CL series - Zamil Air Conditioners

Company Business
Zamil Air Conditioners was founded in 1974, and is the first major business venture in manufacturing sector for the
Al Zamil group of Companies. It is also the first manufacturing unit for air conditioners to be established in Saudi Arabia.
Zamil Air conditioners manufactures both consumer and central range of air conditioners and has sales operations in
over 55 countries in the Middle East, Europe, America, Africa, Australia and the Far East.
The company’s operations are structured into four Strategic Business Units (SBUs) supporting six in - house product and
service brands as well as a number of international brands under the OEM sales.
The six in-house brands are Classic, Cooline, CoolCare, Clima Tech, Geoclima and Kessler Clima Tech.
The four SBUs are:
1. Consumer Business unit supporting Classic, Cooline, GE and OEM brands for consumer range of air conditioners.
2. Unitary & Applied Business unit supporting Classic, Cooline, GE and OEM brands for commercial range of air
conditioners.
3. Zamil CoolCare - service and maintenance provider.
4. Geoclima srl - independent business and supporting other SBUs for their requirement of Chillers & Double skin
AHU’s.
The first three SBUs - Consumer Products, Unitary & Applied Products and Zamil CoolCare direct their business operations from the corporate headquarters at Dammam, Saudi Arabia.
The production facilities at Dammam are shared by Consumer Products and Unitary & Applied Products. Geoclima has
its own production and functional departments located at Monfalcone, Italy.
All the four SBUs, while operating independently, supplement each other’s activities in a way that makes synergy work at
its best and achieve the corporate goals of increased productivity and efficiently.
Factories and Productions
Zamil Air Conditioners has its prime manufacturing base at Dammam, Saudi Arabia and has one speciality production
facility in Italy operated by Geoclima.
The company can produce up to 440,000 room air conditioners, 60,000 mini-split systems and 36,500 central air-conditioning systems per year.
Quality & Product Certificates
The Quality systems and policies at Zamil Air Conditioners comply with the required ISO 9001:2000 certification.
Zamil Air Conditioners is the first company in Saudi Arabia to receive the SASO (Saudi Arabia’s Standard Organization)
certificate for room air conditioners. Its products and services are also certified with:
1.
2.
3.
4.
5.
CE (Council of European Community)
UL (Underwriters Laboratory)
AHAM certificate (Association of Home Appliance Manufacturers)
DEMKO
ETL
Other awards include the prestigious Engineering Excellence Award of General Electric, and the inaugural Prince
Mohammed bin Fahd Al Saud Award for Factory Safety.
Our Products
In addition to the consumer products such as the Room Air Conditioners (RAC) and the Mini Splits, Zamil Air Conditioners
manufacturers a host of residential and commercial air conditioners. This board range extends from the concealed units
up to 5 ton, the ducted splits up to 30 tons, the packaged units up to 70 tons. The single and double skin air handling units
up to 130,000 CFM and the water chillers up to 487 ton cooling capacity.
INDEX
Contents
Page
Model decoding ........................................................................................................................................ 2
Unit features & options .......................................................................................................................... 2-3
Physical data ......................................................................................................................................... 4-6
Selection procedure ................................................................................................................................. 7
Performance characteristics ................................................................................................................ 7-10
Electrical data ......................................................................................................................................... 11
Dimensions ........................................................................................................................................ 12-16
Typical schematic wiring diagram ...................................................................................................... 17-19
Installation & start-up instructions .......................................................................................................... 20
Electrical ................................................................................................................................................. 21
System design ........................................................................................................................................ 21
CONTINUING RESEARCH RESULTS IN STEADY IMPROVEMENTS.
THEREFORE, THESE SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
1
MODEL DECODING
1& 2
BASIC
3, 4 & 5
NOMINAL
COOLING
CAPACITY
(MBH)
6
ELECTRICAL
SUPPLY
( V-Ph-Hz )
8
7
REFRIGERA- COMPRESSOR
TYPE
TION CIRCUIT
CL
030
036
B : 220/240-1-50
L : 380/415-3-50
(4 WIRE)
S : SINGLE
042
048
060
L : 380/415-3-50
(4 WIRE)
075
090
100
120
150
L : 380/415-3-50
(4 WIRE)
COOLINE
CONDENSING
UNIT
180
S : SINGLE
D : DUAL
D : DUAL
R : HERMETIC
RECIPROCATING
9
MODE
C : COOL ONLY
H : HEAT
PUMP+
10
CONDENSER
MOTOR
11
CONDENSER
COIL
N : NO OPTION
F : STD. UNIT WITH
FILTER DRYER &
SIGHT GLASS
K : CONDENSING
UNIT WITH
SYSTEMIZER**
C : COPPER FIN R : F & K
N : STANDARD A : ALUMINUM
FIN
L : LOW
AMBIENT
B : COATED
ALUMINUM
FIN
N : NO OPTION
U : UVM
V : VOLT FREE
CONTACTS*
C:U&V
N : NO OPTION
F : STD. UNIT WITH
FILTER DRYER &
SIGHT GLASS
K : CONDENSING
UNIT WITH
SYSTEMIZER**
P : PDS++
R:F&K
S: F&P
T: K&P
Q : F, K & P
R : HERMETIC
RECIPROCATING
S : SCROLL***
S : SCROLL
220
240
300
360
+
++
*
**
***
12
13
ACCESSORIES OTHER OPTIONS
Applicable for CL030 to CL220 only.
Not applicable for heat pump models.
Not applicable for CL030 & CL036 single phase models.
To match with Double Skin air handling units only.
Not applicable for CL075, CL090 & CL100 dual circuit models.
UNIT FEATURES & OPTIONS
A. GENERAL
The COOLINE Condensing units incorporate the latest innovative technology to provide quiet, reliable performance. The
wrap-around coil not only adds to the aesthetical appeal, it also gives optimum heat transfer efficiency. The access panels
provide access to the compressor, fan motor and to the electrical control box.
These condensing units can be combined with a wide variety of evaporator coils and blower packages to provide quiet
and dependable comfort. These units can be installed on a roof or at ground level.
Heat pump feature is available as an option for added comfort during cold season (for models up to CL220 only).
B. UNIT ENCLOSURE
All panels are of heavy gauge (G-90) galvanized steel sheet and completely weatherized for outdoor installation. Steel
sheet panels are zinc coated and galvanized by the hot dip process of lock-forming quality conforming to ASTM A 653
commercial weight G-90, followed by baked on electrostatic polyester dry powder coat.
C. COMPRESSOR
Hermetic reciprocating/scroll compressors are used as standard as shown in the physical data. They are provided with all
the standard controls necessary for proper and safe operation. These compressors have a self-regulating crankcase
heater, improved internal pressure relief valve which provides high pressure protection to the refrigerant system and
vibration isolators for quiet and efficient operation.
D. AIR COOLED CONDENSER
1. The large wrap-around condenser coil is of corrugated fin & tube type, constructed of enhanced copper tubes and
mechanically bonded to aluminum fins. As an option to aluminum fins, coated aluminum fins or corrugated copper fins
may be provided. Tube support sheets are of galvanized steel, formed to provide structural strength. Tubes are
circuited to ensure minimum pressure drop and maximum heat transfer. Each coil is completely dehydrated, charged
and sealed at the factory upon completion of pressure tests.
2. The fans are propeller type and direct-driven, upward discharge provided with fan grille.
3. Units are equipped with totally enclosed fan motors for greater reliability and dependable performance for many years.
Inherent thermal protection is automatic reset type.
2
E. SERVICE VALVES
Both suction and liquid service valves are back seating type. Valves are externally located so refrigerant tube connections can be made quickly and easily. Each valve has a gauge pressure port for ease of checking refrigerant operating
pressures.
F. CONTROL PANEL
The control panel design is equivalent to NEMA construction for easy access ensuring dust and weather proof construction. Internal power and control wiring is neatly routed, properly anchored and all wires identified with cable markers as
per NEC standard applicable to HVAC units. The electrical controls used in the control panel are UL approved, which are
reliable in operation at high ambient conditions for a long period.
The electrical circuit has been carefully designed with all necessary protection and circuit elements for safe operation of
the unit.
G. LOW PRESSURE SWITCH
Auto reset SPST switch activated by refrigerant pressure - locks out the compressor, if the refrigerant pressure falls
below 25 PSIG. Also provides additional protection against evaporator freeze up due to loss of indoor airflow.
H. HIGH PRESSURE SWITCH (OPTIONAL)
Auto reset SPST switch activated by refrigerant pressure - locks out the compressor, if the refrigerant pressure rises
above 450 PSIG. Also provides additional protection against compressor damage due to loss of outdoor airflow.
