Briggs & Stratton 20255 Specifications

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Briggs & Stratton 20255 Specifications | Manualzz

Z7 Commercial

Collection System

Operator’s and Parts Manual

Models: Z7A

MANUAL NO. 200852 REV. 03 (07/29/04)

Please read these instructions carefully and make sure you understand them before using the machine.

Index

Operators Guide

Specifications .............................................................................................. 3

Features and Controls (Auxiliary Engine) ................................................... 4

Features and Controls (Spindle Drive) ........................................................5

General Information ..................................................................................... 6

Safety Procedures ...................................................................................... 6

Unpacking Instructions ............................................................................... 8

Assembly Instructions ................................................................................. 8

Servicing the Engine ................................................................................. 13

Pre-Start Check ........................................................................................ 13

Starting the Engine .................................................................................... 13

Operating the Vacuum .............................................................................. 13

Maintenance and Service Instructions

Cleaning and Washing .............................................................................. 14

Storage ...................................................................................................... 14

Preventative Maintenance Schedule ......................................................... 14

Engine Service and Maintenance ............................................................. 15

Caring for Vacuum Hoses ......................................................................... 15

Cleaning Exhaust Screen ......................................................................... 15

Trouble Shooting Guide ............................................................................. 16

Replacement Parts

Replacement Parts List ............................................................................ 17

WARNING: Engine exhaust, some of it’s constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

©2004 Yazoo/Kees Power Equipment. All rights reserved.

Beatrice, NE. Printed U.S.A.

2

Operators Guide

Specifications

Auxiliary Engine (For Max 2 and ZT Max only)

Height

Length

42 in. (107 cm.)

31 in. (79 cm.)

Width (without engine mount or vacuum assembly) 39 in. (99 cm.)

Width (with engine mount and vacuum assembly) 63 in. (160 cm.)

Engine Options 5.5 hp Briggs & Stratton Intek

6 hp Kohler

Weight (without vacuum assembly) 107 lb. (49 kg.)

Weight (with 6 hp Kohler vacuum assembly)

Capacity

172 lb. (78 kg.)

8.5 cu ft (7 bu. or 0.24 m 3 )

Hose 7 in. (18 cm.) upper and lower

Spindle Drive (For Max 2 and Mini Max Units Only)(Will not fit 72” decks)

Height 42 in. (107 cm.)

Length

Width (without hose or blower)

31 in. (79 cm.)

39 in. (99 cm.)

Width (with hose and blower) 65 in. (165 cm.)

Deck Options 42” 52”

48” 61”

95 lb. (43 kg.) Weight (without spindle drive/blower assembly)

Weight (with spindle drive/blower assembly)

Capacity

155 lb. (70 kg.)

8.5 cu ft (7 bu. or 0.24 m 3 )

Hose 7 in. (18 cm.) upper and lower

3

Operators Guide

Features and Controls (Auxiliary Engine)

Latch

Top Assembly

Inlet

Heat

Shield

Upper Hose

Front Weight

Front Weight

Bar

Gas

Spring

Container

Frame

Engine

Mount

Vacuum

Assembly

Lower

Hose

Boot

4

Operators Guide

Features and Controls (Spindle Drive)

Latch

Top Assembly

Inlet

Heat

Shield Hose

Front Weight

Front Weight

Bar

Gas

Spring

Container

Frame

Hose

Support

Hitch

Fan

Assembly

5

Operators Guide

General Information

This manual will assist you in the safe operation and proper maintenance of your Yazoo/Kees equipment. Read it thoroughly before attempting to operate the machine. Call your dealer or Yazoo/

Kees if additional information is required.

The following safety symbols are used throughout the manual to alert you to information about unsafe actions or situations:

DANGER indicates immediate hazards that may result in severe injury or death

WARNING indicates unsafe actions or situations that may cause severe injury, death and/or major equipment or property damage.

CAUTION indicates unsafe actions or situations that may cause injury, and/or minor equipment or property damage.

This equipment should not be modified without the manufacturer’s prior written authorization. Doing so may not only affect the equipments’ performance and durability, but also create safety hazards for the operator and the surroundings. Warranty will be void if changes are made to the equipment without the manufacturer’s prior written authorization.

Safety Procedures

1 - Training:

• Read the Operator’s manual. If the operator(s) or mechanic(s) can not read English it is the

owner’s responsibility to explain this material to them.

