PowerLuber grease gun (lithium ion)

Installation and maintenance guide
PowerLuber grease gun
(lithium ion)
1262, 1264, series “A”, base model 1260 original instructions
Date of issue
March 2016
Form number
420587A
Read manual prior to installation or use of
this product. Keep manual nearby for future
reference
Contents
Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
General power tool safety warnings. . . . . . . . . . . . . . . . . . . . . . . .3
Work area safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Electrical safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Personal safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Power tool use and care. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Battery tool use and care. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Safety of others. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Specific safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Residual risks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Vibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Labels on tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Protecting the environment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Safety instructions for battery and charger . . . . . . . . . . . . . . .6
Read all instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Batteries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Charger. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Electrical safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Tool use and care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
LED. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Replace grease cartridge or refill tube. . . . . . . . . . . . . . . . . . . .10
Priming instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Install grease cartridge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Fill gun from bulk container. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Fill gun with filler pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Expel air pockets (air purging) . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Charger operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Charging battery pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Charging procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Important charging notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Exploded view and parts list. . . . . . . . . . . . . . . . . . . . . . . . . .13-15
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
2
Intended use
Safety instructions
This PowerLuber was exclusively designed
to pump and dispense lubricant using 12 V
battery power. Do not exceed the maximum
specification ratings.
General power tool safety
warnings
  Warning
Read all safety warnings and
instructions. Failure to follow
the warnings and instructions
may result in electric shock,
fire and/or serious injury.
Save all warnings and instructions for future
reference. The term “power tool” in the
warnings refers to your mains-operated
(corded) power tool or battery-operated
(cordless) power tool.
1Work area safety
1.1Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
1.2Do not operate power tools in explosive atmospheres, such as in the
presence of flammable liquids, gases
or dust. Power tools create sparks
which may ignite the dust or fumes.
1.3Keep children and bystanders away
while operating a power tool.
1.4Distractions can cause you to lose
control.
2Electrical safety
2.1Power tool plugs must match the outlet. never modify the plug in any way.
Do not use any adapter plugs with
earthed (grounded) power tools.
Unmodified plugs and matching outlets will reduce risk of electric shock.
2.2Avoid body contact with earthed or
grounded surfaces such as pipes,
radiators, ranges and refrigerators.
There is an increased risk of electric
shock if your body is earthed or
grounded.
2.3Do not expose power tools to rain or
wet conditions. Water entering a
power tool will increase the risk of
electric shock.
2.4Do not abuse the cord. Never use the
cord for carrying, pulling or unplugging the power tool. Keep cord away
from heat, oil, sharp edges or moving
parts. Damaged or entangled cords
increase the risk of electric shock.
3
2.5When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the
risk of electric shock.
2.6If operating a power tool in a damp
location is unavoidable, use a residual
Current Device (RCD) protected
supply. Use of an RCD reduces the risk
of electric shock.
3Personal safety
3.1Stay alert, watch what you are doing
and use common sense when
operating a power tool. Do not use a
power tool while you are tired or
under the influence of drugs, alcohol
or medication. A moment of inattention while operating power tools may
result in serious personal injury.
3.2Use personal protective equipment.
always wear eye protection.
Protective equipment such as dust
mask, non-skid safety shoes, hard
hat, or hearing protection used for
appropriate conditions will reduce
personalinjuries.
3.3Prevent unintentional starting.
Ensure the switch is in the off-position before connecting to power
source and/or battery pack, picking up
or carrying the tool. Carrying power
tools with your finger on the switch or
energising power tools that have the
switch on invites accidents.
3.4Remove any adjusting key or wrench
before turning the power tool on.
A wrench or a key left attached to a
rotating part of the power tool may
result in personal injury.
3.5Do not overreach. Keep proper footing
and balance at all times. This enables
better control of the power tool in
unexpected situations.
3.6Dress properly. Do not wear loose
clothing or jewellery. Keep your hair,
clothing and gloves away from moving
parts. Loose clothes, jewellery or long
hair can be caught in moving parts.
3.7If devices are provided for the connection of dust extraction and collection
facilities, ensure these are connected
and properly used. Use of dust collection can reduce dust-related hazards.
