SMVector IP65 frequency inverter

SMVector IP65
frequency inverter
Flexible, simple, economical, robust
2
SMVector demonstration –
working while frozen
in ice at international
launch 2007
SMVector IP65
simple vector control
Simplicity
By making Lenze products easy to install,
program and commission, we can provide
the ideal motor control solution for both
OEM designers and electrical systems
engineers. An innovative removable EPM
chip feature allows instant programming
of multiple drives before or after
installation, and a simple intuitive front
panel display also facilitates easy in-situ
operation.
Quality
A firm commitment to design quality
and continuous development of our
products ensures both high performance
and reliability. Manufacturing facilities
have recently been expanded with
manufacturing systems and quality
control procedures also upgraded to
ensure the highest possible quality
product is delivered to customers
worldwide.
Flexibility
The SMVector range of inverter drives
offer fast dynamic torque response,
sophisticated auto-tuning and impressive
low speed operation from a compact,
and simple to use package. The SMVector
range is designed for motor applications
where dynamic speed and torque
control are required, ideal for conveyors,
packaging lines and fan and pump
systems.
Technical Support
With a worldwide network of Lenze
branches and certified distributors we
have hundreds of experienced engineers
on hand to help customers at all levels to
solve problems and find the best solutions
for their applications. End users can also
be assured that Lenze is always there
throughout the lifecycle of its products.
Technical information, literature and
guides are also available from a multilanguage website.
SMVector IP65
The SMVector IP65 continues our tradition
for innovative products in the AC drive
market. Its performance and flexibility
make it an attractive solution for a broad
range of applications including:
˘ Food processing machinery
˘ Packaging machinery
˘ Material handling/conveying systems
˘ HVAC systems
Superior Performance
˘ Modes of Operation:
– V/Hz (Constant and Variable Torque)
– Enhanced V/Hz
(Constant and Variable Torque)
– Vector Speed Control
– Vector Torque Control
˘ Dynamic Torque Response
˘ Sophisticated Auto-tuning
(Motor Calibration)
˘ Impressive Low Speed Operation
features and benefits
Flexible Power Ranges
˘ Voltages:
– 120/240V, 1Ø (up to 1.1kW)
– 200/240V, 1/3Ø (up to 2.2 kW)
– 200/240V, 3Ø (up to 15 kW)
– 400/480V, 3Ø (up to 22 kW)
– 480/600V, 3Ø (up to 22 kW)
Simplicity
˘ Intuitive User Interface
˘ Electronic Programming Module (EPM)
IP65 protection – for tough environment applications
3
SMVector IP65
Electronic Programming Module (EPM)
Program the SMVector quickly and
easily using the electronic programming
module (EPM). The EPM stores the drive’s
parameter configuration and simplifies
initial setup:
4
˘ Three ways to program the EPM:
1. Use the intuitive integrated keypad
2. Program in a Microsoft WindowsTM
environment with Techlink.
3. Use the portable EPM programmer.
˘ The EPM saves time and money:
1. Create your parameter profile and
archive to the EPM programmer, a
master EPM or your PC.
2. Insert the EPM into the EPM
programmer and copy parameters in
a matter of seconds!
3. Plug the EPM into the drive and it is
fully programmed and ready to go.
Imagine programming 20 drives in less
than one minute.
EPM Programmer
Electronic Programming Module (EPM)
˘ Improve efficiency:
Program the drive anytime and
anywhere where it makes sense during
your manufacturing or commissioning
process. You can even plug in a fully
programmed EPM before connecting
the drive to power. Now the drive is
ready and waiting for power to be
connected.
˘ Safeguard your configuration:
When you program the EPM your
parameter settings are automatically
archived. This truly unique feature
allows the SMVector to be reset to
factory default settings or to customer
settings.
The EPM. Another example of the
innovative thinking that separates Lenze
from other manufacturers.
SMVector IP65
Electronic Programming Module (EPM)
Y
5
EPM – OEM Magic!
The robust plug-in EPM chip is a fantastic
feature for companies using the SMVector
drive in a production line product.
The EPM chip contents can also be
duplicated instantly using the electronic
programming module, allowing OEM
builders to set-up drives on duplicate
machines at the push of a button.
Maintenance & Replacements
Contained in a small but robust 10 mm
square housing the EPM can easily be
posted out to customers in the field. This
allows the machine manufacturer to avoid
the cost of sending out an engineer to
re-commission a drive.
In the unlikely event that a drive fails, a
replacement can be despatched to the site
and a maintenance operative or electrician
can replace the drive and then simply
transfer the EPM chip from the old unit to
the new drive and it will be ready to run.
