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Cat. No. Z128-E1-01B V600 RFID System R/W Heads and EEPROM Data Carriers V600 RFID System R/W Heads and EEPROM Data Carriers Operation Manual Revised February 2005 iv READ AND UNDERSTAND THIS DOCUMENT Please read and understand this document before using the products. Please consult your OMRON representative if you have any questions or comments. WARRANTY OMRON’s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted. IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON’S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR. SUITABILITY FOR USE THE PRODUCTS CONTAINED IN THIS DOCUMENT ARE NOT SAFETY RATED. THEY ARE NOT DESIGNED OR RATED FOR ENSURING SAFETY OF PERSONS, AND SHOULD NOT BE RELIED UPON AS A SAFETY COMPONENT OR PROTECTIVE DEVICE FOR SUCH PURPOSES. Please refer to separate catalogs for OMRON’s safety rated products. OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer’s application or use of the product. At the customer’s request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use. The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products: • Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this document. • Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. • Systems, machines, and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to the products. NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. v PERFORMANCE DATA Performance data given in this document is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON’s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability. CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the product may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products. DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown. ERRORS AND OMISSIONS The information in this document has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions. PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user’s programming of a programmable product, or any consequence thereof. COPYRIGHT AND COPY PERMISSION This document shall not be copied for sales or promotions without permission. This document is protected by copyright and is intended solely for use in conjunction with the product. Please notify us before copying or reproducing this document in any manner, for any other purpose. If copying or transmitting this document to another, please copy or transmit it in its entirety. vi Precautions for Safe Use To ensure safety, be sure to follow the following precautions: 1. Do not operate this device in any flammable, explosive, or corrosive gas environment. 2. Do not disassemble, repair, or remodel this device. 3. Tighten the base lock screws and terminal block screws completely. 4. Be sure to use wiring crimp terminals of the specified size. 5. If any cable has a locking mechanism, be sure to check that it has been locked before using it. 6. The power supply must be within the specified rating. 7. Be sure to follow any other warnings, cautions, and notices given in this manual. 8. In the event that the system gives out a foul smell, is heated abnormally in the main body portion, emits smoke, or exhibits any other abnormal condition, immediately stop using the system and turn off the power. 9. Dispose of this product as industrial waste. Precautions for Correct Use Please observe the following precautions to prevent failure to operate, malfunctions, or undesirable effects on product performance. Installation Site Install the product at a location where: • It is not exposed to corrosive gases, dust, metal chips, or salt. • The working temperature is within the range stipulated in the specifications. • There are no sudden variations in temperature (no condensation). • The relative humidity is within the range stipulated in the specifications. • No vibration or shock exceeding the values stipulated in the specifications is transmitted directly to the body of the product. • It is not subject to splashing water, oil, or chemical substances. Installation • 530 kHz frequency band to communicate with ID Tags. Some devices, such assome transceivers, motors, inverters, switchingpower supplies, and monitoring devices, generate electromagnetic waves (i.e., noise) that can affect communications with ID Tags. If any of these devices are nearby, communications with Data Carriers may be affected or Data Carriers may be destroyed. If the product is to be used near such devices, check the effects on communications before using the product. • To minimize the general influence of noise, follow the following precautions: (1) Ground any metallic material located around this device to 100 Ω or less. (2) Wire this device keeping the wiring away from high voltage and heavy current. • Connectors are not waterproof. Do not use the product in a humid environment. • Do not use any chemical that may affect the materials of the product. Cleaning • Do not use any thinner. Resin material and case paint are dissolved by thinner. vii Standard Conformity 1. FCC Rules (Federal Communications Commission) This product complies with Part 15 Subpart C of the FCC rules. <V600-H07, V600-H11> FCC ID: E4E6CYSIDV6000190 <V600-H51, V600-H52, V600-HA51, V600-HS51, V600-HS61> FCC ID: E4E6CYSIDV6000292 FCC NOTICE This device complies with part 15 of the FCC Rules. Operation is subject to the following conditions. (1) This device may not cause harmful interference. (2) This device must accept any interference received, including interference that may cause undesired operation. FCC WARNING Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. Properly shielded ground cables and connectors must be used for connection to host computer and/or peripherals in order to meet FCC emission limits. 2. EC Declaration of Conformity Hereby, OMRON Corporation declares that this RFID System, Antenna V600-H series, Amplifier V600-HA51 and Sensor V600-HS series are in compliance with essential requirements and other relevant provisions of Directive 1995/5/EC, and satisfy tests for the appropriate requirements of the following relevant standards, <V600-H07, V600-H11, V600-H52, V600-H51> Radio: EN 300 330 (05-1999) EMC: EN 301 489-3 V1.4.1(08–2002) EN 301 489-1 V1.4.1(08-2002) Safety: EN 60950(IEC 950: 1992+A1: 1993+A2: 1993+A3: 1995+A4: 1997+A11: 1997 modified) Countries of intended use: Finland, Germany (Except V600-H07), Sweden CE0678 ! viii <V600-HA51, V600-HS51, V600-HS61> Radio: EN 300 330 V1.3.2(12-2002) EMC: EN 301 489-3 V1.4.1(08–2002) EN 301 489-1 V1.4.1(08-2002) Safety: EN 61010-1(2001) Limitation of human exposure to electromagnetic fields EN 50364(05-2002) Countries of intended use: Finland, Germany (Except V600-HS67), Iceland (Except V600-HS67), Sweden CE0678 ! Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. Properly shielded ground cables and connectors must be used for connection to host computer and/or peripherals in order to meet FCC emission limits. OMRON, 1998 All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of OMRON. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication. ix x TABLE OF CONTENTS SECTION 1 Features and System Configuration . . . . . . . . . . . . . . . . . 1-1 1-2 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION 2 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 2-2 R/W Heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Data Carriers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION 3 Communications Specifications . . . . . . . . . . . . . . . . . . . . 3-1 3-2 3-3 Transmission Ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transmission Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Data Carrier Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION 4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 4-2 R/W Head Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Data Carrier Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION 5 Chemical Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendices A Accessories (Sold Separately) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2 3 5 6 11 17 18 27 28 31 32 43 51 57 59 xi About this Manual: This manual describes the installation and operation of the V600-series R/W Heads and EEPROM Data Carriers, and includes the sections described below. Please read this manual carefully and be sure you understand the information provided before attempting to: install and operate the R/W Heads and Data Carriers. Keep this manual in a convenient location where it can continue to be used for reference and guidance. Section 1 provides general information on features and system configuration. Section 2 provides specifications for the R/W Heads and Data Carriers. Section 3 provides communications specifications. Section 4 explains how to install the R/W Heads and Data Carriers. Section 5 provides information on specific chemicals that affect the R/W Heads and Data Carriers. Appendix A provides information on accessories that can be purchased separately. ! WARNING Failure to read and understand the information provided in this manual may result in personal injury or death, damage to the product, or product failure. Please read each section in its entirety and be sure you understand the information provided in the section and related sections before attempting any of the procedures or operations given. xiii SECTION 1 Features and System Configuration This section provides a general introduction to the V600 RFID System, including the V600-series Read/Write (R/W) Heads and Data Carriers. The V600 RFID System utilizes non-contact (contactless) data transfer in which data is transmitted electromagnetically without physical contact between the devices. 