Multiquip MRH800DS2 Automobile Parts Operation And Parts Manual

OPERATION AND PARTS MANUAL

SERIES

MODEL MRH800DS2

VIBRATORY ROLLER

(YANMAR L100V1AJ1R1AAMK DIESEL ENGINE)

Revision #1 (4/12/11)

To fi nd the latest revision of this publication, visit our website at: www.multiquip.com

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

PROPOSITION 65 WARNING

Diesel engine exhaust and some of

PAGE 2 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)

NOTES

MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 3

MRH800DS2 Vibratory Roller

Proposition 65 Warning ........................................... 2

Parts Ordering Procedures ...................................... 5

Safety Information .............................................. 6-10

Specifi cations ................................................... 12-13

Dimensions ............................................................ 14

General Information ............................................... 15

Components ..................................................... 16-19

Basic Engine .......................................................... 20

Inspection ......................................................... 22-23

Operation .......................................................... 24-27

Maintenance ..................................................... 28-32

Troubleshooting ................................................ 33-35

Explanation Of Code In Remarks Column............. 36

Suggested Spare Parts ......................................... 37

Nameplates And Decals ................................... 38-39

Axle Assy. ......................................................... 40-41

Base Assy. ........................................................ 42-43

Front Guard Assy. ............................................. 44-45

Side Cover Assy. ............................................... 46-47

Water Tank Assy. .............................................. 48-49

Hydraulic System Assy. .................................... 50-53

Hydraulic Oil Tank Assy. .................................... 54-55

Engine Assy. ..................................................... 56-57

Electric Device Assy. ......................................... 58-59

Clutch (Vibration) Assy. ..................................... 60-61

Vibrator Assy. .................................................... 62-63

Upper Control Arm Assy. .................................. 64-67

Lower Control Arm Assy. .................................. 68-69

TABLE OF CONTENTS

Yanmar

L100V1AJ1R1AAMK Engine

Cylinder Block Assy .......................................... 70-71

Cylinder Head And Cover Assy ........................ 72-73

Air Cleaner And Muffl er Assy ........................... 74-75

Crankshaft, Piston, Camshaft Assy .................. 76-77

Lub. Oil Pump And Governor Assy.................... 78-79

Cooling And Starting Device Assy. ................... 80-81

Fuel Injection Pump And Valve Assy. ................ 82-83

Fuel Tank Assy. ................................................. 84-85

Starting Motor And Dynamo Assy. .................... 86-87

Tool, Label And Gasket Set .............................. 88-89

Terms and Conditions of Sale — Parts ................. 90

NOTICE

Specifi cations and part numbers are subject to change without notice.


PARTS ORDERING PROCEDURES

Best Deal!

Ordering parts has never been easier!

Choose from three easy options:

Effective:

January 1 st

, 2006

Order via Internet

(Dealers Only)

:

Order parts on-line using Multiquip’s SmartEquip website!

■ View Parts Diagrams

■ Order Parts

■ Print Specifi cation Information

If you have an MQ Account, to obtain a Username and Password, E-mail us at: parts@multiquip.

com.

To obtain an MQ Account, contact your

District Sales Manager for more information.

Goto www.multiquip.com and click on

Order Parts

to log in and save!

Use the internet and qualify for a 5% Discount on Standard orders for all orders which include complete part numbers.*

Note: Discounts Are Subject To Change

Order via Fax

(Dealers Only)

:

All customers are welcome to order parts via Fax.

Domestic (US) Customers dial:

1-800-6-PARTS-7 (800-672-7877)

Fax your order in and qualify for a 2% Discount on Standard orders for all orders which include complete part numbers.*

Note: Discounts Are Subject To Change

Order via Phone:

Domestic (US) Dealers Call:

1-800-427-1244

Non-Dealer Customers:

Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.

International Customers should contact their local Multiquip Representatives for

Parts Ordering information.

When ordering parts, please supply:

❒ Dealer Account Number

❒ Dealer Name and Address

❒ Shipping Address (if different than billing address)

❒ Return Fax Number

❒ Applicable Model Number

❒ Quantity, Part Number and Description of Each Part

❒ Specify Preferred Method of Shipment:

✓

■ Ground

■ Priority One

■ Next Day

■ Second/Third Day

✓ DHL

✓ Truck

NOTICE

All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST.

WE ACCEPT ALL MAJOR CREDIT CARDS!


Do not operate or service the equipment before reading the entire manual. Safety precautions should be followed at all times when operating this equipment.

Failure to read and understand the safety messages and operating instructions could result in injury to yourself and others.

SAFETY MESSAGES

The four safety messages shown below will inform you about potential hazards that could injure you or others. The safety messages specifi cally address the level of exposure to the operator and are preceded by one of four words:

DANGER, WARNING, CAUTION or NOTICE.

SAFETY SYMBOLS

DANGER

Indicates a hazardous situation which, if not avoided,

WILL result in DEATH or SERIOUS INJURY.

WARNING


COULD result in DEATH or SERIOUS INJURY.

CAUTION


COULD result in MINOR or MODERATE INJURY.

NOTICE

Addresses practices not related to personal injury.

SAFETY INFORMATION

The following table shows the potential hazards associated with the operation of this equipment.

Symbol Safety Hazard

Lethal exhaust gas hazards

Explosive fuel hazards

Burn hazards

Respiratory hazards

Rotating parts hazards

Pressurized fluid hazards

Electric shock hazards

Runover hazards


GENERAL SAFETY

CAUTION

 NEVER operate this equipment without proper protective clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devices required by the job or city and state regulations.

 NEVER operate this equipment when not feeling well due to fatigue, illness or when under medication.

 NEVER operate this equipment under the infl uence of drugs or alcohol.

 ALWAYS check the equipment for loosened threads or bolts before starting.

 DO NOT use the equipment for any purpose other than its intended purposes or applications.

 ALWAYS clear the work area of any debris, tools, etc. that would constitute a hazard while the equipment is in operation.


NOTICE

 This equipment should only be operated by trained and qualifi ed personnel 18 years of age and older.

 Whenever necessary, replace nameplate, operation and safety decals when they become diffi cult read.

 Manufacturer does not assume responsibility for any accident due to equipment modifi cations. Unauthorized equipment modifi cation will void all warranties.

 NEVER use accessories or attachments that are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.

 ALWAYS know the location of the nearest

fi re extinguisher.

 ALWAYS know the location of the nearest

fi rst aid kit.

 ALWAYS know the location of the nearest phone or keep

a phone on the job site. Also, know the phone numbers of the nearest ambulance, doctor and fi re department.

This information will be invaluable in the case of an emergency.


ROLLER SAFETY

DANGER

 NEVER operate the equipment in an explosive atmosphere or near combustible materials. An explosion or fi re could result causing severe

bodily harm or even death.

WARNING

 NEVER disconnect any emergency or safety devices.

These devices are intended for operator safety.

Disconnection of these devices can cause severe injury, bodily harm or even death. Disconnection of any of these devices will void all warranties.

CAUTION

 NEVER lubricate components or attempt service on a running machine.

 Never leave the roller unattended with the engine running. Turn off engine.

 Use chock blocks when parking roller on a grade.

 Use extreme care when operating near obstructions, on slippery surfaces, grades, and slide slopes.

 When reversing, particularly on the edges and banks of ditches, as well as in front of obstaces, the operator must stay in a standing position at a safe distance from the machine.

 When operating near any house/building or pipelines, always check the effect of machine vibration. Stop work if necessary.

 DO NOT operate the roller with the covers open.

 ALWAYS keep the machine away from other personnel and obstacles. Always keep immediate are free of bystanders.

NOTICE

 ALWAYS keep the machine in proper running condition.

 Fix damage to machine and replace any broken parts immediately.


 DO NOT use worn-out hoses or couplings. Inspect daily.

 ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children and unauthorized personnel.

ENGINE SAFETY

DANGER

 The engine fuel exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause death if inhaled.

 The engine of this equipment requires an adequate free fl ow of cooling air. NEVER operate this equipment in any enclosed or narrow area where free fl ow of the air is restricted. If the air fl ow is restricted it will cause injury to people and property and serious damage to the equipment or engine.

DANGEROUS

GAS FUMES

WARNING

 DO NOT place hands or fingers inside engine compartment when engine is running.

 NEVER operate the engine with heat shields or guards removed.

 Keep fi ngers, hands hair and clothing away from all moving parts to prevent injury.

 DO NOT remove the engine oil drain plug while the engine is hot. Hot oil will gush out of the oil tank and severely scald any persons in the general area of the roller.

CAUTION

 NEVER touch the hot exhaust manifold, muffl er or cylinder. Allow these parts to cool before servicing equipment.

 Always turn the engine off before performing maintenance.


NOTICE

 NEVER run engine without an air fi lter or with a dirty air fi lter. Severe engine damage may occur. Service air fi lter frequently to prevent engine malfunction.

 NEVER tamper with the factory settings of the engine or engine governor. Damage to the engine or equipment can result if operating in speed ranges above the maximum allowable.

 NEVER tip the engine to extreme angles during lifting as it may cause oil to gravitate into the cylinder head, making the engine start diffi cult.

FUEL SAFETY

DANGER

 DO NOT add fuel to equipment if it is placed inside truck bed with plastic liner. Possibility exists of explosion or fi re due to static electricity.

FUEL

FUEL

 DO NOT start the engine near spilled fuel or combustible fl uids. Diesel fuel is extremely fl ammable and its vapors can cause an explosion if ignited.

 ALWAYS refuel in a well-ventilated area, away from sparks and open fl ames.

 ALWAYS use extreme caution when working with

fl ammable liquids.

 DO NOT fi ll the fuel tank while the engine is running


or hot.

 DO NOT overfi ll tank, since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system.

 Store fuel in appropriate containers, in well-ventilated areas and away from sparks and fl ames.

 NEVER use fuel as a cleaning agent.

 DO NOT smoke around or near the equipment. Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine.

BATTERY SAFETY (ELECTRIC START ONLY)

DANGER

 DO NOT drop the battery. There is a possibility that the battery will explode.

 DO NOT expose the battery to open fl ames, sparks, cigarettes, etc. The battery contains combustible gases and liquids. If these gases and liquids come into contact with a fl ame or spark, an explosion could occur.

WARNING

 ALWAYS wear safety glasses when handling the battery to avoid eye irritation.

The battery contains acids that can cause injury to the eyes and skin.

 Use well-insulated gloves when picking up the battery.

 ALWAYS keep the battery charged. If the battery is not charged, combustible gas will build up.

 DO NOT charge battery if frozen. Battery can explode.

When frozen, warm the battery to at least 61°F (16°C).

 ALWAYS recharge the battery in a well-ventilated environment to avoid the risk of a dangerous concentration of combustible gases.

 If the battery liquid (dilute sulfuric acid) comes into contact with clothing or skin,


rinse skin or clothing immediately with plenty of water.

 If the battery liquid (dilute sulfuric acid) comes into contact with eyes, rinse eyes immediately with plenty of water and contact the nearest doctor or hospital to seek medical attention.

CAUTION

 ALWAYS disconnect the NEGATIVE battery terminal before performing service on the equipment.

 ALWAYS keep battery cables in good working condition.

Repair or replace all worn cables.

TRANSPORTING SAFETY

CAUTION

 NEVER allow any person or animal to stand underneath the equipment while lifting.

NOTICE

 Before lifting, make sure that the equipment parts are not damaged and screws are not loose or missing.

 Use lifting equipment capable of lifting the weight of the roller.

 Always make sure crane or lifi tng device has been properly secured to the lifting bail (hook) of the equipment.

 ALWAYS shutdown engine before transporting.

 NEVER lift the equipment while the engine is running.

 Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling.

 Use adequate lifting cable (wire or rope) of suffi cient strength.

 Use one point suspension hook and lift straight upwards with suffi cient bearing capacity to prevent machine from tilting or slipping.

 DO NOT lift machine to unnecessary heights.

 ALWAYS make sure that roller is secured correctly when


transporting on a trailer. Make sure all supports attaching the roller to the trailer are tight.

ENVIRONMENTAL SAFETY

NOTICE

 Dispose of hazardous waste properly.

Examples of potentially hazardous waste are used motor oil, fuel and fuel fi lters.

 DO NOT use food or plastic containers to dispose of hazardous waste.

 DO NOT pour waste, oil or fuel directly onto the ground, down a drain or into any water source.


