Sterling SFC-K 50 Marine Safety Devices Operating instructions

Operating Instructions
SM3-635b
Safety Filters
SFC-K 40
SFC-K 50
Sterling Material Processing
SFC-K
Sterling Material Processing
5200 West Clinton Ave.
Milwaukee, WI 53223
Telephone: (414) 354-0970
Fax: (414) 354-6421
www.sterlco.com
Parts & Service:
Telephone: (800) 423-3183
Edition: 06/99
These operating instructions are for*:
(*Please fill in personally)
Serial number:
Built in:
Date of delivery:
Number of delivery:
Date of commissioning:
SM3-635b
Location:
Group of machines:
2
SFC-K
Sterling Material Processing retains all rights to change the information in these
operating instructions at any time without notice.
SM3-635b
We assume no liability for any errors or direct or indirect damage resulting in context with these operating instructions.
Copying, translation or publication in any form except for personal use of purchaser requires approval from Sterling Material Processing.
All rights reserved.
3
Please note that our address and phone information has changed.
Please reference this page for updated contact information.
These manuals are obsolete and are provided only for their technical information, data and capacities.
Portions of these manuals detailing procedures or precautions in the operation, inspection, maintenance
and repair of the products may be inadequate, inaccurate, and/or incomplete and shouldn’t be relied
upon. Please contact the ACS Group for more current information about these manuals and their
warnings and precautions.
Parts and Service Department
The ACS Customer Service Group will provide your company with genuine OEM quality parts manufactured to engineering
design specifications, which will maximize your equipment’s performance and efficiency. To assist in expediting your phone
or fax order, please have the model and serial number of your unit when you contact us. A customer replacement parts list
is included in this manual for your convenience. ACS welcomes inquiries on all your parts needs and is dedicated to
providing excellent customer service.
For immediate assistance, please contact:
•
North, Central and South America, 8am – 5pm CST +1 (800) 483-3919 for drying, conveying, heating and cooling
and automation. For size reduction: +1 (800) 229-2919.
North America, emergencies after 5pm CST (847) 439-5855
North America email: [email protected]
•
Mexico, Central & South America
Email: [email protected]
•
Europe, Middle East & Africa +48 22 390 9720
Email: [email protected]
•
India +91 21 35329112
Email: [email protected]
•
Asia/Australia +86 512 8717 1919
Email: [email protected]
Sales and Contracting Department
Our products are sold by a worldwide network of independent sales representatives. Contact our Sales Department for the
name of the sales representative nearest you.
Let us install your system. The Contract Department offers any or all of these services: project planning; system packages
including drawings; equipment, labor, and construction materials; and union or non-union installations.
For assistance with your sales or system contracting needs please Call:
North, Central and South America +1 (262) 641-8600 or +1 (847) 273-7700 Monday–Friday, 8am–5pm CST
Europe/Middle East/Africa +48 22 390 9720
India +91 21 35329112
Asia/Australia +86 512 8717 1919
Facilities:
ACS offers facilities around the world to service you no matter where you are located. For more information, please visit us at
www.acscorporate.com
United States:
ACS Schaumburg – Corporate Offices
1100 E. Woodfield Road
Suite 588
Schaumburg, IL 60173
Phone: + 1 847 273 7700
Fax: + 1 847 273 7804
ACS New Berlin – Manufacturing Facility
th
2900 S. 160 Street
New Berlin, WI 53151
Phone : +1 262 641 8600
Fax: + 1 262 641 8653
Asia/Australia:
ACS Suzhou
109 Xingpu Road SIP
Suzhou, China 215126
Phone: + 86 8717 1919
Fax: +86 512 8717 1916
Europe/Middle East/Africa:
ACS Warsaw
Ul. Działkowa 115
02-234 Warszawa
Phone: + 48 22 390 9720
Fax: +48 22 390 9724
India
ACS India
Gat No. 191/1, Sandbhor Complex
Mhalunge, Chakan, Tal Khed,
Dist. Pune 410501, India
Phone: +91 21 35329112
Fax: + 91 20 40147576
SFC-K
TABLE OF CONTENTS
1. Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1. Warnings and symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2. Explanations and information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2. Installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.1.
2.2.
2.3.
2.4.
Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Compressed air supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3. Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.1.
3.2.
3.3.
3.4.
3.5.
Maintenance intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Cleaning the collecting bin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Replacing/cleaning the filter cartridge in the hopper loader . . . . 19
Replacing the sealing rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Replacing/cleaning the filter cartridge of the outlet container. . . 23
4. Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5. Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
SM3-635b
5.1. Spare parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4
SFC-K
1. Safety instructions
»
These safety instructions apply to all persons within the
range of action of the equipment.
