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5524SEB
Owner's Manual
IMPORTANT
Safe Operation Practices for Walk-Behind Snow Throwers
This snow thrower is capable of amputating hands and feet and throwing objects.
Failure to observe the following safety instructions could result in serious injury.
Look for this symbol to point out important safety precautions. It means
CAUTION!!! BE COME ALERT!!! YOUR
SAFETY IS IN VOLVED.
WARNING: Always disconnect spark plug wire and place it where it can not contact plug in order to pre vent ac cidental start ing when setting up, transporting, ad justing or making re pairs.
WARNING: Snow throwers have exposed rotating parts, which can cause severe injury from contact, or from material thrown from the discharge chute.
Keep the area of operation clear of all persons, small children and pets at all times including startup.
CAUTION: Muffl er and other engine parts become extremely hot during operation and remain hot after engine has stopped. To avoid severe burns on contact, stay away from these areas.
WARNING: This snow thrower is for use on sidewalks, driveways and other ground level surfaces. Caution should be exercised while using on sloping surfaces. Do not use snow thrower on surfaces above ground level such as roofs of residences, garages, porch es or other such structures or buildings.
WARNING: Engine exhaust, some of cals known to the State of Cal ifornia to cause can cer and birth defects or other re productive harm.
Training
1. Read, understand and follow all instructions on the machine and in the manual(s) before operating this unit. Be thoroughly familiar with the controls and the proper use of the equipment. Know how to stop the unit and disengage the controls quickly.
2. Never allow children to operate the equipment. Never allow adults to operate the equipment without proper instruction.
3. Keep the area of operation clear of all persons, particularly small children.
4. Exercise caution to avoid slipping or falling, especially when operating the snow thrower in reverse.
Preparation
1. Thoroughly inspect the area where the equipment is to be used and remove all doormats, sleds, boards, wires, and other foreign objects.
2. Disengage all clutches and shift into neutral before starting the engine (motor).
3. Do not operate the equipment without wearing adequate winter garments. Avoid loose fi tting clothing that can get caught in moving parts. Wear footwear that will improve footing on slippery surfaces.
4. Handle fuel with care; it is highly fl ammable
(a) Use an approved fuel container.
(b) Never add fuel to a running engine or hot engine.
(c) Fill fuel tank outdoors with extreme care. Never fi ll fuel tank indoors.
(d) Never fi ll containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place containers on the ground, away from your vehicle, before fi lling.
(e) When practical, remove gas-powered equipment from the truck or trailer and refuel it on the ground.
If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.
2
(f) Keep the nozzle in contact with the rim of the fuel tank or container opening at all times, until refueling is complete. Do not use a nozzle lock-open device.
(g) Replace gasoline cap securely and wipe up spilled fuel.
(h) If fuel is spilled on clothing, change clothing immediately.
5. Use extension cords and receptacles as specifi ed by the manufacturer for all units with electric drive motors or electric starting motors.
6. Adjust the collector housing height to clear gravel or crushed rock surface.
7. Never attempt to make any adjustments while the engine (motor) is running (except when specifi cally recommended by manufacturer).
8. Always wear safety glasses or eye shields during operation or while performing an adjustment or repair to protect eyes from foreign objects that may be thrown from the machine.
Operation
1. Do not put hands or feet near or under rotating parts.
Keep clear of the discharge opening at all times.
2. Exercise extreme caution when operating on or crossing gravel drives, walks, or roads. Stay alert for hidden hazards or traffi c.
3. After striking a foreign object, stop the engine (motor), remove the wire from the spark plug, disconnect the cord on electric motors, thoroughly inspect the snow thrower for any damage, and repair the damage before restarting and operating the snow thrower.
4. If the unit should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause.
Vibration is generally a warning of trouble.
5. Stop the engine (motor) whenever you leave the operating position, before unclogging the collector/impeller housing or discharge chute, and when making any repairs, adjustments or inspections.
6. When cleaning, repairing or inspecting the snow thrower, stop the engine and make certain the collector/impeller and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the plug to prevent someone from accidentally starting the engine.
7. Do not run the engine indoors, except when starting the engine and for transporting the snow thrower in or out of the building. Open the outside doors; exhaust fumes are dangerous.
8. Exercise extreme caution when operating on slopes.
9. Never operate the snow thrower without proper guards, and other safety protective devices in place and working.
10. Never direct the discharge toward people or areas where property damage can occur. Keep children and others away.
11. Do not overload the machine capacity by attempting to clear snow at too fast a rate.
12. Never operate the machine at high transport speeds on slippery surfaces. Look behind and use care when operating in reverse.
13. Disengage power to the collector/impeller when snow thrower is transported or not in use.
14. Use only attachments and accessories approved by the manufacturer of the snow thrower (such as wheel weights, counterweights, or cabs).
15. Never operate the snow thrower without good visibility or light. Always be sure of your footing, and keep a fi rm hold on the handles. Walk; never run.
16. Never touch a hot engine or muffl er.
Clearing a Clogged Discharge Chute
Hand contact with the rotating impeller inside the discharge chute is the most common cause of injury associated with snow throwers. Never use your hand to clean out the discharge chute. To clear the chute:
1. SHUT THE ENGINE OFF!
2. Wait 10 seconds to be sure the impeller blades have stopped rotating.
3. Always use a clean-out tool, not your hands.
Maintenance and Storage
1. Check shear bolts and other bolts at frequent intervals for proper tightness to be sure the equipment is in safe working condition.
2. Never store the machine with fuel in the fuel tank inside a building where ignition sources are present such as hot water heaters, space heaters, or clothes dryers. Allow the engine to cool before storing in any enclosure.
3. Always refer to operator’s manual for important details if the snow thrower is to be stored for an extended period.
4. Maintain or replace safety and instruction labels, as necessary.
5. Run the machine a few minutes after throwing snow to prevent freeze-up of the collector/impeller.
CONGRATULATIONS on your purchase of a new snow thrower. It has been designed, engineered and man ufactured to give best possible dependability and per formance.
Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center. We have competent, well-trained tech nicians and the proper tools to service or repair this unit.
Please read and retain this manual. The instructions will enable you to assemble and maintain your snow thrower properly. Always observe the “SAFETY RULES”.
SERIAL NUMBER: ___________________________
DATE OF PURCHASE: _______________________
THE MODEL AND SERIAL NUMBERS WILL BE FOUND
ON A DECAL ATTACHED TO THE REAR OF THE SNOW
THROWER HOUSING.
YOU SHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE.
PRODUCT SPECIFICATIONS
Gasoline Capacity 3.0 Quarts (3,4 Liters)
and Type: Unleaded Regular only
Oil Type SAE 5W-30 or 10W-30
(API SG–SL): (0°F to +40°F / –18°C to +5°C)
Synthetic SAE 5W-30 or 10W-30
(below 0°F / –18°C)
Oil Capacity: 28 Ounces (0,8 Liters)
Spark Plug: Champion RC12YC
Gap: 0.030" (0,072 mm)
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintaining, caring for and using your snow thrower.
• Follow the instructions under “Maintenance” and “Storage” sec tions of this own er’s manual.
TABLE OF CONTENTS
SAFETY RULES ........................................................ 2-3
PRODUCT SPECIFICATIONS...................................... 3
CUSTOMER RESPONSIBILITIES................................ 3
WARRANTY................................................................ 32
ASSEMBLY / PRE-OPERATION ............................... 4-6
OPERATION ............................................................ 7-12
3
MAINTENANCE ..................................................... 13-14
MAINTENANCE SCHEDULE ..................................... 13
SERVICE AND AD JUSTMENTS ........................... 15-17
STORAGE................................................................... 17
TROUBLESHOOTING ................................................ 18
REPAIR PARTS ..................................................... 20-31
PARTS PACKED SEPARATELY IN CARTON
ASSEMBLY / PRE-OPERATION
Read these instructions and this manual in its entirety before you attempt to assemble or operate your new snow thrower. Reading the entire manual will familiarize you with the unit, which will assist you in assembly, operation and maintenance of the product.