NOTES


SPECIFICATIONS

Dimensions

Drum Diameter

Drum Width

Curb Clearance

Side Overhang

Table 1. Specifi cations (Vibratory Roller)

105 x 27.2 x 41.7 in

(2670 x 692 x 1060 mm)

16 in. (406 mm)

25.6 in. (650 mm)

9.6 in. (243 mm)

.83 in.(21 mm)

Operating Weight (with water)

Vibration Frequency

Centrifugal Force

Drive System

Vibration System

Vibration Method

Vibrator Shaft

Gradeablility

1562 lbs. (710 kg)

3,300 vpm

23.5/2,400 kn/kgf

Hydraulic Motor

Frame

Belt Drive

Twin

35 degrees

Working Speed

Fuel Tank Capacity

Lubricating Oil

Water Tank Capacity

Engine Model

Starting System

0 - 3 mph (0 - 4.8 kph)

1.88 gallons (7.1 liters)

6.6 gallons (25 liters)

10.57 gallons (40 liters)

YANMAR Model L100V1AJ1R1AAMK

Electric/Recoil Start


SPECIFICATIONS

Engine Model

Engine Type

Cylinder Bore X Stroke

Displacement

Maximum Ouput

Fuel Tank Capacity

Oil Capacity

Dry Net Weight

Dimensions (L x W x H)

Table 2. Specifi cations (Engine)

YANMAR L100V1AJ1R1AAMK

Air-cooled Diesel

3.4 x 2.95 in (86 x 75 mm)

14.7 fl oz (435 cc)

8.7 HP

5.6 quarts (5.4 liters)

1.7 quarts (1.6 liters)

117.9 lbs. (54 kg)

16.22 x 18.54 x 19.45 in (412 x 471 x 494 mm)


DIMENSIONS

LENGTH

WIDTH

HEIGHT

Figure 1. MRH800DS2 Dimensions

F

G

H

D

E

K

L

J

I

B

C

A

Table 3. Dimensions

105 in.

57 in.

10 in.

22.8 in.

13.8 in.

27.2 in.

13.6 in.

78.3 in.

46.5 in.

37.4 in.

41.7 in.

9.6 in.

2670 mm.

1445 mm.

255 mm.

580 mm.

350 mm.

692 mm.

346 mm.

1990 mm.

1180 mm.

950 mm.

1060 mm.

245 mm.


The Mikasa Model MRH800DS2 is a powerful compacting tool capable of applying tremendous force in consecutive impacts to a soil surface. Its applications include soil compacting for backfi lling for gas pipelines, water pipelines and cable installation work.

The impact force of the MRH800DS2 levels and uniformly compacts voids between soil particles to increase dry density.

Features include:

 Hydraulic transmission to allow speed change without gear shifting.

 Deadman device which when pressed or hit will cause the travel lever to return to neutral position bringing the machine to a stop.

 A horn to warn of machine’s approach.

 Non-corrosive water tank for the sprinkler system with a capacity of more than 10 gallons.

 Lifting hook to transport machine.

 Front bumper and working light.

 Narrow profi le with less than one inch wall clearance.

Narrower width allows access to tighter areas. No exposed hydraulic hoses.

 Oil bath lubricated bearings and external vibration for less servicing and more dependability.

 Front and rear drum scrapers.

 Drum sprinkler system controls located near the operator.

 Easy access to hydraulic components and hydraulic fi lter.

GENERAL INFORMATION


COMPONENTS

2

1

4

3

6

5

8

9

10

11

7

Figure 2. MRH800DS2 Components


Figure 2 illustrates the location of the major components for the MRH800DS2 Vibration Roller. The function of each component is described below:

1. Fuel Tank/Cap — Fill with diesel fuel. Fuel tank holds approximately 2 gallons (7.5 liters). DO NOT top off fuel. Wipe up any spilled fuel immediately.

2. Center Cover — When opened and supported by strut, provides access to oil pump and fi lter, battery, V-belt, and clutch box.

3. Vibration Rollers — 25-inch wide steel drums that provide compaction force in the compaction and patching of asphalt type surfaces.

4. Front Headlights — Activate using switch on control handle. Use to illuminate ground during nighttime or low-light operating conditions.

5. Hydraulic Oil Gauge — Indicates the hydraulic oil level.

6. Oil Tank — Fill with proper grade of hydraulic oil.

7. Vibrator Oil Level Plug — Remove to check vibrator oil level.

8. Lifting Hook — Used to lift the machine with crane or other lifting device.

9. Engine — This machine uses the Yanmar

L100V1AJ1R1AAMK engine. Refer to the engine

Owner’s Manual for more information.

10. Water Tank — Holds 10.57 gallons (40 liters) for the sprinkler system.

11. Parking Brake — Makes sure machine will not accidentally move when parked or not in use.

COMPONENTS


COMPONENTS

3

4

5

Figure 3. Handle Bar/Lever Components


6

1

2

HANDLE BAR/LEVER COMPONENTS

Figure 3 illustrates the location of the major lever components on the handle bar of the machine. Each component is described below:

1. Travel Lever — Controls the direction of travel of the machine (forward and reverse).

2. Horn Button — When pressed, gives a warning sound of the machine approaching.

3. Vibration Lever — Turns vibration on and off.

4. Throttle Lever — Controls the start up of the machine.

5. Dead-Man Device — When pressed or hit while traveling in reverse, causes the travel lever to return to neutral position to stop the machine.

6. Light ON/OFF Switch — Turns headlight on and off.

7. Starter Switch — Engine starts when key is turned to the RUN position.

COMPONENTS


BASIC ENGINE

Figure 4. Yanmar Engine Components

ENGINE COMPONENTS

Figure 4 illustrates the location of the major engine components. Each component is described below:

1. Fuel Filler Cap — Remove this cap to add unleaded gasoline to the fuel tank. Make sure cap is tightened securely. DO NOT over fi ll.

2. Fuel Tank — Diesel engine holds 5.7 quarts of diesel fuel.

3. Air Cleaner — Prevents dirt and other debris from entering the fuel system. Remove wing-nut on top of air fi lter canister to gain access to fi lter element.

4. Muffl er — Used to reduce noise and emissions.

5. Recoil Starter (pull rope) — Type of engine starting method. Alternate type would be electric start (ignition key).

6. Recoil Starter — Housing for pull rope and starter.

7. Oil Filler Cap/Dipstick — Remove this cap to add oil to the oil tank. Use dipstick to check oil level.

8. Oil Drain Plug — Unscrew plug to drain oil from engine crankcase. Dispose of oil in a safe manner.

9. Decompression Lever — Press down before starting engine. To prevent damage to the engine, DO NOT use for any other purpose.

10. Fuel Cock — Controls the fl ow of diesel fuel to the engine. Must be in the ON position when starting and running the engine.


NOTES


BEFORE STARTING

1. Read safety information at the beginning of manual.

2. Remove dirt and dust, particularly in the engine cooling air inlet, carburetor and air cleaner.

3. Check the air fi lter for dirt and dust. If air fi lter is dirty, replace air fi lter with a new one.

4. Check carburetor for external dirt and dust. Clean with dry compressed air.

5. Check fastening nuts and bolts for tightness.

6. Understand the geographical features and regulations of the job site.

ENGINE OIL CHECK

1. To check the engine oil level, place the machine on secure level ground with the engine stopped.

2. Remove the fi ller dipstick from the engine oil fi ller hole

(Figure 5) and wipe clean.

INSPECTION

CHECKING THE HYDRAULIC SYSTEM

1. Check the oil tank level gauge (Figure 6). Oil level should be at the middle indication of the gauge or higher. Fill as required.

LEVELS SHOULD BE

MIDDLE OF GAUGE

OR HIGHER

Figure 6. Hydraulic System Oil Level Gauge

2. Check the surroundings of the oil tank, hydraulic pump and motor for oil leakage.

CHECKING THE V-BELT

DANGER

ALWAYS keep hands and fi ngers away from pinch points. DO NOT allow anyone to reach in on dangerous sections of the machine to avoid any accidents.

1. Remove the 2 bolts, one on each side of the center cover, with a #13 socket wrench. Open the center cover of the machine and support it with the strut by inserting its end to the hole in the base (Figure 7).

Figure 5. Engine Oil Level

3. Insert and remove the dipstick without screwing it into the fi ller neck. Check the oil level shown on the dipstick.

4. If the oil level is low, fi ll to the edge of the oil fi ller hole with the recommended oil type (Table 4). Maximum oil capacity is 1.16 quarts (1.1 liters).

CENTER

COVER

STRUT

Season

Summer

Spring/Fall

Winter

Table 4. Oil Type

Temperature

25°C or Higher SAE 10W-30

25°C~10°C

0°C or Lower

Oil Type

SAE 10W-30/20

SAE 10W-10

V-BELT

Figure 7. Checking V-Belt Tension

2. Check V-belt for proper tension. Insuffi cient tension causes weak vibration.


CHECKING THE VIBRATOR OIL LEVEL

1. Check vibrator casing for any oil leakage.

2. If any leakage is noticed, remove the level plug on the side of the plate (Figure 8).

VIBRATOR OIL

LEVEL PLUG

INSPECTION

CHECKING LEVERS AND HORN

1. Check travel, vibration, and throttle levers to make sure they are functioning properly (Figure 3).

2. With travel lever placed in reverse, push the deadman device and verify that the travel lever returns to neutral position. The travel lever stays in neutral position once the deadman device is released.

3. Press the horn and verify that it functions properly.

CHECKING SCRAPERS

1. Check scrapers and make sure that they are not clogged with mud, bent or damaged (Figure 10).

Figure 8. Checking Vibrator Oil Level

3. Check the oil level.

FUEL CHECK

DANGER

Motor fuel is highly fl ammable and can be dangerous if mishandled. DO NOT smoke while refueling. DO NOT attempt to refuel the pump if the engine is hot or running.

1. Remove the fuel cap located on top of the engine fuel tank.

2. Visually inspect to see if the fuel level is low. If fuel is low, replenish with unleaded gasoline using a strainer for fi ltration. DO NOT top-off fuel. Wipe up any spilled fuel immediately!

CHECKING WATER TANK

Check the water tank to see if fi lled. Add water if necessary.

The water tank has a capacity of approximately 10 gallons

(40 liters). See Figure 9.

SCRAPERS

Figure 10. Checking Scrapers

2. Adjust clearance between drums and scrapers as necessary.

CHECKING BOLTS, NUTS AND SCREWS

1. Check bolts, nuts, and screws on various parts of the machine, including the engine, for proper tightness.

POSITIONING THE HANDLE BAR

1. Release the handle bar release pin (Figure 11) and position the handle bar to the lowered position before starting operation.

HANDLE BAR

RELEASE PIN

Figure 9. Checking Water Tank

CAUTION

Be careful not to confuse the water tank with the oil tank.

Figure 11. Positioning the Handle Bar

2. When machine is not in use, release the handle bar release pin and position the handle bar to the upright position.


CAUTION

DO NOT attempt to operate the roller until the Safety Information, General

Information, and Inspection sections of this manual have been read and thoroughly

understood.

STARTING THE ENGINE

The engine can be started by motor (electric) or manually

(recoil). Refer to Figure 2 and Figure 3 for the location of controls and components.

Electric Start

CAUTION

When the engine is running, never turn the starter key to the START position

1. On the control handle: a. Move the throttle lever to the RUN position.

b. Move the travel lever to the NEUTRAL position.

c. Move the vibration lever to the OFF position.

2. Open the fuel cock by turning it clockwise to the down position (Figure 12).

FUEL COCK

(OPEN POSITION)

OPERATION

4. Turn the starter key further to the right to the START position (Figure 14) to start the engine. Buzzer stops sounding when the engine speed increases. With safety switch equipped, motor runs only when the travel lever is in the neutral position.

Figure 14. Starter Key (Start Position)

5. If the engine fails to start, do not continue to rotate the starter key for more than 5 seconds. Return the key to the RUN position and wait 20 to 30 seconds before starting again.

6. After starting the engine, continue to warm up the engine for about 3 to 10 seconds especially in cold weather.

7. If the buzzer does not stop sounding after the engine has started, shutdown engine immediately and check engine oil level. The buzzer functions as engine oil level warning also.

RECOIL START

1. Move the throttle lever to the RUN position.

2. Open the fuel cock by turning it clockwise to the down position (Figure 12).

3. Pull the starting handle slowly until you feel some resistance (Figure 15). Return handle to original position.

Figure 12. Open Fuel Cock

3. Insert the starter key into the key switch and turn it to the RUN position (Figure 13). The buzzer should sound at this time.