1-1 1-2 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 3 1 Features 1-1 Section 1-2 Features The V600 RFID System offers powerful support to the automation of large-scale distributed control systems and multi-model small-scale production systems by means of contactless data communication. Contactless Data Transfer Data is transmitted between the Data Carrier (DC) and Read/Write (R/W) Head electromagnetically in both directions, without physical contact between the two devices. EEPROM Memory EEPROM (electrically erasable programmable random access memory) is used for the DC’s memory. There is no need for a backup battery, eliminating the need to worry about battery life. CRC Error Detection A 16-bit CRC (Cyclic Redundancy Check) has been added to detect data transmission errors in both directions between the ID Controller and R/W Head, and the R/W Head and DC. This feature also helps to ensure superior transmission reliability even in environments where noise tends to occur. 254-byte Memory The DCs have an 254-byte memory. In addition to essential identification data, information on models and test results can be entered on-site. Data Write Capacity The EEPROM can be written up to 300,000 times (per byte) between the lower limit of the operating temperature range and 40_C. (The write capacity is 100,000 times between the lower and upper limits of the operating temperature range.) Superior Durability and High Reliability The R/W Head and DC offer superior resistance to environmental factors such as vibration, oil, water, and so on. 2 Section System Configuration 1-2 1-2 System Configuration A V600 RFID System is made up of ID Controllers, R/W Heads, and DCs. A system can be assembled to suit almost any situation with different arrangements of these components. ID Controllers V600-CA1A/CA2A-Vj 100 to 240 VAC Host: RS-232C/RS-422 V600-CD1A-F-Vj 100 to 240 VAC Host: FANUC protocol V600-CA8A/CA9A-Vj 100 to 240 VAC Host: Parallel PNP/NPN V600-CD1D-Vj 24 VDC Host: RS-232C V600-CF1A V600-CB-S 100 to 240 VAC Host: RS-232C Hand-held Model C500-IDS01-V2 C200H-IDS01-V1 IDSC-C1DR-A IDSC-C1DT-A PLC, ID Sensor Units ID Controllers Note Applicable software versions are as follows: CA1A/CA2A: Ver. 5.0 or later CD1D: Ver. 2.0 or later CB: Ver. 2.0 or later IC Sensor Unit: C200H-IDS01-V1, C500-IDS01-V2, C500-IDS02-V1 3 Section System Configuration 1-2 R/W Heads and Data Carriers V600-H52 V600-H07 V600-H11 V600-H51 (Amp) V600-H51 V600-HS61 (Sensor) V600-HS51 (Sensor) V600-D23P53 V600-D23P71 V600-D23P72 V600-D23P66SP V600-D23P66 4 V600-D23P61 V600-D23P54 SECTION 2 Specifications This section provides Read/Write (R/W) Head and Data Carrier (DC) specifications. 2-1 2-2 R/W Heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1-1 Specifications and Outer Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Data Carriers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2-1 Specifications and Outer Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2-2 Memory Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2-3 Write Protect Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 6 11 11 14 15 5 Section R/W Heads 2-1 R/W Heads 2-1-1 Specifications and Outer Dimensions V600-H07/V600-H11 Model Item V600-H07 V600-H11 Operating frequency 530 kHz Operating temperature –25°C to 70°C –10°C to 60°C Storage temperature –40°C to 85°C –25°C to 75°C Operating humidity 35% to 95% RH Insulation resistance 50 MΩ min. between cable terminals and case (at 500 VDC) Dielectric strength 1,000 VAC 50/60 Hz for 1 minute between cable terminals and case. Protection rating (See note.) Meets or exceeds IEC60529 IP67 and JEM IP67G standards. Vibration resistance Shock resistance 10 to 500 Hz, 1.0 mm in each direction; acceleration: 150 m/s2 (about 15 G); one sweep in each of three axis directions, three sweeps in 11 minutes 500 m/s2 (about 50 G) three times each in X, Y, Z directions, total 18 times Error detection 16-bit CRC (Cyclic Redundancy Check) is used in both directions of transmission. LED indicators Power supply: green; communications: orange Cable length Standard lengths of 0.5, 2, 5, and 10 m. Max. cable length 30.5 m 50.5 m Weight (approximate) 1 kg (with 10 m cable) 650 g (with 10 m cable) Note The connectors are not waterproof. V600-H07 Mounting holes (Four, 4.5 dia.) Power indicator (LED) Operation indicator (LED) 6 Bushing Vinyl-insulated Connector round cord (6 dia) Case material ABS resin Fill resin Epoxy resin Cable PVC (oil resistant) 2-1 Section R/W Heads 2-1 V600-H11 Four, R1 Two, R5 Vinyl-insulated round cord (6 dia) Connector Mounting holes (Two, 4.5 dia.) Bushing 14.7 dia. LED indicators Power supply (green) Communications (orange) Case material ABS resin Fill resin Epoxy resin Cable PVC (oil resistant) V600-H51/V600-H52 Model Item V600-H51 V600-H52 Operating frequency 530 kHz Operating temperature –10°C to 60°C Storage temperature –25°C to 75°C Operating humidity 35% to 95% RH Insulation resistance 50 MΩ min. between cable terminals and case (at 500 VDC) Dielectric strength 1,000 VAC 50/60 Hz for 1 minute between cable terminals and case. Protection rating (See note.) Meets or exceeds IEC60529 IP67 and JEM IP67G standards. Vibration resistance Shock resistance 10 to 500 Hz, 1.0 mm in each direction; acceleration: 150 m/s2 (about 15 G); one sweep in each of three axis directions, three sweeps in 11 minutes 500 m/s2 (about 50 G) three times each in X, Y, Z directions, total 18 times Error detection 16-bit CRC (Cyclic Redundancy Check) is used in both directions of transmission. LED indicators Power supply: green; communications: orange Cable length Standard lengths of 0.5, 2, 5, and 10 m. Max. cable length 50.5 m Weight (approximate) 650 g (with 10 m cable) Note The connectors are not waterproof. V600-H51 19.8 dia. 14.7 dia. Two lock washers Two lock nuts Connector Vinyl-insulated round cord (6 dia) LED indicators Power supply (green) Communications (orange) 7 Section R/W Heads Case material Brass Communications surface ABS resin Fill resin Epoxy resin Cable PVC (oil resistant) 2-1 V600-H52 12 dia. 14.7 dia. Two lock washers Two lock nuts Connector Vinyl-insulated round cord (6 dia) LED indicators Power supply (green) Communications (orange) Case material Brass Communications surface ABS resin Fill resin Epoxy resin Cable PVC (oil resistant) V600-HS51/V600-HS61/V600-HA51 Sensor Item Amp Operating frequency V600-HS51 530 kHz Operating temperature –10°C to 60°C Storage temperature –25°C to 75°C Operating humidity 35% to 95% RH Insulation resistance 50 MΩ min. between cable terminals and case (at 500 VDC) Dielectric strength 1,000 VAC 50/60 Hz for 1 minute between cable terminals and case. Protection rating (See note 2.) Meets or exceeds IEC60529 IP67 and JEM IP67G standards. 10 to 2,000 Hz, 1.5 mm in each direction; acceleration: 300 m/s2 (about 30 G); one sweep in each of three axis directions, two sweeps in 15 minutes Vibration resistance V600-HS61 V600-HA51 --–10°C to 60°C (See note 1.) Meets or exceeds IEC60529 IP66. Direct Panel Mounting: 10 to 2,000 Hz, 1.5 mm in each direction; acceleration: 150 m/s2 (about 15 G); one sweep in each of three axis directions, two sweeps in 15 minutes Mounting on DIN Track: 10 to 500 Hz, 1.0 mm in each direction; acceleration: 300 m/s2 (about 30 G); one sweep in each of three axis directions, three sweeps in 11 minutes Shock resistance 1,000 m/s2 (about 100 G) three times each in X, Y, Z directions, total 18 times Error detection 16-bit CRC (Cyclic Redundancy Check) is used in both directions of transmission. LED indicators --- Cable l lengths h 2 m (fixed) --70 g Sensor to Amp Amp to Controller Weight (approximate) 8 500 m/s2 (about 50 G) three times each in X, Y, Z directions, total 18 times Power supply: green; communications: orange --Standard lengths of 2, 5, and 10 m. 650 g (with 10 m cable) Section R/W Heads Note 2-1 1. When only one is used. Refer to 4-1-1 Installation Method when using multiple Amps. 2. The connectors are not waterproof. V600-HS51 Two lock washers M12×1 Two lock nuts Vinyl-insulated round cord (4 dia) Connector 13.7 dia. 9.6 dia. Case material Brass Communications surface ABS resin Fill resin Epoxy resin Cable PVC (oil resistant) V600-HS61 13.7 dia. Connector Communications Mounting holes surface Vinyl-insulated round cord (4 dia) (four, 4.5 dia.) Case material ABS resin Fill resin Epoxy resin Cable PVC (oil resistant) 9 Section R/W Heads V600-HA51 Operation indicator (LED) Power indicator (LED) Connector 14.7 dia. 13.7 dia. Vinyl-insulated round cord (6 dia) Mounting holes (Four, 4.5 dia.) 10 Case material ABS resin Fill resin Epoxy resin Cable PVC (oil resistant) Connector 2-1 Section Data Carriers 2-2 2-2 Data Carriers 2-2-1 Specifications and Outer Dimensions V600-D23P71/V600-D23P72 Model Item V600-D23P71 V600-D23P72 Memory capacity 254 bytes Memory type EEPROM (electrically erasable programmable random access memory) Data hold time 10 years (Data will be maintained for 10 years after it is written.) Data write capacity –10 to 40 _C: –10 to 70 _C: Error detection 16-bit