Brinkmann 100 Gas Grill Owner`s manual

Heavy-Duty Gas Grill

Parrilla de Gas de Alta Resistencia

OWNER’S MANUAL / MANUAL DEL PROPIETARIO

ASSEMBLY AND OPERATING IN STRUC TIONS

INSTRUCCIONES DE ARMADO Y OPERACIÓN

SAVE THIS MANUAL FOR FUTURE REFERENCE

GUARDE ESTE MANUAL PARA REFERENCIA FUTURA

NOTICE TO INSTALLER:

LEAVE THESE INSTRUCTIONS

WITH THE GRILL OWNER FOR

FUTURE REFERENCE .

AVISO PARA EL

INSTALADOR:

ENTREGUE ESTAS

INSTRUCCIONES AL

PROPIETARIO DE LA PARRILLA

PARA REFERENCIA FUTURA.

WARNING/ADVERTENCIA

HAZARDOUS EXPLOSION MAY RESULT IF THESE WARNINGS AND INSTRUCTIONS

ARE IGNORED. READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS IN THIS

MANUAL TO AVOID PERSONAL INJURY, INCLUDING DEATH OR PROPERTY DAMAGE.

SE PUEDE PRODUCIR UNA EXPLOSIÓN PELIGROSA SI SE HACE CASO OMISO A

ESTAS ADVERTENCIAS E INSTRUCCIONES. LEA Y SIGA TODAS LAS ADVERTENCIAS

E INSTRUCCIONES EN ESTE MANUAL PARA EVITAR LESIONES PERSONALES,

INCLUSO LA MUERTE, O LOS DA—OS MATERIALES.

100

200

300 400

500

600

LIGHTS

LUCES

Read Instructions

Before Lighting:

1. Open lid during lighting.

2. Select a burner to be lit. Push and turn control knob of that burner to “HIGH.” Press electronic igniter and hold for

3-5 seconds.

3. If ignition does not occur in

5 seconds, turn control knob to “OFF,” wait 5 minutes and repeat lighting procedure.

Lea las Instrucciones

Antes de Iluminación:

1. Abra la tapa durante el encendimiento.

2. Seleccione la hornilla que va a encender. Empuje y gire la perilla de control de esa hornilla a la posición “ALTO”.

Oprima el encendedor electrónico y manténgalo oprimido

3 a 5 segundos.

3. Si la hornilla NO se enciende en 5 segundos, gire la perilla de control a la posición

"APAGADO"espere 5 minutos y repita el procedimiento de encendido.

NG Conversion

Kit Required

Kit de la Conversión del NG Requerido

FOR OUTDOOR

USE ONLY

SOLAMENTE PARA

USO EN EXTERIORES

Scan with a Smart Phone for More Information

Escanear con un

Teléfono Inteligente para Más Información

800-527-0717

For Accessories, Parts or Assistance, Call or Visit our Website

SEAR BURNER

HORNILLA PARA

DORAR

ELECTRONIC

IGNITER

ENCENDEDOR

ELECTRÓNICO

MAXIMUM SEAR BURNER

WEIGHT = 15 lbs.

PESO MÁXIMO DE LA HORNILLA

PARA DORAR = 6.8 kg

Sear Burner Lighting Instructions:


2. Push and turn control knob to “HIGH” and continue to push in.

3. Press electronic igniter and hold for 3 to 5 seconds.

4. Continue to push in control knob for 30 seconds after sear burner is lit.

5. If ignition does not occur in 5 seconds, turn control knob to “OFF,” wait 5 minutes and repeat lighting procedure.

Instrucciones de Iluminación para la Hornilla para Dorar:


2. Empuje la perilla de control y gire a la posición “ALTO” y continúe empujando hacia adentro.

3. Presione el encendedor electrónico y sosténgase por 3 a 5 segundos.

4. Continúe empujando la perilla de control hacia adentro por

30 segundos después de que la hornilla para dorar se enciende.

5. Si la hornilla NO se enciende en 5 segundos, gire la perilla de control a la posición "APAGADO", espere 5 minutos y repita el procedimiento de encendido.

1

IMPORTANT SAFETY

WARNINGS

WE WANT YOU TO ASSEMBLE AND USE YOUR GRILL AS SAFELY AS POSSIBLE.

THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO ATTRACT YOUR ATTENTION

TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL.

WHEN YOU SEE THE SAFETY ALERT SYMBOL

PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS!

READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY

BEFORE ASSEMBLING AND OPERATING YOUR GRILL.

DANGER

IF YOU SMELL GAS:

1. Shut off gas to the appliance.

2. Extinguish any open fl ame.

4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fi re department.

WARNING

1. Do not store or use gasoline or other fl ammable liquids or vapors in the vicinity of this or any other appliance.

2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

DANGER a) Do not store a spare LP cylinder under or near this appliance.

c) If the information in (a) and (b) is not followed exactly, a fi re causing death or serious injury may occur.

TABLE OF CONTENTS:

General Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

LP Gas Cylinder (Tank) Specifi cations and Installation . . . . . . . . . . . . . . . . 4-6

Hose & Regulator Specifi cations and Installation . . . . . . . . . . . . . . . . . . . . 6-7

Leak Testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8

Pre-start Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Lighting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10

Operating the Grill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-12

Proper Care and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-15

Transporting and Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Trouble Shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-17

Grill Cooking Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-30

Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING: Be alert to the possibility of serious bodily injury if the instructions are not followed. Be sure to read and carefully follow all of the messages.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

CALIFORNIA PROPOSITION 65 WARNING

This product contains chemicals, including lead in the brass of certain component parts, that are known to the State of California to cause cancer, and birth defects or other reproductive harm.

Wash hands after handling. When used, this product emits fuel combustion chemicals that are known to the State of California to cause cancer, and birth defects or other reproductive harm.

Follow all instructions in this manual and use only in well ventilated, outdoor area.

FOR COVERS, ACCESSORIES AND OTHER PRODUCTS, PLEASE VISIT US ONLINE AT:

2

3

GENERAL WARNINGS:

WARNING

• Leak test all connections before fi rst use, even if grill was purchased fully assembled and after each tank refi ll. Check the propane tank rubber seal for damage.

Leaks” & “Pre-Start Check List” sections of this manual.

• Never use natural gas in a unit designed for liquid propane gas.

• Never use charcoal, lava rocks or wood briquets in a gas grill. Flavoring chips must be contained in a metal smoking box to contain ash and prevent fi res.

in burner tubes. Blocked burner tubes can prevent gas fl ow to the burners and could result in a burner tube fi re or fi re beneath the grill.

• Never check for leaks using a match or open fl ame.

• Never use or store gasoline, lighter fl uid, paint thinner, or other fl ammable vapors and liquids or combustible materials in or near your grill.

• DO NOT block ventilation areas in sides, back or cart compartment of grill.

• DO NOT cover cooking grates or other components with aluminum foil, as this blocks ventilation and damage to grill or personal injury may occur.

• Never place more than 15 pounds on the side tables. DO NOT lean on the side tables. DO NOT lift grill using side tables.

• Keep children and pets away from hot grill. DO NOT allow children to use or play near this grill.

• DO NOT leave the grill unattended while ON or in use.

• DO NOT allow the gas hose to come in contact with hot surfaces. Redirect the gas hose if necessary.

• DO NOT allow grease or hot drippings to fall on hose and regulator assembly. If this occurs, turn gas supply OFF at once. Empty grease tray/cup and clean the hose and regulator assembly and inspect for damage before use.

• Never cook on the grill without the grease cup/tray in position.

• Keep any electrical supply cords away from water or heated surfaces.