• Become familiar with the safe operation of the equipment, operator’s controls, and safety signs.

• All operators and mechanics should be trained. The owner is responsible for training the users.

• Never let children or untrained people operate or service the equipment. Local regulations may restrict the age of the operator.

• The owner/user can prevent and is responsible for accidents or injuries occurring to themselves, other people, or property.

2 - Preparation:

• Wear appropriate clothing including hard hat, safety glasses and ear protection. Long hair, loose clothing or jewelry may get tangled in moving parts.

• Inspect the area where the equipment is to be used and remove all objects such as rocks, toys and wire which can be thrown by the machine.

• Use extra care when handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with engine running.

Allow engine to cool before refueling. Do not smoke. Never refuel or drain the machine indoors.

• Check that operator’s controls, safety switches, hoses, and shields are securely attached and

function properly. Do not operate unless they are functioning properly.

6

Operators Guide

3 - Operation

• Never run an engine in an enclosed area.

• Only operate in good light, keeping away from holes and hidden hazards.

• Slow down and use extra care on hillsides. Make turns gradually and at slow speed. Do not

operate across the sides of slopes. Operate up and down slopes only. Do not operate on steep

slopes.

• Turf conditions can affect the machine’s stability. Do not operate on wet grass where traction may

be reduced.

• Do not change the engine governor setting or overspeed the engine.

• Stop equipment and inspect vacuum impellar and hoses after striking objects or if an abnormal

vibration occurs. Make necessary repairs before resuming operations.

• Look behind and down before backing up to be sure of a clear path.

• Slow down and use caution when making turns and crossing roads and sidewalks. Stop vacuum

and mower blades if not mowing.

• Do not operate machine under the influence of alcohol or drugs.

• Use care when loading or unloading the machine into a trailer or truck.

• Use care when approaching blind corners, shrubs, trees. or other objects that may obscure vision.

4 - Maintenance and Storage:

• Stop engine and disconnect spark plug wire. Wait for all movement to stop before adjusting,

cleaning, or repairing.

• Clean grass and debris from muffler and engine to help prevent fires. Clean up oil or fuel spillage.

• Let engine cool before storing and do not store near flame.

• Shut off fuel while storing. Do not store fuel near flames or drain indoors.

• Never allow untrained personnel to service machine.

• Keep hands and feet away from moving parts. If possible, do not make adjustments with the engine

running.

• Keep all parts in good working condition and all hardware tightened. Replace all worn or damaged

decals.

7

Operators Guide

Unpacking Instructions

1. Wear gloves and eye protection.

2. Cut straps around carton and remove top.

3. Take hoses out of carton.

4. Remove wood pieces. NOTE: Watch for nails and wood splinters.

5. Slide carton sleeve out of bottom tray and lift over Z7.

Assembly Instructions

1. Attach hitch to unit (see hitch instructions).

2. Mounting the Z7

Hitch

Tools Required:

None

Frame

Wire Lock

Pin

1. Slide the Z7 Frame into the Hitch.

2. Line up through holes in the Hitch and Z7 Frame and secure with two (2) 3/8” wire lock pins.

8

Operators Guide

Assembly Instructions (continued)

3. Attaching the Heat Shield

Tools Required:

1/2” Wrench

1/2” Socket

Ratchet

Heat

Shield

1. Locate two (2) holes in top corner brace plates of

Hitch.

2. Aligning holes in bottom of Heat Shield, place Heat

Shield onto Hitch.

3. Secure Heat Shield to Hitch using two (2) 5/16”-18

x 1” hex bolts, four (4) 5/16” flat washers, and two

(2) 5/16” nylon lock nuts.

If installing a spindle drive assembly, skip to step 5.

Hitch

9

Operators Guide

Assembly Instructions (continued)

4. Attaching the Engine Mount and Vacuum Assembly

Vacuum

Assembly

Tools Required:

1. Ratchet

2. 1/2” Socket

3. 1/2" Wrench

4. 9/16” Wrench

5. 9/16” Socket

6. 7/16” Socket

7. Socket Extension

Frame

Engine Mount

Inlet

Cover

1. Place the Vacuum Assembly on the Engine Mount and secure it tightly with four (4) 5/16” x 1-1/2”

hex bolts and four (4) 5/16” nylon lock nuts.

