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QUEST ELITE 2000
I
NSTALLATION
M
ANUAL
Release Date: December 9, 2010
Publication Number: 620048922INS
Revision Date: May 5, 2012
Revision: D
Visit the IMI Cornelius web site at www.cornelius.com for all your Literature needs.
The products, technical information, and instructions contained in this manual are subject to change without notice.
These instructions are not intended to cover all details or variations of the equipment, nor to provide for every possible contingency in the installation, operation or maintenance of this equipment. This manual assumes that the person(s) working on the equipment have been trained and are skilled in working with electrical, plumbing, pneumatic, and mechanical equipment. It is assumed that appropriate safety precautions are taken and that all local safety and construction requirements are being met, in addition to the information contained in this manual.
This Product is warranted only as provided in Cornelius’ Commercial Warrant applicable to this Product and is subject to all of the restrictions and limitations contained in the Commercial Warranty.
Cornelius will not be responsible for any repair, replacement or other service required by or loss or damage resulting from any of the following occurrences, including but not limited to, (1) other than normal and proper use and normal service conditions with respect to the Product, (2) improper voltage, (3) inadequate wiring, (4) abuse, (5) accident,
(6) alteration, (7) misuse, (8) neglect, (9) unauthorized repair or the failure to utilize suitably qualified and trained persons to perform service and/or repair of the Product, (10) improper cleaning, (11) failure to follow installation, operating, cleaning or maintenance instructions, (12) use of “non-authorized” parts (i.e., parts that are not 100% compatible with the Product) which use voids the entire warranty, (13) Product parts in contact with water or the product dispensed which are adversely impacted by changes in liquid scale or chemical composition.
Contact Information:
To inquire about current revisions of this and other documentation or for assistance with any Cornelius product contact:
www.cornelius.com
800-238-3600
Trademarks and Copyrights:
This document contains proprietary information and it may not be reproduced in any way without permission from
Cornelius.
Printed in U.S.A.
TABLE OF CONTENTS
Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Read and Follow ALL Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Recognition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Different Types of Alerts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Qualified Service Personnel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Shipping And Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Quest Elite 2000 Installation Manual
SAFETY INSTRUCTIONS
R
EAD AND
F
OLLOW
ALL S
AFETY
I
NSTRUCTIONS
Safety Overview
• Read and follow ALL SAFETY INSTRUCTIONS in this manual and any warning/ caution labels on the unit (decals, labels or laminated cards).
• Read and understand ALL applicable OSHA (Occupational Safety and Health
Administration) safety regulations before operating this unit.
Recognition
Recognize Safety Alerts
!
This is the safety alert symbol. When you see it in this manual or on the unit, be alert to the potential of personal injury or damage to the unit.
Different Types of Alerts
!
DANGER:
Indicates an immediate hazardous situation which if not avoided WILL result in serious injury, death or equipment damage.
!
WARNING:
Indicates a potentially hazardous situation which, if not avoided, COULD result in serious injury, death, or equipment damage.
!
CAUTION:
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury or equipment damage.
S
AFETY
T
IPS
• Carefully read and follow all safety messages in this manual and safety signs on the unit.
• Keep safety signs in good condition and replace missing or damaged items.
• Learn how to operate the unit and how to use the controls properly.
• Do not let anyone operate the unit without proper training. This appliance is not intended for use by very young children or infirm persons without supervision. Young children should be supervised to ensure that they do not play with the appliance.
• Keep your unit in proper working condition and do not allow unauthorized modifications to the unit.
© 2010-2012, IMI Cornelius Inc.
- 1 Publication Number: 620048922INS
Quest Elite 2000 Installation Manual
Q
UALIFIED
S
ERVICE
P
ERSONNEL
!
WARNING:
Only trained and certified electrical, plumbing and refrigeration technicians should service this unit. ALL WIRING AND PLUMBING MUST CONFORM TO
NATIONAL AND LOCAL CODES. FAILURE TO COMPLY COULD RESULT IN
SERIOUS INJURY, DEATH OR EQUIPMENT DAMAGE.
S
AFETY
P
RECAUTIONS
This unit has been specifically designed to provide protection against personal injury. To ensure continued protection observe the following:
!