• DO NOT use water on a grease fi re. Closing the lid to extinguish a grease fi re is not possible.

Use type BC dry chemical fi re extinguisher or smother with dirt, sand or baking soda.

• DO NOT use while under the infl uence of drugs or alcohol.

• FOR OUTDOOR USE ONLY. DO NOT operate indoors or in an enclosed area such as a garage, shed or breezeway.

• Position your grill outdoors on a non-combustible level surface in a well ventilated location, a safe distance 10 ft. (3.1 m) from combustible materials, buildings and overhangs.

• Apartment dwellers: Check with management and follow the requirements and fi re codes for using an LP gas grill in your apartment complex. Only use outside on the ground (not on a balcony, patio, garage, etc) with a 15 foot (4.6 m) minimum clearance on all sides from any wall, structure or combustible material.

• Maintain a minimum clearance of 36 inches (91 cm) between all sides of grill, deck railings, walls or other combustible material. Not adhering to these clearances may prevent proper ventilation and can increase the risk of a fi re and/or property damage, which could also result in personal injury. DO NOT use grill under overhead unprotected combustible construction.

• DO NOT use or install this grill in or on a recreational vehicle and/or boat.

• DO NOT build this model grill in any built-in or slide in construction.

• If a bristle brush is used to clean any of the cooking surfaces, ensure no loose bristles remain on the cooking surfaces prior to grilling as loose bristles may attach to food.

• DO NOT store items in cart that can catch fi re or damage your grill (such as swimming pool supplies/chemicals, table cloth, wood chips).

• Grill is hot when in use. To avoid burns:

• DO NOT attempt to move the grill.

• Block the wheels so the unit does not accidentally move.

• Wear protective gloves or oven mitts.

• DO NOT touch any hot grill surfaces.

• DO NOT wear loose clothing or allow hair to come in contact with grill.

• Not for commercial use. DO NOT use this grill for anything other than its intended purpose.

USE CAUTION AND COMMON SENSE WHEN OPERATING YOUR GAS GRILL.

FAILURE TO ADHERE TO THE SAFETY WARNINGS AND GUIDELINES IN THIS MANUAL

COULD RESULT IN SEVERE BODILY INJURY OR PROPERTY DAMAGE.

SAVE THIS MANUAL FOR FUTURE REFERENCE.

LP GAS CYLINDER (TANK) SPECIFICATIONS AND INSTALLATION:

WARNING

• ONLY connect this grill to a Type 1 cylinder valve. The Type 1 valve can be identifi ed with the large external threads on the valve outlet.

• DO NOT connect to a propane cylinder exceeding a 20 lb. (9.1 kg) capacity.

• DO NOT connect to a cylinder that uses any other type of valve connection device.

• Inspect the propane tank valve rubber seal for cracks, wear or deterioration prior to use. A damaged rubber seal can cause a gas leak, possibly resulting in an explosion, fi re or severe bodily harm.

• Turn off the cylinder valve when your grill is not in use.

• Handle the tank with care.

• Never connect an unregulated LP gas cylinder to your grill.

• DO NOT expose LP gas cylinders to excessive heat or ignition sources.

• DO NOT store a spare LP gas cylinder under or near your grill.

• Allow only qualifi ed LP gas dealers to fi ll or repair your LP gas cylinder.

• DO NOT allow the cylinder to be fi lled beyond 80% capacity.

• Read and follow all warnings and instructions that are on the cylinder and that accompany this product.

DANGER

• DO NOT store a spare LP gas cylinder (full or empty) under or near your grill. This could cause excess pressure to be expelled through the vapor relief valve resulting in fi re, explosion, or severe personal injury, including death.

• Propane gas is heavier than air and will collect in low areas. Proper ventilation is extremely important. Keep the ventilation opening(s) of the LP gas cylinder enclosure free and clear from obstructions and debris.

• DO NOT insert any foreign objects into the cylinder valve outlet as this could damage the rubber seal. Do not use propane tank with a damaged rubber seal. A damaged rubber seal can cause a gas leak, possibly resulting in explosion, fi re, severe bodily harm, or death. Inspect rubber seal for cracks, wear or deterioration prior to use.

4

LP GAS CYLINDER (TANK) SPECIFICATIONS:

LP gas cylinder (not supplied with this grill)

The LP (Liquid Propane) gas cylinder specifi cally designed to be used with this grill must be 12” (30.5 cm) diameter x 18” (45.7 cm) tall and have a 20 lb. (9.1 kg) capacity incorporating a Type 1 cylinder valve and an over-fi lling protection device (OPD).

This grill is designed to fi t Worthington, Manchester or SMPC brand 20 lb. (9.1 kg) cylinders. Other brand

DOT cylinders may fi t this grill if the cylinder has similar dimensions of the top and bottom rings.

The installation of this appliance must be in accordance with:

All applicable local codes, or in the absence of local codes, either:

• National Fuel Gas Code ANSI Z223.1 NFPA 54

• Natural Gas and Propane Installation Code: CAN/CGA B149.1

• Natural Gas Installation Code: CAN/CGA B149.1 (Canada)

• Propane Installation Code: CAN/CGA B149.2 (Canada)

To check your local codes, see your local LP gas dealer or natural gas company. This grill was not intended to be connected to a natural gas supply line. If an external electrical source is utilized, it must be electrically grounded in accordance with local codes, or in the absence of local codes, with the National

Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA 22.1.

When purchasing or exchanging a cylinder for your gas grill, it must be constructed and marked in accordance with the specifi cations for LP gas cylinders of the U.S. Department of Transportation (DOT) or the National Standard of Canada, CAN/CSA-B339 Cylinders, Spheres and Tubes for Transportation of

Dangerous Goods; and Commission, as applicable; and provided with a listed over-fi lling prevention device

(OPD), and provided with a cylinder connection device compatible with the connection for outdoor cooking appliances.

The cylinder must also be equipped with:

• A shut-off valve terminating in a Type 1 gas cylinder valve outlet.

• A Type 1 valve that prevents gas fl ow until a positive seal is obtained.

• An arrangement for vapor withdrawal.

• A collar to protect the cylinder shut-off valve.

• A safety relief device having direct communication with the vapor space of the cylinder.

• A listed over-fi lling prevention device (OPD).

FILLING THE LP GAS CYLINDER (TANK):

WARNING

• Allow only qualifi ed licensed LP gas dealers to properly fi ll or repair your LP gas cylinder.

• New tanks should be purged prior to fi lling; inform LP gas dealer if you are using a new tank.

• DO NOT allow the cylinder to be fi lled beyond 80% capacity. Over-fi lled tanks can create a dangerous condition. Over-fi lled tanks can build-up pressure and cause the relief valve to expel propane gas vapors. The vapor is combustible and if it comes in contact with a spark source or fl ame an explosion causing severe burns, bodily harm, or death could occur.

5

• If you exchange a cylinder with a qualifi ed exchange program, the new cylinder must have a Type 1 valve and an over-fi lling prevention device (OPD).


LP GAS CYLINDER (TANK) RUBBER SEAL INSPECTION:


• Inspection should be done each time the propane tank is connected to the grill, has been refi lled, exchanged or has not been used for more than 60 days.

• Do not use a propane tank with a damaged rubber seal.

Exchange the tank or have the rubber seal replaced at a qualifi ed propane fi lling station.

Good

Rubber Seal

Damaged

Rubber Seal

INSTALLING THE LP GAS CYLINDER (TANK) ONTO THE GRILL:

for cracks or deterioration. Do not use propane tank with damaged seal as a gas leak may occur.

