Machine Vision System IMAGECHECKER Improved

1323
Machine Vision System IMAGECHECKER
PV200
FIBER
SENSORS
Features
LASER
SENSORS
•Ultra-compact body
•High accuracy inspection & Man-hour
reduction
PHOTOELECTRIC
SENSORS
MICRO
PHOTOELECTRIC
SENSORS
AREA
SENSORS
LIGHT
CURTAINS
PRESSURE /
FLOW
SENSORS
INDUCTIVE
PROXIMITY
SENSORS
PARTICULAR
USE SENSORS
panasonic-electric-works.net/sunx
SENSOR
OPTIONS
SIMPLE
WIRE-SAVING
UNITS
WIRE-SAVING
SYSTEMS
MEASUREMENT
SENSORS
STATIC CONTROL
DEVICES
RoHS compliance
Improved inspection
reliability while reducing
engineering time
•Color and grey images can be simultaneously
captured for inspection.
•Compatible with 4 M pixel grey camera
•“3+1” Quad processor provides ultra-high speed
parallel processing,significantly reducing the
inspection time.
•The grey preprocess filters minimize the influence
of variations in the lighting or object conditions,
allowing for more accurate and reliable appearance
inspections.
•Smart edge(Circle) / (Line), Geometry calculation
and Screen Customization
•A variety of solution tools, including Smart Edge
for circles/lines, Geometric Operation, Connector
Checker and Screen Customization
•“PVWIN200” setup software for easy setup and
continuous simulation
Available for download from our website free of charge
ENDOSCOPE
LASER
MARKERS
PLC /
TERMINALS
HUMAN MACHINE
INTERFACES
ENERGY CONSUMPTION
VISUALIZATION
COMPONENTS
HARDWARE
Compact & High performance
Image processing with impressive accuracy and performance can now be achieved
while requiring a surprisingly low implementation and programming time.
The new ideal machine is a color/grey combination type.
50 mm
1.969 in
116.5 mm
4.587 in
FA COMPONENTS
148 mm
5.827 in
MACHINE VISION
SYSTEMS
UV CURING
SYSTEMS
Applications
Machine Vision
Systems
PV200
Camera selections
DIN-rail
mountable
High
accuracy
inspection
Five types of cameras, including a 4M grey camera, are available with the system.
You can choose color and/grey cameras according to application requirement.
PV500V2
Color cameras
new
[ 0.3M pixel ]
Grey cameras
new
[ 2M pixel ]
new
[ 0.3M pixel ]
[ 2M pixel ]
[ 4M pixel ]
*The 4M camera cannot be used in
combination with another type of camera.
Machine Vision System IMAGECHECKER
PV200
Color/grey combination inspection
High definition color and grey cameras can be simultaneously connected. Inspections with color and grey images can
be conducted concurrently.
1324
FIBER
SENSORS
LASER
SENSORS
PHOTOELECTRIC
SENSORS
MICRO
PHOTOELECTRIC
SENSORS
Color images clearly
show red bad marks,
which are difficult to
detect with grey images.
Grey conversion
Color image
Colors in different color phases can be simultaneously
extracted and inspected by using one inspection
checker, which was previously impossible with a
conventional model (AX40).
Grey conversion
Color image
LIGHT
CURTAINS
PRESSURE /
FLOW
SENSORS
INDUCTIVE
PROXIMITY
SENSORS
PARTICULAR
USE SENSORS
Color extraction
Color images can be converted into grey images by
specifying RGB values. This function makes it easier
to find foreign substances, raising the inspection
accuracy.