I. LOW AMBIENT (OPTIONAL)
Low ambient operation down to 450F using fan cycling switch.
J. PUMP DOWN SOLENOID VALVE FOR COOL ONLY MODELS (OPTIONAL FOR CL075 & ABOVE)
Pump down solenoid valve keeps the evaporator coil dry of liquid refrigerant.
3
PHYSICAL DATA
MODEL NUMBER
NOMINAL CAPACITY (TONS)*
COMPRESSOR
CL030
CL036
CL042
CL048
CL060
2.5
3
3.5
4
5
Type
Hermetic reciprocating
Quantity
1
1
1
1
1
Oil (oz)
40
40
45
70
70
167
170
Refrigerant
Operating Charge (oz) +
CONDENSER FAN
R–22
106
Type
Qty. – Diameter (inch)
Nominal airflow, CFM (L/S)
120
Propeller
1–18
1–18
1–24
1–24
1–24
2300 (1085)
2300 (1085)
3650 (1723)
3650 (1723)
3650 (1723)
Motor HP – RPM
CONDENSER COIL
106
1/4–1100
1/3–1100
Type
Corrugated fin & tube
Tube Dia.- Rows - Fins Per Inch
3/8-2-16
3/8-2-16
3/8-1-16
3/8-2-16
3/8-2-16
Total face area, Sq. ft. (Sq. m.)
10 (0.929)
10 (0.929)
16 (1.49)
16 (1.49)
16 (1.49)
HIGH PRESSURE SWITCH Open (PSIG)
(OPTIONAL)
Close (PSIG)
450 ± 10
450 ± 10
450 ± 10
450 ± 10
450 ± 10
360 ± 15
360 ± 15
360 ± 15
360 ± 15
360 ± 15
LOW PRESSURE SWITCH Open (PSIG)
25 ± 5
25 ± 5
25 ± 5
25 ± 5
25 ± 5
Close (PSIG)
50 ± 5
50 ± 5
50 ± 5
50 ± 5
50 ± 5
REFRIGERANT LINES** Suction line size (OD) - inch
3/4
3/4
7/8
7/8
7/8
Liquid line size (OD) - inch
3/8
3/8
3/8
3/8
1/2
Kg.
76
79
106
106
118
SHIPPING WEIGHT
* Refer to performance data for exact rating values.
** Pipe sizes are for runs up to 25 feet to indoor unit. For refrigerant lines longer than 25 feet, use next larger size.
+ Operating system charge is applicable when matched with BL series air handling units & connected by 25 feet of refrigerant piping.
4
PHYSICAL DATA
MODEL NUMBER
CL075
CL075
CL090
CL090
CL100
CL100
CL120
CL120
NUMBER OF REFRIGERATION CIRCUIT
Single
Dual
Single
Dual
Single
Dual
Single
Dual
6
6
7
7
8
8
10
10
Scroll
Recip.
Scroll
Recip.
Scroll
Recip.
Scroll
Scroll
Quantity
1
2
1
2
1
2
1
2
Oil (oz)
60
40x2
81
45x2
110
70x2
110
70x2
317
152x2
352
159x2
2–24
2–24
2–24
NOMINAL CAPACITY (TONS)*
COMPRESSOR
Type
Refrigerant
Operating Charge (oz) +
CONDENSER FAN
R–22
210
115x2
304
155x2
Type
Qty. – Diameter (inch)
Propeller
2–24
2–24
2–24
2–24
2–24
Nominal airflow, CFM (L/S) 7150 (3374) 7150 (3374) 6500 (3068) 6500 (3068) 7150 (3374) 7150 (3374) 7150 (3374) 7150 (3374)
Motor HP – RPM
CONDENSER COIL
1/3–1100 (2)
Type
Tube Dia.- Rows - Fins Per Inch
Corrugated fin & tube
3/8-1-16
3/8-1-16
3/8-2-16
3/8-2-16
3/8-2-16
3/8-2-16
3/8-2-16
3/8-2-16
Total face area, Sq. ft. (Sq. m.) 24 (2.23)
24 (2.23)
21 (1.95)
21 (1.95)
24 (2.23)
24 (2.23)
24 (2.23)
24 (2.23)
HIGH PRESSURE SWITCH Open (PSIG)
(OPTIONAL)
Close (PSIG)
450 ± 10
450 ± 10
450 ± 10
450 ± 10
450 ± 10
450 ± 10
450 ± 10
450 ± 10
360 ± 15
360 ± 15
360 ± 15
360 ± 15
360 ± 15
360 ± 15
360 ± 15
360 ± 15
LOW PRESSURE SWITCH Open (PSIG)
25 ± 5
25 ± 5
25 ± 5
25 ± 5
25 ± 5
25 ± 5
25 ± 5
25 ± 5
Close (PSIG)
50 ± 5
50 ± 5
50 ± 5
50 ± 5
50 ± 5
50 ± 5
50 ± 5
50 ± 5
1-1/8
7/8 (2)
1-1/8
7/8 (2)
1-3/8
7/8 (2)
1-3/8
7/8 (2)
Liquid line size (OD) - inch
5/8
1/2 (2)
5/8
1/2 (2)
5/8
1/2 (2)
5/8
1/2 (2)
Kg.
204
235
235
230
235
235
240
241
REFRIGERANT LINES** Suction line size (OD) - inch
SHIPPING WEIGHT
* Refer to performance data for exact rating values.
** Pipe sizes are for runs up to 25 feet to indoor unit. For refrigerant lines longer than 25 feet, use next larger size.
+ Operating system charge is applicable when matched with BL series air handling units & connected by 25 feet of refrigerant piping.
5
PHYSICAL DATA
MODEL NUMBER
CL150
CL150
CL180
CL220
CL240
CL300
CL360
NUMBER OF REFRIGERATION CIRCUIT
Single
Dual
Dual
Dual
Dual
Dual
Dual
12
12
15
18
20
25
30
Scroll
Scroll
Scroll
Scroll
Scroll
Scroll
Scroll
1
2
2
2
2
2
2
140
60
110
110
135
223
223
360
450
540
2 – 30
2 – 30
3 – 30
NOMINAL CAPACITY (TONS)*
COMPRESSOR
Type
Quantity
Oil per system (oz)
Refrigerant
Charge per system (oz)+
CONDENSER FAN
HIGH PRESSURE SWITCH
296
161
232
Type
Qty. – Diameter (inch)
CONDENSER COIL
R–22
251
Propeller
2 – 26
2 – 26
2 – 26
2 – 26
Nominal CFM (L/S)
10000 (4719) 10000 (4719) 12000 (5663) 12000 (5663) 13200 (6229) 13000 (6135) 19800 (9344)
Motor HP – RPM
1/3 – 850
1/3 – 850
Type
3/4 – 950
3/4 – 950
1.5 – 950
1.5 – 950 1.5 – 950
Corrugated fin & tube
Tube Dia.– Rows – Fins per inch 3/8–2–16
3/8–2–16
3/8–2–16
3/8–2–16
3/8–4–14
3/8–5–14 3/8–4–14
Total face area, Sq. ft. (Sq. m.)
38 (3.53)
38 (3.53)
38 (3.53)
38 (3.53)
28 (2.6)
28 (2.6)
46.66(4.33)
Open (PSIG)
450 ± 10
450 ± 10
450 ± 10
450 ± 10
450 ± 10
450 ± 10
450 ± 10
Close (PSIG)
360 ± 15
360 ± 15
360 ± 15
360 ± 15
360 ± 15
360 ± 15
360 ± 15
Open (PSIG)
25 ± 5
25 ± 5
25 ± 5
25 ± 5
25 ± 5
25 ± 5
25 ± 5
Close (PSIG)
50 ± 5
50 ± 5
50 ± 5
50 ± 5
50 ± 5
50 ± 5
50 ± 5
Suction line size (OD), inch
1-3/8
7/8
1-3/8
1-3/8
1-3/8
1-3/8
1-5/8
Liquid line size (OD), inch
5/8
1/2
5/8
5/8
5/8
5/8
7/8
Kg.
400
415
535
592
750
840
950
(OPTIONAL)
LOW PRESSURE SWITCH
REFRIGERANT LINES**
SHIPPING WEIGHT
* Refer to performance data for exact rating values.
** Pipe sizes are for runs up to 50 feet to indoor unit. For refrigerant lines longer than 50 feet, use next larger size.
+ Operating system charge is applicable when matched with BL series air handling units & connected by 25 feet of refrigerant piping.
6
SELECTION PROCEDURE
1. Enter performance tables at specified SST and desired ambient conditions.
2. HEAT REJECTION:
Calculate condenser Total Heat Rejection Capacity as follows:
HR = Unit cooling capacity + (3.41 x Total Unit Power Input, Watts).