CRC error detection is used in both directions of transmission. Operating temperature Data retention: –20°C to 110°C; read/write: –10°C to 70°C Storage temperature –20°C to 110°C Operating humidity 35% to 95% RH Protection rating Meets or exceeds IEC60529 IP66 standards. Vibration resistance Shock resistance 10 to 2,000 Hz, 1.5 mm in each direction; acceleration: 300 m/s2 (about 30 G); 30 minutes each in three axis directions, 90 minutes total 1,000 m/s2 (about 100 G) three times each in X, Y, Z directions, total 18 times Weight (approximate) 15 g 300,000 times per address 100,000 times per address 5g V600-D23P71 V600-D23P72 Four, R2 Four, R2 Material Glass epoxy resin Exterior Polyeurethane resin V600-A84 Mounting holes (Two, 3.2 dia.) Use M3 pan-head screws Four, R3 11 Section Data Carriers 2-2 V600-D23P66N Item V600-D23P66N Memory capacity 254 bytes Memory type EEPROM (non–volatile memory) Data hold time 10 years (–40 to 110_C) 1 year (–40 to 150_C) Data write capacity –20 to 85_C: –20 to 60_C: –20 to 25_C: –20 to 0_C: Error detection 16-bit CRC error detection is used in both directions of transmission. Operating temperature Not reading/writing: –40°C to 150°C; reading/writing: –20°C to 85°C (See note.) Storage temperature –40°C to 150°C (See note.) Operating humidity 35% to 95% RH Protection rating IP68 (IEC 60529 standard) Vibration resistance Shock resistance Destruction: Vibration of 10 to 2,000 Hz, 1.5-mm double amplitude for 15 minutes each in X, Y, Z directions, 10 sweeps Shock of 500 m/s2 (about 50 G) three times each in X, Y, Z directions, total 18 times Weight Approx. 6.5 g 100,000 times per address 300,000 times per address 400,000 times per address 800,000 times per address Note For heat resistance at 150°C, Data Carriers were left standing at 150°C for 1,000 hours and also subjected to thermal shock for 1,000 cycles of 30 minutes each at –10°C and 150°C. (There were no failures in 22 samples.) V600-D23P66N Mounting Hole Dimensions Four, R4 Four, R3 Two, M3 Two, 3.5 dia. Two, 6 dia. Case material: PPS resin V600-A86 (Attachment) Four, R5.5 Two, 4 dia. Two, M3 Case material: PPS resin 12 Section Data Carriers 2-2 V600-D23P66SP Item V600-D23P66SP Memory capacity 254 bytes Memory type EEPROM (electrically erasable programmable random access memory) Data hold time 10 years (Data will be maintained for 10 years after it is written.) Data write capacity –20 to 40 _C: –20 to 70 _C: Error detection 16-bit CRC error detection is used in both directions of transmission. Operating temperature Data retention: –40°C to 110°C; read/write: –20°C to 70°C Storage temperature –40°C to 110°C Operating humidity 35% to 95% RH Protection rating Meets or exceeds IEC60529 IP67 and JEM IP67G standards. Vibration resistance Shock resistance 10 to 2,000 Hz, 1.5 mm in each direction; acceleration: 300 m/s2 (about 30 G); 30 minutes each in three axis directions, 90 minutes total 1,000 m/s2 (about 100 G) three times each in X, Y, Z directions, total 18 times Weight (approximate) 19 g 300,000 times per address 100,000 times per address V600-D23P66SP Four, R6 Mounting holes (Two, 5.5 dia.) Mounting Hole Dimensions Two, M5 2.5 max. Case material: PFA resin 13 Section Data Carriers 2-2 V600-D23P61/V600-D23P53/V600-D23P54 Model Item Memory capacity V600-D23P61 254 bytes Memory type EEPROM (electrically erasable programmable random access memory) Data hold time 10 years (Data will be maintained for 10 years after it is written.) Data write capacity –20 to 40 _C: –20 to 70 _C: Error detection 16-bit CRC error detection is used in both directions of transmission. Operating temperature Data retention: –40°C to 85°C; read/write: –20°C to 70°C Storage temperature –40°C to 85°C Operating humidity 35% to 95% RH Protection rating Meets or exceeds IEC60529 IP67 and JEM IP67G standards. Vibration resistance Shock resistance 10 to 2,000 Hz, 1.5 mm in each direction; acceleration: 300 m/s2 (about 30 G); 30 minutes each in three axis directions, 90 minutes total 1,000 m/s2 (about 100 G) three times each in X, Y, Z directions, total 18 times Weight (approximate) 5.8 g V600-D23P61 V600-D23P53 V600-D23P54 300,000 times per address 100,000 times per address 0.4 g V600-D23P53 1.0 g V600-D23P54 8 –0.10 mm dia. 12–0.20 mm dia. Mounting holes (Two, 3.5 dia.) Case material ABS resin Fill resin Epoxy resin 2-2-2 Memory Map Address 1 byte Write protect setting area User area (254 bytes) The memory is EEPROM, so there is no limit on the number of times that data can be read or overwritten. The memory capacity is 254 bytes, including the write protect setting area address, 0000H. 14 Section Data Carriers 2-2 2-2-3 Write Protect Function The write protect function protects important data stored in the memory of the Data Carrier, such as product number and model, from being overwritten inadvertently. With this function, the data in a specified memory area can be protected. It is recommended that important data be write-protected as follows: Setting the Write Protect Function The write protect function is set by writing the final address to be protected in address 0000H of the Data Carrier’s memory. The status of the leftmost bit of address 0000H determines whether or not the write protect function is in effect. Address Bit 7 0000H 6 YES/NO 5 4 3 2 1 0 Ending address The region specified by the ending addresses will be protected when the write protect control bit (leftmost bit of address 0000H) is ON, as shown in the following table. Leftmost bit of 0000H ON Write Protect Function Data is write-protected. OFF Data is not write-protected. The following addresses can be set for the ending address: Ending address: 00H, 01H to 7FH Address 0080H to 00FDH can therefore not be set as the ending address. If the ending address is set to 00H, however, all addresses from 0001H to 00FDH will be protected. Examples 1, 2, 3... 1. The following settings would write-protect addresses 0001H through 0012H: Address 7 6 0000H Address Bit 1 0 5 4 3 2 0 1 0 0 9 1 0 1 0 Write-protected addresses 2 2. The entire memory except address 0000H is write-protected by setting the ending address to 00H, as shown below. Address 7 6 0000H Address Bit 1 0 8 5 4 3 2 0 0 0 0 1 0 0 0 0 Write-protected addresses (Ending address set to 00H.) Canceling Write Protection To cancel write protection, turn OFF the leftmost bit of address 0000H. The write protection will be cancelled, and the address are set in 0000H will be ignored. Note 1. Address 0000H cannot be write-protected. 2. The first address that is write-protected is always 0001H. Always structure your data so that any data that needs to be write protected is written at addresses from 0001H on. 15 SECTION 3 Communications Specifications This section provides specifications for communications. 3-1 3-2 3-3 Transmission Ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1-1 V600-D23P71 Data Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1-2 V600-D23P72 Data Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1-3 V600-D23P66N Data Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1-4 V600-D23P66SP Data Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1-5 V600-D23P61 Data Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1-6 V600-D23P53 Data Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1-7 V600-D23P54 Data Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1-8 Communications Areas on Non-metal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transmission Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Data Carrier Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 18 19 20 21 22 23 24 25 27 28 17 Section Transmission Ranges 3-1 3-1 Transmission Ranges 3-1-1 V600-D23P71 Data Carrier Transmission Range Specifications (Certified Performance) Setting conditions R/W Head Condition V600-H07 Read/Write Stationary y Read Write Read Write Read Write Read Write Moving g V600-H11 Stationary y Moving g Note Controller communications mode Any y Any y Any y Any y Transmission range g ( i mm, axis i slip: li ±10 10 mm)) (unit: 10 to 70 10 to 70 30 to 60 30 to 60 5 to 40 5 to 40 15 to 40 15 to 40 1. The Communications Distance Priority Mode or Communications Time Priority Mode can be set on the Serial Interface ID Controller or ID Sensor Unit via the communications mode DIP switch. 2. The Communications Distance Priority Mode is always used for Parallel Interface ID Controllers. 3. These specifications are the certified performance when taking into consideration variations in ambient temperatures and products. 4. The Data Carrier and Read/Write Head installation conditions are as follows: V600-H11 or V600-H07 Non-metallic material (Examples: Resin, plastic, wood, etc.) Communications will not be possible if the DC is mounted directly to metal. Steel V600-D23P71 For details regarding R/W Head and DC installation, refer to Section 4 Installation. Communications Areas The following diagrams show representative examples of the communications areas. All measurement units are shown in mm. V600-D23P71 and V600-H07 V600-D23P71 and V600-H11 The communications areas are not affected by the Controller’s communications mode. 18 Section Transmission Ranges 3-1 3-1-2 V600-D23P72 Data Carrier Transmission Range Specifications (Certified Performance) Setting conditions R/W Head Condition V600-H07 Read/Write Stationary y Read Write Read Write Read Write Read Write Moving g V600-H11 Stationary y Moving g Note Transmission range g ((unit: mm)) Controller communications mode Any y Any y Any y Any y 10 to 50 (axis slip: ±10 mm) 10 to 50 (axis slip: ±10 mm) 30 to 40 (axis slip: ±10 mm) 30 to 40 (axis slip: ±10 mm) 5 to 30 (axis slip: ±10 mm) 5 to 30 (axis slip: ±10 mm) 15 to 30 (axis slip: ±10 mm) 15 to 30 (axis slip: ±10 mm) 1. The Communications Distance Priority Mode or Communications Time Priority Mode can be set on the Serial Interface ID Controller or ID Sensor Unit via the communications mode DIP switch. 