AREA
SENSORS
Color extraction
SENSOR
OPTIONS
SIMPLE
WIRE-SAVING
UNITS
WIRE-SAVING
SYSTEMS
MEASUREMENT
SENSORS
STATIC CONTROL
DEVICES
ENDOSCOPE
LASER
MARKERS
Foreign Hair
substance
PLC /
TERMINALS
Foreign Hair
substance
HUMAN MACHINE
INTERFACES
ENERGY CONSUMPTION
VISUALIZATION
COMPONENTS
HIGH SPEED AND HIGH ACCURACY
Quad processor, DSP processing & pipeline processing
FA COMPONENTS
"3 + 1" Quad processor for high speed processing
Consists of a processor exclusively for image capture and transfer, a high-speed RISC-CPU, image-processing DSP,
and a processor exclusively for display processing
•Pipeline processing by the Quad processor enables concurrent operation of the image capture process and
inspection process.
•Image transfer, image processing, inspection processing, calculation, and display processing operations can be
carried out asynchronously, achieving high speed processing.
•DSP processing: High-speed DSP is a processor dedicated for realtime image and grey pre-process filtering.
•Fan-less structure and high hardware reliability in standalone mode
[Process comparison with our conventional model (PV310) ]
DSP
Capture Inspection Calculation Display Transfer
Cannot start the next process unless
the present process is completed.
Quad Processor
Capture Inspection Calculation Display
DSP
Transfer
Custom
Color
Processor
32Bit
RISC
CPU
Custom
Graphic
Processor
Output
Applications
Machine Vision
Systems
PV500V2
Capture Inspection Calculation Display Transfer
Output
UV CURING
SYSTEMS
PV200
Dual Processor
32Bit
RISC
CPU
MACHINE VISION
SYSTEMS
Capture Inspection Calculation Display
Transfer
Pipeline (parallel) processing by Quad processor
reduces the inspection time.
1325
FIBER
SENSORS
LASER
SENSORS
PHOTOELECTRIC
SENSORS
MICRO
PHOTOELECTRIC
SENSORS
AREA
SENSORS
LIGHT
CURTAINS
Machine Vision System IMAGECHECKER
PV200
HIGH RELIABILITY
Smart edge (Circle)/(Line)
High
accuracy
inspection
Man-hour
reduction
Complicated inspection processes can be easily performed with highly accurate measurements.
A function for accurate approximation of circles/lines
This function detects a maximum of 3,000 edge points for a line and 3,600 for a circle in one area, dramatically improving
the accuracy of the measurement of dimensions and positions. This function has also significantly reduced the man-hours
required for setting.
Smart Edge (circle) setting example
PRESSURE /
FLOW
SENSORS
INDUCTIVE
PROXIMITY
SENSORS
PARTICULAR
USE
SENSORS
SENSOR
OPTIONS
SIMPLE
WIRE-SAVING
UNITS
WIRE-SAVING
SYSTEMS
One cell can have a minimum width of one pixel
(linear scanning), and a maximum of 3,600 cells
can be set per 0.1°.
The center of the virtual circle,
radius, diameter, circularity, and
ring width can be measured.
The center and radius of the
corner are measured.
The influence of surface
imperfections is eliminated to
accurately detect the target
straight line by approximation.
Imperfections along a target
sample can be analyzed for
maximum and minimum
values.
Smart Edge (line) setting example
MEASUREMENT
SENSORS
STATIC
CONTROL
DEVICES
ENDOSCOPE
LASER
MARKERS
PLC /
TERMINALS
HUMAN
MACHINE
INTERFACES
ENERGY
CONSUMPTION
VISUALIZATION
COMPONENTS
FA
COMPONENTS
A maximum of 3,000 cells can be set.
Geometry calculation
High
accuracy
inspection
Man-hour
reduction
Virtual Circle
MACHINE
VISION
SYSTEMS
Irregular
part
UV
CURING
SYSTEMS
Approximate
Straight Line
Intersection of
Two Lines
Distances, intersections, and median lines can be
detected.
This function detects a maximum of 3,000 edge points for a line
and 3,600 for a circle in one area, dramatically improving the
accuracy of dimension and position measurements.
Applications
Machine Vision
Systems
PV200
PV500V2
Application
[Intersection coordinate/angle measurement]
[Burr height measurement]
[Angle/perpendicular distance measurement] [Warpage height measurement]
Machine Vision System IMAGECHECKER
Screen customization
PV200
Man-hour
reduction
1326
FIBER
SENSORS
The PV200 has been designed to simplify implementation in both pre-production and post-production.
