Operating Instructions TR200

Operating Instructions
TR200
Literature Order Number
BAS-SVX19A-EN
Date
Supersedes
December 2008
www.trane.com
For more information, contact your local Trane
office or e-mail us at comfort@trane.com
Trane has a policy of continous product and product data improvement and reserves the right to
change design and specifications without notice.
BAS-SVX19A-EN
December 2008
130R0447
MG12H102
*MG12H102*
Rev. 2008-12-12
BAS-SVX19A-EN
Table of Contents
Safety
3
High Voltage Warning
4
Before Commencing Repair Work
7
Special Conditions
7
IT Mains
7
Introduction
Introduction
Mechanical Installation
Before Starting
Mechanical Dimensions
Electrical Installation
How to Connect
9
9
12
12
14
18
18
Electrical Installation and Control Cables
19
Mains Wiring Overview
24
Motor Wiring Overview
31
DC Bus Connection
36
Brake Connection Option
37
Relay Connection
38
How to Test Motor and Direction of Rotation
43
How to Operate the Frequency Converter
49
How to Operate Graphical keypad
49
Tips and Tricks
57
How to Program the Frequency Converter
How to Program
59
59
Quick Menu Mode
59
Function Setups
68
Parameter Lists TR200
TR200 Operating Instructions
115
1
Default settings
115
0-** Operation and Display
116
1-** Load / Motor
118
2-** Brakes
119
3-** Reference / Ramps
120
4-** Limits / Warnings
122
5-** Digital In / Out
123
6-** Analog In / Out
125
8-** Communication and Options
127
11-** LonWorks
128
13-** Smart Logic Controller
129
14-** Special Functions
130
15-** FC Information
131
16-** Data Readouts
133
18-** Info & Readouts
135
20-** FC Closed Loop
136
21-** Ext. Closed Loop
137
22-** Application Functions
139
23-** Time Based Funtions
140
24-** Application Functions 2
141
Troubleshooting
Alarms and Warnings
142
Alarms and Warnings
142
Fault Messages
146
Acoustic Noise or Vibration
Specifications
153
154
General Specifications
154
Special Conditions
163
Index
2
142
165
TR200 Operating Instructions
Safety
Warnings, Cautions and Notices
Note that warnings, cautions and notices appear at appropriate intervals throughout this manual. Warnings are
provide to alert installing contractors to potential hazards that could result in personal injury or death. Cautions
are designed to alert personnel to hazardous situations that could result in personal injury, while notices indicate
a situation that could result in equipment or property-damage-only accidents.
Your personal safety and the proper operation of this machine depend upon the strict observance of these
precautions.
Warnings, Cautions and Notices appear at appropriate sections throughout this literature. Read these carefully.
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury. It could also
be used to alert against unsafe practices.
NOTICE
Indicates a situation that could result in equipment or property-damage only accidents.
Note
Indicates something important to be noted by the reader.
✮
Indicates default setting
TR200 Operating Instructions
3
Safety
High Voltage Warning
WARNING
The voltage of the frequency converter is dangerous whenever it is connected to mains. Incorrect installation of the
motor or frequency converter could result indeath, serious injury or damage to the equipment. Consequently, it is
essential to comply with the instructions in this manual as well as local and national rules and safety regulations.
Safety Note
WARNING
The voltage of the frequency converter is dangerous whenever connected to mains. Incorrect installation of the motor,
frequency converter or fieldbus could result in death, serious personal injury or damage to the equipment. Consequently, the instructions in this manual, as well as national and local rules and safety regulations, must be complied
with.
WARNING
Failure to follow instructions below could result in death or serious injury.
Safety Regulations
1. The frequency converter must be disconnected from mains if repair work is to be carried out. Check that
the mains supply has been disconnected and that the necessary time has passed before removing motor
and mains plugs.
2.
The [STOP/RESET] key on the keypad of the frequency converter does not disconnect the equipment from
mains and is thus not to be used as a safety switch.
3.
Correct protective earthing of the equipment must be established, the user must be protected against supply
voltage, and the motor must be protected against overload in accordance with applicable national and local
regulations.
4.
The earth leakage currents are higher than 3.5 mA.
5.
Protection against motor overload is set by par.1-90 Motor Thermal Protection. If this function is desired,
set par.1-90 Motor Thermal Protection to data value [ETR trip] (default value) or data value [ETR warning].
Note: The function is initialized at 1.16 x rated motor current and rated motor frequency. For the North
American market: The ETR functions provide class 20 motor overload protection in accordance with NEC.
6.
Do not remove the plugs for the motor and mains supply while the frequency converter is connected to
mains. Check that the mains supply has been disconnected and that the necessary time has passed before
removing motor and mains plugs.
7.
Please note that the frequency converter has more voltage inputs than L1, L2 and L3, when load sharing
(linking of DC intermediate circuit) and external 24 Vdc have been installed. Check that all voltage inputs
have been disconnected and that the necessary time has passed before commencing repair work.
4
TR200 Operating Instructions
Safety
Installation at high altitudes
WARNING
Installation at high altitude:
380 - 500 V, enclosure A, B and C: At altitudes above 2 km (6,561 ft), please contact Trane regarding PELV/Class II.
380 - 500 V, enclosure D, E and F: At altitudes above 3 km (9,842 ft), please contact Trane regarding PELV/Class II.
If the drive is to be installed over 2000m (6,561 ft) altitude, then the PELV specifications are not fulfilled anymore, i.e.
the distances between components and critical parts become too small. To keep anyway the clearance for functional
insulation, the risk for over-voltage must be reduced by means of external protective devices or kind of galvanic isolation.
De-rating should also be taken into consideration, as cooling of the drive is not so effective at high altitude. Please
contact Trane in such cases.
Failure to follow recommendations could result in death or serious injury.
WARNING
Warning against Unintended Start
1.
The motor can be brought to a stop by means of digital commands, bus commands, references or a local stop,
while the frequency converter is connected to mains. If personal safety considerations make it necessary to ensure
that no unintended start occurs, these stop functions are not sufficient.
2.
While parameters are being changed, the motor may start. Consequently, the stop key [STOP/RESET] must always
be activated; following which data can be modified.
3.
A motor that has been stopped may start if faults occur in the electronics of the frequency converter, or if a
temporary overload or a fault in the supply mains or the motor connection ceases.
Consequently, disconnect all electric power, including remote disconnects before servicing. Follow proper lockout/
tagout procedures to ensure the power can not be inadvertently energized. Failure to follow recommendations could
result in death or serious injury.
WARNING
Touching the electrical parts could result in death or serious injury - even after the equipment has been disconnected
from mains.
Also make sure that other voltage inputs have been disconnected, such as external 24 Vdc, load sharing (linkage
of DC intermediate circuit), as well as the motor connection for kinetic back up. Refer to the Operating Instructions for further safety guidelines.
Failure to follow recommendations could result in death or serious injury.
WARNING
The frequency converter DC link capacitors remain charged after power has been disconnected. To avoid an electrical
shock hazard, disconnect the frequency converter from the mains before carrying out maintenance. Wait at least as
follows before doing service on the frequency converter:
Failure to follow recommendations could result in death or serious injury.
TR200 Operating Instructions
5
Safety
Voltage (V)
200 - 240
4
1.1 - 3.7 kW
Min. Waiting Time (Minutes)
15
20
30
5.5 - 45 kW
380 - 480
1.1 - 7.5 kW
11 - 90 kW
525-600
1.1 - 7.5 kW
11 - 90 kW
525-690
11 - 90 kW
110 - 250 kW
45 - 400 kW
40
315 - 1000 kW
450 - 1400 kW
Be aware that there may be high voltage on the DC link even when the LEDs are turned off.
Table 1. 1: Waiting Time
6
TR200 Operating Instructions
Safety
Before Commencing Repair Work
WARNING
Hazardous Voltage!
1.
Disconnect the frequency converter from mains
2.
Disconnect DC bus terminals 88 and 89
3.
Wait at least the time mentioned in section General Warning above
4.
Remove motor cable
Failure to follow recommendations could result in death or serious injury.
Special Conditions
Electrical ratings:
The rating indicated on the nameplate of the frequency converter is based on a typical 3-phase mains power
supply, within the specified voltage, current and temperature range, which is expected to be used in most applications.
The frequency converters also support other special applications, which affect the electrical ratings of the frequency converter.
Special conditions which affect the electrical ratings might be:
•
Single phase applications
•
High temperature applications which require de-rating of the electrical ratings
•
Marine applications with more severe environmental conditions.
Other applications might also affect the electrical ratings.
Consult the relevant sections in this manual and in the for information about the electrical ratings.
Installation requirements:
The overall electrical safety of the frequency converter requires special installation considerations regarding:
•
Fuses and circuit breakers for over-current and short-circuit protection
•
Selection of power cables (mains, motor, brake, loadsharing and relay)
•
Grid configuration (grounded delta transformer leg, IT,TN, etc.)
•
Safety of low-voltage ports (PELV conditions).
Consult the relevant clauses in these instructions and in the for information about the installation requirements.
IT Mains
WARNING
Do not connect frequency converters with RFI-filters to mains supplies with a voltage between phase and earth of
more than 440 V for 400 V converters and 760 V for 690 V converters.
For 400 V IT mains and delta earth (grounded leg), mains voltage may exceed 440 V between phase and earth.
For 690 V IT mains and delta earth (grounded leg), mains voltage may exceed 760 V between phase and earth.
Failure to follow recommendations could result in death or serious injury.
Par.14-50 RFI Filter can be used to disconnect the internal RFI capacitors from the RFI filter to ground.
TR200 Operating Instructions
7
Safety
Software Version and Approvals: TR200
TR200
Software version: 1.1.x
This manual can be used with all TR200 frequency converters with software version 1.1.x.
The software version number can be seen from par.15-43 Software Version.
Disposal Instruction
Equipment containing electrical components must not be disposed of together
with domestic waste.
It must be separately collected with electrical and electronic waste according to
local and currently valid legislation.
8
TR200 Operating Instructions
Introduction
Introduction
Available Literature for TR200
-
Operating Instructions provide the necessary information for getting the drive up and running.
-
Operating Instructions TR200 High Power
-
Design Guide entails all technical information about the drive and customer design and applications.
-
Programming Guide provides information on how to program and includes complete parameter descriptions.
x = Revision number
yy = Language code
Trane technical literature is available in print from your local Trane Sales Office or online at: www.trane.com/vfd
Abbreviations and Standards
Abbreviations:
a
AWG
Auto Tune
°C
I
ILIM
Joule
°F
f
kHz
keypad
mA
ms
min
M-TYPE
Nm
IM,N
fM,N
PM,N
UM,N
par.
PELV
Watt
Pascal
IINV
RPM
SR
T
t
TLIM
U
Terms:
Acceleration
American wire gauge
Automatic Motor Tuning
Celsius
Current
Current limit
Energy
Fahrenheit
Frequency
Kilohertz
Local Control Panel
Milliampere
Millisecond
Minute
Control Tool
Motor Type Dependent
Newton Metres
Nominal motor current
Nominal motor frequency
Nominal motor power
Nominal motor voltage
Parameter
Protective Extra Low Voltage
Power
Pressure
Rated Inverter Output Current
Revolutions Per Minute
Size Related
Temperature
Time
Torque limit
Voltage
SI-units:
m/s2
I-P units:
ft/s2
A
Amp
J = N∙m
ft-lb, Btu
Hz
kHz
Hz
kHz
in-lbs
W
Pa = N/m²
Btu/hr, hp
psi, psf, ft of water
C
s
F
s,hr
V
V
Table 2. 1: Abbreviation and standards table .
TR200 Operating Instructions
9
Introduction
Frequency Converter Identification
Below is an example of an identification label. This label is situated on the frequency converter and shows the
type and options fitted to the unit. See below for details of how to read the Type code string (T/C).
Illustration 2. 1: This example shows an identification label.
Note Please have T/C (type code) number and serial number ready before contacting Trane.
10
TR200 Operating Instructions
Introduction
Type Code String Low and Medium Power
TR 2 0
Description
Product group & FC Series
Power rating
Number of phases
Pos
1-6
8-10
11
Mains voltage
11-12
Enclosure
13-15
RFI filter
16-17
Brake
18
Display
19
Coating PCB
20
Mains option
21
Adaptation
22
Adaptation
Software release
Software language
23
24-27
28
A options
29-30
B options
31-32
C0 options MCO
C1 options
C option software
33-34
35
36-37
D options
38-39
Possible choice
TR-200
1.1- 1200 kW (P1K1 - P1M2)
Three phases (T)
T 2: 200-240 VAC
T 4: 380-480 VAC
E20: IP20
E21: IP 21/NEMA Type 1
E55: IP 55/NEMA Type 12
E66: IP66
P21: IP21/NEMA Type 1 w/backplate
P55: IP55/NEMA Type 12 w/backplate
H1: RFI filter class A1/B
H2: RFI filter class A2
H3: RFI filter class A1/B (reduced cable length)
Hx: No RFI filter
X: No brake chopper included
B: Brake chopper included
G: Graphical Local Control Panel (keypad)
X: No Local Control Panel
X. No coated PCB
C: Coated PCB
X: No Mains disconnect switch and Load Sharing
1: With Mains disconnect switch (IP55 only)
8: Mains disconnect and Load Sharing
D: Load Sharing
See Chapter 8 for max. cable sizes.
X: Standard
0: European metric thread in cable entries.
Reserved
Actual software
AX: No options
A4: MCA 104 DeviceNet
AG: MCA 115 Lonworks
AJ: MCA 116 BACnet gateway
BX: No option
BK: MCB 101 General purpose I/O option
BP: MCB 105 Relay option
CX: No options
X: No options
XX: Standard software
DX: No option
D0: DC back-up
Table 2. 2: Type code description.
TR200 Operating Instructions
11
Mechanical Installation
Before Starting
Checklist
When unpacking the frequency converter, ensure that the unit is undamaged and complete. Use the following
table to identify the packaging:
Enclosure
type:
A2
(IP 20-21)
A3
(IP 20-21)
A5
(IP 55-66)
B1/B3
B2/B4
C1/C3
C2*/C4
(IP
(IP
(IP
(IP
20-21-55-66) 20-21-55-66) 20-21-55-66) 20-21-55-66)
Unit size (kW):
200-240 V
1.1-2.2
3.0-3.7
1.1-3.7
380-480 V
1.1-4.0
5.5-7.5
1.1-7.5
5.5-11/
5.5-11
11-18.5/
11-18.5
15/
15-18.5
22-30/
22-37
18.5-30/
22-30
37-55/
45-55
37-45/
37-45
75-90/
75-90
1.1-7.5
Table 3. 1: Unpacking table
Please note that a selection of screwdrivers (phillips or cross-thread screwdriver and torx), a side-cutter, drill
and knife is also recommended to have handy for unpacking and mounting the frequency converter. The packaging for these enclosures contains, as shown: Accessories bag(s), documentation and the unit. Depending on
options fitted there may be one or two bags and one or more booklets.
12
TR200 Operating Instructions
TR200 Operating Instructions
IP20/21*
IP20/21
*
IP55/66
A5
IP21/55/66
B1
IP21/55/66
B2
IP20/21*
130BA768.10
B3
IP21/55/66
C1
IP21/55/66
C2
IP20/21*
C3
Illustration 3. 2: Top and bottom mounting holes. (B4+C3+C4 only)
IP20/21*
B4
Table 3. 2: Front Views
All measurements in mm.
* IP21 can be established with a kit as described in the section: IP 21/ IP 4X/ TYPE 1 Enclosure Kit in the Design Guide.
Accessory bags containing necessary brackets, screws and connectors are included with the drives upon delivery.
Illustration 3. 1: Top and bottom mounting holes.
A3
A2
Mechanical Front Views
IP20/21*
C4
Mechanical Installation
13
14
246
374
268
257
90
130
90
70
205
220
8.0
11
5.5
9
A**
A2
A1
a
B
B
B
b
C
C*
c
d
e
f
20
Chassis
8.0
11
5.5
9
205
220
90
130
90
70
372
375
350
21
Type 1
A2
1.1-2.2
1.1-4.0
8.0
11
5.5
9
205
220
130
170
130
110
246
374
268
257
8.0
11
5.5
9
205
220
130
170
130
110
372
375
350
8.2
12
6.5
9
200
200
242
242
242
215
420
420
402
12
19
9
9
260
260
242
242
242
210
480
480
454
Mechanical dimensions
A3
A5
B1
3.0-3.7
1.1-3.7 5.5-11
5.5-7.5
1.1-7.5 11-18.5
21/
20
21
55/66
55/66
Chassis Type 1 Type 12 Type
1/12
12
19
9
9
260
260
242
242
242
210
650
650
624
B2
15
22-30
21/
55/66
Type
1/12
8
12
6.8
7.9
248
262
165
205
165
140
350
419
399
380
8.5
15
242
242
231
231
231
200
460
595
520
495
12
19
9.0
9.8
310
310
308
308
308
272
680
680
648
12
19
9.0
9.8
335
335
370
370
370
334
770
770
739
Table 3. 3: Dimensions
35
8.5
17
333
333
308
308
308
270
490
630
550
521
50
8.5
17
333
333
370
370
370
330
600
800
660
631
B3
B4
C1
C2
C3
C4
5.5-11 15-18.5 18.5-30 37-45
22-30
37-45
11-18.5 22-37 37-55
75-90
45-55
75-90
21/
21/ 55/66
20
20
20
20
55/66
Type
Chassis Chassis Type
Chassis Chassis
1/12
1/12
Max weight
4.9
5.3
6.6
7.0
14
23
27
12
23.5
45
65
(kg)
* Depth of enclosure will vary with different options installed.
** The free space requirements are above and below the bare enclosure height measurement A. See section 3.2.3 for further information.
Diameter ø
Diameter ø
Height (mm)
Enclosure
..with de-coupling plate
Back plate
Distance between mount. holes
Width (mm)
Enclosure
With one C option
Back plate
Distance between mount. holes
Depth (mm)
Without option A/B
With option A/B
Screw holes (mm)
IP
NEMA
Frame size (kW):
200-240 V
380-480 V
Mechanical Dimensions
Mechanical Installation
TR200 Operating Instructions
TR200 Operating Instructions
Frame size B4
Frame size B3
Frame size C3
Frame sizes B1 and B2
Frame size C4
Frame sizes C1 and C2
1 + 2 only available in units with brake chopper. For DC link connection (Load sharing) the connector 1 can be ordered separately (Code no. 130B1064)
An eight pole connector is included in accessory bag for TR200 without Safe Stop.
Frame size A5
Frame sizes A1, A2 and A3
Accessory Bags: Find the following parts included in the frequency converter accessory bags
Accessory Bags
Mechanical Installation
15
Mechanical Installation
Mechanical Mounting
All IP20 enclosure sizes as well as IP21/ IP55 enclosure sizes except A2 and A3 allow side-by-side installation.
If the IP 21 Enclosure kit (130B1122 or 130B1123) is used on enclosure A2 or A3, there must be a clearance
between the drives of min. 50 mm.
For optimal cooling conditions allow a free air passage above and below the frequency converter. See table
below.
Air passage for different enclosures
Enclosure:
A2
A3
A5
B1
B2
B3
B4
C1
C2
C3
C4
a
100
(mm):
100
100
200
200
200
200
200
225
200
225
b
100
(mm):
100
100
200
200
200
200
200
225
200
225
Table 3. 4: Clearance
1.
Drill holes in accordance with the measurements given.
2.
You must provide screws suitable for the surface on which you want to mount the frequency converter. Retighten all four screws.
