SI-6S70A-002-00
General Safety Information
Specifications
WARNING
Note
• If gear shifting operations do not feel smooth, wash the derailleur and lubricate all moving parts.
• If the amount of looseness in the links is so great that adjustment is not possible, you should replace the derailleur.
• You should periodically clean the derailleur and lubricate all moving parts (mechanism and pulleys).
• If gear shifting adjustment cannot be carried out, check the degree of parallelism at the rear end of the bicycle. Also check if the
cable is lubricated and if the outer casing is too long or too short.
• If you hear abnormal noise as a result of looseness in a pulley, you should replace the pulley.
• If the wheel becomes stiff and difficult to turn, you should lubricate it with grease.
• Do not apply any oil to the inside of the hub, otherwise the grease will come out.
• You should periodically wash the sprockets in a neutral detergent and then lubricate them again. In addition, cleaning the chain
with neutral detergent and lubricating it can be a effective way of extending the useful life of the sprockets and the chain.
• If the chain keeps coming off the sprockets during use, replace the sprockets and the chain.
• Use a frame with internal cable routing is strongly discouraged as it has tendencies to impair the SIS shifting function due to its
high cable resistance.
• Always be sure to use the sprocket set bearing the same group marks. Never use in combination with a sprocket bearing a
different group mark.
Group marks
• Use an outer casing which still has some length to spare even when the handlebars are turned all the way
to both sides. Furthermore, check that the shifting lever does not touch the bicycle frame when the
handlebars are turned all the way.
• A special grease is used for the gear shifting cable (SIS-SP41). Do not use DURA-ACE grease or other
types of grease, otherwise they may cause deterioration in gear shifting performance.
• Grease the inner cable and the inside of the outer casing before use to ensure that they slide properly.
• For smooth operation, use the specified outer casing and the bottom bracket cable guide.
• Operation of the levers related to gear shifting should be made only when the front chainwheel is turning.
• If the brake fluid used in the oil disc brakes is of a type which tends to adhere to the plastic parts of the shifting lever, this may
cause the plastic parts to crack or become discolored. Therefore, you should make sure that the brake fluid does not adhere to
these plastic parts.
The mineral oil which is used in SHIMANO disc brakes does not cause cracking or discoloration if it adheres to plastic parts, but
such parts should be cleaned with alcohol beforehand to prevent foreign particles from adhering.
• Do not disassemble the indicator and shifting lever unit, as this may damage them or cause mis-operation.
• Be sure to read these service instructions in conjunction with the service instructions for the RD-M592 before use.
• Parts are not guaranteed against natural wear or deterioration resulting from normal use.
• For maximum performance we highly recommend Shimano lubricants and maintenance products
• For any questions regarding methods of installation, adjustment, maintenance or operation, please contact a professional
bicycle dealer.
ag - 18T
Model number
RD-M591
RD-M592
SGS
SGS
9
9
Type
Gears
Turn the top adjustment screw
to adjust so that the guide
pulley is in line with the outer
line of the smallest sprocket
when looking from the rear.
45T
45T
11 - 28T, 11 - 32T, 11 - 34T
11 - 32T, 11 - 34T, 12 - 36T
Smallest sprocket
11T
11T
Front chainwheel tooth difference
22T
22T
Total capacity
Applicable sprocket combination
Cassette sprocket tooth combination
Model number
CS-HG61
Gears
Tooth combination
ar
9
11, 12, 14, 16, 18, 21, 24, 28, 32T
au
9
11, 13, 15, 17, 20, 23, 26, 30, 34T
9
11, 12, 13, 14, 16, 18, 21, 24, 28T
bh
9
12, 14, 16, 18, 21, 24, 28, 32, 36T
Gears
9
No. of spoke holes
36 / 32
Operate lever (B) 8 or more times to
set the lever to the highest position,
check on the indicator that the
highest position is correct, and then
install and adjust the inner cable.
To shift from a small sprocket to a larger sprocket
(Lever A)
To shift from a large sprocket to a smaller sprocket
(Lever B)
To shift one step only, press lever (A) to the (1) position. To shift two
steps at one time, press to the (2) position.
Press lever (B) once to shift one step from a larger to a smaller
sprocket.
Lever (A) initial position
Inner hole cover
Note: Be sure that the cable is
securely in the groove.
O
AN
HYPERGL I DE - C
00
2-way release
Turn the low adjustment screw so that the guide pulley moves to
a position directly in line with the largest sprocket.
