User’s Manual
BCD-1000 Series
Customer Display
Rev. 1.04
http://www.bixolon.com
BCD-1000
■ Safety Precautions
In using the present appliance, please keep the following safety regulations in order to
prevent any hazard or material damage.
WARNING
Violating following instructions can cause serious injury or death.
Do not plug several products in one multi-outlet.
•
•
•
•
You must use only the supplied adapter.
This can provoke over-heating and a fire.
If the plug is wet or dirty, dry or wipe it before usage.
If the plug does not fit perfectly with the outlet, do not plug in.
Be sure to use only standardized multi-outlets.
• It is dangerous to use other adapters.
ONLY SUPPLIED ADAPTER
PROHIBITED
PROHIBITED
Do not pull the cable to unplug.
Keep the plastic bag out of children’s reach.
• This can damage the cable, which is the origin of a fire or a
breakdown of the printer.
• If not, a child may put the bag on his head.
PROHIBITED
Do not plug in or unplug with your hands wet.
• You can be electrocuted.
PROHIBITED
Do not bend the cable by force or leave it under any
heavy object.
• A damaged cable can cause a fire.
PROHIBITED
Rev. 1.04
PROHIBITED
-2-
BCD-1000
CAUTION
Violating following instructions can cause slight wound or damage the appliance.
If you observe a strange smoke, odor or noise from
the Display, unplug it before taking following
measures.
Keep the desiccant out of children’s reach.
• If not, they may eat it.
• Switch off the Display and unplug the set from the mains.
• After the disappearance of the smoke, call your dealer to
repair it.
TO UNPLUG
PROHIBITED
Display
Install the printer on the stable surface.
• If the Display falls down, it can be broken and you can hurt
yourself.
Use only approved accessories and do not try to
disassemble, repair or remodel it for yourself.
• Call your dealer when you need these services.
Display
DISASSEMBLING
PROHIBITED
PROHIBITED
Do not let water or other foreign objects in the
Display.
• If this happened, switch off and unplug the Display before
calling your dealer.
PROHIBITED
Rev. 1.04
Display
-3-
Display
BCD-1000
■ Table of Contents
1. Complete Product Configuration................................................................................. 6
2. Unpacking ..................................................................................................................... 7
2-1 BCD-1000D TYPE ....................................................................................................... 7
2-2 BCD-1000DN TYPE .................................................................................................... 7
2-3 BCD-1000W TYPE ...................................................................................................... 8
2-4 BCD-1000WN TYPE ................................................................................................... 8
3. Defaults & Options by Product Type........................................................................... 9
3-1 SERIAL TYPE................................................................................................................ 9
3-1-1 Direct Type : Direct connection with the VFD, bypassing the Board .............. 9
3-1-2 Pass through Type....................................................................................... 10
4. Connection Type & Size ............................................................................................. 11
4-1 BCD-1000D TYPE ..................................................................................................... 11
4-2 SIZE .......................................................................................................................... 12
4-2-1 Desk Top Type ............................................................................................. 12
4-2-2 Wall Mount Type .......................................................................................... 12
4-2-3 Etc. .............................................................................................................. 12
5. Function....................................................................................................................... 13
5-1 ROTATION.................................................................................................................. 13
5-2 ANGLING ................................................................................................................... 14
6. Connection .................................................................................................................. 15
6-1 DIRECT TYPE PIN CONNECTION ................................................................................... 15
6-1-1 Interface Specification ................................................................................. 15
6-1-2 Connector Signal Assignments.................................................................... 16
6-1-3 Installation Instructions ................................................................................ 17
6-1-4 Signal Assignments (Cable-end DSUB)....................................................... 17
6-1-5 DC Power Jack............................................................................................ 17
6-2 SERIAL PIN CONNECTION ............................................................................................ 18
6-2-1 Host interface connector.............................................................................. 18
6-2-2 Host interface connector signal assignments .............................................. 18
6-2-3 Printer interface connector........................................................................... 19
6-2-4 Printer interface connector signal assignments ........................................... 19
Rev. 1.04
-4-
BCD-1000
7. Switches ...................................................................................................................... 20
7-1 DISPLAY SWITCH ........................................................................................................ 20
7-2 DIP SWITCHES ........................................................................................................... 20
7-3 MEMORY SWITCHES ................................................................................................... 21
8. Power Control ............................................................................................................. 22
8-1 SERIAL BOARD ........................................................................................................... 23
8-1-1 Jumper1....................................................................................................... 23
8-1-2 Jumper2....................................................................................................... 23
9. Appendix ..................................................................................................................... 24
9-1 SPECIFICATIONS ......................................................................................................... 24
9-2 CERTIFICATION .......................................................................................................... 24
9-3 LABEL TYPES ............................................................................................................. 25
Rev. 1.04
-5-
BCD-1000
1. Complete Product Configuration
The display types offered include the following :
- Desk-Top Type (BCD-1000D)
- Desk-Top Fix Type (BCD-1000DN),
- Wall Mount Types (BCD-1000W/WN)..