Your new snow thrower has been as sembled at the factory with the ex ception of those parts left unassembled for shipping purposes. All parts such as nuts, washers, bolts, etc., necessary to com plete the as sembly have been placed in the parts bag. To ensure safe and proper operation of your snow thrower, all parts and hard ware you assemble must be tightened se curely. Use the correct tools as nec essary to ensure proper tightness.
REMOVE SNOW THROWER FROM CAR TON
1. Remove all accessible loose parts and parts boxes from carton.
4
2. Cut down all four corners of carton and lay panels fl at.
3. Remove the two (2) screws securing the auger housing to the pallet.
4. Remove all packing materials ex cept plastic tie holding speed control rod to lower handle.
5. Remove the two (2) plastic ties securing the upper handle to the pallet.
6. Remove snow thrower from carton and check carton thoroughly for ad ditional loose parts.
HOW TO SET UP YOUR SNOW THROWER
TOOL BOX (See Fig. 8)
A toolbox is provided on your snow thrower. The toolbox is located on top of the belt cover. Store the extra shear bolts, nuts and multi-wrench provided in parts bag in the toolbox.
ASSEMBLY / PRE-OPERATION
NOTE: The multi-wrench may be used for assembly of the chute rotator head to snow thrower and making ad justments to the skid plates.
UNFOLD UPPER HANDLE
1. Raise upper handle to the operating position and tight en handle knobs securely.
INSTALL SPEED CONTROL ROD (See Figs. 1 and 2)
1. Remove plastic tie securing rod to lower handle.
2. Insert rod into speed control bracket and secure with retainer spring.
INSTALL TRACTION DRIVE CONTROL ROD
(See Figs. 3 and 4)
The traction drive control rod has the long loop on the end of the spring as shown.
1. Slide rubber sleeve up rod and hook end of spring into pivot bracket with loop opening down as shown.
2. With top end of rod positioned under left side of control panel, push rod down and insert top end of rod into hole in drive control bracket. Secure with retainer spring.
SPEED
CONTROL
ROD
PLASTIC TIE
TRACTION DRIVE
CONTROL ROD
UPPER
HANDLE
RUBBER
SLEEVE
HANDLE
KNOB
LOWER
HANDLE
LOOP
OPENING
DOWN
PIVOT
BRACKET
FIG. 3
TRACTION DRIVE
CONTROL LEVER
RETAINER
SPRING
FIG. 1
SPEED CON TROL ROD
RETAINER
SPRING
TRACTION
DRIVE
CONTROL
ROD
SPEED
CONTROL
BRACKET
FIG. 2
SPEED
CONTROL
LEVER
DRIVE
CONTROL
BRACKET
FIG. 4
5
ASSEMBLY / PRE-OPERATION
INSTALL AUGER CONTROL ROD (See Figs. 5 and 6)
The auger control rod has the short loop on the end of the spring as shown.
1. Slide rubber sleeve up rod and hook end of spring into control arm with loop opening up as shown.
2. With top end of rod positioned under right side of control panel, push down on rod and insert end of rod into hole in auger control bracket. Secure with retainer spring.
INSTALL DISCHARGE CHUTE / CHUTE ROTATER
HEAD (See Fig. 7)
NOTE: The multi-wrench provided in your parts bag may be used to install the chute rotater head.
1. Place discharge chute assembly on top of chute base with discharge opening toward front of snow thrower.
2. Position chute rotater head over chute bracket. If nec essary, rotate chute assembly to align square and pin on underside of chute rotater head with holes in chute brack et.
3. With chute rotater head and chute bracket aligned, position chute rotater head on pin and threaded stud of mounting bracket.
4. Install 3/8 washer and locknut on threaded stud and tighten securely.
AUGER
CONTROL
ROD
RUBBER
SLEEVE
CHUTE
ROTATER
HEAD
3/8 LOCKNUT
3/8 WASHER
CONTROL
ARM
LOOP
OPENING
UP
FIG. 5
AUGER CONTROL ROD
RETAINER
SPRING
AUGER
CONTROL
LEVER
PIN
THREADED
STUD
CHUTE
BRACKET
ALIGN BEFORE
TIGHTENING LOCKNUT
FIG. 7
ROTATER HEAD
MOUNTING
BRACKET
CHECK TIRE PRESSURE
The tires on your snow thrower were overinfl ated at the factory for shipping purposes. Correct and equal tire pres sure is important for best snow throwing performance.
• Reduce tire pressure to 14–17 PSI.
FIG. 6
AUGER
CONTROL
BRACKET
6
OPERATION
KNOW YOUR SNOW THROWER
READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING YOUR SNOW THROWER. Compare the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference.
These symbols may appear on your snow thrower or in literature supplied with the product. Learn and understand their meaning.
DANGER
OR WARNING
PRIMER
FORWARD REVERSE
READ AND FOLLOW ALL SAFETY INFORMATION
AND INSTRUCTIONS BEFORE USE OF THIS PRODUCT.
KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE.
IGNITION KEY.
INSERT TO START
AND RUN,
PULL OUT TO STOP.
DISENGAGED
SNOW
DISCHARGE
ENGAGED
TRACTION
DRIVE CONTROL
7
GASOLINE
FILLER CAP
MUFFLER
OPERATION
ELECTRIC
START
BUTTON
AUGER
CONTROL
LEVER
DISCHARGE CHUTE CONTROL LEVER
RECOIL
(AUXILIARY)
STARTER
HANDLE
CHUTE
DEFLECTOR
DRIVE SPEED
CONTROL LEVER
TRACTION
DRIVE
CONTROL
LEVER
CHOKE
CON-
TROL
PRIMER
SAFETY
IGNITION
KEY
FUEL
SHUT-OFF
VALVE
THROTTLE
/ ENGINE
CONTROL
DISCHARGE
CHUTE
CLEAN-OUT TOOL
HANDLE
KNOB
NOTE: ITEMS ABOVE
ARE SHOWN IN
THEIR TYPICAL
LOCATION ON THE
ENGINE. ACTUAL
LOCATION MAY VARY
WITH THE ENGINE
ON YOUR UNIT.
MUFFLER
TOOLBOX
SKID PLATE
AUGERS
FIG. 8
MEETS A.N.S.I. SAFETY REQUIREMENTS
Our snow throwers conform to the standards of the American National Standards Institute.
Toolbox - used to store spare shear bolts, locknuts and wrench.
Safety ignition key - must be inserted for the engine to start and run. Remove when snow thrower is not in use.
Electric start button – used for starting the engine.
Recoil (auxiliary) starter handle – used for start ing the engine.
Primer - pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine.
Throttle/engine control - used to se lect either FAST or
SLOW engine speed and to STOP the engine.
8
Choke control - used for starting a cold engine.
Drive speed control lever - used to select forward or reverse motion and speed of snow thrower.
Traction drive control lever - used to engage power-propelled for ward or reverse motion of snow thrower.
Auger control lever - used to engage auger motion (throw snow).
Discharge chute control lever - used to change the direction the snow is thrown.
Skid plate - used to adjust height of scraper bar from the ground.
OPERATION
The operation of any snow thrower can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your snow thrower or performing any ad justments or repairs. We recommend standard safe ty glasses or a wide vision safety mask worn over spectacles.
HOW TO USE YOUR SNOW THROWER
Know how to operate all controls before adding fuel or attempting to start the engine.
STOPPING
TRACTION DRIVE
• Release traction drive control lever to stop the forward or reverse movement of the snow thrower.
AUGER
• Release the auger control lever to stop throwing snow.
ENGINE
1. Move throttle control to “STOP” position.
2. Remove (do not turn) safety ignition key to prevent unauthorized use.
NOTE: Never use choke to stop engine.