PULL HANDLE

TO START

Figure 15. Engine Start Handle

Figure 13. Starter Key (Run Position)


4. Push down the decompression lever (Figure 16).

OPERATION

6. Push the travel lever backward to go in the reverse direction.

CAUTION

Do not reduce speed during work. When shifting travel lever from forward to reverse, be sure to stop the lever at the neutral position fi rst before moving the lever to the opposite direction. Do not shift the lever from forward to reverse (or reverse to forward) in one motion.

Figure 16. Decompression lever

5. Pull the starting handle hard and fast to start engine

(Figure 15).

6. If the engine does not start, repeat steps 3 through 5.

NOTICE

When starting with a motor starter, a decompressor is not normally required. However, when ambient temperature or battery charger level is low, use of a decompressor will help make the start-up easier.

TRAVELING

1. Before starting to travel, make sure to release parking brake located on the left side of the rear roller. If the parking brake lever is tight, moving the roller back and forth will make it easier (Figure 17).

CAUTION

After test travel, shut down engine and check for any problems including oil leakage. If any trouble is found, correct the problem before attempting to operate the roller again.

VIBRATING

1. Shift the vibration lever away from its off position. The vibration lever will automatically spring forward and the roller will start vibrating (Figure 18).

VIBRATION LEVER

(OFF POSITION)

PARKING BRAKE

(RELEASED

POSITION)

Figure 18. Vibration Lever (Off Position)

Figure 17. Parking Brake

2. With the throttle lever in the RUN position, increase the engine rotation.

3. Push the travel lever forward slightly. This will cause the roller to travel forward at slow speed.

4. To increase the travel speed, push the travel lever further.

5. Travel speed can be varied between 0 and 3 km/h

(both forward and reverse).

CAUTION

Using vibration with clutch slipping causes the clutch to burn. Also, vibration should not be used over completely compacted area, paved road surface, or with stationary roller.


WATERING

2. For watering work, turn the water cocks clockwise, at the rear of the machine, to start sprinkling. (Figure 19).

OPERATION

UNLOADING

5. If you need to move the roller by pushing it manually once engine is stopped, loosen bolt of bypass valve on oil pump by one rotation counterclockwise. This will cause the hydraulic brake to disengage and allow the roller to be moved more easily (Figure 20).

WATER COCK

FOR FRONT DRUM

WATER COCK

FOR REAR DRUM

Figure 19. Water Cocks

SAFETY FEATURES

A horn is provided to warn of approach.

The dead man device prevents accidental traveling in reverse. It automatically makes the travel lever return to neutral position by stopping the machine when an object comes in contact with the dead man device.

STOPPING

1. With travel lever in the neutral position, and the vibration lever in the off position, return the throttle lever to the START position. Allow the machine to cool down for 3 to 5 minutes.

2. Push the throttle lever forward to stop the engine. In a motor start, return the key switch to the STOP position as soon as the engine stops.

CAUTION

Neglecting to return the key switch to the STOP position will cause the battery to discharge making start up impossible the next time.

3. After the engine stops, close the fuel cock.

4. Lock the parking brake by pulling the brake lever and rotating it 90° clockwise.

NOTICE

Parking brake system should always be kept clean to avoid mud deposits.

Bypass

Valve

Bolt

Figure 20. Location of Bypass Valve Bolt

6. After moving, tighten the bolt again. Tightening torque is 55 to 70 kgf-cm.

CAUTION

NEVER tow roller with any type of vehicle. Doing so will damage the hydraulic system.

Never perform unloading procedure on a slope. This may cause roller to roll down if parking brake or blocking is defi cient.

LIFTING

1. Use a crane or lift to load and unload the machine. A skilled crane operator is required to perform the job.

2. When lifting the machine, check for any damaged or loose bolts, lifting hooks, and shock mounts.

3. Check any damaged or loose bolts in the guard frame to avoid machine sliding off.

4. Make sure that the machine is shut off before machine is lifted.

5. Use reliable cable for lifting.

6. Always lift the machine vertically and keep the machine away from workers and animals.

7. Do not lift the machine higher than the required height.


TRANSPORTING

1. Always make sure that the machine is shut off while being transported.

2. Check that the fuel cap is properly closed and tightened.

3. When traveling long distances or on rugged terrain, drain the fuel of the machine before transporting.

4. Tie down the machine securely on the transportation so that it will not move or topple over.

CAUTION

Inspection and other services should always be carried out on hard and level ground with the engine shutdown.

OPERATION


CAUTION

Inspection and other services should always be carried out on hard and level ground with the engine shutdown.

INSPECTION AND MAINTENANCE SERVICE TABLES

To make sure your vibratory roller is always in good working condition before using, carry out the maintenance inspection procedures.

ITEM

Table 5. Machine Inspection

HOURS OF OPERATION

Loose or Missing Screws Every 8 hours (every day)

Damaged Parts Every 8 hours (every day)

Function of Controlling

System Part

Hydraulic System Leak

Vibrator Oil Check

Every 8 hours (every day)

Every 100 hours

Every 100 hours

Vibrator Oil Replacement Every 300 hours

Hydraulic Oil Check Every 100 hours

Hydraulic Oil Replacement

V-belt (clutch) Check

Battery Check

First after 200 hours, then every 1,000 hours

Every 200 hours

Every 100 hours

NOTICE

These inspection intervals are for operation under normal conditions. Adjust your inspection intervals based on the number of hours the roller is in use, and your particular working conditions.

NOTICE

Fuel piping and connections should be replaced every

2 years.

MAINTENANCE

ITEM

Oil or Fuel Leak

Table 6. Engine Check

HOURS OF OPERATION


Tightness of Fastening

Threads


Engine Oil Check and

Replenishment

Engine Oil Replacement

Air Filter Cleaning


(Replenish to specifi ed maximum level)

After fi rst 25 hours then every 50 to 100 hours

Every 100 hours

DAILY SERVICE

1. Check for leakage of fuel or oil.

2. Check for loose screws including tightness. See Table

7 below (tightening torque ), for retightening:

Table 7. Tightening Torque (in. kg/cm) Diameter

Materia l 6mm 8mm 10mm 12mm 14mm 16mm 18mm 20mm

4T

70 150 300 500 750 1,100 1,400 2,000

6-8T

100 250 500 800 1,300 2,000 2,700 3,800

*

11T

150 400 800 1,200 2,000 2,900 4,200 5,600

100

300~

350

650 ~

700

3. Remove soil and clean the bottom of roller.

4. Check hydraulic pump, piping and hose for any leakage.

5. A loosened hydraulic hose can be a cause for leakage.

Check hydraulic hose connections with wrench applied for tightness.

6. Check engine oil.

ENGINE OIL REPLACEMENT:

1. Replace engine oil in the fi rst 25 hours of operation and every 50 to 100 hours afterwards.

2. Oil may be drained more easily when it is warm after operation (For more details, see separate engine

Owner's Manual).


AIR FILTER

1. The air fi lter element should be cleaned because a clogged air cleaner can cause poor engine starting, lack of power and shorten engine life substantially.

2. To clean or replace air fi lter loosen the wing nut on the air fi lter housing (Figure 21) remove the cover and take out air fi lter cartridge. If only cleaning of the air fi lter is desired blow through the air fi lter cartridge from the inside, moving a jet of dry compressed air up and down until all dust is removed.

Figure 21. Engine Air Filter and Element

VIBRATION CLUTCH ADJUSTMENT

1. Move vibration lever to the OFF position.

2. Loosen the front and rear nuts at the end of vibration clutch cable (Figure 22).

REAR NUT

FORK

FRONT NUT

Figure 22. Vibration Clutch Adjustment

3. Turn in the nut on the front side again and at the position that release fork starts to move, turn in the nut by one or two threads. Lock it a this position together with the rear nut.

MAINTENANCE

CLUTCH

PULLEY

CAUTION

VIBRATOR

PULLEY

NEVER attempt to check the V-belt with the engine running. Severe injury can occur if your hand gets caught between the V-belt and the clutch.

Always use safety gloves.

CAUTION

Excessive turning of front nut may cause the sliding engagement of clutch to take place or no vibration takes place even when vibration lever is engaged.

On the other hand, insuffi cient turn may cause sliding engagement of clutch even when the vibration lever is placed in the OFF position or for vibration to remain engaged.

HYDRAULIC SYSTEM INSPECTION AND SERVICE

1. Check motor and pump for any damage.

2. Check hoses and pipes for proper tightness and make sure there are no leaks.

3. Check nylon tubes for hydraulic oil intake and drain.

Retighten brass nut if loose and if a leak is detected.

If leak continues after retightening, replace nylon tube, nut and sleeve.

4. Check oil tank for proper oil level using the hydraulic system oil level gauge (See Figure 6). Make sure hydraulic oil has not whitened or emulsifi ed. Whitish color means aeration in pump. Retighten pipe and correct level of oil. Emulsifi cation means water in the hydraulic oil. Replace the oil.

ROLLER INSPECTION AND ADJUSTMENT

1. Refer to Table 8 for oil and grease requirements.

2. Check oil tank level daily.

3. Check the machine for oil leak and proper function of lever, cables, and links daily.


MACHINE MAINTENANCE

1. At the end of each day’s operation, wash down dust and dirt off the machine. Clean area around drums ad scrapers making sure all mud is removed.

2. Drain water tank completely.

3. Cover the machine to prevent dust and store in dry place away from sun exposure.

LONG TERM STORAGE

1. Conduct thorough lubrication and oil change.

2. Disconnect battery terminals and dismount battery from machine. Store battery.

3. If there a possibility that ambient temperature will drop below freezing point, add antifreeze agent to coolant.

4. Cover the inlet and outlet of air cleaner and muffl er securely.

5. Store machine indoors. Do not leave outdoors.

6. Refer to Table 8 for lubrication necessary for the machine.

BATTERY MAINTENANCE

NOTICE

Read and understand the battery safety information in the front of this manual before performing maintenance on the battery.

1. Use a fl ashlight to check battery electrolyte level.

Always check that the engine is stopped.

2. If a battery has not been used for some time, reduce the charge level initially to protect each plate inside the battery.

3. Check the battery terminals periodically to ensure that they are in good condition.

4. Use wire brush or sand paper to clean the battery terminals.

5. Check battery for cracks or any other damage. If white pattern appears inside the battery or paste has accumulated at the bottom, replace the battery.

6. Measure the specifi c gravity of electrolyte:

MAINTENANCE

• completely charged: 1.270 - 1.290

• needs charging: 1.260 or lower.

7. If the machine will not be in operation for a long period of time, charge the battery suffi ciently, tighten all caps correctly, store in cool dry place and check the battery charge level every month to maintain the performance of the battery.

BATTERY CABLE CONNECTION

1. When removing cable, disconnect the ground side

(normally negative) fi rst (Figure 23).

NEGATIVE

TERMINAL

Figure 23. Battery Connection

FORWARD AND REVERSE TRAVEL ADJUSTMENT

2. If neutral position for forward and reverse travel has been displaced, conduct the neutral adjustment.

3. If roller travels forward with the ball of ball plunger remaining in V slot of the guide, loosen M8 bolt and slide the slide plate slightly toward the engine. If the roller travels backward, slide the plate towards side plate (Figure 24).

PLUNGER

POSITIVE

TERMINAL

GUIDE

M8 BOLT

SIDE PLATE

Figure 24. Adjustment of Neutral Position

4. When installing cable, connect the ground side

(normally negative) last.

5. With M8 bolt tightened, start engine and check the neutral for forward and reverse. If still displaced, repeat the procedure.

6. If neutral position of forward/reverse lever has been displaced, use the turn buckle located on the oil pump side of forward/reverse cable.


