Catalog 2006
Devices for electronics manufacturing and wiring loom operating
We were absolutely delighted with the positive
response to the first full catalogue which we issued in
2003.
This 2005 edition provides you with an updated
overview of our product range. It contains systems for
the application of vapour phase technology and wave
soldering. All of the other sections were revised and
updated.
In addition to our product range, we also offer you
consultation and service all over Germany with our
seven regional sales offices and our efficient Customer
Service Department.
Peter Farrenkopf
Managing Director
How to reach us
AAT Aston GmbH
Konradstraße 7
90429 Nuremberg
Tel. +49 (0) 911 / 32 66 - 0
Fax +49 (0) 911 / 32 66 - 299
www.aston.de
info@aston.de
Personal email address: Firstname.Surname@aston.de
Management
Sales (indoor service)
Peter Farrenkopf
Barbara Farrenkopf
Secretary’s office
Eva Killian
Susanne Mayer
- 218
- 242
Accounting Department
Barbara Farrenkopf
Irmgard Stierhof
- 263
- 245
EDP
Stephan Müller
- 215
Customer Service
Hermann Groß, Head
Jan Bäuerlein
Richard Schnappauf
Frank Curian
Harald Girstl
-225
Adhesive technology, tools, EGB/ESD
and expendables
Maik Rackl
-224
Assembly, dispensing and workplaces
Armin Riedel
-246
Soldering technology
Manfred Wolff
-234
Automatic serial cable production
Thomas Uhlherr
-233
Semi-automatic serial cable production
Uli Aures
-238
Spare parts for serial cable production
Christian Schmidt
-239
Order Processing
Helga Haas
Yvonne Curian
-241
-237
- 235
Advertising
Günter Ziegler
Soldering and repair technology/
Dummy components
Soldering metals and pastes
- 252
- 250
- 250
- 250
Sales
Region
Name
Telephone no.
Town
Coast and Berlin
Dieter Mailand
+49 (0) 4174 / 46 45
Stelle
North Rhine-Westphalia
Karl-Heinz Palatzky
+49 (0) 2391 / 93 99 21
Plettenberg
Hesse, Rhineland Palatinate,
Saar
Hans-Peter Schütz
+49 (0) 6028 / 48 68
Leidersbach
Northern Bavaria
Thomas Knecht
+49 (0) 911 / 32 66 265
Nuremberg
Uli Aures
+49 (0) 911 / 32 66 238
Nuremberg
Southern Bavaria
Karl-Heinz Krüger
+49 (0) 8161 / 14 87 68
Freising
Baden- Württemberg
Stefan Kurz
+49 (0) 7041 / 86 38 02
Mühlacker
www.aston.de · Tel. +49 (0) 911/32 66-0
Soldering technology • LP repair • Extraction
01
Assembly • LP handling
02
Printing and Dispensing
03
Electronic chemicals • Consumables • Dummy components
04
Screwdriving technology • Tools
05
Worktables • ESD equipment • Inspection
06
Trimming and Stripping
07
Crimping and testing technology
08
Unwinding and coiling systems
09
Printing systems for cables
10
Index
Symbols
ESD-compliant materials
Lead-free materials, materials suitable for lead-free soldering
Request demo software.
You will find respective data sheets on our website under www.aston.de
Accessories
Spare parts
Applications
You will find our General Terms and Conditions of Sale and Services under www.aston.de
Soldering technology • Extraction
Section
• Reflow soldering systems
• Wave soldering systems
Soldering technology • Extraction
01
01
• Selective soldering systems
• Determining soldering profiles
• BGA repairs and inspection
• Soldering and unsoldering tools
• Extraction units
Reflow Soldering Systems
Soldering technology • Extraction
01
DIMA Solano
671-SWRO0500
The DIMA Solano reflow oven is the latest
addition to the DIMA reflow oven line. It
is the result of yearlong experience in the
construction of reflow ovens - and it is
available at an extremely favourable price.
Process reliability and thermal
stability, even for complex assemblies
In the Solano heat is transferred solely by means of a full convection
process. In this latest reflow oven model particular attention was paid to the
construction of the tunnel. In respect of materials used, the structure of the
convection cartridges and flow, this oven can hold its own among other
premium class reflow ovens at any time. The result is a reflow oven which
can be used for soldering even complex assemblies with a lower Delta T.
Assembly temperatures and air temperatures are virtually the same. Many
more assemblies can be soldered safely and reliably at comparatively low
process temperatures thanks to the fact that these temperatures are far
more consistent than in other systems. This extends the process
window, particularly to state-of-the-art, lead-free assemblies.
Operation
The Solano can be programmed on the standard LCD display-target
values and actual values of significant parameters are clearly presented. Optional software offers the additional possibility of being able
to present reflow profiles graphically, to compare them or to
evaluate and print process data.
Maintenance required, ease of maintenance
All of the significant sets, transducers and sensors are easily
accessible once the hood has been opened. This reduces to a
minimum any repair or service work that may become necessary.
Technical data
Controller
Microprocessor controls with an RS 232 interface for heating and cooling zones. The transport speed and
temperatures are indicated on an integrated LCD display or by means of optional software (PC required).
Transport system
RO-500
500-mm wide link chain. Transport speed of 50 to 800 mm/min.
RO-510
An additional 3 mm pin chain for assemblies of up to 450 mm in width
Dimensions
RO-500
2500 x 1000 x 1500 mm
RO-510
2700 x 1000 x 1500 mm
Typical transport speed for lead-free soldering approx. 40 cm/min.
www.aston.de · Tel. +49 (0) 911/32 66-0
Reflow Soldering Systems
DIMA Passaat
671-SWRO0405
Options: additional pin chain transport and nitrogen gas
injection for soldering zones.
Typical transport speed for lead-free soldering approx. 30 cm/min.
Active heater length of 140 cm
Electrical power 380 volts, 6,000 (max. 17,000) watts
Overall length 250 cm
The oven is supplied with a cabinet stand as illustrated. Software for
controlling the oven, recording profiles and for documentation is
available as an option.
DIMA Breeze
671-SWRO0403
01
Soldering technology • Extraction
Technically sophisticated convection/full convection oven for
assemblies of up to 400 mm in width.
Eight adjustable soldering, transport and cooling units designed for
faster transport speeds than the Breeze model.
Convection/full convection oven which produces exceptional
soldering results for this category. Eight controllable heating zones
solder even complex assemblies of up to 400 mm in width.
Options: additional pin chain transport and nitrogen gas
injection for soldering zones.
Typical transport speed for lead-free soldering approx. 18 cm/min.
Active heater length of 90 cm
Electrical power 380 volts, 2,500 (max. 8,100) watts.
Overall length 166 cm
A cabinet stand and software for oven control, recording profiles and
for documentation are also included.
CIF FT04
Batch reflow oven for very small quantities and
prototypes
670-FT04
CIF is a manufacturer of compact reflow units for laboratory samples
and very small series. The soldering process can be observed through
a window.
The following are programmed:
• Stand-by temperature
• Pre-heating time and pre-heating temperature
• Soldering time and soldering temperature
The high proportion of convection enables assemblies of varying
volumes to be soldered without any great effort and expense when
determing soldering profiles. Lead-free soldering materials can also
be used. With the nitrogen option (670-N2), the FT-04 provides the
possibility to enlarge the soldering «process window» by means of
flooding the process space with nitrogen. Software for determining
and processing profiles is also available.
Max. assembly dimensions 350 x 400 mm
Heating power
4 x 1 KW
Rated voltage
230 volts
Tel. +49 (0) 911/32 66-0 · info@aston.de
Reflow Soldering Systems
Reflow soldering in the IBL vapour phase
Soldering technology • Extraction
01
All of the soldering procedures are in a position to attach components to specified base materials. When it comes to process quality, process safety and reliability we come out tops. Fact is: vapour phase soldering, also termed VP or vapour phase reflow, is currently the most universal, the
simplest and the most reliable soldering procedure. It is perfectly suited to any type of SMD component and any type of base material. All of the
components can be processed without any complicated determining or maintaining of temperatures.
Inspection window
Discharge
Pre-heater
Discharge
No-jolt transport system
Rapid cooling
Workpiece holder
Cooling
Temperature
gradient
controls
Oxygen-free steam
Filtersystem
Structure of the IBL Premium unit
20 advantages over other soldering procedures
1.
2.
3.
4. 5. 6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
No temperature profiles need to be set.
Extremely large volumes can be reliably heated up to soldering temperature.
The operating temperature of the soldering unit is defined by the boiling point of the working fluid.
For eutectic SnPb soldering metal a boiling point of 200°C is sufficient.
The components of an assembly are not heated up to a higher temperature than that of the vapour.
The circuit board is reliably prevented from delimination.
100 % inert gas atmosphere through inert steam.
All components (including area array packages of any type, such as BGA etc.) can be soldered safely.
The risk of a popcorn effect on BGAs is limited.
Safe and simple unsoldering of QFPs, PLCCs and BGAs with the patented «ReSy» system.
Even temperature distribution over the entire assembly. The DT moves towards zero.
Lead-free solders can also be safely soldered at a maximum temperature of 230 °C.
The soldering procedure can be closely observed through an inspection window.
Fully reproducible process conditions even over long periods.
Flexible production. Even batch size 1 can be soldered safely and reliably.
Simultaneous soldering of electrical and mechanical components, also bulky components.
Soldering can commence as early as 15 minutes after the unit has been switched on.
Patented rapid-cool system (RCS).
Requires little space.
Environmentally-friendly soldering procedure since little flux vapour occurs.
Cost-effective soldering procedure thanks to low operating costs.
The typical boiling point temperature of the lead-free SMD reflow soldering metals is 230°C.
www.aston.de · Tel. +49 (0) 911/32 66-0
Reflow Soldering Systems
Boiling fluid to generate a steam blanket
1.The assembly is right above the steam.
230 °C
4.The solder module does not become
hotter than the steam.
01
230 °C
2.The assembly moves into the steam
zone.
3.The steam condenses onto the solder
module and transmits its heat.
230 °C
5.The condensate still present on the
solder module evaporates and leaves no
residue.
Soldering technology • Extraction
Steam zone
temperature 230 °C
Machines
IBL offers a comprehensive range of different vapour phase soldering units for any type of application.
With four product lines in varying sizes a range of 16 different standard unit sizes for small to large-scale series is available. The machines come
as batch, batch inline or inline models.
Economy and Premium units are available. These models provide varying degrees of soldering convenience, depending on user requirements.
Variable energy control system
The heating power of the units is easy to regulate with a variably-adjustable energy control
system. If the unit is to operate in the heating power mode three adjustable heating levels are
sufficient to alter the temperature gradients required for soldering within certain limits. This
simple version of vapour phase soldering generates varying, almost linear temperature
profiles and is sufficinet in itself for many applications.
Various reflow profiles are
realisable.
Simple, cost-effective introduction to vapour phase soldering
The SV 260 (desk-top model) and SV 360 units in the Economy line were designed for
pragmatic users who wish to solder simply and conveniently. The units operate solely in the
heating power mode. They do not have any additional IR heating station. The entire heating
process is carried out in the steam phase. The steam blanket serves as an indicator of whether
the assemblies have been soldered or not.
Automatic mode
The units may be operated in the automatic mode. They will then react automatically to
varying load conditions of the work carrier. Soldering times are thus adapted
fully-automatically to the load condition.
IBL SV 260 with a cabinet stand
Tel. +49 (0) 911/32 66-0 · info@aston.de
Reflow Soldering Systems
Soldering technology • Extraction
01
IBL SLC 300
The SLC and BLC units of the Premium line were designed for users who wish to be
able to universally handle any assembly production requirements, from small-scale to
large-scale series. They are equipped with everything that state-of-the-art vapour phase
soldering technology has to offer. In addition to what the Economy unit has to offer,
the option of equipping the unit with IR radiators extends the possibilities of vapour
phase soldering, for example by independent use for hardening adhesives or by
additional pre-heating of the assemblies. Patented procedure variants such as SVP (see
below) enable different soldering profiles to be varied, according to user requirements.
For example, so-called plateau profiles can also be set. Temperature gradients of
between 1 and 6 K/sec. are feasible and can easily be reproduced. The patented RCS
rapid-cool system makes it possible to realise fast cooling down procedures after
soldering has been completed. The Premium line units are tops in the development of
vapour phase soldering technology. They provide maximum process reliability and high
throughput accompanied by consistent quality for in inline operation.
Automatic mode
The units may be operated in the automatic mode. They react independently to varying
load conditions of the work carrier. Times required for soldering are adapted
fully-automatically to the load condition.
IBL SLC 300 – IBL BLC 800
IBL SLC 500 with inline extension
For assemblies from 340 x 300 mm to 840 x 540 mm, inline extension optional.
SVP, procedure principle for adjusting temperature gradients.
With the help of the patented process control system it is possible to set temperature
profiles for various requirements extremely flexibly. Possibilities for purely regulating
heating power are far exceeded here. Best-possible reproducibility of the increase in
temperature in an assembly is guaranteed. It is particularly when it comes to adjusting
temperature gradients and preventing the so-called tombstone effect for passive
components that the possibilities of SVP control prove their worth. Since it is also
possible to react to awkward or new secondary conditions (for example special
components, new soldering paste), flexible adaptation to problematic circuit board
layouts is quite easy. Depending on requirements, an assembly can be heated up in
such a manner that the soldering points remelt within approx. 2 seconds or so that this
procedure takes 30 seconds.
IBL VAC 665 – soldering in a vacuum
The IBL LV 600 inline soldering system
with intervals of up to 13 seconds per assembly.
The unique patented transport system makes it possible to react to
changing production needs. The LV 600 hence combines the numerous advantages of
smaller models with flexible, smooth inline transport.
IBL LV 600 Inline with cycle
times of up to > 13 sec./BG
10
www.aston.de · Tel. +49 (0) 911/32 66-0
Determining solder profiles
Determining solder profiles with
Solderstar®
Solderstar profiling systems enable more than the simple
recording of temperature curves. They make it possible to compare
temperature profiles recorded with the thermal target pre-settings
for solder pastes made by various manufacturers. Influencing variables stipulated prior to measurement, such as the type of reflow oven
and settings, the circuit board and solder paste, are tested graphically
on measuring to determine whether the solder profile complies with
the target pre-settings of the solder paste. With the optional "Profile Seeker" software tool a changed oven setting can then be simulated. Finding suitable process parameters can be carried out on a PC
in a matter of only a few minutes, hence saving time.
Three systems are available:
Solderstar Neptune
As a 4, 6 and 12 channel data logger with data storage
while measuring.
Solderstar Saturn
As a 6-channel data logger with direct data output.
Solderstar Wave Shuttle
As a 12-channel data loger with data storage for wave soldering
units. The following are measured: transport speed, wave contact
time, pre-heating and molten metal bath temperature, parallelism
of the transport and the figures for six freely-connectible thermal
elements.
Profile optimisation
Name
Art no.
Temperature profiling systems
Solderstar Neptune 4 (4-channel), full kit
695-1000
Solderstar Neptune 6 (6-channel), full kit
695-1001
Solderstar Neptune 12 (12-channel), full kit
695-1003
Solderstar Saturn 6, full kit
695-1002
Solderstar Wave Shuttle (Standard) full kit 250
695-1004
mm x 350 mm
Kit comprising: data logger, heat-protection cartridge, thermal
elements, RS232 connection cable, software, manual and suitcase
Profile evaluation
Soldering technology • Extraction
01
Demo software is available
free-of-charge!
Data logger specifications
Neptune
up to 4, 6 or 12 K-type thermal elements
Saturn
up to 8 K-type thermal elements
Tact rate
0.1 sec. to 1 hr.
Precision
+/- 1 °C
Resolution
0.02 °C
Capacity
60,000 dots, optional + 120,000 dots
Download time
< 10 sec.
Neptune: 2 lithium cells CR2450
Battery
Saturn: 9 V
Life span
> 1,500 test cycles
Battery
Operating temp.
-20 °C to 85 °C
Tel. +49 (0) 911/32 66-0 · info@aston.de
11
epm Wave Soldering Units
Since it was founded in 1972, epm AG, located in Switzerland, has been operating worlwide with wave and selective soldering units. The
company quickly established itself on the market as a competent supplier of machines and equipment for soldering circuits automatically. More
than 2,000 epm soldering machines have been sold and installed so far all over the world. It can be assumed that more than 1,400 machines are
in operation every day.
Soldering technology • Extraction
01
epm systems are renowned for their process stability and efficiency. They are extremely reliable and easily accessible when maintenance work
becomes necessary.
Since 2003 epm has been offering modular wave soldering systems. Depending on their budget and their requirements, users can
retrospectively adapt their machines to respective increased demands. For example, it is possible to extend the epm Premium system to the epm
CIG WX standard.
The epm Economy is the basic machine in the modular system. The
atmospheric system is suitable for the use of lead-free soldering
metals. The solder wave can be assembled with a cover blanket of
nitrogen as an option.
Pre-heating
Fluxer
Foam/spray fluxer
Small-series production
Approx. 8 h/day
Pre-heating
For fluxes on an
alcohol basis
Batch volume
< 100 printed circuit
modules
Solder bath
Double wave,
for lead-free solders
Dimensions L x W x H
3,400 x 950 x 1,100
Transport
Chain or finger
Frame width
300 mm/400 mm
Complete with PC controls and printer
Options, e.g. frame coding, nitrogen hood
The epm Premium is the second unit in this modular construction.
The atmospheric unit is suitable for using lead-free soldering
metals. It has been designed for producing medium-volume
series. The solder wave can be assembled with a cover blanket
of nitrogen as an option.
Spray fluxer
Fluxer
Spray fluxer, also double fluxer
Series production
Approx. 8 h/day
Pre-heating
For fluxes on an alcohol
basis and on a water basis
Batch volume
> 100 printed circuit
modules
Solder bath
Double wave, for lead-free
solders
300 mm/400 mm
Dimensions L x
3,800 x 950 x 1,100
Transport
Chain or finger
Frame width
300 mm/400 mm
WxH
Complete with PC controls and printer
Options, e.g. frame coding, nitrogen hood, angle adjustment, pyrometer
12
www.aston.de · Tel. +49 (0) 911/32 66-0
epm Wave Soldering Units
The epm CIG Compact is the third unit in this modular construction system.
The closed nitrogen system is suitable for the use of lead-free solders and is intended for series production. The fluxer is located at the
entry to the machine. The active discharge system minimises the consumption of nitrogen and effectively lowers O2levels.
Lead-free molten metal bath
Fluxer
Spray fluxer, also double
Series production
Approx. 8 to 16 h/day
Pre-heating
For fluxes on an alcohol and
water basis
Batch volume
< 1,000 printed circuit
modules
Solder bath
Double wave, for lead-free
solders
300 mm/400 mm/500 mm
Dimensions L x
5,200 x 1,200 x 1,100
Transport
Chain or finger
Frame width
300 mm/400 mm/500 mm
WxH
Soldering technology • Extraction
01
Complete with PC controls and printer
Options, e.g. frame coding, angle adjustment, pyrometer measurement
The epm CIG WX is the fourth and final unit in this modular construction system.
The system is suitable for the use of lead-free solders and is intended for series production. The system is nitrogen-flooded. Even high-mass
assemblies can be safely soldered. An active discharge system ensures an extremely low consumption of nitrogen. Power consumption is lower
Than that of other systems thanks to a sophisticated energy-management concept.
Fluxer
Spray fluxer, also double
Series production
"365/24/7" application
Pre-heating
For fluxes on an alcohol
and water basis
Batch volume
> 1,000 printed circuit
modules
Solder bath
Double wave, for lead-free
solders
300 mm/400 mm/500 mm
Dimensions L x W x H
7,300 x 1,200 x 1,100
Transport
Chain or finger
Frame width
300 mm/400 mm/500 mm
Complete with angle adjustment, pyrometer measurement, PC controls and printer
Options, e.g. frame coding
Transport and handling units
are available.
Tel. +49 (0) 911/32 66-0 · info@aston.de
13
Selective soldering systems
Selective soldering systems EBSO
SPA 250/ SPA 400
Soldering technology • Extraction
01
Selective mini-wave soldering systems for plugs, edge connectors
and other wired components.
You will be able to replace several manual jobs with this inexpensive
machine. The mini-wave soldering systems SPA 250/SPA 400 are
suitable for the fast, first-class, reproducible soldering of
conventional components in a nitrogen atmosphere. Programming
is particularly easy and time-saving with the SPA Offline Editor in
Windows.
Basic system with a frame profile for holding the x, y, z axle system.
Universal holder for circuits boards with maximum dimensions of
250 x 260 mm (SPA 250) and 400 x 410 mm (SPA 400). With the
customer-specific solder mask of the SPA 250 system, dimensions of
up to 290 x 285 mm are possible. Solder module for lead-free
solders and a standard rapid-change nozzle in a round or square
design and N2 cover.
Selective spray or MicroDropfluxer for an automatic supply from the
reservoir. The unit is operated with a touch panel. The
system has a low-maintenance structure. It is recommended that the
system be operated with nitrogen (approx. 1 to 3 m³/h).
Solder pot, pre-heater and spray fluxer
Various applications
Operating process
Assemblies (either individually or as panels) are mounted in the circuit
board holders. After the start button has been pressed the entire unit
is fluxed and then pre-heated (optional) and soldered. The solder
joints can be processed as dots or as lines during the fluxing or
soldering process. Fast cycle times and at the same time consistent
soldering results can be realised. There should be a minimum
clearance of approx. 2 to 3 mm to adjacent components, which in
turn should not be higher than approx. 35 mm.
Soldering procedure
14
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Selective soldering systems
Handling system for the EBSO SPA 250/ SPA 400
Extension to simultaneous soldering and assembling. The system can
be conveniently operated from where it is assembled.
Manual frame handling. The operator unloads and loads the unit.
Soldering technology • Extraction
01
SPM10-LF/10-A-LF Selective Unsoldering System
242-SPM10LF
The SPM10 is an ideal unsoldering/soldering system for high-pole
THT components. The assembly with the edge connectors to be
unsoldered, PGAs, base, etc. is put onto the height-adjustable
assembly holder. A laser point from the top positions the component
towards the unsoldering nozzle in the solder bath. The
soldering/unsoldering program is started with a foot pedal. When the
program has been completed the component can be lifted upwards.
With the SPM10-A-LF model the feed-throughs are also blown free
with compressed air after the components have been removed. The
solder pot is suitable for lead-free solders. Gas injection with nitrogen
for the solder bath surface is available as an option.
Blowing out the feed-throughs with the SPM10-A-LF
The controls regulate:
• Solder temperature
• Wave height
• Flow rate of the solder
• Volume of air blown out (SPM10-A-LF)
• 10 soldering profiles can be stored
• Position between component and nozzle recognised with laser
• Rapid-change bayonet nozzles
Various nozzle sizes and shapes
(incl. Multijets) are available.
EBSO SPM10-LF
Connection
Maximum solder temperature
Heating-up period
Solder quantity
Air supply SPM10-A-LF
Dimensions W x D x H
230 V, 8 A
300 °C
30 to 40 min
20 kg (lead-free)
4 bar
406 x 660 x 432 mm
Optional drive for assembly holder acc.
to customer speciifications.
Tel. +49 (0) 911/32 66-0 · info@aston.de
15
BGA Repairs and Inspection
Computer-controlled hot-air repair systems TF1500/TF2500
With this easy-to-operate rework system any type of area array
components up to a pitch of 0.4 mm and other high-pole SMDs up
to an edge length of 45 mm can be exactly positioned with a
precision prism and then reproducibly soldered. The
software-controlled operator guidance device enables the solder
profiles to be easily determined and adjusted during the soldering
procedure.
Soldering technology • Extraction
01
Other highlights
• In the solder profile the clearance between the lower edge of the
• The system also helps to reduce costs for nozzles. Using a
nozzle and the circuit board are stipulated. This guarantees
consistent profiles and the reproducibility of enabled processes,
particularly problematic assemblies.
motorised vacuum pipette enables our hot gas jet nozzles to be used
universally for all of the component types (BGA, PLCC, QFP ...),
irrespective of their height. Costs for nozzles can be reduced by
almost a third and little effort is required for retooling.
• No vacuum pipette disrupts the component from heating up
smoothly during the soldering/unsoldering process. The vacuum
pipette is lowered onto the top of the component only shortly
before the cycle ends.
• Precision prisma with a high-resolution CCD-Kamera. Enlargement of
up to 74-fold. Calibration is virtually unnecessary, unlike for
mirror optics.
• Other video ports for optional XR3000 2D x-ray and LS3000
optical inspection system (endoscopy).
Inexpensive hot air station thanks to a
modular structure
The control unit and programmability of this reliable process hot air
station are exactly the same as those of the ST350 system. It differs
in that it has a modular structure. The structure makes for an extremely inexpensive system without any limits on process reliability. The
system comprises the following components:
• ST325 control unit, Art. no. 480070432
• ST500 stand with z-axle controls, Art. no. 469930258
• ST550 circuit board holder for boards up to 460 mm x 460 mm
in dimension, Art. no. 69930254
• ST450 bottom heater, Art. no. 480070434
16
www.aston.de · Tel. +49 (0) 911/32 66-0
BGA Repairs and Inspection
Hot Air System ST350
Compact, z-axle-controlled hot air system for any type of SMD
component and for BGAs. Four-stage temperature profiles can
be set and up to 20 solder profiles can be stored. Micrometer
adjusting screws enable x and y to be set exactly. Entering
temperature, time and blow-out speed enables solder profiles to
be precisely defined. The component can be safely lifted with an
integrated vacuum pipette after it has been unsoldered.
Soldering technology • Extraction
01
X-ray Inspection System XR3000
This X-ray unit can make BGA components and other concealed
solder points visible. The unit can be used for reworking, for
small-series production and for samples. The open, but
nevertheless completely safe, full protection system is easy to
operate. It can be checked immediately without any
warming-up phases.
Solder bridges
Cold soldering
points,
Popcorning
Missing globule
Optical Inspection System
LS3000
The optical inspection system makes it
possible to see under BGAs.
A prisma photographs the soldering points
with the help of a camera system. They are
then shown on a screen.
The following can be seen:
• Solder bridges
• Solder ball meniscuses
• Solder ball melting behaviour
• Foreign matter
Tel. +49 (0) 911/32 66-0 · info@aston.de
17
BGA Repair Systems
Reballing Kit
150-KITXXX
The BGA reballing set can be used to provide BGAs with new solder
balls after unsoldering - fast, safely and at little expense. The set
comprises all the components necessary to reball one or several types
of BGA. Remelting can be carried out in a reflow oven, in a vapour
phase or on a heated plate. An applications video is available free of
charge. It can be downloaded from our website.
Soldering technology • Extraction
01
Standard equipment case:
• Flux pen
• Solder balls (50,000 balls) a choice of
20 mil, 25 mil or 30 mil
• Alloy Sn63/Pb37 or Sn10/Pb90
• 1 standard holder of your choice (list available)
• 1 standard stencil of your choice (list available)
Reballing Kit large
150-5000
For application see 150-KITXXX, but including the following:
• Case
• Flux pen
• Solder balls, 50,000 balls each (20 mil + 25 mil + 30 mil)
• Alloy Sn63/Pb37 or Sn10/Pb90
• 9 standard holders (BGA15/19/21/23/27/31/35/40/42.5)
• 90 standard stencils
Flex Tac BGA Repair Stencil Kit
183-2013120
With these BGA stencils solder paste can be applied simply and at
little expense. The stencils comprise an anti-static polymere material
which was laser-cut and is extremely flexible. The stencils are coated
on both sides in a residue-free adhesive film. Each side can be used
several times. The adhesive enables positioning to be carried out
quickly and easily. Once the paste has been applied the stencil can be
removed quickly and safely, without smearing the paste.
The Flex Tac kit comprises:
Application
•
•
•
•
•
18
www.aston.de · Tel. +49 (0) 911/32 66-0
1 ESD-compliant case
20 different stencils
1 squeegee holder
3 different squeegee attachments
1 spatula
Hot Air Systems
Hot air station ST300
480070428
Hot air station for soldering and unsoldering SMD components,
analogue controls. Temperature and air volume can be adjusted. A
motor pump means that no additional compressed-air supply is
necessary.
The hot-air jet nozzles are available in a variety of designs for any
type of application. Please request written information on the nozzles.
Hot air station ST325
480070432
Hot air station for soldering and unsoldering SMD components,
digital programming. Optional software for this station enables
4-stage temperature profiles to be entered. A motor pump means
that no additional compressed-air supply is necessary. The hot-air jet
nozzles are available in a variety of designs for any type of
application. Please request written information on the nozzles.
Other hot air systems, including semi-automatic systems, can be found from Page 16 on!
Soldering technology • Extraction
01
Pre-heating systems
PACE ST 400 Infrared pre-heating system
480070436
Pre-heating infrared system, analogue controls, for pre-warming
assemblies. The pre-heating device is equipped with a 400-W
radiator. The adjustable temperature range is 37 °C to 205 °C. The
effective heating surface measures 140 mm x 140 mm.
PACE ST450 Hot air pre-heating system
480070434
Pre-heating hot air system, analogue controls, for pre-warming
assemblies. The preheating device is equipped with a 1,500-W
heating element. The adjustable temperature range is 37 °C to
205 °C. Three nozzles are available with a length of 38 mm, 76 mm
and 114 mm.
Tel. +49 (0) 911/32 66-0 · info@aston.de
19
Pre-heating Systems
Pre-heating system VHP01
150-VHP01
The pre-heating plate offers users diverse possibilities for warming
electronic assemblies, circuit boards and components. The effective
heating surface is equipped with an infrared dark radiator which has
an integrated thermal element for regulating temperatures. This
ensures that modern materials are heated up quickly and at the same
time evenly and gently. A programmable electronic control unit
guarantees precise temperature settings.
Five-stage temperature profiles and up to six different profiles can be
stored. The heating plates are available in various sizes and power
levels.
Soldering technology • Extraction
01
The following heating plates are available as standard models:
• VHP01, heatable area of 160 x 100 mm, power 1 x 650 W
• VHP02, heatable area of 160 x 100 mm, power 1 x 1,000 W
• VHP03, heatable area of 350 x 250 mm, power 3 x 650 W
• VHP04, heatable area of 350 x 250 mm, power 3 x 1,000 W
Repair Systems
PACE soldering and unsoldering units
The powerful SensaTemp PACE MBT systems make it possible to connect several tools at the same time. A reliable electric vacuum pump
which is integrated in the system is regulated by a microprocessor. The vacuum therefore increases extremely rapidly and the suctioning
effects are better. Automatic feeding after the unsoldering process prevents the unsoldering nipple from becoming blocked. A hot-air tool
can be connected to the adjustable pressure exit.
PACE MBT250
480070207
The MBT250 central unit can be operated with up to three tools at
the same time. The temperatures can be set and regulated exactly.
Switch-off times and temperature limits are programmable.
As a standard the system is supplied with a PS90 soldering iron,
SX80 unsoldering iron, TT65 unsoldering tongs and a TP65
unsoldering device.
PACE MBT201
480070201
Up to two SensaTemp tools can be connected to the MBT201 central
unit at the same time and operated simultaneously. Temperatures
are set with a rotary potentiometer. As a standard the system is supplied with a PS90 soldering iron and an SX80 unsoldering iron.
20
www.aston.de · Tel. +49 (0) 911/32 66-0
Soldering and Unsoldering Tools
PACE repair systems soldering and unsoldering tools
Contact heat transmission is far more effective and faster for generating heat than any other related process. With the exclusive SensaTemp
temperature control device all of the various models of SMD and THT components of any size can easily be soldered and unsoldered at low
temperatures. This ensures consistent results without any thermal damage, even for large and high-mass components. You will hardly find a
more diverse, more reliable and more powerful system on the market. All of the tools can be operated on the various PACE central units.
Soldering technology • Extraction
PACE SX80 unsoldering iron
460100106
What distinguishes this thermally powerful unsoldering iron is the
fact that it is low on maintenance. A full cleaning cycle can be carried
out in a matter of only a few seconds. It is generally only the solder
reservoir that needs to be exchanged. Any other form of care is
virtually unnecessary. There is a choice of unsoldering tips of various
dimensions and shapes for any type of application.
•
•
•
•
01
HighMass, for heavy multilayer assemblies
Standard, for the majority of THT aplications
FinePoint, for tightly-assembled components
SuperFinePoint, for removing solder bridges and residual solder
on SMD-Pads
Unsoldering inserted components
PACE TT65 unsoldering iron
470250001
This allround unsoldering iron can be used to gently unsolder chip,
SOIC, SMD plugs, SOJ, PLCC and QFP elements at low temperatures.
Even the tiniest 0402 or 0201 chip components can be unsoldered
with the PACE TT65. The tongs are thermally powerful in order to
unsolder fine-pitch components and PLCCs up to an edge length of
43 mm in only a few seconds.
Unsoldering a PLCC SMD
Unsoldering a chip SMD
PACE TP65 unsoldering iron
470240001
Unsoldering tool with mould inserts for QFPs. The component is held
by a vacuum during the unsoldering procedure.
Tel. +49 (0) 911/32 66-0 · info@aston.de
21
Soldering and Unsoldering Tools
Hot air soldering iron TJ80
460100142
This handy hot-air pen is used for soldering and unsoldering small
components, such as 0201 and 0402, through to SOTs or SOICs. The
soldering iron is operated with a foot pedal or it can be operated
continuously on the ST125 and ST145 stations with a small
pneumatic pump. Three nozzle attachments are available.
Soldering technology • Extraction
01
Universal soldering iron PACE PS90
460100131
Like all of the PACE tools, the two soldering irons have a high degree
of thermal efficiency and diversity. More than 100 different sldering
and unsoldering tips are available. The self-locking Permaground™
solder tips are a special feature. They simply need to be inserted to
engage and they are 100% earthed. Fine pitch soldering tasks are
particularly easy to perform with the mini-wave fillet tips which is
available in several shapes and sizes. When filled up with solder the
fillet is sufficient to solder a QFP-80 in one process.
Soldering iron with mini-wave nozzles
Also available:
Short, standard and long solder tip models ranging from 0.2 mm to
4.8 mm in width and ThermoDrive solder tips for thermally
demanding soldering tasks and a consistently high tool life. SMD
unsoldering tips for SOICs and PLCC sockets are also available.
High-power soldering irons TD100
460100132
The performance features of these high-power soldering irons are:
• Extremely high degree of thermal efficiency
• Heating-up in seconds
• Hardly any drop in temperature, not even for high-mass
assemblies
• Extremely lightweight
This soldering iron can be connected to the HW50 , TW100 and
HW200 stations.
More than 50 soldering inserts and 30 SMD unsoldering inserts are
available for this soldering iron.
Mini unsoldering stick MT100
460100140
This handy unsoldering stick can be used to remove small SMD
components quickly and reliably. The stick can be connected to the
HW50, TW100 and HW200 stations.
Up to 10 unsoldering inserts are available.
22
www.aston.de · Tel. +49 (0) 911/32 66-0
Soldering Stations
Master station ST125
480070422
Unsoldering station, analogue controls, with a built-in vacuum
pressure pump. Progressively-adjustable temperatures of between
204 °C and 454 °C can be set. An additional Lo-Flo pump enables
a TJ80 hot-air soldering iron to be operated continuously. The tools,
e.g. an SX 80 unsoldering iron and accessories, are seperately
available.
Soldering technology • Extraction
01
Master station ST145
480070424
Unsoldering station, digital controls, with a built-in vacuum pressure
pump. The temperature can be set exactly at between 204°C and
482°C.
In addition the following functions can also be selected in the
programming mode:
• Specific temperature ranges
• Stand-by when not in use (extends the tool life of the inserts)
• Full switch-off
• Password
An additional Lo-Flo pump enables a TJ80 hot-air soldering iron to be
operated continuously. The tools, e.g. an SX80 unsoldering iron and
accessories, are seperately available.