2. Place the cylinder into the tank holder in the bottom of cabinet.

3. Orient the cylinder such that the valve opening faces the right side of the grill, and the hose is not kinked or damaged.

Tank Holder

HOSE & REGULATOR SPECIFICATIONS AND INSTALLATION:

WARNING

• DO NOT attempt to connect grill, as purchased for LP (propane) gas, to any other fuel supply source such as a natural gas line.

• DO NOT use any other pressure regulator/hose assembly other than the one supplied with your grill.

Replacement pressure regulator/hose assembly must be part No 155-4580-0, which can be obtained by contacting customer service at 800-272-4443.

• DO NOT attempt to adjust or repair a regulator. The regulator is designed to operate at a maximum output pressure of 11 inches of water column (2.74 kPa).

• Ensure the tank valve is CLOSED prior to connecting the LP gas cylinder to your grill. Turn the valve knob clockwise to properly close the valve. Read and follow all instructions and warnings on the supply hose safety tags. Read and follow all warnings in this manual concerning the safe use of LP gas cylinders and the hose and regulator before connecting cylinder to grill. Read and follow all warnings on the LP cylinder.

6

7

HOSE AND REGULATOR:

Your grill is equipped with a Type 1 connection device with the following features:

1. The system will not allow gas fl ow from the cylinder until a positive connection to the valve has been made.

removed.

2. A regulator fl ow limiting device, when activated, restricts the fl ow of gas to 10 cubic feet per hour. If the fl ow limiting device is activated, perform Regulator Resetting Procedure.

Note: If your grill will not get hot enough to cook, the fl ow limiting device may have been activated.

CONNECTING HOSE AND REGULATOR:

1. Inspect the propane tank valve rubber seal for cracks, wear or deterioration prior to use. A damaged rubber seal can cause a gas leak, possibly resulting in an explosion, fi re or severe bodily harm. Do not use a propane tank with a damaged rubber seal.

2. Attach or detach regulator to the LP gas cylinder only when cylinder is at rest in tank holder.

3. Check that the cylinder valve is closed by turning the knob clockwise.

Inspect Rubber Seal (see page 6)

4. Check that the grill’s burner control knobs are in the “OFF” positions.

5. Visually inspect the hose assembly prior to each use for evidence of damage, excess wear, or deterioration. If found, replace the assembly before using your grill. Only the manufacturer’s supplied replacement should be used.

6. Remove the protective plastic cap from the cylinder valve.

7. Check that the hose does not contain kinks, does not contact sharp edges, and does not contact surfaces that may become hot during use.

8. Hold regulator and insert the brass nipple into the LP cylinder valve outlet. Ensure that the device is centered properly.

9. Turn the large coupling nut clockwise by hand and tighten to a full stop. Take care not to cross thread the coupling nut onto the cylinder valve. Do not use tools to tighten connection.

Note: If you are unable to make the connection, repeat Steps 7 and 8.

10. Leak check all fi ttings before lighting your grill. See section on “Leak Testing” in this manual.

REGULATOR RESETTING PROCEDURE:

If your grill will not get hot enough to cook, the fl ow limiting device may have been activated.

Mini Reset:

1. Turn ALL burner control knobs to “OFF”, turn off the cylinder valve. Wait one minute. Slowly turn cylinder valve ON and relight grill. If burner fl ame is higher and grill heats up properly – proceed with cooking.

Full Reset:

1. Turn ALL burner control knobs to “OFF”, turn off the cylinder valve. Disconnect hose and regulator from cylinder. Wait two minutes, reattach hose and regulator and perform leak test.

LEAK TESTING:

WARNING

• Never use your grill without leak testing all gas connections, hoses and propane tank. Follow the section on “Leak Testing” in this manual for proper procedures.

DANGER

To prevent fi re or explosion hazard:

• DO NOT smoke or permit ignition sources in the area while conducting a leak test.

• Perform test OUTDOORS in a well ventilated area that is protected from the wind.

• Never perform a leak test with a match or open fl ame.

• Never perform a leak test while the grill is in use or while grill is still hot.

WHEN TO PERFORM A LEAK TEST:

• After assembling your grill and before lighting for the fi rst time, even if purchased fully assembled.

• Every time the LP gas cylinder is refi lled, exchanged or if any of the gas components are disconnected or replaced.

• Any time your grill has been moved.

• At least once per year or if your grill has not been used for more than 60 days.

CHECKING FOR LEAKS:

CAUTION:

Strong odors, colds, sinus congestion, etc. may prevent the detection of propane by smell.

Use caution and common sense when testing for leaks.

developing and not in a windy or noisy area so larger leaks can be detected by smell or sound.

1. Create a mixture of 50% water and 50% liquid dishwashing soap.

2. Open the lid.

Watch For Bub bles

3. Ensure all control knobs are set to the “OFF” position.

4. Turn on the gas at the cylinder valve. Turn the cylinder valve knob counterclockwise to full open. If you hear a rushing sound or smell gas, turn the gas off. Tighten any leaking connections. If leak is detected at connection nut and tightening does not stop leak, reinspect propane tank rubber seal.

5. Apply the soapy water mixture to the following:

A

Supply tank (cylinder) welds.

B

Connection nut to tank valve.

H

F

C

Back side of connection nut to brass nipple.

D

Brass nipple connection into regulator.

E

Regulator connections to gas supply hoses.

F

Side burner valve stem cap.

G

Side burner connection to hose.

H

Hose connection to gas manifold.

I

The full length of gas supply hose.

J

Tank valve to cylinder.

6. Check each place listed (A–J) for growing bubbles, which indicates a leak.

Large leaks may not be detected by bubbles but should produce a rushing sound or gas smell.

7. Turn off gas supply at cylinder valve.

J

E

G

D

C

B

A

I

8. Turn on control knobs to release gas pressure in hose.

9. Turn control knobs to “OFF” position.

10. Tighten any leaking connections. If leak is detected at connection nut and tightening does not stop leak, reinspect propane tank rubber seal. (see page 6)

11. Repeat soapy water test until no leaks are detected.

12. Turn off gas supply at cylinder valve until you are ready to use your grill.

13. Wash off soapy residue with cold water and towel dry.

14. Wait 5 minutes to allow all gas to evacuate the area before lighting grill.

WARNING: DO NOT use the grill if leaks cannot be stopped. Contact a qualifi ed gas appliance repair service.

8

9

PRE-START CHECK LIST:

DANGER

Property damage, bodily harm, severe burns, and death could result from failure to follow these safety steps. These steps should be performed after the grill has been assembled and prior to each use. DO NOT operate this grill until you have read and understand ALL of the warnings and instructions in this manual.

•

Ensure that the grill is properly assembled.

•

Inspect the gas supply hose for burns, chaffing, kinks, and proper routing before each use. If it is evident there is excessive abrasion or wear, or the hose is cut, it must be replaced prior to the grill being used. Replace with hose and regulator Model No. 155-4580-S, which can be obtained by contacting customer service at 800-527-0717.

•

Leak check all gas connections, hose and propane tank. See section on “Leak Testing”.

•

Ensure that all electrical supply cords are properly grounded. Keep any electrical supply cord and the fuel supply hose away from any heated surfaces. Hose should be at least 3 inches from hot surfaces.

•

Position your grill on a non-combustible level surface in a well ventilated location, a safe distance

10 ft. (3.1 m) from combustible materials, buildings and overhangs.

•

Properly place the empty grease cup under the grease drain hole in the bottom of the grill to catch grease during use.

• DO NOT block ventilation areas in sides, back or cart compartment of grill.

LIGHTING INSTRUCTIONS:

WARNING

Read, understand and follow all warnings and instructions contained in this manual. DO NOT skip any of the warnings and instructions contained in the preceding sections of this manual.