LASER
SENSORS
PHOTOELECTRIC
SENSORS
MICRO
PHOTOELECTRIC
SENSORS
AREA
SENSORS
LIGHT
CURTAINS
Unit conversion axes
Operation customization
by external signal
X and Y axes indicate
the scale converted
into the actual
dimensions.
(Separately settable
for each camera)
The unit is equipped
with a total of five
points for ASSIGN
and EXTRA signals,
which allow you to
customize the
allocations of tasks,
such as image data
output and screenshot
printing.
Data R (Read) / W (Write) function
Customizable Display
Program modifications can be quickly made in the RUN mode without
replacing the program or switching to the setting screen. This is useful in
cases where changes to the inspection area and pre-processing
parameters must be made after the program has been finalized.
[Modification examples]
new
A function for drawing text (multi-lingual), measured
values, cross marks, arrow marks (dimension lines),
rectangles, and ellipses. This function allows drawn
items to be displayed following the calculation
results or detected positions. It is also possible to
specify the character size, fill regions and switch the
drawn item colors or turn on/off the display of the
items according to the pass/fail check results.
NG
Change the X coordinate of the start point.
PRESSURE /
FLOW
SENSORS
INDUCTIVE
PROXIMITY
SENSORS
PARTICULAR
USE
SENSORS
SENSOR
OPTIONS
SIMPLE
WIRE-SAVING
UNITS
WIRE-SAVING
SYSTEMS
MEASUREMENT
SENSORS
STATIC
CONTROL
DEVICES
ENDOSCOPE
LASER
MARKERS
PLC /
TERMINALS
HUMAN
MACHINE
INTERFACES
ENERGY
CONSUMPTION
VISUALIZATION
COMPONENTS
FA
COMPONENTS
Change the pre-processing filter setting.
MACHINE
VISION
SYSTEMS
98.567
98.289
98.864
99.045
99.783
Burr/Chipping
UV
CURING
SYSTEMS
Check: NG
Applications
Machine Vision
Systems
Zoom
Layout
Image displays can be zoomed in the 2 to 400 % range.
400%
100%
2%
The VGA screen (640 × 480 pixels) can display
a maximum of two images and two pages of the
Data R/W screen. Screens and data R/W field
layouts can be customized, and up to 16
patterns can be registered. The information
displayed can be switched, according to the
current status, by using an external signal as
well as the keypad.
PV200
PV500V2
1327
Machine Vision System IMAGECHECKER
High
accuracy
inspection
PV200
Man-hour
reduction
FIBER
SENSORS
Grey preprocess filters
LASER
SENSORS
21 types of grey preprocess filters are available. Reliable inspections are possible even under non-uniform lighting conditions
or in the case of images with noise.