Soldering station ST25 with PS90 soldering iron
480070446
Soldering station, analogue controls, with a PS90 soldering iron. Progressively-adjustable temperatures of between 204°C and
454°C can be set. Highmass assemblies can also be soldered thanks
to rapidheat feeding. The power supply is max. 80 W.
The soldering tips can be ordered separately.
Soldering station ST45 with PS90 soldering iron
480070448
Soldering station, digital controls, with a PS90 soldering iron. The
temperature can be set exactly at between 204 °C and 482°C. The
following functions can also be set in the programming mode:
•
•
•
•
Specific temperature ranges
Stand-by when not in use (extends the tool life of the inserts)
Full switch-off
Password
Highmass assemblies can also be soldered thanks to a rapidheat.
The power supply is max. 80 W.
The soldering tips can be ordered separately.
Tel. +49 (0) 911/32 66-0 · info@aston.de
23
Soldering Stations
High-power soldering systems HW100, TW100 and HW200
01
A special advantage of these soldering systems is a high degree of thermal efficiency and process controls. The tools will have reached
operating temperature within only a few seconds. As soon as heat is conducted away through the solder point, the systems react quickly
and heat up to the target temperature again. No drop in temperature as in the case of conventional soldering stations is perceivable - not
even for high-mass assemblies. The consistent temperature at the solder point ensures that first-class, reproducible quality is generated
here.
High-power soldering station HW50
Soldering technology • Extraction
480070426
The thermal energy required is provided by coding plugs for the
HW50 stations. These coding plugs comprise high-capacity
resistances and are available with 8 different heating settings. They
ensure that it is no longer necessary to carry out complicated
calibration procedures to maintain quality requirements in alignment
with ISO 9000. Every soldering tip can be operated with all of the
eight power settings (see too HW200).
Scope of delivery:
• Station
• Soldering iron
• Deposit station for soldering irons
The soldering tips can be ordered separately. A tool deposit station
with an automatic stand-by function is available as an option. When
the soldering iron has been put down the appliance will shift into
the stand-by mode. The MT100 mini unsoldering tong can also be
connected.
Accessories
460190071 - Deposit station with stand-by mode for
TD100 soldering irons
As soon as the soldering iron is put down the heat supply is reduced to
176 °C. This helps to extend the useful life span of the
solder tips. This deposit station can only be connected to the HW50
station.
High-power soldering station TW100
480070390-B
The TW100 station provides precise temperatures and a high degree
of thermal stability. Temperatures can be freely selected at between
260 °C and 425 °C. The appliance can easily be re-calibrated in the
programming mode at any time for ISO 9000 purposes.
No complicated procedures such as those needed for conventional
soldering stations are required for this unit.
Scope of delivery:
• Station
• Soldering iron
• Deposit station for the soldering iron
The soldering nozzles can be ordered separately.
MT100 mini unsoldering tongs can be connected as an option.
24
www.aston.de · Tel. +49 (0) 911/32 66-0
Soldering Stations
Control unit HW200
480070408
The TD100 and MT100 hand tools can be simultaneously connected
to the HW200 double channel station. The thermal energy required
is provided through coloured coding plugs. These coding plugs
comprise high-capacity resistances and are available with 8 different
heating settings. They ensure that it is no longer necessary to carry
out complicated calibration procedures to maintain quality
requirements in alignment with ISO 9000. Every soldering tip can be
operated with all of the eight power settings.
Soldering technology • Extraction
01
The heating levels are available as follows:
• Heating level 5, green, no. 412070362-01
• Heating level 5.5, blue, no. 412070362-02
• Heating level 6, orange, no. 412070362-03
• Heating level 6.5, gold, no. 412070362-04
• Heating level 7, red, no. 412070362-05
• Heating level 7.5, purple, no. 412070362-06
• Heating level 8, black, no. 412070362-07
• Heating level 8.5, silver, no. 412070362-08
Accessories
460100132 - High-power soldering iron TD100
460100140 - MT 100 mini unsoldering tong
Soldering station JBC AD 2700 kit
65-2700230
Efficiency and precision are distinguishing features of the JBC
soldering stations. They are also suitable for lead-free soldering too.
Constant temperatures enable lead-free assemblies to be soldered at
low temperatures, which in turn has a positive influence on the
useful life span of the solder tips. The temperature also switches to
the stand-by mode as soon as a tool is placed in the deposit
station. With its numerous soldering and unsoldering tools JBC
provides solutions for all types of soldering tasks. We will gladly
provide you with more information.
Soldering station WS 51
53230699
Soldering station, analogue, 50 W, 230 V
• Analogue electronic control unit for soldering tools up to 50 W
• Temperature range 150 °C to 450 °C
• Temperature setting with a rotary potentiometer
• Automatic tool recognition
Scope of delivery:
• PU 51 supply unit
• Soldering iron LR 21, 50 W, 24 V with ET B soldering nozzle
• KH 20 safety deposit station
Tel. +49 (0) 911/32 66-0 · info@aston.de
25
Soldering Stations
Soldering station WSD 81
53260699
Soldering station, digital, 80 W, 230 V
• Digital electronic control unit for soldering tools up to 80 W
• Touch-button temperature control
• Temperature range 150 °C to 450 °C
• Triple-digit digital display for actual and target values
• Optional input unit available for time function and
locking function
• Also available as a favourably-priced analogue version:
WS 81, Art. no. 53250699
Soldering technology • Extraction
01
Scope of delivery:
• Supply unit PUD 81
• Soldering iron WSP 80, 80 W, 24 V with LT B soldering tip
• WPH 80 safety deposit station
Unsoldering station WMD 1D
53332699
Unsoldering station, multi-digital, 175 W, 230 V, with a built-in
pump
• Digital electronic control unit for unsoldering, soldering and
hot-air soldering irons up to 150 W
• Touch-button temperature control
• Temperature range 150 °C to 450 °C
• Max. vacuum -0.7 bar
• Triple-digit digital display for actual and target values
• Optional input unit available for time function and
locking function
• Also available as a hot-air station: WMD 1A, Art. no. 53330699
Scope of delivery:
• WMD 1S supply unit
• Unsoldering iron, 80 W, 24 V incl. unsoldering nozzles DX
113HM, DX 112 and DX 113
• AK 20 safety deposit station
• Cleaning tools
Hot-air station WMD 3K
53302675
Hot-air station, multi-digital, 310 W, 230 V, with a built-in pump
• Digital electronic control unit for hot air, soldering and
unsoldering up to 150 W
• Touch-button temperature control
• Temperature range 50 °C to 550 °C
• Air volume 5 to 10 ltr./min
• Triple-digit digital display
Scope of delivery:
• WMD 3 supply unit
• Hot-air soldering iron HAP1, 100 W incl. two nozzles and
KH 27 safety deposit station
• Soldering iron WSP 80, 80 W incl. solder nozzle LT B and
WPH 80 safety deposit station
• Unsoldering iron DSX 80, 80 W incl. unsoldering nozzles DX
113HM, DX 112 and DX 113
• AK 20 safety deposit station
• Cleaning tools
26
www.aston.de · Tel. +49 (0) 911/32 66-0
Soldering Stations/Soldering Station Cleaning
Soldering wire feed LV02
192-29XXXX01
This soldering wire feed is available for all of the standard soldering
irons. Wires from 0.7 mm to 2.0 mm can be processed. The feed
process is triggered direct on the soldering iron at the press of a
button. As an option the feed can be triggered with a food pedal.
The volume of tin can be controlled exactly with a timer and by
means of the transport speed. When placing orders please indicate
the soldering nozzle and the diameter of the wire. The soldering iron
deposit station can be ordered separately.
Soldering technology • Extraction
Dimensions L x W x H
Weight
Connection
01
160 x 80 x 160 mm
1 kg
230 V
Soldering tip cleaner clean-o-point
162-0001
A clean soldering point must be made with a clean soldering
tip!
• Effective thanks to its simple handling - solder, dip, solder
• Cleaning principle: counter-rotating sponge roller
• Cost reduction through time-saving
Various versions can be offered, depending on where they are to be
used.
Dimensions L x W x H
Weight
Connection
Version
1
2
3
4
132 x 92 x 65 mm
approx. 550 g
230 V
Article number
ESD/EGB
Stop & Go
162-0001
162-0007
162-0002
162-0008
no
yes
no
yes
no
no
yes
yes
Accessories
162-0003 - Sponges; 8 units
162-0004 - Holder
162-0005 - Tin vessel incl. transmission shafts
Tip Tinner
411020016
Ideal for processing old soldering tips which can no longer be moistened. Even stubborn caking can be removed.
Not recommendable for new tips.
Tel. +49 (0) 911/32 66-0 · info@aston.de
27
Tin Solder Baths
Small solder bath ASTON 270
109-1000
The Aston 270 solder bath is for dip soldering metal parts such as
strand ends or copper parts. The temperature of the solder bath can
be set exactly by means of an LCD control panel. The square shape
of the solder pot makes it easy to use and also easy to clean. The
casing and the tin bath are made of stainless steel. A cover for the
solder bath is available as an option.
Soldering technology • Extraction
01
Small solder bath dimensions
L x W x H
Solder pot dimensions L x W x H
Connection
Temperature range
Recommended
Solder quantity
Spare parts
109-1002 - Temperature sensor
109-1003 - Heating element
270 x 145 x 150 mm
100 x 110 x 50 mm
230 V, 425 A
0 °C to 400 °C
250 °C
approx. 4.5 kg
Small soldering bath W 101 H
56109399
Small solder bath, temperature regulated by means of the
solder bath insert. Scope of delivery incl. solder bath insert for 330 °C
and horizontal holder.
Dimensions solder pot H x D
Temperature range
Temperature control
Accessories
51170699 - Solder bath insert for 285 °C
51170899 - Solder bath insert for 380 °C
51170999 - Solder bath insert for 450 °C
22 x 17.4 mm
285 °C to 450 °C
by means of various
solder bath inserts
Small soldering bath ASTON T 400 P
188-0003
This small solder bath is ideal for soldering work requiring high
thermal power. Wires and other parts are dipped into the small
solder pot (opening: 30 mm). The temperature of the solder bath can
be regulated up to 600 °C, making it ideal for soldering
enamelled copper wires. The solder pot is made of stainless steel.
Small solder bath dimensions
L x W x H
Solder pot inner dimensions H x D
Connection
Temperature range
Weight
Spare parts
188-0840221 - Heating element 250 W
230 x 100 x 90 mm
50 x 65 mm
230 V, 500 A
250 °C to 600 °C
2.4 kg
As of spring 2005 lead-free solder baths (small solder baths) will be available!
Please request detailed information if required.
28
www.aston.de · Tel. +49 (0) 911/32 66-0
Extraction Units and Filters
Extraction units and filters for
hazardous materials
(labelling, applying and removing material,
cleaning, sintering and cutting)
•Soldering
(manual soldering, wave soldering units, reflow soldering units,
selective soldering units)
Mobile
extraction station
•Welding
(WIG, MIG, MAG and laser welding)
The ULT units feature:
• Extremely quiet operation
• Flexibility
• Mobile application (some models with wheels)
• Filters easily exchanged and automatically cleaned
• Individual solutions for each application
Depending on the task in question, various
serials with different volume flow rates from
150 m³/h to 10,000 m³/h are available.
•Gases and steams
01
Soldering technology • Extraction
•Laser processing
(adhering, casting, varnishing, coating and cleaning)
•Dust and fine dust
(grinding, cutting)
•Oil and emulsion mist
(e.g. when processing metals, turning, milling, drilling and grinding)
Triple-joint arm
with a slit nozzle
Exhaust booth for fumes and gases
We will help you to find the ideal solution for your extraction and filter needs.
Tel. +49 (0) 911/32 66-0 · info@aston.de
29
Solder Smoke Extraction
Dangerous vapours at workplaces result in declines in efficiency or even non-productive working times. Medical research has shown that
asthma attacks, chronic bronchitis, allergic reactions, contact-related dermatitis and other effects on the health of human beings are
directly related to flux vapours. When fluxes are heated a chemical irritant gas is produced and this is the main cause of these illnesses.
PACE ArmEvac solder smoke extraction systems help to remove vapours effectively from workplaces.
Soldering technology • Extraction
01
The systems have a highly-efficient, three-phase filter system:
• Preliminary filter, filters dust and coarse volatile solids in soldering smoke.
• Main filter (HEPA), filters particles of fine dust
• Purafil filter, filters most of the gases from the solder smoke
• (Various models available)
We supply a large range of suction arms and suction hoods for the PACE ArmEvac extraction systems.
The following is a list of the most popular air collectors from our range.
Arms and hoods are generally connected with flexible suction hoses.
This ensures that the entire PACE extraction unit is ready to use within a very short time.
PACE ArmEvac 200E
488890200
Solder smoke extraction system with a three-phase filter system. The
unit is equipped with a maintenance-free, brushless asynchronous
motor. The unit has two openings each with a diameter of 75 mm.
The suction power is greater than that of the ArmEvac 105E. A
sound absorber with an underwagon can be installed if required.
PACE ArmEvac 250E
488890250
Solder smoke extraction system with a filter level monitoring system
and volume flow controls. The unit is equipped with a
maintenace-free, brushless asynchronous motor. It has two openings,
each 75 mm in diameter. The filter level is indicated with LEDs.
Other features include the possibility to calibrate the filter system
to connected air collectors and a data communication system (ISO
14000) between system and PC by means of an RS 232 interface
(software optional).
PACE ArmEvac 500E
488890500
Ideal as an island solution. Extremely strong extraction system for up
to six workplaces. The system has the same fittings as the ArmEvac
250E, but it has no speed control. The durable filter concept was
adapted to the higher extraction power.
Extraction power for individual feeding
Multiple feed per entry
Hose connections
Max. hose length
Noise level
Dimensions in mm
30
www.aston.de · Tel. +49 (0) 911/32 66-0
200E
250E
500E
288 m³/hour
170 m³/hour
2 x 75 mm
5m
58 dBA
393 x 282 x 365
288 m³/hour
170 m³/hour
2 x 75 mm
5m
58 dBA
393 x 282 x 365
451 m³/hour
283 m³/hour
3 x 75 mm
5m
61 dBA
640 x 400 x 365
Solder Smoke Extraction
PACE ArmEvac 50
488890050
Low-price workplace extraction system with an extremely efficient
filter system and filter saturation display. The extraction rate is
progressively adjustable. Two 30-mm suction arms can be connected.
01
Adjustable up to 152cbm/hour.
60 cbm/hour per connection
215 x 330 x 315 mm
54 dBA
Accessories
488860055 - Kit with two suction arms
Suction arms of 30 mm each for attaching to the ArmEvac 50.
Metal flexarm 45 mm incl. suction nozzle
488860429
PACE metal suction arm
Antistatic, flexible metal suction arm, 45mm.
•
•
•
•
Requires little space
Sturdy
Robust, 0.9 m long stainless steel
Easy to move into position
Soldering technology • Extraction
Extraction rate
Extraction rate with
suction arms
Dimensions W x D x H
Noise level
As an option the arm can be attached to the workplace
with an external table holder, No. 488860552.
ESD suction arm kit
488860765
This ESD-compliant plastic arm is extremely flexible. It is 75 mm in
diameter. The arm can be extended or shortened with the individual
hinged links. The standard length is 915 mm.
The set comprises the following parts:
• ESD arm, flexible, incl. a round nozzle
• Table top holder
• Hose, 2.5 m in length
Other optional nozzles can be used.
PACE metal suction hood
488860366
Ideal when solder smoke and other fumes are to be extracted over a
wide area. The anti-slip hood can be set up at the workplace without
any extra fastening. It is supplied with a 2.5-m flexihose.
Dimensions W x D x H
130 x 460 x 130 mm
Tel. +49 (0) 911/32 66-0 · info@aston.de
31
Solder Smoke Extraction
Solder fume absorber ASTON FUME
139-0001
Small solder smoke extraction device with a smoothly-running,
powerful axial fan. The integrated suction head markedly enhances
efficiency.
The unit can also be used to absorb harmful gaseous air pollutants
and odours (solvents, paints, varnishes, adhesives, cleaning agents,
etc.). The unit can be installed easily and quickly at any workplace.
Soldering technology • Extraction
01
The favourably-priced system is supplied with a hinged stand and a
table mounting device.
Connection
Air flow rate
Noise level
Charcoal filter
Charcoal layer
Total pore surface
Dust filtration efficiency
Casing
Dimensions L x W x H
230 VAC/50 Hz/18 W
160 m3/h
approx. 43 dB
PES mat
85 g/m
800 m²/g, DIN 55350-T12-78
85 %
Black/white plastic
265 x 210 x 120 mm
Accessories
139-0005/21 - Cold light lamp, rotatable, 9 W
139-0007
- Magnifying glass Ø 180 mm, 2 dioptres
Spare parts
139-0003R - Replacement charcoal filters (pack of 6)
139-0006 - Replacement lamps for the cold lighting 9 W/21
Solder fume absorber EBSOMAT 10-1
139-1000
Solder fume extraction system with charcoal filters to remove
harmful fumes. The Ebsomat 10-1 has two high-power filters and
ensures that workplaces are lit up without any glare.
The clamp stand supplied enables the absorber head to be freely placed.
Connection
Air flow rate
Noise level Filter
Lighting
Dimensions L x W x H
230 V
max. 180 m3/h
approx. 43 dB
Charcoal filter change after
approx. 150 h of operation
2 cold light fluorescent tubes 9 W
260 x 270 x 230 mm
Spare parts
139-1001 - Replacement charcoal filters (units)
139-1003 - Replacement fluorescent tubes 9 Watt
32
www.aston.de · Tel. +49 (0) 911/32 66-0
Assembly and Handling
Section
• SMD placement automation
• SMD manipulators
02
Assembly and Handling
02
• Manual placement
• Board handling
• Circuit board and component handling
• Component preparation
33
SMD Hybrid Placement Line for High Mix + Low Volume
SMD Hybrid placement line for
High mix + low volume
Key Features
• Inline 88 placement points for 8 mm or 12 mm
Assembly and Handling
02
feeders or offline 132 placement points
• No reduction in feeder placement points with 12 mm feeder
• Standard with 2 component cameras for checking and aligning components
• Automatic reference mark recognition
• 4,600 components/hour with IPC
• Dual placement pipettes
• Intelligent feeder
• DIMAsoft® one-key user software
• Linear encoder technology with a 0.001 mm
resolution
• Licence-free work scheduling software
• Offline programming and optimisation
• Inline or offline model available
SMD placement line comprising two Hybrid
HP-110s, a board handling system and a
SOLANO reflow oven.
Dual component camera for 0201, µBGA and
CSP recognition;
max. component dimensions: 42 x 42 mm
DIMAsoft® Windows XP®
provides users with programming software which is far better than
any other software currently available on the market. Its unique
abilities enable fast, simple and clear one-key operation, thus
drastically reducing programming time. A demo version is available on
request. All of the DIMA machines use DIMAsoft® as user software.
All of the software-operated DIMA machines enable projects
which frequently recur in production to be used. Whether for stencil
printing, dispensing, assembling or soldering - the D-pos®concept
(see Page 38) is always up-to-date. It will inform you online on
current data. With D-pos® it is also possible to prepare, plan and
check a large volume of data offline.
www.smt-zentrum.de
34
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SMD Hybrid Placement Line for High Mix + Low Volume
Assembly and Handling
02
Intelligent feeders for all of the DIMA machines. These feeders
are equipped with a programmable microprocessor which offers a
great deal of management information. For example, the current
number of components, component data, component name,
component value, casing information or a signal before the feeder
empties.
We supply full SMD production lines.
Our technology centre in Nuremberg is
equipped to deal with your entire series
production.
Inline model
Stand-alone model
www.smt-zentrum.de
Tel. +49 (0) 911/32 66-0 · info@aston.de
35
SMD Dymaxion Placement Machine
SMD Dymaxion placement machine with 200 feeder placement
points
Key Features
Assembly and Handling
02
•
•
•
•
•
•
•
•
•
Maximum precision, speed and flexibility
Feeder can be retooled for a new batch during the production process
No down times
Intelligent feeder, can be set up in the machine as required
Optimal feeder assignment account if several circuit boards are to be populated
Bar code recognition of components and circuits
Linear x and y motors
Can be upgraded for up to 212 units of 8 or 12 mm feeders
Up to 54 trays can be upgraded without any loss of feeder space
DIMAsoft® Windows XP® provides users with programming software
which is far better than any other software currently available on the
market. Its unique abilities enable fast, simple and clear one-key
operation, thus drastically reducing programming time. A demo
version is available on request. All of the DIMA machines use
DIMAsoft® as user software.
Motor-adjustable circuit board holder
with a tray holder.
x and y direction linear motors.
All of the software-driven DIMA machines can be used for recurring
production projects. Whether for stencil printing, dispensing,
assembling or soldering - the D-pos®concept (see Page 38) is always
up to date and informs you online on current data. With D-pos® it
is also possible to prepare, plan and check a large volume of data
offline.
www.smt-zentrum.de
36
www.aston.de · Tel. +49 (0) 911/32 66-0
SMD Dymaxion Placement Machine
Assembly and Handling
02
Intelligent feeders for all of the DIMA machines. These feeders
are equipped with a programmable microprocessor which offers a
great deal of management information. For example, the current
number of components, component data, component name,
component value, casing information or a signal before the feeder
empties.
We supply full SMD production lines.
Our technology centre in Nuremberg is
equipped to deal with your entire series
production.
Tray changer for 25 trays without
any loss of feeder space.
www.smt-zentrum.de
Tel. +49 (0) 911/32 66-0 · info@aston.de
37
D-pos®Data Management
All of the software-driven DIMA machines can be used for
recurring production projects. Whether for stencil printing,
dispensing, assembling or soldering - the D-pos® concept is
always up-to-date and will inform you online on current data.
With D-pos® it is also possible to prepare, plan and check a
large volume of data offline.
Assembly and Handling
02
Reliable assembly thanks to
component barcodes.
Conversion software for all DIMA machines. All of the
CAD formats can be converted.
Full retraceability of all the circuits boards and
components with batch traceability software.
Stock management of all
the components in your
SMD production
department with
component barcodes.
The feeders can all be programmed offline with offline feeder placement
points, hence keeping downtimes to a minimum.
Components, quantity and collection position are stored in the feeder.
The feeder offline point is also used for stock management.
www.smt-zentrum.de
38
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Fineline SMD Manual Placement Points
FP-200 with FL-200 manual placement point
with a PC-controlled circuit board holder
Assembly and Handling
02
FP-700
with optional feeders,
camera and screen
Modular manual placement point
with circuit board holder, feeder and rotary plate
Arm support
The large triangular arm support means that
users can position their whole arm when
assembling.
Product idea
Sensatip feeder head
Simple handling and an ergonomic concept are the basis of the
Fineline series product concept. The systems are available either as a
full workplace or as a modular system in various states of
construction with options for extension.
The Sensatip pick & place head runs extremely smoothly. Its
ergonomic design guarantees fatigue-proof component placement.
The vacuum switches on automatically on contact with the
components and switches off when placed on the circuit. The FP full
system can take up to 13 feeders.
www.smt-zentrum.de
Tel. +49 (0) 911/32 66-0 · info@aston.de
39
Manual Placement
Fineline FP-100 modular
671-FP100
The modular Fineline FP-100 is equivalent to the Fineline FP500 and
comprises all the components of the Fineline full system, excluding
an arm support, circuit board holder and feeder holder. Instead there
is a choice of various circuit board holders, including
PC-controlled holders, and other accessories.
Circuit board dimensions
Feeder holder
Dimensions L x W x H
Connection
Compressed air
Assembly and Handling
02
up tp 530 x 330 mm
up to 20 feeders
500 x 760 x 300 mm
230 V/70 W
6 bar/1.5 ltr./min
Fineline FP-300 modular
Fineline FP-200 modular
As article 671-FP200, including a digitally-controlled hot-air soldering
iron equivalent to the FP-700.
As article 671-FP100, including a dispensing unit equivalent to the
FP-600.
671-FP300
671-FP200
Fineline FP-500
671-FP500
The Fineline FP-500 offers all of the functions of a modern, manual
assembly system. It is equipped with a DIMA Easyglide x/y guide
system and a Sensatip placement head, which ensures safe uptake
and assembly, even for problematic components. The Fineline FP-500
is supplied as a full unit for up to 90 different types of component,
including an arm support, circuit holder and feeder holder for tape or
stick feeders.
Circuit board dimensions
Feeder holder
Dimensions L x W x H
Connection
Compressed air
Fineline FP-700
Fineline FP-600
The Fineline FP-700 comprises all modules of the FP-500 and FP-600
and it also has a digitally-controlled hot-air soldering iron for soldering and unsoldering small components.
The Fineline FP-600 is also equipped with a dispensing unit for
dispensing solder paste, SMD adhesive and other media. An embedded
digitally-controlled timer and a pneumatic fine-print control unit
enable precisely-reproducible dot dispensing, accompanied by
automatic clock pulse controls. In addition a counter-vacuum in the
cartridge can be set and regulated. This means that even
low-viscosity media can be dispensed.
671-FP700
Accessories
671-FA1000 - Universal motor drive with a food pedal
For automatically driving the rotary plate
671-FA1100 - Colour camera
With a pivot holder on the Sensatip feeder head For placing fine-pitch components and small
components
40
max. 280 x 220 mm
max. 13 feeders
900 x 760 x 300 mm
230 V/70 W
6 bar/1.5 ltr./min
www.aston.de · Tel. +49 (0) 911/32 66-0
671-FP600
Manual Placement
FL-200 circuit board holder, PC-controlled
671-FL200
A program-controlled x and y laser dot guide prevents faulty
placement. It indicates the correct placement position quickly and
easily. The motor-driven rotary plate automatically provides the
correct component; the LED bar shows the component to be
assembled in the tape. With this system 800 components per hour
can be processed, even in difficult procedures. If required the FL-200
can be used with a Fineline unit from the modular series, either with
feeders or as a stand-alone unit.
The assembly data can either be taught or assumed direct from
available CAD data with the CAD2DIMA2000 conversion program.
390 x 250 mm
290 x 210 mm
820 x 300 x 70 mm
230 V
Laser 0.5 mW
IBM-compatible, with an RS232 interface
Generic post-processor CAD2DIMA2000
Accessories
671-FL2200 -LED bar
LED bar with 20 light emitting diodes for displaying the components required from the tape or stick feeder
671-FL2020 -Additional bar
For holding a second set of circuits
671-SWCD0300250
671-FL2250 -LED bar
LED bar for up to 20 SMD boxes
The generic post-processor is
used to make any CAD data,
irrespective of the format, readable
for the FL-200.
Please request a DEMO version
(see D-pos® Page 38).
671-FL2400 -Rotary plate drive
The rotary plate drive with 2 light-emitting diodes
automatically provides the component to be
assembled and indicates which component is to be removed, even for divided cups.
Assembly and Handling
Max. circuit board dimensions
Max. assembly area
Dimensions L x W x H
Connection
Light source
PC required
02
Circuit board holder FM-150
671-FM150
The circuit board holder assists the user in assembling
SMT components. The circuit board engages firmly into the holder.
It is also possible to place several circuits next to one another. The
triangular arm support makes it possible to place the rest arm
during the assembly procedure. This also means that the solder paste
on the circuit board does not smear.
Max. circuit board dimensions
330 x 145 mm
Circuit board holder FM-200
671-FM150
As article 671-FM150
Max. circuit board dimensions
330 x 240 mm
Accessories
671-FM0150 - Additional bar for FM-150/FM-200
For holding a second set of circuit boards
Tel. +49 (0) 911/32 66-0 · info@aston.de
41
Manual Placement
Rotary plate for SMT components
671-FC450
Rotary plate with 45 ESD cups and a cover. The rotary plate can be
used at any workplace together with the holder.
02
Basic plate for feeder
Assembly and Handling
671-FB100
Basic plate for up to 20 tape or stick feeders.
Tape feeders available are suitable for all of the
Fineline systems
Article number
671-FT0807
671-FT0814
671-FT1207
671-FT1214
671-FT1607
671-FT1614
671-FT2414
671-FT3214
671-FS0100
671-FS2000
671-FS2800
671-FS4400
671-FS5200
671-FS6800
Type of feed
7“ tape roll
14“ tape roll
7“ tape roll
14“ tape roll
7“ tape roll
14“ tape roll
14“ tape roll
14“ tape roll
Stick
Stick
Stick
Stick
Stick
Stick
Width
8 mm
8 mm
12 mm
12 mm
16 mm
16 mm
24 mm
32 mm
SO 6.2/15.2 mm
PLCC-20
PLCC-28
PLCC-44
PLCC-52
PLCC-68
Pen Vac vacuum pen
136-5002
The Pen Vac vacuum pen is ESD-compliant and is supplied with
two straight and two curved 1/8“, 1/4“, 3/8“ and 1/2“ needles.
The vacuum rubbers are made of black silicone and are also suitable
for use at high temperatures.
Length
Weight
42
www.aston.de · Tel. +49 (0) 911/32 66-0
130 mm
12 g
Manual Placement
Handy Vac vacuum pipette
183-HVKIT
The Handy Vac vacuum pipette is made of an ESD-compliant
material. It is extremely practical in use due to its small size.
The scope of supply includes four needles and three vacuum rubbers.
The vacuum rubbers are 1/8“, 1/4“ and 3/8“ in size.
Vacuum cup, black, 1/4“
183-V9025-B
Vacuum cup, black, 3/8“
Vacuum cup, black, 1/2“
ESD-compliant vacuum cup, black, 3/8“
(10 units per package)
ESD-compliant vacuum cup, black, 1/2“
(10 units per package)
183-V9038-B
183-V9050-B
Automatic pipette
671-DP2000
Assembly and Handling
02
ESD-compliant vacuum cup, 1/4“
(10 units per package)
The DP-2000 pipette switches the vacuum on and off automatically
when the tip makes contact. The component can also be turned
at 360°. A DV-200 or DV-210 vacuum control is used for this pipette.
Vacuum control device DV-200 (not illustrated)
671-DV200
With the DV-200 vacuum control it is possible to switch the vacuum
on or off as required by means of a foot pedal or with the automatic
DP-2000 pipette.
Connection
Compressed air
230 V
6 bar
Vacuum control device DV-210
671-DV210
As article 671-DV200. Including an integrated vacuum pump. No
external compressed air supply is required.
Connection 230 V
ASTOFIX placement frame
106-100X
For assembling leaded components. The circuit board is mounted and
can then be assembled. The ESD-compliant foam rubber holds the
circuit board, which can hence be turned by 180° for manual
soldering. It is also possible to mount several circuit boards
simultaneously.
Article number
Type
106-1005
106-1006
106-1007
106-1008
106-1009
Size 0
Size 1
Size 2
Size 3
Size 4
Max. circuit board
dimensions
210 x 185 mm
280 x 220 mm
510 x 220 mm
760 x 220 mm
510 x 350 mm
Replacement foam rubber
Article number
Type
106-101084.A
106-101085.A
106-101086.A
106-101087.A
106-101089.A
Size 0
Size 1
Size 2
Size 3
Size 4
Max. circuit board
dimensions
220 x 210 x 30 mm
290 x 280 x 35 mm
520 x 280 x 35 mm
770 x 280 x 35 mm
520 x 420 x 35 mm
Tel. +49 (0) 911/32 66-0 · info@aston.de
43
Board Handling System
The BH modules are flexible, robust, universal and of first-class
quality. They are ready to load und unload your production
lines and to link your machines.
Assembly and Handling
02
SMBH-2000
SMBH-1000
SMBH-1000
The SMBH-1000 loading station transfers circuit boards direct from
the cartridge to the next machine. Sensors ensure that the cartridge
is not moved until the transport cylinder is in the neutral position.
SMBH-1000
Loading station for 50 circuit boards
SMBH-2000
Unloading station for 50 circuit boards
SMBH-2000
The SMBH-2000 is equipped with an additional input tape and a
manual width-adjustment device. The unloading station uses
transport belts to transport circuit boards from the previous machine
partly into the cassette. As soon as the complete circuit board has
passed the sensor, the pneumatic slide pushes the circuit board right
into the tray. During the final procedure a stopper prevents faults
from being caused by other circuit boards.
Final module
Buffer module
An SMBH-51 final module is used at the end of a line on which no
unloading station is used. This module, which is not motor-driven,
uses rolls arranged in two rows. It is thus able to buffer several
boards in accordance with the lengh of the module.
The SMBH-55 and SMBH-56 buffer modules can buffer up to two or
three circuit boards simultaneously. All of the modules can be tooled
with the arm support.
Loading and inspection module
The SMBH-54 loading and inspection modules are fitted with
microprocessor-controlled touch panels for programming and
controlling. Components can be ergonomically re-assembled with
an optional arm support and a pedal start/stop function. Can also be
used as a loading station.
SMBH-5105
Final module with rolls, length 500 mm
SMBH-5110
Final module with rolls, length 1,000 mm
SMBH-5115
Final module with rolls, length 1,500 mm
SMBH-5405
Loading/inspection module, length 500 mm
SMBH-5410
Loading/inspection module, length 1,000 mm
SMBH-5415
Loading/inspection module, length 1,500 mm
SMBH-5510
Buffer module, length 2 x 500 mm
SMBH-5615
Buffer module, length 3 x 500 mm
www.smt-zentrum.de
44
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Circuit Board and Component Handling
Circuit board magazine
278-100XX
Compile your own magazine as you require.
The magazines can be assembled quickly and easily. They are sturdy
and distortion-free, can be stacked and can also be used upright.
Three different ribbed panels for varying circuit board dimensions are
available. These panels can be slid onto the connecting moulded rails.
The connecting moulded rails are available in any dimension required
up to a length of 2,000 mm. The magazines are ESD-compliant and
are thermally stable up to temperatures of 70 °C.
02
Assembly and Handling
Material
Polypropylene
Continuous operating temperature 70 °C
Surface resistance
104 to 108 ohms
The length of the rails (dimension X) is calculated
on the basis of the following
Dimension D = circuit board width
Dimension X = length of the moulded rail
X = 36 + D1
X = 52 + D1 * D2
X = 69 + D1 + D2 + D3
X ≥ 73 + D1 + D2
X ≥ 110 + D1 + D2 * D3
Ribbed panel 100
278-10050
Two moulded rails are required for connecting two or more
ribbed panels.
Dimensions L x W
Weight
359 x 100 mm
0.28 kg
Ribbed panel 180
278-10060
Two moulded rails are required for connecting two or more
ribbed panels.
Dimensions L x W
Weight
359 x 180 mm
0.53 kg
Tel. +49 (0) 911/32 66-0 · info@aston.de
45
Circuit Board and Component Handling
Ribbed panel 300
278-12049
Four profiled rails are required for connecting two or more
ribbed panels.
Dimensions L x W
Weight
357 x 303 mm
0.7 kg
Assembly and Handling
02
Profiled rail
278-1XXXX
The profiled rails are cut according to your requirements. The
maximum length for a 600 x 400 mm box is 547 mm. Please inform
us which length you require.
Example
278-10547
Profiled rail
Weight
547 mm
0.24 kg
Accessories
278-10009 - Clamp
For documents, a set with fastening screws
278-12004 - Bearing rail for the ribbed panel 100
The bearing rail secures heavy circuit boards
278-12007 - Handle for the ribbed panel 100
Including material for attachment
278-12005 - Bearing rail for the ribbed panel 180
278-12006 - Bearing rail for the ribbed panel 300
278-10097 - Handle for the ribbed panel 180/300
Including material for attachment
46
www.aston.de · Tel. +49 (0) 911/32 66-0
Circuit Board and Component Handling
TESTSET 100 circuit board magazine
278-10063
With four 100 mm ribbed panels, two 369 mm profiled rails and
a clamp.
Weight
1.4 kg
02
TESTSET 180 circuit board magazine
Assembly and Handling
278-10064
With four 180 mm ribbed panels, two 369 mm profiled rails,
a clamp and a set of handles
Weight
2.5 kg
TESTSET 300 circuit board magazine
278-10065
With two 300 mm ribbed panels, four 269 mm profiled rails, a clamp
and a set of handles.