BCD-1000DN
BCD-1000D
BCD-1000W
BCD-1000WN
※ NOTES
For the wall-mounting and table installation, please use an electric screwdriver.
BCD-1000D / W
BCD-1000DN / WN
Rev. 1.04
-6-
BCD-1000
2. Unpacking
2-1 BCD-1000D Type
Display Set
Manual
Install CD
2-2 BCD-1000DN Type
Display Set
Rev. 1.04
Manual
Install CD
-7-
Screw
(M3*10) Tapping
BCD-1000
2-3 BCD-1000W Type
Display Set
Manual
Install CD
Screw
(M3*10) Tapping
2-4 BCD-1000WN Type
Display Set
Rev. 1.04
Manual
Install CD
-8-
Screw
(M3*10) Tapping
BCD-1000
3. Defaults & Options by Product Type
3-1 Serial Type
3-1-1 Direct Type : Direct connection with the VFD, bypassing the Board
Item
VFD- Serial
Set Default
Connection of Serial Jack via separate SMPS
Usage Voltage: 5~24V(2pin)
Connection
Power Default
12V (K410-00004C,D,E,F,H,I)
Rev. 1.04
-9-
Etc
BCD-1000
3-1-2 Pass through Type
Host (PC) → VFD → Printer
Item
VFD- Serial
Etc
Set Default
Board Default
Power Option
24V, 2.5A :
K404-00007A
24V, 1.5A :
K402-00008B
12V, 1.25A:
K410-00004C,D,E,F,H,I
9PM.25PF (K604-00086A)
Cable Option
Power Cable 3P/3P 1.8M (K610-00005B)
Power Cable 3P/2P 1.8M (K610-00005G)
Rev. 1.04
- 10 -
BCD-1000
4. Connection Type & Size
4-1 BCD-1000D Type
Basic Units
A
Interface
Power
Connection
Method 1
VFD Separate
Power Supply
Power
Connection
Method 2
SMPS→VFD
→Pinter
Power
Connection
Method 3
SMPS→VFD
→Pinter
Cable
Connection
Method 1
Host→VFD
→Printer
Cable
Connection
Method 2
Etc
Rev. 1.04
B
C
D
E
F
5~24V
24V
3 pin
3 pin
2 pin
3 pin
24V
25 pin
9 pin
9 pin
25 pin
9 pin
25 pin
9 pin
A: Power Supply Connector (Out DC 24V, 3pin)
B: Host Interface Connector (D-SUB 25pin, Female)
C: Power Supply Connector (In DC 5~24V, 2pin)
D: Display Unit Connector
E: Printer Interface Connector (D-SUB 9pin, Male)
F: Power Supply Connector (In DC 24V, 3pin)
- 11 -
25 pin
BCD-1000
4-2 Size
4-2-1 Desk Top Type
533mm
511mm
385mm
364mm
179mm
158mm
4-2-2 Wall Mount Type
158mm
151.9mm
4-2-3 Etc.
47.9mm
32mm
m
Rev. 1.04
.8m
218mm
5
φ7
9.6mm
80mm
231mm
105mm
- 12 -
BCD-1000
5. Function
5-1 Rotation
This product allows display rotation to any position or angle desired by the user.
Please adhere to the following instructions during installation to prevent possible product
damage and/or malfunction.
Following assembly, follow the sequence below to fix the DISPLAY in the desired position.
POLE-ADJUST
NUT-FIX
POLE-MAIN
(a)
(b)
(c)
(a) Lower the DISPLAY UNIT in the direction of the arrow.
Rotate the NUT-FIX to allow for lowering.
(Please refer to the product OPEN/CLOSE label.)
(b) Rotate the DISPLAY UNIT to the desired angle.
Do not rotate the DISPLAY UNIT in any direction for more that one full revolution.
(Beware as the DISPLAY UNIT can be rotated continuously.)