PHOTOELECTRIC
SENSORS
MICRO
PHOTOELECTRIC
SENSORS
AREA
SENSORS
LIGHT
CURTAINS
PRESSURE /
FLOW
SENSORS
INDUCTIVE
PROXIMITY
SENSORS
PARTICULAR
USE
SENSORS
●Preprocess filters: 21 types ●Preprocess groups: A maximum of 16 groups/camera ●Preprocess steps: A maximum of 10 steps/group
Main purpose
Filter name
Flaw detection
• Tophat
• Dynamic
• Frequency Extraction
Noise removal
• Dilation
• Erosion
Rotating and flipping
• Rotation
• Reflect
• Erosion → Dilation
• Dilation → Erosion
Main purpose
Filter name
Contour
enhancement
• Sobel
• Prewitt
• Laplacian
Blurring
• Median
• Smoothing
Gray scale
changing
• Auto Correction
• Gray Cut
• Edge Extraction X
• Edge Extraction Y
• Sharpen
• Area Averaging
• Correction Settings
SENSOR
OPTIONS
SIMPLE
WIRE-SAVING
UNITS
WIRE-SAVING
SYSTEMS
MEASUREMENT
SENSORS
STATIC
CONTROL
DEVICES
Application example
Original image
Processed image
Filter used
Checking container
lids for adhesion of
foreign substances
Tophat
Checking films/
sheets for scratches/
wrinkles
Frequency Extraction
Area Averaging
Detecting dirt on
transparent
sheets
Dynamic
Extracting printed
characters
(deleting the background)
Dynamic
Checking the inside of
containers for adhesion of
foreign substances
Frequency Extraction
Tophat
Checking sintered
parts for
breaks/cracks
Frequency Extraction
Tophat
ENDOSCOPE
LASER
MARKERS
PLC /
TERMINALS
HUMAN
MACHINE
INTERFACES
ENERGY
CONSUMPTION
VISUALIZATION
COMPONENTS
FA
COMPONENTS
MACHINE
VISION
SYSTEMS
UV
CURING
SYSTEMS
Applications
Machine Vision
Systems
PV200
PV500V2
Machine Vision System IMAGECHECKER
PV200
1328
SYSTEM CONFIGURATION
FIBER
SENSORS
Equipped with a full selection of interfaces essential for image processing devices of the future.
LASER
SENSORS
PHOTOELECTRIC
SENSORS
MICRO
PHOTOELECTRIC
SENSORS
USB2.0
AREA
SENSORS
Giga bit Ethernet connector
SD memory card
(SDHC compatible)
LIGHT
CURTAINS
Cameras (Digital cameras)
Up to two cameras of two different types can be connected.
Keypad
INDUCTIVE
PROXIMITY
SENSORS
0.3M color camera
2M color camera
Serial (RS232C)
PARTICULAR
USE
SENSORS
0.3M grey camera
2M grey camera
4M grey camera
Parallel I/O
PRESSURE /
FLOW
SENSORS
SENSOR
OPTIONS
*The 4M camera cannot be used in
combination with another type of camera.
SIMPLE
WIRE-SAVING
UNITS
WIRE-SAVING
SYSTEMS
VGA monitor output
MEASUREMENT
SENSORS
STATIC
CONTROL
DEVICES
PART NUMBERS
ENDOSCOPE
Controller units / Cameras / Keypads / Monitors
PV200 IMAGECHECKER
controller
LASER
MARKERS
Digital cameras for PV200
Keypads
0.3M color camera
(Quad-speed)
Camera cables
for PV200
ANPVC2260
3 m 9.843 ft type
3 m 9.843 ft type
ENERGY
CONSUMPTION
VISUALIZATION
COMPONENTS
3 m 9.843 ft type
5 m 16.405 ft type
5 m 16.405 ft type
FA
COMPONENTS
10 m 32.81 ft type
10 m 32.81 ft type
10 m 32.81 ft type
ANPVC8103
0.3M grey camera
(Quad-speed)
ANPV0202ADP
ANPVC1040
2M grey camera
ANPVP03
4M grey camera
ANPVC1210
ANPVC8105
ANPVP10
ANPVC1470
ANPVC8110
ANPVC8103R
ANPVC8105R
ANPVC8110R
f=8.5 with lock
ANB842NL
MACHINE
VISION
SYSTEMS
UV
CURING
SYSTEMS
0.3M pixel camera lenses
f=6 with lock
PLC /
TERMINALS
HUMAN
MACHINE
INTERFACES
2M color camera
ANPVC2040
[2-camera type]
Flexible
camera cables
ANB843L
f=16 with lock
ANB845NL
2M pixel camera lenses
f=16 with lock
ANM88161
f=25 with lock
ANB846NL
Adapter rings
(for the 0.3M cameras and 2-megapixel cameras)
f=25 with lock
ANM88251
XGA monitors
f=50 with lock
ANB847L
f=50 with lock
ANM88501
Applications
Machine Vision
Systems
Monitor cables
PV200
PV500V2
f=16
ANPVL162
f=25
ANPVL252
5 mm 0.197 in
× 1 ring
f=50
ANPVL502
ANB84805
40, 20, 10, 5, 1, 0.5 mm 0.020 in
× 1 ring
ANB848
LED lighting equipment for image processing
Camera attachment
bracket
Digital power supply units for LED lighting
(For 4M grey camera)
ANPVH005
10 W
ANB86001
30 W
ANB86003
3 m 9.843 ft type
10.4 inches
ANPVM11021
ANMX83313
5 m 16.405 ft type
ANMX83315
1329
FIBER
SENSORS
LASER
SENSORS
Machine Vision System IMAGECHECKER
SETUP SOFTWARE
PVWIN200 setup software
PHOTOELECTRIC
SENSORS
MICRO
PHOTOELECTRIC
SENSORS
AREA
SENSORS
Man-hour
reduction
User-friendly drag-and-drop operations
The continuous simulation and data logging functions
facilitate setting data corrections and verifications. The
export function allows you to manage the setting data
change history.
