American Standard 0955.023 Indoor Furnishings Installation instructions

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American Standard 0955.023 Indoor Furnishings Installation instructions | Manualzz

ChinaLux 1000 EL

ChinaLux 1000 RF

INSTALLATION INSTRUCTIONS

CARE AND MAINTENANCE

To ensure this product is installed properly, please read these instructions carefully before you begin.

Certain installations may require professional help.) Also be sure your installation conforms to local codes.

!

CAUTION: PRODUCT IS FRAGILE. TO AVOID BREAKAGE AND POSSIBLE INJURY HANDLE WITH CARE!

NOTE: Pictures may not exactly define contour of china and components.

RECOMMENDED TOOLS AND MATERIALS

Putty Knife

Closet Bolts

Regular Screwdriver

Hacksaw

Adjustable Wrench

Sealant

Wax Ring/Gasket

Carpenters Level

Flexible Supply Tube Tape Measure

Seat

1

REMOVE OLD TOILET

a. Close toilet supply valve and flush tank completely. Towel or sponge remaining water from tank and bowl.

b. Disconnect and remove supply line. NOTE: If replacing valve, first shut off main water supply!

c. Remove old mounting hardware, remove toilet and plug floor waste opening to prevent escaping sewer gases.

d. Remove closet bolts from flange and clean away old wax, putty, etc. from base area.

NOTE: Mounting surface must be clean and level

before new toilet is installed!

2

ROUGHING-IN DIMENSIONS:

NOTE: Distance from wall to closet flange centerline must be as listed below:

For 120012 Tanks: Rough-in distance is 305mm (12")

3

INSTALL CLOSET BOLTS

Install closet bolts in flange channel, turn 90°, and slide into place 6" (152 mm) apart and parallel to wall.

4

INSTALL WAX SEAL

5

POSITION TOILET ON FLANGE

NUT

BOLT

CAP

TAPERED

WASHER

Invert toilet on floor (cushion to prevent damage), and install wax ring evenly around waste flange

(horn), with tapered end of ring facing toilet. Apply a thin bead of sealant around base flange.

a. Unplug floor waste opening and install toilet on

closet flange so bolts project through

mounting holes.

b. Loosely install retainer washers and nuts. Side of

washers marked “THIS SIDE UP” must face up!

CLOSET

BOLT

6

INSTALL TOILET

a. Position toilet squarely to wall and, with a rocking

motion, press bowl down fully on wax ring and flange.

Alternately tighten nuts until toilet is firmly seated

on floor.

!

CAUTION:

DO NOT OVERTIGHTEN NUTS

OR BASE MAY BE DAMAGED!

b. Install caps on washers. (If necessary, cut bolt height

to size before installing caps.) c. Smooth off the bead of sealant around base.

Remove excess sealant.

7

INSTALL TANK

RUBBER

WASHER a. Install large rubber gasket over threaded

outlet on bottom of tank and lower tank

onto bowl so that tapered end of gasket

fits evenly into bowl water inlet opening.

b. Insert tank mounting bolts and rubber

washers from inside tank, through

mounting holes and gasket, and secure

TANK MTG.

BOLTS

RUBBER

GASKET

with metal washers and nuts.

c. With tank parallel to wall, alternately

tighten nuts until tank is

snugged down evenly

against bowl surface.

!

CAUTION:

WASHER

NUT

DO NOT OVERTIGHTEN NUTS MORE

THAN REQUIRED FOR A SNUG FIT!

8

INSTALL TOILET SEAT

Install toilet seat in accordance with manufacturer’s directions.

9

CONNECT WATER SUPPLY

WATER INLET a. Connect water supply line

between shutoff valve and

tank water inlet fitting. Tighten

COUPLING NUT 1/4 turn

beyond hand tight. Check

that refill tube is inserted into

overflow tube.

WASHER

COUPLING NUT

TRIM PLATE

TANK

FLEXIBLE

SUPPLY

VALVE NUT

COMPRESSION

COLLAR b. Turn on supply valve and

allow tank to fill until float

rises to shutoff position.

c. Check for leakage at fittings,

tighten or correct as needed.

d. Do not use plumber's putty to

seal these fittings.

VALVE

CAUTION:

Overtightening of

COUPLING NUT could result in breakage and potential flooding.

10

ADJUSTMENTS

a. Flush tank and check that

tank fills and shuts off within

30 to 60 seconds, and tank

TO RAISE

WATER

LEVEL

TO LOWER

WATER

LEVEL

water level is set as

specified on tank rear wall.

b. To adjust water level: turn water level adjustment

TRIP

LEVER

WATER

CONTROL

ASSEMBLY screw counterclockwise to raise level; turn adjustment

WATER

LINE

LEVEL screw clockwise to lower level. c. To adjust flow rate (tank fill time):

WATER

INLET

+

-

C L

FLOW RATE

ADJUSTMENT

OVERFLOW

TUBE

REFILL

TUBE

FLUSH

VALVE

LIFT

ROD

FLOAT

BALL

FIG. 10A

FLAPPER

ASSEMBLY turn flow rate adjustment screw clockwise to decrease flow rate (increase fill time); turn adjustment screw counterclockwise to increase flow rate (decrease fill time).

d. Carefully position tank cover on tank.

e. The flush valve float has been factory set and does not require adjustments.

