102

102

Energy Chains

®

are the umbilical cord of modern machines. igus

®

has been developing, producing and testing polymer Energy Chains

® since 1971. Our expert knowledge is being refined continuously with the help of our customers, and is then incorporated into our production time.

Universal applications for igus

®

Energy Chains

®

• Multitude of possibilities in terms of movement and length

• Carry sensitive bus, data cables and fibre optics cables and energy sources such as electricity, gas, air and liquids

• Accommodate very high dynamic loads and stringent service life requirements

• Handle very different environments and climatic zones

• Space-saving installation

• High levels of acceleration can be achieved

• Simple assembly of modular system on site and rapid retrofitting of cables possible

103

Energy Chains

Contents

Design Information

3

Triflex-R | 3D E-Chain for Robotics

Easy Chain

®

| Series E08·Z08

Zipper | Series 15

E2 E-Tubes | Series R48

E2 micro | Series 06

E2 mini | Series 10

E2/000 | Series 2400·2450·2480·2500

14,6 14,7

14,6 17

25

10,5

18

25 25

E2/000 | Series 2600·2650·2680·2700

E2/000 | Series 3400·3450·3480·3500

E4.1 | Series E4.56 | Extra Heavy Duty

106-109

110-113

114-115

116-117

118-119

120-121

122-123

124-129

130-135

136-141

142-145

104

Contents

E4.1 | Series E4.80 | Extra Heavy Duty

E4 | Series 14240 | Large Economical

Guide Troughs

Energy Chains

146-149

3

150-153

154-155

105

3

Energy Chains

Design Information

About igus

®

E-Chain Systems

® igus® E-ChainSystems® guide and protect moving cables and hoses on automated equipment. They can be used in a wide va rie ty of applications and possess the following capabilities: • Use with various types of motion and travels • Guidance of sensitive bus and data cables, as well as FOC, using the same techniques as with electric, gas, air and liquid hose guid ance • Long service life under very high loads and de manding re quirements • Smooth oper a tion in a full range of environ ments and climates.

Long travels (441 m) with Rol E-Chain

®

.

Energy Chain

®

Underwater.

106

ReadyChain

®

with combined motions Complex movements with Triflex

®

R,

Energy Chains

Design Information

Calculation of chain length

If the fixed end of the Energy Chain

®

is located in the centre of the travel, the chain length “LK” is calculated by using half the length of travel and adding the value “K” for the curved length. (You can obtain the value “K” from the table in the catalogue.) Placing the fixed end in the centre of the travel is the most cost-effective solution because it requires the shortest Energy Chain

®

, cables and hoses.

Fixed end in the centre of the travel is the most favourable solution

L

K

2

This formula is generally valid for all types of applications if the fixed end is in the centre of the travel. Exceptions: rotary movements and most long travels.

LK = chain length

S =

K =

R = length of travel

Add-on length for bending radius (You can obtain the value “K” from the tables in the catalogue) bending radius

S/2

S

S/2

3

R

Camber

“Camber” is the curve of the upper run along its unsupported length. All igus® Energy Chains® are manufactured with camber. In the Installation Dimensions section of each respective Energy Chain® description, you will find the measurement HF, which specifies the necessary clearance height, taking the camber into account. The camber allows for longer unsupported length and increases service life and operating safety. Upon request, we can deliver Energy Chains® without camber for restricted space applications; however, these “no-camber” chains do not have the same load-bearing capacity. Please consult Treotham.

H

= nominal

clearance

height

H

F

= required

clearance

height

Principle of camber for igus® Energy

Chains® HF = required installation height.

107

3

Energy Chains

Filling | Cable and Hose Packages

Reasons for distribution rules

The cables and hoses must be laid so that they can move freely at all times and so that no tensile force is exerted at the radius of the E-Chains®. For high-speed applications and high cycles, cables or hoses must not be laid on top of each other without horizontal separa tion. The standard values for this are: Travel speed over 0.5 m/s and cycles over 10,000 p.a. igus® interior separation offers a safe solution for this situation.

D1

D2 d1 d2

D1 + D2 > 1,2 x hi

d1 + d2 ʺ 1,2 x hi

10% min 2 mm

10% min 1 mm

10% min 1 mm

Further guidelines for dis tri bution

The cable or hose weight should be symmetrically distributed along the width of the E-Chain

®

. Cables and hoses with different outer jacket materials must not be allowed to “stick” together. If necessary, they must be laid separately. All igus® Chainflex® cables can be combined with each and other brands of cable or hose. The cables and hoses should always be fixed at the moving end. The fixed end should always involve strain relief. Exceptions are made only for certain hydraulic hoses with length com pensation issues or other high pressure hoses (i.e. hydraulic hoses).

d1 + d2 ʺ 1,2 x hi

10% min 1 mm

10% min 2 mm

10% min 1 mm

Clearance space “all around” for round electrical cables

Distribution rules:

D1 + D2 > 1,2 x hi

Rule 1:

If D1 + D2 > 1.2 x E-Chain® inner height, no separa tion be tween the two cab les/ hoses is necessary. Two cables/ hoses should never be left unguided on top of one an other or be allowed to be come tangled. d1 + d2 ≤ 1,2 x hi

Rule 2:

If d1 + d2 ≤ 1.2 x E-Chain® inner height, a vertical se para tor or a horizontal shelf must be used to reduce the inner height, thereby preven ting the entanglement of d1 and d2.

All-around clearance space in % for various cables/hoses

• Electrical round cables: 10%

• Electrical flat cables: 10%

• Pneumatics: 5-10%

• Hydraulics: 20%

• Media hoses: 15-20%

Various Applications

Vertical Hanging Vertical Standing Side Mount

Zig Zag

Twister

Rotary Motion

108

Energy Chains

Principle behind the Igus

®

Energy Chain

®

Gliding Applications

For long travels, the upper run of the igus

®

Energy Chain ® rests on the lower run. The upper run glides partially on the lower run and partially at the same height on a glide bar. The diagrams below show this. For lateral guidance, a guide trough is necessary. If the stationary mounting bracket and the fixed end of the cables and hoses can be placed in the centre, the chain length is calculated as follows:

2 chain length LK =S + K + K2

S = Length of travel

K = Add-on for bending radius (“K” is taken from the data tables of the indi vidual igus

®

series)

K2 = further add-on if the mounting bracket location is set lower (specified by igus

®

)

Mobile camera, live images,

Olympic Games in Atlanta

S = 100 m v = 10 m/s in push-pull operation

Example of lowered mounting height, in field operation

3

Depending on the technical data and the selected Energy Chain® the mounting point of the moving end of the Energy Chain ® must be lowered on some units.

In our system analysis for long travels, we give exact details for our specific application. The illustrations below show the function of a Energy Chain System

® for gliding applications schematically. The fixed end of the Energy Chain® is located in the centre of the travel distance.

Gliding application up to 500m realised.

Guide Troughs

The Guide Trough is an important element in long travel applications. Usually, the hide of the trough must be at least twice that of the chain link height. The sides must provide a chamfered opening. The trough inner width is the same as the chain outer width plus mm. Along the side of the trough, where the upper run cannot glide on the lower run, glide bars must be installed. We recommend the use of polymer glide bars from igus®, they are optimally matched to the chain material and achieved the lowest values for friction, noise and wear. Guide troughs with and without glide bars can be obtained for almost all igus ® Energy

Chains

®

. We will gladly assist you if you wish to make the troughs yourself.

Important: When assembling the trough parts, the following points must be given particular attention:

• Properly align all trough parts upon installation

• All screw heads should be flush with the trough

• Smooth levelled transition between the end of the chain and the glide bars

• Solid connection with the glide surface

These points must be observed when using assembly-friendly igus

®

guide troughs.

*For more information on guide troughs, please see pages 154 & 155.

Various glide through systems are available

109

3

Energy Chains

Triflex-R | 3D-E-Chain

®

for robotics applications

TRC

Closed design, dirt-resistant

TRE

“Easy” Design, simply press cables in

TRL

The light alternative with an “Easy” design

110

Series TRC - Dimensioning

Series TRE - Dimensioning

Series TRL - Dimensioning

Energy Chains

Triflex-R

| TRC·TRE·TRL | Installation Dimensions

TRC TRE TRL

Part No.

Opening

Inner height

Inner height

Outer width

Bending radii max. ø cable

TRE.30. 050.0

TRE.40. 058.0

TRE.60. 087.0

TRE.70. 110.0

TRE.85. 135.0

TRE.100.145.0

TRE.30. 050.0

TRE.40. 058.0

TRE.60. 087.0

TRE.70. 110.0

TRE.85. 135.0

TRE.100.145.0

TRL.30. 050.0*

TRL.40. 058.0*

TRL.60. 087.0*

TRL.70. 110.0*

TRL.100.145.0* principle closed design closed design closed design closed design closed design closed design simply press cables in simply press cables in simply press cables in simply press cables in simply press cables in simply press cables in light - with “Easy” design light - with “Easy” design light - with “Easy” design light - with “Easy” design light - with “Easy” design

Bi 1 [mm]

12

15

22,5

23

28

38

15

22,5

28

33

28

33

37,5

12

37,5

12

15

Bi 2 [mm]

10

13

19,5

–

–

–

13

19,5

24

28

24

28

32,5

10

32,5

10

–

Ba [mm]

34,5

43

65

65

81

108

43

65

81

94,5

81

94,5

108

34,5

108

34,5

45

058

087

110

135

110

135

145

050

R [mm]

050

058

087

087

110

145

145

050

058

d1 [mm]

10

13

31

35,5

10

13

10

13

20,5

26

20,5

26

31

35,5

20,5

26

35,5 d2 [mm]

8

11

–

–

–

26

30,5

8

–

8

11

17,5

22

17,5

22

26

30,5

*For quick and easy insertion / removal of cables using the Easy Chain ® specified value.

principle, we recommend a maximum cable diameter of 70% of the

Selecting the correct size

Triflex-R

Filling and correct sizing - Clearance for cables and hoses is important when filling Triflex

®

R, in order to compensate for friction forces due to relative movement between E-Chain

® and filling. The following serves as a rule of thumb: The total of all cable/ hose diameters must not exceed

60% of the available cross section.

A clearance of min. 10% (min. 1mm) needs to be maintained towards the next cable and the Triflex

®

R. Please see the attached chart for available cross sections. igus

®

will be glad to run such calculations for you.

For series

TRC/TRE

Effective

Areas

(mm

2

)

TRC/TRE.30

TRC/TRE.40

TRC/TRE.60

TRC/TRE.70

TRC/TRE.85

TRC/TRE.100

TRC/TRE.125

313

508

1144

1788

2431

3176

4584

For series

TRL

Effective

Areas

(mm

2

)

TRL.30

TRL.40

TRL.60

TRL.70

-

TRL.100

-

313

670

1242

1499

-

4125

-

10

18

10

10

TRC.70

10

10

10

22s

10

6

6 6

6 6

TRC.40

6

6 6 6

6

6

6

Examples of filling TRC.70 and TRC.40

Example of determining cable area

A

Cable

Examples

= d

2 x π

4

A

1

= (10mm x 10mm x π) /4

= 78,5 mm

2

x 7

(number of cables)

= 549,50 mm

2

A

2

A

3

= (18mm x 18mm x π) /4

= 254,34 mm

2

= (22mm x 22mm x π) /4

= 379,94 mm

2

Total =

A

1

+ A

2

+ A

3

= 1183,7mm

2

3

111

3

Energy Chains

Triflex-R

| TRC·TRE·TRL | Mounting Brackets

Standard mounting brackets

• Quick and easy fixing

• Short downtimes when swapping a harnessed Triflex® R system

• Mounting bracket with strain relief available

• Mounting bracket also as intermediate link

• Bracket holes for common robot types

Part No. structure

TR.60.