1
Simulation
cycle
2
INDUCTIVE
PROXIMITY
SENSORS
PARTICULAR
USE
SENSORS
Simulation cycle for debugging
Drag the target image and drop it onto a PVWIN200 screen
to start the operation. The guidance by the navigation view
icons will help you set the inspection conditions.
LIGHT
CURTAINS
PRESSURE /
FLOW
SENSORS
PV200
Can be switched to the screen
displaying "NG" items only
PV200 Setup Software
Available for download from our website free of charge
SENSOR
OPTIONS
WIRE-SAVING
SYSTEMS
MEASUREMENT
SENSORS
STATIC
CONTROL
DEVICES
ENDOSCOPE
SPECIFICATIONS
Functional specifications
General specifications
Item
Item
Specifications
CPU
Rated operating voltage 24 V DC
Operating voltage range 21.6 to 26.4 V DC (including ripples)
Rated current consumption 1.2 A max.
Ambient temperature during use 0 to +45 °C 32 to +113 °F (no freezing or condensation)
LASER
MARKERS
Storage ambient temperature -20 to +60 °C -4 to +140 °F (no freezing or condensation)
PLC /
TERMINALS
Storage ambient humidity 35 to 85% RH (at 25 °C 77 °F, no freezing or condensation)
HUMAN
MACHINE
INTERFACES
ENERGY
CONSUMPTION
VISUALIZATION
COMPONENTS
FA
COMPONENTS
MACHINE
VISION
SYSTEMS
UV
CURING
SYSTEMS
Ambient humidity during use 35 to 85% RH (at 25 °C 77 °F, no freezing or condensation)
Noise immunity
1,000 V, Pulse width: 50 ns, 1 μs (using the noise simulator method)
Vibration resistance 10 to 55 Hz, 1 sweep/min, double amplitude of 0.75 mm 0.030 in, 30 minutes each in the X, Y, and Z directions
Shock resistance 196 m/s2, 5 times each in the X, Y and Z directions
100 MΩ or higher (measured by a 500 V DC megger) (Note)
Insulation resistance Input and output terminals -- Power and ground terminals
(initial value)
Input and output terminals -- Non-energized metal part
Power terminal -- Non-energized metal part
500 V AC for 1 min (600 V AC for 1 sec), Cutoff current: 10 mA (Note)
Breakdown
Input and output terminals -- Power and ground terminals
voltage
Input and output terminals -- Non-energized metal part
(initial value)
Power terminal -- Non-energized metal part
Battery life
10 years approx. (at 25 °C 77 °F)
Weight
0.5 kg approx. (incl. terminal blocks)
Pollution degree Pollution degree 2
Applications
Machine Vision
Systems
Note: T
he evaluation was carried out with the primary side power supply varistor
and capacitor removed from the internal circuit of the unit.
Input/Output
SIMPLE
WIRE-SAVING
UNITS
Specifications
32-bit, RISC CPU & DSP
Cameras
Up to two cameras selected from among 0.3M (640 × 480) and
2M (1600 × 1200) grey and color cameras can be connected.