MAINTENANCE

ITEM

Vibrator Oil

Engine Oil

Hydraulic Oil

MAINTENANCE

NEEDED

Replace Oil

Replace Oil

Replace Oil

Table 8. Lubrication Chart

FREQUENCY TYPE

Every 300 Hours of

Operation

Initially - After 10 to 20 Hours of

Operation

Thereafter - Every

50 to 100 Hours of

Operation

Every 1000 to 1500

Hours of Operation

LOCATION

SAE10W30 (1.5 liters) see Figure 25

SAE#30 or SAE10W30

(Spring - Summer)

SAE#20 or SAE10W30

(Fall - Winter) see Figure 5

SAE10W30

(Extremely Cold Region)

Viscosity:

ISO VG32 equivalent - for cold region

ISO VG46 or 56 equivalent - for warm region

Shipped from factory with Shell Tellus 46

(25 liters) see Figure 6

Lubrication Oil see Figure 3

Travel Lever, Vibration

Lever, Throttle Lever

Add Lubrication Oil to

Sliding Parts

Dead Man's Device

Handle Bar Release

Pin

Lubricate Grease

Fitting

Lubricate Grease

Fitting

Bearing Cover

Clutch Box

Travel Lever

Lubricate Grease

Fitting

Lubricate Grease

Fitting

Lubricate Sliding

Parts

Oil Filter Replace Oil Filter

Every 50 Hours of

Operation

Every 50 Hours of

Operation

Every 50 Hours of

Operation

Every 50 Hours of

Operation

Every 50 Hours of

Operation

Every 50 Hours of

Operation

Initially - After 25

Hours of Operation

Thereafter - Every

500 Hours of

Operation

Grease

Grease

Grease

Grease

Grease

Mikasa Genuine 10 micron Filter Paper see Figure 3 see Figure 27 see Figure 26 see Figure 28 see Figure 3 see Figure 29


MAINTENANCE

VIBRATOR OIL

LEVEL PLUG

VIBRATOR OIL

DRAIN PLUG

Figure 25. Vibrator Oil Maintenance

HANDLE BAR RELEASE

PIN GREASE FITTING

Figure 27. Handle Bar Maintenance

BEARING COVER

GREASE FITTING

CLUTCH BOX

GREASE FITTING

Figure 28. Clutch Box Maintenance

BEARING COVER

GREASE FITTING

Figure 26. Bearing Cover Maintenance

HYDRAULIC OIL FILTER

Figure 29. Hydraulic Oil Filter Location


TROUBLESHOOTING

SYMPTOM

Troubleshooting - Roller

POSSIBLE PROBLEM

Unit does not travel.

Parking brake still engaged?

SOLUTION

Release parking brake lever.

Unit does not travel or travel is not smooth.

Unit does not vibrate or has weak vibration.

Defective centrifugal clutch?

Damaged rubber coupling and fl ange?

Defective travel cable and link?

Damaged scraper or too much mud in scraper?

Damaged or clogged oil fi lter?

Damaged or leaking hydraulic pipe?

Low oil level or contaminated oil?

Damaged or leaking hydraulic pump?

Damaged or leaking hydraulic motor?

Damaged drum gear and bearing?

Bad drum rotation?

Defective centrifugal clutch?

Damaged or slipping V-belt?

Damaged vibration cable and linkage?

Damaged vibration clutch?

Defective clutch vibrator pulley V-belt?

Vibrator does not turn smoothly with hand?

Repair or replace clutch.

Replace rubber coupling and fl ange.

Repair or replace travel cable and link.

Replace or repair scraper.

Replace fi lter.

Repair or replace parts.

Replenish or replace oil.

Repair or replace hydraulic pump.

Repair or replace hydraulic motor.

Repair parts.

Repair or replace drum.

Repair or replace clutch.

Replace V-belt or adjust tension.

Replace or repair vibration cable and linkage.

Adjust or replace clutch.

Replace V-belt.

Check and repair vibrator. Check if oil level is not excessively high.


Symptom

Engine will not start or start is delayed, although engine can be turned over.

At low temperatures engine will not start.

Engine fi res but stops soon as starter is switched off.

Engine stops by itself during normal operation.

Low engine power, output and speed.

TROUBLESHOOTING

Troubleshooting (Engine)

Possible Problem

No Fuel reaching injection pump?

Defective fuel pump?

Fuel fi lter clogged?

Faulty fuel supply line?

Compression too low?

Fuel pump not working correctly?

Oil pressure too low?

Low starting temperature limit exceeded?

Defective battery?

Air or water mixed in fuel system?

Engine oil too thick?

Defective battery?

Fuel fi lter blocked?

Fuel supply blocked?


Fuel tank empty?

Fuel fi lter blocked?


Mechanical oil pressure shutdown sensor stops the engine due to low oil?

Fuel tank empty?

Fuel fi lter clogged?

Fuel tank venting is inadequate?

Leaks at pipe unions?

Speed control lever does not remain in selected position?

Engine oil level too full?

Injection pump wear?

Solution

Add fuel. Check entire fuel system.

Replace fuel pump.

Replace fuel fi lter and clean tank.

Replace or repair fuel line.

Check piston, cylinder and valves. Adjust or repair per engine repair manual.

Repair or replace fuel pump.

Check engine oil pressure.

Comply with cold starting instructions and proper oil viscosity.

Charge or replace battery.

Check carefully for loosened fuel line coupling, loose cap nut, etc.

Refi ll engine crankcase with correct type of oil for winter environment.

Replace battery.

Replace fuel fi lter.

Check the entire fuel system.

Replace fuel pump.

Add fuel.


Replace fuel pump.

Add oil. Replace low oil shutdown sensor if necessary.



Ensure that tank is adequately vented.

Check threaded pipe unions tape and tighten unions a required.

See engine manual for corrective action.

Correct engine oil level.

Use No. 2-D diesel fuel only. Check the fuel injection pump element and delivery valve assembly and replace as necessary.


Symptom

Low engine power output and low speed, black exhaust smoke.

Engine overheats.

TROUBLESHOOTING

Troubleshooting (Engine) - continued

Possible Problem

Air fi lter blocked?

Incorrect valve clearances?

Malfunction at injector?

Solution

Clean or replace air fi lter.

Adjust valves per engine specifi cation.

See engine manual.

Too much oil in engine crankcase?

Entire cooling air system contaminated/ blocked?

Fan belt broken or elongated?

Coolant insuffi cient?

Drain off engine oil down to uppermark on dipstick.

Clean cooling air system and cooling fi n areas.

Change belt or adjust belt tension.

Replenish coolant.

Radiator net or radiator fi n clogged with dust?

Clean net or fi n carefully.

Fan, radiator, or radiator cap defective?

Thermostat defective?

Head gasket defective or water leakage?

Replace defective part.

Check thermostat and replace if necessary.

Replace parts.


EXPLANATION OF CODE IN REMARKS COLUMN

The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions.

NOTICE

The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed.

SAMPLE PARTS LIST

NO. PART NO. PART NAME QTY. REMARKS

2% WASHER, 1/4 IN. ..........NOT SOLD SEPARATELY

2% 12347 WASHER, 3/8 IN. ..1 .....MQ-45T ONLY

4 12349 BEARING ..............1 .....S/N 2345B AND ABOVE

NO. Column

Unique Symbols — All items with same unique symbol

(@, #, +, %, or >) in the number column belong to the same assembly or kit, which is indicated by a note in the

“Remarks” column.

Duplicate Item Numbers — Duplicate numbers indicate multiple part numbers, which are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine.

NOTICE

When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order.

PART NO. Column

Numbers Used — Part numbers can be indicated by a number, a blank entry, or TBD.

TBD (To Be Determined) is generally used to show a part that has not been assigned a formal part number at the time of publication.

A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarifi ed in the “Remarks” Column.

QTY. Column

Numbers Used — Item quantity can be indicated by a number, a blank entry, or A/R.

A/R (As Required) is generally used for hoses or other parts that are sold in bulk and cut to length.

A blank entry generally indicates that the item is not sold separately. Other entries will be clarifi ed in the “Remarks”

Column.

REMARKS Column

Some of the most common notes found in the “Remarks”

Column are listed below. Other additional notes needed to describe the item can also be shown.

Assembly/Kit — All items on the parts list with the same unique symbol will be included when this item is purchased.

Indicated by:

“INCLUDES ITEMS W/(unique symbol)”

Serial Number Break — Used to list an effective serial number range where a particular part is used.

Indicated by:

“S/N XXXXX AND BELOW”

“S/N XXXX AND ABOVE”

“S/N XXXX TO S/N XXX”

Specifi c Model Number Use — Indicates that the part is used only with the specifi c model number or model number variant listed. It can also be used to show a part is NOT used on a specifi c model or model number variant.

Indicated by:

“XXXXX ONLY”

“NOT USED ON XXXX”

“Make/Obtain Locally” — Indicates that the part can be purchased at any hardware shop or made out of available items. Examples include battery cables, shims, and certain washers and nuts.

“Not Sold Separately” — Indicates that an item cannot be purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available for sale through Multiquip.


SUGGESTED SPARE PARTS

MRH800DS2 VIBRATORY ROLLER WITH YANMAR L100V1AJ1R1AAMK DIESEL ENGINE

1 to 3 units

Qty. P/N Description

1............954407840 ............ FILTER, WATER TANK

2............954001380 ............ FILTER, HYDRAULIC OIL

2............070503000 ............ V-BELT, ENGINE

1............956100022 ............ THROTTLE WIRE

1............954300342 ............ CAP, WATER TANK

2............070100381 ............ V-BELT, VIBRATOR ASSY.

1............71421053100 ........ VALVE ASSY., FUEL INJECTOR

1............71434951400 ........ PUMP ASSY., FUEL INJECTOR

3............11421012590 ........ ELEMENT, AIR CLEANER

1............11428855041 ........ CAP ASSY., FUEL TANK

2............11429935110 ........ STRAINER, LUB. OIL ASSY.

1............11429955100 ........ FILTER, FUEL STRAINER

2............11425055121 ........ FILTER, FUEL OIL

2............955000010 ............ KEY, STARTING

NOTICE

Part numbers on this Suggested Spare Parts list may supersede/replace the part numbers shown in the following parts lists.


28

NAMEPLATES AND DECALS

13

16

14

35

3

23

4

8

J

33 A-3

NP

25

L

E

G

H

NP-517

N

18

NPA-281 N

12

22

WARNING

Should the machine be necessary to be parked on an incline, place travel lever in stop position first and block front and rear drums.

Then stop the engine.

If engine is stopped, first the machine may roll on incline and cause damage or injury

Whenever parking the machine, keep travel lever in the stop position.

NPA-564 J

CAUTION

READ

OWNER’S MANUAL

NPA-629

17

2

HORN

NPA-537 N

7

C A U T I O N

SET ENGINE SPEED at

NP-517

N

2,450-2,500 R.P.M.

Without vibration for this roller.

Do not set the engine speed not more than

2,500 rpm (revolution per minute), which may cause the machine damage.

The set engine speed makes this roller the ideal vibration speed of 3,300 vpm

(vibration per minute).

32

26

C A U T I O N

BEFORE ENGINE STARTING

Travel lever should be in neutral position.

BEFORE TRAVELING THE ROLLER

Parking break should be disengaged

19

IN COLD SEASON FOR HOUSING, DRAIN FROM

WATER TANK AND HOSES TO PREVENT FREEZING

29

30

21

15

1 Do not operate this roller unless you have finished special training its its operation.

2 Read Operation Manual thoroughly before operating the machine.

3 Wear necessary protectors and proper work clothes.

4 When refueling, stop the engine and allow it to cool.

5 Start and operate only in well-ventillated area.

Breathing exhaust fumes can result in sickness or death.

6 Keep travel lever in neutral and vibration lever in the OFF position, then start the engine with the throttle lever held below full speed.

7 Before you discontinue your work and leave the roller, make sure to stop engine and apply parking brake. Engage blockings to front and rear drums with wooden piece of the like, but do not park your roller on slope.

8 Remove mud, oil or snow off the drums to avoid slipping before loading or unloading with ramp board in use.

9 Loading or unloading by means of crane should be carried out in safety area by qualified personnel.

10 For transport, shutdown engine, engage brake, apply blocking to drums and secure the roller with ropes using towing hook provided at front and rear ends.

WATER TANK

31

11

6

OIL TANK

I.

2.

USE THE FOLLOWING BRAND HYDRAULIC OIL.

MOBIL DTE 25, 26

SHELL TELLUS OIL T46,T56

DO NOT MIX OIL BRANDS.

20

27

24

UNLOADER VALVE

PAINTED RED

LOCKED

RELEASED

Use 17mm wrench

TIGHTENING TORQUE

55~70Kg-cm

CAUTION

When moving with engine shutdown

Release hydraulic brake as shown in sketch to the left.

Try not to tow the machine with vehicle as it may cause trouble.

Upon completion of moving, be sure to tighten the valve.