2. The Communications Distance Priority Mode is always used for Parallel Interface ID Controllers. 3. These specifications are the certified performance when taking into consideration variations in ambient temperatures and products. 4. The Data Carrier and Read/Write Head installation conditions are as follows: V600-H11 or V600-H07 Non-metallic material (Examples: Resin, plastic, wood, etc.) Communications will not be possible if the DC is mounted directly to metal. Steel V600-D23P72 For details regarding R/W Head and DC installation, refer to Section 4 Installation. Communications Areas The following diagrams show representative examples of the communications areas. All measurement units are shown in mm. V600-D23P72 and V600-H07 V600-D23P72 and V600-H11 The communications areas are not affected by the Controller’s communications mode. 19 Section Transmission Ranges 3-1 3-1-3 V600-D23P66N Data Carrier Transmission Range Specifications (Certified Performance) Setting conditions R/W Head Condition V600-H07 V600-H11 Read/Write Stationary y Read Moving g Write Read Stationary y Write Read Moving g Write Read Distance Priority Time Priority Any Distance Priority Time Priority Any Distance Priority Time Priority Any Distance Priority Time Priority Any Write Note Transmission range g ((unit: mm)) Controller communications mode 5 to 45 (axis slip: ±10 mm) 5 to 35 (axis slip: ±10 mm) 5 to 35 (axis slip: ±10 mm) 25 to 40 (axis slip: ±10 mm) 25 to 30 (axis slip: ±10 mm) 25 to 30 (axis slip: ±10 mm) 5 to 30 (axis slip: ±10 mm) 5 to 25 (axis slip: ±10 mm) 5 to 25 (axis slip: ±10 mm) 15 to 25 (axis slip: ±10 mm) 15 to 20 (axis slip: ±10 mm) 15 to 20 (axis slip: ±10 mm) 1. The Communications Distance Priority Mode or Communications Time Priority Mode can be set on the Serial Interface ID Controller or ID Sensor Unit via the communications mode DIP switch. 2. The Communications Distance Priority Mode is always used for Parallel Interface ID Controllers. 3. These specifications are the certified performance when taking into consideration variations in ambient temperatures and products. 4. The Data Carrier and Read/Write Head installation conditions are as follows: V600-H11 or V600-H07 Non-metallic material (Examples: Resin, plastic, wood, etc.) Communications will not be possible if the DC is mounted directly to metal. Steel V600-D23P66N For details regarding R/W Head and DC installation, refer to Section 4 Installation. Communications Areas The following diagrams show representative examples of the communications areas. All measurement units are shown in mm. V600-D23P66 and V600-H07 V600-D23P66 and V600-H11 Communications Distance Priority Mode Communications Time Priority Mode 20 Section Transmission Ranges 3-1 3-1-4 V600-D23P66SP Data Carrier Transmission Range Specifications Setting conditions R/W Head Condition V600-H07 V600-H11 Read/Write Stationary y Read Moving g Write Read Stationary y Write Read Moving g Write Read Distance Priority Time Priority Any Distance Priority Time Priority Any Distance Priority Time Priority Any Distance Priority Time Priority Any Write Note Transmission range g ((unit: mm)) Controller transmission mode 5 to 40 (axis slip: ±10 mm) 5 to 30 (axis slip: ±10 mm) 5 to 30 (axis slip: ±10 mm) 20 to 40 (axis slip: ±10 mm) 20 to 30 (axis slip: ±10 mm) 20 to 30 (axis slip: ±10 mm) 5 to 25 (axis slip: ±10 mm) 5 to 20 (axis slip: ±10 mm) 5 to 20 (axis slip: ±10 mm) 10 to 25 (axis slip: ±10 mm) 10 to 20 (axis slip: ±10 mm) 10 to 20 (axis slip: ±10 mm) 1. The Communications Distance Priority Mode or Communications Time Priority Mode can be set on the Serial Interface ID Controller or ID Sensor Unit via the communications mode DIP switch. 2. The Communications Distance Priority Mode is always used for Parallel Interface ID Controllers. 3. These specifications are the certified performance when taking into consideration variations in ambient temperatures and products. 4. The Data Carrier and Read/Write Head installation conditions are as follows: V600-H11 or V600-H07 Non-metallic material (Examples: Resin, plastic, wood, etc.) Communications will not be possible if the DC is mounted directly to metal. Steel V600-D23P66SP For details regarding R/W Head and DC installation, refer to Section 4 Installation. Communications Areas The following diagrams show representative examples of the communications areas. All measurement units are shown in mm. V600-D23P66 and V600-H07 V600-D23P66 and V600-H11 Communications Distance Priority Mode Communications Time Priority Mode 21 Section Transmission Ranges 3-1 3-1-5 V600-D23P61 Data Carrier Transmission Range Specifications (Certified Performance) Setting conditions R/W Head Condition V600-H07 V600-H11 Read/Write Stationary y Read Moving g Write Read Stationary y Write Read Moving g Write Read Write Note Transmission range g ((unit: mm)) Controller communications mode Distance Priority Time Priority Any Distance Priority Time Priority Any Distance Priority Time Priority Any Distance Priority Time Priority Any 2 to 19 (axis slip: ±10 mm) 2 to 16 (axis slip: ±10 mm) 2 to 16 (axis slip: ±10 mm) 12 to 19 (axis slip: ±10 mm) 12 to 16 (axis slip: ±10 mm) 12 to 16 (axis slip: ±10 mm) 1 to 16 (axis slip: ±2 mm) 1 to 14 (axis slip: ±2 mm) 1 to 14 (axis slip: ±2 mm) 7 to 16 (axis slip: ±2 mm) 7 to 14 (axis slip: ±2 mm) 7 to 14 (axis slip: ±2 mm) 1. The Communications Distance Priority Mode or Communications Time Priority Mode can be set on the Serial Interface ID Controller or ID Sensor Unit via the communications mode DIP switch. 2. The Communications Distance Priority Mode is always used for Parallel Interface ID Controllers. 3. These specifications are the certified performance when taking into consideration variations in ambient temperatures and products. 4. The Data Carrier and Read/Write Head installation conditions are as follows: V600-H11 Steel (SC or SS) Steel V600-H51 (SC or SS) Steel Steel V600-D23P61 (Mounted to metal) V600-D23P61 (Mounted to metal) For details regarding R/W Head and DC installation, refer to Section 4 Installation. 22 Section Transmission Ranges 3-1 Communications Areas The following diagrams show representative examples of the communications areas. All measurement units are shown in mm. V600-D23P61 and V600-H11 V600-D23P61 and V600-H51 Communications Distance Priority Mode Communications Time Priority Mode 3-1-6 V600-D23P53 Data Carrier Transmission Range Specifications (Certified Performance) Setting conditions R/W Head Condition V600-HS51 Stationary Read/Write Read Transmission range g ((unit: mm)) Controller communications mode Distance Priority Time Priority V600-HS61 Stationary Write Any Read Distance Priority Time Priority V600-H52 Stationary Write Any Read Distance Priority Time Priority Write Note Any 0.5 to 4.0 (axis slip: ±2 mm) 0.5 to 3.0 (axis slip: ±2 mm) 0.5 to 3.0 (axis slip: ±2 mm) 0.5 to 4.0 (axis slip: ±2 mm) 0.5 to 3.0 (axis slip: ±2 mm) 0.5 to 3.0 (axis slip: ±2 mm) 0.5 to 4.0 (axis slip: ±2 mm) 0.5 to 3.0 (axis slip: ±2 mm) 0.5 to 3.0 (axis slip: ±2 mm) 0.5 to 4.5 (axis slip: ±1 mm) 0.5 to 3.5 (axis slip: ±1 mm) 0.5 to 3.5 (axis slip: ±1 mm) 0.5 to 4.5 (axis slip: ±1 mm) 0.5 to 3.5 (axis slip: ±1 mm) 0.5 to 3.5 (axis slip: ±1 mm) 0.5 to 4.5 (axis slip: ±1 mm) 0.5 to 3.5 (axis slip: ±1 mm) 0.5 to 3.5 (axis slip: ±1 mm) 1. The Communications Distance Priority Mode or Communications Time Priority Mode can be set on the Serial Interface ID Controller or ID Sensor Unit via the communications mode DIP switch. 2. The Communications Distance Priority Mode is always used for Parallel Interface ID Controllers. 3. These specifications are the certified performance when taking into consideration variations in ambient temperatures and products. 4. The Data Carrier and Read/Write Head installation conditions are as follows: Steel Steel Steel Steel V600-HS51 Sensor V600-HS61 Sensor (SC or SS) Steel V600-H52 (SC or SS) Steel V600-D23P53 (SC or SS) V600-D23P53 V600-D23P53 23 Section Transmission Ranges 3-1 For details regarding R/W Head and DC installation, refer to Section 4 Installation. Communications Areas The following diagrams show representative examples of the communications areas. All measurement units are shown in mm. V600-D23P53 and V600-HS51 V600-D23P53 and V600-HS61 V600-D23P53 and V600-H52 Communications Distance Priority Mode Communications Time Priority Mode 3-1-7 V600-D23P54 Data Carrier Transmission Range Specifications (Certified Performance) Setting conditions R/W Head Condition V600-HS51 Stationary Read/Write Read Controller communications mode Distance Priority Time Priority V600-HS61 Stationary Write Any Read Distance Priority Time Priority V600-H52 Stationary Write Any Read Distance Priority Time Priority Write Note 24 Transmission range g ((unit: mm)) Any 0.5 to 6.0 (axis slip: ±2 mm) 0.5 to 5.5 (axis slip: ±2 mm) 0.5 to 5.0 (axis slip: ±2 mm) 0.5 to 6.5 (axis slip: ±2 mm) 0.5 to 5.5 (axis slip: ±2 mm) 0.5 to 5.5 (axis slip: ±2 mm) 0.5 to 6.5 (axis slip: ±2 mm) 0.5 to 5.5 (axis slip: ±2 mm) 0.5 to 5.5 (axis slip: ±2 mm) 0.5 to 6.5 (axis slip: ±1 mm) 0.5 to 6.0 (axis slip: ±1 mm) 0.5 to 5.5 (axis slip: ±1 mm) 0.5 to 7.0 (axis slip: ±1 mm) 0.5 to 6.0 (axis slip: ±1 mm) 0.5 to 6.0 (axis slip: ±1 mm) 0.5 to 7.0 (axis slip: ±1 mm) 0.5 to 6.0 (axis slip: ±1 mm) 0.5 to 6.0 (axis slip: ±1 mm) 1. The Communications Distance Priority Mode or Communications Time Priority Mode can be set on the Serial Interface ID Controller or ID Sensor Unit via the communications mode DIP switch. 