2m-Z16005 Star-Max Electric Hotplate

®
ELECTRIC HOT PLATE
MODELS
®
501FF, 502CF, 502FF
Installation and
Operation
Instructions
®
2M-Z16005 Rev. - 5/05/12
®
501FF
SAFETY SYMBOL
These symbols are intended to alert the user to the presence of
important operating and maintenance instructions in the manual
accompanying the appliance.
RETAIN THIS MANUAL FOR FUTURE REFERENCE
NOTICE
Using any part other than genuine Star factory supplied parts relieves the
manufacturer of all liability.
Star reserves the right to change specifications and product design without
notice. Such revisions do not entitle the buyer to corresponding changes,
improvements, additions or replacements for previously purchased
equipment.
Due to periodic changes in designs, methods, procedures, policies and
regulations, the specifications contained in this sheet are subject to change
without notice. While Star International Holdings Inc., Company exercises
good faith efforts to provide information that is accurate, we are not
responsible for errors or omissions in information provided or conclusions
reached as a result of using the specifications. By using the information
provided, the user assumes all risks in connection with such use.
MAINTENANCE AND REPAIRS
Contact your local authorized service agent for service or required maintenance.
Please record the model number, serial number, voltage and purchase date in the area below and have it ready when
you call to ensure a faster service.
Model No.
Serial No.
Voltage
Authorized Service Agent Listing
Reference the listing provided with the unit
or
for an updated listing go to:
Website:
E-mail www.star-mfg.com
Service@star-mfg.com
Purchase Date
Service Help Desk
Business
Hours:
8:00 am to 4:30 p.m. Central Standard Time
Telephone:
(314) 678-6303
Fax:
(314) 781-2714
E-mail
Parts@star-mfg.com
Service@star-mfg.com
Warranty@star-mfg.com
Website:
www.star-mfg.com
Mailing Address:
Star International Holdings Inc., Company
10 Sunnen Drive
St. Louis, MO 63143
U.S.A
2
Specifications
Electrical Specifications
Model
501FF
501FF-208V
502CF
Voltage
kW
208/240
1.95/2.6
208V
2.6
208/240
502FF
Dimensions
3.1/4.2
3.9/5.2
Width
Depth
Height
12” (30.4cm)
17.25”
(43.8cm)
10.7”
(27.2cm)
12” (30.5cm) 28 (71.1cm)
11 5/8”
(29.5cm)
GENERAL OPERATING INSTRUCTIONS
CAUTION
This equipment is designed and sold for commercial use only by personnel trained and experienced
in its operation and is not sold for consumer use in and around the home nor for use directly by the
general public in food service locations. For equipment to be used by the general public, please
contact the factory.
The Star-Max Electric Hot Plates are equipped for the voltage indicated on the nameplate mounted
on the front panel. This unit is designed to operate on alternating current (A.C.), two wire single phase
service only.
DO NOT CONNECT TO DIRECT CURRENT (D.C.).
WARNING
Total Connected Load:
502FF: 502CF: at 240 Volts, Wattage is 5,200.
at 208 Volts, Wattage is 3,900.
at 240 Volts, Wattage is 4,200.
at 208 Volts, Wattage is 3,150.
INSTALLATION
For your protection, we recommend that a qualified electrician install this appliance. The electrician
should be familiar with electrical installations and your local electrical requirements. The external
wiring should be in conduit or an approved type of flexible cable and of suitable size to carry the load.
The supply circuit should be properly fused and equipped with a means of disconnecting as required
by local electrical code. The body of the hot plate should be grounded (Do not ground to a gas
supply pipe). The connections are made in this unit at the pigtail leads located in the junction box on
the back of the unit. To gain access to the pigtail leads remove cover on junction box.
LOCATE THE UNIT
Do not install the unit closer than 1 inch from a side wall and/or closer than 1 inch from a rear wall.
LEVELING UNIT
Level unit by adjusting the (4) feet for accurate and perfect line up with other Star-Max series units.
DO NOT INSTALL WITHOUT FEET.