01. M6

Option with insert nuts

With strain relief

Mounting bracket

Part No. structure

TL.40.01. Z2

Intermediate link with strain relief

Light mounting bracket

*

For complete details of Mounting Brackets. Please contact your nearest Treotham Automation office.

Light mounting brackets

• Standard for TRL version, also compatible with all Triflex® R variants (TRC/TRE)

• Mounting bracket with strain relief available

• Mounting bracket also as intermediate link available

• Economical and light

• For simple 3D-movements and loads

• Comprising two halves - easy to assemble

Triflex-R

| TRC·TRE·TRL | Additional Products

*

For complete details of Mounting Brackets. Please contact your nearest Treotham Automation office.

112

Swivel Bracket Strain Relief Wear Protectors Heat Shields

Triflex

--

R

| TRC·TRE | Triflex-R-Set - universal module

Universal module for any robotic motion - Triflex ®

R-Set (for TRC/TRE)

Energy Chains

3

New universal module for any robotic motion

Triflex

®

RS is a very compact universal module that can be attached to the fastening points on the robot. Applications in very limited space can be realized, thanks to the small installation height and to the fact that Triflex

®

RS can be installed parallel to the robotic arm. Triflex

®

RS with integrated spring mechanism allows efficient energy supply to the robotic head, without stress on the cables. The new Triflex

®

R kit offers all advantages of proven Triflex

®

accessories, such as the FlexBar, universal assembly kit and fiber rod module in one system. All Triflex universal Triflex

®

RS module.

®

R features are also included in the

Standard-package for all applications for immediate installation

• Integrated spring mechanism

• The first choice for robotic applications with limited space

• Saves space - small installation height and closely routed on the robotic arm

• Outstanding service life

• Universal installation

Movement range

300 - 700 mm

(according to size)

Triflex

®

RS - many more features...

3D + torsion

TRS with cover

• Creates additional building space

• For upside down applications

• For extreme movement

TRS - adapter

• Allows for Triflex® R Set fixation onto the robot

• Available for all robot types

• Standard module ex-stock

TRS gliding duct

• For smooth Triflex

®

R motion

• Optimized geometry

• In creases cycle life of your Triflex® R application

113

3

Energy Chains

Easy Chain

®

| Series E08·Z08

UL94-V2 classifications

Torsional motion possible

1

6

7

4

5

2

3

8

9

Very easy to fill - ideal for harnessed cable assemblies

Small pitch for low-noise, smooth operation

Limited torsion tolerance

Light Weight

The patented push-button principle holds the links together

Cable-friendly interior

“E” Series features split crossbar along the outer radius

“Z” Series features split crossbar along the inner radius

Integrated strain relief option

2

4

5

6

14,6 14,7

9 1

Just push in cable by hand - and it’s ready

When to use the Series E08/Z08:

• If filling is required without opening and closing lids

• If price is an issue

• If quiet operation is required

When not to use it:

• For applications with very high loads and long unsupported travel lengths

8

7

3

Easy Chain

®

| Series E08·Z08 | Dimensions and Technical Data

FL

G

1.0

FL

B

S (FL

G

)

S (FL

B

)

S

S/2

FL

B

Unsupported length

FL

G

= with straight upper run

FL

B

= with permitted sag

0.5

FL

G

D

0

0

0.5

1.0

Unsupported length FL

G

/ FL

B

1.5

[m]

Length of travel S [m]

0 1.0

2.0

3.0

R

Moving End

Fixed End


R = Bending radius

H = Nominal clearence height

HF = Required clearence height

D = Overlength E-Chain

® radius in final position

K = π • R + “safety”

20 28

Pitch = 20 mm/link Links/m = 50 (1.000 mm) Chain length = S/2 + K

R 028 038

H 76 96

D

K

60

130

70

160

048

116

80

190

114

Energy Chains

Easy Chain

®

| Series E08·Z08 | Product Range

Series E08 - split crossbar along the outer radius

10 max.

Ba

Bi

E08.10.

E08.16.

E08.20.

E08.30.

E08.40.

E08.50.

Part No.

.0

.0

.0

.0

.0

.0

R

Ba

Bi

10 max.

10 max.

Ba

Bi

Bi[mm]

10

16

20

30

40

50

Ba[mm]

18,2

24,2

28,2

38,2

48,2

58,2

Supplement Part No. with required radius. Example: E08.30. 038 .0

Series Z08 - split crossbar along the inner radius

10 max.

Ba

Bi

Z08.10.

Z08.16.

Z08.20.

Z08.30.

Z08.40.

Part No.

.0

.0

.0

.0

.0

Z08.50.

.0

R

Bi[mm]

10

16

20

30

40

50

Supplement Part No. with required radius. Example: Z08.30. 038 .0

Ba[mm]

18,2

24,2

28,2

38,2

48,2

58,2

028

028

028

028

028

028

R[mm] Bending radii

038 048

038

038

038

038

038 048

048

048

048

048

028

028

028

028

028

028

R[mm] Bending radii

038

038

038

038

038

038

048

048

048

048

048

048

3

Easy Chain

®

| Series E08·Z08 | Accessories | Mounting Brackets

Moving end with bore

(outer link) 080...1(PZ)

Polymer, one-piece

• One-piece mounting bracket

• Corrosion-resistant

• Available preassembled

• Inner and outer attachment possible

• Available with integrated strain relief tiewrap plates

3 °

2 °

3 °

080...2(PZ) Fixed end with pin (inner link)

Order configuation and dimensions

E-Chain Part No

E08·Z08.10.

E08·Z08.16.

E08·Z08.20.

E08·Z08.30.

E08·Z08.40.

E08·Z08.50.

Bracket Part No: - with tiewrap plate

080.10. 12

080.16.

080.20.

12

12

080.30.

080.40.

080.50.

12

12

12

.PZ

.PZ

.PZ

.PZ

.PZ

.PZ

Number of teeth Dim. A [mm] Dim. B [mm]

2

3

1

2

4

5

-

-

-

22

32

42

18,2

24,2

28,2

38,2

48,2

58,2

17

5

8 15

3,2

5,8/90°

15 8 5

3,2

5,8/90°

115

Energy Chains

Zipper | Series 15

3

Clean-

Room

Cleanroom Class 1 (ISO class 3)

Tested by the Dryden Engineering

Company, California

Low noise version

1

2

3

4

5

6

7

8

“Zipper-fast” opening and closing

For high acceleration

14,6

Large pins and double stop dog for superior life and long unsupported length

Zipper lids can be separated and joined at each chain link


Mounting bracket with integrated strain relief

Interior separation with Vertical Separators and Full-Width Shelves possible

Also available as “Zipper”

17

3

5 8

4

1

"Zipper-fast" opening and closing

When to use the Series 15:

• If fast, zipper-like accessibility to cables is required

• If connection options are required (Quicksnap, Quickfix, ...)

• If interior separation is required

• If high stability and long service life are required.

• When not to use it:

• If opening of the link is not necessary  Series 10 E2 mini, page 20

• If torsion occurs Series  Easy Chain

®

6

2

7

Zipper | Series 15 | Dimensions and Technical Data

FL

G

D

R

S (F L

G

)

S (F L

B

)

FL

B

S

S/2

Unsupported length

FL

FL

G


B


2.0

1.5

1.0

FL

B

0.5

FL

G

0

0 0.5

1.0

1.5

2.0


G

/ FL

B

[m]


0 1.0

2.0

3.0

4.0


R = Bending radius



D = Overlength, radius in final position


30,5 38

Pitch = 30,5 mm/link Links/m = 33 (1006.5 mm) Chain length = S/2 + K

R 038 048 075 100 110 125 145

H

D

K

100

90

185

120

120

215

175

145

300

225

155

375

245

170

410

275

190

455

315

225

520

180

385

279

630

116

Energy Chains

Series 15 E Chain

®

- zip open along outer radius

15 max.

Bi

Ba

Part No

15.015.

.0

15.025.

15.038.

15.050.

15.5.

15.6.

15.7.

.0

.0

.0

.0

.0

.0

Bi[mm]

15

63

80

100

25

38

50

Ba[mmi]

26

76

94

113

36

49

61

038

038

038

038

038

038

038

048

048

048

048

048

048

048

075

075

075

075

075

075

075

R[mm] Bending Radii

100

100

100

100

100

100

100

110

110

110

110

110

110

110

125

125

125

125

125

125

125

Supplement Part No. with required radius. Example: 15.015. .38 .0

145

145

145

145

145

145

145

180

180

180

180

180

180

180

3

Zipper | Series 15 | Accessories | Interior Separation

Option 1: Vertical Separators

• Vertical Separators are used if a vertical subdivision of the E-Chain

®

interior is required

1,5

Vert. Separator, slotted

Unassembled 153

8

153

Side Plate

Unassembled

Full-Width Shelf

Unassembled

X t = 2

155

1,5

4,75

Option 2: Full-Width Shelves

153

Side Plate 155 can be combined with Vertical Separator, slotted 153 and Full-Width

Shelf 110.X

155

110.X

110.X

155

110.X

• *

For complete details of Shelves 110.X Please contact your nearest Treotham Automation office.

Zipper | Series 15 | Accessories | Mounting Brackets

17 7,5 14 16,5


E-Chain Part No:

15.015.

15.025.

15.038.

15.050.

15.5.

15.6.

15.7.

Bracket Part No. with tiewrap plate

1015.

1025.

1038.

1050.

105.

106.

107.

PZ

PZ

PZ

PZ

PZ

PZ

PZ

Number of teeth

2

3

4

5

6

8

10

Dim. A [mm]

Please add the Part No. with the requested index

- 34 for the pivoting configuration e.g. 1015.

34

PZ or 12 for the locking configuration e.g. 1015.

12

PZ

48

65

85

-

10

23

35

Dim. B [mm]

25,5

35,5

48,5

60,5

75,0

92,0

112,0

17 21 17

16,5 14 7,5

6,5

17

21

6,2

117

3

Energy Chains

E2 E-Tubes | Series R48

When to use the Series R48:

• If particularly quiet operation is required

• At very high speed

• If chip-repellent features are required

When not to use it:

• If a particularly low-cost solution is the main factor

• If no chip protection is required

Series 2400/2500 E2/000, page 22

1

4

5

2

3

6

7

8

25

Protection for cables and hoses, against hot chips

Removable lids along outer radius

Large pins for high stability

Smooth, chip-repellent exterior


Fully enclosed

KMA mounting brackets with attachment capability on all sides

Strain relief separator - Separator with integrated strain relief for the use in the first or last chain link

3

1

2

5

8

NEW

7

4

6

118

E2 E-Tubes | Series R48 | Dimensions and Technical Data

FL

G

D

R

Moving End

30.3

S (FL

G

)

S (FL

B

)

S

S/2

Fixed End

FL

B

30

4

Unsupported length

FL = with straight upper run

FL

G

B


1.5

1.0

FL

B

0.5

0

0

FL

G

0.5

1.0

1.5


G

/ FL

B

[m]

2.0


R = Bending radius



D = Overlength E-Chain ®

radius in final position


0 1 2 3 4

Pitch = 30,3 mm/link Links/m = 33 (999,9 mm) Chain length = S/2 + K

R 060 075 100 125 150 175 200

H

D

K

156

110

250

186

125

300

236

150

375

286

175

455

336

200

535

386

225

610

436

250

690

250

536

300

850

Energy Chains

E2 E-Tubes | Series R48 | Product Range

Series R48 - snap-open along outer radius

22 max.

