Moyer Diebel | 351HT | Owner's manual | Undercounter High Temperature Dishwasher Installation/Operation
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Installation/Operation Manual with Service Replacement Parts
Undercounter
High Temperature
Dishwasher
Models:
351HT
351HT
Machine Serial No.
Issue Date: 2.24.16
Manual P/N
0512864 rev. G
For machines beginning with S/N W090217876 and above
3765 Champion Blvd.
Winston-Salem, NC 27105
336/661-1992 Fax: 336/661-1660
Toll-free: 800/ 858-4477
2674 N. Service Road, Jordan Station
Ontario, Canada L0R 1S0
905/562-4195 Fax: 905/562-4618
Toll-free: 800/ 263-5798
Printed in the USA
For future reference, record your dishwasher information in the box below.
Model Number__________________________ Serial Number_______________________
Voltage________________Hertz_____________ Phase__________________
Service Agent __________________________________ Tel:______________________
Parts Distributor _________________________________ Tel:______________________
National Service Department
In Canada:
Toll-free: 800/ 263-5798
Tel:
Fax:
905/ 562-4195
905/ 562-4618 email: [email protected]
In the USA:
Toll-free: 800/ 858-4477
Tel: 336/ 661-1992
Fax: 336/ 661-1660 email: [email protected]
ATTENTION:
The model no., serial no., voltage, Hz and phase are needed to identify your machine and to answer questions.
The machine data plate is located
on the lower front panel.
Please have this information ready if you call for service assistance.
The USGBC and the CaGBC Member Logos are trademarks owned by the U.S. Green Building Council and The Canadian Green Building Council, respectively, and are used by permission. The logos signify only that Moyer Diebel is a USGBC member and a CaGBC member; USGBC and
CaGBC do not review, certify nor endorse the products or services offered by its members.
COPYRIGHT © 2016 All rights reserved Printed in the USA
REGISTER YOUR PRODUCT ONLINE
Make sure you are connected to the internet then click or enter the address below.
In the U.S.A
http://www.moyerdiebel.com/register
In Canada
http://www.championindustries.com/canada/register
PRODUCT REGISTRATION
BY FAX
COMPLETE THIS FORM AND FAX TO:
(336) 661-1660 in the USA
1-(800) 204-0109 in Canada
Model
PRODUCT REGISTRATION CARD
Serial #
Date of Installation:
Company Name:
Address:
Telephone #: ( ) ---
Contact:
(Street) Province Postal Code
Installation Company:
Address:
Telephone #:
Contact:
FAILURE TO REGISTER YOUR PRODUCT MAY VOID YOUR WARRANTY
IMPORTANT IMPORTANT
Revision History
Revision History
A revision might be a part number change, a new instruction, or other information that was not available at print time. We reserve the right to make changes to these instructions without notice and without incurring any liability by making the changes. Equipment owners may request a revised manual, at no charge, by calling 1 (800) 858-4477 in the USA or by calling
1 (800) 263-5798 in Canada.
Revision Revised
Date Pages
4.10.09
1.04.11
3.15.11
6.09.11
6.15.15
2.24.16
Serial Number
Effectivity
All W090217876
31
33
35
44-45
W090217876
22-23
42-43
W090217876
46-47 W090217876
36-37
51
W150551128
W150551128
27 ALL
Revision
Description
Released First Edition
Item 5 changed to 0513110
Item 6 changed to 0512120
Item 18 changed to 0312840
Item 13 changed to 0512855
Deleted item 1, corrected nos.
Item 16 changed to 0312924
Added motor fan cover P/N 0513131
Added adapter P/N 0512794
Changed door assembly to P/N 0713141
Added Pressure Switch Assy. and Air Trap
Assy.
Revised Electrical Schematics
Changed Item 16 to Pump Relay &
Item 17 to Start Relay
i
Limited Warranty
LIMITED WARRANTY
Moyer Diebel, 3765 Champion Blvd., Winston-Salem, North Carolina 27105, and P.O. Box 301,
2674 N. Service Road, Jordan Station, Canada, L0R 1S0, warrants machines, and parts, as set out below.
Warranty of Machines:
Moyer Diebel warrants all new machines of its manufacture bearing the name
"Moyer Diebel" and installed within the United States and Canada to be free from defects in material and workman ship for a period of one (1) year after the date of installation or fifteen (15) months after the date of shipment by
Moyer Diebel, whichever occurs first. [See below for special provisions relating to glasswashers.] The warranty registration card must be returned to Moyer Diebel within ten (10) days after installation. If warranty card is not returned to Moyer Diebel within such period, the warranty will expire after one year from the date of shipment.
Moyer Diebel will not assume any responsibility for extra costs for installation in any area where there are jurisdictional problems with local trades or unions.
If a defect in workmanship or material is found to exist within the warranty period, Moyer Diebel, at its election, will either repair or replace the defective machine or accept return of the machine for full credit; provided; however, as to glasswashers, Moyer Diebel's obligation with respect to labor associated with any repairs shall end
(a) 120 days after shipment, or (b) 90 days after installation, whichever occurs first. In the event that Moyer Diebel elects to repair, the labor and work to be performed in connection with the warranty shall be done during regular working hours by a Moyer Diebel authorized service technician. Defective parts become the property of Moyer Diebel.
Use of replacement parts not authorized by Moyer Diebel will relieve Moyer Diebel of all further liability in connection with its warranty. In no event will Moyer Diebel's warranty obligation exceed Moyer Diebel's charge for the machine.
The following are not covered by Moyer Diebel's warranty: a. Lighting of gas pilots or burners. b. Cleaning of gas lines. c. Replacement of fuses or resetting of overload breakers. d. Adjustment of thermostats. e. Adjustment of clutches. f. Opening or closing of utility supply valves or switching of electrical supply current. g. Cleaning of valves, strainers, screens, nozzles, or spray pipes. h. Performance of regular maintenance and cleaning as outlined in operator’s guide. i. Damages resulting from water conditions, accidents, alterations, improper use, abuse, tampering, improper installation, or failure to follow maintenance and operation procedures. j. Wear on Pulper cutter blocks, pulse vanes, and auger brush.
Examples of the defects not covered by warranty include, but are not limited to: (1) Damage to the exterior or interior finish as a result of the above, (2) Use with utility service other than that designated on the rating plate,
(3) Improper connection to utility service, (4) Inadequate or excessive water pressure, (5) Corrosion from chemicals dispensed in excess of recommended concentrations, (6) Failure of electrical components due to connection of chemical dispensing equipment installed by others, (7) Leaks or damage resulting from such leaks caused by the installer, including those at machine table connections or by connection of chemical dispensing equipment installed by others, (8) Failure to comply with local building codes, (9) Damage caused by labor dispute.
Warranty of Parts:
Moyer Diebel warrants all new machine parts produced or authorized by Moyer Diebel to be free from defects in material and workmanship for a period of 90 days from date of invoice. If any defect in material and workmanship is found to exist within the warranty period Moyer Diebel will replace the defective part without charge.