130BA219.10
A
A
130BA228.10
Table 3. 5: Mounting frame sizes A5, B1, B2, B3, B4, C1, C2, C3 and C4 on a non-solid back wall, the drive must
be provided with a back plate A due to insufficient cooling air over the heat sink.
With heavier drives (B4, C3, C4) use a lift. First wall-mount the 2 lower bolts - then lift the drive onto the lower
bolts - finally fasten the drive against the wall with the 2 top bolts.
16
TR200 Operating Instructions
Mechanical Installation
Safety Requirements of Mechanical Installation
WARNING
Pay attention to the requirements that apply to integration and field mounting kit. Observe the information in the list to
avoid serious injury or equipment damage, especially when installing large units.
The frequency converter is cooled by means of air circulation.
NOTICE
To protect the unit from overheating, it must be ensured that the ambient temperature does not exceed the maximum temperature stated for the frequency converter and that the 24-hour average temperature is not
exceeded. Locate the maximum temperature and 24-hour average in the paragraph Derating for Ambient Temperature.
If the ambient temperature is in the range of 45 °C - 55 °C, derating of the frequency converter will become
relevant, see Derating for Ambient Temperature.
The service life of the frequency converter is reduced if derating for ambient temperature is not taken into
account.
Field Mounting
For field mounting the IP 21/IP 4X top/TYPE 1 kits or IP 54/55 units are recommended.
TR200 Operating Instructions
17
Electrical Installation
How to Connect
Cables General
Note For the TR200 High Power series mains and motor connections, please see TR200 High Power Operating
Instructions MG.12.KX.YY.
NOTICE
Cables General
All cabling must comply with national and local regulations on cable cross-sections and ambient temperature. Copper
(60/75 °C) conductors are recommended.
Details of terminal tightening torques.
Power (kW)
Enclosure
A2
A3
A5
B1
Torque (Nm)
200-240
V
380-480
V
DC connection
Brake
Earth
Relay
1.1 - 3.0
3.7
1.1 - 3.7
5.5 - 11
1.1 - 4.0
5.5 - 7.5
1.1 - 7.5
11 - 18.5
1.8
1.8
1.8
1.8
4.5
4.52)
1.8
1.8
1.8
1.5
1.8
1.8
1.8
1.5
3
3
3
3
0.6
0.6
0.6
0.6
-
B2
15
22
30
-
3.7
3.7
3.7
3.7
3
3
0.6
0.6
B3
B4
C1
5.5 - 11
11 - 18.5
18.5 - 30
11 - 18.5
18.5 - 37
37 - 55
1.8
4.5
10
1.8
4.5
10
1.8
4.5
10
1.8
4.5
10
3
3
3
0.6
0.6
0.6
C2
37 - 45
75 - 90
14/241)
14/241)
14
14
3
0.6
C3
18.5 - 30
C4
30 - 45
37 - 55
10
10
10
10
3
0.6
55 - 90
14/24 1)
14/24 1)
14
14
3
0.6
-
Mains
Motor
1.8
1.8
1.8
1.8
4.5
4.52)
High Power
Enclosure
D1/D3
D2/D4
E1/E2
F1F33)
380-480
V
F2F43)
800-1000
Mains
Motor
DC connection
Brake
Earth
Relay
19
19
19
19
19
19
9.6
9.6
19
9.6
9.6
9.6
19
19
19
0.6
0.6
0.6
710-900
19
19
19
9.6
19
0.6
1000-1400
19
19
19
9.6
19
0.6
110-132
160-250
315-450
500-710
Table 4. 1: Tightening of terminals
1) For different cable dimensions x/y, where x ≤ 95 mm² and y ≥ 95 mm²
2) Cable dimensions above 18.5 kW ≥ 35 mm2 and below 22 kW ≤ 10 mm2
3) For data on the F-series please consult TR200 High Power Operating Instructions
18
TR200 Operating Instructions
Electrical Installation
Electrical Installation and Control Cables
Illustration 4. 1: Diagram showing all electrical terminals. (Terminal 37 present for units with Safe Stop Function
only.)
Terminal number
1+2+3
4+5+6
12
13
18
19
20
27
29
32
33
37
42
53
54
Terminal description
Terminal 1+2+3-Relay1
Terminal 4+5+6-Relay2
Terminal 12 Supply
Terminal 13 Supply
Terminal 18 Digital Input
Terminal 19 Digital Input
Terminal 20
Terminal 27 Digital Input/Output
Terminal 29 Digital Input/Output
Terminal 32 Digital Input
Terminal 33 Digital Input
Terminal 37 Digital Input
Terminal 42 Analog Output
Terminal 53 Analog Input
Terminal 54 Analog Input
Parameter number
5-40
5-40
5-10
5-11
5-12/5-30
5-13/5-31
5-14
5-15
6-50
3-15/6-1*/20-0*
3-15/6-2*/20-0*
Factory default
No operation
No operation
+24 Vdc
+24 Vdc
Start
No operation
Common
Coast inverse
Jog
No operation
No operation
Safe Stop
Speed 0-HighLim
Reference
Feedback
Table 4. 2: Terminal connections
TR200 Operating Instructions
19
Electrical Installation
Very long control cables and analog signals may, in rare cases and depending on installation, result in 50/60 Hz
earth loops due to noise from mains supply cables.
If this occurs, break the screen or insert a 100 nF capacitor between screen and chassis.
NOTICE
The common of digital / analog inputs and outputs should be connected to separate common terminals 20, 39, and 55.
This will avoid ground current interference among groups. For example, it avoids switching on digital inputs disturbing
analog inputs.
NOTICE
Control cables must be screened/armoured.
Fuses
Branch Circuit Protection
WARNING
In order to protect the installation against electrical and fire hazard, all branch circuits in an installation, switch gear,
machines etc., must be short-circuit and over-current protected according to NEC and your local/state code.
Failure to follow recommendations could result in death or serious injury.
WARNING
Short-circuit protection:
The frequency converter must be protected against short-circuit to avoid electrical or fire hazard. Trane recommends
using the fuses mentioned below to protect service personnel and equipment in case of an internal failure in the drive.
The frequency converter provides full short-circuit protection in case of a short-circuit on the motor output.
Note Fusing not in UL compliance
If UL/cUL is not to be complied with, Trane recommends using the fuses mentioned in the table below, which
will ensure compliance with EN50178.
In case of malfunction, not following the recommendation may result in unnecessary damage to the frequency
converter.
20
TR200 Operating Instructions
Electrical Installation
UL compliance/non-compliance
Non-UL compliance fuses
Frequency
converter
200-240 V - T2
1K1-1K5
Voltage
Type
16A1
25A1
200-240 V
type gG
200-240 V
type gG
25A1
35A1
200-240 V
type gG
200-240 V
type gG
50A1
63A1
200-240 V
type gG
200-240 V
type gG
63A1
80A1
200-240 V
type gG
200-240 V
type gG
125A1
125A1
200-240 V
type gG
200-240 V
type gG
200-240 V
type gG
37K
160A1
200A1
200-240 V
type aR
45K
250A1
200-240 V
type aR
10A1
16A1
380-500 V
type gG
380-500 V
type gG
25A1
35A1
380-500 V
type gG
380-500 V
type gG
63A1
63A1
380-500 V
type gG
380-500 V
type gG
63A1
80A1
380-500 V
type gG
380-500 V
type gG
100A1
125A1
380-500 V
type gG
380-500 V
type gG
160A1
250A1
380-500 V
type gG
380-500 V
type aR
Max. fuse size
2K2
3K0
3K7
5K5
7K5
11K
15K
18K5
22K
30K
380-480 V - T4
1K1-1K5
2K2-3K0
4K0-5K5
7K5
11K-15K
18K
22K
30K
37K
45K
55K
75K
380-500 V
250A1
1) Max. fuses - see national/international regulations for selecting an applicable fuse size.
90K
type aR
Table 4. 3: Non-UL fuses 200 V to 480 V
If UL/cUL is not to be complied with, we recommend using the following fuses, which will ensure compliance
with EN50178:
Frequency Converter
Voltage
Type
P110 - P250
380 - 480 V
type gG
P315 - P450
380 - 480 V
type gR
Table 4. 4: Compliance with EN50178
TR200 Operating Instructions
21
Electrical Installation
UL compliance fuses
Frequency
Bussmann Bussmann
converter
200-240 V
kW
Type RK1
Type J
K25-K37
KTN-R05
JKS-05
K55-1K1
KTN-R10
JKS-10
1K5
KTN-R15
JKS-15
2K2
KTN-R20
JKS-20
3K0
KTN-R25
JKS-25
3K7
KTN-R30
JKS-30
5K5
KTN-R50
JKS-50
7K5
KTN-R50
JKS-60
11K
KTN-R60
JKS-60
15K
KTN-R80
JKS-80
18K5
KTN-R125
JKS-150
22K
KTN-R125
JKS-150
30K
FWX-150
37K
FWX-200
45K
FWX-250
-
Bussmann
SIBA
Littel fuse
FerrazShawmut
FerrazShawmut
Type T
JJN-05
JJN-10
JJN-15
JJN-20
JJN-25
JJN-30
JJN-50
JJN-60
JJN-60
JJN-80
JJN-125
JJN-125
-
Type RK1
5017906-005
5017906-010
5017906-015
5012406-020
5012406-025
5012406-030
5012406-050
5012406-050
5014006-063
5014006-080
2028220-125
2028220-125
2028220-150
2028220-200
2028220-250
Type RK1
KLN-R005
KLN-R10
KLN-R15
KLN-R20
KLN-R25
KLN-R30
KLN-R50
KLN-R60
KLN-R60
KLN-R80
KLN-R125
KLN-R125
L25S-150
L25S-200
L25S-250
Type CC
ATM-R05
ATM-R10
ATM-R15
ATM-R20
ATM-R25
ATM-R30
A2K-60R
A2K-80R
A2K-125R
A2K-125R
A25X-150
A25X-200
A25X-250
Type RK1
A2K-05R
A2K-10R
A2K-15R
A2K-20R
A2K-25R
A2K-30R
A2K-50R
A2K-50R
A2K-60R
A2K-80R
A2K-125R
A2K-125R
A25X-150
A25X-200
A25X-250
Bussmann
SIBA
Littel fuse
FerrazShawmut
FerrazShawmut
Type T
JJS-6
JJS-10
JJS-15
JJS-20
JJS-25
JJS-30
JJS-40
JJS-40
JJS-50
JJS-60
JJS-80
JJS-100
JJS-150
JJS-150
-
Type RK1
5017906-006
5017906-010
5017906-016
5017906-020
5017906-025
5012406-032
5014006-040
5014006-040
5014006-050
5014006-063
2028220-100
2028220-125
2028220-125
2028220-160
2028220-200
2028220-250
Type RK1
KLS-R6
KLS-R10
KLS-R16
KLS-R20
KLS-R25
KLS-R30
KLS-R40
KLS-R40
KLS-R50
KLS-R60
KLS-R80
KLS-R100
KLS-R125
KLS-R150
L50S-225
L50S-250
Type CC
ATM-R6
ATM-R10
ATM-R16
ATM-R20
ATM-R25
ATM-R30
-
Type RK1
A6K-6R
A6K-10R
A6K-16R
A6K-20R
A6K-25R
A6K-30R
A6K-40R
A6K-40R
A6K-50R
A6K-60R
A6K-80R
A6K-100R
A6K-125R
A6K-150R
A50-P225
A50-P250
Table 4. 5: UL fuses, 200 - 240 V
Frequency
Bussmann Bussmann
converter
380-480 V, 525-600 V
kW
Type RK1
Type J
K37-1K1
KTS-R6
JKS-6
1K5-2K2 KTS-R10
JKS-10
3K0
KTS-R15
JKS-15
4K0
KTS-R20
JKS-20
5K5
KTS-R25
JKS-25
7K5
KTS-R30
JKS-30
11K
KTS-R40
JKS-40
15K
KTS-R40
JKS-40
18K
KTS-R50
JKS-50
22K
KTS-R60
JKS-60
30K
KTS-R80
JKS-80
37K
KTS-R100
JKS-100
45K
KTS-R125
JKS-150
55K
KTS-R150
JKS-150
75K
FWH-220
90K
FWH-250
Table 4. 6: UL fuses, 380 - 600 V
22
TR200 Operating Instructions
Electrical Installation
Earthing and IT Mains
The mains is connected to the main disconnect switch if this is included.
NOTICE
Check that mains voltage corresponds to the mains voltage of the frequency converter name plate.
Illustration 4. 2: Terminals for mains and earthing.
WARNING
IT Mains
Do not connect 400 V frequency converters with RFI-filters to mains supplies with a voltage between phase and earth
of more than 440 V.
For IT mains and delta earth (grounded leg), mains voltage may exceed 440 V between phase and earth.
Failure to follow recommendations could result in death or serious injury.
TR200 Operating Instructions
23
24
1.1-3.0
kW
1.1-4.0
kW
3.7
kW
5.5-7.5
kW
1.1-3.7
kW
1.1-7.5
kW
1.1-7.5
kW
5.5-11
kW
11-18.5
kW
11-18.5
kW
15
kW
22-30
kW
22-30
kW
B1
B2
A2
A3
A5
(IP 21/IP 55/ (IP 21/IP 55/
(IP 20/IP 21) (IP 20/IP 21) (IP 55/IP 66)
IP 66)
IP 66)
Table 4. 7: Mains wiring table.
Goto:
380-480 V
200-240 V
Motor size:
Enclosure:
Mains Wiring Overview
5.5-11
kW
11-18.5
kW
11-18.5
kW
130BA768.10
B3
(IP 20)
15-18.5
kW
22-37
kW
22-37
kW
B4
(IP 20)
18.5-30
kW
37-55
kW
37-55
kW
C1
(IP 21/IP
55/66)
37-45
kW
75-90
kW
75-90
kW
C2
(IP 21/IP
55/66)
22-30
kW
45-55
kW
45-55
kW
C3
(IP 20)
37-45
kW
75-90
kW
75-90
kW
C4
(IP20)
Electrical Installation
TR200 Operating Instructions
Electrical Installation
Mains Connection for A2 and A3
Illustration 4. 3: First mount the two screws on the mounting plate, slide it into place and tighten fully.
Illustration 4. 4: When mounting cables, first mount and tighten earth cable.
WARNING
The earth connection cable cross section must be at least 10 mm2 or 2 rated mains wires terminated separately
according to EN 50178/IEC 61800-5-1.
Failure to comply can result in high voltages on the chassis, which could result in death or serious injury, due to electrocution.
TR200 Operating Instructions
25
Electrical Installation
Illustration 4. 5: Then mount mains plug and tighten wires.
Illustration 4. 6: Finally tighten support bracket on mains wires.
26
TR200 Operating Instructions
Electrical Installation
Mains Connection for A5
Illustration 4. 7: How to connect to mains and earthing without mains disconnect switch. Note that a cable clamp
is used.
Illustration 4. 8: How to connect to mains and earthing with mains disconnect switch.
TR200 Operating Instructions
27
Electrical Installation
Mains Connection for B1, B2 and B3
Illustration 4. 10: How to connect to mains and earthing for B3 without RFI.
Illustration 4. 9: How to connect to mains and earthing for B1 and B2
Illustration 4. 11: How to connect to mains and earthing for B3 with RFI.
Note For correct cable dimensions please see the section General Specifications at the back of this manual.
28
TR200 Operating Instructions
Electrical Installation
Mains Connection for B4, C1 and C2
Illustration 4. 12: How to connect to mains and earthing for B4.
Illustration 4. 13: How to connect to mains and earthing for C1 and C2.
Mains Connection for C3 and C4
Illustration 4. 14: How to connect C3 to mains and
Illustration 4. 15: How to connect C4 to mains and
earthing.
earthing.
How to Connect Motor - Introduction
See section General Specifications for correct dimensioning of motor cable cross-section and length.
•
Use a screened/armoured motor cable to comply with EMC emission specifications (or install the cable
in metal conduit).
•
Keep the motor cable as short as possible to reduce the noise level and leakage currents.
•
Connect the motor cable screen/armour to both the decoupling plate of the frequency converter and to
the metal of the motor. (Same applies to both ends of metal conduit if used instead of screen.)
•
Make the screen connections with the largest possible surface area (cable clamp or by using an EMC
cable gland). This is done by using the supplied installation devices in the frequency converter.
•
Avoid terminating the screen by twisting the ends (pigtails), as this will spoil high frequency screening
effects.
•
If it is necessary to break the continuity of the screen to install a motor isolator or motor relay, the
continuity must be maintained with the lowest possible HF impedance.
TR200 Operating Instructions
29
Electrical Installation
Cable length and cross-section
The frequency converter has been tested with a given length of cable and a given cross-section of that cable. If
the cross-section is increased, the cable capacitance - and thus the leakage current - may increase, and the cable
length must be reduced correspondingly.
Switching frequency
When frequency converters are used together with sine wave filters to reduce the acoustic noise from a motor,
the switching frequency must be set according to the sine wave filter instruction in par.14-01 Switching Frequency.
Precautions while using Aluminium conductors
Aluminium conductors are not recommended for cable cross sections below 35 mm². Terminals can accept
aluminium conductors but the conductor surface has to be clean and the oxidation must be removed and sealed
by neutral acid free Vaseline grease before the conductor is connected.
Furthermore, the terminal screw must be retightened after two days due to the softness of the aluminium. It is
crucial to ensure the connection makes a gas tight joint, otherwise the aluminium surface will oxidize again.
All types of three-phase asynchronous standard motors can be connected to the frequency converter.
Normally, small motors are star-connected (230/400
V, D/Y). Large motors are delta-connected (400/690 V,
D/Y). Refer to the motor name plate for correct connection mode and voltage.
Illustration 4. 16: Terminals for motor connection
NOTICE
In motors without phase insulation paper or other insulation reinforcement suitable for operation with voltage supply
(such as a frequency converter), fit a sine-wave filter on the output of the frequency converter. (Motors that comply
with IEC 60034-17 do not require a Sine-wave filter) failure to do so could result in equipment damage..
No.
No.
96
U
U1
W2
U1
99
PE
97
V
V1
U2
V1
98
W
W1
V2
W1
Motor voltage 0-100% of mains voltage.
3 cables out of motor
6 cables out of motor, Delta-connected
6 cables out of motor, Star-connected
U2, V2, W2 to be interconnected separately
(optional terminal block)
Earth connection
Table 4. 8: 3 and 6 cable motor connection.
30
TR200 Operating Instructions
TR200 Operating Instructions
1.1-3.0
kW
1.1-4.0
kW
3.7
kW
5.5-7.5
kW
1.1-3.7
kW
1.1-7.5
kW
1.1-7.5
kW
5.5-11
kW
11-18.5
kW
11-18.5
kW
15
kW
22-30
kW
22-30
kW
B1
B2
A2
A3
A5
(IP 21/IP 55/ (IP 21/IP 55/
(IP 20/IP 21) (IP 20/IP 21) (IP 55/IP 66)
IP 66)
IP 66)
Table 4. 9: Motor wiring table.
Goto:
380-480 V
200-240 V
Motor size:
Enclosure:
Motor Wiring Overview
5.5-11
kW
11-18.5
kW
11-18.5
kW
B3
(IP 20)
15-18.5
kW
22-37
kW
22-37
kW
B4
(IP 20)
18.5-30
kW
37-55
kW
37-55
kW
C1
(IP 21/IP
55/66)
37-45
kW
75-90
kW
75-90
kW
C2
(IP 21/IP
55/66)
22-30
kW
45-55
kW
45-55
kW
C3
(IP 20)
37-45
kW
75-90
kW
75-90
kW
C4
(IP20)
Electrical Installation
31
Electrical Installation
Motor Connection for A2 and A3
Follow these drawings step by step for connecting the motor to the frequency converter.