Please inform all persons within the range of action of the
equipment of the direct and indirect hazards connected with
the equipment.
These operating instructions are to be used by all persons assigned activities connected with the equipment.
Knowledge of the English language is prerequisite.
Ensure in each case that the operating personnel are familiar
with the operating instructions and the function of the equipment.
SM3-635b
Observe the safety instructions of the connected conveying
system.
Safety instructions 5
SFC-K
1.1. Warnings and symbols
The following warnings and symbols are used in these operating instructions:
»
This symbol indicates danger to life! Fatal or serious injury is
possible if the corresponding instructions, regulations or
warnings are not observed.
This symbol indicates that serious injury is possible if the corresponding instructions, regulations or warnings are not observed.
F
This symbol indicates that extensive damage to equipment is
possible if the corresponding instructions, regulations or
warnings are not observed.
&
This symbol indicates information important for becoming familiar with the equipment, i.e. technical correlations.
$
This symbol indicates that a technical term is explained at this
point.
SM3-635b
L
Safety instructions 6
SFC-K
1.2. Explanations and information
Various terms and designations are used frequently in these operating instructions to ensure clarity. Therefore please note that the terms used in the text stand
for the corresponding explanations listed below.
ment
· Equip
“Equipment” can mean an individual unit, a machine or an installation.
erating personnel
· Op
The “operating personnel” are persons operating the equipment on their own responsibility or according to instructions (minimum age: 16).
erator
· Op
The “operator” of the equipment (production manager, foreman, etc.) is the person responsible for all production sequences. The operator instructs the operating personnel of what is to be done.
erating instructions
· Op
The “plant operating instructions” describe the interaction of the equipment, production sequences or methods. The plant operating instructions must be compiled by the operator of the equipment.
ment foreman
· Equip
When several operating personnel work on one machine, the “equipment foreman” coordinates the sequences. The equipment foreman must be appointed by
the operator.
personnel
· Trained
“Trained personnel” are persons who, due to their training, are authorized to carry
SM3-635b
out the required work in good practice.
Safety instructions 7
SFC-K
2. Installation instructions
»
These installation instructions are intended for persons with
skills in electrical and mechanical areas due to their training,
experience and received instructions.
Personnel using these installation instructions must be instructed in the regulations for the prevention of accidents, the
operating conditions and safety regulations and their implementation.
Ensure in each case that the personnel are informed.
The installation instructions provided in the corresponding
operating instructions apply for all connected equipment.
Observe safety regulations with regard to lifting gear handling
All installation work must be carried out with the equipment
disconnected from electrical power and compressed air supply.
L
For installation work taking place at heights of over approx. 6
feet, use only ladders or similar equipment and working platforms intended for this purpose. At greater heights, the
proper equipment for protection against falling must be worn.
Use only suitable lifting gear which is in proper working order
and load suspension devices with sufficient carrying capacity. Do not stand or work under suspended loads!
SM3-635b
Use suitable workshop equipment.
Installation instructions 8
SFC-K
SM3-635b
F
Install the equipment such that all parts are easily accessible;
this facilitates maintenance and repair work.
Installation instructions 9
SFC-K
2.1. Transport
The unit is delivered as a complete sub-assembly. Transport the unit on a pallet.
Lift the unit only by the wall support flange (B) or by the hopper loader (A). Use
only suitable lifting gear (e.g. hoisting crane or forklift).
»
Observe the carrying capacity of the lifting gear.
Observe the safety instructions for the handling of lifting
gear.
F
Never lift the unit by the valve.
A
SM3-635b
B
SFC-K
Installation instructions 10
SFC-K
2.2. Installation
For installation, the wall support flange (A) is used.
F
Install the safety filter by means of four screws which guarantee a carrying capacity of at least 50 kg (110.3 lbs.).
Install the safety filter in such a way that all components remain freely accessible
for facilitating maintenance and repair work.
Install the safety filter in the suction tube directly before the vacuum generator.
Connect the line to the vacuum generator to the tube of the compressed-air valve
(B) by means of a flexible hose. Screw both parts together by means of a hose
clamp.
Connect the line to the conveyor units to the tube of the hopper loader (C) by
means of a flexible hose. Screw both parts together by means of a hose clamp.
B
C
SM3-635b
A
SFC-K
Installation instructions 11
SFC-K
2.3. Compressed air supply
For operation of the valve, a compressed-air supply (1/4“) is
needed.