Rear derailleur
Freehub
1
Guide pulley
5 mm Allen key
2
Gears
9
Cassette sprocket
CS-HG61
Chain
CN-HG53
Bottom bracket guide
SM-SP17 / SM-BT17
Low adjustment
screw
1
Cutting the outer casing
Dropout tab
Largest
sprocket
Chain
Largest
chainring
A'
A
Add 2 links (with the chain on
both the largest sprocket and
the largest chainring)
Outer end cap
4. Insert the axle as shown in the illustration so that that the hole in
the middle of the right step plate and the hole in the lever are
aligned.
Use a handlebar grip with a maximum outer diameter of 36 mm.
Tightening torque :
5 N·m {44 in. lbs.}
The sealed cap with tongue
and the rubber shield should
be installed to the outer
casing stopper of the frame.
Be careful not to bend
Step plate axle
Rubber shield
• Install the shifting lever in a position where it will not obstruct
brake operation and gear shifting operation.
• Do not use in a combination which causes brake operation to be
obstructed.
• When installing the components to carbon frame/handle bar
surfaces, verify with the manufacturer of the carbon frame/parts
for their recommendation on tightening torque in order to prevent
over tightening that can cause damage to the carbon material
and/or under tightening that can cause lack of fixing strength for
the components.
* If the rear derailleur moves to a large degree, such as in
bicycles with rear suspension, it is recommended that you
replace the cap with the
Derailleur side
accessory aluminum cap.
The end of the outer casing
which has the aluminum cap
should be at the derailleur side.
Please note: specifications are subject to change for improvement without notice. (English) © Feb. 2009 by Shimano Inc. XBC SZK Printed in Japan.
Axle insertion position
Note:
The shapes of the right step plate and left step plate differ.
Aluminum cap
5. After checking that the indicator needle is at the left edge, install
the indicator from directly above.
4. How to use the B-tension adjustment screw
Mount the chain on the smallest chainring and the largest
sprocket, and turn the crank arm backward. Then turn the
B-tension adjustment screw to adjust the guide pulley as close to
the sprocket as possible but not so close that it touches. Next,
set the chain to the smallest sprocket and repeat the above to
make sure that the pulley does not touch the sprocket.
Do not disassemble the indicator and shifting lever unit, as this may
damage them or cause mis-operation.
Smallest sprocket
2
2
1
3-77 Oimatsu-cho, Sakai-ku, Sakai-shi, Osaka 590-8577, Japan
Right step plate
Left step plate
1
Industrieweg 24, 8071 CT Nunspeet, The Netherlands Phone: +31-341-272222
Rubber shield
Sealed cap with tongue
1
One Holland, Irvine, California 92618, U.S.A. Phone: +1-949-951-5003
Step plate
When cutting the outer casing, cut the opposite end to the end
with the marking. After cutting the outer
casing, make the end round so that the
inside of the hole has a uniform diameter.
Installation of the lever
The length of A will vary depending on the movement of the rear
suspension. Because of this, an excessive load may be placed on
the drive system if the chain length is too short. Set the length of
the chain by adding two links to the chain when the rear suspension
is at a position where dimension "A" is longest and the chain is on
the largest sprocket and the largest chainring. If the amount of
movement of the rear suspension is large, the slack in the chain
may not be taken up properly when the chain is on the smallest
chainring and smallest sprocket.
Indicator
times to set the lever to the
highest position.
Lever (B)
Largest sprocket
This service instruction explains how to use and maintain the Shimano bicycle parts which have been used on your new bicycle.
For any questions regarding your bicycle or other matters which are not related to Shimano parts, please contact the place of
purchase or the bicycle manufacturer.
3. Operate lever (B) at least eight
2
B-tension
adjustment screw
Bracket spindle Tightening torque :
8 - 10 N·m {70 - 86 in. lbs.}
Indicator set screws
shown in the illustration.
Largest
sprocket
When installing, be careful not to let the B-tension adjustment screw
come into contact with the dropout tab, otherwise deformation may result.
SGS
FH-M529 / FH-M590 / FH-M595 / FH-M629
indicator.
2. Remove the indicator unit as
Installation of the rear derailleur (RD-M591)
RD-M591 / RD-M592
Type
1. Remove the two indicator set screws which are securing the
Tightening torque : 0.3 - 0.5 N·m {3 - 4 in. lbs.}
Deore
SL-M590
Disassembly and reassembly should only be carried out when
replacing the indicator.
3. Low adjustment
In order to realize the best performance, we recommend that the following combination be used.
SIS-SP41
For the best SIS performance, periodically lubricate all
power-transmission parts.
Replacement of the indicator
Tightening torque :
5 - 7 N·m {44 - 60 in. lbs.}
Lever (B)
4 mm Allen key
Outer casing
Operate lever to change gears, and check that no noise occurs
in any of the gear positions.