Bi

Ba

48.025.

48.050.

48.075.

48.100.

48.130.

Part No

.0

.0

.0

.0

.0

Bi[mm]

25

50

75

100

130

Ba[mmi]

36

61

86

111

141

060

060

060

060

060

075

075

075

075

075

100

100

100

100

100

R[mm] Bending Radii

125

125

125

125

125

150

150

150

150

150

175

175

175

175

175

Supplement Part No. with required radius. Example: 48.100. 100 .0

200

200

200

200

200

250

250

250

250

250

3

E2 E-Tubes | Series R48 | Accessories | Interior Separation

2,5

Vertical Separator

Unassembled 481

Strain Relief Separator

Unassembled 481.ZR

8

Option 1: Vertical Separators

Vertical Separators are used if a vertical subdivision of the E-Chain® interior is required -

• Standard subdivision with Vertical Separator 481

• Strain Relief Separator 481.ZR, integrable in the mounting bracket, to postition at any point.

7 °-29° 7 °-29°

45 °

45 °

481

E2 E-Tubes | Series R48 | Accessories | Mounting Brackets

Pivoting

• Recommended for unsupported applications

• Bolted connection outside of chain cross-section possible

• Space-restricted

• Universal mountable with attachment capability on all sides

• Mounting-surfaces can be used on the upper side or front-sided

Locking

• Recommended for vertical hanging / standing applications

• Bolted connection outside of chain cross-section possible

• At very high speed and acceleration

• Universal mountable with attachment capability on all sides

• Mounting-surfaces can be used on the upper side or front-sided

5


E-Chain Part No.

48.025

48.050

48.075.

48.100.

48.130.

Bracket Part No.

.025.12

.050.12

.075.12

.100.12

.130.12

Dim. A [mm]

45

70

95

120

150

Dim. B [mm]

55

80

105

130

160

Please add the Part No. with the requested index -

480 for the pivoting configuration e.g.

480

.025.12 or 485 for the locking configuration e.g.

485

.025.12

18

36

9

30

25 °

7 °-29°

25 °

7 °-29°

45 °

45 °

7 °

7 °

25 °

25 °

27,5

9

7 °

7 °

119

3

Energy Chains

E2 micro | Series 06

10,5

1

4

5

2

3

6

High torsional rigidity

Very light weight - low price

Dirt-repellent exterior


Easy to fill configuration Series E06 Easy

Chain ®

Molded-in separator available

Series 06.16.018.S1

5

6

Easy to assemble and to disassemble


• High torsional rigidity

• If price is an issue

• If connection options are required (Quicksnap, Quickfix)

When not to use it:

• If snap-open links are required

• If quick insertion of cables with preassembled connectors is required

4

1

3

E2 micro | Series 06 | Dimensions and Technical Data

Unsupported length

FL

FL

G

B



FL

G

2

0.75

FL

B

S (FL

G

)

S (FL

B

)

0.50

D

R

+3

S

S/2

Moving End

Fixed End

0.25

FL

G

FL

B

0

0 0.25

0.50


G

/FL

B

[m]

0.75

0 0.5

1.0

1.5


R = Bending radius




® radius in final position


20 22

Pitch = 20 mm/link Links/m = 50 (1.000 mm) Chain length = S/2 + K

R 018 028 038

H

D

K

52

45

100

72

55

140

92

65

160

120

Energy Chains

E2 micro | Series 06 | Product Range

Series 06 E-Chain® - non snap-open

8 max.

Ba

Bi

Part No

06.06.

06.10.

06.16.

06.20.

06.30.

06.40.

06.50.

06.64.

.0

.0

.0

.0

.0

.0

.0

.0

Bi[mm]

6

30

40

50

10

16

20

64

Ba[mmi]

12,5

16,5

22,5

27,0

37,0

47,0

57,0

71,0

018

018

018

018

018

018

018

018


R[mm] Bending Radii

028

028

028

028

028

028

028

028

038

038

038

038

038

038

038

038

3

E2 micro | Series 06 | Accessories | Mounting Brackets

060...1(PZ)

Moving end

17

Polymer, one-piece

• One-piece mounting bracket

• Corrosion-resistant

• Available preassembled

• Inner and outer attachment possible

• Available with or without strain relief tiewrap plates

4

8 10

10

8 4

060...2(PZ)

Fixed end

5,8/90°

3,2

5,8/90°

3,2


E-Chain Part No.

06.06.

06.10.

06.16.

06.20.

06.30.

06.40.

06.50.

06.64.

Bracket Part No.

060.06.

12

060.10.

12

060.16.

12

060.20.

12

060.30.

12

060.40.

12

060.50.

12

060.64.

12

PZ

PZ

PZ

PZ

PZ

PZ

PZ

PZ

Number of teeth

5

6

3

4

2

2

1

1

Dim. A [mm]

22

32

42

56

-

-

-

-

Dim. B [mm]

37.0

47.0

57.0

71.0

12.5

16.5

22.5

27.0

121

3

Energy Chains

E2 mini | Series 10

Clean-

Room

Cleanroom Class 1 (ISO class 3)

Tested by the Dryden Engineering

Company, California

1

4

5

6

2

3

7

Large pins and double stop dog for superior life and long unsupported length


Dirt-repellent exterior

Interior separation available

One piece each link

Snap-open configuration

Series 15 Zipper page, 14

Molded-in separator available

Series 10.050.075.S

1

3

18

Easy to assemble and to disassemble

7

2

6


• If opening is not necessary

• If many connection options are required (Quicksnap, Quickfix)

• If a small but very stable chain is required

When not to use it:

• If extremely quick opening of the links is necessary use Series 15 Zipper, page 14

• If quick insertion of cables with preassembled connectors is required

5

4

E2 mini | Series 10 | Dimensions and Technical Data

FL

G

2.0

D

R

S (FL

G

)

S (FL

B

)

FL

B

S

S/2

Moving End

Fixed End

Unsupported length

FL

G

FL

B



1.5

1.0

FL

B

0.5

FL

G

0

0

0.5

1.0

1.5

2.0


G

I FL

B

[m]



R = Bending radius



D = Overlength E-Chain radius in final position


0 1.0

2.0

3.0

4.0

30,5

38

Pitch = 30,5 mm/link Links/m = 33 (1.006,5 mm) Chain length = S/2 + K

R 028 038 048 075 100 110 125 145

H 80 100 120 175 225 245 275 315

D

K

70

150

80

185

90

215

120

300

145

375

155

410

170

455

190

520

180

385

225

630

122

Energy Chains

E2 mini | Series 10 | Product Range

Series 10 E-Chain® - non snap-open

Ba

Bi

16 max.

Part No

10.015.

10.025.

10.038.

10.050.

10.5.

10.6.

10.7.

.0

.0

.0

.0

.0

.0

.0

Bi[mm] Ba[mmi]

15

25

38

50

63

80

100

R[mm] Bending Radii

76

94

113

29

36

49

61

028

028

028

028

028

028

028

038

038

038

038

038

038

038

048

048

048

048

048

048

048

075

075

075

075

075

075

075

100

100

100

100

100

100

100


110

110

110

110

110

110

110

125

125

125

125

125

125

125

145

145

145

145

145

145

145

180

180

180

180

180

180

180

3

E2 mini | Series 10 | Accessories | Mounting Brackets

Pivoting

• Recommended for unsupported and gliding applications

• Well suited for tight installation conditions

• Strain relief with detachable tiewrap plates

• Variable traverse angle for flexible assembly

Locking

• For vertical hanging / standing appplications

• At very high speed and/or acceleration

• If space is limited for height (the HF measurement)

17

7,5 14 16,5

16,5 14 7,5

90ϒ

27ϒ

27ϒ

90ϒ

90ϒ

27ϒ

27ϒ

90ϒ

6,5

17


21 17

E-Chain Part No.

10.015.

10.025.

10.038.

10.050.

10.5

10.6

10.7

Bracket Part No.

1015.

1025.

1038.

1050.

PZ

PZ

PZ

PZ

105.

106.

107.

PZ

PZ

PZ

Dim. A [mm]

35

48

65

85

-

10

23

Please add the Part No. with the requested index - 34 for the pivoting configuration e.g. 1025. 34 PZ or 12 for the locking configuration e.g. 1025

12

.PZ

17

6,2

21

Dim. B [mm]

25.5

35.5

48.5

60.5

75.0

92.0

112.0

123

3

Energy Chains

E2/000 | Series 2400·2450·2480·2500

IPA Qualification Certificate Air

Cleanless Class ISO Class 3

(at v = 2 m/s)

3

4

5

6

7

1

2

Double stop dog for long unsupported length

Opening system for rapid opening, either from the right or the left

Cross bars with high locking range

Lateral glide surfaces for side-mounted operation

Tried-and-tested mounting bracket

Integrated strain relief possible

Series 2400 and 2450 snap-open along inner radius

25

8

9

10

11

12

13

Series 2450 half E-Tube snap-open along inne radius, either from the right or the left

Fully enclosed E-Tube Series 2480 snap-open along inner radius

Modular interior separation

Easy assembly by optimised pin

Also available as ESD version

Strain relief separator

New snap-open mechanism, choice of snap-open on left or right. Hinged crossbar can be swiveled by more than 180° on both sides. Lightning-fast closing by hand. Secure fit without additional locking devices.

6

13

When to use the Series

2400/2450/2480/2500:

• Snap-open accessibility along both radii

• If integrated strain relief is required at the connection point

• Modular interior separation

• If long service life is required

• If easy installation is required

• If half E-Tube is required (Series 2450)

• If fully enclosed E-Tube is required use (Series 2480)

When not to use it:

• If maximum stability is required use

• System E4.1

9

8

7

25

5

1

4

11

12

10

2

3

124

Opening system from left or right

Large pin for longer unsup ported length

Double stop dog

Lateral glide surfaces

E2/000 E-Chains

®

- the standard for System E2

• Open crossbar left or right quickly with scredriver or by hand

• Opening mechanism accessible

• from above to allow access in confined spaces

• Lightning-fast closing by hand -

• Secure fit without additional locking devices

• Secure fit of interior separa tion even when E-Chain ® is open

• Excellent mechanical stability, long life due to design and material

Energy Chains

E2/000 | Series 2400·2450·2480·2500 | Dimensions and Technical Data

D

FL

G

FL

B

S (FL

G

)

S (FL

B

)

Unsupported length

FL

FL

G

B



S

S/2

5.0

4.0

2.0

1.5

1.0

0.5

FL

G

FL

B

0

0

0.5

1.0

1.5

2.0


G

/ FL

B

[m]

2.5


0 1 2 3 4 5

Other installation methods

Vertical, hanging ≤ 40 m

Vertical, standing ≤ 3 m

Side mounted, unsupp. ≤ 1 m

R

+6

Mounting end

Fixed end


R = Bending radius



HRI = Trough inner height

D = Overlength E-Chain ® radius in final position

K = π • R + "safety"

D2 = Over length - long travels, gliding

K2 = *Further add-on

H2 = *Mounting height

*if the mounting bracket location is set lower

46

3

Pitch = 46 mm/link Links/m = 22 (1012 mm) Chain length = S/2 + K

R

H

D

K

D2+25

K2

H2

055*

145

125

–

–

276

–

075*

185

150

–

–

346

–

100

235

170

414

380

644

100

125

285

195

496

440

736

100

150

335

220

578

590

1012

100

175

385

245

660

755

1242

100

200

435

270

742

950

1472

100

225

485

295

814

1040

1610

100

250

535

320

920

1130

1794

100

Long travel lengths from 10 m to max. 100 m Chain length =

S

/

S

S / 2 S / 2

D

2

2

+ K

2

K

2

Moving end

Fixed end

R

Guide trough with glide bar

Guide trough without glide bar

Total length of guide trough

In case of travels between 4 and 10m we recommend a longer unsupported length.