DISCLAIMER OF WARRANTIES AND LIMITATIONS OF LIABILITY. MOYER DIEBEL'S WARRANTY IS ONLY TO THE
EXTENT REFLECTED ABOVE. MOYER DIEBEL MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUD-
ING, BUT NOT LIMITED, TO ANY WARRANTY OF MERCHANTABILITY, OR FITNESS OF PURPOSE. MOYER DIEBEL
SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. THE REMEDIES SET OUT ABOVE ARE
THE EXCLUSIVE REMEDIES FOR ANY DEFECTS FOUND TO EXIST IN MOYER DIEBEL DISHWASHING MACHINES
AND MOYER DIEBEL PARTS, AND ALL OTHER REMEDIES ARE EXCLUDED, INCLUDING ANY LIABILITY FOR
INCIDENTALS OR CONSEQUENTIAL DAMAGES.
Moyer Diebel does not authorize any other person, including persons who deal in Moyer Diebel dishwashing machines to change this warranty or create any other obligation in connection with Moyer Diebel Dishwashing Machines.
ii
Table of Contents
Table of Contents
Model 351 Undercounter Dishwasher
Revision History ...........................................................................................................i
Limited Warranty ...........................................................................................................ii
Model Descriptions ...........................................................................................................iv
Installation
..............................................................................................
1
Receiving ....................................................................1
Electrical Connections ................................................2
Water Connections .....................................................4
Drain Connections ......................................................5
Initial Start-up
..........................................................................................
6
Booster Fill Switch ......................................................6
Assembly ....................................................................8
Chemical Dispensing Pumps ......................................9
Priming ........................................................................10
Adjusting .....................................................................11
Operation ................................................................................................................ 13
Normal Wash Mode ....................................................13
Rinse Sentry Mode .....................................................14
Cleaning and Maintenance
........................................................................
15
Cleaning ......................................................................15
Maintenance ...............................................................18
Troubleshooting ..........................................................19
Service Replacement Parts
.......................................................................
21
Electrical Schematic.............................................................................................. 51
Timer Chart
.............................................................................................
53
Service Parts Installation Instructions
.......................................................
54
Booster Thermostat P/N 109069 ...............................55
Pressure Gauge Piping Change .................................57
Fill/Drain Timer P/N 0713133 .....................................59
Fill/Drain Timer - Theory of Operation
........................................................
63
iii
Model Description
Model Description
351HT
High temperature hot water sanitizing dishwasher with built-in 40°F/22°C rise booster heater.
208-240VAC/60/1
Optional Equipment
(consult factory)
70°F/39°C rise built-in booster heater
1-RDT Dish table
17" stand
17" Storage cabinet
6" legs (set of 4)
Additional peg or flat-bottom dishracks
iv
Installation
Receiving
NOTE:
The installation of your dishwasher must be performed by qualified service personnel.
Problems due to improper installation are not covered by the Warranty.
1. Inspect the outside of the dishwasher carton for signs of damage.
2. Remove the carton and inspect the dishwasher for damage.
3. Check for any accessories that may have shipped with your dishwasher.
4. Turn to the front of this manual for instructions on how to register your machine online.
5. Move the dishwasher near its permanent location.
CAUTION:
Be careful when lifting and moving the dishwasher to prevent damage to the machine.
NOTE:
The installation of the dishwasher must comply with local health codes.
6. Compare the installation site utility connections with the dishwasher utility connections and make sure they are the same.
7. The dishwasher can be installed as a free-standing unit or under a built-in counter-top.
The typical counter-top height in most locations is 34" [86cm].
8. Under counter installations should provide storage space for the dishwasher chemical supply containers.
9. Chemical supply containers should be placed as
Wall close to the machine as possible.
10. Place the dishwasher in its permanent location.
Counter-top
11. The dishwasher has 4 adjustable feet for leveling.
12. Level the dishwasher front-to-back and side-to-side.
34"
[86cm]
Min.
Floor
3" [8cm] Min.
1
Installation
Electrical Connections
WARNING:
Electrocution or serious injury may result when working on an energized circuit.
Disconnect power at the main breaker or service disconnect switch before working on the circuit.
Lock-out and tag the breaker to indicate that work is being performed on the circuit.
ATTENTION
A qualified electrician must connect the main incoming power to the dishwasher in accordance with all local codes and regulations or in the absence of local codes in accordance with the
National Electrical Code
VERIFY THE CORRECT VOLTAGE IS SUPPLIED TO THE MACHINE
THE CORRECT SUPPLY VOLTAGE IS 115/208-240VAC/60/1.
(See the diagram on next page.)
Main Terminal Block
2
The Main Terminal Block (MTB) is located on the left-rear corner of the electrical panel.
Installation
Electrical Connections
1. Refer to the connection diagram on the preceding page and the photo below:
2. Machines require a 3-wire plus ground supply which includes a current carrying neutral.
3. Power connections are made at the Main Terminal Block (MTB).
4. The MTB is located on the left-rear corner of the electrical panel behind the front access panel.
(See the illustration on the previous page.)
NOTE:
Provide a 3 foot service loop in the power cable at the back of the dishwasher for service.
To Connect Main Power to the Dishwasher:
1. Remove the lower front access panel of the dishwasher.
2. Locate the electrical mounting panel on the right-side of the machine.
Remove the retaining nut at the top of the panel that holds the panel in place.
3. Lower the panel and pull it forward to gain access the MTB.
4. Feed the power cable through the cable hole located on the right side, as viewed from the front of the machine, into the interior of the machine.
SINGLE PHASE POWER CONNECTION
115/208-240VAC/60/1
5. Make sure the cable passes through the cable mounting bracket located near the front-center of the base and secure the cable with a cable connector.
6. Connect the ground wire to the base of the dishwasher with the ground screw provided next to the cable mounting bracket.
GRD
L1 L2
115VAC
N
7. Feed the remaining cable wires to the Main Terminal
Block and connect according to the connection diagram to the right.
Cable Bracket
From Rear of Machine
To Main Terminal Block
L1
L2
N
GRD
Route the supply cable through the cable bracket.
HOW TO CONNECT POWER
1. Check the data plate on the front of the dishwasher for the voltage of the machine.
2. Remove the lower-front access panel.
3. Lower the electrical component bracket.
4. Feed the power cable from the rear of the dishwasher to the center of the machine
and through the cable bracket.
5. Connect the ground wire to the base of the dishwasher using the ground screw located
near the bracket.
6. Feed the power leads to the terminal block.
7. Connect L1, L2 and a currrect-carrying
neutral to the Main Terminal Block.
8. Main Power connections are complete.
3
Installation
Water Connections
Note
Plumbing connections must comply with national, local plumbing and sanitary codes.
IMPORTANT
Make sure the flexible water supply and drain hoses are not kinked.
1.
All models have a 6 ft. flexible hot water fill hose with a 3/4" NPS connector.
2. A 1/2" or larger main incoming supply line should be installed to the dishwasher.
3. A 1/2" or larger shut-off valve should be installed in the water supply line as close to the dishwasher as possible for service.
4. The pressure regulating valve, PRV, must be installed after the shut-off service valve if the incoming flow pressure exceeds
20-22 psi.
5. The hot water supply must provide a minimum of 140°F/60°C, measured at the dishwasher for the 40°F/ 22°C rise booster.
6. For the 70°F/39°C rise booster the hot water supply must provide a minimum of 110°F/43°C measured at the dishwasher.
7.
A water hardness of 3 grains/U.S. gal [51.3mg/L] or less is recommended.
4
Installation
Drain Connections
ATTENTION
Do not connect the drain hose to a disposer. The dishwasher will not drain correctly.
1. The dishwasher has a 6ft. 3/4" I.D. drain hose. The maximum drain height connection must not exceed 3 ft.[0.9 m].
2. The drain hose is secured to the rear of the machine by a clamp to maintain a goose-neck bend in the drain hose.
DO NOT REMOVE THE DRAIN HOSE RETAINING CLAMP.