2. The Communications Distance Priority Mode is always used for Parallel Interface ID Controllers. Section Transmission Ranges 3-1 3. These specifications are the certified performance when taking into consideration variations in ambient temperatures and products. 4. The Data Carrier and Read/Write Head installation conditions are as follows: Steel Steel Steel Steel V600-HS61 Sensor V600-HS51 Sensor (SC or SS) V600-H52 (SC or SS) Steel Steel V600-D23P54 (SC or SS) V600-D23P54 V600-D23P54 For details regarding R/W Head and DC installation, refer to Section 4 Installation. Communications Areas The following diagrams show representative examples of the communications areas. All measurement units are shown in mm. V600-D23P54 and V600-HS51 V600-D23P54 and V600-HS61 V600-D23P54 and V600-H52 Communications Distance Priority Mode Communications Time Priority Mode 3-1-8 Communications Areas on Non-metal Although the V600-D23P61 is for mounting on metal surfaces and the V600-D23P53/P54 are for imbedding in metal, mounting any of these Data Carriers on non-metal will increase the communications areas. The following diagrams show representative examples of the communications areas. All measurement units are shown in mm. The following diagrams assume that there is no metal at the back of or surrounding the Data Carrier. 25 Section Transmission Ranges V600-D23P61 Data Carrier V600-D23P61 and V600-H11 V600-D23P61 and V600-H51 V600-D23P53 Data Carrier V600-D23P53 and V600-HS51 V600-D23P53 and V600-HS61 V600-D23P53 and V600-H52 V600-D23P54 Data Carrier V600-D23P54 and V600-HS51 V600-D23P54 and V600-HS61 V600-D23P54 and V600-H52 Communications Distance Priority Mode Communications Time Priority Mode 26 3-1 Section Transmission Time 3-2 3-2 Transmission Time Transmission times are the same for all models of R/W Heads and DCs covered in this manual, although transmission times are different for DCs that contain batteries. The term “transmission time” is used to indicate both the turn-around time (TAT) and the lower level transmission time between the R/W Head and DC. Transmission Time The TAT is the total time required from the transmission of a command from a host device (such as a host computer) until the reception of a response at the host device. The lower-level transmission time is the time required for transmission of data between the R/W Head and DC. The following diagram shows the TAT and lower-level transmission time for the READ command. RDH1. . . . . . . * ↵ RD001122 . . . * ↵ Lower-level transmission time Turn-around time (TAT) TAT (Reference) The following diagrams show the TAT and lower-level transmission time for Serial Interface ID Controllers V600-CA1A-Vj, V600-CA2A-Vj, V600-CD1D-Vj, and V600-CF1A. (The TAT for Parallel Interface ID Controllers and ID Sensor Units varies with the host’s software.) Turn-around time (ms) Distance Priority Time Priority Number of bytes processed Calculation Method (Reference) Controller communications mode Communications Distance Pi i M Priority Mode d Communications Time Pi i M Priority Mode d (Unit: ms) Read/Write Read Write Read Write TAT T = 5.4N + 85.4 T = 9.8N + 184.9 T = 2.9N + 99.1 T = 8.2N + 272.9 N: Number of bytes processed Note 1. The value given for the TAT data assumes that the communications settings for the V600-CA1A-Vj ID Controller are as follows: Baud rate: 9600 bps; data length: 8 bits; stop bits: 1; parity: odd. 2. The number of bytes is the number for ASCII code. (For details, refer to the RFID System Operation Manual (Z83). 27 Section Data Carrier Speed 3-3 Lower-level transmission time (ms) Transmission Time With the Data Carrier (Reference) Distance Priority Time Priority (Auto) write (Auto) read Number of bytes processed Calculation Method (Reference) Controller communications mode Communications Di t P i it Mode M d Distance Priority Communications Time Pi i M Priority Mode d Read/Write Read Write Read Write (Unit: ms) Lower-level transmission time t = 4.3N + 64.6 t = 8.7N + 167.1 t = 1.8N + 79.0 t = 7.1N + 180.4 N: Number of bytes processed Communications Mode Setting 3-3 Either the Communications Distance Priority Mode or the Communications Time Priority Mode can be set for the communications mode for the V600-CA1A-Vj, V600-CA2A-Vj, V600-CD1D-Vj, and V600-CF1A Serial Interface ID Controllers using the mode DIP switch. Refer to the operation manuals for the Controller for details. (The V600-CA8A-Vj/CA9A-Vj Parallel Interface ID Controllers always operate in the Communications Distance Priority Mode.) Data Carrier Speed The number of bytes that can be processed using the Auto Read and Auto Write commands depends on the speed of the DC. The relationship between the number of bytes and DC speed in m/minute can be determined from the following equation. Max. DC Speed = Distance travelled in the transmission range (m) Lower-level transmission time (min) • The “distance travelled in the transmission range (m)” is the maximum width of the transmission range (in the X direction). Refer to the diagrams in 3-1 Transmission Range. • The “lower-level transmission time (min)” is the time required for transmission between the DC and the R/W Head. For details regarding this calculation, refer to 3-2 Transmission Time. 28 Section Data Carrier Speed 3-3 In this example diagram, the V600-D23P66 and V600-H11 are combined and four bytes are read. Calculation Example 50 mm This diagram shows the following: Distance travelled in transmission range, Y (transmission distance) = 50 mm Lower-level transmission time, T = 4.3 x 4 + 64.6 = 81.8 ms. Accordingly, the DC speed in this case will be as follows: Max. DC Speed = Distance travelled in the transmission range (m) Lower-level transmission time (min) = 50 (mm) 81.8 (ms) = 36.7 m/min Note 1. The distance travelled in the transmission time will vary depending on the read/write distance and the shaft slippage. Refer to the diagrams in 3-1 Transmission Range. 2. The DC speed is the standard value. Before using the equipment, run a test to determine the speed under the actual operating conditions. 3. The DC speed data above do not take into account possible transmission errors in host or lower-level communications. 4. When the V600-CA8A-Vj/CA9A-Vj is used, the speed will vary depending on the software at the host device. 29 SECTION 4 Installation This section describes the recommended installation methods for the R/W Heads and Data Carriers (DCs). 4-1 4-2 R/W Head Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1-1 Installation Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1-2 Effect of Surrounding Metals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1-3 Interference between R/W Heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1-4 Interference with Proximity Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Data Carrier Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 32 36 38 40 43 31 Section R/W Head Installation 4-1 4-1 R/W Head Installation 4-1-1 Installation Method V600-H07 R/W Head Use M4 screws and spring washers for R/W Head installation. Tighten the screws to a torque of 0.7 to 1.2 NSm (approximately 7 to 12 kgfScm). There are no restrictions on the mounting direction or the direction of access to the DC, but if the R/W Head is to be installed near a device such as a conveyance belt, make sure there is no danger of the R/W Head being accidentally struck. Four, M4 mounting holes 100 90±0.2 100 90±0.2 Mounting Bracket Dimensions (V600-H07 Only) 100±0.2 Four, C1 corners 90±0.1 100±0.2 90±0.1 mm-dia. holes Four, 4.5 +0.5 –0 32 Section R/W Head Installation 4-1 Note A mounting bracket is provided with the V600-H07. It is not necessary to use this bracket if a metal mounting plate larger than the 100×100 mm “footprint” of the R/W Head is used for installation. Mounting plate V600-H07 Mounting bracket (included with V600-H07) ! Caution Be sure to ground the mounting surface of the R/W Head if it is metal. V600-H11 R/W Head (1) Front Panel Mounting Coil center 2) Rear Panel Mounting Two, M4 mounting holes Insert the nuts that are included with the R/W Head into the locations marked “A.” Coil center Two, 4.5 dia. Nut V600-H51/H52 R/W Head The V600-H51/H52 R/W Heads are M22. When embedding or attaching to metal, separate the communications section (coil tip) from the metal in all direc- 33 Section R/W Head Installation 4-1 tions by at least 35 mm for the V600-H51 and by at least 25 mm for the V600-H52. V600-H51 V600-H52 Surrounding metal Surrounding metal 70 (±35)-mm dia. min. 50 (±25)-mm dia. min. R/W Head R/W Head 15 mm max. 12 mm max. Note Do not let the surrounding metal extend beyond the end of the R/W Head. Mounting to Brackets: Mounting Hole Dimensions 22 +0.50 mm dia. Note Mount the R/W Head to the bracket so that the lock washers and nuts clamp onto the bracket. The maximum tightening torque is 40 Nm (approx. 