Illustration 4. 17: First terminate the motor earth, then place motor U, V and W wires in plug and tighten.
Illustration 4. 18: Mount cable clamp to ensure 360 degree connection between chassis and screen, note the outer
insulation of the motor cable is removed under the clamp.
32
TR200 Operating Instructions
Electrical Installation
Motor Connection for A5
Illustration 4. 19: First terminate the motor earth, then place motor U, V and W wires in terminal and tighten. Please
ensure that the outer insulation of the motor cable is removed under the EMC clamp.
Motor Connection for B1 and B2
Illustration 4. 20: First terminate the motor earth, then Place motor U, V and W wires in terminal and tighten. Please
ensure that the outer insulation of the motor cable is removed under the EMC clamp.
TR200 Operating Instructions
33
Electrical Installation
Motor Connection for B3 and B4
Illustration 4. 21: First terminate the motor earth,
Illustration 4. 22: First terminate the motor earth,
then Place motor U, V and W wires in terminal and
then Place motor U, V and W wires in terminal and
tighten. Please ensure that the outer insulation of the
motor cable is removed under the EMC clamp.
tighten. Please ensure that the outer insulation of the
motor cable is removed under the EMC clamp.
Motor Connection for C1 and C2
Illustration 4. 23: First terminate the motor earth, then Place motor U, V and W wires in terminal and tighten. Please
ensure that the outer insulation of the motor cable is removed under the EMC clamp.
34
TR200 Operating Instructions
Electrical Installation
Motor Connection for C3 and C4
Illustration 4. 24: First terminate the motor earth, then place motor U, V and W wires into the appropriate terminals
and tighten. Please ensure that the outer insulation of the motor cable is removed under the EMC clamp.
Illustration 4. 25: First terminate the motor earth, then place motor U, V and W wires into the appropriate terminals
and tighten. Please ensure that the outer insulation of the motor cable is removed under the EMC clamp.
TR200 Operating Instructions
35
Electrical Installation
Wiring Example and Testing
The following section describes how to terminate control wires and how to access them. For an explanation of
the function, programming and wiring of the control terminals, please see chapter, How to program the frequency
converter.
DC Bus Connection
The DC bus terminal is used for DC back-up, with the intermediate circuit being supplied from an external source.
Terminal numbers used: 88, 89
Table 4. 10: DC Bus Terminals
Illustration 4. 26: DC bus connections for enclosure
Illustration 4. 27: DC bus connections for enclosure
B3.
B4.
Illustration 4. 28: DC bus connections for enclosure
Illustration 4. 29: DC bus connections for enclosure
C3.
C4.
Please contact Trane if you require further information.
36
TR200 Operating Instructions
Electrical Installation
Brake Connection Option
The connection cable to the brake resistor must be screened/armoured.
Brake resistor
Terminal number
Terminals
81
R-
82
R+
Table 4. 11: Brake Resistor Terminals
CAUTION
Dynamic brake calls for extra equipment and safety considerations. For further information, please contact Trane.
1.
Use cable clamps to connect the screen to the metal cabinet of the frequency converter and to the decoupling
plate of the brake resistor.
2.
Dimension the cross-section of the brake cable to match the brake current.
WARNING
Voltages up to 975 V DC (@ 600 V AC) may occur between the terminals.
Illustration 4. 30: Brake connection terminal for B3.
Illustration 4. 31: Brake connection terminal for B4.
Illustration 4. 32: Brake connection terminal for C3.
Illustration 4. 33: Brake connection terminal for C4.
NOTICE
If a short circuit in the brake IGBT occurs, prevent power dissipation in the brake resistor by using a mains switch or
contactor to disconnect the mains for the frequency converter. Only the frequency converter shall control the contactor.
TR200 Operating Instructions
37
Electrical Installation
NOTICE
Place the brake resistor in an environment free of fire risk and ensure that no external objects can fall into the brake
resistor through ventilation slots.
Do not cover ventilation slots and grids.Failure to follow recommendations could result in equipment damage.
Relay Connection
To set relay output, see par. group 5-4* Relays.
No.
01 - 02
01 - 03
04 - 05
04 - 06
make (normally open)
break (normally closed)
make (normally open)
break (normally closed)
Table 4. 12: Relay Connections
Terminals for relay connection
(A2 and A3 enclosures).
38
Terminals for relay connection
(A5, B1 and B2 enclosures).
TR200 Operating Instructions
Electrical Installation
Illustration 4. 34: Terminals for relay connection (C1 and C2 enclosures).
The relay connections are shown in the cut-out with relay plugs (from the Accessory Bag) fitted.
Illustration 4. 35: Terminals for relay connections for B3. Only one relay input is fitted from the factory. When the
second relay is needed remove knock-out.
TR200 Operating Instructions
39
Electrical Installation
Illustration 4. 36: Terminals for relay connections for B4.
Illustration 4. 37: Terminals for relay connections for C3 and C4. Located in the upper right corner of the frequency
converter.
40
TR200 Operating Instructions
Electrical Installation
Relay Output
Relay 1
Relay 2
•
Terminal 01: common
•
Terminal 04: common
•
Terminal 02: normal open 240 V AC
•
Terminal 05: normal open 400 V AC
•
Terminal 03: normal closed 240 V AC
•
Terminal 06: normal closed 240 V AC
Relay 1 and relay 2 are programmed in par.5-40 Function Relay, par.5-41 On Delay, Relay, and par.5-42 Off
Delay, Relay.
Additional relay outputs by using option module
MCB 105.
TR200 Operating Instructions
41
Electrical Installation
Access to Control Terminals
WARNING
Hazardous Voltage!
Disconnect all electric power, including remote disconnects
before servicing. Follow proper lockout/tagout procedures
to ensure the power can not be inadvertently energized.
Failure to disconnect power before servicing could result in
death or serious injury.
All terminals to the control cables are located underneath the terminal cover on the front of the frequency
converter. Remove the terminal cover with a screwdriver.
130BT248
Illustration 4. 38: Access to control terminals for
A2, A3, B3, B4, C3 and C4 enclosures
Remove front-cover to access control terminals. When
replacing the front-cover, please ensure proper fastening by applying a torque of 2 Nm.
Illustration 4. 39: Access to control terminals for
A5, B1, B2, C1 and C2 enclosures
42
TR200 Operating Instructions
Electrical Installation
Control Terminals
Drawing reference numbers:
1. 10-pole plug digital I/O.
2.
3-pole plug RS-485 Bus.
3.
6-pole analog I/O.
4.
USB connection.
Illustration 4. 40: Control terminals (all enclosures)
How to Test Motor and Direction of Rotation
WARNING
Unintended motor start could occur. Follow proper lockout/tagout procedures to ensure the power cannot be inadvertently energized. Stay away from rotating components to avoid being injured. Failure to follow recommendations could
result in death or serious injury.
Please follow these steps to test the motor connection and direction of rotation. Start with no power to
the unit.
Illustration 4. 41:
Step 1: First remove the insulation on both ends of a
50 to 70 mm piece of wire.
Illustration 4. 43:
Step 3: Insert the other end in terminal 12 or 13.
(Note: For units with Safe Stop function, the existing
Illustration 4. 42:
jumper between terminal 12 and 37 should not be re-
Step 2: Insert one end in terminal 27 using a suitable
moved for the unit to be able to run!)
terminal screwdriver. (Note: For units with Safe Stop
function, the existing jumper between terminal 12 and
37 should not be removed for the unit to be able to
run!)
TR200 Operating Instructions
43
Electrical Installation
OK
OK
Illustration 4. 45:
Step 5: By pressing the [Hand on] button, the LED
above the button should be lit and the motor may ro-
Illustration 4. 44:
Step 4: Power-up the unit and press the [Off] button.
tate.
In this state the motor should not rotate. Press [Off]
to stop the motor at any time. Note the LED at the
[OFF] button should be lit. If alarms or warnings are
flashing, please see chapter 7 regarding these.
OK
OK
Illustration 4. 46:
Illustration 4. 47:
Step 6: The speed of the motor can be seen in the
Step 7: To move the cursor, use the left ◄ and right ►
keypad. It can be adjusted by pushing the up
down
44
▼ arrow buttons.
▲ and
arrow buttons. This enables changing the speed in
larger increments.
TR200 Operating Instructions
Electrical Installation
OK
Illustration 4. 48:
Step 8: Press the [Off] button to stop the motor again.
WARNING
Hazardous Voltage!
Disconnect all electric power, including remote disconnects before servicing. Follow proper lockout/tagout procedures
to ensure the power can not be inadvertently energized. Failure to disconnect power before servicing could result in
death or serious injury.
Illustration 4. 49:
Step 9: Change two motor wires if the desired rotation of direction is not achieved.
TR200 Operating Instructions
45
Electrical Installation
Switches S201, S202, and S801
Switches S201 (Al 53) and S202 (Al 54) are used to
select a current (0-20 mA) or a voltage (0 to 10 V) configuration of the analog input terminals 53 and 54
respectively.
Switch S801 (BUS TER.) can be used to enable termination on the RS-485 port (terminals 68 and 69).
Please note that the switches may be covered by an
option, if fitted.
Default setting:
S201 (AI 53) = OFF (voltage input)
S202 (AI 54) = OFF (voltage input)
S801 (Bus termination) = OFF
130BT310.10
Illustration 4. 50: Switches location.
46
TR200 Operating Instructions
Electrical Installation
Final Optimisation and Test
To optimize motor shaft performance and optimize the frequency converter for the connected motor and installation, please follow these steps. Ensure that frequency converter and motor are connected and that power
is applied to frequency converter.
Note Before power up ensure that connected equipment is ready for use.
Step 1: Locate motor name plate
Note The motor is either star- (Y) or delta- connected (Δ). This information is located on the motor name plate
data.
Illustration 4. 51: Motor name plate example
Step 2:Enter motor name plate data in following parameter list
To access list first press [QUICK MENU] key then select “Q2 Quick Setup”.
1.
2.
3.
4.
5.
par.1-20 Motor Power [kW]
par.1-21 Motor Power [HP]
par.1-22 Motor Voltage
par.1-23 Motor Frequency
par.1-24 Motor Current
par.1-25 Motor Nominal Speed
Table 4. 13: Motor related parameters
Step 3: Activate Automatic Motor Adaptation (AMA)Activate Auto Tune
Performing AMA ensures best possible performance. AMA automatically takes measurements from the specific
motor connected and compensates for installation variances.
1.
Connect terminal 27 to terminal 12 or use [QUICK MENU] and "Q2 Quick Setup" and set Terminal 27 par.
5-12 Terminal 27 Digital Input to No function [0]
2.
Press [QUICK MENU], select "Q3 Function Setups", select "Q3-1 General Settings", select "Q3-10 Adv. Motor
Settings" and scroll down to par.1-29 Automatic Motor Adaptation (AMA) Automatic Motor Adaption.
3.
Press [OK] to activate the AMA par.1-29 Automatic Motor Adaptation (AMA).
4.
Choose between complete or reduced AMA. If sine wave filter is mounted, run only reduced AMA, or remove
sine wave filter during AMA procedure.
TR200 Operating Instructions
47
Electrical Installation
5.
Press [OK] key. Display should show “Press [Hand on] to start”.
6.
Press [Hand on] key. A progress bar indicates if AMA is in progress.
Stop the AMA during operation
1.
Press the [OFF] key - the frequency converter enters into alarm mode and the display shows that the AMA
was terminated by the user.
Successful AMA
1.
The display shows “Press [OK] to finish AMA”.
2.
Press the [OK] key to exit the AMA state.
Unsuccessful AMA
The frequency converter enters into alarm mode. A description of the alarm can be found in the Trouble-
1.
shooting section.
2.
"Report Value” in the [Alarm Log] shows the last measuring sequence carried out by the AMA, before the
frequency converter entered alarm mode. This number along with the description of the alarm will assist
troubleshooting. If contacting Trane Service, make sure to mention number and alarm description.
Note Unsuccessful AMA is often caused by incorrectly entered motor name plate data or too big difference
between the motor power size and the frequency converter power size.
Step 4: Set speed limit and ramp time
Set up the desired limits for speed and ramp time.
par.3-02 Minimum Reference
par.3-03 Maximum Reference
Table 4. 14: Parameters for Ramp Time Limits
par.4-11 Motor Speed Low Limit [RPM] or par.4-12 Motor Speed Low Limit [Hz]
par.4-13 Motor Speed High Limit [RPM] or par.4-14 Motor Speed High Limit [Hz]
Table 4. 15: Motor Speed Parameters
par.3-41 Ramp 1 Ramp up Time Ramp-up Time 1 [s]
par.3-42 Ramp 1 Ramp Down Time Ramp-down Time 1 [s]
Table 4. 16: Ramp Up/Down Parameters
See the section How to program the frequency converter, Quick Menu Mode for an easy set-up of these parameters.
48
TR200 Operating Instructions
How to Operate the Frequency Converter
Two Ways of Operating
The frequency converter can be operated in 2 ways:
1. Graphical keypad, see 5.1.2
2.
RS-485 serial communication or USB, both for PC connection, see 5.1.4
If the frequency converter is fitted with fieldbus option, please refer to relevant documentation.
How to Operate Graphical keypad
The keypad is divided into four functional groups:
1.
Graphical display with Status lines.
2.
Menu keys and indicator lights (LED's) - selecting mode, changing parameters and switching between display functions.
3.
Navigation keys and indicator lights (LEDs).
4.
Operation keys and indicator lights (LEDs).
Graphical display:
The LCD-display is back-lit with a total of 6 alpha-numeric lines. All data is displayed on the keypad which can
show up to five operating variables while in [Status] mode.
Display lines:
a.
Status line: Status messages displaying icons
and graphics.
b.
Line 1-2: Operator data lines displaying data and
variables defined or chosen by the user. By
pressing the [Status] key, up to one extra line can
be added.
c.
Status line: Status messages displaying text.
TR200 Operating Instructions
49
How to Operate the Frequency Converter
The display is divided into 3 sections:
Top section (a) shows the status when in status mode or up to 2 variables when not in status mode and in the
case of Alarm/Warning.
The number of the Active Set-up (selected as the Active Set-up in par.0-10 Active Set-up) is shown. When programming in another Set-up than the Active Set-up, the number of the Set-up being programmed appears to
the right in brackets.
The Middle section (b) shows up to 5 variables with related unit, regardless of status. In case of alarm/warning,
the warning is shown instead of the variables.
The Bottom section (c) always shows the state of the frequency converter in Status mode.
It is possible to toggle between three status read-out displays by pressing the [Status] key.
Operating variables with different formatting are shown in each status screen - see below.
Several values or measurements can be linked to each of the displayed operating variables. The values / measurements to be displayed can be defined via par.0-20 Display Line 1.1 Small, par.0-21 Display Line 1.2 Small,
par.0-22 Display Line 1.3 Small, par.0-23 Display Line 2 Large and par.0-24 Display Line 3 Large, which can be
accessed via [QUICK MENU], "Q3 Function Setups", "Q3-1 General Settings", "Q3-13 Display Settings".
Status display I:
This read-out state is standard after start-up or initialization.
Use [INFO] to obtain information about the value/
measurement linked to the displayed operating variables (1.1, 1.2, 1.3, 2, and 3).
See the operating variables shown in the display in
this illustration. 1.1, 1.2 and 1.3 are shown in small
size. 2 and 3 are shown in medium size.
130BP041.10
Each value / measurement readout parameter selected in par.0-20 Display Line 1.1 Small to par.0-24 Display
Line 3 Large has its own scale and number of digits after a possible decimal point. Larger numeric values are
displayed with few digits after the decimal point.
Ex.: Current readout
5.25 A; 15.2 A 105 A.
1.1
1.2
2
Status display II:
See the operating variables (1.1, 1.2, 1.3, and 2)
shown in the display in this illustration.
In the example, Speed, Motor current, Motor power
and Frequency are selected as variables in the first
and second lines.
1.1, 1.2 and 1.3 are shown in small size. 2 is shown in
large size.
1.3
130BP062.10
3
1.3
1.1
1.2
2
50
TR200 Operating Instructions
How to Operate the Frequency Converter
130BP063.10
Status display III:
This state displays the event and action of the Smart
Logic Control. For further information, see section
Smart Logic Control.
Display Contrast Adjustment
Press [status] and [▲] for darker display
Top section
Middle section
130BP074.10
Press [status] and [▼] for brighter display
Bottom section
Indicator lights (LEDs):
If certain threshold values are exceeded, the alarm and/or warning LED lights up. A status and alarm text appear
on the control panel.
The On LED is activated when the frequency converter receives power from mains voltage, a DC bus terminal,
or an external 24 V supply. At the same time, the back light is on.
•
Green LED/On: Control section is working.
•
Yellow LED/Warn.: Indicates a warning.
•
Flashing Red LED/Alarm: Indicates an alarm.
TR200 Operating Instructions
51
How to Operate the Frequency Converter
Keys
Menu keys
The menu keys are divided into functions. The keys
below the display and indicator lamps are used for
parameter set-up, including choice of display indication during normal operation.
[Status]
indicates the status of the frequency converter and/or the motor. 3 different readouts can be chosen by pressing
the [Status] key:
5 line readouts, 4 line readouts or Smart Logic Control.
Use [Status] for selecting the mode of display or for changing back to Display mode from either the Quick Menu
mode, the Main Menu mode or Alarm mode. Also use the [Status] key to toggle single or double read-out mode.
[Quick Menu]
allows quick set-up of the frequency converter. The most common TR200 functions can be programmed here.
The [Quick Menu] consists of:
My Personal Menu
-
Quick Set-up
-
Function Set-up
-
Changes Made
-
Loggings
The Function set-up provides quick and easy access to all parameters required for the majority of TR200 applications including most VAV and CAV supply and return fans, cooling tower fans, Primary, Secondary and
Condenser Water Pumps and other pump, fan and compressor applications. Amongst other features it also
includes parameters for selecting which variables to display on the keypad, digital preset speeds, scaling of
analog references, closed loop single zone and multi-zone applications and specific functions related to Fans,
Pumps and Compressors.
The Quick Menu parameters can be accessed immediately unless a password has been created via par.
0-60 Main Menu Password, par.0-61 Access to Main Menu w/o Password, par.0-65 Personal Menu Password or
par.0-66 Access to Personal Menu w/o Password.
It is possible to switch directly between Quick Menu mode and Main Menu mode.
[Main Menu]
is used for programming all parameters.The Main Menu parameters can be accessed immediately unless a
password has been created via par.0-60 Main Menu Password, par.0-61 Access to Main Menu w/o Password,par.0-65 Personal Menu Password or par.0-66 Access to Personal Menu w/o Password. For the majority
of TR200 applications it is not necessary to access the Main Menu parameters but instead the Quick Menu, Quick
Set-up and Function Set-up provides the simplest and quickest access to the typical required parameters.
It is possible to switch directly between Main Menu mode and Quick Menu mode.
Parameter shortcut can be carried out by pressing down the [Main Menu] key for 3 seconds. The parameter
shortcut allows direct access to any parameter.
[Alarm Log]
displays an Alarm list of the five latest alarms (numbered A1-A5). To obtain additional details about an alarm,
use the arrow keys to manoeuvre to the alarm number and press [OK]. Information is displayed about the condition of the frequency converter before it enters the alarm mode.
The Alarm log button on the keypad allows access to both Alarm log and Maintenance log.
52
TR200 Operating Instructions
How to Operate the Frequency Converter
[Back]
reverts to the previous step or layer in the navigation structure.
[Cancel]
last change or command will be cancelled as long as the display has not been changed.