Ideal for identical repeat applications.
SMVector IP65
For tough Environment Applications
The SMVector is built for
Harsh Environments
6
IP65 Water Protected
This allows for operation in environments
with high humidity, frequent wash downs
from low pressure water jets (246 Litres/
minute from a 2.5 cm nozzle at 3 m) and
general outdoor conditions. This reduces
the amount of space required by the drive
in wet conditions as it removes the need
and associated cost of a control cabinet in
many applications.
Lock Off Mains Isolator
The mains isolator meets IEC 60947-3
standard and is available on all sizes
and all variations. Convenient for safe
maintenance in wet environments it
gives a clear visual indication of the drives
live state for added safety. The feature
is also desirable in some applications
where panel mounting in higher rated
control cabinets is required for security or
additional environmental protection.
Water Protected
UV Protection
In order to provide added U.V. protection
for outdoor applications the SMVector
is now available with the option of a
polycarbonate enclosure. Development
of the polycarbonate extension to the
SMVector range was driven by a demand
for a product that was more resistant to
long term UV exposure. This, combined
with its high ingress protection, ensures
a prolonged operating life in outdoor
applications.
Dust tight
Safe with low pressure water jets
UV resistant
Safety isolating
Corrosion resistant (NEMA 4x)
Remove the need for cabinets
Wall or machine mounting
Protected from dirty environments
UV Protected
SMVector IP65
World Class Control
Modes of Operation
˘ Open Loop Flux Vector
Speed or Torque Control
˘ V/Hz (Constant or Variable)
˘ Enhanced V/Hz with Auto-tuning
Performance
˘ 150% overload for 60 sec‘s
- 200% overload for 15 sec‘s
(up to 7.5kW)
- 180% overload for 15 sec‘s
(11 kW to 22 kW)
Acceleration/Deceleration Profiles
˘ Two Independent Accel Ramps
˘ Two Independent Decel Ramps
˘ Linear
˘ S-Type
˘ Auxiliary Ramp-to-Stop
Output Frequency
˘ 500 Hz Standard
˘ 1,000 Hz Optional
Switching Frequency
˘ 4, 6, 8, 10 (kHz) (Optional 16 kHz)
Universal Logic Assertion (Selectable)
˘ Positive Logic Input
˘ Negative Logic Input
Braking Functions
˘ DC Injection Braking
˘ Optional dynamic Braking
˘ Motor Flux braking
Speed/Torque Control
˘ Keypad
˘ Jog
˘ Floating Point Control
˘ Voltage: Scalable 0 –10 VDC
˘ Current: Scalable 4 – 20 mA
˘ Potentiometer
˘ Fieldbus
˘ 8 Preset Speeds
˘ Flying start
Process Control
˘ PID Modes: Direct and Reverse Acting
˘ PID Sleep Mode
˘ User defined units
˘ Sequencer
˘ Pump-Rinse Mode
Vigilant System Protection
Voltage Monitoring
˘ Low DC Bus V Protection
˘ High DC Bus V Protection
˘ Low Line V Compensation
˘ Phase Loss Protection
specifications
Current Monitoring
˘ Motor Overload Protection
˘ Current Limiting Safeguard
˘ Ground Fault
˘ Short Circuit Protection
Loss of Follower Management
˘ Protective Fault
˘ Go to Preset Speed or Preset Setpoint
˘ Initiate System Notification
Over Temperature Protection
Comprehensive Diagnostic Tools
Real Time Monitoring
˘ 8 Register Fault History
˘ Software Version
˘ DC Bus Voltage (V)
˘ Motor Voltage (V)
˘ Output Current (%)
˘ Motor Current (A)
˘ Motor Torque (%)
˘ Output Frequency/ RPM
˘ Power (kW)
˘ Energy Consumption (kWh)
˘ Heatsink Temperature (°C)
˘ 0 – 10 VDC Input (User Defined)
˘ 4 – 20 mA Input (User Defined)
˘ PID Feedback (User Defined)
˘ Analog Output (Speed, Load, Torque,
kW)
˘ Terminal Status
˘ Keypad Status
˘ Elapsed Run Time (Hours)
˘ Elapsed Power on Time (Hours)
Status Outputs
˘ Programmable Form “A” Relay Output
˘ Programmable Open Collector Output
˘ Scalable 0-10 VDC / 2-10 VDC Analog
Output
Environmental Capabilities
Ambient Temperature
˘ -10 to 55°C
˘ Derate 2.5% per °C Above 40°C
EMC Conformance
˘ CE EMC Directive (EN61800-3) with
optional internal EMC filter (First and
second environment, category C1 and
C2).