3. HEAD PRESSURE:
To determine head pressure (psig) use the following conversion table:
Condensing Temp. - 0F.
(R-22) Head Pressure - PSIG.
100
110
120
130
140
150
160
195.9
226.4
259.9
296.9
337.3
381.6
429.8
4. CORRECTION FACTORS FOR ALTITUDE:
ALTITUDE (FEET)
FACTOR
2000
4000
6000
8000
10000
Condensing Unit Cooling Capacity
.99
.98
.96
.95
.94
Condensing Unit & Evaporator
.98
.96
.93
.90
.88
PERFORMANCE DATA
MODEL : CL030, HERMETIC RECIPROCATING (SINGLE) COMP.
SST
(0F)
30
35
40
45
50
55
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
MODEL : CL036, HERMETIC RECIPROCATING (SINGLE) COMP.
0
AMBIENT TEMPERATURE - F
75
30.30
99.00
2.47
34.10
103.00
2.56
37.90
107.50
2.7
42.00
110.00
2.86
45.90
113.50
3.06
49.10
115.00
3.2
85
27.40
109.00
2.56
31.20
113.00
2.7
34.70
116.00
2.86
37.50
118.00
3.09
42.20
121.00
3.21
46.00
124.00
3.42
95
25.00
118.00
2.65
28.50
121.00
2.8
31.80
124.00
3.03
34.30
126.00
3.31
39.10
128.50
3.4
42.40
130.50
3.61
105
22.40
126.50
2.74
25.60
129.50
2.94
28.80
132.50
3.16
31.90
134.50
3.36
35.40
136.50
3.61
38.50
138.50
3.82
115
19.90
134.50
2.84
22.60
137.50
3.05
25.40
141.00
3.36
28.50
143.00
3.5
31.50
145.00
3.8
34.90
146.50
4.04
SST
(0F)
125
17.40
142.00
2.9
20.00
146.00
3.16
22.50
148.00
3.42
25.30
149.50
3.68
28.40
151.00
3.92
31.20
152.50
4.2
30
35
40
45
50
55
MODEL : CL042, HERMETIC RECIPROCATING (SINGLE) COMP.
SST
(0F)
30
35
40
45
50
55
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
AMBIENT TEMPERATURE - F
85
36.60
109.00
3.83
41.20
112.00
4.00
45.90
115.00
4.25
50.40
117.50
4.48
53.20
119.00
4.75
60.00
121.00
4.97
95
33.20
117.00
3.99
37.40
121.00
4.18
41.90
123.00
4.45
46.00
126.00
4.65
50.90
128.00
4.90
55.20
131.00
5.17
105
30.10
125.00
4.10
34.00
129.00
4.33
38.20
132.00
4.63
42.40
134.00
4.86
46.40
136.00
5.06
50.80
138.00
5.41
115
27.60
134.50
4.37
30.50
137.50
4.47
34.40
140.50
4.78
38.40
142.00
5.05
42.50
145.00
5.37
46.20
146.00
5.65
75
36.00
105.00
3.61
40.00
110.00
3.83
44.30
113.00
3.99
49.00
116.00
4.21
53.00
120.00
4.51
57.60
121.50
4.72
85
33.00
113.00
3.75
37.00
117.00
3.95
41.00
121.50
4.17
45.20
124.00
4.42
49.40
126.50
4.68
53.40
129.00
4.77
95
30.00
122.00
3.9
34.00
125.00
4.12
38.00
128.50
4.38
42.00
131.00
4.66
46.00
134.00
4.91
49.80
136.00
5.15
105
27.00
130.00
4.05
31.00
133.00
4.21
34.20
137.00
4.54
38.00
140.00
4.85
42.00
142.00
5.2
45.50
144.00
5.43
115
24.30
138.00
4.15
27.70
142.50
4.45
31.00
145.00
4.74
34.50
148.00
5.04
38.00
149.00
5.38
41.20
151.50
5.57
125
21.60
147.00
4.34
24.60
151.00
4.63
28.00
152.50
4.94
31.00
155.00
5.23
34.00
156.50
5.52
37.20
158.00
5.84
MODEL : CL048, HERMETIC RECIPROCATING (SINGLE) COMP.
0
75
39.60
101.00
3.70
44.50
104.00
3.87
49.00
107.00
4.03
54.10
109.00
4.37
59.20
111.00
4.50
64.20
113.00
4.71
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
AMBIENT TEMPERATURE - 0F
SST
(0F)
125
23.90
143.00
4.38
27.30
146.00
4.65
30.90
148.50
4.85
34.70
151.00
5.24
38.10
152.00
5.55
41.90
154.00
5.86
30
35
40
45
50
55
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
AMBIENT TEMPERATURE - 0F
75
44.40
100.00
3.74
49.50
103.00
3.88
54.70
106.00
4.0
59.80
108.50
4.19
65.00
110.00
4.31
70.00
113.00
4.52
85
41.50
108.50
3.91
46.20
111.50
4.02
51.10
114.50
4.23
56.10
117.00
4.42
61.00
119.00
4.62
65.50
121.00
4.84
95
38.50
117.50
4.05
43.20
120.00
4.22
48.00
123.00
4.44
52.30
125.50
4.67
57.00
127.00
4.93
61.30
129.00
5.15
105
35.30
126.50
4.2
39.70
129.50
4.42
44.00
132.00
4.67
48.50
134.00
4.94
53.00
136.00
5.19
57.30
138.00
5.51
115
32.10
135.00
4.32
36.20
138.00
4.61
40.50
141.00
4.91
44.50
143.00
5.15
48.70
145.00
5.51
52.80
146.00
5.84
LEGEND: SST - Saturated Suction Temperature; TC - Total Capacity (1000 Btuh) Gross; CT - Condensing Temperature (0F); kW - Total unit power input
7
125
30.50
143.00
4.44
33.10
146.00
4.74
37.00
148.00
5.04
41.00
150.00
5.45
44.80
151.50
5.75
48.50
153.00
6.1
PERFORMANCE DATA
MODEL : CL060, HERMETIC RECIPROCATING (SINGLE) COMP.
SST
(0F)
30
35
40
45
50
55
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
AMBIENT TEMPERATURE - 0F
75
51.00
104.00
4.70
56.50
108.00
5.05
62.50
110.00
5.30
68.50
113.00
5.60
74.25
116.00
5.95
80.00
118.00
6.10
85
47.50
113.00
5.05
53.50
117.00
5.40
59.00
120.00
5.70
64.50
122.00
6.00
70.50
126.00
6.35
75.75
128.00
6.60
95
44.50
121.00
5.30
50.25
125.00
5.65
55.50
129.00
6.00
61.00
131.00
6.35
66.50
134.00
6.70
72.00
136.00
7.05
105
41.50
131.00
5.60
47.00
134.00
5.90
52.25
137.00
6.30
57.50
140.00
6.70
62.50
142.00
7.05
68.00
145.00
7.50
115
38.50
140.00
5.85
43.50
143.00
6.25
48.50
146.00
6.70
53.50
147.50
7.00
58.50
149.50
7.40
63.50
152.00
7.90
125
35.50
147.50
6.10
40.50
150.00
6.50
45.25
153.00
6.90
50.00
155.00
7.10
54.50
157.00
7.70
69.50
159.00
8.20
LEGEND:
SST - Saturated Suction Temperature
30
35
40
45
50
55
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
AMBIENT TEMPERATURE - F
85
61.00
102.00
5.60
69.00
106.00
6.00
75.00
110.00
6.30
82.50
112.00
6.65
89.50
114.00
6.90
96.50
116.00
7.20
95
57.50
112.00
6.05
64.00
115.00
6.30
71.00
118.00
6.65
77.00
120.00
6.95
84.50
122.00
7.30
91.00
124.00
7.60
105
53.50
121.00
6.40
59.50
124.00
6.70
66.00
127.00
7.10
72.50
129.00
7.35
79.00
130.50
7.70
85.00
132.00
8.00
115
49.00
130.00
6.70
55.00
133.00
7.10
61.00
137.00
7.50
67.00
139.00
7.85
72.50
141.00
8.20
79.00
142.00
8.50
SST
(0F)
125
45.00
140.00
7.10
50.50
143.00
7.45
56.00
145.00
7.75
61.00
147.00
8.15
67.00
149.00
8.55
72.00
150.00
8.90
30
35
40
45
50
55
MODEL : CL090, HERMETIC SCROLL (SINGLE) COMP.