TO USE FUEL SHUT-OFF VALVE (See Fig. 9)
The fuel shut-off valve is located beneath the fuel tank on the engine. Always op erate the snow thrower with the fuel shut-off valve in the OPEN position.
TO USE CHOKE CON TROL (See Fig. 11)
The choke con trol is located on the en gine. Use the choke control when ever you are starting a cold en gine. Do not use to start a warm en gine.
• To engage choke, turn knob counterclockwise. Slowly turn knob clockwise to disengage.
OFF FULL
FIG. 11
TO CONTROL SNOW DISCHARGE (See Figs. 12 & 13)
WARNING: Snow throwers have exposed rotating parts, which can cause severe injury from contact, or from material thrown from the discharge chute.
Keep the area of operation clear of all persons, small children and pets at all times including startup.
OPEN
WARNING: If the discharge chute or auger become clogged, shut-off en gine and wait for all moving parts to stop. Use the clean-out tool, NOT YOUR HANDS, to un clog the chute and/or auger.
The DIRECTION in which snow is to be thrown is controlled by the discharge chute control lever.
• To change the discharge chute position, press downward on discharge chute control lever and move lever left or right until chute is in desired position. Be sure lever springs back and locks into desired position.
OFF
FIG. 9
TO USE THROTTLE CONTROL (See Fig. 10)
The throttle control is located on the engine. Always op erate the snow thrower with the engine at full throttle. Full throttle offers the best snow thrower performance.
DISCHARGE CHUTE
CONTROL LEVER
SLOW
FIG. 10
FAST
9
FIG. 12
The DISTANCE that snow is thrown is controlled by the position of the chute defl ector. Set the defl ector low to throw snow a short distance; set the defl ector higher to throw snow farther.
• To change the defl ector position, loosen knob, move defl ector to desired position and tighten knob securely.
OPERATION
HIGH
POSITION
• Restart the engine, then squeeze the auger control lever to the handle to clear snow from the auger housing and the discharge chute.
DISCHARGE CHUTE
KNOB
CLEAN-OUT
TOOL
MOUNTING CLIP
CHUTE
DEFLECTOR
LOW POSITION
FIG. 13
TO THROW SNOW (See Fig. 14)
The auger rotation is controlled by the auger control lever located on the right side handle.
• Squeeze auger control lever to handle to engage the auger and throw snow.
• Release the auger control lever to stop throwing snow.
AUGER
CONTROL
LEVER
FIG. 14
USING THE CLEAN-OUT TOOL (See Fig. 15)
In certain snow conditions, the discharge chute may become clogged with ice and snow. Use the clean-out tool to dislodge this blockage.
When cleaning, repairing, or in specting, make certain all controls are disengaged and the auger/impeller and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the spark plug to prevent accidental starting.
• Release the auger control lever and shut off the engine.
• Remove the clean-out tool from it's mounting clip. Grasp the tool fi rmly by the handle and push and twist the tool into the discharge chute to dislodge the blockage.
After the packed snow has been dislodged, return the cleanout tool to it's mounting clip by pushing it into the clip.
• Make sure the discharge chute is pointed in a safe direction (no vehicles, buildings, people, or other objects are in the direction of discharge) before restarting engine.
10
FIG. 15
TO MOVE FORWARD AND BACKWARD (See Fig. 16)
SELF-PROPELLING, forward and reverse movement of the snow thrower, is controlled by the traction drive control lever located on the left side handle.
• Squeeze traction drive control lever to handle to en gage the drive system.
• Release traction drive control lever to stop the forward or reverse movement of the snow thrower.
SPEED and DIRECTION are controlled by the drive speed control lever.
• Press downward on the speed control lever and move lever to de sired po sition BE FORE engaging the traction drive control lever. Be sure lever springs back and locks into desired position.
CAUTION: Do not move speed con trol le ver when traction drive control lever is en gaged.
Damage to the snow thrower can result.
• Slower speeds are for heavier snow and faster speeds are for light snow and transporting the snow thrower. It is recommended that you use a slower speed until you are familiar with the operation of the snow thrower.
TRACTION DRIVE
CONTROL LEVER
DRIVE SPEED
CONTROL LEVER
FIG. 16
OPERATION
TO ADJUST SKID PLATES (See Fig. 17)
NOTE: The wrench provided in your parts bag may be used to adjust the skid plates.
Skid plates are located on each side of the auger housing and adjust the clearance between the scraper bar and the ground surface. Adjust skid plates evenly to proper height for current surface conditions. For removal of snow in normal con ditions, such as a paved driveway or side walk, place skid plates in the highest position (lowest scraper clearance) to give a 1/8" clearance between the scraper bar and the ground. Use a middle position if the surface to be cleared is uneven.
NOTE: It is not recommended to operate the snow thrower over gravel or rocky surfaces. Objects such as gravel, rocks or other debris, can easily be picked up and thrown by the impeller, which can cause serious personal injury, property damage or damage to the snow thrower.
• If snow thrower must be operated over gravel surface, use extra caution and be sure skid plates are adjusted to lowest (highest scraper clear ance) position.
1. Shut off engine and wait for all moving parts to stop.
2. Adjust skid plates by loosening the rear 1/2" hex nut only, then moving skid plate to desired position. Be sure both plates are adjusted evenly. Tighten securely.
CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids dur ing storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied be fore stor age of
30 days or longer. Empty the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage In structions for ad ditional information. Never use engine or car buretor cleaner products in the fuel tank or per manent damage may occur.
CHOKE
CONTROL
WARNING: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open fl ame.
ENGINE OIL
FILL CAP / DIPSTICK
GASOLINE
FILLER CAP
FUEL SHUT-
OFF VALVE
STARTER
BUTTON
HIGH POSITION
(LOW GROUND
CLEARANCE)
AUGER
HOUSING
SKID PLATE
1/2" HEX NUT
LOW POSITION (HIGH GROUND CLEAR ANCE)
FIG. 17
SCRAPER BAR
The scraper bar is not adjustable, but is reversible. After considerable use it may become worn. When it has worn almost to the edge of the housing, it can be reversed, providing additional service before requiring replacement.
Replace a dam aged or worn scrap er bar.
PRIMER
SAFETY
IGNITION
KEY
RECOIL
STARTER
HANDLE
THROTTLE
NOTE: ALL ITEMS ARE SHOWN IN THEIR TYPICAL LOCATION.
ACTUAL LOCATION MAY VARY WITH ENGINE ON YOUR UNIT.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 18)
The engine on your snow thrower has been shipped, from the factory, already fi lled with oil.
1. Check engine oil with snow thrower on level ground.
2. Remove oil fi ll cap/dipstick and wipe clean, reinsert the dipstick and screw tight, wait for a few seconds, remove and read oil level. If necessary, add oil until
“FULL” mark on dipstick is reached. Do not overfi ll.
• To change engine oil, see “TO CHANGE ENGINE OIL” in the Main tenance sec tion of this manual.
ADD GASOLINE (See Fig. 18)
• Fill fuel tank to bottom of tank fi ller neck. Do not overfi ll. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. Do not mix oil with gasoline.
Purchase fuel in quan tities that can be used within 30 days to assure fuel freshness.
11
FIG. 18
TO START ENGINE
• Be sure fuel shut-off valve is in the OPEN position.
Your snow thrower engine is equipped with both a 120 Volt
A.C. electric starter and a recoil starter. The electric starter is equipped with a three-wire power cord and plug and is designed to operate on 120 Volt A.C. household current.
• Be sure your house is a 120 Volt A.C. three-wire grounded system. If you are uncertain, consult a licensed electrician.
WARNING: Do not use the electric starter if your house is not a 120 Volt
A.C. three-wire grounded system. Serious per sonal injury or damage to your snow thrower could result.
OPERATION
COLD START - ELECTRIC STARTER
1. Insert safety ignition key (packed separately in parts bag) into ignition slot until it clicks. DO NOT turn the key.
Keep the extra safety ignition key in a safe place.