CAUTION USE ONLY FLAT BOTTOM PANS AND POTS! DO NOT USE RAISED BOTTOM UTENSILS
OR BUCKETS! GOOD HEAT TRANSFER DEPENDS UPON GOOD CONTACT BETWEEN
THE ELEMENT AND POT.
CAUTION
NOTE: Using a 12” diameter or larger pan/pot may cause damage to the element or internal wiring.
Such damages are not covered by warranty.
Two (2) heating elements are used. For the 502FF each element draws 2,600 Watts on 240 Volts and
1,950 Watts on 208 Volts. For the 502CF element draws 2,100 Watts on 240 Volts and 1,575 Watts on
208 Volts. Each element is controlled by an infinite position switch. The right control knob controls the
rear cooking element and the left control knob controls the front cooking element. On “HI” the element
delivers uninterrupted full heat. Between “LO” and “5” any desired amount of heat can be obtained
between 6% and 60% of full heat.
Signal lights are provided above the control knobs to give a visual check if either one or both heating
units are turned on.
CLEANING
The exterior surfaces can be kept clean and attractive by regularly wiping with a clean soft cloth. Any
discoloration can be removed with a non-abrasive cleaner.
For models 502D and 502DS, the heating elements may be raised for access to the drip pans, which
may be removed for cleaning and the bottom pan may be removed by sliding pan forward.
REPLACEMENT OF INFINITE CONTROL
BE SURE POWER IS DISCONNECTED BEFORE ATTEMPTING TO SERVICE UNIT.
1. Pull control knobs on front panel forward to remove.
2. Remove 8 screws from front panel and tilt front panel forwards.
3. Remove the nut that mounts the inoperative control and pull the control to the side.
4. Remove one wire at a time from the inoperative control and connect at the same terminal on the
new control. Carefully check to see that proper wires have been connected to the terminals of the
control. See attached wiring diagram.
5. Assemble new control to the front panel.
MAINTENANCE AND REPAIRS
Contact the factory or one of its representatives or a local service company for service or maintenance
if required.
TH
CK.
DATE
TITLE
RATED WATTAGE
WIRING DIAGRAM
4-9-03
THIS DRAWING CONTAINS CONFIDENTIAL INFORMATION
NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED.
TOLERANCES UNLESS OTHERWISE NOTED
FRACTIONS ± 1/64 DECIMALS ± .005 ANGLES ± 1°
502FD
502FD
502D
RATED WATTAGE
5200 (240V)
4200 (240V)
3900 (208V)
3150 (208V)
FOR SUPPLY CONNECTI0NS
USE GA. SHOWN (OR LARGER)
SK1986
502D/502FD
FINISH
DR.
PART NO.
MODEL NO.
MATERIAL
STAR MANUFACTURING INTERNATIONAL INC.
#10 SUNNEN DRIVE, ST. LOUIS, MO. 63143, USA
18.77
AWG
#10
DATE
DESCRIPTION OF CHANGE
502D
NOMINAL AMPS PER LINE
208 V (1 PH)
LTR
REVISIONS
NOMINAL AMPS PER LINE
240 V (1 PH)
240 V (1 PH)
208 V (1 PH)
21.66
17.5
15.14
AWG
#10
AWG
#10
AWG
#12
NOTE: FOR SUPPLY CONNECTIONS
USE COPPER WIRE ONLY, SUITABLE
FOR AT LEAST 90 DEG. C (194 DEG. F)
PILOT
LIGHT
FRONT CONTROL
P
4
H
FRONT ELEMENT
3
H
1
2
L
L
1
2
LEFT
1
2
X
1
BACK CONTROL
Y
PILOT
LIGHT
P
6
H
5
H
BACK ELEMENT
1
2
RIGHT
2
L
L
1
2
DR
7
8
2
1
3
9
4
5
13
6
12
14
11
10
15
30
29
16
28
27
26
17
18
20
21
19
22
23
25
24
MODEL 502CF, 502FF
501FD NOT ILLUSTRATED
STAR MANUFACTURING INTERNATIONAL, INC.