Weight
2 kg
SERIE 700 circuit board magazine
278-8913XXX
The series 700 circuit board magazine for automatic assembly lines
offers a high degree of dimensional accuracy and precision. The
zero-backlash arrangement of the precision spindles ensures that the
side panels are parallel. They prevent the occurence of deviations.
The magazines can be stacked. They are equipped with captive
transport retentions for the circuit boards.
Material
Polystyrene
Continuous operating temperature 50 °C
Surface resistance
108 to 109 ohms
Sizes available:
PCB width
in mm
max. PCB length
in mm
Dimensions
L X W X H in mm
Weight
in kg
278-8913071
10 to 250
342
355 x 320 x 563
5.5
278-8913072
10 to 250
387
400 x 320 x 563
5.9
278-8913073
10 to 310
387
400 x 380 x 563
6.4
278-8913074
10 to 330
447
460 x 400 x 563
7.8
278-8913075
10 to 310
522
535 x 380 x 470
8.3
278-8913076
10 to 390
522
535 x 460 x 570
9.1
278-8913077
10 to 460
522
535 x 530 x 570
9.3
278-8913266
10 to 400
522
535 x 470 x 570
9.2
278-8913359
10 to 510
522
535 x 580 x 570
9.6
Article number
Tel. +49 (0) 911/32 66-0 · info@aston.de
47
Circuit Board and Component Handling
Assembly frame BGST-50
279-0001
The BGST 50 serves to store circuit boards easily and quickly
(up to 50 boards) at the workplace.
Dimensions L x W x H
425 x 175 x 45 mm
Weight
750 g
Continuous operating temperature 70 °C
Transport and storage box
02
278-100XX
Assembly and Handling
The boxes can be used universally. They are extremely sturdy thanks
to a double-walled base. The box system has been designed for use
in slot-in shelving units and assembly lines. Holders for lifting
equipment have been provided for on the front and on the sides.
Drawing mechanisms can be placed onto the gripping ribs. Bar
handles and undergrip handles on the front facillitate manual
handling. The circumferential, smooth base guarantees safe
transporting capacities in a lengthwise and crosswise direction.
Material
Polypropylene
Continuous operating temperature 70 °C
Surface resistance
105 to 1010 ohms
Accessories
278-10072 - Top
Bar handle
Article number
Undergrip handle
Article number
not available
278-10082
Dimensions L x W x H mm
Weight
Contents
278-10081
600 x 400 x 120
2.14 kg
18.10 kg
278-10088
600 x 400 x 220
2.97 kg
38.90 kg
278-10083
278-10089
600 x 400 x 270
3.26 kg
49.30 kg
278-10086
278-10090
600 x 400 x 320
3.61 kg
59.70 kg
278-10087
278-10091
600 x 400 x 420
4.40 kg
80.50 kg
Small-parts carousel ASTON 220
140-0002
To be able to store and easily remove small parts. The carousel can
be turned 360° for easy access to all of the bowls. It has four levels,
each with 10 ESD-compliant bowls, and a handle.
Also available without ESD-compliance. Art.-no. 140-0001
Dimensions H x ��������������
���������������
300 x 470 mm
Weight
3.7 kg
Spare part
140-0004 - Bowl, ESD-compliant
48
www.aston.de · Tel. +49 (0) 911/32 66-0
Component Preparation
CUTBEND forming and cutting unit (axial)
218-XXXX
The Cutbend cuts and forms taped axial components. It can be
adjusted easily and quickly to various modular dimensions and
lengths. The unit can process up to 40,000 components per hour.
Slightly staggered processing of the two wire ends prevents the
component body from being subjected to axial tensile loads, hence
protecting sensitive components. Implementing several units for
varying wire thicknesses does away with retooling, which in turn
enhances productivity. The unit is supplied with a component box,
a screw clamp for fastening it and an adjusting star.
175 x 145 x 160 mm
1.9 kg
Accessories
218-101101 - Unwinding device CB-109
For one component roll
Article number
218-109213
218-0002
218-101046
218-101121
218-101135 - Feeding device
For feeding loose components
Wire diameter
Raster dimensions
Bend on body
Length
0.3 to 0.5 mm
0.5 to 0.8 mm
0,9 to 1.0 mm
1.1 to 1.2 mm
4.7 to 40 mm
6.0 to 40 mm
6.0 to 40 mm
6.0 to 40 mm
min. 1.0 mm
min. 1.3 mm
min. 1.8 mm
min. 2.0 mm
2,6 to 15 mm
3.6 to 15 mm
3.6 to 15 mm
3,6 to 15 mm
Assembly and Handling
Dimensions L x W x H
Weight
02
EBSOMAT 40 forming and cutting unit (axial)
242-40-X
The Ebsomat 40-2/40-3 units offer a variety of applications for
processing axial components and jumpers. The snap-on pins can be
cut and formed with equal and unequal angles. The raster
dimensions and the length can be simply set with the help of the
manually-operated spindle drive. The unit requires virtually no
maintenance thanks to its robust construction.
Dimensions L x W x H
Weight
Manual output
Motor-driven output
240 x 165 x 210 mm
9 kg
approx. 40,000 components/h
approx. 70,000 components/h
Accessories
242-40-1-49-Motor drive
CE-certified
242-40-47-Feed
For feeding loose components
242-40-21 -Unwinder
For one component roll
242-40-31-Screw clamp
For fastening the unit
Article number
Wire diameter
Raster dimensions
Bend on body
Length
242-40-2
0.3 to 0.8 mm
6,5 to 50 mm
min. 1.3 mm
3.0 to 15 mm
242-40-3
0.3 to 1.3 mm
8.0 to 50 mm
min. 2.1 mm
5,5 to 15 mm
Tel. +49 (0) 911/32 66-0 · info@aston.de
49
Component Preparation
VARIOCUT component cutter (radial)
218-109213
The tried-and tested VARIOCUT cutter (12.7 mm matrix) cuts
radially-taped components of any kind to the length required. The
lead wires will therefore not need to be recut after soldering. The
unit is based on the successful CUTBEND principle. It is distinguished
by easy handling, first-class performance and a favourable price.
The VARIOCUT is practical and can be screwed onto worktables with
the screw clamp supplied.
Also available with a 15.0-mm matrix: art.-no. 218-109214
Assembly and Handling
02
Dimensions L x W x H
Weight
Output
Cutting length
Component wire length
Accessories
218-101101 - Unwinding device CB-109
For one component roll
175 x 145 x 160 mm
1.9 kg
40,000 components/h
1 to 8 mm
max. 35 mm
EBSOMAT 33-1 component cutter (radial)
242-33-1
The Ebsomat 33-1 is a radial cutter for cutting taped components of
any kind to the required length. Lengths are progressively adjustable
and easy to set. The unit is supplied with a 12.7 mm
(standard) transporting wheel. It requires virtually no maintenance
thanks to its robust construction.
Wire diameter
max. 1.3 mm
Length of cut
min. 2.0 mm
Component body ������������
�������������
max. 19 mm
Dimensions L x W x H
240 x 165 x 210 mm
Weight
6 kg
Manual output
approx. 40,000 components/h
Motor-driven output
approx. 60,000 components/h
Accessories
242-40-1-49 - Motor drive
CE-certified
242-33-1/0100 - Transport wheel
For 15 mm tape perforation 242-40-21 - Unwinder
For one component roll
EBSOMAT 20-1 cutting unit
242-20-1
The Ebsomat 20-1 unit cuts loose, radial components to the required
length. It operates pneumatically. The cutting procedure is started
with the foot pedal supplied. Various standard cutter plates
(2, 3, 4 and 5 mm) with the most commonly-used perforations
(d = 1.1 mm) in a 2.54, 1.27, 1.8 und 2.5 raster are available. Two
plates with the same hole patterns are placed on top of one another.
When the foot pedal is operated the bottom plate moves and shears
off the inserted components. This system has an extremely long
service life since no blade is used. The unit is supplied without the
cutting plate.
Standard cutting plates for the EBSOMAT 20-1/20-3
Article number
242-20-1/20
242-20-1/30
242-20-1/40
242-20-1/50
Length of cut
2 mm
3 mm
4 mm
5 mm
Extra cutting plates on request
50
www.aston.de · Tel. +49 (0) 911/32 66-0
Wire diameter
Dimensions L x W x H
Weight
Compressed air supply
Output
Cutting power
Pins per cut
max. 1.0 mm
192 x 120 x 80 mm
3 kg
6 bar
approx. 2,000 components/h
min. 1000 N
max. 6 pins
Component Preparation
Forming, cutting and/or bulging unit
EBSOMAT 20-3
242-20-3
The Ebsomat 20-3 forms and/or cuts loose, radial components. The
basic unit operates pneumatically and is controlled with the foot
pedal supplied. If required, it can be fitted with a cutting plate
(see EBSOMAT 20-1) or a plate for holding tools for bulging.
The tools are tailor-made for forming and for bulging. More than 300
different bending shapes (transistors, capacitors, edge connectors,
etc.) have already been realised.
02
max. 1.0 mm
max. 12
235 x 120 x 80 mm
3 kg
6 bar
min. 2000 N
Accessories
242-20-3/1 - Holder plate
For adapting the basic unit for forming and bulging
tools.
242-20-3/XXXX - Tools for the Ebsomat 20-3
The tools are tailor-made according to your
requirements. Bulging, inverse polarity protection,
90° bends and other forms are all possible.
For production we require component samples and a drawing of how the component is to be
processed.
Assembly and Handling
Wire diameter
Pins/resolution
Dimensions L x W x H
Weight
Compressed air supply
Cutting power
Forming and/or bulging unit ASTON 230
120-0001
The Aston 230 is a simple, pneumatically-operated tool for forming
radial components. It has exchangeable forming plates. The unit
operates with a blade and a forming device in the plate. Cutting is
triggered with the foot pedal supplied.
Dimensions L x W x H
Weight
Compressed air supply
Cutting power
235 x 120 x 80 mm
3 kg
6 bar
min. 100 N
Accessories
120-0020 - Tool for cutting transistors
max. 3 pins
120-0021 - Tool for cutting and bulging
transistors, max. 3 pins
120-0022 - Tool for cutting, bulging and expanding
transistors, max. 3 pins
120-0024 - Tool for cutting and expanding
transistors, max. 3 pins
120-0040 - Tool for cutting capacitors
2 pins
120-0041 - Tool for bulging capacitors
2 pins
120-0042 - Tool for cutting inline transistors
120-0040 - Tool for cutting IC
round shape, 8 pins
120-0062 - Tool for cutting IC
with 16 pins
120-0064 - Tool for cutting and expanding IC
with 8 pins, round shape
Tel. +49 (0) 911/32 66-0 · info@aston.de
51
Component Preparation
Component counter EBSOMAT 30-1
242-30-1
The Ebsomat 30-1 is suitable for counting radial, axial and SMD
components (option). The electronic appliance requires no mains
connection. It can be used wherever required.
Forwards and backwards counting of components with 1 to 8 pins
per component possible. Numbers are indicated on an LCD display.
An acoustic signal sounds when the number entered has been
reached.
The power supply unit/charger required must be ordered separately.
Art. no. 242-30-1/4928
Assembly and Handling
02
Accessories
Dimensions L x W x H
Weight
Charger, in
Charger, out
Output
230 x 130 x 80 mm
1.5 kg
230 V, 50 Hz
9 V/300 mA
10,000 components/s
242-30-31 - Rewinder
With a crank handle and a pulling cone
242-30-21 - SMD counter adapter
For tapes of up to 44 mm in width
IC-Butler 2
178-60010
IC straightener for IC widths of between 0.3“ and 0.6“. The ICs are
simply pushed through the appliance. The pins are bent with rolls.
The conductive unit can be earthed with a deflection cable by means
of a 4 mm pushbutton.
Dimensions L x W x H
Weight
100 x 140 x 20 mm
100 g
IC-Butler 5
178-60001
As article 178-60010, but for all five IC widths
Dimensions L x W x H
Weight
125 x 160 x 20 mm
240 g
IC-Butler 3
178-60025
The IC Butler 3 straightens the ICs direct in the bar. The bars are
pulled through four ball-bearing rolls.
The width is progressively-adjustable.
Dimensions L x W x H
Weight
52
www.aston.de · Tel. +49 (0) 911/32 66-0
125 x 83 x 24 mm
970 g
Printing and dispensing
Section
03
• Dispensing units
• Mixing and dispensing
technology
• Dispensing accessories
• Stencil printers
Printing and dispensing
03
53
Dotmaster dispensing unit
Key Features
•
•
•
•
•
•
•
•
Printing and dispensing
03
10,000 drops/hour
Lines, curves and circles programmable
Dispensing coordinates are automatically optimised
CAD2DIMA (optional) for CAD data conversion
Circuit board quick mounting device
Optional automatic reference mark recognition
Optional boring head for prototype circuit boards
Optional precision dispensing pump with an Archimedes screw
Dam and Fill
Glob Top
Underfill
Pouring
Sealing
Dots
Precision Dispensing Pump
The precision pump transports media mechanically by
means of a motor and an Archimedes screw. Droplet
sizes and line widths are therefore not affected by
surrounding temperatures and cartridge levels.
Applications
DIMAsoft® user interface
All of the software-driven DIMA machines can be used for
recurring production projects. Whether for stencil printing,
dispensing, assembling or soldering - the D-pos® concept
(see Page 38) is always up-to-date and will inform you
online on current data. With D-pos® it is also possible to
prepare, plan and check a large volume of data offline.
DD-500
DD-5010
SMDU-5100
SMDU-5200
EL-04755
SWCD-0300/260
Dotmaster incl. a camera and frame grabber, user software for dots,
lines and circles, no PC
ESI vision system for automatically recognising reference marks, incl.
computer and screen, only with DD-500
Precision pump
Drill motor
Industrial trackball
CAD2DIMA2000 generic post-processor conversion software for all
CAD data formats
www.smt-zentrum.de
54
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Hybrid HS-100 stencil printer
Key Features
•
•
•
•
•
•
•
Computer-controlled, DIMAsoft® user interface
All of the appliance parameters programmable and computer-controlled
Unlimited number of PCB parameters storable
Digitally-controlled squeegee print
ESI vision system for PCB setup with two CCD cameras
Quick-lock camera guide arm and ergo-grip camera
fixture for precise positioning
Mylar sheet for easy registering
Register sheet
Print head
Printing and dispensing
03
Software with automatic
reference mark recognition.
The correct position of the circuit boards is established with the ESI
vision system self-learning mode. Once the correct position has been
learned, the user is warned if a circuit board is not in the proper
position. At the same time the software indicates to the user how the
circuit board needs to be moved. Once the position is within a
pre-defined tolerance range the navigation window will switch from
red to white and the buttons for activation will be released.
All of the pressure parameters and the vacuum controller of the
circuit board holder are software-controlled.
HS-100
HS-2000
HS-13092
HS-2010
HS-2032
HS-2045
HS-2600
HS-2020
HS-2500
Semi-automatic stencil printer incl. PC and software
ESI vision system with two cameras
Quattro-Flex universal stencil frame, dimensions: 584 x 566
Automatic wet/dry under-stencil cleaning device
Squeegee starter set 320 mm
Squeegee starter set 450 mm
Universal circuit board holder
Adapter for small stencil frames
Puck pack adapter
www.smt-zentrum.de
Tel. +49 (0) 911/32 66-0 · info@aston.de
55
Dispensing units
The dispensing units of the DD-200 to DD-400 series offer solutions for dispensing soldering paste, adhesive, flux paste, coating varnishes,
spacing materials and other viscose substances. The dispensing units are controlled by microprocessors to enable the dispensing time to be
precisely set.
The dispensing units are available in various models. The models start with a simple dispensing unit which is available either with or
without a vacuum pipette, through to a multi-valve dispenser for connecting several cartridges. All of the units are supplied with a wide
range of accessories. You will receive a full unit that is ready for immediate use.
DD-200 dispensing unit
671-DD200
The DD-200 dispensing unit is controlled by a microprocessor.
Dispensing time and the clock interval can be set on the display right
down to a millisecond. An adjustable antivacuum in the cartridge
prevents material from dripping. The extremely solid construction
prevents the units from being damaged by environmental effects.
The units are universally applicable.
Scope of delivery: per unit one 10-ccm cartridge adapter, cartridge
holder, foot pedal and an assortment of needles
Printing and dispensing
03
Dimensions L x W x H
Weight
Connection
260 x 370 x 90 mm
5.4 kg
230 V/50 W, 6 bar
Accessories
671-DA1003-Cartridge adapter
For connecting 3 ccm cartridges
671-DA1005- Cartridge adapter
For connecting 5 ccm cartridges
671-DA1010-Cartridge adapter
For connecting 10 ccm cartridges
DD 400 dispensing and pick & place unit incl.
hot-air soldering iron
671-DD400
As article 671-DD200, including a vacuum pipette and
a digitally-controlled hot-air soldering iron. The hot-air soldering iron
is suitable for simple repairs and soldering work or it can also be used
for working on shrinkable plastic tubing.
Weight
671-DA1030-Cartridge adapter
For connecting 30 ccm cartridges
671-DO3003-Vacuum nipple
Diameter 3 mm, set of five units
671-DO3005-Vacuum nipple
Diameter 5 mm
Set of five units.
671-DO2000-Cartridge holder
For 5, 10 and 30 ccm cartridges
671-DO1500-Foot pedal
7.0 kg
DK-1000 dispensing kit
671-DK1000
The DK-1000 dispensing kit is a full package with needles and
cartridges comprising:
• five cartridges each of 5 ml, 10 ml and 30 ml incl. cartridge
needles and plugs
• 25 units each of plastic and metal needles, length 12.7 mm,
inner diameter 0.3/0.5/0.6/0.8 and 1.4 mm
• 25 units each of plastic and metal needles, length 6.35 mm,
inner diameter 0.3/0.5/0.6/0.8 and 1.4 mm
• 25 units each of conical plastic needles,
inner diameter 0.4, 0.6, 0.8 mm
Dispensing pistol for standard cartridges
683-TS7XX
For the precise manual dispensing of flux pastes and soldering pastes,
SMD adhesives and viscose-related media.
Weight
Article number
683-TS705
683-TS710
683-TS730
56
www.aston.de · Tel. +49 (0) 911/32 66-0
130 g
Cartridge size
5 ccm
10 ccm
30 ccm
Mixing and dispensing technology
Manual dispensing unit for 10cc standard
cartridges
683-A704521
Simple, cost-effective method of dispensing products such as
flux paste, soldering paste, SMD adhesive or viscose-related
materials. The 10 ccm cartridge is clamped into the dosing unit
which is then ready for immediate use.
2-K-DOS mixing and dispensing system
571-1000
This unit mixes and dispenses two-component materials (silicones/
polyurethanes) quickly and reliably. A pre-determined, pre-set
mixing ratio (resin/hardener) ensures precise mixing at all times.
Mixtures are made available at any time precisely as required and
without any air bubbles. They can be released either by pressing the
push button or by operating the foot pedal (optional). With the help
of a teaching procedure the quantity per dosage can be stipulated
and released with the «PULSE» button. In a computer-controlled
procedure, the two components are transported from separate tanks
to the dispensing head where they are mixed with the help of a static
mixer. The tanks are available in various sizes and can easily be
exchanged. It is also possible to provide individual large containers
(tin boxes, cans, etc.) with a special screw top onto which hoses can
be inserted for drawing off the material.
Printing and dispensing
03
We would recommend that you always carry out testing with your
material prior to delivery. We will gladly send you a list of materials
that have already been successfully tested!
Dimensions L x W x H
Arm length
Length of handpiece
Tank capacity (standard)
280 x 300 x 400 mm
650 mm
150 mm
2 x 5 ltr.
Accessories
571-1001 -Foot pedal
571-XXXX-Various static mixer tubes
Applications
•
•
•
•
Casting electronic circuits and components
Producing forms for pattern-making and mould-making
Moulding dentures in a dental laboratory
Producing printing pads for pad printing works
Advantages in comparison to manual mixing
•
•
•
•
•
Material immediately available at any time
No air bubbles on mixing
Precise mixing and dispensing
No faulty mixes
Quick amortisation as a result of a clear time advantage
Tel. +49 (0) 911/32 66-0 · info@aston.de
57
Mixing and dispensing technology
Mixing unit for Semkit®cartridges
683-221244MCI
This pneumatically-driven mixing unit was developed for
automatically mixing Semkit®cartridges. All it requires is two hand
movements and the mixing procedure can be activated with the
starting button. The hardener, which is contained in the rod of the
Semkit® cartridge, is fully emptied and mixed with the other
components. If required, it is then possible to use the mixture in the
cartridge with the help of the «250-A» pneumatic dispensing pistol.
Article no. 683-250000
•
•
•
•
•
•
•
Printing and dispensing
03
Fully-automatic mixing of the cartridges
Guaranteed uniform mixtures by means of superpositioning
of reciprocating and rotational movements
Automatic filling level checks
Simple, safe handling
Reproduceable mixing results thanks to a lockable counter
No air enters the cartridge during the mixing procedure
Fully-pneumatic drive
Dimensions L x W x H
Weight
Compressed air supply
Air consumption
260 x 260 x 900 mm
approx. 30 kg
6 to 7 bar
400 ltr./min
Semkit® System
683-SKXXX
Fully-integrated cartridge system made of plastic for storing, mixing
and processing two-compound materials. It is ideal for epoxy resin,
polyurethane and silicone materials and is used primarily in the
industrial sectors of aircraft construction, automobiles, electronics,
shipping and telecommunications.
Advantages:
• Precise dosing
• No measuring and mixing
• No skin contact
• Protection against contamination
We will fill your two-component material cleanly and free-of-bubbles
into Semkit® cartridges.
Semco® 250-A dispensing pistol
For the noise-free, pneumatic application of various media
from Semkit® systems or Semco® single-use cartridges.
• Precise application of the material
• Lightweight
• Quick cartridge replacement
• Smooth operation
Art. number
58
Art. number
Article
683-250000
250-A dispensing pistol, no cartridge
holder
Article
683-231611
Cartridge holder (28.35 g.) for 250-A
683-232649
Air hose, universal, length: 3 m
683-220256
Cartridge holder (2.5 oz.) for 250-A
www.aston.de · Tel. +49 (0) 911/32 66-0
Dispensing accessories
Empty cartridges
Article number
Size
Package
683-KA05000
683-KA10000
683-KA30000
5 ml
10 ml
30 ml
25 units
25 units
25 units
Article number
Size
Package
683-ST05000
683-ST10000
683-ST30000
5 ml
10 ml
30 ml
25 units
25 units
25 units
Article number
Size
Package
683-VE01000
Caps
25 units
683-VE05000
683-VE10000
683-VE30000
5 ml
10 ml
30 ml
25 units
25 units
25 units
Pistons (straight plug)
Stoppers
Printing and dispensing
03
Dispensing needles
All of the dispensing needles have a Luerlock thread and can be used with any commercially-available cartridges and valves.
Plastic-metal needles (standard)
Inner
diameter
Gauge
Length
Colour
Package
683-DM01530
0.15 mm
30
0.5“/12.7 mm
Lavender
25 units
683-DM02526
0.25 mm
26
0.5“/12.7 mm
Beige
25 units
683-DM03323
0.33 mm
23
0.5“/12.7 mm
Pale blue
25 units
683-DM04022
0.40 mm
22
0.5“/12.7 mm
Black
25 units
683-DM05021
0.50 mm
21
0.5“/12.7 mm
Pale green
25 units
683-DM06120
0.61 mm
20
0.5“/12.7 mm
Yellow
25 units
683-DM06919
0.69 mm
19
0.5“/12.7 mm
Brown
25 units
683-DM08418
0.84 mm
18
0.5“/12.7 mm
Pink
25 units
683-DM13715
1.37 mm
15
0.5“/12.7 mm
Orange
25 units
683-DM16014
1.60 mm
14
0.5“/12.7 mm
Dark green
25 units
Inner
diameter
Gauge
Length
Colour
Package
683-DK04022
0.40 mm
22
1.25“/31.75 mm
Blue
25 units
683-DK06120
0.61 mm
20
1.25“/31.75 mm
Pink
25 units
683-DK08418
0.84 mm
18
1.25“/31.75 mm
Green
25 units
683-DK11916
1.19 mm
16
1.25“/31.75 mm
Green
25 units
683-DK16014
1.60 mm
14
1.25“/31.75 mm
Beige
25 units
Article number
Plastic needles, conical
Article number
Tel. +49 (0) 911/32 66-0 · info@aston.de
59
Dispensing accessories
Metal needles
12 units per package
Article number
Dimensions
671-DT5144
671-DT5154
671-DT5184
671-DT5194
671-DT5204
671-DT5214
671-DT5224
671-DT5234
671-DT5264
14G/1.60 mm - 1“/25.4 mm
15G/1.37 mm - 1“/25.4 mm
18G/0.84 mm - 1“/25.4 mm
19G/0.69 mm - 1“/25.4 mm
20G/0.61 mm - 1“/25.4 mm
21G/0.50 mm - 1“/25.4 mm
22G/0.40 mm - 1“/25.4 mm
23G/0.33 mm - 1“/25.4 mm
26G/0.25 mm - 1“/25.4 mm
Flux dispenser
5KDS5200LL
For manually dispensing flux materials, cleaning agents and
other low-viscosity media. The dispensing needle of the dispenser is
made of stainless steel and the container is made of polyethylene.
EGB/ESD safety is absent.
Printing and dispensing
03
Contents
Height (no needle)
Package
80 ml
100 mm
10 units
Flux dispenser with a brush
101-0009
For easy manual cleaning in general cleaning
tasks with a soft horsehair brush.
Contents
Overall height
60 ml
approx. 155 mm
Stencil printers
Piccolo printer
244-20100
The piccolo printer is a manual printing device for small-volume
printing orders, BGA reballing and development series.
Special features of the printer are a smooth-running squeegee,
easily-exchangeable stencils and easy handling.
Scope of delivery: stencil printer and squeegee, no stencils and
substrates.
60
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Stencil printers
SP-200 stencil printer
671-SP200
The SP-200 manual stencil printer is suitable for processing solder
paste, SMD adhesive and other materials. The printer is registered
by means of adjusting screws in an x, y and z direction. The height
of the stencil and hence the drop height can also be adjusted. The
squeegee is manually guided over the stencil.
Dimensions L x W x H
Printing area Weight
600 x 340 x 140 mm
250 x 350 mm
22 kg
Accessories
671-SP2750 - Metal squeegee
Length 250 mm
SPR-25 stencil printer
673-SPR25
The SPR-25 stencil printer was designed especially for small to
medium print series. Its linear-guided double-headed squeegee
guarantees procedures which are just as reliable as those of
automatic systems. The head is guided over the entire printing area
by means of two axles and an angled lock-in position. The printer is
registered by means of adjusting screws in an x, y and z direction.
The height of the stencil and hence the drop height can also be
adjusted.
Dimensions L x W x H
Weight
Printing area
Frame dimensions
03
Printing and dispensing
671-SP2500 - SP-2500 stencil frame
Additional frame for
fast refitting
711 x 838 x 355 mm
53 kg
max. 406 x 457 mm
max. 584 x 584 mm
SPR-25V stencil printer
673-SPR25V
As article 671-SPR25. Including vacuum receptacle.
Accessories
673-SPRDNK - Receptacle for two-sided populated boards
Comprising adjustable magnetic feet
673-FF25 - Quick-release frame
For inserting stencils without a frame
Dimensions (W x H) 584 x 584 mm
673-SPRMSQ18- Metal squeegee
Length 457 mm
673-SPRST - Cabinet for the SPR-25
Dimensions (L x W x H) 720 x 850 x 1,150 mm
Tel. +49 (0) 911/32 66-0 · info@aston.de
61
Printing and dispensing
03
62
www.aston.de · Tel. +49 (0) 911/32 66-0
Chemicals • Consumables • Dummy Components
Section
04
• Lead-free
• Fluxes
• Adhesives and casting resins
(Emerson & Cuming)
• Application of adhesives and casting resins
• Dummy components
• Cleaning
• Material for circuit board assembly
04
Chemicals • Consumables • Dummy Components
• Soldering metals and pastes
63
Lead-free
We will supply you with full solutions
for the production of lead-free assemblies
We deliver the machines and the corresponding consumables,
for example alloys
Sn95,5Ag3,8Cu0,7
Sn96,5Ag3,5
Sn99,3Cu
Chemicals • Consumables • Dummy Components
04
Reflow soldering
Dummy components
Vapour phase soldering
Wave soldering
Test circuits
Bar solders
BGA solder
64
Selective soldering
Flux pens
Solder wire
www.aston.de · Tel. +49 (0) 911/32 66-0
Solder pastes
Electroconductive adhesives
Flux pastes
Flux on an
alcohol and water basis
Soldering Metals and Pastes
Solder paste Delphine 5502 Sn96,5Ag3Cu0.5,
grain type 3, 500 g tin
160-5502
This solder paste complies with all of the requirements for
lead-free soldering technology. The paste can be used in convection
and vapour phase soldering units in standard atmosphere or in
nitrogen.
The paste is completely free of halogen and has excellent printing and
wetting properties. It also maintains its stability over a long period.
Other lead-free alloys and grain sizes are available on request.
This paste is also available for dispensing in cartridges.
Solder paste R256 – 500 g container
136-R256/501
The R256 solder paste is a no-clean solder paste which can be
used in a standard atmosphere or in nitrogen. It has the widest
possible process window and is hence also suitable for robust reflow
applications. The activity and the printing properties of the R256
solder paste remain stable for at least eight hours.
Alloy 62/36/2Ag, fine grain 25 to 45 microns, 10 % flux proportion,
ROLO no-clean flux.
Solder paste R256 – 250 g container
136-R256/251
As article no.136-R256/501 but with a 9.5% flux proportion
Sanwa SSP3232B
138-SSP3232B
Sanwa SSP3232B is a low-price solder paste for stencil printing as of
a 0.4 mm pitch. This paste can be used in any reflow unit. It is
distinguished by its good print image and by its stable wetting
behaviour. Even problematic assemblies can easily be soldered thanks
to the RMA flux it contains.
Alloy 62/36/2Ag, fine grain 22 to 45 microns, 9.5 % flux proportion,
500 g tin.
Chemicals • Consumables • Dummy Components
Other properties:
• Excellent print image
• Can still be used after a long interruption in the printing process
• High printing speed of up to 200 mm/sec.
• Pitch of up to 0.4 mm viable
• Good adhesive strength
• Little residue
04
R276 solder paste in a 10 cc cartridge
136-R276-10
The R276 solder paste can be used in any type of dispensing
system. It is free of blow holes when it is filled in to guarantee an
even dispensing quantity. The excellent flowing properties of this
paste means that a large number of different needle sizes can be
used.
Alloy 62/36/2Ag, fine grain 25 to 45 microns, 13 % flux proportion,
ROLO no-clean flux.
Other properties:
• Excellent wetting on all substrates
including QSPs
• Good adhesive power for more than eight hours
• Can be used for hand dispensing as well as for
automatic high-speed processes
Tel. +49 (0) 911/32 66-0 · info@aston.de
65
Soldering Metals and Pastes
Balver solder SN100C in 1 kg bars,
SnCuNi alloy
630-0001
The lead-free SN100C solder is a nickel-reinforced zinc-copper
eutectic mixture which is well suited to motor-driven soldering
procedures. This solder is also excellent when used without nitrogen.
There is less bridge formation than with conventional SnCu soldering
metals. The recommended solder bath temperature is around 260°C.
The solder is also available in pellet form for the initial filling up of
units.
Solder in 1 kg bars, Sn63Pb37 alloy
636-0008.1
Special high-purity, eutectic solder for less
oxidation formation.
Melting point
183 °C
We also supply other bar sizes. Please don’t hesitate to ask!
Pellet solder, Sn63Pb37 alloy
636-0004
04
Chemicals • Consumables • Dummy Components
The pellets are perfect for filling wave soldering
units, partial soldering units and tinning stations.
Container capacity 1 kg
Solder balls
Article number
150-30100
30 mil
150-25100
25 mil
150-20100
20 mil
Also available as lead-free balls.
Alloy
Units
63/37 (0.762 mm)
63/37 (0.635 mm)
63/37 (0.508 mm)
50,000
50,000
50,000
Balver cored solder SN100C lead-free
Article number
ø
Alloy
Spool
630-100702
1.0 mm
SnCuNi
1,000 g
630-070702
630-050702
0.7 mm
0.5 mm
SnCuNi
SnCuNi
500 g
250 g
Cored solder, lead-free
Article number
636-100403
636-070403
636-050403
Cored solder for wired technology and cable soldering
Article number
636-150001
636-100001
66
ø
Alloy
1.5 mm
Sn60Pb38Cu2,
Flux 2.5%
1.0 mm
Sn60Pb38Cu2,
Flux 2.5 %
www.aston.de · Tel. +49 (0) 911/32 66-0
Spool
1,000 g
1,000 g
ø
Alloy
Spool
1.0 mm
0.7 mm
0.5 mm
Sn96,5Ag3Cu0.5
Sn96,5Ag3Cu0.5
Sn96,5Ag3Cu0.5
1,000 g
500 g
500 g
SMT cored solder wire with lead
Article number
ø
Alloy
Spool
636-100302
1.0 mm
Sn63Pb37, Flux 2.5 %
1,000 g
636-070302
0.7 mm
Sn63Pb37, Flux 2.5 %
500 g
636-050302
636-030202
0.5 mm
0.35 mm
Sn63Pb37, Flux 2.5 %
Sn62Pb36Ag2
500 g
250 g
Fluxes
Flux paste, incl. syringe 5 cc
686-0003-05
The flux paste Multifix 450 is a no-clean flux. It is used for repair
work and for manual soldering. The integrated manual syringe
means that the cartridge can be used immediately.
Flux paste in 10 cc cartridges
686-0001-10
The NC291 AX flux paste is particularly suitable for
circuit board repair work and for soldering BGA modular units. The
paste contains a synthetic flux and does not need to be cleaned.
RMA7 flux paste in 10 cc cartridges
Alpha RMA7 flux paste in 5 cc cartridges
The RMA7 flux paste is a no-clean paste. It contains a mildy-activated
flux on a resin-basis and has very good properties when it comes to
repair technology.
As art. no. 686-0001-11 but with a 5 cc cartridge
686-0002-05
Flux pen 186
136-FP186
This flux pen is very suitable for all SMD finishing and repair work.
The pen contains a mildly activated no-clean flux in accordance with
J-STD-004 as ROL1. Little residue is left behind after soldering.
Flux pen 950E
136-FP950
This flux pen is suitable for reworking SMD circuit boards which
require an extremely mild flux. The pen contains a no-clean flux according to J-STD-004 as ORLO. The proportion of solid matter
is < 2 %.
Self-fill flux pen
136-FP001
This flux pen can be opened quite safely with a screwed plug. It is
intended to be filled with flux.
The flux is applied with a felt tip which can be replaced.
Flux 959T - 20 litre container
136-0028
04
Chemicals • Consumables • Dummy Components
686-0001-11
The 959T flux is ideal for lead-free soldering and also for foaming
and spraying. The solid substance content is around 2.9%. The flux
can also be used in relatively short pre-heating units. It is
halogen-free and is classified as ORMO according to J-STD-004. It
does not require any cleaning thanks to extremely minimal residues.
Flux 950E - 20 litre container
Flux 979 VOC-free
The 950E flux is ideal for foaming and for spraying. It can be used
in most soldering units, including inert gas units. The foam which is
produced has very fine pores and is extremely stable. It is
halogen-free and there is virtually no residue thanks to an extremely
low content of solid matter, namely < 2 %. The flux is ORLO-classified in accordance with J-STD-004.