[Info]
displays information about a command, parameter, or function in any display window. [Info] provides detailed
information when needed.
Exit Info mode by pressing either [Info], [Back], or [Cancel].
Navigation Keys
The four navigation arrows are used to navigate between the different choices available in [Quick
Menu], [Main Menu] and [Alarm Log]. Use the keys
to move the cursor.
[OK] is used for choosing a parameter marked by the
cursor and for enabling the change of a parameter.
Operation Keys for local control are found at the bottom of the control panel.
TR200 Operating Instructions
53
How to Operate the Frequency Converter
[Hand On]
enables control of the frequency converter via the GLCP. [Hand On] also starts the motor, and it is now possible
to enter the motor speed data by means of the arrow keys. The key can be selected as Enable [1] or Disable [0]
via par.0-40 [Hand on] Key on LCP.
The following control signals will still be active when [Hand On] is activated:
•
[Hand On] - [Off] - [Auto on]
•
Reset
•
Coasting stop inverse
•
Reversing
•
Set-up select lsb - Set-up select msb
•
Stop command from serial communication
•
Quick stop
•
DC brake
Note External stop signals activated by means of control signals or a serial bus will override a “start” command
via the keypad.
[Off]
stops the connected motor. The key can be selected as Enable [1] or Disable [0] via par.0-41 [Off] Key on LCP. If
no external stop function is selected and the [Off] key is inactive the motor can only be stopped by disconnecting
the mains supply.
[Auto on]
enables the frequency converter to be controlled via the control terminals and/or serial communication. When
a start signal is applied on the control terminals and/or the bus, the frequency converter will start. The key can
be selected as Enable [1] or Disable [0] via par.0-42 [Auto on] Key on LCP.
Note An active HAND-OFF-AUTO signal via the digital inputs has higher priority than the control keys [Hand on]
– [Auto on].
[Reset]
is used for resetting the frequency converter after an alarm (trip). It can be selected as Enable [1] or Disable [0]
via par.0-43 [Reset] Key on LCP.
The parameter shortcut can be carried out by holding down the [Main Menu] key for 3 seconds. The parameter
shortcut allows direct access to any parameter.
RS-485 Bus Connection
One or more frequency converters can be connected
to a controller (or master) using the RS-485 standard
interface. Terminal 68 is connected to the P signal (TX
+, RX+), while terminal 69 is connected to the N signal
(TX-,RX-).
If more than one frequency converter is connected to
a master, use parallel connections.
Illustration 5. 1: Connection example.
In order to avoid potential equalizing currents in the screen, earth the cable screen via terminal 61, which is
connected to the frame via an RC-link.
54
TR200 Operating Instructions
How to Operate the Frequency Converter
Bus termination
The RS-485 bus must be terminated by a resistor network at both ends. If the drive is the first or the last device
in the RS-485 loop, set the switch S801 on the control card for ON.
For more information, see the paragraph Switches S201, S202, and S801.
How to Connect a PC to the Frequency Converter
To control or program the frequency converter from a PC, install the PC-based Configuration Tool TDU.
The PC is connected via a standard (host/device) USB cable, or via the RS-485 interface as shown in the TR200
Design Guide, chapter How to Install > Installation of misc. connections.
Note The USB connection is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals. The USB connection is connected to protection earth on the frequency converter. Use only isolated laptop
as PC connection to the USB connector on the frequency converter.
Illustration 5. 2: For control cable connections, see section on Control Terminals.
TR200 Operating Instructions
55
How to Operate the Frequency Converter
PC Software Tools
PC-based Configuration Tool Trane Drive Utility (TDU)
All Frequency converters are equipped with a serial communication port. Trane provides a PC tool for communication between PC and frequency converter, PC-based Configuration Tool TDU. Please check the section on
Available Literature for detailed information on this tool.
TDU Set-up Software
TDU has been designed as an easy to use interactive tool for setting parameters in our frequency converters. .
The TDU Set-up software will be useful for:
•
Planning a communication network off-line. TDU contains a complete frequency converter database
•
Commissioning frequency converters on line
•
Saving settings for all frequency converters
•
Replacing a frequency converter in a network
•
Simple and accurate documentation of frequency converter settings after commissioning.
•
Expanding an existing network
•
Future developed frequency converters will be supported
Save frequency converter settings:
1.
Connect a PC to the unit via USB com port. (NOTE: Use a PC, which is isolated from the mains, in conjunction
with the USB port. Failure to do so may damage equipment.)
2.
Open TDU Set-up Software
3.
Choose “Read from drive”
4.
Choose “Save as”
All parameters are now stored in the PC.
Load frequency converter settings:
1.
Connect a PC to the frequency converter via USB com port
2.
Open TDU Set-up software
3.
Choose “Open”– stored files will be shown
4.
Open the appropriate file
5.
Choose “Write to drive”
All parameter settings are now transferred to the frequency converter.
A separate manual for TDU Set-up Software is available.
The TDU Set-up software modules
The following modules are included in the software package:
TDU Set-up Software
Setting parameters
Copy to and from frequency converters
Documentation and print out of parameter settings incl. diagrams
Ext. user interface
Preventive Maintenance Schedule
Clock settings
Timed Action Programming
Smart Logic Controller Set-up
56
TR200 Operating Instructions
How to Operate the Frequency Converter
Ordering number:
Please order the CD containing TDU Set-up Software using code number 130B1000.
Tips and Tricks
*
*
*
*
*
*
For the majority of HVAC applications the Quick Menu, Quick Set-up and Function Set-up
provides the simplest and quickest access to all the typical parameters required.
Whenever possible, performing an AMA, will ensure best shaft performance
Contrast of the display can be adjusted by pressing [Status] and [▲] for darker display or by
pressing [Status] and [▼] for brighter dispaly
Under [Quick Menu] and [Changes Made] all parameters that have been changed from factory
settings are displayed
Press and hold [Main Menu] key for 3 seconds for access to any parameter
For service purposes it is recommended to copy all parameters to the keypad, see par.
0-50 LCP Copy for further information
Table 5. 1: Tips and tricks
Quick Transfer of Parameter Settings when using keypad
Once the set-up of a frequency converter is complete, it is recommended to store (backup) the parameter settings
in the keypad or on a PC via TDU Set-up Software Tool.
WARNING
Stop the motor before performing any of these operations otherwise unexpected operation can occur. Disconnect all
electric power, including remote disconnects before servicing. Follow proper lockout/tagout procedures to ensure the
power can not be inadvertently energized.
Failure to follow recommendations could result in death or serious injury..
Data storage in keypad:
1. Go to par.0-50 LCP Copy
2.
Press the [OK] key
3.
Select “All to keypad”
4.
Press the [OK] key
All parameter settings are now stored in the GLCP indicated by the progress bar. When 100% is reached, press
[OK].
The GLCP can now be connected to another frequency converter and the parameter settings copied to this
frequency converter.
Data transfer from keypad to Frequency converter:
1. Go to par.0-50 LCP Copy
2.
Press the [OK] key
3.
Select “All from keypad”
4.
Press the [OK] key
The parameter settings stored in the GLCP are now transferred to the frequency converter indicated by the
progress bar. When 100% is reached, press [OK].
TR200 Operating Instructions
57
How to Operate the Frequency Converter
Initialization to Default Settings
There are two ways to initialize the frequency converter to default: Recommended initialization and manual
initialization.
Please be aware that they have different impact according to the below description.
Recommended initialization (via par.14-22 Operation Mode)
1. Select par.14-22 Operation Mode
2.
Press [OK]
3.
Select “Initialization”
4.
Press [OK]
5.
Remove power to unit and wait for display to turn
off.
6.
Reconnect power and the frequency converter is
reset. Note that first start-up takes a few more
seconds
7.
Press [Reset]
Par.14-22 Operation Mode initializes all except:
Par.14-50 RFI Filter
Par.8-30 Protocol
Par.8-31 Address
Par.8-32 Baud Rate
Par.8-35 Minimum Response Delay
Par.8-36 Max Response Delay
Par.8-37 Maximum Inter-Char Delay
Par.15-00 Operating Hours to par.15-05 Over
Volt's
Par.15-20 Historic Log: Event to par.15-22 Historic
Log: Time
Par.15-30 Alarm Log: Error Code to par.
15-32 Alarm Log: Time
Note Parameters selected in par.0-25 My Personal Menu, will stay present, with default factory setting.
Manual initialization
Note When carrying out manual initialization, serial communication, RFI filter settings and fault log settings are
reset.
Removes parameters selected in par.0-25 My Personal Menu.
1. Disconnect from mains and wait until the display turns off.
2a. Press [Status] - [Main Menu] - [OK] at the
same time while power up for Graphical LCP
(GLCP)
This parameter initializes all except:
Par.15-00 Operating Hours
Par.15-03 Power Up's
Par.15-04 Over Temp's
Par.15-05 Over Volt's
3. Release the keys after 5 s
4. The frequency converter is now programmed
according to default settings
58
TR200 Operating Instructions
How to Program the Frequency Converter
How to Program
Quick Menu Mode
Parameter Data
The keypad provides access to all parameters listed under the Quick Menus. To set parameters using the [Quick
Menu] button - enter or change parameter data or settings in accordance with the following procedure:
1.
Press Quick Menu button
2.
Use the [▲] and [▼] buttons to find the parameter you want to change
3.
Press [OK]
4.
Use [▲] and [▼] buttons to select the correct parameter setting
5.
Press [OK]
6.
To move to a different digit within a parameter setting, use the [◀] and [▶] buttons
7.
Highlighted area indicates digit selected for change
8.
Press [Cancel] button to disregard change, or press [OK] to accept change and enter the new setting
Example of changing parameter data
Assume parameter 22-60 is set to [Off]. However, you want to monitor the fan-belt condition - non- broken or
broken - according to the following procedure:
1.
Press Quick Menu key
2.
Choose Function Setups with the [▼] button
3.
Press [OK]
4.
Choose Application Settings with the [▼] button
5.
Press [OK]
6.
Press [OK] again for Fan Functions
7.
Choose Broken Belt Function by pressing [OK]
8.
With [▼] button, choose [2] Trip
The frequency converter will now trip if a broken fan-belt is detected.
Select [My Personal Menu] to display personal parameters:
Select [My Personal Menu] to display only the parameters, which have been pre-selected and programmed as
personal parameters. For example, you may have pre-programmed personal parameters to be in My Personal
Menu during factory commissioning to make on-site commissioning/fine tuning simpler. These parameters are
selected in par.0-25 My Personal Menu. Up to 20 different parameters can be programmed in this menu.
Select [Changes Made] to get information about:
•
The last 10 changes. Use the up/down navigation keys to scroll between the last 10 changed parameters.
•
The changes made since default setting.
Select [Loggings]:
to get information about the display line read-outs. The information is shown as graphs.
Only display parameters selected in par.0-20 Display Line 1.1 Small and par.0-24 Display Line 3 Large can be
viewed. It is possible to store up to 120 samples in the memory for later reference.
TR200 Operating Instructions
59
How to Program the Frequency Converter
Quick Setup
Efficient Parameter Set-up for TR200 Applications:
The parameters can easily be set up for the vast majority of the TR200 applications only by using the [Quick
Setup] option.
After pressing [Quick Menu], the different choices in the Quick Menu are listed. See also illustration 6.1 below
and tables Q3-1 to Q3-4 in the followingFunction Setups section.
Example of using the Quick Setup option:
Assume you want to set the Ramp Down Time to 100 seconds!
1.
Select [Quick Setup]. The first par.0-01 Language in Quick Setup appears
2.
Press [▼] repeatedly until par.3-42 Ramp 1 Ramp Down Time appears with the default setting of 20 seconds
3.
Press [OK]
4.
Use the [◀] button to highlight the 3rd digit before the comma
5.
Change '0' to '1' by using the [▲] button
6.
Use the [▶] button to highlight the digit '2'
7.
Change '2' to '0' with the [▼] button
8.
Press [OK]
The new ramp-down time is now set to 100 seconds.
It is recommended to do the set-up in the order listed.
Note A complete description of the function is found in the parameter sections of this manual.
Illustration 6. 1: Quick Menu view.
The Quick Setup menu gives access to the 18 most important setup parameters of the frequency converter. After
programming the frequency converter will, in most cases, be ready for operation. The 18 Quick Setup parameters
are shown in the table below. A complete description of the function is given in the parameter description
sections of this manual.
60
TR200 Operating Instructions
How to Program the Frequency Converter
Parameter
par.0-01 Language
par.1-20 Motor Power [kW]
par.1-21 Motor Power [HP]
par.1-22 Motor Voltage*
par.1-23 Motor Frequency
par.1-24 Motor Current
par.1-25 Motor Nominal Speed
par.1-28 Motor Rotation Check
par.3-41 Ramp 1 Ramp up Time
par.3-42 Ramp 1 Ramp Down Time
par.4-11 Motor Speed Low Limit [RPM]
par.4-12 Motor Speed Low Limit [Hz]*
par.4-13 Motor Speed High Limit [RPM]
par.4-14 Motor Speed High Limit [Hz]*
par.3-19 Jog Speed [RPM]
par.3-11 Jog Speed [Hz]*
Par.5-12 Terminal 27 Digital Input
par.5-40 Function Relay**
[Units]
[kW]
[HP]
[V]
[Hz]
[A]
[RPM]
[Hz]
[s]
[s]
[RPM]
[Hz]
[RPM]
[Hz]
[RPM]
[Hz]
Table 6. 1: Quick Setup parameters
*The display showing depends on choices made in par.0-02 Motor Speed Unit and par.0-03 Regional Settings.
The default settings of par.0-02 Motor Speed Unit and par.0-03 Regional Settings depend on which region of
the world the frequency converter is supplied to but can be re-programmed as required.
** par.5-40 Function Relay, is an array, where one may choose between Relay1 [0] or Relay2 [1]. Standard setting
is Relay1 [0] with the default choice Alarm [9].
See the parameter description in the section Commonly Used Parameters.
For a detailed information about settings and programming, please see the TR200 Programming Guide
Note If [No Operation] is selected in par.5-12 Terminal 27 Digital Input, no connection to +24 V on terminal 27
is necessary to enable start.
If [Coast Inverse] (factory default value) is selected in par.5-12 Terminal 27 Digital Input, a connection to +24V
is necessary to enable start.
TR200 Operating Instructions
61
How to Program the Frequency Converter
Quick Set-up Parameters
Parameters for Quick Set-up
0-01 Language
Option:
Function:
Defines the language to be used in the display.
The frequency converter can be delivered with 2 different language packages. English and German are included in both packages. English cannot
be erased or manipulated.
[0] *
English
Part of Language packages 1 - 2
[1]
Deutsch
Part of Language packages 1 - 2
[2]
Francais
Part of Language package 1
[3]
Dansk
Part of Language package 1
[4]
Spanish
Part of Language package 1
[5]
Italiano
Part of Language package 1
[6]
Svenska
Part of Language package 1
[7]
Nederlands
Part of Language package 1
[10]
Chinese
Language package 2
[20]
Suomi
Part of Language package 1
[22]
English US
Part of Language package 1
[27]
Greek
Part of Language package 1
[28]
Bras.port
Part of Language package 1
[36]
Slovenian
Part of Language package 1
[39]
Korean
Part of Language package 2
[40]
Japanese
Part of Language package 2
[41]
Turkish
Part of Language package 1
[42]
Trad.Chinese
Part of Language package 2
[43]
Bulgarian
Part of Language package 1
[44]
Srpski
Part of Language package 1
[45]
Romanian
Part of Language package 1
[46]
Magyar
Part of Language package 1
[47]
Czech
Part of Language package 1
[48]
Polski
Part of Language package 1
[49]
Russian
Part of Language package 1
[50]
Thai
Part of Language package 2
[51]
Bahasa Indonesia
Part of Language package 2
62
TR200 Operating Instructions
How to Program the Frequency Converter
1-20 Motor Power [kW]
Range:
4.00
kW*
Function:
[0.09 - 3000.00 kW]
Enter the nominal motor power in kW according to the motor nameplate
data. The default value corresponds to the nominal rated output of the
unit.
This parameter cannot be adjusted while the motor is running. Depending on the choices made in par.0-03 Regional Settings, either par.
1-20 Motor Power [kW] or par.1-21 Motor Power [HP] is made invisible.
1-21 Motor Power [HP]
Range:
Function:
4.00 hp* [0.09 - 3000.00 hp]
Enter the nominal motor power in HP according to the motor nameplate
data. The default value corresponds to the nominal rated output of the
unit.
This parameter cannot be adjusted while the motor is running.
Depending on the choices made in par.0-03 Regional Settings, either par.
1-20 Motor Power [kW] or par.1-21 Motor Power [HP] is made invisible.
1-22 Motor Voltage
Range:
Function:
400. V* [10. - 1000. V]
Enter the nominal motor voltage according to the motor nameplate data.
The default value corresponds to the nominal rated output of the unit.
This parameter cannot be adjusted while the motor is running.
1-23 Motor Frequency
Range:
Function:
50. Hz* [20 - 1000 Hz]
Select the motor frequency value from the motor nameplate data.For 87
Hz operation with 230/400 V motors, set the nameplate data for 230 V/50
Hz. Adapt par.4-13 Motor Speed High Limit [RPM] and par.3-03 Maximum Reference to the 87 Hz application.
Note This parameter cannot be adjusted while the motor is running.
1-24 Motor Current
Range:
Function:
7.20 A* [0.10 - 10000.00 A]
Enter the nominal motor current value from the motor nameplate data.
This data is used for calculating motor torque, motor thermal protection
etc.
Note This parameter cannot be adjusted while the motor is running.
1-25 Motor Nominal Speed
Range:
1420.
RPM*
Function:
[100 - 60000 RPM]
Enter the nominal motor speed value from the motor nameplate data.
This data is used for calculating automatic motor compensations.
Note This parameter cannot be adjusted while the motor is running.
TR200 Operating Instructions
63
How to Program the Frequency Converter
1-28 Motor Rotation Check
Option:
Function:
Following installation and connection of the motor, this function allows
the correct motor rotation direction to be verified. Enabling this function
overrides any bus commands or digital inputs, except External Interlock
and Safe Stop (if included).
[0] *
Off
Motor Rotation Check is not active.
[1]
Enabled
Motor Rotation Check is enabled. Once enabled, Display shows:
“Note! Motor may run in wrong direction”.
Pressing [OK], [Back] or [Cancel] will dismiss the message and display a new message: “Press [Hand on] to start
the motor. Press [Cancel] to abort”. Pressing [Hand on] starts the motor at 5 Hz in forward direction and the
display shows: “Motor is running. Check if motor rotation direction is correct. Press [Off] to stop the motor”.
Pressing [Off] stops the motor and resets par.1-28 Motor Rotation Check. If motor rotation direction is incorrect,
two motor phase cables should be interchanged. IMPORTANT:
WARNING
Mains power must be removed before disconnecting motor phase cables. Failure to do so could result in death or
serious injury.
3-41 Ramp 1 Ramp up Time
Range:
Function:
3.00 s* [0.01 - 3600.00 s]
Enter the ramp-up time, i.e. the acceleration time from 0 RPM to par.
