Ice-O-Matic ICE0250 Series Ice Maker Service And Installation Manual


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Ice-O-Matic ICE0250 Series Ice Maker Service And Installation Manual | Manualzz

SERVICE AND INSTALLATION MANUAL

THE ICE SERIES CUBERS

ICE0250 through ICE2100 SERIES*

*Includes Undercounter and 22 Inch Series

ICE-O-Matic

11100 East 45th Ave

Denver, Colorado 80239

Part Number 9081270-01 Date 1/08

ICE Series

Table of Contents

General Information

Table of Contents

Page A1

Notes

Cabinet Care

Troubleshooting Trees

How to Use The Troubleshooting Trees

Troubleshooting Trees Table Of Contents

Water System

Refrigeration System

Harvest Cycle

Remote System

Pump Down System

Electrical System

And Components

Page B4

Page C1

Page C2

Page E5

Page E5-E6

Page E7

Freeze F4

Harvest Cycle Page F5-F9

Pump Down System Page F9

ICE Series

Table of Contents

General Information

Table of Contents

Table Of Contents

Page A1

Cabinet Care

Troubleshooting Trees

How to Use The Troubleshooting Trees

Troubleshooting Trees Table Of Contents

Water System

Refrigeration System

Harvest Cycle

Remote System

Pump Down System

Electrical System

And Components

Page B4

Page C1

Page C2

Page E5

Page E5-E6

Page E7

Freeze F4

Harvest Cycle Page F5-F9

Pump Down System

Electrical Sequence ICE1400-2100 Version 3

Page F9

Page F10

Page A1

ICE Series General Information

How To Use This Manual

Ice-O-Matic provides this manual as an aid to the service technician in installation, operation, and maintenance of the ICE Series (electro-mechanical) cube ice machines. If used properly this manual can also assist the service technician to troubleshoot and diagnose most of the problems that may occur with the machine.

The first two sections of this manual provide general information and maintenance information.

The remainder of the manual beginning with Section C provides troubleshooting and service information. Section C contains flow charts called troubleshooting trees. Page C-1 provides instructions on using the troubleshooting trees. Each troubleshooting tree is named to describe a particular problem with the operation of the machine.

When following the troubleshooting trees, the service technician will be led through questions and checks and end up with a probable solution. When using the troubleshooting trees, it is important that the service technician understand the operation and adjustments of the components being checked and the component suspected of malfunctioning. A detailed description of the operation and adjustments of the components as well as other service information is available in the pages that follow Section C.

Sections D, E, and F focus on a particular system in the ice machine: water distribution system, refrigeration system, and it is important that these sections be used together with the

Troubleshooting Trees in Section C.

Most aspects of the ICE Series machines are covered in this manual, however, should you encounter any conditions not addressed herein, please contact the Ice-O-Matic Technical

Service Department for assistance. You may also fax, e-mail or write the Ice-O-Matic Technical

Service Department:

Ice-O-Matic

11100 E. 45 th

Ave.

Denver, Co. 80239

Attn: Technical Service Department

E-Mail: [email protected]

Telephone Numbers

800-423-3367 All Department

Any Service communication must include:

• Model Number

888-349-4423 Technical Assistance Only

• Serial number

303-371-3737

• A detailed explanation of the problem

Note the warning symbol where it appears in this manual.

It is an alert for important safety information on a hazard that might cause serious injury.

Keep this manual for future reference.

The ICE Series Service Parts Manuals are available separately.

Ice-O-Matic products are not designed for outdoor installation.

ICE Series General Information

Model and Serial Number Format

Model Numbers

ICE 040 0 H A

Condenser Type: A=Air W=Water R=Remote T=Top Discharge Air

Cooled

Cube Size: H=Half (3/8 X 7/8 X7/8) F=Full (7/8 X 7/8 X7/8)

Voltage: 0=115V 5=240/50/1 6=208-230/60/1 7=208-230/60/3

Approximate 24 hour ice production: (x 10 @ 70°F/21°C Air and 50°F/10°C Water)

Series: Slab ice cuber, Stainless Steel Cabinet

Serial Number Date Code

The first letter in the serial number indicates the month and decade of manufacture.

The first digit in the serial number indicates the year of manufacture.

Example: A0XX-XXXXX-Z is manufactured January 2000

A1XX-XXXXX-Z is manufactured January 2001

M

N

P

Q

R

S

T

U

JANUARY

FEBRUARY

MARCH

APRIL

MAY

JUNE

JULY

AUGUST

V

W

SEPTEMBER

OCTOBER

Y

Z

NOVEMBER

DECEMBER

Note: The letter O and letter X are not used.

Reference new serial number format on next page.

A

B

C

D

E

F

G

H

I

J

K

L

ICE Series

Model and Serial Number Format

General Information

Since all Enodis companies will eventually be utilizing same operating system, a company wide format for serial numbers has been designed.

This format is 14 characters long and begins with a date code followed by the Ice-O-Matic identifier, and then a sequential number. This is an entirely numerical serial number.

The new serial number will look like the example.

0407 1280 010123

010123 is the serial identifier.

1280 is the identifier. (Ice-O-Matic)

0407 is the date code, in YYMM format. (2004 July)

The date code will change monthly and yearly to reflect the date of manufacture.

Large data plate will be placed on the back of the unit.

Small data plate will be placed by the service valves.

Page A4

ICE Series

Voltage

115/60/1

115/60/1

115/60/1

115/60/1

115/60/1

115/60/1

115/60/1

115/60/1

115/60/1

115/60/1

115/60/1

115/60/1

115/60/1

115/60/1

115/60/1

208-230/60/1

208-230/60/1

208-230/60/1

208-230/60/1

208-230/60/1

208-230/60/1

Hz/Phase

115/60/1

115/60/1

115/60/1

115/60/1

115/60/1

115/60/1

115/60/1

115/60/1

115/60/1

115/60/1

115/60/1

115/60/1

230/60/1

230/60/1

230/60/1

230/60/1

115/60/1

115/60/1

115/60/1

115/60/1

115/60/1

115/60/1

115/60/1

115/60/1

ICE0320*A1

ICE0320*W1

ICE0320*A2

ICE0320*W2

ICE0320*A3

ICE0320*W3

ICE0400*A1

ICE0400*A-T1

ICE0400*W1

ICE0400*A2

ICE0400*A-T2

ICE0400*W2

ICE0400*A3

ICE0400*A-T3

ICE0400*W3

ICE0406*A1

ICE0406*W1

ICE0406*A2

ICE0406*W2

ICE0406*A3

ICE0406*W3

Model

ICEU150*A1

ICEU150*W1

ICEU150*A2

ICEU150*W2

ICEU150*A3

ICEU150*W3

ICEU200*A1

ICEU200*W1

ICEU200*A2

ICEU200*W2

ICEU220A

ICEU220W

ICEU206*A1

ICEU206*W1

ICEU226A

ICEU226W

ICEU300A

ICEU300W

ICE0250*A3

ICE0250*A-T3

ICE0250*W3

ICE0250*A4

ICE0250*A-T4

ICE0250*W4

24 Hour

Capacity

@ 90/70

366

368

449

366

368

449

368

357

407

214

312

214

312

214

312

323

381

323

381

385

439

228

296

244

244

284

253

253

275

183

157

183

175

220

162

190

168

192

Lbs.

117

166

117

166

112

155

157

166

167

204

166

167

204

167

162

185

97

142

97

142

97

142

147

173

147

173

175

200

104

135

111

111

129

115

115

125

83

71

83

80

100

74

86

76

87

Kg.

53

75

53

75

51

70

71

5910

6195

5910

6195

5910

6195

8064

8101

8388

8064

8101

8388

7835

7757

7563

7712

7664

7712

7664

7832

7770

5928

6097

6221

6221

6030

6248

6248

5855

4199

4435

4199

4609

4642

4115

4009

4321

4263

BTUH

3148

3392

3148

3392

3572

3732

4435

General Information

Wires Max Min.

Including Fuse Circuit Comp.

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

Ground

3

3

3

3

3

3

3

15

15

15

15

15

15

20

20

15

15

15

15

15

15

15

15

15

15

15

15

15

15

15

15

15

15

15

15

15

15

15

15

15

15

15

15

15

15

Size

15

15

15

15

15

15

15

14.4

14.1

13.4

14.4

14.1

13.4

17.1

17.1

12.9

13.8

10.9

13.8

13.1

13.8

13.1

8.8

7.5

8.8

7.5

8.0

6.4

13.1

11.1

13.3

13.3

10.8

13.3

13.3

10.8

8.9

11.6

8.9

11.9

8.9

4.8

4.0

6.0

4.4

Amps

9.6

7.9

9.6

7.9

9.7

7.9

11.6

9.0

8.3

9.0

10.1

9.0

10.1

9.5

9.3

10.3

9.5

9.3

10.3

11.7

11.7

9.9

5.9

5.7

5.9

5.7

5.3

4.8

8.8

8.5

8.6

8.6

8.2

8.6

8.6

8.2

6.7

8.2

6.7

8.5

6.7

3.2

2.9

4.2

3.2

RLA

6.8

5.9

6.8

5.9

6.9

5.9

8.2

**Refrigerant

R404A

R404A

R404A

R404A

R404A

R404A

R404A

R404A

R404A

R404A

R404A

R404A

R404A

R404A

R404A

R404A

R404A

R404A

R404A

R404A

R404A

Type

R404A

R404A

R404A

R404A

R404A

R404A

R404A

R404A

R404A

R404A

R404A

R404A

R-134a

R-134a

R404A

R404A

R404A

R404A

R404A

R404A

R404A

R404A

R404A

R404A

32

32

14

29

29

14

30

30

14

18

15

18

11

18

11

32

16

32

16

30

14

16

13

16

16

13

25

25

13

9

14

11

12

9

9

13

9

12

Oz. Grams

13 369

10

13

284

369

10

12

9

13

284

340

284

369

256

369

256

340

256

397

312

340

256

454

369

454

454

369

709

709

369

907

907

397

822

822

397

851

851

397

510

425

510

312

510

312

907

454

907

454

850

397

Page A5

ICE Series

Voltage

Hz/Phase

115/60/1

115/60/1

115/60/1

115/60/1

115/60/1

115/60/1

115/60/1

115/60/1

115/60/1

115/60/1

115/60/1

115/60/1

115/60/1

115/60/1

115/60/1

115/60/1

115/60/1

115/60/1

115/60/1

208-230/60/1

208-230/60/1

208-230/60/1

208-230/60/1

208-230/60/1

208-230/60/1

208-230/60/1

208-230/60/1

208-230/60/1

208-230/60/1

208-230/60/1

208-230/60/1

208-230/60/1

208-230/60/1

208-230/60/1

208-230/60/1

208-230/60/1

208-230/60/1

208-230/60/1

208-230/60/1

208-230/60/1

208-230/60/1

208-230/60/1

208-230/60/1

208-230/60/1

208-230/60/1

208-230/60/1

208-230/60/3

208-230/60/3

208-230/60/3

208-230/60/3

208-230/60/3

208-230/60/3

208-230/60/3

Model

ICE0500*A1

ICE0500*A-T1

ICE0500*W1

ICE0500*R1

ICE0500*A2

ICE0500*A-T2

ICE0500*W2

ICE0500*R2

ICE0500*A3

ICE0500*A-T3

ICE0500*W3

ICE0500*R3

ICE0500*R4

ICE0520*A1

ICE0520*W1

ICE0520*A2

ICE0520*W2

ICE0520*A3

ICE0520*W3

ICE0606*A1

ICE0606*A-T1

ICE0606*W1

ICE0606*R1

ICE0606*A2

ICE0606*A-T2

ICE0606*W2

ICE0606*R2

ICE0606*R3

ICE0606*A3

ICE0606*A-T3

ICE0606*W3

ICE0606*R4

ICE0806*A1

ICE0806*W1

ICE0806*R1

ICE0806*A2

ICE0806*W2

ICE0806*R2

ICE0806*R3

ICE1006*A1

ICE1006*W1

ICE1006*R1

ICE1006*A2

ICE1006*W2

ICE1006*R2

ICE1006*R3

ICE1007*A1

ICE1007*W1

ICE1007*R1

ICE1007*A2

ICE1007*W2

ICE1007*R2

ICE1007*R3

11293

11473

12269

12132

10566

10566

10767

10850

8356

7753

7852

11538

11293

11473

12269

11538

9990

9982

9777

11357

10278

8441

8356

8441

BTUH

10843

10736

10242

10881

10843

10736

10242

10881

15986

18149

16239

15986

18149

18377

15614

16487

15003

14458

15168

15003

14458

15168

16371

16239

17653

15614

16487

17653

17653

24 Hour

Capacity

@ 90/70

442

370

442

525

510

590

544

525

458

470

513

446

455

353

442

353

510

590

544

543

506

506

576

502

Lbs.

461

455

499

407

461

455

499

407

941

905

811

941

905

921

767

906

844

767

906

844

844

698

840

762

698

840

762

826

811

201

168

201

239

232

268

247

239

208

214

233

203

207

160

201

160

232

268

247

247

230

230

262

228

Kg.

210

207

227

199

210

207

227

199

428

411

369

428

411

419

349

412

384

349

412

384

384

317

382

346

317

382

346

375

369

General Information

Wires Max Min.

Including Fuse Circuit Comp.

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

Ground

3

3

3

3

3

3

3

3

3

3

4

4

3

3

3

3

4

4

4

4

4

3

3

3

3

3

3

3

3

15

20

15

15

15

15

15

15

20

20

15

20

20

20

20

20

15

15

15

15

15

15

15

15

Size

20

20

20

20

20

20

20

20

20

20

15

15

20

20

20

20

15

15

15

15

15

20

20

20

20

20

20

20

20

13.5

16.0

13.1

12.4

13.3

9.5

13.0

12.0

19.1

19.1

14.3

18.7

14.9

18.3

13.5

15.4

11.7

9.5

13.0

13.0

11.5

10.4

8.7

12.9

Amps

24.8*

24.8*

13.6

18.7

19.9

19.9

13.6

18.7

9.0

13.8

13.8

9.0

13.8

13.8

11.8

7.1

13.0

9.8

12.3

13.0

9.8

12.3

12.3

13.8

10.8

11.8

7.1

10.8

10.8

10.4

11.1

9.0

8.8

9.5

7.3

8.7

8.5

13.3

13.3

11.0

12.3

9.3

12.3

10.4

10.6

8.2

7.3

8.7

8.7

7.9

7.0

6.6

8.6

RLA

18.5

18.5

10.5

12.3

13.9

13.9

10.5

12.3

6.8

9.3

9.0

6.8

9.3

9.3

7.4

5.3

6.9

7.4

5.3

6.9

6.9

9.2

7.4

8.1

9.2

7.4

8.1

8.1

9.0

**Refrigerant

R404A

R404A

R404A

R404A

R404A

R404A

R404A

R404A

R404A

R404A

R404A

R404A

R404A

R404A

R404A

R404A

R404A

R404A

R404A

R404A

R404A

R404A

R404A

R404A

R404A

R404A

R404A

R404A

R404A

R404A

R404A

R404A

R404A

R404A

R404A

R404A

R404A

Type

R404A

R404A

R404A

R404A

R404A

R404A

R404A

R404A

R404A

R404A

R404A

R404A

24

18

160

132

R404A

R404A

24

24

R404A 17

R404A 132

14

21

12

36

36

18

160

24

25

25

15

132

132

32

14

20

Oz. Grams

37 1049

37

15

1049

425

160

22

22

15

160

4536

624

624

425

4536

680

510

4536

3742

680

680

482

3742

397

595

340

1021

1021

510

4536

680

710

710

425

3742

3742

907

397

567

32

240

34

24

240

176

50

32

240

34

24

240

176

41

29

240

27

24

240

176

50

908

6804

964

680

6804

4990

1418

908

1163

823

6804

765

680

6804

4990

1418

6804

964

680

6804

4990

Page A6

ICE Series General Information

Model

Voltage

Hz/Phase

24 Hour

Capacity

@ 90/70

Lbs. Kg. BTUH

Wires Max Min.

Including Fuse Circuit Comp.

Ground Size Amps RLA Type

**Refrigerant

Oz. Grams

ICE1406*A1 208-230/60/1 3 30 20.2 13.8

ICE1406*W1 208-230/60/1 1187 540 22529 3 20 15.6 11.7 R404A 28 794

ICE1406*R1 208-230/60/1 1134 515 23085 3 25 23.3 16.5

ICE1406*A2 208-230/60/1 3 30 20.2 13.8

ICE1406*W2 208-230/60/1 1187 540 22529 3 20 15.6 11.7 R404A 25 709

ICE1406*R2 208-230/60/1 1134 515 23085 3 25 23.3 16.5

ICE1406*A3 208-230/60/1 3 30 26.1 13.8

ICE1406*W3 208-230/60/1 1239 563 21994 3 20 17.8 11.7 R404A 30

ICE1406*R3 208-230/60/1 1150 523 22126 3 30 22.2 16.5

ICE1407*A1 208-230/60/3 989 450 19765 4 25 15.1 9.7 R404A 3062

ICE1407*W1 208-230/60/3 1093 497 19809 4 20 9.8 7.1 R404A 28 794

ICE1407*R1 208-230/60/3 956 435 20173 4 25 14.0 9.1 R404A 6804

ICE1407*A2 208-230/60/3 989 450 19765 4 25 15.1 9.7 R404A 2948

ICE1407*W2 208-230/60/3 1093 497 19809 4 20 9.8 7.1 R404A 25 709

ICE1407*R2 208-230/60/3 956 435 20173 4 25 14.0 9.1 R404A 6804

ICE1407*A3 208-230/60/3 4 20 16.0 9.7 R404A

ICE1407*W3 208-230/60/3 1270 577 22308 4 20 10.7 7.1 R404A 30

ICE1407*R3 208-230/60/3 1195 543 22547 4 20 14.7 9.1 R404A 6804

ICE1606*R1 208-230/60/1 1240 564 24343 3 30 25.8 18.6

ICE1806*W1 208-230/60/1 1461 664 25663 3 30 17.0 12.9 R404A 42 1191

ICE1806*R1 208-230/60/1 1468 667 27152 3 30 22.3 15.7

ICE1806*W2 208-230/60/1 1461 664 25663 3 30 17.0 12.9 R404A 35 992

ICE1806*R2 208-230/60/1 1468 667 27152 3 30 22.3 15.7

ICE1806*W3 208-230/60/1 1628 740 27687 3 30 22.0 16.9 R404A 37 1049

ICE1806*R3 208-230/60/1 1461 664 28110 3 30 27.7 20.1

ICE1807*W1 208-230/60/3 1556 707 27146 4 15 10.7 7.8 R404A 42 1191

ICE1807*R1 208-230/60/3 1491 678 27966 4 15 15.5 10.3

ICE1807*W2 208-230/60/3 1556 707 27146 4 15 10.7 7.8 R404A 35 992

ICE1807*R2 208-230/60/3 1491 678 27966 4 15 15.5 10.3

ICE1807*W3 208-230/60/3 1603 729 27560 4 15 12.3 9.1 R404A 37 1049

ICE1807*R3 208-230/60/3 1444 656 27514 4 20 17.1 11.6

ICE2106*W1 208-230/60/1 1855 843 33333 3 30 28.5 22.1 R404A 50 1418

ICE2106*R1 208-230/60/1 1723 783 35369 3 50 43.1 31.0

ICE2106*W2 208-230/60/1 1855 843 33333 3 30 25.3 19.5 R404A 37 1049

ICE2106*R2 208-230/60/1 1723 783 35369 3 50 33.7 23.5

ICE2106*W3 208-230/60/1 1692 769 29406 3 30 22.3 17.1 R404A 44

ICE2106*R3 208-230/60/1 1561 710 30325 3 30 26.9 18.1

ICE2107*W1 208-230/60/3 1853 842 32928 4 20 13.9 10.4 R404A 50 1418

ICE2107*R1 208-230/60/3 1737 790 34714 4 25 22.3 14.4

ICE2107*W2 208-230/60/3 1853 842 32928 4 20 16.6 12.6 R404A 37 1049

ICE2107*R2 208-230/60/3 1737 790 34714 4 25 23.2 15.1

ICE2107*W3 208-230/60/3 1650 750 28676 4 30 13.5 10.1 R404A 44

ICE2107*R3 208-230/60/3 1525 693 29342 4 25 21.2 13.5

50HZ.