The 979 flux is an organic no-clean flux without any solvent. It is
suitable for lead-free soldering processes. It is applied by means of
spraying. The high degree of activity results in very good wetting
properties. Very little residue remains and this does not need to be
removed. The 979 belongs to the ORLO category and, in contrast to
the 959T and 950E, it does not require any special storage since it is
non-flammable.
136-0021
136-0032
Tel. +49 (0) 911/32 66-0 · info@aston.de
67
Casting Resin Materials
We are official suppliers for
Emerson & Cuming
As a worldwide leading manufacturer of circuit assembly materials, Emerson & Cuming offer tried-and-tested, innovative technologies. The best
adhesives, casting resins, chip coating materials and protective varnish materials - all developed over a period lasting decades - are offered as
pastes and plastic sheeting. The product areas are based on epoxide, silicone and polyurethane resins and include light-hardening products.
These comprise materials which conduct both electrically and thermally and also insulating materials.
Eccobond®
Stycast®
Eccocoat®
Chemicals • Consumables • Dummy Components
04
Industrial adhesive
Eccobond industrial adhesive®
Adhesive technology is becoming more and more significant in
many areas of technology . In some cases it has already
become widely practised. The diversity of the
Emerson & Cuming Eccobond® power adhesives fulfils
a wide range of requirements in more ways
than one:
Standard products*
Twocomp.
Curing
up to
25°C
possible?
Viscosity at
25 °C Pa.s
Service
temperature °C
Shore
hardness
Epoxy
X
yes
Thixotrope
paste
180 °C (catalyst
27-1)
D 85
57 C
Epoxy
X
yes
_
-45 °C to +120 °C
_
45W1
Epoxy
X
yes
40
-55 °C to +95 °C
D 65 (semi)
2332-17
Epoxy
no
65 bis 85
-30 °C to 150 °C
D 75 (at 25 °C)
Resistant to
chemicals and for
very high
temperatures
104
Epoxy
X
no
Thixotrope
paste
-55 °C to +230 °C
D 90
Universal, standard
286
Epoxy
X
yes
Thixotrope
paste
-55 °C to +95 °C
D 80
Product
Chemical
Thermal conduction
285
Electric conduction
Insulating
Flex. adjustable
Insulating
Singlecomp.
X
•
•
•
•
•
•
•
Rigid or elastic (flexible)
Thermal and/or electric
conductivity
Insulating
Resistant to chemicals
For manual application through
to automatic production
processes
Single-component or two-component
For permanent bonding
Eccobond® type
Art no.
Container capacity
285
6-28550
1kg tin + a choice of hardener (catalyst 9 or 24LV)
57 C
6-57CPA10 + PC10
2x 50 g pot (part A + B)
45W1
6-45W/1510
2x 25ml twin cartridge for dispensing gun 6-808GUN50
286
6-286BL10
2332-17
6-2332-1739
500 g container
104
6-104PA27 + PB20
500 g (part A = 303 g/part B = 197 g)
plus mixer tube, pack of 12 6-808NOZ12
More information and the selection of materials available, incl. data sheets, are to be found on our website.
Please request our product requirement profile for the best-possible choice of materials!
STYCAST®, ECCOBOND® & ECCOCOAT® are registered National Starch and Chemical Company trade marks)
68
www.aston.de · Tel. +49 (0) 911/32 66-0
Casting Resin Materials
Stycast casting material®
Stycast® casting resins (single-component or two-component) were
developed especially for electric and electronic areas of
application. The systems are based on epoxy resin, polyurethane and
silicone and have proven their worth as reliable insulation materials
in the electronics field thanks to the following advantages:
Excellent stability at high temperatures and good resistance to thermal shocks
Hardly any shrinking and minimal stress for critical components during the curing process
Excellent electrical insulation properties, both at room
temperature and at higher temperatures
A wide range of application properties and physical
properties, for example durability, curing procedure,
viscosity, heat conducting properties and hardness
04
Standard products*
Product
Chemical
Two-component
Fireproof
model
Viscosity at 25
°C Pa.s
Service
temperature
°C
Shore
hardness
Thermal
conductivity
W/m K
Permitivity at
1 MHz
Dielectric
strength
kV/mm
Thermal
conduction
2850 FT/Cat
27-1
Epoxy
X
available
250
-55 to +175
94 D
1.1
5.8
21.7
Low viscosity
2651-40W1/
Cat 27-1
Epoxy
X
available
4
-55 to +175
85 D
0.5
3.9
17.7
For sealing
W 67
Epoxy
X
0.25
-40 to +230
89 D
not applicable
3.3
17.8
Mechan.
protection
4952/Cat 50N
Silicone
X
35
-65 to +260
70 A
1.0
5.2
21.6
U2500
Polyurethane
X
6
-40 to +125
75 A
0.6
5.5
15.0
Low viscosity,
flexible
* The results indicated here for the various properties are based on measuring carried out in accordance with standard methods and may not be applied for drawing up any other specifications.
In this case results must be gained and confirmed through individual measurings taken.
Possible curing systems
Hardener
Catalyst 9
Processing time (100 g at 25°C)
Curing
Catalyst 27-1
Catalyst 24 LV
45 min
2h
30 min
16 to 24 h at RT or 2 h at 65 °C
4 h at 120 °C
8 to 16 h at RT or 2 h at 65 °C
120 °C
175 °C
90 °C
Service temperature
Stycast® type
Art no.
Container capacity
2850 FT
6-2850FT50
1 kg tin + choice of hardener
6-2850FT59
8 kg tin, no hardener
2651-40W1
6-2651-40W50
1 kg tin + choice of hardener
W67
6-67PA40 + PB38
541 g tin + 459 g tin
4952
6-495250
1 kg tin + catalyst 50N
U2500
6-2500PA50 + PB13
1 kg tin + 70 g tin
Chemicals • Consumables • Dummy Components
•
•
•
•
More information and the selection of materials available, incl. data sheets, are to be found on our website.
Please request our product requirement profile for the best-possible choice of materials!
STYCAST®, ECCOBOND® & ECCOCOAT® are registered National Starch and Chemical Company trade marks)
Tel. +49 (0) 911/32 66-0 · info@aston.de
69
CIRCUIT ASSEMBLY MATERIAL – Material for assembling circuit boards
SMD adhesive Amicon®
Emerson & Cuming offer a wide range of adhesives for surface
mounting. Depending on the material, the products are designed for
high-speed application with a dispenser (up to 40,000 dots/h), stencil
application or needle application. All of the adhesives have excellent
wet adhesive strength properties (the components will not shift) and
also low hygroscopic properties. Amicon® SMD adhesives also
provide sufficient adhesion for critical components such as SOTs,
large MELFs and small components such as capacitors and resistors.
(Amicon® is a registered Millipore trade mark)
Suitable for lead-free applications!
Chemicals • Consumables • Dummy Components
04
Standard products*
Product
Application method
Typical
dispensing time
Choice of component
Colours
available
Setting time at
120 °C in an IR
Brookfield
viscosity at
Plastic viscosity
Passive: all
Amicon D
125 F
Dispensing
Pin transfer,
stencil printing
30 to 120 ms
Active: depending on the total
volume
Yellow, dark red
2.5 min
300 to 400 Pa.s
30 to 44 Pa.s
(Bingham)
Amicon D
125 F3
Dispensing
Pin transfer,
stencil printing
60 to 150 ms
Mainly SO
Yellow, dark red
2.5 min
550 to 650 Pa.s
45 to 75 Pa.s
(Bingham)
* The results indicated here for the various properties are based on measuring carried out in accordance with standard methods and may not be applied for drawing up any other specifications.
In this case results must be gained and confirmed through individual measurings taken.
All of the Amicon® SMD adhesives in any of the
cartridges are generally available for any machine
currently on the market.
Our standard products are:
Material
type
Art no.
D 125 F
For general standard applications, manual dispensing
and high-speed dispensing application.
D 125 F3
Container size
684-0510021
Colour: yellow, standard cartridge, 5g
684-1010021
Colour: yellow, standard cartridge, 10g
For use in stencil printing.
684-0010032
Colour: yellow, plastic pot, 100g
Cleaning agent for cleaning unset epoxy SMD adhesives
184-BGA
340 g container
More information and the selection of materials available, incl. data sheets, are to be found on our website.
Please request our product requirement profile for the best-possible choice of materials!
STYCAST®, ECCOBOND® & ECCOCOAT® are registered National Starch and Chemical Company trade marks)
70
www.aston.de · Tel. +49 (0) 911/32 66-0
CIRCUIT ASSEMBLY MATERIAL – Material for assembling circuit boards
“Pasting instead of soldering”
With the new Emerson & Cuming adhesives a genuinely easy-to-use
alternative to polymeres has at last been created. These rapid-setting
adhesives replace soldering tin and at the same time fulfil all of the
requirements concerning thermal, electrical and mechanical properties without showing any of the disadvantages associated with lead.
The products can be used without any problems at all for the
majority of surface assembly procedures.
The stress-absorbing adhesives have a beneficial dot-adhesive pattern
and can be applied by means of stencil or screen printing or with
dispensers.
Typical applications
•
•
•
•
•
Applications which require electrical conductivity and low setting temperatures.
Assembling and bonding components onto rigid substrates in SMD technology.
Assembling components onto ceramics.
Creating circuits and assembling components onto flexible substrates.
Applications which require a high degree of heat
conductivity.
Standard products*
Product
Application
Suitability
Chemical
1K
Viscosity at
25°C Pa.s
Processibility
at 25°C
CE 3103 WLV
Dispensing
Sn or Sn/Pb
Epoxy/Ag
X
15 to 25
3 days
CE 3104 WXL
Printing
Sn or Sn/Pb
Epoxy/Ag
X
65
3 days
Dispensing
Printing
Special surfaces
Epoxy/Ag
X
65 to 75
1 week
CE 3516
Material type
CE 3103 WLV
CE 3104 WXL
CE 3516
Art no.
6-3103WLV69
6-3104WXL69
6-351604
Recommended
curing process
3 min at 150 °C or
10 min at 120 °C
3 min at 150 °C or
5 min at 125 °C
30 min at 140 °C or
120 min at 120 °C
Volume resistance
ohm.cm
Tensile
strength
(Mpa)
Service temperature
0,0008
13
-45 °C to +150 °C
0,0007
9
-45 °C to +150 °C
0,0003
7
-45 °C to +150 °C
Chemicals • Consumables • Dummy Components
04
Container capacity
75 g syringe;
MOQ = 5 units
75 g syringe;
MOQ = 5 units
12.5 g syringe; MOQ = 20 units
More information
More information
and the
and
selection
the selection
of materials
of materials
available,
available,
incl.
incl.
data
datasheets,
sheets,are
are to
to be found
foundon
onour
ourwebsite.
website.
Please request
Please request
our product
our product
requirement
requirement
profile
profile
forfor
the
the
best-possible
best-possible choice
choice of
of materials!
materials!
® & ®ECCOCOAT
®, ECCOBOND
STYCAST®,STYCAST
ECCOBOND
& ECCOCOAT®®are
are
registered
registered
NationalNational
Starch and Starch
Chemical and
Company
Chemical
trade marks)
Company trade marks)
Tel. +49 (0) 911/32 66-0 · info@aston.de
71
CIRCUIT ASSEMBLY MATERIAL – Material for assembling circuit boards
“Glob Top” chip coating material
The Emerson & Cuming Glob Top products are used for coating chips on circuit boards of any kind. They are distinguished by their differing flow
properties. They are comprised of epoxy resin or silicone. They set rapidly at low temperatures and adhere superbly to numerous substrates. The
products are particularly suitable for large ICs and weak substrates.
The Amicon® Glob Top materials are used in a large number of
applications, for example in HiRel and MIL circuits,
telecommunications, automobile electronic systems, in computers
and in many sensors.
Chemicals • Consumables • Dummy Components
04
Standard products*
Product
50300 HT
Chemical
Epoxy
Substrate
Polymere
X
Viscosity at 25 °C Pa.s
Processibility at
25 °C
2.5 rpm # 6: 120 to 140
10 rpm # 6: 55 to 75
7 days
Ceramic
Recommended setting conditions
2 h at 150 °C or
1 h at 120 °C + 1 h at 150 °C
Thermal coefficient of
expansion 10-6/°C
Glass transition
temperature °C
18
165
* The results indicated here for the various properties are based on measuring carried out in accordance with standard methods and may not be applied for drawing up any other specifications.
In this case results must be gained and confirmed through individual measurings taken.
Material type
50300 HT
Art no.
6-50300HT09
Container capacity
Glob Top; 40g (30cc) syringe (MOQ = 5 units)
More information and the selection of materials available, incl. data sheets, are to be found on our website.
Please request our product requirement profile for the best-possible choice of materials!
STYCAST®, ECCOBOND® & ECCOCOAT® are registered National Starch and Chemical Company trade marks)
72
www.aston.de · Tel. +49 (0) 911/32 66-0
CIRCUIT ASSEMBLY MATERIAL – Material for assembling circuit boards
Dam-and-Fill
These materials are used wherever conventional glob top materials
cannot be used. For example in the case of large components, such
as multi-chip modules or when wire profiles are extremely compact.
The flow properties of the individual “dam” and “fill” products differ
greatly. The products have been designed so that they can be cured
together.
Standard products*
Chemical
Substrate
Processibility at
25 °C
Viscosity at 25 °C Pa.s
Polymere
Ceramic
50500 D
Epoxy
X
X
50500-2
Epoxy
X
X
Material type
50500 D
50500-2
γ = 1.5 s-1 : 120 to 140
3 days
γ = 15 s-1 : 20 to 40
#6 at 2.5 rpm : 20 to 25
#6 at 20 rpm : 4 to 6
Art no.
6-50500D09
6-50500-209
Recommended setting conditions
4 days
2 h at 150 °C or
1 h at 100 °C + 1 h at 150 °C
2 h at 150 °C or
1 h at 100 °C + 1 h at 150 °C
Thermal coefficient of
expansion 10-6/°C
Glass transition
temperature °C
70
78
70
78
Container capacity
Dam; 40 g (30cc) syringe (MOQ = 10 units)
Fill; 40 g (30cc) syringe (MOQ = 5 units)
Underfill
Underfill materials are highly flowable. Their capillary property enables them to get under chips.
04
Chemicals • Consumables • Dummy Components
Product
Standard products*
Product
Properties/benefits
Chemical
Viscosity at 25 °C
Pa.s
Processibility at
25 °C
Recommended setting
conditions
Thermal coefficient of
expansion 10-6/°C
Glass transition
temperature °C
E1172A
Flows and cures rapidly
Epoxy
20
2 days
6 min at 135 °C or
3 min at 150 °C
30
125
E1216
Flows and cures rapidly,
reflow process
Epoxy
6
4 days
10 min at 130 °C or
3 min at 165 °C
34
115
Material type
Art no.
Container capacity
E1172A
6-1172A67
15 g (10cc) syringe (MOQ = 5 units)
E1216
6-1172A67
75 g (55cc) syringe (MOQ = 10 units)
More information and the selection of materials available, incl. data sheets, are to be found on our website.
Please request our product requirement profile for the best-possible choice of materials!
STYCAST®, ECCOBOND® & ECCOCOAT® are registered National Starch and Chemical Company trade marks)
Tel. +49 (0) 911/32 66-0 · info@aston.de
73
Thermal Management – Eccocoat® Protective Coating
Thermally-conductive materials
An ever-increasing number of high-performance components is to be
found on the circuit boards of today’s electronic equipment. Some
of these components generate extremely high temperatures which
need to be conducted away in order to avoid defects from occuring.
Emerson & Cuming have developed a number of products which are
ideal for fulfilling this task.
Standard products*
Chemicals • Consumables • Dummy Components
04
Two-comp.
Termal conductivity
W/m.K
Curing up to 25°C
possible?
Recommended
curing procedures
Epoxy
X
1,1
yes
24 hours at 25 °C (Cat. 9) or
2 hours at 120 °C (Cat. 27-1)
-55 °C to 180 °C
(catalyst 27-1)
285
Epoxy
X
1,3
yes
24 hours at 25 °C (Cat. 9) or
2 hours at 120 °C (Cat. 27-1)
-55 °C to 180 °C
(catalyst 27-1)
E3503-1
Epoxy
1,0
no
30 min at 100 °C
-45 °C to +125 °C
Product
Chemical
2850FT
Singlecomp.
X
Service temperature
* The results indicated here for the various properties are based on measuring carried out in accordance with standard methods and may not be applied for drawing up any other specifications.
In this case results must be gained and confirmed through individual measurings taken.
Material type
Art no.
Container capacity
Casting compound
2850FT
6-2850FT50
1 kg tin + a choice of hardener (catalyst 9, 11, 27-1 or 24LV)
Adhesive
285
6-28550
1 kg tin + a choice of hardener (catalyst 9, 11, 17 or 24LV)
LED adhesive
E3503-1
6-3503-103
10 g syringe; (MOQ = 15 units)
Film
550K
6-550K
Various sizes available
Coatings
Eccocoat® protective varnish
The Eccocoat® protective varnishes are used for insulating circuit
boards or for protecting electronic components.
The single-component coating materials can be applied by means of
immersing, spraying or daubing.
• Protects against environmental impact and chemicals
• Rapid hardening
Standard products*
Chemical
Single-comp.
Eccocoat PC 355
Eccocoat S 7001
Polyurethane
Silicone
X
X
Two-comp.
Viscosity at 25°C mPa.s
250 to 450
200 to 400
Service temperature C°
-30 to +130
-55 to +155
1015 minimum
2.4 x 1014
75
30
Resistance ohm.cm
Dielectric strength kV/mm
Material type
Art no.
Container capacity
PC 355
6-355PC50
1kg tin (MOQ = 5 units)
S 7001
6-700150
1kg tin (MOQ = 4 units)
More information and the selection of materials available, incl. data sheets, are to be found on our website.
Please request our product requirement profile for the best-possible choice of materials!
STYCAST®, ECCOBOND® & ECCOCOAT® are registered National Starch and Chemical Company trade marks)
74
°C
www.aston.de · Tel. +49 (0) 911/32 66-0
Application of Adhesives and Casting Resins
Easy application of Emerson & Cuming materials
with the SEMKIT® System
The Semkit® System enables the materials to be precisely dispensed
since they are already pre-apportioned in separate parts of the
cartridge. Time-consuming measuring and mixing is a thing of the
past. At the same time skin contact and fumes are avoided. All of the
material in the two-component Semkit® System is mixed inside the
cartridge and can be completely pressed out. The compond is also
protected against contamination, rejects are significantly reduced
and the mixing ratio is always just right. Mixing can be carried out
manually, semi-automatically or fully automatically. The cartridge
system can be fitted with a special nozzle and used in a pneumatic
Semco®dispensing gun. The nozzles and the cartridges are intended
for one-time use in order to reduce labour and production costs.
The Semkit® System can be used to mix the most diverse range of
substances with varying degrees of viscosity. No special storage is
necessary.
Semkit® System
Reproducibility with
SemKit® mixers (see too Page 58)
Precise dosing
No measuring and mixing
No skin contact
Protection against contamination
We will gladly make you an offer
for SemKit® systems with your own
materials!
Semco® 250-A dispensing pistol
For noise-free, pneumatic application of various media from
Semkit® systems or Semco® single-use cartridges.
•
•
•
•
Precise application of the material
Lightweight
Quick cartridge replacement
Smooth operation
Air hoses for operating the appliance must be ordered separately.
Respective cartridge holders required for the various cartridge dimensions (1, 2.5, 6, 8 and 12 oz.) are available.
Art. number
Article
Art. number
Article
683-250000
250-A dispensing pistol, no cartridge holder
683-231611
Cartridge holder (28.35 g.) for 250-A
683-232649
Air hose, universal, length 3 m
683-220256
Cartridge holder (2.5 oz.) for 250-A
04
Chemicals • Consumables • Dummy Components
•
•
•
•
•
Semco®nozzles for the 250-A dispensing pistol
①
⑤
②
⑥
③
⑦
④
⑧
①
②
③
④
⑤
⑥
⑦
⑧
Art. number
Description
683-220538
Standard nozzle
683-220540
683-220542
683-220550
683-232500
683-232502
683-220572
683-220588
Standard nozzle
Standard nozzle
Standard nozzle
Fillet weld nozzle
Fillet weld nozzle
Ribbon nozzle
Ribbon nozzle
You will find more nozzles on our website!
Tel. +49 (0) 911/32 66-0 · info@aston.de
75
Dummy Components
We supply dummy components, test boards and
practice kits. We also supply lead-free models!
Chemicals • Consumables • Dummy Components
04
What are dummy components?
• Functioning components from a solder point of view, but
without an electronic function.
•
•
•
•
•
Where are dummy components used?
For testing/optimising pick & place machines
For pre-series production
For process optimisation
For training courses and machine demonstrations
For developing new layouts
•
How can I recognise that my machine has soldered
properly, for example for a ball grid array?
Many of our dummies and test boards have daisy-chain
connections.
This means that the contacts are all linked to one another. After soldering, it is possible to determine whether solder bridges or open
solder connections are present.
•
What advantage do dummies have over electronic components?
Dummies save up to 75% of the costs resulting for
electronic components
Please request our full dummy catalogue!
76
www.aston.de · Tel. +49 (0) 911/32 66-0
We supply:
Which dummy components and test boards are available?
We supply all of the standard elements for SMT production on rolls, bars or in trays.
Standard alloys and lead-free.
Micro BGA
Micro BGA in a chip scale package
Pitch 0.5 mm, 0.75 mm and 0.8 mm
Flip chips
Flip chips in various sizes and pitches from
0.1 mm
Also available on wafers!
Laminates
Lead Frames
BGA
CBGA
CABGA
FCCSP
CTBGA
FlexBGA
StackedCSP
SuperBGA
QFP
TQFP
TSOP
TSSOP
SSOP
SOIC
SOJ,
PLCC
MLF
Chemicals • Consumables • Dummy Components
04
Test boards
Resistance components and
capacitors as of 0201
Tantalum capacitors
Transistors and diodes
Please request our full dummy catalogue!
Tel. +49 (0) 911/32 66-0 · info@aston.de
77
Dummy Components
Practice circuit boards PC003, incl. components
Lead-free practice circuit board PC003
The PC003 double-sided practice circuit boards are for manual
soldering seminars. They contain 13 different components. Manual
soldering seminars are ideal when carried out with the THT module
and 12 different types of SMD components.
As art. no. 183-PC003 but in a lead-free design.
183-PC003
Chemicals • Consumables • Dummy Components
04
183-PC003LF
Practice circuit boards PC009, incl. components
183-PC009-01
The PC009 mixing technology kit contains 7 different THT modules
and 11 SMD modules. Two extra BGA modules with 1.27 mm and
0.8 mm pitches enable universal application in manual and repair
soldering.
Lead-free practice circuit board PC009
183-PC009-1LF
As art. no. 183-PC009-01 but in a lead-free design.
Lead-free practice set PC030, incl. components
183-PC030-24
This universal practice set comprises 24 circuit boards, incl.
components, in a lead-free model. Various chip construction
elements as of 0201 through to Finepitch QFP256 are present on
this circuit board. It also comprises three different BGA modules and
a micro lead frame. The circuit board is available with various alloys,
e.g. ENTEK, immersion silver or ENIG. The Gerber data and assembly
data are available free of charge.
78
www.aston.de · Tel. +49 (0) 911/32 66-0
Dummy Components
SMD test board, incl. components
183-PC009-01
The double-sided test board kit has a large number of
different SMD components: It was developed for test assembly and
for machine soldering. On the top there are QFPs, SOIs, SSOPs, LCCs,
TSOPs and MLFs from pitch 0.65 mm to 0.4 mm. On the bottom
there are 500 pads each for 0 ohm resistances 0805 and 1206.
SMD lead-free practice board
183-PC020-01L
As art. no. 183-PC020-01 but as a lead-free model.
SMD practice board, incl. components
183-PC011-01
04
Chemicals • Consumables • Dummy Components
The BGA PC011 kit comprises six different BGA modules with 0.5
mm, 0.8 mm and 1.0 mm pitches. The kit includes a total of 33 BGA
modules. This board will enable users to familiarise themselves with
handling BGA modules. The board and the components are daisy
chain. After soldering a check can be made to see whether solder
bridges or open solder connections are present.
BGA lead-free practice board
183-PC011-01L
As art. no. 183-PC011-01 but as a lead-free model.
Flip chip test board
183-PB18-250
The flip chip test board kit comprises a test board and
10 PB18-250x250 flip chips. The module measures 250 x 250 mil
and the bump pitch is 18 mil. The number of bumps is 48. The board
and the components are daisy chain. After soldering a check can be
made to see whether solder bridges or open solder connections are
present.
Flip chip lead-free test board
183-PB18-250L
As art. no. 183-PB18-250 but as a lead-free model.
Tel. +49 (0) 911/32 66-0 · info@aston.de
79
Cleaning
Recommended cleaning agents
Optimal choice
Art no.
Other possibilities
Art no.
Fluxes/pastes on a colophonium basis
Strongly activated, need to be cleaned
SuprClean
184-SPR
No-clean fluxes/pastes
Various fluxes/pastes
VeriClean
184-DC1
Water-based fluxes/pastes
Flux Remover C
184-FRC
Flux Remover C
ProClean
Flux Remover C
Axarel 2200
ProClean
Axarel 2200
ProClean
184-FRC
184-PRO
184-FRC
184-AXL
184-PRO
184-AXL
184-PRO
Organic dirt such as
oils, fats, lubricants
Epoxies and chip adhesives
(not cured),
Coating (acrylic)
Heavy Duty Degreaser C
184-HDC
Reflow oven cleaner
184-ROC
ExPoxy Remover
(damp cloths)
184-EPXY
SuprClean
VeriClean
BGA stencil cleaner
184-SPR
184-DC1
184-BGA
Silicone adhesive, silicone residue
VeriClean
184-DC1
Bioact EC7M
184-EC7M
Ink, marking
ProClean
184-PRO
Kapton tapes/dots, labels,
Adhesives
TidyPen
184-PO1
Bioact EC7M
184-EC7M
General surface cleaning
Plastic, metal and glass
cleaner
184-PMG
StatMat ESD cleaner
IsoClean
184-MAT
184-BAC
Cleaning ovens, wave soldering units
Reflow oven cleaner
184-ROC
Cleaning stencils
BGA stencil cleaner
184-BGA
ExPoxy Remover
(damp cloths)
Axarel 2200
184-EPXY
184-AXL
Contact cleaning
Contact Cleaner C
184-CCC
Chemicals • Consumables • Dummy Components
04
Area of application
TidyPen
184-PO1
Pen with environmentally-friendly cleaner comprising strong lemon
hydrocarbons. The cleaning agent immediately gets to work on the
majority of adhesives. Ideal for removing labels, stickers and residual
adhesive tape. Pleasant lemon aroma. Also available in large
containers. Available (see Bioact EC7M).
Accessories
184-P40C - Replacement tip for the TidyPen
Chisel shape, 25 units/pack
SuprClean
Very powerful cleaner. Suitable for clean fluxes and pastes.
Evaporates very rapidly and is not flammable; hardly any bad smells.
Limited application on plastic.
VeriClean
Very diverse cleaner for all types of fluxes and pastes on a
colophonium basis and No Clean, silicone adhesive and silicone
residues. Dries quickly, mild smell, suitable for plastic, inflammable.
ProClean
Cleaning agent suitable for plastic. Can be used for all types of
fluxes, including No Clean. Inflammable, dries slowly, inexpensive.
Low-pressure
tin, 284 g
SuprClean
VeriClean
ProClean
80
Low-pressure
tin, 340 g
Container
2.72 kg
184-SPR
184-DC1
184-PRO
www.aston.de · Tel. +49 (0) 911/32 66-0
Container
4.50 kg
Container
14.50 kg
184-SPRG
Container
22.68 kg
184-SPRP
184-DC1G
184-DC1P
184-PROG
184-PROP
Cleaning
Contact Cleaner C
Mild, highly-efficient contact cleaner. Suitable for plastic, not
flammable, dries very quickly, hardly any bad smells.
Suitable for steam cleaning.
Flux Remover C
Very good for No Clean, R, RAS, RMA fluxes. Ideal for BGA
components, non-inflammable, non corrosive, very little smell, dries
very quickly, suitable for steam cleaning.
Heavy Duty Degreaser C
Very powerful cleaner for organic dirt, removes oil, grease,
fingerprints and lubricants off metal, ceramics and plastic,
non-inflammable, non-corrosive, very little smell, dries very quickly,
suitable for steam cleaning.
Low-pressure tin 284 g
Container 4.54 kg
Container 22.68 kg
184-CCC
184-FRC
184-HDC
184-CCCG
184-FRCG
184-HDCG
184-CCCP
184-FRCP
184-HDCP
BGA stencil cleaner
Water-based stencil cleaner for any kind of solder paste, uncured
epoxies (SMD adhesive) and inks, very suitable for use in ultra-sound
washing facilities. Can dissolve water-based reference markings and
adhesives, non-inflammable, suitable for plastic, refillable.
Reflow oven cleaner
Highly efficient, water-based oven cleaner for any kind of
residue, cleans best at higher temperatures (approx. 40°C). The oven
does not need to have completely cooled down prior to cleaning.
Non-inflammable, not suitable for plastic, refillable.
StatMat ESD cleaner
ESD surface cleaner, protects surfaces from drying out, contains no
spirits, detergents or caustic agents, pleasant smell, non-inflammable,
suitable for plastic, refillable.
BGA stencil cleaner
Reflow oven cleaner
StatMat ESD cleaner
04
Chemicals • Consumables • Dummy Components
Contact Cleaner C
Flux Remover C
Heavy Duty Degreaser C
Pump spray 340 g
Container 3.18 kg
Container 14.51 kg
184-BGA
184-ROC
184-MAT
184-BGAG
184-ROCG
184-MATG
184-BGAP
184-ROCP
184-MATP
Tel. +49 (0) 911/32 66-0 · info@aston.de
81
Cleaning
IsoClean
Isopropyl alcohol, suitable for plastic.
Axarel 2200
A reliable, diverse powerful cleaner,
removes fluxes and pastes, adhesives, fats, oils and inks,
standard evaporation, inflammable, generally suitable for plastic.
Bioact EC7M label remover
Strong cleaning effect, removes fluxes, tar, oil and silicone, also
suitable for protective coatings, adhesives, adhesive lables, tags,
moderate evaporation, limited application with plastic, inflammable.
Low-pressure tin
IsoClean
184-BAC (340 g)
Axarel 2200
184-AXL (284 g)
04
Container 2.72 kg
Container 14.50 kg
Micro Blast “canned air”
Chemicals • Consumables • Dummy Components
Air cleaner for removing dust and tiny particles
of any kind.
184-DST Low-pressure tin – 284 g, for stronger pressure
184-AIR Low-pressure tin – 400 g, for stronger pressure
184-AIRZ Low-pressure tin - 400 g
Micro Freeze
Coolant for inspecting solder points, functional tests for components
or when searching for hairline cracks. Cooling takes place in seconds,
down to < -40 °C. Non-inflammable.
184-FRZ Low-pressure tin 284 g
Micro Freeze anti-static
184-FRZA
As art. no. 184-FRZ, with only 1% isopropyl alcohol for ESD
compliance. In contrast to Micro Freeze, this medium does not
produce ice; instead it produces a thin film of alcohol.
184-FRZA Low-pressure tin 284 g
Beginner kit Value Pak 3
184-SPEZ1 (as long as stocks last)
Comprising:
• 184-ESD Trigger grip (handle with a hose) ESD-compliant
• 184-DC1 VeriClean, low-pressure tin, 284 g
• 184-RBNB Brush with natural bristles, standard, brush with short bristles
• 184-W66 Wipes, 15 x 15 cm, pack of 50
• 184-BK
Table clamp for tins and Trigger Grip
82
www.aston.de · Tel. +49 (0) 911/32 66-0
Cleaning
Trigger Grip ESD-compliant
184-ESD
Moisten, brush, rinse and dry all in one!
• Faster and more efficient method of working
• Reduced consumption of cleaning agents
• As a result more cost-effective and gentler on users
The Trigger Grip system is an effective method of making manual
cleaning better, faster and safer. The use of various types of brushes
and needles means that the cleaning agent can be applied
specifically to the dirty area, and then clean it and rinse it. The Trigger
Grip is connected direct to a low-pressure tin containing cleaner. It
can also be replaced quickly and easily with other types of
low-pressure tins. The cleaning medium will therefore not get dirty.
Scope of delivery: Trigger Grip and natural bristle brush,
standard RBN.
Accessories
Cleaning needles
Brushes with long bristles
184-SR12 - inner ø 0.3 mm
184-SR20 - inner ø 0.5 mm
184-SR35 - inner ø 0.9 mm
Brush width 1.3 cm, brush length 2.5 cm
04
Chemicals • Consumables • Dummy Components
184-LNB -Natural bristle brush,
ESD-compliant
184-LNN -Nylon brush
SMD cleaning brushes
Brush width 0.6 cm, brush length 0.9 cm
Brushes with short bristles
184-SQB -Soft brush, camel hair
184-SQB2 -As art. no. 184-SQB,
but reduced outflow volume
(no illustration)
184-SMB -Natural bristle brush, standard
184-SMB2-As art. no. 184-SMB,
but reduced outflow volume
(no illustration)
184-STF -Brass brush, for rugged work
Brush width 1.3 cm, brush length 1.0 cm
184-RBNB -Natural bristle brush,
Standard, ESD-compliant
184-RBNB2-As art. no. 184-RBNB,
but with a reduced
outflow volume
184-RBN -Nylon brush
184-BK -Table clamp for tins and Trigger Grip
The holder ensures that tins do not fall
over. Tins empty themselves almost completely. The hose of the Trigger Grip is hence better protected
against possible heat sources.
Cleaning rolls for cleaning stencils
The cleaning rolls, made of the latest cleaning material produced by
DuPont, Sontara® CleanmasterTM FP, were developed especially for
fine-pitch applications. They raise the print throughput while at the same
time reducing the number of printing errors.
Available for many standard stencil printers.
Article number
184-101DF
184-105DF
System
Width, approx.
Length, approx.
Quantity
MPM
DEK
450 mm
510 mm
9.1 m
9.0 m
Pack of 10 rolls
Pack of 10 rolls
Tel. +49 (0) 911/32 66-0 · info@aston.de
83
Cleaning
Wet wipes
Resistant to tear, inflammable, ESD-compliant plastic box, 100 sheets/tin, 12 x 19 cm
ExPoxy
184-EPXY
For removing uncured adhesive, very suitable for surfaces with faulty
prints, average evaporation.
MultiClean
184-MLCW
Mild cleaner, removes No Clean and OA fluxes, suitable for plastic.
ProClean
184-PROW
Accessories
184-PROWR - ProClean refill pack
Refill pack with 100 sheets per bag
ESD buds, netted foam rubber,
finest pores
Chemicals • Consumables • Dummy Components
04
Cleaning agent suitable for plastic. Can be used for all types of fluxes,
including No Clean, dries slowly.
184-WS101 - large, 100 per pack
184-WS101 - large, 500 per pack
Foam-tipped buds, paddle-shaped tip
184-WS201 - wide, 50 per pack
184-WS202 - medium, 50 per pack
Foam-tipped buds, cylinder-shaped tip
184-WS203 - medium, 50 per pack
184-WS204 - large, 50 per pack
184-WS205 - small, 50 per pack
184-WS206 - extra large, 50 per pack
Clean-room buds, cylinder-shaped tip
184-WS301 - large, 50 per pack
184-WS302 - medium, 50 per pack
184-WS303 - small, 50 per pack
Cotton buds
184-WS501 - long, 1,000 per pack
184-WS502 - short, 1,000 per pack
84
www.aston.de · Tel. +49 (0) 911/32 66-0
Cleaning
Dry wipes
A combination of natural and synthetic materials for residue-free
cleaning, with great absorption and retaining properties,
tear-resistant, non-fuzzing.
