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Z7 Commercial
Collection System
Operator’s and Parts Manual
Models: Z7A
MANUAL NO. 200852 REV. 03 (07/29/04)
Please read these instructions carefully and make sure you understand them before using the machine.
Index
Operators Guide
Specifications .............................................................................................. 3
Features and Controls (Auxiliary Engine) ................................................... 4
Features and Controls (Spindle Drive) ........................................................5
General Information ..................................................................................... 6
Safety Procedures ...................................................................................... 6
Unpacking Instructions ............................................................................... 8
Assembly Instructions ................................................................................. 8
Servicing the Engine ................................................................................. 13
Pre-Start Check ........................................................................................ 13
Starting the Engine .................................................................................... 13
Operating the Vacuum .............................................................................. 13
Maintenance and Service Instructions
Cleaning and Washing .............................................................................. 14
Storage ...................................................................................................... 14
Preventative Maintenance Schedule ......................................................... 14
Engine Service and Maintenance ............................................................. 15
Caring for Vacuum Hoses ......................................................................... 15
Cleaning Exhaust Screen ......................................................................... 15
Trouble Shooting Guide ............................................................................. 16
Replacement Parts
Replacement Parts List ............................................................................ 17
WARNING: Engine exhaust, some of it’s constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
©2004 Yazoo/Kees Power Equipment. All rights reserved.
Beatrice, NE. Printed U.S.A.
2
Operators Guide
Specifications
Auxiliary Engine (For Max 2 and ZT Max only)
Height
Length
42 in. (107 cm.)
31 in. (79 cm.)
Width (without engine mount or vacuum assembly) 39 in. (99 cm.)
Width (with engine mount and vacuum assembly) 63 in. (160 cm.)
Engine Options 5.5 hp Briggs & Stratton Intek
6 hp Kohler
Weight (without vacuum assembly) 107 lb. (49 kg.)
Weight (with 6 hp Kohler vacuum assembly)
Capacity
172 lb. (78 kg.)
8.5 cu ft (7 bu. or 0.24 m 3 )
Hose 7 in. (18 cm.) upper and lower
Spindle Drive (For Max 2 and Mini Max Units Only)(Will not fit 72” decks)
Height 42 in. (107 cm.)
Length
Width (without hose or blower)
31 in. (79 cm.)
39 in. (99 cm.)
Width (with hose and blower) 65 in. (165 cm.)
Deck Options 42” 52”
48” 61”
95 lb. (43 kg.) Weight (without spindle drive/blower assembly)
Weight (with spindle drive/blower assembly)
Capacity
155 lb. (70 kg.)
8.5 cu ft (7 bu. or 0.24 m 3 )
Hose 7 in. (18 cm.) upper and lower
3
Operators Guide
Features and Controls (Auxiliary Engine)
Latch
Top Assembly
Inlet
Heat
Shield
Upper Hose
Front Weight
Front Weight
Bar
Gas
Spring
Container
Frame
Engine
Mount
Vacuum
Assembly
Lower
Hose
Boot
4
Operators Guide
Features and Controls (Spindle Drive)
Latch
Top Assembly
Inlet
Heat
Shield Hose
Front Weight
Front Weight
Bar
Gas
Spring
Container
Frame
Hose
Support
Hitch
Fan
Assembly
5
Operators Guide
General Information
This manual will assist you in the safe operation and proper maintenance of your Yazoo/Kees equipment. Read it thoroughly before attempting to operate the machine. Call your dealer or Yazoo/
Kees if additional information is required.
The following safety symbols are used throughout the manual to alert you to information about unsafe actions or situations:
DANGER indicates immediate hazards that may result in severe injury or death
WARNING indicates unsafe actions or situations that may cause severe injury, death and/or major equipment or property damage.
CAUTION indicates unsafe actions or situations that may cause injury, and/or minor equipment or property damage.
This equipment should not be modified without the manufacturer’s prior written authorization. Doing so may not only affect the equipments’ performance and durability, but also create safety hazards for the operator and the surroundings. Warranty will be void if changes are made to the equipment without the manufacturer’s prior written authorization.
Safety Procedures
1 - Training:
• Read the Operator’s manual. If the operator(s) or mechanic(s) can not read English it is the
owner’s responsibility to explain this material to them.
• Become familiar with the safe operation of the equipment, operator’s controls, and safety signs.
• All operators and mechanics should be trained. The owner is responsible for training the users.