4Power tool use and care
4.1Do not force the power tool. Use the
correct power tool for your application. The correct power tool will do the
job better and safer at the rate for
which it was designed.
4.2Do not use the power tool if the switch
does not turn it on and off. Any power
tool that cannot be controlled with the
switch is dangerous and must be
repaired.
4.3Disconnect the plug from the power
source and/or the battery pack from
the power tool before making any
adjustments, changing accessories,
or storing power tools. Such preventive safety measures reduce the risk
of starting the power tool accidentally
4.4Store idle power tools out of the reach
of children and do not allow persons
unfamiliar with the power tool or
these instructions to operate the
power tool. Power tool is dangerous in
the hands of untrained users.
4.5Maintain power tools. Check for
misalignment or binding of moving
parts, breakage of parts and any
other condition that may affect the
power tool’s operation. If damaged,
have the power tool repaired before
use. Many accidents are caused by
poorly maintained power tools.
4.6Keep cutting tools sharp and clean.
Properly maintained cutting tools with
sharp cutting edges are less likely to
bind and are easier to control.
4.7Use the power tool, accessories and
tool bits etc. in accordance with these
instructions, taking into account the
working conditions and the work to be
performed. Use of the power tool for
operations different from those
intended could result in a hazardous
situation.
5Battery tool use and care
5.1Recharge only with the battery
charger specified by the manufacturer. A charger that is suitable for one
type of battery pack may create a risk
of fire when used with another battery
pack.
5.2Use power tools only with specifically designated battery packs. Use of
any other battery packs may create
risk of injury and fire.
5.3When battery pack is not in use, keep
it away from other metal objects, like
paper clips, coins, keys, nails, screws
or other small metal objects, that can
make a connection from one terminal
to another. Shorting the battery terminals together may cause burns or a
fire.
5.4Under abusive conditions, liquid may
be ejected from the battery; avoid
contact. Liquid ejected from battery
may cause irritation or burns. If contact accidentally occurs, flush with
water. If liquid contacts eyes, seek
medical help. Liquid ejected from the
battery may cause irritation or burns.
6Service
6.1Have your power tool serviced by a
qualified repair person using only
identical replacement parts. This will
ensure that the safety of the power
tool is maintained.
4
Safety of others
This appliance is not intended for use by
persons (including children) with reduced
physical, sensory or mental capabilities, or
lack of experience and knowledge, unless
they have been given supervision or instruction concerning use of the appliance by a
person responsible for their safety.
Children should be supervised to ensure
that they do not play with the appliance.
Specific safety
Always wear eye protection. The PowerLuber
can generate up to 10,000 psi (689 bar).
Use only Lincoln 1218, 1224, 1230 or 1236
outlet whip hoses. Grease injection injuries
are a very serious injury. Hold the hose only
in the area of the spring guard. Avoid accidental starting. Be sure switch is not
depressed when inserting battery pack.
Replace the hose at the first sign of wear,
kink or damage to the outside jacket.
Do not bend the hose so that it becomes
kinked.
Do not overreach. Keep proper footing
and balance at all times. Proper footing and
balance enable better control of the tool in
unexpected situations.
Use safety equipment. Always wear eye
protection.
Dust mask, non-skid safety shoes, hard
hat or hearing protection must be used for
appropriate conditions.
The gun uses lubricants, that may be
flammable and poisonous if ingested.
Do not use gun near open flame or other fire
hazards.
Greases are often marketed as high
temperature because it must maintain their
lubricating properties in hot areas, but the
lubricants may be flammable if the temperature is too high. Please read all warnings
on lubricants before using this gun. Do not
use flammable greases with this grease gun.
  Warning
Do not use any hose not approved by
Lincoln. Extreme pressure may cause
nozzle extension or whip hose to burst.
Replace hose at first sign of wear,
kinks, or damage to outside jacket.
Follow whip hose instructions and
warnings. Failure to comply may result
in serious injury or death.
  Warning
Grease gun can develop high pressure
up to 10,000 psi (689 bar). Use safety
glasses and gloves for protection during
operation. Keep hands clear of exposed
rubber portion of hose.