2. Slide the Engine Mount into the Frame so that the Vacuum Assembly is as close to the Frame as as possible.

3. Adjust the Engine Mount aligning holes between the Frame and the Engine Mount, so that the inlet is in line with the discharge boot.

4. Secure the Engine Mount to the Frame with two (2) 3/8” x 2-1/2” hex bolts, two (2) 3/8” hex nylon lock nuts, and four (4) 3/8” flat washers.

5. Place the Inlet Cover on the Vacuum Assembly with the inlet cylinder pointing downward and forward toward the mower deck.

6. Secure the Inlet Cover with six (6) 1/4” flat washers and six (6) 1/4” nylon lock nuts.

NOTE: Auxiliary Engine kits contain a remote throttle cable that is not used with the Z7.

10

Operators Guide

Assembly Instructions (continued)

5. Attaching a Spindle Drive Assembly

1. Remove the discharge chute.

2. Remove the right hand belt shield.

3. Remove the deck belt from the right spindle assembly sheave.

4. Remove this sheave but keep the ¼” square key and the two washers at hand for reinstallation.

5. Install the Stepped Sheave and spacer/key retainer included in the kit using the original key and washers but substituting the original

7/16” HCS with the longer version provided.

An application of anti-seize is recommended.

6. Reinstall the deck belt.

7. The 5/8” hole toward the rear of the ¼” thick discharge chute mounting bar at the right end of the deck may be distorted from forming or loaded with paint. Drill out or fill this hole until it will accept a 5/8” bolt or piece of bar stock.

Keep the fit close.

8. If any weld beads or the edge of the deck top project past the right end surface of the deck, these must be ground back to allow the fan assembly to fit up flush to the end of the deck.

9. Remove the 3/8” fastener, nut, and clamp from the inside front corner of the fan assembly.

10. Remove the sheave floor to expose the fan assembly belt sheave from below.

11. Loosen the nut retaining the belt guide/retainer, install the belt from the Drive Kit, retighten the nut, verify the belt clears the guide, and reinstall the sheave floor.

12. Rest the fan assembly onto the deck end and slide the pilot thru the 5/8” hole previously mentioned so that fan assembly is supported by the pilot and the ¼” stop block welded under the clamp at the front of the fan assembly.

Note: It may be necessary to swing the idler pulley away from the assembly mounting face to clear the chute mounting bar and the discharge chute mounting tab on the deck.

13. Reinstall the clamp at the front of the assembly so that the tab at the lower end of the clamp passes thru the rectangular slot at the right front corner of the mower deck, but leave the fastener loose to ease belt installation.

14. Rotate the belt idler as far forward as possible and install the belt over the top groove of the new deck sheave.

15. Tighten the clamp fastener.

16. Using a scribe or other small sharp object, transfer the mounting hole location at the rear edge of the fan assembly onto the mating vertical surface at the right rear of the mower deck and drill thru with a 25/64” drill.

17. Install the stops on the deck stop pins located at the rear of the deck then install the new belt shield.

18. Install the tube support to the main collection assembly using the 3/8” fastener provided, positioning so that the tube is 2” to 3” away from the tire.

19. Install the 7” hose to the fan assembly and the container input port using the hose clamps provided.

20. Clamp the tube to the tube support.

11

Operators Guide

Assembly Instructions (continued)

6. Hose Attachment

NOTE: Hoses may need to be trimmed to fit. If necessary, see the Hose Trimming section at the end of the Assembly Instructions.

Tools Required: Flat screwdriver

1. Slide one hose clamp over each end of the 54" Lower Hose. Slide one end of the hose

over the Vacuum Inlet Cover and the other end over the Boot discharge opening.

Tighten the hose clamps to secure hose in place.

2. Slide one hose clamp over each end of the 48" Upper Hose. Slide one end of the hose

over the Vacuum discharge. Slide the other end over the Container Inlet, ensuring

that the red decal on the inlet is completely covered by the hose. Tighten the hose clamps

to secure the hose.

7. Hose Trimming

Tools Required: Utility Knife

1. Carefully measure the length needed. Remember that although the hose is flexible, it will

not stretch.

2. Measure the same length on the hose that needs to be trimmed, and with the utility knife,

cut through the webbing at the proper location.