24 Hour

Capacity Wires Max Min.

Voltage @ 90°/70° Including Fuse Circuit Comp. **Refrigerant

Model Hz/Phase Lbs. Kg. BTUH

ICEU205*A1 230/50/1 145 66 3842

ICEU205*W1 230/50/1 175 80 3768

ICEU205*A2 230/50/1 145 66 3842

ICEU205*W2 230/50/1 175 80 3768

Ground

3

3

3

3

ICEU225*A 230/50/1 3

ICEU225*W 230/50/1 174 79 3780 3

Size Amps RLA Type Oz. Grams

15 6.0 4.1 R-134a 14 397

15 5.6 4.2 R-134a 11 312

15 6.0 4.1 R-134a 14 397

15 5.6 4.2 R-134a 11 312

15 4.9 3.3 R404A 12 340

15 4.1 3.0 R404A 9 256

101 3 397

ICEU305W 230/50/1 3 15 4.7 3.5 R404A 13 369

Page A7

ICE Series

50 hz.

Voltage

24 Hour

Capacity

Model Hz/Phase

@ 90°/70°

Lbs. Kg. BTUH

ICE0305*A2 230/50/1 266 121 7079

Wires

Including

Ground

3

ICE0305*W2 230/50/1 291 132 6590

ICE0305*A4 230/50/1 279 127 6689

ICE0305*W4 230/50/1 296 135 6265

ICE0325*A1 230/50/1 214 97 4990

ICE0325*A2 230/50/1 214 97 4990

ICE0325*A3 230/50/1 214 97 4990

3

3

3

3

3

3

ICE0405*A1 230/50/1 370 168 9371

ICE0405*W1 230/50/1 470 214 8562

ICE0405*A2 230/50/1 370 168 9371

ICE0405*W2 230/50/1 470 214 8562

ICE0405*A3 230/50/1 366 166 7735

ICE0405*W3 230/50/1 440 200 8213

ICE0525*A1 230/50/1 478 217 8061

ICE0525*A2 230/50/1 478 217 8061

ICE0525*A3 230/50/1 404 184 8617

ICE0605*A1 230/50/1 466 212 10284 3

ICE0605*W1 230/50/1 470 214 9909 3

ICE0605*R1 230/50/1 425 193 10708 3

ICE0605*A2 230/50/1 466 212 10284 3

ICE0605*W2 230/50/1 470 214 9909 3

ICE0605*R2 230/50/1 425 193 10708 3

ICE0605*R3 230/50/1 425 193 10708 3

ICE0605*A3 230/50/1 459 209 9523 3

ICE0605*W3 230/50/1 523 238 9684 3

ICE0605*R4 230/50/1 474 215 10138 3

ICE0805*A1 230/50/1 615 280 13321 3

ICE0805*W1 230/50/1 855 389 14382 3

ICE0805*R1 230/50/1 738 335 14474 3

ICE0805*A2 230/50/1 615 280 13321 3

ICE0805*W2 230/50/1 855 389 14382 3

ICE0805*R2 230/50/1 738 335 14474 3

ICE0805*R3 230/50/1 738 335 14474 3

ICE1005*A1 230/50/1 742 337 15699 3

ICE1005*W1 230/50/1 917 417 16005 3

ICE1005*R1 230/50/1 801 364 16127 3

ICE1005*A2 230/50/1 742 337 15699 3

ICE1005*W2 230/50/1 917 417 16005 3

ICE1005*R2 230/50/1 801 364 16127 3

ICE1005*R3 230/50/1 801 364 16127 3

ICE1405*A1 230/50/1 901 410 19348 3

ICE1405*W1 230/50/1 1107 503 20269 3

ICE1405*R1 230/50/1 1002 455 21330 3

ICE1405*A2 230/50/1 901 410 19348 3

ICE1405*W2 230/50/1 1107 503 20269 3

ICE1405*R2 230/50/1 1002 455 21330 3

ICE1405*A3 230/50/1 3

ICE1405*W3 230/50/1 1185 539 21035 3

ICE1405*R3 230/50/1 1139 518 22239 3

ICE2005*W1 230/50/1 1702 774 29643 3

ICE2005*R1 230/50/1 1490 677 29750 3

3

3

3

3

3

3

3

3

3

General Information

Max

Fuse

Min.

Circuit Comp. **Refrigerant

Size Amps RLA Type Oz. Grams

15 12.4 8.2 R404A 26 737

15 8.5 8.2 R404A 14 397

16 8.4 5.8 R404A 23 650

16 6.6 5.0 R404A 12 340

15 6.2 4.4 R404A 22 624

15 6.2 4.4 R404A 22 624

16 6.6 4.4 R404A 22 624

15 13.3 8.2 R404A 32 907

15 10.1 8.2 R404A 16 454

15 13.3 8.2 R404A 23 650

15 10.1 8.2 R404A 16 454

16 8.2 5.4 R404A 23 650

16 6.2 4.4 R404A 13 369

15 7.8 5.1 R404A 21 595

15 7.8 5.1 R404A 21 595

16 9.2 5.5 R404A 21 595

15 8.8 8.4 R404A 32 907

15 6.8 8.4 R404A 14 397

15 9.9 8.4 R404A 160 4536

15 8.8 8.4 R404A 22 624

15 6.8 8.4 R404A 14 397

15 9.9 8.4 R404A 160 4536

15 9.9 8.4 R404A 132 3742

16 8.7 6.7 R404A 22 624

16 6.8 5.4 R404A 14 397

16 9.9 6.3 R404A 132 3742

15 12.0 10.9 R404A 41 1162

15 9.2 10.9 R404A 29 822

15 13.0 10.9 R404A 240 6804

15 12.0 10.9 R404A 27 765

15 9.2 10.9 R404A 24 680

15 13.0 10.9 R404A 240 6804

15 13.0 10.9 R404A 176 4990

15 13.3 12.5 R404A 50 1417

15 9.5 12.5 R404A 32 907

15 15.1 12.5 R404A 240 6804

15 13.3 12.5 R404A 33 936

15 9.5 12.5 R404A 24 680

15 15.1 12.5 R404A 240 6804

15 15.1 12.5 R404A 176 4990

25 20.8 15.4 R404A 108 3062

20 15.4 15.4 R404A 28 794

25 18.1 15.4 R404A 240 6804

25 20.8 15.4 R404A 104 2950

20 15.4 15.4 R404A 25 710

25 18.1 15.4 R404A 240 6804

30 21.7 14.5 R404A 60 1701

20 15.1 11.5 R404A 25 710

30 21.9 15.6 R404A 240 6804

30 20.3 21.5 R404A 50 1417

Page A8

ICE Series General Information

Installation Guidelines

Note: Installation should be performed by an Ice-O-Matic trained Service Technician.

For proper operation of the Ice-O-Matic ice machine, the following installation guidelines must be followed. Failure to do so may result in loss of production capacity, premature part failures, and may void all warranties.

Ambient Operating Temperatures

Minimum Operating Temperature: 50°F (10°C)

Maximum Operating Temperature 100°F (38°C), 110°F (43°C) on 50 Hz. Models.

Note: Ice-O-Matic products are not designed for outdoor installation.

Incoming Water Supply (See Plumbing Diagram for line sizing Page A10-A17)

Minimum incoming water temperature: 40°F (4.5°C)

Maximum incoming water temperature: 100°F (38°C)

Minimum incoming water pressure: 20 psi (1.4 bar)

Maximum incoming water pressure: 60 psi (4.1 bar)

Note: If water pressure exceeds 60 psi (4.1 bar), a water pressure regulator must be installed.

Drains: All drain lines must be installed per local codes. Flexible tubing is not recommended.

Route bin drain, purge drain and water condenser drain individually to a floor drain. The use of condensate pumps for draining water is not recommended by Ice-O-Matic. Ice-O-Matic assumes no responsibility for improperly installed equipment.

Water Filtration: A water filter system should be installed with the ice machine.

Clearance Requirements: Self contained air cooled ice machines must have a minimum of 6 inches (15cm) of clearance at the rear, top, and sides of the ice machine for proper air circulation.

Stacking: If the ice machines are to be stacked, refer to the instructions in the stacking kit.

Ice-O-Matic does not endorse stacking air-cooled ice machines.

Dispenser Application: A thermostatic bin control kit must be installed if the ICE Series ice machine is placed on a dispenser. A bin top may or may not be required. (Exception is the

CD400 Dispenser)

Electrical Specifications: Refer to the serial plate at the rear of the ice machine or the charts on page A5, A6, A7 or A8.

Adjustments

Level the machine within 1/8 inch in all directions.

Check the bin control for proper adjustment, Page F9

Check the water in the water trough for proper level, Page D1

Check the ice bridge for proper thickness, Page F4

Check the cam switch adjustment. Page F8

Check the water regulating valve adjustment if water cooled, Page E2

Page A9

ICE Series General Information

Electrical and Plumbing Requirements: ICEU150, ICEU220, ICEU205 and ICEU206

Page A10

ICE Series

Electrical and Plumbing Requirements: ICEU150, 220, 225 and 226

General Information

Note: The ICEU150, ICEU220, ICEU225 and ICEU226 do not have a splash curtain.

These models utilize a thermostatic bin control in place of a mechanical bin switch.

Page A11

ICE Series General Information

Note: The ICEU300 does not have a splash curtain.

This model utilize a thermostatic bin control in place of a mechanical bin switch.

Page A12

ICE Series General Information

Electrical and Plumbing Requirements: ICE0250, ICE0400, ICE0500, ICE0606, ICE0806 and ICE1006 (30 Inch Wide Cubers)

Page A13

ICE Series General Information

Electrical and Plumbing Requirements: ICE1406, ICE1806, ICE2106 (48 Inch Wide Cubers)

Prior to January 2008

Page A14

ICE Series General Information

Electrical and Plumbing Requirements: ICE0320 and ICE0520 (22 Inch Wide Cubers)

Page A15

ICE Series General Information

Electrical and Plumbing Requirements: ICE1400, ICE1800 and ICE2100 Revision 3

(From January 2008)

Page A16

ICE Series

Electrical and Plumbing Requirements: ICE1506 Remote

General Information

Page A17

ICE Series General Information

Remote Condenser Installation

For proper operation of the Ice-O-matic ice machine, the following installation guidelines must be followed. Failure to do so may result in loss of production capacity, premature part failure, and may void all warranties.

Installation Guidelines

Ambient operating temperatures: -20°F (-28.9°C) to 120°F (48.9°C)

Maximum refrigerant line length: 60 ft. (18.29 Meters)

Maximum vertical rise: 16 ft. (4.88 Meters)

Minimum condenser height: ICE Series ice machine remote condensers must not be installed more than 6 feet (1.3 meters) below the refrigerant line quick connects at the rear of the ice machine. No part of the refrigerant lines, between the ice machine and the remote condenser, should fall below this point. Condensers must have a vertical airflow.

Air Flow

Page A18

ICE Series General Information

The following remote ice makers incorporate the mixing valve in the condenser. This configuration allows up to a 100 foot calculated remote line set run. Reference the diagram below to calculate the maximum 100 foot line set run.

ICE Machine Model Number Remote Condenser Model Number

ICE1006R3

ICE0806R3

ICE0606R3&4

ICE0500R3&4

VRC2061B

VRC2061B

VRC1061B

VRC1001B

Limitations for new remote machines that have the mixing valve mounted in the condenser.

Maximum Rise is 35 feet.

Maximum Drop is 15 feet.

Maximum equivalent run is 100 feet.

Formula for figuring maximum equivalent run is as follows:

Rise x 1.7 + Drop x 6.6 + horizontal run = equivalent run.

Examples: 35 ft. rise x 1.7 + 40 ft. horizontal = 99.5 equivalent feet line run

35 ft. rise

40 ft. horizontal

Verify the ICE machine is compatible with the remote condenser. Some ice machines and some remote condensers may or may not have a Mixing Valve (Head

Master). Only one valve is required per system. Kits are available to modify the condenser for compatibility. For more information contact your Ice-O-Matic Distributor.

34 ft. horizontal

10 ft. drop x 6.6 + 34 ft horizontal = 100 equivalent feet line run

10 ft. drop

Page A19

ICE Series General Information

How the ICE Machine Works

A general description of how the ICE Series cubers work is given below. The remainder of the manual provides more detail about the components and systems.

With the ICE/OFF/WASH switch in the ICE position, the compressor, water pump and condenser fan motor (when applicable) will energize starting the freeze cycle.

During the freeze cycle, water is circulated over the evaporator(s) where the ice cubes are formed.

When the suction pressure has pulled down to the proper cut-in pressure of the timer initiate

(pressure control), the contacts will close and energize the time delay module (timer). See Page

F3 for proper cut-in pressures. At this time the cubes will close to completion.

The remaining portion of the freeze cycle is determined by the timer setting. The timer is pre-set at the factory to achieve the proper ice bridge thickness but may need to be adjusted upon initial start-up, see Page F4 for initial timer settings.

Once the amount of time on the timer has passed, the control relay will be energized and the machine will enter harvest. Power is now supplied to the water purge valve, hot gas valve, and the harvest motor. The water purge valve opens, and allows the water pump to purge the water remaining in the water, removing impurities and sediment. This allows the machine to produce clear ice cubes and keep mineral build up at a minimum. The hot gas solenoid opens allowing hot gas to go directly to the evaporator, heating the evaporator and breaking the bond between the evaporator and the ice slab.

The harvest assist motor, which is also energized during harvest, turns a slip clutch, which pushes a probe against the back of the ice slab. Once the evaporator has reached approximately 40

°F

(4.5

°F) in temperature, the slip clutch overcomes the bonding of the ice to the evaporator and pushes the slab of ice off of the evaporator and into the storage bin. The clutch also actuates a switch that rides on the outer edge of the clutch. When the clutch completes one revolution, the switch is tripped and the machine enters the next freeze cycle.

When ice drops into a full bin during harvest, the splash curtain is held open which activates a bin switch shutting the machine off. When ice is removed from the bin, the splash curtain will close and the machine will come back on.

Page A20

ICE Series

Undercounter Bin Removal-ICEU300 Series

The storage bin can be removed by:

1 Remove the lower grill.

2. Remove two screws securing bin to cabinet base.

General Information

3

2

1

Page A21

ICE Series

Undercounter Bin Removal-ICEU150/200 Series

The storage bin can be removed by:

1. Remove the two screws at the rear of the top panel.

2. Remove the two screws from the front panel.

3. Remove two screws securing bin to cabinet base.

4. Disconnect bin drain.

5. Lift front of bin slightly and pull bin forward to remove.

General Information

1

4

5

2

3

Page A22

ICE Series General Information

Warranty Information

Every Ice-O-Matic machine is backed by a warranty that provides both parts and labor coverage.

PARTS LABOR

Two years on all parts* Two years on all components*

Three years on all ICE Maker parts* Three years on all cube ICE Maker components*

Five years on compressors*

Five years on cuber evaporators*

Water Filtration System Extended Warranty Program

Purchase a new Ice-O-Matic IFQ or IFI Series Water Filtration System with a new ICE Series ICE

Machine, replace the filter cartridge every 6 month and Ice-O-Matic will extend the limited cuber evaporator warranty to 7 years parts and labor.

•New machine and filter must be installed at same time.

•Must send in both the machine and water filter registration cards within 10 days of installation.

•Must send in additional registration card for each new filter installed. This must be done every 180 days (6 months) or less.

•Program is available with all IFQ and IFI filter systems.

•Replacement filter must be model number IOMQ or IOMWFRC.

•Available in the USA and Canada only.

Warranty If, during the warranty period, customer uses a part for this Ice-O-Matic equipment other than an unmodified new part purchased directly from Ice-O-Matic, Ice-O-Matic Distributors, or any of its authorized service agents and/or the part being used is modified from its original configuration, this warranty will be void. Further, Ice-O-Matic and its affiliates will not be liable for any claims, damages or expenses incurred by customer which arises directly or indirectly, in whole or in part, due to the installation of any modified part and/or part received from an unauthorized service center. Adjustments are not covered under warranty.

Warranty Procedure If the customer is using a part that results in a voided warranty and an Ice-O-

Matic authorized representative travels to the installation address to perform warranty service, the service representative will advise customer the warranty is void. Such service call will be billed to the customer at the authorized service center’s then-applicable time and material rates.

Page A23

ICE Series General Information

Ice-O-Matic

Parts and Labor

Domestic & International Limited Warranty

Mile High Equipment LLC (the “Company”) warrants Ice-O-Matic brand ice machines, ice dispensers, remote condensers, water filters, and ice storage bins to the end customer against defects in material and factory workmanship for the following:

• Cube ice machines,”GEM” model compressed ice • Ice storage bins -Twenty-four (24) month parts and labor machines ,” MFI” model flake ice machines and remote condensers. - Thirty-six (36) months parts and labor

• “EF” and “EMF” model flake ice machines - Twenty-four

(24) months parts and labor

• CD model dispensers - Thirty-six (36) months parts and labor

• IOD model dispensers - Twenty-four (24) months parts, Twelve (12) months labor

• Water filter systems - Twelve (12) months parts and labor (not including filter cartridges)

An additional twenty-four (24) month warranty on parts (excluding labor) will be extended to all cube ice machine evaporator plates and compressors, “GEM” model compressed ice machine compressors, and “MFI” model flake ice machine compressors from the date of original installation. An additional thirty-six (36) month warranty on parts (excluding labor) will be extended to all “EF” and “EMF” model flake ice machine compressors from the date of original installation. The company will replace EXW (Incoterms 2000) the Company plant or, EXW (Incoterms 2000) the Company-authorized distributor, without cost to the Customer, that part of any such machine that becomes defective. In the event that the

Warranty Registration Card indicating the installation date has not been returned to Ice-O-Matic, the warranty period will begin on the date of shipment from the Company. Irrespective of the actual installation date, the product will be warranted for a maximum of seventy-two (72) months from date of shipment from the Company.

ICE-model cube ice machines which are registered in the Water Filter Extended Warranty Program will receive a total of eighty-four (84) months parts and labor coverage on the evaporator plate from the date of original installation. Water filters must be installed at the time of installation and registered with the Company at that time. Water filter cartridges must be changed every six (6) months and that change reported to the Company to maintain the extended evaporator warranty.