Residual risks
Additional residual risks may arise when
using the tool which may not be included in
the enclosed safety warnings. These risks
can arise from misuse, prolonged use, etc.
Even with the application of the relevant
safety regulations and the implementation
of safety devices, certain residual risks can
not be avoided. These include:
• Injuries caused by touching any rotating/
moving parts.
• Injuries caused when changing any parts,
blades or accessories.
• Injuries caused by prolonged use of a tool.
When using any tool for prolonged periods ensure you take regular breaks.
• Impairment of hearing.
• Health hazards caused by breathing dust
developed when using your tool (example: working with wood, especially oak,
beech and MDF.)
Maintenance
  Warning
Vibration emission value during actual
use of power tool can differ from
declared value depending on ways in
which the tool is used. Vibration level
may increase above level stated.
Vibration
The declared vibration emission values
stated in the technical data and the declaration of conformity have been measured in
accordance with a standard test method
provided by EN 60745 and may be used for
comparing one tool with another.
The declared vibration emission value may
also be used in a preliminary assessment of
exposure.
When assessing vibration exposure to
determine safety measures required by
2002/44/EC to protect persons regularly
using power tools in employment, an
estimation of vibration exposure should
consider the actual conditions of use and the
way the tool is used, including taking
ac- count of all parts of the operating cycle
such as the times when the tool is switched
off and when it is running idle in addition to
the trigger time.
The PowerLuber has been designed to
operate over a long period of time with a
minimum of maintenance. Continuous satisfactory operation depends upon proper tool
care and regular cleaning.
Your charger does not require any
maintenance apart from regular cleaning.
  Warning
Do not perform maintenance on tool
with battery installed.
Do not clean charger with it
plugged in.
note
Regularly clean ventilation slots in tool
and charger using a soft brush or dry
cloth.
Regularly clean motor housing using
a damp cloth. Do not use any abrasive
or solvent-based cleaner.
Regularly open chuck and tap it to
remove any dust.
Labels on tool
The following symbols are shown on the
tool.
  Warning
Do not use tool before reading
instruction manual to reduce
risk of injury.
Time-lag miniature
fuze link, 2A
IEC
IEEE/ANSI
IEEE/ANSI
Charger is intended for
indoor use only.
5
Protecting the environment
Should you find one day that your Lincoln
product needs replacement, or if it is of no
further use to you, do not dispose of it with
household waste. Make this product available for separate collection.
Local regulations may provide for separate collection of electrical products from the
household, at municipal waste sites or by the
retailer when you purchase a new product.
note
Separate collection. Do not
dispose of with normal
household waste.
Safety instructions for
battery and charger
Save these instructions
This manual contains important safety and
operating instruction for the Lincoln model
1870 battery charger.
  Danger
Do not probe with conductive objects.
Do not charge damaged battery.
Replace immediately.
Risk of electric shock 120 V AC present
at charger terminals.
Failure to comply may result in serious injury or death.
Read all instructions
Batteries
note
Separate collection of used products
and packaging allows materials to be
recycled and used again.
Reuse of recycled materials helps
prevent environmental pollution and
reduces the demand for raw materials.
note
Run battery down completely
and remove from tool.
NiCd, NiMH and Li-Ion
batteries are recyclable.
Take to any authorized repair agent or
local recycling.
• Never attempt to open for any reason.
• Do not expose the battery to water.
• Do not store in locations where the temperature may exceed 105 °F (40 °C) such
as outside sheds or metal buildings in the
summer.
• Charge only at ambient temperatures
between 50 and 104 °F (10 and 40 °C).
• Charge only using the charger provided
with the tool.
• When disposing of batteries, follow the
instructions given in the section
Protecting the environment.
note
Do not attempt to charge damaged
batteries.
note
Do not expose battery to
fire.
6
  Danger
Do not expose battery to spark or flame.
Battery liquid may burn.
Do not splash or immerse in water or
other liquids. This may cause premature
cell failure.
Failure to comply may result in serious injury or death.
  Danger
Never attempt to open battery pack for
any reason. If plastic housing of battery
pack breaks or cracks, return to a service center for recycling.
Failure to comply may result in serious injury or death.