400 kgfcm). V600-HS51 R/W Head The V600-HS51 R/W Head is M12. When embedding or attaching to metal, separate the communications section (coil tip) from the metal by at least 15 mm in all directions. Surrounding metal 30 (±15)-mm dia. min. R/W Head 7 mm min. Note Do not let the surrounding metal extend beyond the end of the R/W Head. Mounting to Brackets: Mounting Hole Dimensions 12 +0.50 mm dia. 34 Section R/W Head Installation 4-1 Note Mount the R/W Head to the bracket so that the lock washers and nuts clamp onto the bracket. The maximum tightening torque is 6 Nm (approx. 60 kgfcm). V600-HS61 R/W Head M3 screw Two, 3.5 dia. Coil center V600-HA51 R/W Head Use M4 screws when mounting directly to surfaces inside the control panel. Surface Mounting Two, 4.5 dia. Mounting to DIN Track Spacers DIN Track End Plate 10 mm min. (see note 2) (See note 1) Mounting hook Note 1. Add the height of the DIN Track. 2. Provide a space of at least 10 mm (at least two spacers) and attach the R/W Heads securely. 1, 2, 3... 1. When connecting a R/W Head to DIN Track, hook section A first and then rotate in direction B. 35 Section R/W Head Installation 4-1 2. To remove a R/W Head from DIN Track, pull out on the mounting hook. DIN Track PFP-100N2 End Plate PFP-M Spacer PFP-S Mounting hook Attaching and Removing V600-HA51 and V600-HS51/HS61 Connectors Attaching 1, 2, 3... 1. Hold the molded section of the connector, align the groove with the connector on the main unit, and press in. 2. Press the connector straight in until it locks in place. Note The connector will not lock in place if the ring is held. Always hold the molded section. Molded section Removing Hold the ring and pull the connector straight out. Note The connector cannot be removed by holding onto the molded section. Never pull on the cable. Excessive force can break lines or otherwise cause damage. Rind 4-1-2 Effect of Surrounding Metals V600-H07 R/W Head 36 In addition to surface mounting, it is also possible to flush-mount the V600-H07 within a metal casing to protect it from being struck by other objects. To prevent malfunctioning, allow at least 50 mm between the sides of the R/W Head and the metal casing, and do not mount the R/W Head below the metal surface. If the Section R/W Head Installation 4-1 gap between sides of the R/W Head and the metal casing is less than 50 mm, the read/write transmission range will be greatly diminished. (Unit: mm) 50 mm min. Note 50 mm min. Metal casing Metal casing 11 mm radius min. 50 mm min. 50 mm min. 30 mm max. 50 mm min. 1. Do not bend the R/W Head’s cable into a curve tighter than 11 mm in radius. 2. The read/write transmission range will be reduced significantly if the R/W Head is installed closer than 50 mm to metal surfaces. In addition to surface mounting, it is also possible to flush-mount the V600-H11 within a metal casing to protect it from being struck by other objects. To prevent malfunctioning, allow at least 30 mm between the sides of the R/W Head and the metal casing, and do not mount the R/W Head below the metal surface. If the gap between sides of the R/W Head and the metal casing is less than 30 mm, the read/write transmission range will be greatly diminished. V600-H11 R/W Head (Unit: mm) 23 mm max. Note 30 mm min. 30 mm min. 50 mm min. 30 mm min. Metal casing Metal casing 30 mm min. 11 mm radius min. 1. Do not bend the R/W Head’s cable in a curve tighter than 11 mm in radius. 2. The read/write transmission range will be reduced significantly if the R/W Head is installed closer than 30 mm to metal surfaces. V600-H51 R/W Head If there is metal extending to the coil surface near the R/W Head, the transmission distances will be reduced by approximately 30% from the transmission distances for installation according to the procedures in 4-1-1 Installation Method. Surrounding metal (steel) 22-mm dia. Transmission distance reduced by 30% 37 Section R/W Head Installation 4-1 If there is metal extending to the coil surface near the R/W Head, the transmission distances will be reduced by approximately 10% from the transmission distances for installation according to the procedures in 4-1-1 Installation V600-H52 R/W Head Surrounding metal (steel) 22-mm dia. Transmission distance reduced by 10% If there is metal extending to the coil surface near the R/W Head, the transmission distances will be reduced by approximately 30% from the transmission distances for installation according to the procedures in 4-1-1 Installation V600-HS51 R/W Head Surrounding metal (steel) 12-mm dia. Transmission distance reduced by 30% The V600-HS61 R/W Head can be surface-mounted, or it can be embedded in metal to protect it from colliding with other objects. When embedding the R/W Head, separate it from the metal surfaces on all sides by at least 15 mm to prevent operating errors. The height of the metal surfaces must not exceed beyond the height of the R/W Head. V600-HS61 R/W Head (Unit: mm) 15 min. 10 max. R10 min. 15 min. 15 min. Metal casing 15 min. 30 min. Note Metal casing 1. The bending radius of the cord must be at least 10 mm. 2. The transmission distance will be greatly reduced if the R/W Head is not separated from surrounding metal surfaces by at least 15 mm. 4-1-3 Interference between R/W Heads When using two or more R/W Heads, be sure to allow enough space between the R/W Heads to avoid errors caused by mutual interference. The diagrams below show the minimum spacing required. V600-H07 R/W Head 38 When facing each other, V600-H07 R/W Heads should be installed at least 650 mm apart if RD/WT commands are used, and 900 mm apart if auto commands are used. Section R/W Head Installation 4-1 When facing the same direction, V600-H07 R/W Heads should be installed at least 550 mm apart (center to center) if RD/WT commands are used, and 1,200 mm apart (center to center) if auto commands are used. 550 mm min. (1,200 mm min.) 650 mm min. (900 mm min.) V600-H11 R/W Head When facing each other, V600-H07 R/W Heads should be installed at least 200 mm apart regardless of whether RD/WT commands or auto commands are used. When facing the same direction, V600-H07 R/W Heads should be installed at least 200 mm apart regardless of whether RD/WT commands or auto commands are used. 200 mm min. 200 mm min. Note For applications in which no two R/W Heads transmit or receive data at the same time (i.e., in which the R/W Heads read and write independently), there is no risk of mutual interference and the R/W Heads can be installed in proximity. Transmission and reception in this case refer to the R/W Heads oscillating after receiving commands. V600-H51 R/W Head When facing each other, V600-H51 R/W Heads should be installed at least 120 mm apart. When facing the same direction, V600-H51 R/W Heads should be installed at least 100 mm apart (center to center) 100 mm min. 120 mm min. 39 Section R/W Head Installation 4-1 When facing each other or facing the same direction, V600-H52 R/W Heads should be installed at least 80 mm apart. V600-H52 R/W Head 80 mm min. 80 mm min. When facing each other or facing the same direction, V600-HS51 R/W Heads should be installed at least 80 mm apart. V600-HS51 R/W Head V600-HS51 V600-HS51 80 mm min. V600HS51 80 mm min. When facing each other or facing the same direction, V600-HS61 R/W Heads should be installed at least 80 mm apart. V600-HS61 R/W Head V600-HS61 V600HS61 V600HS51 V600-HS61 V600HS61 80 mm min. 80 mm min. Note Mutual interference will not occur between R/W Heads unless they communication at the same time. R/W Heads can thus be mounted next to each other in any application where communications will never be simultaneous. Here, “communications” refers to the oscillation of the R/W Head when a command is received. 4-1-4 Interference with Proximity Sensors V600-series R/W Heads use electromagnetic linking (frequency: 530 kHz), so, if they are installed near sensors (such as proximity sensors) with an oscillation frequency of 400 to 600 kHz, it may cause the sensors to malfunction. Before installing R/W Heads, and when selecting sensors, be sure to conduct tests to make sure that there will be no interference. V600-H07 R/W Head 40 As shown in the following diagrams, a V600-H07 R/W Head should be at least 400 mm from a proximity sensor when the two are facing the same direction or Section R/W Head Installation 4-1 perpendicular. When the two are facing each other, they should be at least 300 mm apart. Proximity sensor 300 mm min. V600-H07 Proximity sensor 400 mm min. 400 mm min. Proximity V600-H07 sensor V600-H11 R/W Head As shown in the following diagrams, a V600-H11 R/W Head should be at least 100 mm from a proximity sensor regardless of whether the two are parallel, perpendicular, or facing each other. Proximity sensor 100 mm min. Proximity sensor 100 mm min. V600-H11 100 mm min. V600-H11 Proximity sensor 41 Section R/W Head Installation V600-H51/H52 R/W Head Proximity sensor 100 mm min. V600-H51/52 Proximity sensor 200 mm min. 150 mm min. Proximity sensor V600-HS51 R/W Head Proximity sensor 100 mm min. V600-HS51 200 mm min. 150 mm min. Proximity sensor 42 Proximity sensor 4-1 Section Data Carrier Installation 4-2 V600-HS61 R/W Head Proximity