1-25 Motor Nominal Speed. Choose a ramp-up time such that the output
current does not exceed the current limit in par.4-18 Current Limit during
ramping. See ramp-down time in par.3-42 Ramp 1 Ramp Down Time.
par .3 − 41 =
tacc × nnorm par .1 − 25
s
ref rpm
3-42 Ramp 1 Ramp Down Time
Range:
Function:
3.00 s* [0.01 - 3600.00 s]
Enter the ramp-down time, i.e. the deceleration time from par.1-25 Motor
Nominal Speed to 0 RPM. Choose a ramp-down time such that no overvoltage arises in the inverter due to regenerative operation of the motor,
and such that the generated current does not exceed the current limit set
in par.4-18 Current Limit. See ramp-up time in par.3-41 Ramp 1 Ramp up
Time.
par .3 − 42 =
tdec × nnorm par .1 − 25
s
ref rpm
4-11 Motor Speed Low Limit [RPM]
Range:
Function:
0 RPM* [0 - par. 4-13 RPM]
Enter the minimum limit for motor speed. The Motor Speed Low Limit
can be set to correspond to the manufacturer’s recommended minimum
motor speed. The Motor Speed Low Limit must not exceed the setting in
par.4-13 Motor Speed High Limit [RPM].
64
TR200 Operating Instructions
How to Program the Frequency Converter
4-12 Motor Speed Low Limit [Hz]
Range:
0 Hz*
Function:
[0 - par. 4-14 Hz]
Enter the minimum limit for motor speed. The Motor Speed Low Limit
can be set to correspond to the minimum output frequency of the motor
shaft. The Speed Low Limit must not exceed the setting in par.4-14 Motor
Speed High Limit [Hz].
4-13 Motor Speed High Limit [RPM]
Range:
1500.
RPM*
Function:
[par. 4-11 - 60000. RPM]
Enter the maximum limit for motor speed. The Motor Speed High Limit
can be set to correspond to the manufacturer’s maximum rated motor.
The Motor Speed High Limit must exceed the setting in par.4-11 Motor
Speed Low Limit [RPM]. Only par.4-11 Motor Speed Low Limit [RPM] or
par.4-12 Motor Speed Low Limit [Hz] will be displayed depending on
other parameters in the Main Menu and depending on default settings
dependant on global location.
Note Max. output frequency cannot exceed 10% of the inverter switching frequency (par.14-01 Switching Frequency).
Note Any changes in par.4-13 Motor Speed High Limit [RPM] will reset the value in par.4-53 Warning Speed
High to the same value as set in par.4-13 Motor Speed High Limit [RPM].
4-14 Motor Speed High Limit [Hz]
Range:
Function:
50/60.0 [par. 4-12 - par. 4-19 Hz]
Hz*
Enter the maximum limit for motor speed. The Motor Speed High Limit
can be set to correspond to the manufacturer’s recommended maximum
of the motor shaft. The Motor Speed High Limit must exceed the in par.
4-12 Motor Speed Low Limit [Hz]. Only par.4-11 Motor Speed Low Limit
[RPM] or par.4-12 Motor Speed Low Limit [Hz] will be displayed depending on other parameters in the Main Menu and depending on default
settings dependant on global location.
Note Max. output frequency cannot exceed 10% of the inverter switching frequency (par.14-01 Switching Frequency).
3-19 Jog Speed [RPM]
Range:
300.
RPM*
Function:
[0 - par. 4-13 RPM]
Enter a value for the jog speed nJOG, which is a fixed output speed. The
frequency converter runs at this speed when the jog function is activated.
The maximum limit is defined in par. .
See also par.3-80 Jog Ramp Time.
3-11 Jog Speed [Hz]
Range:
Function:
10.0 Hz* [0.0 - par. 4-14 Hz]
The jog speed is a fixed output speed at which the frequency converter
is running when the jog function is activated.
See also par.3-80 Jog Ramp Time.
5-12 Terminal 27 Digital Input
Same options and functions as par. 5-1*, except for Pulse input.
Option:
[0] *
Function:
No operation
TR200 Operating Instructions
65
How to Program the Frequency Converter
5-40 Function Relay
Array [8]
(Relay 1 [0], Relay 2 [1]
Option MCB 105: Relay 7 [6], Relay 8 [7] and Relay 9 [8]).
Select options to define the function of the relays.
The selection of each mechanical relay is realised in an array parameter.
Option:
Function:
[0] *
No operation
[1]
Control ready
[2]
Drive ready
[3]
Drive rdy/rem ctrl
[4]
Standby / no warning
[5] *
Running
[6]
Running / no warning
[8]
Run on ref/no warn
[9] *
Alarm
[10]
Alarm or warning
[11]
At torque limit
[12]
Out of current range
[13]
Below current, low
[14]
Above current, high
[15]
Out of speed range
[16]
Below speed, low
[17]
Above speed, high
[18]
Out of feedb. range
[19]
Below feedback, low
[20]
Above feedback, high
[21]
Thermal warning
[25]
Reverse
[26]
Bus OK
[27]
Torque limit & stop
[28]
Brake, no brake war
[29]
Brake ready, no fault
[30]
Brake fault (IGBT)
[35]
External Interlock
[36]
Control word bit 11
[37]
Control word bit 12
[40]
Out of ref range
[41]
Below reference, low
[42]
Above ref, high
[45]
Bus ctrl.
[46]
Bus ctrl, 1 if timeout
[47]
Bus ctrl, 0 if timeout
[60]
Comparator 0
66
Array [8]
(Relay 1 [0], Relay 2 [1]
Option MCB 105: Relay 7 [6], Relay 8 [7] and
Relay 9 [8])
Default setting for relay 2.
Default setting for relay 1.
TR200 Operating Instructions
How to Program the Frequency Converter
[61]
Comparator 1
[62]
Comparator 2
[63]
Comparator 3
[64]
Comparator 4
[65]
Comparator 5
[70]
Logic rule 0
[71]
Logic rule 1
[72]
Logic rule 2
[73]
Logic rule 3
[74]
Logic rule 4
[75]
Logic rule 5
[80]
SL digital output A
[81]
SL digital output B
[82]
SL digital output C
[83]
SL digital output D
[84]
SL digital output E
[85]
SL digital output F
[160]
No alarm
[161]
Running reverse
[165]
Local ref active
[166]
Remote ref active
[167]
Start command act.
[168]
Hand mode
[169]
Auto mode
[180]
Clock Fault
[181]
Prev. Maintenance
[190]
No-Flow
[193]
Sleep Mode
[194]
Broken Belt
[195]
Bypass Valve Control
[196]
Fire Mode
[197]
Fire Mode was Act.
[198]
Drive Bypass
TR200 Operating Instructions
67
How to Program the Frequency Converter
Function Setups
The Function set-up provides quick and easy access to all parameters required for the majority of TR200 applications including most VAV and CAV supply and return fans, cooling tower fans, Primary, Secondary and
Condenser Water Pumps and other pump, fan and compressor applications.
Illustration 6. 5: Step 4: Function set-ups choices appear. Choose 03-1 General Settings. Press [OK].
130BT114.10
130BT111.10
Illustration 6. 2: Step 1: Turn on the frequency converter (yellow LED lights)
130BT113.10
130BT110.10
How to access Function set-up - example
Illustration 6. 6: Step 5: Use the up/down navigation
keys to scroll down to i.e. 03-11 Analog Outputs. Press
ton (Quick Menus choices appear).
[OK].
130BT112.10
130BT115.10
Illustration 6. 3: Step 2: Press the [Quick Menus] but-
Illustration 6. 7: Step 6: Choose par. 6-50. Press
Illustration 6. 4: Step 3: Use the up/down navigation
[OK].
keys to scroll down to Function set-ups. Press [OK].
68
TR200 Operating Instructions
130BT116.10
How to Program the Frequency Converter
Illustration 6. 8: Step 7: Use the up/down navigation
keys to select between the different choices. Press
[OK].
Function Set-ups parameters
The Function Setups parameters are grouped in the following way:
Q3-10 Adv. Motor Settings
par.1-90 Motor Thermal
Protection
par.1-93 Thermistor
Source
par.1-29 Automatic Motor Adaptation (AMA)
par.14-01 Switching Frequency
par.4-53 Warning Speed
High
Q3-1 General Settings
Q3-11 Analog Output
Q3-12 Clock Settings
par.6-50 Terminal 42 Out- par.0-70 Date and Time
put
par.6-51 Terminal 42 Out- par.0-71 Date Format
put Min Scale
par.6-52 Terminal 42 Out- par.0-72 Time Format
put Max Scale
par.0-74 DST/Summertime
par.0-76 DST/Summertime Start
par.0-77 DST/Summertime End
Q3-13 Display Settings
par.0-20 Display Line 1.1
Small
Par.0-21 Display Line 1.2
Small
Par.0-22 Display Line 1.3
Small
Par.0-23 Display Line 2
Large
Par.0-24 Display Line 3
Large
par.0-37 Display Text 1
par.0-38 Display Text 2
par.0-39 Display Text 3
Table 6. 2: Q 3-1 General Settings
Q3-20 Digital Reference
par.3-02 Minimum Reference
par.3-03 Maximum Reference
par.3-10 Preset Reference
Par.5-13 Terminal 29 Digital Input
Par.5-14 Terminal 32 Digital Input
Par.5-15 Terminal 33 Digital Input
Q3-2 Open Loop Settings
Q3-21 Analog Reference
par.3-02 Minimum Reference
par.3-03 Maximum Reference
par.6-10 Terminal 53 Low Voltage
par.6-11 Terminal 53 High Voltage
par.6-12 Terminal 53 Low Current
par.6-13 Terminal 53 High Current
par.6-14 Terminal 53 Low Ref./Feedb. Value
par.6-15 Terminal 53 High Ref./Feedb. Value
Table 6. 3: Q 3-2 Open Loop Settings
TR200 Operating Instructions
69
How to Program the Frequency Converter
Q3-3 Closed Loop Settings
Q3-30 Single Zone Int. Set Point
Q3-31 Single Zone Ext. Set Point
par.1-00 Configuration Mode
par.1-00 Configuration Mode
Par.20-12 Reference/Feedback Unit
Par.20-12 Reference/Feedback Unit
par.20-13 Minimum Reference/Feedb.
par.20-13 Minimum Reference/Feedb.
par.20-14 Maximum Reference/Feedb.
par.20-14 Maximum Reference/Feedb.
par.6-22 Terminal 54 Low Current
par.6-10 Terminal 53 Low Voltage
par.6-24 Terminal 54 Low Ref./Feedb. Value
par.6-11 Terminal 53 High Voltage
par.6-25 Terminal 54 High Ref./Feedb. Value
par.6-12 Terminal 53 Low Current
par.6-26 Terminal 54 Filter Time Constant
par.6-13 Terminal 53 High Current
par.6-27 Terminal 54 Live Zero
par.6-14 Terminal 53 Low Ref./Feedb. Value
par.6-00 Live Zero Timeout Time
par.6-15 Terminal 53 High Ref./Feedb. Value
par.6-01 Live Zero Timeout Function
par.6-22 Terminal 54 Low Current
par.20-21 Setpoint 1
par.6-24 Terminal 54 Low Ref./Feedb. Value
par.20-81 PID Normal/ Inverse Control
par.6-25 Terminal 54 High Ref./Feedb. Value
par.20-82 PID Start Speed [RPM]
par.6-26 Terminal 54 Filter Time Constant
par.20-83 PID Start Speed [Hz]
par.6-27 Terminal 54 Live Zero
par.20-93 PID Proportional Gain
par.6-00 Live Zero Timeout Time
par.20-94 PID Integral Time
par.6-01 Live Zero Timeout Function
par.20-70 Closed Loop Type
par.20-81 PID Normal/ Inverse Control
par.20-71 PID Performance
par.20-82 PID Start Speed [RPM]
par.20-72 PID Output Change
par.20-83 PID Start Speed [Hz]
par.20-73 Minimum Feedback Level
par.20-93 PID Proportional Gain
par.20-74 Maximum Feedback Level
par.20-94 PID Integral Time
par.20-79 PID Autotuning
par.20-70 Closed Loop Type
par.20-71 PID Performance
par.20-72 PID Output Change
par.20-73 Minimum Feedback Level
par.20-74 Maximum Feedback Level
par.20-79 PID Autotuning
Table 6. 4: Q 3-3 Closed Loop Settings
70
TR200 Operating Instructions
How to Program the Frequency Converter
Q3-32 Multi Zone / Adv
par.1-00 Configuration Mode
par.3-15 Reference 1 Source
par.3-16 Reference 2 Source
par.20-00 Feedback 1 Source
par.20-01 Feedback 1 Conversion
par.20-02 Feedback 1 Source Unit
par.20-03 Feedback 2 Source
par.20-04 Feedback 2 Conversion
Par.20-05 Feedback 2 Source Unit
Par.20-06 Feedback 3 Source
par.20-07 Feedback 3 Conversion
Par.20-08 Feedback 3 Source Unit
Par.20-12 Reference/Feedback Unit
par.20-13 Minimum Reference/Feedb.
par.20-14 Maximum Reference/Feedb.
par.6-10 Terminal 53 Low Voltage
par.6-11 Terminal 53 High Voltage
par.6-12 Terminal 53 Low Current
par.6-13 Terminal 53 High Current
par.6-14 Terminal 53 Low Ref./Feedb. Value
par.6-15 Terminal 53 High Ref./Feedb. Value
par.6-16 Terminal 53 Filter Time Constant
par.6-17 Terminal 53 Live Zero
par.6-20 Terminal 54 Low Voltage
par.6-21 Terminal 54 High Voltage
par.6-22 Terminal 54 Low Current
par.6-23 Terminal 54 High Current
par.6-24 Terminal 54 Low Ref./Feedb. Value
par.6-25 Terminal 54 High Ref./Feedb. Value
par.6-26 Terminal 54 Filter Time Constant
par.6-27 Terminal 54 Live Zero
par.6-00 Live Zero Timeout Time
par.6-01 Live Zero Timeout Function
par.4-56 Warning Feedback Low
par.4-57 Warning Feedback High
par.20-20 Feedback Function
par.20-21 Setpoint 1
par.20-22 Setpoint 2
par.20-81 PID Normal/ Inverse Control
par.20-82 PID Start Speed [RPM]
par.20-83 PID Start Speed [Hz]
par.20-93 PID Proportional Gain
par.20-94 PID Integral Time
par.20-70 Closed Loop Type
par.20-71 PID Performance
par.20-72 PID Output Change
par.20-73 Minimum Feedback Level
par.20-74 Maximum Feedback Level
par.20-79 PID Autotuning
TR200 Operating Instructions
71
How to Program the Frequency Converter
Q3-40 Fan Functions
par.22-60 Broken Belt Function
par.22-61 Broken Belt Torque
par.22-62 Broken Belt Delay
par.4-64 Semi-Auto Bypass Setup
par.1-03 Torque Characteristics
par.22-22 Low Speed Detection
par.22-23 No-Flow Function
par.22-24 No-Flow Delay
Q3-4 Application Settings
Q3-41 Pump Functions
par.22-22 Low Speed Detection
par.22-23 No-Flow Function
par.22-24 No-Flow Delay
par.22-40 Minimum Run Time
par.22-41 Minimum Sleep Time
par.22-42 Wake-up Speed [RPM]
par.22-43 Wake-up Speed [Hz]
par.22-44 Wake-up Ref./FB Difference
par.22-45 Setpoint Boost
par.22-46 Maximum Boost Time
par.22-40 Minimum Run Time
par.22-41 Minimum Sleep Time
par.22-42 Wake-up Speed [RPM]
par.22-43 Wake-up Speed [Hz]
par.22-44 Wake-up Ref./FB Differ- par.1-03 Torque Characteristics
ence
par.22-45 Setpoint Boost
par.1-73 Flying Start
par.22-46 Maximum Boost Time
par.2-10 Brake Function
Par.2-16 AC brake Max. Current
par.2-17 Over-voltage Control
par.1-73 Flying Start
par.1-71 Start Delay
par.1-80 Function at Stop
par.2-00 DC Hold/Preheat Current
par.4-10 Motor Speed Direction
Q3-42 Compressor Functions
par.1-03 Torque Characteristics
par.1-71 Start Delay
par.22-75 Short Cycle Protection
par.22-76 Interval between Starts
par.22-77 Minimum Run Time
par.5-01 Terminal 27 Mode
par.5-02 Terminal 29 Mode
Par.5-12 Terminal 27 Digital Input
Par.5-13 Terminal 29 Digital Input
par.5-40 Function Relay
par.1-73 Flying Start
par.1-86 Trip Speed Low [RPM]
par.1-87 Trip Speed Low [Hz]
Table 6. 5: Q 3-4 Application Settings
See also for a detailed description of the Function Setups parameter groups.
0-20 Display Line 1.1 Small
Option:
Function:
Select a variable for display in line 1, left position.
[0]
None
No display value selected
[37]
Display Text 1
Enables an individual text string to be written, for display in the keypad
or to be read via serial communication.
[38]
Display Text 2
Enables an individual text string to be written, for display in the keypad
or to be read via serial communication.
[39]
Display Text 3
Enables an individual text string to be written, for display in the keypad
or to be read via serial communication.
[89]
Date and Time Readout
Displays the current date and time.
[953]
Profibus Warning Word
Displays Profibus communication warnings.
[1005]
Readout Transmit Error
Counter
View the number of CAN control transmission errors since the last power-up.
[1006]
Readout Receive Error
Counter
View the number of CAN control receipt errors since the last power-up.
[1007]
Readout Bus Off Counter
View the number of Bus Off events since the last power-up.
72
TR200 Operating Instructions
How to Program the Frequency Converter
[1013]
Warning Parameter
View a DeviceNet-specific warning word. One separate bit is assigned to
every warning.
[1115]
LON Warning Word
Shows the LON-specific warnings.
[1117]
XIF Revision
Shows the version of the external interface file of the Neuron C chip on
the LON option.
[1118]
LonWorks Revision
Shows the software version of the application program of the Neuron C
chip on the LON option.
[1501]
Running Hours
View the number of running hours of the motor.
[1502]
kWh Counter
View the mains power consumption in kWh.
[1600]
Control Word
View the Control Word sent from the frequency converter via the serial
communication port in hex code.
[1601]
Reference [Unit]
Total reference (sum of digital/analog/preset/bus/freeze ref./catch up and
slow-down) in selected unit.
[1602] * Reference [%]
Total reference (sum of digital/analog/preset/bus/freeze ref./catch up and
slow-down) in percent.
[1603]
Status Word
Present status word
[1605]
Main Actual Value [%]
View the two-byte word sent with the Status word to the bus Master
reporting the Main Actual Value.
[1609]
Custom Readout
View the user-defined readouts as defined in par.0-30 Custom Readout
Unit, par.0-31 Custom Readout Min Value and par.0-32 Custom Readout
Max Value.
[1610]
Power [kW]
Actual power consumed by the motor in kW.
[1611]
Power [hp]
Actual power consumed by the motor in HP.
[1612]
Motor Voltage
Voltage supplied to the motor.
[1613]
Frequency
Motor frequency, i.e. the output frequency from the frequency converter
in Hz.
[1614]
Motor Current
Phase current of the motor measured as effective value.
[1615]
Frequency [%]
Motor frequency, i.e. the output frequency from the frequency converter
in percent.
[1616]
Torque [Nm]
Present motor load as a percentage of the rated motor torque.
[1617]
Speed [RPM]
Motor speed reference. Actual speed will depend on slip compensation
being used (compensation set in par.1-62 Slip Compensation). If not
used, actual speed will be the value read in the display minus motor slip.
[1618]
Motor Thermal
Thermal load on the motor, calculated by the ETR function. See also parameter group 1-9* Motor Temperature.
[1622]
Torque [%]
Shows the actual torque produced, in percentage.
[1630]
DC Link Voltage
Intermediate circuit voltage in the frequency converter.
[1632]
Brake Energy /s
Present brake power transferred to an external brake resistor.
Stated as an instantaneous value.
[1633]
Brake Energy /2 min
Brake power transferred to an external brake resistor. The mean power
is calculated continuously for the most recent 120 seconds.