2. Place throttle control in FAST position.
3. Rotate choke control to FULL position.
4. Connect the power cord to the engine.
5. Plug the other end of the power cord into a three-hole grounded 120 Volt A.C. receptacle.
NOTE: Do not use primer when start ing en gine with the electric starter.
6. Push starter button until engine starts.
IMPORTANT: Do not crank engine more than fi ve continuous seconds between each time you try to start. Wait
5 to 10 seconds between each attempt.
7. When the engine starts, release the starter button and slowly move the choke control to the OFF position.
8. Disconnect the power cord from the receptacle fi rst, then from the engine.
Allow the engine to warm up for a few minutes. Engine will not develop full power until it has reached normal operating temperature.
WARM START - ELECTRIC STARTER
Follow the steps above, keeping the choke control in the
OFF position.
COLD START - RECOIL STARTER
1. Insert safety ignition key into the ignition slot until it clicks. DO NOT turn the key. Keep the extra safety ignition key in a safe place.
2. Place throttle control in FAST position.
3. Rotate choke control to FULL position.
4. Push the primer four (4) times if the temperature is below 15°F/–10°C, or two (2) times if temperature is between 15° and 50°F/–10°C and 10°C. If temperature is above 50°F/10°C, priming is not nec essary.
NOTE: Over priming may cause fl ooding, preventing the engine from starting. If you do fl ood the engine, wait a few minutes be fore at tempting to start and DO NOT push the primer.
5. Pull recoil starter handle quickly. Do not allow starter rope to snap back.
6. When the engine starts, release the recoil starter handle and slowly move the choke control to the OFF position.
Allow the engine to warm up for a few minutes. Engine will not develop full power until it has reached normal operating temperature.
WARM START - RECOIL STARTER
Follow the steps above, keeping the choke in the OFF position. DO NOT push the primer.
BEFORE STOPPING
Run the engine for a few minutes to help dry off any moisture on the engine.
To avoid possible freeze-up of the starter, proceed as follows:
12
ELECTRIC STARTER
1. Connect the power cord to the engine.
2. Plug the other end of the power cord into a three-hole grounded 120 Volt A.C. receptacle.
3. While the engine is running, push starter button and spin the starter for several seconds.
NOTE: The unusual sound made while starter is spinning will not harm the engine or starter.
4. Disconnect the power cord from the receptacle fi rst, then from the engine.
RECOIL STARTER
1. While the engine is running, pull the recoil starter handle with rapid, full arm strokes three or four times.
NOTE: The unusual sound made while pulling the recoil starter handle will not harm the engine or starter.
IF RECOIL STARTER HAS FROZEN
If the recoil starter has frozen and will not turn the engine, proceed as follows:
1. Grasp the recoil starter handle and slowly pull as much rope out of the starter as possible.
2. Release the recoil starter handle and let it snap back against the starter.
If the engine still fails to start, repeat the above steps or use the electric starter.
SNOW THROWING TIPS
• Always operate the snow thrower with the engine at full throttle. Full throttle offers the best performance.
• Go slower in deep, freezing or heavy wet snow. Use the drive speed control, NOT the throttle, to adjust speed.
• It is easier and more effi cient to remove snow im mediately after it falls.
• The best time to remove snow is the early morning. At this time the snow is usually dry and has not been exposed to the direct sun and warming tem peratures.
• Slightly overlap each successive path to ensure all snow will be removed.
• Throw snow downwind whenever possible.
• Ad just the skid plates to proper height for current snow conditions. See “TO ADJUST SKID PLATES” in this section of this manual.
• For extremely heavy snow, re duce the width of snow slowly.
• Keep engine clean and clear of snow during use. This will help air fl ow and extend engine life.
• After snow-throwing is completed, allow engine to run for a few minutes to melt snow and ice off the engine.
• Clean the entire snow thrower thoroughly after each use and wipe dry so it is ready for next use.
WARNING: Do not operate snow thrower if weather conditions im pair visibility. Throwing snow dur ing a heavy, windy snowstorm can blind you and be hazardous to the safe operation of the snow thrower.
MAINTENANCE
GENERAL REC OMMENDA TIONS
The warranty on this snow thrower does not cover items that have been sub jected to operator abuse or negligence. To receive full value from the warranty, operator must maintain snow thrower as in structed in this manual. Some ad justments will need to be made periodically to properly maintain your snow thrower.
At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual.
• At least once a year, you should replace the spark plug and check belts for wear. A new spark plug will help your engine run better and last longer.
• Follow the maintenance schedule in this manual.
NOTE: Use only Original Equipment Manufacturer (OEM) parts to service this unit. Failure to do so can cause the unit to malfunction and pose a risk of injury to the operator.
BEFORE EACH USE
1. Check engine oil level.
2. Check for loose fasteners.
3. Check controls to be sure they are functioning properly.
LUBRICATION
Keep your snow thrower well lubricated
(See “LU BRICA TION CHART”).
LUBRICATION CHART
➀
SAE 30 Motor Oil
➁
See “ENGINE” in
Maintenance section
➀
Pivot points
➁
Engine oil
SNOW THROWER
Always observe the safety rules when performing any maintenance.
TIRES
• Maintain proper air pressure in both tires (14–17
PSI).
13
• Keep tires free of gasoline and oil, which can harm rubber.
NOTE: To seal tire punctures and prevent fl at tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.
MAINTENANCE
V-BELTS
Check V-belts for deterioration and wear after every 50 hours of operation and replace if necessary. The belts are not ad justable. Replace belts if they begin to slip from wear. (See “TO REMOVE BELT COVER” in the Service and Adjustments section of this manual).
The V-belts on your snow thrower are of special con struction and should be replaced by original equipment man ufacturer
(OEM) belts avail able from your nearest dealer. Using other than OEM belts can cause personal injury or damage to the snow thrower.
AUGER GEAR CASE
• The gear case was fi lled with lubricant to the proper level at the factory. The only time the lubricant needs attention is if service has been performed on the gear case.
• If lubricant is required, use only Ronex ED #1 grease.
TRACTION DRIVE SYSTEM
DO NOT lubricate the drive components inside the snow thrower. The sprockets, hex shafts, drive disc and friction wheel require no lubrication. The bearings and bushings are lifetime lubricated and require no maintenance.
CAUTION: Any lubricating of the above com ponents can cause contamination of the friction wheel and damage to the drive system of your snow thrower.
ENGINE
See engine manual.
LUBRICATION
Use only high quality detergent oil rated with API service classifi cation SG–SL. Select the oil's SAE viscosity grade according to your expected operating temperature.
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above
32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.
Change the oil after every 25 hours of operation or at least once a year if the snow thrower is not used for 25 hours in one year.
Check the crankcase oil level before starting the engine and after each fi ve (5) hours of continuous use. Tighten oil fi ll cap / dipstick securely each time you check the oil level.
TO CHANGE ENGINE OIL
Determine temperature range anticipated before next oil change. All oil must meet API service classifi cation SG–SL.
• Be sure snow thrower is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
NOTE: The left side wheel may be removed from snow thrower for easier access to the oil drain plug and placement of a suitable container. The unit tilted, resting on the frame with the left wheel removed, will help drain any oil trapped inside the engine. (See “TO REMOVE WHEELS” in the Service and Adjustments section of this manual).
1. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
2. Clean area around drain plug.
3. Remove drain plug and drain oil in a suitable container.
4. Install drain plug and tighten securely.
5. Wipe off any spilled oil from snow thrower and engine.
6. Install left wheel (if removed for draining oil). Be sure to install klick pin into proper hole in wheel axle (See “TO
REMOVE WHEELS” in the Service and Adjustments section of this manual).
7. Remove oil fi ll cap/dipstick. Be careful not to allow dirt to enter the engine.
8. Refi ll engine with oil through oil dipstick tube. Pour slowly. Do not overfi ll. For approximate capacity see
“PRODUCT SPECIFICATIONS” section of this man ual.