No replacement will be made for any part or assembly which (I) has been subject to an alteration or accident; (II) was used in any way which, in the

Company’s opinion, adversely affects the machine’s performance; (III) is from a machine on which the serial number has been altered or removed; or, (IV) uses any replacement part not authorized by the Company. This warranty does not apply to destruction or damage caused by unauthorized service, using other than Ice-O-Matic authorized replacements, risks of transportation, damage resulting from adverse environmental or water conditions, accidents, misuse, abuse, improper drainage, interruption in the electrical or water supply, charges related to the replacement of non-

defective parts or components, damage by fire, flood, or acts of God.

This warranty is valid only when installation, service, and preventive maintenance are performed by a Company-authorized distributor, a Companyauthorized service agency, or a Company Regional Manager. The Company reserves the right to refuse claims made for ice machines or bins used

in more than one location. This Limited Warranty does not cover ice bills, normal maintenance, after-install adjustments, and cleaning.

Limitation of Warranty

This warranty is valid only for products produced and shipped from the Company after January, 2007. A product produced or installed before that date shall be covered by the Limited Warranty in effect at the date of its shipment. The liability of the Company for breach of this warranty shall, in any case, be limited to the cost of a new part to replace any part, which proves to be defective. The Company

makes no representations or warranties of any character as to accessories or auxiliary equipment not manufactured by the Company.

REPAIR OR REPLACEMENT AS PROVIDED UNDER THIS WARRANTY IS THE EXCLUSIVE REMEDY OF THE CUSTOMER. MILE HIGH

EQUIPMENT SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES FOR BREACH OF ANY EXPRESS OR

IMPLIED WARRANTY ON THIS PRODUCT. EXCEPT TO THE EXTENT PROHIBITED BY APPLICABLE LAW, ANY IMPLIED WARRANTY OR

MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ON THIS PRODUCT IS LIMITED IN DURATION TO THE LENGTH OF THIS

WARRANTY.

Filing a Claim

All claims for reimbursement must be received at the factory within 90 days from date of service to be eligible for credit. All claims outside

this time period will be void. The model, the serial number and, if necessary, proof of installation, must be included in the claim. Claims for labor to replace defective parts must be included with the part claim to receive consideration. Payment on claims for labor will be limited to the published labor time allowance hours in effect at the time of repair. The Company may elect to require the return of components to validate a claim. Any defective part returned must be shipped to the Company or the Company-authorized distributor, transportation charges pre-paid, and properly sealed and tagged. The Company does not assume any responsibility for any expenses incurred in the field incidental to the repair of equipment covered by this warranty. The decision of the Company with respect to repair or replacement of a part shall be final. No person is authorized to give any other warranties or to assume any other liability on the Company’s behalf unless done in writing by an officer of the Company.

GOVERNING LAW

This Limited Warranty shall be governed by the laws of the state of Delaware, U.S.A., excluding their conflicts of law principles. The United Nations

Convention on Contracts for the International Sale of Goods is hereby excluded in its entirety from application to this Limited Warranty.

Mile High Equipment LLC, 11100 East 45 th

Avenue, Denver, Colorado 80239 (303) 371-3737

January 2007

Page A24

ICE Series Scheduled Maintenance

Maintenance

Note: Maintenance should be performed by an Ice-O-Matic trained Service Technician.

Electrical shock and/or injury from moving parts inside this machine can cause serious injury. Disconnect electrical supply to machine prior to performing any adjustments or repairs.

Failure to perform the required maintenance at the frequency specified will void warranty coverage in the event of a related failure. To insure economical, trouble free operation of the machine, the following maintenance is required every 6 months.

Maintenance Procedure

1. Clean the ice-making section per the instructions below. Cleaning should be performed a minimum of every 6 months. Local water conditions may require that cleaning be performed more often.

2. Check ice bridge thickness. See page F4 for proper thickness and adjustment procedure.

3. Check water level in trough. See page D1 for proper water level and adjustment.

4. Clean the condenser (air-cooled machines) to insure unobstructed air flow.

5. Check for leaks of any kind: Water, Refrigerant, Oil, Etc.

6. Check the bin switch for proper adjustment. See page F9 for bin switch adjustment.

7. Check the cam switch adjustment. See page F8 for cam switch adjustment.

8. Check the water valve (water-cooled machines) for proper adjustment. See page E2.

9. Check all electrical connection.

10. Oil the fan motor if the motor has an oil fitting. (Self contained air-cooled models only)

Cleaning and Sanitizing

1. Harvest problems may occur if the following procedures are not performed every 6 months.

2. Remove the ice machine front panel.

3. Make sure that all the ice is off of the evaporator. If ice is being made, wait for cycle completion, then turn the machine “OFF” at the ICE/OFF/WASH selector switch.

4. Remove or melt all ice in the storage bin.

Page B1

ICE Series Scheduled Maintenance

Cleaning and Sanitizing (continued)

5. Add recommended amount of approved Nickel Safe ice machine cleaner to the water trough according to label instructions on the container.

6. Initiate the wash cycle at the ICE/OFF/WASH switch by placing the switch in the “WASH” position. Allow the cleaner to circulate for approximately 15 minutes to remove mineral deposits.

7. Depress the purge switch and hold until the ice machine cleaner has been flushed down the drain and diluted by fresh incoming water.

8. Terminate the wash cycle at the ICE/OFF/WASH switch by placing the switch in the “OFF” position. Remove the splash curtain and inspect the evaporator and water spillway to assure all mineral residue has been removed.

9. If necessary, wipe the evaporator, spillway and other water transport surfaces with a clean soft cloth to remove any remaining residue. If necessary, remove the water distribution tube, disassemble and clean with a bottlebrush, see page D2. Reassemble all components and repeat steps 4 through 7 as required to remove residue.

10. Turn OFF ice machine water supply and clean the water trough thoroughly to remove all scale or slime build-up. If necessary, remove the water trough to reach all splash areas and float.

11. Prepare 1½ to 2 gallons (5.7 to 7.5 liters) of approved (EPA/FDA) sodium hypochloride food equipment sanitizer to form a solution with 100 to 200 ppm free chlorine yield.

12. Add enough sanitizing solution to fill the water trough to overflowing and place the

ICE/OFF/WASH switch to the “WASH” position and allow circulation to occur for 10 minutes and inspect all disassembled fittings for leaks. During this time, wipe down all other ice machine splash areas, plus the interior surfaces of the bin, deflector and door with the remaining sanitizing solution. Inspect to insure that all functional parts, fasteners, thermostat bulbs (if used), etc. are in place.

13. Depress the purge switch and hold until sanitizer has been flushed down the drain. Turn ON the ice machine water supply and continue to purge to the diluted sanitizing solution for another

1 to 2 minutes.

14. Place the ICE/OFF/WASH switch to the “ICE” position and replace the front panel.

15. Discard the first two ice harvests.

Page B2

ICE Series Winterizing Procedures

Winterizing Procedures

Important!

Whenever the ice machine is taken out of operation during the winter months, the procedure below must be performed. Failure to do so may cause serious damage and will void all warranties.

1. Turn off water to machine.

2. Make sure all ice is off of the evaporator(s). If ice is being made, initiate harvest or wait for cycle completion.

3. Place the ICE/OFF/WASH switch to the “OFF” position.

4. Disconnect the tubing between the water pump discharge and water distribution tube.

5. Drain the water system completely.

6. On water cooled machines, hold the water regulating valve open by prying upward on the water valve spring with a screwdriver while using compressed air to blow all the water out of the condenser.

7. Remove all of the ice in the storage bin and discard.

Page B3

ICE Series

Cleaning stainless steel

Cabinet Care

Commercial grades of stainless steel are susceptible to rusting. It is important that you properly care for the stainless steel surfaces of your ice machine and bin to avoid the possibility of rust or corrosion. Use the following recommended guidelines for keeping your stainless steel looking like new:

1. Clean the stainless steel thoroughly once a week. Clean frequently to avoid build-up of hard, stubborn stains. Also, hard water stains left to sit can weaken the steel's corrosion resistance and lead to rust. Use a nonabrasive cloth or sponge, working with, not across, the grain.

2. Don't use abrasive tools to clean the steel surface. Do not use steel wool, abrasive sponge pads, wire brushes or scrapers to clean the steel. Such tools can break through the "passivation" layer - the thin layer on the surface of stainless steel that protects it from corrosion.

3. Don't use cleaners that use chlorine or chlorides. Don't use chlorine bleach or products like

Comet to clean the steel. Chlorides break down the passivation layer and can cause rusting.

4. Rinse with clean water. If chlorinated cleansers are used, you must thoroughly rinse the surface with clean water and wipe dry immediately.

5. Use the right cleaning agent. The table below lists the recommended cleaning agents for common stainless steel cleaning problems:

Removing grease or

Removing hard water spots and scale. detergent with water.

Liquid are also approve for

Stainless Steel.

Apply with a clean cloth or sponge. Rinse with

clean and

Easy-Off or similar oven Apply generously, allow

to 15-20

Rinse with clean water.

Repeat as required.

Vinegar Swab or wipe with clean cloth.

Rinse with clean water and dry.

Page B4

ICE Series Troubleshooting Trees

How To Use The Troubleshooting Trees

The troubleshooting trees were developed to be used in conjunction with the service information in the sections that follow. If used together as intended, these two parts of the manual will allow the ice machine service technician to quickly diagnose many of the problems encountered with the ice machines. When used as designed, the troubleshooting trees can lead you from a general symptom to the most likely component to suspect as the cause of the problem. The trees are not designed to be “parts changer guides”: please do not use them as such.

Components returned to the factory for warranty are tested by the factory and will not be covered under the warranty policy if they are not defective.

The troubleshooting trees are made of three types of boxes:

?

9

!

QUESTION boxes (Circle) ask a yes/no question and the answer will lead to either another question box, a check box or a solution box.

CHECK boxes (Rectangle) will suggest a point to check for proper operation, and will often refer you to a page in the service information sections of this manual. The result of the check may lead to another box, or a solution box.

SOLUTION boxes (Hexagon) suggest the most likely component to cause the malfunction described in the heading of the tree. When reaching a solution box, DO NOT immediately assume the component is defective. The final step is to verify that the component is indeed defective, by using the service information in the sections that follow.

To use the troubleshooting trees, first find the page with the heading describing the type of problem occurring. Begin at the top of the page and follow the tree, step-by-step. When a check box is reached, it may be necessary to refer to another section in the manual.

Once a solution box is reached, refer to the appropriate section to verify that the component in the solution box is, indeed, the problem. Adjust, repair or replace the component as necessary.

Page C1

ICE Series

Troubleshooting Trees Table Of Contents

Machine Not

Machine Runs, Does Not Make Ice

Troubleshooting Trees

C4 – C5

Low Suction Pressure

High Suction Pressure

Ice Bridge Thickness Varies Cycle To Cycle

C7

C8

C11

Machine Not

Machine Enters Harvest, Then Returns To Freeze Prematurely C15

Ice Not C17

Hot Evaporator, Low Suction Pressure (Remote Only) C18

Page C2

ICE Series

Machine Does Not Run

Is the selector switch set to

ICE?

YES

NO

Set selector

Switch to the

ICE position

Check for correct power supply to the machine

NOT OK

OK

Check High

Pressure Safety

Control

OK

Check High

Temperature Safety

Control

TRIPPED

OPEN

OK

Check Bin Control for proper adjustment, see page F9

GOOD

Is this a Remote unit?

OK

Is the Liquid line

Solenoid energized and open?

BAD

NO

OK

NOT OK

Troubleshooting Trees

Correct field wiring deficiency

Reset and identify reason for high head pressure

Replace or identify reason for being open.

Adjust as required or replace if defective

Selector Switch could be defective, see page F1

Find reason for non-activity or replace if defective

Page C3

ICE Series

Machine Runs, Does Not Make Ice

Is water running over the evaporator?

YES

NO

Go to the

Troubleshooting

Tree on page

C12

Is the compressor running?

NO

Check for power to the compressor contactor coil

OK

Check High

Pressure reset if necessary

YES

Does the unit have a remote condenser?

NO

Check Selector

Switch,

Replace if defective

OK

Continue if the machine has a remote condenser

OK

Check the suction pressure, is it low or high?

HIGH

LOW

Check refrigerant charge

OK

OK

GOOD

Troubleshooting Trees

GO TO PAGE C5

Check contactor for bad contactor or coil.

Replace if defective

Compressor or

Start

Components could be defective, see page F2

Pumpdown

Control possibly bad

Liquid Line

Solenoid not opening

Page C4

ICE Series

Machine Runs, Does Not Make Ice (continued)

Is water leaking out of the Purge

Drain or Water

Trough?

NO

Check refrigerant pressures, see page

E1

Troubleshooting Trees

HIGH OR NORMAL

SUCTION

If head pressure is also high, make sure

Condenser is clean and machine has good air flow

YES

LOW SUCTION

Recover and weigh in refrigerant charge

OK

Check Hot Gas

Valve for leakage during freeze, see page E5

Repair water leakage defect

OK

Low side restriction or defective TXV

OK

Check for inefficient

Compressor

Page C5

ICE Series

Slow Production (Cube Formation Good)

Does installation meet guidelines?

YES

Check for excessive head pressure

NO

Correct any installation defects

TOO HIGH

OK

Troubleshooting Trees

Check refrigeration system, Section E

Is this unit air cooled or water cooled?

AIR

Is the Air

Condenser clean?

YES

Check refrigeration system, Section E

WATER

Check Water

Regulating Valve,

See page E2

NOT OK

NO

Clean

Condenser and

Condenser Fan

Blade

Adjust or replace Water

Regulating

Valve

OK

See Condenser service information page E2

Page C6

ICE Series

Low Suction Pressure

Does installation meet guidelines?

YES

Is the water flow over the

Evaporator correct?

YES

Check for correct head pressure, see page E10

NOT OK

OK

NO

NO

Is the machine a remote unit?

YES

See

Troubleshooting

Tree page C18

Check TXV for moisture based restriction

DRY SYSTEM

NO

Check for refrigerant tubing restriction, crimps, etc.

NOT OK

Troubleshooting Trees

Correct deficiency in installation

Go to

Troubleshooting

Tree on page

C12

Low charge, locate and repair leak, evacuate and recharge system

Correct restricted tubing

WET SYSTEM

Replace drier, evacuate and recharge system

OK

Check Evaporator coil separation, see page E4

OK

TXV possibly defective, see page E3 and page E4

Page C7

NOT OK

Replace defective

Evaporator

ICE Series

High Suction Pressure

Have you checked the

“Slow

Production”

Tree?

NO

Is the head pressure also high?

YES

NO

Go to “Slow

Production”

Troubleshooting

Tree

Check Hot Gas

Valve, see page E5

Troubleshooting Trees

OK

Replace

Compressor

NOT OK

Check Compressor, see page E1

Is the machine installed to specifications?

YES

YES

Is the

Condenser dirty?

YES

NO

Check for leaking

Purge valve

NO

NOT OK

Hot Gas Valve is possibility defective

OK

TXV could be defective, see

Expansion

Valve, see page

E3 and E4

Correct installation defects

Repair or replace defective part

Clean the

Condenser

OK

Check Condenser

Fan Motor and

Blade for proper operation, and/or

Water Valve or

Mixing Valve

Page C8

NOT OK

TVX Thermal bulb loose or

TXV could be defective

OK

STILL TOO

HIGH

Evacuate and recharge system

ICE Series

Cubes Are Hollow

Is the water temperature above 100°F

(38°C)?

NO

Is there good water flow over the

Evaporator?

YES

YES

Water temperature too high, correct water temperature

NO

Go to the “Poor

Water Distribution

Over Evaporator”

Troubleshooting

Tree, page C13

Troubleshooting Trees

Is water leaking from the Purge

Drain?

YES

NO

Check Timer for proper setting, see page F4

OK

Purge Valve has an obstruction or could be defective

Timer Module requires adjustment or could be defective

NOT OK

Timer Initiate

Control out of adjustment of defective

Page C9

ICE Series

Uneven Bridge Thickness

Make sure supply water temperature is below 100°F

(38°C)

OK

NO

Is water running into the bin?

YES

Troubleshooting Trees

Problem in water system, see pages D1 and D2.

Check for water leaking out of Purge

Drain

NO

Dirty or defective Purge

Valve

Are the

Evaporator(s) flooded? See page E4 and

E5

NO

Check the suction pressure, is it high or low? See pageE1

YES

HIGH

LOW

Make sure the system is charged properly, recover the charge and weigh in the correct amount

OK

Refer to page

E3 and E4 for

TXV diagnosis.

Serpentine coil on back of evaporator could be separated, see page E4

Hot Gas Valve could be leaking, see page E5

Page C10

ICE Series

Ice bridge Thickness Varies Cycle To Cycle

Is air and water temps consistent and within guidelines?

NO

YES

Check the Purge

Valve for water leaks

NOT OK

OK

Check Hot Gas valve for proper operation

OK

Check Timer Initiate

Control for proper operation

OK

Check Solid State

Timer for proper operation

OK

TXV(s) could be defective, see page E3 and E4

NOT OK

NOT OK

NOT OK

Page C11

Troubleshooting Trees

Correct installation deficiency

Clean Purge

Valve or replace if defective

Replace Hot

Gas Valve

Replace Timer

Initiate

Adjust Timer or replace if defective

ICE Series

Machine Produces Cloudy Ice

Is water running evenly across the evaporator?

YES

Doe machine meet installation guidelines?

See Section A

YES

Cloudiness is a result of properties in the incoming supply water

NO

NO

Troubleshooting Trees

See “Poor

Water Running

Over Evaporator

Troubleshooting

Tree page C13

Correct installation deficiency

Page C12

ICE Series

Poor Water Distribution Over The Evaporator

Is the machine level?

Level the machine

NO

OBSTRUCTED

YES

Is the water level in the

Water Trough correct? See

Section D

NO

Troubleshooting Trees

Is the supply water pressure correct?

NO

Correct deficiency in supply water pressure

YES

Check Water

Distribution Tube for obstructions or improper assembly

See Section D

CLEAR

YES

Is water leaking from the Purge

Drain?

YES

NO

Purge valve stuck open, clean or replace if defective

Float Valve not adjusted properly or could be defective

Clean Water

Distribution

Tube; insure that it is assembled correctly

Check Water Pump for proper operation

GOOD

Clean

Evaporator and

Spillway. See

Section B for cleaning instructions

BAD

Water Pump obstructed or may be defective

Page C13

ICE Series

Machine Does Not Enter Harvest

Will suction pressure drop below cut-in of

Timer Initiate?

NO

Is the freeze pattern on the

Evaporator even?

NO

Troubleshooting Trees

Check Purge Valve to make sure it is not leaking, if it is replace valve or remove obstruction

OK

Hot Gas Valve could be leaking

YES

YES

Check for signs of a weak Compressor, see page E1

OK

Make sure system is not overcharged

OK

TXV(s) may be stuck open, see page E3 and E4

Does the manual Purge

Switch energize the

Purge Valve?

NO

High

Temperature

Safety Control may be open, see page F8

YES

Check Timer Initiate

Control for correct cut-in pressure

OK

Check Timer

Number 1 for proper setting and operation

OK

Check Timer

Number 2

OK

Relay Number 1 or Relay Base may be defective

Page C14

NOT OK

NOT OK

Timer Initiate

Control out of adjustment or may be defective

Timer may be defective

ICE Series

Machine Enters Harvest, Then Returns To Freeze Prematurely

Is the Harvest

Assist working properly? See page F6

YES

Check the Manual

Purge Switch

Normally Closed contacts. See page

F1

OPEN

Troubleshooting Trees

Purge Switch is defective

CLOSED

NO

Adjust as required or replace defective part

Check High

Temperature Safety

Control. See page

F8

OPEN

High

Temperature

Safety Control is defective

CLOSED

Relay 1 or relay

Base may be defective

Page C15

ICE Series

Length Of Harvest Excessive

Does the machine meet installation guidelines?