• Never let children or untrained people operate or service the equipment. Local regulations may restrict the age of the operator.
• The owner/user can prevent and is responsible for accidents or injuries occurring to themselves, other people, or property.
2 - Preparation:
• Wear appropriate clothing including hard hat, safety glasses and ear protection. Long hair, loose clothing or jewelry may get tangled in moving parts.
• Inspect the area where the equipment is to be used and remove all objects such as rocks, toys and wire which can be thrown by the machine.
• Use extra care when handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with engine running.
Allow engine to cool before refueling. Do not smoke. Never refuel or drain the machine indoors.
• Check that operator’s controls, safety switches, hoses, and shields are securely attached and
function properly. Do not operate unless they are functioning properly.
6
Operators Guide
3 - Operation
• Never run an engine in an enclosed area.
• Only operate in good light, keeping away from holes and hidden hazards.
• Slow down and use extra care on hillsides. Make turns gradually and at slow speed. Do not
operate across the sides of slopes. Operate up and down slopes only. Do not operate on steep
slopes.
• Turf conditions can affect the machine’s stability. Do not operate on wet grass where traction may
be reduced.
• Do not change the engine governor setting or overspeed the engine.
• Stop equipment and inspect vacuum impellar and hoses after striking objects or if an abnormal
vibration occurs. Make necessary repairs before resuming operations.
• Look behind and down before backing up to be sure of a clear path.
• Slow down and use caution when making turns and crossing roads and sidewalks. Stop vacuum
and mower blades if not mowing.
• Do not operate machine under the influence of alcohol or drugs.
• Use care when loading or unloading the machine into a trailer or truck.
• Use care when approaching blind corners, shrubs, trees. or other objects that may obscure vision.
4 - Maintenance and Storage:
• Stop engine and disconnect spark plug wire. Wait for all movement to stop before adjusting,
cleaning, or repairing.
• Clean grass and debris from muffler and engine to help prevent fires. Clean up oil or fuel spillage.
• Let engine cool before storing and do not store near flame.
• Shut off fuel while storing. Do not store fuel near flames or drain indoors.
• Never allow untrained personnel to service machine.
• Keep hands and feet away from moving parts. If possible, do not make adjustments with the engine
running.
• Keep all parts in good working condition and all hardware tightened. Replace all worn or damaged
decals.
7
Operators Guide
Unpacking Instructions
1. Wear gloves and eye protection.
2. Cut straps around carton and remove top.
3. Take hoses out of carton.
4. Remove wood pieces. NOTE: Watch for nails and wood splinters.
5. Slide carton sleeve out of bottom tray and lift over Z7.
Assembly Instructions
1. Attach hitch to unit (see hitch instructions).
2. Mounting the Z7
Hitch
Tools Required:
None
Frame
Wire Lock
Pin
1. Slide the Z7 Frame into the Hitch.
2. Line up through holes in the Hitch and Z7 Frame and secure with two (2) 3/8” wire lock pins.
8
Operators Guide
Assembly Instructions (continued)
3. Attaching the Heat Shield
Tools Required:
1/2” Wrench
1/2” Socket
Ratchet
Heat
Shield
1. Locate two (2) holes in top corner brace plates of
Hitch.
2. Aligning holes in bottom of Heat Shield, place Heat
Shield onto Hitch.
3. Secure Heat Shield to Hitch using two (2) 5/16”-18
x 1” hex bolts, four (4) 5/16” flat washers, and two
(2) 5/16” nylon lock nuts.
If installing a spindle drive assembly, skip to step 5.
Hitch
9
Operators Guide
Assembly Instructions (continued)
4. Attaching the Engine Mount and Vacuum Assembly
Vacuum
Assembly
Tools Required:
1. Ratchet
2. 1/2” Socket
3. 1/2" Wrench
4. 9/16” Wrench
5. 9/16” Socket
6. 7/16” Socket
7. Socket Extension
Frame
Engine Mount
Inlet
Cover
1. Place the Vacuum Assembly on the Engine Mount and secure it tightly with four (4) 5/16” x 1-1/2”
hex bolts and four (4) 5/16” nylon lock nuts.
2. Slide the Engine Mount into the Frame so that the Vacuum Assembly is as close to the Frame as as possible.
3. Adjust the Engine Mount aligning holes between the Frame and the Engine Mount, so that the inlet is in line with the discharge boot.