SK2593
06-05-12
PARTS LIST
June 6, 2012, Rev. -
Model: Star-Max Electric Hot Plate
Fig No
1
2
4
5
6
Part No
I3-Y7822
I3-Y7891
2N-11120-12
2N-Y3301
2N-Y7779
2D-6470
2P-6468
I2-Z6175
7
2N-Y3301
8
10
I3-Z6169
I2-Z14946
I3-Z6176
I2-Z6064
11
2K-Z6183
12
13
14
15
16
17
18
20
2E-Y7327
G3-Y7788
2C-Y2344
I2-Z6170
G3-624303
I3-Z6174
I2-Z6177
2R-200716
2A-Z5942
I2-Z6172
21
2J-6403
22
I4-Z15489
23
2M-Z15452
24
I4-Z15487
25
2M-Z15804
26
2J-Y6690
27
28
29
30
NA
NA
2C-8477
I2-Z6178
I2-502023
G3-Z5945
2E-Z6168
2E-Z6167
3
9
19
Qty
2
4
1
2
2
2
1
1
2
2
Description
COVER
STRAIN RELIEF CHAIN
ELEMNT TK 208V 2600W
ELEMENT 2600 WATTS 240V
ELEMENT
PAN
RING
TOP
ELEMENT 2600 WATTS 240V
ELEMENT CLAMP
1
TOP
1
3
4
1
1
1
1
1
1
1
WIRE COVER
4
1
1
2
1
1
2
1
2
1
1
2
3
1
1
2
1
1
BUSHING 1.125-S-MAX
ELECTRICAL BOX
BOX COVER
GROUND LUG
REAR PANEL
SIDE LINER ASSEMBLY RIGHT
BOTTOM PANEL
DRAWER
LEG 2.5 IN METAL
FOOT
CENTER WALL
CONTROL-INFINITE 240V
FRONT PANEL
LABEL ELECT INF LG
KNOB S/M LG
STAR-MAX LOGO
PILOT LIGHT 240V
CLIP .125 PO STL PHOS
DRAWER SLIDE
SIDE LINER ASSEMBLY LEFT
SIDE PANEL
WIRE SET
WIRE SET
IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED
INCLUDE MODEL AND SERIAL NUMBER
Application
502CF
502CF
501FF (208/240V)
501FF-208V
502CF
502CF
502CF
502CF
501FF
502FF
502FF
501 SERIES
502FF
502CF
501 SERIES
502 SERIES
ALL
ALL
ALL
ALL
ALL
502FF
502CF
501 SERIES
502 SERIES
ALL
501 SERIES
502 SEIES
ALL
501 SERIES
502 SERIES
501 SERIES
502 SERIES
ALL
501 SERIES
502 SERIES
ALL
502CF
ALL
ALL
502FF
502CF
Some items are included for illustrative purposes only and in certain instances may not be available.
Star Manufacturing International, Inc.
PAGE 1
OF 1
Visit our Website at: www.star-mfg.com
Email: service@star-mfg.com
THOROUGHLY INSPECT YOUR UNIT ON ARRIVAL
This unit has been tested for proper operation before leaving our plant to insure delivery of your unit in perfect condition. However, there are instances in which
the unit may be damaged in transit. In the event you discover any type of damage to your product upon receipt, you must immediately contact the transportation
company who delivered the item to you and initiate your claim with same. If this procedure is not followed, it may affect the warranty status of the unit.
LIMITED EQUIPMENT WARRANTY
All workmanship and material in Star products have a one (1) year limited warranty on parts & labor in the United States and Canada. Such warranty is limited
to the original purchaser only and shall be effective from the date the equipment is placed in service. Star's obligation under this warranty is limited to the repair
of defects without charge, by the factory authorized service agency or one of its sub-agencies. Models that are considered portable (see below) should be taken
to the closest Star service agency, transportation prepaid.
> Star will not assume any responsibility for loss of revenue.
> On all shipments outside the United States and Canada, see International Warranty.
* The warranty period for the Ultra-Max, Hot Plates, Griddles, Charbroilers is (3) years parts & labor.
* The warranty period for the Star-Max, Charbroilers, Griddles, Hot Plates, Fryers & Finishing Oven is (2) years parts & labor.
* The warranty period for the JetStar six (6) ounce & Super JetStar eight (8) ounce series popcorn machines is two (2) years.