TR200 Operating Instructions
73
How to Program the Frequency Converter
[1634]
Heatsink Temp.
Present heat sink temperature of the frequency converter. The cut-out
limit is 95 ± 5° C; cutting back in occurs at 70 ± 5° C.
[1635]
Inverter Thermal
Percentage load of the inverters
[1636]
Inv. Nom. Current
Nominal current of the frequency converter
[1637]
Inv. Max. Current
Maximum current of the frequency converter
[1638]
SL Controller State
State of the event executed by the control
[1639]
Control Card Temp.
Temperature of the control card.
[1650]
External Reference
Sum of the external reference as a percentage, i.e. the sum of analog/
pulse/bus.
[1652]
Feedback [Unit]
Reference value from programmed digital input(s).
[1653]
Digi Pot Reference
View the contribution of the digital potentiometer to the actual reference
Feedback.
[1654]
Feedback 1 [Unit]
View the value of Feedback 1. See also par. 20-0*.
[1655]
Feedback 2 [Unit]
View the value of Feedback 2. See also par. 20-0*.
[1656]
Feedback 3 [Unit]
View the value of Feedback 3. See also par. 20-0*.
[1658]
PID Output [%]
Returns the Drive Closed Loop PID controller output value in percent.
[1660]
Digital Input
Displays the status of the digital inputs. Signal low = 0; Signal high = 1.
Regarding order, see par.16-60 Digital Input. Bit 0 is at the extreme right.
[1661]
Terminal 53 Switch Setting
Setting of input terminal 53. Current = 0; Voltage = 1.
[1662]
Analog Input 53
Actual value at input 53 either as a reference or protection value.
[1663]
Terminal 54 Switch Setting
Setting of input terminal 54. Current = 0; Voltage = 1.
[1664]
Analog Input 54
Actual value at input 54 either as reference or protection value.
[1665]
Analog Output 42 [mA]
Actual value at output 42 in mA. Use par.6-50 Terminal 42 Output to select the variable to be represented by output 42.
[1666]
Digital Output [bin]
Binary value of all digital outputs.
[1667]
Pulse Input #29 [Hz]
Actual value of the frequency applied at terminal 29 as a pulse input.
[1668]
Pulse Input #33 [Hz]
Actual value of the frequency applied at terminal 33 as a pulse input.
[1669]
Pulse Output #27 [Hz]
Actual value of pulses applied to terminal 27 in digital output mode.
[1670]
Pulse Output #29 [Hz]
Actual value of pulses applied to terminal 29 in digital output mode.
[1671]
Relay Output [bin]
View the setting of all relays.
[1672]
Counter A
View the present value of Counter A.
[1673]
Counter B
View the present value of Counter B.
[1675]
Analog In X30/11
Actual value of the signal on input X30/11 (General Purpose I/O Card.
Option)
[1676]
Analog In X30/12
Actual value of the signal on input X30/12 (General Purpose I/O Card.
Optional)
[1677]
Analog Out X30/8 [mA]
Actual value at output X30/8 (General Purpose I/O Card. Optional) Use
Par. 6-60 to select the variable to be shown.
74
TR200 Operating Instructions
How to Program the Frequency Converter
[1680]
Fieldbus CTW 1
Control word (CTW) received from the Bus Master.
[1682]
Fieldbus REF 1
Main reference value sent with control word via the serial communications network e.g. from the BMS, PLC or other master controller.
[1684]
Comm. Option STW
Extended fieldbus communication option status word.
[1685]
FC Port CTW 1
Control word (CTW) received from the Bus Master.
[1686]
FC Port REF 1
Status word (STW) sent to the Bus Master.
[1690]
Alarm Word
One or more alarms in a Hex code (used for serial communications)
[1691]
Alarm Word 2
One or more alarms in a Hex code (used for serial communications)
[1692]
Warning Word
One or more warnings in a Hex code (used for serial communications)
[1693]
Warning Word 2
One or more warnings in a Hex code (used for serial communications)
[1694]
Ext. Status Word
One or more status conditions in a Hex code (used for serial communications)
[1695]
Ext. Status Word 2
One or more status conditions in a Hex code (used for serial communications)
[1696]
Maintenance Word
The bits reflect the status for the programmed Preventive Maintenance
Events in parameter group 23-1*
[2117]
Ext. 1 Reference [Unit]
The value of the reference for extended Closed Loop Controller 1
[2118]
Ext. 1 Feedback [Unit]
The value of the feedback signal for extended Closed Loop Controller 1
[2119]
Ext. 1 Output [%]
The value of the output from extended Closed Loop Controller 1
[2137]
Ext. 2 Reference [Unit]
The value of the reference for extended Closed Loop Controller 2
[2138]
Ext. 2 Feedback [Unit]
The value of the feedback signal for extended Closed Loop Controller 2
[2139]
Ext. 2 Output [%]
The value of the output from extended Closed Loop Controller 2
[2157]
Ext. 3 Reference [Unit]
The value of the reference for extended Closed Loop Controller 3
[2158]
Ext. 3 Feedback [Unit]
The value of the feedback signal for extended Closed Loop Controller 3
[2159]
Ext. 3 Output [%]
The value of the output from extended Closed Loop Controller 3
[2316]
Maintenance Text
[3110]
Bypass Status Word
[3111]
Bypass Running Hours
[9913]
Idle time
[9914]
Paramdb requests in
queue
[9920]
HS Temp. (PC1)
[9921]
HS Temp. (PC2)
[9922]
HS Temp. (PC3)
[9923]
HS Temp. (PC4)
[9924]
HS Temp. (PC5)
[9925]
HS Temp. (PC6)
[9926]
HS Temp. (PC7)
[9927]
HS Temp. (PC8)
Please consult the TR200 Programming Guide for detailed information.
TR200 Operating Instructions
75
How to Program the Frequency Converter
0-21 Display Line 1.2 Small
Select a variable for display in line 1, middle position.
Option:
[1614] *
Function:
Motor Current
The options are the same as those listed in par.0-20 Display Line 1.1 Small.
0-22 Display Line 1.3 Small
Select a variable for display in line 1, right position.
Option:
[1610] *
Function:
Power [kW]
The options are the same as those listed in par.0-20 Display Line 1.1 Small.
0-23 Display Line 2 Large
Select a variable for display in line 2.
Option:
[1613] *
Function:
Frequency
The options are the same as those listed in par.0-20 Display Line 1.1 Small.
0-24 Display Line 3 Large
Select a variable for display in line 3.
Option:
[1502] *
Function:
kWh Counter
The options are the same as listed for par.0-20 Display Line 1.1 Small.
0-37 Display Text 1
Range:
0 N/A*
Function:
[0 - 0 N/A]
In this parameter it is possible to write an individual text string for display
in the keypad or to be read via serial communication. If to be displayed
permanently select Display Text 1 in par.0-20 Display Line 1.1 Small, par.
0-21 Display Line 1.2 Small, par.0-22 Display Line 1.3 Small, par.
0-23 Display Line 2 Large or par.0-24 Display Line 3 Large. Use the ▲ or
▼ buttons on the keypad to change a character. Use the ◀ and ▶ buttons
to move the cursor. When a character is highlighted by the cursor, it can
be changed. Use the ▲ or ▼ buttons on the keypad to change a character.
A character can be inserted by placing the cursor between two characters
and pressing ▲ or ▼.
0-38 Display Text 2
Range:
0 N/A*
Function:
[0 - 0 N/A]
In this parameter it is possible to write an individual text string for display
in the keypad or to be read via serial communication. If to be displayed
permanently select Display Text 2 in par.0-20 Display Line 1.1 Small, par.
0-21 Display Line 1.2 Small, par.0-22 Display Line 1.3 Small, par.
0-23 Display Line 2 Large or par.0-24 Display Line 3 Large. Use the ▲ or
▼ buttons on the keypad to change a character. Use the ◀ and ▶ buttons
to move the cursor. When a character is highlighted by the cursor, this
character can be changed. A character can be inserted by placing the
cursor between two characters and pressing ▲ or ▼.
76
TR200 Operating Instructions
How to Program the Frequency Converter
0-39 Display Text 3
Range:
0 N/A*
Function:
[0 - 0 N/A]
In this parameter it is possible to write an individual text string for display
in the keypad or to be read via serial communication. If to be displayed
permanently select Display Text 3 in par.0-20 Display Line 1.1 Small,par.
0-21 Display Line 1.2 Small, par.0-22 Display Line 1.3 Small, par.
0-23 Display Line 2 Large or par.0-24 Display Line 3 Large. Use the ▲ or
▼ buttons on the keypad to change a character. Use the ◀ and ▶ buttons
to move the cursor. When a character is highlighted by the cursor, this
character can be changed. A character can be inserted by placing the
cursor between two characters and pressing ▲ or ▼.
0-70 Date and Time
Range:
0 N/A*
Function:
[0 - 0 N/A]
Sets the date and time of the internal clock. The format to be used is set
in par.0-71 Date Format and par.0-72 Time Format.
0-71 Date Format
Option:
Function:
Sets the date format to be used in the keypad.
[0] *
YYYY-MM-DD
[1] *
DD-MM-YYYY
[2]
MM/DD/YYYY
0-72 Time Format
Option:
Function:
Sets the time format to be used in the keypad.
[0] *
24 h
[1]
12 h
0-74 DST/Summertime
Option:
Function:
Choose how Daylight Saving Time/Summertime should be handled. For
manual DST/Summertime enter the start date and end date in par.
0-76 DST/Summertime Start and par.0-77 DST/Summertime End.
[0] *
Off
[2]
Manual
0-76 DST/Summertime Start
Range:
0 N/A*
Function:
[0 - 0 N/A]
Sets the date and time when summertime/DST starts. The date is programmed in the format selected in par.0-71 Date Format.
0-77 DST/Summertime End
Range:
0 N/A*
Function:
[0 - 0 N/A]
TR200 Operating Instructions
Sets the date and time when summertime/DST ends. The date is programmed in the format selected in par.0-71 Date Format.
77
How to Program the Frequency Converter
1-00 Configuration Mode
Option:
Function:
[0] *
Open Loop
Motor speed is determined by applying a speed reference or by setting
desired speed when in Hand Mode.
Open Loop is also used if the frequency converter is part of a closed loop
control system based on an external PID controller providing a speed
reference signal as output.
[3]
Closed Loop
Motor Speed will be determined by a reference from the built-in PID
controller varying the motor speed as part of a closed loop control process (e.g. constant pressure or flow). The PID controller must be configured in par. 20-** or via the Function Setups accessed by pressing the
[Quick Menus] button.
Note This parameter cannot be changed when motor is running.
Note When set for Closed Loop, the commands Reversing and Start Reversing will not reverse the direction of
the motor.
1-03 Torque Characteristics
Option:
[0] *
Function:
Compressor torque
Compressor [0]: For speed control of screw and scroll compressors. Provides a voltage which is optimized for a constant torque load characteristic of the motor in the entire range down to 10 Hz.
[1]
Variable torque
Variable Torque [1]: For speed control of centrifugal pumps and fans. Also
to be used when controlling more than one motor from the same frequency converter (e.g. multiple condenser fans or cooling tower fans).
Provides a voltage which is optimized for a squared torque load characteristic of the motor.
[2]
Auto Energy Optim. CT
Auto Energy Optimization Compressor [2]: For optimum energy efficient
speed control of screw and scroll compressors. Provides a voltage which
is optimized for a constant torque load characteristic of the motor in the
entire range down to 15Hz but in addition the AEO feature will adapt the
voltage exactly to the current load situation, thereby reducing energy
consumption and audible noise from the motor. To obtain optimal performance, the motor power factor cos phi must be set correctly. This
value is set in par.14-43 Motor Cosphi. The parameter has a default value
which is automatically adjusted when the motor data is programmed.
These settings will typically ensure optimum motor voltage but if the
motor power factor cos phi requires tuning, an AMA function can be
carried out using par.1-29 Automatic Motor Adaptation (AMA). It is very
rarely necessary to adjust the motor power factor parameter manually.
[3] *
Auto Energy Optim. VT
Auto Energy Optimization VT [3]: For optimum energy efficient speed control of centrifugal pumps and fans. Provides a voltage which is optimized
for a squared torque load characteristic of the motor but in addition the
AEO feature will adapt the voltage exactly to the current load situation,
thereby reducing energy consumption and audible noise from the motor.
To obtain optimal performance, the motor power factor cos phi must be
set correctly. This value is set in par.14-43 Motor Cosphi. The parameter
has a default value and is automatically adjusted when the motor data is
programmed. These settings will typically ensure optimum motor voltage but if the motor power factor cos phi requires tuning, an AMA
function can be carried out using par.1-29 Automatic Motor Adaptation
(AMA). It is very rarely necessary to adjust the motor power factor parameter manually.
78
TR200 Operating Instructions
How to Program the Frequency Converter
1-29 Automatic Motor Adaptation (AMA)
Option:
Function:
The AMA function optimizes dynamic motor performance by automatically optimizing the advanced motor parameters par.1-30 Stator Resistance (Rs) to par.1-35 Main Reactance (Xh)) while the motor is stationary.
[0] *
Off
No function
[1]
Enable complete AMA
performs AMA of the stator resistance RS, the rotor resistance Rr, the
stator leakage reactance X1, the rotor leakage reactance X2 and the main
reactance Xh.
[2]
Enable reduced AMA
Performs a reduced AMA of the stator resistance Rs in the system only.
Select this option if an LC filter is used between the frequency converter
and the motor.
Activate the AMA function by pressing [Hand on] after selecting [1] or [2]. See also the item Automatic Motor
Adaptation in the Design Guide. After a normal sequence, the display will read: “Press [OK] to finish AMA”. After
pressing the [OK] key the frequency converter is ready for operation.
NOTE:
•
For the best adaptation of the frequency converter, run AMA on a cold motor
•
AMA cannot be performed while the motor is running
Note It is important to set motor par. 1-2* Motor Data correctly, since these form part of the AMA algorithm. An
AMA must be performed to achieve optimum dynamic motor performance. It may take up to 10 min., depending
on motor power rating.
Note Avoid generating external torque during AMA.
Note If one of the settings in par. 1-2* Motor Data is changed, par.1-30 Stator Resistance (Rs) to par.1-39 Motor
Poles, the advanced motor parameters, will return to default setting.
This parameter cannot be adjusted while the motor is running.
Note Full AMA should be run without filter only while reduced AMA can be run with filter.
See section: Application Examples > Automatic Motor Adaptation in the Design Guide.
1-71 Start Delay
Range:
0.0 s*
Function:
[0.0 - 120.0 s]
The function selected in par.1-80 Function at Stop is active in the delay
period.
Enter the time delay required before commencing acceleration.
1-73 Flying Start
Option:
Function:
This function makes it possible to catch a motor which is spinning freely
due to a mains drop-out.
When par.1-73 Flying Start is enabled, par.1-71 Start Delay has no function.
Search direction for flying start is linked to the setting in par.4-10 Motor
Speed Direction.
Clockwise [0]: Flying start search in clockwise direction. If not successful,
a DC brake is carried out.
TR200 Operating Instructions
79
How to Program the Frequency Converter
Both Directions [2]: The flying start will first make a search in the direction
determined by the last reference (direction). If not finding the speed it
will make a search in the other direction. If not successful, a DC brake
will be activated in the time set in par.2-02 DC Braking Time. Start will
then take place from 0 Hz.
[0] *
Disabled
Select Disable [0] if this function is not required
[1]
Enabled
Select Enable [1] to enable the frequency converter to “catch” and control
a spinning motor.
1-80 Function at Stop
Option:
Function:
Select the frequency converter function after a stop command or after
the speed is ramped down to the settings in par.1-81 Min Speed for
Function at Stop [RPM].
[0] *
Coast
Leaves motor in free mode.
[1]
DC Hold/Motor Preheat
Energizes motor with a DC holding current (see par.2-00 DC Hold/Preheat
Current).
1-86 Trip Speed Low [RPM]
Range:
Function:
0 RPM* [0 - par. 4-13 RPM]
If the Trip Speed is set to 0, the function is not active.
If the speed at any time after the start (or during a stop) falls below the
value in the parameter, the drive will trip with an alarm [A49] Speed
Limit. Function at stop.
Note This parameter is only available if par.0-02 Motor Speed Unit is set to [RPM].
1-87 Trip Speed Low [Hz]
Range:
Function:
0.0 Hz* [0.0 - par. 4-14 Hz]
If the Trip Speed is set to 0, the function is not active.
If the speed at any time after the start (or during a stop) falls below the
value in the parameter, the drive will trip with an alarm [A49] Speed
Limit. Function at stop.
Note This parameter is only available if par.0-02 Motor Speed Unit is set to [Hz].
1-90 Motor Thermal Protection
Option:
Function:
The frequency converter determines the motor temperature for motor
protection in two different ways:
•
Via a thermistor sensor connected to one of the analog or digital
inputs (par.1-93 Thermistor Source).
•
Via calculation (ETR = Electronic Thermal Relay) of the thermal
load, based on the actual load and time. The calculated thermal load is compared with the rated motor current IM,N and
the rated motor frequency fM,N. The calculations estimate the
need for a lower load at lower speed due to less cooling from
the fan incorporated in the motor.
[0]
80
No protection
If the motor is continuously overloaded and no warning or trip of frequency converter is wanted.
TR200 Operating Instructions
How to Program the Frequency Converter
[1]
Thermistor warning
Activates a warning when the connected thermistor in the motor reacts
in the event of motor over-temperature.
[2]
Thermistor trip
Stops (trips) the frequency converter when the connected thermistor in
the motor reacts in the event of motor over-temperature.
[3]
ETR warning 1
[4] *
ETR trip 1
[5]
ETR warning 2
[6]
ETR trip 2
[7]
ETR warning 3
[8]
ETR trip 3
[9]
ETR warning 4
[10]
ETR trip 4
ETR (Electronic Thermal Relay) functions 1-4 will calculate the load when set-up where they were selected is
active. For example ETR-3 starts calculating when set-up 3 is selected. For the North American market: The ETR
functions provide class 20 motor overload protection in accordance with NEC.
Note Trane recommends using 24 VDC as thermistor supply voltage.
1-93 Thermistor Source
Option:
Function:
Select the input to which the thermistor (PTC sensor) should be connected. An analog input option [1] or [2] cannot be selected if the analog
input is already in use as a reference source (selected in par.3-15 Reference 1 Source, par.3-16 Reference 2 Source or par.3-17 Reference 3
Source).
When using MCB112, choice [0] None must always be selected.
[0] *
None
[1]
Analog input 53
[2]
Analog input 54
[3]
Digital input 18
[4]
Digital input 19
[5]
Digital input 32
[6]
Digital input 33
Note This parameter cannot be adjusted while the motor is running.
TR200 Operating Instructions
81
How to Program the Frequency Converter
2-00 DC Hold/Preheat Current
Range:
50 %*
Function:
[0 - 160. %]
Enter a value for holding current as a percentage of the rated motor current IM,N set in par.1-24 Motor Current. 100% DC holding current corresponds to IM,N.
This parameter holds the motor (holding torque) or pre-heats the motor.
This parameter is active if [1] DC hold/Preheat is selected in par.
1-80 Function at Stop.
NOTICE
The maximum value depends on the rated motor current.
Avoid 100 % current for too long. It may damage the motor.
2-10 Brake Function
Option:
Function:
[0] *
Off
No brake resistor installed.
[1]
Resistor brake
Brake resistor incorporated in the system, for dissipation of surplus brake
energy as heat. Connecting a brake resistor allows a higher DC link voltage during braking (generating operation). The Resistor brake function
is only active in frequency converters with an integral dynamic brake.