3 Continue that cut through the webbing all the way around the hose so that it finishes just

across the support coil from where the original cut was started.

4. Use the utility knife to score the support coil between the beginning and end of the web

cut. Set aside the knife, and finish breaking the coil by hand by working the scored

portion back and forth until it breaks apart.

12

Operators Guide

Auxiliary Engine Vacuum Assembly

Servicing the Engine

1. Make sure that engine oil is at engine manufacturer’s recommended level (refer to engine

manual).

2. Fill the fuel tank. Use fresh, clean, unleaded automotive gasoline.

Pre-Start Check

1. Make sure the stop switch is in the OFF position and spark plug wire is disconnected.

Pull the starter rope slowly to make certain there are no foreign objects in the blower

housing.

2. Be sure the spark plug wire and cover are attached to the spark plug.

Starting the Engine

1. Turn the stop switch to the ON position.

2. Move the choke lever to the FULL CHOKE position.

3. Move the throttle lever to the FULL THROTTLE position.

4. Grasp the starter handle firmly. Pull the handle with a rapid continuous motion.

5. When the engine starts, move the choke to 1/2 choke and then to NO CHOKE position

Operating the Vacuum

1. NEVER USE THE Z7 WITHOUT THE INLET COVER AND ALL HOSES

SECURELY ATTACHED.

2. Make sure both hoses are connected at both ends. Inspect hoses prior to each use.

3. Do not use the Z7 on slopes greater than 15 degrees.

4. The mower must be running in order to vacuum debris through the mower deck.

5. In heavy grass it may be necessary to mow and vacuum at a slower ground speed.

6. Never attempt to unclog the Z7 until both the mower’s engine and vacuum’s engine

have been shut off and all moving parts have come to a complete stop.

7. Do not stand behind the vent at the rear of the Z7 due to the potential for small

pieces of blowing debris to escape through this vent.

8. Be sure to wear eye and ear protection.

9. TO STOP THE ENGINE: throttle down to slow for a few seconds, then push switch to

OFF. Remove any hearing protection and listen for all moving parts to come to a

complete stop. The flywheel in the power head will coast for a few seconds after the

engine is shut off before actually stopping.

13

Maintenance and Service Instructions

Cleaning and Washing

Regular cleaning, washing, and lubricating will prolong the service of the machine.

NOTE: Use care with power washers to avoid damage to decals. Limit direct spray on

these items.

DO NOT EXCEED 1000 PSI WATER PRESSURE FOR CLEANING.

For best results, clean exhaust screen inside container regularly. Instructions for doing this can be found in the Service section of this manual.

Storage

1. Refer to engine manufacturer’s instructions for engine storage information.

2. Clean machine.

3. Cover all scratches with touch-up paint.

4. Covered or indoor storage is recommended.

Preventative Maintenance Schedule

Item Before Every Every Every

Each Use 5 Hours 25 Hours 50 Hours

X X Check Engine Oil Level

Change Engine Oil

Change Air Cleaner Element

Replace Spark Plug

Inspect/Clean Exhaust Screen

Check/Tighten Nuts & Bolts

Check/Tighten Hoses

Turn Hose End to End

Rotate Hose

Clean Machine

X

X

X

X

X

X

X

X

X

X

14

Maintenance and Service Instructions

Engine Service and Maintenance

Follow the engine manufacturer’s maintenance instructions. Should any malfunction occur with the engine during the warranty period, take it to an Authorized Service Dealer. DO NOT tear down the engine, as this may void the Engine Manufacturer’s Warranty.

NOTE: Refer to engine manufacturer’s owner’s manual for all engine service information.

Caring For Vacuum Hoses

1. Inspect hoses before each use. If hoses have excessive wear, tears, or punctures, replace immediately.

2. To prolong the life of the hose, periodically rotate hose and turn hose end to end. Refer to Preventative Maintenance Schedule in this manual.

3. Avoid twists and sharp turns in the hoses, as they will increase wear on the hoses.

4. Avoid dragging the lower hose along the sides of buildings or other hard surfaces.

Cleaning Exhaust Screen

To assist with “blowout” problems that will develop when air cannot exit the containers, the rubber flap bolted to the upper surface of the steel top insert (right rear corner) is designed to open if the top assembly is otherwise clogged.

If the rubber flap opens, it will release debris behind the vacuum system. While the containers will typically continue to fill, this is an indication that the top insert needs to be cleaned.