  Caution
Do not charge Lincoln model 1261
battery packs with any other charger.
Do not charge any other type of
battery with the 1870 battery charger.
Other types of batteries may burst.
Do not clean charger with it plugged
into electrical outlet.
Failure to comply may result in serious personal injury.
Charger
• Before using a battery charger, read all
instructions and cautionary markings on
battery charger, battery pack, and product
using battery.
• Do not expose charger to rain, snow or
frost.
• Do not abuse cord. Never carry charger by
cord or pull on it to disconnect from receptacle. Pull by plug rather than cord when
disconnecting charger. Have damaged or
worn power cord and strain reliever
replaced immediately. Do not attempt to
repair power cord.
• Locate cord so that it will not be stepped
on, tripped over, or otherwise subjected to
damage or stress.
• Do not use an extension cord unless
absolutely necessary. Use of improper
extension cord could result in a risk of fire
and electric shock.
• Do not operate charger if it has received a
sharp blow, been dropped, or otherwise
damaged in any way, take it to a qualified
service center.
• Do not disassemble charger or battery
pack. Take it to a qualified service center
when service or repair is required.
Incorrect reassembly may result in risk of
electrical shock or fire.
• Unplug charger from outlet before
attempting any cleaning to reduce risk of
electric shock.
• Charge the battery pack in a well ventilated place; do not cover the charger and
battery with anything while charging.
• Do not store the charger or battery packs
in locations where the temperature may
reach or exceed 122 °F (50 °C) such as a
metal tool shed, or a car in the summer.
High temperatures can lead to deterioration of the storage battery.
• Do not charge battery pack when the temperature is below 40 °F (5 °C) or above
105 °F (40 °C). This is very important for
proper operation.
• Do not incinerate battery pack. It can
explode in a fire.
• Do not charge battery in damp or wet
locations.
• Do not short across the terminals of the
battery pack. Extremely high temperatures could cause personal injury or fire.
• This appliance is not intended for use by
persons (including children) with reduced
physical, sensory or mental capabilities or
lack of experience and knowledge.
• The Lincoln model 1261 battery pack contains rechargeable, lithium-ion batteries.
Batteries must be recycled or disposed of
properly.
• Drop off expended battery packs at your
local replacement battery retailer, or your
recycling center.
note
Charger is intended for indoor use only.
note
Read instruction manual
before use.
7
note
Charger is double insulated and no
ground wire is required. Check mains
voltage corresponds to voltage on rating
plate. Never attempt to replace charger
unit with a regular mains plug.
Electrical safety
If the supply cord is damaged, it must be
replaced by the manufacturer or an authorized Lincoln service center in order to avoid a
hazard.
Tool use and care
• Do not continue to hold down trigger if
grease gun is stalled. This could damage
the motor or cause fire.
• Disconnect battery pack from tool before
making any adjustments, changing accessories, or storing the tool. Such preventive
safety measures reduce the risk of starting
the tool accidentally.
• Store the tools out of reach of children and
other untrained persons. Tools are dangerous in the hands of untrained users.
• If damaged, have the tool serviced before
using. Many accidents are caused by
poorly maintained tools.
• Use only accessories that are recommended by Lincoln.
• Do not use any accessory that is not capable of handling 10,000 psi (689 bar).
Accessories that may be suitable for one
tool may create a risk of injury when used
on another tool.
Table 1
Specifications
Basic PowerLuber model 1260
Operating power
Grease reservoir capacity
Maximum pressure
12 V DC
14.5 oz (411 g)
8,000 psi (551 bar)
Operating temperature range
Operating current
Rated current
15 to 120 °F (–10 to +50 °C)
4 –40 A
5A
Lubricant (grease)
Grease output
Weight
up to NLGI #2
2.6 oz/min (76,3 g/min)
6.3 lb (2,86 kg)
Accessories
Battery li-ion
Output
Capacity
Model 1261
12 V DC
1 500 mAh
Battery charger
Charge time
Input
Model 1870 TYPE 2
40 minutes
120 V AC, 0.9A, 60 Hz
Outlet hose
Pressure rating
Length of hose
Model 1230
7,500 psi (517 bar)
30 in. (762 mm)
Table 2
Model
Sales model
Components included
1260
1262
1264
Grease gun with battery
Grease gun with battery, 120 V AC charger and carrying case
Grease gun with two batteries, 120 V AC charger and carrying case
1870
1261
1230
120 V AC charger
Battery pack
30 in. (762 mm) hose
5852
Midget hydraulic coupler
Sound pressure Lp 66.0 dB(A), uncertainty (K) 3 dB(A), Acoustic power Lw 77 dB(A), uncertainty (K), 3 db(A), Vibration emission
value (ah) 0.4 m/s2, uncertainty (K) 1.5 m/s2.