SST
(0F)
30
35
40
45
50
55
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
AMBIENT TEMPERATURE - F
85
73.00
107.00
6.53
81.50
110.00
6.88
90.00
113.00
7.24
99.00
116.00
7.70
107.50
118.00
8.16
116.00
120.00
8.41
95
65.00
116.00
6.76
73.50
119.00
7.14
81.50
122.00
7.55
90.00
124.00
8.00
98.50
126.00
8.36
106.00
128.00
8.82
105
58.50
124.00
6.83
66.50
126.00
7.24
74.00
128.00
7.75
81.50
131.00
8.21
89.50
134.00
8.72
97.00
136.00
9.18
115
51.00
130.00
6.94
58.50
135.00
7.50
66.00
139.00
8.06
73.00
141.00
8.57
80.50
143.00
9.08
87.50
144.00
9.54
- Condensing Temperature (0F)
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
AMBIENT TEMPERATURE - 0F
75
67.00
95.00
6.15
75.00
99.00
6.31
83.00
101.00
6.42
91.00
103.00
6.53
99.00
106.00
6.74
106.50
108.00
6.96
85
63.00
105.00
6.31
70.50
108.00
6.53
77.50
110.00
6.69
85.00
112.00
6.96
93.00
114.00
7.12
99.50
116.00
7.38
95
57.50
113.00
6.47
65.00
116.00
6.74
72.00
119.00
6.96
79.00
121.00
7.22
86.00
123.00
7.54
93.00
125.00
7.86
105
52.50
122.00
6.63
59.00
125.00
6.90
66.00
128.00
7.33
72.50
130.00
7.60
79.00
132.00
8.00
85.00
133.00
8.45
115
47.00
130.00
6.74
53.50
133.00
7.12
60.00
137.00
7.60
66.00
139.00
8.00
72.00
141.00
8.45
79.00
143.00
8.88
125
42.00
140.00
6.90
48.00
143.00
7.38
54.00
145.00
7.81
59.50
147.00
8.45
65.00
150.00
8.94
71.00
152.00
9.52
MODEL : CL090, HERMETIC RECIPROCATING (DUAL) COMP.
0
75
79.00
98.00
6.32
88.50
101.00
6.63
97.50
105.00
7.04
107.00
107.00
7.34
116.50
110.00
7.75
125.00
111.00
8.11
CT
MODEL : CL075, HERMETIC RECIPROCATING (DUAL) COMP.
0
75
65.00
93.00
5.30
73.00
97.00
5.60
80.00
100.00
5.90
87.50
102.00
6.20
95.00
105.00
6.45
103.00
107.00
6.70
- Total Capacity (1000 Btuh) Gross
kW - Total unit power input
MODEL : CL075, HERMETIC SCROLL (SINGLE) COMP.
SST
(0F)
TC
SST
(0F)
125
45.00
142.00
7.24
52.00
145.00
7.75
59.00
147.00
8.26
65.00
149.00
8.87
72.00
150.00
9.38
79.50
152.00
9.90
30
35
40
45
50
55
8
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
AMBIENT TEMPERATURE - 0F
75
75.00
98.00
6.74
85.50
102.00
7.10
96.50
105.00
7.44
107.50
108.00
7.60
118.00
110.00
7.97
128.50
112.00
8.34
85
69.50
107.00
6.96
80.00
110.00
7.28
90.00
114.00
7.65
100.00
117.00
8.00
110.00
119.00
8.45
120.00
121.00
8.88
95
63.00
116.00
7.17
73.00
120.00
7.60
82.50
123.00
7.97
92.00
125.00
8.51
102.00
127.00
8.83
111.00
129.00
9.31
105
58.50
124.00
7.38
67.00
128.00
7.81
76.50
130.00
8.24
85.00
133.00
8.77
94.00
135.00
9.31
103.00
137.00
9.74
115
52.50
133.00
7.60
61.00
136.00
8.00
69.00
139.50
8.56
77.50
142.00
9.10
86.00
144.00
9.68
94.50
145.00
10.27
125
46.50
142.00
7.70
54.00
145.00
8.24
62.00
147.00
8.88
70.00
150.00
9.52
77.50
152.00
10.11
85.00
154.00
10.75
PERFORMANCE DATA
MODEL : CL100, HERMETIC SCROLL (SINGLE) COMP.
SST
(0F)
30
35
40
45
50
55
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
MODEL : CL100, HERMETIC RECIPROCATING (DUAL) COMP.
0
AMBIENT TEMPERATURE - F
75
86.00
100.00
7.00
96.00
103.00
7.30
106.00
106.00
7.70
116.00
109.00
8.10
127.00
111.00
8.55
137.00
113.00
8.95
85
80.00
108.00
7.15
90.00
111.00
7.55
99.00
113.00
7.90
109.00
116.00
8.30
118.50
119.00
8.80
128.50
121.00
9.30
95
73.00
117.00
7.30
82.00
120.00
7.75
91.50
123.00
8.20
100.50
125.00
8.70
110.00
127.00
9.20
119.00
129.00
9.70
105
66.00
126.00
7.50
75.00
129.00
7.95
83.50
131.00
8.50
92.00
133.00
9.00
101.50
135.00
9.55
109.50
137.00
10.10
115
59.50
134.00
7.65
67.50
137.00
8.15
75.00
140.00
8.75
83.50
142.00
9.35
91.50
144.00
9.95
99.50
146.00
10.55
SST
(0F)
125
52.00
142.00
7.85
60.00
145.00
8.40
68.00
148.00
9.00
76.00
150.00
9.60
84.00
152.00
10.30
91.00
154.00
11.10
30
35
40
45
50
55
MODEL : CL120, HERMETIC SCROLL (SINGLE) COMP.
SST
(0F)
30
35
40
45
50
55
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
AMBIENT TEMPERATURE - F
85
98.50
113.00
9.60
110.00
117.00
10.00
121.00
120.00
10.45
132.50
123.00
11.00
144.50
125.00
11.50
155.50
127.00
12.00
95
91.00
122.00
10.00
102.00
126.00
10.60
112.50
129.00
11.10
123.00
131.00
11.60
134.00
133.00
12.20
144.50
135.00
12.80
105
83.00
131.00
10.45
93.50
134.00
11.00
103.50
137.00
11.60
113.50
140.00
12.30
124.00
142.00
12.95
134.00
144.00
13.60
115
76.00
140.00
10.90
85.00
143.00
11.55
94.50
146.00
12.25
104.00
149.00
13.00
113.00
151.00
13.75
122.00
153.00
14.40
SST
(0F)
125
67.50
148.00
11.40
77.00
150.00
12.00
86.00
153.00
12.80
94.00
155.00
13.65
113.00
157.00
14.45
111.00
159.00
15.20
30
35
40
45
50
55
MODEL: CL150, HERMETIC SCROLL (SINGLE) COMP.
SST
(0F)
30
35
40
45
50
55
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
AMBIENT TEMPERATURE - F
85
115
104
10.9
128
108
11.4
141
110
11.9
154
113
12.6
167
114
13
180
115
13.3
95
107
113
11.5
119
117
12.1
130
119.5
12.8
144
121
13.2
156
122
13.7
168
124
14.3
105
100
122
12.2
110
125
12.7
122
127
13.3
132
130
14
144
131
14.7
154
132
15.2
115
90
132
12.7
100
135
13.4
110
138
14.2
120
140
14.9
125
142
15.7
140
143
16.4
85
82.00
110.00
8.42
92.00
113.00
8.75
101.50
116.00
9.20
111.00
118.00
9.57
120.00
120.00
9.96
129.00
122.00
10.40
95
76.00
118.00
8.80
85.00
120.00
9.24
94.00
123.00
9.60
103.00
125.00
10.10
112.00
127.00
10.56
121.00
129.00
11.20
105
70.00
127.00
9.00
78.00
130.00
9.52
87.00
133.00
10.10
95.00
135.00
10.56
104.00
138.00
11.22
112.00
140.00
11.83
115
64.00
137.00
9.24
72.00
140.00
9.90
80.00
143.00
10.56
88.00
145.00
11.16
96.00
147.00
11.77
104.00
149.00
12.38
125
57.00
145.00
9.70
65.00
148.00
10.30
72.00
151.00
11.00
80.00
153.00
11.66
88.00
155.00
12.27
95.00
157.00
12.93
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
AMBIENT TEMPERATURE - 0F
75
104.00
106.00
9.15
116.00
109.00
9.65
127.00
112.00
10.20
139.00
115.00
10.80
150.50
117.00
11.40
163.00
120.00
12.00
85
97.50
115.00
9.70
109.00
118.00
10.20
120.00
120.00
10.80
131.50
123.00
11.40
143.50
126.00
12.10
154.00
128.00
12.70
95
91.00
123.00
10.20
102.00
126.00
10.80
112.50
129.00
11.40
124.00
132.00
12.20
135.50
134.00
12.80
146.00
136.00
13.40
105
85.00
132.00
10.80
95.00
135.00
11.40
105.50
138.00
12.00
116.50
141.00
12.90
127.50
143.00
13.60
137.50
146.00
14.40
115
78.50
141.00
11.30
88.50
144.00
11.95
98.50
147.00
12.80
108.50
150.00
13.60
119.00
153.00
14.45
128.50
155.00
15.10
125
72.50
149.00
11.60
82.00
152.00
12.70
92.00
154.00
13.40
102.00
156.00
14.30
111.00
158.00
15.20
120.50
160.00
16.05
MODEL: CL150, HERMETIC SCROLL (DUAL) COMP.