DO NOT STRETCH THE DRAIN HOSE.
3.
A 3/4" hose barb fitting is strapped to the drain hose to use in connecting the drain hose to building drain line.
The service part number for the hose barb is P/N 0512231.
4.
Install the drain hose to a "WYE" drain fitting. Connection to a "TEE" fitting will prevent the dishwasher from draining completely.
5.
The maximum drain flow is 8 U.S. gpm/7 Imp. gpm/30 L.P.M.
6. Make sure the drain hose does not kink. Kinks will prevent the dishwasher from draining completely, and the dishwasher will overflow out the front door.
NOTE: DO NOT CONNECT THE DRAIN HOSE TO A DISPOSER.
THE DISHWASHER WILL NOT DRAIN CORRECTLY.
The dishwasher flexible drain hose must be connected to a WYE fitting.
Do not connect the dishwasher flexible drain hose to a TEE fitting.
5
6
Initial Start-Up
Filling the Booster
ATTENTION
VERIFY THE CORRECT VOLTAGE IS SUPPLIED TO THE MACHINE
THE CORRECT SUPPLY VOLTAGE IS 115/208-240VAC/60/1.
(Refer to the diagram on page 3.)
Note:
The dishwasher contains a built-in booster heater that was drained prior to shipment and must be filled with water before operating the dishwasher.
Booster Fill Switch
The booster heater is filled using the Booster Fill Switch. It is located behind the lower front access panel and on the left-side of the bracket that holds the chemical dispensing pumps (see the photos below).
Fill the booster heater:
1. Make sure the dishwasher power switch is OFF.
2. Remove the lower front access panel.
3.
Locate the booster fill switch. It is in the left-center of the electrical component panel.
4. Make sure the Booster Fill Switch is in the middle position, (OFF).
5. Turn the water supply and the main power supply on.
DO NOT TURN THE DISHWASHER POWER SWITCH ON.
A) Identify the booster fill switch.
RINSE
WASH
TEMPERATURE
ON
OFF
BOOSTER
FILL
Booster Fill Switch
A
Initial Start-Up
Filling the Booster
(continued)
B) Press and hold the Booster Fill Switch down to the BOOSTER FILL position until you hear the water spraying inside the dishwasher wash tank, then release the switch.
RINSE
WASH
TEMPERATURE
ON
OFF
BOOSTER
FILL
C) Push the switch up to the ON position and release.
The booster tank is filled.
RINSE
WASH
TEMPERATURE
B
ON
OFF
BOOSTER
FILL
C
7
Initial Start-up
Check List
1.
Remove any protective film from dishwasher. Check the interior for foreign material.
2. Make sure the dishwasher is permanently located.
3. Make sure all utility connections are complete.
4.
Make sure the flexible drain hose and the hot water fill hose are not kinked.
5. Make sure the chemical supply containers are full and the chemical pick-up tubes are installed in the proper containers.
6.
Make sure the sump filter is in place.
7.
Make sure the overflow tube is installed and firmly seated in the sump.
8. Make sure the spray arms are in place and spin freely.
9. Fully close the dishwasher door.
10. Turn hot water supply on and check for leaks in the main water supply piping connected to the dishwasher.
IMPORTANT
During the initial fill, adjust the PRV to ensure the flowing pressure of the incoming water is set to 20-22 PSI.
8
Install the scrap screen, overflow tube, and spray arms.
Make sure the spray arms turn freely.
Initial Start-up
Chemical Dispensing Pumps
ATTENTION
Contact a local chemical supplier for detergent and rinse-aid chemicals. The detergent should be a non-chlorinated liquid detergent. The chemical dispensing pumps are adjusted by the chemical supplier.
1. The dishwasher is equipped with a built-in detergent dispensing pump and rinse-aid dispensing pump. (See the photographs below.)
2. The pumps are located on the lower panel behind the lower-front access panel.
3.
Each pump is equipped with 6 feet [1.8 m] of pick-up supply tubing, a stiffener tube, and a strainer.
4. A red label marked DETERGENT is attached to the detergent pump inlet tubing.
5. A blue label marked RINSE-AID is attached to the rinse-aid pump inlet tubing.
6.
The detergent enters the wash tank compartment through a fitting at the right rear of the wash compartment (see the illustration on the next page).
7. The detergent supply should be a non-chlorinated liquid detergent.
8.
The rinse-aid enters the final rinse piping through a fitting located on the upper-left rear side of the dishwasher. The fitting is located near the vacuum breaker (see the illustration on the next page).
WASH
RINSE
TEMPERA
TURE
ON
OFF
Rinse-aid
Pump
Detergent
Pump
The dispensing pumps are located behind the lower-front access panel.
A stiffener tube, strainer and pick-up tubing are supplied with the built-in detergent and rinse-aid pumps.
9. The chemical supplier will choose the appropriate liquid rinse-aid.
10. Your chemical supplier should adjust the dispensers for the supplied product.
11. Place the chemical supply containers as close to the dishwasher as possible.
12.
Do not elevate the chemical containers above the finished floor.
9
Initial Start-up
Chemical Dispensing Pumps
(continued)
Chemical Injection Points
The illustrations below show the location of the detergent and the rinse-aid injection points.
Detergent
Injection Point
Detergent enters the wash tank compartment through a fitting on the rear wall of the wash tank compartment.
Rinse-aid
Injection
Point
The rinse-aid enters the final rinse piping at the top-rear of the dishwasher near the vacuum breaker.
10
Initial Start-up
Chemical Dispensing Pumps
Priming the Chemical Dispensing Pumps
The chemical dispensing pumps must be primed before the dishwasher is operated. A 2-position PRIME switch is located on the front control panel to do this. The Detergent dispensing pump is primed when the Prime switch is pushed UP to the DET position. The Rinse-aid dispensing pump is primed when the
Prime switch is pushed DOWN to the R/A position (see below).
DET
R/A
PRIME
DRAIN START
Chemical Dispenser Prime Switch
ON
POWER
OFF
1. Make sure the chemical containers are full and the correct pick-up tubes are in the containers.
2.
Turn the dishwasher power switch ON. The switch will illuminate and the dishwasher will fill with water.
3.
Once the fill is complete, open the dishwasher door, then push and hold the prime push button UP to the DET (detergent) position until detergent is observed entering at the right-rear of the wash tank compartment.
4. Push and hold the prime push button DOWN to the R/A (rinse-aid) position for 30 seconds.
Release the push button.
5. Close the door.
11
Initial Start-up
Chemical Dispensing Pumps
Adjusting the Chemical Dispenser Pumps
The amount of detergent and rinse-aid dispensed during the dishwasher cycle is controlled by adjustable cams on the timer assembly. Variables such as the type of chemicals used and the hardness of the water supply often require that the timer cam settings must be changed. It is recommended that the chemical supplier make these adjustments.
(Refer to the illustration below).
Note:
Only the Detergent and the Rinse-aid cams are adjustable. Do not attempt to adjust any other timer cam.
To adjust the chemical dispensing pump timer cams:
1. Remove the lower-front access panel. The timer assembly is located on the right-side of the electrical component panel.
2. Make sure the dishwasher power is OFF.
3. The detergent timer cam has 2 halves. Hold the stationary right-half of the cam and turn the left-half of the cam counter-clockwise to increase the amount of detergent that is dispensed.