To clean the top insert:

1. Shut off all engines.

2. While wearing gloves, open the top, remove the containers, and reach in and up to wipe debris off

the expanded metal openings inside the top assembly.

3. A household water hose can also be used to assist in the cleaning process, but the unit should be

allowed to dry as the moisture may cause clogging to occur more quickly during operation.

15

Maintenance and Service Instructions

Trouble Shooting Guide

! DANGER !

Before servicing unit wait for all moving parts to come to a complete stop. Turn engine off and remove the spark plug wire.

PROBLEM POSSIBLE CAUSE CORRECTION

Engine Does Not Start.

1. Spark plug wire disconnected.

1. Reconnect wire.

2. Engine ON/OFF switch in OFF position. 2. Put switch in ON position.

3. Fuel tank empty.

4. Stale gasoline.

3. Add gasoline.

4. Drain gasoline and add fresh

gasoline.

5. Dirty air filter.

5. Clean or replace.

Engine Runs Poorly.

1. Bad spark plug.

2. Dirty air filter.

3. Incorrect choke setting.

4. Stale gasoline.

1. Inspect spark plug.

2. Clean or replace.

3. Put choke in correct setting.

4. Drain gasoline and add fresh

gasoline.

5. Dirt or water in fuel tank.

5. See engine service dealer.

Engine Overheats.

1. Carburetor out of adjustment.

2. Oil level is low.

1. See engine service dealer.

2. Check and add oil.

Loss of Vacuum.

1. Vacuum inlet clogged.

2. Container full.

1. Remove hose and clean inlet.

2. Inspect and empty.

3. Engine not reaching full RPM.

3. See “Engine Runs Poorly”

above.

4. Fan blades bent or broken.

4. Replace/repair impeller.

Unusual vibration 1. Solid object jammed in unit.

1. Check and remove any

or noise. obstruction.

2. Engine cylinder shaft or crankshaft 2. See engine service dealer.

bent or damaged.

3. Loose engine mounting bolts/nuts. 3. Tighten bolts/nuts.

4. Loose or missing bolts on unit.

4. Tighten or replace bolts.

5. Engine shaft bearings damaged.

5. See engine service dealer.

16

2

1

Z7 Assembly

Replacement Parts

4

3

ITEM PART NO.

1 200850

2 ER93817

3 ER92531

4 ER92767

*

*

200851

200852

5 ER99693

*

*

ER93961

ER99077

*

*

0413

ER99079

* Not shown

DESCRIPTION

Frame/Top Assembly

Container, 30 Gal.

Front Weight

Heat Shield

Small Parts Kit, including:

Manual

Pin, Wire Lock

Ear Plugs

Bolt, Hex, 5/16”-18 x 1”

Washer, Flat, 5/16”

Nut, Hex, Nylon Lock, 5/16”-18

1

1

2

1

2

QTY.

1

2

3

1

4

2

17

5

Replacement Parts

200850 Top/Frame Assembly

9

10

7

8

1

5

3

6

4

2

ITEM PART NO.

1 ER92704

2 200849

3 01765

4 ER99065

5 ER99015

6 ER99079

7 ER99082

8 ER99102

9 103443

10 200027

DESCRIPTION QTY.

Gas Spring

Frame

Bolt, Hex, 3/8”-16 x 3”

Nut, Hex, Nylon Lock, 3/8”-16

1

1

1

1

Bolt, Hex, 5/16”-18 x 1-1/2”

Nut, Hex, Nylon Lock, 5/16”-18

Pin, Cotter, #13

1

1

2

Pin, Clevis, 5/16” x 1-1/4” w/ 2 holes 1

Decal, Yazoo/Kees 1

Decal, Caution List 1

18

Replacement Parts

ER92675 Top Assembly

1

5

10

6

5

2

3

11

8

ITEM PART NO.

1 ER92720

2 ER92761

3 ER92754

4 ER92535

5 ER99074

6 0122

7 ER99072

8 ER92702

9 ER93210

10 0124

11 0134

*

*

ER93610

ER93611

* Not Shown

7

9

DESCRIPTION

Top, Plastic

Rubber Flap

Top Insert

Inlet

Washer, Flat, 1/4”

Bolt, Hex, 1/4”-20 x 3/4”

Nut, Hex, Nylon Lock, 1/4”-20

Latch

Spring

Bolt, Hex, 1/4”-20 x 5/8”

Bolt, Hex, 1/4”-20 x 2”

Weatherstripping, 1/2” x 1”

Weatherstripping, 1/2” x 2”

QTY.