8
General description
Fig. 1
Lincoln’s 1260 PowerLuber is a lithium-ion
battery-operated grease gun developed for
manual lubrication of grease points.
Driven by a small, low-voltage electric
motor that is connected to a gear transmission. Rotary motion of the motor is converted into a reciprocating motion of the
plunger, using a yoke mechanism. This PowerLuber is a positive displacement single
acting pump.
Technology incorporated into the 1260
series PowerLuber includes:
• Motor protection preventing overload due
to excessive current draw
• Battery charge indicator displays battery
charge
• An LED to help locate grease fittings in dim
light
1260 series PowerLuber grease gun
3
1
4
2
Inspection
Visually inspect for damaged, loose or missing parts. If equipment is worn or damaged,
remove from service. Contact an authorized
service center for damage assessment or
repair.
5
Operation
6
LED
• Tool’s trigger turns on LED and motor.
• Short stroke of trigger turns on LED only.
• LED will turn off after 15 seconds, following stop of the motor or trigger release.
7
Table 3
Parts
Item no.
Part
1
2
3
LED
Filler nipple plug
Hose
4
5
6
Vent valve
Support
Battery/gauge indicator
7
8
Hose holder
Battery
8
9
Replace grease cartridge or
refill tube
Prime the PowerLuber after each refill or
grease cartridge change.
1To prime, operate the gun until grease
flows from hose.
2Use vent valve († fig. 1, page 9) to expel
air pockets.
Priming instructions
1Open vent valve (4) († fig. 1, page 9).
2Operate the gun until grease flows from
the vent valve.
3Close vent valve.
Install grease cartridge
1Unscrew the grease tube assembly from
the PowerLuber.
2Pull back on the follower handle and latch
the follower rod groove into the slot on the
tube cap.
3Remove the plastic cap from the grease
cartridge and insert cartridge into the
container tube.
4Remove the pull tab from the grease cartridge and screw the grease tube assembly into the pump assembly.
5Thread grease tube assembly back onto
the power head.
6Release follower rod from slot. Purge air
from pump. Refer to page 11 for air
purging instructions.
note
Air pockets in cartridge lubricant cause
grease gun to lose prime.
Always open vent valve after replacing
cartridge. This allows air to escape from
cartridge and prime grease gun.
Prime PowerLuber after each refill or
grease cartridge change.
10
Fig. 2
Fill gun from bulk container
Fill gun with filler pump
1Remove pump assembly from grease tube
assembly.
2Pack lubricant into cavity of the pump
assembly.
3Insert the open end of the grease tube
assembly into lubricant. Slowly pull the
follower handle back while pushing the
grease tube assembly deeper into the
lubricant to prevent air pockets from being
pulled into the grease tube.
4With the follower rod fully extended, pull it
sideways to latch the rod groove into the
slot in the grease tube assembly cap.
5Loosely assemble the pump to the grease
tube assembly. Release the follower rod
from the grease tube assembly cap and
disengage the follower rod from the follower by rotating the follower handle.
6Push the follower rod into the grease tube
assembly.
7Unscrew the grease tube assembly from
the pump until lubricant oozes from the
interface. Tighten grease tube assembly
into the pump assembly.
1Engage the follower rod with the follower
by rotating the follower handle.
2Insert the gun bulk fill valve into the filler
pump socket.
3Operate the filler pump to fill the container.
When the follower rod groove is exposed,
the grease tube assembly is filled.
The follower rod will be extended approximately 8 in. (20 cm). Do not overfill!
4Disengage the follower rod from the follower by rotating the follower handle.