Turn the left-half clockwise to decrease the detergent dispensed.
4. The rinse-aid timer cam has 2 halves. Hold the stationary left-half of the cam and turn the right-half of the cam counter-clockwise to decrease the amount of rinse-aid that is dispensed.
Turn the right-half clockwise to increase the amount of rinse-aid dispensed.
CCW
CW
HOMING
CAM
WASH
PUMP
DRAIN
PUMP
RINSE
VALVE
DET.
PUMP
RINSE
AID
PUMP
EXTEND
WASH
RINSE
SENTRY
D
+
E
E
T
R
T
-
IN
R
S
-
E
+
12
Operation
Normal Wash Mode
Follow the instructions below to operate the dishwasher in a Normal Wash Mode. A Rinse Sentry feature holds the dishwasher in a wash mode if the booster heater temperature is below 180ºF/82ºC.
1. Turn the main power on at the main circuit breaker.
2.
Install the sump filter, overflow tube and spray arms.
3.
Make sure the flexible drain hose and the flexible fill hose are not kinked, then turn the water supply on.
4. Close the dishwasher front door.
5. Push the dishwasher Power Switch to the ON position. The power switch will illuminate and the machine will fill with water.
6.
Check the pressure gauge as the machine fills and make sure the incoming water pressure is between 20-22 psi.
7. Wait 15 minutes for the WASH temperature gauge to indicate a minimum of 150ºF/66ºC.
8. At the beginning of the day, run 2 empty cycles before checking the final rinse operating temperature. The first cycle will take longer to reach the proper temperature.
ATTENTION
If the wash temperature is low for an extended period of time, drain the machine and refill with fresh water. Run two empty cycles and then check that the wash tank temperature gauge indicates 150°F/66°C.
9. Load soiled wares into the dish rack. Place plates, glasses, cups and bowls in a peg rack.
Place utensils in a single layer in a flat-bottom rack. Place pots and pans in a flat-bottom rack.
Do not overload the dish racks.
10. Slide 1 dish rack into the wash compartment making sure the wares do not interfere with the rotating spray arms. Do not wash more than 1 dish rack at a time. (continued on next page)
20-22 PSI
30
20
40
PSI
10
0
CHAMPION INDUSTRIES, INC.
WINSTON-SALEM,NC
60
50
Final Rinse
Pressure
150°F/66°C
40
60
80
20
100
40
120
60
140
80
160
180
0
100
200
20
220
Wash
Temperature
40
60
80
20
180-195°F
82-91°C
100
120
140
40
60
80
160
180
0
100
20
Final Rinse
The pressure and temperature gauges are located on the lower-left corner of the lower-front access panel.
220
Temperature
200
13
Operation
Normal Wash Mode
(continued)
11. Close the front door fully, then press and hold the START BUTTON for 1 second. The green in-cycle light will illuminate and the wash cycle will begin. The wash cycle time runs for approximately 1-1/2 minutes.
12. Opening the door when the dishwasher is in-cycle will stop the dishwasher. The cycle will resume automatically when the dishwasher door is closed fully.
13.
The final rinse cycle begins at the end of the wash cycle and runs for approximately 15 seconds
Check the RINSE temperature gauge during the final rinse and make sure it indicates a minimum of
180ºF/82ºC. The acceptable range of operation is 180-195ºF/82-91ºC.
14. At the end of the rinse cycle, the in-cycle light will go out. Open the door and remove the clean rack of wares. Repeat steps 8-12 for additional dish racks.
15. Refer to the Cleaning Instructions, "After Each Meal Period or every 8 Hours of Operation", on page 15 for the procedures to drain and clean the dishwasher.
Rinse Sentry Mode
The final rinse water temperature must be a minimum of 180ºF/82ºC during the final rinse cycle to ensure all wares are sanitized. If for any reason, the hot water temperature in the booster tank cannot provide this temperature, the dishwasher will enter a Rinse Sentry Mode of operation and extend the cycle time.
The Rinse Sentry changes the Normal Operation Mode as described below:
1.
The Rinse Sentry constantly monitors the water temperature inside final rinse booster.
2. If the temperature inside the booster heater falls below 180ºF/82ºC then the Rinse Sentry will extend the wash cycle time until the booster heater water temperature reaches the proper temperature.
3. The in-cycle light will remain illuminated during the Rinse Sentry Mode.
4. The RINSE water temperature gauge must be monitored to ensure a minimum of
180ºF/82ºC is maintained during the rinse cycle.
5. The temperature range for the final rinse water is 180-195ºF/82-91ºC.
6. An extraordinarily long wash cycle may indicate a low incoming water temperature or a problem with the booster heater operation.
DO NOT REMOVE WARES UNTIL THE FINAL RINSE CYCLE HAS
SANITIZED THE WARES AND THE GREEN CYCLE LIGHT GOES OUT.
14
Cleaning and Maintenance
Cleaning
After Each Meal Period or every 8 Hours of Operation.
1. Press the lighted power switch to the OFF position. The power switch light will go out.
2.
Open the door and remove the overflow tube from the wash tank sump.
3.
Inspect and clean the overflow tube rubber seal
4. Close the door.
5. Push and hold the drain switch for 1 second then release.
6. The dishwasher will drain for 50 seconds and then stop.
7.
Remove the sump filter carefully to keep the soil or waste particles from falling into the sump.
8.
Clean the sump filter by rinsing with clean water.
Be sure to back-flush the filter.
Do not strike the filter against solid objects.
9. Check the sump for foreign material and clean as required.
10.
Replace sump filter and the overflow tube.
11. Make sure spray arms turn freely.
12.
Check the chemical containers and refill as required.
13. Close the door and turn the ON/OFF switch to ON and return to normal operation mode.
Heating
Element
Overflow
Tube
Overflow
Seal
Sump
Filter
Sump
15
Cleaning and Maintenance
Cleaning
At the End of the Day
1. Perform Steps 1-9 on the previous page.
2. Remove the upper and lower rinse and wash spray arms. The spray arms are interchangeable.
3. Unscrew the rinse arm pin (A). Remove the rinse arm assemblies
4.
Clean the final rinse arm nozzles using a small paper clip (B).
5. Remove the rinse arm end plugs (C) if necessary,
and flush the rinse arm with clean water.
6. Re-install the rinse arm end plugs if they were removed.
7.
Remove the wash spray arms and flush with clean water.
8. DO NOT USE STEEL WOOL TO CLEAN THE INTERIOR OF THE MACHINE.
9. Contact the chemical supplier for de-liming if required (see next page).
10. Wipe the interior and exterior of the machine with a soft cloth and a mild detergent.
DO NOT HOSE THE EXTERIOR OF THE MACHINE WITH WATER.
11. Reassemble the dishwasher and leave the door open to allow overnight drying.
Paper Clip
B
End
Plug
C
Wash Spray arm
D
Rinse Arm Pin
A
16
Cleaning and Maintenance
De-liming
Minerals accumulate on the interior surfaces of the dishwasher. The deposits have a white haze and, in cases of heavy accumulation, may appear as a granular solid. The generic name for mineral deposits is lime. The removal of lime deposits is called de-liming. Your dishwasher should be delimed regularly; how often will depend on the mineral content of your water.
Inspect your machine interior for lime deposits. If de-liming is required, a de-liming agent should be used for best results in accordance with the chemical supplier's instructions.