Follow the instructions exactly.

1. OPEN THE GRILL LID before attempting to light a burner so that fumes do not accumulate inside the grill. An explosion could occur if grill lid is down.

2. Check that all burner control knobs and the cylinder valve are turned to the “OFF” position.

3. Turn on the fuel supply by slowly rotating the cylinder valve knob counter-clockwise to full open.

4. DO NOT stand with head, body, or arms over the grill when lighting.

LIGHTING THE MAIN BURNERS:

1. Open lid before lighting burner.

2. Make sure all control knobs are in the “OFF” position.





3-5 seconds.



3. Select the burner to be lit. Push and turn the control knob of that burner to the “HIGH” position

LIGHTS

LUCES

4. Press the electronic igniter and hold for 3–5 seconds to light burner






3 a 5 segundos.



NG Conversion

Kit Required


FOR OUTDOOR

USE ONLY

SOLAMENTE PARA



Escanear con un


800-527-0717


Para Accesorios, Partes o Asistencia,

Llame o Visite Nuestro Sitio de Internet

5. If ignition does NOT occur in 5 seconds, turn control knob to “OFF”, wait 5 minutes to allow gas to dissipate and repeat lighting procedure.

ELECTRONIC

IGNITER

ENCENDEDOR

ELECTRÓNICO

6. Repeat steps 3–5 for lighting each burner. Always use electronic igniter for lighting each burner. If burner does not ignite using the push-button igniter, wait 5 minutes, see “Match Lighting the Main Burners” section.

7. To turn off, turn each control knob clockwise until it locks in the “OFF” position. This does not turn off the gas fl ow from the cylinder..

MATCH LIGHTING THE MAIN BURNERS:

1. Open lid before lighting.

2. Make sure all control knobs are in the “OFF” position.

Lighting Hole

3. Place a paper match in the end of the matchlighter. Strike the match and place through lighting hole in the left hand side of the grill to approximately

1/2” (1 to 2 cm) from the burner.

4. Turn on the FAR LEFT burner control knob to the “HIGH” position. The burner should light within 5 seconds.

5. If the burner does not light, turn the control knob to “OFF” and wait

5 minutes for gas to dissipate and repeat lighting procedure.

6. Once lit, light adjacent burners in sequence by pressing in and rotating the control knob to the “HIGH” position.

Matchlighter

7. If the burner does not light within the fi rst few attempts of match lighting, there is a problem with the gas supply. Turn off the gas at the burner and cylinder. DO NOT attempt to operate the grill until the problem is found and corrected.

section of the owners manual.

Observe color between 1”–2” when burner is on “HIGH”.

See section in manual on burner adjustment to adjust fl ame.

LIGHTING THE SEAR BURNER:

1. Open lid before lighting sear burner.

2. Make sure control knob is in the “OFF” position.

in control knob while pressing electronic igniter for 3–5 seconds.

4. Once burner is lit, continue to push and hold control knob for

30 seconds.

5. If ignition does NOT occur in 5 seconds, turn control knob to “OFF”, wait 5 minutes to allow gas to dissipate and repeat lighting procedure.

6. To turn off, turn control knob clockwise until it locks in “OFF” position.

SEAR BURNER

MAXIMUM SEAR

BURNER WEIGHT = 15 lbs.















Shooting” section of the owners manual.

MATCH LIGHTING THE SEAR BURNER:

1. Open the lid to the sear burner before lighting.

2. Turn the burner control knob to “OFF”.

3. Strike and carefully place a match approximately 1/2” (1 to 2 cm) from the burner.

4. Push and turn the sear burner control knob to the “HIGH” position. Continue to push in control knob while holding a match to burner. The burner should light within 5 seconds.

5. Once burner is lit, continue to push and hold control knob for 30 seconds.

6. If the burner does not light, turn the control knob to “OFF” and wait 5 minutes for gas to dissipate and repeat lighting procedure.

7. If the burner does not light within the fi rst few attempts of match lighting, there is a problem with the gas supply. Turn off the gas at the burner and cylinder. DO NOT attempt to operate the sear burner until the problem is found and corrected.

10

OPERATING THE GRILL:

WARNING

• Read and follow all warnings and instructions contained in the preceding sections of this manual.

• Never use charcoal, lava rocks or wood briquets in a gas grill. Flavoring chips must be contained in a metal smoking box to contain ash and prevent fi res.

• DO NOT cover cooking grates or other components with aluminum foil, as this blocks ventilation and damage to grill or personal injury may occur.

• DO NOT leave your grill unattended while “ON” or in use.

• DO NOT move grill when in use.

• DO NOT use water on a grease fi re. Closing the lid to extinguish a grease fi re is not possible.

Use type BC dry chemical fi re extinguisher or smother with dirt, sand or baking soda.

• Never cook on the grill without the grease cup/tray in place.

11

BREAKING IN YOUR GRILL:

•

In manufacturing and preserving the components of your grill, oil residue may be present on the burners and cooking surfaces of your grill.

•

Before cooking on your grill for the fi rst time you should preheat it for 15 minutes on “HIGH” to burn off these residual oils.

PREHEATING THE GRILL:

•

Prior to each use, it is recommended that you preheat your grill. This ensures that the grilling surfaces are at the desired temperatures to sear the food sugars when cooking. After lighting your grill, set the main burner control knobs to the “HIGH” position for 5 to 10 minutes. Close the lid during the preheat period.

CONTROLLING FLARE-UPS/GREASE FIRES:

•

Flare-ups are a part of cooking meats on a gas grill. This adds to the unique fl avor of cooking on a gas grill. Use caution when opening the lid as sudden fl are-ups may occur. Excessive fl are-ups can overcook your food and cause a dangerous situation for you and your grill. Excessive fl are-ups result from the build-up of grease in your grill. If this should occur, DO NOT pour water onto the fl ames. This can cause the grease to splatter and could result in serious burns or bodily harm.

• If grease fi re occurs while lid is open, leave lid open, turn burner knobs to “OFF”, turn off LP cylinder valve. If possible, relocate food to a different section of cooking grate and allow grease to burn out or smother the fl ames with baking soda.

• If grease fi re occurs while lid is closed, leave lid closed, as a sudden burst of air may increase fl ames.

Turn burner knobs to “OFF”, turn off LP cylinder valve. Allow grease to burn out.

• Never pour water on a grease fi re as grease may splatter/spread and could result in bodily injury or property damage.

• If grease fi re does not quickly burn out or the fi re is growing/spreading, use type BC dry chemical fi re extinguisher or smother with dirt, sand or baking soda. Closing the lid to extinguish a grease fi re is not possible.

TO MINIMIZE FLARE-UPS:

•

Trim excess fat from meats prior to cooking.

•

Cook meats with high fat contents (chicken or pork) on Low settings or indirectly.

•

Ensure that your grill is on level ground and the grease is allowed to evacuate the grill through the drain hole in the bottom and into grease cup/tray.

• Clean grill frequently to minimize grease buildup.

INDIRECT COOKING:

•

Indirect cooking is the process of cooking your food without the heat source being directly under your food. You can sear meats over a high fl ame on one side of the grill while slow cooking a roast on the other (unlit) side of the grill.

ROTISSERIE COOKING:

•

Your grill was pre-drilled from factory to include mounting holes for a rotisserie (sold separately). Do not use a rotisserie not specifi cally manufactured for this grill.

•

Read and follow all instructions provided with the rotisserie. Save instructions for future reference.

•

Do not use the side burner when using a rotisserie.