sensor Proximity sensor 100 mm min. 100 mm min. V600-HS61 100 mm min. V600-HS61 Proximity sensor 4-2 Data Carrier Installation V600-D23P71/P72 Data Carriers We recommend that the Data Carriers be installed using holders. You can either fabricate your own holders, or use the V600-A84 Holder (sold separately). Installation in V600-A84 Holders Attach the Holder using M3 pan-head screws. The tightening torque is 0.3 to 0.5 NM (approximately 3 to 5 kgfcm). Insert the Data Carriers after attaching the Holders. Insert a Data Carrier into the grooves on the Holder and slid it completely into place, as shown in the following diagram. Two, 3.2-dia. mounting holes (for M3 pan-head screws) Four, R3 Effects of Metal The transmission distance will be reduced if there is metal in back of a Data Carrier. When mounting on a metal surface, insert a non-metallic spacer (e.g., plastic, wood, etc.). The following diagrams show the relationship between the dis- 43 Section Data Carrier Installation 4-2 tance between a Data Carrier and a metal surface and the transmission distance. (2) V600-D23P72 Transmission distance (100% = non-metallic surface) Distance to metal (X) R/W Head Metal casing Transmission distance (100% = non-metallic surface) DC Transmission distance Metal (1) V600-D23P71 Distance to metal Distance to metal (X) V600-A84 Holders can be used to adjust the distance between a Data Carrier and a metal surface by pilling up more than one Holder. The Holders will lock in place if they are pilled in alternating directions. Each Holder is 5 mm thick. Refer to 2-2-1 Specifications and Outer Dimensions for details. Effect of Misalignment Install the R/W Heads and Data Carriers so that they are as parallel as possible to each other. Communications will be possible even if they are not perfectly parallel, but he transmission distance will be affected, as listed in the following tables. Metal casing DC R/W Head 44 Section Data Carrier Installation 4-2 (1) Reduction in Transmission Distance for Misalignment in V600-D23P71 Data Carrier misalignment (θ_) R/W Head 0 10 20 30 40 V600-H07 0% 0% 2% 4% 6% V600-H11 0% 1% 3% 6% 10% (2) Reduction in Transmission Distance for Misalignment in V600-D23P72 Data Carrier misalignment (θ_) R/W Head 0 10 20 30 40 V600-H07 0% 0% 4% 6% 12% V600-H11 0% 3% 4% 5% 7% Mounting Conditions: R/W Head surface-mounted to a metal surface, Data Carrier mounted to non-metallic surface. V600-D23P66N Data Carriers Installation Method Attach the Holder using M3 pan-head screws and washers. The tightening torque is 0.3 to 0.5 NM (approximately 3 to 5 kgfcm). The Data Carriers can be installed in any direction in respect to movement relative to the R/W Head. Two, M3 Installation on an Attachment The transmission distance will be reduced if there is metal in back of a Data Carrier. When mounting on a metal surface, use the special Attachment (sold separately) or insert a non-metallic spacer (e.g., plastic, wood, etc.). The following diagrams show the relationship between the distance between a Data Carrier and a metal surface and the transmission distance. The Attachment is 10 mm thick. V600-D23P66 Transmission distance (100% = non-metallic surface) Metal casing R/W Head DC Transmission distance Metal Effects of Metal Distance to metal (X) Distance to metal Align the Attachment and Data Carrier so that the mounting holes align. Effect of Misalignment Install the R/W Heads and Data Carriers so that they are as parallel as possible to each other. Communications will be possible even if they are not perfectly par- 45 Section Data Carrier Installation 4-2 allel, but he transmission distance will be affected, as listed in the following tables. Metal casing DC R/W Head (1) Reduction in Transmission Distance for Misalignment in V600-D23P66 Data Carrier misalignment (θ_) R/W Head 0 10 20 30 40 V600-H07 0% 1% 3% 8% 17% V600-H11 0% 2% 2% 3% 5% Mounting Conditions: R/W Head surface-mounted to a metal surface, Data Carrier mounted to non-metallic surface. V600-D23P61 Data Carriers Installation Method Attach the Holder using M3 pan-head screws and washers. The tightening torque is 0.3 to 0.5 NM (approximately 3 to 5 kgfcm). The Data Carriers can be installed in any direction in respect to movement relative to the R/W Head. Two, M3 Effects of Metal If there is metal surrounding the Data Carrier (as shown in diagram b, below), the transmission distances will be reduced by approximately 10% over a Data Carrier mounted to a metal surface (as shown in diagram a, below). (a) (b) DC DC Steel (SC or SS) Transmission distance reduced by 10% Steel (SC or SS) (a) Mounting to Metal Surface 46 (b) Embedding in Metal Section Data Carrier Installation 4-2 The transmission distances given in 3-1 Transmission Ranges are for surfacemounted (diagram a, above). V600-D23P53/P54/P55 Data Carriers Installation Method • Refer to the following dimension diagrams when mounting the Data Carriers. • Use a 2-part epoxy adhesive to attach the Data Carriers. V600-D23P53/P55 V600-D23P54 R0.3 max. R0.2 max. 8.1 +0.1 0 mm dia. 12.1 +0.1 0 mm dia. The epoxy adhesives listed in the following table are recommended for the given temperature ranges. Model Differences in Surrounding Metals V600-D23P53/P54/P55 Operating temperature –40 to 70°C V600-D23P55 –40 to 150°C Product name Manufacturer Two-part Epoxy-compound Resin: 2001 (main agent)/ 2105C (curing agent) Three Bond Co., Ltd. One-part Epoxy Resin: 2285 Three Bond Co., Ltd. Transmission distances are also affected by the type of metal in back of or surrounding the Data Carriers, as shown in the following table. Data Carrier Iron SUS Brass Aluminum V600-D23P53 (8 dia.) 100% 70 to 80 % 55 to 70% 55 to 70% V600-D23P54 (12 dia.) 100% 85 to 90% 80 to 85% 80 to 85% V600-D23P61 (square) 100% 95% 95% 95% Note The values for iron are set to 100%. Effect of Misalignment Install the R/W Heads and Data Carriers so that they are as parallel as possible to each other. Communications will be possible even if they are not perfectly parallel, but he transmission distance will be affected, as listed in the following tables. 47 Section Data Carrier Installation 4-2 (1) Reduction in Transmission Distance for Misalignment in V600-D23P61 Data Carrier misalignment (θ_) R/W Head 10 20 30 V600-H11 0% 5% 14% 23% 40 No possible V600-H51 0% 0% 1% 5% 15% Metal casing 0 V600-D23P61 V600-D23P61 V600-H51 Metal casing Metal casing V600-H11 (2) Reduction in Transmission Distance for Misalignment in V600-D23P53 Data Carrier misalignment (θ_) R/W Head 0 10 V600-H52 0% 8% 20 16% V600-HS51/HS61 0% 8% 16% 30 30% 40 60% 30% 60% (3) Reduction in Transmission Distance for Misalignment in V600-D23P54 Data Carrier misalignment (θ_) R/W Head 0 10 20 V600-H52 0% 4% 8% 30 16% V600-HS51/HS61 0% 4% 8% 16% 40 30% 30% DC Metal casing V600-H52 DC V600-HS61 Metal casing DC Metal casing V600-H51 V600-D23P66SP Data Carriers Installation Method Attach the Holder using M5 pan-head screws and washers. The tightening torque is 1.2 NM (approximately 12 kgfcm). Two, M5 48 Section Data Carrier Installation Effects of Metal 4-2 The transmission distance will be reduced if there is metal in back of a Data Carrier. When mounting on a metal surface, insert a non-metallic spacer (e.g., plastic, wood, etc.). The following diagrams show the relationship between the distance between a Data Carrier and a metal surface and the transmission distance. V600-D23P66SP Metal casing R/W Head Transmission distance Distance to metal (X) Effect of Misalignment DC Metal Transmission distance (100% = non-metallic surface) Distance to metal Install the R/W Heads and Data Carriers so that they are as parallel as possible to each other. Communications will be possible even if they are not perfectly parallel, but he transmission distance will be affected, as listed in the following tables. Metal casing DC R/W Head (1) Reduction in Transmission Distance for Misalignment in V600-D23P66SP Data Carrier misalignment (θ_) R/W Head 0 10 20 30 40 V600-H07 0% 1% 3% 8% 17% V600-H11 0% 2% 2% 3% 5% Mounting Conditions: R/W Head surface-mounted to a metal surface, Data Carrier mounted to non-metallic surface. 49 SECTION 5 Chemical Resistance This section shows the chemicals that affect R/W Heads and Data Carriers. 51 Section 5 Chemical Resistance R/W Heads and Data Carriers are constructed using both ABS resin and epoxy resin. Applicable Models V600-H07 V600-H52 V600-D23P61 V600-H11 V600-HS61 V600-D23P53 V600-H51 V600-HS51 V600-D23P54 Referring to the following charts, be sure to use only those chemicals that have no effect on the ABS or epoxy resins and avoid using those chemicals that do have an effect. Chemicals that Cause Deformation, Cracks, etc. ABS resin Epoxy resin Trichlene, acetone, xylene, toluene, gasoline, creosol, methylene chloride, phenol, cyclohexane, aqua regia, chromic acid, sulfuric acid (90% RT), methyl ethyl ketone, aniline, nitrobenzine, monochlorobenzine, pyridine, nitric acid (60% RT), formic acid (80% RT) Aqua regia, chromic acid, sulfuric acid (90% RT), nitric acid (60% RT), ammonia solution, acetone, methylene chloride, phenol Chemicals that may Cause Discoloration, Swelling, etc. ABS resin Epoxy resin Hydrochloric acid, alcohol, Freon, sodium hydroxide, hydrogen peroxide, benzine, sulfuric acid (10% RT), nitric acid (10% RT), phosphoric acid (85% RT), ammonia solution Sulfuric acid (10% RT), nitric acid (10% RT), hydrochloric acid (30% RT), acetic acid (50% RT), oxalic acid, calcium hydroxide, benzine, creosol, alcohol, cyclohexane, toluene, xylene, benzine, grease Chemicals that Do Not Affect ABS Resin or Epoxy Resin ABS resin Epoxy resin Ammonia, kerosine, mineral oil, developer, Yushiroken S50, Chemi-Cool Z, Velocity No. 3, Yushiroken EEE-30Y, petroleum, grease acetate, oxalic acid, calcium hydroxide, phosphoric acid (30% RT), hydrochloric acid (10% RT), potassium hydroxide ! Caution Ammonia, hydrochloric acid (10% RT), potassium hydroxide, petroleum, gasoline, Yushiroken S50, Chemi-Cool Z, Velocity No. 3, Yushiroken EEE-30Y Tests for these chemicals were conducted at room temperature (23_C). Chemicals that do not affect ABS or epoxy resin at room temperature (23_C) may affect them at higher or lower temperatures. Chemicals that adversely affect R/W Heads and Data Carriers are shown below. 