Observe proper tightening trogue. When loose or damaged due to over-tightening.

Machine may roll down the slope.

Never unload hydraulic system using above procedure while machine is on an incline as machine roll down the slope.

Make sure that hydraulic oil level does not fall below mid-position on the gauge.

34

1

BRAKE

NPA-569

J

10

33

5

9

OIL LEVEL

PARKING BRAKE

R E L E A S E

L O C K

P U L L A N D

T U R N T H E

K N O B

NPA-932 J

WA R N I N G

Operation of this equipment may create sparks that can start fires around dry vegetation.

A spark arrester may be required.

The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements.


NAMEPLATES AND DECALS

NO. PART NO.

1

2

3

4

920205690

920209660

920206280

920102490

5

6

7

8

920101480

DCL210

920108070

920100120

9 920208070

10 920206160

11 920206200

12 920203330

PART NAME QTY. REMARKS

DECAL, BRAKE LEVER ....................................1................NPA-569

DECAL, CAUTION - ENGINE SPEED ...............1................NPA-966

DECAL, DANGER - PINCH POINT ...................1................NPA-628

DECAL, LIGHT SWITCH ...................................1................NP-249

DECAL, CHECK OIL LEVEL .............................1................NP-148

DECAL, MIKASA MOBILE DTE 25 1

DECAL, FORWARD/REVERSE LEVER ............1................NPA-807

DECAL, GREASE POINT ..................................1................NPA-120

DECAL, PARKING BRAKE ................................1................NPA-807

DECAL, CAUTION - INCLINE PARKING ...........1................NPA-616

DECAL, WATER TANK SPRINKLE PIPE ...........1................NPA-620

DECAL, HEARING PROTECTION ....................1................NPA-333

13 920201910 DECAL, MULTIQUIP - CARSON .......................1................NPA-191

14 920101510 DECAL, ...............................................1................NP-151

15 920200320 DECAL,

16 920207620 DECAL, .........................................1................NPA-762

17 920206290

18 920202810

DECAL, CAUTION - OWNERS MANUAL ..........1................NPA-629

DECAL, CAUTION - VIBRATION LEVER ..........1................NPA-281

19 920104280 DECAL, FREEZING PREVENTION ..................1................NPA-428

20 920213000 DECAL,

21 920207870

22 920205640

DECAL, CAUTION - INSTRUCTIONS PLATE ...1................NPA-787

DECAL, WARNING - INCLINE PARKING ..........1................NPA-564

23 920105170 DECAL, ..........................................1................NPA-517

24 920207860 DECAL, CAUTION - MOVING PLATE ...............1................NPA-786

25 920201450 DECAL, ..................................................1................NPA-145

26 920202920

27 920207880

DECAL, CAUTION - STARTING ENGINE .........1................NPA-292

DECAL, WARNING - INCLINE PLATE...............1................NPA-788

28 920106760 DECAL, .............................................1................NPA-676

29 920106790 DECAL, V-BELT (A-38 RED) ..............................1................NP-679

30 920106780 DECAL,

31 515010080 DECAL, WINDOW SHADE RIVET ...................12...............NSA3-4

32 920205080 DECAL, ...............................................1................NPA-508

33 920214100

34 920206080

35 920202910

DECAL, E/G FIRE WARNING ...........................1................NPA-1410

DECAL, E/G THROTTLE DIAL/E .......................1................NPA-608

DECAL, BUZZER (HYDRAULIC) .......................1................NPA-291


AXLE ASSY.

37

32B

REAR

A

45

34

30

SEE ITEM 31,

HYDRAULIC SYSTEM ASSY.

38

19

39

35

45

38

16

39

33

36

B

40

36

40

45

38

16

33

32

31

39

D

39

16

15

32B C

37

27

25

26

41

36

32

35

36

45

34

38

16

39

B

42

28

29

FRONT

20

44

43

2

3

8

4

18

17

A

14

17

15

16

13

11

12

10

9

7

7

5 6

21

19

D

22

10

12

11

24

23

16

15

C

1


NO. PART NO. PART NAME

1 515119290 DRUM

4 515334000 GEAR (39)

7 515118960 DRUM BRACKET (R)

9 060605020 OIL VC-55727

10 047110030 BEARING

11 020130240 NUT M30, P2.0

12 031130450 WASHER

13 515334010 BEARING COVER (R)

14 050100850 O-RING

15 001221025 BOLT T

16 030210250 WASHER

17 301010100

18 351010050

19 515113000

20 515113014

GREASE FITTING A-PT1/8

GREASE FITTING A-MT6X1

DRUM BRACKET (L)

DRUM BRACKET (LB)

21 506425670 COLLAR

22 060705010 OIL TB4-55729

23 515334040 BEARING COVER (L)

24 050300950 O-RING

25 515446960

26 515446950

LOCK PUN, BRAKE

SPRING, BRAKE

27 025405025 SPRING PIN 5X25

28 515446970 KNOB,

29 020410060

30 515117040

31 515114350

32 001121630

33 515341930

34 515341940

35 515334020

36 515447510

NUT M10, H=6

SIDE PLATE (R)

SIDE PLATE (L)

BOLT 16X30 T, P1.5

BRACKET (A), SCRAPER

VRACKET (B), SCRAPER

SCRAPER (OUT)

MOUNT NUT, SCRAPER

37 001121435 BOLT T

38 001221030 BOLT T

39 031110160 WASHER

40 515334030 SCRAPER (IN)

41 959010330 GREASE FITTING B-M6FX1

42 515340410 SOCKET

43 001221025 BOLT T

44 030210250 WASHER

45 515455840 MOUNT

1

1

1

1

2

2

2

2

1

1

4

4

2

2

20

28

4

4

2

4

2

16

2

2

QTY.

2

2

1

1

1

1

1

1

8

8

12

2

4

2

4

2

2

1

8

1

1

AXLE ASSY.

REMARKS


BASE ASSY.


BASE ASSY.

NO.

1

2

3

5

7

PART NO.

515119150

939010010

030210250

930710031

030216400

PART NAME

BASE (YANMAR-L100)

SHOCK ABSORBER, STOPPER 45

WASHER, LOCK M10

SHOCK ABSORBER RV1-100

WASHER, LOCK M16

4

8

2

2

4

4

4

4

QTY.

9

2

1

2

REMARKS

10 001221440 BOLT T

11 030214350 WASHER, LOCK M14

12 515447010 SAFETY

13 001520815 SOCKET HEAD BOLT 8X13 T

14 515454970

15 959007140

16 517459700

HANDLE

T- KNOB (M12)

SPRING / HANDLE

17 001221230 BOLT T

18 020312100 NUT

30 515334100 STAY, COVER (F)

32 001221020 BOLT T

33 031110160 WASHER, FLAT M10

34 0105050616

35 030206150

36 952404470

56 515334050

BOLT 6X15 T......................................................8................REPLACES 001220615

WASHER, LOCK M6 8

WASHER, FLAT M6 ...........................................8................REPLACES 031106100

SUPPORT , WATER COCK 1

57

58

014208020

030208200

59 509010010

60 954403241

BOLT 8X20 T......................................................2................REPLACES 001220820

WASHER, LOCK M8 2

CAP

COCK PT1/4, BH-1211 (AL)

1

2

61 954405660 ELBOW

63 515446980

64 515446990

66 515447470

WATER HOSE (T-V) 300L

WATER HOSE (F) 1200L

WATER HOSE (R) 260L

1

1

1

1

5

7

3

1

1

2

1

1

67 515910040 SPRINKLING PIPE ASSY. .................................2................INCLUDES ITEMS W/

*

68A

*

515910050 CAP ASSY, W/ BOLT, WASHER .......................4................INCLUDES ITEMS W/ +

68-1+ 001220620 4

68-2+ 031106100 WASHER, FLAT M6 4

69 515449900 CLAMP

72 351010050 GREASE FITTING A-MT6X1

73 954001590 SOCKET

91 515213600 HOOK (L100)

92 515113710 GUARD

93 001221035 BOLT

94 001221020 BOLT

95 030210250 WASHER, LOCK M10

96 031110160 WASHER, FLAT M10

2

4

1

2

1

1

4

1

4


FRONT GUARD ASSY.



75 031110160 FLAT M10

76 030210250 LOCK M10

77 001221035

78 515336200

BOLT 10X35 MM

FRONT GUARD

79 515336210 BUMPER

80 515449720 SPACER, BUMPER

81 001221040 BOLT T

82 031110160 WASHER, FLAT M10

84 953405940 PIPE INSERT PZ-7

4

4

2

4

2

QTY.

2

1

2

2

FRONT GUARD ASSY.

REMARKS


SIDE COVER ASSY.


SIDE COVER ASSY.

NO. PART NO.

3 030210250

20 515336250

21 515449890

24 515334600

PART NAME

WASHER, LOCK M10

SUPPORT, COVER

ROD HOLDER

RUBBER HINGE

QTY.

1

1

9

1

REMARKS

25 515010090

26 515010100

27 092004008

29 515113080

31

32

33

34

515447030

012210020

031110160

0105050616

RIVET

RIVET

SCREW

COVER, E/G

2

14

7

1

STAY, COVER (R) 1

BOLT 10X20 T....................................................5................REPLACES 001221020

WASHER, FLAT M10 7

BOLT 6X15 T......................................................8................REPLACES 001220615

35

36

38

39

030206150

952404470

0105091025

515447380

40 025910060

97 091004016

98 031104080

99 020304030

WASHER, LOCK M6 8


BOLT 10X25 T....................................................2................REPLACES 001221025

ROD, COVER 1

SNAP PIN 6

SCREW

WASHER, FLAT M4

NUT

2

1

1

1

170 515910100

171 515214241

172 515450780

173 515450790

COVER (ASSY)

STAY, COVER (EXP)

HANDLE BRACKET

HANDLE (COVER)

174 091004015 SCREW

175 031104080

176 030204100

177 001220815

WASHER, FLAT M4

WASHER, LOCK M4

BOLT 8X15 T

178 031108160

179 030208200

WASHER, FLAT M8

WASHER, LOCK M8

1

1

2

2

4

4

4

2

2

2


WATER TANK ASSY.



41 515119400 WATER

42 954300342 CAP,

43 001241030

44 033910010

BOLT 10X30 U

WASHER 10.5X21X2 SUS

45 022910180

46 954404910

NYLON NUT M10 (SUS)

HOSE JOINT 17D

47 954404840 FILTER, /MR

48 953404900 PACKING

49 959404880 NUT

50 506403990 CAP

51 953404000 PACKING, CAP PS1

52 506434680 STOPPER,

53 506434690 SPACER,

54 001221253 BOLT T

55 030212300 WASHER, LOCK M12

62 954405680 CONNECTOR

65 516454950 WATER HOSE (T) 330L

70 515449870 HOLDER,

71 517338540 STOPPER

74 001220610 BOLT T

75 031106100

76 030206150

WASHER, FLAT M6

WASHER, LOCK M6

86 515449880 HOLDER

87 952405950 WASHER

2

4

1

2

4

2

4

4

2

2

4

4

1

2

2

2

1

2

1

1

QTY.

1

2

1

1

WATER TANK ASSY.

REMARKS


HYDRAULIC SYSTEM ASSY.




7

7-1

7-2

*

*

954001350

954001390

OIL FILTER CPO 3-80 .......................................1................INCLUDES ITEMS W/

*

FILTER

954001380 OIL

1

1

3

9 954002310

10 959020014

11 954001511

12 959020014

14 515010050

14 515010110

15 515114390

TUBE 9.6-12.7 - 325L

SPIRAL

TUBE

SPIRAL

11D-350L

11D-400L

OIL PUMP PV10-610

OIL PUMP PV10 -625

BRACKET (PV10)

16 952404110 COLLAR

1

2

1

1

1

1

1

1

17 012210035

18 030210250

BOLT 10X35 T....................................................2................REPLACES 001221035

WASHER, LOCK M10 22

19 515334070 COUPLING

20 515334080 FLANGE (PV10)

1

1

21

23

515447020

22 046006009

080200450

24 952400450

COUPLING PIN

BEARING

STOP RING S -45

WASHER

1

1

2

1

25 954001460 BUSHING

26 954001850

27 954001370

27 954001830

ELBOW 3/8 - 1/4X2

OIL HOSE ML90-ML90X560

OIL HOSE ML90-ML90X560 BS

28 959020013 SPIRAL 11D-600L

29 516010080

29 954001840

OIL HOSE ML90-1005X600

OIL HOSE ML90-1005X600 BS

30 955404270 SPIRAL

31 515010040

32 515454330

OIL MOTOR K2355(BLUE)

PINION (12)

2

2

33 952400130

34 012210035

WASHER 2

BOLT 10X35 T...................................................14...............REPLACES 001221035

35

36

0105050616

030206150

37 515447130

38 050210180

BOLT 6X15 T......................................................2................REPLACES 001220615

WASHER, LOCK M6 2

JOINT

O-RING

4

4

39 512010120 JOINT,

40 515447110

41 515447120

PIPE, OM-A-E

PIPE, OM-B-E

4

2

2

1

1

1

1

1

1

2

2





CONTINUED

NO.

