Dynafile® - Dynabrade

Parts Page Reorder No. PD01•88
Effective October, 2001
For Serial No. 89292 and Higher
Supersedes PD97•01
Models:
Dynafile®
11000 – “The Original”
11001 – Versatility Kit
11003 – w/Benchmount
! WARNING
O
Oil: O1 = Air Lube
Abrasive Belt Machine
Always operate, inspect and maintain this tool in accordance with the Safety Code for portable air tools
(ANSI B186.1) and any other applicable safety codes and regulations. Please refer to Dynabrade’s
Warning/Safety Operating Instructions for more complete safety information.
KEY
A
Adhesive: A2 = Loctite #271
A3 = Loctite #242
A8 = Loctite #567
T
Torque: N•m x 8.85 = In. - lbs.
3
Contact Arm Assemblies.
(See pages 3-5)
12
11
10
4
2
Index Key
No. Part #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
Dynapad
Description
01197 Air Motor
11102 Housing
11103 Guard
11010 Tension Spring
40029 Cam Lock
95311 Screw
95216 Pivot Pin
11011 Idler Wheel Assembly (2)
(Incl. 95162 Screw, 11013 Bearing
and 11006 Idler Wheel.)
95162 Idler Wheel Mount Screw (2)
11007 Idler Arm Assembly
(Incl. 11008 Idler Arm and (2)
11011 Idler Wheel Assemblies.)
95070 Threaded Insert
11040 Spring
95218 Adjustment Knob
01111 Drive Wheel
10295 Screen
04087 Lock Ring
04078 Felt Silencer
04084 Air Control Ring
04081 Rotor Nut
01007 Bearing
01121 Shim Pack (3/pkg.)
01008 Bearing Plate
50767 Pin (2)
01010 Rotor Spacer
01013 Cylinder
01011 Blade (4) (4/pkg.)
01120 Rotor
01244 Bearing Plate
01015 Bearing
95558 Retaining Ring
30420 Housing
01477 Valve Stem
95730 O-Ring
01024 O-Ring
01247 Speed Regulator Assembly
01090 Throttle Lever
01089 Safety Throttle Lever
01017 Pin
01464 Seal
01472 Tip Valve
01438 Spring
53190 Block Plate
96065 O-Ring
01494 Inlet Adapter
13
9
8
A3
7
1
6
5
01197 Air Motor with 01111 Drive Wheel
14
15
16 A8
17
18
20
19
T
28
34 N•m
T
22
21
27
24
23
17 N•m
29
25
36
37
O1
26
40
41
42
43
30
23
31
O1
32
38
39
A8
T
23 N•m
33
34
35
Note: 50971 Lock Ring Wrench is available for removal/installation of 04087 Lock Ring.
See inside for Important Operating, Maintenance and Safety Instructions before operating tool.
Important Operating, Maintenance and Safety Instructions
Carefully read all instructions before operating or servicing any Dynabrade ® Abrasive Power Tool.
Warning: Hand, wrist and arm injury may result from repetitive work motion and overexposure to vibration.
Important: All Dynabrade Rotary Vane air tools must be used with a Filter-Regulator-Lubricator to maintain all warranties.
Operating Instructions:
Warning: Eye, face, respiratory, sound and body protection must be worn while operating power tools. Failure to do so may result in serious injury or death.
Follow safety procedures posted in workplace.
1. With power source disconnected from tool, securely fasten abrasive/accessory on tool.
2. Install air fitting into inlet bushing of tool. Important: Secure inlet bushing of tool with a wrench before attempting to install the air fitting to avoid
damaging valve body housing.
3. Connect power source to tool. Be careful not to depress throttle lever in the process.
4. Check tool speed with tachometer. If tool is operating at a higher speed than the RPM marked on the tool or operating improperly, the tool should be
serviced to correct the cause before use.
Maintenance Instructions:
1. Check tool speed regularly with a tachometer. If tool is operating at a higher speed than the RPM marked on the tool, the tool should be serviced to
correct the cause before use.
2. Some silencers on air tools may clog with use. Clean and replace as required.
3. All Dynabrade Rotary Vane air motors should be lubricated. Dynabrade recommends one drop of air lube per minute for each 10 SCFM (example: if
the tool specifications state 40 SCFM, set the drip rate of your filter-lubricator at 4 drops per minute).