1

1

1

1

22

3

19

1

1

16

2

6 ft

6 ft

7

4

5

10

19

Replacement Parts

30166 5.5 hp Briggs & Stratton Vacuum Assembly

30167 6 hp Kohler Vacuum Assembly

1

4

5

4

5

7

2

6

3

ITEM PART NO.

1 ER94004

2 107832

3 ER92705

4 ER99001

5 ER99012

6 ER99027

7 ER99002

*

*

*

*

*

ER94082

200027

ER97081

ER97055

ER94251

* ER99015

* ER99079

8 ER99072

9 ER99074

* Not Shown

8

9

DESCRIPTION

Blower Housing

Impeller

Inlet, Blower Housing

Washer, Spring, 5/16”

Bolt, Hex, 5/16”-24 x 3/4”

QTY.

1

1

1

5

5

Screw, Set, 3/8”-24 x 3/8” 2

Key, Square, 3/16” x 3/16” x 1-3/4” 1

Decal, Hot Surfaces 1

Decal, Caution List 1

Screw, Muffler Deflector (Kohler only) 2

Deflector, Exhaust (Kohler only)

Hardware Kit, including:

1

1

Bolt, Hex, 5/16”-18 x 1-1/2”

Nut, Hex, Nylon Lock, 5/16”-18

Nut, Hex, Nylon Lock, 1/4”-20

Washer, Flat, 1/4”

4

4

6

6

20

Replacement Parts

108960 - 42 INCH DECK

108961 - 48 INCH DECK

108962 - 52 INCH DECK

108963 - 61 INCH DECK

1

8

9

3

4

2

6

5

7

ITEM PART NO. QTY DESCRIPTION

1 ........ 108950 ............ 1 ........ 42 SHIELD

.......... 108953 ............ 1 ........ 48 SHIELD

.......... 108958 ............ 1 ........ 52 SHIELD

.......... 108959 ............ 1 ........ 61 SHIELD

2* ....... 106739 ............ 1 ........ SPACER

3 ........ 976998 ............ 1 ........ ZERK

4 ........ 108951 ............ 1 ........ HCS 7/16 X 2.5, SPEC.

5 ........ 106723 ............ 1 ........ BELT-42

.......... 106724 ............ 1 ........ BELT-48

.......... 106725 ............ 1 ........ BELT-52

.......... 106726 ............ 1 ........ BELT-61

6 ........ 106744 ............ 1 ........ STACKED SHEAVE 42-48

.......... 106745 ............ 1 ........ STACKED SHEAVE 52

.......... 106746 ............ 1 ........ STACKED SHEAVE 61

7 ........ 108946 ............ 1 ........ DOUBLE HEX STACKED SHEAVE 42-48

.......... 108947 ............ 1 ........ DOUBLE HEX STACKED SHEAVE 52

.......... 108948 ............ 1 ........ DOUBLE HEX STACKED SHEAVE 61

8 ........ 106787 ............ 2 ........ STOP - USED ON 42” & 48” ONLY

9 ........ 102070 ............ 2 ........ KNOB - 42” DECK

.......... 102070 ............ 2 ........ KNOB - 48” DECK

.......... 102070 ............ 3 ........ KNOB - 52” DECK

.......... 102070 ............ 4 ........ KNOB - 61” DECK

*NOTE: ITEM 2 USED ON KEYED SHAFT ASSEMBLIES ONLY.

21

Replacement Parts

200817 Accessories, Auxiliary Engine

(needed for all Auxiliary Engine Applications)

PART NO.

62092

ER97154

ER97148

ER92531

200717

ER97076

ER99611

0415

ER99065

02004

0403

01062

61651

DESCRIPTION

Engine Mount

Hose, 7” x 54”

Hose, 7” x 48”

Front Weight

Small Parts Kit, including:

Hose Clamp

Bolt, Hex, 3/8”-16 x 2-1/2”

Washer, Flat, 3/8”

Nut, Hex, Nylon Lock, 3/8”-16

Nut, Hex, Nylon Lock, #10-24

2

2

Washer, Flat, #10 2

Screw, Slotted Rd Hd, #10-24 x 3/4” 2

Throttle Cable 1

QTY.