Article number
184-W66
184-W99
184-W11
Dimensions
Quantity
15 x 15 cm
23 x 23 cm
22 x 29 cm
Pack of 50
Pack of 300
Pack of 100
Material for Circuit Board Assembly
"CDM" basic material for producing masks
633-XXXX
04
Chemicals • Consumables • Dummy Components
The "CDM" material was designed especially for using as a solder
mask, solder frame or product carrier. It has proven its worth with
its first-class properties at temperatures up to 300°C. The material is
typically used as a carrier for circuit boards prior to wave soldering.
No solder or flux residues remain on the circuit boards. The "CDM"
basic material is available in a standard design (blue) and in an ESDcompliant version (black).
The order numbers for respective pre-cut parts are as follows:
(e.g. order no. 633-5413427S for a pre-cut part with a length of
427 mm, width 413 mm, 5 mm thick, ESD).
633-
5
413
427
B
Thickness
in mm
Width
in mm
Length
in mm
Standard
or
S
ESD/EGB
WONDERMASK P masking material
177-0004
For masking solder points on a circuit board prior to soldering. These
may be individual dots or holes, or even entire surfaces. A layer of
between 0.50 and 0.75 mm of the ammonia-free, non-corrosive
material is applied. After it has dried, under normal circumstances
(room temperature) this will take approx. 60 min. and at 82°C
approx. 20 min., it can be removed and will not leave behind any
residue. The colour of the latex mask will change during the drying
process from opaque pink to transparent red.
Contents 258 g
We will gladly draw up a personal offer for you. Please don’t hesitate to ask.
Tel. +49 (0) 911/32 66-0 · info@aston.de
85
Material for Circuit Board Assembly
Kapton®polyimide masking material
For masking various surfaces on circuit boards when high temperatures are required. The range of application is -80 °C to + 350 °C.
The adhesive is easy to remove after application. No residual material will be left behind. Dots and tapes are available in various dimensions
Special dimensions can be produced on request.
Base material
Colour
Film thickness in mm
Overall thickness in mm
Type of adhesive
Adhesive power in N/cm
Kapton® Polyimide
Yellow/brown transparent
0.025 ± 10%
0.065 ± 10%
Polysiloxane
2 to 3
Temperature limit in °C
Short-term load, approx. 1 hour,
in °C
Stress test
Breakdown voltage
Adhesive power in N/cm
Elongation at break in %
180
350
No breakdown
VDE 0303 in Veff > 6,000
40 to 60
40 to 70
Adhesive tapes
178-80XX
Masking and insulation adhesive tapes with considerable mechanical
strength (resistance to tear) and excellent resistance properties. The
tape is ideal for masking gilded edge connectors during wave
soldering and for insulation purposes when temperatures need to be
high, etc.
33 m/roll.
Chemicals • Consumables • Dummy Components
04
Masking tape
Masking tape
Masking tape
Masking tape
Masking tape
Masking tape
Masking tape
Masking tape
Masking tape
178-8003
178-8004
178-8006
178-8009
178-8012
178-8015
178-8019
178-8025
178-8030
Adhesive dots
178-90XX
For masking small and minute points on circuit boards prior to
wave soldering and for insulation purposes when high temperatures
are required, etc.
1,000 dots/roll
Adhesive dots
Adhesive dots
Adhesive dots
Adhesive dots
Adhesive dots
Adhesive dots
Adhesive dots
Other dimensions/shapes on request!
86
Width 3 mm
Width 4 mm
Width 6 mm
Width 9 mm
Width 12 mm
Width 15 mm
Width 19 mm
Width 25 mm
Width 30 mm
www.aston.de · Tel. +49 (0) 911/32 66-0
ø 4 mm
ø 6 mm
ø 8 mm
ø 9 mm
ø 10 mm
ø 12 mm
ø 16 mm
178-9004
178-9006
178-9008
178-9009
178-9010
178-9012
178-9016
Material for Circuit Board Assembly
Dispensers (for adhesive tapes, etc. incl. Kapton®)
To facilitate working with pieces of adhesive tape on a textile or sheeting basis. A convenient solution, to enable Kapton® polyamide tapes
to be pre-cut, hence enabling adhesive tapes to be processed both rapidly and rationally.
Dispenser 7000
178-7000
For cutting pieces of adhesive tape of 4 mm to 20 mm in length,
with an infinitely-variable setting of the length of tape to be cut (19
to 60 mm) by means of an adjusting screw. The pieces of tape are
stuck onto a rotary plate on which they can easily be grasped when
they need to be removed. The spacing between the pre-cut pieces of
tape can also be set with the adjusting screw in accordance with the
width of the tape. The appliance is equipped with a patented
electrical safety device.
Dimensions L x W x H
Weight
Connection
300 x 180 x 180 mm
3.5 kg
230 V/50 Hz 1-ph
04
Dispenser 7100
Chemicals • Consumables • Dummy Components
178-7100
For cutting pieces of adhesive tape of 8 mm to 50 mm in width. The
length of tape (30 mm to 999 mm) can be programmed as required.
During operation, the electrical drive and the automatic feed ensure
that a pre-cut piece of adhesive tape is always available for
processing. As a standard, the appliance is fitted with a photoelectric
cutting device, an integrated, leading finger guard, a digital display
and a length storage device (buffer).
Dimensions L x W x H
Weight
Connection
210 x 135 x 150 mm
2.7 kg
230 V/50 Hz 1-ph
Dispenser 7200
178-7200
For pre-cutting adhesive tapes, hoses and films of 6mm to 50 mm in
width. The length of tape (10 to 999 mm) is continuously
programmable. The integrated double photo cell enables two rolls
(core no longer required) to be processed simultaneously. The electrical
drive and the feed which operates automatically on operation mean
that a pre-cut piece of adhesive tape is always available for processing.
A pre-set number of units, a counter function and a tape jam
recognition device provide process reliability.
Dimensions L x W x H
Weight
Connection
215 x 115 x 140
2.8 kg
100 to 240 V/50 Hz
We will gladly test your adhesive tapes on one of the dispensers presented above.
Tel. +49 (0) 911/32 66-0 · info@aston.de
87
Material for Circuit Board Assembly
Fastening devices for clamping circuit boards into workpiece carriers
We have in our range a number of fastening devices for clamping circuit boards into workpiece holders.
Stainless steel stop spring
633-4000042
The spring pressure of these stop springs latches circuit boards into
place. Circuit boards can be mounted and removed quickly.
Screw fastening with a female thread
633-4000016
04
Chemicals • Consumables • Dummy Components
A 4.2 mm drill hole is provided for in the mask and an M3
countersunk head screw fastens the board from below.
Screw fastening VD 3.5 with a male thread
633-4000429
An M3 thread is cut into the soldering mask and a screw is then
screwed into the mask from the top.
“Comfort” titan clip, 4 mm
634-0003
A titan clip for securing of circuit boards quickly and securely in a
workpiece holder. The clip is simply clamped onto the holder material
for safe, fast attachment. No additional fastening material is needed.
This clip is suitable for 4-mm thick masking material. Other clips are
available for the various thicknesses.
88
www.aston.de · Tel. +49 (0) 911/32 66-0
Material for Circuit Board Assembly
“Basic” titan clip
632-0005
Titan clip for holding the circuit board down on the mask. This model
also requires a titan disc and a blind rivet for fastening.
Titan disc and blind rivet
Titan disc
Corresponding blind rivet
Art no.
632-0007
632-0008
Art no.
With counterbore
No counterbore
632-0009
632-0010
Counterbore L=5.5 mm
Panhead L=7.0 mm
04
Unsoldering braid
Chemicals • Consumables • Dummy Components
125-000X
For absorbing solder tin during the unsoldering process, even for
hard-to-access points. The plastic rolls into which the copper braid is
wound are colour-coded according to various widths.
Standard braid length 1.5 m
or
Art no.
(Art no.) m
125-0004
125-0001
125-0002
Name
Unsoldering
braid OO
Unsoldering
braid AA
Unsoldering
braid AB
Width
0.8 mm
125-0004.25
25 m
1.5 mm
125-0001.25
25 m
2.2 mm
125-0002.20
20 m
SMD Double Splice Tape
689-3074000
The ready-to-use, pre-cut SMD double splice tape has a row of knobs
on the outer edges. These knobs are pressed into the perforation of
the component belt when the protective film is pulled off. This
enables two belts to be connected to one another simply and exactly.
Dimensions
Package
22 x 40 mm
Pack of 500
SMD tape blister extension
689-3250500
Using SMD tape blister extensions avoids a loss of components for
cut-off rolls or for rolls filled right up to the front. The strong adhesive
capacity prevents the adhered blister extension from being sheared
off, even after the machine has been used for a long time.
Dimensions
Package
5 x 396 mm
Pack of 500
Tel. +49 (0) 911/32 66-0 · info@aston.de
89
Material for Circuit Board Assembly
Copper wire
For connecting strip conductors on circuit boards, e.g. for parts on which no component is required. Can be supplied on a roll or cut to length
according to your requirements.
Jumper rolls
121-000X-LF
Tin-plated copper wire taped on both sides, on a 10,000 roll.
The tape spacing is 5 mm.
Article number
Wire thickness
Wire length (overall)
Wire length (visible)
0.6 mm
0.7 mm
0.8 mm
0.6 mm
0.7 mm
0.8 mm
65 mm
65 mm
65 mm
65 mm
65 mm
65 mm
52.5 mm
52.5 mm
52.5 mm
72.5 mm
72.5 mm
72.5 mm
Chemicals • Consumables • Dummy Components
04
121-0002-LF
121-0007-LF
121-0004-LF
121-0001-LF
121-0006-LF
121-0003-LF
Pre-cut wire bridges
121-XXXX-LF
Cut to size, i.e. pre-cut, bent copper wires.
We will gladly draw up a personal offer for you. In order to do so we
require information on the wire thickness, the length of cut, the
raster and the required number.
“CELSI STRIP” temperature strips
125-100X
For measuring, recording, monitoring and identifying temperatures.
The self-adhesive labels have a temperature-sensitive indicating
surface which is insensitive to moisture, oil, water, grease, steam
and solvents.
Temperature range
90
77 °C to 254 °C
Temperature range
Package
Article number
Temperature range
Package
Article number
77 °C to 116 °C
121 °Cto 160 °C
88 °C to 110 °C
116 °Cto 138 °C
Pack of 10
Pack of 10
Pack of 10
Pack of 10
125-1001
125-1002
125-1003
125-1004
199 °C to 224 °C
88 °Cto 132 °C
199 °C to 254 °C
Pack of 10
Pack of 10
Pack of 10
125-1005
125-1006
125-1007
www.aston.de · Tel. +49 (0) 911/32 66-0
Tools • Screwdriving Technology
Section
05
• Screwdriving technology
• Cutting pliers
• Tweezers
• Tools for producing electronic components and assemblies
• Tool inserts
• Hot-air blowers
05
Tools • Screwdriving Technology
• Circuit board cutters
91
Electric Screwdrivers
Electric screwdrivers and cordless screwdrivers
For industrial-scale serial production from 0.03 to 40.0 Nm. The screwdrivers have excellent torque repeatability properties. They operate on
9.6 V (rechargeable battery), 24 V or 34 V motors.
As an option a pre-set speed device, a soft start (slow-speed start) device and an ESD model are available.
Series DLV-73X1 electric screwdrivers with
DLC-1213 controls
DLC-1213 functions:
• Auto-stop
• Soft start
• Speed controls
Model
Article number
Input voltage
Torque setting
Torque range
Repeatability
Speed
Grip diameter
Energy consumption
Weight
Bit type (standard)
05
Tools • Screwdriving Technology
Bit type (optional)
Bit earthing
ESD protection
DLV-7321 BKE
DLV-7331 BKE
153-0001
24 V
Continuous
5 to 49 Ncm
± 3%
700 to 1,000
RPM
32 mm
26 W
350 g
1/4“ hexagon,
E 6, 3
4 mm round
yes
yes
153-0007
24 V
Continuous
29 to 118 Ncm
± 3%
500 to 700
RPM
32 mm
26 W
350 g
1/4“ hexagon, E
6, 3
4 mm round
yes
yes
1.0 to 3.0 mm
2.0 to 3.5 mm
Screw dimensions
Metric
Series DLV-75X0/85X0 electric screwdrivers with
DLC-4510 controls
DLC-4510 functions:
• Auto-stop
• Soft start
• Speed controls
Model
Article number
Torque setting
Torque range
Repeatability
Speed
Grip diameter
Energy consumption
Weight
Bit type
Bit earthing
ESD protection
Lever start
DLV-7530
Push-to-start
DLV-8530
Lever start
DLV-7540
Push-to-start
DLV-8540
Lever start
DLV-7550
Push-to-start
DLV-8550
153-0050
153-0053
Continuous
49 to 167 Ncm
±3 %
880 to 1,100 RPM
39.5 mm
36 W
650 g
¼” hexagon, E 6.3
yes
On request
153-0051
153-0054
Continuous
118 to 265 Ncm
±3 %
560 to 700 RPM
39.5 mm
36 W
650 g
¼” hexagon, E 6.3
yes
On request
153-0052
153-0055
Continuous
195 to 441 Ncm
±3 %
400 to 500 RPM
39.5 mm
36 W
650 g
¼” hexagon, E 6.3
yes
On request
2.5 to 4.0 mm
3.5 to 5.0 mm
4.5 to 6.0 mm
Screw dimensions
Metric
92
www.aston.de · Tel. +49 (0) 911/32 66-0
Cordless Screwdrivers
Folding cordless screwdriver, model
These screwdrivers can be folded and can hence be converted to a
pistol grip version in no time at all. They are ideal for use in
production lines, for assembly work and in series production.
Electricians, industrial fitters and service technicians are also “typical”
users.
Model
Article number
Input voltage
Torque setting
Torque range
Repeatability
Speed, Setting 1
Setting 2
Weight
Bit type (standard)
EY-6220
EY-6225
153-0008
2.4 V
21 settings
40 to 200 Ncm
±5 %
400 RPM
200 RPM
400 g
¼“ hexagon
153-0106
3.6 V
21 settings
40 to 300 Ncm
±5 %
600 RPM
200 RPM
520 g
¼“ hexagon
2.0 to 4.0 mm
2.0 to 3.5 mm
2.0 to 5.0 mm
2.0 to 4.0 mm
EY-9021 2.4 V
EY-0020 2.4 V
EY-9025 3.6 V
EY-0225 3.6 V
Screw dimensions
Metric
Self-cutting
Accessories supplied
Rechargeable battery
Battery charger
05
Cordless screwdriver
Model
Article number
Input voltage
Torque setting
Torque range
Drill torque
Repeatability
Speed, Setting 1
Setting 2
Weight
Bit type (standard)
EY-6409
Tools • Screwdriving Technology
The drill drivers have a "���������������������������������
����������������������������������
new generation" high-power Ni-MH
rechargeable battery which allows for up to 50% more operations
to be carried out. The drill drivers are ideal for general construction
work, for carpentry assemblies and for fitting tasks.
EY-6432
153-6409
153-6431
12.0 V
15.6 V
19 settings
19 settings
100 to 540 Ncm
100 to 690 Ncm
22.6 Nm
31.9 Nm
±5 %
±5 %
180 to 1,300 RPM 200 to 1,450 RPM
50 to 400 RPM
65 to 450 RPM
1.800 g
2.000 g
¼“ hexagon
¼“ hexagon
Screw dimensions
Metric
Self-cutting
2.5 to 6.0 mm
2.3 to 5.0 mm
2.5 to 6.0 mm
2.3 to 5.0 mm
EY-9200
EY-9230
EY-0230
EY-0230
Accessories supplied
Rechargeable battery +
spare battery
Battery charger
Tel. +49 (0) 911/32 66-0 · info@aston.de
93
Electric Screwdriver Accessories
Quicher screw dispenser
This robust, powerful appliance - developed to perfection guarantees that screws will always be available. Its task is to handle
small crosshead screws and inner torx screws as well as top-heavy
screws and screws with captive washers. Individual screws are
removed with a screwdriver fitted with a magnetic bit. With the help
of a sensor the appliance switches off when a certain filling level has
been reached. With only a few hand movements, the rail, the baffle
and the guide for the screwhead can be exchanged to retool the
dispenser for another screw size within one of the lines of
models (12-XX, 23-XX and 45-XX).
Art no.
Type
Max. schaft ø
Max. schaft
length
153-0114
153-0116
153-0117
153-0113
153-0105
153-0101
153-0102
153-0118
153-0119
153-0120
NJ-12-12
NJ-12-14
NJ-12-17
NJ-23-20
NJ-23-23
NJ-23-26
NJ-23-30
NJ-45-35
NJ-45-40
NJ-45-50
1.2 mm
1.4 mm
1.7 mm
2.0 mm
2.3 mm
2.6 mm
3.0 mm
3.5 mm
4.0 mm
5.0 mm
10 mm
10 mm
10 mm
18 mm
18 mm
18 mm
18 mm
18 mm
18 mm
18 mm
05
Supplied with the basic appliance:
• Rail
• Guide for screwhead and power supply unit
Connection
Dimensions L x W x H
Weight
Power supply unit 230 V,
50 Hz/12 V, 500 mA
215 x 130 x 136 mm
approx. 3.5 kg
Shaking screen
Tools • Screwdriving Technology
Simple device to facilitate the removal of screws with the help of a
magnetic bit on a screwdriver.
Dimensions L x W
Type
Screw dimensions
No. of
holes
DLW-3401
DLW-3601
1.7 to 2.0 mm
2.0 to 2.6 mm
13 x 21
13 x 21
Art no.
153-DLW-001
153-DLW-002
142 x 94 mm, stackable
Torquemeters
For setting and monitoring screw and articulated wrench torques.
The devices are fitted with an LCD display, a charge adapter, an
analogue output and an interface for connection to a dispensing
system (e.g. DP-1HS).
Dimensions L x W x H
Weight Model
Article number
Measuring system
Measuring range
Measuring precision
Measuring unit (choice)
Operation time
94
HP-10
153-0048
0.015 to 1.0 Nm
±0.5 % (full scale)
Nm, kgfcm, lbf.in
Approx. 20 hours
www.aston.de · Tel. +49 (0) 911/32 66-0
230 x 125 x 75 mm
2.4 kg
HP-20
153-0049
Smoothed bending rod with strain gauges
0.015 to 2.0 Nm
±0.5 % (full scale)
Nm, kgfcm, lbf.in
Approx. 20 hours
HP-100
153-0038
0.15 to 10.0 Nm
±0.5 % (full scale)
Nm, kgfcm, lbf.in
Approx. 20 hours
Electric Screwdriver Accessories
Mini-processor DP-1HS
153-0041
For connection to the interface of an HP torquemeter. The
measurement chart of the processor lists test screw fittings with an
integrated printer and stores the data in accordance with ISO 9000.
The data can be transferred direct to a PC via the interface.
Dimensions L x W x H
Weight
175 x 160 x 80 mm
500 g
Gibbet (rod-mounted pivot arm)
320-044XXXX
For fastening the balancer at different heights. If required additional
rotating arms can be added.
Height
Article number
Extra arm
Rod material
Gibbet:
Arm 630 mm
Gibbet:
Arm 1,000 mm
1,600 mm
320-044612
320-044602630
Grey
coated steel
1,600 mm
320-044612100
320-044602100
Grey
coated steel
05
Tools • Screwdriving Technology
.
Balancer
For inserting the screwdriver tool holder, for ergonomic,
efficiently-designed workplaces.
Balancer BLD1
153-0515
Weight utilisation
Rope length
0.5 to 1.5 kg
2m
Balancer BLD2
153-0035
Weight utilisation
Rope length
1.0 to 2.0 kg
2m
Tel. +49 (0) 911/32 66-0 · info@aston.de
95
Pneumatic Wire Cutters
Pneumatic wire cutters ASTON MR
104-MRXXXX
The pneumatic wire cutters in the "MR" line can process copper,
steel or stainless steel wire and also various plastic materials. The
cutting procedure is started with a lever located right on the
handpiece.
Application
Article number
104-MR10KS
104-MR10PL
104-MR20K
104-MR20ES
Type
Material
Up to max. Ø
MR 10 KS
MR 10 PL
MR 20 K
MR 20 ES
Copper/steel
Plastic
Copper
Stainless steel
1.6 mm/1.0 mm
4.0 mm
2.6 mm
2.0 mm
Spare blades
104-MR10S4
104-MR10F3
104-MR20S5
104-MR20P6
Technical data
Type
MR 10 KS
MR 10 PL
MR 20 K
MR 20 ES
Opening
Cutting power
5.0 mm
5.0 mm
7.0 mm
6.5 mm
588 N
588 N
1.372 N
1.372 N
Weight
Length
200 g
200 g
340 g
340 g
124 mm
124 mm
140 mm
140 mm
Diameter
36 mm
36 mm
45 mm
45 mm
Tools • Screwdriving Technology
05
Mechanical Wire Cutters
Mechanical Wire Cutters
Our professional wire cutters are made of plain stainless steel and
are heat-treated in a controlled atmosphere. A special,
reflection-free phosphate coating guarantees safe use without any
glare. The two parts which make up the tool are accurately joined
together with precisely-drilled holes and ground and polished
surfaces, guaranteeing exact movement when cutting.
All of the wire cutters have newly-developed ergonomic grips to
ensure fatigue-free operation.
With a facet blade
A bevelled cut which is particularly gentle on the blades. This allows for a virtually unlimited number of cuts, even for hard materials.
96
Art no.
Wire
thickness
Cutting
power
179-0030ERG
1.6 mm
8.5 kg
179-0031ERG
1.6 mm
8.5 kg
179-0047ERG
2.0 mm
11.0 kg
179-0048ERG
2.0 mm
11.0 kg
179-0052ERG
2.6 mm
15.0 kg
179-0053ERG
2.6 mm
15.0 kg
Safety
clip
x
x
x
www.aston.de · Tel. +49 (0) 911/32 66-0
Length
Weight
Model
Application/features
140 mm
85 g
751
Processing materials containing iron
140 mm
85 g
752
140 mm
85 g
741
140 mm
85 g
742
Processing materials containing iron
Processing materials containing iron;
strong cutters
Processing materials containing iron;
strong cutters
160 mm
115 g
721
Processing very hard materials
160 mm
115 g
722
Processing very hard materials
Mechanical Wire Cutters
No facet
For a straight, precise cut, ideal for cutting thin lead wires and also for applications requiring an exact cut.
Wire
thickness
Cutting
power
179-0024ERG
1.3 mm
3.0 kg
179-0025ERG
1.3 mm
4.0 kg
179-0032ERG
1.3 mm
5.0 kg
179-0033ERG
1.3 mm
6.0 kg
179-0034ERG
1.3 mm
5.5 kg
179-0035ERG
1.3 mm
5.5 kg
179-0038ERG
1.3 mm
179-0060ERG
Safety
clip
Length
Weight
Model
135 mm
75 g
700
135 mm
75 g
750
140 mm
75 g
710
140 mm
75 g
720
140 mm
85 g
730
140 mm
85 g
740
5.0 kg
140 mm
75 g
790
0.8 mm
3.0 kg
135 mm
65 g
810
179-0061ERG
0.8 mm
3.0 kg
135 mm
65 g
820
179-0044ERG
1.0 mm
3.5 kg
140 mm
75 g
850
179-0045ERG
1.0 mm
3.5 kg
140 mm
75 g
860
179-0036ERG
2.6 mm
1.5 kg
160 mm
115 g
760
x
x
x
x
x
Application/features
Electronic components and assemblies;
light; easy handling
Electronic components and assemblies;
light; easy handling
Electronic components and assemblies;
light; strong cutters
Electronic components and assemblies;
light; strong cutters
Electronic components and assemblies;
light; very strong cutters
Electronic components and assemblies;
light; very strong cutters
Electronic components and assemblies;
light; cut from the top; 48°
Extra-fine electronic components and
assemblies; difficult applications;
small cutter
Extra-fine electronic components and
assemblies; difficult applications;
small cutter
Extra-fine electronic components and
assemblies; difficult applications;
very small cutter
Extra-fine electronic components and
assemblies; difficult applications;
very small cutter
Electronic applications and other areas;
strong cutters
Aston 707S
179-0050
Sale!!! Special price (only as long as stocks last!!!)
As art no. 179-0050ERG, as an inexpensive standard model, not ESD-compliant.
Small Pliers
05
Tools • Screwdriving Technology
Art no.
Our professional small pliers are made of special plain stainless steel and are heat-treated in a controlled atmosphere. A special,
reflection-free phosphate coating guarantees safe use without any glare. The two parts which make up the tool are accurately joined
together with precisely-drilled holes and ground and polished surfaces, guaranteeing exact movement when cutting. All of the wire cutters
have newly-developed ergonomic grips to enable fatigue-free operation.
Small pliers P-1B
133-0003
Small pliers with serrated gripper jaws and curved,
grooved handles made of plastic. The tension brackets are
exchangeable. Also available as an ESD version. Art.-no. 133-1003
Tel. +49 (0) 911/32 66-0 · info@aston.de
97
Small Pliers
Small pliers with short jaws
Recommended for any kind of component. The pliers are available
with serrated or smooth jaws.
Small pliers 2001
179-2001ERG
Pointed pliers with serrated jaws, tip width 1.2 mm.
Length
Weight
Tip length
approx. 145 mm
approx. 80 g
20 mm
Small pliers 2002
179-2002ERG
Pointed pliers with smooth jaws, tip width 1.2 mm.
Small pliers 2003
179-2003ERG
Flat-nose pliers with serrated jaws, tip width 3.0 mm.
Small pliers 2004
179-2004ERG
Flat-nose pliers with smooth jaws, tip width 1.2 mm.
Small pliers with long, square jaws
Recommended when electronic work needs to be carried out at
inaccessible points. The pliers are available with serrated or smooth
jaws.
Tools • Screwdriving Technology
05
Length
Weight
approx. 115 mm
approx. 85 g
Small pliers 2005
179-2005ERG
Pointed pliers with long serrated jaws, tip width: 1.2 mm
Small pliers 2006
179-2006ERG
Pointed pliers with long smooth jaws, tip width: 1.2 mm.
Small pliers 2007
179-2007ERG
Flat-nose pliers with long serrated jaws, tip width: 3.0 mm.
Small pliers 2008
179-2008ERG
Flat-nose pliers with long smooth jaws, tip width: 3.0 mm.
Small pliers with long, rounded jaws
Recommended for tasks in tightly-packed areas in order to avoid
causing any damage while working. The pliers are available with
serrated or smooth jaws.
Length
Weight
Tip length
approx. 155 mm
approx. 85 g
32 mm
Small pliers 2015, pointed
179-2015ERG
With long serrated jaws that are rounded on the outside, tip width:
1.2 mm.
Small pliers 2016, pointed
179-2016ERG
With long smooth jaws that are rounded on the outside, tip width:
1.2 mm.
Small pliers 2017, flat-nosed
179-2017ERG
With long serrated jaws that are rounded on the outside, tip width:
3.0 mm.
Small pliers 2018, flat-nosed
179-2018ERG
With long smooth jaws that are rounded on the outside, tip width:
3.0 mm.
98
www.aston.de · Tel. +49 (0) 911/32 66-0
Tweezers
Tweezers AASA-ESD
135-3616
Very popular universal tweezers, no serration.
Material
Length
Corrosion-free, anti-magnetic chrome
nickel stainess steel
130 mm
Tweezers D13SA
135-9709
Nickel-plated, corrosion-free jeweller’s tweezers
Material
Length
Corrosion-free, anti-magnetic chrome
nickel stainess steel
160 mm
Tweezers 13SA-SMD-ESD
135-3602
Special tweezers for SMD components, for horizontal grip.
Material
Length
Corrosion-free, anti-magnetic chrome
nickel stainess steel
120 mm
05
Tools • Screwdriving Technology
Tweezers 12SA-SMD-ESD
135-3601
Special tweezers with a 45°-angle bent tip for SMD
components.
Material
Length
Corrosion-free, anti-magnetic chrome
nickel stainess steel
120 mm
Tweezers 19SA-SMD
135-6619
Special tweezers with a bent, milled (0.5 mm ø) tip for SMD
components.
Material
Length
Corrosion-free, anti-magnetic chrome
nickel stainess steel
120 mm
Tweezers 59SA-SMD-ESD
135-3603
Special tweezers for mini-MELFs with a 35°-angle bent tip
(ø = 0.8 mm, width = 2 mm).
Material
Length
Corrosion-free, anti-magnetic chrome
nickel stainess steel
116 mm
Tel. +49 (0) 911/32 66-0 · info@aston.de
99
Circuit Board Cutters
Strip separator Hektor 2
178-8932145
For separating milled PCBs quickly and efficiently. The strips are
separated neatly and smoothly. Mounting or replacing blades of
varying widths is easy with the help of the two-part matrix. The
separator is operated pneumatically. The punching procedure is
triggered with a foot pedal.
Separation principle
Circuit board thickness
Compressed air connection
Operating pressure
Weight
Tools • Screwdriving Technology
05
Blades available
T-shaped blade
L-shaped blade
1.5 mm
2.0 mm
2.5 mm
3.0 mm
178-8932137
178-8932122
178-8932138
178-8932123
178-8932139
178-8932124
178-8932144
178-8932125
Circuit board cutter MAESTRO 2M, motor-driven,
with circular blades
278-8930599
For separating assembled/not assembled circuit boards with two
rotating circular blades, an upper blade and a lower blade. The lower
blade is motor-driven. The upper blade is adjustable in order to be
able to precisely set the distance between the two blades. The
circular blades, which are made of special steel, and the
corresponding blade holders guarantee a long service life. The
separator can be operated at three different speeds for achieving
optimal separation. It is also available as an inexpensive first-time
model without a motor drive: MAESTRO 2, Art. no. 278-8930500
Spare
278-8930501 - Circular blade, top
278-8930513 - Circular blade, bottom
100
Punching blades
max. 2.5 mm
1/4” coupler socket
standard 4 bar
2.7 kg
www.aston.de · Tel. +49 (0) 911/32 66-0
Separation length
Circuit board thickness
Scored groove depth
Angle of the scored groove
Dimensions L x W x H
MAESTRO 2M weight
MAESTRO 2 weight
15 to 300 mm
0.8 to 3.2 mm
0.3 to 0.8 mm (remnant
material)
30°
620 x 195 x 330 mm
19 kg
16 kg
Circuit Board Cutters
Circuit board cutter MAESTRO 3E, manual,
with circular and linear blades
278-8931220
Both large and small PCBs can be separated with the MAESTRO 3E
circuit board cutter. The scored groove of the circuit board is placed
onto the linear blade and the circular blade is drawn over the circuit
board manually. The gap between the linear blade and the support
plate can be adjusted so that the strips fall through and are hence
sorted. The table and the support plate can be progressively adjusted
to the optimal working position.
Separation length
Circuit board thickness
Scored groove depth
Angle of the scored groove
Dimensions L x W x H
Weight
max. 450 mm
0.8 to 3.2 mm
0.3 to 0.8 mm (remnant
material)
30°
700 x 350 x 455 mm
22.0 kg
Spare
278-8930501 - Circular blade, top
278-8930668 - Linear blade, 450 mm
Circuit board cutter MAESTRO 4M, motor-driven,
with circular and linear blades
278-8930800
Motor-driven circuit board cutter for separating large and small PCBs
with the help of a circular blade (top) and a linear blade (bottom).
The space between the blades can be adjusted with the upper
adjustable blade to ensure precise cutting. The lower blade, which is
also adjustable, will adjust itself horizontally. Both sides of the circular
blade are protected in compliance with safety requirements. The
blades are made of special steel, hence guaranteeing a long service
life.
max. 450 mm
0.8 to 3.2 mm
0.3 to 0.8 mm (remnant
material)
25° to 30°
702 x 540 x 434 mm
38.0 kg
Spare part
278-8930501 - Circular blade, top
278-8930668 - Linear blade, 450 mm
Option
278-8931240 - Conveyor belt
The circuit boards which have been separated are lead out of the side
on the optional conveyor belt. A light barrier at the end of the
conveyor belt serves to stop the oncoming circuit boards which
arrive.
Weight
Tools • Screwdriving Technology
Separation length
Circuit board thickness
Scored groove depth
Angle of the scored groove
Dimensions L x W x H
Weight
05
14 kg
Tools for Electronic Components and Assemblies
PLCC Extractor
178-20001
The reliable extraction tool for any PLCC component. The handles
are made of electrically-conductive plastic (surface resistance < 105
ohm in accordance with DIN 53482). The two extraction brackets are
fabricated in V2A steel and polished. Short-circuit proof thanks to
separate extraction bracket bearing points.
Dimensions L x W x H
Weight
100 x 80 x 15 mm
approx. 20 kg
Tel. +49 (0) 911/32 66-0 · info@aston.de
101
Tools for Producing Electronic Components and Assemblies
Knife with set of interchangeable blades
181-0001
For a variety of tasks, for example in the field of electronics or for
precision work. The set comprises a milled finger gripper with a
collet attachment and five different blades.
Length
Weight
125 mm
25 g
Spare part
181-0002 - Spare blades (five different blades)
Small drilling machine ASTON 50 N
130-3337
Handpiece
Tools • Screwdriving Technology
05
Wattage
Idle speed
Chuck Ø
Dimensions L x Ø
Weight
Power supply
Dimensions L x W x H
Weight
Input
50 N
50 M
max. 6 W
13.000/pm
2.35 mm
max. 12 W
22.000/pm
2.35 mm
135 mm x 30 mm
142 mm x 30 mm
approx. 150 g
approx. 230 g
50 N
50 M
185 x 87 x 65 mm
1.2 kg
230 V/46 VA
Hand tool for drilling, milling, sawing, cutting, polishing and
engraving. The machine is used in the field of electronics, in precision
engineering, in laboratories and in numerous other areas too. It is
excellent for circuit board reworking. Table-top power supply with
machine holder and a tool holding fixture, shape, dimensions and
operation details - everything has been designed for use as a
precision tool. A balanced distribution of weight enables tools to be
precisely guided. The right-angled exit of the helix cable prevents the
tool holder from rolling away. The machine is manually released.
Small drilling machine ASTON 50 M
130-3335
As art. no. 130-3337, with a larger torque and a faster speed. This
makes the tool ideal for grinding, drilling and milling work. The
bearing was greatly reinforced or to absorb the side forces
during the milling and grinding procedures. The foot pedal supplied
as a standard makes the machine convenient to handle. An electronic
current-limiting device protects the machine from becoming
overloaded.
Accessories
130-3328 - ASTON 50 N tool storage
130-3353 - ASTON 50 M tool storage
130-3362 - Chuck for 3 mm inserts for ASTON 50 N/50 M
(not illustrated)
Spare part
130-3315 - Power supply for ASTON 50 N/50 M
(see accessory illustration)
130-3351 - ASTON 50 N handpiece
130-3326 - ASTON 50 M handpiece
130-3327 - ASTON 50 M foot pedal
102
www.aston.de · Tel. +49 (0) 911/32 66-0
Tool Inserts
Other tool inserts
are also available!
Material
Art no.
Sizes available in mm
Twist drill (HSS)
Twist drill (WS)
Spherical cutter
Hard metal
122-15XX
Tool steel
122-10XX
0.5 0.6 0.7 0.8 0.9 1.0
1.1 1.2 1.3 1.4 1.5 1.6
0.5 0.6 0.7 0.8 0.9 1.0 1.1
1.2 1.4 1.5 1.6 1.8 2.1 2.3
Steel
122-20XX
0.4 0.6 0.8 0.9 1.0 1.2 1.4
1.6 1.8 2.1 2.5 3.1 3.5 4.0
4.5 5.0 6.0
Hot-Air Blowers
Hot-air blower HG 2300 E
170-2300
Powerful electronic hot-air blower with infinitely-variable temperature and air volume controls. The blower is lightweight and has a
streamlined design. This enables fatigue-proof operation and
application of the blower in places which are difficult to access. An
additional benefit is the easily-exchangeable heating element.