NO

YES

Check Harvest

Assist Assembly for proper operation, see page F6

NOT OK

Adjust or replace defective part

OK

Correct installation deficiency

Troubleshooting Trees

Is the ice formation even on the

Evaporator?

NO

YES

Does the machine have a remote condenser?

YES

OK

NO

Check suction pressure during harvest. See page

E5

TOO LOW

OK

Clean Evaporator per instructions in

Section B

STILL TOO LONG

Remote: Check

Mixing Valve operation, page E6

Water Cooled: check

Water Valve for proper adjustment

Low refrigerant charge, repair leak and weigh in proper charge

Hot Gas Valve may be defective

Go to “Ice Does

Not Release”

Troubleshooting

Tree, page C17

Page C16

ICE Series

Ice Does Not Release From Evaporator

Is the ice bridge correct? See page F4

YES

Is the machine level?

NO

Troubleshooting Trees

Level the machine

NO

Set proper bridge thickness, see page F4

Check Relay 1 and

Relay Base for proper operation, see page F5

YES

Check Purge valve and Tubing for obstructions and proper operation, see page D2

NOT OK

OK

YES

Does water run over the

Evaporator during harvest?

NO

Replace Purge

Valve or repair tubing obstruction

Relay or Relay

Base defective

Clean the

Evaporator, see page B2

OK

Check Harvest

Assist for proper operation, see page

F6

OK

NOT OK

Repair Harvest

Assist as required

Check suction pressure during harvest, see page

E5

GOOD

TOO LOW

Check discharge pressure during freeze, see page E2

GOOD

Evaporator may be defective, see page E4 and E5

Hot Gas valve may be restricted or defective, see page E5

OK

Selector

Switch may be defective,

WASH contacts closed in ICE mode

TOO LOW

Page C17

Low ambient or

Water regulating

Valve set too low

ICE Series Troubleshooting Trees

Hot Evaporator, Low Suction And Discharge Pressure (Remote Only)

Does the machine meet the installation guidelines?

NO

Correct installation deficiency

YES

YES

Mixing Valve may be defective, see page E6

Does the machine have the proper refrigeration charge?

NO

Repair leak, evacuate and weigh in refrigerant charge per nameplate

Page C18

ICE Series Water System

Water Distribution and Components

Water enters the machine through the float valve located in the water trough. The water trough holds water used for ice making. The float valve is used to maintain the proper water level in the water trough. During the freeze cycle water is continuously circulated over the evaporator by the

water pump. When the machine enters harvest, the purge valve (not shown) opens and mineral laden water is pumped out of the water trough to the drain. After water is purged from the trough, the water pump and purge valve are de-energized and the trough refills.

Float Valve

The water level can be adjusted by carefully bending the arm of the float. The water level should be ½ inch (13mm) above the top of the water pump impeller housing during the freeze cycle.

If the float valve does not allow water into the trough or water flow is slow, the float valve may be restricted. Remove and disassemble the float valve and clean the orifice. If the water flow is still slow, check the water pressure to be sure it is at least 20 PSI (1.4 bar).

If the float valve does not stop the water flow, make sure the water pressure to the machine does not exceed 60 PSI (4.1 Bar). Install a water pressure regulator if the pressure is too high. If the water pressure is not the problem, the float plunger or the entire float valve assembly may need to be cleaned or replaced.

Page D1

ICE Series Water System

Water Distribution Tube

Water is pumped to a distribution tube located at the top of the evaporator and is used to distribute water evenly over the evaporator. The distribution tube can be removed and dissembled for cleaning if the hole becomes plugged or if there is excessive mineral build-up in the water system.

The water distribution tube is a tube within a tube. Water enters and fills the inner tube and exits through a series of holes along the top of the inner tube. Water then fills the outer tube and exits through a series of holes along the bottom of the outer tube. For proper water flow over the evaporator, it is important that the tube be assembled correctly after cleaning. The tube can be checked for proper assembly by checking the “bump” on the flanges at the tube ends, the “bump” should be at the top.

Water Distribution Disassembly

Remove 2 screws holding the distribution tube to the evaporator spillway. Remove the clamp holding the water tube to the distribution tube. Twist the end caps of the distribution tube counterclockwise and pull to remove the inner tube halves from the outer tube. To reassemble, push the inner tube halves into the outer tube with the holes facing the same direction. Make sure the inner tube halves seat together completely. Twist the end caps clockwise ½ turn to lock the

Turn counterclockwise to remove

Page D2

ICE Series Water System

Water Splash Curtain

The water splash curtain covers the evaporator to prevent water from splashing into the bin and is also used to actuate the bin switch. When the bin becomes full of ice, the splash curtain is held open when the ice drops off of the evaporator. The actuator tab or wire bale on the splash curtain will release pressure on the bin switch and the machine shuts off. See bin control on page F9.

On single evaporator units, the splash curtain can be opened or removed during the freeze cycle and the machine will continue to run until the ice drops from the evaporator. On dual evaporator units, if the curtain is opened or removed during the untimed freeze cycle, or during defrost, the machine will shut down. If the curtain is opened or removed during the timed freeze cycle, the unit will continue to operate.

The splash curtain can be removed by swinging the bottom of the curtain away from the evaporator and lifting the right side of the curtain up and out of the hinge pin slot. To reinstall the curtain, position the left side pin into the slot first, then insert the right hand side with the actuator tab of the curtain behind the bin switch.

Note: The ICE0250 and ICE0305 utilize a curtain-retaining clip. The ICE Undercounter Series ice machines do not utilize a splash curtain.

Water splash curtain actuator tab positioned behind bin switch

Proper position of wire bale switch actuator

Page D3

ICE Series Water System

Water Purge Valve

When the machine enters the harvest cycle, the water pump continues to run and the purge valve opens. This allows mineral laden water to be pumped from the water trough to the drain. This helps keep the water system clean. The water pump and purge valve de-energizes once the water is flushed from the water trough. The cam switch controls the length of time that the water pump and purge valve remains energized see page F7. The purge valve can also be energized manually by pushing the purge switch. The purge switch is used when cleaning the water system to flush cleaning solution down the drain. See page B1 for cleaning instructions.

The purge valve must be completely closed during the freeze cycle. If water leaks through the purge valve during the freeze cycle, the freeze cycle will be extended due to the float allowing warm water into the trough and poor ice formation will result. The purge valve may be defective or need cleaning.

The purge valve can be disassembled for cleaning by:

1. Disconnect electrical power form the ice machine.

2. Lift and remove the coil retainer cap.

3. Leave the coil wires attached to the coil and lift coil from the valve body. (Note coil orientation)

4. Rotate the enclosing tube ¼ turn counterclockwise to remove.

5. Remove the enclosing tube, plunger and diaphragm from the valve body

6. Reverse procedure to reassemble.

The purge valve can be easily cleaned or rebuilt without removing the entire valve body. Dirty or clogged purge

valves are not considered a warranty repair.

Coil Cap Enclosing Tube Diaphragm

Coil Plunger Body

Page D4

ICE Series Water System

Water Trough

The water trough can be easily removed by the following procedures:

1. Disconnect power to the ice machine.

2. Shut the water supply off to the ice machine.

3. Remove water splash curtains when applicable.

4. Remove water trough mounting screws.

5. Carefully remove water trough from the ice machine.

6. Reverse procedure to reassemble.

Mounting Screws

ICEU150/200 Models

Mounting Screws

ICE 30 Inch Wide Models

Mounting Screws

ICE 22 Inch Wide Models

Version 3 Water

Trough

ICE 48 Inch Wide Models

Mounting Screws

Mounting Screws

Mounting Screws

ICE1506 Model

ICEU300

Page D5

ICE Series Refrigeration System

Refrigerant Cycle and

Components

Before diagnosing the refrigeration system, it is very important that the refrigerant charge be correct.

Whenever the refrigeration system has been opened, the filter-drier must be replaced and the proper refrigerant charge must be weighed in. See refrigerant charge data on page A5–A8.

Refrigerant Pressures

The suction pressure at the beginning of the freeze cycle can vary +/- 10 psi

(.7 bar) depending on operating conditions. Reference Chart on page E10-E13. Pressures less than this may indicate an undercharge. The discharge pressure on water-cooled units should be

250 psi (17.01 bar) for R404a units and 150 psi (10.21 bar) for R134a units. The discharge pressure on air cooled units will vary with ambient conditions but will typically run higher than water cooled units. Remote condensers located in ambient temperatures below 70°F (21°C) will typically run a lower discharge pressure. See Mixing Valve later in this section.

Refrigerant in a gas state is pumped throughout the refrigeration system by a hermetic

compressor to the condenser. Heat is removed from the refrigerant either by forced air movement through an air-cooled condenser or transferring heat from the refrigerant to water through a water-cooled condenser. The refrigerant changes to a liquid when cooled.

The refrigerant in a liquid state passes through a filter drier. The filter drier traps small amounts of moisture and foreign particles from the system. The filter drier must

be replaced whenever the refrigeration system is opened or if the refrigerant charge has been completely lost.

Compressor

The compressor runs during the entire cycle. If the valves in the compressor are damaged, the compressor will be unable to pump refrigerant efficiently. Damaged valves are usually the result of another problem in the refrigeration system such as liquid refrigerant returning to the compressor, oil slugging or high head pressure. When a compressor is replaced it is important that the refrigerant charge be weighed in and the system checked for proper operation to prevent a repeat failure.

An inefficient compressor will usually have a higher than normal suction pressure at the end of the cycle. The freeze cycle will be longer than normal and/or the harvest cycle may be excessively long. Check the compressor amperage draw 5 minutes into the freeze cycle. If the compressor amp draw (Reference data plate on ice machine back panel) is less than

70% of rated full load amps, the compressor may be inefficient. These symptoms may also be caused by other problems, therefore it is important to use the troubleshooting trees when diagnosing a problem. See Electrical System for more information on the compressor and

Page E1

ICE Series Refrigeration System

Refrigerant

Refrigerant in a high-pressure liquid form is fed to an expansion valve where the refrigerant is reduced to a low-pressure liquid. Under this low pressure, the liquid will absorb heat from the evaporator causing the liquid to change to a vapor. This vapor is then drawn into the compressor where the temperature and pressure of the vapor are increased. The high temperature, high pressure vapor flows to the condenser where the heat is removed, causing the vapor to return to the liquid form, making the refrigerant ready to flow back to the evaporator to pick up more heat.

Most Ice-O-Matic ice machine use R134a or R404a refrigerant. Always check the serial number data plate for the proper type of refrigerant and the amount used in the machine you are servicing.

R404a and R134a are both HFC refrigerants, which result in no ozone depletion factor. R404a cylinders are orange in color, R134a cylinders are light blue in color.

Important: When discharging refrigerant from an icemaker, recover as much of the refrigerant as possible with a recovery device or some other means to prevent the refrigerant from entering the atmosphere.

Method of Charging Refrigerant

In order to achieve a properly charged refrigeration system, the system must be completely evacuated.

To achieve a complete evacuation you will need a service gauge manifold with properly maintained hoses, and a vacuum pump capable of pulling a 50-micron vacuum. This will require a two-stage pump.

Connect the service gauge manifold to the high and low side service ports and vacuum pump.

Make sure the valves on the gauge manifold are closed, then start the pump.

Note: Do not use a refrigeration compressor as a vacuum pump. Compressors are able to pull only a 50,000-micron vacuum.

After the vacuum pump has been started, open the valves on the gauge manifold. This will allow the refrigeration system to start being evacuated.

If there has not been an excessive amount of moisture in the system, allow the vacuum pump to pull the system down to about 200 microns or 29.9 inches or less. Once this has been achieved, allow the vacuum pump to operate for another 30 minutes. Then close the valves on the gauge manifold and stop the vacuum pump. Then watch your gauges. A rise to 500 microns in three (3) minutes or less indicates a dry system under a good vacuum.

If your gauge registers a more rapid rise, the system either has moisture remaining or there is a leak in the system, requiring a check for the leak, and repair and another complete evacuation.

Note: Seal the ends of the gauge manifold hose and pull them into a deep vacuum to determine if the leak is not in the hoses. The gauge manifold should be able to hold the vacuum for three (3) minutes.

Page E8

ICE Series Refrigeration System

Thermostatic Expansion Valve (TXV)

The thermostatic expansion valve meters the flow of refrigerant into the evaporator changing its state from a high-pressure liquid to a low-pressure liquid. This drop in pressure causes the refrigerant to cool. The cooled refrigerant absorbs heat from the water circulating over the evaporator. As the evaporator fills with liquid refrigerant, the evaporator becomes colder.

The flow of refrigerant into the evaporator is controlled by the temperature at the outlet of the evaporator. The expansion valve bulb, mounted to the top of the suction line, senses the evaporator outlet temperature causing the expansion valve to open or close. As ice forms on the evaporator, the temperature drops and the flow of refrigerant into the evaporator decreases, resulting in a drop in suction pressure.

The evaporator should become completely flooded (filled with liquid refrigerant) during the freeze cycle. A completely flooded evaporator will have a uniform freeze pattern (ice formation across the evaporator). A starved evaporator (not enough liquid refrigerant) will have poor or no ice formation at the top of the evaporator, and the tube(s) exiting the evaporator will not frost. All tubes should be within 10 degrees of each other and frosted approximately 5 minutes from the start of the freeze cycle.

An expansion valve that is restricted or not opening properly will starve the evaporator resulting in lower than normal suction pressure. A low refrigerant charge will also starve the evaporator and cause low suction and discharge pressures. If not sure of the amount of charge in the system, the refrigerant should be recovered and the correct charge be weighed in before a defective valve can be diagnosed.

If the evaporator is starved but the suction pressure is higher than normal, the TXV is not the problem; refer to the troubleshooting tree in section C. If the TXV sticks open or if the thermal bulb is not making good contact with the suction line, the flow of refrigerant into the evaporator will be too great and liquid refrigerant will flood the compressor. The suction pressure will remain higher than normal and the machine will remain in an extended freeze cycle. Ice will build evenly but will be very thick.

Symptom

Evaporator flooded but suction pressure not dropping.

Compressor has been checked and appears to be good.

Suction line at compressor may be colder than normal 3 System overcharged

4 TXV stuck open

suction line

3 Recharge system

4 Replace TXV

Evaporator starved, no frost 1 Machine low on charge 1 Recover refrigerant on line(s) exiting evaporator. weigh

See Evap. Diagram Pg.E4

Problem

Possible Remedy

1 TXV thermal bulb not making 1 Tighten bulb clamp and

good contact with suction

line or uninsulated

insulate bulb.

2 TXV bulb installed incorrect 2 Locate bulb on top of

2 TXV restricted or stuck

closed charge

2 Replace TXV and drier

Continued Page E4

Page E3

In

Out

In

Out

ICE Series Refrigeration System

Thermostatic Expansion Valve (Continued)

A dual evaporator machine will have one TXV for each evaporator. If one TXV sticks open and the other is operating normally, the suction pressure will be higher than normal and both evaporators will build thick ice. It is recommended that both valves be replace if one sticks open.

If one TXV sticks closed and one is operating normally, the suction pressure will be normal or low but the evaporator with the defective valve will be starved (thick ice at the bottom and thin ice at the top).

Evaporator

As water is circulated over the front of the evaporator, liquid refrigerant is circulated through the tubing attached to the back of the evaporator. As the liquid refrigerant in the tubing vaporizes, it absorbs heat from the water causing the water to freeze. The evaporator should be completely flooded throughout most of the freeze cycle. A flooded evaporator will build ice evenly across the evaporator. A starved evaporator will have uneven ice formation. Most problems with ice formation or harvesting are not related to a defective evaporator, use the Troubleshooting Trees in section C for additional help.

Refrigerant enters the evaporator through the bottom tube and exits through the top tube. On models ICE800, 1000, 1800 and 2100 the refrigerant line at the TXV outlet splits into two feeder tubes. This split occurs at the distributor, which is a fitting that is soldered to the TXV. One feeder tube from the distributor feeds the top of the evaporator; the other tube feeds the bottom of the evaporator. The evaporator tubes run parallel, in opposite directions, along the back of the evaporator creating a dual pass.

If the evaporator is flooded but not building ice evenly, it is possible the evaporator has coil separation. Evaporator coil separation is the separation of the refrigerant tubing from the back of the evaporator plate. This is very rare but occasionally occurs.

To confirm coil separation, remove and check the back of the evaporator. If the coil is separated, the evaporator must be replaced. If the outlet(s) of the evaporator is not frosted, the problem is not with coil separation (Refer to the troubleshooting trees, section C).

Page E4

Out

In

ICE Series Refrigeration System

Note: Permanent discoloration of the evaporator plating is normal and will cause no problems with harvesting the ice or sanitary conditions. Before condemning the evaporator for plating problems, be certain it is not just discoloration. Good evaporators will not be covered under warranty. If the spillway (plastic evaporator top) becomes damaged, it can be replaced. It is not necessary to replace the entire evaporator.

As liquid refrigerant leaves the evaporator, it changes to a low-pressure gas before returning to the compressor. Liquid refrigerant must not return to the compressor or damage will result. Frost on the suction line at the inlet of the compressor indicates liquid returning to the compressor. Check for frost at the end of the freeze cycle. If liquid is returning to the compressor, the problem must be located and corrected. See Refrigerant Charge, Thermostatic Valve and Evaporator.

Harvest Cycle

Once the freeze cycle is complete, the machine enters the harvest cycle. The hot gas valve opens to allow hot discharge gas to enter the evaporator.

Hot Gas Valve

When the machine enters harvest the hot gas valve coil is energized opening the hot gas valve. Discharge gas is pumped through the hot gas valve directly into the evaporator. The evaporator temperature will reach approximately 40°F

(4.5°C). The suction pressure during harvest should be a minimum of 70 psi

(4.8 bar) for R404a units or 50psi (3.4 bar) for R134a units. The discharge pressure will drop during harvest.

If the hot gas valve does not completely open during harvest, there will not be enough hot gas in the evaporator to defrost the ice. If there is not enough hot gas entering the evaporator, the suction pressure will be lower than the above stated pressures. It is important when making this check that the machine has the proper refrigerant charge, normal head pressure and the compressor is functioning properly. If the hot gas valve leaks during the freeze cycle, ice will not form on the top of the evaporator and suction pressure will be higher than normal. To check if the hot gas valve is leaking, let the machine run in the freeze cycle for approximately 5 minutes. Now feel the temperature between the inlet and outlet of the valve. A definite temperature difference should be felt. If the lines are the same temperature and the suction pressure is higher than normal; the valve is leaking and should be replaced. Use Troubleshooting Trees in section C.

Remote System

Machines that use remote condensers have several components that are not used in self contained machines. A mixing valve controls the head pressure when the ambient temperature at the condenser drops below 70°F (21°C). When the bin fills with ice or is turned off at the selector switch, the machine will pump all the refrigerant into the receiver before shutting off.

Remote Condenser

For proper operation, the remote condenser must be installed properly.

Improper installation will void the warranty. See remote guidelines on page

A18. The location of the remote condenser should be such that the ambient air temperature does not exceed 120°F (48.9°C). If ambient temperature exceeds 120°F (48.9°C) ice production will decrease until the ambient temperature decreases.