Speed / acceleration FL

G


B

Gliding speed / acceleration (maximum)

Material - permitted temperature °C

Flammability class, igumid G max. 20 [m/s] / max. 200 [m/s2] max. 3 [m/s] / max. 6 [m/s2] max. 10 [m/s] / max. 50 [m/s2] igumid G / -40° up to +130° C

VDE 0304 IIC UL94 HB

125

3

Energy Chains

E2/000 | E-Chains® | Series 2400·2500 | Product Range

Series 2400 E-Chain

®

- snap-open along inner radius

23 max.

Ba

Bi

Part No

2400.02.

2400.03.

2400.05.

2400.07.

2400.09.

2400.10.

2400.12.

.0

.0

.0

.0

.0

.0

.0

Bi[mm] Ba[mm]

25

38

57

77

89

103

125

105

119

141

41

54

73

93

055

055

055

055

055

055

055

23 max.

23 max.

Ba

Bi

Ba

Bi

075

075

075

075

075

075

075

100

100

100

100

100

100

100

R[mm] Bending Radii

125

125

125

125

125

125

125

150

150

150

150

150

150

150

175

175

175

175

175

175

175


200

200

200

200

200

200

200

225

225

225

225

225

225

225

250

250

250

250

250

250

250

Ba

Bi

23 max.

23 max.

Bi

Ba

Series 2500 - E-Chain

®

- snap-open along outer radius - Standard!

23 max.

Bi

Ba

2500.02.

2500.03.

2500.05.

2500.07.

2500.09.

2500.10.

2500.12.

Part No

.0

.0

.0

.0

.0

.0

.0

25

38

57

77

89

103

125

Bi[mm] Ba[mmi]

41

54

73

93

105

119

141

055

055

055

055

055

055

055

075

075

075

075

075

075

075

100

100

100

100

100

100

100

R[mm] Bending Radii

125

125

125

125

125

125

125

150

150

150

150

150

150

150

175

175

175

175

175

175

175


200

200

200

200

200

200

200

225

225

225

225

225

225

225

250

250

250

250

250

250

250

126

Energy Chains


Series 2450 - half E-Tube - snap-open along inner radius

23 max.

Ba

Bi

Ba

Bi

Part No

2450.02.

2450.03.

2450.05.

2450.07.

2450.09.

2450.10.

2450.12.

Bi[mm]

.0

.0

.0

.0

.0

.0

.0

89

103

125

25

38

57

77

Ba[mmi]

105

119

141

41

54

73

93

100

100

100

100

100

100

100

23 max.

125

125

125

125

125

125

125

150

150

150

150

150

150

150

R[mm] Bending Radii

175

175

175

175

175

175

175

200

200

200

200

200

200

200


225

225

225

225

225

225

225

250

250

250

250

250

250

250

3

23 max.

Bi

Ba

Series 2480 - E-Tube - snap-open along inner radius

23 max.

Ba

Bi

Ba

Bi

Part No

2480.02.

2480.03.

2480.05.

2480.07.

2480.09.

2480.10.

2480.12.

.0

.0

.0

.0

.0

.0

.0

25

38

57

77

89

103

125

Bi[mm] Ba[mmi]

41

54

73

93

105

119

141

100

100

100

100

100

100

100


23 max.

125

125

125

125

125

125

125

150

150

150

150

150

150

150

R[mm] Bending Radii

175

175

175

175

175

175

175

200

200

200

200

200

200

200

225

225

225

225

225

225

225

250

250

250

250

250

250

250

23 max.

Bi

Ba

127

3

Energy Chains

E2/000 |

E-

Chains

®

|

Series

2400·2500 | Interior Separation

Option 1: Vertical Separators and Spacer for E-Chains

®

Standard: subdivision (Series 2400/Series 2500) with Vertical Separator 201

If a broad distance shall be kept between the separators or they have to be fixed in their position, e.g. in case of side mounted applications, separators with wide base 201.28 or (not series 2500) can be used.

Strain Relief Separator 2020.Z, integrable in the mounting bracket, to postition at any point

2

Vertical Separator unassembled 201

Spacer*

9 10 20 30 40 8 12

Vertical Separator unassembled 201.28

2

10

10

28


10

205.09*

201.28* 201

Option 2: Full-Width Shelves for E-Chains

®

205.09* 201.28* 201

For applications involving many thin cables with similar or identical diameters

Vertical Separator, slotted 202 and Side Plate 203 - for applications with Full-Width Shelf 220.X

205.09* 201.28* 201

Vert. Separator, slotted unassembled 202

2

6

Side Plate unassembled 203

4

2

203 220.X

202

10

6

Shelf* unassembled 220.X

X - 1 t = 2,5

203 220.X

202

• *


203

220.X

202

2

Option 3: Shelves for

E-Chains

®

6

4

2040

X - 7

2020 2030

Shelf 2200.X can be combined with Middle Plate 2020,

Vertical Separator, slotted 2040 and Side Plate 2030

2040

X - 7

2020 2030

4

Slide Plate unassembled 2030

Vert. Separator, slotted unassembled 2040

7

2,5

10

Middle Plate unassembled 2020

4

10

Shelf unassembled 2200.X

X

X - 7 t = 2,5

•

2040

X - 7

2020 2030

*


Option 4: Vertical Separators for E-Tubes

Standard subdivision of the half E-Tube (Series 2450) and the fully enclosed E-Tube (Series 2480) with Vertical Separator, slotted 24051, for combinations with Full-Width Shelf 220.X

Strain Relief Separator 2020.ZR, integrable in the mounting bracket, to postition at any point

Vert Separator Slotted unassembled 24501

2

5

10

4

Slotted Separator open unassembled 2020ZR

10 10

24501

128

Option 5: Full-Width Shelves for E-Tubes 24501


Vertical Separator, slotted 24501 - for applications with Full-Width Shelf 220.X

2

5

Vert Separator Slotted unassembled 262


10

X - 1 t = 2,5

24501

24501

•

2

6

10

4

7

220.X

220.X

*


Energy Chains

E2/000 | E-Chains

®

| 2400·2450·2480·2500 | Accessories | Mounting Brackets

Pivoting




• The twistability of the E-Chain ® and the option to assemble the mounting brackets on the fixed end and/or the moving end, enable various installation options

Moving end with bore (outer link)

90ϒ

48ϒ

48ϒ

90ϒ

90ϒ

48ϒ

90ϒ

48ϒ

Fixed end with pin (inner link)

48ϒ

90ϒ

90ϒ

48ϒ

3

Locking

• Recommended for vertical hanging/standing applications.



• The twistability of the E-Chain® and the option to assemble the mounting brackets on the fixed end and/or the moving end, enable various installation options link)

90ϒ

Fixed end with pin (inner link)

Dimensions

Moving end

32 12/90ϒ

Fixed end

17 15

30

6,1

30 t = 7

10

40

40

10 8


E-Chain Part No: Bracket Part No: - with tie wrap plate Bracket Part No: - without tiewrap plate Dim. A (mm)

2500.02

2500.03

2500.05

2500.07

2500.09

2500.10

2500.12

2020.

2030.

2050.

2070.

2090.

2100.

2125.

PZB+

PZB+

PZB+

PZB+

PZB+

PZB+

PZB+

2020.

2030.

2050.

2070.

2090.

2100.

2125.

PZ+

PZ+

PZ+

PZ+

PZ+

PZ+

PZ+

80

105

130

30

45

56

70

Please add to the Part No. the requested index - 34 for the pivoting configuration or 12 for the locking configuration.

e.g. 2050.

34

PZB+ for pivoting configuration or

12 for the locking configuration e.g. 2050.

12 PZB+

2

Part No.structure (Pivoting)

2020. 34 PZB+

With or without tiewrap plates

Full set pivoting

Selected chain type

Part No.structure (Locking)

2020. 12 PZB+


Full set locking

Selected chain type

129

3

Energy Chains

E2/000 | Series 2600·2650·2680·2700

New snap-open mechanism, choice of snapopen on left or right. Hinged crossbar can be swiveled by more than 180° on both sides.

Lightning-fast closing by hand. Secure fit without additional locking devices.

1

8

9

10

11

12

4

5

6

7

13

2

3







Half E-Tube Series 2650


Fully enclosed E-Tube Series 2680


Easy assembly by optimized pin


Strain relief separator - Separator with integrated strain relief.

8

5

2

6

4

13


2600/2650/2680/2700:







• If fully enclosed E-Tube is required use

(Series 2680)

When not to use it:

• If maximum stability is required

• If the application is very simple

• E-Tubes with small bending radii 075

10

7

11

9

12

3

1

Ready Chain | Fully Harnessed Energy Chains

130

Ready Chain “Basic”

Simlpe, prefabricated E-Chain System

®

including assembled cables without connectors, labelled according to you specifications

.

Ready Chain “Standard”

Simlpe, prefabricated E-ChainSystem

®

including assembled cables with all connectors, labelled according to your specifications.

Ready Chain “Premium”

A prefabricated E-ChainSystem ® with cables of all kinds, as well as plugs, connectors and components according to your specifications. Special shafts and plain bearings machined according to your specifications.

*Ready Chains are available throughout the entire range of Energy Chains. Please contact your nearest Treotham Office for further details.

Energy Chains


S (FL

G

)

FL

G

FL

B

S (FL

B

)

Unsupported length

FL

FL

G

B



9.0

8.0

7.0

6.0

5.0

FL

B

4.0

3.0

FL

G

2.0

1.0

0

0 1.0

2.0

3.0

Unsupported Length FL

G

/FL

B

(m)


4.0

0 2 4 6 8

Other installation methods




D

S

S/2

R

+6

S

R

H

HF =

HRI =

D

K

=

=

=

=

=

Length of travel

Bending radius

Nominal clearence height

Required clearence height

Trough inner height

Overlength E-Chain® radius in final position

π • R + “safety”

D2

K2

=

=

Over length - long travels, gliding

*Further add-on



56

3

Pitch = 56 mm/link Links/m = 18 (1008 mm) Chain length =

S

/

2

+ K

R

H

D

K

D

2

+

25

K

2

H

2

063*

180

140

-

-

335

-

075*

200

150

-

-

375

-

100

250

175

475

400

616

166

125

300

200

550

465

784

166

150

350

225

650

610

896

166

175

400

250

750

775

1120

166

200

450

275

825

970

1288

166

Long travel lengths from 10 m to max. 120 m Chain length =

S

/

2

+ K

2

S

S / 2 S / 2

D

2

K

2

Moving end

Fixed end

R

250

550

325

925

1150

1624

166






G


B





131

3

Energy Chains

E2/000 | E-Chains

®

| Series 2600·2700 | Product Range

Series 2600 - E-Chain® - snap-open along inner radius

Ba

Bi

Bi[mm] Ba[mmi]

32 max.