Repositioning of the float will change the amount of water used which may effect the toilet's performance.

f. If bowl fails to siphon, an adjustment may be required with the lift chain. Simply remove the chain from the retainment clip (see Fig. 10) and take up slack on the chain, and reinsert on lift rod. Make sure the chain is not too taught.

7301311-100 Rev.A

Poor or sluggish flush

Toilet leaks

Toilet does not shut off

11

!

TOILET CARE AND CLEANING

When cleaning your toilet, wash it with mild, soapy water, rinse thoroughly with clear water and dry with a soft cloth. Avoid detergents, disinfectants, or cleaning products in aerosol cans. NEVER use abrasive scouring powders or abrasive pads on your toilet seat. Some bathroom chemicals and cosmetics may damage the seat's finish.

WARNING: Do not use in-tank cleaners. Products containing chlorine (calcium hypochlorite) can seriously damage fittings in the tank. This damage can cause leakage and property damage. ChinaLux ™ shall not be responsible or liable for any tank fitting damage caused

by

the use of cleaners containing chlorine (calcium hypochlorite).

TOILET SEAT CARE AND CLEANING

When cleaning your toilet seat wash it with mild, soapy water: rinse the seat thoroughly with clear water: and dry with a soft cloth.

Avoid detergents, disinfectants, or cleaning products in aerosol cans. NEVER use abrasive scouring powders on your seat. Some bathroom chemicals and cosmetics may damage the seat's finish. After installation, check the tightness of the bolts from time to time to ensure a tight fit.

NOTE: “XXX” represents color or trim finish options. Specify when ordering.

PART NO.

DESCRIPTION

120000.XXX

7381044-0070A

738916-102.0070A

7301310-XXX0A

Chinaware cover

Fill Valve

Refill Tube

Tank Coupling Kit

PART NO.

7381045-400.0070A

7381055-100.0070A

7381046-XXX0A

034783-XXX0A

DESCRIPTION

Flush Valve

Flapper Assembly

Trip Lever

Bolt Cap Kit

TROUBLESHOOTING GUIDE

PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION

Does not flush a. Water supply valve closed. b. Supply line blocked. c. Flush valve chain too loose or disconnected. d. Stuck float/float rod. e. Water control flow rate too restricted. a. Open valve and allow water to fill tank.

b. Shut off water supply, disconnect supply line, and inspect

all gaskets and washers. Reassemble.

c. Readjust chain length as required.

d. Adjust to allow free downward movement of float arm.

e. Follow instructions to increase water control flow rate.

Noisy Flush a. Tank water level too low. b. Bowl water level too low. c. Supply valve partly closed. d. Flush valve closes early due to high

supply pressure.

e. Partially clogged trapway and/or

drain pipe and/or vent.

f. Supply pressure too low. a. Poor supply line connection. b. Poor bowl to tank/floor connection. a. Tank water level too high. b. Float rod or float ball depressed by

tank cover.

c. Flush valve chain too tight, holding

flush valve open.

d. Float rod interfering with flush valve closing. e. Flush valve seat and/or flapper worn

or deformed.

f. Sand or debris lodged in water control. a. Water control flow rate too restricted . a. Follow instructions to adjust water level.

b. Check that refill tube is connected to water control and

inserted into tank overflow without being kinked or damaged.

c. Open supply valve fully. Be sure that proper supply tube size is used.

d. Follow instructions to reduce water control flow rate.

e. Remove obstruction. Consult a plumber if necessary.

f. Normal supply pressure must be at least 20 psi.

a. Review Step 9 of installation procedure.

b. Review Step 4 through 7 of installation procedure.

a. Follow instructions to adjust water level.

b. Readjust float rod.

c. Readjust chain length as needed.

d. Follow installation instructions to reduce water control flow rate, which

will lift lowest position of float rod without affecting water level.

e. Replace flapper/flush valve assembly, as needed.

f. Shut off water supply. Consult a plumber, if necessary.

a. Follow instructions to increase water control flow rate.

CHINALUX ONE-YEAR LIMITED WARRANTY

If inspection of this ChinaLux™ plumbing product, within one year after its initial installation, confirms that it is defective in materials or workmanship, ChinaLux will repair or, at its option, exchange the product for a similar model.

This warranty does not apply to local building code compliance. Since local building codes vary considerably, the purchaser of this product should check with a local building or plumbing contractor to insure local code compliance before installation.

This warranty shall be void if the product has been moved from its initial place of installation; if it has been subjected to faulty maintenance, abuse, misuse, accident or other damage; if it was not installed in accordance with ChinaLux’s instructions; or if it has been modified in a manner inconsistent with the product as shipped by ChinaLux.

ChinaLux’s option to repair or exchange the product under this warranty does not cover any labor or other costs of removal or installation, nor shall ChinaLux be responsible for any other incidental or consequential damages attributable to a product defect or to the repair or exchange of a defective product, all of

which are expressly excluded from this warranty. (Some states or provinces do not allow the exclusion or limitation of implied warranties, so this exclusion may not apply to you.)

This warranty gives you specific legal rights. You may have other statutory rights that vary from state to state or from province to province, in which case this warranty does not affect such statutory rights.

For service under this warranty, it is suggested that a claim be made through the contractor or dealer from or through whom the product was purchased, or that a service request (including a description of the product model and of the defect) be sent to the following address:

AS America Inc.

P.O. Box 6820,

Piscataway, New Jersey 08855

Attention: Director of Consumer Affairs

For residents of the United States, warranty information may also be obtained by calling the following toll free number: (800) 442-1902

7301311-100 Rev.A

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