Danger:
Death or serious injury may result when de-liming solution is mixed with sodium hypochlorite
(chlorine bleach) sanitizing agent. Mixing may cause hazardous gases to form.
De-liming solution and other acids must never be mixed with chlorine, iodine, bromine, or fluorine.
Caution:
Skin contact with de-liming solutions can cause severe irritation and possible chemical burns.
Always wear protective clothing and goggles when handling chemicals.
Attention:
Contact your chemical supplier for specific safety procedures and instructions for the use of the de-liming solution supplied for the dishwasher.
De-liming solution or other chemicals are not supplied by the dishwasher manufacturer.
Heating
Element
Overflow
Tube
Overflow
Seal
Sump
Filter
Sump
17
Cleaning and Maintenance
Maintenance
Follow the maintenance schedules below to keep the dishwasher operating most efficiently.
Daily Maintenance
1. Check all of the wash arm and rinse arm spray jets and clean as necessary.
2. Make sure the water supply is on and the drain is not clogged.
3. Check the temperature gauges and/or displays to ensure they are operating.
4. Make sure dish racks are in good condition.
5.
Check the chemical containers and refill as required.
6. Follow the cleaning procedures given above.
Weekly Maintenance
1. Perform Steps 1-5 in the Daily Maintenance.
2. Inspect water lines for leaks.
3. Check for water leaks underneath the dishwasher.
4.
Make sure the flexible water fill and drain hoses are not kinked.
5. Make sure the dishwasher is level.
6. Clean accumulated lime deposits from the wash tank heating element.
7. Inspect the scrap screen and replace it if damaged.
8. Check the spray arms and replace or repair if damaged.
9. Clean the chemical dispenser pick-up tubing for the detergent and rinse-aid pumps.
To clean the pick-up tubing:
1. Remove the pick-up tubes from their containers.
2. Place each tube in a separate container of hot water.
3.
Press and hold the PRIME button up in the DET position until water flows into the wash tank compartment.
4.
Press and hold the PRIME button down in the RINSE position until water flows into the wash tank compartment.
5. Return the pick-up tubes to their containers.
6.
Run 3 empty dishwasher cycles to flush any chemicals from the dishwasher wash compartment.
7. Push and hold the chemical prime button to prime the chemical pumps.
18
Troubleshooting
Troubleshooting
Condition Cause Solution
Dishwasher will not run.
Low or no water.
Door not closed.
Main power OFF.
Dishwasher OFF.
Main water supply off.
PRV setting incorrect
Solenoid strainer clogged.
Solenoid valve defective.
Close door completely.
Check breaker on panel.
Turn dishwasher ON.
Open supply valve.
Adjust the PRV setting
Clean strainer.
Contact Service Agent.
Chemicals won’t feed into dishwasher.
Chemical supply low.
Pick-up tube clogged
Supply tubing damaged.
Supply tubing kinked.
Poor wash results.
Wares incorrectly loaded. in dishrack.
Water has drained out of the wash tank while the dishwasher was idle.
Refill chemical container.
Clean/replace tube.
Replace tubing.
Straighten tubing.
Reposition wares or reduce amount of wares.
Clogged sump filter.
Clogged spray arms.
Detergent injector not feeding.
Thermostat defective.
Clean sump filter.
Clean spray arms.
Replace squeeze tube or clean tubing and pick-up tube.
Contact Service Agent.
Detergent motor defective.
Wash temperature low.
Contact Service Agent
Drain and refill wash tank and run 2 empty cycles.
Contact service agent if problem persists.
Goose-neck loop in drain hose has been removed.
Drain hose clamp is not holding the drain hose in proper position.
Building plumbing does not provide correct air vent to prevent siphoning.
Re-route drain hose.
DO NOT STRETCH HOSE
Replace/Adjust hose clamp making sure goose-neck is maintained.
Contact Service Agent and/or plumber.
Dishwasher stays in wash cycle.
Rinse Sentry extends wash mode to allow final rinse water booster temperature to reach 180˚F/82˚C.
Contact Service Agent because booster thermostat is defective.
19
Blank Page
20
This Page
Intentionally
Left Blank
Service Replacement Parts
Service Replacement Parts
Illustrations Page
Wash Pump/Motor Assembly ................................................................................................................................ 22
Booster Assembly ................................................................................................................................................... 24
Electrical Panel and Timer Assembly ..................................................................................................................... 26
Control Panel Assembly ......................................................................................................................................... 28
Upper Final Rinse Piping Assembly ....................................................................................................................... 30
Wash and Rinse Spray Arm Assemblies ................................................................................................................ 32
Drain Pump and Lower Hose Assemblies .............................................................................................................. 34
Wash Tank Heater and Drain Assemblies .............................................................................................................. 36
Fill Solenoid Valve Assembly .................................................................................................................................. 38
Detergent Pump Assembly ..................................................................................................................................... 40
Rinse-aid Pump Assembly...................................................................................................................................... 42
Panel Assembly ...................................................................................................................................................... 44
Door Assembly ....................................................................................................................................................... 46
Dish racks, Line Strainer and Pressure Regulating Vavle (PRV) ........................................................................... 50
21
Wash Pump/Motor Assembly
10
11
12
1
3
4
5
7
8
9
6
2
13
22
Item Part
No. No.
1 0512340
4
5
2
3
0512341
114144
0501501
0501478
8
9
6 0512345
7 114139
110285
114137
10 107337
11 0512101-1
12 0513131
13 H29043
Description
SCREW, M4, PHIL, PAN HD.
IMPELLER HOUSING COVER
NUT, M6 (left-hand thread)
WASHER, LOCK, 1/4"
WASHER, PLAIN, 17/64"
IMPELLER
SEAL, PUMP
GASKET, PUMP
PLATE, PUMP BACKING
NUT, M4
PUMP/MOTOR ASSEMBLY COMPLETE
220VAC/60/1
COVER, REAR MOTOR FAN
CAPACITOR 16
μF
Wash Pump/Motor Assembly
Qty.
1
1
1
1
1
9
1
1
9
1
1
1
23
Booster Assembly
To Final Rinse om Fill
24
Item Part
No. No.
1 0512847
1 0512848
2 0512928
3 0512108
4 109069
5
6
0512185
0512985
7
8
0512926
110562
11
12
13
14
9 0712835
10 107417
0512857
0512941
0512107
0508817
15 108954
16 0512920
17 0512425
18
19
20
112728
0512298
107928
Booster Assembly
Qty. Description
HEATER, BOOSTER 4kW, 208V, 40°F RISE
(Does not include gasket)
HEATER, BOOSTER 6kW, 220V, 70°F RISE
(Does not include gasket)
GASKET, BOOSTER HEATER
1
THERMOSTAT, CONTROL 195°F
(Prior to S/N W120330086)
THERMOSTAT, CONTROL 110-195°F
(Beginning with S/N W120330086)
BOLT, HEX FLANGE, 1/4-20 X 3/8" SST
CLAMP, 29/32" x 1/2" WIDE SST
HOSE, BOOSTER FILL
THERMOSTAT, HI-LIMIT FIXED SNAP 240°F
1
1
1
1
1
6
TANK, BOOSTER (All S/N's) 1
(Includes Item 14)
1
1
HOSE, 1/2" ID
TEE, RINSE THERMOMETER
FITTING, BOOSTER THERMOMETER
THERMOMETER, 2" DIAL, 7' CAPILLARY
PLUG, 1/8" SST
NUT, GRIP 6-32 W/NYLON INSERT
FITTING, BOOSTER THERMOSTAT
(Use with Item 3, Prior to S/N W120330086)
FITTING, BOOSTER THERMOSTAT
(Use with Item 3, Beginning with S/N W120330086)
FITTING, COMP. 1/4" OD X 1/8" MPT ELL J
BUSHING, REDUCER 1/2" X 1/8"
TUBING, 1/4" NATURAL
1
2
1
1
A/R
2
1
1
1
1
2 FT.
25
Electrical Panel and Timer Assembly
1
3
11
2
6
4
5
7
ON
OFF
8
WASH
RINSE
TEMPERA
TURE
9
10
11
13
Item 10, Timer Assembly includes: Items 12 and 13
11
12
15
16
11
20
14
17
19
18
11
11
26
Electrical Panel and Timer Assembly
Item Part
No. No.