Check compressed air piping for
correct installation and assembly.
Check fittings, length and quality of
the hose connections for agreement with requirements.
The operating pressure is 5-6 bar
(72
87
PSI)
(system
overpressure).
Check the compressed air supplied
by the plant’s supply network.
Maintenance unit
Adjust compressed air pressure to
5-6 bar (72-87 PSI) (system overpressure).
Compressed air must be dewatered and oiled.
Install a maintenance unit (pressure reducer with water separator and oiler) if required.
Connect the unit to the plant’s supply network by means of a hose.
L
Depressurize compressed air supply lines which must be
opened.
F
Compressed air must be dewatered and oiled.
SM3-635b
Adjust pressure to a max. value of 6 bar (87 PSI) (system
overpressure).
Installation instructions 12
SFC-K
2.4. Electrical connection
»
The electrical connection may only be carried out by trained
personnel.
The regulations of the local Electricity Board must be observed.
All work must be carried out with the unit disconnected from
voltage and pressure supply.
It is not permitted for other persons to undertake the electrical
connection.
SM3-635b
Install a cable with three wires (3 x 1 mm²) from the safety filter to the conveying
control.
Installation instructions 13
SFC-K
Connect the cable to the plug of the SFC-K’s cleaning valve.
Observe the connection diagram:
B
A
24VDC
PE
A
terminal board
B
terminal
SG 5
46
6
SG 10
102
104
CS-VF 8/16
X2
6
110
CS-VF 16/32
X106
11
1
CS-PF 5
X2
20
21
CS-PF 10/20
X2
29
30
Connection diagram SFC-K
SM3-635b
F
Connect the plug to the cleaning valve of the safety filter and
fasten the safety screw.
Installation instructions 14
SFC-K
3. Maintenance
»
This chapter is intended for persons with skills in electrical
and mechanical areas due to their training, experience and
received instructions.
Personnel using the instructions in this chapter must be instructed of the regulations for the prevention of accidents, the
operating conditions and safety regulations and their implementation.
Ensure in each case that the personnel are informed accordingly.
For maintenance work taking place at heights of over approx.
6 feet, use only ladders or similar equipment and working
platforms intended for this purpose. At greater heights, the
proper equipment for protection against falling must be worn.
Use only suitable lifting gear which is in proper working order
and load suspension devices with sufficient carrying capacity. Do not stand or work under suspended loads!
Ensure that the electric motors/switch cabinets are sufficiently protected against moisture.
Use only suitable workshop equipment.
Before starting maintenance work, appoint a supervisor.
Inform the responsible personnel before maintenance work
on the system is started.
Never operate the equipment when partially dismantled.
SM3-635b
All maintenance and repair work not described in this chapter
may only be carried out by Sterling service personnel or authorized personnel (appointed by Sterling).
Maintenance 15
SFC-K
L
Disconnect the equipment from mains supply before starting
maintenance procedures to ensure that it cannot be switched
on unintentionally.
Depressurize all compressed air piping of the equipment before starting maintenance work.
F
Please observe the maintenance intervals.
Before starting maintenance work, clean the equipment of oil,
fuel or lubricants.
Ensure that materials and incidentals required for operation
as well as spare parts are disposed of properly and in an environmentally sound manner.
Use only original Sterling spare parts.
SM3-635b
Keep record of all maintenance and repair procedures.
Maintenance 16
SFC-K
3.1. Maintenance intervals
Daily:
Check warning signs on equipment for good
legibility and completeness.
Check the oil level in the oiler.
Empty the water separator.
Check operating pressure of the plant’s supply
network (5-6 bar system overpressure).
Check waste level in the collecting bin.
Monthly:
Clean the fiter cartridges
(depending on accumulation of dust earlier!).
Every six months:
Check all electrical and mechanical connections
for secure fit.
Replace the filter cartridges
(depending on accumulation of dust earlier!).
Check the sealing rings of the nonreturn valve
and the outlet flap.
Yearly:
Replace the sealing rings of the nonreturn valve
and the outlet flap.
&
The service intervals refer to a 3-shift operation.
F
The given maintenance intervals are average values.
SM3-635b
Check whether in your individual case the maintenance intervals must be shortened.
Maintenance 17
SFC-K
3.2. Cleaning the collecting bin
L
For cleaning of the collecting bin, the plant should be
switched off.
Open the toggle-type fasteners (A).
Remove the collecting bin (B) from the support.
Clean the collecting bin (B).
Place the collecting bin (B) back in the support.
Close the toggle-type fasteners (A).