Global Standards
˘ UL, cUL
˘ CE Low Voltage Directive
(EN61800-5-1) (Europe)
˘ GOST (Russia/Ukraine)
˘ C-Tick (Australia/New Zealand)
˘ RoHs
˘ ECA listed (UK- Enhanced Capital
Allowance Scheme)
7
SMVector IP65
user interface
Simple Six Button Programming
˘ Start
˘ Stop
˘ Forward/Reverse
˘ Scroll Up
˘ Scroll Down
˘ Enter/Mode
8
Informative LED Display
˘ Vivid Illumination
˘ Easily Read from a Distance
Keypad (up to 7.5 kW)
Five Status LEDs
˘ Run
˘ Automatic Speed mode
˘ Manual Speed Mode
˘ Forward Rotation
˘ Reverse Rotation
Status Display
˘ Motor Status
˘ Fault Management
˘ Operational Information
Additional CTRL Button
Switch between control modes
˘ Local-Manual
˘ Local-Auto
˘ Remote-Manual
˘ Remote-Auto
Additional LED Indicators
Define the units being displayed
˘ Hz
˘ RPM
˘ %
˘ Amps
˘ Units
Keypad (11-22 kW)
SMVector IP65
With optional plug-in communication
modules, the SMVector is easily integrated
into any one of today’s most commonly
used industrial networks. Whether
the application is to automate a single
machine or an entire facility.
connectivity
Setting up a drive in a network has never
been so simple. If the SMVector is already
installed it can be easily upgraded in the
field.
9
Lenze Proprietary Protocol
SMVector IP65
specifications
Control Terminals (up to 7.5 kW)
Selector switch for negative or positive logic.
Control Terminals
EPM
Digital Inputs
˘Dedicated Start/Stop
˘(3) Programmable
(Electronic
Programming
Module)
10
Digital Outputs
˘Form “A” Relay
˘Open Collector
Analogue Inputs
˘0 - 10 VDC
˘4 - 20 mA
External Dynamic
Braking connection
Analogue Outputs
˘0 - 10 VDC/2 - 10 VDC
Power Supplies
˘10 VDC
Potentiometer Ref
˘12 VDC
20 mA Digital Input
Ref or 0 VDC Common
˘12 VDC
50 mA Supply Common
Communication module inter-connection
Control Terminals (11-22 kW)
Selector switch for negative or positive logic.
Control Terminals
EPM
Digital Inputs
˘Dedicated Start/Stop
˘(4) Programmable
(Electronic
Programming
Module)
Digital Outputs
˘Form “A” Relay
˘Open Collector
Analogue Inputs
˘0 - 10 VDC
˘4 - 20 mA
External Dynamic
Braking connection
Analogue Outputs
˘0 - 10 VDC/2 - 10 VDC
Power Supplies
˘10 VDC
Potentiometer Ref
˘12 VDC
20 mA Digital Input
Ref or 0 VDC Common
˘12 VDC
50 mA Supply Common
Communication module inter-connection
RS-485 Communications
˘TXA
˘TXB
SMVector IP65
options
Optional Remote Keypad
˘ Allows operation of the drive from a
remote location up to 30 Mtrs from the
drive.
˘ Cubicle door mountable
˘ IP65 rating
Extended I/O modules
˘ESVZAL0
Extends the standard drive with 1 extra
programmable form C relay output.
˘ESVZAL1
Extends the standard drive with 1 extra
programmable form C relay output and
2 extra programmable digital inputs.
ESVZXK1
ESVZXH0
Remote keypad -
Remote keypad -
For drives up to 7.5 kW
For drives 11 - 30 kW
11
SMVector IP65
ratings & dimensions
120VAC / 240VAC - 1Ø Input (3Ø Output)
Power
Size
Size
IN [A]
kW
(No integrated
mains disconnect)
(integrated mains
disconnect)
ESV371N01S_ (C) or (E)
2.4
0.37
R1
AA1
ESV751N01S_ (C) or (E)
4.2
0.75
R1
AA1
ESV112N01S_ (C) or (E)
6.0
1.1
R2
AA2
Model Number
12
Output Current
No Filter Included.
If “_” is M then drive has an integrated mains disconnect, If “_” is X then the
drive has no integrated mains disconnect.
Where “C” = IP65 indoor use only, enclosure material ABS plastic, convection
cooled.
Where “E” = IP65 indoor / outdoor use, enclosure material polycarbonate
plastic, convection cooled.
Note: Output voltage will be twice line voltage when connected to a 120V
source.