5Push the follower rod into the grease tube
assembly.
note
Remove air pocket! Air pocket at grease
inlet prevents grease from being
pumped.
Unscrew vent valve three to four turns
to remove small air pockets trapped in
this area. If air pocket is substantial and
no grease flows from coupler after trigger is pulled for 15 seconds, refer to
following steps.
11
Expel air pockets (air purging)
1Withdraw the follower rod from the grease
tube assembly cap and engage it with the
follower by rotating the follower handle.
2Unscrew the plug of vent valve three to
four turns. Exert force on the follower
handle until grease flows through the
small hole in the side of the vent valve.
3Tighten the vent valve.
4Pull the trigger in short bursts to operate
gun until trapped air is expelled.
Disengage the follower rod from the
follower by rotating the follower handle.
Push the follower rod into the grease tube
assembly.
5If step 2 fails, unscrew the grease tube
assembly three turns from the pump
assembly.
6Exert force on the follower handle until
lubricant oozes from the grease tube
assembly and pump assembly interface.
7Retighten grease tube into the pump
assembly. Disengage the follower rod from
the follower by rotating the follower handle. Push the follower rod into the grease
tube assembly.
Charger operation
Charging battery pack
Before using the PowerLuber for the first
time, the battery pack should be fully
charged. If the battery pack is installed in the
PowerLuber, remove it and follow charging
procedure.
Lincoln chargers are designed to charge
Lincoln lithium-ion batteries in 30 to 90
minutes depending on the battery’s state of
charge and temperature.
Charging procedure
Do not use charger with any voltage other
than what is shown on the charger specification plate.
1Plug charger into an appropriate outlet
before inserting battery pack.
2Insert battery pack into the charger.
The green (charging) light will blink
continuously indicating that the charging
process has started.
3Completion of charge is indicated by green
light remaining on continuously. The pack
is fully charged and may be used at this
time.
4Disconnect charger from power source
when not in use.
  Caution
Do not probe charger with conductive
objects. 120 V AC present at charging
terminals.
Failure to comply may result in death
or personal injury.
note
Do not charge battery immediately after
use. Battery will not accept a full charge.
Do not charge until battery has
reached room temperature for best
results.
note
Do not obstruct vent slots in top and
bottom of charger.
Do not charge battery when temperature is below 40 °F (5 °C) or above
104 °F (40 °C).
Important charging notices
Longest life and best performance can be
obtained if the battery is charged when the
air temperature is between 65 and 75 °F
(18 and 24 °C). Do not charge the battery in
an air temperature below 40 °F (5 °C) or
above 105 °F (41 °C). This is important and
will prevent serious damage to the battery.
1The charger and battery may become
warm to the touch while charging. This is a
normal condition, and does not indicate a
problem.
2If the battery does not charge properly:
2.1Check current at receptacle by plugging in a lamp or other appliance.
2.2Check to see if the receptacle is
con- nected to a light switch which
turns power off when you turn out the
lights.
2.3Move charger and battery to a location where the surrounding air temperature is between approximately
65 and 75 °F (18 and 24 °C).
2.4If charging problems persist, take the
tool, battery and charger to your local
service center.
Table 4
Indicator light operation
Charge is complete (solid green)
Battery charging (flashing
green)
Red, at a fast rate.
Replace battery
Charger detected a weak or
damaged battery. Stop charging
battery. Hot/cold pack delay.
Charger detected a battery that
is excessively hot or cold. It
automatically starts a hot/cold
pack delay, suspending charging
until temperature of battery has
normalized. After this, charger
automatically switches to battery charging mode.
12
3The battery should be recharged when it
fails to produce sufficient power on jobs.
Do not continue to use under these
con- ditions. Follow the charging procedure. You may also charge a partially used
pack whenever you desire, with no
adverse affect on the battery.
4Under certain conditions, with the charger
plugged into the power supply, the
exposed charging contacts of the charger
can be shorted by foreign material.
Foreign materials of a conductive nature
such as, but not limited to, steel wool,
aluminium foil, or any buildup of metallic
particles should be kept away from
charger cavities. Always unplug the
charger from the power supply when
there is no battery in the cavity.