Ba

Bi

Ba

Bi

Part No

2600.05

2600.06.

2600.07.

2600.09.

2600.10.

2600.12.

2600.15.

2600.17.

.0

50

.0

.0

65

75

.0

90

.0

100

.0

125

.0

150

.0

175

R[mm] Bending Radii

66

81

91

106

116

141

166

194

063

063

063

063

063

063

063

063

075

075

075

075

075

075

075

075

100

100

100

100

100

100

100

100

125

125

125

125

125

125

125

125


150

150

150

150

150

150

150

150

175

175

175

175

175

175

175

175

32 max.

32 max.

200

200

200

200

200

200

200

200

250

250

250

250

250

250

250

250

Ba

Bi

32 max.

max.

Bi

Ba

Series 2700 - E-Chain® - snap-open along outer radius - Standard!

32 max.

Bi

Ba

Part No

2700.05

2700.06.

2700.07.

2700.09.

2700.10.

2700.12.

2700.15.

2700.17.

.0

.0

.0

.0

.0

.0

.0

.0

Bi[mm] Ba[mmi]

125

150

175

50

65

75

90

100

R[mm] Bending Radii

141

166

194

66

81

91

106

116

063

063

063

063

063

063

063

063

075

075

075

075

075

075

075

075

100

100

100

100

100

100

100

100

125

125

125

125

125

125

125

125


150

150

150

150

150

150

150

150

175

175

175

175

175

175

175

175

200

200

200

200

200

200

200

200

250

250

250

250

250

250

250

250

132

Energy Chains

E2/000 | E-Tubes | Series 2650·2680 | Product Range

Series 2650 - half E-Tube - snap-open along inner radius

Ba

Bi

32 max.

32 max.

Ba

Bi

Part No

2650.05

2650.06.

2650.07.

2650.09.

2650.10.

2650.12.

2650.15.

2650.17.

Bi[mm] Ba[mmi]

.0

50

.0

.0

65

75

.0

90

.0

100

.0

125

.0

150

.0

175

R[mm] Bending Radii

66

81

91

106

116

141

166

194

100

100

100

100

100

100

100

100

125

125

125

125

125

125

125

125

150

150

150

150

150

150

150

150


175

175

175

175

175

175

175

175

200

200

200

200

200

200

200

200

250

250

250

250

250

250

250

250

3

32 max.

Bi

Ba

Series 2680 - E-Tube - snap-open along inner radius

Ba

Bi

Part No

Bi[mm] Ba[mmi]

32 max.

32 max.

Ba

Bi

2680.05

2680.06.

2680.07.

2680.09.

2680.10.

2680.12.

2680.15.

2680.17.

.0

.0

.0

.0

.0

.0

.0

.0

125

150

175

50

65

75

90

100

R[mm] Bending Radii

141

166

194

66

81

91

106

116

100

100

100

100

100

100

100

100

125

125

125

125

125

125

125

125

150

150

150

150

150

150

150

150


175

175

175

175

175

175

175

175

200

200

200

200

200

200

200

200

250

250

250

250

250

250

250

250

32 max.

Bi

Ba

133

3

Energy Chains

E2/000 | E-Chains

®

| Series 2600·2700 | Interior Separation

Option 1: Vertical Separators and Spacer for E-Chains

®

•

Standard

subdivision (Series 2600/Series 2700) with Vertical Separator 260, for combinations with Full-Width Shelf 220.X

• If a broad distance shall be kept between the separators or they have to be fixed in their position, e.g. in case of side mounted applications, separators with wide base 260.24 or

Spacer 205.09 can be used

• Strain Relief Separator 262.Z, integrable in the mounting bracket, to postition at any point

3

Vertical Separator* unassembled 260

12

Vertical Separator* unassembled 260.24

3

24

Vertical Separator* unassembled 205.09

Strain Relief Separator unassembled 262.Z

4

10

9

10

10 20 30

260.24

205.09

40

260

8 12


®

• For applications involving many thin cables with similar or identical diameters

• Vertical Separator, slotted 268 - for applications with Full-Width Shelf 220.X

260.24

205.09

260.24

205.09

260

260

Vertical Separator unassembled 268

2,5

Full Width Shelf* unassembled 220.X

220.X

268

X - 1 t = 2,5

10

•

220.X

268

*

For complete details of Full Width Shelves 220.X Please contact your nearest Treotham Automation office.

220.X

268

Option 3: Shelves for E-Chains

Middle Plate

2

®

• For applications involving many cables with different diameters.

• Shelf 2200.X can be combined with Middle Plate 262, Slotted Separator 266 and Side Plate 264

10

4

4

7

Slotted Separator open 2,5

276 266 2200.X

unassembled 262 unassembled 276

10 10

X - 7 262 264

Slotted Separator unassembled 266


2,5

10


X

X - 7 t = 2,5

4

7

276 266 2200.X

276 266 2200.X

• *

X - 7 262 264

X - 7 262 264


Option 4: Vertical Separators for E-Tubes

®

• Vertical Separators are used if a vertical subdivision of the

• E-Tube interior is required.

• Standard subdivision of the half E-Tube (Series 2650) and the fully enclosed E-Tube (Series 2680)

4

6

Vertical Separator, slotted unassembled 26501

12

Option 5: Full-Width Shelves for E-Tubes

®


• Vertical Separator, slotted 26501 - for applications with

Full-Width Shelf 220.X

221.X

26511

26511

• *

For complete details of Full Width Shelves 220.X Please contact your nearest Treotham Automation office.

Option 6: - Shelves for E-Tubes

®


• Shelf 2200.X can be combined with Vertical Separator, slotted 26501

• Assembling of the Slotted Separator, open 276 in the existing separation afterwards possible

2,5

Slotted Separator, open unassembled 276


10

26501 276

•

X - 7

X

X - 7

2200.X

t = 2,5

*


134

Energy Chains

Series 2600·2650·2680·2700 | Accessories | Mounting Brackets

Pivoting


• Well suited for tight installation conditions



• The twistability of the E-Chain® and the option to assemble the mounting brackets on the fixed end and/or the moving end, enable various installation options


(outer link) 26...3PZ(B)

90

°

53 °

53 °

90 °

90 °

53 °

53 °

26...4PZ(B) Fixed end with pin (inner link)

90 °

3

90 °

53 °

Locking




• The twistability of the E-Chain

®

and the option to assemble the mounting brackets on the fixed end and/or the moving end, enable various installation options

53 °


90 °

(outer link) 26...1PZ(B

53 °

90 °

53 °

90 °

26...2PZ(B) Fixed end with pin (inner link)

Dimensions

Moving end

34 16/90°

Fixed end

17 17

40 t = 8

6,1 t = 8

40

17

54


E-Chain Part No:

2700.05

2700.06

2700.07

2700.09

2700.10

2700.12

2700.15

2700.17

Bracket Part No:- with tiewrap plate

2605.

2606.

2607.

2609.

2610.

2612.

2615.

2617.

PZB

PZB

PZB

PZB

PZB

PZB

PZB

PZB

Bracket Part No: - without tiewrap plate

2605.

PZ

2606.

2607.

2609.

2610.

2612.

2615.

2617.

PZ

PZ

PZ

PZ

PZ

PZ

PZ

Please add the Part No. with the requested index

- 34 for the pivoting configuration e.g. 2605.

34

PZB or 12 for the locking configuration e.g. 2605.

12

PZB

54

17

8 2


2605. 34 PZB+

Dim. A

(mm)

30

105

130

155

45

56

70

80


Full set pivoting

Selected chain type


2605. 12 PZB+


Full set locking

Selected chain type

135

Energy Chains

3

E2/000 | Series 3400·3450·3480·3500

New snap-open mechanism, choice of snapopen on left or right. Hinged crossbar can be swiveled by more than 180° on both sides.

Lightning-fast closing by hand. Secure fit without additional locking devices.

3

4

1

2

5

6

7

8

9

10

11

12

13



Half E-Tube Series 3450






Fully enclosed E-Tube Series 3480


Easy assembly by optimized pin


Strain relief separator - Separator with integrated strain relief

13

6


3400/3450/3480/3500:







• If fully enclosed E-Tube is required

• use (Series 3480)

When not to use it:

• If the application is very simple

5

8

3

4

2

10

7

11

12

9

1

Chainfix | Strain Relief Elements

136

*For complete details of Chainfix Clamps, please contact your nearest Treotham Office. Chainfix clamps are suitable for all sizes of Energy Chains.

Energy Chains


FL

G

FL

B

13.0

12.0

10.0

8.0

6.0

4.0





3.0

FL

B

S (FL

G

)

2.0

FL

G

S (FL

B

)

1.0

Unsupported length

FL

FL

G

B



0

0 1.0

2.0

3.0


G

/ FL

B

[m]

4.0


0 2

4

6 8

5.0

10

D

R

+6

S

S/2

Moving End

Fixed End

67


R = Bending radius



HRI = Trough inner height

D = Overlength E-Chain®


K = π • R + "safety"

D2 = Over length - long travels, gliding

K2 = *Further add-on



3

Pitch = 67 mm/link Links/m = 15 (1005 mm) Chain length = S/2 + K

R

H

D

K

D2+25

K2

H2

075*

215

150

–

–

400

–

100*

265

200

–

–

500

–

125

315

225

650

475

804

186

150

365

250

725

570

1005

186

200

465

300

875

780

1340

186

250

565

350

1050

1010

1675

186

300

665

400

1225

1150

1943

186

Long travel lengths from 10 m to max. 150 m Chain length = S/2 + K2

S

S / 2 S / 2

D

2

K

2

Moving End

Fixed End

R

Guide trough with glide bar Guide trough without glide bar




G


B





137

3

Energy Chains



®


42 max.

Ba

Bi

Ba

Bi

Part No

3400.050

3400.075

3400.100

3400.115

3400.125

3400.150

3400.175

3400.200

3400.225

3400.250

Bi[mm] Ba[mmi]

.0

50

.0

.0

75

100

.0

115

.0

125

.0

150

.0

175

.0

200

.0

225

.0

250

195

220

245

270

70

95

120

135

145

170

075

075

075

075

075

075

075

075

075

075

Supplement Part No. with required radius. Example: 3400.050.

075

.0

42 max.

Ba

Bi

100

100

100

100

100

100

100

100

100

100

R[mm] Bending Radii

125

125

125

125

125

125

125

125

125

125

150

150

150

150

150

150

150

150

150

150

175

175

175

175

175

175

175

175

175

175

250

250

250

250

250

250

250

250

250

250

200

200

200

200

200

200

200

200

200

200

300

300

300

300

300

300

300

300

300

300

42 max.


®

- snap-open along outer radius - Standard!

42 max.

Ba

Part No

Bi[mm]

Ba[mmi]

Bi

Bi

3500.050

.0

50 70 075

Ba

3500.075

.0

75 95 075

42 max.

3500.100

.0

100 120 075

3500.115

.0

115 135 075

3500.125

145 075

3500.150

3500.175

3500.200

3500.225

3500.250

.0

.0

125

.0

.0

150

.0

175

.0

200

225

250

170

195

220

245

270

075

075

075

075

075


075

.0

42 max.