Dimensions L x Ø
Voltage
Wattage
Temperature
Air volume
Weight
355 x 100 mm
230 V/50 Hz
2.300 W
50 °C to 600 °C; infinitely-variable
max. 600 ltr./min
850 g
Tel. +49 (0) 911/32 66-0 · info@aston.de
05
Tools • Screwdriving Technology
The Steinel® professional hot-air blowers are extremely diverse in application. Areas of application include butt-welding with heat reflectors,
flat welding and forming plastics.
103
Hot-Air Blowers
Hot-air blower HG 2310 LCD
170-2310
Powerful electronic hot-air blower with infinitely-variable
temperature and air volume controls. The data is shown in an LCD
display. Various programs can be stored. The appliance can be
hand-operated or utilised from an operator’s stand.
Dimensions L x W x H
Voltage
Wattage
Temperature
Air volume
Weight
260 x 90 x 205 mm
230 V/50 Hz
2,300 W
Stage 1 50 °C
Stage 2 50 °C to 650 °C
Stage 1 150 to 250 ltr./min
Stage 2 50 to 500 ltr./min
940 g
Accessories
Hot-air blower set of accessories
170-3004
¿
Tools • Screwdriving Technology
05
¡
«
∆
ƒ
≈
¬
12-piece set of accessories for the “HG” hot-air blower comprising:
Wide jet nozzle 75 mm
Radiation nozzle 75 mm
Reducing nozzle 14 mm
Reducing nozzle 9 mm
Wide slot nozzle
Welding shoe
Reflector nozzle
Colorant scraper set (spatula, scraper handle, 3 spare blades)
¿
¡
¬
√
ƒ
≈
∆
«
√
Suitcase (empty)
170-3003
Ideal for storing and transporting the hot-air blowers of the “HG”
line.
Hot-air blower HL 1910 E
170-1910
Low-price hot-air blower with infinitely-variable electronic
temperature controls. The blower is regulated separately with the
operating switch which has 3 power levels. The appliance can be
hand-operated or utilised from an operator’s stand.
Dimensions L x W x H
Voltage
Wattage
Temperature
Air volume
Weight
104
www.aston.de · Tel. +49 (0) 911/32 66-0
260 x 90 x 205 mm
230 V/50 Hz
2,000 W
Stage 1 50 °C
Stage 2/350 °C to 600 °C
Stage 1 150 ltr./min
Stage 2 300 ltr./min
Stage 3 500 ltr./min
850 g
Worktables • ESD Equipment • Inspection
Section
06
• Modular workstation systems
• ESD clothing
• ESD workstations
• Lynx Stereo Dynascope
• Inspection units
• Magnifying lamps/Lamps
06
Worktables • ESD Equipment • Inspection
• Stereo microscopes
105
Modular Workstation Systems
Modular production and office workstation
system
Flexible - stable - extendable
The stable worktables and workbenches produed by ARLINK are
available in three different heights and in four different widths. A
diverse range of accessories enables you to design and extend your
workstation according to your requirements and needs.
The ARLINK system enables you to adapt worktables
to changing requirements - easily, very quickly and
without needing any tools.
Width
91 cm
122 cm
152 cm
183 cm
Height 137 cm
x
x
x
x
183 cm
x
x
x
x
213 cm
x
x
x
x
3
4
Worktables • ESD Equipment • Inspection
06
Workstation
modules
1
1 Coloured trim bar
2
2 Support
5
3 Lamp fastening bracket
4 Lamp
9
5 Storage rack
6
8
7
11
10
6 Mounting bracket
7 Socket strip
8 Table top
12
9 Extension module
13
10Mounting bracket
11 Stabilising bar
12 Stabilising bracket
13 Footrest, pivoted
14
14 Support stand
Please request detailed information on ARLINK, incl. price examples.
106
www.aston.de · Tel. +49 (0) 911/32 66-0
Modular Workstation Systems
ARLINK – 6800 Series
Modular system to extend current tables
Vertical Space Integrators
With the 6800 series "vertical space integrators" your present
workbenches and worktables can be expanded. The table can then
be fitted with parts from the 8000 series.
ARLINK – 6800 Series
CAD detailed drawings
We will gladly produce for you, free-of-charge and with no
obligation on your part, detailed CAD drawings of worktable
combinations in accordance with your instructions, ideas and the
space you have available.
ARLINK – 8000 Series
Worktables • ESD Equipment •Inspection
06
ARLINK – 8000 Series
The 8000 series modular system can be fitted with numerous
standard parts and extended as required. The versatile system
adapts to ongoing changes in everyday working life.
Please request detailed information on ARLINK, incl. price examples.
Tel. +49 (0) 911/32 66-0 · info@aston.de
107
ESD Clothing
ESD UNISEX overall
for ladies and men
60 % polyester, 37% cotton, 3 % filling fibre
Design: ¾-length with lapel and collar, concealed
press-stud fastening down the front, 1 breast pocket with the ESD logo,
2 side pockets
Typical surface resistance: 105 to 107 ohms
190-41305XX
Model “UNISEX” White
190-41308XX
Model “UNISEX” Blue
ESD polo shirt
ESD T-shirt
for ladies & men
for ladies & men
190-41744XX
89% polyester, 8% cotton,
3% filling fibre
Design: 1/2 length with a collar,
1 breast pocket with the ESD logo;
Typical surface resistance: 105 to 107 ohms
Blue; 100% cotton
ESD sweatshirt
for ladies & men
(not illustrated)
190-41765XX
190-41760XX
Worktables • ESD Equipment • Inspection
06
190-41748XX
Blue; 100% cotton
ESD gloves
ESD finger stalls
We offer various ESD gloves made of
polyester or nylon fibres, incl. gloves for
assembly work
Powder-free
190-345200XX
190-470050X
Model "200"
Fingertips PU-coated
Black, conductive, latex
Pack of 1,440 stalls
To avoid damaging components through
static charging.
ESD shoes
MONTANA
Clog
Ladies & men
Microfibre (washable)
Black, white
Grey
Blue
Sizes: 35 to 47
The shoes shown here are a small selection
from our range of ladies & mens electrostatic
dissipative shoes.
CHICO
Sizes: 39 to 47
Lace-up shoe
Men
Cowhide leather
Black
190-4738XXX
190-4574XXX
PLÖN
ATLANTA
Clog
Ladies & men
Cowhide leather
Black, blue, white
Lace-up shoe
Men
Cowhide leather
Black
Sizes: 35 to 48
Sizes: 39 to 47
190-4212XXX
190-4533XXX
NIEBÜLL
Mule
Ladies & men
Cowhide leather
Black, blue, white
CHICAGO
Please request our
ESD catalogue!
Sizes: 35 to 48
190-4243XXX
Sizes: 36 to 47
Safety shoe
Men
Cowhide leather
Black
190-5333XXX
You will find more detailed information on our website!
108
www.aston.de · Tel. +49 (0) 911/32 66-0
ESD Workstation Equipment
4
1
Earthing modules
ESD chairs
For table-top or under-table attachment
CA 243; electrically-conductive
removable cover, seat height adjustment
42 to 57 cm
190-3830124
Connections:
190-3830127
Connections:
190-3830104
Connections:
190-3644300
190-3644400
190-3644500
3 snap fasteners 10 mm
2 banana plugs,
1 snap fastener 10 mm
1 banana plug;
2 snap fasteners 10 mm
5
2
Table covers; rubber CTR/CTM 500
Bleeder resistor: RA 105 to 107 ohms
Ready-cut to 600 x 1,000 x 2 mm with
two press stud fasteners (10 mm) and one discharge cable
190-3120020/1 Grey
190-3120025/1 Beige
190-3120035/1 Blue
Brown
Charcoal
Steel blue
Wristbands
190-3800060
Special elastic material;
anti-allergic; snap fastener – 10 mm
190-3800090
Adjustable metal link band;
anti-allergic; snap fastener – 10 mm
Rolls: (10 x 1.22 m)
190-3120000
Grey
190-3120010
Beige
190-3120015
Blue
6
Floor covering;
CB 412 rubber
Bleeder resistor: RA < 106 ohms
Ready-cut to 1,200 x 2,000
x 2.5 mm with two press-stud fasteners
(10 mm) and a discharge cable
190-3010096
Dust grey
7
5
2
3
Smooth cable
4
3
with an integrated 1MW protective resistor
Length: 1.5 m
6
190-3800585
190-3800581
190-3800580
7
Snap fastener 10 mm –
Snap fastener 10 mm
Snap fastener 10 mm – eyelet
Snap fastener 10 mm –
banana plug/eyelet
Spiral cable
with an integrated 1MW protective resistor
Length: 2.4 m
190-3800540
190-3800510
190-3800525
Snap fastener 10 mm – snap fastener 10 mm
Snap fastener 10 mm – banana plug/ alligator clamp
Snap fastener 10 mm – banana plug/ adapter snap fastener 4 mm
ESD full workstations
190-3900600
Comprising:
190-3120020/1
190-3010096
190-3800060
190-3800540
190-3830104
190-3801015
ESD table mat; grey
ESD floor mat; dust grey
Wrist band; adjustable
Spiral cable
Earthing module; 2 snap fasteners
10 mm/1 banana plug
Smooth cable; snap fastener
10 mm – snap fastener 10 mm
Tel. +49 (0) 911/32 66-0 · info@aston.de
06
Worktables • ESD Equipment •Inspection
1
Rolls: (12 x 1.22 m)
190-3010060
Dust grey
190-3010040
Water blue
190-3010010
Light grey
190-3010030
Platinum grey
190-3010080
Jade green
109
LYNX® Stereo Dynascope
Lynx widens light paths to greatly relieve the
strain on your eyes and give you freedom of
head and body movement.
Worktables • ESD Equipment • Inspection
06
110
Applications for
This breakthrough is achieved with a rotating disk which has a
surface comprising more than 3.5 million lenticular reflectors. With
this structure, light paths are widened 64 times more than with
conventional ocular microscopes.
The resulting radial and axial freedom of head movement and
unrestricted use for those wearing glasses or contact lenses are great
advantages in terms of operator comfort efficiency, work
performance and operator throughput, even during prolonged
periods of work.
• Inspecting soldering points, material surfaces
• Reworking or assembly work
• Measuring and documentation
Advantages
•
•
•
•
•
Best resolution and contrast
Freedom of head and body movement
Glasses can be worn without any impairment
Enhanced performance
Fewer inspection errors
Solder points
Damaged conductor line
Feedthrough
Magnified approx. 30-fold - oblique view (3D)
Magnified approx. 50-fold - vertical with ring
light
Magnified approx. 30-fold - oblique view (3D)
www.aston.de · Tel. +49 (0) 911/32 66-0
Inspection Units
LYNX® inspection system
LYNX® inspection units are available in four different models:
LYNX® A – with a table stand
LYNX® B – with a table stand and an oblique viewer (SMD view)
LYNX® C – with a boom mount
LYNX® D – with a boom mount and an oblique viewer (SMD view)
LYNX® D
The chart shows the basic units with the respective accessories required.
LYNX® A
LYNX® B
LYNX® C
LYNX® D
Stereo head
Zoom/focus
191- L - 001
191-C-003
191- L- 001
191-C-003
191-L- 001
191-C-146
191- L - 001
191-C-146
Table stand
191-C-010
191-C-010
191-C-145
191-C-145
191-C-155
191-C-155
Universal (boom) mount
191-C- 011
191-C-011
Base plate
10 point ring lamp
191-C-181
Lighting, 250 W/24 V
Power supply unit, 250
W/24 V
Oblique viewer, manual
34°
191-C-028
191-C-028
191-C-181
191-C-028
191-C-028
191-C-029
191-C-029
191-C-029
191-C-029
191-C-182
191-C-182
Front lens, 1.0x
191-C-052
Front lenses available
Article number
Accessories
191-IS-014 - Light transmission unit 20 W/12 V
For stand 191-C-010
191-C-070 - Slide
100 x 100 mm for table stand
191-C-069 -Camera arm for photo adaptor
To connect the photo adaptor
(video camera or digital camera)
191-C-063 -CCTV photo adaptor
For CCTV cameras with a C mount
191-C-055
191-C-051
191-C-052
191-C-053
191-C-054
Magnification
0.5 x
0.7 x
1.0 x
1.5 x
2.0 x
Working
distance
175 mm
127 mm
85 mm
45 mm
26 mm
191-VECEXXX -Digital camera
For connection to the DIGITAL photo adaptor.
We will inform about the latest model on enquiry.
191-C-XXX
06
Worktables • ESD Equipment •Inspection
Microscope slide platform
-DIGITAL photo adaptor
191-VECE5100-1-ArchiVE photo archiving software
For storing and administrating
photos on a PC.
Also available for laptops:
Art.-no 191-VECE5100-2
191-VECE5102 -Measuring and marking
images
For ArchiVE software
Tel. +49 (0) 911/32 66-0 · info@aston.de
111
Inspection Units
ISIS Microscope
191-ISIS1
The ISIS microscope is a full system which offers up to ten times more
freedom of head movement than traditional microscopes.
ISIS technology widens paths of light by means of an optical
multi-lens disk to ensure a distance of more than 38 mm between
the operator’s eyes and the ISIS eyepiece.
Standard magnification 7-fold to 40-fold
Dimensions L x W x H 150 x 490 x 1,127 mm
Weight
12 kg
MANTIS® inspection system
Bridges the critical area between magnifying glass and microscope.
The patented 3D optical system with its impressive picture quality has
established itself as an international industrial standard for
inspection work in the lower magnifying range. The good depth of
field combined with perfect colour reproduction make it particularly
easy to carry out inspection and manipulation work on surfaces and
small assemblies. The stereo optic system can be adjusted to
2, 4, 6, 8, and 10-fold magnification. Two lenses each can be used in
the rotating nosepiece.
Dimensions 750 x 600 mm
Weight
12 kg
Worktables • ESD Equipment • Inspection
06
LYNX® B
Two different models are available:
MANTIS® head
Table stand
MANTIS® B
191-M-001X
191-M-001X
191-M-002
LYNX® A
Accessories
191-M-007 - Dust protection cover
191-M-005 - Spare lamp (pack of 4)
191-M-010 - Protective glass covers for the lenses, 2-fold to 8-fold, (pack of 4)
191-M-011 - Protective glass covers for the lenses, 10-fold,
(pack of 4)
112
MANTIS® A
www.aston.de · Tel. +49 (0) 911/32 66-0
Magnifying lenses available
Article number
191-M-014
191-M-015
191-M-004
191-M-008
191-M-009
Magnification
Working distance
2-fold
4-fold
6-fold
8-fold
10-fold
171 mm
86 mm
55 mm
41 mm
41 mm
Inspection Units
VIEW inspection and archiving system
Easy-to-handle system for visualising and storing items.
•
•
•
•
•
•
•
•
Live image
Individual images
High resolution (depending on the type of camera)
Lamp can be dimmed
Very large working distance
Archiving on a PC
Operational test measurement software as an option
Can be combined with any inspection unit (C-mount)
Full versions available
VIEW A
197-02317
Camera, 1/2“ AVT digital; 1.45 million pixels
197-02318
Zoom lens, macro; F 2.5 / 18 to 108 mm
197-47144
197-47144
Diode ring light, can be dimmed; 66 / 40
197-02341
197-02341
Copying stand: Base plate + column
197-02342
197-02342
Full PC system: PC + 17“ TFT screen
197-02320
197-02320
COMEF 4.0 operational test measurement software
(distance, angle, length, areas and a lot more)
197-02340
197-02340
Colour printer, digital, 325 dpi, Mitsubishi
197-02272
197-02272
Optional
Tel. +49 (0) 911/32 66-0 · info@aston.de
06
Worktables • ESD Equipment •Inspection
Camera, 1/2“ AVT digital; 0.46 million pixels
VIEW B
113
Stereo Microscopes
DIMA stereo microscopes
The microscopes are fully modular and can
be configured for any application. Retrofitting to extend the system
can be carried out at any time. No tools are required. A camera port
enables a camera and a screen to be connected.
A full microscope unit comprises:
• A stereo microscope head
• A stand
• Lighting
Stereo microscope heads
Art no.
Magnification
Working
distance
Camera
connection
671-MH210
5x and 10x
200 mm
671-MH220
10x and 20x
110 mm
671-MH520
671-MH240
10x and 20x
20x and 40x
110 mm
63 mm
X
671-MH540
671-MHZ40
20x and 40x
Zoom 7x to 45x
63 mm
93 mm
X
671-MHZT0
Zoom 7x to 45x
93 mm
X
Microscope stands
Standard microscope stand
671-MB100
06
Worktables • ESD Equipment • Inspection
No illumination integrated. The visible centre of the column extends
120 mm. Maximum rotation of the side view adaptor 80%.
Dimensions
240 x 150 x 250 mm
Pole microscope stand
671-MB200
No illumination integrated. The visible centre of the column extends
600 mm. Rotation of the side view adaptor 100%.
Dimensions
780 x 270 x 650 mm
Microscope stand with illumination
671-MB200
With integrated illumination. The intensity of illumination
is progressively-adjustable and it can be used individually from the
top or the bottom or together. The visible centre of the column
extends 130 mm.
Maximum rotation of the side view adaptor 60%.
Dimensions
114
www.aston.de · Tel. +49 (0) 911/32 66-0
240 x 169 x 290 mm
Stereo Microscopes
Illuminator A comprising:
1 cold light source, 1 fibre-optic cable and 2 focus condenser lenses
Illuminator B
Ring lighting
671-MA1861
Colour temperature 5,200 °Kelvin for microscope heads with
switchable magnification (not for the 671-MH520).
Cold light source
671-MA0210
No fibre-optic cable, the 100 W halogen lamp is
progressively-adjustable.
Colour temperature max. 3,100 °Kelvin.
Swan neck fibre-optic cable
Illuminator C
Ring lighting
Self-supporting, 50 cm long, with a 4-mm diameter glass fibre
(two condenser lenses are also required for focusing).
Colour temperature 5.200 °Kelvin for microscope heads with
zoom magnification.
671-MA0214
671-MA1863
Focus condenser lens
671-MA2224
Accessories
671-MA3010 - Camera CCD
CCD colour camera with
horizontal resolution
of 350 lines,
Photosensitivity 3 lux
at F = 1.4, fitted with C-mount thread.
671-MA0018 - C-mount adaptor
With built-in lens. The adaptor is installed into the photo port of the microscope (camera connection essential). The image in the microscope and on the screen will be simultaneously focused.
671-MA1940 - Side view adapter
Rotating SMD device
for zoom microscope heads,
with a built-in
front lens 0.3 x for
slanted inspection and 0.44 x
for vertical inspection,
working distance 110 mm and 80 mm respectively.
671-MA3015 - Colour screen
With a 35 mm screen and a resolution of
350 lines.
Magnifying lamps/Lamps
Magnifying lamp WAVE
180-0001.X
On the one hand this lamp offers the possibility to generate
three-dimensional magnification with a light source either on the left
or on the right, and on the other hand it enables shadow-free
magnification in the case of lighting on both sides. The 7-watt
compact fluorescent lamps have been provided with a cover for
safety reasons. The standard 3.0 diopter lens (double magnification)
measures 175 mm x 108 mm.
Models
Article number
Lens
Weight
WAVE
WAVE BIG
WAVE ESD
180-0001.1
3 diopter
approx. 5 kg
180-0001.2
3 diopter
approx. 5 kg
180-0001.3
3 diopter
approx. 5 kg
06
Worktables • ESD Equipment •Inspection
671-MA1839 - Micrometer eyepiece
With 10 mm micrometer in 100 parts and
reticule.
Optional add-on lens
Article number
180-0862
180-0863
180-0864
Diopter
Magnification
4
8
10
Approx. 3-fold
Approx. 4-fold
Approx. 5-fold
Tel. +49 (0) 911/32 66-0 · info@aston.de
115
Lamps
Magnifying lamp LFM 101/102
180-0002
The 22-watt energy-saving fluorescent tube provides strong light.
The lamp also generates very little heat. The lens coverage for the
3-diopter (2-fold magnification) glass lens is 127 mm. The extension
length is 1,040 mm.
Weight
approx. 8.5 kg
Optional replacement lenses
Article number
Diopter
Magnification
4
8
Approx. 3-fold
Approx. 4-fold
180-86099
180-86199
Magnifying lamp Magnifique
180-0003
Magnifique is the first magnifying lamp to have a built-in electronic
ballast as a standard. The advantages of this are an immediate start,
light which does not flicker and less energy consumption. The
free-standing insertable lens with a lens coverage of 175 mm x 108
mm is easy to exchange. Magnifique is supplied with a 3-diopter
(double magnification) acrylic lens and an extension length of max.
1,040 mm.
Optional replacement lenses
Article number
Worktables • ESD Equipment • Inspection
06
Diopter
180-0003.1
4
180-0003.2
180-0003.7
6
10
Magnification
Approx. 3-fold
Approx. 3.5-fold
Approx. 5-fold
Magnifying lamp WE 440
180-WE440
Inexpensive, square magnifying lamp with two 9-watt fluorescent
light tubes. The three-diopter lens measures 180 mm x 150 mm. The
fully-extended length is 700 mm.
Magnifying lamp WE 430
180-WE430
Inexpensive round magnifying lamp with a 22-watt ring fluorescent
light tube and a three-diopter lens. The lens coverage diameter is
approx. 120 mm. The fully-extended length is indicated at
1,200 mm.
Workstation lamp FL 101
180-0400
For perfect workstation lighting with a total extended length of
120 cm, fitted with two fluorescent lamps of 15 W each.
Weight
Dimensions L x W x H
116
www.aston.de · Tel. +49 (0) 911/32 66-0
approx. 4 kg
480 x 60 x 60 mm
Stripping and Cutting
Section
07
• Laser stripping
• Cable processing machines
• Cutting machines
• Wire stripping machines
• Cable stripping machines
• Stripping tools
Stripping and Cutting
07
117
Stripping Machines
Komax Kappa 210
Komax Kappa 225
Komax Kappa 220
Stripping and Cutting
07
Komax Kappa 235
Machines from the Komax Kappa line offer
you:
• Best value for money
• Shortest retooling times thanks to rapid-change adapters
• User-friendly, identical, simple handling for all of the Kappas
• First-class inkjet solution
• Two-step double sheath processing
• Concurrent processing of several strands (not Kappa 240)
• PC software for WIN95/98/XP/2000 NT4.0 (as of Kappa 220)
• Control ports for unwinding, inserting and coiling systems
Komax Kappa 210
• Applications
- Strands of 0.05 to 3 mm² / also of 4 and 6 mm², depending on the lead
- Solid wire up to 1.5 mm²
- Flat cables up to 12 mm in width
- Double sheath processing, 2-step
• Transport speed 1.3 m/sec.
Komax Kappa 220
•
•
Applications
- Strands of 0.05 to 6 mm²
- Solid wire up to 2.5 mm²
- Flat cables up to 12 mm in width
Transport speed 1.3 m/sec.
Komax Kappa 225
•
•
•
118
www.aston.de · Tel. +49 (0) 911/32 66-0
Applications
- Strands of 0.05 to 10 mm²
- Solid wire up to 2.5 mm²
- Flat cables up to 12 mm in width
Coordinating length measurement with an encoder measuring system
Transport speed 1.65 m/sec.
Stripping Machines
Stripping Machines
Excel chart
Excel converter
PC software Kappa Win
PC software KappaWin
Importing all of the cutting
data and print texts
Komax Kappa 235
•
•
•
•
•
Very flexible range of processes
- Strands of 0.14 to 35 mm²
- Solid wire up to 6.0 mm²
- Sheathed cables of up to approx. 16.5 mm
- Flat cables of up to 40 mm in width
- Stripping lengths of up to 10 m on both ends
Rapid-change blade system
More flexibility with additional options:
- Integrated slitting unit
- Inner conductor processing for sheathed cables
Coordinating length measurement with an encoder
measuring system
Transport speed 3.75 m/sec.
•
•
•
•
•
Sequence processing
Controlling an inkjet printer
Managing cable types
Data import with an optional Excel converter
Drawing up and administrating cable looms
Komax Kappa 240
•
•
•
•
•
07
Stripping and Cutting
Komax Kappa 240
Large range of processes
- Strands of 2.5 to 95 mm²
- Diameter up to 30 mm
- Stripping lengths of up to 10 m on both ends
Very short retooling times without blade changes
Coordinating length measurement with an encoder
measuring system
More flexibility with an integrated slitting unit
Transport speed 2.0 m/sec.
Tel. +49 (0) 911/32 66-0 · info@aston.de
119
Stripping Machines
Stripping
Wire StrippingMachines
Machines
Sienna laser stripping machines
Sienna laser stripping machines are controlled by a
microprocessor. They were developed especially for
insulation materials that are difficult to handle and for
tricky stripping tasks.
The areas of application are diverse, for example laser
strippers are used in the computer and electronics
industries, in the medical sector and in the aviation and
communications industries.
Sienna 55
Sienna 110
The laser stripping process can be carried out without damaging the wire. The laser beam
is reflected by the wire and the insulation material is evaporated by the laser beam. This
means that the machines are ideal for highly demanding, critical applications
in which the individual wires may not be damaged in any way.
The Sienna laser stripping machines reduce effort and costs for essential
quality checks and enable extremely narrow tolerance levels to be maintained when using
extremely thin wires. Reproducible results are guaranteed and at the same time
costs are reduced.
Window stripping
Laser stripping has many advantages over conventional stripping methods:
Microcoax
•
•
•
•
•
•
•
Fibre glass
Stripping and Cutting
07
Multi-core sheathed cables
Processed insulation materials Since laser stripping is carried out without any direct contact and
since the beam can be precisely controlled, it is possible to carry out
various types of stripping with the laser beam:
• End strip
• Cross cut
• Jumper
• Windows
• Miniature windows
• Angled cuts
• Programmable windows at any point
Cross-section/diameter
Stripping procedure
•
•
•
•
•
•
•
•
PTFE / Teflon®
Silicone
PVC
Kapton®
Mylar®
Kynar®
Fibre glass
ML
Sienna 55
Sienna 100
Sienna 400
1.1 mm to 6.3 mm
AWG 50 to AWG 8
AWG 50 to AWG 1
Rotating
Two-sided laser
Two-sided laser
Number of axes
none
one
two
Programmable
travel
none
68 mm
94 mm
Power
5W
10/25 or 50 W
25 or 50 W
Weight
16 kg
30/35/60 kg
243/288 kg
1
1
1
Laser category
120
No damage to the wire
99% of all insulation materials can be processed
Highest-possible stripping standards
Processing an extremely wide range of products
Processing various types of cables
Maintaining extremely close tolerance levels
Variable stripping patterns
www.aston.de · Tel. +49 (0) 911/32 66-0
•
•
•
•
•
•
•
Nylon
Polyurethane
Formvar®
Polyester
Polyesterimide
Epoxy
Enameled
coatings
•
•
•
•
•
•
DVDF
ETFE / Tefzel®
Milene
Polyethylene
Polyimide
PVDF and other
hard, soft and temperature resistant materials
Sienna 400
Stripping Machines
Cross-section/
diameter
Full strip
Flat cable
Cross-section/
diameter
Stripping
+
twisting
0.14 to 6.0
mm²
1.5 to 29 mm
0.14 to 4.0
mm²
1.5 to 20 mm
0.14 to 4.0
mm²
1.5 to 20 mm
0.14 to 6.0
mm²
1.5 to 29 mm
0.5 to 8.0 mm
1.0 to 35 mm
0.15
to 4.0
mm²
1.5 to 15 mm
0.05 to 6.0
mm²
3 to 20 mm
2.5
0.5 to 8.0 mm
1.5 to 20 mm
0.15
0.05 to 6.0
mm²
3 to 20 mm
2.5
to 4.0
mm²
1.5 to 15 mm
AM-040
AM-020
Strand
Cross-section/
diameter
Semi-strip
AM-015
Elma-20
AV-Twist 15
AVG-0160
Aston 20
Aston 20-3
Wire Stripping Machines
to 16
mm²
3 to 20 mm
to 16
mm²
3 to 20 mm
0.15
to 4.0
mm²
1.5 to 15 mm
Max. width
Stripping
length
10 mm
1.0 up to 35
mm
8 mm
1.5 to 15 mm
Max. width
2-stage
stripping
length
10 mm
1.0 up to 35
mm
8 mm
1.5 to 15 mm
Sheathed cable
Flat cable
AM-1
AM-2
AM-2V
AM-500
AM-Allround
6.0 to 70
mm²
0.5 to 15
mm
1.0 to 25
mm
1.0 to 25
mm
1.0 to 30
mm
2.0 to 24
mm
170 mm
65 mm
120 mm
235 mm
500 mm
160 mm
Cross-section/
diameter
3.0 to 10
mm
3.0 to 15
mm
3.0 to 30
mm
6.0 to 70
mm²
0.5 to 15
mm
1.0 to 25
mm
1.0 to 25
mm
1.0 to 30
mm
2.0 to 24
mm
Full strip
170 mm
150 mm
150 mm
170 mm
65 mm
120 mm
235 mm
500 mm
160 mm
Out-of-line
stripping
Bipolar
Bipolar
Max. width
20 mm
35 mm
35 mm
35 mm
Max.
stripping length
65 mm
120 mm
235 mm
500 mm
20 mm
35 mm
35 mm
35 mm
65 mm
120 mm
235 mm
500 mm
Max. width
2-stage
stripping length
Diameter
3.0 to 10
mm
3.0 to 15
mm
3.0 to 10
mm
3.0 to 30
mm
4.0 to 15
mm
0.5 to 15
mm
1.0 to 25
mm
1.0 to 25
mm
1.0 to 30
mm
2.0 to 24
mm
Stripping length
170 mm
150 mm
170 mm
150 mm
170 mm
65 mm
120 mm
235 mm
500 mm
160 mm
Max.
Cross-section
Cable strip +
wire strip
07
Stripping and Cutting
Strand
Cross-section/
diameter
Semi-strip
AKM-420
Simplex 30
Duplex D2
Simplex S
Simplex E
Cable Stripping Machines
3 x 1.5
mm²
170 mm
Tel. +49 (0) 911/32 66-0 · info@aston.de
121
Cutting Machines
Cutting machine FS-100
378-8930200
Electric cutting machine with microprocessor controls for AWG 22-32
flat cables, shrinkdown plastic tubing to 30 mm with a wall thickness
of 2.5 mm, foil, paper carton to 250 g/m², etc. All of the settings are
programmed on the double-digit display.
Width of cut
Length of material
Dimensions L x W x H
Weight
max. 100 mm
10 mm to 10 m
390 x 344 x 200 mm
10.5 kg
Accessories
378-8930202 - Feed unit
Electric feed unit
with connection to the
FS-100.
Recommended for rolls
starting at approx. 4 kg
378-8930201 - Roll holder
For rolls of up to 600 mm in diameter and
max. 20 kg in weight
Cutting machine Komax 206 S
300-064937
Electric-pneumatic cutting machine for flat cables, round cables, foil,
paper, material, etc. Easy handling, roller-driven, reproducible contact
pressure, integrated cable monitoring system, interface for printing
systems.
Round cable
Flat material
Dimensions L x W x H
Weight
Stripping and Cutting
07
up to 16 mm in diameter
(max. 35 mm²)
up to 28 mm in width
325 x 300 x 320 mm
20 kg
Cutting machine Komax 206
300-061802
Electric-pneumatic cutting machine for ribbon cables, round cables,
foil, paper, material, etc. Easy handling, tape-driven, reproducible
contact pressure, integrated cable monitoring system, interface for
printing systems.
Round cable
Flat material
Dimensions L x W x H
Weight
up to 16 mm in diameter
(max. 35 mm²)
up to 82 mm in width
320 x 390 x 320 mm
25 kg
Accessories
300-069280 - Active cable transport to the K 206 incl. guide
122
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Cutting Machines
Cutting machine Aston 15
376-1000
Electric-pneumatic cutting machine, tape-driven, for PVC hoses, cloth
hoses, round cables, flat cables, wires, foils, PVC profiles, etc.
Processing height
Processing width
Length resolution
Dimensions L x W x H
Weight
15 mm
150 mm
1 mm
600 x 350 x 600 mm
60 kg
Option
376-1400 - Version 30, cut width 300 mm
376-4000 - Version II, increased capacity to max. 30 mm
376-5000 - Version P, pneumatic upper band raising device
Wire Stripping Machines
Wire stripping and twisting machine Aston 20U
319-2001
The Aston 20U is suitable for stripping and twisting strands. Even
very short strands are twisted during the stripping process. Electric
permanent operation.
Cross-section
Stripping length
Insert depth
Dimensions L x W x H
Weight
0.14 to 4 mm²
1.5 to 20 mm
5 mm + stripping length
280 x 220 x 160 mm
9.7 kg
Accessories
319-2002
Technically equivalent to the Aston 20U. The arrangement of the
three stripping heads next to one another means that one machine
can also cut multicore cables or wire harnesses.
Dimensions L x W x H
Weight
330 x 250 x 210 mm
20 kg
Stripping and twisting machine AVG-0160
319-2003 - Stripper head under 1 mm stripping diameter with steel cutting blades
319-2004 - Stripper head under 1 mm stripping diameter with hard metal blades
319-2005 - Stripper head over 1 mm stripping diameter with steel cutting blades
319-2006 - Stripper head over 1 mm stripping diameter with hard metal blades
319-2009 - Steel stripper cutters
319-2010 - Hard metal stripper cutters
374-1000
07
Stripping and Cutting
Wire stripping and twisting machine Aston 20-3
Machine with rotating blades for fibre glass, teflon, rubber, PVC and
other insulated cables. As an option twisting springs can be
retrofitted for twisting strands. The machine is activated with a foot
switch.
Cross-section
Stripping length
Insert depth
Dimensions L x W x H
Weight
0.14 to 6.0 mm²
1.5 to 29 mm
20 mm + stripping length
230 x 140 x 150 mm
5.65 kg
Accessories
374-1001-Spare pair of blades
374-1002-Set of twisting springs
Tel. +49 (0) 911/32 66-0 · info@aston.de
123
Wire Stripping Machines
Stripping and twisting machine AV-TWIST 15
311-AVTWIST
Electric wire stripping and twisting machine with rotating blades for
strands with different types of insulating materials. The machine is
triggered with an electric sensor. The machine is fitted with flat
blades as a standard.
Cross-section
Stripping length
Exterior diameter
Dimensions L x W x H
Weight
0.15 to 4.0 mm²
1.5 to 15 mm
max. 4.5 mm
242 x 261 x 127 mm
8 kg
Enamelled wire stripping machine Aston 22U
319-22000
Electric rotating stripping machine for round enamelled wires from
0.4 to 1.8 in diameter. The built-in blade gripper is
progressively-adjustable.
Dimensions L x W x H
300 x 220 x 160 mm
Enamelled wire stripping machine Aston 22U
319-22001
As art. no. 319-22000, for wire diameters of 1.8 mm to 3.0 mm only.
Accessories
319-2201 - Blade gripper for enamelled wires of 0.4 to 1.8 mm
319-2207 - Blade gripper for enamelled wires of 1.8 to 3.0 mm
07
Stripping and Cutting
Wire stripping machine AM-015
311-4000
Pneumatic wire stripping machine for all of the standard wire
insulation materials. The machine is fitted with V-shaped stripping
blades as a standard. Round cables up to a maximum outer
dimension of 5 mm can be stripped and flat cables of up to a max.
width of 8 mm can be processed. Sensor release, high clock
power.
Cross-section
Stripping length
Exterior diameter
Insert depth
Dimensions L x W x H
Weight
0.15 to 4.0 mm²
1.5 to 15 mm
max. 5 mm
9 mm + stripping length
95 x 280 x 165 mm
3.5 kg
Accessories
311-4000.01 - Pneumatic maintenance unit
311-4280060-Set of V-shaped stripping blades
311-4280063-Set of flat stripping blades of up to 8 mm in width
124
www.aston.de · Tel. +49 (0) 911/32 66-0
Wire Stripping Machines
Wire stripping machine AM-020
315-1000
The AM-020 wire stripping machine is driven by an electric motor.