Dynabrade Air Lube (P/N 95842: 1 pt. 473 ml.) is recommended.
4. An Air Line Filter-Regulator-Lubricator must be used with this air tool to maintain all warranties. Dynabrade recommends the following: 11405 Air Line
Filter-Regulator-Lubricator — Provides accurate air pressure regulation, two-stage filtration of water contaminants and micro-mist lubrication of
pneumatic components. Operates 40 SCFM @ 100 PSIG has 3/8" NPT female ports.
5. Use only genuine Dynabrade replacement parts. To reorder replacement parts, specify the Model #, Serial #, and RPM of your machine.
6. A Motor Tune-Up Kit (P/N 95600) is available which includes assorted parts to help maintain motor in peek operating condition.
7. Mineral spirits are recommended when cleaning the tool and parts. Do not clean tool or parts with any solvents or oils containing acids, esters,
keytones, chlorinated hydrocarbons or nitro carbons.
Safety Instructions:
Products offered by Dynabrade should not be converted or otherwise altered
from original design without expressed written consent from Dynabrade, Inc.
•
•
•
•
•
•
Important: User of tool is responsible for following accepted safety codes such as those published by the American National Standards Institute (ANSI).
Operate machine for one minute before application to workpiece to determine if machine is working properly and safely before work begins.
Always disconnect power supply before changing abrasive/accessory or making machine adjustments.
Inspect abrasives/accessories for damage or defects prior to installation on tools.
Please refer to Dynabrade’s Warning/Safety Operating Instructions Tag (Reorder No. 95903) for more complete safety information.
Warning: Hand, wrist and arm injury may result from repetitive work, motion and overexposure to vibration.
Notice
All Dynabrade motors use the highest quality parts and metals available and are machined to exacting tolerances. The failure of quality pneumatic motors can
most often be traced to an unclean air supply or the lack of lubrication. Air pressure easily forces dirt or water contained in the air supply into motor bearings
causing early failure. It often scores the cylinder walls and the rotor blades resulting in limited efficiency and power. Our warranty obligation is contingent
upon proper use of our tools and cannot apply to equipment which has been subjected to misuse such as unclean air, wet air or a lack of lubrication during
the use of this tool.
One Year Warranty
Following the reasonable assumption that any inherent defect which might prevail in a product will become apparent to the user within one year from the date
of purchase, all equipment of our manufacture is warranted against defects in workmanship and materials under normal use and service. We shall repair or
replace at our factory, any equipment or part thereof which shall, within one year after delivery to the original purchaser, indicate upon our examination to have
been defective. Our obligation is contingent upon proper use of Dynabrade tools in accordance with factory recommendations, instructions and safety practices. It shall not apply to equipment which has been subject to misuse, negligence, accident or tampering in any way so as to affect its normal performance.
Normally wearable parts such as bearings, sanding pads, rotor blades, etc., are not covered under this warranty.