* ThewarrantyperiodfortheChrome-MaxGriddlesisfive(5)yearsonthegriddlesurface.Seedetailedwarrantyprovidedwithunit.
* ThewarrantyperiodforTeflon/Dura-Teccoatingsisoneyearundernormaluseandreasonablecare.Thiswarrantydoesnotapplyifdamageoccursto
Teflon/Dura-Teccoatingsfromimpropercleaning,maintenance,useofmetallicutensils,orabrasivecleaners,abrasivepads,productidentifiersand
point-of-sale attachments, or any other non-food object tha comes in continuous contact with the roller coating. This warranty does not apply to the
“non-stick” properties of such materials.
> This warranty does not apply to "Special Products" but to regular catalog items only. Star's warranty on "Special Products" is six (6) months on parts
and ninety (90) days on labor.
> This warranty does not apply to any item that is disassembled or tampered with for any purpose other than repair by a Star Authorized Service Center or
the Service Center's sub-agency.
> This warranty does not apply if damage occurs from improper installation, misuse, wrong voltage, wrong gas or operated contrary to the Installation and
Operating instructions.
> This warranty is not valid on Conveyor Ovens unlessa"start-up/check-out"hasbeenperformedbyaFactoryAuthorizedTechnician.
PARTS WARRANTY
Parts that are sold to repair out of warranty equipment are warranted for ninety (90) days. The part only is warranted, the labor to replace the part is NOT warranted.
SERVICES NOT COVERED BY WARRANTY
1. Traveltimeandmileagerenderedbeyondthe50mileradiuslimit
10. Voltage conversions
2. Mileage and travel time on portable equipment (see below)
11. Gas conversions
3. Labor to replace such items that can be replaced easily during a daily cleaning
12. Pilot light adjustment
routine, ie; removable kettles on fryers, knobs, grease drawers on griddles, etc.
13. Miscellaneous adjustments
4. Installation of equipment
14. Thermostat calibration and by-pass adjustment
5. Damagesduetoimproperinstallation
15. Resettingofcircuitbreakersorsafetycontrolsorresetbuttons
6. Damages from abuse or misuse
16. Replacementofbulbs
7. Operated contrary to the Operating and Installation Instructions
17. Replacementoffuses
8. Cleaning of equipment
18. Repairofdamagecreatedduringtransit,delivery,&
9. Seasoning of griddle plates
installationORcreatedbyactsofGod
PORTABLE EQUIPMENT
Star will not honor service bills that include travel time and mileage charges for servicing any products considered "Portable" including items listed below.
These products should be taken to the Service Agency for repair:
ALL:
* TheModel510FD,510FFFryer.
* Pop-Up Toasters
* TheModel526TOAToasterOven.
* Butter Dispensers
* TheModelJ4R,4oz.PopcornMachine.
* Pretzel Merchandisers
*TheModel518CMA&526CMACheeseMelter.
* TheModel12MC&15MC&18MCPHotFoodMerchandisers.
* TheModel12NCPW&15NCPWNachoChip/PopcornWarmer.
* All Hot Dog Equipment except Roller Grills & Drawer Bun Warmers.
* All Nacho Cheese Warmers except Model 11WLA Series Nacho Cheese Warmer.
* All Condiment Dispensers except the Model HPD & SPD Series Dispenser.
* All Specialty Food Warmers except Model 130R, 11RW Series, and 11WSA Series.
* AllQCS/RCSSeriesToastersexcept Model QCS3 & RCS3 Series.
* All Fast Steamer Models except Direct Connect Series.
(Model 16PD-A Only)
* Pastry Display Cabinets
* Nacho Chip Merchandisers
* Accessories of any kind
* Sneeze Guards
* Pizza Ovens
(Model PO12 Only)
* Heat Lamps
* Pumps-Manual
The foregoing warranty is in lieu of any and all other warranties expressed or implied and constitutes the entire warranty.
FOR ASSISTANCE
Should you need any assistance regarding the Operation or Maintenance of any Star equipment; write, phone, fax or email our Service Department.
In all correspondence mention the Model number and the Serial number of your unit, and the voltage or type of gas you are using.
2M-4497-2 6/1312
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