1

1

1

1

1

4

2

4

200671 Boot for Max 2

200818 Boot for ZT Max

200941 Boot for Max 2 - 72” Deck

(needed for all Auxiliary Engine Applications)

4

6

7

5

1

2

3

ITEM PART NO. QTY DESCRIPTION

1 ........ 200833 .......... 1 ........ Boot - ZT Max

.......... 200671 .......... 1 ........ Boot - Max 2 & Max 2 - 72” Deck

2 ........ 80652 ............ 1 ........ Deck bracket

3 ........ 93814 ............ 1 ........ Boot rod, 14"

4 ........ 99046 ............ 4 ........ Washer, 5/16

5 ........ 99077 ............ 2 ........ Bolt, 5/16-18 x 1

6 ........ 99079 ............ 2 ........ Nut, 51/6-18, nylock

7 ........ 99082 ............ 1 ........ Cotter pin, #13

22

Hitch

Replacement Parts

200798 Custom Kit for Mini Max

HITCH

Parts List

200809

99020

0415

99065

99031

0427

93082

Hitch....................................1

3/8” x 1-1/4” Hex Bolts ........2

3/8” Flat Washers ...............4

3/8” Nylon Lock Nuts ..........2

1/2” x 1-1/4” Hex Bolts ........4

1/2” Flat Washers ...............8

1/2” Nylon Lock Nuts ..........4

FRONT WEIGHT BAR

Parts List

200810 Front Weight Bar ............ 1

92747 Clamp Plates ................. 2

92731

99065

1765

0415

99616

99668

Holddown Bar ................. 1

3/8” Nylon Lock Nuts ...... 4

3/8” x 3” Hex Bolts .......... 4

3/8” Flat Washer ............ 8

#11 Cotter Pin ................ 2

3/8” x 1” Clevis Pin ......... 2

Holddown Bar

Front Weight

Front Weight Bar

Clamp Plate

23

Replacement Parts

200792 Custom Kit for Max 2

200927 Custom Kit for Max 2 - 72” Deck

Hitch

Hitch Spacer

Skid Plates

Hitch Spacer

Nuts to Outside

HITCH

Parts List

200749 Hitch ................................. 1

99020 3/8” x 1-1/4” Hex Bolts ...... 4

0415 3/8” Flat Washers ............. 8

99065 3/8” Nylon Lock Nuts ........ 4

99031 1/2” x 1-1/2” Hex Bolts ...... 4

0425 1/2” Flat Washers ............. 8

93082 1/2” Nylon Lock Nuts ........ 4

99611 3/8” x 2-1/2” Hex Bolts ...... 2

200788 Hitch Spacer, Blk Fin. ....... 2

FRONT WEIGHT BAR

Parts List

20255 Front Weight Bar ............... 1

200921 Front Weight Bar

72” Deck ............................ 1

92519 Clamp Plates ..................... 2

92731 Holddown Bar .................... 1

99065 3/8” Nylon Lock Nuts .......... 4

99113 3/8” x 3-1/2” Hex Bolts ....... 4

0415 3/8” Flat Washer ................ 8

99616 #11 Cotter Pin .................... 2

99668 3/8” x 1” Clevis Pin ............. 2

Front Weight

Holddown Bar

Front Weight Bar

Clamp Plate

24

Hitch

Replacement Parts

200799 Custom Kit for ZT Max

HITCH

Parts List

200828 Hitch ............................. 1

99031 1/2” x 1-1/2” Hex Bolts .. 6

0425 1 /2” Flat Washers ........ 12

93082 1/2” Nylon Lock Nuts .... 6

Locknuts to inside

FRONT WEIGHT BAR

Parts List

20255

92519

92731

99065

99697

0415

99616

99668

Front Weight Bar ...................1

Clamp Plates .........................2

Holddown Bar ........................1

3/8” Nylon Lock Nuts .............4

3/8” x 4-1/2” Hex Bolts ...........4

3/8” Flat Washer ....................8

#11 Cotter Pin ........................2

3/8” x 1” Clevis Pin ................2

Front Weight

Holddown Bar

Front Weight Bar

Clamp Plate

25

7

21

22

19

Replacement Parts

108972 Spindle Drive Fan Assembly