Model
Number
Motor
HP (W)
Motor
RPM
Sound
Level
Abrasive Belt Size
Inch (mm)
Maximum Air Flow
CFM/SCFM (LPM)
Max. SFPM
(SMPM)
11000
.5 (373)
20,000
84 dB(A)
1/8-1/2 (3-13) W x 24 (610) L
4/29 (821)
5,800 (1,762)
Additional Specifications: Air Inlet Thread 1/4" NPT • Hose I.D. Size 3/8" (10 mm) • Air Pressure 90 PSIG (6.2 Bars)
(PD01•88)
2
Weight
Length
Pound (kg) Inch (mm)
3.0 (1.4)
15.0 (381)
Height
Inch (mm)
4.0 (102)
Dynafile® Standard Contact Arm Assemblies
Part
Number
Abrasive
Belt Size
Contact Wheel
Description
Comments
11178
11179
11212
11213
11214
11215
11216
11217
11218
11219
11228
11231
11232
11234
11237
11238
11239
11240
11241
11243
11244
11245
11254
11255
11257
1/2" x 34"
1/2" x 34"
1/4" x 24"
1/2" x 24"
1/2" x 24"
1/4" x 24"
1/4" x 24"
1/2" x 24"
1/2" x 24"
1/4" or 1/2" x 24"
1/2" x 24"
1/2" x 24"
1/8" or 1/4" x 24"
1/2" x 34"
5/16" x 24"
1/2" x 24"
1/2" x 24"
1/2" x 34"
1/4" x 34"
1/2" x 24'
1/2" x 44"
1/4" x 44"
1/2" or 1/4" x 34"
1/2" x 34"
1/2" Wide
5/16" Dia. x 3/8" W Steel
5/8" Dia. x 3/8" W Rubber
5/16" Dia. x 1/8" W Steel
5/16" Dia. x 3/8" W Steel
7/16" Dia. x 3/8" W Rubber
7/16" Dia. x 1/8" W Brass
5/8" Dia. x 1/8" W Rubber
1/2" Dia. x 3/8" W Steel
5/8" Dia. x 3/8" W Rubber
1" Dia. x 3/8" W Radiused Rubber
5/8" Dia. x 3/8" W Rubber
3/4" Dia. x 1/2" W Rubber
1" Dia. x 3/8" W Tapered Urethane
1" Dia. x 3/8" W Radiused Rubber
5/16" Dia. x 1/8" W Steel
1/4" Dia. x 3/8" W Steel
5/16" Dia. x 3/8" W Steel
5/8" Dia. x 3/8" W Rubber
5/8" Dia. x 1/8" W Rubber
3/4" Dia x 1/2" W Rubber
5/8" Dia. x 3/8" W Rubber
5/8" Dia. x 1/8" W Rubber
4-3/4" or 2-1/8" Dia. to 1/4" or 1/2" W
5/8" Dia. x 3/8" W Rubber
5/16" Dia. x 3/8" W Steel or 5/8" Dia. x 3/8" W Rubber
9" Reach
9" Reach
1/4" W Platen
1/2" W Platen
1/2" W Platen
1/4" W Platen
1/4" W Platen
1/2" W Platen
1/2" W Platen
No Platen
H.D. Version of 11218 Arm
1/2" W Platen
No Platen
Double Burrer Arm
Polish Turbine Blades
Polish Turbine Blades
H.D. Version of 11213 Arm
1/2" W Platen - 9" Reach
1/4" W Platen - 9" Reach
H.D. Version of 11231 Arm
1/2" W Platen - 14" Reach
1/4" W Platen - 14" Reach
Grind in Deep Narrow Slots
Deburr I.D. 1" to 4"
“Spear-Arm” - Specify length up to 32"
11258
1/2" x 24"
1/2" Dia. x 3/8" W Steel and 5/8" Dia. x 3/8" W Rubber
Platen Between 2 Contact Wheels
11261
11262
11297
1/2" x 24"
1/2" x 24"
1/2" x 24"
5/8" Dia. x 3/8" W Rubber
5/8" Dia. x 3/8" W Rubber
5/8" Dia. x 3/8" W Rubber
“Banana Arm” – For in-line scratch pattern.
“Offset Arm” – Contact wheel is offset to prevent gouging.
Contains two 11395 Guide Wheels. Prevents undercutting.
Contact Wheel
Assembly
Contact Wheel
Only
Bearing
(2) Req.
11068
11078
11066
11068
11070
11072
11074
11076
11078
11080
11078
11084
11086
11080 (2)
11066
11051 (3) and 11054
11068
11078
11074
11084
11078
11074
Variable
11078
11068 Steel
11078 Rubber
11076 Steel
11078 Rubber
11078
11078
11090
11067
11077
11065
11067
11069
11071
11073
11075
11077
11079
11077
11083
11085
11079 (2)
11065
11051 (3)
11067
11077
11073
11083
11077
11073
Variable
11077
11067 Steel
11077 Rubber
11075 Steel
11077 Rubber
11077
11077
11077
11051
11052
11051 (1)
11051
11051
11052 (1)
11052 (1)
11052
11052
11052
11052
11052
11052
11052
11051 (1)
N/A
11051
11052
11052 (1)
11052
11052
11052 (1)
11013 (1)
11052
11051 Steel
11052 Rubber
11052 (4)
11054 (2)
11052
11052
11052
11054
11054
95610
11288 Dynafile Contact Arm and Idler Wheel Repair Kit
• Contains special tools to assist in the replacement
of contact wheels and bearings.