240VAC - 1Ø Input (3Ø Output)
Power
Size
Size
IN [A]
kW
(No integrated
mains disconnect)
(integrated mains
disconnect)
2.4
0.37
R1
AA1
ESV751N02S_ (C) or (E)
4.2
0.75
R1
AA1
ESV112N02S_ (C) or (E)
6.0
1.1
R2
AA2
Model Number
ESV371N02S_ (C) or (E)
Output Current
ESV152N02S_ (C) or (E)
7.0
1.5
R2
AA2
ESV222N02S_ (C) or (E)
9.6
2.2
S1
AD1
Integrated Filter Included.
If “_” is F then drive has integrated filter but no integrated mains
disconnect and, If “_” is L then the drive has integrated filter and integrated
mains disconnect.
Where “C” = IP65 indoor use only, enclosure material ABS plastic, convection
cooled.
Where “E” = IP65 indoor / outdoor use, enclosure material polycarbonate
plastic, convection cooled.
240VAC - 1 or 3Ø Input (3Ø Output)
Power
Size
Size
IN [A]
kW
(No integrated
mains disconnect)
(integrated mains
disconnect)
ESV371N02Y_ (C) or (E)
2.4
0.37
R1
AA1
ESV751N02Y_ (C) or (E)
4.2
0.75
R1
AA1
ESV112N02Y_ (C) or (E)
6.0
1.1
R2
AA2
ESV152N02Y_ (C) or (E)
7.0
1.5
R2
AA2
ESV222N02Y_ (C) or (E)
9.6
2.2
S1
AD1
Model Number
Output Current
No Integrated Filter.
If “_” is M then drive has an integrated mains disconnect, If “_” is X then the
drive has no integrated mains disconnect
Where “C” = IP65 indoor use only, enclosure material ABS plastic, convection
cooled.
Where “E” = IP65 indoor / outdoor use, enclosure material polycarbonate
plastic, convection cooled.
SMVector IP65
ratings & dimensions
240VAC - 3Ø Input (3Ø Output)
Model Number
Output Current
Power
IN [A]
Size
Size
(integrated mains
disconnect)
kW
(No integrated
mains disconnect)
ESV402N02T_ (C) or (E)
16.5
4.0
V1
AC1
ESV552N02T_ (D) or (F)
23.0
5.5
T1
AB1
ESV752N02T_ (D) or (F)
29.0
7.5
T1
AB1
ESV113N02T_(D) or (F)
42.0
11
W1
AF1
ESV153N02T_(D) or (F)
54.0
15
W1
AF1
No Integrated Filter.
If “_” is M then drive has an integrated mains disconnect, If “_” is X then the
drive has no integrated mains disconnect.
Where “C” = IP65 indoor use only, enclosure material ABS plastic, convection
cooled.
Where “D” = IP65 indoor use only, enclosure material ABS plastic, fan cooled.
Where “E” = IP65 indoor / outdoor use, enclosure material polycarbonate
plastic, convection cooled.
Where “F” = IP65 indoor / outdoor use, enclosure material polycarbonate
plastic, fan cooled.
13
400/ 480VAC - 3Ø Input (3Ø Output)
Size
Size
kW
(No integrated
mains disconnect)
(integrated mains
disconnect)
1.3/1.1
0.37
R1
AA1
2.4/2.1
0.75
R1
AA1
ESV112N04T_ (C) or (E)
3.5/3.0
1.1
R2
AA2
ESV152N04T_ (C) or (E)
4.0/3.5
1.5
R2
AA2
ESV222N04T_ (C) or (E)
5.5/4.8
2.2
R2
AA2
*ESV302N04T_ (C) or (E)
7.6/6.3
3
R2
AA2
ESV402N04T_ (C) or (E)
9.4/8.2
4.0
V1
AC1
ESV552N04T_ (C) or (E)
12.6/11.0
5.5
V1
AC1
ESV752N04T_ (D) or (F)
16.1/14.0
7.5
T1
AB1
Output Current
Power
IN [A]
ESV371N04T_ (C) or (E)
ESV751N04T_ (C) or (E)
Model Number
ESV113N04T_(D) or (F)
24.0/21.0
11
W1
AE1
ESV153N04T_(D) or (F)
31.0/27.0
15
W1
AE1
ESV183N04T_(D) or (F)
39.0/34.0
18.5
W1
AF1
ESV223N04T_(D) or (F)
46.0/40.0
22
X1
AF1
If “_” is X then no Filter is included. If “_” is F then Integrated Filter is included.
If “_” is M then drive has an integrated mains disconnect but no integrated
filter.
If “_” is L then drive has an integrated mains disconnect and integrated filter.
Where “C” = IP65 indoor use only, enclosure material ABS plastic, convection
cooled.