Up to two 4M grey cameras can be connected. (Note)
Monitor output
VGA (640 × 480) output
Memory card
SD/SDHC memory card
Serial
Models compatible with
RS232C (three-wire) × 1 Modbus RTU and the PLC link function
Panasonic Electric Works SUNX: FP series
Mitsubishi Electric: A, Q, FX (FX1N),
FX-2N series (FX2N, FX3U, and FX3UC)
OMRON: C, CV, and CS1 series
Allen-Bradley: SLC500
Fuji Electric: MICREX-SX SPH series
Parallel
14 inputs / 15 outputs
Keypad input
1 connector for dedicated keypad (ANPVP**)
MIL terminals: 32 inputs / 32 outputs
USB
USB 2.0, A-B type (Only PVWIN200)
Ethernet
Ether net × 1, PLCs compatible with the PLC link function
Panasonic Electric Works SUNX: FP series, ET-LAN unit
Mitsubishi Electric: Q series Ethernet unit
Note: T
he 4M grey camera cannot be used in combination with another type of
camera.
Camera specifications
PV200
PV500V2
Item
Specifications
Type / Part No.
4M grey / ANPVC1470
2M grey / ANPVC1210
0.3M grey / ANPVC1040
2M color / ANPVC2260
0.3M color / ANPVC2040
Capture element
Inter line method
Inter line method
Inter line method
Inter line method
Inter line method
2/3-inch CCD fixed image element 1/1.8-inch CCD fixed image element 1/3-inch CCD fixed image element 1/1.8-inch CCD fixed image element 1/3-inch CCD fixed image element
2048 horizontal × 2048 vertical pixels 1600 horizontal × 1200 vertical pixels 640 horizontal × 480 vertical pixels 1600 horizontal × 1200 vertical pixels 640 horizontal × 480 vertical pixels
Pixels
Pixel size: 3.45 μm × 3.45 μm Pixel size: 4.4 μm × 4.4 μm Pixel size: 7.4 μm × 7.4 μm Pixel size: 4.4 μm × 4.4 μm Pixel size: 7.4 μm × 7.4 μm
(Square pixels)
(Square pixels)
(Square pixels)
(Square pixels)
(Square pixels)
Frame rate
16 frams/sec max.
30 frams/sec max.
Lens mount
120 frams/sec max.
30 frams/sec max.
120 frams/sec max.
C mount
Ambient temperature during use
0 to +40 °C +32 to +104 °F 0 to +40 °C +32 to +104 °F 0 to +45 °C +32 to +113 °F 0 to +40 °C +32 to +104 °F 0 to +45 °C +32 to +113 °F
(Note)
Ambient humidity during use
35 to 85% RH (at 25°C, no freezing or condensation)
Vibration resistance
10 to 55 Hz, 1 sweep/min, double amplitude of 0.75 mm, 30 minutes each in the X, Y, and Z directions
Shock resistance
490.3 m/s2, 1 time each in the X, Y and Z directions
Weight (Excluding the lens) 125g approx.
Note: No freezing or condensation
700 m/s2, 3 times each in the X, Y and Z directions
65g approx.
65g approx.
65g approx.
65g approx.
Machine Vision System IMAGECHECKER
PV200
1330
SPECIFICATIONS
FIBER
SENSORS
Image processing functional specifications
Split-screen display of up to two camera images, Zoom function (2 to 400%)
Monitor display Image display: Through/Memory/NG object images
Display effects: Grey Scale/Thresholding Group/Pre-processing Group/
(VGA)
Color/Extraction and binary/Display area (640 × 480)
Processing methods Grey scale processing/Thresholding processin/Color extraction/Grey conversion
Processing
resolution
2M camera (grey/color): 1600 horizontal × 1200 vertical pixels
0.3M camera (grey/color): 640 horizontal × 480 vertical pixels
4M camera (grey): 2048 horizontal × 2048 vertical pixels
Trigger input
Select from: All cameras or detection trigger
Number of
Up to two cameras
connected cameras
Camera connection Connection by Power Over Camera Link (PoCL)
Frame shooting only. Capable of partial capture of one point
In partial capture mode, the minimum capture area to be
set for the 0.3M/4M camera is one line, and that for the 2M
Capture method
camera is 100 lines.