Strands of an outer diameter of up to 5 mm can be stripped. The
conductor cross-section can be adjusted without any retooling.
Cross-section
Stripping length
Exterior diameter
Insert depth
Dimensions W x D x H
Weight
0.05 to 6.0 mm²
3 to 20 mm
max. 5 mm
22 mm + stripping length
180 x 294 x 190 mm
8 kg
Wire stripping machine AM-040
315-4000
As art. no. 315-1000. Outer diameters of up to 8 mm can be
stripped.
Cross-section
Stripping length
Exterior diameter
Insert depth
Dimensions W x D x H
Weight
2.50 to 16.0 mm²
3 to 20 mm
max. 8 mm
22 mm + stripping length
180 x 294 x 190 mm
8 kg
Accessories
315-1002 - Pair of V-shaped blades for the AM-020 and AM-040
07
ASTON ELMA-20 electric wire stripping machine
Stripping and Cutting
311-ELMA20
For all of the standard cable stripping processes, equipped with V-shaped stripping blades as a standard. Adapted jet blades are used
for problematic insulation materials. Round cables with an exterior
diameter of 0.5 to 8.0 mm and flat cables of a max. width of 10 mm
can be stripped. Fast, easy blade change.
Diameter
Stripping width
Stripping length, full strip
Stripping length, partial strip
Insert depth
Dimensions L x W x H
Weight
0.5 to 8.0 mm
up to 10 mm
1.5 to 20 mm
1.0 to 35 mm
14 mm
450 x 253 x 200 mm
14.9 kg
Accessories
311-E960016 - Pair of V-shaped stripping blades for the ELMA-20
311-E960079 - Pair of jet stripping blades for the ELMA-20
311-E960080 - Pair of flat stripping blades for the ELMA-20
Tel. +49 (0) 911/32 66-0 · info@aston.de
125
Wire Stripping Machines
Coaxial wire stripping machine Komax BT 86
300-068000
Programmable stripping machine for coaxial and triaxial cables.
Shielded cables of up to 7 mm in diameter can be stripped in 9
stages with the rotating stripping head. The maximum stripping
length is 30 mm and, like the diameter, speed and rotation time, it
is freely programmable.
99 different programs can be stored.
Cable diameter
Stripping length
Stripping stages
Program memory
Dimensions L x W x H
Weight
max. 7 mm
min. 0.1 mm to max. 30 mm
max. 9
max. 99 cables
410 x 175 x 170 mm
10 kg
Unbraiding machine EF-2000
319-8000
For quickly unbraiding shielded cables with an outer diameter of up
to approx. 8 mm. Two matching adjustable motor-driven bristle belts
enable the machine to be quickly adjusted to the respective cable
diameter.
Dimensions L x W x H
Weight
475 x 300 x 230 mm
21 kg
Accessories
319-8001 - Unbraiding steel belts (pair)
319-8002 - Unbraiding bronze belts (pair)
07
Stripping and Cutting
Shield cutting unit Simec 2000
342-1000
Thermal cutting device for shielding braid. A set of electrodes
adapted to the braid cuts the shield around the entire circumference
of the individual wires. The process takes approx. two seconds. Two
different models allow virtually any type of shield to be processed.
Consignment incl. 1 set of copper electrodes.
Power
1.5 KVA
Shield cutting unit Simec 2000
342-1100
As art. no. 342-1000, with 9 KVA.
Accessories
342-1001 - Set of copper electrodes
342-1002 - Set of tungsten electrodes
126
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Cable Stripping Machines
Cable stripper Duplex D2
316-1000
Manual cable stripper for multicore cables, e.g. 3 x 1.5 mm²,
Stripping length of up to approx. 170 mm. The cables and wires are
stripped in one process. Supplied without cable stripper blades.
Cable stripper Simplex E
316-2000
As art. no. 316-1000, for stripping cables only
Accessories
316-1001 -Pair of cable stripper blades Ø 2/3/4/5 mm
316-10015-Pair of cable stripper blades Ø 2.5/3.5/4.5/5.5 mm
316-1002 -Pair of cable stripper blades Ø 6/7/8/9 mm
316-10025-Pair of cable stripper blades Ø 6.5/7.5/8.5/9.5 mm
316-1003 -Pair of stripper blades
Cable stripper Simplex S
316-3000
Manual cable stripper for cables and strands up to 15 mm
in diameter, stripping length up to approx. 100 mm.
Accessories
316-3001 - Pair of cable stripper blades Ø 2/3/4/5 mm
316-3002 - Pair of cable stripper blades Ø 6/7/8/9 mm
316-3003 - Pair of cable stripper blades Ø 10/11 mm
Simplex S
316-4000
Manual cable stripper for cables and strands up to 30 mm
in diameter, stripping length up to approx. 150 mm.
Simplex 30 accessories
316-4001 - Pair of cable stripper blades acc. to the cable pattern
Cable stripper AM-1
311-1000
Pneumatic semi-automatic unit for stripping round cables and ribbon
cables as well as wires. The stripping length is 65 mm. An option for
stripping lengths of up to 250 mm for partial stripping is available.
The unit is started with a foot pedal.
Cable diameter
Flat cables
Dimensions W x D x H
Weight
07
Stripping and Cutting
Cable stripper Simplex 30
0.5 to 15 mm
up to 20 mm in width
340 x 340 x 150 mm
19 kg
Cable stripping machine AM-1 with a sensor
release
311-1100
As the standard AM-1, with a sensor and a shortened stoke (55 mm),
no foot pedal.
Accessories
311-1004.XX- Pair of jet blades acc. to cable pattern
311-135127 - Extended stop for stripping lengths of up to 250 mm
311-130215 - Plexiglass pane "raised" (for extended stop)
Tel. +49 (0) 911/32 66-0 · info@aston.de
127
Cable Stripping Machines
Cable stripper AM-2
311-2000
The AM-2 is a pneumatic semi-automatic unit for stripping round
cables and ribbon cables as well as wires. The stripping length is
120 mm. An option for stripping lengths of up to 420 mm for partial
stripping is available. The unit is started with a foot pedal.
Round cables
Flat cables
Dimensions W x D x H
Weight
of 1.0 to 25 mm
up to 35 mm in width
430 x 550 x 200 mm
29 kg
Cable stripper AM-750
Cable stripping machine AM-2 with a sensor release
As art. no. 311-2000, for stripping lengths of 750 mm.
As the standard AM-2, with a sensor and a shortened stoke
(110 mm), no foot pedal.
311-5100
311-2200
Cable stripper AM-1000
311-5200
As art. no. 311-2000, for stripping lengths of 1,000 mm.
Cable stripper AM-2V
311-2235
As art. no. 311-2000, for stripping lengths of 235 mm.
Accessories
311-240100 -Special pair of centering plates acc. to cable pattern
311-2004.XX-Pair of jet blades for AM-2 and AM-500 acc. to the
cable pattern
311-240207 -Plexiglass pane "raised" for AM-2 (required for
extended stop)
311-245127 -Stop extended to 420 mm for AM-2
Cable stripper AM-500
311-5000
As art. no. 311-2000, for stripping lengths of 500 mm.
AM-Allround cable stripping machine
311-6000
07
Stripping and Cutting
Electric-pneumatic cable stripping machine with rotating blades for
processing extremely problematic round cables without a change of
blades, stripping length of up to 160 mm. The stripping length can
easily be increased with an extended stop. The machine works with
a sensor release and can be adjusted for a new cable within a matter
of seconds. Incl. a set of flat stripping blades.
Cable diameter
Dimensions W x D x H
Weight
2 to 24 mm
380 x 635 x 260 mm
approx. 29 kg
Accessories
311-6001
-Pair of V-shaped blades (1 to 16 mm)
311-6002
-Pair of V-shaped blades (8 to 25 mm)
311-6390080-Pair of flat stripping blades
311-6003
-Foot pedal for an extended stop
311-6005
-Extended stop for larger stripping lengths,
partial stripping up to 300 mm
128
www.aston.de · Tel. +49 (0) 911/32 66-0
Cable Stripping Machines
Cable stripper AKM-420
374-520100
Pneumatic cable and wire stripping unit for cables of 4 mm to
15 mm in diameter (i.e. 6 to 70 mm²). Easy operation and a precise
cable guide enable cables and wires to be stripped exactly. Complies
with the CE norm.
Basic equipment:
• Pneumatic foot pedal with a protective cover
• Safety covers acc. to CE standards
• Three sets of blades: 4 blades of 4 mm to 15 mm per set
• 6 centering guide sleeves
• Pneumatic connection hoses of à 2 m each
• Set of tools
Round cables
Stripping length
Dimensions L x W x H
Weight
Operating pressure
of 4 mm to 15 mm in diameter
(i.e. 6 to 70 mm²)
max. 170 mm
510 x 240 x 200 mm
20.5 kg
max. 6 bar/90 PSI
Stripping Tools
Thermal wire stripper SV001
400001000
The SV001 thermal wire stripper was developed for the purpose of
also being able to strip material which melts at higher temperatures,
e.g. teflon. The power setting can be adjusted with a potentiometer.
The current flow is triggered with a foot pedal. This handy wire
stripper is also ideal for processing small wires.
07
Stripping and Cutting
The following parts are supplied:
• Power supply unit incl. a foot pedal, art. no. 40000001
• Wire stripper TS15, art. no. 470120002
• Connection cable, art. no. 470000023
Thermal wire stripper 1/T2
109-0001
For thermally stripping strands or solid wires covered in PVC
insulation material. Low temperatures prevent cutting points from
charring and also prevent smoke from developing.
Connection
Weight
Length
230 V/2 x 9 W
420 g
215 mm
Accessories
109-0004 - Standard stripping inserts (pair)
109-0004 - V-shaped stripping inserts (pair)
109-0002 - Heating elements (pair)
109-0003 - Handles (pair)
109-0005 - Rubber cap for the main cable
Tel. +49 (0) 911/32 66-0 · info@aston.de
129
Stripping Tools
Pneumatic wire stripper Aston 101/F
102-0018K
For pneumatically stripping strands and solid cables covered in PVC
insulation material of 0.25 to 1.5 mm². The appliance is suitable for
stripping lengths of up to 10 mm. It has self-adjusting blade jaws and
a length feed stop. It is supplied with a handpiece, foot pedal, table
mounting device and 1.5 m of connection air hose.
Weight
Length
375 g
250 mm
Wire stripper Aston 101/F
Accessories
102-0018
102-001825 - Spare blade 101/F
Spare part for the Aston 101/F wire stripper
As art. no. 102-0018K, no table mounting device and foot pedal.
Mechanical wire strippers
Microstrip
Aston 1/F
Maxistrip
Megastrip
Powerstrip
Safe Strip
Stripping and Cutting
07
Model
Microstrip
Aston 1/F
Maxistrip
Megastrip
Powerstrip
Safe Strip
Art no.
Range
Weight
Length
102-0008
0.08 to 1.5 mm²
75 g
155 mm
102-0001
0.25 to 4 mm²
240 g
170 mm
102-0025
0.5 to 10 mm²
440 g
240 mm
102-0027
1.0 to 25 mm²
680 g
270 mm
102-0011
0.25 to 6 mm²
150 g
175 mm
102-0030
0.08 to 6 mm²
150 g
180 mm
102-0009
102-0002
102-0026
102-0028
102-0016
102-0031
Yes
6 mm
Yes
6 mm
Yes
6 mm
Yes
6 mm
Yes
6 mm
Yes
6 mm
Spare blade art no.
Length stop
Full strip max.
130
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Separators for Twin Leads
Separator 5250
313-0001
Separator for twin leads, 1.27 mm raster with 13 pairs of rolls, ribbon
cable width up to 32 mm, with a clamp and a crank handle. Special
models for other rasters possible.
Dimensions L x W x H
Weight
50 x 175 x 250 mm
1.85 kg
Separator 4250/5250 accessories
313-0004 -Separator roll, raster 1.27 mm
313-0004.A-Separator roll, raster 1.27 mm, flattened for
centrical separation
313-1000.4 -Separator roll, raster 0.635 (0.025")
313-1000.2 -Separator roll, raster 1.0 mm
Separator 4250
313-0002
Separator for twin leads, 1.27 mm raster with 30 pairs of rolls, ribbon
cable width up to 75 mm, with a clamp and a crank handle. Special
models for other rasters possible.
50 x 200 x 250 mm
3.5 kg
07
Stripping and Cutting
Dimensions L x W x H
Weight
Tel. +49 (0) 911/32 66-0 · info@aston.de
131
Length Measuring Devices
Length measuring device CM-15
330-3000
With built-in guillotine shears, up to a max. cable diameter of
35 mm, holes for fastening present.
Measuring range
Measuring unit
Measuring precision
Weight
max. 9,999.9 m
cm
±1,2 %
6 kg
Length measuring device OD
330-4000
With built-in guillotine shears, up to a max. cable diameter of
20 mm, holes for fastening present.
Measuring range
Measuring unit
Measuring precision
Weight
Stripping and Cutting
07
132
www.aston.de · Tel. +49 (0) 911/32 66-0
max. 9,999.9 m
cm
±1,2 %
3 kg
Crimping and Testing Technology
Section
08
• Testing systems
• Crimping presses for taped contacts
• Crimping presses for wire ends
• Crimping presses for loose piece contacts
• Dies
• Hand crimping tools
• Peel force testers
Crimping and Testing
08
133
Testing Systems
Testing equipment for cable harnesses
B-Module
•
•
•
Mechanical locking
Pneumatic or manual
release
High-voltage models
available for ABS, airbags, etc.
Gammeter test modules
enable cable harnesses to be tested for:
• Through connection
• Use of the right plugs
• Correct installation of plugs
• Leaks
• Locking
C-Module
•
•
•
Automatic locking and unlocking
Manual unlocking with an LED switch
High-voltage models available for ABS, airbags, etc.
D-Module
•
•
•
Pneumatic locking and unlocking
Manual unlocking with an LED switch
Mobile level for enclosures with more than 50 test points
E-Module
•
•
•
Pneumatic locking and unlocking
Manual unlocking with an LED switch
Mobile level with a push back test for lock testing
For enclosures without secondary
locking, the terminals should be tested
for locking.
Crimping and Testing Technology
08
Special modules
Hand module
In-line module
Easy, flexible handling
enables effective application for
inaccessible plugs on ready-made
assemblies direct in production lines if
these assemblies are difficult to access.
Precision-machined contours ensure the
correct alignment of enclosures.
Spring-loaded test pins ensure a low
insertion force and prevent terminals
from being damaged.
All of the modules are independent of the
testing system and the tester and can be
supplied compatible to the products of various
manufacturers such as TSK or WEE.
• A universal system
• A modular system
• Perfect ergonomics
• Easy to exchange
Plugs are released either automatically by the
test system or manually by pressing the release
switch (LED).
Module features
Three standard sizes:
50 x 50 / 50 x 100 /100 x 100 mm
•
•
•
•
•
•
•
Custom-made sizes can also be supplied
Small, compact construction
Only a few different parts
Easy on maintenance
Reliable function
Standard components
With an LED switch
Locking system
Test desks
• Compact, adjustable
locking units
• Good retention force
If required full test desks including test
software can be supplied.
Sample plug
134
www.aston.de · Tel. +49 (0) 911/32 66-0
Testing Systems
Plug enquiries
Various tests are possible on plugs and enclosures
SL
Secondary locking
HC
Holder clip
• Test to determine whether
secondary locking is present
FM
SLM
• Test to determine whether
the lock has engaged properly
CC
Leak test
• Pressure and vacuum
• Test to determine whether
the seal is in position
LM
Coding
Hole mask
• Distinguishing similar
plugs
• Test for twisted
male connectors
CL
WA
Connector locking
SLS
Side query
Angle query
BÜ
08
Crimping and Testing Technology
Mechanical
secondary locking
Switchpin query
• Test to ensure that the switchpin is in the correct position
Tel. +49 (0) 911/32 66-0 · info@aston.de
135
Crimping Presses for Taped Contacts
Crimping press Komax BT 722
300-073030
Programmable benchtop press with an integrated crimp force
monitoring device and automatic crimp height adjustment for
processing taped crimp contacts. Extremely short set-up times and
easy operation thanks to a touchscreen. All of the data, such as the
crimp force and crimp height, are allocated to a specific article. When
changing the cross section of a conductor the article is called up
direct from the list. Any commercially-available crimping tool can be
used.
Cross section range
Crimping force
Programmable
crimp height
Resolution crimp height
Programmable stroke
Dimensions L x W x H
Up to 6 mm² (AWG 10)
20 kN
+0.2/-0.8 mm
0.01 mm
10 to 40 mm
700 x 500 x 750 mm
Accessories
Crimping press Komax BT 722 with a Digistripper
300-065348
As art. no. 300-073030, with a freely programmable stripping unit.
All of the stripping data is allocated to the indivdual articles.
In addition it is possible to simultaneously trim cable terminals and
cut off bad terminals. The residual stripping material and bad
terminals are collected in a closed box and reliably disposed of.
Cross-section strip
Cross-section trim/
bad terminal cut Trimming length
Insert depth
max. 4 mm²
max. 2.5 mm²
max. 5 mm
25 mm
Crimping and Testing Technology
Crimping press TT Benchtop 220 V
352-8H3730900
For processing taped crimping contacts incl. holder for standard
crimping tools, cross-sections of up to 6.0 mm² (contact-dependent)
can be processed.
All of the standard AMP-compatible crimping tools with longitudinal
and transverse transport (also with a pneumatic feed) and a stroke of
40 mm (height 135.8 mm) can be used.
Dimensions L x W x H
Weight
Crimping force
200 x 300 x 580 mm
41 kg
20 kN
Crimping press TT Benchtop 380 V
08
136
300-053352 - Pressure controller set
300-061667 - Set of air feeder valves
352-8H3700900
For processing taped crimping contacts incl. holder for standard
crimping tools, cross-sections of up to 6.0 mm² (contact-dependent)
can be processed.
All of the standard AMP-compatible crimping tools with longitudinal
and transverse transport (also with a pneumatic feed) and a stroke of
40 mm (height 135.8 mm) can be used.
Dimensions L x W x H
Weight
Crimping force
Crimping press TT Benchtop
www.aston.de · Tel. +49 (0) 911/32 66-0
200 x 300 x 580 mm
41 kg
20 kN
Crimping Presses for Taped Contacts
Crimping press P107 Benchtop 220 V
Crimping press P107 Benchtop 380 V
For processing taped crimping contacts, incl. holder for standard
crimping tools, cross-section ranges of up to 10 mm²
(contact-dependent) can be processed, full system with a cover,
counter, foot switch and press illumination.
For processing taped crimping contacts, incl. holder for standard
crimping tools. Cross-section ranges of up to 10 mm²
(contact-dependent) can be processed. Full system with a cover,
counter, foot switch and press illumination.
Dimensions L x W x H
Weight
Crimping force
Dimensions L x W x H
Weight
Crimping force
352-863500000
310 x 310 x 770 mm
85 kg
20 kN
352-863640000
310 x 310 x 770 mm
85 kg
20 kN
Stripper unit SC-11 (basic unit)
352-790000016
External stripping unit for retrofitting to the TT, P100 and P107
presses, mounting kit required.
Cross-section
Stripping length
Insert depth
0.2 to 3 mm²
2 to 12 mm
min. 25 mm
Accessories
352-30A010041 -SC-11 kit for mounting onto the TT press
352-871290003 - SC-11 kit for mounting onto the P107 press
Stripper unit SC-19
352-790000030
Fixed internal stripping unit for TT or P107 Mecal presses.
Cross-section
Stripping length
Insert depth
0.2 to 2.5 mm²
max. 2 to 12 mm
min. 20 mm
TT press with SC-11
Crimp force monitor Komax 326
300-046513
For precise monitoring of the crimping procedure with good/bad
recognition also for asymmetric stress on the crimp tools, for
installation on P100/P107 Mecal presses.
• Triple-zone evaluation
• Detailled error data
• Drift compensation
• Illustration of the crimp curve
Crimping and Testing Technology
08
Crimp force monitor Komax 326
300-053741
As art. no. 300-046513,
For installation on a Schäfer EPS2000 press.
Accessories
300-061185 - CFA cross-linking
For the centralised recording of CFA quality data for up to ten appliances on a PC.
The software makes it possible to present each
appliance in its own graphic window.
Tel. +49 (0) 911/32 66-0 · info@aston.de
137
Crimping Presses for Taped Contacts
"Standard" crimping tool
352-MRFJ1
Longitudinal transport with a crimper head for taped contacts and a
unit counter.
The crimper head is adjustable for a 2/100 mm range.
"Standard" crimping tool
352-MRSJ1
Transverse transport with a left-hand intake and crimper head for
taped crimp contacts and a unit counter.
The crimper head is adjustable in a 2/100 mm range.
Longitudinal transport crimping tool
"Standard P" crimping tool
352-MRSPJ1
Transverse transport with a left-hand intake, incl. pneumatic feed,
crimper head for taped crimp contacts and a unit counter.
The crimper head is adjustable for a 2/100 mm range.
"Standard P" crimping tool
352-MRFPJ1
Transverse transport, incl. pneumatic feed, crimper head for
taped crimp contacts and a unit counter.
The crimper head is adjustable for a 2/100 mm range.
Crimping tool "P" transverse transport
"Evolution" crimping tool
352-MEFJ1
Longitudinal transport with a crimper head for taped contacts and
a unit counter. LOW-COST model.
The crimper head is adjustable for a 2/100 mm range.
Crimping and Testing Technology
08
138
"Evolution" crimping tool
352-MESJ1
Transverse transport with a left-hand intake and crimper head for
taped crimp contacts and a unit counter. LOW-COST model.
The crimper head is adjustable for a 2/100 mm range.
"Evolution" crimping tool, transverse transport
www.aston.de · Tel. +49 (0) 911/32 66-0
Crimping Presses for Wire Ends
Stripping and crimping machine UNIC-G
315-UNIC-G
Electro-pneumatic stripper & crimper for taped wire ends with a
plastic sleeve, cross section 0.5 to 2.5 mm² and a sleeve length of
8 mm. The crimping press adjusts itself automatically to the
respective cross section. No retooling is required; setting-up times are
reduced. The cycle time is approx. 1 sec.
Crimping quality according to DIN 46228.
Insert depth
Dimensions W x D x H
Weight
22 mm
390 x 310 x 415 mm
23 kg
Wire ends with a plastic sleeve
UNIC-G
Taped model
Art no.
Size/length
AWG
Drum
Colour
315-0001
315-0002
315-0003
315-0004
315-0005
315-0006
315-0007
315-0008
315-0009
315-0010
315-0011
315-0012
0.34 mm²/8
0.50 mm²/8
0.50 mm²/8
0.75 mm²/8
0.75 mm²/8
0.75 mm²/8
1.00 mm²/8
1.00 mm²/8
1.50 mm²/8
1.50 mm²/8
2.50 mm²/8
2.50 mm²/8
22
20
20
18
18
18
18
18
16
16
14
14
240 Ø mm
320 Ø mm
320 Ø mm
320 Ø mm
320 Ø mm
320 Ø mm
320 Ø mm
320 Ø mm
320 Ø mm
320 Ø mm
320 Ø mm
320 Ø mm
Turquoise
Orange
White
White
Grey
Pale blue
Yellow
Red
Red
Black
Blue
Grey
Stripping and crimping machine UNIC-GK
315-UNIC-GK
As art. no. 315 UNIC-G, for taped wire ends with a plastic sleeve,
cross section 0.34 to 1.0 mm² and a sleeve length of 8 mm.
Packaging unit per roll
Cross-section
0.34 to 1.5 mm²
Cross-section 2.50 mm² = 5,000 units
= 3,000 units
Stripping and crimping machine UNIC-L
315-UNIC-L
Electro-pneumatic stripper & crimper for loose wire ends with a
plastic sleeve, sleeve length 8 mm. The crimping press adjusts itself
automatically to the respective cross section. No setting-up times.
The cycle time is approx. 1 sec. Incl. two vibrating pots for 0.5 to
2.5 mm², crimp quality according to DIN 46228.
Insert depth
Dimensions W x D x H
Weight
22 mm
390 x 310 x 415 mm
approx. 32 kg
08
Crimping and Testing Technology
Stripping and crimping machine UNIC-LS
315-UNIC-LS
As art. no. 315-UNIC-L, for loose wire ends with a plastic sleeve, with
special sleeve lengths of 6 mm, 8 mm and 10 mm.
UNIC-LS
Ultra-sound strand compressor EVA-900
331-1000
Strand compressor for applications in switch cabinet construction als
an alternative to wire ends. Copper strands in the range of 0.5 to
4.0 mm² can be compressed without needing to retool. The ends are
compressed with ultrasound so that they can be screwed into any
terminal.
Cross-section
Compression length
Compressed air
0.5 to 4.0 mm²
8 mm
max. 6 bar
Tel. +49 (0) 911/32 66-0 · info@aston.de
139
Crimping Presses for Loose Piece Contacts
Pneumatic crimping unit Aston TT 1416
374-205000
For insulated pressed cable terminal ends of up to 6 mm²,
non-insulated tubular and crimp cable terminal end of up to 16 mm²,
wire ends of up to 50 mm², no pneumatic locking device, application
of all WDT dies, adapters and feed devices possible, complies with CE
standard.
Basic equipment:
• Safety cover
• Pneumatic foot pedal
• Connecting hoses
Dimensions L x W x H
Weight
Operating pressure
270 x 120 x 240 mm
15.2 kg
max. 6 bar
Pneumatic crimping unit Aston TT 1416-CA
374-205000-CA
Crimping range and technical data as for art. no. 374-205000,
with a contact holder, no safety shield required.
Pneumatic crimping unit Aston CTR 16
374-210020
08
Crimping and Testing Technology
For insulated pressed cable terminal ends of up to 6 mm²,
non-insulated tubular and crimp-type cable terminal ends of up to
16 mm² and wire ends of up to 50 mm², fitted with an electronic
unit counter, pneumatic locking device, pneumatic safety control
and transparent safety shield, precise repeatable positioning of the
crimping contacts thanks to a feed device (optional), complies with
CE standard.
140
Basic fittings:
• Pneumatic foot pedal
• Safety shield
• Connecting hoses
Dimensions L x W x H
Weight
Operating pressure
Crimping force at 6 bar
www.aston.de · Tel. +49 (0) 911/32 66-0
270 x 120 x 240 mm
15.2 kg
max. 6 bar
1,930 kg
Crimping Presses for Loose Piece Contacts
Pneumatic crimping press FMP-20
374-320000
Pressing of both insulated and non-insulated crimping contacts of
0.14 to 50 mm², pneumatic locking device, suitable for all WDT dies,
precise repeatablity of the positioning of loose crimp contacts by
means of an optional feed device with adapters.
Basic equipment:
• Electronic unit counter
• Pneumatic foot pedal
• Connecting hoses
• Set of tools
Dimensions L x W x H
Weight
Operating pressure
280 x 160 x 280 mm
14 kg
max. 6 bar
Pneumatic crimping machine Aston FMP-20 BA
374-320100
As art. no. 374-320000, incl. a contact holder.
The lever can be used on the left-hand side or on the right-hand side.
It opens the top half of the die for insertion of the contact. A safety
valve interrupts the air supply as soon as the opening of the crimp
die exceeds 5.9 mm. A finger guard is therefore not needed.
Complies with the CE standard.
Dimensions L x W x H
Weight
Operating pressure
280 x 160 x 280 mm
14 kg
max. 6 bar
Pneumatic crimping press UP 42/N
374-310010
Parallel forced pressing of insulated and non-insulated crimp contacts
of 0.14 to 95 mm², suitable for all WDT die. A feed device with guide
components can be adapted for precise repeatability of the positioning of loose piece crimp contacts, .
08
Dimensions L x W x H
Weight
Operating pressure
Crimping force at 6.0 bar
Crimping and Testing Technology
Basic equipment:
• Pneumatic foot pedal
• Connecting hoses
• Set of tools
380 x 165 x 400 mm
25 kg
max. 6.5 bar
2,700 kg
Accessories
374-1180 - Feed device for adapters
The adapters and the feed device ensure that every
crimping process is carried out safely and reliably; cable terminal ends and flat plugs are held correctly and
precisely in the die.
Suitable for Aston 1125, EDP-50, FMP-20 and UP 42/P
Tel. +49 (0) 911/32 66-0 · info@aston.de
141
Crimping Presses for Loose Piece Contacts
Crimper die holder
374-310100
For Aston UP 42/N, FMP-20 and UP 55.
Indent crimping die set, 6 to 95 mm² UPD 6/95-D
374-310150
For Aston UP 42/N and UP 55 for non-insulated tubular and crimp
terminal ends from 6 to 95 mm².
Comprising:
1 lower V-shaped die, 6 to 35 mm²
1 lower V-shaped die, 50 to 95 mm²
1 upper indent, 6 bis 95 mm²
1 setting gauge for crimp terminal ends, 6 to 95 mm²
1 setting gauge for tubular cable ends, 6 to 95 mm²
Universal pneumatic press Aston UP 55
374-330000
Basic machine for various fittings. Parallel pressing
with a pneumatic locking device and a speed adjustment valve.
The press complies with the CE standard.
Basic equipment:
• Electronic unit counter
• Pneumatic foot pedal
• Connecting hoses
• Set of tools
Dimensions L x W x H
Weight
Operating pressure
Crimping force at 7.0 bar
08
Accessories
Crimping and Testing Technology
142
420 x 230 x 425 mm
49 kg
6 to 7.5 bar
6,784 kg
374-330001 - Pair of supports for the UP 55 die holder
www.aston.de · Tel. +49 (0) 911/32 66-0
Crimping Presses for Loose Piece Contacts
Indent crimping die for insulated connectors
10 to 35 mm²
374-310153
For insulated connectors from 10 to 35 mm² comprising:
1 lower V-shaped die, 10 to 35 mm²
1 upper indent, 10 bis 35 mm²
1 setting gauge 10 to 35 mm²
Die holder for hexagon and double-W crimp dies
374-330002
Incl. finger shield (1 set = 2 shields)
UP/HD 55 Heavy-duty die holder for the UP 55
374-330004
For holding double-W crimp dies of 70 to 120 mm²
Double-W crimp set for the UP 55 10 to 95 mm²
(4 pairs)
374-330019
For non-insulated tubular cable terminal ends from 10 to 95 mm²
Comprising:
1 die set 16 + 35 mm²
1 die set 25 + 50 mm²
1 die set 10 + 70 mm²
1 die set 95 mm²
Crimping and Testing Technology
08
Double-W crimp die 120 mm²
374-330024
Cutting unit, compl., for the UP 55
374-330003
Cutting unit, complete, incl. safety shield for flat material up to
32 mm in width and copper strands of up to 240 mm² (max. Ø 28
mm).
Tel. +49 (0) 911/32 66-0 · info@aston.de
143
Dies
Die I 0560 for insulated cable terminal ends
374-1200
Range:
0.50 to 1.50 mm²
1.50 to 2.50 mm²
4.00 to 6.00 mm²
Accessories
Fitting adapters for die I 0560
374-3330 - For flat plugs 2.8 x 0.5 mm
374-3331 - For flat plugs 2.8 x 0.8 mm
374-3332 - For flat plugs 4.8 x 0.5 mm
374-3333 - For flat plugs 4.8 x 0.8 mm
374-3334 - For flat plugs 6.3 x 0.8 mm
Die I 2525 for insulated cable terminal ends
374-1201
Range:
0.25 to 0.75 mm²
0.50 to 1.50 mm²
1.50 to 2.50 mm²
Die for V-pressing, I 1500-1,
insulated cable terminal ends
374-1202
Range:
0.50 to 1.50 mm²
Die for V-pressing, I 2500-1,
insulated cable terminal ends
374-1204
Range:
1.50 to 2.50 mm²
Crimping and Testing Technology
08
Die for tubular/crimp terminal ends RQ 0560
374-1230
Range:
0.50 to 1.50 mm²
1.50 to 2.50 mm²
4.00 to 6.00 mm²
Accessories
Fitting adapters for die RQ 0560
374-3365 - For ring terminals and fork terminals
144
www.aston.de · Tel. +49 (0) 911/32 66-0
Dies
Die for tubular/crimp terminal ends RQ 10
374-1231
Range:
10 mm²
Die for tubular/crimp terminal ends RQ 16
374-1232
Range:
16 mm²
Die RK 1060 for hexagon pressing
374-1240
Range:
1.00 to 1.50 mm²
2.50 mm²
4.00 mm²
6.00 mm²
Die AH 1425 for wire ends
374-1245
Range:
0.14 to 2.5 mm²
Die AH 2560 for wire ends
374-1246
Range:
0.25 to 6.0 mm²
Crimping and Testing Technology
08
Die AH 6016 for wire ends
374-1247
Range:
6.0/10.0/16.0 mm²
Tel. +49 (0) 911/32 66-0 · info@aston.de
145
Dies
Die AH 2535 for wire ends
374-1248
Range:
25 + 35 mm²
Die RG 58/59 IL for BNC plugs
374-1255
Die for Walther connectors 0.5 to 2.5 mm²
374-1257
Die RG-DIF for BNC plugs
374-1259
RG 122-174-179-180-187-188-195 and Belden 8218
Die for twisted contacts GK 7540
0.75 to 4.0 mm²/4 nests
374-1260
08
Die RP 1475 roll pressing for 2.8/4.8 mm flat plugs,
ring terminals and fork terminals
Crimping and Testing Technology
374-1270
146
Range:
0.14 to 0.25 mm²
0.25 to 0.50 mm²
0.50 to 1.50 mm²
Accessories
Fitting adapters for die RP 1475
374-3340 - For flat plugs 2.8 x 0.5 mm
374-3341 - For flat plugs 2.8 x 0.8 mm
374-3342 - For flat plugs 4.8 x 0.5 mm
374-3344 - For flat plugs 4.8 x 0.8 mm
374-3345 - For ring terminals and fork terminals
www.aston.de · Tel. +49 (0) 911/32 66-0
Dies
Die RP 0560 roll pressing for non-insulated flat
plugs
374-1271
Range:
0.50 to 1.00 mm²
1.50 to 2.50 mm²
4.00 to 6.0 mm²
Accessories
Fitting adapters for die RP 0560
374-3350 - For flat plugs 2.8 x 0.5 mm
374-3351 - For flat plugs 2.8 x 0.8 mm
374-3352 - For flat plugs 4.8 x 0.5 mm
374-3353 - For flat plugs 4.8 x 0.8 mm
374-3354 - For flat plugs 6.3 x 0.8 mm
374-3355 - For ring terminals and fork terminals
Die RPW 0515 roll pressing for non-insulated flat
angle plugs 6.3 mm
374-1280
Range:
0.50 to 1.50 mm²
Die RPW 1525 roll pressing for non-insulated flat
angle plugs 6.3 mm
374-1281
Range:
1.50 to 2.50 mm²
Die for insulated flat angle plugs I/W 0525 from
0.5 to 2.5 mm²
08
374-1282
Crimping and Testing Technology
not illustrated
Special dies are available on request.
Tel. +49 (0) 911/32 66-0 · info@aston.de
147
Hand Crimping Tools and Peel Force Testers
Crimping tool Aston 1000
374-2000
Crimping tool for exchangeable WDT tools, basic tool for a number
of exchangeable tools with varying profiles, suitable for pressing
insulated cable terminal ends, flat plugs, tubular and crimp terminal
ends and tube connections, BNC plugs and flat angled plugs,
pressing range from 0.14 to 16 mm².
A pneumatic locking device guarantees that pressing procedures will
always be successful.
Length
Weight
250 mm
543 g
Parallel hand crimping tool Aston 190942
374-130000
For use with exchangeable WDT crimping inserts, suitable for
pressing insulated cable terminal ends, flat plugs, tubular and crimp
terminals, tube connections, BNC plugs and flat angled plugs.