100

100

100

100

100

100

100

100

100

100

R[mm] Bending Radii

125

125

125

125

125

125

125

125

125

125

150

150

150

150

150

150

150

150

150

150

175

175

175

175

175

175

175

175

175

175

Bi

Ba

250

250

250

250

250

250

250

250

250

250

200

200

200

200

200

200

200

200

200

200

300

300

300

300

300

300

300

300

300

300

138

Energy Chains


®


42 max.

Ba

Bi

Ba

42

Bi

max.

Ba

Bi

Part No

3450.050

3450.075

3450.100

3450.115

3450.125

3450.150

3450.175

3450.200

3450.225

3450.250

Bi[mm] Ba[mmi]

.0

50

.0

.0

75

100

.0

115

.0

125

.0

150

.0

175

.0

200

.0

225

.0

250

195

220

245

270

70

95

120

135

145

170

42 max.

125

125

125

125

125

125

125

125

125

125

150

150

150

150

150

150

150

150

150

150


125

.0

R[mm] Bending Radii

175

175

175

175

175

175

175

175

175

175

200

200

200

200

200

200

200

200

200

200

Ba

Bi

250

250

250

250

250

250

250

250

250

250

42 max.

300

300

300

300

300

300

300

300

300

300

3

42 max.

®


Bi

Ba

Bi[mm]

Ba[mmi]

42 max.

Bi

Ba

Part No

3480.050

3480.075

3480.100

3480.115

3480.125

3480.150

3480.175

3480.200

3480.225

3480.250

.0

50

.0

.0

.0

.0

.0

125

.0

.0

150

.0

175

.0

200

225

250

75

100

115

70

95

120

135

145

170

195

220

245

270

125

125

125

125

125

125

125

125

125

125

150

150

150

150

150

150

150

150

150

150


125

.0

R[mm] Bending Radii

175

175

175

175

175

175

175

175

175

175

200

200

200

200

200

200

200

200

200

200

250

250

250

250

250

250

250

250

250

250

300

300

300

300

300

300

300

300

300

300

139

3

Energy Chains

E2/000 | E-Chains® | Series 3400·3500 | Interior Separation

Option 1: Vertical Separators and Spacer for E-Chains

®

• Standard subdivision (Series 3400/Series 3500) with Vertical Separator 301.

• If a broad distance shall be kept between the separators or they have to be fixed in their position, e.g. in case of side mounted applications, Spacer 305.08 and Spacer 305.12 can be used.


Vertical Separator* unassembled

10

301

2,5

20

14

9


10 20 unassembled 301.Z

4

18

30

Spacer unassembled 305.12

13

40 8

8

12

12

301 305.12

305.08


®


301 305.12

• Vertical Separator, slotted 302 and Vertical Separator, slotted 302.24 (with wide base, e.g. in case of side mounted applications) - for applications with Full-Width Shelf 320.X

320.X

Vertical Separator

Slotted unassembled 302

2,5

10

14


Vertical Separator

Slotted unassembled 302.24

X-1

2,5

14

24 t = 3,4

Option 3: Shelves for E-Chains

®

2,5


12

4

2,5

8

304 307


4

7

4

Middle Plate unassembled 304

10

Slotted Separator open unassembled 307

3

14


7 10

X

X - 7 t = 2,5

302.24

302

2200.X

303

*

For complete details of Shelves 320.X

Please contact your nearest Treotham Automation office.

*For complete details of Shelves 2200.X


Option 4: Vertical Separators for E-Tubes

• Standard subdivision half E-Tube (Series 3450) and full E-Tube (Series 3480) with Vertical Separator 34501.


Vert Separator, slotted unassembled 34501

2,5

8

14

34501

34501

34501 Option 5: Full-Width Shelves for E-Tubes


• • Vertical Separator, slotted 34501 - for applications with Full-Width Shelf 320.X

Shelf*

X-1 unassembled 320.X

t = 3,4

320.X

320.X

Option 6: Shelves for E-Tubes

2,5


14

4

320.X

2,5

8

• Assembling of the Slotted Separator, open 307 in the existing separation afterwards possible

• Shelf 2200.X can be combined with Slotted Separator, open 307

12 14

3 7 10

Slotted Separator open unassembled 307

34501

34501

14

X

X - 7


t = 2,5

34501

34501

34501

34501

34501

34501

34501

307

307

2200.X

2200.X

307 2200.X





140

Energy Chains

Series 3400·3450·3480·3500 | Accessories | Mounting Brackets

Pivoting






(outer link) 3...3PZ(B)

90 °

53 °

90 °

90 °

53 °

90 °

53 °

53 °

53 °

53 °

90

90 °

3...4PZ(B) Fixed end with pin

(inner link)

53 °

°

90 °

53

90 °

°

3

Locking





Moving end with bore (outer link) 3...1PZ(B)

3...2PZ(B) Fixed end with pin

(inner link

Dimensions

Moving end

34 16/90°

Fixed end

17 17

40 t = 8

8,2

40 t = 8

20

60 60


E-Chain Part No:

3500.050

3500.075

3500.100

3500.115

3500.125

3500.150

3500.175

3500.200

3500.225

3500.250

Bracket Part No:- with tie wrap plate

3050.

3075.

3100.

3115.

3125.

3150.

3175.

3200.

3225.

3250.

PZB

PZB

PZB

PZB

PZB

PZB

PZB

PZB

PZB

PZB

Bracket Part No: - without tiewrap plate

3050.

3075.

3500.

3115.

3125.

3150.

3175.

3200.

3225.

3250.

PZ

PZ

PZ

PZ

PZ

PZ

PZ

PZ

PZ

PZ

Dim. A

(mm)

93

103

128

153

28

53

78

178

203

228

Please add the Part No. with the requested index - 34 for the pivoting configuration e.g. 3050.

34

PZB or 12 for the locking configuration e.g. 3075.

12

PZB

20 8 2


3050. 34 PZB+


Full set pivoting

Selected chain type


3050. 12 PZB+


Full set locking

Selected chain type

141

Energy Chains

3

E4.1 | Series E4.56

| Extra Heavy Duty

Low noise version

1

Straight run through inner-/outer-link available with special

2

design

Low-noise operation through integrated rubber pads design brake in the radial stop dog system

By the undercut design, very high stiffe ning and carrying capacity when shear forces

3

4

5

are at work

15% more tensile strength (compared to the best old E4 series), better unsupported length through improved stop dog system and vertical radial stops

Crossbar available for faster assembly/ disassembly - 450.X.Q

Shelving program with a wide range of options - interior separation for a quicker

6

cable insertion available - T563

Version NC “without pretension” simply by turning outer links without rework possible

7

8

Opening E-Chains

®

: Remove crossbars and clips - Insert screwdriver into the slot, push down, release by lever action

9

Crossbars are removable along both radii

Hinged snap-open removable lids along outer radius of E-Tube

Wide, rounded plastic crossbars - cable friendly

7

2

Remove lids/bottoms (E-Tubes) -

Insert screw driver into the slot, release by lever action

10

1

3

4

6

8

5


E4.56/H4.56/R4.56:

• If a low-noise version is required

• At very high speeds and/or accelerations

• For long travels

• For high additional loads

When not to use it:

• If the stability of a “light” version with thinner side parts is required due to cost

- and space reasons use Series 14240, page 130

9

142

Energy Chains

Series E4.56

| Installation Dimensions and Technical Data

Unsupported length

FL

FL

G

B



85

75

50

40

30

20

10

8.0

4.0

2.0

1.5

1.0

FL

G

0.5

0

0

0.5

1.0

1.5

2.0

2.5

3.0

3.5

FL

B

4.0

4.5


G

/ FL

B

(m)

5.0

5.5

6.0

0 2.0

4.0

6.0

8.0

10 12

D

S

S/2

R

Moving end

Fixed end

111




Side mounted, unsupp. ≤ 2.5 m

Short travels - unsupported

Unsupported E-Chains® feature positive camber over short tra vels.

This must be accounted for when specifying the clearance height HF.


R = Bending radius


H

F

= Required clearence height

H

RI

= Trough inner height


®



D

2

= Over length - long travels, gliding

K

2

= *Further add-on

H

2

= *Mounting height



S

/

2

+ K

R

H

-0

+25

D

K

D

2

+25

K

2

H

2

–

–

–

135

354

268

610

150

384

283

655

450

819

266

175

434

308

735

580

1092

266

200

484

333

815

710

1274

266

240

564

373

940

900

1547

266

250

584

383

970

980

1638

266

300

684

433

1125

1180

2002

266

350

784

483

1285

1440

2275

266

400

884

533

1440

1530

2548

266

450

984

583

1600

1700

2912

266

500

1084

633

1755

1850

3276

266

Long travel lengths from 10 m to max. 400 m

S

S / 2

Moving End


S / 2

Fixed End

K

2

Chain length =

S

/

2

+ K2

D

2

R




Gliding, long travel applications (max. 400m)

In this case the E-Chain

®

upper run will be introduced in a guide trough on the lower run.

We recommend for long travel applications to contact Treotham Automation.


G


B



Flammability class, igumid G max. 20 [m/s] / max. 200 [m/s

2

] max. 3 [m/s] / max. 6 [m/s

2

] max. 10 [m/s] / max. 50 [m/s

2

] igumid G / -40° up to +120° C


3

143

Energy Chains

Series E4.56 - E-Chain

®

with crossbars every link

Ba

Bi

• Crossbars every link

• For rigid hydraulic hoses

• For applications particularly demanding

• Can be opened from two sides

50 max.

3

Part No. structure

E4.56. 13.

250 . 0

Ba

Bi

Colour Black

Bending Radius

Width

Series

50

Series R4.56 - Fully enclosed E-Tube

• Fully enclosed

• Excellent cable protection against dirt

• Protection against hot chips

• Lids along the entire inner radius are completely removable.

• Lids along the entire outer radius are single sided snapopen with a hinge on the other side to keep them attached to the chain or completely removable.

Series H4.56 - E-Chain

®

with crossbars every 2nd link

• Crossbars every 2nd link = Standard

• For nearly every situation


• Easy assembly

• Stable

• Attractive price

144


E-Chain Part No

E4.56.05.

E4.56.06.

**E4.56.07.

**E4.56.08.

**E4.56.10.

E4.56.11.

**E4.56.12.

E4.56.13.

**E4.56.15.

E4.56.16.

E4.56.17

E4.56.18.

**E4.56.20.

E4.56.21.

.0

.0

.0

.0

.0

.0

.0

.0

.0

.0

.0

.0

.0

.0

®


222

234

247

172

184

197

209

Ba[mm]

84

99

109

121

134

147

159

187

200

212

137

150

162

175

87

100

112

125

Bi[mm]

50

65

75

E-Chain Part No

E4.56.22.

E4.56.23.

**E4.56.25.

E4.56.26.

**E4.56.27.

E4.56.28.

**E4.56.30.

E4.56.31.

E4.56.32.

E4.56.33.

**E4.56.35.

E4.56.36.

E4.56.37.

E4.56.38.

.0

.0

.0

.0

.0

.0

.0

.0

.0

.0

.0

.0

.0

.0

362

375

387

312

325

337

350

262

275

287

300

Bi[mm]

225

237

250

397

409

422

347

359

372

384

Ba[mm]

259

272

284

297

309

322

334

For complete details of R4.56 & H4.56, please contact your nearest Treotham Automation office.

**Available sizes of R4.56 E-Tubes

E-Chain Part No Bi[mm] Ba[mm]

**E4.56.40.

E4.56.41.