(C) After setting the DISPLAY to the desired position, secure the NUT-FIX. (When raising
the DISPLAY UNIT, lateral movement is prevented.) Make sure to tighten the NUT-FIX
after raising the DISPLAY UNIT to the desired height.
As excessive tightening of the NUT-FIX can result in product damage and/or
malfunction, secure only to the extent that the DISPLAY UNIT is fixed and does not
move.
As shown in figure (A), make sure to fully lower the DISPLAY UNIT before rotating.
Rotation of the DISPLAY UNIT when it is not fully lowered will produce a clicking
sound. This sound does not indicate any product breakage and is a result of the
friction between the POLE-MAIN RIB and the rotation section within the POLEADJUST. If the DISPLAY UNIT is fully lowered, this sound will not be produced.
Rev. 1.04
- 13 -
BCD-1000
5-2 Angling
This product allows display tilting to any angle desired by the user. Please adhere to the
following instructions during installation to prevent possible product damage and/or
malfunction.
TILT ANGLE : The display can be angled left and right from the Center Line in 13° angle
intervals for a total of 4 steps, 5 positions. (Angling: 52°max.)
Center Line
Center Line
Rev. 1.04
- 14 -
BCD-1000
6. Connection
6-1 Direct Type Pin Connection
6-1-1 Interface Specification
Signal specifications
Serial
Synchronous
DTR/DSR control
MARK = -3 to -15 V
logic = “1” OFF
SPACE = +3 to +15 V logic = “0” ON
Baud Rate (*)
1200, 2400, 4800, 9600, 19200, 38400, 57600, 115200 bps
(bps : bits per second)
Data word length (*)
7 bits, 8 bits
Parity (*)
None, odd, even
Stop bits
1 or more
(*) Selected by the DIP switches.
Data transmission
Synchronization
Handshaking (*)
Signal levels
Rev. 1.04
- 15 -
BCD-1000
6-1-2 Connector Signal Assignments
Pin
NO
1
Signal
Name
FG
Signal
Direction
-
2
TXD
Output
3
RXD
Input
4
DSR
Input
5
DTR
Output
6
7
8
SG
PS
PG
-
Function
Frame ground
1) When the BDC-1000 is connected with the data pass
through(*1) : Transmit data to the printer
2) When the BDC-1000 is connected in a stand-alone :
Transmit data to the host
Receive data from the printer
This indicates whether the printer is ready to receive data.
1) When the BCD-1000 is connected with a data pass
through(*1) :
[MARK] : The printer is not ready to receive data
[SPACE] : The printer is ready to receive data
2) When the BDC-1000 is connected in a stand-alone :
[MARK] : The host is not ready to receive data
[SPACE] : The host is ready to receive data
This indicates whether the display is ready to receive data
(*2).
[SPACE] The display can receive data.
[MARK] The display cannot receive data.
[DTR MARK]
DTR goes to MARK under the following conditions :
① The period from when the power is turned on to when
the display first becomes ready to receive data.
② When the self-test is executed.
③ When the remaining space in the receive buffer
becomes 40bytes or less (buffer-full state).
④ When [DSR MARK] is on, if the printer is selected by a
peripheral device command. (When the BCD-1000 is
connected with the data pass through.)(*1)
[DTR SPACE]
DTR goes to SPACE under the following conditions :
① When the display first becomes ready to receive data
after power-on.
② When the self-test has ended.
③ When the remaining space in the receive buffer
becomes 50bytes or more after it became 40bytes or
less once.
Signal GND
Power supply terminal
Flyback line for power supply
※ NOTES
(*1) For the data pass through and the stand alone, refer to SVC Manual
connection methods for detail.
(*2) [DTR MARK] can be set by the US v command. This case differs from the
above-mentioned.[DTR MARK] Refer to the US v command in section 4, Command Description.
Rev. 1.04
- 16 -
BCD-1000
6-1-3 Installation Instructions
STEP1. Turn the computer system power off.
STEP2. Connect the Display Cable to the RS-232 Port of the Computer.
STEP3. Connect the DC Power source by the appropriate DC Power adapter.
STEP4. Turn on the computer and the power supply unit, the display will be on and ready
for receiving data.
6-1-4 Signal Assignments (Cable-end DSUB)
pin Name
1
NC
2
RXD
3
TXD
4
DTR
5
GND
6
DSR
Short
Connection
6-1-5 DC Power Jack
MAX 300 ~ 1350mA. +12VDC ~ +24VDC.
Rev. 1.04
- 17 -
7
RTS
8
CTS
9
NC
BCD-1000
6-2 Serial pin Connection
6-2-1 Host interface connector
The option stand provides the host interface connector (D-SUB 25 pin Female type).