WARNING:
Disconnect power to the unit before servicing following all lock out/tag out procedures established by the user. Verify all of the power is off to the unit before any work is performed.
Failure to disconnect the power could result in serious injury, death or equipment damage.
!
CAUTION:
Always be sure to keep area around the unit clean and free of clutter. Failure to keep this area clean may result in injury or equipment damage.
S
HIPPING
A
ND
S
TORAGE
!
CAUTION:
Before shipping, storing, or relocating the unit, the unit must be sanitized and all sanitizing solution must be drained from the system. A freezing ambient environment will cause residual sanitizing solution or water remaining inside the unit to freeze resulting in damage to internal components.
Publication Number: 620048922INS - 2 © 2010-2012, IMI Cornelius Inc.
Quest Elite 2000 Installation Manual
MOUNTING IN OR ON A COUNTER
!
WARNING:
When installing the unit in or on a counter top, the counter must be able to support a weight in excess of 140 lbs. (63.5 kg.) to insure adequate support for the unit. FAILURE TO COMPLY COULD RESULT IN SERIOUS INJURY, DEATH
OR EQUIPMENT DAMAGE.
© 2010-2012, IMI Cornelius Inc.
- 3 Publication Number: 620048922INS
Quest Elite 2000 Installation Manual
REQUIREMENTS
Figure 1. Unit Dimensions
Nameplate Data
Model QST ELITE 2000, 115 VAC, 5 amps, 1 phase 60 hertz, 6.00 oz. (170g) R-
134a refrigerant. Test press: High side 400 psi (2757.9 kilopascals), (27.6 bar). Low side 88 psi (606.7 kilopascals), (6.1 bar).
Model Quest ELITE 2000, 230 VAC, 2 amps, 1 phase 50 hertz, 6.00 oz. (170g) R-
134a refrigerant. Test press: High side 400 psi (2757.9 kilopascals) (27.6 bar). Low side 88 psi (606.7 kilopascals), (6.1 bar).
Concentrate Storage
Two 0.8 gallon (3.0 liter) disposable bottles.
Publication Number: 620048922INS - 4 © 2010-2012, IMI Cornelius Inc.
Quest Elite 2000 Installation Manual
Recommended Clearance
12” (30.48 cm) on top and 4” (10.16 cm) required in back for air circulation and
4” at the sides of the unit.
Electrical Connection
6 ft. long (1.83 m) power cord with 3-prong plug attached to dispenser. Export models are shipped with a European plug. The plug is accessible after installation.
!
CAUTION:
Only trained and certified electrical technicians should replace the power cord or the unit should be returned to an Authorized Service Center for power cord replacement.” The replacement cord must meet all requirements of the original equipment manufacturer.
Failure to comply could result in serious injury, death or damage to the equipment.
Power Supply
15 amps at 120 volts dedicated power supply.
10 amps at 230 volts dedicated power supply.
Water Connection
3/8 in. (0.95 cm) SAE male flare fitting on dispenser (Figure 2).
Water
Connection
© 2010-2012, IMI Cornelius Inc.
- 5 -
Figure 2. Water Connection
Publication Number: 620048922INS
Quest Elite 2000 Installation Manual
Water Supply Requirements
60 psi (413.7 kilopascals) (4.1 bar) maximum static pressure. 30 psi (206.8 kilopascals) (2.1 bar) minimum dynamic pressure; i.e., flowing pressure measured at dispenser water inlet with 3.0 (88.7 ml) per second water flow. Optimum recommended pressure 50 psi (344.7 kilopascals) (3.5 bar) dynamic pressure.
Ice Bank/Pull Down
Weight 7-8 lbs. (3.2 - 3.6 kg.). Pull Down: 3 hours at 75°F (24°C)
Publication Number: 620048922INS - 6 © 2010-2012, IMI Cornelius Inc.
Quest Elite 2000 Installation Manual
APPLICATIONS
This appliance is intended to be used in household and similar applications such as the following:
• Staff kitchen areas in shops, offices and other working environments.