9. Use gauge on oil fi ll cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at “FULL” line on dipstick.
10. Wipe off any spilled oil.
MUFFLER
Inspect and replace corroded muffl er as it could cre ate a fi re haz ard and/or dam age.
SPARK PLUG
Replace spark plug at the beginning of each season or after every 100 hours of operation, whichever occurs fi rst. Spark plug type and gap setting are shown in the “PROD UCT
SPECIFICA TIONS” section of this manual.
CLEANING
IMPORTANT: For best performance, keep snow thrower housing free of any dirt or trash. Clean the outside of your snow thrower after each use.
WARNING: Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
• Keep fi nished surfaces/wheels free of gasoline, oil, etc.
• We do not recommend using a garden hose to clean your snow thrower unless the electrical system, muffl er and carburetor are covered to keep water out. Water in engine can result in shortened engine life.
14
SERVICE AND ADJUSTMENTS
WARNING: To avoid serious injury, before performing any service or adjustments:
1. Be sure throttle is in STOP position.
2. Remove safety ignition key.
3. Make sure the augers and all mov ing parts have completely stopped.
4. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
1. Disengage all controls and move throttle control to
STOP position. Wait for all moving parts to stop.
2. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
3. Align holes in impeller hub with holes in impeller shaft and install two (2) new 1/4-20 x 1-5/8" capscrew/shear bolts. Install 1/4-20 locknuts and tighten securely.
CAUTION: Do not substitute. Use only original equipment capscrew/shear bolts as sup plied with your snow thrower.
4. Connect spark plug wire to spark plug.
SNOW THROWER
TO ADJUST SNOW THROWER HEIGHT
See “TO ADJUST SKID PLATES” and “SCRAPER BAR” in the Operation section of this manual.
CHUTE DEFLECTOR
The chute defl ector, attached to the top of the discharge chute, is provided to direct discharging snow away from the operator. If the defl ector becomes damaged, it should be re placed.
WARNING: To avoid serious injury, never operate your snow thrower with the defl ector removed or damaged.
1/4-20
LOCKNUT
1/4-20 x 1-5/8
CAPSCREW /
SHEAR BOLT
IMPELLER HUB
IMPELLER
SHAFT
1/4-20 x 2
SHOULDER /
SHEAR BOLT
• To change direction and/or distance snow is dis charged, see “TO CONTROL SNOW DISCHARGE” in the Operation section of this manual.
SHEAR BOLTS (See Fig. 19)
AUGER SHEAR BOLTS
Both right and left-hand augers are secured to the auger shaft with a shoulder/shear bolt and hex nut. Should a foreign object or ice become lodged in the augers, the shear bolts are designed to break, preventing damage to any other com ponents. If one or both augers do not turn when auger control lever is engaged, check to see if one or both of the bolts have sheared. To replace the shear bolts:
1. Disengage all controls and move throttle control to
STOP position. Wait for all moving parts to stop.
2. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
3. Align hole in auger hub with hole in auger shaft and install a new 1/4-20 x 2" shoulder/shear bolt. Install
1/4-20 lock nut and tighten securely.
CAUTION: Do not sub stitute. Use only original equipment shear bolts as sup plied with your snow thrower.
4. Connect spark plug wire to spark plug.
IMPELLER SHEAR BOLTS
The impeller is secured to the impeller shaft with two (2) capscrew/shear bolts and hex nuts. Should a foreign object or ice become lodged in the impeller, the capscrews are designed to break, preventing damage to any other components. If impeller does not turn when auger control lever is engaged, check to see if the capscrews have sheared.
To replace the capscrew/shear bolts:
15
1/4-20
LOCKNUT
FRAME
AUGER HUB
FIG. 20
AUGER
HUB
AUGER SHAFT
FIG. 19
TO REMOVE BELT COVER (See Fig. 20)
1. Remove the two (2) screws securing belt cover to frame.
2. Remove belt cover.
• Replace belt cover by installing cover and screws and tighten securely.
BELT
COVER
SCREWS
SERVICE AND ADJUSTMENTS
TO REPLACE BELTS (See Fig. 21)
The auger and traction drive belts are not adjustable. If the belts are damaged or begin to slip from wear, they should be replaced. It is recommended that the belt(s) be replaced by a qualifi ed service center.
NOTE: It is recommended that both the auger and traction drive belt be replaced at the same time.
The V-belts on your snow thrower are of special con struction and should be replaced by original equipment man ufacturer
(OEM) belts avail able from your nearest dealer. Using other than OEM belts can cause personal injury or damage to the snow thrower.
WARNING: Belt replacement requires separation of the snow thrower. While separating the auger housing from the frame assembly, it is important that an assistant stand in the operating po sition and hold the snow thrower han dles. Serious personal injury and/or damage to the unit could occur if the snow thrower
FRAME
ASSEMBLY process.
AUGER
HOUSING
HINT: Insert a 3/8" drive ratchet (in the “ON” position) into the square hole in idler arm and rotate ratchet clockwise to relieve tension.
8. With tension relieved on idler, install new traction drive belt around pulleys and inside belt keepers.
9. Place auger belt around and inside the groove of auger pulley only.
10. While your assistant slowly raises handles to rejoin the auger hous ing and frame assembly, pull up on the auger belt and squeeze sides together above pulley so belt is fully seated in groove of pulley.
11. Bring snow thrower completely together and check carefully for proper routing of belts. If auger belt has become dislodged from the pulley (by catching the idler arm bracket while bringing snow thrower together), separate the snow thrower and re peat step 10. Belt must be fully seated in pulley groove when bring ing the snow thrower together.
12. Install the two (2) hex bolts and lock washers and tighten securely.
13. INSTALL ENGINE PULLEY - Place belt in pulley groove and slide pulley on crankshaft. Install fl at washer, lockwasher and bolt and tighten securely (30-35 ft. lbs. torque). Make sure belt is inside belt keeper.
14. INSTALL BELT COVER and two (2) screws. Tighten securely.
15. INSTALL DISCHARGE CHUTE – See “INSTALL DIS-
CHARGE CHUTE / CHUTE ROTATER HEAD” in the
Assembly / Pre-Operation section of this manual.
HANDLES
1. REMOVE GASOLINE FROM FUEL TANK - Drain gasoline from fuel tank into a suitable container, out doors, away from fi re or fl ame. Wipe up any spilled gasoline.
2. REMOVE DISCHARGE CHUTE - Loosen locknut securing chute rotator head to mounting bracket only enough to allow chute rotator head to be raised and discharge chute to be removed from snow thrower.
3. REMOVE BELT COVER - See “TO REMOVE BELT
COVER” in this section of this manual.
4. REMOVE ENGINE PULLEY - Remove bolt, lock washer and fl at washer securing pulley to engine crankshaft.
Remove outside (auger) pulley only from crank shaft.
5. SEPARATE SNOW THROWER - With your assistant standing in the operating position holding the handles, remove the two (2) bolts and lock washers holding auger housing and frame together.
WARNING: As the last bolt is removed, have your assistant carefully lower the handles down to the ground.
6. REMOVE AUGER BELT from around pulley.
7. RELIEVE TENSION ON TRACTION DRIVE BELT
IDLER and remove traction drive belt from around pulleys.
16
BELT KEEPER
TRACTION DRIVE BELT
ENGINE
PULLEY
IDLER ARM
SQUARE
HOLE
CLUTCHING
IDLER ARM
BRACKET
AUGER PULLEY
FLAT WASHER
LOCKWASHER
BOLT
AUGER
BELT
BOLT LOCK
WASHER
FRAME AUGER
HOUSING
FIG. 21
TO REMOVE WHEELS (See Fig. 22)
• Remove the klik pin and remove wheel from axle.
IMPORTANT: When installing wheel, be sure to use the innermost hole in axle and the wheel hub hole. To dis engage drive system from the wheels (for pushing or trans porting the snow thrower), remove klik pin from wheel hub and insert pin into the outermost hole in axle only.