WARNING

• When using an AC current rotisserie, it must be electrically grounded in accordance with local codes, or in the absence of local codes:

• In the US: The National Electrical Code – ANSI-NFPA No. 70 – Latest Edition

• In Canada: the Canadian Electrical Code – CSA C22.1

• The Rotisserie is equipped with a three pronged plug for your protection against electrical shock. This plug should be plugged directly into a properly grounded 3 prong receptacle. Never cut or remove the grounding plug. Any extension cord must also have a 3 prong receptacle.

• All electrical supply cords should be kept away from water and any hot surfaces of the grill.

TURNING OFF THE GRILL:

1. Turn off the cylinder valve.

2. Turn all burner control knobs to the “OFF” position.

Note: Turn off LP cylinder fi rst to prevent gas from being left in the system under pressure.

CAUTION:

•

The cylinder valve should always be in the off, or closed, position when the grill is not in use.

To turn off the cylinder valve, turn knob clockwise until it stops.

USING OTHER FEATURES OF THE GRILL:

WARNING

• Read instructions on lighting your grill to light the side burner.

• Never close the side burner cover when the burner is lit.

• Use a 10” diameter pot or smaller that does NOT have an extended handle when cooking on the side burner. Center pot over burner.

• Never place more than 15 pounds on the side burner. The side burner is not constructed to hold weight exceeding 15 pounds.

• Use caution to avoid bumping grill, side burner or pot to prevent pot from spilling contents possibly leading to severe burns.

• DO NOT use side burner to deep fry food in oil to avoid dangers associated with oil igniting creating a very dangerous situation.

THE SEAR BURNER:

•

The sear burner is ideal for steaks to sear the outside of the meat and seal in the juices.

LIGHTS:

•

Simply push the button on the control panel labeled “LlGHTS” to activate built-in LEDs to see controls at night.

12

13

PROPER CARE & MAINTENANCE:

WARNING: If a bristle brush is used to clean any of the cooking surfaces, ensure no loose bristles remain on the cooking surfaces prior to grilling as loose bristles may attach to food.

CLEANING INTERIOR OF GRILL:

• We recommend cleaning off food residue immediately after cooking by gently scrubbing grates with wire bristle brush and then turning burners to HIGH for approximately 5 minutes.

WARNING: DO NOT leave grill unattended when grill is on. Wear oven mitts to protect from burns.

• The heat from the burners will burn off most food/grease residue from grates & heat tents and turn it to an ash like substance which will fall to the bottom of the fi rebox or grease tray. After the grill cools (approximately 30 minutes) remove grates and heat tents and brush the ash and any grease out of the fi rebox. Clean and replace grease cup.

Inspect the heat tents for damage or deterioration before reinstalling in the grill. (Replacements can be ordered by calling 800-527-0717.)

• Wash the grates and heat tents with a mild detergent and rinse with hot water periodically if desired.

CAUTION: DO NOT allow ash residue to remain on the grease tray or fi rebox as it could block proper grease drainage of the grill.

INTERIOR OF GRILL LID:

• Smoke will accumulate inside grill lid and may fl ake onto your food. Clean the inside of the grill lid with scrub brush and baking soda/water solution. Dry thoroughly. Do not mistake this for paint. The interior of gas grill lids are not painted.

MAINTAINING EXTERIOR OF GRILL:

• To protect your grill from excessive rust, the unit must be kept clean and covered at all times when not in use.

• Painted surfaces. Wash with mild detergent or non-abrasive cleaner and warm soapy water.

• Stainless steel surfaces. To maintain your grill’s appearance, wash with mild detergent and warm soapy water and wipe dry with a soft cloth after each use. Baked-on grease deposits may require the use of an abrasive plastic cleaning pad. Use only in direction of brushed fi nish to avoid damage. Do not use abrasive pad on areas with graphics. Car wax may help protect the exterior fi nish of your grill.

• Porcelain surfaces. Because of glass-like composition, most residue can be wiped away with a solution of baking soda and water or specially formulated cleaner. Use non-abrasive scouring powder such as baking soda for stubborn stains.

• Plastic and rubber parts. Wash with warm soapy water and wipe dry. Do not use citrisol, abrasive cleaners, degreasers or a concentrated grill cleaner on plastic parts. Damage to and failure of parts can result.

RUST:

• Discoloration, rust and rust pits can occur as a result of high cooking temperatures, acidic marinades, grease fi res and exposure to coastal climates or other natural elements.

• Rust spots on the interior surface can be buffed, cleaned, then lightly coated with vegetable oil or vegetable oil spray to minimize rusting.

• Never use cleaners containing chlorine or store swimming pool supplies or chemicals in cart compartment as chlorine promotes rust.

BURNER CLEANING AND MAINTENANCE:

• Keep the appliance free and clear of combustible materials, gasoline and other fl ammable vapors and liquids.

• Keep the ventilation openings of the cylinder enclosure free and clear of debris.

• Visually check burner fl ames for proper operation (see pictorial in “Burner Assembly/Maintenance” under Proper Care and Maintenance). Spiders or other insects can nest in the burner causing gas blockage.

• For safe grilling and peak performance of your grill, perform these checks at least twice per year or after extended periods of storage.

• Be sure to tighten up all hardware (nuts, bolts, screws, etc.) at least twice per year.

CAUTION: Some parts may contain sharp edges. Wear protective gloves if necessary.

• Remove the cooking grills, heat distribution plates, and burners from inside your grill. Use a brush with hot water and detergent to remove excess residue. NEVER use a commercial oven cleaner. Rinse completely with water.

Towel dry and replace all components as described in the assembly instructions.

BURNER ASSEMBLY/MAINTENANCE:

• Although your burners are constructed of stainless steel, they may corrode as a result of the extreme heat and acids from cooking foods. Regularly inspect the burners for cracks, abnormal holes, and other signs of corrosion damage. If found, replace the burner.

• DO NOT block ventilation areas in sides, back or cart compartment of grill. Burner tubes can become blocked by spiders and other insects building their nests. Blocked burner tubes can prevent gas fl ow to the burners and could result in a burner tube fi re or fi re beneath the grill. To clean the Burner

Assembly follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting the grill.

1. Turn gas off at control knobs and LP cylinder tank valve.

2. Remove cooking grills and heat distribution plates.

3. Remove bolt from each burner “foot” using a screwdriver.

4. Carefully lift each crossover channel up and away from burners.

5. Carefully lift each burner up and away from valve openings.

6. Use a narrow bottle brush or a stiff wire bent into a small hook to run through each burner tube or use compressed air to blow into burner tube and out the fl ame ports. Check each port to make sure air comes out each hole.

CAUTION: Wear eye protection when using compressed air.

7. Use a wire brush to clean the entire outer surface of burner to remove food residue and dirt.

8. Check burner for damage, if any cracks or holes are found replace burner.

9. Install burner in grill and carefully align crossover channels between burners and orient burners CORRECTLY.

IMPORTANT: Burner opening must slide over valve nozzle.

10. Replace bolts and nuts to each burner and crossover channel.

Note: Follow the “Gas Leak Testing” section of this manual. Relight burners to verify proper operation.

11. Replace heat distribution plates and cooking grills.

Bolt

Crossover Channel

Valve Nozzle

Debris

Burner Opening

PROPER VALVE TO BURNER ALIGNMENT

14

BURNER ADJUSTMENT:

WARNING

• DO NOT attempt to adjust burner air shutter until grill has cooled down for approximately 30 minutes. Failure to do so could cause severe burns.

Depending on elevation, burner air shutter may need to be adjusted to obtain correct air to fuel ratio.