Groove
SH
IM
Rear Drive System
The best setting is when the shifting lever is
operated just enough to take up the play and the
chain touches the 3rd sprocket and makes noise.
* Return the lever to its original position (the position where
the lever is at the 2nd sprocket setting and it has been
released) and then turn the crank arm clockwise. If the
chain is touching the 3rd sprocket and making noise, turn the outer
casing adjustment barrel clockwise slightly to tighten it until the noise
stops and the chain runs smoothly.
Feed lever
Connect the cable to the rear
derailleur and, after taking up
the initial slack in the cable,
re-secure to the rear derailleur
as shown in the illustration.
Loosen the outer casing
adjustment barrel until the
chain touches the 3rd sprocket
and makes noise. (counter
clockwise)
Best setting
Pull
Chain length on bicycles
with rear suspension
RAPIDFIRE M9 (Shifting lever)
Tighten the outer casing
adjustment barrel until the
chain returns to the 2nd
sprocket. (clockwise)
Gear shifting operation
This release lever is equipped with a 2-way release mechanism which allows release operations to be carried out by either pushing or pulling
the lever.
Both lever (A) and lever (B) always return to the initial position when they are released after shifting. When operating one of the levers,
always be sure to turn the crank arm at the same time.
Attach the same outer
end cap to the cut end
of the outer casing.
Series
Adjustment bolt
Lever (B)
Unit cover
ag
-1
SI-6S70A-002
When no sound
at all is heard
When shifting to
3rd
2
Install the inner hole cover by turning it as shown in the
illustration until it stops. Do not turn it any further than this,
otherwise it may damage the screw thread.
3T
Technical Service Instructions
1
Guide pulley
2. Connection and securing of the inner cable
FH-M529 / FH-M590 /
FH-M595 / FH-M629
Model number
bg
2
Adjustment bolt
Freehub
Group name
Outer line of
smallest sprocket
1
Top adjustment
screw
ag -15
T
Operate the shifting lever several times to move the chain to the
2nd sprocket. Then, while pressing the lever just enough to take
up the play in the lever, turn the crank arm.
1. Top adjustment
Rear Derailleur
• Check that the wheels are fastened securely before riding the bicycle. If the wheels are loose in any way, they may come off the
bicycle and serious injury may result.
• Use neutral detergent to clean the chain. Do not use alkali-based or acid based detergent such as rust cleaners as it may result
in damage and/or failure of the chain.
• Use the reinforced connecting pin only for connecting the narrow type of chain.
• There are two different types of reinforced connecting pins available. Be sure to check the table below before selecting which
pin to use.
Reinforced
If connecting pins other than reinforced connecting
Chain
Chain tool
connecting pin
pins are used, or if a reinforced connecting pin or tool
which is not suitable for the type of chain is used,
9-speed super narrow
chain such as
TL-CN32 / TL-CN27
Silver
sufficient connection force may not be obtained, which
6.5mm
CN-7701 / CN-HG93
could cause the chain to break or fall off.
8/
7/
6-speed
narrow
• If it is necessary to adjust the length of the chain due
TL-CN32 / TL-CN27
chain such as
Black
to a change in the number of sprocket teeth, make the
7.1mm
CN-HG50 / CN-HG40
cut at some other place than the place where the chain
Reinforced Connecting Pin
has been joined using a reinforced connecting pin or an end pin. The chain will be damaged if it
is cut at a place where it has been joined with a reinforced connecting pin or an end pin.
• Check that the tension of the chain is correct and that the chain is not damaged. If the tension
is too weak or the chain is damaged, the chain should be replaced. If this is not done, the chain
may break and cause serious injury.
End Pin
Link Pin
• Use a front chainwheel which is compatible with 9-speed chains in conjunction with Shimano
CN-7701, CN-HG93 and CN-HG73 chains. If a chainwheel for an 8-speed chain or less is used, front chainwheel gear shifting
problems may occur, or the chain pins might fall out, causing the chain to break.
• Obtain and read the service instructions carefully prior to installing the parts. Loose, worn or damaged parts may cause the
bicycle to fall over and serious injury may occur as a result. We strongly recommend only using genuine Shimano replacement
parts.
• Obtain and read the service instructions carefully prior to installing the parts. If adjustments are not carried out correctly, the
chain may come off and this may cause you to fall off the bicycle which could result in serious injury.
• Read these Technical Service Instructions carefully, and keep them in a safe place for later reference.
5. SIS Adjustment
SIS Adjustment (RD-M591)
2
B-tension
adjustment screw
■ Be sure to read these service instructions in conjunction
with the service instructions for the FH-M529 / FH-M590
/ FH-M595 / FH-M629, CS-HG61 before use.
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