Check the collecting bin (B) for proper fit.
A
B
SM3-635b
SFC-K
Maintenance 18
SFC-K
3.3. Replacing/cleaning the filter cartridge in the hopper loader
»
Stop the conveying procedure.
Switch off the conveying system at the main switch.
Interrupt the mains supply.
Set all compressed-air lines at zero pressure.
&
The conveying capacity is diminished by a clogged filter cartridge.
Open the toggle-type fasteners (A)
between the hopper lid and the
hopper loader.
Remove the hopper lid with the filter cartridge (B) from the hopper
loader.
A
B
Remove the locking pin and open
the lock nut on the filter cartridge
(B).
Remove the filter cartridge (B) from
the hopper lid.
SFC-K
SM3-635b
Blow compressed air through the
clogged filter cartridge from the inside out or replace the filter cartridge (B).
Maintenance 19
SFC-K
Install the new filter cartridge on the hopper lid.
F
Use a new lock nut.
Tighten the lock nut with 20 Nm.
Mount the locking pin.
Place the hopper lid with the filter cartridge on the hopper loader.
Close the toggle-type fasteners.
Purchase order number
filter cartridge:
ID 85612
lock nut:
ID 85486
SM3-635b
&
Maintenance 20
SFC-K
3.4. Replacing the sealing rings
»
Stop the conveying procedure.
Switch off the conveying system at the main switch.
Interrupt the mains supply.
Set all compressed-air lines at zero pressure.
Nonreturn valve
Open the toggle-type fasteners (A) between the hopper lid and the hopper
loader.
Remove the hopper lid with the filter cartridge from the hopper loader.
A
B
Draw the old sealing ring off the nozzle (B).
Install the new sealing ring.
Place the hopper lid with the filter cartridge
on the hopper loader.
Close the toggle-type fasteners (A).
SFC-K
&
Purchase order number
ID 85610
SM3-635b
sealing ring:
Maintenance 21
SFC-K
Outlet flap
Open the toggle-type fasteners (A).
Remove the collecting bin (B) from the support.
Remove the old sealing ring (C) from the nozzle of the material outlet.
Install the new sealing ring (C).
F
Observe the direction of installation (D).
Place the collecting bin (B) back in the support.
Close the toggle-type fasteners (A).
&
Purchase order number
sealing ring:
ID 23098
A
B
C
SM3-635b
D
Installation of sealing ring
Maintenance 22
SFC-K
3.5. Replacing/cleaning the filter cartridge of the outlet container
F
The filter cartridge can also be replaced/cleaned during operation. Because of accumulation of dust, Sterling recommends that you switch off the safety filter.
Slide the filter cartridge off the nozzle of
the outlet container.
Blow compressed air through the
clogged filter cartridge from the inside
out or replace the filter cartridge.
Install the cleaned/new filter cartridge.
A
SFC-K
&
Purchase order number
ID 98171
SM3-635b
filter cartridge:
Maintenance 23
SFC-K
4. Technical data
SFC-K 40
SFC-K 50
Weight:
approx. 10 kg (22 lbs)
Compressed air supply:
4-6 bar (72-87 PSI) system overpressure
180 mm
7.1"
9OO mm
35.4"
7O mm
2.75"
262 mm
10.3"
40/5O mm
1.6"/2.0"
40/5O mm
1.6"/2.0"
Versions:
1O mm
0.4"
SM3-635b
29O mm
11.4"
All di mensions are in mm. Subject to alteration.
Technical data 24
SFC-K
SM3-635b
5. Appendix
Appendix 25
SFC-K
5.1. Spare parts list
»
This spare parts list is intended to be used only by trained
personnel.
SM3-635b
Other persons are not permitted to modify or repair the equipment.
Appendix 26
SFC-K
SFC-K 40/50
16
13
1
14
20
46
19
8
31
28
27
17
40
6
7
18
SM3-635b
29
5
Appendix 27
SFC-K
Orderno. / Designation
1
28622 / valve housing
5
28624 / collecting bin
6
23093 / outlet flap with magnet
7
23098 / sealing ring
8
13428 / nonreturn valve
13
28623 / cylinder
14
23092 / sealing
16
09646 / sealing ring
17
28420 / sealing ring
18
28619 / sealing ring
19
85612 / filter cartridge
20
96383 / sealing
27
85486 / lock nut
28
85533 / profile tension ring
29
85497 / toggle-type fastener
31
85610 / sealing ring
40
98171 / filter cartridge
46
29297 / sealing ring
SM3-635b
Pos.
Appendix 28