4. Secure the Engine Mount to the Frame with two (2) 3/8” x 2-1/2” hex bolts, two (2) 3/8” hex nylon lock nuts, and four (4) 3/8” flat washers.
5. Place the Inlet Cover on the Vacuum Assembly with the inlet cylinder pointing downward and forward toward the mower deck.
6. Secure the Inlet Cover with six (6) 1/4” flat washers and six (6) 1/4” nylon lock nuts.
NOTE: Auxiliary Engine kits contain a remote throttle cable that is not used with the Z7.
10
Operators Guide
Assembly Instructions (continued)
5. Attaching a Spindle Drive Assembly
1. Remove the discharge chute.
2. Remove the right hand belt shield.
3. Remove the deck belt from the right spindle assembly sheave.
4. Remove this sheave but keep the ¼” square key and the two washers at hand for reinstallation.
5. Install the Stepped Sheave and spacer/key retainer included in the kit using the original key and washers but substituting the original
7/16” HCS with the longer version provided.
An application of anti-seize is recommended.
6. Reinstall the deck belt.
7. The 5/8” hole toward the rear of the ¼” thick discharge chute mounting bar at the right end of the deck may be distorted from forming or loaded with paint. Drill out or fill this hole until it will accept a 5/8” bolt or piece of bar stock.
Keep the fit close.
8. If any weld beads or the edge of the deck top project past the right end surface of the deck, these must be ground back to allow the fan assembly to fit up flush to the end of the deck.
9. Remove the 3/8” fastener, nut, and clamp from the inside front corner of the fan assembly.
10. Remove the sheave floor to expose the fan assembly belt sheave from below.
11. Loosen the nut retaining the belt guide/retainer, install the belt from the Drive Kit, retighten the nut, verify the belt clears the guide, and reinstall the sheave floor.
12. Rest the fan assembly onto the deck end and slide the pilot thru the 5/8” hole previously mentioned so that fan assembly is supported by the pilot and the ¼” stop block welded under the clamp at the front of the fan assembly.
Note: It may be necessary to swing the idler pulley away from the assembly mounting face to clear the chute mounting bar and the discharge chute mounting tab on the deck.
13. Reinstall the clamp at the front of the assembly so that the tab at the lower end of the clamp passes thru the rectangular slot at the right front corner of the mower deck, but leave the fastener loose to ease belt installation.
14. Rotate the belt idler as far forward as possible and install the belt over the top groove of the new deck sheave.
15. Tighten the clamp fastener.
16. Using a scribe or other small sharp object, transfer the mounting hole location at the rear edge of the fan assembly onto the mating vertical surface at the right rear of the mower deck and drill thru with a 25/64” drill.
17. Install the stops on the deck stop pins located at the rear of the deck then install the new belt shield.
18. Install the tube support to the main collection assembly using the 3/8” fastener provided, positioning so that the tube is 2” to 3” away from the tire.
19. Install the 7” hose to the fan assembly and the container input port using the hose clamps provided.
20. Clamp the tube to the tube support.
11
Operators Guide
Assembly Instructions (continued)
6. Hose Attachment
NOTE: Hoses may need to be trimmed to fit. If necessary, see the Hose Trimming section at the end of the Assembly Instructions.
Tools Required: Flat screwdriver
1. Slide one hose clamp over each end of the 54" Lower Hose. Slide one end of the hose
over the Vacuum Inlet Cover and the other end over the Boot discharge opening.
Tighten the hose clamps to secure hose in place.
2. Slide one hose clamp over each end of the 48" Upper Hose. Slide one end of the hose
over the Vacuum discharge. Slide the other end over the Container Inlet, ensuring
that the red decal on the inlet is completely covered by the hose. Tighten the hose clamps
to secure the hose.
7. Hose Trimming
Tools Required: Utility Knife
1. Carefully measure the length needed. Remember that although the hose is flexible, it will
not stretch.
2. Measure the same length on the hose that needs to be trimmed, and with the utility knife,
cut through the webbing at the proper location.
3 Continue that cut through the webbing all the way around the hose so that it finishes just
across the support coil from where the original cut was started.
4. Use the utility knife to score the support coil between the beginning and end of the web
cut. Set aside the knife, and finish breaking the coil by hand by working the scored
portion back and forth until it breaks apart.