6-2-2 Host interface connector signal assignments
Pin
NO
1
Signal
Name
FG
Signal
Direction
-
2
TXD
Output
3
4(*1)
RXD
RTS
Input
Output
6(*2)
DSR
Input
7
GND
-
20(*1)
DTR
Output
Function
Frame ground
1) When the BDC-1000 is connected when a passthrough
connection :Transmit data to the host from the printer
2) When the BDC-1000 is connected as a stand-alone :
Transmit data to the host from the DM
Receive data from the host (host → DM)
Same as DTR
Indicates whether the host is ready to receive data.
[SPACE] The host is ready to receive data.
[MARK] The host is not ready to receive data.
Signal ground
This indicates whether the display is ready to receive data.
[SPACE] The display can receive data.
[MARK] The display cannot receive data.
[DTR MARK]
DTR goes to MARK under the following conditions :
① The period from when the power is turned on to
when the display first becomes ready to receive data.
② When the self-test is executed.
③ When the remaining space in the receive buffer
becomes 40bytes or less (buffer-full state).
④ When [DSR MARK] is on, if the printer is selected
by a peripheral device command.
[DTR SPACE]
DTR goes to SPACE under the following conditions :
① When the display first becomes ready to receive
data after power-on.
② When the self-test has ended.
③ when the remaining space in the receive buffer
becomes 50bytes or more after it became
40bytes or less once.
※ NOTES
(*1) Make sure to use either one of the RTS or the DTR terminal. Otherwise,
the built-in RS-232 driver IC may be broken.
Rev. 1.04
- 18 -
BCD-1000
6-2-3 Printer interface connector
The option stand provides the printer interface connector (D-SUB 9 pin Male type).
6-2-4 Printer interface connector signal assignments
Pin
NO
2
3
4
Signal
Name
RXD
TXD
DTR
Signal
Direction
Input
Output
Output
5
6
GND
DSR
Input
9
RESET
Output
Rev. 1.04
Function
Receive data from the printer (printer → host)
Transmit data to the printer (DM → Printer)
Indicates whether the host is ready to receive data.
[SPACE] The host is ready to receive data.
[MARK] The host is not ready to receive data.
Signal
This indicates whether the display is ready to receive
data from the printer.
[SPACE] The printer can receive data. When the printer
becomes ready to receive data the SPACE is
output.
[MARK] The printer cannot receive data.
Even if the printer becomes readyto receive
data, the MARK is not output.
Reset signal to the printer (host → printer)
- 19 -
BCD-1000
7. Switches
7-1 Display Switch
7-1-1 Feature : A Display Switch is located on the bottom of the display panel.
7-1-2 Function : Turns the power supply on/off.
7-2 DIP switches
7-2-1 Feature : Two DIP switches are located on the back of the display panel.
You can remove the DIP switch cover by pushing the hook.
※ CAUTION
Make sure if the dip switch cover is closed prior to power on
7-2-2 Functions : The DIP switch settings are read only when the power is turned on.
Therefore, changing the settings while the power is on has no effect.
Rev. 1.04
- 20 -
BCD-1000
7-2-3 DIP S/W #1 Function (RS-232 Serial Input Setting)
No.
Function
Switch OFF
1 Default Setting
DIP Switch Values
2 N.C (No Connection) Reserved for Future Using
3 Display Viewing Side Customer Side
4 Self-test Execution
Does not execute
5 6 7 8
5~8
0
0
0
Command Emulation 0
0
0
0
0
0
0
0
0
1
1
1
1
0
0
1
1
0
0
1
1
0
1
0
1
0
1
0
1
Switch ON
EEP-ROM Data Leading
Reserved for Future Using
Operator Side
Executes
Command
Emulation
Samsung VFD
Epson ESC/POS
ADM787/788
DSP800
AEDEX
UTC Standard
UTC Enhance
CD5220
5 6
1
1
1
1
1
1
1
1
(“0” : S/W OFF,
7 8
0 0 0
0 0 1
0 1 0
0 1 1
1 0 0
1 0 1
1 1 0
1 1 1
Command
Emulation
NCR Real POS
PD6000
ICD2002
Reserved
Reserved
Reserved
Reserved
Reserved
“1” : S/W ON)
7-2-4 DIP S/W #2 Function (Command Emulation Mode and Self Test Setting)
No.