E4.56.42.

E4.56.43.

E4.56.45.

**E4.56.46.

E4.56.47.

E4.56.48.

E4.56.50.

E4.56.51.

E4.56.52.

E4.56.53.

E4.56.55.

E4.56.60.

.0

.0

.0

.0

.0

.0

.0

.0

.0

.0

.0

.0

.0

.0

400

412

425

437

450

462

475

487

500

512

525

537

550

600

434

447

459

472

484

497

509

522

534

547

559

572

584

634

Available bending radii

R [mm]

135** 150 175 200 240 250 300 350 400 450 500

Supplement Part No. with required radius. Example: E4.56.12

300

.0

Energy Chains

Series E4.56 | Accessories | Interior Separation

402 403 420.X

410 409 408 403

Option 1: Vertical Separators and Spacers

Vertical separators are used if a vertical subdivision of the E-Chain ® interior is required - By standard vertical se parators are assembled on every second E-Chain

®

link.

min.16

401A 405.X

404 401 404 401 483

min.32

Moving End

402 403 420.X

410 409 408 403

Option 2: Shelves

For applications involving many cables with different dia meters. Shelves can be arranged on different levels throughout the E-Chain.

*For complete details of option 1 and 2 interior shelving systems.


Series E4.56 | Accessories | Mounting Brackets

Pivoting

Moving End

30ϒ

min.16

Locking

• Recommended for vertical hanging standing applications

401A 405.X

404 401 404 401 483

3

30ϒ

Fixed End

Bracket Part No. full set pivoting locking

E4.560

E4.560

E4.560

E4.560

E4.560

E4.560

E4.560

E4.560

E4.560

E4.560

E4.560

E4.560

E4.560

E4.560

E4.560

E4.560

E4.560

E4.560

E4.560

E4.560

E4.560

E4.561

E4.561

E4.561

E4.561

E4.561

E4.561

E4.561

E4.561

E4.561

E4.561

E4.561

E4.561

E4.561

E4.561

E4.561

E4.561

E4.561

E4.561

E4.561

E4.561

E4.561

Part No. structure (Pivoting)

E4.560. 05. 1. 12. C

Optional with

C-profile

Full set

Odd/Even Links

Width

E-Chain

®

Width

.21.

.22.

.23.

.16.

.17.

.18.

.20.

.11.

.12.

.13.

.15.

.05.

.06.

.07.

.10.

.25.

.26.

.27.

.28.

.30.

.31.

20 35

125

Odd or

Even

Links

Full

Set

C-profile option

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C

.12

.12

.12

.12

.12

.12

.12

.12

.12

.12

.12

.12

.12

.12

.12

.12

.12

.12

.12

.12

.12

Bi

[mm]

225

237

250

262

175

187

200

212

275

287

300

312

50

65

137

150

162

75

100

112

125

Fixed End

Moving End

125

35 20

30ϒ


E4.560

E4.560

E4.560

E4.560

E4.560

E4.560

E4.560

E4.560

E4.560

E4.560

E4.560

E4.560

E4.560

E4.560

E4.560

E4.560

E4.560

E4.560

E4.560

E4.560

E4.561

E4.561

E4.561

E4.561

E4.561

E4.561

E4.561

E4.561

E4.561

E4.561

E4.561

E4.561

E4.561

E4.561

E4.561

E4.561

E4.561

E4.561

E4.561

E4.561

30ϒ

Fixed End

.46.

.47.

.48.

.50.

.41.

.42.

.43.

.45.

.51.

.52.

.53.

.55.

.60.

.37.

.38.

.40.

.32.

.33.

.35.

.36.

45

Width

Part No. structure (Locking)

E4.561. 05. 1. 12. C

Optional with

C-profile

Full set

Odd/Even Links

Width

E-Chain

®

Odd or

Even

Links

Full

Set

C-profile option

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C

.12

.12

.12

.12

.12

.12

.12

.12

.12

.12

.12

.12

.12

.12

.12

.12

.12

.12

.12

.12

Bi

[mm]

487

500

512

525

437

450

462

475

537

550

600

325

337

400

412

425

350

362

375

387

145

3

Energy Chains

E4.1 | Series E4.80

| Extra Heavy Duty

Low noise version available with special rubber pads design

Opening E-Chains

®

: Remove crossbars and clips - Insert screwdriver into the slot, push down, release by lever action

1

2

• Straight run through inner-/outer-link design

• Low-noise operation through integrated brake in the radial stop dog system

By the undercut design, very high stiffe ning and carrying capacity when shear forces are at work

3

• 15% more tensile strength (compared to the best old E4 series), better unsupported length through improved stop dog system and

4

vertical radial stops

• Crossbar available for faster assembly/ disassembly - 450.X.Q

5

• Shelving program with a wide range of options - interior separation for a quicker cable insertion available - T563

6

• Version NC “without pretension” simply by turning outer links without rework possible

7

• Crossbars are removable along both radii

8

• Hinged snap-open removable lids along outer radius of E-Tube

9

• Wide, rounded plastic crossbars - cable friendly

7

Remove lids/bottoms (E-Tubes) -

Insert screw driver into the slot, release by lever action

1

2

3

10

6

8

5

9

4

When to use the Series E4.80/

H4.80/R4.80:

• If a low-noise version is required

• At very high speeds and/or accelerations

• For long travels

• For high additional loads

When not to use it:

• If the stability of a “light” version with thinner side parts is required due to cost- and space reasons use (Series 15050)

146

Energy Chains

Series E4.80

| Installation Dimensions and Technical Data

Unsupported length

FL

G

FL

B



D

S

S/2

30

20

10

8.0

4.0

2.0

1.5

1.0

85

75

65

60

50

40

0.5

0

0

0.5

1.0

1.5

FL

G

2.0

2.5

3.0

3.5

FL

4.0

4.5

B

5.0

5.5


G

/ FL

B

(m)

6.0

0 2.0

4.0

6.0

8.0

10 12




Side mounted, unsupp. ≤ 2.5 m




R

Moving end

Fixed end

111


R = Bending radius


H

F


H

RI



®



D

2


K

2

= *Further add-on

H

2

= *Mounting height



S

/

2

+ K

R

H

-0

+25

D

K

D

2

+25

K

2

H

2

150

408

315

695

550

900

350

200

508

365

855

800

1350

350

250

608

415

1010

1000

1700

350

300

708

465

1165

1200

2000

350

350

808

515

1325

1450

2350

350

400

908

565

1480

1600

2700

350

500

1108

665

1795

2100

3450

350

–

–

–

550

1208

715

1950

–

–

–

600

1308

765

2110

–

–

–

1000

2108

1165

3365


S

S / 2

Moving End

S / 2

Fixed End






G


B



Flammability class, igumid G

K

2

Chain length =

S

/

2

+ K2

D

2

R

Gliding, long travel applications (max. 400m)

In this case the E-Chain

®

upper run will be introduced in a guide trough on the lower run.

We recommend for long travel applications to contact Treotham Automation. max. 20 [m/s] / max. 200 [m/s

2

] max. 3 [m/s] / max. 6 [m/s

2

] max. 10 [m/s] / max. 50 [m/s

2

] igumid G / -40° up to +120° C


3

147

Energy Chains


®


Ba

Bi





74 max.

3

Part No. structure

E4.80. 20.

250 .

Ba

Bi

0

Color black

Bending radius

Width

Series

• Fully enclosed

• Excellent cable protection against dirt

• Protection against hot chips

• Lids along the entire inner radius are completely removable.

• Lids along the entire outer radius are single sided snapopen with a hinge on the other side to keep them attached to the chain or completely removable.

Series H4.80 - E-Chain

®

with crossbars every 2nd link

• Crossbars every 2nd link = Standard

• For nearly every situation


• Easy assembly

• Stable

• Attractive price

148


E-Chain Part No

E4.80.05.

E4.80.06.

.0

E4.80.07.

E4.80.10.

.0

.0

.0

E4.80.11.

E4.80.12.

.0

.0

E4.80.13.

E4.80.15.

.0

.0

E4.80.16.

E4.80.17

.0

.0

E4.80.18.

E4.80.20.

.0

.0

E4.80.21.

E4.80.22.

.0

.0

® with crossbars every link

250

263

275

200

213

225

238

Ba[mm]

100

115

125

150

163

175

188

200

212

225

150

162

175

187

100

112

125

137

Bi[mm]

50

65

75

E-Chain Part No

E4.80.23.

**E4.80.25.

E4.80.26.

E4.80.27.

E4.80.28.

E4.80.30.

.0

.0

.0

.0

E4.80.31.

E4.80.32.

E4.80.33.

E4.80.35.

.0

.0

.0

.0

E4.80.36.

E4.80.37.

E4.80.38.

**E4.80.40.

.0

.0

.0

.0

.0

.0

425

438

450

375

388

400

413

Ba[mm]

288

300

313

325

338

350

363

375

387

400

325

337

350

362

Bi[mm]

237

250

262

275

287

300

312

For complete details of R4.80 & H4.80, please contact your nearest Treotham Automation office.

**Available sizes of R4.80 E-Tubes

E-Chain Part No Bi[mm] Ba[mm]

E4.80.41.

E4.80.42.

.0

.0

412

425

463

475

437 488

E4.80.43.

E4.80.45.

E4.80.46.

E4.80.47.

.0

.0

.0

.0

450

462

475

487

500

513

525

538

E4.80.48.

E4.80.50.

E4.80.51.

E4.80.52.

.0

.0

.0

.0

500

512

525

537

550

563

575

588

E4.80.53.

E4.80.55.

E4.80.60.

.0

.0

.0

550

600

600

650

Available bending radii

R [mm]

150 200 250 300 350 400 500 550 600 1000

Supplement Part No. with required radius. Example: E4.80.12

250

.0

Energy Chains

Series E4.80 | Accessories | Interior Separation


Vertical separators are used if a vertical subdivision of the E-Chain

®

interior is required - By standard vertical se parators are assembled on every second E-Chain ® link.

min.16

510A 508 501 405.X

504 501

min.16

min.16

510A 508 501 405.X

504 501

min.16

Option 2: Shelves


Moving End

502 507 420.X

510 509 505 503



502 507 420.X

510

Series E4.80 | Accessories | Mounting Brackets

509

Pivoting

505 503

Locking

• Recommended for vertical hanging standing applications

3

Moving End

30ϒ Moving End

30ϒ

Fixed End

125

Moving End

30ϒ

30ϒ

Fixed End

Part No. structure (Locking)

E4.801. 05. 1. 12. C

Optional with

C-profile

Full set

Odd/Even Links

Width

35 20 45

E-Chain

®

Fixed End

Part No. structure (Pivoting)

E4.800. 05. 1. 12. C

Optional with

C-profile

Full set

Odd/Even Links

Width

E-Chain ®

20 35

125


E4.800

E4.800

E4.800

E4.800

E4.800

E4.800

E4.800

E4.800

E4.800

E4.800

E4.800

E4.800

E4.800

E4.800

E4.800

E4.800

E4.800

E4.800

E4.800

E4.800

E4.800

E4.801

E4.801

E4.801

E4.801

E4.801

E4.801

E4.801

E4.801

E4.801

E4.801

E4.801

E4.801

E4.801

E4.801

E4.801

E4.801

E4.801

E4.801

E4.801

E4.801

E4.801

.21.

.22.

.23.

.16.

.17.

.18.

.20.

.11.

.12.