0
75
122
95
10.3
136
100
10.9
150
102
11.3
165
104
11.7
180
106
12.1
196
108
12.6
75
88.00
100.00
8.10
98.00
104.00
8.42
109.00
107.00
8.75
118.50
110.00
9.10
128.00
112.00
9.41
138.00
114.00
9.74
MODEL : CL120, HERMETIC SCROLL (DUAL) COMP.
0
75
106.00
105.00
9.20
118.50
108.00
9.50
130.00
111.00
9.95
142.50
114.00
10.35
154.50
117.00
10.80
166.50
119.00
11.25
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
AMBIENT TEMPERATURE - 0F
SST
(0F)
125
83
141
13.4
92
144
14.1
101
146
14.9
110
147
15.7
118
148
16.2
128
148.5
16.9
30
35
40
45
50
55
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
AMBIENT TEMPERATURE - 0F
75
120
95
10.6
134
98
11.3
144
100
11.8
162
102
12.4
176
104
12.9
191.5
105
13.3
85
114
104
11.4
126
109
12.1
140
110
12.7
153
112
13.2
166
114
13.9
180
115
14.5
95
107.5
114
12.2
119
118
13
131
120
13.6
143
122
14.1
155
124
15
168
125
15.6
105
100
123
13
110
127
13.8
122
129
14.5
136
131
15.2
145
132
15.9
156
134
16.5
115
92.5
134
13.9
102
136
14.5
113
138
15.3
124
140
16
134
141
16.8
145
142
17.4
LEGEND: SST - Saturated Suction Temperature; TC - Total Capacity (1000 Btuh) Gross; CT - Condensing Temperature (0F); kW - Total unit power input
9
125
86
142
14.5
94
144.5
15.3
105
147
16.1
114
149
16.9
124
150
17.7
134
151
18.6
PERFORMANCE DATA
MODEL : CL180, HERMETIC SCROLL (DUAL) COMP.
SST
(0F)
30
35
40
45
50
55
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
MODEL : CL220, HERMETIC SCROLL (DUAL) COMP.
AMBIENT TEMPERATURE - 0F
75
159
98
12.4
175
100
12.6
192
101
12.8
208
102
13
224
103
13
240
103
13.3
85
151
107
13.7
171
109
14.1
182
110
14.3
197
113
14.8
213
114
15
229
116
15.3
95
147
117
15.4
157
119
15.7
172
122
16.3
187
125
16.8
202
127
17.1
218
128
17.3
105
134
128
17.2
148
130
17.5
168
132
17.9
177
134
18.3
192
136
18.6
207
137
18.8
115
127
136
18.6
141
138
18.9
155
140
19.3
168
142
19.6
182
144
19.9
196
145
20.1
SST
(0F)
125
119
145
20
131
147
20.5
145
148
20.6
159
149
20.7
173
150
20.9
187
151
21.1
30
35
40
45
50
55
MODEL : CL240, HERMETIC SCROLL (DUAL) COMP.
SST
(0F)
30
35
40
45
50
55
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
AMBIENT TEMPERATURE - F
85
221
110
20.66
243.8
112.5
21.3
266.6
116.7
22.5
289.4
118.3
23
312.2
120.3
23.4
335
121.4
24
95
206
120
23.2
228.76
122.7
23.9
251.52
125.8
24.6
274.28
128.3
25.3
297.04
130
25.9
319.8
131.5
26.4
105
194.4
130
25.6
216.06
132.7
26.3
237.72
134.2
26.8
259.38
136.5
27.2
281.04
139.5
28
302.7
140.5
28.4
115
179.2
140
27.9
200.48
141.6
28.4
221.76
145
29.3
243.04
146.25
29.7
264.32
148.1
30.3
285.6
150
30.7
75
190
100
14.5
208
103
15.2
227
107
15.8
244
110
16.6
263.2
112
17
282
113
17.4
85
179
110
16.5
197.5
114
16.8
216
116
17.8
233
120
18.6
251.5
121
18.9
268.4
123
19.5
95
170
120
18.6
187.4
123
19.2
205.6
126
19.8
222
128
20.3
239.5
130
20.8
258
131
21.2
105
160
130
20.7
176
133
21.2
192.5
135.5
21.9
208.7
138
22.5
225
140
22.9
242
141.5
23.3
115
150
140
22.8
164.1
142
23.2
182.2
144
23.6
198
145
23.9
213.5
147
24.2
229
148
25.9
SST
(0F)
125
167.8
150
30
189.08
151.42
30.8
210.36
153.4
31.41
231.64
155.2
32
252.92
157.5
32.6
274.2
160
33
30
35
40
45
50
55
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
AMBIENT TEMPERATURE - 0F
75
271.75
102
21.18
298.4
104
22.4
325.05
106
23.16
351.7
108
23.9
378.35
110
24.4
405
112
25.14
85
257.4
112
24.8
282.9
114
25.4
308.4
116
26.18
333.9
120
27.3
359.4
121.4
27.9
384.9
122.5
28.18
95
241.2
120
27
265.8
124
28.37
290.4
126.5
29.1
315
128.5
29.8
339.6
130
30.25
364.2
132
31
105
229.11
130
29.8
252.48
134
31.3
275.85
136.6
32.12
299.22
138.3
32.54
322.59
140
33.16
345.96
141
33.5
115
216.4
141
33
237.84
142
33.4
259.28
144
34
280.72
147
34.8
302.16
151
36.3
323.6
155
37.5
MODEL : CL360, HERMETIC SCROLL (DUAL) COMP.
SST
(0F)
30
35
40
45
50
55
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
AMBIENT TEMPERATURE - 0F
75
290.2
98
26.8
321.93
100
27.25
353.66
102
27.76
385.39
104
28.2
417.12
105
28.4
448.85
106.6
28.8
85
276.5
108
29
306.98
110
29.5
337.46
111.7
29.9
367.94
113.4
30.53
398.42
114.6
30.9
428.9
116.4
31.2
95
260.1
117
31.2
288.94
119
31.8
317.79
121
32.2
346.63
122.5
32.8
375.48
124
33.2
404.32
125.7
33.6
105
245
126
33.3
272.88
128
34
300.77
130
34.4
328.65
131.6
35
356.54
133.5
35.4
384.42
135
35.8
115
230.2
136
35.64
256.12
138
36.2
282.05
140
36.8
307.97
141
37.2
333.9
142.5
37.4
359.82
144
37.9
125
139.5
147.5
23.2
153.4
149
24.7
170
151
25.1
189.5
152
25.5
200
154
25.8
216
155
26.1
MODEL : CL300, HERMETIC SCROLL (DUAL) COMP.
0
75
236.2
100
18.4
260.14
104
19.41
284.08
107
20.25
308.02
110
21
331.96
111.5
21.33
355.9
112.8
21.86
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
AMBIENT TEMPERATURE - 0F
125
215
145
37.8
240
147
38.47
265
149
38.9
290
151
39.2
315
152.5
39.5
340
154
40.5
LEGEND:
SST - Saturated Suction Temperature
TC
- Total Capacity (1000 Btuh) Gross
CT
- Condensing Temperature (0F)
kW - Total unit power input
10
125
200.1
145
34.2
221.73
150
35.6
243.36
154
37.3
264.99
156
38.8
286.62
158
40.2
308.25
160
41.7
ELECTRICAL DATA
SINGLE COMPRESSOR (HERMETIC RECIPROCATING) UNITS
MODEL NUMBER
POWER SUPPLY
(V-Ph-Hz)
VOLTAGE
RANGE
COMPRESSOR
LEGEND:
*
MIN.
MAX.