Function
Switch OFF
Switch ON
1
Data Length
8 bits
7 bits
2
Parity using
Non parity
Parity
3
Parity Selection
Odd
Even
Baud-rate
Selection
4~6
7~8
N.C (No Connection)
4
0
0
0
0
5
0
0
1
1
6
0
0
1
0
Baud-rate
9,600 bps
4,800 bps
2,400 bps
1,200 bps
4
1
1
1
1
5
0
0
1
1
6
0
1
0
1
Baud-rate
115,200 bps
57,600 bps
38,400 bps
19,200 bps
(“0” : S/W OFF, “1” : S/W ON)
Reserved for Future Using
Reserved for Future Using
7-3 Memory Switches
The following settings other than the DIP switch can be changed by software. These
settings become effective after the power is turned on or initialization is executed by a
command.
No.
Msw 10
Msw 11
Msw 12
Msw 13
Msw 14
Function
Character code table
section
International character set
selection
Brightness adjustment
Selection of the
peripheral devices
Cursor display
Rev. 1.04
Default
Content to be set
n=0
Page 0 is selected
n=0
U.S.A is selected
0-13
n=4
100%
1-4
n=2
Display is selected
1-3
Selected
Selected
0, 1, 48, 49
- 21 -
Range to be set
0-5, 16-19,
254, 255
BCD-1000
8. Power Control
A Control board is located on the inside of the base unit. You can remove the cover PCB
by pushing the hook of base unit.
※ CAUTION
Make sure if the cover PCB is closed prior to power on
Rev. 1.04
- 22 -
BCD-1000
8-1 Serial Board
Jumper1 - Power
Jumper2-Cable
Jumper1
CN1
J2
Jumper2
J1
CN2
8-1-1 Jumper1
Connection type
JP1
Input Power (5~24VDC)
1-2
Input Power (24VDC)
2-3
N/C
4-5
Out power to print(24VDC)
(Pass through Type)
5-6
Jack Type
Location J1
Location CN1
Location CN2
8-1-2 Jumper2
Some functions depend on the device’s connection to the BCD-1000, such as whether a
printer is connected or not with a data pass through connection, or stand alone connection.
Connection type
JP2
JP2
Function
Data pass though
Can connect a printer which does not support the
1-2
4-5
(default setting)
ESC = command.
Only SERIAL
2-3
5-6 No printer is connected.
Rev. 1.04
- 23 -
BCD-1000
9. Appendix
9-1 Specifications
Display
Reliability
Item
Display Method
Brightness
Character Size
Number of Columns
Operating Temperature
Operating Humidity
Description
VFD
800~1000 [cd/㎡]
5 x 7 [dot]
20 character, 2 line
0~45 ℃
10~80 %
VFD
20,000 [hour]
9-2 Certification
1) EMC & Safety Standards
• Europe: CE EMC, TUV GS: EN60950-1: 2001
• North America: FCC Part 15 Subpart B
• Safety Standards: CB-scheme: IEC60950-1: 2001
WARNING
Use of an unprotected interface cable with this device conflicts with EMC standards.
Users should only use cables approved by BIXOLON.
2) CE Mark
• EMC Directive 89/336/EEC
EN 55022:1994 +A1:1995 +A2:1997
EN 61000-3-2:2000
EN 61000-3-3:1995 +A1:2001
EN 55024:1998 +A1:2001
EN 61000-4-2:1995 +A1:1998 +A2:2001
EN 61000-4-3:1996 +A1:1998 +A2:2001
EN 61000-4-4:2004
EN 61000-4-5:1995 +A1:2001
EN 61000-4-6:1996 +A1:2001
EN 61000-4-11:1994 +A1:2001
• Low Voltage Directive 73/23/EEC
Safety: EN60950-1:2001
Rev. 1.04
- 24 -
BCD-1000
3) WEEE (Waste Electrical and Electric Equipment)
This marking shown on the product or its literature, indicates that is should not
be disposed with other household wastes at the end of its working life, To
prevent possible harm to the environment or human health from uncontrolled
waste disposal, please separate this from other types of wastes and recycle it
responsibly to promote the sustainable reuse of material resources. Household
users should contact either the retailer where they purchased this product, or
their local government office, for details of where and how they can take this item for
environmentally safe recycling. Business users should contact their supplier and check the
terms and conditions of the purchase contract. This product should not be mixed with other
commercial wastes for disposal.
9-3 Label Types
The label types used with this printer is as follows.
• BIXOLON Logo Labels: PET
• Rating Labels: PP
• Other Labels: PET
Rev. 1.04
- 25 -