KLIK PIN
OUTER HOLE
WHEEL
FIG. 22
INNER
HOLE
WHEEL HUB
NOTE: To seal punctures or prevent fl at tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and cor rosion.
ENGINE
See engine manual.
CARBURETOR
Your carburetor is not adjustable. Engine performance should not be affected at altitudes up to 7,000 feet (2,134 meters). If your engine does not operate properly due to suspected carburetor problems, take your snow thrower to a qualifi ed service center.
ENGINE SPEED
Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous and will void the warranty. If you think the engine-governed high speed needs adjusting, contact a qualifi ed service center, which has proper equipment and experience to make any necessary ad justments.
STORAGE
Immediately prepare your snow thrower for storage at the end of the season or if the unit will not be used for 30 days or more.
WARNING: Never store the snow thrower with gaso line in the tank in side a build ing where fumes may reach an open fl ame, spark or pilot light as on a furnace, water heater, clothes dryer or gas ap pliance. Allow the engine to cool before storing in any enclosure.
SNOW THROWER
When snow thrower is to be stored for a period of time, clean it thor oughly, re move all dirt, grease, leaves, etc.
Store in a clean, dry area.
1. Clean entire snow thrower (See “CLEANING” in the
Maintenance section of this manual).
2. Inspect and replace belts, if necessary (See “TO RE-
PLACE BELTS” in the Service and Adjustments sec tion of this manual).
3. Lubricate as shown in the Main tenance sec tion of this manual.
4. Be sure that all nuts, bolts, screws, and pins are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if nec essary.
5. Touch up all rusted or chipped paint surfaces; sand lightly before painting.
• Empty the fuel tank by starting the engine and letting it run until the fuel lines and car buretor are empty.
• Never use engine or carburetor cleaner prod ucts in the fuel tank or permanent damage may occur.
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during stor age.
Add stabilizer to gasoline in fuel tank or storage container.
Always follow the mix ratio found on stabilizer container.
Run engine at least 10 min utes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not empty the gas tank and carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace with clean engine oil. (See “ENGINE” in the Maintenance section of this man ual).
CYLINDER
1. Remove spark plug.
2. Pour one ounce (29 ml) of oil through spark plug hole into cylinder.
3. Pull recoil starter handle slowly a few times to dis tribute oil.
4. Replace with new spark plug.
ENGINE
See engine manual.
FUEL SYS TEM
IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage. Also, alcohol blended fuels
(called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage.
17
OTHER
• Do not store gasoline from one season to another.
• Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.
• If possible, store your snow thrower indoors and cover it to protect it from dust and dirt.
• Cover your snow thrower with a suitable pro tective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe, which allows con densation to form and will cause your snow thrower to rust.
IMPORTANT: Never cover snow thrower while engine/ exhaust area is still warm.
TROUBLESHOOTING
See appropriate section in manual unless directed to a qualifi ed service centre.
PROBLEM CAUSE CORRECTION
Does not start
1. Fuel shut-off valve (if so 1. Turn fuel shut-off valve to OPEN position.
equipped) in OFF position.
2. Safety ignition key 2. Insert safety ignition key.
is not inserted.
3. Out of fuel. 3. Refi ll fuel tank with fresh, clean gasoline.
4. Throttle in STOP position. 4. Move throttle to FAST position.
5. Choke in OFF position. 5. Move to FULL position.
6. Primer not depressed. 6. Prime as instructed in the Operation section of this manual.
7. Engine is fl ooded. 7. Wait a few minutes before restarting, DO NOT prime.
8. Spark plug wire is 8. Connect wire to spark plug.
disconnected.
9. Bad spark plug. 9. Replace spark plug.
10. Stale fuel. 10. Empty fuel tank & carburetor, refi ll with fresh, clean gasoline.
11. Water in fuel. 11. Empty fuel tank & carburetor, refi ll with fresh, clean gasoline.
Loss of power 1. Spark plug wire loose. 1. Reconnect spark plug wire.
2. Throwing too much snow. 2. Reduce speed and width of swath.
3. Fuel tank cap is covered 3. Remove ice and snow on and around fuel tank cap.
with ice or snow.
4. Dirty or clogged muffl er. 4. Clean or replace muffl er.
Engine idles or 1. Choke is in FULL position. 1. Move choke to OFF position.
runs roughly 2. Blockage in fuel line. 2. Clean fuel line.
3. Stale fuel. 3. Empty fuel tank & carburetor, refi ll with fresh, clean gasoline.
4. Water in fuel. 4. Empty fuel tank & carburetor, refi ll with fresh, clean gasoline.
5. Carburetor is in need of 5. Contact a qualifi ed service centre.
adjustment or overhaul.
Excessive 1. Loose parts or damaged 1. Tighten all fasteners. Replace damaged parts.
vibration
augers or impeller. If vibration remains, contact a qualifi ed service centre.
Recoil starter 1. Frozen recoil starter. 1. See “IF RECOIL STARTER HAS FROZEN”
is hard to pull in the Operation section of this manual.
Loss of traction 1. Drive belt is worn. 1. Check / replace drive belt.
drive / slowing 2. Drive belt is off of pulley. 2. Check / reinstall drive belt.
of drive speed 3. Friction drive wheel is worn. 3. Contact a qualifi ed service centre.
Loss of snow 1. Auger belt is off of pulley. 1. Check / reinstall auger belt.
discharge or 2. Auger belt is worn. 2. Check / replace auger belt.
slowing of 3. Clogged discharge chute. 3. Clean snow chute.
snow discharge 4. Augers / impeller jammed. 4. Remove debris or foreign object from augers / impeller.
18
SERVICE NOTES
19
REPAIR PARTS AUGER HOUSING / IMPELLER ASSEMBLY
SNOW THROWER - MODEL NO. 5224SEB (96193001000), PRODUCT NO. 961 93 00-10
48
49
51
33
35
47
19
32
34
36
37
44 27
56
40
39
41
50
42
43
27
45
38
46
43
42
16
14
15
4
6
6
13
12
6
6
5
9
10
6
8
11
7
7
55
28 19
27
27
55
28 19
54
18
26
25
31
24
19
20
23
29
21
54
19
18
22
21
26
20 23
24
25
30
20
REPAIR PARTS AUGER HOUSING / IMPELLER ASSEMBLY
SNOW THROWER - MODEL NO. 5224SEB (96193001000), PRODUCT NO. 961 93 00-10
KEY PART
NO. NO. DESCRIPTION
4 532 19 10-79 Pulley, Impeller
5 532 18 89-09 Bearing Assembly, Flange
6 532 15 53-77 Nut, Hex Flange 5/16-18
7 532 18 03-55 Bolt, Flat Head, Carriage 5/16-18 x 5/8
8 872 27 05-05 Bolt, Carriage 5/16-1 8 x 5/8
9 532 17 88-20 Nut, Cage 3/8-16
10 532 18 40-90 Housing, Auger
11 532 18 40-96 Bar, Scraper
12 532 18 40-95 Bracket, Corner Discharge
13 532 17 53-22 Base, Discharge Chute
14 819 11 15-07 Washer, Flat
15 810 04 05-00 Washer, Lock 5/16
16 874 95 05-12 Screw, Hex Head 5/16-18 x 3/4
18 532 17 95-82 Screw, Hex Head 5/16 x 1
19 873 80 04-00 Nut, Hex Lock 1/4-20
20 873 80 05-00 Nut, Hex Lock 5/16-18
21 532 15 54-15 Washer, Flat 5/16
22 532 18 40-94 Skid Plate, RH
23 532 17 92-46 Washer, Nylon, Friction
24 872 27 05-06 Bolt, Carriage 5/16-18 x 3/4
25 532 18 56-00 Bolt, Shoulder 1/4-20
26 532 17 46-58 Bearing, Auger
27 532 17 46-97 Washer, Thrust, 1"
28 532 19 20-90 Bolt, Shear
29 532 18 40-93 Skid Plate, LH
30 532 19 94-74 Auger Assembly, RH
31 532 19 94-73 Auger Assembly, LH
32 532 17 46-99 O-Ring
33 532 17 47-00 Bushing, Flange 3/4
34 532 17 46-81 Washer, Thrust 3/4
35 532 17 46-84 Bearing, Thrust 3/4
36 532 17 46-60 Shaft, Impeller
37 532 17 46-83 Washer, Thrust 5/8
38 532 17 46-86 Bushing, Flange 5/8
39 532 15 00-78 Screw, Hex Head 5/16-18 x 3/4
40 532 08 64-47 Plug, Case
41 532 17 46-88 Housing, Gearbox, RH
42 532 17 46-98 Seal, Oil
43 532 17 47-01 Bushing, Flange, 1"
44 532 18 92-82 Key, Square 1/4 x 1/4 x 7/8
45 532 17 46-59 Gear, Worm
46 532 17 46-57 Shaft, Auger
47 532 17 46-87 Housing, Gearbox, LH
48 532 18 41-05 Impeller Assembly
49 874 78 04-26 Screw, Hex Head 1/4-20 x 1-5/8
50 532 17 53-11 Gasket, Gearbox
51 532 18 42-05 Pin, Roll 3/16 x 1-1/8
54 532 05 38-47 Washer, Flat 1/4
55 532 18 82-43 Kit, Shear (Contains 6 each of Key Numbers 19 and 28)
56 532 18 06-84 Multi-Wrench
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your lawn mower and void your warranty.
