PowerCut™ 1600
Powerful plasma cutting package for cutting
up to 38mm material thicknesses
For all types of heavy duty cutting and gouging
within production, repair, maintenance and
assembly. Use on all electrically conductive
materials, e.g. mild steels, aluminium and
“stainless steels”.
This rugged,
rugged easy to use
use, power efficient unit
unit,
offers excellent cutting, piercing and gouging
properties. It can also be adapted for
mechanization. Runs off your mains supply
together with compressed air or Nitrogen.
Performance
• Blowback technology – eliminates high-frequency starts
that can disrupt electronic controls and nearby
computer systems
• Auto-modes (gouge, grate, and normal modes) switch
between modes automatically, tailoring your application
without manually changing settings on the power
source
• Gouging capability – PowerCut™ delivers the extra
output voltage needed for superior plasma gouging
capability
Long life & reliability
• Rugged design – PowerCut™ ’s external housing
design is durable, damage-resistant, corrosion-resistant
and weather resistant, while remaining lightweight for
portability
• Suspended electronics – sensitive internal electronics
are suspended from the aluminium frame, insulating
them from shock and vibration
• Sealed switches – silicone-sealed switches are immune
to corrosion, as well as dust and dirt infiltration
• Automatic fan control – the cooling fan is automatically
controlled to run only when necessary, to conserve
energy and reduce ingested dust and dirt
• Built-in power line conditioner – protects against
damage from power line noise and spikes, even with
poor-quality power
The PT-38 manual cutting torch
• Ergonomic handle for operator comfort
• Big face switch maximizes convenience when wearing
welder’s gloves.
• Blowback technology
• Easily repairable in the field
• Minimum part configurations
• Moulded strain relief for secure torch leads
XA00150220
Easy to use
• Tool-less quick disconnect torch – disconnects from the
machine without the use of wrenches or special tools. It is
easy to disconnect the PT-38 torch for storage, repairs or
replacement, or to attach a PT-37 mechanized torch for
mechanized applications
• Digital readout display – easy to read and shows the exact
pressure or amperage
amperage, so you can operate with confidence
confidence.
The display also shows help codes to assist in
troubleshooting minor errors, reducing downtime
• Trigger lock function permits releasing switch for long cuts.
• Torch wrap and wear parts kit holder – standard on all
packages. The holder lets you neatly wind up torch and
cables for convenient storage. Also gives easy access to
the included wear part kit.
M h i ti
Mechanization
• Plug-n-play optional kits – let you easily transform your
manual cutting system into a powerful mechanized system
for your gantry machine.
• Powerful performance – PowerCut™ offers the
highest speeds and thickness capabilities, as well
as high duty cycle ratings, for outstanding
productivity
p
y and performance
p
• Powerful economy – through a combination of long
part life, high speeds and simple torch design, the
PowerCut™ offers the lowest cost per cut meter of
any machine in its price class
• Powerful durability – this robust cutting unit stands
up to rugged treatment and outdoor use, plus cuts
up to 38mm metal with ease
• P
Powerful
f l ease off operation
ti
– with
ith features
f t
such
h as
the tool-less quick disconnect torch and a digital
readout display, the PowerCut™ is easy to set up
and operate, increasing productivity and reducing
downtime
Technical data
Mains voltage, V/Ph Hz
Fuse (slow), A
Mains cable
cable, Ø mm
mm²
Permitted load at
60% duty cycle, A/V
100% duty cycle, A/V
Power factor at maximum current
Efficiency at maximum current, %
Setting range, A
Open circuit voltage, V
Air requirements l/min / bars
Di
Dimensions
i
l
lxwxh,
h mm
Weight, kg
Enclosure class
Standards
Operating temperature, °C
Recommended generator
power kW
Manual cut capacity
p
y
Cuts, mm/inch
Severs, mm/inch
Mechanized pierce capacity
Maximium, mm/inch
400, 3~ 50/60 +/ -10%
25
4x6
90/115
70/115
0,72
0,89
20-90
280
236 / 6.2
706 x 322 x 379
41
IP23S
IEC/EN 60974-1-10
-10 to +40
PowerCut ™ 1600 package with optional cart
20
38 / 1½
45 / 1¾
19 / 3/4
Ordering information
Description
PowerCut™ 1600 400V CE
(package with 7,6 m long PT-38 torch)
Item no
0558 007 235
Wear parts for torch PT-37
Description
Item no
PowerCut™ 1600 400V CE
0558 007 234
(separate power source without torch & torch wrap)
Optional accessories
90A PT-37 Wear Parts Kit CE
Plasma Flow Measuring Kit
Torch Guide Kit Deluxe max
106 cm Radius
Torch Guide Kit Basic:
44.5 to 71 cm Radius
Heavy Duty Water Separator
Trolley
PT-38 Torch,15.2 m / 50’
0558 007 640
0558 000 739
0558 003 258
0558 002 675
0558 007 897
0558 007 898
0558 006 787
Mechanization kits
CNC Cable interface 15
15.2m
2m
Plug N Play Mechanized kit
Remote Hand Switch , 7,6m lead
PT-37 Torch with rack 7.6m / 25’
PT-37 Torch without rack 5.2m / 17’
Torch Holder
Heat shield
0558 008 094
Insulator
0558 004 870
Electrode
0558 005 220
Nozzle 90A
0558 007 680
Stand-off Guide
0558 006 614
Gouging Nozzle
0558 007 681
Gouging Heat Shields
0558 008 186
0558 004 215
0558 007 885
0558 008 349
0558 004 862
0558 004 895
0558 005 926
ESAB AB
Box 8004
SE-402 77 GÖTEBORG SWEDEN
Phone: +46 31 50 90 00 Fax +46 31 22 04 49
E-mail: info@esab.se
www.esab.com
2010-09-10 / ESA
AB reserves the right to alte
er specifications without prio
or notice
Ordering information
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