Air

Flow

Page E5

ICE Series Refrigeration System

Remote Condenser (Continued)

If the airflow is restricted or the condenser is dirty, the head pressure will be excessively high, slow production will result and the compressor may overheat and eventually become damaged. The condenser coil and fan blades must be kept clean. The condenser can be cleaned with compressed air or by using a brush. If a brush is used, brush in the direction of the fins taking care not to bend the fins. If the condenser fins are bent, this will restrict the airflow through the condenser and the fins will need to be straightened with a fin comb. Problems related to a dirty condenser or poor airflow will not be covered under warranty. Note: The condenser fan motor runs continually, it will shut off when the icemaker shuts off.

Mixing Valve

When the temperature at the condenser is above 70°F (21°C), the refrigerant flow from the compressor is directed by the mixing valve through the condenser and into the receiver. When the temperature at the condenser drops below 70°F (21°C), the pressure in the bellows of the mixing valve becomes greater than the pressure of the liquid refrigerant coming from the condenser. This change allows the valve to partially restrict the flow of refrigerant leaving the condenser and allows discharge gas to by-pass the condenser and flow directly into the receiver, mixing with the liquid refrigerant from the condenser. The amount of discharge gas that bypasses the condenser increases as the ambient temperature decreases. This action of the mixing valve allows the discharge pressure to be maintained at approximately 240 psi (16.5 bar) during low ambient conditions. If the refrigerant system is undercharged and the ambient temperature is below 70°F (21°C), the mixing valve will not work properly. The mixing valve will allow too much refrigerant to bypass the condenser.

Problem

1 Head pressure low, Line between

Possible Cause

Remedy

A. Valve Defective, not allowing A. Replace valve

discharge gas into receiver valve and receiver cold. Ambient condenser temp. below 70°F (21°C)

2 Head pressure low, Line between

valve and receiver hot.

A. System low on charge.

B. Valve defective, not

A. Leak check. Recover

refrigerant and weigh

allowing liquid in proper charge.

B.

3. Head pressure low, Line

returning from condenser

is cool. Ambient condenser

A. Valve defective not

allowing refrigerant

to circulate through

temperature is above 70°F (21°C) condenser.

A. Replace valve.

Page E6

ICE Series Refrigeration System

Pump Down System (Remote Only)

The pump down system prevents liquid refrigerant from migrating to the evaporator and compressor during the off cycle and prevents the compressor from slugging or starting under an excessive load.

Liquid Line Solenoid

When a machine with a remote condenser shuts off, the liquid line solenoid valve, located at the outlet of the receiver, is de-energized causing the valve to close completely restricting the flow of refrigerant. The compressor will pump all of the refrigerant into the condenser and receiver.

As the system pumps down, the pressure on the low side of the system drops. When the suction pressure drops to 10 psi (.68 bar), the pump down control opens and shuts the machine off. See page F9 for pump down control operation. Liquid refrigerant is stored in the condenser and receiver while the machine is off. It is normal for the machine to pump down once or twice an hour as the pressures equalize.

When the machine comes back on (the bin switch closes or the selector switch placed to the ICE position), the liquid line solenoid valve opens and the refrigerant is released from the receiver.

When the suction pressure rises to 35 psi (2.38 bar) the pump down control closes and the machine comes back on. If the machine will not pump down, the valve may not be closing all the way. A weak compressor will also prevent the machine from pumping down. Check for signs of a weak compressor before replacing the liquid line solenoid. Prior to replacing the valve, disassemble and check for obstructions that may not allow the valve to seat.

Receiver

If the system has a remote condenser, the refrigerant will enter a receiver before passing through the filter drier. The receiver holds reserve liquid refrigerant during the freeze cycle. The receiver also stores liquid refrigerant during the off cycle.

Page E7

ICE Series Refrigeration System

Refrigerant

Refrigerant in a high-pressure liquid form is fed to an expansion valve where the refrigerant is reduced to a low-pressure liquid. Under this low pressure, the liquid will absorb heat from the evaporator causing the liquid to change to a vapor. This vapor is the drawn into the compressor where the temperature and pressure of the vapor are increased. The high temperature, high pressure vapor flows to the condenser where the heat is removed, causing the vapor to return to the liquid form, making the refrigerant ready to flow back to the evaporator to pick up more heat.

Most Ice-O-Matic ice machine use R134a or R404a refrigerant. Always check the serial number data plate for the proper type of refrigerant and the amount used in the machine you are servicing.

R404a and R134a are both HFC refrigerants, which result in no ozone depletion factor. R404a cylinders are orange in color, R134a cylinders are light blue in color.

Important: When discharging refrigerant from an icemaker, recover as much of the refrigerant as possible with a recovery device or some other means to prevent the refrigerant from entering the atmosphere.

Method of Charging Refrigerant

In order to achieve a properly charged refrigeration system, the system must be completely evacuated.

To achieve a complete evacuation you will need a service gauge manifold with properly maintained hoses, and a vacuum pump capable of pulling a 50-micron vacuum. This will require a two-stage pump.

Connect the service gauge manifold to the high and low side service ports and vacuum pump.

Make sure the valves on the gauge manifold are closed, then start the pump.

Note: Do not use a refrigeration compressor as a vacuum pump. Compressors are able to pull only a 50,000-micron vacuum.

After the vacuum pump has been started, open the valves on the gauge manifold. This will allow the refrigeration system to start being evacuated.

If there has not been an excessive amount of moisture in the system, allow the vacuum pump to pull the system down to about 200 microns or 29.9 inches or less. Once this has been achieved, allow the vacuum pump to operate for another 30 minutes. Then close the valves on the gauge manifold and stop the vacuum pump. Then watch your gauges. A rise to 500 microns in three (3) minutes or less indicates a dry system under a good vacuum.

If your gauge registers a more rapid rise, the system either has moisture remaining or there is a leak in the system, requiring a check for the leak, and repair and another complete evacuation.

Note: Seal the ends of the gauge manifold hose and pull them into a deep vacuum to determine if the leak is not in the hoses. The gauge manifold should be able to hold the vacuum for three (3) minutes.

Page E8

ICE Series Refrigeration System

If the refrigeration system is extremely wet, use radiant heat to raise the temperature of the system. This action will cause the moisture to vaporize at less of a vacuum.

The use of two (2) valves, one between the vacuum pump and gauge manifold and the other between the refrigerant cylinder and the gauge manifold allows you to evacuate and charge the system without disconnecting any hoses. If the hoses were disconnected, air or moisture will have the opportunity to enter the hoses and then the system.

A properly charged icemaker is a service technician’s greatest ally. Proper charging will allow any concern with the icemaker to be accurately diagnosed.

The refrigerant charge must be weighed into the icemaker either by using a charging scale or with a dial-a-charge.

The amount of proper refrigerant required for the icemaker is printed on the serial data plate attached to the icemaker and is listed on the following pages. Never vary the amounts from those listed.

Remote models with sixty (60) foot lineset runs will need an additional fifteen (15) ounces of refrigerant added.

In some cases the complete refrigerant charge may not enter the refrigeration system. In those instances, close the gauge manifold high side valve and disconnect the manifold from the high side port.

When the icemaker is completely charged, secure the caps to the service ports and check to make sure the ports are not leaking refrigerant.

Reference Tables on Page E10 and E13.

Page E9

Model

ICEU150*A1

ICEU150*W1

ICEU150*A2

ICEU150*W2

ICEU150A3

ICEU150W3

ICEU200*A1

ICEU200*W1

ICEU200*A2

ICEU200*W2

ICEU220A

ICEU220W

ICEU206*A1

ICEU206*W1

ICEU226A

ICEU226W

ICEU300A

ICEU300W

ICE0250*A2

ICE0250*A-T2

ICE0250*W2

ICE0250*A4

ICE0250*A-T4

ICE0250*W4

ICE0320*A1

ICE0320*W1

ICE0320*A2

ICE0320*W2

ICE0320*A3

ICE0320*W3

ICE0400*A1

ICE0400*A-T1

ICE0400*W1

ICE0400*A2

ICE0400*A-T2

ICE0400*W2

ICE0400*A3

ICE0400*A-T3

ICE0400*W3

ICE0406*A1

ICE0406*W1

ICE0406*A2

ICE0406*W2

ICE0406*A3

ICE0406*W3

ICE Series

Electrical and Mechanical Specifications, “ICE” Series 60 Cycle Machine

Ref.

Type

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-134a

R-134a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

16

13

16

16

13

25

25

13

12

9

14

11

13

9

13

9

12

9

Charge

Ounces

13

10

13

10

12

9

32

32

14

29

29

14

30

30

14

18

15

18

11

18

11

32

16

32

16

30

14

Back

Press.

Approx.

65 - 44

65 - 50

65 - 44

65 - 50

60 - 47

60 - 47

65 - 42

65 - 42

65 - 42

65 - 42

60 - 42

60 - 41

30 - 13

30 - 13

60 - 41

60 - 41

51 - 30

60 - 27

60 - 35

60 - 37

60 - 35

60 - 35

60 - 37

60 - 35

60 - 36

60 - 36

60 - 36

60 - 36

60 - 36

60 - 36

65 - 41

65 - 41

60 - 35

65 - 41

65 - 41

60 - 35

54 - 39

56 - 37

60 - 38

60 - 35

60 - 35

60 - 35

60 - 35

58 - 34

57 - 37

Cycle Time

Approx.

Minutes

70/50-90/70

25 - 45

25 - 45

25 - 45

25 - 45

24 - 38

22 - 28

19 - 36

19 - 36

19 - 36

19 - 36

17 - 24

17 - 20

19 - 36

19 - 36

18 - 28

19 - 23

15 - 20

12 - 15

12 - 22

12 - 22

12 - 19

13 - 17

13 - 17

13 - 16

14 - 25

12 - 17

14 - 25

12 - 17

14 - 25

12 - 17

16 - 21

16 - 26

15 - 21

16 - 21

16 - 26

15 - 21

14 - 20

14 - 21

14 - 18

17 - 30

17 - 25

17 - 25

17 - 25

14 -19

14 - 17

Head

Press.

Approx.

175 - 400

250

175 - 400

250

205-400

250

175 - 400

250

175 - 400

250

218-400

250

120 - 170

125

218-400

250

218-400

250

175 - 400

175 - 400

250

200 - 400

200 - 400

250

175 - 400

250

175 - 400

250

200 - 400

250

175 - 400

175 - 400

250

175 - 400

175 - 400

250

200-400

200-400

250

175 - 400

250

175 - 400

250

210 - 400

250

33

33

35

37

35

36

36

35

42

41

13

13

42

42

42

42

41

41

Timer

Initiate

Setting

44

50

44

50

47

47

41

41

35

41

41

35

44

44

43

36

36

36

36

36

36

35

35

35

35

43

43

Refrigeration System

115-60-1

115-60-1

115-60-1

115-60-1

115-60-1

115-60-1

115-60-1

115-60-1

115-60-1

115-60-1

115-60-1

115-60-1

115-60-1

115-60-1

115-60-1

115-60-1

115-60-1

115-60-1

115-60-1

115-60-1

115-60-1

115-60-1

115-60-1

208/230-60-1

208/230-60-1

208/230-60-1

208/230-60-1

208/230-60-1

208/230-60-1

Volt. Cycle

Phase

115-60-1

115-60-1

115-60-1

115-60-1

115-60-1

115-60-1

115-60-1

115-60-1

115-60-1

115-60-1

115-60-1

115-60-1

230-60-1

230-60-1

230-60-1

230-60-1

5.5

5.5

5.5

5.5

5.5

5.5

5.5

5.5

5.5

3

3

3

3

3

3

5.5

5.5

5.5

5.5

5.5

5.5

3

3

3

3

3

3

3

3

Batch

Weight

Pounds

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

Page E10

ICE Series

Electrical and Mechanical Specifications, “ICE” Series 60 Cycle Machine

ICE0606*A1

ICE0606*A-T1

ICE0606*W1

ICE0606*R1

ICE0606*A2

ICE0606*A-T2

ICE0606*W2

ICE0606*R2

ICE0606*R3

ICE0606*A3

ICE0606*A-T3

ICE0606*W3

ICE0606*R4

ICE0806*A1

ICE0806*W1

ICE0806*R1

ICE0806*A2

ICE0806*W2

ICE0806*R2

ICE0806*R3

Model

ICE0500*A1

ICE0500*A-T1

ICE0500*W1

ICE0500*R1

ICE0500*A2

ICE0500*A-T2

ICE0500*W2

ICE0500*R2

ICE0500*R3

ICE0500*A3

ICE0500*A-T3

ICE0500*W3

ICE0500*R4

ICE0520*A1

ICE0520*W1

ICE0520*A2

ICE0520*W2

ICE0520*A3

ICE0520*W3

ICE1006*A1

ICE1006*W1

ICE1006*R1

ICE1006*A2

ICE1006*W2

ICE1006*R2

ICE1006*R3

ICE1007*A1

ICE1007*W1

ICE1007*R1

ICE1007*A2

ICE1007*W2

ICE1007*R2

ICE1007*R3

175 - 400

175 - 400

250

240 - 400

175 - 400

175 - 400

250

240 - 400

240 - 400

200 - 400

200 - 400

250

240 - 400

175 - 400

250

192 - 400

175 - 400

250

240 - 400

240 - 400

175 - 400

250

192 - 400

175 - 400

250

240 - 400

240 - 400

175 - 400

250

192 - 400

175 - 400

250

240 - 400

240 - 400

Head

Press.

Approx.

175 - 400

175 - 400

250

192 - 400

175 - 400

175 - 400

250

240 - 400

240 - 400

217 - 400

212 - 400

250

240 - 400

175 - 400

250

175 - 400

250

212 - 400

250

60 - 35

60 - 35

60 - 35

60 - 33

60 - 35

60 - 35

60 - 35

60 - 33

60 - 33

60 - 46

60 - 46

45 - 40

44 - 42

60 - 35

60 - 35

60 - 35

60 - 35

60 - 35

60 - 35

60 - 35

60 - 37

60 - 37

60 - 36

60 - 37

60 - 37

60 - 36

60 - 36

60 - 35

60 - 35

60 - 35

60 - 35

60 - 35

60 - 35

60 - 35

Back

Press.

Approx.

60 - 37

60 - 37

60 - 35

60 - 35

60 - 37

60 - 37

60 - 35

60 - 35

60 - 35

55 - 31

60 - 32

48 - 31

50 - 32

65 - 41

65 - 44

65 - 41

65 - 44

56 - 39

54 - 39

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a 24

R-404a 17

R-404a 132

36

36

18

160

24

24

18

160

132

24

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

41

29

240

27

24

240

176

Ref.

Type

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

50

32

240

34

24

240

176

50

32

240

34

24

240

176

Charge

Ounces

37

37

15

160

22

22

15

160

132

25

25

15

132

32

14

20

14

21

12

35

35

35

33

33

35

35

35

35

33

35

34

38

35

35

35

35

35

35

35

37

36

36

35

35

35

37

37

36

37

35

35

35

35

Timer

Initiate

Setting

37

37

35

35

37

37

35

35

35

37

39

38

39

41

44

41

44

46

44

11 - 19

11 - 19

12 - 17

11 - 18

11 - 19

11 - 19

12 - 17

11 - 18

11 - 18

11 - 15

11 - 15

11 - 13

12 - 15

11 - 18

10 - 15

9 - 16

11 - 18

10 - 15

9 - 16

9 - 16

9 - 15

9 - 13

9 - 14

9 - 15

9 - 13

9 - 14

9 - 14

10 - 16

10 - 14

11 - 15

10 - 16

10 - 14

11 - 15

11 - 15

Cycle Time

Approx.

Minutes

70/50-90/70

13 - 21

13 - 21

13 - 21

13 - 22

13 - 21

13 - 21

13 - 21

13 - 22

13 - 22

13 - 16

13 - 16

13 - 15

13 - 16

16 - 27

16 - 22

16 - 27

16 - 22

14 - 20

14 - 17

Refrigeration System

208/230-60-1

208/230-60-1

208/230-60-1

208/230-60-1

208/230-60-1

208/230-60-1

208/230-60-1

208/230-60-1

208/230-60-1

208/230-60-1

208/230-60-1

208/230-60-1

208/230-60-1

208/230-60-1

208/230-60-1

208/230-60-1

208/230-60-1

208/230-60-1

208/230-60-1

208/230-60-1

Volt. Cycle

Phase

115-60-1

115-60-1

115-60-1

115-60-1

115-60-1

115-60-1

115-60-1

115-60-1

115-60-1

115-60-1

115-60-1

115-60-1

115-60-1

115-60-1

115-60-1

115-60-1

115-60-1

115-60-1

115-60-1

208/230-60-1

208/230-60-1

208/230-60-1

208/230-60-1

208/230-60-1

208/230-60-1

208/230-60-1

208/230-60-3

208/230-60-3

208/230-60-3

208/230-60-3

208/230-60-3

208/230-60-3

208/230-60-3

5.5

5.5

5.5

5.5

5.5

5.5

5.5

5.5

5.5

5.5

5.5

5.5

5.5

7

7

7

7

7

7

7

7

7

7

7

7

7

7

7

7

7

7

7

7

7

Batch

Weight

Pounds

5.5

5.5

5.5

5.5

5.5

5.5

5.5

5.5

5.5

5.5

5.5

5.5

5.5

5.5

5.5

5.5

5.5

5.5

5.5

Page E11

ICE Series

ICE1506*R

ICE1506*R3

ICE1606*R1

ICE1806*W1

ICE1806*R1

ICE1806*W2

ICE1806*R2

ICE1806*W3

ICE1806*R3

ICE1807*W1

ICE1807*R1

ICE1807*W2

ICE1807*R2

ICE1807*W3

ICE1807*R3

ICE2106*W1

ICE2106*R1

ICE2106*W2

ICE2106*R2

ICE2106*W3

ICE2106*R3

ICE2107*W1

ICE2107*R1

Model

ICE1406*A1

ICE1406*W1

ICE1406*R1

ICE1406*A2

ICE1406*W2

ICE1406*R2

ICE1406*A3

ICE1406*W3

ICE1406*R3

ICE1407*A1

ICE1407*W1

ICE1407*R1

ICE1407*A2

ICE1407*W2

ICE1407*R2

ICE1407*A3

ICE1407*W3

ICE1407*R3

ICE2107*W2

ICE2107*R2

ICE2107*W3

ICE2107*R3

Model

ICEU205*A1

ICEU205*W1

ICEU205*A2

ICEU205*W2

ICEU225*A

ICEU225*W

60 - 35

60 - 35

60 - 35

60 - 34

60 - 37

60 - 34

60 - 37

60 - 53

72 - 61

60 - 35

60 - 35

60 - 35

60 - 35

60 - 53

71 - 63

60 - 35

60 - 37

60 - 35

60 - 37

48 - 46

62 - 56

60 - 35

60 - 35

Back

Press.

Approx.

60 - 35

60 - 35

60 - 35

60 - 35

60 - 35

60 - 35

60 - 35

60 - 35

60 - 35

60 - 35

60 - 35

60 - 35

60 - 35

60 - 35

60 - 35

60 - 35

60 - 35

60 - 35

60 - 35

60 - 35

49 - 47

64 - 58

Back

Press.

Approx.

30 - 13

30 - 13

30 - 13

30 - 13

60 - 35

60 - 35

240

240

240

50

400

37

400

44

272

50

400

42

400

35

400

37

272

42

400

35

400

37

272

Charge

Ounces

240

60

30

240

108

28

240

104

25

240

60

30

240

108

28

240

104

25

37

400

44

272

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

Ref.

