Lighting and wipers assembly manual LINDE 391

Lighting and wipers assembly manual
LINDE 391
1. Unscrew the rear cover ( 1 ).
1
2. Remove the fuses cover ( 2 ).
2
3. Assembly the fuses and relays base ( 3 ) in accordance with the diagram
3
Position
Marking
Designation
1.
2.
3.
4.
5.
6.
7
9K1
9K2
9K3
4K1
K1
Windshield wiper
Rear window wiper
Roof wiper
Reversing alarm relay
Main relay 70A
0K2
8.
9.
10.
11.
0K1
Diesel relay
LPG relay
Heater plug relay 70A
5K2
5K1
5K5
5K3
5K4
K2
Stop light relay
Turn signal interrupter
Lighting
Reversing light relay
Working lights
Ignition relay
12.
13.
16.
4. Attach the fuses in accordance with the diagram.
Position
6.1
6.2
6.3
6.4
9.1
9.2
9.3
9.4
14.1
14.2
14.3
14.4
17.1
17.2
17.3
17.4
Marking
Designation
Value
5F2
Working lights 3,4
15A
5F4
Working lights 7
7.5A
F5
F6
F7
F8
5F2
9F9
9F6
4F3
F9
Complex instrument
Complex instrument
Horn
Speed control lever
2A
2A
15A
2A
Heating and air-conditioning
Heating system socket
Warning light
Truck speed/lift control
20A
15A
7.5A
15A
F11
F12
VW control (terminal 30)
VW control (terminal 15)
15A
2A
18.1
18.2
18.3
18.4
19.1
19.2
5F8
5F9
5F10
5F11
5F5/5F1
5F6/5F13
19.3
19.4
20.1
20.2
20.3
20.4
21.1
21.2
21.3
21.4
5F7
5F12
9F1
9F2
9F3
9F4
Left driving light
Right driving light
Left parking light
Right parking light
Main fuse - driving light 1.2
Main fuse - parking
and emergency light
Stop light
Cab interior lighting
Main fuse - wipers
Windshield wiper
Rear window wiper
Roof wiper
Sound signal
4. Bolt the plus connection terminal ( 4 ).
4
7.5A
7.5A
5A
5A
15A
10A
5A
5A
2A
10A
10A
10A
5A
4
5
6. Attach the relays feeder cables ( 5 ) to plus connection terminal, (as to match
red to red and brown to brown).
7. Unscrew the sheet ( 6 ).
6
8. Attach the relays control to the connection block X10 ( 7 ), in accordance
with cables led to its opposite site ( 8 ).
7
8
9 Attach connection blocks ( 9 ) to the sheet ( 6 ) as show on the diagram.
9
Position
1.
2.
3.
4.
5.
6.
7
8.
9.
10.
11.
12.
13.
14.
15.
16.
Marking
Destination
5X1/5X4
7X1
9X5
4X2
5X3/5X9
Front and rear driving light
X10
6X1
9X1
4X1
Standard equipment interface
To forklift-truck display
Wipers timing control
9X9
Heating system
9X7
9X8
X15
Heated seat
Radio
Windscreen washer pumps
Reversing alarm
Warning light
10. Unscrew the side mask cover ( 10 ), and top cover ( 11 ).
11
11. Attach switches ( 12 ) to connection blocks, as shown on the diagram.
12
Position
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
Destination
Cab interior lighting
Driving lights
Front working lights
Rear working lights
Windshield wiper
Rear window wiper
Roof wiper
Hazard lights
Warning light
12. Install the cab interior lighting ( 13 ).
13
13. Lead the rear window wiper cables ( 14 ) to rear window wiper, rear and
front working lights and to driving lighting.
14
14. Screw down the side and top mask covers.
15. Lead the cables to ( 15 ) front working lights, driving lights, windshield
wiper and to the heater.
15
15
16. Unscrew the steering wheel cockpit ( 16 ).
17. Attach the indicator and wipers control switches ( 17 ).
17
16
18. Remove the blank plug, and attach the windshield wiper ( 16 ); Attach the
wiper arm and blade ( 18 ).
19. Lead the windscreen washer hose ( 19 ) through the hole in the windscreen
washer tank.
18
19
20. Lead the windscreen washer hose to the rear window washer tank ( 20 ).
20
21. Screw down front working lights and driving lights.
22. Attach front working lights and windshield wiper.
23. Glue the distance washer ( 21 ) to the rear window and attach the rear
window washer ( 22 ). Attach both the arm and blade of the wiper ( 23 ).
22
21
24. Screw down rear working lights and driving lights.
25. Attach cables to working and driving lights and to the rear window wiper.
26. Attach the heater.
27. Screw down the sheet ( 6), attach the fuses cover ( 1 ) and screw down the
rear cover ( 2 ).
Front driving lights
1. Attach the clamps on the forklift-truck arm and fasten with a M8x50 bolt.
Rear driving lights
1. Cut the holes of Ø 140 in the grille.
2. Try to adjust the lamp and its holder.
3. Mark the fastening holes on the grille. Turning indicator on the lamp should
be set in the horizontal position.
4. Drill the holes of Ø 7 in the grille.
5. Attach the lamp holder using a M6x20 bolts.
Open as PDF
Similar pages