(The area can be set in increments of one line for the grey
camera, and two lines for the color camera.)
Shutter speed
30 μs to 1000 ms (Set in increments of 10 μs)
Gain setting range 1.0 to 5.0
No. of product types 256 types max. (depends on setting data)
1,000 checkers/product type max., including those for
geometric calculation and character/figure drawing
(depends on setting data)
Inspection
Position adjustment, Position/rotation adjustment, Rotation
functions
adjustment area size adjustment binary window, Grey
(Checkers)
window, Binary edge, Grey edge, Feature extraction, Smart
matching, Line, Flaw detection, Connector (binary window),
Connector (grey window), Connector (grey edge), Smart
edge (circles), Smart edge (line), Color window
1,000 checkers/product type max., including those for
inspection functions and character/figure drawing (depends
on setting data)
Geometry
Seven calculation functions (distance between two
calculation
points, intersection of two lines, median lines of two
lines, perpendicular distance, approximate straight line,
approximate circle, and approximate ellipse)
Up to 10,000 characters/graphics (1,000 checkers × 10)/product
Character/
Figure drawing type can be displayed on the images (depends on setting data).
Sequential processing: After completing the result output, the
next image capture for inspection can be started.
Parallel processing: After the capture and the synchronized
Inspection
output of results of the previous inspection are completed,
operation mode
the image capture process for the next inspection is ready to
start, and then the capture and inspection results output are
processed concurrently.
Slice level group 16 group/camera, 256-grey scale (0 to 255)
Preprocess
filters
Preprocessing selections: Grey conversion / Color extraction /
Grey preprocessing
Available only when a color camera is connected. For
Grey
each product type, 16 groups/camera
conversion Each R/G/B value setting for grey conversion can be
changed within the range of -1,000 to 1,000.
Available only when a color camera is connected. Color
extraction mode: Selectable between high speed and expansion
Number of extractable colors
Color
High speed: A total of 16 colors when one camera is connected
extraction and eight colors when two cameras are connected.
Expansion: A total of 128 colors when one camera is connected
and 64 colors when two cameras are connected.
Only eight registered colors can be selected from one checker.
For each product type, 16 groups/camera, 10 stages max.
Preprocessing filters: 21 types
(Dilation, Erosion, Erosion → Dilation, Dilation → Erosion,
Grey
Auto correction, Grey cut, Area averaging, Correction
preprocessing
settings, Median, Smoothing, Sobel, Prewitt, Laplacian,
Edge extraction X, Edge extraction Y, Sharpen, Tophat,
Dynamic, Grey difference, Rotation, and Reflect)
Specifications
1,000 formulae/product type max., including those for evaluation
result output (depends on setting data)
Calculations involving output values of inspection functions
Four fundamental operations (+, -, ×, ÷), bracket
operations, trigonometric functions (14 types),
Operators
comparison functions (6 types), math functions
(15 types), geometric functions (18 types)
Numerical
Scan count/OK count/NG count/Average/Variance/Max./
calculation
Min./Range/OK average/OK variance/OK judgment max./
Statistic data
OK judgment min./OK range/NG average/NG variance/
operation items
NG judgment max./NG judgment min./NG range
User limit: 1000 items /product type max.
Previous data of numerical calculation and
Other operation items
judgment results, general-purpose registers
Number of reference operators 16 items/formula
1,000 formula/product type max., including those for numerical calculation (depends on setting data)
Substitution for and logical calculation of evaluation results from checkers and numerical computations
Operators
NOT/AND/OR/XOR/Brackets
Judgement Number of substitution items 16 items/formula
Total judgment conditions, save image conditions,
Image output conditions, parallel output setting
Others
(8 outputs from OUT0 to OUT7 and 16 outputs
from OUT0 to OUT15, or all setting output)
Collective movement of set checkers in units of position/rotation adjustment groups
Group move Specify the “Move” or “Not move” option for each checker type.