Type

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

R-404a

Ref.

Type

R-134a

R-134a

R-134a

R-134a

R-404a

R-404a

Charge

Ounces

14

11

14

11

12

9

240 - 400

240 - 400

192 - 400

250

192 - 400

250

240 - 400

250

240 - 400

250

192 - 400

250

240 - 400

250

240 - 400

250

192 - 400

250

240 - 400

250

240 - 400

250

192 - 400

Head

Press.

Approx.

175 - 400

250

192 - 400

175 - 400

250

192 - 400

200 - 400

250

240 - 400

175 - 400

250

192 - 400

175 - 400

250

240 - 400

200 - 400

250

240 - 400

250

240 - 400

250

240 - 400

Head

Press.

Approx.

120 - 170

125

120 - 170

125

175 - 400

250

Timer

Initiate

Setting

13

13

13

13

45

46

35

38

35

34

37

35

35

35

37

35

37

38

38

35

35

35

35

34

37

34

37

38

38

Timer

Initiate

Setting

35

35

35

35

35

37

32

38

35

35

37

34

38

35

35

35

35

35

35

35

34

37

Refrigeration System

208/230-60-1

208/230/60/1

208/230-60-1

208/230-60-1

208/230-60-1

208/230-60-1

208/230-60-1

208/230-60-1

208/230-60-1

208/230-60-3

208/230-60-3

208/230-60-3

208/230-60-3

208/230-60-3

208/230-60-3

208/230-60-1

208/230-60-1

208/230-60-1

208/230-60-1

208/230-60-1

208/230-60-1

208/230-60-3

208/230-60-3

Volt. Cycle

Phase

208/230-60-1

208/230-60-1

208/230-60-1

208/230-60-1

208/230-60-1

208/230-60-1

208/230-60-1

208/230-60-1

208/230-60-1

208/230-60-3

208/230-60-3

208/230-60-3

208/230-60-3

208/230-60-3

208/230-60-3

208/230-60-3

208/230-60-3

208/230-60-3

208/230-60-3

208/230-60-3

208/230-60-3

208/230-60-3

11

11.6

11

14

14

14

14

14

14

14

14

14

14

14

14

14

14

14

14

14

14

14

14

Batch

Weight

Pounds

11

11.6

11.6

11.6

11

11

11

11

11

11

11.6

11.6

11.6

11

11

11

11

11

14

14

14

14

11 - 16

11 - 14

11 - 16

11 - 17

10 - 17

11 - 17

10 - 17

11 - 13

12 - 15

10 - 16

10 - 17

10 - 16

10 - 17

11 - 13

13 - 14.5

9 - 14

9 - 14

9 - 14

9 - 14

11 - 12

12 - 13

9 - 13

9 - 14

Cycle Time

Approx.

Minutes

70/50-90/70

11 - 17

11 - 16

11 - 17

11 - 17

11 - 16

11 - 17

11 - 15

11 - 14

11 - 15

12 - 20

12 - 18

12 - 20

12 - 20

12 - 18

12 - 20

11 - 15

11 - 13

12 - 14

9 - 13

9 - 14

12 - 13

12 - 14

Cycle Time

Approx.

Minutes

70/50-90/80

19 - 36

19 - 36

19 - 36

19 - 36

22 - 32

21 - 25

Batch

Weight

Pounds

3

3

3

3

3

3

Volt. Phase

Cycle

220-240/50/1

220-240/50/1

220-240/50/1

220-240/50/1

220-240/50/1

220-240/50/1

Page E12

ICE Series

ICEU305A

ICEU305W

R-404a

R-404a

ICE0305*A2 R-404a

ICE0305*W2 R-404a

ICE0305*A4 R-404a

ICE0305*W4 R-404a

ICE0325*A1

ICE0325*A2

ICE0325*A3

R-404a

R-404a

R-404a

ICE0405*A1 R-404a

ICE0405*W1 R-404a

ICE0405*A2 R-404a

ICE0405*W2 R-404a

ICE0405*A2 R-404a

ICE0405*W2 R-404a

ICE0405*A3 R-404a

ICE0405*W3 R-404a

ICE0525*A1

ICE0525*A2

ICE0525*A3

R-404a

R-404a

R-404a

ICE0605*A1 R-404a

ICE0605*W1 R-404a

ICE0605*R1

ICE0605*A2

R-404a

R-404a

ICE0605*W2 R-404a

ICE0605*R2 R-404a

ICE0605*R3

ICE0605*A3

R-404a

R-404a

ICE0605*W3 R-404a

ICE0605*R4 R-404a

ICE0805*A1 R-404a

ICE0805*W1 R-404a

ICE0805*R1

ICE0805*A2

R-404a

R-404a

ICE0805*W2 R-404a

ICE0805*R2 R-404a

ICE0805*R3

ICE1005*A1

R-404a

R-404a

ICE1005*W1 R-404a

ICE1005*R1 R-404a

ICE1005*A2 R-404a

ICE1005*W2 R-404a

ICE1005*R2

ICE1005*R3

R-404a

R-404a

ICE1405*A1 R-404a

ICE1405*W1 R-404a

ICE1405*R1

ICE1405*A2

R-404a

R-404a

ICE1405*W2 R-404a

ICE1405*R2 R-404a

ICE1405*A3 R-404a

ICE1405*W3 R-404a

ICE1405*R3 R-404a

ICE2005*W1 R-404a

ICE2005*R1 R-404a

Head

Press.

Approx.

218-400

250

175 - 400

250

200 - 400

250

175 - 400

175 - 400

175 - 400

175 - 400

250

175 - 400

250

200 - 400

250

207-400

250

175 - 400

175 - 400

200 - 400

240 - 400

175 - 400

250

192 - 400

175 - 400

250

240 - 400

240 - 400

175 - 400

250

192 - 400

175 - 400

250

192 - 400

200 - 400

250

240 - 400

175 - 400

250

192 - 400

175 - 400

250

240 - 400

240 - 400

200 - 400

250

240 - 400

175 - 400

250

192 - 400

175 - 400

250

240 - 400

250

192 - 400

Back

Press.

Approx.

51 - 30

60 - 27

60 - 35

60 - 35

60 - 53

48 - 47

60 - 35

60 - 35

60 - 35

60 - 35

60 - 35

60 - 35

60 - 35

56 - 31

54 - 34

56 - 31

57 - 34

60 - 35

60 - 35

55 - 38

60 - 35

60 - 35

60 - 36

60 - 35

60 - 35

60 - 36

60 - 35

60 - 35

60 - 35

60 - 35

60 - 35

60 - 35

60 - 35

60 - 35

60 - 35

60 - 35

60 - 35

60 - 35

60 - 35

60 - 35

60 - 35

60 - 35

60 - 35

60 - 35

50 - -46

47 - 45

45 - 43

60 - 35

60 - 35

60 - 35

60 - 35

60 - 35

60 - 35

60 - 35

60 - 35

Charge

32

16

23

16

23

13

23

13

21

21

21

14

13

26

14

23

12

22

22

33

108

28

240

104

25

240

60

25

240

176

50

32

240

33

24

240

176

14

132

41

29

240

27

24

240

32

14

160

22

14

160

132

22

50

400

Timer

Initiate

Setting

33

33

35

35

35

35

38

41

38

41

35

35

32

31

35

35

35

35

35

46

35

35

35

35

35

35

36

36

39

35

36

35

35

35

35

36

35

35

35

35

35

32

35

35

35

35

35

35

35

35

35

35

35

35

35

Cycle Time

Approx.

Minutes

70/50-90/80

15 - 20

13 - 18

13 - 20

13 - 18

12 - 16

12 - 15

13 - 20

13 - 20

13 - 20

15 - 26

14 - 20

15 - 26

14 - 20

17 - 23

15 - 17

16 - 22

14 - 17

15 - 26

15 - 26

13 - 18

10 - 17

10 - 17

9 - 14

9 - 15

10 - 17

9 - 14

9 - 15

9 - 15

13 - 21

12 - 18

14 - 19

13 - 21

12 - 18

14 - 19

12 - 16

12 - 14

12 - 15

13 - 21

14 - 21

14 - 22

13 - 21

14 - 21

14 - 22

14 - 22

13 - 18

14 - 16

15 - 18

11 - 20

10 - 14

10 - 17

11 - 20

10 - 14

10 - 17

10 - 15

10 - 17

Refrigeration System

Batch

Weight

Pounds

3

3

5.5

5.5

5.5

5.5

5.5

5.5

5.5

5.5

3

3

3

3

3

3

3

5.5

5.5

5.5

11

11

11

11

11

11

11.6

11.6

11.6

7

7

7

7

7

7

7

7

7

7

7

7

5.5

5.5

7

7

5.5

5.5

5.5

5.5

5.5

5.5

5.5

5.5

14

14

Volt. Phase Cycle

220-240/50/1

220-240/50/1

220-240/50/1

220-240/50/1

220-240/50/1

220-240/50/1

220-240/50/1

220-240/50/1

220-240/50/1

220-240/50/1

220-240/50/1

220-240/50/1

220-240/50/1

220-240/50/1

220-240/50/1

220-240/50/1

220-240/50/1

220-240/50/1

220-240/50/1

220-240/50/1

220-240/50/1

220-240/50/1

220-240/50/1

220-240/50/1

220-240/50/1

220-240/50/1

220-240/50/1

220-240/50/1

220-240/50/1

220-240/50/1

220-240/50/1

220-240/50/1

220-240/50/1

220-240/50/1

220-240/50/1

220-240/50/1

220-240/50/1

220-240/50/1

220-240/50/1

220-240/50/1

220-240/50/1

220-240/50/1

220-240/50/1

220-240/50/1

220-240/50/1

220-240/50/1

220-240/50/1

220-240/50/1

220-240/50/1

220-240/50/1

220-240/50/1

220-240/50/1

220-240/50/1

220-240/50/1

220-240/50/1

Page E13

ICE Series

Ambients

°F

Air/Water

Refrigeration System

ICEU150A

Discharge

Refrigeration Pressures PSIG

Suction

Start End Start Freeze End Freeze

Start

Harv

End

Harv

Compressor Temps

Discharge

°F

Suction

Cycle Times

Minutes' Seconds"

Start End Start End Freeze Harvest Complete

35 83 93 125 43

41 104 118 145 55

43 126 150 165 68

44 126 183 183 88 36

Ambients

°F

Air/Water

ICEU150W

Compressor Temps

Discharge

Refrigeration Pressures PSIG

Suction

Start End Start Freeze End Freeze

Start

Harv

End

Harv

Discharge Suction Minutes' Seconds"

Start End Start End Freeze Harvest Complete

42 98 109 157 53

42 103 118 167 58

41 108 130 169 66

110/100 288 95 42 112 137 178 82 37 39'52" 1'01" 40'53"

Ambients

°F

Air/Water

ICEU220A

Discharge

Refrigeration Pressures PSIG

Suction

Start End Start Freeze End Freeze

Start

Harv

End

Harv

Compressor Temps

Discharge

°F

Suction

Cycle Times

Minutes' Seconds"

Start End Start End Freeze Harvest Complete

31 82 85 110 41

34 102 112 125 55

39 118 140 144 70

39 154 181 174 87 28

Ambients

°F

Air/Water

ICEU220W

Compressor Temps

Discharge

Refrigeration Pressures PSIG

Suction

Start End Start Freeze End Freeze

Start

Harv

End

Discharge Suction

32 82 97 120 44

37 98 104 127 51

37 107 117 135 62

110/100 290 77

Minutes' Seconds"

39 118 132 145 77 29 25'41" 0'46" 26'27"

Page E14

ICE Series Refrigeration System

Ambients

°F

Discharge

ICEU226A

Refrigeration Pressures PSIG

Suction

Start

Harv

End

Harv

Compressor Temps

Discharge

°F

Suction

Cycle Times

Minutes' Seconds"

Start End Start End Freeze Harvest Complete

38 80 83 109 44 12'34"

35 102 111 127 58 21'06"

36 117 138 141 71 27'36"

110/100 435 92 43 145 169 169 53'17" 0'39" 53'56"

Ambients

°F

50/40

Ambients

°F

ICE0250A

Compressor Temps

Discharge

Refrigeration Pressures PSIG

Suction

Start

Harv

193-263 cycling

End

Harv

Discharge Suction

Start End Start End Freeze Harvest Complete

114 51

Minutes' Seconds"

28 100 108 118 56 11'45"

31 146 146 138 76 15'50"

33 150 167 166 28'31" 0'44" 29'15"

Ambients

°F

ICE0250W3

Discharge

Refrigeration Pressures PSIG

Suction

Start

Harv

End

Harv

Compressor Temps

Discharge

°F

Suction

Cycle Times

Minutes' Seconds"

Start End Start End Freeze Harvest Complete

25 94 98 118 54 12'27"

25 112 117 127 61 14'04"

110/100 298 86 26 153 160 139 18'31" 0'41" 19'12"

Discharge

ICE0320A

Compressor Temps

Refrigeration Pressures PSIG

Suction

Start

Harv

End

Harv

Discharge Suction Minutes' Seconds"

Start End Start End Freeze Harvest Complete

22 101 110 111 53 12'54"

27 136 144 132 72 16'58"

33 177 188 153 26'21" 0'41" 27'02"

Page E15

ICE Series

Ambients

°F

Air/Water

Refrigeration System

ICE0320W

Discharge

Refrigeration Pressures PSIG

Suction

Start End Start Freeze End Freeze

Start

Harv

End

Harv

Compressor Temps

Discharge

°F

Suction

Cycle Times

Minutes' Seconds"

Start End Start End Freeze Harvest Complete

25 94 99 121 165 44

28 108 115 134 178 61

30 151 173 130 201 83 57 0'40" 18'31"

Ambients

°F

Air/Water

50/40

ICE0400A3

Discharge

Refrigeration Pressures PSIG

Suction

Start End Start Freeze End Freeze

198-260 cycling

Start

Harv

End

Harv

Compressor Temps

Discharge

°F

Suction

Cycle Times

Minutes' Seconds"

Start End Start End Freeze Harvest Complete

108 157 53

37 99 111 105 157 54

39 120 135 114 181 70

41 140 170 126 206 90 62 44'06" 0'34" 44'40"

Ambients

°F

Air/Water

Discharge

Refrigeration Pressures PSIG

Suction

Start End Start Freeze End Freeze

Start

Harv

ICE0400W3

Compressor Temps

°F Cycle Times

Discharge Suction Minutes' Seconds"

End

Harv Start End Start End Freeze Harvest Complete

38 91 98 98 45

41 100 106 105 170 57

39 113 123 108 179 68

110/100 275 96 38 140 154 114 192 83 45 24'42" 0'51" 25'33"

Ambients

°F

Air/Water

50/40

ICE0500A3

Refrigeration Pressures PSIG

Discharge Suction

Start End Start Freeze End Freeze

Start

Harv

198-265 cycling

End

Harv

Compressor Temps

Discharge

°F

Suction

Cycle Times

Minutes' Seconds"

Start End Start End Freeze Harvest Complete

110 159 50

31 92 95 127 179 55

34 118 126 141 198 70

110/100 435 84 36 150 163 165 225 88 60 24'46" 0'49" 25'35"

Page E16

ICE Series Refrigeration System

Ambients

°F

Air/Water

ICE0500W3

Discharge

Refrigeration Pressures PSIG

Suction

Start End Start Freeze End Freeze

Start

Harv

End

Harv

Compressor Temps

Discharge

°F

Suction

Cycle Times

Minutes' Seconds"

Start End Start End Freeze Harvest Complete

31 85 89 116 46

31 90 95 121 52

33 105 113 127 63

110/100 314 82 33 145 152 136 86 43 20'26" 0'49" 21'15"

Ambients

°F

Air/Water

ICE0500R4

Compressor Temps

Discharge

Refrigeration Pressures PSIG

Suction

Start End Start Freeze End Freeze

Start

Harv

End

Harv

Discharge Suction Minutes' Seconds"

Start End Start End Freeze Harvest Complete

37 66 64 130 38

33 65 65 146 53

35 66 68 169 56

110/100 390 56 33 66 68 182 60 46 29'59" 0'56" 30'55"

Ambients

°F

Air/Water

ICE0520A3

Discharge

Refrigeration Pressures PSIG

Suction

Start End Start Freeze End Freeze

Start

Harv

End

Harv

Compressor Temps

Discharge

°F

Suction

Cycle Times

Minutes' Seconds"

Start End Start End Freeze Harvest Complete

39 80 87 95 42

39 95 103 102 54

42 122 134 116 72

42 140 168 130 95 62 33'26" 0'35" 34'01"

Ambients

°F

Air/Water

ICE0520W3

Compressor Temps

Discharge

Refrigeration Pressures PSIG

Suction

Start End Start Freeze End Freeze

Start

Harv

End

Discharge Suction

30 83 86 100 47

30 92 95 121 52

32 104 112 127 64

120/100 314 82

Minutes' Seconds"

33 145 152 135 86 42 20'27" 0'47" 21'14"

Page E17

ICE Series Refrigeration System

Ambients

°F

50/40

ICE0606A3

Discharge

Refrigeration Pressures PSIG

Suction

Start

Harv

198-270 cycling

End

Harv

Compressor Temps

Discharge

°F

Suction

Cycle Times

Minutes' Seconds"

Start End Start End Freeze Harvest Complete

108 51

27 80 86 107 51

32 103 113 122 66 13'40"

110/100 415 80 34 132 143 132 26'37" 0'42" 27'19"

Ambients

°F

Discharge

ICE0606W3

Refrigeration Pressures PSIG

Suction

Start

Harv

End

Harv

Compressor Temps

Discharge

°F

Suction

Cycle Times

Minutes' Seconds"

Start End Start End Freeze Harvest Complete

27 67 70 102 44

27 66 72 104 44

28 78 85 110 53 13'01"

110/100 360 74 30 117 135 133 23'43" 0'50" 24'33"

Ambients

°F

Discharge

ICE0606R4

Refrigeration Pressures PSIG

Suction

Start

Harv

End

Harv

Compressor Temps

Discharge

°F

Suction

Cycle Times

Minutes' Seconds"

Start End Start End Freeze Harvest Complete

33 93 86 107 54

33 108 111 118 65 11'54"

33 118 124 120 74 14'38"

120/100 410 82 32 161 176 140 30'27" 0'40" 31'07"

Ambients

°F

Discharge

ICE0806A

Compressor Temps

Refrigeration Pressures PSIG

Suction

Start

Harv

End

Harv

Discharge Suction Minutes' Seconds"

Start End Start End Freeze Harvest Complete

31 75 79 96 43

35 90 96 103 53

37 108 118 115 71 15'19"

110/100 392 76 39 125 144 120 25'11" 0'50" 26'01"

Page E18

ICE Series Refrigeration System

Ambients

°F

Air/Water

ICE0806W

Refrigeration Pressures PSIG

Compressor Temps

°F Cycle Times

Discharge Suction Discharge Seconds"

Start End Start Freeze End Freeze

Start

Harv

End

Harv Start End Start End Freeze Harvest Complete

34 72 76 103 43

34 79 88 105 49

110/100 321 78 35 108 121 116 65 45 18'32" 0'55" 19'27"

Ambients

°F

Air/Water

ICE0806R

Compressor Temps

Refrigeration Pressures PSIG

Discharge Suction Discharge Seconds"

Start End Start Freeze End Freeze

Start

Harv

End

Harv Start End Start End Freeze Harvest Complete

29 100 108 100 41 9'46" 1'06" 10'52"

36 115 122 108 60

35 118 125 111 63

110/100 401 90 33 136 160 120 79 57 22'34" 0'50" 23'24"

Ambients

°F

Air/Water

ICE1006A

Refrigeration Pressures PSIG

Compressor Temps

°F Cycle Times

Discharge Suction Discharge Seconds"

Start End Start Freeze End Freeze

Start

Harv

End

Harv Start End Start End Freeze Harvest Complete

33 70 68 100 41

30 78 82 104 46

33 98 104 115 62

110/100 374 68 33 115 130 127 84 53 23'25" 0'36" 24'01"

Ambients

°F

Air/Water

ICE1006W

Compressor Temps

Refrigeration Pressures PSIG

Discharge Suction Discharge Seconds"

Start End Start Freeze End Freeze

Start

Harv

End

Harv Start End Start End Freeze Harvest Complete

27 69 66 108 44

29 70 77 110 48

110/100 320 75 28 98 110 117 68 42 15'55" 1'06" 17'01"

Page E19

ICE Series Refrigeration System

Ambients

°F

Air/Water

ICE1006R

Discharge

Refrigeration Pressures PSIG

Suction

Start End Start Freeze End Freeze

Start

Harv

End

Harv

Compressor Temps

Discharge

°F

Suction

Cycle Times

Minutes' Seconds"

Start End Start End Freeze Harvest Complete

33 94 101 104 53

34 107 112 115 58

33 111 117 118 60

120/100 419 93 28 135 150 128 77 43 24'34" 0'55" 25'29"

Page E20

ICE Series Electrical System

Control Circuit

All machines in this manual are electro-mechanical controlled; however the control circuitry on the single evaporator units differs from the dual evaporator units and is detailed below.