Unplug charger before attempting to
clean.
  Warning
Do not allow any liquid inside charger.
Electric shock may result.
To facilitate cooling of battery pack
after use, avoid placing charger or battery pack in a warm environment such
as a metal shed or a non-insulated
trailer.
Failure to comply may result in
serious injury or death.
Exploded view and parts list
Fig. IPB 1
2
3
4
5
1
6
11
7
8
10
9
Parts list
No.
Part no.
Description
1
2
3
280213
280208
1230
Hardware kit (1260)
Pump assembly kit (1260)
Hose, .125 in. (3,1 mm) ID x 30 in. (762 mm)
long
4
5
6
280235
280211
280210
Trigger, switch kit
Decal kit
Handle with screws kit
7
8
9
1261
5852
280209
Battery
Coupler, midget hydraulic
Electrical components kit
10
11
271882
280233
Grease tube kit
Seal kit (1260)
13
Exploded view and parts list
IPB 2
13
14
12
18
15
17
16
Table 6
Parts list
No.
Part no.
Description
12
13
14
280212
271893
280214
Housing with bearing kit
Motor with plate kit
Gear set kit (1260)
15
16
17
280215
280232
280231
Piston, yoke kit
Driver assembly kit
Check valve kit
18
286315
Vent valve kit
14
Table 7
Troubleshooting
Condition
Possible cause
Corrective action
PowerLuber fails to dispense grease.
Grease tube assembly is out of grease.
Check that grease tube assembly has grease.
Loss of prime.
Repeat priming operation.
Ball check is not functioning.
Remove ball check clean and inspect ball seat area.
Clogged whip hose.
Clean or replace whip hose.
Air may be trapped in several locations in container
after bulk filling.
Empty grease tube assembly, refill and repeat
priming instructions.
Follower may be binding in grease tube assembly.
Disassemble grease tube assembly and clean.
Be sure that follower has properly entered the grease
cartridge.
PowerLuber continues to lose prime.
Verify that the follower is not caught on the rim of the
grease cartridge.
Replace grease tube assembly (5) if damaged.
Check ball seat and check ball dirty.
Clean check ball and check ball seat.
Battery fails to take a charge.
Charger may not have power.
Battery may be bad.
Check that receptacle has power.
Replace battery.
Motor fails to run.
Battery needs charging.
Recharge battery.
Faulty wiring to motor.
Remove battery, disassemble handle and check wiring connections on terminal, trigger switch and
motor.
Table 8
Parts list
No.
Part no.
Description
1
2
3
280213
280208
1230
Hardware kit (1260)
Pump assembly kit (1260)
Hose, .125 in. (3,1 mm) ID x 30 in. (762 mm)
4
5
6
280235
280211
280210
Trigger, switch kit
Decal kit
Handle with screws kit
7
8
9
1261
5852
280209
Battery
Coupler, midget hydraulic
Electrical components kit
10
11
12
271882
280233
280212
Grease tube kit
Seal kit (1260)
Housing with bearing kit
13
14
15
271893
280214
280215
Motor with plate kit
Gear set kit (1260)
Piston, yoke kit
16
17
18
280232
280231
286315
Driver assembly kit
Check valve kit
Vent valve kit
19
1870
Charger 12-20 V (Li-Ion)
15
Declaration of conformity
according to EMC directive
2014/30/EU
We declare that the model of the
PowerLuber grease gun 1262 in the
version supplied by us, complies with the
provisions of the above mentioned directive.
Applied harmonized standards in particular:
EN55014-1:2006+A1:2009+A2: 2011
Electromagnetic compatibility – requirements for household appliances, electric
tools and similar apparatus – Part 1:
Emission – Product Family Standard
EN 55014-2:1977+A1:2001+A2: 2008
Electromagnetic compatibility requirements
for household appliances, electric tools and
similar apparatus – Part 2: Immunity. Product Family Standard
Declaration of conformity as
defined by machinery
directive 2006/42/EC and
low voltage directive
2014/32/EU
We declare that the model of the
PowerLuber grease gun 1262 in the
version supplied by us complies with the
provisions of the above mentioned directive.