1 0507323
2 0512108
3 109069
14*
15
16
17
18
19
20
7
8
9
10
4 0313481
5
6
0501373
0501450
0512935
0512934
0512875
0512862
11 0501408
12 0501379
13 0512915
0713133*
0503620
0509428
111068
0504951
0512432
0312909
* Note: See Kit Installation Instructions at the end of this manual
Description Qty.
THERMOSTAT, WASH TANK
THERMOSTAT, CONTROL 195°F
(Prior to S/N W120330086)
1
1
THERMOSTAT, CONTROL 110-195°F
(Beginning with S/N W120330086)
BRACKET, THERMOSTAT
(Use with Item 3 only)
SWITCH, 3-POSITION, TOGGLE
SCREW, NIBS RH 6-32 X 3/16" PHIL. SST
LABEL, ON/OFF/BOOSTER FILL
LABEL, WASH-RINSE TEMPERATURE
BUSHING, 1" ID
ASSEMBLY, TIMER (Includes Items 12, 13)
SCREW, TRUSS SLOT, 8-32 X 1/4" SST
SWITCH, TIMER
1
1
MOTOR, TIMER
(Not available seaparately, order Item 10)
N/A
KIT, FILL/DRAIN TIMER (All S/N's) 1
SCREW, RH 4-40 X 3/16" SLOTTED SST 4
PUMP RELAY, 15 AMP, 120VAC COIL
START RELAY, 120VAC, 2PDT
BLOCK, TERMINAL
CONTACTOR, 25/40A, 3P, 120V COIL
PANEL, CONTROL
1
1
1
1
1
2
7
10
7
1
1
1
4
27
Control Panel Assembly
28
10
11
9
7
5
4
8
6
5
4
3
2
11
10
1
Item Part
No. No.
1 0312902
8
9
6
7
4
5
2
3
10
11
0512859
0512922
0512216
0512217
0512218
0512219
0512921
0512226
0512320
0501408
Control Panel Assembly
Description
PANEL, FACIA, 351
LABEL, FACIA, 351
SWITCH, ON-OFF
CONTACT, MOMENTARY, N.O.
HOUSING, SWITCH
BUTTON, SWITCH (GREEN)
BUTTON, SWITCH (GREY)
LIGHT, INDICATOR LED, 125VAC (GREEN)
SWITCH, MOMENTARY (PRIME)
GASKET, STEAM
SCREW, TRUSS SLOT., 8-32 X 1/4" SST
Qty.
1
1
2
1
1
2
1
1
1
2
2
29
Upper Final Rinse Piping Assembly
3
2
1
4 12
6
15
5
4
2
1
1
7
8
11
2
14
9
10
13
30
Item Part
No. No.
1 107417
2 0503679
3 112728
6
7
4 0508817
5 0513110
112763
112883-1
8
9
10
11
100003
0501501
0312190
201029
12
13
100500
0508366
14 0502651
15 107928
Description
Upper Final Rinse Piping Assembly
HOSE, RUBBER 1/2ID X .84OD
CLAMP, SS GEAR-MIN. 5/16-MAX.7/8
FITT COMP 1/4OD X 1/8MPT ELL J
(Prior to S/N W12033086)
PLUG, 1/8 HEX COUNTERSUNK
(Beginning with S/N W12033086)
MANIFOLD, RINSE
INJECTOR FITTING
TUBING, 1/8OD X 1/16 ID
NUT, HEX SS 1/4-20
WASHER, SPLIT LOCK 1/4i 304SS
BRACKET, VACUUM BREAKER
NUT, LOCK 1/2" NICKEL PLATED
VACUUM BREAKER, 1/2" BRONZE
REPAIR KIT, VACUUM BREAKER 1/2"
COUPLER 1/2 MPT X 1/2" HOSE
TUBING, 1/4" NATURAL
(Prior to S/N W12033086)
Qty.
AR
6
1
1
1
1
2
1
1
1
AR
2
1
1
AR
31
Wash and Rinse Spray Arm Assemblies
5
2
1
3
13
4
6
14
7
15
12
8
22
19
24
20
22
22
21
18
19
24
21
23
22
20
12
8
11
16
10
17
9
6
32
Wash and Rinse Spray Arm Assemblies
Item Part
No. No.
Description Qty.
13
14
15
16
9
10
11
12
5
6
7
8*
1
2
3
4
0501478
107967
H35509
107873
110215
0502571
0512120
0712749
0512133
0512066
0512918
H420548
0512133
0501481
100738
0512124
WASHER, 17/64 id X 9/16" OD SST
NUT, HEX 1/40-20 NYLON INSERT SST
HUB, UPPER WASH ARM
WASHER, PACKING
SCREW, RETAINING
CLAMP, HOSE GEAR 1-1/2" SST
HOSE, UPPER WASH ARM
BEARING ASSEMBLY
O-RING, 2-1/8" OD X 1-3/4" ID X 3/16"
HUB, LOWER WASH ARM
MANIFOLD, LOWER FWR
WASH ARM ASSEMBLY (Includes Item 8)
O-RING, 2-1/8" OD X 1-3/4" ID X 3/16"
WASHER, NYLITE
BOLT, 1/4-20 X 1" SST
SHAFT, LOWER
21
22
23
24
---
17 0512239 O-RING
18 0312840 HUB, RINSE ARM, MOLDED
19
20
0501408
0512841
SCREW, TRUSS SLOTTED 8-32 X 1/4" SST
ARM, RIGHT-HAND RINSE (7 JETS)
0512842
0512843
H36275
H34998
0712834
ARM, LEFT-HAND RINSE (8 JETS)
CAP, RINSE ARM, 5/16-24
SPINDLE, RINSE ARM
SPACER, NUT
2
4
2
2
RINSE ARM ASSEMBLY (Includes Items 18-24) 2
4
2
1
2
4
1
1
4
1
2
1
1
1
2
1
2
1
1
4
4
* Note:
The bearing assembly, P/N 0712749 includes 2 bearings, 1 locknut, and 1 wash arm hub.
The bearings, locknut and hub are not available as separate service replacement parts.
33
Drain Pump and Lower Hose Assembly
17
5
From Final Rinse Manifold
16
To upper washarm hub
15
14
18
12
13
12
2
20
11
6
10
9
5
8
5
7
2
19
1
4
3
2
34
Item Part
No. No.
13
14
15
16
9
10
11
12
17
18
19
20*
5
6
7
8
1
2
3
4
0512925
0512185
0512926
0502572
0502563
0502668
0312145-1
0512227
0508808
0512929
0312144
0512322
0512855
0502571
0512119
0512120
107417
0503679
0512936
0512231
Drain Pump and Lower Hose Assembly
Description Qty.