Selector Switch

The selector switch is used to put the machine into the ICE making or WASH cycle or to turn the machine OFF. The WASH position allows only the water pump to run and is used during the cleaning process to circulate cleaning solution throughout the water system. When the selector switch is turned to the ICE position, the machine begins the freeze cycle.

Contactor

When the selector switch is in the ICE position, the contactor coil is energized and pulls in the contactor contacts. This energizes the compressor start components, which starts the compressor.

Purge Switch

The purge switch is a momentary switch used to manually energize the purge valve. It is used during the cleaning process to flush the cleaning solution from the water trough. The purge valve will remain energized as long as the purge switch is depressed.

Note: Single Evaporator Units. The normally closed contacts of the purge switch also create a circuit to relay 1. These contacts should remain closed unless the switch is depressed. If the switch is defective and the normally closed contacts are open when the machine enters harvest, the machine will return to freeze when the timer initiate control opens.

Compressor and Start Components

The compressor should run during the entire cycle. If the machine is in the ICE position but the compressor is not running, check the compressor contactor to see if it is engaged. If the contactor is not engaged, the problem is not with the compressor or the compressor start components. If the contactor is engaged and there is correct voltage through the contactor, there could be a problem with one of the starting components or the compressor. It is recommended that the compressor starting components be replaced when replacing a compressor.

Compressor Check

Disconnect power before servicing

If the compressor uses an internal overload, be certain that the compressor has cooled and the overload has reset before diagnosing the compressor. If the compressor is cool and is still not running, check the compressor motor windings by first removing the wires at the compressor terminals. With an ohmmeter, check for continuity between all three terminals, if an open circuit exists between any of the terminals, the compressor may need to be replaced. Check for continuity from each terminal to the compressor body, if continuity is found from any terminal to the compressor body, the compressor windings are shorted to ground and the compressor will need to be replaced. If the compressor appears to be good at this point, it is advisable to use a compressor analyzer to isolate the compressor from the start components while checking for a locked rotor. If an analyzer is not available, the compressor starting components must be checked.

Page F1

ICE Series Electrical System

Compressor Check (Continued)

If all starting components are good, check the voltage from the common terminal of the compressor, making sure proper voltage is supplied to the compressor and all wiring is properly connected. If the compressor does not start and there is excessive amperage draw, (see locked rotor amps on compressor tag) the compressor has a locked rotor and should be replaced.

Important: Compressors returned to the factory for warranty are tested and will not be covered under the warranty policy if they are not defective.

Overload (External)

If there is no amperage draw check the compressor overload. The compressor overload can be checked for continuity after removing it from the compressor and letting it cool to room temperature. If there is no continuity between the two terminals, replace the overload. If the overload is suspected of opening prematurely, it should be replaced with an overload, which is known to be good.

Capacitors

The start capacitor is an electrical storage device used to provide starting torque to the compressor. If a start capacitor is defective, the compressor will not start properly.

The run capacitor is an electrical storage device used to improve the running characteristics and efficiency of the compressor.

Before checking a capacitor, it should be discharged by shorting across the terminals. If a run or start capacitor is cracked, leaking or bulging it should be replaced. If a capacitor is suspected of being defective, it can easily be checked by replacing it with a capacitor of the correct size, which is known to be good. If the compressor starts and runs properly, replace the original capacitor. A capacitor tester can also be used.

Start Relay

The start relay breaks the electrical circuit to the start windings when the compressor motor speed increases. If the relay is defective, the compressor will not start or it may start but will run for a very short time.

A compressor relay can be checked by removing the relay and checking the relay contacts for damage and check for continuity across the closed relay points. Check the relay coil with an ohmmeter. If no continuity is read, replace the relay.

Page F2

ICE Series Electrical System

Untimed Freeze Cycle

During the freeze cycle the compressor, water pump and condenser fan motor(s) (if used) are running. On remote systems the liquid line solenoid is also energized, see Refrigeration System.

As ice forms on the evaporator, the suction pressure drops. The machine is in the untimed portion of the freeze cycle and will remain in untimed freeze until the suction pressure drops low enough to close the timer initiate control. See page E10-13 for operating pressures.

Timer Initiate

The timer initiate is a low-pressure control that closes (cut in) on a drop in suction pressure. When the timer initiate control closes, the freeze timer is energized and the machine enters the timed portion of the freeze cycle. When the machine enters harvest, the suction pressure rises and opens the control. The timer initiate control should be adjusted per the chart on page E10-13.

The timer initiate is factory set and does not normally need to be adjusted. If the ice bridge thickness is incorrect, the freeze timer should be adjusted rather than the timer initiate. See page

F4 for freeze timer adjustment procedure. The timer initiate may need to be adjusted if excessive time (more than 7 minutes) is needed on the timer to achieve proper bridge thickness of if very little time (less than 1 minute) is needed on the timer to achieve proper bridge thickness.

If the timer initiate is suspected of being out of adjustment or not operating properly, check the control as follows. Make sure the high temperature safety control is not open, see page F8. Turn the machine off and disconnect incoming power by unplugging the machine or switching the circuit breaker OFF. Attach one lead of a voltmeter to terminal 1 and the other lead to terminal 2 of the timer initiate control. Reconnect incoming power and turn the machine to the ICE position.

Connect a low pressure gauge to the machine. The volt meter should read line voltage until the timer initiate control closes at which point the voltmeter should read zero volts. Note the suction pressure at this point. Adjust the timer initiate if necessary. Turning the adjustment screw counter clockwise will lower the cut in pressure, turning the adjustment screw clockwise will raise the cut in pressure. The differential is preset and does not require adjustment. If the control cannot be adjusted to the correct pressure setting or if the cut in point is erratic the control must be replaced. If the suction pressure is not dropping properly, see the

Troubleshooting Tree “Machine Does Not Enter Harvest” in Section C.

Relay 1

Adjustment Screw

Relay 1 is used to energize the fan motor on air-cooled units. The fan is energized through the common and normally closed contacts.

Relay 2 (Note: Relay 2 is not used on Undercounter models)

On single evaporator machines, relay 2 is used only to bypass the bin control during the freeze cycle and the first part of the harvest cycle. Relay 2 is energized through the normally closed contacts of the cam switch at the beginning of the freeze cycle. When energized, Relay 2 will prevent the machine from shutting off if the bin switch opens. The relay will remain energized until the cam switch is lifted onto the high part of the cam during harvest. At this time the machine will shut off if the bin switch is open.

Relay 3 and Relay 4 (ICE1506 Applications) Relay 3 and Relay 4 bypass the bin switches to allow the curtains to open and close during the freeze cycle on an ice dispenser application. This will prevent the ice machine from shutting off during dispenser agitation.

Page F3

ICE Series Electrical System

Timed Freeze

When the freeze timer is energized, the machine is in the timed portion of the freeze cycle. The freeze timer will time out the remainder of the freeze cycle. Once the time has passed, the machine will enter the harvest cycle.

Freeze Timer

The freeze time is an adjustable timer used to control the ice bridge thickness. The freeze timer is factory set but may need to be adjusted upon initial start up of the machine. When time is added to the freeze timer, the length of the freeze cycle is increased, therefore the ice bridge thickness is increased. When time is removed from the timer, the freeze cycle is decreased and the ice bridge thickness is decreased.

The freeze timer can be adjusted by sliding one or more switches to either the ON or OFF position to obtain the setting which will produce the proper bridge thickness. A timer setting of 128 and 256 switched ON will provide an initial timer setting.

The ice bridge thickness should be approximately 3/16”

(5mm) on the ICEU undercounter series, ICE0250 and

ICE0305, and 1/8” (3 mm) on ICE0400 and larger units.

If the bridge is too thick, remove enough time from the

Combine time in seconds timer to achieve proper thickness. If the bridge is too thin, add enough time to the timer to achieve proper thickness.

Bridge Thickness

Check the freeze timer for proper operation as follows: Make sure that the high temperature safety control is not open, see page F8. Turn the machine OFF and disconnect the incoming power by unplugging the machine or switching the circuit breaker OFF. Attach one lead of a voltmeter to terminal 1 and the other lead to terminal 3 of the timer.

Reconnect incoming power and turn the machine to the ICE position. The volt meter should read zero volts until the timer initiate closes at which point the timer will energize and line voltage should be read.

When the timer counts out, the voltmeter will again read zero volts. The time it takes the freeze timer to time out, once it has been energized should match the timer adjustment. If it does not or if the timer never closes, the timer is defective.

Note: The hot gas delay timer utilized on the ICE1400, ICE1506, ICE1606, ICE1800 and

ICE2100 Series cubers should always be set at 4 seconds. (Not applicable on Version 3)

Page F4

ICE Series Electrical System

Harvest Cycle

Single Evaporator Machines

Once the freeze timer has timed out, power is sent to relay 1 and the machine enters the harvest cycle. Once in harvest motor, the purge valve, hot gas valve and harvest motor are energized.

The water pump continues to run during the first part of the harvest cycle so that mineral laden water remaining in the water trough can be pumped through the purge valve to the drain. The harvest motor turns the clutch assembly to actuate the cam switch.

The cam switch is in the normally closed position during freeze and at the beginning of harvest.

Once the clutch turns far enough to actuate the cam switch, the water pump and purge valve is deenergized. The harvest motor continues to turn the clutch. When the cam switch returns to the normally closed position, the machine returns to the freeze cycle.

If the bin switch is open when the cam switch is actuated by the high part of the cam, the machine will shut off. Remote units pump down before shutting off.

Relay 1

When relay 1 is energized, the normally open contacts (1-B) close sending power to the hot gas valve and harvest motor and (1-A) close sends power to the purge valve and the coil of relay 1 to keep the coil energized when the timer initiate opens. The fan motor on self contained air cooled model are wired through the NC contacts of relay 1, when the contacts open during harvest, the condenser fan motor is de-energized.

Relay 2 See Page F4.

Dual Evaporator Machines

Once the freeze timer has counter out, power is sent to: (A) harvest motor 1 and relay coil 1 through the normally closed contacts of cam switch 1, (B) to harvest motor 2 and relay coil 2 through the normally closed contacts of cam switch 2. The contacts of relay 1B and 2B closing, energizes the 4-second hot gas delay timer (Right Hand Timer)

This 4-second delay will allow the harvest motors to rotate and allow the cam switches to switch to the normally open position before the low-pressure control opens during hot gas. The cam switches are now in the normally open position and will continue to energize the harvest motors and relays until the cam rotates and the switch returns to the normally closed position.

Once the 4-second delay timer has timed out, the hot gas valves and purge valve will energize and allow hot gas into the evaporators. The bin control switches are by passed through the normally open contacts of relay 1A and 2A.

The bin switches are bypassed to allow the cam switch to return to the normally closed position prior to the machine shutting down if the curtain is open. Each harvest assist motor will only make one revolution prior to shutting down on full bin or advancing to the next freeze cycle.

Both hot gas valves and the water purge valve remain energized until both harvest assist motors complete one revolution. The water pump is energized throughout the harvest cycle. The unit will shut down if the curtains are open during the freeze cycle. Remote units pump down before shutting off. The fan motors on self contained air cooled model are wired through the NC contacts of relay 1B, when the contacts open during harvest, the condenser fan motors are de-energized.

Page F5

ICE Series Electrical System

Harvest Assist Assembly

The harvest assist assembly has several purposes: to assist in moving the ice off of the evaporator, to control the length of harvest and to terminate harvest. When the machine enters harvest, power is sent to the harvest motor which turns a slip clutch. A probe is attached to the rotating clutch and is pushed against the back of the ice slab. The clutch begins to slip when the probe applies approximately 25 ounces of pressure against the ice slab.

It takes approximately 1 minute for hot gas to heat the evaporator enough to loosen the ice from the evaporator plate. At this point the clutch pressure overcomes the capillary attraction of the ice to the evaporator plate and the ice begins to move off of the evaporator. As the ice is being pushed, the clutch stops slipping and begins to turn, extending the probe enough to push the ice completely off of the evaporator.

Harvest Motor

The harvest motor is energized at the beginning of harvest and will remain energized until the machine returns to the freeze cycle. A defective harvest motor will usually not run. The harvest motor rotates in a clockwise direction. It is possible for a defective motor to run backwards

(counterclockwise). If this happens the motor must be replaced. It is also possible for a defective motor to “bump” backwards immediately when entering harvest. This will activate the cam switch and cause the machine to return to the freeze cycle immediately after entering harvest. If the machine is in harvest only for a split second, the harvest motor may be defective. Verify the motor is defective by watching the clutch closely when the machine enters harvest.

Clutch Assembly

The clutch assembly consists of a slip clutch and cam. A probe is attached to the clutch assembly and the harvest motor turns the clutch during harvest. As the harvest motor turns, the clutch will slip while the probe is pushed against the ice. The clutch will continue to slip as long as the pressure required to move the ice is greater than the 25 oz. Once the evaporator has heated enough to break the bond of ice to the evaporator, the pressure required to move the ice becomes less than the 25 oz. And the clutch begins to move.

The clutch assembly is not adjustable. If the clutch tension is weak (less than 25 oz.) a slow harvest or excessive ice meltage during harvest will result. If the clutch pressure becomes too tight, the force of the probe against the back of the ice may cause the slab to break and the ice may not fall off of the evaporator. If the clutch tension is suspected of being too tight or loose, turn the clutch by hand. The clutch should turn smoothly without “grabbing”, but should offer some resistance. If in doubt as to whether or not the clutch is defective, compare the tension with one that is known to be good.

Page F6

ICE Series Electrical System

Probe Tip and Swivel

The probe tip is attached to the clutch and makes contact with the back of the ice slab during harvest. The swivel allows the probe tip to pivot as the clutch turns so that the probe is pushed straight through the evaporator probe guide.

The tip of the probe should be flush with the back of the evaporator or recessed up the 1/16 of an inch (.16cm). The probe tip must not extend into the freezing area of the evaporator during freeze.

(Note: Units manufactured after June 2004 utilize a non adjustable probe.)

The length of the probe is adjustable by loosening the locknut and adjusting the probe in or out of the swivel. Once the probe has been adjusted to the proper length, tighten the locknut. If the probe tip binds during operation it may cause the clutch to slip unnecessarily. This may occur if the harvest motor mounting bracket is not aligned properly or if the probe tip has excessive mineral deposits on it. Remove and clean the probe if necessary.

To check the probe tip for binding, remove the shoulder bolt holding the swivel to the clutch and simulate the movement of the swivel and probe by moving the swivel in a circular motion around the outer portion of the clutch. The swivel should also move freely. If any resistance is felt the bracket should be adjusted by loosening the bracket mounting screws and repositioning the bracket until the probe moves freely.

Cam Switch Operation-Single Evaporator Machines

The actuator arm of the cam switch rides on the edge of the clutch assembly and is actuated by the high and low portion of the cam. When the machine is in the freeze cycle the actuator arm of the cam switch is in the low part of the cam. During freeze, power is supplied to the water pump and relay 2, through the normally closed contacts of the cam switch. When the machine enters harvest, power is supplied to the water pump and purge valve through the normally closed contacts of the cam switch and through the normally open contacts of relay 1 (closed during harvest). The water pump, purge valve and relay 1 remain energized until the cam switch is lifted on to the high part of the cam. Relay 2 will also de-energize at this time allowing the machine to shut off if the bin switch opens. Undercounter machines manufactured after July of 2004 will have the water pump run continually until the machine shuts down.

Cam Switch Operation-Dual Evaporator Machines (Prior to January 2008)

Once the freeze timer has counted out, power is sent to: (A) harvest motor 1 and relay coil 1 through the normally closed contacts of cam switch 1, (B) to harvest motor 2 and relay coil 2 through the normally closed contacts of cam switch 2.

This 4-second delay will allow the harvest motors to rotate and allow the cam switches to switch to the normally open position before the low-pressure control opens during hot gas. The cam switches are now in the normally open position and will continue to energize the harvest motors and relays until the cam rotates and the switch returns to the normally closed position.

The bin switches are bypassed to allow the cam switch to return to the normally closed position, prior to the machine shutting down if the curtain is open. Each harvest assist motor will only make one revolution prior to shutting down on full bin or advancing to the next freeze cycle.

Both hot gas valves and the water purge valve remain energized until both harvest assist motors complete one revolution. The water pump is energized throughout the harvest cycle. The unit will shut down if the curtains are open during the freeze cycle.

Page F7

ICE Series

Cam Switch Adjustment

Electrical System

Check the cam switch for proper adjustment by slowing turning the clutch by hand in a counterclockwise direction while listening for the switch contacts to change. The switch should have an audible “click” as the roller reaches the high part of the cam. Now slowly turn the clutch in a clockwise direction and the switch should have an audible “click” as the roller reaches the low part of the cam. Adjust the switch by loosening the mounting screws and moving the position of the switch. If the cam switch is suspected of being defective it should be checked with an ohmmeter.

It should not be assumed that the switch is good because a “click” can be heard when moving the actuator arm.

High Temperature Safety Control

The high temperature safety control is a thermal disc that protects the machine if the machine “sticks” in the harvest cycle. The high temperature safety is clamped to the suction line near the expansion valve thermal bulb.

It opens when the suction line temperature reaches 120ºF (48.8ºC) and closes when the temperature drops to 80ºF (26.6ºC). If the high temperature safety opens during harvest, it will de-energize the harvest components. If the high temperature safety is defective and fails open during the freeze cycle, it will not allow the relay(s) to energize and the machine will not enter harvest. Remove the high temperature safety control and check it with an ohmmeter to verify that it is defective.

Note 1: ICE0500R3, ICE0606R3, ICE0806R3 and ICE1006R3: The high temperature safety control specifications have been changed to open at 120

ْ F and close at 100ْ F.