Shaft
11054
11054
11056
11054
11054
11053
11053
11054
11054
11054
11054
11055
11054
N/A
11053
11054
11054
11054
11053
11055
11054
11053
95162
11054
11054
Dynafile® Standard Contact Arms
Standard Contact Arms allow for a 4" workable reach.
11212
File round openings as small as 7/16".
45 PSIG maximum.
11219
Offset for slack polishing
No platen due to offset design.
Grind radiuses, slack polish.
Belt Size: 1/4" W x 24" L.
11066 Contact Wheel: 5/16" diameter x 1/8" wide, steel.
11034 Platen: 1/4" wide.
Belt Size: 1/4" or 1/2" W x 24" L.
11080 Contact Wheel: 1" diameter x 3/8" wide, radiused rubber.
No Platen
11213
11228 Heavy-Duty Steel
See 11239 for heavy-duty version.
45 PSIG maximum.
Optional 11028 Steel Platen
available for grinding.
Belt Size: 1/2" W x 24" L.
11068 Contact Wheel: 5/16" diameter x 3/8" wide, steel.
11027 Platen: 1/2" wide.
Belt Size: 1/2" W x 24" L.
11078 Contact Wheel: 5/8" diameter x 3/8" wide, rubber.
11025 Platen: 1/2" wide.
11214
11231
Work on contact wheel or Dynapad ®.
45 PSIG maximum.
See 11243 for heavy-duty version.
Belt Size: 1/2" W x 24" L.
11070 Contact Wheel: 7/16" diameter x 3/8" wide, rubber.
11025 Platen: 1/2" wide.
Belt Size: 1/2" W x 24" L.
11084 Contact Wheel: 3/4" diameter x 1/2" wide, rubber.
11135 Platen: 1/2" wide.
11215
11232 For 1/8" Wide Belts
Enter 1/2" x 1/2" openings.
V-Tapered
No platen due to offset design.
Grind corners, strap polish.
Belt Size: 1/4" W x 24" L.
11072 Contact Wheel: 7/16" diameter x 1/8" wide, brass.
11034 Platen: 1/4" wide.
Belt Size: 1/8" or 1/4" W x 24" L.
11086 Contact Wheel: 1" diameter x 3/8" wide, tapered urethane.
No Platen.
11216
11239 Heavy-Duty Steel
Enter 5/16" x 3/4" openings.
Grind in narrow areas.
45 PSIG maximum.
Belt Size: 1/4" W x 24" L.
11074 Contact Wheel: 5/8" diameter x 1/8" wide, rubber.
11032 Platen: 1/4" wide.
Belt Size: 1/2" W x 24" L.
11068 Contact Wheel: 5/16" diameter x 3/8" wide, steel.
11027 Platen: 1/2" wide.
11217
11243 Heavy-Duty
Enter channels as narrow as 9/16".
Grind over contact wheel or Dynapad ®.
Belt Size: 1/2" W x 24" L.
11076 Contact Wheel: 7/16" diameter x 3/8" wide, steel.
11027 Platen: 1/2" wide.
Belt Size: 1/2" W x 24" L.
11084 Contact Wheel: 3/4" diameter x 1/2" wide, rubber.
11135 Platen: 1/2" wide.
11218
11262 "Offset Arm"
Standard arm on model 11000.
See 11228 for heavy-duty version.
Belt Size: 1/2" W x 24" L.
11078 Contact Wheel: 5/8" diameter x 3/8" wide, rubber.
11025 Platen: 1/2" wide.
4
For flat grinding using platen at or near corners
and edges of large radius round. Contact wheel
is offset to prevent gouging.
Belt Size: 1/2" W x 24" L.
11078 Contact Wheel: 5/8" diameter x 3/8" wide, rubber.
11026 Platen: 1/2" wide.
Dynafile® Specialized Contact Arms
Designed to solve tough production problems.