12
Operators Guide
Auxiliary Engine Vacuum Assembly
Servicing the Engine
1. Make sure that engine oil is at engine manufacturer’s recommended level (refer to engine
manual).
2. Fill the fuel tank. Use fresh, clean, unleaded automotive gasoline.
Pre-Start Check
1. Make sure the stop switch is in the OFF position and spark plug wire is disconnected.
Pull the starter rope slowly to make certain there are no foreign objects in the blower
housing.
2. Be sure the spark plug wire and cover are attached to the spark plug.
Starting the Engine
1. Turn the stop switch to the ON position.
2. Move the choke lever to the FULL CHOKE position.
3. Move the throttle lever to the FULL THROTTLE position.
4. Grasp the starter handle firmly. Pull the handle with a rapid continuous motion.
5. When the engine starts, move the choke to 1/2 choke and then to NO CHOKE position
Operating the Vacuum
1. NEVER USE THE Z7 WITHOUT THE INLET COVER AND ALL HOSES
SECURELY ATTACHED.
2. Make sure both hoses are connected at both ends. Inspect hoses prior to each use.
3. Do not use the Z7 on slopes greater than 15 degrees.
4. The mower must be running in order to vacuum debris through the mower deck.
5. In heavy grass it may be necessary to mow and vacuum at a slower ground speed.
6. Never attempt to unclog the Z7 until both the mower’s engine and vacuum’s engine
have been shut off and all moving parts have come to a complete stop.
7. Do not stand behind the vent at the rear of the Z7 due to the potential for small
pieces of blowing debris to escape through this vent.
8. Be sure to wear eye and ear protection.
9. TO STOP THE ENGINE: throttle down to slow for a few seconds, then push switch to
OFF. Remove any hearing protection and listen for all moving parts to come to a
complete stop. The flywheel in the power head will coast for a few seconds after the
engine is shut off before actually stopping.
13
Maintenance and Service Instructions
Cleaning and Washing
Regular cleaning, washing, and lubricating will prolong the service of the machine.
NOTE: Use care with power washers to avoid damage to decals. Limit direct spray on
these items.
DO NOT EXCEED 1000 PSI WATER PRESSURE FOR CLEANING.
For best results, clean exhaust screen inside container regularly. Instructions for doing this can be found in the Service section of this manual.
Storage
1. Refer to engine manufacturer’s instructions for engine storage information.
2. Clean machine.
3. Cover all scratches with touch-up paint.
4. Covered or indoor storage is recommended.
Preventative Maintenance Schedule
Item Before Every Every Every
Each Use 5 Hours 25 Hours 50 Hours
X X Check Engine Oil Level
Change Engine Oil
Change Air Cleaner Element
Replace Spark Plug
Inspect/Clean Exhaust Screen
Check/Tighten Nuts & Bolts
Check/Tighten Hoses
Turn Hose End to End
Rotate Hose
Clean Machine
X
X
X
X
X
X
X
X
X
X
14
Maintenance and Service Instructions
Engine Service and Maintenance
Follow the engine manufacturer’s maintenance instructions. Should any malfunction occur with the engine during the warranty period, take it to an Authorized Service Dealer. DO NOT tear down the engine, as this may void the Engine Manufacturer’s Warranty.
NOTE: Refer to engine manufacturer’s owner’s manual for all engine service information.
Caring For Vacuum Hoses
1. Inspect hoses before each use. If hoses have excessive wear, tears, or punctures, replace immediately.
2. To prolong the life of the hose, periodically rotate hose and turn hose end to end. Refer to Preventative Maintenance Schedule in this manual.
3. Avoid twists and sharp turns in the hoses, as they will increase wear on the hoses.
4. Avoid dragging the lower hose along the sides of buildings or other hard surfaces.
Cleaning Exhaust Screen
To assist with “blowout” problems that will develop when air cannot exit the containers, the rubber flap bolted to the upper surface of the steel top insert (right rear corner) is designed to open if the top assembly is otherwise clogged.
If the rubber flap opens, it will release debris behind the vacuum system. While the containers will typically continue to fill, this is an indication that the top insert needs to be cleaned.
To clean the top insert:
1. Shut off all engines.
2. While wearing gloves, open the top, remove the containers, and reach in and up to wipe debris off
the expanded metal openings inside the top assembly.
3. A household water hose can also be used to assist in the cleaning process, but the unit should be
allowed to dry as the moisture may cause clogging to occur more quickly during operation.