CORRECT INCORRECT

Soft blue fl ame with yellow tips Wavy with yellow fl ames

• To adjust air shutter, loosen set screw and rotate air shutter to desired position to achieve normal fl ame. Tighten set screw after adjustment is made. Relight the grill to observe fl ame. Incremental adjustments may be needed to achieve a good fl ame.

Set Screw

TRANSPORTING AND STORAGE:

WARNING

• Never move a grill when hot or in use.

• Make sure that cylinder valve is closed and burner knobs are in the off position.

• DO NOT store a spare LP gas cylinder (fi lled or empty) under or near the grill.

• Never store fl ammable liquids or spray canisters under or near the grill.

• If the outdoor cooking gas appliance is not in use, the gas must be turned off at the LP gas supply cylinder.

• Storage of an outdoor cooking gas appliance indoors is permissible only if the cylinder is disconnected and removed from the outdoor cooking gas appliance.

• Cylinders must not be stored in a building or enclosure, including garages and sheds.

• Cylinders must be kept out of reach of children.

15

BEFORE STORING YOUR GRILL:

• Ensure that the cylinder valve is fully closed.

• Clean all surfaces. Lightly coat the burners with cooking oil to prevent excess rusting.

• If storing the grill indoors, disconnect the LP tank and leave the LP tank OUTDOORS.

• Place a protective cap cover on the LP tank and store the tank outdoors in a well ventilated area out of direct sunlight.

• Check and clean burner prior to use after storing, at the beginning of grilling season or after a period of not being used. Spiders and insects like to build nests in burner tubes (especially during colder months). Blocked burner tubes can prevent gas fl ow to the burners and could result in a burner tube fi re or fi re beneath the grill. See “Burner

Assembly/Maintenance” under Proper Care and Maintenance.

• If storing the grill outdoors, cover the grill with a grill cover for protection from the weather.

TROUBLE SHOOTING:

To see trouble shooting or assembly videos, visit us at:

Problem

Burner will not light

Grill does not get hot enough

Irregular fl ame pattern.

Flame does not run full length of burner

Possible Cause

LP gas tank valve is closed

Prevention/Cure

Make sure regulator is securely attached to the LP gas tank, turn LP gas tank valve to “OPEN”

Check if LP gas tank is empty. If empty, replace or refi ll.

LP gas tank is low or empty

LP gas leak 1. Turn LP gas tank valve to “CLOSED”

2. Wait 5 minutes for gas to clear

3. Follow “Leak Testing” in the owner’s manual

See section on “Connecting Hose and Regulator” Coupling nut and regulator not fully connected

Obstruction of gas fl ow

Burner may not be properly seated

1. Clean burner assembly

2. Check for bent or kinked hose

Reseat burner and valve. Refer to “Burner Assembly/Maintenance” instructions

Spider webs or insect nest in venturi

Burner ports clogged or blocked

Clean venturi and burner assembly

Clean burner ports

Battery needs to be changed Replace the battery (follow assembly step for inserting battery)

Wires or electrode covered with cooking residue Clean wire and/or electrode with rubbing alcohol

Electrode and burners are wet

Electrode cracked or broken - sparks at crack

Wire loose or disconnected

Wire is shorting (sparking) between ignitor and electrode

Bad ignitor

Out of gas

Flow limiting device may have been activated

Wipe dry with cloth

Replace electrode

Reconnect wire or replace electrode/wire assembly

Replace ignitor wire/electrode assembly

Replace ignitor

Replace or refi ll LP gas tank

1. Mini Reset:

a. Turn control knobs and LP gas tank valve to “OFF”

b. Wait one minute and relight grill per “Lighting Instructions”

2. If fl ames are still too low, perform a Full Reset

Full Reset:

a. Turn control knobs and LP gas tank valve to “OFF”

b. Disconnect regulator from propane tank

c. Inspect LP cylinder rubber seal

d. Wait 1 minute

e. Reconnect regulator and perform “Leak Testing” on all

connections.

f. Light grill per “Lighting Instructions”

Burner ports are clogged or blacked

Air shutter on burner needs adjustment

Flame is yellow or orange

New burner may have residual manufacturing oils

Spider webs or insect nest in venturi

Food residue, grease, etc.

Poor alignment of valve to burner venturi

Air shutter on burner needs adjustment

Clean burner ports

See section on “Burner Adjustment”

Burn grill for 15 minutes on “HIGH” with the lid closed

Clean venturi and burner assembly

Clean burner assembly

Make sure burner venturi is properly engaged with valve

See section on “Burner Adjustment”

16

Problem

Flame blows out

Flare-up

Grease fi re

Possible Cause

High or gusting winds

Low on LP gas

Burner holes may be obstructed

Flow limiting device tripped

Grease buildup

Excess fat in meat

Excessive cooking temperature

Grease trapped by food buildup around burner system

Prevention/Cure

Do not use grill in high winds

Replace or refi ll LP gas tank

Refer to “Burner Assembly/Maintenance” instructions

Refer to “Regulator Resetting Procedure”

Clean all grill parts per “Proper Care and Maintenance” instructions

Trim fat from meat before grilling

Adjust (lower) cooking temperature

1. Turn control knobs and LP gas tank valve to “OFF”

2. Leave lid in open or closed position and let fi re burn out. Use BC type fi re extinguisher or baking soda, sand or dirt to smother fi re, if necessary.

3. After grill cools, remove and clean all parts per “Proper Care and

Maintenance” instructions

Clean burners and/or burner assembly

Flashback (fi re in burner tubes) / knobs melting

Inside of lid is peeling

(like paint peeling)

Burner and/or burner tubes are blocked

Baked on grease buildup has turned into carbon and is fl aking off

Clean thoroughly per “Proper Care and Maintenance” instructions

GRILL COOKING TIPS:

CLEANLINESS:

• Always wash hands thoroughly with soap and hot water prior to handling food and after handling raw meat, uncooked poultry or seafood.

• When using a platter to carry raw meat, uncooked poultry or seafood to the grill, make sure to wash the platter thoroughly with soap and hot water before placing cooked foods back on the platter or use different platters for raw and cooked foods.

• Never use the same utensils when handling raw meat, uncooked poultry or seafood unless you wash the utensils thoroughly with soap and hot water.

• Never re-use marinade from raw meat or uncooked poultry on foods that have been cooked and are ready to be served.

GRILLING TO PROPER TEMPERATURE:

• Use a meat thermometer to be sure food has reached a safe internal temperature.

• The USDA recommends the minimum temperature be reached for the following food items:

Chops . . . . . . . . . . . . . . . . . . . 145° F (62.8° C) Roasts . . . . . . . . . . . . . . . . . . . 145° F (62.8° C)

Ground Meat . . . . . . . . . . . . . . 160° F (71° C)

Pork . . . . . . . . . . . . . . . . . . . . . 145° F (62.8° C)

Poultry . . . . . . . . . . . . . . . . . . . 165° F (82° C)

Seafood . . . . . . . . . . . . . . . . . . 145° F (60° C)

Vegetables . . . . . . . . . . . . . . . . 145° F (62.8° C)

HELPFUL HINTS:

• If you pre-cook meat or poultry, do so immediately before grilling.

• Never defrost meat at room temperature or on a countertop.

• Refrigerate leftovers within 2 hours of taking food off the grill.

• For additional information, please phone the USDA’s toll free Meat & Poultry Hotline at 800-535-4555.

17

ASSEMBLY INSTRUCTIONS:

Make sure you have all items listed under PARTS LIST and PARTS BAG CONTENTS before you begin the installation process.

PARTS BAG CONTAINS:

Qty.