21
REPAIR PARTS CONTROL PANEL / DISCHARGE CHUTE
SNOW THROWER - MODEL NO. 5224SEB (96193001000), PRODUCT NO. 961 93 00-10
19
2
2
1
2
32
6
26
24
31
27
28
25
20
29
27
7
30
4
5
6
16
13
14
17
8
18
9
15
3
21
14
11
12
10
8
22
REPAIR PARTS CONTROL PANEL / DISCHARGE CHUTE
SNOW THROWER - MODEL NO. 5224SEB (96193001000), PRODUCT NO. 961 93 00-10
KEY PART
NO. NO. DESCRIPTION
1 532 18 33-34 Knob, Lever
2 817 50 10-10 Screw #10-24 x 5/8
3 532 18 41-14 Strap, Slotted
4 873 80 06-00 Nut, Lock 3/8-16
5 819 13 13-16 Washer, Flat 3/8
6 532 19 84-73 Control Assembly, Chute Rotater
7 532 18 40-89 Support, Pivot
8 532 15 00-78 Screw, Hex Head 5/16-18 x 3/4
9 532 18 04-53 Knob, Defl ector
10 532 18 56-00 Bolt, Shoulder
11 532 05 38-47 Washer, Flat 1/4
12 873 80 04-00 Nut, Lock 1/4-20
13 872 27 05-05 Bolt, Carriage 5/16-18 x 5/8
14 532 17 92-46 Washer, Nylon
15 532 18 41-12 Chute Assembly
16 532 18 41-13 Defl ector Assembly
17 532 17 91-45 Seal, Defl ector
18 532 12 84-15 Rivet, Blind
19 532 18 33-33 Knob, Speed Control Lever
20 872 27 05-06 Bolt, Carriage 5/16-18 x 3/4
21 532 15 54-15 Washer, Flat 5/16
24 874 78 05-28 Screw, Hex Head 5/16-18 x 1-3/4
25 532 15 53-77 Nut, Lock 5/16-18
26 532 19 84-74 Lever Assembly, Speed Control
27 532 16 96-75 Retainer, Hairpin
28 532 18 04-45 Rod, Upper, Speed Control
29 532 18 77-16 Rod, Lower, Speed Control
30 532 19 27-10 Clamp, Clean-Out Tool
31 532 19 21-99 Tool, Clean-Out
32 873 80 05-00 Nut, Lock 5/16-18
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your lawn mower and void your warranty.
23
REPAIR PARTS HANDLES
SNOW THROWER - MODEL NO. 5224SEB (96193001000), PRODUCT NO. 961 93 00-10
2
5
7
3
5
6
4
4
5
8
28
12
1 28
9
3
15
4
13
5
4
15
15
19
11
16
17
18
22
11
10
15
22
12
23
14
17
16
24
25
27
24
26
31
32
27
31
32
30
24
41
REPAIR PARTS HANDLES
SNOW THROWER - MODEL NO. 5224SEB (96193001000), PRODUCT NO. 961 93 00-10
KEY PART
NO. NO. DESCRIPTION
1 532 18 41-10 Lever, Auger Control, RH
2 532 18 41-09 Lever, Traction Drive Control, LH
3 532 19 96-39 Nut, Cage 1/4-20
4 532 17 88-88 Bushing, Flange
5 532 16 96-75 Retainer, Hairpin
6 532 19 96-40 Screw, Hex Head 1/4-20 x 3/4
7 532 17 86-52 Rod, Interlock
8 532 19 95-76 Arm, Impeller Rod
9 532 19 95-75 Arm, Traction Rod
10 532 19 95-31 Panel, Control
11 874 78 05-24 Screw, Hex Head 5/16-18 x 1-1/2
12 874 78 05-28 Screw, Hex Head 5/16-18 x 1-3/4
13 532 18 41-07 Handle Tube, LH
14 532 18 41-08 Handle Tube, RH
15 873 80 05-00 Nut, Lock 5/16-18
16 819 13 13-16 Washer, Flat 3/8
17 532 17 88-99 Knob, Handle
18 532 18 04-80 Rod, Auger Control
19 532 18 04-81 Rod, Traction Control
22 872 12 06-18 Bolt, Carriage 3/8-16 x 2-1/4
23 532 18 40-87 Handle Tube, Lower
24 532 18 04-47 Sleeve, Spring
25 532 18 09-26 Spring, Traction Drive
26 532 17 86-69 Spring, Auger Control
27 871 21 06-16 Screw, Hex Head 3/8-16 x 1
28 532 17 53-31 Bushing, Pivot, Idler
30 532 18 33-52 Console, Panel
31 532 17 52-62 Screw, Hex Head, Tapping #10-24 x 1-1/4
32 532 18 44-71 Screw, Hex Head, Tapping #10-24 x 1/2
41 532 17 88-90 Nut, Cage
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your lawn mower and void your warranty.
25
REPAIR PARTS DRIVE
SNOW THROWER - MODEL NO. 5224SEB (96193001000), PRODUCT NO. 961 93 00-10
5
3
2 1
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2
1
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4
19
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41
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9 10
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42
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24
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41 33
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REPAIR PARTS DRIVE
SNOW THROWER - MODEL NO. 5224SEB (96193001000), PRODUCT NO. 961 93 00-10
KEY PART
NO. NO. DESCRIPTION
1 532 14 63-15 Screw, Hex Head 5/16-18 x 5/8
2 873 80 05-00 Nut, Lock 5/16-18
3 532 15 54-15 Washer, Flat
4 817 49 05-08 Screw, Hex Head 5/16-18 x 1/2
5 532 18 00-17 Bearing, Flange
6 532 18 01-34 Shaft, Auxiliary
7 532 17 92-70 Spacer, Plate
8 532 19 29-07 Plate, Auxiliary
9 532 18 00-82 Gear, Intermediate (12/58)
10 532 18 00-65 Gear, Pinion
11 532 18 77-14 Rod, Clutch
12 532 18 00-66 Shaft, Long, Hex
13 532 17 88-07 Pin, Pivot
14 532 18 40-80 Lever, Shifter / Wheel
15 532 17 53-44 Trunnion Bearing Assembly
16 532 18 78-57 Bracket, Pivot, Shift
17 532 17 98-31 Ring, Rubber Wheel
18 532 19 95-09 Plate, Rubber Wheel
19 873 93 05-00 Nut, Lock 5/16-18
20 532 17 86-13 Hub, Rubber Wheel
21 874 76 05-14 Screw, Hex Head 5/16-18 x 7/8
22 532 08 51-79 Retainer, Hairpin
23 532 18 01-35 Spring, Bias
24 532 18 00-81 Gear, Axle (58 Teeth)
25 532 17 86-95 Pin, Pivot Lever
26 532 19 77-63 Plate Assembly, Drive
27 532 17 93-52 Shaft, Axle
28 532 19 77-64 Shaft, Short Hex
29 532 18 40-77 Lever, Shifter Plate
30 532 18 40-76 Bracket, Shifter Support
31 872 27 05-05 Bolt, Carriage 5/16-18 x 5/8
32 532 18 92-82 Key, Square
33 532 18 89-09 Bearing, Flange
34 532 18 40-75 Plate, Drive Mounting
35 532 18 25-04 Spacer, Bearing
36 532 19 10-80 Pulley, Traction Drive
37 532 15 53-77 Nut, Lock 5/16-18
38 819 11 15-07 Washer, Flat
39 810 04 05-00 Washer, Lock 5/16
40 874 95 05-12 Screw, Hex Head 5/16-18 x 3/4
41 812 00 00-12 Ring, Retaining
42 811 05 05-00 Washer, Lock, External Tooth 5/16
43 532 17 90-95 Spring, Return
44 532 18 42-06 Pin, Roll
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your lawn mower and void your warranty.