5

28

23

20

6

24

39

2

14

27

10

9

25

33

34

31

32

12

17

15

16

28

40

29

1

27

4

42

14

18

28

29

27

23

21

36

37

35

13

26

30

28

29

41

46

45

46

44

8

43

8

11

38

26

15

Replacement Parts

ITEM PART NO. QTY DESCRIPTION

1 ........ 106752 ............ 1 ........ FAN COVER W/DECALS

2 ........ 108941 ............ 1 ........ UPPER HOUSING

3 ........ 109900 ............ 1 ........ LOWER HOUSING

4 ........ 106786 ............ 2 ........ BEARING W/O COLLAR

5 ........ 106786 ............ 1 ........ LOCKING COLLAR

6 ........ 106707 ............ 1 ........ FAN WLDMT.

7 ........ 102691 ............ 5 ........ FLANGETTE

8 ........ 108944 ............ 2 ........ BLOWER PIN WELDMENT

9 ........ 108301 ............ 1 ........ SHEAVE FLOOR

10 ....... 106713 ............ 1 ........ SHEAVE, 4”

11 ....... 976941 ............ 4 ........ HCS 3/8-16 X 1 1/4

12 ....... 106715 ............ 1 ........ IDLER ARM

13 ....... 101836 ............ 1 ........ SLEEVE BUSHING

14 ....... 990546 ............ 2 ........ NUT 3/8 CTR. LOCK

15 ....... 990629 ............ 2 ........ HCS 3/8 X 2.25

16 ....... 990655 ............ 1 ........ HCS 3/8 X 1.50

17 ....... 990517 ............ 1 ........ WASHER 3/8 FLAT

18 ....... 990122 ............ 1 ........ WASHER 3/8 SAE

19 ....... 102535 ............ 1 ........ GREASE CAP

20 ....... 100472 ............ 3 ........ RHSNB 5/16 X 1.25

21 ....... 990184 ............ 13 ....... NUT 5/16 CTR. LOCK

22 ....... 990717 ............ 3 ........ NUT 5/16 NYLOC

23 ....... 990799 ............ 8 ........ RHSNB 5/16 X .625 SHORT NECK

24 ....... 990208 ............ 1 ........ RHSNB 5/16 X 1.00

25 ....... 990362 ............ 2 ........ SCREW 1/4 X .625 SELF TAP

26 ....... 106721 ............ 1 ........ IDLER

27 ....... 990074 ............ 16 ....... RHSNB 1/4 X .75 SHORT NECK

28 ....... 976978 ............ 16 ....... NUT 1/4 NYLOC

29 ....... 990598 ............ 14 ....... WASHER 1/4 FLAT

30 ....... 990188 ............ 1 ........ WASHER 5/16 FLAT SAE

31 ....... 106801 ............ 1 ........ SPRING ROD

32 ....... 106720 ............ 1 ........ SPRING

33 ....... 101050 ............ 1 ........ VINYL GRIP

34 ....... 990037 ............ 1 ........ COTTER PIN 3/32 X .750

35 ....... 100141 ............ 1 ........ HCS 7/16F X 1.5

36 ....... 106504 ............ 1 ........ HEAVY WASHER

37 ....... 990247 ............ 1 ........ WASHER 7/16 LOCK

38 ....... 976979 ............ 9 ........ NUT 3/8 NYLOC

39 ....... 106809 ............ 1 ........ BEARING PLATE

40 ....... 106811 ............ 1 ........ BELT GUIDE

41 ....... 106812 ............ 1 ........ BACKING

42 ....... 102067 ............ 1 ........ KEY 1/4 X .75 SQ.

43 ....... 106751 ............ 1 ........ SUPPORT

44 ....... 106748 ............ 1 ........ HOSE

45 ....... 097076 ............ 2 ........ HOSE CLAMP

46 ....... 109901 ............ 1 ........ OVER CENTER BAND

27

Yazoo/Kees Power Equipment

700 Park St.

Beatrice, NE 68310

PHONE (402) 223-2391

TOLL FREE PHONE (877) 368-TURF

FAX (402) 223-4791

WEBSITE www.yazookees.com

Technical Assistance:

For technical assistance, please contact your local dealer or Yazoo/Kees Customer Service.

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