11237 and 11238 Turbine Blade Arms
11255 Cross-Bow Arm
45 PSIG maximum.
• I.D. polishing or deburring
with one 180° wrist turn.
• Deburr leading radius of
1" to 4" round openings.
1-1/2"
Strap P
olish Are
a
11237: 1/4" wide x 24" long belts.
11066 Contact Wheel: 5/16" dia. x 1/8" wide steel wheel.
11238: 1/2" wide x 24" long belts.
Contact Wheel: 1/4" dia. x 3/8" wide steel wheel.
Belt Size: 1/2" W x 34" L.
11257, 11178 and 11179 Spear Arms
11234 Double-Burrer Arm
• Deburrs both edges of
workpiece simultaneously.
• Contact wheels adjust for
material 1/8" to 5/8" thick.
11257: Custom-made. Specify usable length up to 32".
Specify 11068 - 5/16" diameter steel or 11078 - 5/8" diameter rubber
contact wheel.
Belt Size: 1/2" wide x 34" long.
11080 Contact Wheels: 1" diameter x 3/8" wide, rubber.
11178: Has 9" reach with 11068 - 5/16" diameter steel contact wheel.
Belt Size: 1/2" W x 34" L (45 PSIG Max.).
11240, 11241, 11244 and 11245 Extra-Length Arms
11179: Has 9" reach with 11078 - 5/8" diameter rubber contact wheel.
Belt Size: 1/2" W x 34" L.
11258 Stroke Sander Arm
Blend stainless steel.
9" Workable Reach:
11240 Arm:
11241 Arm:
Belt Size: 1/2" W x 34" L belts.
Belt Size: 1/4" W x 34" L belts.
11078 Contact Wheel:
11074 Contact Wheel:
5/8" dia. x 3/8" wide, rubber.
5/8" dia. x 1/8" wide, rubber.
14" Workable Reach:
11244 Arm:
11245 Arm:
Belt Size: 1/2" W x 44" L belts.
Belt Size: 1/4" W x 44" L belts.
11078 Contact Wheel:
11074 Contact Wheel:
5/8" dia. x 3/8" wide, rubber.
5/8" dia. x 1/8" wide, rubber.
Belt Size: 1/2" W x 24" L.
11078 Contact Wheel: 5/8" diameter x 3/8" wide, rubber.
Platen: 1/2" W x 7/8" L.
11254 Big Wheel Arm
11297 Guide-Cut Arm
• Grinds and polishes deep
• Guide wheels
slots or narrow groves.
prevent undercutting.
• Removes raised material
within .020" or less.
• Use 60 to 80 grit abrasive
belts with this arm.
• 1/4" to 1/2" wide wheels,
2-1/8" to 4-3/4" diameter
(specify size).
Belt Size: 1/4" to 1/2" W x 34" L.
11253 Arms (specify width)
11377 Contact Wheel: 2-1/8" dia. x 1/2" wide, urethane.
11378 Contact Wheel: 2-1/8" dia. x 1/4" wide, urethane.
Belt Size: 1/2" W x 24" L, 60 to 80 grit.
11090 Contact Wheel: 5/8" diameter x 3/8" wide rubber.
11254 Arms (specify width)
11375 Contact Wheel: 4-3/4" dia. x 1/2" wide, urethane.
11375 Contact Wheel: 4-3/4" dia. x 1/4" wide, urethane.
5
Disassembly/Assembly Instructions - Dynafile®
Important: Manufacturer’s warranty is void if tool is disassembled before warranty expires.
Notice: A complete Tune-Up Kit, part number 95600, is available which includes assorted parts to help maintain motor in peak condition. Please refer to
parts breakdown for part identification.
To Disassemble:
1.
2.
3.
4.
5.
6.
Disconnect tool from power source.
Secure 11102 Housing in padded vise.
Remove 11103 Guard, abrasive belt, and contact arm assembly.
Remove 95216 Pivot Pin, using 1/8" diameter drive pin punch (this will release the 11007 Idler Arm Assembly).
Remove 11010 Tension Spring.
Using 9/64" allen wrench loosen 95311 Screw and remove 01197 Air Motor from 11102 Housing.
Motor Disassembly:
1.
2.
3.
4.