Applied harmonized standards in particular:
EN 60745-1:2009 + A11: 2010
Hand held motor-operated electric tools.
Safety general requirements.
St. Louis, MO July 2016
Bob Hoefler, Director Product Development and Product Engineering
16
Declaration of conformity as
defined by machinery
directive 2006/42/EC
We declare that the model of the battery
charger in the version supplied by us
complies with the provision of the above
mentioned directive. Applied harmonized
standards in particular:
EN 60335-1: 2012
Household and similar appliances – industrial. Safety. Part 1. General requirements.
EN 60335-2-29: 2004+A2: 2010
Household and similar appliances industrial. Safety. Part 2. Particular requirements
for gas, oil appliances having electrical
connectors.
EN 62233:2008
Measurement method for electromagnetic
fields of household appliances and similar
apparatus with regard to human exposure.
100 Day Satisfaction
guarantee.
If you have any problems with your Lincoln
Li-Ion tool please contact our Technical Service Team for support in addressing the
issue.
If you are not completely satisfied with the
performance of your Lincoln Li ion cordless
grease gun for any reason, you can return it
within 100 days from the date of purchase
with a receipt for a full refund to the place of
purchase.
Lincoln Industrial Special
Limited Warranty 5 YEAR
SPECIAL LIMITED TOOL
WARRANTY
Models: 1262, 1264, 1862, 1864, 1882,
1884
(For battery pack and chargers please see
separate warranty statement below)
Lincoln warrants the tool manufactured
and supplied by Lincoln to be free from
defects in material and workmanship for a
period of five (5) years following the date of
purchase, excluding there from any special,
extended, or limited warranty published by
Lincoln. If equipment is determined to be
defective during this warranty period, it will
be repaired or replaced, within Lincoln’s sole
discretion, without charge.
This warranty is conditioned upon the
determination of a Lincoln authorized representative that the equipment is defective. To
obtain repair or replacement, you must ship
the equipment, transportation charges prepaid, with proof of purchase to a Lincoln
Authorized Warranty and Service Center
within the warranty period.
This warranty is extended to the original
retail purchaser only. This warranty does not
apply to equipment damaged from accident,
overload, abuse, misuse, negligence, faulty
installation or abrasive or corrosive material,
equipment that has been altered, or equipment repaired by anyone not authorized by
Lincoln. This warranty applies only to equipment installed, operated and maintained in
strict accordance with the written specifications and recommendations provided by
Lincoln or its authorized field personnel.
THIS WARRANTY IS EXCLUSIVE
AND IS IN LIEU OF ANY OTHER
WARRANTIES, EXPRESS OR
IMPLIED, INCLUDING, BUT NOT
LIMITED TO, THE WARRANTY OF
MERCHANTIBILITY OR
WARRANTY OF FITNESS FOR A
PARTICULAR PURPOSE.
In no event shall Lincoln be liable for incidental or consequential damages. Lincoln’s
liability for any claim for loss or damages
arising out of the sale, resale or use of any
Lincoln equipment shall in no event exceed
the purchase price. Some jurisdictions do
not allow the exclusion or limitation of incidental or consequential damages, therefore
the above limitation or exclusion may not
apply to you.
This warranty gives you specific legal
rights. You may also have other rights that
vary by jurisdiction.
BATTERY PACK and CHARGERS–
LIMITED WARRANTY
Li-ion Battery Models:1261, 1861, 1871
Charger Models: 1850, 1855A, 1870,
1875A
Lincoln warrants the batteries and battery
chargers manufactured and supplied by
Lincoln to be free from defects in material
and workmanship for a period of two (2)
years following the date of purchase, excluding there from any special, extended, or limited warranty published by Lincoln. If equipment is determined to be defective during
this warranty period, it will be replaced,
within Lincoln’s sole discretion, without
charge.
For further detail of warranty coverage,
repair information or support:
Please visit: www.lincolnindustrial.com
or contact us at:
lincoln.tech.service@skf.com
or 314-679-4200 and select option 2
17
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© SKF Group 2016
The contents of this publication are the copyright of the publisher and may not be reproduced (even
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PUB LS/I4 16510 EN.R1 · March 2016 · Form 420587A
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