27
REPAIR PARTS CHASSIS / ENGINE / PULLEYS
SNOW THROWER - MODEL NO. 5224SEB (96193001000), PRODUCT NO. 961 93 00-10
3
30
59
60
58
31
36
37
32
33
34
6
38
41
5
39
55
43
42
41
35
50
52
51
11
53
29
56
31
11
16
54
44
5
4
19 17
6 22
23
57
28
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10
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10 21
18 20
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26
27
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12
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6 7
9
8
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47
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REPAIR PARTS CHASSIS / ENGINE / PULLEYS
SNOW THROWER - MODEL NO. 5224SEB (96193001000), PRODUCT NO. 961 93 00-10
KEY PART
NO. NO. DESCRIPTION
1 532 18 10-44 Spring, Traction Idler
2 532 18 05-22 Pulley, Idler (2-1/4)
3 - - - Engine, Briggs & Stratton,
Model Number 12R113
(For engine service and replacement parts, call Briggs & Stratton at 1-800-233-3723)
4 874 78 05-20 Screw, Hex Head 5/16-18 x 1-1/4
5 532 15 00-78 Screw, Hex Head 5/16-18 x 3/4
6 532 05 92-89 Washer, Flat
7 873 93 05-00 Nut, Jam, Lock 5/16-18
8 532 17 53-30 Pin, Idler Pivot
9 532 17 90-92 V-Belt, Traction Drive
10 810 04 05-00 Washer, Lock 5/16
11 817 49 05-08 Screw, Hex Washer Head
5/16-18 x 1/2
12 532 17 92-59 Idler Arm Assembly, Impeller
13 532 08 51-79 Retainer, Hairpin
14 532 17 88-28 Spring, Brake
15 532 18 35-33 V-Belt, Impeller Drive
16 532 19 23-06 Screw, Hex Head 3/8-16 x 1-1/4
17 532 18 48-04 Arm, Idler
18 874 78 05-24 Screw, Hex Head 5/16-18 x 1-1/2
19 532 17 53-31 Bushing, Idler Pivot
20 532 18 05-23 Pulley, Idler (2-3/4)
21 874 61 05-16 Screw, Hex Head 5/16-24 x 1
22 532 17 93-71 Spacer, Engine Pulley
23 532 18 04-78 Pulley, Engine, Traction Drive
24 532 17 91-57 Pulley, Engine, Impeller Drive
25 532 06 27-35 Washer, Flat 3/8
26 532 85 02-63 Washer, Lock 3/8
27 532 85 10-84 Screw, Hex Head 3/8-24 x 1-3/8
KEY PART
NO. NO. DESCRIPTION
28 532 15 54-52 Guide, Belt
29 532 19 22-13 Belt Cover Assembly
(Includes Toolbox Cover)
30 532 17 88-30 Cover, Toolbox
31 817 49 04-08 Screw, Hex Head 1/4-20 x 1/2
32 532 17 92-56 Bolt, Shoulder 5/16-18
33 532 18 78-53 Bellcrank Shifter
34 532 18 04-01 Screw, Hex Head 1/4-28 x 3/4
35 532 19 57-67 Arm, Auger Control
36 873 80 05-00 Nut, Lock 5/16-18
37 532 18 40-86 Bellcrank
38 532 18 71-01 Link, Speed Control
39 532 19 21-10 Trunnion, Clutch
40 532 17 88-20 Nut, Cage 3/8-16
41 532 70 02-79 Hairpin, Cotter 3/32 x 1/2
42 532 17 90-65 Pin, Bellcrank
43 532 18 40-85 Bracket, Bellcrank
44 871 21 06-16 Screw, Hex Head
45 532 18 40-74 Pivot Bracket, Impeller Idler Arm
46 532 18 40-84 Pan, Frame Bottom
47 871 02 05-12 Screw, Hex Head 5/16-18 x 3/4
48 532 18 11-56 Nut, Speed 5/16-18
49 532 40 39-09 Frame Assembly
50 532 18 80-02 Plate, Frame End
51 532 19 95-14 Shaft, Auger Control
52 532 05 70-79 Washer, Hardened
53 532 19 22-75 Roller
54 532 19 21-47 Ring, Crescent
55 812 00 00-02 E-Ring
56 532 40 39-08 Plate, Enging Mounting
57 811 05 05-00 Washer, Lock, External Tooth 5/16
58 532 19 30-70 Power Cord
59 532 19 97-25 Defl ector, Muffl er
60 532 19 97-26 Screw
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your lawn mower and void your warranty.
29
2
REPAIR PARTS WHEELS / DECALS
SNOW THROWER - MODEL NO. 5224SEB (96193001000), PRODUCT NO. 961 93 00-10
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REPAIR PARTS WHEELS / DECALS
SNOW THROWER - MODEL NO. 5224SEB (96193001000), PRODUCT NO. 961 93 00-10
KEY PART
NO. NO. DESCRIPTION
1 532 18 78-31 Wheel Assembly, 13", LH
2 532 15 54-43 Pin, Klik 1/4
3 532 18 78-66 Wheel Assembly, 13", RH
4 532 14 63-15 Screw, Hex Head 5/16-18 x 5/8
5 532 17 98-30 Bearing, Axle
6 532 17 46-97 Washer, Thrust, 1"
KEY PART
NO. NO. DESCRIPTION
1 532 18 10-38 Decal, Danger
2 532 19 13-77 Decal, Husqvarna
3 532 18 10-34 Decal, Danger, Defl ector
4 532 18 10-41 Decal, Danger
5 532 19 85-82 Decal, Husqvarna, 5524SE
6 532 18 10-32 Decal, Instruction
7 532 15 57-98 Decal, Traction Lever
8 532 15 58-00 Decal, Auger Lever
9 532 18 10-36 Decal, Speed Control
10 532 15 57-94 Decal, Husqvarna, Crown (2)
- - 532 40 37-59 Owner’s Manual
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your lawn mower and void your warranty.
31
532 40 37-59 12.19.05 BY Printed in U.S.A.
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Table of contents
- 2 Warnings
- 3 Product Spec's
- 4 Unassembled Parts
- 4 Assembly
- 7 Operation
- 13 Maintenance
- 15 Service/ Adjustments
- 17 Storage
- 18 Troubleshooting
- 20 Repair Parts
- 20 Auger/ Impeller
- 21 Parts List
- 22 Control Panel/ Discharge Chute
- 23 Parts List
- 24 Handles
- 25 Parts List
- 26 Drive
- 27 Parts List
- 28 Chassis/ Engine/ Pulleys
- 29 Parts List
- 30 Wheels/ Decals
- 31 Parts List