8 M6 X 12 mm Bolts (Black)

17 M6 X 12 mm Bolts (Silver)

4 M6 X 30 mm Bolts (Silver)



8 M4 X 12 mm Bolts (SIlver)

1 Shoulder Bolt (Black)

Qty.

M6 X 12 mm Bolts (Black)

M6 X 12 mm Bolts (Silver)

Hinge Pins (Short)

M6 Washers

M4 X 12 mm Bolts (SIlver)

Cotter Pins

M6 X 30 mm Bolt (Silver)

Shoulder Bolt

Caster Tightening Pin

M4 X 12 mm Bolts (Black)

AA/1.5V Alkaline Batteries

M5 X 12 mm Bolt (Black)

Locking Nut

18

19

READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY

BEFORE ASSEMBLING OR OPERATING YOUR GRILL.

WE RECOMMEND TWO PEOPLE WORK TOGETHER WHEN AS SEM BLING THIS UNIT.

The following tools are required to assemble this Brinkmann Heavy-Duty Gas Grill:

• Screwdriver

PARTS LIST:

5

1

4

2

1 Left Side Table Assembly

3

1 Right Side Table Assembly

6

7

1 Sear Burner Bezel

8

1 Sear Burner Knob

9

1 Sear Burner Grate

10

1 Left

11

12

1 Left Door

13

1 Upper Cart Brace

14

15

16

17

18

1 Lower Cart Brace

19

20

21

1 Tank Gauge Bracket With Spring

22

1 Tank Gauge Needle Assembly

23

1 Tank Heat Shield

24

25

2 Locking Swivel Casters

26

27

1 Sear Burner Grease Tray

28

This grill is designed with Dual Fuel Valves to easily convert from LP (propane) gas to natural gas.

A Brinkmann conversion kit must be purchased and installed for use with natural gas.

To see trouble shooting or assembly videos, visit us at:

1

2

3

10

6

5

4

9

7

8

11

12

15

13

17

14

16

18

19

20

21

22

23

25

26 28

24

27


(Proof of purchase will be required.)

Inspect contents of the box to ensure all parts are included and undamaged.

20

Choose a good, cleared assembly area and get a friend to help you put your grill together. Lay card board down to protect grill fi nish and assembly area.

CAUTION: Some parts may contain sharp edges.

Wear protective gloves if necessary.

Step 1

Turn cart base upside down, use two M6 X 12 mm bolts (silver) to attach the lower cart brace.

Note: The edge of the lower cart brace should be locked on

Lower Cart Brace

Step 2

Attach the two swivel casters and the two locking swivel casters to the cart base, as shown

.

Locking Swivel Casters

Back

Swivel Casters

Front

Caster Tightening Pin

Note: Insert the caster tightening pin in each caster so caster can be

tightened.

21

Figure 1

Tank Gauge Bracket

Figure 2

Cotter Pin Tank Gauge

Needle Assembly

Hinge Pin

Door Stopper

Front

Back

Hinge Pin

Figure 1

Cotter Pin

Tank Holder

Figure 2

Washer

Tank Holder

Spring

Post

Bolt

Figure 3

Locking Nut

Shoulder Bolt

Tank Gauge

Needle Assembly

Step 3

Remove the spring, washer, and bolt from the tank gauge bracket.

Set aside for use in Step 5. Attach the tank gauge bracket onto the base using two M6 X 12 mm bolts

(sliver) as illustrated in Figure 1.

Bolt

Washer

Spring

Tank Gauge Bracket

Attach the tank gauge needle assembly to the base and the bracket and secure with a hinge pin and a cotter pin as illustrated in

Figure 2.

Step 4

Turn cart base right side up, use two M6 X 12 mm bolts (silver) to attach the door stopper to the base, as shown.

Step 5

Use two hinge pins and two cotter pins, to secure the tank holder to the tank holder fi xed stands as shown.

(Figure 1)

Slide the spring, from Step 3 onto the tank gauge bracket post. Then align the tank holder with the post and secure with the washer and bolt from Step 3. (Figure 2) Attach the tank gauge needle assembly to the tank holder using the shoulder bolt and the locking nut. (Figure 3)

22

Step 6

Using four M6 X12 mm bolts (silver) attach the left panel and the right panel to the cart base.

Right Panel

Step 7

Using four M6 X 12 mm bolts

(silver) attach the back panel.

Back Panel

Left Panel

23

M6 X 12 mm

M6 X 30 mm

Upper Cart Base

Step 8

To attach the wind defl ector, insert the upper cart brace pre-attached bolts through the key holes of the wind defl ector, slide the wind defl ector downward and tighten the bolts securely. See Figure 1 and 2 below.

Wind Defl ector

Figure 1 Figure 2

Use four M6 X 30 mm bolts (silver) and two M6 X 12 mm bolts (silver) to attach the upper cart brace to left and right panels.

Step 9

Attach the left and right doors using eight M4 X 12 mm bolts (silver).

24

Grill Body Assembly

Step 10

With the help of a friend, place the grill body assembly on the grill cart.

Secure using four M6 X 12 mm bolts

(black) from the left and the right side of the frame.

Step 11

To attach the left side table assembly, fi rst insert the side table’s fi xed stands onto the grill body hooks (Figure 1).

Open the grill hood, then use one

M5 X 12 mm bolt (black) and one

M6 washer to secure the left side table assembly to the grill body from the inside (Figure 2).

Use two M6 X 12 mm (black) bolts to secure the side table base

(Figure 3).

Left Side Table Assembly

Fixed Stands

Fixed Stands

Hook

Figure 1 Figure 2

Figure 3

Hooks

M5 X 12 mm

25

Figure 1

Right Side Table Assembly

Figure 2

M5 X 12 mm

Figure 3

Step 12

To attach the right side table assembly, fi rst insert the side table’s fi xed stands onto the grill body hooks

(Figure 1).

Open the grill hood, then use one

M5 X 12 mm bolts (black) and one

M6 washer to secure the right side table assembly to the grill body from the inside (Figure 2).

Use two M6 X 12 mm (black) bolts and one M6 X 12 mm (silver) bolt to secure the side table base

(Figure 3).

Silver Bolt

Figure 1

Hole

Sear Burner Valve

Figure 2

Sear Burner Knob

Pin on Bottom

Bezel

Step 13

Remove the two M4 X 10 mm bolts and spring washers from the sear burner valve.

Insert the sear burner valve assembly through the hole in the side burner table base (Figure 1).

Place the bezel over the control knob mounting stem and position over holes in side burner table base and sear burner valve assembly.

Attach with two M4 X 10 mm, bolts that came with valve.

Then install the sear burner knob onto valve stem (Figure 2).

26

Step 14

Remove the retaining nut from the top of the thermocouple, and insert the thermocouple into the hole in the sear burner as shown. Reattach nut on the other side and tighten.

Remove the pre-attached screws from the sear burner. Use the screws to connect the sear burner orifi ce bracket as shown and tighten with a screwdriver.

Connect the sear burner igniter lead wire to the electrode on the sear burner as shown.

Attach sear burner LED light wire to the LED light lead coming from grill body. Be sure to align white wires with each other and black wires with each other.

Sear Burner

Igniter Lead

Black

Wire

Black

Wire

White

Wire

LED Light

Lead

White

Wire

Screws

Step 15

Remove igniter cap and insert a battery with the end of battery toward igniter cap.

Ensure spring is in place inside igniter cap. Replace igniter cap and make sure the igniter is working properly (Figure 1).

Place two batteries into the LED light battery compartment, and slide compartment into the sleeve on the inside left panel. (Figure 2)

Figure 1

Figure 2

+

- +

LED Battery

Compartment

Sleeve

Thermocouple

Retaining nut

Thermocouple

Sear Burner

Orifi ce Bracket

+

Igniter Cap

Battery

27

Sear Burner Grate

Open

Step 16

Slide open the right side table, insert the sear burner grate.