52 Section 5 Chemical Resistance Applicable Model: V600-D23P66 PPS resin is used as the material. Avoid using chemicals that have an adverse effect on PPS resin by referring to the tables below. Chemical Hydrochloric y acid Sulfuric acid Nitric acid Hydrogen fluoride solution Chromic acid Hydrogen y g peroxide p solution Sodium hydroxide solution y Ammonia solution Sodium chloride Sodium carbonate Sodium hypochlorite Phenol solution Glacial acetic acid Acetic acid Oleic acid Methyl alcohol Ethyl alcohol Ethyl acetate Sebacic acid diethylhexyl Acetone Diethyl ether n-heptane 2-2-4 trimethylpentane Benzene Toluene Aniline Mineral oil Gasoline Insulating oil Dichloroethylene Carbon tetrachloride Concentration 37% 10% 98% 50% 30% 3% 60% 40% 10% 40% 40% 28% 3% 60% 10% 1% 28% 10% 10% 20% 2% --5% ------95% 95% ----------------------------- At room temperature A A A A A A B A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A At 90°C A A B A A A C B A A A B A A A A B B A A A A A A A A A A A A A A A A A A A A A A A A A: Has no adverse effect, B: May cause discoloration, swelling, etc., C: Causes deformation, cracks, etc. Note The above tables show the extent of changes in PPS resin that is exposed to each chemical at room temperature and at 90°C. If actual chemicals, concentrations, and temperatures are different from those shown in the tables, always 53 Section 5 Chemical Resistance conduct tests before using R/W Heads and Data Carriers under such environment. Note The V600-D23P71/P72 have no chemical and oil resistance. Do not use them in locations exposed to spattering chemicals and oil. V600-D23P66SP Data Carriers Chemical Resistance of Fluoroplastic PFA (Reference) PFA: Tetrafluorethylene-Perfluoroalkylvinyletheir Copolymer Fluoroplastic PFA does not react with most chemicals except molten alkali metal, hot pressurized fluorine (F2), and some halogen derivatives. The following tables show the results of tests in which PFA was soaked in or exposed to commonly used organic and inorganic chemicals. In these tests, a compression-molded test piece (1.3 mm thick) was soaked in the chemical at a specified temperature for a week (168 hours) and taken out of the chemical, then the weight change, tensile strength, and elongation of the test piece were immediately measured. If the change in the tensile strength is 15% or less, the change in the elongation is 10% or less, and the increase in the weight is less than 0.5%, the results of the test can be considered normal. If PFA is exposed to trichloroacetic acid, tri-n-butyl phosphate, perchloroethylene, carbon tetrachloride, and other liquids (which easily make resin surfaces wet) at a high temperature, it tends to increase its weight due to absorption and reduce its tensile strength. Even when PFA absorbs chemicals and solvents, its molecular structure will not change. If, however, PFA is subject to temperature or pressure changes or mechanical damage when it has absorbed chemicals, the chemicals will repeatedly expand and contract inside PFA, causing mechanical problems such as cracks and bulging. In fact, this problem occurs with any kind of plastic. Inorganic Chemicals Chemical name 54 Test temperature e pe a u e ( C) (°C) Resulting characteristics (%) Weight increase c ease ((%)) rate Elongation Concentrated hydrochloric acid 120 Tensile strength 98 100 0.0 Concentrated sulfuric acid 120 95 98 0.0 Hydrofluoric acid (60%) 23 99 99 0.0 Fuming sulfuric acid 23 95 96 0.0 Aqua regia 120 99 100 0.0 Chromic acid (50%) 120 93 97 0.0 Concentrated nitric acid 120 95 98 0.0 Fuming nitric acid 23 99 99 0.0 Concentrated ammonia solution Caustic soda (50%) 66 98 100 0.0 120 93 99 0.4 Hydrogen peroxide solution (30%) Bromine 23 93 95 0.0 23 99 100 0.5 Chlorine 120 92 100 0.5 Ferrous chloride (25%) 100 93 98 0.0 Zinc chloride (25%) 100 96 100 0.0 Sulfuryl chloride 69 83 100 2.7 Chlorosulfonic acid 151 91 100 0.0 Concentrated phosphoric acid 100 93 100 0.0 Section 5 Chemical Resistance Organic Chemicals Chemical name Test temperature e pe a u e ( C) (°C) Resulting characteristics (%) Weight increase c ease Elongation rate ((%)) Glacial acetic acid 118 Tensile strength 95 100 0.4 Acetic anhydride 139 91 99 0.3 Trichloroacetic acid 196 90 100 2.2 Isooctane 99 94 100 0.7 Naphtha 100 91 100 0.5 Mineral oil 180 87 95 0.0 Toluene 110 88 100 0.7 o-creosol 191 92 96 0.2 Nitrobenzene 210 90 100 0.7 Benzyl alcohol 205 93 99 0.3 Aniline 185 94 100 0.3 n-butylamine 78 86 97 0.4 Ethylenediamine 117 96 100 0.1 Tetrahydrofuran 66 88 100 0.7 Benzaldehyde 179 90 99 0.5 Cyclohexane 156 92 100 0.4 Methyl ethyl ketone 80 90 100 0.4 Acetophenone 202 90 100 0.6 Dimethylphtalate 200 98 100 0.3 n-butyl acetate 125 93 100 0.5 Tri-n-butyl phosphate 200 91 100 2.0 Methylene chloride 40 94 100 0.8 Perchloroethylene 121 86 100 2.0 Carbon tetrachloride 77 87 100 2.3 Dimethyl formamide 154 96 100 0.2 Dimethyl sulfoxide 189 95 100 0.1 Dioxane 101 92 100 0.6 Reference: Fluoroplastics Handbook, The Nikkan Kogyo Shimbun Ltd. (Takaomi Satogawa) 55 Chemical Resistance Substances Extracted from Data Carriers (Reference) Section 5 If chemicals penetrate into a Data Carrier through PFA, ions may be extracted from the Data Carrier. Results of Ion-exchange Chromatography A built-in Data Carrier was soaked in hot water (100°C for 16 hours), and extracted ions were analyzed. The results are shown below. Extracted Ions (Concentration) Cȏ: 0.5 ppm, Na+: 10 ppm, NH4+: 11 ppm, K+: 1.0 ppm Results of ICP Emission Spectral Analysis The V600-D23P66SP Data Carrier was soaked in concentrated hydrochloric acid (which can easily penetrate through PFA) at 80°C for 300 hours, then extracted substances were analyzed. Extracted Substances (Concentration) Si: 700 ng/ml, S: 1,000 ng/ml, Ca: 30 ng/ml Note The chemical resistance and extracted substances presented here should be used for reference only. The rates of change in Data Carrier characteristics and the amounts of substances extracted will vary with temperatures and chemical concentrations. Before using Data Carriers under actual production environment, always conduct tests to check for any problems. 56 Appendix A Accessories (Sold Separately) Item Extension cable for R/W Heads Extension cable for R/W Heads ( il (oil-resistant) i t t) Holder Specification Model 3m 5m 10 m 20 m 30 m 3m V600-A45 V600-A44 V600-A40 V600-A41 V600-A42 V600-A56 5m V600-A55 10 m V600-A50 20 m V600-A51 30 m V600-A52 Applicable to both V600-D23P71 AND V600-D23P71 Data Carriers V600-A84 Remarks The connectors are not waterproof. f The connectors are not waterproof. t f When attaching the Holder to plastic objects, it can either be screwed in place or ultrasonically welded. The Holders can also be pilled up to act as spacers to provide more space between the Data Carrier and the mounting surface. Attachment For V600-D23P66 only V600-A86 --- 57 Revision History A manual revision code appears as a suffix to the catalog number on the front cover of the manual. Cat. No. Z128-E1-01B Revision code The following table outlines the changes made to the manual during each revision. Page numbers refer to the previous version. Revision code 01 Date August 1998 01A April 2004 Revised content Original production Page v: Replaced page and added information following it. Pages 12, 20, and 45: Changed ”V600-D23P66” to ”V600-D23P66N.” Page 12: Changed table. Page 47: Added table. 01B February 2005 Page v and vi: Pages replaced. Page 47: Model number added in diagram. 59 OMRON CORPORATION Industrial Automation Company Application Sensors Division Sensing Devices and Components Division H.Q. Shiokoji Horikawa, Shimogyo-ku, Kyoto, 600-8530 Japan Tel: (81)75-344-7068/Fax: (81)75-344-7107 Regional Headquarters OMRON EUROPE B.V. Sensor Business Unit, Carl-Benz-Str. 4, D-71154 Nufringen, Germany Tel: (49)7032-811-0/Fax: (49)7032-811-199 OMRON ELECTRONICS LLC 1 East Commerce Drive, Schaumburg, IL 60173 U.S.A. Tel: (1)847-843-7900/Fax: (1)847-843-8568 OMRON ASIA PACIFIC PTE. LTD. 83 Clemenceau Avenue, #11-01, UE Square, 239920 Singapore Tel: (65)6835-3011/Fax: (65)6835-2711 OMRON CHINA CO., LTD. BEIJING OFFICE Room 1028, Office Building, Beijing Capital Times Square, No. 88 West Chang’an Road, Beijing, 100031 China Tel: (86)10-8391-3005/Fax: (86)10-8391-3688 Authorized Distributor: Cat. No. Z128-E1-01B Note: Specifications subject to change without notice. Printed in Japan 0205-0.5C (0898) (M)
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