A pneumatic locking device guarantees that pressing procedures will
always be successful. The unique adapter system makes handling
easy.
Adapters and dies can be found from Page 144.
Length
Weight
280 mm
820 g
Accessories
374-130250 - Adapter `ZS´ compl.
Peel force tester AM 1050/500
333-500.SSH
Digital peel force tester with a quick-action holder for crimped
contacts. For measuring peeling forces of up to 499 N using two
different methods. In the "peel mode" the required peeling force for
a specific crimp will be indicated. The "hold mode" for
non-destructive controls stipulates a minimum level which a contact
has to withstand. Delivery incl. PC software.
Crimping and Testing Technology
08
Measuring range
Cable diameter
Precision
Dimensions L x W x H
Weight
50 to 499 N
up to 7 mm
±3 %
120 x 220 x 80 mm
approx. 3.2 kg
Accessories
333-15.SSH
- Peel force tester AM 1050/15
As art. no. 333-500.SSH, with a measuring
range of 15 to 350 N.
333-1000.SSH - Peel force tester AM 1050/1000
As art. no. 333-500.SSH, with a measuring
range of 100 to 999 N.
148
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Deposit systems • Unwinding systems
Section
09
• Taping machines
• Active unwinding systems
• Cable reel machines
• Cable deposit systems and coiling systems
Deposit systems • Unwinding systems
• Passive unwinding systems
09
149
Effective Cable Feed Systems
CABLE CAT
The new CABLE CAT feeding system has been designed for
customers with a large assortment of cables and frequent cable
changes. Cables are processed extremely economically; the system is
also suitable for small series and even for individual cables.
Function
The CABLE CAT system stores and manages cable rolls
fully-automatically in a free storage space. The system can replace a
fork lift during the production process. Automatic commands enable
CABLE CAT to take rolls of cable from the store direct to a double
unwinding station. At this station two unwinding spindles operate in
alternation with an automatic cable processing machine. While a roll
is being produced with this system, CABLE CAT gets the next roll out
of the store and positions it on the vacant unwinder.
CABLE CAT, storage and feeding in an optional system to cut down
on both time and space. It couldn’t be more economical,
simpler or faster!
Deposit systems • Unwinding systems
Technical data
The machinery is adapted to suit customers’ respective production
requirements. What is decisive is space and volume available as well
as the size, the weight and the number of cable rolls. The necessary
cable production data is stored in a databank. The CABLE CAT system can also be operated in a currently-available network.
Cable processing from a roll rack
system
Processing takes place direct from the roll frame. This enables even
the smallest lots or individual cables to be processed rationally and
economically. The ideal feed-in supplement for automatic cable
processing machines. The roll frame enables rolls to be exchanged
quickly. Rolls of up to 1,250 mm and max. 800 kg in weight can be
loaded. A cable-free remote control system enables the cable rolls to
be rolled backwards and forwards easily and conveniently for
mounting purposes. A pneumatic storage arm (up to a cable
diameter of 35 mm) automatically regulates cable feed. Other
storage systems are available on request.
09
The roll frame can be installed either on one side or on both sides
and, together with an optional traverser, it provides an optional
feeding possibility. The frame can be adapted to suit your
requirements.
150
www.aston.de · Tel. +49 (0) 911/32 66-0
Taping Machine
Spirula taping machine
394-1000
Taping machine for overlapping or individual taping, can be used as
a hand machine or mounted on a benchtop, with a foot pedal, flexible operation with storage batteries or connected to the mains.
Delivery includes:
• Storage battery + charging station
• Tape reel holder for 1.25"/1.5" and 3.0"
Max. roll diameter
Standard core diameter
Types of tape
140 mm
1"/1.25"/1.5" or 3"
Plastic film, textile, PVC, etc.
Accessories
394-1100 - Foot switch for the Spirula
incl. • Vacuum adapter for desktop mounting
• Power transformer, incl. connection cable
394-1200 - Power transformer for connecting the Spirula to the mains
Active Unwinding Systems
Deposit systems • Unwinding systems
Reel unwinder R 800/300
318-40300
Unwinding system for cable drums of up to 800 mm in diameter and
weighing up to 300 kg. A manual terminal makes operation
convenient and easy, for clamping and unclamping, lifting and
lowering cable drums and for turning them backwards and forwards.
Basic unit without a storage system.
Roll diameter
Roll weight
100 to 800 mm
max. 300 kg
Accessories for reel unwinders R 800/300 and
R 1000/600
300-044387 - Connection cable to the Komax Kappa
Unwinder R 800/300 with line storage
Reel unwinder R 1000/600
09
318-40600
Unwinding system for cable drums of up to 1,000 mm in diameter
and weighing up to 600 kg. A manual terminal makes operation
convenient and easy, for clamping and unclamping, lifting and
lowering cable drums and for turning them backwards and forwards.
Basic unit without a storage system.
Roll diameter
Roll weight
max. 1,000 mm
max. 600 kg
Unwinder R 1000/600 with line storage
Tel. +49 (0) 911/32 66-0 · info@aston.de
151
Active Unwinding Systems
Reel unwinder R 1260/1000
318-41700
As art. no. 318-40600, for cable drums up to 1,260 mm and
weighing up to 1,000 kg. Basic unit without a storage system.
Roll diameter
Roll weight
max. 1,260 mm
max. 1,000 kg
Pneumatic storage system "down"
318-42300
Unwinder R 1260/1000 with storage arm "down"
Accessories for the "down" storage system
318-43601 - Cable return stop 35 mm
Accessories for the pneumatic line storage and "up" storage arm
Deposit systems • Unwinding systems
318-43600 - Cable return stop 20 mm
Suitable for all of the Ramatech unwinding systems.
• For cables up to 25 mm (800/300) in diameter or 35 mm in diameter (1000/600)
• Cable feeder for rigid cables
• Cable storage approx. 1 m
• Slow acceleration possible
Pneumatic line storage
318-43400
Suitable for all of the Ramatech unwinding systems.
• For thin flexible cables up to 18 mm in diameter
• Cable feed with low tensile load
• Cable storage approx. 7 m
• Rapid acceleration possible
Pneumatic storage arm "up"
318-42301
Suitable for all of the Ramatech unwinding systems.
• For thin flexible cables up to 15 mm
• Cable feeder with extremely low tensile load
(fibre-optic cable)
• Cable storage approx. 2 to 6 m
• Rapid acceleration possible
Komax ads 123 cable unwinding system
300-083240
Active cable unwinding system with line storage up to 18 mm for
flexible strands and sheathed cables. Other storage systems on
request.
09
Max. reel diameter
Max. reel width
Max. reel weight
Max. cable diameter
Max speed
1,000 mm
750 mm
600 kg
18 mm
2.8 m/s
Accessories
300-047270 - Pair of cones 48 mm
300-047271 - Pair of cones 58 mm
300-047272 - Pair of cones 68 mm
300-047273 - Pair of cones 78 mm
152
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Active Unwinding Systems
Komax ads 119 cable unwinding system
300-082999
Active cable unwinding system for cable drums with flexible strands
and sheathed cables.
Max. reel diameter
Max. reel width
Max. reel weight
Max. cable diameter
Max speed
600 mm
500 mm
100 kg
15 mm
4.2 m/s
Komax ads 117 cable unwinding system
300-080554
Active cable unwinding system for cable drums with flexible strands
and sheathed cables.
500 mm
480 mm
50 kg
10 mm
4.2 m/s
Deposit systems • Unwinding systems
Max. reel diameter
Max. reel width
Max. reel weight
Max. cable diameter
Max speed
Komax ads 115 cable feeding system
300-074879
Compact benchtop unwinding system with a line storage for cable
drums and loose bundles.
Max. reel diameter
Max. reel width
Max. reel weight
Max. cable diameter
Max speed
400 mm
250 mm
20 kg
6 mm
3 m/s
Accessories
300-081780 - Retooling set for flat cables of up to 80 mm in width
300-042454 - Connection cable to the Komax Kappa
Unwinding unit ARG 30M
09
376-9010
Motor-driven unwinding unit for holding coils and reels. The speed is
regulated with a dancer arm.
Max. reel diameter
Core diameter
Max. reel weight
Max speed
570 mm
min. 120 mm/max. 400 mm
50 kg
3 m/s
Accessories
376-DHS1000 - Slack control device DHS 1000
instead of a dancer arm
Tel. +49 (0) 911/32 66-0 · info@aston.de
153
Active Unwinding Systems
Reel unwinder SAR 600
376-SAR600
Active unwinding system for cable drums The system is driven by two
drive wheels which roll the drums by means of the spool flange. The
unwinder is controlled by a dancer arm.
Roll diameter
Max. roll weight
Max. speed
300 to 600 mm
150 kg
3 m/s
Reel unwinder SAR 800
Reel unwinder SAR 800
376-8500
Active unwinding system for cable drums The system is driven by
four motor-driven drive wheels which roll the drums by means of the
spool flange. The unwinder is controlled by a slack control device.
Deposit systems • Unwinding systems
Roll diameter
Max. roll weight
Max. speed
400 to 800 mm
500 kg
2 m/s
Accessories
376-DHS1000 - Slack control device DHS 1000
for the SAR 600, instead of a dancer arm
376-8601
-Motor-driven axle adjustment
For the SAR 800, in combination with the pneumatic lifting device it is possible to change the drums quickly.
376-8602
-Pneumatic lifting device
for cable drums up to 500 kg
Cable Reel Machines
Cable reel machine Komax 102
300-055348
Cable reel machine for round cables of 2 to 15 mm for installation
on the Komax 250 production bench. The machine is driven by
means of a connection cable installed right above the Komax Kappa
and above the dancer arm.
Max. drawing force
Max. cable diameter
Max. speed
25 kg
15 mm
2 m/s
Accessories
300-046282 - Production bench for the Komax 102
300-026331 - Connection cable to the Komax Kappa
09
Cable reel machine ZG-200 B
376-ZG200B
Cable reel machine for round cables of up to 30 mm in diameter or
flat cables of up to 40 mm in diameter. Depending on the drawing
force and the speed, various motors with 250 W, 370 W, 550 W or
750 W are available.
154
www.aston.de · Tel. +49 (0) 911/32 66-0
Cable Reel Machines
Accessories
376-ZG200B.12 - Dancer arm, reinforced version
For cables of approx. 2 to 16 mm in diameter
376-ZG200B.01 - Stand for the ZG-200 B
Motor power
376-ZG200B.11 - Connection cable to the Komax Kappa
376-DHS1000 - Slack control device DHS 1000
instead of a dancer arm
Transmission
Drawing force
Speed
250 W
250 W
21:1
15:1
21.0 kg
15.0 kg
0.64 m/sec
0.90 m/sec
370 W
21:1
31.0 kg
0.64 m/sec
370 W
370 W
550 W
550 W
550 W
550 W
750 W
750 W
750 W
15:1
10:1
15:1
10:1
7:1
5:1
6:1
6:1 (Z=24)
6:1 (Z=28)
23.0 kg
16.5 kg
35.0 kg
25.5 kg
19.0 kg
13.5 kg
25.5 kg
18.2 kg
15.6 kg
0.90 m/sec
1.35 m/sec
0.90 m/sec
1.35 m/sec
1.93 m/sec
2.70 m/sec
2.25 m/sec
3.00 m/sec
3.50 m/sec
Passive Unwinding Systems
Passive unwinder Komax 104
Deposit systems • Unwinding systems
300-046281
Passive unwinding system with a rope brake for cable drums and
loose bundles. For installation under the Komax 250 production
bench.
Max. reel diameter
Max. reel width
Max. reel weight
Max. cable diameter
500 mm
500 mm
25 kg
15 mm
Accessories
300-047037 - Return pulley
300-078909 - Holder for loose bundles
Cable drum unwinder Aston Rollprofi
379-90101
Passive unwinding unit with two supported king rolls for cable drums
of up to 520 mm in width. Triple setting for the roller clearance,
extremely stable.
Carrying capacity
Weight
09
140 kg
7.5 kg
Aston Rollprofi Jumbo
379-90102
Passive unwinding unit for cable drums of 500 mm to 1,800 mm.
A special lever mechanism and a variable roller system facilitate the
positioning of the drums.
Accessories
379-90301 - Set of return rollers for the Aston Rollprofi
Carrying capacity 700 kg
Tel. +49 (0) 911/32 66-0 · info@aston.de
155
Passive Unwinding Systems
Unwinding unit ARG 600
376-8000
Passive unwinding unit, incl. pedestal, with a mechanical brake for
taking loose bundles of 110 to 600 mm.
Unwinding unit ARG 600T
376-8400
As art. no. 376-8000, as a benchtop unit.
Unwinding unit ARG 1000
376-8100
Passive unwinding unit, incl. pedestal, with a mechanical brake for
taking loose bundles of 110 to 1,000 mm.
Unwinding unit ARG 1000T
376-8101
As art. no. 376-8100, as a benchtop unit.
Air cushion Ramalix 800
318-RAMA800
Deposit systems • Unwinding systems
To facilitate moving and turning heavy cable drums. The air cushion
comprises a platform and four integrated air pads. A smooth,
air-tight base is required for using the cushion.
09
Carrying capacity at 1 bar
Max. carrying capacity
Drum diameter
Dimensions L x W x H
approx. 300 kg
500 kg
400 to 800 mm
700 x 500 x 25 mm
Air cushion Ramalix 1000
318-RAMA1000
Air cushion Ramalix 1260
318-RAMA1260
As art. no. 318-RAMA800, but
Carrying capacity at 1 bar
Max. carrying capacity
Drum diameter
Dimensions L x W x H
approx. 1,000 kg
1,200 kg
500 to 1,250 mm
1,000 x 600 x 25 mm
As art. no. 318-RAMA800, but
Carrying capacity at 1 bar
Max. carrying capacity
Drum diameter
Dimensions L x W x H
approx. 600 kg
1,000 kg
500 to 1,000 mm
800 x 500 x 25 mm
Drum cover for cable drums
300-058682
Up to a max. diameter of 350 mm.
Drum cover for cable drums
300-058681
Up to a max. diameter of 560 mm.
156
www.aston.de · Tel. +49 (0) 911/32 66-0
Cable Deposit Systems and Coiling Systems
Deposit system Komax 270
300-044939
Cable deposit system for lengths of up to approx. 3.5 m, for round
cables of 2 to 15 mm in diameter, for mounting on a Komax Kappa.
Deposit system Komax 270, mobile
300-075671
As art. no. 300-044939, mounted on a mobile frame.
Deposit system Komax 280
300-053267
Cable deposit system for lengths of up to approx. 3.5 m, for round
cables of 2 to 30 mm in diameter, for mounting on a Komax Kappa.
Cable deposit system AL 1500
376-AL1500
Active cable deposit system, 1.5 m in length, with an active removal
belt for flexible cables of 2 to 15 mm in diameter. The deposit device
does not require any external impulse. It can be adapted to almost
any cable processing machine. Various lengths, e.g. 3/6/9 m, are
available on request.
Deposit systems • Unwinding systems
Accessories
376-AL1500ZA - Intermediate trough for the AL 1500
Cable deposit system R 3000-18
318-40500
Extremely quiet active cable deposit system, 3 m in length and with
an active removal belt for cables of 2 to 18 mm in diameter. The
deposit unit has an integrated SPS control system which makes it
ideal for connection to a Komax Kappa. It can, however, also be
operated as a stand-alone unit. Various lengths are available on
request.
09
Cable deposit system R 3000-35
318-42500
As art. no. 318-40500, for cables of 2 to 35 mm in diameter.
Accessories
318-10041 - Guide tube to the Kappa 210/220/225
318-10040 - Guide tube to the Kappa 230/235
318-14790 - Encoder connection set
318-14538 - Guide tube for the Speedy and Kappa 240
Tel. +49 (0) 911/32 66-0 · info@aston.de
157
Cable Deposit Systems and Coiling Systems
Double-pot coiler Komax DPS 272
300-068000
This double-pot coiler is ideal for wrapping long cables into coils in
combination with a Komax Kappa cable processing machine. The
automatic mobile cover allows coils to be removed without
interrupting the coiling process. The coiling speed and the processes
are fully synchronised. A total of 99 different cables, including coiling
parameters, can be stored.
Coil inner diameter
Coil outer diameter
Coil height
Coil weight
Cable diameter
Dimensions L x W x H
Weight
100 to 300 mm
max. 400 mm
max. 150 mm
max. 10 kg
max. 15 mm
950 x 800 x 1,250 mm
120 kg
Option
300-075824 - Manual feed to the Komax DPS 272
Cable coiler KRI 400-T
Deposit systems • Unwinding systems
318-40202
This coiler is ideal for the fast, effective coiling of long cables in
combination with a Komax Kappa cable processing machine. The
required coil diameter is programmed direct on the coiler by means
of the LCD display. On completion of the coiling process, the rods
will automatically be lowered so that the cable coil can easily be
removed.
Coil inner diameter
Max. cable diameter
Max coil weight
Dimensions L x W x H
Weight
Accessories
318-10061 - Guide tube KRI 400-T to the Komax Kappa
210/220/225/230/235
318-14790 - Encoder connection set
09
158
110 to 330 mm
15 mm
40 kg
550 x 700 x 1.100 mm
approx. 80 kg
www.aston.de · Tel. +49 (0) 911/32 66-0
Cable Deposit Systems and Coiling Systems
Cable coiler KRI 800-T
318-41800
As art. no. 318-40202, for flexible cables of up to 30 mm
in diameter, for connection to Komax Kappa 240.
Coil inner diameter
Max. coil outer diameter
Cable diameter
Max. coil weight
Dimensions L x W x H
Weight
250 to 600 mm
750 mm
max. 30 mm
80 kg
1,000 x 1,060 x 1,260 mm
approx. 180 kg
Accessories
318-10060 - Guide tube KRI 800-T to the Komax Kappa 240
318-14790 - Encoder connection set
Cable coiler KRI 400-R
Deposit systems • Unwinding systems
318-40201
The stand-alone cable coiler is ideal for the fast, effective coiling of
long cables. Operation is carried out with an LCD display. Various
operation modes can be set. The "manual operation" mode is used
for cables which have already been. With the "cut to length" mode
in combination with the optional length measuring system, round
cables can be coiled direct from a cable barrel or a cable drum.
Coil inner diameter
Max. cable diameter
Max. coil weight
Dimensions L x W x H
Weight
110 to 330 mm
15 mm
40 kg
550 x 700 x 1,100 mm
approx. 80 kg
Accessories
318-41100 - Cutting unit
Up to a max cable diameter of 20 mm
318-41102 - Installation unit for the KRI 400-R
For installing extensive lengths of cable
318-14689 - Pick-up frame for the KRI 400-R
For the length measuring system, the cutting unit and
the installation unit, length 700 mm
318-41001 - Length measuring device
09
Tel. +49 (0) 911/32 66-0 · info@aston.de
159
Binders
Binder EMT-AXRO C
324-74504195
With a flip switch, for coils with a min. inner diameter of 130 mm.
Binder EMT-AXRO C
324-87101056
With a foot switch, for coils with a min. inner diameter of 80 mm.
Accessories for the EMT-AXRO C
324-74504084 - Cylastik PC 1300 rubber cord (roll)
• Breaking load 6 kg
• Stretch 140%
EMT-AXRO C
Binder EMT-AXRO 3K
324-80003905
With a flip switch, for coils with a min. inner diameter of 130 mm.
Deposit systems • Unwinding systems
Binder EMT-AXRO Cable 3K
324-74504253
With a foot pedal, for coils with a min. inner diameter of 80 mm.
Accessories for the EMT-AXRO 3K and
324-74504200 - Cylastik 3K rubber cord (roll)
• Breaking load 11 kg
• Stretch 310 %
EMT-AXRO 3K
09
160
www.aston.de · Tel. +49 (0) 911/32 66-0
Printing Systems for Cables
Section
10
• Manual cable printing systems
• Cable printing systems for
cable processing machines
Printing Systems for Cables
• Inkjet printers
10
161
Manual Cable Printing Systems
Manual stamping tongs 2.1200
314-21200
Full equipment for stationary or mobile applications. Stamping can be carried
out up to an outer dimension of approx. 25 mm.
Type height Type height Dimensions L x W
Weight
1.6 to 2.3 mm max. 12 stamping
wheels
2.5 to 4.0 mm max. 8 stamping
wheels
335 x 50 mm
900 g
Mechanical benchtop stamping unit 3.1200
314-31200
As art. no. 314-21200, up to an outer diameter of approx. 15 mm.
Dimensions L x W x H
Weight
220 x 65 x 130 mm
1 kg
Electro-pneumatic hot stamping machine 5.1200
314-51200
Activated with a foot pedal, with a time and pressure control unit, stamping
up to approx. 15 mm outer diameter.
Printing Systems for Cables
Type height Type height Dimensions L x W x H
Weight
10
Accessories for the 314-21200/31200/51200
For 8 stamping wheels
314-21218 - Stamping wheel holder
314-21236 - Tappet
314-21256 - Intermediate ring for filling
Stamping wheels for the 314-21200/31200/51200
Type height: 1.2 - 1.5 - 1.6 - 1.7 - 1.8 - 2.0 - 2.3 mm
Number of characters per stamping wheel: min. 1/max. 20
For 12 stamping wheels
Type height: 2.5 - 3.0 - 4.0 mm
Number of characters per stamping wheel: min. 1/max. 15
314-21217 - Stamping wheel holder
314-21237 - Tappet
314-21258 - Intermediate ring for filling
Please indicate the print symbols that you require for each
stamping wheel.
Stamping foils
314-51219.01 - Standard stamping foil, white
314-51219.02 - Standard stamping foil, black
314-51219.03 - Standard stamping foil, red
314-51219.04 - Standard stamping foil, yellow
314-51219.05 - Standard stamping foil, green
314-51219.06 - Standard stamping foil, blue
162
1.6 to 2.3 mm max. 12 stamping wheels
2.5 to 4.0 mm max. 8 stamping wheels
210 x 150 x 200 mm
2.6 kg
www.aston.de · Tel. +49 (0) 911/32 66-0
Manual Cable Printing Systems
Electro-pneumatic hot stamping machine 4.1200
314-41200
Activated with a foot pedal, with a time and pressure control unit, left and
right guide, stamping up to approx. 15 mm outer diameter.
Type height Type height Dimensions L x W x H
Weight
1.2 to 2.3 mm max. 24 stamping
wheels
2.5 to 4.0 mm max. 16 stamping
wheels
210 x 150 x 200 mm
3.4 kg
Accessories for the 314-41200
For 16 stamping wheels
For 24 stamping wheels
314-41216 - Stamping wheel holder
314-41245 - Tappet
314-41256 - Intermediate ring for filling
314-41214 - Stamping wheel holder
314-41246 - Tappet
314-41256 - Intermediate ring for filling
Stamping foils
314-Z283.200 - Stamping foil, white
314-Z283.201 - Stamping foil, black
The following list shows optimal cable diameters for respective type
heights. If the type height remains constant the cable diameter may
exceed or fall short of the diameter indicated.
The range depends on the insulation hardness of the cable.
Type size
1.2 V
1.2 H
1.5 H
1.6 H
1.6 V
1.8 H
1.7 H
2.0 H
2.1 H
2.3 H
2.5 H
3.0 H
4.0 H
Outer diameter/cable
1.4 mm
1.4 mm
1.8 mm
2.0 mm
2.0 mm
3.0 mm
4.0 mm
5.0 mm
6.0 mm
7.0 mm
8.0 mm
9.0 mm
12.0 mm
(H = horizontal, V = vertical)
Printing Systems for Cables
Optimal cable diameter
10
Tel. +49 (0) 911/32 66-0 · info@aston.de
163
Cable Printing Systems for Cable Processing Machines
Hot stamping marker Komax 26
300-054723
The electro-pneumatic hot stamping marker is suitable for printing
cables from 1.3 to 10 mm in diameter which are covered in PVC,
polyethylene and teflon-type insulation materials. The most important retooling tasks, such as changing the foil, the cable or the text,
can be carried out without any additional tools. Stamping foils can
be changed with rapid-change cartridges and can be fitted outside
the printer. The hot stamping marker is ideal for connection to all
of the standard cable processing machines. Delivery includes a cable
guide 1.3 to 6 mm, foil winder and two cartridges.
Accessories
300-055098 - Prismatic cable guide 2 to 10 mm
300-055707 - Straightener
300-024351 - Connection cable for Komax 26 to the Komax Kappa
Stamping foil, width 41 mm
300-100201 - white
300-100202 - black
300-100203 - red
300-100204 - blue
Stamping wheels with a 1.2 mm type height
300-011046 - (A to Z, 0 to 9 ± earth)
300-055341 - (0 to 9 ± earth)
300-056205 - (A to Z)
Stamping wheels with a 1.7 mm type height
300-011047 - (A to Z, 0 to 9 ± earth)
300-055340 - (0 to 9 ± earth)
300-056206 - (A to Z)
Hot stamping marker M03.1
309-MT970104
Printing Systems for Cables
Microprocessor-controlled hot stamping marker with a very short
cycle time. The basic unit is equipped with a control unit which is
operated by means of a membrane control panel. The print head is
adjusted into an optional holder or bench support, depending on the
repective application.
Parameters which have been set, such as temperature, printing time,
etc., can be placed on nine storage spaces. The appliance is fitted
with a foil end cut-out device and feedback on completion of
printing. The appliance is flexible in use and can also be used as a
dual-headed printer for applying colour markings.
Max. print area
Dimensions L x W x H
Compressed air connection
Air consumption
Accessories
309-M03.xxxx -Print symbol
Type height and symbol as required
309-XKLS00400-Galley for print symbols
Single-line with a groove height of 2 mm – other
heights are also available.
309-M03.0008 -Dummy types for spacing
309-M03.xxxx -Stamping foil
for various materials and designs
black, white, red, etc.
309-M03.0013 -Connection cable to the Komax Kappa
309-MHK15B01-Machine support
for the M03.1 single-head printer
10
164
30 x 50 mm
307 x 243 x 160 mm
min. 2.5 to 6 bar
approx. 0.16 l per print
www.aston.de · Tel. +49 (0) 911/32 66-0
Inkjet Printers
Alphajet C inkjet printer
For the non-contact marking of a variety of materials, such as
cables, circuit boards, etc. The unit is operated by means of an
embedded terminal with a graphic user interface (WYSIWIG). The
printer operates as a stand-alone unit or its RS-232 interface can be
used to link it to a cable processing unit. For stand-alone operation
it is possible to enter several texts for printing direct at the terminal.
All of the necessary settings and service work can easily be carried
out with the menu control system.
Error diagnosis is carried out in clear text.
The unit is virtually emission-free. It is fitted with a solvent recovery
system, hence reducing the consumption of solvents to a minimum.
In combination with a Komax Kappa you will receive an optimised,
full PC-controlled cable processing system which will meet all of
your requirements.
Alphajet C single-head unit
309-MI2511510
For non-pigmented black ink.
Alphajet C single-head unit
309-MI2551710
For pigmented white, pale blue or yellow ink.
1 head - 1 line
Alphajet C dual-head unit
309-MI2521520
Printing Systems for Cables
For non-pigmented black ink, for connection to two
different production lines.
Alphajet C dual-head unit
309-MI2521720
For pigmented white, pale blue or yellow ink, for connection to two
different production lines.
2 head - 2 line
Alphajet C accessories
309-MIPCAP004 -Logo software
for producing logos on a PC
309-MIH110070 -Slide
incl. a rotary encoder, no specific guides
309-MAA010060-Conveyor belt
with a link to Alphajet C (for a single head). For marking loose components, plugs, casings, cartons, etc.
• Printing triggered with a photoelectric barrier
• Encoder for consistent print images
• Speeds controllable from 3 to 30 m/min.
309-MIHM0401O - Cable guide for round cables
up to 20 mm ø, no encoder
309-MIHM0401 - Cable guide for round cables
up to 20 mm ø, incl. encoder
Tel. +49 (0) 911/32 66-0 · info@aston.de
10
165
Index
from Page
Absorbers
solder fume
unsoldering braid
Active unwinding systems
Adhesive films
Adhesive tape/dots
AMICON® - SMD adhesive
Axial component preparation
32
89
151
86
86
70
49
Balancer for screwdrivers
95
Bar solder
66
Basic materials for mask production
85
Bench
Extraction
29
Mats ESD
109
Workstations
106
BGA
Dummies
76
Inspection
16
Repair systems
16
Soldering systems
16
Blank holder
Blind rivets
89
Blowers
103
Board handling
44
Brush attachments
83
Bulging unit
51
Cable
Deposit systems
Unwinders
Coilers
Cutters
Drum unwinders
Reeling machines
Cable jacket slitting machines
Cable stripping units
Cameras
Cartridges
Empty cartridges
Adapters
Holders
Casting materials
Chairs ESD
Circuit boards
Assembly
Holders
Magazines
Frames
Cutters
Clips Component counters
Components (dummies)
Component feeders
Component forming tools
Component mixing unit
Component placement
Component preparation
Component unit counters
Controlling systems
166
9
4
4
4
2
5
4
4
1
6
6
4
1
1
1
4
4
5
2
4
2
157
151
157
122
155
154
127
127
111, 115
9
9
9
7
9
9
7
7
6
59
56
56
69
109
3
3
3
4
6
34
41
47
43
100
88
52
76
42
49
57
34
49
52
110
2
2
2
2
5
4
2
4
2
2
3
2
2
2
6
www.aston.de · Tel. +49 (0) 911/32 66-0
from Page
Convection oven
Conversion software
Cordless screwdrivers
Cotton swabs
Crimping units / presses
Crimping tools / dies
Cutbend
Cutting
Cables
Machines
Pliers
Cut-off tools
Cable cutters
Cutting tools
6
34
93
84
136
138, 144
49
6
2
5
4
8
8
2
96
122
96
7
7
5
49, 96
96
7
5
Dam and Fill
73
Data conversion
38
Appliance adapters
Dispensers
65
Dosing
Machines
54
Needles
58
Pistols
56, 68, 75
Units
56
Dies
144
Dispenser
Liquids
60, 75
Adhesive tapes
87
Drum covers
156
Dummy components 76
Dummy kits
78
4
2
3
34
3
3
34
34
8
3
4
9
4
4
ECCOBOND® - adhesives
ECCOCOAT® - protective varnishes
Electric screwdrivers
Empty cartridges
ESD products
Extraction booths
Extraction devices Extraction units
68
74
92
59
108
29
29
29
4
4
5
3
Fastening mechanisms
Feeding systems
Films
Filter systems
Finger stalls ESD
Flip chip underfill
Fluxes
Dispensers
Pastes
Pens
Flux pen
Floor mats (ESD)
Folding screwdriver
Forming and cutting units
88
153
86
29
108
73
4
9
4
1
6
4
60
67
67
67
109
93
51
4
4
4
4
6
5
2
Gibbets for tools
Glob tops
Gloves ESD
95
72
108
5
4
6
1
1
1
Index
from Page
Hand crimping tools
Heating plates
Holders
Cartridges
Hot air
Blowers
Oven
Accessories
Hot gas soldering systems
Hot stamping
Systems
Tongs
148
19
8
1
56
3
103
6
104
16
5
1
5
1
162
162
10
10
IC straightener
Immersion baths
Indicators (temperature measuring strips)
Industrial adhesive
Inkjet
Inspection
Insets for drills, milling cutters and screwdrivers
52
28
90
68
165
110
103
2
1
4
4
10
6
Kapton adhesive tape/dots
86
4
Label remover
Lamps
Lead-free
Adhesives
Fluxes
Solder paste
Length measuring devices
Lighting
Lynx® 80
115
64
71
67
64
132
115
114
4
6
Maestro
Magazines for circuit boards
Magnifying lamps
Manual dispensing units
Manual placement place
Mantis® Manual assembly
Marking units
Masking materials
Material containers/boxes
Metal
Needles
Squeegees
Microscopes
Milling machine
Milling tools
Mini processor
Mini soldering waves
Mixing and dispensing unit
100
45
115
56
39
112
39
162
85
48
5
2
6
34
2
6
2
?
4
4
59
61
114
102
103
95
14
57
3
3
6
5
5
5
1
3
59
83
3
4
75
104
110
4
5
6
Needles
Dispensers
Cleaning
Nozzles
Dosing
Hot air
Oblique view
4
4
1
7
6
6
from Page
Oven cleaning
81
4
Partial mini wave
14
Passive unwinding systems
155
Peel force testers
148
Pipette
43
Pivot arm
95
Plastic needles
59
PLCC extractor
101
Practice circuit boards
76
Printing systems
162
Printing units for solder pastes/SMD adhesives 55, 60
Processing axial/radial components
49
Processor
95
1
9
8
?
5
3
5
4
10
3
2
5
Quicher Radial component preparation
Reballing system
Reeling machines
Reel unwinder
Reflow oven
Reflow oven cleaning
Cleaning
Brushes
Solder tips
Materials
Needles
Rolls
Swabs
Pens
Wipes
Repair
Repair systems
Screwdriver holder
Screwdriving technology
Screw dispenser
Selective soldering
Separator
Shaking screen
Shoes ESD
Silver conductive adhesive
Slitters for ribbon cables
Small drilling machine
Small-parts carousel
Small solder bath
SMD
Assembly
Manual Placement
Adhesives
Counters
Solder
Solder absorbers
Solder balls
Solder baths
Soldering irons
Soldering units
Soldering wires
Solder mask
94
5
50
18
154
151
6
81
2
1
9
9
1
4
83
27
80
83
83
84
80
82
16, 18
16, 18
4
1
4
4
4
4
4
4
1
1
95
92
94
14
100, 131
94
108
71
118
102
48
28
5
5
5
1
5
5
6
4
7
5
2
1
34
39
70
52
66
20
64, 66
28
21
20
66
85
2
2
4
2
4
1
4
1
1
1
4
4
Tel. +49 (0) 911/32 66-0 · info@aston.de
167
Index
from Page
Solder mask materials
Solder pastes
Solder smoke extraction Solder tin
Solder tin feeders
Solder tip cleaner
Solder vapour absorber
Solder wire feed
Spiral drills
Spot mask
Spray head (trigger grip)
Squeegees Stamping
Stencil frames
Stencil printer
Automatic
Manual
Stencils
Printer
Adhesive
Frames
Reballing
Cleaning
Stereo microscope
Swabs
Storage boxes
Stripping tools
Stripping units / machines
STYCAST® - casting resins
Suction arms
Suction hoods
Suction pipe
Surface cleaning
Temperature
Measuring strips
Profile determination system
Test circuit boards
168
www.aston.de · Tel. +49 (0) 911/32 66-0
85
65
30
66
27
27
30
27
103
85
83
62
162
61
4
4
1
4
1
1
1
1
5
4
4
3
10
3
55
60
3
3
55
70
61
18
80
114
84
48
129
118
69
31
31
29
80
3
4
3
1
4
6
90
11
76
4
1
4
7
7
4
1
1
1
4
from Page
Test systems
Thermal wire stripping tongs
Tin
Tin solder baths
Titan
Clips
Discs
Tongs
Transport
Circuit board containers
System for cable drums
Transport modules
Tweezers
Twisting machines
134
129
66
28
6
7
4
1
88
89
97, 130
4
4
5
45
150
44
99
118
2
9
2
5
7
Underfill
Unsoldering
Units
Braid
Unwinding systems
73
4
21
89
151
1
1
9
Vacuum pipettes
Vapour phase
Vapour phase soldering machines
View
43
8
8
110
2
1
1
6
Wave soldering machines
Wipes
Wire bridges
Wire ends
Wire stripping and twisting machines
Wonder mask
Workbenches
Workstation lamps
Worktables
11
84
90
139
118
85
106
115
106
1
4
4
8
7
4
6
6
6
17
1
X-ray systems AAT Aston GmbH
Konradstraße 7
D-90429 Nürnberg
Phone.:
Fax: Web: E-Mail:
+49-(0)911-32 66-0
+49-(0)911-32 66-299
www.aston.de
info@aston.de
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