15
Maintenance and Service Instructions
Trouble Shooting Guide
! DANGER !
Before servicing unit wait for all moving parts to come to a complete stop. Turn engine off and remove the spark plug wire.
PROBLEM POSSIBLE CAUSE CORRECTION
Engine Does Not Start.
1. Spark plug wire disconnected.
1. Reconnect wire.
2. Engine ON/OFF switch in OFF position. 2. Put switch in ON position.
3. Fuel tank empty.
4. Stale gasoline.
3. Add gasoline.
4. Drain gasoline and add fresh
gasoline.
5. Dirty air filter.
5. Clean or replace.
Engine Runs Poorly.
1. Bad spark plug.
2. Dirty air filter.
3. Incorrect choke setting.
4. Stale gasoline.
1. Inspect spark plug.
2. Clean or replace.
3. Put choke in correct setting.
4. Drain gasoline and add fresh
gasoline.
5. Dirt or water in fuel tank.
5. See engine service dealer.
Engine Overheats.
1. Carburetor out of adjustment.
2. Oil level is low.
1. See engine service dealer.
2. Check and add oil.
Loss of Vacuum.
1. Vacuum inlet clogged.
2. Container full.
1. Remove hose and clean inlet.
2. Inspect and empty.
3. Engine not reaching full RPM.
3. See “Engine Runs Poorly”
above.
4. Fan blades bent or broken.
4. Replace/repair impeller.
Unusual vibration 1. Solid object jammed in unit.
1. Check and remove any
or noise. obstruction.
2. Engine cylinder shaft or crankshaft 2. See engine service dealer.
bent or damaged.
3. Loose engine mounting bolts/nuts. 3. Tighten bolts/nuts.
4. Loose or missing bolts on unit.
4. Tighten or replace bolts.
5. Engine shaft bearings damaged.
5. See engine service dealer.
16
2
1
Z7 Assembly
Replacement Parts
4
3
ITEM PART NO.
1 200850
2 ER93817
3 ER92531
4 ER92767
*
*
200851
200852
5 ER99693
*
*
ER93961
ER99077
*
*
0413
ER99079
* Not shown
DESCRIPTION
Frame/Top Assembly
Container, 30 Gal.
Front Weight
Heat Shield
Small Parts Kit, including:
Manual
Pin, Wire Lock
Ear Plugs
Bolt, Hex, 5/16”-18 x 1”
Washer, Flat, 5/16”
Nut, Hex, Nylon Lock, 5/16”-18
1
1
2
1
2
QTY.
1
2
3
1
4
2
17
5
Replacement Parts
200850 Top/Frame Assembly
9
10
7
8
1
5
3
6
4
2
ITEM PART NO.
1 ER92704
2 200849
3 01765
4 ER99065
5 ER99015
6 ER99079
7 ER99082
8 ER99102
9 103443
10 200027
DESCRIPTION QTY.
Gas Spring
Frame
Bolt, Hex, 3/8”-16 x 3”
Nut, Hex, Nylon Lock, 3/8”-16
1
1
1
1
Bolt, Hex, 5/16”-18 x 1-1/2”
Nut, Hex, Nylon Lock, 5/16”-18
Pin, Cotter, #13
1
1
2
Pin, Clevis, 5/16” x 1-1/4” w/ 2 holes 1
Decal, Yazoo/Kees 1
Decal, Caution List 1
18
Replacement Parts
ER92675 Top Assembly
1
5
10
6
5
2
3
11
8
ITEM PART NO.
1 ER92720
2 ER92761
3 ER92754
4 ER92535
5 ER99074
6 0122
7 ER99072
8 ER92702
9 ER93210
10 0124
11 0134
*
*
ER93610
ER93611
* Not Shown
7
9
DESCRIPTION
Top, Plastic
Rubber Flap
Top Insert
Inlet
Washer, Flat, 1/4”
Bolt, Hex, 1/4”-20 x 3/4”
Nut, Hex, Nylon Lock, 1/4”-20
Latch
Spring
Bolt, Hex, 1/4”-20 x 5/8”
Bolt, Hex, 1/4”-20 x 2”
Weatherstripping, 1/2” x 1”
Weatherstripping, 1/2” x 2”
QTY.
1
1
1
1
22
3
19
1
1
16
2
6 ft
6 ft
7
4
5
10
19
Replacement Parts
30166 5.5 hp Briggs & Stratton Vacuum Assembly
30167 6 hp Kohler Vacuum Assembly
1
4
5
4
5
7
2
6
3
ITEM PART NO.