• Farm houses and by clients in hotels, motels and other residential type environments
• Bed and breakfast type environments
• Catering and similar non-retail applications
P
LUMBING
R
EQUIREMENTS
This dispenser must be connected to a COLD WATER system with operating pressure between 30psi minimum and 60 psi maximum (206.8 kPa and 413.7 kPa). This water source must be capable of producing a minimum flow rate of 3 fluid ounces (88.7 milliliters) per second. A shut off valve should be installed in the line before the dispenser. Install a regulator in the line when pressure is greater than 100 psi (690 kPa) to reduce it to 50 psi (345 kPa). The regulator is also necessary if the water source has pressure fluxuations. The main water
inlet is a 3/8" (9.52 mm) MFL connection (Figure 3).
Water
Connection
Figure 3. Plumbing Connection
!
WARNING:
This equipment must be installed to comply with the International Plumbing
Code of the International Code Council and the Food Code Manual of the Food and Drug Administration (FDA). For models installed outside the U.S.A., you must comply with the applicable Plumbing/Sanitation Code for your area.
Failure to comply could result in serious injury, death or damage to the equipment.
© 2010-2012, IMI Cornelius Inc.
- 7 Publication Number: 620048922INS
Quest Elite 2000 Installation Manual
RECEIVING
Each unit is completely tested and inspected before shipment. At the time of shipment, the carrier accepts the unit and any claim for damage must be made with the carrier.
Upon receiving the unit(s) from the carrier, inspect the carton for visible damage.
If damage exists, have the carrier make a note on the bill of lading and file a claim with the carrier.
U
NPACKING
• Remove staples securing carton to pallet.
• Lift carton up and off of unit.
• Remove inserts and shipping bag.
• Open upper cabinet door and remove installation kit.
• Remove bolts securing unit to pallet.
• Lift unit off of pallet.
NOTE: Do not lay the unit on it’s side or back. This may cause vital oils to drain from the compressor resulting in damage during start-up and consequently voiding the warranty.
Publication Number: 620048922INS - 8 © 2010-2012, IMI Cornelius Inc.
Quest Elite 2000 Installation Manual
COUNTER LOCATION
Select a location in a well ventilated area, close to a grounded electrical outlet. If possible do not place the unit close to hot and/or steaming machines.
The minimum airflow clearance is: 4” (10.16 cm) in back and 12” (30.48 cm) on top and open to the front.
IMPORTANT: Condenser air is drawn in from the bottom of the rear panel and discharged out the top of the rear panel.
Failure to maintain clearance space will reduce capacity of the unit and cause premature compressor failure.
The Dispenser needs to be placed using 4 inch legs that are included.
Minimum 12’’ Air Flow
Clearance at Top
Minimum 4’’
Clearance at Back and 4’’ at Sides
Figure 4. Minimum Clearances
© 2010-2012, IMI Cornelius Inc.
- 9 Publication Number: 620048922INS
Quest Elite 2000 Installation Manual
FILLING THE ICE BATH
The ice bath holds approximately 1.62 gallons (6.2 liters) of water. The fill tube is located behind the front splash plate and capped with a 0.5” plug.
1.
Remove the 0.5” plug and attach the tube to any one of the dispense nozzles.
2.
Open the door and verify that the flush/dispense lever is in the dispense
mode. (see Figure 5) Ice bath must always be filled in the dispense mode.
NOTE: Non flush units does not have a flush/dispense lever, hence for filling water bath on non flush units please remove the concentrate storage bottles first and then attach the tube to any one of the dispense nozzles and close the door, press and hold the dispense button (push) until the tank is filled and water trickles from the overflow
Dispense/Flush
Lever
Water Bath
Overflow
Water Bath
Fill Tube
Connection
Water Bath
Fill Tube
Figure 5. Water Bath and Dispense/Flush Lever
Publication Number: 620048922INS - 10 © 2010-2012, IMI Cornelius Inc.
Quest Elite 2000 Installation Manual
3.
Close the door, press and hold the dispense button (push), shown in Figure
6, until the tank is filled and water trickles from the overflow.
Figure 6. Dispense Buttons
4.
Once the ice bath is full, store the fill tube in the vertically recessed holder.
The fill tube can now be used as a “sight glass” to monitor the water level in the ice bath.
© 2010-2012, IMI Cornelius Inc.
- 11 Publication Number: 620048922INS
Quest Elite 2000 Installation Manual
CONNECTING WATER SUPPLY
The Quest Elite series Juice Dispenser is designed to dispense juice at a high flow rate. It is very important that the incoming water line be dedicated for use by the dispenser only and does not have other machines connected which could cause a water surge, (i.e., a dishwasher, coffee maker, etc.).