Position and rotation adjustment checkers cannot be moved.
8 markers/product type max. for each camera, Graphic display on
the operation screen, Selectable from six colors
Marker
Rectangle/Circle, Ellipse/Polygon/Line/Cross
Shapes
Two-window display of up to 80 (5 × 16) cells/product type on
screen in table form in RUN mode
Substitution of title input, checker conditions/results, numerical
Data R/W
calculation results, numerical calculation judgment results, judgment
results, statistical results possible. Change of upper/lower limits of
numerical computation in the table in RUN mode possible.
Coordinates, coordinate origin, horizontal and vertical coefficients
Conversion
can be set for each camera to obtain actual dimensions.
data
Others
Comment input
Set position/Adjusted position
Template Position
settings Display
Yes/No
Normal execution
Execution of all checkers
Execution
Branch execution
Destination blocks (0 to 9) can be set.
mode
Designated execution Blocks to be executed (0 to 9) can be set.
memory
Parallel Serial Ethernet SD card
○: Applicable, ×: Inapplicable
Inspection start instruction
○
○
○
–
Re-inspection start instruction
○
○
○
–
Product type change instruction
○
○
○
–
Template re-registration instruction
○
○
○
–
Display layout switch instruction
○
○
○
–
Operation/stop switch instruction
○
○
○
–
Statistics reset instruction
○
○
○
–
Error reset instruction
○
○
○
–
Instruction to save setting data in the built-in memory ○
○
○
–
Instruction to save setting data in the SD memory card ○
○
○
–
Instruction to read setting data from the built-in memory ○
○
○
–
Instruction to read setting data from the SD memory card ○
○
○
–
Instruction to cancel the saving/reading of setting data ○
○
○
–
Instruction to save the image memory in the SD memory card ○
○
○
–
Instruction to erase the image memory
○
○
○
–
Instruction to print the screenshot
○
○
○
–
Inspection/processing cancellation display ○
○
○
–
Instruction to save the latest inspection image ○
×
×
–
Instruction to read/change the set value
×
○
○
–
Instruction to prohibit the keypad screen operation ×
○
○
–
Keypad emulation instruction
×
○
○
–
Scanning operation count
○
○
○
○
Overall judgement output
○
○
○
○
Judgement calculation (JD) result output
○
○
○
○
Numerical calculation result output
○
○
○
○
○
Image output
×
×
○*1
○
Screenshot output
×
×
○*1
Input
Four languages (Five fonts), Switchable (Japanese, English,
Korean, Traditional Chinese and Simplified Chinese)
LASER
SENSORS
Item
Output
Menu display
Specifications
External input/output functions
Item
*1 Image and screenshot output functions via Ethernet are received by dedicated
software, Image Receiver for PV.
PHOTOELECTRIC
SENSORS
MICRO
PHOTOELECTRIC
SENSORS
AREA
SENSORS
LIGHT
CURTAINS
PRESSURE /
FLOW
SENSORS
INDUCTIVE
PROXIMITY
SENSORS
PARTICULAR
USE
SENSORS
SENSOR
OPTIONS
SIMPLE
WIRE-SAVING
UNITS
WIRE-SAVING
SYSTEMS
MEASUREMENT
SENSORS
STATIC
CONTROL
DEVICES
ENDOSCOPE
LASER
MARKERS
PLC /
TERMINALS
HUMAN
MACHINE
INTERFACES
ENERGY
CONSUMPTION
VISUALIZATION
COMPONENTS
FA
COMPONENTS
MACHINE
VISION
SYSTEMS
UV
CURING
SYSTEMS
Applications
Machine Vision
Systems
PV200
PV500V2
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