1 ER94004
2 107832
3 ER92705
4 ER99001
5 ER99012
6 ER99027
7 ER99002
*
*
*
*
*
ER94082
200027
ER97081
ER97055
ER94251
* ER99015
* ER99079
8 ER99072
9 ER99074
* Not Shown
8
9
DESCRIPTION
Blower Housing
Impeller
Inlet, Blower Housing
Washer, Spring, 5/16”
Bolt, Hex, 5/16”-24 x 3/4”
QTY.
1
1
1
5
5
Screw, Set, 3/8”-24 x 3/8” 2
Key, Square, 3/16” x 3/16” x 1-3/4” 1
Decal, Hot Surfaces 1
Decal, Caution List 1
Screw, Muffler Deflector (Kohler only) 2
Deflector, Exhaust (Kohler only)
Hardware Kit, including:
1
1
Bolt, Hex, 5/16”-18 x 1-1/2”
Nut, Hex, Nylon Lock, 5/16”-18
Nut, Hex, Nylon Lock, 1/4”-20
Washer, Flat, 1/4”
4
4
6
6
20
Replacement Parts
108960 - 42 INCH DECK
108961 - 48 INCH DECK
108962 - 52 INCH DECK
108963 - 61 INCH DECK
1
8
9
3
4
2
6
5
7
ITEM PART NO. QTY DESCRIPTION
1 ........ 108950 ............ 1 ........ 42 SHIELD
.......... 108953 ............ 1 ........ 48 SHIELD
.......... 108958 ............ 1 ........ 52 SHIELD
.......... 108959 ............ 1 ........ 61 SHIELD
2* ....... 106739 ............ 1 ........ SPACER
3 ........ 976998 ............ 1 ........ ZERK
4 ........ 108951 ............ 1 ........ HCS 7/16 X 2.5, SPEC.
5 ........ 106723 ............ 1 ........ BELT-42
.......... 106724 ............ 1 ........ BELT-48
.......... 106725 ............ 1 ........ BELT-52
.......... 106726 ............ 1 ........ BELT-61
6 ........ 106744 ............ 1 ........ STACKED SHEAVE 42-48
.......... 106745 ............ 1 ........ STACKED SHEAVE 52
.......... 106746 ............ 1 ........ STACKED SHEAVE 61
7 ........ 108946 ............ 1 ........ DOUBLE HEX STACKED SHEAVE 42-48
.......... 108947 ............ 1 ........ DOUBLE HEX STACKED SHEAVE 52
.......... 108948 ............ 1 ........ DOUBLE HEX STACKED SHEAVE 61
8 ........ 106787 ............ 2 ........ STOP - USED ON 42” & 48” ONLY
9 ........ 102070 ............ 2 ........ KNOB - 42” DECK
.......... 102070 ............ 2 ........ KNOB - 48” DECK
.......... 102070 ............ 3 ........ KNOB - 52” DECK
.......... 102070 ............ 4 ........ KNOB - 61” DECK
*NOTE: ITEM 2 USED ON KEYED SHAFT ASSEMBLIES ONLY.
21
Replacement Parts
200817 Accessories, Auxiliary Engine
(needed for all Auxiliary Engine Applications)
PART NO.
62092
ER97154
ER97148
ER92531
200717
ER97076
ER99611
0415
ER99065
02004
0403
01062
61651
DESCRIPTION
Engine Mount
Hose, 7” x 54”
Hose, 7” x 48”
Front Weight
Small Parts Kit, including:
Hose Clamp
Bolt, Hex, 3/8”-16 x 2-1/2”
Washer, Flat, 3/8”
Nut, Hex, Nylon Lock, 3/8”-16
Nut, Hex, Nylon Lock, #10-24
2
2
Washer, Flat, #10 2
Screw, Slotted Rd Hd, #10-24 x 3/4” 2
Throttle Cable 1
QTY.