HOSE, FILL 1/2" X 7' C/W 3/4" FNPS
BOLT, HEX FLANGE, 1/4-20 X 3/8" SST
HOSE, BOOSTER FILL, 1/2" X 1'
CLAMP, HOSE GEAR-TYPE 5/16"
CLAMP, HOSE GEAR-TYPE, 1", SST
HOSE, DRAIN PUMP SUCTION
BRACKET, DRAIN PUMP
PUMP, DRAIN 115VAC
CLAMP, HOSE GEAR-TYPE SST
HOSE, DRAIN
BRACKET, WASH PUMP
CLAMP, HOSE GEAR-TYPE 1-13/16"- 2-3/4" MAX SST
HOSE, SUCTION WASH PUMP
CLAMP, HOSE GEAR-TYPE, 1-1/2", SST
HOSE, DISCHARGE WASH PUMP 1
HOSE, UPPER WASH ARM 1
1
2
1
2
1
1
HOSE, RUBBER 1/2" 1D X .84" OD
CLAMP, HOSE GEAR-TYPE
WASHER, SILICON, 5/8" ID X 7/8" OD
COUPLER, 3/4" MPT X 3/4" HOSE BARB
1
1
A/R
1
1
1
2
1
1
1
1
6
* NOTE:
Item No. 20 is strapped to the drain hose as a separate part for the plumbing installer to use during installation.
35
Wash Tank Heater and Drain Assembly
36
35
37
32
34
33
1
36
2
4
3
8
7
6
5
2
10
9
12
13
5
11
13
14
15
16
17
38
39
27
26
25
21
24
23
22
29
30
33
32
31
28
3
4
19
20
3
4
18
Item Part
No. No.
29
30
31
32
25
26
27
28
21
22
23
24
17
18
19
20
13
14
15
16
9
10
11
12
1
2
3
4
0512930
0512846
100003
0501539
5 0501836
6 0508873
7
8
0512920
0507323
0508872
0512107
201029
113604
108954
0501437
0501379
0309228
0312605
D500605
D80208
D540088
0502667
0510881
110750
110856
0512845
0512879
0512844
H25010
H25263
H25239
H25011
H450134
33 H160121
34 0313587
35
36
0512978
H31171
37
38
0503580
107967
39 0313691
Wash Tank Heater and Drain Assembly
Description Qty.
GASKET, DOOR
HEATER, WASH TANK, 2KW, 240VAC
WASHER, SPLIT LOCK 1/4" SST
NUT, HEX 1/4-20 SST
O-RING
ADAPTER, THERMOSTAT
BUSHING, THERMOSTAT (Use with Item 8) 1
THERMOSTAT, WASH TANK 1
2
1
4
4
1
1
ADAPTER, THERMOMETER
THERMOMETER, 2" DIAL C/W 7' CAPILLARY
NUT, LOCK 1/2" NICKLE-PLATED
THERMOSTAT, FIXED, SNAP 212°F
NUT, GRIP 6-32 W/NYLON INSERT
SCREW, 4-40 X 1/2" SST
SWITCH, DOOR 15 AMP
BRACKET, SWITCH
1
1
4
2
2
1
1
1
PLATE, SWITCH NUT
ELBOW, PUMP SUCTION
GASKET, PUMP SUCTION
FLANGE, PUMP SUCTION
HOSE, 1/4" ID X 3/8" OD
ELBOW, 3/8" TUBE X 1/4" NPT
GASKET, 1/4" FIBER
LOCKNUT, 1/4" PLASTIC
SCREEN, SCRAP MOULDED
SEAL, OVERFLOW TUBE
TUBE, OVERFLOW
TRAP, AIR
GASKET, AIR TRAP
ORING, NUT, AIR TRAP
NUT, AIR TRAP
CLAMP, HOSE AIR
HOSE, AIR
BRACKET
SCREW, 6-18 X 1/4" PAN HD. PHIL.
SWITCH, PRESSURE
NUT,10-32 KEPS
NUT, 1/4" GRIP W/ NYLON INSERT
1
1
1
1
4 FT.
1
1
2
1
1
1
1
1
1
1
1
A/R
1
1
1
1
1
BRACKET, HEATER 1
37
Fill Solenoid Valve Assembly
2
1
3
5
4
38
Item Part
No. No.
4
5
1 0512853
2
3
0512861
0512860
0512185
0312893
Fill Solenoid Valve Assembly
Qty. Description
VALVE, WATER INLET 115VAC/60/1
(Includes Items 2 and 3)
COIL, 115VAC/60/1 7W
KIT, REPAIR SOLENOID VALVE
BOLT, HEX FLANGE 1/4-20 X 3/8" SST
BRACKET, VALVE
1
2
1
1
A/R
39
Detergent Pump Assembly
9
10
7
5
6
5
4
8
Check the squeeze tube
every 6 months for wear.
5
5
4
To Injection
Point
3
2
1
40
Item Part
No. No.
7
8
5
6
3
4
1 0501869
2 0306363
0503695
0502667
0501519
0502644
0512369
114202
9 114203
10 0510870-1
Detergent Pump Assembly
Qty. Description
STRAINER
TUBE,1/2IDX11-7/8LG. STIFFENER
LABEL, DETERGENT
HOSE, 1/4ID X 3/8OD PVC
TIE, NYLON 4"
ELBOW, 1/4 HOSE BARB
CLAMP, SNAP HOSE
TUBE ASY,SANTOPRENE, 3/16 X 3/8 X 8.5 LG
PUMP HD KIT, PERISTALIC
1
1
4
1
1
1
1
1
A/R
GEARMOTOR, 115/60/1 1
41
RInse-Aid Pump Assembly
2
5
9
5
11
7
4
3
1
Check the squeeze tube
every 6 months for wear.
5
6
To Injection
Point
8
10
42
Item Part
No. No.
1 0510872-1
8
9
6
7
4
5
2
3
0512325
112759
0512369
0501519
112883-1
0505483
0306363
0512794
10 0501869
11 0502666
Rinse-Aid Pump Assembly
Qty. Description
GEARMOTOR, RINSE-AID 115/60/1
PUMP HEAD, PERISTALTIC
TUBE, PUMP 1/8" ID X 9" LG.
CLAMP, HOSE
TIE, CABLE 4"
TUBING, 1/8" OD X 1/16" ID
LABEL, RINSE AID
TUBE, 1/2" ID X 11-7/8 LG. STIFFENER
CONNECTOR, 5/32" X 1/8"
STRAINER
HOSE, 1/8" ID X 1/4" OD PVC BEVERAGE
1
1
4
A/R
1
1
1
1
1
1
6FT
43
Panel Assembly
13
6
5
4
3
2
1
7
8
8
9
10
11
11
12
14
12
14
15
14
44
Item Part
No. No.
1 111100
14
15
NS
10
11
12
13
8
9
6
7
4
5
2
3
0503580
0503718
0512761
0312905
100007
0312924
0512939
107928
0312907
0512931
0512874
109812
0512107
100779
0312899
Panel Assembly
Description
ADAPTOR, 1/4" X 1/8" NPT FEMALE PLASTIC
TUBING, 1/4" NATURAL
BRACKET, GUAGE
LABEL, GUAGE
HOLDER, GUAGE
GAUGE, PRESSURE 0-60PSI
THERMOMETER, 2" DIAL, 7' CAPILLARY
SCREW, 1/4-20 X 5/8" TRUSS HD. PHIL. SST
PANEL, FRONT 351HT
NUT, KEPS, 10-32 SST
FOOT, ADJUSTING
CLAMP, DOUBLE CONDUIT
WRAP, OUTER PANEL
SCREW TRUSS SLOT SS 10-32X3/8
PANEL, REAR
LABEL, ENERGY STAR
Qty.