Warming Rack

Cooking Grills

Heat Tents

Step 17

Place the heat tents on lower level of grill body assembly directly above burners.

Step 18

Place cooking grills on support ribs directly above heat tents.

Step 19

Place warming rack in brackets so that it sits above the cooking grills.

Warming Rack

Brackets

Heat Tents

Brackets

28

Step 20

Insert the sear Burner grease tray on the tracks under sear burner in back.

Sear Burner

Grease Tray

Step 21

Attach the tank heat shield under the grease tray using two

M4 X 12 mm bolts (black)

(Figure 1).

Slide the grease tray onto the tracks located behind and underneath the grill body assembly. (Figure 2).

Figure 1

Grease Tray

Figure 2

Grease Tray

29

Tank Heat Shield

Step 22

Hang grease cup from the grease tray. Make sure to slide cup onto tracks as illustrated.

Grease Cup

Brinkmann ® 4580 (Assembled)

200

100

300

400

500

600

LIGHTS

LUCES





3-5 seconds.








3 a 5 segundos.



NG Conversion

Kit Required


FOR OUTDOOR

USE ONLY

SOLAMENTE PARA




800-527-0717


Para Accesorios, Partes o Asistencia,

Llame o Visite Nuestro Sitio de Internet

SEAR BURNER

HORNILLA PARA

DORAR

ELECTRONIC

IGNITER

ENCENDEDOR

ELECTRÓNICO

MAXIMUM SEAR BURNER

WEIGHT = 15 lbs.









Instrucciones de Iluminación para la Hornilla para Dorar:







30


PARA CUBIERTAS, ACCESORIOS Y OTROS PRODUCTOS, FAVOR DE VISITARNOS POR LA RED MUNDIAL EN:

WARRANTY

The Brinkmann Corporation warrants to the original pur chas er that the Brinkmann Heavy-Duty Gas Grill is free from defects due to workmanship or materials for:

Lifetime: on stainless steel tube burners

Three-year: on all other stainless steel parts

One-year: on valves, frame, housing, cart, igniter, cooking grates and other related parts

The Brinkmann Corporation’s obligations under this warranty are limited to the following guidelines:

• This warranty does not cover grills that have been altered/modifi ed or damaged due to: normal wear, rust, abuse, improper maintenance and/or improper use.

• This warranty does not cover surface scratches, rust or heat damage to the fi nish, which is considered normal wear.

• The Brinkmann Corporation may elect to repair or replace damaged units covered by the terms of this warranty.

• This warranty extends to the original purchaser only and is not trans fer able or assignable to subsequent purchasers.

The Brinkmann Corporation requires reasonable proof of purchase. Therefore, we strongly recommend that you retain your sales receipt or invoice. To obtain replacement parts for your Brinkmann Heavy-Duty Gas Grill under the terms of this warranty, please call Customer Service Department at

800-527-0717. A receipt will be required. The Brinkmann Corporation will not be responsible for any grills forwarded to us without prior

authorization.

EXCEPT AS ABOVE STATED, THE BRINKMANN CORPORATION MAKES NO OTHER EXPRESS WARRANTY.

THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO THOSE

LISTED ABOVE FROM THE DATE OF PURCHASE. SOME STATES DO NOT ALLOW LIM I TA TIONS ON HOW LONG AN IMPLIED WARRANTY

LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.

ANY LIABILITY FOR INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE FAILURE OF THE BRINKMANN HEAVY-

DUTY GAS GRILL TO COMPLY WITH THIS WARRANTY OR ANY IMPLIED WARRANTY IS EXCLUDED. CUSTOMER ACKNOWLEDGES THAT THE

PURCHASE PRICE CHARGED IS BASED UPON THE LIMITATIONS CONTAINED IN THE WARRANTY SET OUT ABOVE. SOME STATES DO NOT

ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY

NOT APPLY TO YOU. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM

STATE TO STATE.

GARANTÍA

The Brinkmann Corporation garantiza al comprador original que la parrilla Brinkmann Heavy-Duty Gas Grill está libre de defectos de materiales o mano de obra:

De por vida: los quemadores de acero inoxidable de tubo

Tres-años: en todas las piezas de acero inoxidable restantes

Un-año: en válvulas, armazón, envoltura, carro, encendedor, rejillas de cocinar y piezas relacionadas

Las obligaciones de The Brinkmann Corporation con respecto a esta garantía se limitan a lo siguiente: y/o uso inapropiado.

• Esta garantía no cubre rayones superfi ciales, daño por herrumbre o por calor al acabado, lo cual se considera como uso normal.

• The Brinkmann Corporation puede decidir reparar o reemplazar las unidades dañadas cubiertas bajo los términos de esta garantía.

• Esta garantía se otorga al comprador original únicamente y no es transferible o asignable a los compradores posteriores.

The Brinkmann Corporation exige un comprobante de compra razonable. Por lo tanto, le recomendamos enfáticamente que retenga su recibo o factura de venta. Para obtener partes de repuesto para la parrilla Brinkmann Heavy-Duty Gas Grill bajo los términos de esta garantía, sírvase contactar al

Departamento de Servicio al Cliente al 800-527-0717. Se exigirá la presentación de un recibo. The Brinkmann Corporation no será responsable de

ninguna parrilla devuelta a nosotros sin autorización previa.

EXCEPTO POR LO INDICADO ARRIBA, THE BRINKMANN CORPORATION NO OTORGA NINGUNA OTRA GARANTÍA EXPRESA.

LAS GARANTÍAS IMPLÍCITAS DE COMERCIABILIDAD Y ADECUACIÓN CON UN FIN EN PARTICULAR SON DE DURACIÓN LIMITADA DE ACUERDO

A LO INDICADO ARRIBA A PARTIR DE LA FECHA DE COMPRA. ALGUNOS ESTADOS NO PERMITEN LIMITACIONES DE DURACIÓN DE UNA

GARANTÍA IMPLÍCITA; POR LO TANTO, LA LIMITACIÓN ANTERIOR PODRÍA NO SER APLICABLE EN SU CASO.

SE EXCLUYE CUALQUIER RESPONSABILIDAD POR DAÑOS INDIRECTOS, INCIDENTALES O CONSIGUIENTES DERIVADOS DE LA FALTA

DE CUMPLIMIENTO DE ESTA GARANTÍA O DE CUALQUIER GARANTÍA IMPLÍCITA DE BRINKMANN HEAVY-DUTY GAS GRILL. EL CLIENTE

RECONOCE QUE EL PRECIO DE COMPRA COBRADO SE BASA EN LAS LIMITACIONES CONTENIDAS EN LA GARANTÍA ANTERIOR. ALGUNOS

ESTADOS NO PERMITEN LA EXCLUSIÓN O LIMITACIÓN DE LOS DAÑOS INCIDENTALES O CONSIGUIENTES; POR LO TANTO, LA LIMITACIÓN O

EXCLUSIÓN ANTERIOR PODRÍA NO SER APLICABLE EN SU CASO. ESTA GARANTÍA LE OTORGA DERECHOS LEGALES ESPECÍFICOS Y USTED

PUEDE TENER ADEMÁS OTROS DERECHOS QUE VARÍAN DE UN ESTADO A OTRO.

©2012 The Brinkmann Corporation

Dallas, Texas 75244 U.S.A.

140-4580-S

0812

Owner’s Manual for Model

Manual del Propietario para el Modelo

810-4580-S

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