IMPORTANT: The water supply should be consistent with proper water quality standards (neutral pH of 7.0 to 8.0), and should not be connected to a water softener. It is the installer’s responsibility to ensure that all water connections to the dispenser are sized, installed with adequate backflow protection and maintained to comply with Federal, State, and Local Laws.
1.
Secure the 3/8” (0.95 cm) swivel nut on the flexible supply tubing to the water inlet located at the rear of the dispenser. Make sure that the flared gasket is used (flared gasket P/N 311304000 is included with the installation kit).
Water Inlet with Supply Tubing
Connected
Figure 7. Water Supply Connection on Rear of Unit
2.
When securing flare nut, use a backup wrench on the male side of the inlet fitting (unit side) to prevent twisting of the copper tube inside the unit and/or possible damage to the water strainer/solenoid. Water shut off outside the unit is recommended.
Publication Number: 620048922INS - 12 © 2010-2012, IMI Cornelius Inc.
Quest Elite 2000 Installation Manual
ELECTRICAL
A minimum of 15 amps electrical service is needed for 120VAC power supply. A minimum of 20 amps electrical service is needed for 230VAC power supply.
© 2010-2012, IMI Cornelius Inc.
- 13 Publication Number: 620048922INS
Quest Elite 2000 Installation Manual
PRIMING/FLUSHING WATER SYSTEM
To properly prime the unit with water and remove air pockets in the system, open the cabinet door and make sure that all the valve levers are in the Dispense position.
Close the door and press the dispense button for a few seconds. Repeat until a steady flow of water is observed from all dispense valves.
NOTE: Some splashing may occur during this purge cycle.
Figure 8. Dispense Nozzle
Static Mixer
Dispense Nozzle
Publication Number: 620048922INS - 14 © 2010-2012, IMI Cornelius Inc.
Quest Elite 2000 Installation Manual
PROGRAMMING THE PORTION CONTROL
If the dispenser has optional portion controls, they have been pre-programmed from the factory to pour 7, 12, and 16 ounce drinks. The “extra large” (pitcher icon) size has also been pre-programmed to pour 16 ounces. To change the pour sizes, please perform the following procedure.
Step
1
2
3
4
Table 1
Action
Simultaneously, press and hold Small and Extra Large buttons on the Portion
Control Module until the Refill light starts blinking. Release the buttons. The
blinking Refill light indicates the programming mode is active. See Figure 9.
Place a cup under the dispense nozzle and push the selected size button (small, medium, large, or extra large). Hold the button in until the cup fills to the desired portion, then release the button. Repeat the procedure for the remaining sizes.
After programming all the drink sizes, press and release the Stop button to return the Portion Control to the operational mode. The blinking REFILL light goes off.
In the future, to change the portion size of the drinks, the individual sizes can be adjusted by performing Step 2. It is not necessary to reprogram every size. Additionally, the portion control has full memory retention in case of a power failure.
Figure 9. Control Panel
S
TOP
B
UTTON
To pour a drink without using a pre-programmed portion control size, simply push and hold the Stop button. Release when the glass is full.
© 2010-2012, IMI Cornelius Inc.
- 15 Publication Number: 620048922INS
Quest Elite 2000 Installation Manual
Publication Number: 620048922INS - 16 © 2010-2012, IMI Cornelius Inc.
IMI Cornelius Inc.
www.cornelius.com
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Key Features
- High-capacity ice bank provides ample cooling for even the busiest operations
- Advanced dispensing system ensures precise and consistent beverage delivery
- Easy-to-use controls make operation simple and intuitive
- Durable construction and corrosion-resistant materials ensure long-lasting performance
- Compact footprint and flexible mounting options allow for easy installation in a variety of locations
- Energy-efficient operation helps reduce operating costs
- Advanced diagnostics and self-monitoring capabilities simplify maintenance and troubleshooting
Related manuals
Frequently Answers and Questions
What type of beverages can the QUEST ELITE 2000 dispense?
How do I clean and maintain the QUEST ELITE 2000?
What are the power requirements for the QUEST ELITE 2000?
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