.13.

.15.

.05.

.06.

.07.

.10.

.25.

.26.

.27.

.28.

.30.

.31.

Width

Odd or

Even

Links

Full

Set

C-profile option

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C

.12

.12

.12

.12

.12

.12

.12

.12

.12

.12

.12

.12

.12

.12

.12

.12

.12

.12

.12

.12

.12

Bi

[mm]

225

237

250

262

175

187

200

212

275

287

300

312

50

65

137

150

162

75

100

112

125


E4.800

E4.800

E4.800

E4.800

E4.800

E4.800

E4.800

E4.800

E4.800

E4.800

E4.800

E4.800

E4.800

E4.800

E4.800

E4.800

E4.800

E4.800

E4.800

E4.800

E4.801

E4.801

E4.801

E4.801

E4.801

E4.801

E4.801

E4.801

E4.801

E4.801

E4.801

E4.801

E4.801

E4.801

E4.801

E4.801

E4.801

E4.801

E4.801

E4.801

.46.

.47.

.48.

.50.

.41.

.42.

.43.

.45.

.51.

.52.

.53.

.55.

.60.

.37.

.38.

.40.

.32.

.33.

.35.

.36.

Width

Odd or

Even

Links

Full

Set

C-profile option

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C

.12

.12

.12

.12

.12

.12

.12

.12

.12

.12

.12

.12

.12

.12

.12

.12

.12

.12

.12

.12

Bi

[mm]

487

500

512

525

437

450

462

475

537

550

600

325

337

400

412

425

350

362

375

387

149

3

Energy Chains

E4 | Series 14240 | Large Economical

High torsional rigidity

Side-mounted - unsupported

Opening E-Chains®: Remove crossbars and clips - Insert screwdriver into the slot, push down, release by lever action

1

2

3

Crossbars on E-Chains

®

are removable along both radii

Wide, rounded plastic crossbars - cable friendly

Optimum ratio of inner height to outer height

5

6

4

7

8

9

10



Locking or pivoting mounting brackets available

KMA mounting brackets with attachment points on all sides

New stronger version with "tongue-andgroove-design"

Numerous interior separation possibilities

E-Chains

®

also available with reverse bending radius "RBR"

6

4


• For achieving simple, economical solutions

• For achieving the ideal ratio between internal and external dimensions

When not to use it:

• If long side-mounted, unsupported length is required

• If an increased inner height is required use Series

15050

Rugged stop dog

Tonge & Groove

Design

Lateral glide surfaces

5

8

9

1

7

3

2

10

150

Energy Chains

E4 | Series 14240 | Dimensions and Technical Data

Unsupported length

FLG = with straight upper run

FLB = with permitted sag

FL

G

S (FL

G

)

S (FL

B

)

FL

B

50.0

40.0

30.0

20.0

10.0

6.0

2.0

1.5

1.0

0.5

FL

G

FL

B

0

0 0.5 1.0

1.5

2.0

2.5 3.0 3.5 4.0

4.5

5.0


G

/ FL

B

(m)








0 2 4 6 8 10

D

R

S

S/2

Fixed end

Moving end

91


R = Bending radius


H

F


H

RI



®



D

2


K

2

= *Further add-on

H

2

= *Mounting height



S

/

2

+ K

R

H

-0

+25

D

K

D

2

+25

K

2

H

2

135

360

270

650

390

728

266

150

385

285

750

450

819

266

175

435

310

825

550

1001

266

200

485

335

900

710

1274

266

250

585

385

1050

920

1638

266

300

685

435

1225

1120

1911

266

400

885

535

1450

1530

2548

266

500

1085

635

1775

1850

3185

266


S

S / 2

Moving End


S / 2

Fixed End

K

2

Chain length =

S

/

2

+ K2

D

2

R




Gliding, long travel applications (max. 150 m)

In this case the E-Chain ® upper run will be introduced in a guide trough on the lower run.

We recommend for long travel applications to contact Treotham Automation.


G


B



Flammability class, igumid G max. 20 [m/s] / max. 200 [m/s

2

] max. 3 [m/s] / max. 6 [m/s

2

] max. 10 [m/s] / max. 50 [m/s

2

] igumid G / -40° up to +120° C


3

151

Energy Chains

E4 | Series 14240 | Product Range

Ba

Bi

56 max.

3

Part No.structure

14240. 10.

250 . 0

Colour Black

Bending Radius

Width

Series


®






E-Chain Part No

14240.137.

14240.15.

14240.162.

14240.17.

14240.18.

14240.187.

14240.20.

14240.212.

14240.05.

14240.06.

14240.07.

14240.087.

14240.10.

14240.11.

14240.112.

14240.12.

.0

.0

.0

.0

.0

.0

.0

.0

.0

.0

.0

.0

.0

.0

.0

.0


®


Bi[mm]

150

162

168

175

108

112

125

137

50

68

75

87

100

187w

200

212

Ba[mm]

176

189

194

201

134

139

151

164

214

226

239

76

94

101

114

126

E-Chain Part No

14240.23.

14240.237.

14240.25.

14240.262.

14240.28.

14240.29.

14240.30.

14240.312.

14240.325.

14240.337.

14240.350.

14240.362.

14240.375.

14240.387.

14240.400.

.0

.0

.0

.0

.0

.0

.0

.0

.0

.0

.0

.0

.0

.0

.0

Available bending radius R [mm]

135 150 175 200 250 300 400 500


Bi[mm]

337

350

362

375

287

300

312

325

387

400

225

237

250

262

275

Extender Crossbars also available for series E2/000 • E4.56 • E4.80

Extender crossbars - careful guide of hosed applications

• Suitable for hoses with a maximum outer diameter of 115 mm

• Gliding operation with crossbars assembled along the outer radius and a special guide trough

• Gliding operation not guaranteed with crossbars assembled along the inner radius

• The extender crossbar can either be attached to the side links directly or can be used in combination with two stranded snap-open crossbars

Ba[mm]

364

376

389

401

314

326

339

351

414

426

251

264

276

289

301

152

Energy Chains

E4 | Series 14240 | Accessories | Interior Separation

381.X

407 407 381.X

1 4 6 148 3 86 .

X 148 148 1407 1407


Vertical separators are used if a vertical subdivision of the E-Chain

®

interior is required - By standard vertical se parators are assembled on every second E-Chain

®

link.

Option 2: Shelves




3

381.X

407 407 381.X

Pivoting


1 4 6

Moving end 143400...2

40ϒ

148

40ϒ

40ϒ

40ϒ

Fixed end 143400...1


143400. 05. 12. C

Optional with

C-profile

Full set

Width

E-Chain

®

Fixed end

125

20 20

ø8,5 / t=11,2

3 86 .

X 148 148

Locking

40ϒ

• Recommended for vertical hanging / standing applications

1407 1407

Moving end 143400...2

40ϒ

Moving end

125

Fixed end 143400...1

45

20 20


142400. 05. 12. C

Optional with

C-profile

Full set

Width

E-Chain

®

143400

143400

143400

143400

143400

143400

143400

143400

Bracket Part No. full set pivoting

143400 locking

142400

143400

143400

143400

143400

143400

143400

142400

142400

142400

142400

142400

142400

142400

142400

142400

142400

142400

142400

142400

142400

.05.

.06.

.07.

.087.

.10.

.11.

.112.

.12.

.137.

.15.

.162.

.17.

.18.

.187.

.20.

Width

Full

Set

C-profile option

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C

.12

.12

.12

.12

.12

.12

.12

.12

.12

.12

.12

.12

.12

.12

.12

Bi

[mm]

50

68

112

125

137

75

87

100

108

150

162

168

175

187

200

Bracket Part No. full set pivoting

143400 locking

142400

143400

143400

142400

142400

143400

143400

143400

143400

143400

143400

143400

143400

143400

143400

143400

143400

142400

142400

142400

142400

142400

142400

142400

142400

142400

142400

142400

142400

Width

Full

Set

C-profile option

.23.

.12

.237.

.12

.25.

.12

.262.

.12

.28.

.12

.29.

.12

.30.

.12

.312.

.12

.325.

.12

.337.

.12

.350.

.12

.362.

.12

.375.

.12

.387.

.12

.400.

.12

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C

Bi

[mm]

225

237

300

312

325

250

262

275

287

337

350

362

375

387

400

153

3

Energy Chains

Guide Troughs

| Long travels with Guide Troughs

Basic

Basic-Version:

Fast assembly

Heavy

Duty

Heavy-Version:plant manufacturing

Aluminium “SuperTrough” -

The igus

®

standard guide trough

• Very simple, modular assembly

• Side-mounted glide strips for wear protection in high-speed

• Corrosion resistant, seawater resistant aluminiu profile

• Flexible assembly - Fastening on substructure independent of profile lengths and butt joints

• Interface connector - Plastic with snap-in connection

• Plastic glide bar made of PE

• Bottom clamp can be mounted -inside or outside- directly on the bottom or on the c-profile

• Glide strips and silencer profile for the minimization of the noise level

• Heavy duty brackets for safe connection also for rough applications

• C-profile for the fixation of the bottom clamp or heavy duty bracketst

Steel guide troughs

Steel guide trough - very stable and rugged for heavy duty applications

• Easy assembly with installation set

• Big range, two piece design, adjustable to EChain

®

width

• Available in galvanized steel and stainless steel

• Glide bar made of PE

154

Steel Guide Trough System on a ship loader for coal un-loading, travel 105m, speed 240m/min, load 53kg/m

Energy Chains

Guide Troughs

| Long travels with Guide Troughs

igus

®

guide troughs

Guide troughs are used for long travels, (travels from 5 to 12 m) and greater, depending on the E-Chain

®

type. They allow to continue smooth, low-friction operation in these long-travel situations. If the E-Chains

®

are installed in the center of the travel (“center-mounted”), they glide on themselves for half the travel. For the other half, we recommend glide bars, which are assembled in the trough and on which the E-Chains

®

glide. igus

®

guide troughs are available from stock with these highly abrasion-resistant polymer glide bars, which perform well with igus

®

E-Chains

®

regarding noise, abrasion and friction.

3

Trough type igus

®

offers guide troughs made of corrosion-resistant aluminum, steel, stainless steel, as well as tubes and insert troughs (with steel side plates). The trough type to be used depends on the application conditions and the requirements of the customer. We recommend the igus

®

standard super aluminum guide troughs.

Glide bars

Glide bars made of igulen are optimally matched to the

E-Chain

®

material and achieve the lowest values for friction, noise and wear. Glide bars must be used, if the fixed point is in the center of the travel. It means: Use half of the guide trough with glide bars and the other half of the guide trough without glide bars.

Delivery condition

The troughs are delivered in 2 meter sections. Special lengths up to 6 m are possible. The left and right side parts are installed on location with the appropriate distance - depending on the width of the E-Chain

®

. The necessary width is shown by the dimension BRI on the guide trough pages. The

E-Chain

®

sides can be linked with the base through screwing, welding or a special igus ® installation set. The fixation module for the igus

®

Super-Alu-Trough is a quick fix for mounting the stationary end of an E-Chain

®

with a KMA-mounting bracket.

With this new module a fast and easy mounting onto the

Super-Aluminum-Trough is possible without any drilling.

Trough without glide bars -

E-Chain

®

glides on E-Chain

®

Trough with glide bars -

E-Chain® glides on glide bars

Center mounted: 1/2 Travel with glide bars - 1/2 Travel without glide bars

155

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