1
1
1
1
1
4
2
4
200671 Boot for Max 2
200818 Boot for ZT Max
200941 Boot for Max 2 - 72” Deck
(needed for all Auxiliary Engine Applications)
4
6
7
5
1
2
3
ITEM PART NO. QTY DESCRIPTION
1 ........ 200833 .......... 1 ........ Boot - ZT Max
.......... 200671 .......... 1 ........ Boot - Max 2 & Max 2 - 72” Deck
2 ........ 80652 ............ 1 ........ Deck bracket
3 ........ 93814 ............ 1 ........ Boot rod, 14"
4 ........ 99046 ............ 4 ........ Washer, 5/16
5 ........ 99077 ............ 2 ........ Bolt, 5/16-18 x 1
6 ........ 99079 ............ 2 ........ Nut, 51/6-18, nylock
7 ........ 99082 ............ 1 ........ Cotter pin, #13
22
Hitch
Replacement Parts
200798 Custom Kit for Mini Max
HITCH
Parts List
200809
99020
0415
99065
99031
0427
93082
Hitch....................................1
3/8” x 1-1/4” Hex Bolts ........2
3/8” Flat Washers ...............4
3/8” Nylon Lock Nuts ..........2
1/2” x 1-1/4” Hex Bolts ........4
1/2” Flat Washers ...............8
1/2” Nylon Lock Nuts ..........4
FRONT WEIGHT BAR
Parts List
200810 Front Weight Bar ............ 1
92747 Clamp Plates ................. 2
92731
99065
1765
0415
99616
99668
Holddown Bar ................. 1
3/8” Nylon Lock Nuts ...... 4
3/8” x 3” Hex Bolts .......... 4
3/8” Flat Washer ............ 8
#11 Cotter Pin ................ 2
3/8” x 1” Clevis Pin ......... 2
Holddown Bar
Front Weight
Front Weight Bar
Clamp Plate
23
Replacement Parts
200792 Custom Kit for Max 2
200927 Custom Kit for Max 2 - 72” Deck
Hitch
Hitch Spacer
Skid Plates
Hitch Spacer
Nuts to Outside
HITCH
Parts List
200749 Hitch ................................. 1
99020 3/8” x 1-1/4” Hex Bolts ...... 4
0415 3/8” Flat Washers ............. 8
99065 3/8” Nylon Lock Nuts ........ 4
99031 1/2” x 1-1/2” Hex Bolts ...... 4
0425 1/2” Flat Washers ............. 8
93082 1/2” Nylon Lock Nuts ........ 4
99611 3/8” x 2-1/2” Hex Bolts ...... 2
200788 Hitch Spacer, Blk Fin. ....... 2
FRONT WEIGHT BAR
Parts List
20255 Front Weight Bar ............... 1
200921 Front Weight Bar
72” Deck ............................ 1
92519 Clamp Plates ..................... 2
92731 Holddown Bar .................... 1
99065 3/8” Nylon Lock Nuts .......... 4
99113 3/8” x 3-1/2” Hex Bolts ....... 4
0415 3/8” Flat Washer ................ 8
99616 #11 Cotter Pin .................... 2
99668 3/8” x 1” Clevis Pin ............. 2
Front Weight
Holddown Bar
Front Weight Bar
Clamp Plate
24
Hitch
Replacement Parts
200799 Custom Kit for ZT Max
HITCH
Parts List
200828 Hitch ............................. 1
99031 1/2” x 1-1/2” Hex Bolts .. 6
0425 1 /2” Flat Washers ........ 12
93082 1/2” Nylon Lock Nuts .... 6
Locknuts to inside
FRONT WEIGHT BAR
Parts List
20255
92519
92731
99065
99697
0415
99616
99668
Front Weight Bar ...................1
Clamp Plates .........................2
Holddown Bar ........................1
3/8” Nylon Lock Nuts .............4
3/8” x 4-1/2” Hex Bolts ...........4
3/8” Flat Washer ....................8
#11 Cotter Pin ........................2
3/8” x 1” Clevis Pin ................2
Front Weight
Holddown Bar
Front Weight Bar
Clamp Plate
25
7
21
22
19
Replacement Parts
108972 Spindle Drive Fan Assembly
5
28
23
20
6
24
39
2
14
27
10
9
25
33
34
31
32
12
17
15
16
28
40
29
1
27
4
42
14
18
28
29
27
23
21
36
37
35
13
26
30
28
29
41
46
45
46
44
8
43
8
11
38
26
15
Replacement Parts
ITEM PART NO. QTY DESCRIPTION
1 ........ 106752 ............ 1 ........ FAN COVER W/DECALS
2 ........ 108941 ............ 1 ........ UPPER HOUSING
3 ........ 109900 ............ 1 ........ LOWER HOUSING
4 ........ 106786 ............ 2 ........ BEARING W/O COLLAR
5 ........ 106786 ............ 1 ........ LOCKING COLLAR
6 ........ 106707 ............ 1 ........ FAN WLDMT.