RLA
LRA
FAN
MOTOR
FLA
(each)
MCA
MOCP
FLA
- Full Load Amps
LRA
- Locked Rotor Amps
RLA
- Rated Load Amps
CL030
220/240-1-50
198
264
16.9
85.8
1.9
23
35
CL030
380/415-3-50 (4 WIRE)
342
457
5.6
39
1.9
8.9
15
CL036
220/240-1-50
198
264
20.4
105
1.9
27.4
45
CL036
380/415-3-50 (4 WIRE)
342
457
8.2
50
1.9
12.2
20
MOCP - Maximum Over Current Protection
CL042
380/415-3-50 (4 WIRE)
342
457
8.2
50
2.3
12.6
20
CL048
380/415-3-50 (4 WIRE)
342
457
10.4
55
2.3
15.3
25
* Single phase motors (220/240V-1Ph-50Hz),
CL060
380/415-3-50 (4 WIRE)
342
457
9.6
65
2.3
14.3
20
MCA
MOCP
MCA - Minimum Circuit Amps
up to CL150 only
SINGLE COMPRESSOR (SCROLL) UNITS
MODEL NUMBER
POWER SUPPLY
(V-Ph-Hz)
VOLTAGE
RANGE
MIN.
MAX.
*
COMPRESSOR
FAN
(each)
MOTOR
FLA
(each)
RLA
LRA
CL075
380/415-3-50 (4 WIRE)
342
457
12
101
2.3
19.6
30
CL090
380/415-3-50 (4 WIRE)
342
457
16.4
95
2.3
25.1
40
CL100
380/415-3-50 (4 WIRE)
342
457
17.3
111
2.3
26.2
40
CL120
380/415-3-50 (4 WIRE)
342
457
19.6
118
2.3
29.1
45
CL150
380/415-3-50 (4 WIRE)
342
457
25.6
167
2.5
37
60
MCA
MOCP
20
DUAL COMPRESSOR (HERMETIC RECIPROCATING) UNITS
MODEL NUMBER
POWER SUPPLY
(V-Ph-Hz)
VOLTAGE
RANGE
MIN.
MAX.
*
COMPRESSOR
FAN
(each)
MOTOR
FLA
(each)
RLA
LRA
CL075
380/415-3-50 (4 WIRE)
342
457
5.9
42
2.3
17.8
CL090
380/415-3-50 (4 WIRE)
342
457
8.2
50
2.3
23
30
CL100
380/415-3-50 (4 WIRE)
342
457
10.4
55
2.3
28
35
MCA
MOCP
35
DUAL COMPRESSOR (SCROLL) UNITS
MODEL NUMBER
POWER SUPPLY
(V-Ph-Hz)
VOLTAGE
RANGE
MIN.
MAX.
*
FAN
COMPRESSOR
(each)
MOTOR
FLA
(each)
RLA
LRA
CL120
380/415-3-50 (4 WIRE)
342
457
10
74
2.3
27.1
CL150
380/415-3-50 (4 WIRE)
342
457
12
101
2.5
32
40
CL180
380/415-3-50 (4 WIRE)
342
457
17.3
111
1.9
42.7
60
CL220
380/415-3-50 (4 WIRE)
342
457
19.2
125
1.9
47
60
CL240
380/415-3-50 (4 WIRE)
342
457
19.6
118
2.9
49.9
60
CL300
380/415-3-50 (4 WIRE)
342
457
25.6
167
2.9
63.4
80
CL360
380/415-3-50 (4 WIRE)
342
457
27.2
198
2.9
69.9
90
NOTE:
If other than 900C copper wire is used, size can be determined from unit ampacity given in above table and applicable table of NEC.
Wire size selected must have current capacity not less than that of copper wire specified and voltage drop should not exceed 2% of
rated voltage. Must use copper wire from disconnect switch to the unit.
11
DIMENSIONS
CL030 - CL060
NOTES:
1. All dimensions are in mm, (dimensions in brackets are in inches).
2. Allow 32" (812mm) clearance to service end of the
unit, 12" (305mm) on remaining sides and 24" (610mm)
between units for proper airflow.
MODEL NUMBER
A
B
C
D
E
F
G
H
CL030 - CL036
711
610
708
596
440
175
86
57
CL042 - CL060
889
813
806
695
538
216
99
72
12
DIMENSIONS
CL075 - CL120
NOTES:
1. All dimensions are in mm, (dimensions in brackets are in inches).
2. Allow 32" (812 mm) clearance to service end of the unit, 24" (610 mm) on remaining sides and 48" (1219 mm) between units for
proper airflow.
13
DIMENSIONS
CL150 - CL220
NOTES:
1. All dimensions are in mm, (dimensions in brackets are in inches).
2. Allow 32" (812 mm) clearance to service end of the unit, 48" (1219 mm) on remaining sides for proper airflow.
14
DIMENSIONS
CL240 - CL300
NOTES:
1. All dimensions are in mm, (dimensions in brackets are in inches).
2. Allow 48" (1219 mm) clearance on all sides for proper airflow.
15
DIMENSIONS
203
[8.0"]
1550
[61.0"]
CL360
2121
[83.50"]
73
[2.88"]
2197
[86.50"]
943
[37.13"]
943
[37.13"]
2032
[80.0"]
NOTES:
1. All dimensions are in mm, (dimensions in brackets are in inches).
2. Allow 48" (1219 mm) clearance on all sides for proper airflow.
16
TYPICAL SCHEMATIC WIRING DIAGRAM
(Single compressor units - Cool only)
LEGEND
AHU
AI
AR
ATB
CAP
CC
CB
C. HTR
COMP
FM
FMC
FR
HPS
HVTB
JP
L1
L2
L3
LPS
LUG
N
AIR HANDLING UNIT
ANTI ICE THERMOSTAT
AUXILIARY RELAY
AUXILIARY TERMINAL BLOCK
CAPACITOR
COMPRESSOR CONTACTOR
CIRCUIT BREAKER
CRANKCASE HEATER
COMPRESSOR
FAN MOTOR (CONDENSER)
FAN MOTOR CONTACTOR
FAULT RELAY
HIGH PRESSURE SWITCH
HIGH VOLTAGE TERMINAL BLOCK
JUMPER
LINE 1
LINE 2
LINE 3
LOW PRESSURE SWITCH
LUG GROUND
NEUTRAL
NTB
RR
SD
TRANS
T'STAT
UVM
VFC
NEUTRAL TERMINAL BLOCK
RESET RELAY
SMOKE DETECTOR
TRANSFORMER
THERMOSTAT
UNDER VOLTAGE MONITOR
VOLT FREE CONTACT
FIELD WIRING
DISCONNECT TAB - 1/4"
SPLICE-CLOSED END
___
+
CONTROL & INTERCONN. DETAILS FOR FML AHU W/O SYSTEMIZER
NOTES
1. POWER SUPPLY, REFER TO UNIT NAMEPLATE.
2. ANY WIRE REPLACEMENT SHOULD BE OF THE 900C
OR ITS EQUIVALENT.
USE COPPER CONDUCTOR WIRES ONLY.
NOTE: ATB# 1,4 & 5 OF COND. UNIT
TO BE CONNECTED TO ATB# 1,4 & 5
OF A.H.U ACCORDINGLY.
3. POWER MUST BE SUPPLIED TO CRANKCASE
HEATER FOR MINIMUM OF 12 HOURS PRIOR TO
SYSTEM START UP.
IF POWER IS OFF 6 HOURS OR MORE, CRANKCASE
HEATER MUST BE ON FOR 12 HOURS BEFORE
OPERATING THE SYSTEM.
OPTIONS
1. UVM OPTION
L1
L2
L3
L1
L2
L3
A. UNIT ON & OFF INDICATION
FAILURE TO FOLLOW THESE INSTRUCTIONS MAY
RESULT IN COMPRESSOR DAMAGE.
4. HPS OPTION
3. VOLT FREE CONTACT OPTIONS
B. COMP ON/OFF & TRIP & [UNIT] TRIP INDICATION OPTION
FOR BQ & FML UNITS
UVM
4. FUSED DISCONNECT SWITCH OR CIRCUIT
BREAKER TO BE PROVIDED BY END USER WITH
RATING AS RECOMMENDED BY COOLINE.
5.
TO ATB
TO ATB
* ATB 3 IS APPLICABLE FOR PDS OPTION UNITS
ONLY.
6. REMOVE JUMPER FOR AI OPTION. ROUTE AI
WIRES FROM AHU.
(REMOVE JP1)
2. SMOKE DETECTOR OPTION
NOTE: Refer to unit control box (inside panel) for exact wiring diagram.