[2]
AC brake
AC Brake will only work in Compressor Torque mode in par.1-03 Torque
Characteristics.
2-16 AC brake Max. Current
Range:
100.0
%*
Function:
[0.0 - 1000.0 %]
Enter the maximum permissible current when using AC brake to avoid
overheating of motor windings. The AC brake function is available in Flux
mode only (FC 302 only).
2-17 Over-voltage Control
Option:
Function:
Over-voltage control (OVC) reduces the risk of the frequency converter
tripping due to an over voltage on the DC link caused by generative power from the load.
[0]
Disabled
No OVC required.
[2] *
Enabled
Activates OVC.
Note The ramp time is automatically adjusted to avoid tripping of the frequency converter.
3-02 Minimum Reference
Range:
Function:
0.000
[-999999.999 - par. 3-03
Referen- ReferenceFeedbackUnit]
ceFeedbackUnit*
Enter the Minimum Reference. The Minimum Reference is the lowest
value obtainable by summing all references. The Minimum Reference
value and unit matches the configuration choice made in par.1-00 Configuration Mode and par.20-12 Reference/Feedback Unit, respectively.
82
Note This parameter is used in open loop only.
TR200 Operating Instructions
How to Program the Frequency Converter
3-03 Maximum Reference
Range:
Function:
50.000 [par. 3-02 - 999999.999 RefReferen- erenceFeedbackUnit]
ceFeedbackUnit*
Enter the maximum acceptable value for the remote reference. The Maximum Reference value and unit matches the configuration choice made
in par.1-00 Configuration Mode and par.20-12 Reference/Feedback Unit,
respectively.
Note If operating with par.1-00 Configuration Mode set for Closed Loop
[3], par.20-14 Maximum Reference/Feedb. must be used.
3-10 Preset Reference
Array [8]
Range:
Function:
0.00 %* [-100.00 - 100.00 %]
Enter up to eight different preset references (0-7) in this parameter, using
array programming. The preset reference is stated as a percentage of the
value RefMAX (par.3-03 Maximum Reference, for closed loop see par.
20-14 Maximum Reference/Feedb.). When using preset references, select
Preset ref. bit 0 / 1 / 2 [16], [17] or [18] for the corresponding digital inputs
in parameter group 5-1* Digital Inputs.
3-15 Reference 1 Source
Option:
Function:
Select the reference input to be used for the first reference signal. par.
3-15 Reference 1 Source, par.3-16 Reference 2 Source and par.3-17 Reference 3 Source define up to three different reference signals. The sum
of these reference signals defines the actual reference.
This parameter cannot be adjusted while the motor is running.
[0]
No function
[1] *
Analog input 53
[2]
Analog input 54
[7]
Pulse input 29
[8]
Pulse input 33
[20]
Digital pot.meter
[21]
Analog input X30/11
[22]
Analog input X30/12
[30]
Ext. Closed Loop 1
[31]
Ext. Closed Loop 2
[32]
Ext. Closed Loop 3
TR200 Operating Instructions
83
How to Program the Frequency Converter
3-16 Reference 2 Source
Option:
Function:
Select the reference input to be used for the second reference signal.
par.3-15 Reference 1 Source, par.3-16 Reference 2 Source and par.
3-17 Reference 3 Source define up to three different reference signals.
The sum of these reference signals defines the actual reference.
This parameter cannot be adjusted while the motor is running.
[0]
No function
[1]
Analog input 53
[2]
Analog input 54
[7]
Pulse input 29
[8]
Pulse input 33
[20] *
Digital pot.meter
[21]
Analog input X30/11
[22]
Analog input X30/12
[30]
Ext. Closed Loop 1
[31]
Ext. Closed Loop 2
[32]
Ext. Closed Loop 3
4-10 Motor Speed Direction
Option:
Function:
Selects the motor speed direction required.
Use this parameter to prevent unwanted reversing.
[0]
Clockwise
Only operation in clockwise direction will be allowed.
[2] *
Both directions
Operation in both clockwise and anti-clockwise direction will be allowed.
Note The setting in par.4-10 Motor Speed Direction has impact on the Flying Start in par.1-73 Flying Start.
4-53 Warning Speed High
Range:
Function:
par. 4-13 [par. 4-52 - par. 4-13 RPM] Enter the nHIGH value. When the motor speed exceeds this limit
RPM*
(nHIGH), the display reads SPEED HIGH. The signal outputs can be programmed to produce a status signal on terminal 27 or 29 and on relay
output 01 or 02. Program the upper signal limit of the motor speed,
nHIGH, within the normal working range of the frequency converter. Refer to the drawing in this section.
Note Any changes in par.4-13 Motor Speed High Limit [RPM] will reset the value in par.4-53 Warning Speed
High to the same value as set in par.4-13 Motor Speed High Limit [RPM].
If a different value is needed in par.4-53 Warning Speed High, it must be set after programming of par.
4-13 Motor Speed High Limit [RPM]!
4-56 Warning Feedback Low
Range:
Function:
-999999. [-999999.999 - par. 4-57
999
ProcessCtrlUnit]
ProcessCtrlUnit*
Enter the lower feedback limit. When the feedback falls below this limit,
the display reads Feedb Low. The signal outputs can be programmed to
produce a status signal on terminal 27 or 29 and on relay output 01 or
02.
84
TR200 Operating Instructions
How to Program the Frequency Converter
4-57 Warning Feedback High
Range:
Function:
999999. [par. 4-56 - 999999.999
ProcessCtrlUnit]
999
ProcessCtrlUnit*
Enter the upper feedback limit. When the feedback exceeds this limit, the
display reads Feedb High. The signal outputs can be programmed to
produce a status signal on terminal 27 or 29 and on relay output 01 or
02.
4-64 Semi-Auto Bypass Set-up
Option:
Function:
[0] *
Off
No function
[1]
Enabled
Starts the Semi-Automatic Bypass set-up and continue with the procedure described above.
5-01 Terminal 27 Mode
Option:
Function:
[0] *
Input
Defines terminal 27 as a digital input.
[1]
Output
Defines terminal 27 as a digital output.
Please note that this parameter cannot be adjusted while the motor is running.
5-02 Terminal 29 Mode
Option:
Function:
[0] *
Input
Defines terminal 29 as a digital input.
[1]
Output
Defines terminal 29 as a digital output.
This parameter cannot be adjusted while the motor is running.
TR200 Operating Instructions
85
How to Program the Frequency Converter
5-1* Digital Inputs
Parameters for configuring the input functions for the input terminals.
The digital inputs are used for selecting various functions in the frequency converter. All digital inputs can be
set to the following functions:
Digital input function
No operation
Reset
Coast inverse
Coast and reset inverse
DC-brake inverse
Stop inverse
External interlock
Start
Latched start
Reversing
Start reversing
Jog
Preset reference on
Preset ref bit 0
Preset ref bit 1
Preset ref bit 2
Freeze reference
Freeze output
Speed up
Speed down
Set-up select bit 0
Set-up select bit 1
Pulse input
Ramp bit 0
Mains failure inverse
Fire mode
Run Permissive
Hand start
Auto start
DigiPot Increase
DigiPot Decrease
DigiPot Clear
Counter A (up)
Counter A (down)
Reset Counter A
Counter B (up)
Counter B (down)
Reset Counter B
Sleep Mode
Reset Maintenance Word
Lead Pump Start
Lead Pump Alternation
Pump 1 Interlock
Pump 2 Interlock
Pump 3 Interlock
Select
[0]
[1]
[2]
[3]
[5]
[6]
[7]
[8]
[9]
[10]
[11]
[14]
[15]
[16]
[17]
[18]
[19]
[20]
[21]
[22]
[23]
[24]
[32]
[34]
[36]
[37]
[52]
[53]
[54]
[55]
[56]
[57]
[60]
[61]
[62]
[63]
[64]
[65]
[66]
[78]
[120]
[121]
[130]
[131]
[132]
Terminal
All *terminal 19, 32, 33
All
27
All
All
All
All
All *terminal 18
All
All
All
All *terminal 29
All
All
All
All
All
All
All
All
All
All
terminal 29, 33
All
All
All
All
All
All
All
All
All
29, 33
29, 33
All
29, 33
29, 33
All
All
All
All
All
All
All
All
Table 6. 6: Digital Inputs
86
TR200 Operating Instructions
How to Program the Frequency Converter
Digital Inputs, 5-1* continued
All = Terminals 18, 19, 27, 29, 32, 33, X30/2, X30/3, X30/4. X30/ are the terminals on MCB 101.
Functions dedicated to only one digital input are stated in the associated parameter.
All digital inputs can be programmed to these functions:
[0]
No operation
No reaction to signals transmitted to terminal.
[1]
Reset
Resets frequency converter after a TRIP/ALARM. Not all alarms can be reset.
[2]
Coast inverse
Leaves motor in free mode. Logic ‘0’ => coasting stop.
(Default Digital input 27): Coasting stop, inverted input (NC).
[3]
Coast and reset inverse
Reset and coasting stop Inverted input (NC).
Leaves motor in free mode and resets the frequency converter. Logic ‘0’ => coasting stop and
reset.
[5]
DC-brake inverse
Inverted input for DC braking (NC).
Stops motor by energizing it with a DC current for a certain time period. See par.2-01 DC
Brake Current to par.2-03 DC Brake Cut In Speed [RPM]. The function is only active when the
value in par.2-02 DC Braking Time is different from 0. Logic ’0’ => DC braking.
[6]
Stop inverse
Stop Inverted function. Generates a stop function when the selected terminal goes from logical level ‘1’ to ‘0’. The stop is performed according to the selected ramp time (par.3-42 Ramp
1 Ramp Down Time, par.3-52 Ramp 2 Ramp down Time, par.3-62 Ramp 3 Ramp down
Time, par.3-72 Ramp 4 Ramp Down Time).
NOTICE
When the frequency converter is at the torque limit and has received a stop
command, it may not stop by itself. To ensure that the frequency converter
stops, configure a digital output to Torque limit & stop [27] and connect
this digital output to a digital input that is configured as coast.
[7]
External Interlock
Same function as Coasting stop, inverse, but External Interlock generates the alarm message
’external fault’ on the display when the terminal which is programmed for Coast Inverse is
logic ‘0’. The alarm message will also be active via digital outputs and relay outputs, if programmed for External Interlock. The alarm can be reset using a digital input or the [RESET]
key if the cause for the External Interlock has been removed. A delay can be programmed in
par.22-00 External Interlock Delay, External Interlock Time. After applying a signal to the
input, the reaction described above will be delayed with the time set in par.22-00 External
Interlock Delay.
[8]
Start
Select start for a start/stop command. Logic ‘1’ = start, logic ‘0’ = stop.
[9]
Latched start
Motor starts, if a pulse is applied for min. 2 ms. Motor stops when Stop inverse is activated
[10]
Reversing
Changes direction of motor shaft rotation. Select Logic ‘1’ to reverse. The reversing signal only
(Default Digital input 18)
changes the direction of rotation. It does not activate the start function. Select both directions
in par.4-10 Motor Speed Direction.
(Default Digital input 19).
[11]
Start reversing
Used for start/stop and for reversing on the same wire. Signals on start are not allowed at the
[14]
Jog
Used for activating jog speed. See par.3-11 Jog Speed [Hz].
same time.
(Default Digital input 29)
[15]
Preset reference on
Used for shifting between external reference and preset reference. It is assumed that External/
preset [1] has been selected in par.3-04 Reference Function. Logic '0' = external reference
active; logic '1' = one of the eight preset references is active.
[16]
Preset ref bit 0
Enables a choice between one of the eight preset references according to the table below.
[17]
Preset ref bit 1
Enables a choice between one of the eight preset references according to the table below.
TR200 Operating Instructions
87
How to Program the Frequency Converter
[18]
Preset ref bit 2
Enables a choice between one of the eight preset references according to the table below.
Preset ref. bit
2
1
0
Preset ref. 0
0
0
0
Preset ref. 1
0
0
1
Preset ref. 2
0
1
0
Preset ref. 3
0
1
1
Preset ref. 4
1
0
0
Preset ref. 5
1
0
1
Preset ref. 6
1
1
0
Preset ref. 7
1
1
1
Table 6. 7: Preset References
[19]
Freeze ref
Freezes actual reference. The frozen reference is now the point of enable/condition for Speed
up and Speed down to be used. If Speed up/down is used, the speed change always follows
ramp 2 (par.3-51 Ramp 2 Ramp up Time and par.3-52 Ramp 2 Ramp down Time) in the range
0 - par.3-03 Maximum Reference. (For closed loop see par.20-14 Maximum Reference/
Feedb.).
[20]
Freeze output
Freezes actual motor frequency (Hz). The frozen motor frequency is now the point of enable/
condition for Speed up and Speed down to be used. If Speed up/down is used, the speed
change always follows ramp 2 (par.3-51 Ramp 2 Ramp up Time and par.3-52 Ramp 2 Ramp
down Time) in the range 0 - par.1-23 Motor Frequency.
NOTICE
When Freeze output is active, the frequency converter cannot be stopped via
a low ‘start [13]’ signal. Stop the frequency converter via a terminal programmed for Coasting inverse [2] or Coast and reset, inverse [3].
[21]
Speed up
For digital control of the up/down speed is desired (motor potentiometer). Activate this function by selecting either Freeze reference or Freeze output. When Speed up is activated for less
than 400 msec. the resulting reference will be increased by 0.1 %. If Speed up is activated
for more than 400 msec. the resulting reference will ramp according to Ramp 1 in par.
3-41 Ramp 1 Ramp up Time.
[22]
Speed down
Same as Speed up [21].
[23]
Set-up select bit 0
Selects one of the four set-ups. Set par. 0-10 to Multi Set-up.
[24]
Set-up select bit 1
Same as Set-up select bit 0 [23].
[32]
Pulse input
Select Pulse input when using a pulse sequence as either reference or feedback. Scaling is
(Default Digital input 32)
done in par. group 5-5*.
[34]
Ramp bit 0
Select which ramp to use. Logic “0” will select ramp 1 while logic “1” will select ramp 2.
[36]
Mains failure inverse
Select to activate function selected in par.14-10 Mains Failure. Mains failure is active in the
[37]
Fire mode
A signal applied will put the frequency converter into Fire Mode and all other commands will
Logic “0” situation.
be disregarded. See 24-0* Fire Mode.
[52]
Run Permissive
The input terminal, for which the Run permissive has been programmed must be logic “1”
before a start command can be accepted. Run permissive has a logic ‘AND’ function related
to the terminal which is programmed for START [8], Jog [14] or Freeze Output [20], which means
that in order to start running the motor, both conditions must be fulfilled. If Run Permissive
is programmed on multiple terminals, Run permissive needs only be logic ‘1’ on one of the
terminals for the function to be carried out. The digital output signal for Run Request (Start
[8], Jog [14] or Freeze output [20]) programmed in par. 5-3*, or par. 5-4*, will not be affected
by Run Permissive.
88
TR200 Operating Instructions
How to Program the Frequency Converter
Note If no Run Permissive signal is applied but either Run, Jog or Freeze commands is activated, the status line in the display will show either Run Requested, Jog Requested or Freeze
Requested.
[53]
Hand start
A signal applied will put the frequency converter into Hand mode as if button Hand On on the
keypad has been pressed and a normal stop command will be overridden. If disconnecting the
signal, the motor will stop. To make any other start commands valid, another digital input
must be assign to Auto Start and a signal applied to this. The Hand On and Auto On buttons on
the keypad has no impact. The Off button on the keypad will override Hand Start and Auto
Start. Press either the Hand On or Auto On button to make Hand Start and Auto Start active again.
If no signal on neither Hand Start nor Auto Start, the motor will stop regardless of any normal
Start command applied. If signal applied to both Hand Start and Auto Start, the function will be
Auto Start. If pressing the Off button on the keypad the motor will stop regardless of signals on
Hand Start and Auto Start.
[54]
Auto start
A signal applied will put the frequency converter into Auto mode as if the keypad button Auto
[55]
DigiPot Increase
Uses the input as an INCREASE signal to the Digital Potentiometer function described in pa-
On has been pressed. See also Hand Start [53]
rameter group 3-9*
[56]
DigiPot Decrease
Uses the input as a DECREASE signal to the Digital Potentiometer function described in parameter group 3-9*
[57]
DigiPot Clear
Uses the input to CLEAR the Digital Potentiometer reference described in parameter group
3-9*
[60]
Counter A (up)
(Terminal 29 or 33 only) Input for increment counting in the SLC counter.
[61]
Counter A (down)
(Terminal 29 or 33 only) Input for decrement counting in the SLC counter.
[62]
Reset Counter A
Input for reset of counter A.
[63]
Counter B (up)
(Terminal 29 and 33 only) Input for increment counting in the SLC counter.
[64]
Counter B (down)
(Terminal 29 and 33 only) Input for decrement counting in the SLC counter.
[65]
Reset Counter B
Input for reset of counter B.
[66]
Sleep Mode
Forces frequency converter into Sleep Mode (see par. 22-4*). Reacts on the rising edge of
[78]
Reset Preventive Maintenance
Resets all data in par.16-96 Maintenance Word to 0.
signal applied!
Word
5-12 Terminal 27 Digital Input
Same options and functions as par. 5-1*, except for Pulse input.
Option:
[0] *
Function:
No operation
5-15 Terminal 33 Digital Input
Same options and functions as par. 5-1* Digital Inputs.
Option:
[0] *
Function:
No operation
5-40 Function Relay
Array [8]
(Relay 1 [0], Relay 2 [1]
Option MCB 105: Relay 7 [6], Relay 8 [7] and Relay 9 [8]).
Select options to define the function of the relays.
The selection of each mechanical relay is realised in an array parameter.
TR200 Operating Instructions
89
How to Program the Frequency Converter
Option:
Function:
[0] *
No operation
[1]
Control ready
[2]
Drive ready
[3]
Drive rdy/rem ctrl
[4]
Standby / no warning
[5] *
Running
[6]
Running / no warning
[8]
Run on ref/no warn
[9] *
Alarm
[10]
Alarm or warning
[11]
At torque limit
[12]
Out of current range
[13]
Below current, low
[14]
Above current, high
[15]
Out of speed range
[16]
Below speed, low
[17]
Above speed, high
[18]
Out of feedb. range
[19]
Below feedback, low
[20]
Above feedback, high
[21]
Thermal warning
[25]
Reverse
[26]
Bus OK
[27]
Torque limit & stop
[28]
Brake, no brake war
[29]
Brake ready, no fault
[30]
Brake fault (IGBT)
[35]
External Interlock
[36]
Control word bit 11
[37]
Control word bit 12
[40]
Out of ref range
[41]
Below reference, low
[42]
Above ref, high
[45]
Bus ctrl.
[46]
Bus ctrl, 1 if timeout
[47]
Bus ctrl, 0 if timeout
[60]
Comparator 0
[61]
Comparator 1
[62]
Comparator 2
[63]
Comparator 3
[64]
Comparator 4
[65]
Comparator 5
90
Array [8]
(Relay 1 [0], Relay 2 [1]
Option MCB 105: Relay 7 [6], Relay 8 [7] and
Relay 9 [8])
Default setting for relay 2.
Default setting for relay 1.
TR200 Operating Instructions
How to Program the Frequency Converter
[70]
Logic rule 0
[71]
Logic rule 1
[72]
Logic rule 2
[73]
Logic rule 3
[74]
Logic rule 4
[75]
Logic rule 5
[80]
SL digital output A
[81]
SL digital output B
[82]
SL digital output C
[83]
SL digital output D
[84]
SL digital output E
[85]
SL digital output F
[160]
No alarm
[161]
Running reverse
[165]
Local ref active
[166]
Remote ref active
[167]
Start command act.