7 ........ 102691 ............ 5 ........ FLANGETTE
8 ........ 108944 ............ 2 ........ BLOWER PIN WELDMENT
9 ........ 108301 ............ 1 ........ SHEAVE FLOOR
10 ....... 106713 ............ 1 ........ SHEAVE, 4”
11 ....... 976941 ............ 4 ........ HCS 3/8-16 X 1 1/4
12 ....... 106715 ............ 1 ........ IDLER ARM
13 ....... 101836 ............ 1 ........ SLEEVE BUSHING
14 ....... 990546 ............ 2 ........ NUT 3/8 CTR. LOCK
15 ....... 990629 ............ 2 ........ HCS 3/8 X 2.25
16 ....... 990655 ............ 1 ........ HCS 3/8 X 1.50
17 ....... 990517 ............ 1 ........ WASHER 3/8 FLAT
18 ....... 990122 ............ 1 ........ WASHER 3/8 SAE
19 ....... 102535 ............ 1 ........ GREASE CAP
20 ....... 100472 ............ 3 ........ RHSNB 5/16 X 1.25
21 ....... 990184 ............ 13 ....... NUT 5/16 CTR. LOCK
22 ....... 990717 ............ 3 ........ NUT 5/16 NYLOC
23 ....... 990799 ............ 8 ........ RHSNB 5/16 X .625 SHORT NECK
24 ....... 990208 ............ 1 ........ RHSNB 5/16 X 1.00
25 ....... 990362 ............ 2 ........ SCREW 1/4 X .625 SELF TAP
26 ....... 106721 ............ 1 ........ IDLER
27 ....... 990074 ............ 16 ....... RHSNB 1/4 X .75 SHORT NECK
28 ....... 976978 ............ 16 ....... NUT 1/4 NYLOC
29 ....... 990598 ............ 14 ....... WASHER 1/4 FLAT
30 ....... 990188 ............ 1 ........ WASHER 5/16 FLAT SAE
31 ....... 106801 ............ 1 ........ SPRING ROD
32 ....... 106720 ............ 1 ........ SPRING
33 ....... 101050 ............ 1 ........ VINYL GRIP
34 ....... 990037 ............ 1 ........ COTTER PIN 3/32 X .750
35 ....... 100141 ............ 1 ........ HCS 7/16F X 1.5
36 ....... 106504 ............ 1 ........ HEAVY WASHER
37 ....... 990247 ............ 1 ........ WASHER 7/16 LOCK
38 ....... 976979 ............ 9 ........ NUT 3/8 NYLOC
39 ....... 106809 ............ 1 ........ BEARING PLATE
40 ....... 106811 ............ 1 ........ BELT GUIDE
41 ....... 106812 ............ 1 ........ BACKING
42 ....... 102067 ............ 1 ........ KEY 1/4 X .75 SQ.
43 ....... 106751 ............ 1 ........ SUPPORT
44 ....... 106748 ............ 1 ........ HOSE
45 ....... 097076 ............ 2 ........ HOSE CLAMP
46 ....... 109901 ............ 1 ........ OVER CENTER BAND
27
Yazoo/Kees Power Equipment
700 Park St.
Beatrice, NE 68310
PHONE (402) 223-2391
TOLL FREE PHONE (877) 368-TURF
FAX (402) 223-4791
WEBSITE www.yazookees.com
Technical Assistance:
For technical assistance, please contact your local dealer or Yazoo/Kees Customer Service.
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Table of contents
- 3 Specifications
- 4 Features and Controls (Auxiliary Engine)
- 5 Features and Controls (Spindle Drive)
- 6 General Information
- 6 Safety Procedures
- 8 Unpacking Instructions
- 8 Assembly Instructions
- 13 Servicing the Engine
- 13 Pre-Start Check
- 13 Starting the Engine
- 13 Operating the Vacuum
- 14 Cleaning and Washing
- 14 Storage
- 14 Preventative Maintenance Schedule
- 15 Engine Service and Maintenance
- 15 Caring for Vacuum Hoses
- 15 Cleaning Exhaust Screen
- 16 Trouble Shooting Guide
- 17 Replacement Parts List