17
TYPICAL SCHEMATIC WIRING DIAGRAM
(Dual compressor units - Cool only)
LEGEND
CONNECTION APPLICABLE FOR
1PH FAN MOTOR ONLY
LOW AMBIENT OPTION WITH 2 SPEED FM
LOW AMBIENT OPTION WITH
1 SPEED FM
CRANKCASE HTR CONNECTION
AHU
AI
AR
ATB
CAP
CC
CB
C. HTR
COMP
FM
FMC
FR
HPS
HVTB
JP
L1
L2
L3
LPS
LUG
N
AIR HANDLING UNIT
ANTI ICE THERMOSTAT
AUXILIARY RELAY
AUXILIARY TERMINAL BLOCK
CAPACITOR
COMPRESSOR CONTACTOR
CIRCUIT BREAKER
CRANKCASE HEATER
COMPRESSOR
FAN MOTOR (CONDENSER)
FAN MOTOR CONTACTOR
FAULT RELAY
HIGH PRESSURE SWITCH
HIGH VOLTAGE TERMINAL BLOCK
JUMPER
LINE 1
LINE 2
LINE 3
LOW PRESSURE SWITCH
LUG GROUND
NEUTRAL
NTB
RR
SD
TRANS
T'STAT
UVM
VFC
NEUTRAL TERMINAL BLOCK
RESET RELAY
SMOKE DETECTOR
TRANSFORMER
THERMOSTAT
UNDER VOLTAGE MONITOR
VOLT FREE CONTACT
FIELD WIRING
DISCONNECT TAB - 1/4"
SPLICE-CLOSED END
___
+
NOTES
1. POWER SUPPLY, REFER TO UNIT NAMEPLATE.
OPTIONS
1. UVM OPTION
L1
L2
3. VOLT FREE CONTACT OPTIONS
L3
A. UNIT ON & OFF INDICATION
4. HPS OPTION
B. COMP ON, OFF & TRIP [&] UNIT TRIP INDICATION OPTION
2. ANY WIRE REPLACEMENT SHOULD BE OF THE 900C
OR ITS EQUIVALENT.
USE COPPER CONDUCTOR WIRES ONLY.
3. POWER MUST BE SUPPLIED TO CRANKCASE
HEATER FOR MINIMUM OF 12 HOURS PRIOR TO
SYSTEM START UP.
IF POWER IS OFF 6 HOURS OR MORE, CRANKCASE
HEATER MUST BE ON FOR 12 HOURS BEFORE
OPERATING THE SYSTEM.
UVM
TO ATB
FAILURE TO FOLLOW THESE INSTRUCTIONS MAY
RESULT IN COMPRESSOR DAMAGE.
TO ATB
(REMOVE JP1)
4. FUSED DISCONNECT SWITCH OR CIRCUIT
BREAKER TO BE PROVIDED BY END USER WITH
RATING AS RECOMMENDED BY COOLINE.
2. SMOKE DETECTOR OPTION
5.
*
ATB 3 & 5 IS APPLICABLE FOR PDS OPTION UNITS
ONLY.
6. USE DISCONNECT TAB OR SPLICE ONLY WHERE
EVER REQUIRED FOR EXTENSION OF ORIGINAL
WIRE.
7. REMOVE JUMPER FOR AI OPTION. ROUTE AI
WIRES FROM AHU.
NOTE: Refer to unit control box (inside panel) for exact wiring diagram.
18
TYPICAL SCHEMATIC WIRING DIAGRAM
(Heat pump units)
LEGEND
NTB
N
LUG
HVTB
L1
L2
L3
CC
JP5
37A
N
36B 37B
T1A
T2A
T3A
36A 37A
CAP2
35B
CAP1
35A
COMP
FM2
FM1
N
L1
ATB1
TRANS
CB 16
15
1
1
24 VAC
[UVM]
1A
JP1
[SD]
1B
17
JP2
JP11
LOW AMBIENT OPTION
TO CC
T1A
TO CC TO JP5
T2A
37B
TO JP5
37A
17
21
8
41A
CAP2
37B
JP4
22
R-V
9
CAP1
JP3
20
"7"CONN. NOT REQ'D FOR CS/FL/FML (FCU)-AHU
36B
7
17
CC
35B
20
37A
LPS
22A
6
FCS
SEE NOTE-5
[AI]
26A
25A
JP12
36A
SEE HPS OPTION BELOW
35A
5
TO BQ & FML UNITS
24V CIRCUIT
FM1
FM2
CRANKCASE HTR CONNECTION
L1
COMP
C.HTR
L2
NAME OPEN (PSIG) CLOSE (PSIG)
NOTE: ATB# 1,6,8,9,T3A & 37A OF COND. UNIT
LPS
25 ± 5
50 ± 5
TO BE CONNECTED TO ATB# 1,6,8,9,T3A & 37A
HPS
450 ± 10
360 ± 15
OF A.H.U ACCORDINGLY. PLS REMOVE JP5
FCS
190 ± 15
290 ± 10
OPTIONS
3. VOLT FREE CONTACT OPTIONS FOR BQ & FML UNITS
L2
L3
ATB1
15
ATB2
17
AR1
ATB1
9
41A
ATB2
17
FR-2
FR
FR-2
UVM
45
AR1-1
46
AR1-1
47
43
44
FR-1
TO ATB 1
55
TO ATB 1A
UNIT ON
(REMOVE JP1)
UNIT OFF
UNIT/COMP-TRIP
54
CCA-2A
L1
4. HPS OPTION
B. COMP ON, OFF & TRIP [&] UNIT TRIP INDICATION OPTION FOR BQ & FML UNITS
CCA-2B
A. UNIT ON & OFF INDICATION
56
57
COMP-ON
COMP-OFF
COMP-TRIP
2.SMOKE DETECTOR OPTION
L1
1A
1B
ATB2
ATB2
+
HPS
25A
1. POWER SUPPLY, REFER TO UNIT NAMEPLATE.
2. ANY WIRE REPLACEMENT SHOULD BE OF THE 900C
OR ITS EQUIVALENT.
USE COPPER CONDUCTOR WIRES ONLY.
3. POWER MUST BE SUPPLIED TO CRANKCASE
HEATER FOR MINIMUM OF 12 HOURS PRIOR TO
SYSTEM START UP.
IF POWER IS OFF 6 HOURS OR MORE, CRANKCASE
HEATER MUST BE ON FOR 12 HOURS BEFORE
OPERATING THE SYSTEM.
FAILURE TO FOLLOW THESE INSTRUCTIONS MAY
RESULT IN COMPRESSOR DAMAGE.
4. FUSED DISCONNECT SWITCH OR CIRCUIT
BREAKER TO BE PROVIDED BY END USER WITH
RATING AS RECOMMENDED BY COOLINE.
5. REMOVE JUMPER FOR AI OPTION. ROUTE AI
WIRES FROM AHU.
6. USE DISCONNECT TAB OR SPLICE ONLY WHERE
EVER REQUIRED FOR EXTENSION OF ORIGINAL
WIRE.
ATB2
DCT-2
ATB2
N
REMOVE JP4
DCT-1
REMOVE JP2
58
23A
NEUTRAL TERMINAL BLOCK
RESET RELAY
SMOKE DETECTOR
TRANSFORMER
THERMOSTAT
UNDER VOLTAGE MONITOR
VOLT FREE CONTACT
FIELD WIRING
DISCONNECT TAB - 1/4"
SPLICE-CLOSED END
DEFROST CONTROL OPTION FOR BQ UNIT ONLY
DCT
VFC-FROM CUSTOMER'S
SMOKE DETECTOR
TO
LPS
NTB
RR
SD
TRANS
T'STAT
UVM
VFC
NOTES
SET POINTS
1. UVM OPTION
AIR HANDLING UNIT
ANTI ICE THERMOSTAT
AUXILIARY RELAY
AUXILIARY TERMINAL BLOCK
CAPACITOR
COMPRESSOR CONTACTOR
CIRCUIT BREAKER
CRANKCASE HEATER
COMPRESSOR
FAN MOTOR (CONDENSER)
FAN MOTOR CONTACTOR
FAULT RELAY
HIGH PRESSURE SWITCH
HIGH VOLTAGE TERMINAL BLOCK
JUMPER
LINE 1
LINE 2
LINE 3
LOW PRESSURE SWITCH
LUG GROUND
NEUTRAL
___
USE FOR OPTION-3B ONLY
CONTROL & INTERCONN. DETAILS FOR FML AHU W/O SYSTEMIZER
AHU
AI
AR
ATB
CAP
CC
CB
C. HTR
COMP
FM
FMC
FR
HPS
HVTB
JP
L1
L2
L3
LPS
LUG
N
ATB2
DCT-3
ATB2
37A
N
REMOVE JP5
REMOVE JP3
NOTE: Refer to unit control box (inside panel) for exact wiring diagram.
