. For Technical Assistance: call 1-800-829-5886 For a Parts Manual, go to our website: www.poulan-pro.com/support.asp NOTE: Electrolux Home Products provides parts and service through its authorized distributors and dealers; therefore, all requests for parts and service should be directed to your local dealer(s). The philosophy of Electrolux Home Products is to continually improve all of its products. If the operating characteristics or the appearance of your product differs from those described in this Manual, please contact your local dealer for updated information and assistance.