44

PART NO.

42 515447160

43 515447170

001520820

PART NAME

HOLDER,

HOLDER,

SOCKET HEAD BOLT 8X20 T

45 515447140 COVER,

46 012221020 BOLT T

47 031110160

48 954002630

WASHER, FLAT M10

OIL HOSE ML90-700BS

8

1

2

4

QTY.

2

2

8

REMARKS

53 507010110

55 014208020

CLAMP 5

BOLT 8X20 T......................................................4................REPLACES 001220820

56 030208200

57 954001520

WASHER, LOCK M8

ADAPTER

2

1

59 515335300 CHECK 7/16

60 954001090 ADAPTER

61 954002660 T-JOINT

62 954001620 FITTING, STIN3/8-PT3/8

1

1

2

1

64 954090004 TUBE

65 954090005 TUBE

66 954001100 ELBOW

67 454010020 CLAMP

68 959021810 SPIRAL KEP-6/L-500

69 959021810 SPIRAL 6D-510L

70 954001040 CAP

81 515335451 SPACER

1

1

1

12

1

1

2

1

82 0109051045

83 012010030

BOLT 10X40 T....................................................4................REPLACES 001221040

BOLT 10X30 T....................................................2................REPLACES 001221030

84 954405550 CLAMP 2


HYDRAULIC OIL TANK ASSY.


HYDRAULIC OIL TANK ASSY.

NO. PART NO.

1

2

3

4

515118050

953405840

953402930

953400270

PART NAME

OIL TANK , (N)

DRAIN PLUG M18

COPPER PACKING 19X30X1

PLUG 1/4X14 10L

QTY.

1

1

1

1

REMARKS

5

13 955407500

18

34

953405260

030210250

012210035

PACKING 1/4 (CU)

OIL

1

1

WASHER, LOCK M10 22

BOLT 10X35 T...................................................14...............REPLACES 001221035

47 031110160

54 0105091025

WASHER, FLAT M10 IN SYSTEM 8

BOLT 10X25 T....................................................2................REPLACES 001221025


ENGINE ASSY.


ENGINE ASSY.

NO.

1

8

10

11

12

14

15

PART NO.

914410028

515447020

011208025

030210250

012010030

070503000

515447050

PART NAME QTY. REMARKS

ENGINE ASSY, L100V1AJ1R1AAMK

COUPLING PIN

1

2

1

BOLT 8X25 T ............................................................1................. REPLACES 001220825

WASHER, LOCK M10 2

BOLT 10X30 T ..........................................................2................. REPLACES 001221030

V-BELT 3V- 300

TIGHTENER PULLEY

1

1

16 046006004

17 515447060

18

19

22

23

080100420

080200200

20 515334180

21 020314110

030214350

031114260

24 956100022

BEARING

SHAFT,

STOP RING R-42

STOP RING S-20

HOLDER,

NUT

WASHER, LOCK M14

WASHER, FLAT M14

THROTTLE 2560-2700

26 607010040 CLAMP CLA-3200 (7D)

27 001220610 BOLT T

28

29

30

31

030206150

955400800

955405980

515447320

WASHER, LOCK M6

HORN BUTTON ASSY

COVER, HORN BUTTON

READ CORD, HORN (WASHER, LOCK)

1

1

1

1

1

1

1

1

1

1

2

3

3

1

1

1

32 955405710

33 031104080

34

35

955200030

0105050616

WIRE

WASHER,FLAT

2

1

HEAD LAMP ASSY 12V-25W 1

BOLT 6X15 T ............................................................2................. REPLACES 001220615

36

56

030206150

37 304402600

55 515447740

515449920

WASHER, LOCK M6

CAP

SWITCH

READ CORD (LAMP)

1

1

2

1

81 506010070

91 012210040

CLAMP 3

BOLT 10X40 T ..........................................................4................. REPLACES 001221040

92

93

030210250

031110160

WASHER, LOCK M10

WASHER, FLAT M10

4

4

94

95

97

951405770

515338240

96 515448720

515448730

KEY 7X7X36 RR

ENGINE PULLEY 130D (L100)

NIPPLE,

PIPE, OIL DRAIN

1

1

1

1

98

100

104

107

515448740

99 515448750

515448760

101 515448770

102 959026011

103 959401890

030208200

105 955300420

106 515452330

953404670

HOSE CLIP

JOINT,

DRAIN PLUG

SEAL

TUBE

BOLT

WASHER, LOCK M8

HORN

DRAIN

COPPER PACKING 17 X 25.5 X 1

2

1

1

1

1

2

2

1

1

1


70

SWITCH(CA104)

36

ELECTRIC DEVICE ASSY.

28

37

38

33

35

34

27 31

32

48

47

46

STARTER(CB104)

1-A

1

16

16

15

2

49

16

3

13

80

55

10

16

12

17

17

11

54

9

8

7

17

14

17

4

5

18

6

53

52


ELECTRIC DEVICE ASSY.


1 955300680 KEY SWITCH ....................................................1................INCLUDES ITEMS W/

*

1A

*

955000010 KEY, STARTER SWITCH ASSY

2 515460020 WIRE HARNESS (L100V)

1

1

3 955300400 BUZZER (EBL) 1

4

5

6

515449860

515448210

607010080

8

9

952404470

0037806000

10 515447360

11 955300500

HARNESS (L1200)

ROD, BATTERY

COTTER PIN 6


BATTERY CORD (-)

TERMINAL COVER (+)

12 955300510 TERMINAL COVER (-)

13 954406400 CLAMP

14 959021812 SPIRAL 6D-800L

15 959021811 SPIRAL 6D-400L

16 507010110 CLAMP

17 506010070 CLAMP

18 601303150 RUBBER PLATE 160-226-1T

27 955405910 MICRO-SWITCH

2

1

1

2

WING NUT M6 ...................................................2................REPLACES 022410616

1

1

1

1

1

1

3

10

1

1

28

31

32

33

955405450

515337110

515449230

012210020

34 031110160

35 030210250

36 001200430

37 031104080

COVER, MICRO-SWITCH

HOLDER, MICRO-SWITCH

1

1

PLATE, MICRO-SWITCH 1

BOLT 10X20 T....................................................6................REPLACES 001221020

WASHER, FLAT M10

WASHER, LOCK M10

BOLT

WASHER, FLAT M4

2

2

2

6

38

46

47

48

022710405

0105050616

030206150

952404470

49 515450380

52 516335040

53 515448530

54 955300480

NYLON NUT M4 2

BOLT 6X15 T......................................................2................REPLACES 001220615

WASHER, LOCK M6 2


WIRE HARNESS

BASE BATTERY

BATTERY CORD (+) 1100L

BATTERY (+)

1

1

1

1

55 955300490 BATTERY (-)

70 515453230 READ CORD (M-SWITCH) 550L-2

80 10519878570 HARNESS WIRE

1

1

1


CLUTCH (VIBRATION) ASSY.


CLUTCH (VIBRATION) ASSY.


A 515910010 CLUTCH ASSY (VIB.) .......................................1................INCLUDES ITEMS W/

*

1

*

515447070 COUNTER PULLEY 130D-3V1

515212980 COUNTER BRACKET

1

1

3

2

*

*

951403020 KEY

6

4

*

043006206 BEARING

5

*

080100620 STOP RING R-62

*

952402470 COLLAR

012010030

1

2

3

2

7

*

BOLT 10X30 T....................................................2................REPLACES 001221030

8

*

030210250 WASHER, LOCK M10

SPRING

8

1 9

*

509434770 CLUTCH

10

*

11

14

15

*

*

*

509434780

515447080

515447090

RELEASE COLLAR 62X78X40

044006008 BEARING

12

*

080100680 STOP RING R-68

13

*

080200400 STOP RING S-40

PRESSURE PLATE

INSIDE PLATE

1

1

1

1

1

1

16

*

515447100 DISC

17

*

044006305 BEARING

1

1

BOLT 10X20 T....................................................2................REPLACES 001221020 18

*

19

*

012210020

509324690 RELEASE FORK

20

*

509434850 STUD BAR 18D X80L

WIRE 21

*

509434860 LOCK,

22

*

952401690 WASHER

010505506

2

1

1

4

23

*

BOLT 6X15 T......................................................6................REPLACES 001220615

24

*

030206150 WASHER, LOCK M6

PIN

6

2 25

*

509434870 FORK

26

*

27

*

509434880 COLLAR, FORK PIN 12.5X20X5

515334200 COUNTER

28

*

515334210 CLUTCH PULLEY 113D-A2

2

1

1

29

*

509434840 BRACKET, RELEASE FORK

30

*

31

*

012010030

505015060

1

BOLT 10X30 T....................................................4................REPLACES 001221030

GREASE FITTING A-PT1/8 ...............................1................REPLACES 301010100


VIBRATOR ASSY.


VIBRATOR ASSY.

NO.

2

3

PART NO.

515334111

515334121

PART NAME

ROTARY SHAFT, DRIVE

ROTARY SHAFT, DRIVEN

QTY.

1

4

1

1

REMARKS

2

1

8-1 501011002

9 951400080

GEAR 1

KEY 10X8X17 ....................................................2................REPLACES 951400081

10 952400900

11 001221225

12

13

030212300

953405570

WASHER

BOLT T

WASHER, LOCK M12

SEAL CAP SC- 90-10

4

3

3

4

14

15

19

060206020

080100900

16 515447040

17 951400090

18 952401590

070100381

20 515334140

21 515334150

OIL SEAL SC- 659013

STOP RING R-90

PULLEY

KEY

WASHER

V-BELT A- 38 RED

COVER,

PACKING,

1

1

1

2

1

1

1

2

22 014208020

23 030208200

BOLT 8X20 T......................................................8................REPLACES 001220820

WASHER, LOCK M8 8

24 894230

25 001221425

PLUG PT1/4 .......................................................2................REPLACES 505015380

BOLT T 10

27 031108160 WASHER, FLAT M8 8


UPPER CONTROL ARM ASSY.



NO.

8

9

PART NO.

959403840

953402930

PART NAME

BAR GRIP, I.D. 12MM

COPPER PACKING 19X30X1

10 509010130 BUSHING

11 952405700 WASHER

QTY.

3

2

2

3

REMARKS

12 032118300

13 020418110

CONICAL SPRING WASHER M18

NUT M18, H=11

2

2

14 515447410

15 011208030

LEVER TRAVELING 1

BOLT 8X30 T.....................................................3................REPLACES 001220830

16 030208200

17 02108060

18 501011162

19 011206020

WASHER, LOCK M8 3

NUT M8 ..............................................................5................REPLACES 020308060

ROD END PR6-209 2

BOLT 6X20 T......................................................1................REPLACES 001220620

20 952404470 WASHER

21 030206150 WASHER, LOCK M6

22 515342360 CABLE

38 031108160 WASHER, FLAT M8

4

14

1

40 509326970

41 080200180

SHAFT,

STOP RING S-18

1

1

42 509436911

43 011208035

LEVER, 1

BOLT 8X35 T......................................................1................REPLACES 001220835

44 515334240

45 959404760

49 0105050616

CABLE VIBRATION

CLEVIS 8D X44

46 959404370 PIN

47 025910080 SNAP PIN /SSP-8

1

1

1

1

BOLT 6X15 T.....................................................12...............REPLACES 001220615





CONTINUED

NO.

56

PART NO.

53 951401431

55 952404790

032212250

PART NAME

KEY

WASHER

CONICAL SPRING WASHER M12

QTY.