Where “D” = IP65 indoor use only, enclosure material ABS plastic, fan cooled.
Where “E” = IP65 indoor / outdoor use, enclosure material polycarbonate
plastic, convection cooled.
Where “F” = IP65 indoor / outdoor use, enclosure material polycarbonate
plastic, fan cooled.
*Only available with “_” = “F” or “L”
SMVector IP65
ratings & dimensions
600VAC - 3Ø Input (3Ø Output)
Model Number
14
Power
Size
Size
IN [A]
kW
(No integrated
mains disconnect)
(integrated mains
disconnect)
Output Current
ESV751N06T_ (C) or (E)
1.7
0.75
R1
AA1
ESV152N06T_ (C) or (E)
2.7
1.5
R2
AA2
ESV222N06T_ (C) or (E)
3.9
2.2
R2
AA2
ESV402N06T_ (C) or (E)
6.1
4.0
V1
AC1
ESV552N06T_ (C) or (E)
9.0
5.5
V1
AC1
ESV752N06T_ (D) or (F)
11.0
7.5
T1
AB1
ESV113N06T_(D) or (F)
17.0
11
W1
AE1
ESV153N06T_(D) or (F)
22.0
15
W1
AE1
ESV183N06T_(D) or (F)
27.0
18.5
W1
AF1
ESV223N06T_(D) or (F)
32.0
22
X1
AF1
No Integrated Filter.
If “_” is M then drive has an integrated mains disconnect, If “_” is X then the
drive has no integrated mains disconnect.
Where “C” = IP65 indoor use only, enclosure material ABS plastic, convection
cooled.
Where “D” = IP65 indoor use only, enclosure material ABS plastic, fan cooled.
Where “E” = IP65 indoor / outdoor use, enclosure material polycarbonate
plastic, convection cooled.
Where “F” = IP65 indoor / outdoor use, enclosure material polycarbonate
plastic, fan cooled.
Example Part Number: ESV371N04TXE = 0.37 kW, 400/480V,
No Filter, Type E Enclosure.
SMVector IP65
ratings & dimensions
SMV (IP65)
H
15
D
W
Dimensions
H
R1
W
D
in
mm
in
mm
in
mm
8.0
203.0
6.3
160.0
4.5
114.0
R2
8.0
203.0
6.3
160.0
6.3
160.0
S1
8.0
203.0
7.1
181.0
6.8
172.0
T1
10.0
254.0
8.0
204.0
8.0
203.0
V1
10.0
254.0
9.0
228.0
8.0
203.0
W1
14.5
368.0
9.42
240.0
9.45
241.0
X1
18.5
470.0
9.42
240.0
9.45
241.0
AA1
11.0
279.0
6.3
160.0
4.5
114.0
AA2
11.0
279.0
6.3
160.0
6.3
160.0
AB1
13.0
330.0
8.0
204.0
8.0
203.0
AC1
13.0
330.0
9.0
228.0
8.0
204.0
AD1
11.0
279.0
7.1
181.0
6.8
172.0
AE1
14.5
368.0
9.42
240.0
9.45
241.0
AF1
18.5
470.0
9.42
240.0
9.45
241.0
SMVector IP65
16
Conveying
Cutting
Outdoor Displays
Packaging
Production Line
Fans
Pumping
Turning
Winding
Slicing
Sawing
Milling and Drilling
applications
SMVector IP65
applications
17
SMVector IP65
18
Aggregates
Automotive
Brewing
Food
Horticulture
HVAC
Leisure
Printing
Woodworking
Sortation warehouses
Wine production
Textiles
Grinding and finishing
Fairground rides
industries
SMVector IP65
industries
19
why we are there for you
“Our customers come first. Customer satisfaction is what motivates us.
By thinking in terms of how we can add value for our customers we can
increase productivity through reliability.”
Lenze drive and automation solutions
Subject to technical alterations · Printed in Germany 6.2010 en · 5 4 3 2 1
It’s good to know
“We will provide you with exactly what you need – perfectly co-ordinated
products and solutions with the right functions for your machines and
installations. That is what we mean by ‘quality’.”
“Take advantage of our wealth of expertise. For more than 60 years now
we have been gathering experience in various fields and implementing
it consistently and rigorously in our products, motion functions and
pre-configured solutions for industry.”
“We identify with your targets and strive towards a long-term partnership which benefits both sides. Our competent support and consultation
process means that we can provide you with tailor-made solutions.
We are there for you and can offer assistance in all of the key processes.”
You can rely on our service. Expert advice is available 24 hours a day,
365 days a year, in more than 30 countries via our international
helpline: 008000 24 Hours (008000 2446877).
www.Lenze.com
13341589
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