Note 2: On models where the high temperature safety control is mounted on the hot gas valve outlet tube, the specifications are open at 180ºF and close at 120 ºF.

Additionally the high temperature safety control is wired in series with the contactor. If the high temperature safety control opens for any reason, the compressor will shut down.

This is an automatic reset control.

Do not allow the machine to operate without the high temperature safety control. Damage to the machine may result and the warranty will be void.

Bin Control Operation

The bin control is used to shut the machine off when the bin fills with ice. The bin control must be checked upon installation or initial start-up and when performing maintenance.

Adjustments are not covered under warranty.

There is one bin switch for each evaporator. The actuator arm of the bin switch comes in contact with the splash curtain. When the bin is full of ice, the splash curtain is held open when ice drops off of the evaporator. This releases the pressure of the bin switch actuator arm allowing the switch to open.

Single evaporator machines: If the bin switch opens during freeze, or the first part of harvest, relay 2 bypasses the bin switch and the machine will continue running. If the bin switch is opened during harvest, when the cam switch is lifted onto the high part of the cam, the machine will shut off. When the bin switch closes again, the machine will restart.

Dual evaporator machines: If either bin switch opens during the freeze cycle, the machine will shut off. Relay 1 and relay 2 will bypass the bin switches during defrost. If either bin switch is open when the machine returns to the freeze cycle, the machine will shut off.

Page F8

ICE Series Electrical System

Undercounter machines: A thermostatic bin control is used on the undercounter models. The bin thermostat is located in the control box with a capillary tube, which is in a brass thermo-well mounted to the water trough. When ice comes in contact with the capillary tube thermo-well, the bin thermostat opens and the machine will shut off.

Bin Control Adjustment

All Models (Except Undercounter Models): Check the bin switch for proper adjustment by swinging the bottom of the curtain away from the evaporator. Slowly bring the curtain towards the evaporator. The switch should close when the bottom edge of the curtain is even with the outer edge of the water trough. Adjust the switch by loosening the screws the hold the switch in place.

Move the switch to the proper position and retighten the screws. Recheck the adjustment.

Adjustments are not covered under warranty.

Undercounter Models

Turn the machine to the ICE or WASH position. Hold ice against the brass thermal-well mounted to the water trough making sure the ice is in contact with at least 6 inches (15 cm) of the thermalwell. The machine should shut off in approximately 1 minute, remove the ice, the machine should restart in approximately 3 minutes. If a major adjustment is required, turn the adjustment screw counterclockwise (warmer) until it stops then turn the adjustment screw clockwise (colder) 1/8 of a turn. This should put the control close to the proper adjustment, recheck and make a minor adjustment if needed. If a minor adjustment is required, turn the adjustment screw clockwise

(colder) or counterclockwise (warmer). Adjustments are not covered under warranty.

Pump Down System (Remote Only)

If a remote machine is shut down by the selector switch or bin control, the liquid line solenoid valve is de-energized allowing the valve to close. This blocks the flow of refrigerant causing all the refrigerant to be pumped into the receiver and condenser. This is done to prevent liquid refrigerant from migrating into the compressor during the off cycle, which could damage the compressor on start-up. Also see Pump Down System in the Refrigeration Section on page E7. As the refrigerant is pumped into the receiver, the suction pressure begins to drop. Once the suction pressure reaches approximately 10 psi (.68 bar) the pump down control contacts open, which will deenergize the compressor contactor. When the machine is turned back on, power is supplied to the liquid line solenoid which opens the valve and allows the suction pressure to rise enough to close the pump down controls contacts.

Pump Down Control

The pump down control is a low pressure control that shuts the machine off when the suction pressure drops during the pump down phase. The control is factory set to open at

10 psi (.68 bar) and close at 30 psi (2.04 bar). The pump down control does not normally need to be adjusted, however an adjustment may be made by turning the adjustment screw. Note: Later model machines have a non adjustable pump down control.

Fan Control

On models utilizing a fan control, the fan will cycle on at 250 psi (17.01) and cycle off at 200 psi (13.61 bar).

Page F9

ICE Series Electrical System

Electrical Sequence for the ICE1400 Series Version 3, ICE1800 Series Version 3 and the

ICE2100 Series Version 3 Cubers. (Manufactured from January, 2008)

ICE1400A/W3, 1800W3 and 2100W3 Electrical Sequence (Includes 50 hz. And 3 Phase)

1. Suction Pressure starts out at approx 60 psi and slowly drops to close the LP Control.

2. The LP Control energizes Relay Number 2 Coil.

3. Relay Number 2A contacts C and NO close to bypass the bin switches, Relay Number 2B contacts close and energize the timer.

4. The Timer times out and energizes Relay Number 1 Coil.

5. Relay Number 1A contacts C and NO close to send power to Cam Switch Number 2 contacts C and NC which energizes Harvest Motor 2, Hot Gas 2 and Relay Number 3 Coil.

6. Relay Number 1B contacts C and NO close to energize Harvest Motor 1 and Hot Gas 1

7. Relay Number 1B contacts C and NC open to de-energize the fan motors.

8. When the LP Control opens during hot gas, the circuit is latched through the Purge Switch contacts C and NC.

9. Relay Number 3A contacts C and NO close to send power to the Selector Switch and Hot Gas

Valves when the curtain is open.

10. Once Cam Switch 2 contacts C and NO close (High Side of the Cam) it will remain energized from the Selector Switch until contacts C and NC close. (Rotates 360 degrees)

11. Once Cam Switch 1 contacts C and NO close (High Side of the Cam) the Harvest Motor will be energized and the Water Pump and Purge Valve will be de-energized when contacts C and NC open.

12. With the bin switches open, Relay Number 3 Coil de-energized due to Cam Switch 2 contacts

C and NC closing, the unit will shut off on full bin.

Notes:

●C=Common

●NC=Normally Closed

●NO-Normally Open

●Relay Number 9 & 12=Common

●Relay Number 1 & 4=Normally Closed

●Relay Number 5 & 8=Normally Open

●The Fan Control on the air cooled model cycles only one fan.

●Relay 1, Puts unit into defrosts.

●Relay 2, Bypasses the Bin Switches and initiates the Timer.

●Relay 3, Bypasses the bin Switches during harvest when Relay 2 is de-energized from a rise in the suction pressure opening the Low Pressure Control.

Page F10

ICE Series Electrical System

Electrical Sequence for the ICE1400 Series Version 3, ICE1800 Series Version 3 and the

ICE2100 Series Version 3 Cubers. (Manufactured from January, 2008)

ICE1400R3, 1800R3 and 2100R3 Electrical Sequence (Includes 50 hz. And 3 Phase)

This unit incorporates a timer upstream of the Low Pressure Control for Low Ambients.

1. Timer number 2 (Six Minutes) is energized from the Selector Switch through Relay Number 3B contacts C and NC.

2. Timer Number 2 (Six Minutes) times out and energizes Relay Number 2 Coil.

3. Relay Number 2B contacts C and NO close which energizes the Low Pressure Control.

4. The Low pressure Control closes and energizes the timer.

5. The Timer times out and energizes Relay Number 1 Coil.

6. Relay Number 1A contacts C and NO close to send power to Cam Switch Number 2 C and NC which energizes Harvest Motor 2, Hot Gas Valve 2 and Relay Number 3 Coil.

7. Relay Number 1B contacts close to energize Harvest Motor 1 and Hot Gas Valve 1.

8. When the Low Pressure Control opens during hot gas defrost, the circuit is latched through the

Purge Switch contacts C and NC.

9. Relay Number 3A contacts C and NO close to send power to the Selector Switch and Hot Gas

Valves when the curtain is open.

10. Once Cam Switch 2 contacts C and NO close (High side of the Cam) it will remain energized from the Selector Switch until contacts C and NC close. (Rotates 360 degrees)

11. Once Cam Switch 1 contacts C and NO close (High Side of the Cam) the Harvest Motor will be energized and the Water Pump and Purge Valve will be de-energized when contacts C and NC open.

12. With the bin switches open, Relay Number 3 Coil de-energized due to Cam Switch 2 contacts

C and NC closing, the unit will shut off on full bin.

Notes:

●C=Common

●NC=Normally Closed

●NO-Normally Open

●Relay Number 9 & 12=Common

●Relay Number 1 & 4=Normally Closed

●Relay Number 5 & 8=Normally Open

●Relay 1, Puts unit into defrosts.

●Relay 2, Bypasses the Bin Switches and initiates the Low Pressure Control

●Relay 3, Bypasses the Bin Switches during harvest when Relay 2 is de-energized from a rise in the suction pressure opening the Low Pressure Control and energizes Timer Number2

Page F11

ICE Series Electrical System

Electrical Sequence for theICE1506 Series Version 3 (Manufactured from January, 2008)

This unit incorporates a timer upstream of the Low Pressure Control for Low Ambients.

1. When the Selector Switch is set to ICE, Relay Number 2 Coil is energized through Cam Switch contacts C and NC (Bypasses the Bin Controls)

2. Relay Number 4B contacts C and NC energize Timer Number 2 (6 Minutes)

3. Timer number 2 times out and energizes Relay Number 3 Coil.

4. Relay Number 3B contacts C and NO close and energizes the Low Pressure Control.

5. The Low Pressure Control closes to energize Timer Number 1.

6. Timer Number 1 times out and energizes Relay Number 1 Coil

7. Relay Number 1A contacts C and NO close and send power Cam Switch Number 2 C and NC which energizes Harvest Motor 2, Hot Gas valves and Relay Number 4 Coil.

8. Relay Number 1B contacts C and NO close to energize Harvest Motor 1 and Hot Gas Valve 1.

9. When the Low Pressure Control opens during hot gas, the circuit is latched through the Purge

Switch contacts C and NC.

10. Once Cam Switch 2 contacts C and NO close (High side of the Cam) it will remain energized from the Selector Switch until contacts C and NC close (Rotates 360 degrees)

11. Once Cam Switch 1 contacts C and NO close (High side of the Cam) the Harvest Motor will be energized and the Water Pump, Purge Valve and Relay Number 2 Coil will be de-energized when contacts C and NC open.

12. When Relay Number 2 Coil is de-energized and if the curtain switches or bin stat are open, the unit will pump down and shut off on full bin.

Notes:

●C=Common

●NC=Normally Closed

●NO-Normally Open

●Relay Number 9 & 12=Common

●Relay Number 1 & 4=Normally Closed

●Relay Number 5 & 8=Normally Open

●Relay 1, Puts unit into defrosts.

●Relay 2, Bypasses the Bin Switches.

●Relay 3,Energizes the Low Pressure Control

●Relay 4,Resets Timer Number 2

Page F12

ICE Series

ICEU150/200/205/206 Air and Water Wiring Diagram

Wiring Diagram

Page G1

ICE Series

ICEU150/200/205/206 Air and Water Wiring Schematic

Wiring Diagram

Page G2

ICE Series

ICEU150/220/225/226 Air and Water Wiring Diagram

Wiring Diagram

Page G3

ICE Series

ICEU150/220/225/226 Air and Water Wiring Schematic

Wiring Diagram

Page G4

ICE Series

ICE0250 Air and Water Wiring Diagram

Wiring Diagram

Page G5

ICE Series

ICE0250 Air and Water Wiring Schematic

Wiring Diagram

Page G6

ICE Series

ICE0400 Air and Water Wiring Diagram

Wiring Diagram

Page G7

ICE Series

ICE0400 Air and Water Wiring Schematic

Wiring Diagram

Page G8

ICE Series

ICE0405/0406 Air and Water Wiring Diagram

Wiring Diagram

Page G9

ICE Series

ICE0405/0406 Air and Water Wiring Schematic

Wiring Diagram

Page G10

ICE Series

ICE0500 Air and Water Wiring Diagram

Wiring Diagram

Page G11

ICE Series

ICE0500 Air and Water Wiring Schematic

Wiring Diagram

Page G12

ICE Series

ICE0500 Remote Wiring Diagram

Wiring Diagram

Page G13

ICE Series

ICE0500 Remote Wiring Schematic

Wiring Diagram

Page G14

ICE Series

ICE0605/0606/0805/0806/1005/1006 Air and Water Wiring Diagram

Wiring Diagram

Page G15

ICE Series

ICE0605/0606/0805/0806/1005/1006 Air and Water Wiring Schematic

Wiring Diagram

Page G16

ICE Series

ICE0605/0606/0805/0806/1005/1006 Remote Wiring Diagram

Wiring Diagram

Page G17

ICE Series

ICE0605/0606/0805/0806/1005/1006 Remote Wiring Schematic

Wiring Diagram

Page G18

ICE Series

ICE1007 Air and Water Wiring Diagram

Wiring Diagram

Page G19

ICE Series

ICE1007 Air and Water Wiring Schematic

Wiring Diagram

Page G20

ICE Series

ICE1007 Remote Wiring Diagram

Wiring Diagram

Page G21

ICE Series

ICE1007 Remote Wiring Schematic

Wiring Diagram

Page G22

ICE Series

ICE1405/1406/1806/2005/2106 Air and Water Wiring Diagram

Wiring Diagram

Page G23

ICE Series

ICE1405/1406/1806/2005/2106 Air and Water Wiring Schematic

Wiring Diagram

Page G24

ICE Series

ICE1405/1406/1806/2005/2106 Remote Wiring Diagram

Wiring Diagram

Page G25

ICE Series

ICE1405/1406/1806/2005/2106 Remote Wiring Schematic

Wiring Diagram

Page G26

ICE Series

ICE1407/1807/2107 Air and Water Wiring Diagram

Wiring Diagram

Page G27

ICE Series

ICE1407/1807/2107 Air and Water Wiring Schematic

Wiring Diagram

Page G28

ICE Series

ICE1407/1807/2107 Remote Wiring Diagram

Wiring Diagram

Page G29

ICE Series

ICE1407/1807/2107 Remote Wiring Schematic

Wiring Diagram

Page G30

ICE Series

ICE1606 Remote Wiring Diagram

Wiring Diagram

Page G31

ICE Series

ICE1606 Remote Wiring Schematic

Wiring Diagram

Page G32

ICE Series

ICE0320 Air and Water Wiring Diagram

Wiring Diagram

Page G33

ICE Series

ICE0320 Air and Water Wiring Schematic

Wiring Diagram

Page G34

ICE Series

ICE0520 Air and Water Wiring Diagram

Wiring Diagram

Page G35

ICE Series

ICE0520 Air and Water Wiring Schematic

Wiring Diagram

Page G36

ICE Series

ICE0325/0525 Air and Water Wiring Diagram

Wiring Diagram

Page G37

ICE Series

ICE0325/0525 Air and Water Wiring Schematic

Wiring Diagram

Page G38

ICE Series

ICE0305 Air and Water Wiring Diagram

Wiring Diagram

Page G39

ICE Series

ICE0305 Air and Water Wiring Schematic

Wiring Diagram

Page G40

ICE Series

ICE1506 Remote

Wiring Diagram

Page G41

ICE Series

ICE1506 Remote

Wiring Diagram

Page G42

ICE Series

ICEU300 Air and Water

Wiring Diagram

Page G43

ICE Series

ICEU300 Air and Water

Wiring Diagram

Page G44

ICE Series

ICEU305 Air and Water

Wiring Diagram

Page G45

ICE Series

ICEU305 Air and Water

Wiring Diagram

Page G46

ICE Series

ICE0500 Remote Wiring Diagram (R3)

Wiring Diagram

Page G47

ICE Series

ICE0500 Remote Wiring Schematic (R3)

Wiring Diagram

Page G48

ICE Series

ICE0605/0606/0806/1006 Remote Wiring Diagram (R3)

Wiring Diagram

Page G49

ICE Series

ICE0605/0606/0806/1006 Remote Wiring Schematic (R3)

Wiring Diagram

Page G50

ICE Series

ICE1007 Remote Wiring Diagram (R3)

Wiring Diagram

Page G51

ICE Series

ICE1007 Remote Wiring Schematic (R3)

Wiring Diagram

Page G52

ICE Series

ICE0250 Air4 and Water4, ICE0400 Air3 and Water3 Wiring Diagram

Wiring Diagram

Page G53

ICE Series

ICE0250 Air4 and Water4, ICE0400 Air3 and Water3 Wiring Schematic

Wiring Diagram

Page G54

ICE Series

ICE0320 Air3 and Water3, ICE0520 Air3 and Water3 Wiring Diagram

Wiring Diagram

Page G55

ICE Series

ICE0320 Air4 and Water4, ICE0520 Air3 and Water3 Wiring Schematic

Wiring Diagram

Page G56

ICE Series

ICE0406/405 Air3 and Water3, ICE0305 Air3 and Water3 Wiring Diagram

Wiring Diagram

Page G57

ICE Series

ICE0406/405 Air3 and Water3, ICE0305 Air3 and Water3 Wiring Schematic

Wiring Diagram

Page G58

ICE Series

ICE0325 Air3 and Water3, ICE0525 Air3 and Water3 Wiring Diagram

Wiring Diagram

Page G59

ICE Series

ICE0325 Air3 and Water3, ICE0525 Air3 and Water3 Wiring Schematic

Wiring Diagram

Page G60

ICE Series

ICE0500 Air3 and Water3 Wiring Diagram

Wiring Diagram

Page G61

ICE Series

ICE0500 Air3 and Water3 Wiring Schematic

Wiring Diagram

Page G62

ICE Series

ICE0500 Remote4 Wiring Diagram

Wiring Diagram

Page G63

ICE Series

ICE0500 Remote4 Wiring Schematic

Wiring Diagram

Page G64

ICE Series

ICE0606 Air3 and Water3, ICE0605 Air3 and Water3 Wiring Diagram

Wiring Diagram

Page G65

ICE Series

ICE0606 Air3 and Water3, ICE0605 Air3 and Water3

Wiring Diagram

Page G66

ICE Series

ICE0606 Remote4 and ICE0605 Remote4 Wiring Diagram

Wiring Diagram

Page G67

ICE Series

ICE0606 Remote4 and ICE0605 Remote4 Wiring Schematic

Wiring Diagram

Page G68

ICE Series

ICE0606 Remote4 and ICE0605 Remote4 Wiring Schematic

Wiring Diagram

Page G68

ICE Series

ICE1405/6A3/W3, ICE1806W3 and ICE2106W3 Wiring Diagram

Wiring Diagram

Page G69

ICE Series

ICE1405/6A3/W3, ICE1806W3 and ICE2106W3 Wiring Schematic

Wiring Diagram

Page G70

ICE Series

ICE1407A3/W3, ICE1807W3 and ICE2107W3 Wiring Diagram

Wiring Diagram

Page G71

ICE Series

ICE1407A3/W3, ICE1807W3 and ICE2107W3 Wiring Schematic

Wiring Diagram

Page G72

ICE Series

ICE1405/6R3, ICE1806R3 and ICE2106R3 Wiring Diagram

Wiring Diagram

Page G73

ICE Series

ICE1405/6R3, ICE1806R3 and ICE2106R3 Wiring Schematic

Wiring Diagram

Page G74

ICE Series

ICE1407R3, ICE1807R3 and ICE2107R3 Wiring Diagram

Wiring Diagram

Page G75

ICE Series

ICE1407R3, ICE1807R3 and ICE2107R3 Wiring Schematic

Wiring Diagram

Page G76

ICE Series

ICE1506R3 Wiring Diagram

Wiring Diagram

Page G77

ICE Series

ICE1506R3 Wiring Schematic

Wiring Diagram

Page G78

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