1

1

2

REMARKS

57 0039312000 NUT M12 ............................................................3................REPLACES 020312100

59 515334820 ROD 1

60 509010140

61 515447720

BUSHING

DISC PLATE, DEAD-MAN

2

1

62 030212300

63 509436980

64 509436990

65 507010110

WASHER, LOCK M12

SPRING,

PROTECTOR,

CLAMP

1

2

1

1

66

67

509436960

014206010

70 959405920

92 515336490

ROD STOPPER, DEAD-MAN 1

SOCKET HEAD SCREW 6X6 T ........................2................REPLACES 099206006

KNOB

TRAVELING LEVER 260L

1

1

93 515212950 LEVER SUPPORT, VIB. E/G

94 515334460 LEVER VIB.

95 515336500 LEVER, E/G 133L

96 509326320 GUIDE, (E/G)

1

1

1

1

97 509436950

100 011006010

101 030206150

180 517338590

COVER, HANDLE BOX

BOLT 6X10 T......................................................4................REPLACES 001220610

WASHER, LOCK M6

COVER (FOR KEY SWITCH)

201 956100024 THROTTLE

1

4

1

1


LOWER CONTROL ARM ASSY.


LOWER CONTROL ARM ASSY.

NO.

3

6

PART NO.

031120320

022522017

16 030208200

18 501011162

24 025406032

26 030210250

PART NAME

WASHER, FLAT M20

LOCK NUT U-M20

WASHER, LOCK M8

ROD END PR6-209

20 952404470 WASHER

21 030206150

22 515342360

23 515335780

WASHER, LOCK M6

CABLE ASSY 1700L

LEVER (PV10), E- START

SPRING PIN 6X32

WASHER, LOCK M10

27 001220635 BOLT T

28 515450560 SPACER (PV10)

1

1

1

4

4

14

1

1

QTY.

3

2

1

2

REMARKS

29 022710607

30 505015150

NYLON NUT M6

SPRING PLUNGER

1

1

31 020116130

32 509321160

NUT M16, H=10 .................................................1................REPLACES 020416100

GUIDE 1

33 012210020 BOLT 10X20 T....................................................4................REPLACES 001221020

34 515448170 GUIDE 1

35 515448180

36 014206015

SLIDE PLATE 1

SOCKET HEAD BOLT 6X15 T ...........................2................REPLACES 001520615

37

38

011008015

031108160

44 515334240

49 001220615

BOLT 8X15 T......................................................2................REPLACES 001220815

WASHER, FLAT M8 3

CABLE ASSY (VIB.)

BOLT T

1

12

50

72

515447180

68 506010070

71 959021911

501910010

CABLE SUPPORT, VIB.

CLAMP

TUBE

TURN BUCKLE ASSY.

1

1

1

8

91 515119120 HANDLE TYPE)

102 515454970 HANDLE

103 515454980 COLLAR

104 351010050 GREASE FITTING A-MT6X1

1

1

1

1


YANMAR L100V1 — CYLINDER BLOCK ASSY


YANMAR L100V1 — CYLINDER BLOCK ASSY

NO.

1

PART NO.

11431001020

PART NAME

BLOCK ASSY. CYLINDER

6 11469901380 O-RING

7 11425001841 GASKET

QTY.

1

1

1

1

REMARKS

9

10

26226060182

26226060222

STUD M 6X18 PLATED

STUD M 6X22 PLATED 2

3

2

1

12% 11429935150 PIPE, L.O. INLET

13 26106080352 BOLT M 8X35 PLATED

1

16

2

15 11469901760 CAP, W/LUB.OIL GAUGE ..................................2................INCLUDES ITEMS W/ #

19 11429902030 RETAINER

1

1

1

1

1

1

2

2

24 26106080122 BOLT M 8 X 12 PLATED

25

26

27

11465002200

11465002210

11469501330

MAIN BEARING US = 0.25

MAIN BEARING US = 0.50

GASKET ASSY, CYLINDER HEAD

1

45 11431001450 COVER D, CRANKCASE ...................................1................INCLUDES ITEMS W/ %

48% 11465002100 BEARING, MAIN (STD)

50 12125239450 SENDER, OIL PRESSURE

1

1

51 22312040080 PIN 4 X 8 STRAIGHT

52 23875020000 PLUG PT 1/4, STEEL

1

2

2

1

1

1

1

1

1

1


YANMAR L100V1— CYLINDER HEAD AND COVER ASSY


YANMAR L100V1— CYLINDER HEAD AND COVER ASSY

NO.

1

2

3

PART NO.

11431001200

11431001210

11431011020

PART NAME

BOLT, CYLINDER HEAD A

BOLT, CYLINDER HEAD B

HEAD ASSY CYLINDER

QTY.

1

1

2

2

REMARKS

2

2

1

2

1

14 11431011250 SUPPORT, ASSY ROCKER ..............................1................INCLUDES ITEMS W/ %

15% 11431011260 SUPPORT, ROCKER ARM

16% 11431011280 C-TYPE RETAINING PIN

1

2

17% 11431011650 ARM ASSY. INTAKE ..........................................1................INCLUDES ITEMS W/ >

1

20> 26856060002 LOCK NUT 6 1

21% 11431011660 ARM ASSY., EXHAUST .....................................1................INCLUDES ITEMS W/

*

23

*

11429911240 SCREW,

24

*

26856060002 LOCK NUT 6

1

1

2

2

29 11465011600 WASHER

30 22351040008 SPRING PIN 4 X 8

31 26106080502 BOLT M 8 X 50 PLATED

32 26226060552 STUD M 6 X 55 PLATED

33 26366060002 NUT M 6 2

1

2

2

2

1

1

1

35 26106060652 BOLT M 6 X 65 PLATED 3

36 11431011950 COVER ASSY. HEAD ........................................1................INCLUDES ITEMS W/ #

38# 11421003590 SHAFT ASSY., DECOMP. 1

1

43# 22312030160 PARALLEL PIN 3 X 16 1


YANMAR L100V1 — AIR CLEANER AND MUFFLER ASSY


YANMAR L100V1 — AIR CLEANER AND MUFFLER ASSY


1 11431012510 AIR CLEANER ASSY. ........................................1................INCLUDES ITEMS W/

*

2

*

11431012020 BODY, AIR CLEANER

11421012520 COVER, AIR CLEANER

1

1 3

*

4

*

6

*

11421012580 STUD

7

*

11421012590 ELEMENT

10

*

1

1

1

3

12 26106060402 BOLT, M 6 X 40 PLATED

13 26226060352 STUD, M 6 X 358 PLATED

1

3

1

15 11469913551 MUFFLER ASSY ...............................................1................INCLUDES ITEMS W/ #

16# 11469913720 BOLT M6 FLANGE

17# 11469913561 MUFFLER

18# 11469913700 COVER A, MUFFLER

19# 11469913710 COVER B, MUFFLER

10

1

1

2

20 26106080202 BOLT, M 8 X 20 PLATED

21 26216080182 STUD, M 8 X 18 PLATED

22 26366080002 NUT, M 8

24 11431012210 GASKET, AIR CLEANER

2

1

2

2

37 10519813622 EXTENSION, SILENCER ..................................1................INCLUDES ITEM W/ +

40+ 10509813990 BOLT 1

41 11498513701 PIPE, SILENCER ...............................................1................INCLUDES ITEMS W/ %

42% 10509813990 BOLT 1

43% 26113060082 BOLT, M 6 X8 2


YANMAR L100V1 — CRANKSHAFT, PISTON, CAMSHAFT ASSY


YANMAR L100V1 — CRANKSHAFT, PISTON, CAMSHAFT ASSY


1 71431014580 CAMSHAFT ASSY., D

6 11431014200 TAPPET

7 11421014300 TAPPET ASSY, ROLLER

12 11431014400 ROD ASSY, PUSH

QTY.

1

2

1

2

REMARKS

21 11469921220 NUT

23 22512050140 KEY, 5 X 14

1

1

1

1

24 71431022720 PISTON, W/ RINGS (STD) ................................1................INCLUDES ITEMS W/ #

24 71431022620 PISTON, W/ RINGS (OS = 0.25) .......................1................INCLUDES ITEMS W/ %

24 71431022580 PISTON, W/ RINGS (OS = 0.5) .........................1................INCLUDES ITEMS W/ +

26# 71497022500 RING SET, PISTON (STD) 1

26%

26+

32

71497022500

71497022500

11469922300

RING SET, PISTON (OS = 0.25)

RING SET, PISTON (OS = 0.5)

PIN, PISTON D=23 1

2

1

1

34 71431023700 ROD ASSY., CONNECTING ..............................1................INCLUDES ITEMS W/ $

37$ 12406023910 BUSH, PISTON PIN 1

38$ 11981023200 BOLT, CONNECTING ROD

39$ 71465023600 BEARING, PIN (STD)

2

1

39

39

41

71465023610

71465023620

71431028510

BEARING, PIN (OS = 0.25)

BEARING, PIN (OS = 0.5)

SHAFT ASSY., BALANCER 1

1

1

1

63 11469921590 FLYWHEEL, ASSY. ............................................1................INCLUDES ITEMS W/ >

1

67 16031014550 WASHER

68 22512070360 KEY 7 X 36

1

1

69 26106080202 BOLT M 8 X 20 PLATED 1


YANMAR L100V1 — LUB. OIL PUMP AND GOVERNOR ASSY.


YANMAR L100V1 — LUB. OIL PUMP AND GOVERNOR ASSY.


1

7

11465032010 PUMP ASSY. LUB. OIL

11429932070 COVER, LUB. OIL PUMP

8 10333832570 O-RING

9 22312030160 PARALLEL PIN 3 X 16

QTY.

1

1

1

1

REMARKS

10 26106060122 BOLT, M 6 X12, PLATED 3

11 11429935110 FILTER, LUB. OIL ASSY.....................................1................INCLUDES ITEMS W/ #

13# 24341000224 O-RING 1A S-22.4

14 26106060162 BOLT M 6 X 16 PLATED

1

1

15

*

11429961190 WASHER, 1

16 71421061700 GOVERNOR ASSY. ...........................................1................INCLUDES ITEM W/ %

17% 11421061290 WEIGHT, GOVERNOR ASSY 1

22 11431161500 LEVER ASSY., GOVERNOR .............................1................INCLUDES ITEMS W/

*

31

*

22322030200 TAPER PIN 3 X 20

33

*

11477061520 BEARING,

1

2

1

1

41 10522566990 SCREW

42 26106060142 BOLT M 6 X 14 PLATED

43 26106060202 BOLT M 6 X 20 PLATED

55 26776100002 LOCK NUT M10 PLATED

56 11478061090 LEAD

57 11477161800 WASHER

58 11477161820 PLATE

59 11477161900 PROTECTOR

60 11477161931 NUT

62 24311000125 O-RING 1A P-12.5

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1


YANMAR L100V1 — COOLING AND STARTING DEVICE ASSY.


YANMAR L100V1 — COOLING AND STARTING DEVICE ASSY.

NO. PART NO.

2

3

7

PART NAME

11431045260 COVER B, SIDE

11431045270 COVER A, SIDE

5 11431045310 DAMPER

11435045340 COLLAR, CYL. COVER

9 26106060082 BOLT M 6 X8 PLATED

10 26106060202 BOLT M 6 X20 PLATED

11 26226060752 STUD M6 X75 1

1

4

4

5

1

1

1

1

4

4

4

QTY.

1

1

5

1

REMARKS

14 11429945310 COLLAR, FAN CASE

15 11469945330 SEAL, FAN CASE

16 11429945350 BOLT, FAN CASE

18 11469976251 RECOIL ASSY. ...................................................1................INCLUDES ITEMS W/

*

19

20

*

21

*

*

11469976510 CASE,

11469976531 RATCHET

1

1

2

22

*

11469976540 SPRING,

23

*

11469976551 GUIDE,

24

*

25

*

26

*

11469976630 ROPE, RECOIL STARTER

RETURN 27

*

11469976650 SPRING,

28

*

29

*

11469976670 WASHER

30

*

11469976680 WASHER IN NYLON

1

1

1

1

1

2

1

1

1

1

32 26106060082 BOLT M 6 X 8 PLATED

33 26106060122 BOLT M 6 X 12 PLATED

4

3

34 11431045100 FAN CASE (SILVER) 1


YANMAR L100V1 — FUEL INJECTION PUMP AND VALVE ASSY.


YANMAR L100V1 — FUEL INJECTION PUMP AND VALVE ASSY.