Secure 01197 Air Motor in padded vise.
Remove 01111 Drive Wheel by inserting a 3/16" hex key through the drive wheel into the end of the 01120 Rotor.
Using a pipe wrench or pliers, twist 01111 Drive Wheel counter-clockwise and remove.
With an adjustable pin wrench or 50971 Lock Ring Wrench remove 04087 Lock Ring by turning counter-clockwise. Remove 04078 Felt Silencer
and air control ring.
5. Remove rotor nut from rotor shaft by inserting a 3/16" hex wrench through body and into rotor shaft. Twist rotor nut from shaft.
6. Pull motor assembly from housing.
7. Remove 01013 Cylinder, blades (4) and spacer from rotor. Note: 01007 Bearing, 01008 Front Bearing Plate and spacer are a slip fit into rotor.
8. Press rotor from 01014 Rear Bearing Plate. Press 01015 Bearing from bearing plate, (96211 Bearing Removal Tool is available).
Motor Disassembly Complete.
Valve Body Disassembly:
1. Position valve body in padded vise using with air inlet facing up.
2. Remove air fitting by securing 01494 Inlet Adapter with a wrench and twist air fitting from inlet adapter.
Important: 01494 Inlet Adapter must be secured before attempting to remove air fitting to avoid damaging valve body housing.
3. Remove 53190 Block Plate.
4. Using needle nose pliers, remove 01438 Spring, 01472 Tip Valve and 01464 Seal.
5. Using a 2.5mm drift pin, tap 01017 Pin from housing and remove throttle lever.
6. Remove 95558 Retaining Ring using retaining ring pliers.
7. Push 01247 Regulator from valve body housing and remove o-rings.
Disassembly Complete.
Motor Assembly:
Important: Be sure parts are clean and in good repair before assembling.
1. Place 01120 Rotor in an aluminum or bronze jaw vise with a threaded spindle pointing upwards.
2. Slip 01010 Spacer onto rotor.
3. Place a .002" shim into front bearing plate as an initial spacing and slip 01007 Bearing into plate.
Note: 01121 Shim Pack contains .001" and .002" shims.
4. Install bearing/bearing plate assembly onto rotor.
5. Install 04081 Rotor Nut onto assembly.
6. Tighten rotor nut onto rotor (torque to 17 N•m/150 in. - lbs.).
7. Check clearance between rotor and bearing plate by using a .001" feeler gauge. Clearance should be at .001" to .0015". Adjust clearance by repeating
steps 1-4 with different shim if necessary.
8. Once proper rotor/gap clearance is achieved, install well lubricated 01011 Blades (4) into rotor slots. Dynabrade air lube P/N 95842 is
recommended for lubrication.
9. Install cylinder over rotor. Be sure air inlet holes of cylinder face away from bearing plate.
10. Press 01015 Rear Bearing into 01014 Rear Bearing Plate. Press bearing/bearing plate assembly onto rotor (96241 Bearing Press Tool is available). Be
sure that pin and air inlet holes line-up with pin slot and air inlet holes in cylinder.
Important: Fit must be snug between bearing plates and cylinder. If too tight, rotor will not turn freely. Rotor must then be lightly tapped at press fit
end so it will turn freely while still maintaining a snug fit. A loose fit will not achieve the proper preload of motor bearings.
11. Secure motor housing in padded vise so motor cavity faces upwards.
12. Install motor assembly into housing, making sure motor drops all the way into housing.
Note: Align the rear bearing plate node with the notch inside the housing.
13. Insert air control ring and 04078 Felt Silencer into 04087 Lock Ring and install onto motor housing (torque 34 N•m/300 in. - lbs.).
14. Motor adjustment must now be checked. With motor housing still mounted in vise, pull end of rotor and twist (10-15 lbs. force), rotor should turn
freely without drag. If drag or rub is felt, then increase preload or remove shim. Also, push end of rotor and twist (10-15 lbs. force), rotor should
turn freely without drag. If drag or rub is felt, then deload or add shim.