1
1
1
4
4
3
1
1
1
1
2
2
1
1
1
A/R
45
Door Assembly
1
7
2
3
6
4
5
2
3
46
4
5
2
3
6
7
Item Part
No. No.
1 0713141
0312892
0512854
0312908
0503745
0512953
0512954
Description
DOOR WELDED ASSY
ARM, DOOR SPRING
SPRING, DOOR
ACTUATOR, DOOR SWITCH
SCREW, 8-32 X 3/16" PHIL. SST
SEAL, DOOR DRIP, RH
SEAL, DOOR DRIP, LH
Door Assembly
Qty.
2
1
1
2
1
1
2
47
Dish Racks, Line Strainer, PRV
3
1
2
4
48
1
2
Item Part
No. No.
101273
101285
3 104421
4 108265
Description
Dish Racks, Line Strainer, PRV
DISH RACK, FLAT-BOTTOM
DISH RACK, PEG
STRAINER, LINE 1/2" BRONZE (OPTIONAL)
VALVE, PRESSURE REGULATING, 1/2"
Qty.
1
1
AR
AR
49
Electrical Schematic,Timer Chart, Fill/Drain Timer
Electrical Schematic,Timer Chart
Illustrations Page
Model 351HT Electrical Schematic (Beginning with S/N W150551128 and above) .............................. 51
Model 351HT Electrical Schematic (Prior to S/N W150551128) ............................................................ 52
Timer Chart ............................................................................................................................................. 53
Fill/Drain Timer
Illustrations Page
Theory of Operation................................................................................................................................ 64
50
Model 351HT - Electrical Schematic
For machines built beginning with
S/N: W150551128 and above.
51
Electrical Schematic - Model 351HT
52
Item Part
No. No.
Description
Model 351HT - Timer Chart
Qty.
53
Blank Page
This Page
Intentionally
Left Blank
54
Service Parts Installation Instructions
Service Parts Installation Instructions
Booster Thermostat P/N 109069 ...............................................................................56
Pressure Gauge Piping Change .................................................................................58
Fill/Drain Timer Conversion P/N 0713133 ..................................................................60
Fill/Drain Timer - Theory of Operation ........................................................................64
55
Service Parts Installation - Booster Thermostat P/N 109069
Beginning with S/N W120330086, the booster control thermostat, P/N 109069 replaced the existing thermostat, P/N 0512108 (identified by its white housing). On machines built prior to S/N W12033086, the old thermostat can be replaced with the P/N 109069 if necessary.
Refer to the photographs below and on the next page for installation instructions.
56
Service Parts Installation - Booster Thermostat P/N 109069
57
Service Parts Installation - Pressure Gauge Piping Change
Beginning with S/N W120631515, the pressure gauge tubing has been relocated from the top right rear corner of the machine to the booster located on the base of the machine. This change improves the operation of the final rinse pressure gauge.
Refer to the illustrations below and on the next page for installation instructions.
Move this hose to front of machine near pressure gauge.
Remove this connector.
Install this plug where the connector was removed.
Parts list is located on pages 30-31.
58
Service Parts Installation - Pressure Gauge Pipiing Change
From
Fill
Valve
New parts needed for the conversion.
Parts list on pages 24-25.
Relocated from rear of the machine.
59
Service Parts Installation - Fill/Drain TImer Conversion - P/N 0713133
Fill/Drain Timer Conversion - P/N 0713133
All S/N's for the 351HT have a new fill/drain timer, P/N 0713133. This new timer is slightly larger than previous timers but it still mounts in the same location as previous timers.
The only function of the fill/drain timer is to fill the machine at the beginning of the day and to drain the machine at the end of the day. Normal wash and final rinse cycles are controlled by the mechanical cam timer assembly.
Refer to the illustrations below and on the following pages for installation instructions.
60
Service Parts Installation - Fill/Drain Timer Conversion - P/N 0713133
If your machine has the Cam Timer with black cams, then the board mounting screws can be accessed without removing the timer drive motor.
If your machine has white and gray timer cams (A), then it may be necessary to remove the timer drive motor to access one of the fill/drain timer mounting screws (B).
To remove the timer drive motor (A), remove the two phillips screws and drop the timer drive motor out of the way.
With the drive motor removed, you can access the fill/drain timer mounting screws (C) and remove them.
__continued on next page
61
Service Parts Installation - Fill/Drain TImer Conversion - P/N 0713133
Fill/Drain Timer Conversion - P/N 0713133
continued from previous page
62
Service Parts Installation - Fill/Drain Timer Conversion - P/N 0713133
Fill/Drain Timer Conversion - P/N 0713133
Connect the wires as shown on the previous page and reinstall the mounting screws. Reinstall the timer motor.
The new board shown with wires connected and mounting screws installed. The installation is complete.
63
Fill/Drain Timer -Theory of Operation
Fill/Drain Timer Board - Theory of Operation
LED's 1, 2, and 3 are illuminated during a normal wash/rinse cycle.
1.
The new fill/drain timer board has built-in diagnostics.
2. LED's (1, 2, 3, and 4) illuminate under the following conditions: a) LED 1 illuminates when power from circuit breaker is ON and booster/fill switch (service switch) is ON.
b) LED 2 illuminates when machine ON/OFF switch is ON and circuit breaker in ON.
c) LED 3 (Door switch LED) illuminates when door is closed, machine ON/OFF switch is
ON and circuit breaker in ON. LED 3 goes out when door is open.
d) LED 4 only illuminates momentarily when the drain switch is pressed and the machine
ON/OFF switch is OFF.
e) LED 5 (Drain LED) illuminates when the Power from the circuit breaker is ON, the machine ON/OFF switch is OFF, and the momentary drain switch has been pressed to start the 50 second drain cycle. The door can be opened during the drain cycle, closing the door resumes the drain cycle where it left off.
NOTE: LED 5 will illuminate during the fill cycle because the drain pump also runs during
the fill cycle.
f) LED 6 (Fill Valve LED) illuminates when the circuit breaker is ON, the machine
ON/OFF switch is ON (3 second delay), and the door is closed.
NOTE: LED 5 will illuminate during the fill cycle because the drain pump also runs during
every 70 second fill cycle.
64
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Table of contents
- 13 Drain Connections
- 21 Normal Wash Mode
- 23 Cleaning
- 26 Maintenance
- 27 Troubleshooting
- 67 Fill/Drain Timer P/N
- 30 Wash Pump/Motor Assembly
- 32 Booster Assembly
- 34 Electrical Panel and Timer Assembly
- 36 Control Panel Assembly
- 38 Upper Final Rinse Piping Assembly
- 40 Wash and Rinse Spray Arm Assemblies
- 42 Drain Pump and Lower Hose Assemblies
- 44 Wash Tank Heater and Drain Assemblies
- 46 Fill Solenoid Valve Assembly
- 48 Detergent Pump Assembly
- 50 Rinse-aid Pump Assembly
- 52 Panel Assembly
- 54 Door Assembly