1 71434951400 PUMP ASSY., FUEL INJECTION 1

18 71421053100 FUEL INJECTOR ...............................................1................INCLUDES ITEMS W/ %

1

20% 11487553100 HOLDER ASSY., NOZZLE .................................1................INCLUDES ITEMS W/ #

23# 11421053330 PIN

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1


YANMAR L100V1 — FUEL TANK ASSY.


YANMAR L100V1 — FUEL TANK ASSY.


1

3

4

*

*

71431055700 TANK ASSY., FUEL (BLACK) ............................1................INCLUDES ITEMS W/

*

23414080000 GASKET, 1

1

11428855041 CAP ASSY., FUEL TANK ...................................1................INCLUDES ITEMS W/#

8

5

*

7

*

# 11428855081 VALVE

9

*

*

11429955100 FILTER,

1

1

4

10

*

11425055121 FILTER, FUEL OIL .............................................1................INCLUDES ITEMS W/ +

11

*

+ 11425055130 GASKET

12 11431055230 STAY B, FUEL TANK

1

1

13

*

11421055210 STAY A, FUEL TANK 1

14 11425055300 FUEL COCK ASSY. ...........................................1................INCLUDES ITEMS W/ $

15$ 24341000150 O-RING 1A S-15.0

17 22117080000 WASHER

18 26106080452 BOLT M 8 X 45 PLATED

19 26366060002 NUT M 6

20

*

26106060162 BOLT M 6 X 16 PLATED

2

1

2

2

1

1

1

1

23 11478059060 PIPE, FUEL OIL

24

*

11431059300 PIPE ASSY, FUEL RETURN .............................1................INCLUDES ITEMS W/ %

25

*

% 12472259050 CLAMP

% 11431059060 PIPE, FUEL RETURN

2

1 26

*

27

*

% 11431059310 TUBE,

28

*

% 12175059890 CLAMP

29 11431059800 PIPE, FUEL INJECTION

1

1

1

1


YANMAR L100V1 — STARTING MOTOR AND DYNAMO ASSY.


YANMAR L100V1 — STARTING MOTOR AND DYNAMO ASSY.


1 11436277011 STARTER, (HITACHI 12V) .................................1................INCLUDES ITEMS W/

*

2

*

11438177110 ARMATURE

X2114811000 WASHER THRUST

1

1

6

3

*

4

*

X2114715500 STOPPER SET, PINION

5

*

11438177130 COIL ASSY., FIELD

*

11438177140 COVER,

1

1

1

11437177160 HOLDER ASSY., BRUSH ..................................1................INCLUDES ITEMS W/ + 7

*

8

*

9

*

+ 11437179050 BRUSH

10

*

+ 11437179060 SPRING,

11

*

11438177151 HOUSING ASSY. GEAR 12

*

13

*

11437177170 COVER KIT, DUST

14

*

11437177180 SHIFT LEVER KIT

15

*

16

*

17

*

11437179070 BOLT M 6 X 37

18

*

12125477810 COVER,

19 26106100302 BOLT M 10 X 30 PLATED

1

1

4

1

1

1

1

1

2

2

1

2

1

21 11439978260 DYNAMO ASSY. .................................................1................INCLUDES ITEMS W/ #

1

1

1

25 26106060122 BOLT M 6 X 12 PLATED

26 26106060202 BOLT M 6 X 20 PLATED

27 26577060152 SCREW M 6 X 15

1

3

3

1

31 26023040102 SCREW M 4 X 10 2

32 11435177540 HARNESS, WIRE ..............................................1................INCLUDES ITEM W/ >

33> 29411200000 FUSE 20A, CARTRIDGE

34 11434077710 REGULATOR

1

1

35 26106060182 BOLT M 6 X 18 PLATED

36 26106060202 BOLT M 6 X 20 PLATED

37 11435177520 JOINT

2

2

1


YANMAR L100V1 — TOOL, LABEL AND GASKET SET

3

5 6

7

4

8

11

12

13

14

17

18

29

30

31

24

32

15

16

25

26

37

27 28

33

34

35

38

36


YANMAR L100V1 — TOOL, LABEL AND GASKET SET

NO. PART NO. PART NAME QTY.

1

1

1

1

REMARKS

6 11421007130 LABEL, HOW TO START-E

1

1

11 11429992590 TOOL ASSY .......................................................1................INCLUDES ITEMS W/ #

1

13# 11429992710 SPANNER

14# 11429992720 SPANNER

15# 11429992730 SCREWDRIVER 1

1

1

1

17 71465192620 GASKET SET ....................................................1................INCLUDES ITEMS W/

*

18

*

11465101330 GASKET, CYLINDER HEAD CMP.

11469901380 O-RING

1

1 24

*

25

*

26

*

24311000180 O-RING

27

*

11425001841 GASKET

28

*

29

*

1

2

1

2

2

30

*

11477111461 GASKET,

31

*

11431011310 GASKET,

32

*

11431012210 GASKET, AIR INTAKE

33

*

34

*

11429932570 O-RING,

35

*

24341000100 O-RING 1A S-10.0

23414080000 GASKET 8, ROUND 36

*

37

*

24341000224 O-RING 1A S-22.4

38

*

24341000150 O-RING 1A S-15.0

1

1

1

1

1

1

1

1

1


PAYMENT TERMS

Terms of payment for parts are net 30 days.

FREIGHT POLICY

All parts orders will be shipped collect or prepaid with the charges added to the invoice.

All shipments are F.O.B. point of origin.

Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier.

MINIMUM ORDER

The minimum charge for orders from Multiquip is $15.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement.

RETURNED GOODS POLICY

Return shipments will be accepted and credit will be allowed, subject to the following provisions:

1. A Returned Material Authorization must be approved by Multiquip prior to shipment.

2. To obtain a Return Material Authorization, a list must be provided to Multiquip

Parts Sales that defi nes item numbers, quantities, and descriptions of the items to be returned.

a. The parts numbers and descriptions must match the current parts price list.

b. The list must be typed or computer generated.

c. The list must state the reason(s) for the return.

d. The list must reference the sales order ( s ) or invoice ( s ) under which the items were originally purchased.

e. The list must include the name and phone number of the person requesting the RMA.

3. A copy of the Return Material Authorization must accompany the return shipment.

4. Freight is at the sender’s expense. All parts must be returned freight prepaid to

Multiquip’s designated receiving point.

TERMS AND CONDITIONS OF SALE — PARTS

5. Parts must be in new and resalable condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked.

6. The following items are not returnable: a. Obsolete parts. (If an item is in the price book and shows as being replaced by another item, it is obsolete.) b. Any parts with a limited shelf life

(such as gaskets, seals, “O” rings, and other rubber parts) that were purchased more than six months prior to the return date.

c. Any line item with an extended dealer net price of less than

$5.00.

d. Special order items.

f. Paint, chemicals, and lubricants.

g. Decals and paper products.

h. Items purchased in kits.

7. The sender will be notifi ed of any material received that is not acceptable.

8. Such material will be held for five working days from notifi cation, pending instructions. If a reply is not received within five days, the material will be returned to the sender at his expense.

9. Credit on returned parts will be issued at dealer net price at time of the original purchase, less a 15% restocking charge.

10. In cases where an item is accepted, for which the original purchase document can not be determined, the price will be based on the list price that was effective twelve months prior to the RMA date.

11. Credit issued will be applied to future purchases only.

PRICING AND REBATES

Prices are subject to change without prior notice. Price changes are effective on a specifi c date and all orders received on or after that date will be billed at the revised price.

Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change.

Multiquip reserves the right to quote and sell direct to Government agencies, and to

Original Equipment Manufacturer accounts who use our products as integral parts of their own products.

SPECIAL EXPEDITING SERVICE

A $35.00 surcharge will be added to the invoice for special handling including bus shipments, insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier.

LIMITATIONS OF SELLER’S LIABILITY

Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed, and in no event shall Multiquip be liable for loss of profi t or good will or for any other special, consequential or incidental damages.

LIMITATION OF WARRANTIES

No warranties, express or implied, are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip. Such warranties made in connection with the sale of new, complete units are made exclusively by a statement of warranty packaged with such units, and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products. Apart from such written statement of warranty, there are no warranties, express, implied or statutory, which extend beyond the description of the products on the face hereof.

Effective: February 22, 2006


NOTES


OPERATION AND PARTS MANUAL

HERE’S HOW TO GET HELP

PLEASE HAVE THE MODEL AND SERIAL

NUMBER ON-HAND WHEN CALLING

UNITED STATES

Multiquip Corporate Office

18910 Wilmington Ave.

Carson, CA 90746

Contact: [email protected]

Service Department

800-421-1244

310-537-3700

Technical Assistance

800-478-1244

Tel. (800) 421-1244

Fax (800) 537-3927

Fax: 310-537-4259

Fax: 310-943-2238

MEXICO

MQ Cipsa

Carr. Fed. Mexico-Puebla KM 126.5

Momoxpan, Cholula, Puebla 72760 Mexico


Tel: (52) 222-225-9900

Fax: (52) 222-285-0420

MQ Parts Department

800-427-1244

310-537-3700

Warranty Department

800-421-1244

310-537-3700

Fax: 800-672-7877

Fax: 310-637-3284

Fax: 310-943-2249

UNITED KINGDOM

Multiquip (UK) Limited Head Office

Unit 2, Northpoint Industrial Estate,

Globe Lane,

Dukinfield, Cheshire SK16 4UJ


Tel: 0161 339 2223

Fax: 0161 339 3226

CANADA

Multiquip

4110 Industriel Boul.

Laval, Quebec, Canada H7L 6V3


Tel: (450) 625-2244

Tel: (877) 963-4411

Fax: (450) 625-8664

© COPYRIGHT 2011, MULTIQUIP INC.

Multiquip Inc, the MQ logo and the Mikasa logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.

The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published in this publication at any time without notice and without incurring any obligations.

Your Local Dealer is:

Multiquip MRH800DS2 Automobile Parts Operation And Parts Manual

OPERATION AND PARTS MANUAL

SERIES

VIBRATORY ROLLER

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

Diesel engine exhaust and some of

MRH800DS2 Vibratory Roller

Yanmar

Choose from three easy options:

Order Parts

When ordering parts, please supply:

SAFETY MESSAGES

GENERAL SAFETY

ROLLER SAFETY

ENGINE SAFETY

FUEL SAFETY

BATTERY SAFETY (ELECTRIC START ONLY)

TRANSPORTING SAFETY

ENVIRONMENTAL SAFETY

HANDLE BAR/LEVER COMPONENTS

ENGINE COMPONENTS

BEFORE STARTING

ENGINE OIL CHECK

CHECKING THE HYDRAULIC SYSTEM

CHECKING THE V-BELT

CHECKING THE VIBRATOR OIL LEVEL

CHECKING LEVERS AND HORN

CHECKING SCRAPERS

FUEL CHECK

CHECKING WATER TANK

CHECKING BOLTS, NUTS AND SCREWS

POSITIONING THE HANDLE BAR

STARTING THE ENGINE

Electric Start

RECOIL START

PULL HANDLE

TO START

TRAVELING

VIBRATING

WATERING

UNLOADING

SAFETY FEATURES

STOPPING

LIFTING

TRANSPORTING

INSPECTION AND MAINTENANCE SERVICE TABLES

DAILY SERVICE

ENGINE OIL REPLACEMENT:

AIR FILTER

VIBRATION CLUTCH ADJUSTMENT

REAR NUT

FORK

FRONT NUT

HYDRAULIC SYSTEM INSPECTION AND SERVICE

ROLLER INSPECTION AND ADJUSTMENT

MACHINE MAINTENANCE

LONG TERM STORAGE

BATTERY MAINTENANCE

BATTERY CABLE CONNECTION

FORWARD AND REVERSE TRAVEL ADJUSTMENT

HANDLE BAR RELEASE

PIN GREASE FITTING

BEARING COVER

GREASE FITTING

CLUTCH BOX

GREASE FITTING

BEARING COVER

GREASE FITTING

SAMPLE PARTS LIST

NO. Column

PART NO. Column

QTY. Column

REMARKS Column

MRH800DS2 VIBRATORY ROLLER WITH YANMAR L100V1AJ1R1AAMK DIESEL ENGINE

1 to 3 units

OPERATION AND PARTS MANUAL

HERE’S HOW TO GET HELP

PLEASE HAVE THE MODEL AND SERIAL

NUMBER ON-HAND WHEN CALLING

Key Features