19
INSTALLATION & START-UP INSTRUCTIONS
SAFETY CONSIDERATIONS
Improper installation, service, maintenance or use can cause explosion, fire, electrical shock or other conditions which
may cause personal injury or property damage. Check with your nearest COOLINE dealer/sales office for information or
assistance. For detailed instructions/informations, please refer to corresponding IOM manual.
Warning: Before installation or servicing the system, always turn off main power supply. Electrical shock can cause
personal injury or death.
INSTALLATION
STEP-1:
Check equipment and job site
Unpack unit and move to final location taking care not to damage the unit. Remove screws holding the unit to wooden
pallet and after removing wooden pallet, refix the screws.
STEP- 2:
Installation on a solid, level mounting pad
For proper drainage, the condensing unit must be raised off the mounting pad. If conditions require the unit be attached
to the pad, tie down bolts should be used.
When installing, allow sufficient space for airflow clearance, wiring, refrigerant piping and service. Double the service
access when multiple units are installed at one location.
On rooftop applications, locate unit at least 6" (152 mm) above roof surface. Place unit above a load-bearing wall, isolate
unit and piping set from structure.
Arrange supporting members to adequately support unit and minimize transmission of vibration to building.
STEP-3:
Piping connections
Outdoor units should be connected to indoor units using field-supplied piping of refrigerant grade and correct size. The
liquid and suction line diameters can be determined from the physical data table. For piping requirements beyond 25 ft
(7.62m), obtain information from your nearest COOLINE dealer/sales office.
If either refrigerant piping or indoor coil is exposed to atmospheric conditions, it must be dehydrated to 500 microns to
eliminate moisture contamination in the system.
It is advisable to size piping according to recommended ASHRAE methods. Install piping according to refrigeration
standard practice. Run refrigerant pipes as directly as possible, avoiding unnecessary turns and bends. Install refrigerant
pipes carefully to prevent damaging the suction pipe insulation and vibration transmission to the structure.
Outdoor unit connected to factory matched indoor unit
Outdoor unit contains correct system refrigerant charge for operation with matched indoor unit as given on cooling
capacity table and when connected with up to 25 ft (7.62 m) of field-supplied piping. Check refrigerant charge for maximum efficiency.
Sweat connection
Use refrigerant grade piping. Service valves are closed from factory when shipped and ready for brazing. After wrapping
the service valve with a wet cloth, the piping set can be brazed to service valve using either silver rod or silfos rod brazing
material. When brazing completed, refrigerant piping and indoor coil are now ready for leak testing. This check should
also include all field and factory brazed joints.
20
ELECTRICAL
STEP 1: INSTALLATION
A) Please ensure power supply to the unit is as per unit nameplate (Volts/Ph/Hz) requirements.
Caution: Operation of the unit on improper power supply will result in damage to the unit.
Note: Use copper wires of proper rating for all field wiring.
Warning: Before servicing or installation of the unit, always TURN OFF all power to the unit. There may be more than
one disconnect switch. Ensure all of them are turned off. Electrical shock can cause personal injury or death.
B) Ground & power wires
Connect power wires to terminal block per wiring diagram.
Connect ground wire to the ground lug inside the control box.
C) Control wiring between outdoor & indoor unit
Use 16 gauge color-coded wire between the indoor and outdoor units (control wiring).
STEP 2: START-UP
1) Energize crankcase heater for a minimum of 12 hours prior to the system start-up. To energize crankcase heater only,
set thermostat to "off" position and close electrical disconnect switch to the outdoor unit.
2) Fully open liquid/suction service valves.
3) Close electrical disconnect switch to energize the system.
4) Set room thermostat to desired temperature.
SYSTEM DESIGN
THE COOLINE CONDENSING UNIT SYSTEM HAS BEEN DESIGNED BASED ON THE FOLLOWING:
• Intended for outdoor installation with free air intake and discharge.
• Minimum outdoor operating air temperature during cooling without low ambient operation option is 55 F.
• Maximum outdoor operating air temperature during cooling is 130 F.
• For reliable operation, unit should be level on horizontal plane.
• Maximum elevation of indoor unit above or below the outdoor unit is: indoor unit above = 50 feet, indoor unit below =150 feet.
• For interconnecting refrigerant pipe lengths greater than 25 feet, check with your local COOLINE sales office.
• Use only copper wire for electric connection at unit. Aluminum and clad aluminum are not acceptable for the type of
0
0
connector provided.
21
PARTS LIST
(Single compressor units)
MODEL NUMBER
COMPRESSOR
CL030B
CL030L
CL036B
CL036L
CL042L
CL048L
CL060L
800-674-94
800-684-14
800-684-13
800-684-09
800-684-09
800-672-52
800-643-01
FAN MOTOR
800-545-72
800-545-72
800-545-72
800-545-72
800-555-26
800-555-26
800-555-26
FAN MOTOR CAPACITOR
800-572-83
800-353-15
800-576-04
800-353-15
800-353-15
800-353-15
800-353-15
CONDENSER FAN
800-224-26
800-224-26
800-224-26
800-224-26
800-225-02
800-225-02
800-225-02
COMPRESSOR CONTACTOR
800-097-00
800-095-00
800-097-00
800-095-00
800-095-00
800-095-00
800-095-00
TRANSFORMER (24V)
800-012-30
800-012-30
800-012-30
800-012-30
800-012-30
800-012-30
800-012-30
LOW PRESSURE SWITCH
800-557-00
800-557-00
800-557-00
800-557-00
800-557-00
800-557-00
800-557-00
MODEL NUMBER
COMPRESSOR
CL075L
CL090L
CL100L
CL120L
CL150L
800-674-78
800-674-81
800-674-67
800-674-19
800-674-12
FAN MOTOR
800-555-26
800-555-26
800-555-26
800-555-26
800-545-67
FAN MOTOR CAPACITOR
800-353-15
800-353-15
800-353-15
800-353-15
800-572-20
CONDENSER FAN
800-225-02
800-225-02
800-225-02
800-225-02
800-224-23
COMPRESSOR CONTACTOR
800-095-00
800-095-00
800-095-00
800-097-00
800-736-22
TRANSFORMER (24V)
800-012-00
800-012-00
800-012-00
800-012-00
800-012-14
LOW PRESSURE SWITCH
800-557-00
800-557-00
800-557-00
800-557-00
800-557-00
HIGH PRESSURE SWITCH (OPTIONAL)
800-558-00
800-558-00
800-558-00
800-558-00
800-558-00
Dual compressor units
MODEL NUMBER
COMPRESSOR, Hermetic
COMPRESSOR, Scroll
CL075L
CL090L
CL100L
CL120L
CL150L
CL180L
CL220L
800-684-08
800-684-09
800-672-52
N.A.
N.A.
N.A.
N.A.
CL240L
N.A.
N.A.
N.A.
N.A.
800-674-25
800-674-78
800-674-67
800-674-38
800-674-19
800-555-06
FAN MOTOR
800-555-26
800-555-26
800-555-26
800-555-26
800-545-67
800-545-68
800-545-68
FAN MOTOR CAPACITOR
800-353-15
800-353-15
800-353-15
800-353-15
800-572-20
N.A.
N.A.
N.A.
CONDENSER FAN
800-225-02
800-225-02
800-225-02
800-225-02
800-224-23
800-224-23
800-224-23
800-224-28
COMP. CONTACTOR, Hermetic
800-095-00
800-095-00
800-095-00
800-095-00
800-095-00
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
800-095-01
800-736-22
800-098-61
TRANSFORMER (24V)
800-012-14
800-012-14
800-012-14
800-012-14
800-012-14
800-012-14
800-012-14
800-012-30
LOW PRESSURE SWITCH
800-557-00
800-557-00
800-557-00
800-557-00
800-557-00
800-557-00
800-557-00
800-557-00
HIGH PRESSURE SWITCH (OPTIONAL)
800-558-00
800-558-00
800-558-00
800-558-00
800-558-00
800-558-00
800-558-00
800-558-00
COMP. CONTACTOR, Scroll
MODEL NUMBER
CL300L
CL360L
COMPRESSOR, Scroll
800-674-72
800-674-72
COMP. CONTACTOR, Scroll
800-098-61
800-098-61
FAN MOTOR
800-555-06
800-555-06
FAN MOTOR CONTACTOR
800-098-51
800-098-51
CONDENSER FAN
800-224-28
800-224-28
TRANSFORMER (24V)
800-012-30
800-012-30
LOW PRESSURE SWITCH
800-557-00
800-557-00
HIGH PRESSURE SWITCH (OPTIONAL)
800-558-00
800-558-00
22
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