15. Install 10295 Screen and 01111 Drive Wheel.
(continued on next page)
6
Disassembly/Assembly Instructions - Dynafile® (continued)
16. Place 01102 Housing in a padded vise and install 01197 Air Motor.
17. Tighten 95311 Screw with 9/64" allen wrench.
18. Install 11010 Tension Spring, 11007 Idler Arm Assembly, and 95216 Pivot Pin
Important: Use 1/8" diameter drive pin punch to line-up 11007 Idler Arm Assembly with 01102 Housing.
19. Install 11103 Guard, contact arm assembly and abrasive belt.
Valve Body Assembly:
1.
2.
3.
4.
Insert 01247 Speed Regulator Assembly with o-rings into valve body. Secure with 95558 Retaining Ring.
Secure valve body in padded vise with air inlet facing upwards.
Insert 01464 Seal into housing.
Line up hole in valve stem with hole in housing (looking past brass bushing). Insert 01472 Tip Valve so that the metal pin passes through the hole in the
valve stem. Install 01438 Spring (small end towards tip valve).
5. Install 53190 Block Plate into housing.
6. Apply Loctite #567 PST Pipe Sealant to threads of 01494 Inlet Adapter and install valve body (torque 23 N•m/200 in. - lbs.).
7. Install 01093 Throttle Lever and 01017 Pin.
Tool Assembly Complete. Please allow 30 minutes for adhesives to cure before operating tool.
Important: Motor should now be tested for proper operation at 90 PSIG. If motor does not operate properly or operates at a higher RPM than marked on
the tool, the tool should be serviced to correct the cause before use. Before operating, place 2-3 drops of Dynabrade Air Lube (P/N 95842) directly into air
inlet with throttle lever depressed. Operate tool for 30 seconds to determine if tool is operating properly and to allow lubricating oils to properly penetrate motor
Loctite® is a registered trademark of Loctite Corp.
Abrasive Belt Change and Removal:
To Remove Belt:
1. Remove 11103 Guard by lifting front “lip” and unhooking latches.
2. Gently pull guard back off idler arm to expose internal workings of tool.
3. Depress idler arm lever and pull belt away from the contact wheel.
4. Slip belt over contact wheel.
To Replace Belt:
1. Create a loop with belt by pinching together the sides of belt in the middle.
2. Slip one loop under the 01111 Drive Wheel and around the idler arm.
3. Depress idler arm lever and pull belt toward the contact wheel.
4. Slip belt over contact wheel.
5. Connect tool to power source.
6. Adjust belt tracking using 95218 Knob.
Model 11000 “Original” Dynafile®
On/Off
Lever
Idler Arm
Tension
Lever
Speed
Control
Screw
Motor
Idler Wheel
Idler Arm
Drive
Wheel
7
Contact
Arm Assembly
Tracking
Adjustment Knob
Optional Accessories
Composite Dynaswivel ®
Swivels 360° at two locations which
allows an air hose to drop straight to
the floor, no matter how the tool is held.
• 94300: 1/4" NPT
95600 Motor Tune-Up Kit:
• Includes assorted parts to help maintain
and repair motor.
50971 Lock Ring Tool
• Lock Ring Tool has a 3/8 in. square socket
for use with 3/8 in. drive; breaker bar,
ratchet head, or torque wrenches.
Dynabrade Air Lube
• Formulated for pneumatic equipment.
• Absorbs up to 10% of its weight in water.
• Prevents rust and formation of sludge.
• Keeps pneumatic tools operating longer
with greater power and less down time.
95842: 1pt. (473 m)
95843: 1gal. (3.8 L)
11288 Dynafile Contact Arm and Idler Wheel Repair Kit
• Contains special tools to assist in the replacement
of contact wheels and bearings.
®
Visit Our Web Site: www.dynabrade.com
Email: Customer.Service@Dynabrade.com
DYNABRADE
DYNABRADE, INC., 8989 Sheridan Drive • Clarence, NY 14031-1490 • Phone: (716) 631-0100 • Fax: 716-631-2073 • International Fax: 716-631-2524
DYNABRADE EUROPE S.àr.l.,
Zone Artisanale • L-5485 Wormeldange—Haut, Luxembourg • Telephone: 352 76 84 94 1 • Fax: 352 76 84 95 1
© DYNABRADE, INC., 2001
PRINTED IN USA
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