[168]
Hand mode
[169]
Auto mode
[180]
Clock Fault
[181]
Prev. Maintenance
[190]
No-Flow
[193]
Sleep Mode
[194]
Broken Belt
[195]
Bypass Valve Control
[196]
Fire Mode
[197]
Fire Mode was Act.
[198]
Drive Bypass
6-00 Live Zero Timeout Time
Range:
10 s*
Function:
[1 - 99 s]
TR200 Operating Instructions
Enter the Live Zero Time-out time period. Live Zero Time-out Time is
active for analog inputs, i.e. terminal 53 or terminal 54, used as reference
or feedback sources. If the reference signal value associated with the
selected current input falls below 50% of the value set in par.6-10 Terminal 53 Low Voltage, par.6-12 Terminal 53 Low Current, par.
6-20 Terminal 54 Low Voltage or par.6-22 Terminal 54 Low Current for a
time period longer than the time set in par.6-00 Live Zero Timeout
Time, the function selected in par.6-01 Live Zero Timeout Function will
be activated.
91
How to Program the Frequency Converter
6-01 Live Zero Timeout Function
Option:
Function:
Select the time-out function. The function set in par.6-01 Live Zero Timeout Function will be activated if the input signal on terminal 53 or 54 is
below 50% of the value in par.6-10 Terminal 53 Low Voltage, par.
6-12 Terminal 53 Low Current, par.6-20 Terminal 54 Low Voltage or par.
6-22 Terminal 54 Low Current for a time period defined in par.6-00 Live
Zero Timeout Time. If several time-outs occur simultaneously, the frequency converter prioritises the time-out functions as follows:
1.
par.6-01 Live Zero Timeout Function
2.
Par.8-04 Control Timeout Function
The output frequency of the frequency converter can be:
•
[1] frozen at the present value
[0] *
Off
[1]
Freeze output
[2]
Stop
[3]
Jogging
[4]
Max. speed
[5]
Stop and trip
•
[2] overruled to stop
•
[3] overruled to jog speed
•
[4] overruled to max. speed
•
[5] overruled to stop with subsequent trip
6-10 Terminal 53 Low Voltage
Range:
Function:
0.07 V* [0.00 - par. 6-11 V]
Enter the low voltage value. This analog input scaling value should correspond to the low reference/feedback value set in par.6-14 Terminal 53
Low Ref./Feedb. Value.
6-11 Terminal 53 High Voltage
Range:
Function:
10.00 V* [par. 6-10 - 10.00 V]
Enter the high voltage value. This analog input scaling value should correspond to the high reference/feedback value set in par.6-15 Terminal 53
High Ref./Feedb. Value.
92
TR200 Operating Instructions
How to Program the Frequency Converter
6-12 Terminal 53 Low Current
Range:
4.00
mA*
Function:
[0.00 - par. 6-13 mA]
Enter the low current value. This reference signal should correspond to
the low reference/feedback value, set in par.6-14 Terminal 53 Low Ref./
Feedb. Value. The value must be set at >2 mA in order to activate the Live
Zero Time-out Function in par.6-01 Live Zero Timeout Function.
6-13 Terminal 53 High Current
Range:
20.00
mA*
Function:
[par. 6-12 - 20.00 mA]
Enter the high current value corresponding to the high reference/feedback set in par.6-15 Terminal 53 High Ref./Feedb. Value.
6-22 Terminal 54 Low Current
Range:
4.00
mA*
Function:
[0.00 - par. 6-23 mA]
Enter the low current value. This reference signal should correspond to
the low reference/feedback value, set in par.6-24 Terminal 54 Low Ref./
Feedb. Value. The value must be set at >2 mA in order to activate the Live
Zero Time-out Function in par.6-01 Live Zero Timeout Function.
6-23 Terminal 54 High Current
Range:
20.00
mA*
Function:
[par. 6-22 - 20.00 mA]
Enter the high current value corresponding to the high reference/feedback value set in par.6-25 Terminal 54 High Ref./Feedb. Value.
6-14 Terminal 53 Low Ref./Feedb. Value
Range:
Function:
0.000 N/ [-999999.999 - 999999.999 Enter the analog input scaling value that corresponds to the low voltage/
A*
N/A]
low current set in par.6-10 Terminal 53 Low Voltage and par.6-12 Terminal 53 Low Current.
6-15 Terminal 53 High Ref./Feedb. Value
Range:
50.000
N/A*
Function:
[-999999.999 - 999999.999 Enter the analog input scaling value that corresponds to the high voltage/
N/A]
high current value set in par.6-11 Terminal 53 High Voltage and par.
6-13 Terminal 53 High Current.
6-16 Terminal 53 Filter Time Constant
Range:
Function:
0.001 s* [0.001 - 10.000 s]
Enter the time constant. This is a first-order digital low pass filter time
constant for suppressing electrical noise in terminal 53. A high time constant value improves dampening but also increases the time delay
through the filter.
This parameter cannot be adjusted while the motor is running.
6-17 Terminal 53 Live Zero
Option:
Function:
This parameter makes it possible to disable the Live Zero monitoring.
E.g. to be used if the analog outputs are used as part of a de-central I/O
system (e.g. when not as part of any frequency converter related control
functions, but feeding a Building Management system with data).
[0]
Disabled
[1] *
Enabled
TR200 Operating Instructions
93
How to Program the Frequency Converter
6-20 Terminal 54 Low Voltage
Range:
Function:
0.07 V* [0.00 - par. 6-21 V]
Enter the low voltage value. This analog input scaling value should correspond to the low reference/feedback value, set in par.6-24 Terminal 54
Low Ref./Feedb. Value.
6-21 Terminal 54 High Voltage
Range:
Function:
10.00 V* [par. 6-20 - 10.00 V]
Enter the high voltage value. This analog input scaling value should correspond to the high reference/feedback value set in par.6-25 Terminal 54
High Ref./Feedb. Value.
6-22 Terminal 54 Low Current
Range:
4.00
mA*
Function:
[0.00 - par. 6-23 mA]
Enter the low current value. This reference signal should correspond to
the low reference/feedback value, set in par.6-24 Terminal 54 Low Ref./
Feedb. Value. The value must be set at >2 mA in order to activate the Live
Zero Time-out Function in par.6-01 Live Zero Timeout Function.
6-23 Terminal 54 High Current
Range:
20.00
mA*
Function:
[par. 6-22 - 20.00 mA]
Enter the high current value corresponding to the high reference/feedback value set in par.6-25 Terminal 54 High Ref./Feedb. Value.
6-24 Terminal 54 Low Ref./Feedb. Value
Range:
Function:
0.000 N/ [-999999.999 - 999999.999 Enter the analog input scaling value that corresponds to the low voltage/
A*
N/A]
low current value set in par.6-20 Terminal 54 Low Voltage and par.
6-22 Terminal 54 Low Current.
6-25 Terminal 54 High Ref./Feedb. Value
Range:
Function:
100.000 [-999999.999 - 999999.999 Enter the analog input scaling value that corresponds to the high voltage/
N/A*
N/A]
high current value set in par.6-21 Terminal 54 High Voltage and par.
6-23 Terminal 54 High Current.
6-26 Terminal 54 Filter Time Constant
Range:
Function:
0.001 s* [0.001 - 10.000 s]
Enter the time constant. This is a first-order digital low pass filter time
constant for suppressing electrical noise in terminal 54. A high time constant value improves dampening but also increases the time delay
through the filter.
This parameter cannot be adjusted while the motor is running.
6-27 Terminal 54 Live Zero
Option:
Function:
This parameter makes it possible to disable the Live Zero monitoring.
E.g. to be used if the analog outputs are used as part of a de-central I/O
system (e.g. when not as part of any frequency converter related control
functions, but feeding a Building Management System with data).
[0]
Disabled
[1] *
Enabled
94
TR200 Operating Instructions
How to Program the Frequency Converter
6-50 Terminal 42 Output
Option:
Function:
Select the function of Terminal 42 as an analog current output. A motor
current of 20 mA corresponds to Imax.
[0] *
No operation
[100]
Output freq. 0-100
: 0 - 100 Hz, (0-20 mA)
[101]
Reference Min-Max
: Minimum reference - Maximum reference, (0-20 mA)
[102]
Feedback +-200%
: -200% to +200% of par.20-14 Maximum Reference/Feedb., (0-20 mA)
[103]
Motor cur. 0-Imax
: 0 - Inverter Max. Current (par.16-37 Inv. Max. Current), (0-20 mA)
[104]
Torque 0-Tlim
: 0 - Torque limit (par.4-16 Torque Limit Motor Mode), (0-20 mA)
[105]
Torque 0-Tnom
: 0 - Motor rated torque, (0-20 mA)
[106]
Power 0-Pnom
: 0 - Motor rated power, (0-20 mA)
[107] *
Speed 0-HighLim
: 0 - Speed High Limit (par.4-13 Motor Speed High Limit [RPM] and par.
4-14 Motor Speed High Limit [Hz]), (0-20 mA)
[113]
Ext. Closed Loop 1
: 0 - 100%, (0-20 mA)
[114]
Ext. Closed Loop 2
: 0 - 100%, (0-20 mA)
[115]
Ext. Closed Loop 3
: 0 - 100%, (0-20 mA)
[130]
Out frq 0-100 4-20mA
: 0 - 100 Hz
[131]
Reference 4-20mA
: Minimum Reference - Maximum Reference
[132]
Feedback 4-20mA
: -200% to +200% of par.20-14 Maximum Reference/Feedb.
[133]
Motor cur. 4-20mA
: 0 - Inverter Max. Current (par.16-37 Inv. Max. Current)
[134]
Torq.0-lim 4-20 mA
: 0 - Torque limit (par.4-16 Torque Limit Motor Mode)
[135]
Torq.0-nom 4-20mA
: 0 - Motor rated torque
[136]
Power 4-20mA
: 0 - Motor rated power
[137]
Speed 4-20mA
: 0 - Speed High Limit (4-13 and 4-14)
[139]
Bus ctrl.
: 0 - 100%, (0-20 mA)
[140]
Bus ctrl. 4-20 mA
: 0 - 100%
[141]
Bus ctrl t.o.
: 0 - 100%, (0-20 mA)
[142]
Bus ctrl t.o. 4-20mA
: 0 - 100%
[143]
Ext. CL 1 4-20mA
: 0 - 100%
[144]
Ext. CL 2 4-20mA
: 0 - 100%
[145]
Ext. CL 3 4-20mA
: 0 - 100%
Note Values for setting the Minimum Reference is found in open loop par.3-02 Minimum Reference and for
closed loop par.20-13 Minimum Reference/Feedb. - values for maximum reference for open loop is found in
par.3-03 Maximum Reference and for closed loop par.20-14 Maximum Reference/Feedb..
TR200 Operating Instructions
95
How to Program the Frequency Converter
6-51 Terminal 42 Output Min Scale
Range:
Function:
0.00 %* [0.00 - 200.00 %]
Scale for the minimum output (0 or 4 mA) of the analog signal at terminal
42.
Set the value to be the percentage of the full range of the variable selected in par.6-50 Terminal 42 Output.
6-52 Terminal 42 Output Max Scale
Range:
[0.00 - 200.00 %]
Scale for the maximum output (20 mA) of the analog signal at terminal
42.
Set the value to be the percentage of the full range of the variable selected in par.6-50 Terminal 42 Output.
100.00
%*
Function:
It is possible to get a value lower than 20 mA at full scale by programming
values >100% by using a formula as follows:
20 mA / desired maximum current × 100 %
20 mA
i .e . 10mA :
× 100 % = 200 %
10 mA
EXAMPLE 1:
Variable value= OUTPUT FREQUENCY, range = 0-100 Hz
Range needed for output = 0-50 Hz
Output signal 0 or 4 mA is needed at 0 Hz (0% of range) - set par.6-51 Terminal 42 Output Min Scale to 0%
Output signal 20 mA is needed at 50 Hz (50% of range) - set par.6-52 Terminal 42 Output Max Scale to 50%
96
TR200 Operating Instructions
How to Program the Frequency Converter
EXAMPLE 2:
Variable= FEEDBACK, range= -200% to +200%
Range needed for output= 0-100%
Output signal 0 or 4 mA is needed at 0% (50% of range) - set par.6-51 Terminal 42 Output Min Scale to 50%
Output signal 20 mA is needed at 100% (75% of range) - set par.6-52 Terminal 42 Output Max Scale to 75%
EXAMPLE 3:
Variable value= REFERENCE, range= Min ref - Max ref
Range needed for output= Min ref (0%) - Max ref (100%), 0-10 mA
Output signal 0 or 4 mA is needed at Min ref - set par.6-51 Terminal 42 Output Min Scale to 0%
Output signal 10 mA is needed at Max ref (100% of range) - set par.6-52 Terminal 42 Output Max Scale to 200%
(20 mA / 10 mA x 100%=200%).
14-01 Switching Frequency
Option:
Function:
Select the inverter switching frequency. Changing the switching frequency can help to reduce acoustic noise from the motor.
Note The output frequency value of the frequency converter must never
exceed 1/10 of the switching frequency. When the motor is running, adjust the switching frequency in par.14-01 Switching Frequency until the
motor is as noiseless as possible. See also par.14-00 Switching Pattern
and the section Derating.
[0]
1.0 kHz
[1]
1.5 kHz
[2]
2.0 kHz
[3]
2.5 kHz
[4]
3.0 kHz
[5]
3.5 kHz
[6]
4.0 kHz
TR200 Operating Instructions
97
How to Program the Frequency Converter
[7] *
5.0 kHz
[8]
6.0 kHz
[9]
7.0 kHz
[10]
8.0 kHz
[11]
10.0 kHz
[12]
12.0 kHz
[13]
14.0 kHz
[14]
16.0 kHz
14-03 Overmodulation
Option:
Function:
[0]
Off
Selects no over-modulation of the output voltage in order to avoid torque
ripple on the motor shaft.
[1] *
On
The over-modulation function generates an extra voltage of up-to 8% of
Umax output voltage without over-modulation, which results in an extra
torque of 10-12% in the middle of the over-syncronous range (from 0%
at nominal speed rising to approximately 12% at double nominal speed).
20-00 Feedback 1 Source
Option:
Function:
Up to three different feedback signals can be used to provide the feedback signal for the frequency converter’s PID Controller.
This parameter defines which input will be used as the source of the first
feedback signal.
Analog input X30/11 and Analog input X30/12 refer to inputs on the optional General Purpose I/O board.
[0]
No function
[1]
Analog input 53
[2] *
Analog input 54
[3]
Pulse input 29
[4]
Pulse input 33
[7]
Analog input X30/11
[8]
Analog input X30/12
[9]
Analog Input X42/1
[10]
Analog Input X42/3
[11]
Analog Input X42/5
[100]
Bus feedback 1
[101]
Bus feedback 2
[102]
Bus feedback 3
Note If a feedback is not used, its source must be set to No Function [0]. par.20-20 Feedback Function determines
how the three possible feedbacks will be used by the PID Controller.
20-01 Feedback 1 Conversion
Option:
Function:
This parameter allows a conversion function to be applied to Feedback
1.
[0] *
98
Linear
Linear [0] has no effect on the feedback.
TR200 Operating Instructions
How to Program the Frequency Converter
[1]
Square root
Square root [1] is commonly used when a pressure sensor is used to provide flow feedback (( flow ∝ pressure )).
[2]
Pressure to temperature
Pressure to temperature [2] is used in compressor applications to provide
temperature feedback using a pressure sensor. The temperature of the
refrigerant is calculated using the following formula:
A2
− A3 , where A1, A2 and A3 are reTemperature = ( (
ln Pe + 1) − A1)
frigerant-specific constants. The refrigerant must be selected in par.
20-30 Refrigerant. par.20-21 Setpoint 1 through par.20-23 Setpoint 3 allow the values of A1, A2 and A3 to be entered for a refrigerant that is not
listed in par.20-30 Refrigerant.
20-02 Feedback 1 Source Unit
Option:
Function:
This parameter determines the unit that is used for this Feedback Source,
prior to applying the feedback conversion of par.20-01 Feedback 1 Conversion. This unit is not used by the PID Controller.
[0] *
[1]
%
[5]
PPM
[10]
1/min
[11]
RPM
[12]
Pulse/s
[20]
l/s
[21]
l/min
[22]
l/h
[23]
m³/s
[24]
m³/min
[25]
m³/h
[30]
kg/s
[31]
kg/min
[32]
kg/h
[33]
t/min
[34]
t/h
[40]
m/s
[41]
m/min
[45]
m
[60]
°C
[70]
mbar
[71]
bar
[72]
Pa
[73]
kPa
[74]
m WG
[75]
mm Hg
[80]
kW
[120]
GPM
[121]
gal/s
[122]
gal/min
TR200 Operating Instructions
99
How to Program the Frequency Converter
[123]
gal/h
[124]
CFM
[125]
ft³/s
[126]
ft³/min
[127]
ft³/h
[130]
lb/s
[131]
lb/min
[132]
lb/h
[140]
ft/s
[141]
ft/min
[145]
ft
[160]
°F
[170]
psi
[171]
lb/in²
[172]
in WG
[173]
ft WG
[174]
in Hg
[180]
HP
Note This parameter is only available when using pressure to temperature feedback conversion.
If the choice Linear [0] is selected in par.20-01 Feedback 1 Conversion, then the setting of any choice in par.
20-02 Feedback 1 Source Unit does not matter as conversion will be one-to-one.
20-03 Feedback 2 Source
Option:
Function:
See par.20-00 Feedback 1 Source for details.
[0] *
No function
[1]
Analog input 53
[2]
Analog input 54
[3]
Pulse input 29
[4]
Pulse input 33
[7]
Analog input X30/11
[8]
Analog input X30/12
[9]
Analog Input X42/1
[10]
Analog Input X42/3
[11]
Analog Input X42/5
[100]
Bus feedback 1
[101]
Bus feedback 2
[102]
Bus feedback 3
20-04 Feedback 2 Conversion
Option:
Function:
See par.20-01 Feedback 1 Conversion for details.
[0] *
Linear
[1]
Square root
[2]
Pressure to temperature
100
TR200 Operating Instructions
How to Program the Frequency Converter
20-07 Feedback 3 Conversion
Option:
Function:
See par.20-01 Feedback 1 Conversion for details.
[0] *
Linear
[1]
Square root
[2]
Pressure to temperature
20-12 Reference/Feedback Unit
Option:
Function:
See par.20-02 Feedback 1 Source Unit for details.
20-13 Minimum Reference/Feedb.
Range:
Function:
0.000
[-999999.999 - par. 20-14
ProcProcessCtrlUnit]
essCtrlUnit*
Enter the desired minimum value for the remote reference when operating with par.1-00 Configuration Mode set for Closed Loop [3] operation.
Units are set in par.20-12 Reference/Feedback Unit.
Minimum feedback will be -200% of either the value set in par.
20-13 Minimum Reference/Feedb. or in par.20-14 Maximum Reference/
Feedb., which ever numeric value is the highest.
Note If operating with par.1-00 Configuration Mode set for Open Loop [0], par.3-02 Minimum Reference must
be used.
20-14 Maximum Reference/Feedb.
Range:
Function:
100.000 [par. 20-13 - 999999.999
ProcProcessCtrlUnit]
essCtrlUnit*
Enter the maximum reference/feedback for closed loop operation. The
setting determines the highest value obtainable by summing all reference sources for closed loop operation. The setting determines 100%
feedback in open and closed loop (total feedback range: -200% to +200%).
Note If operating with par.1-00 Configuration Mode set for Open Loop [0], par.3-03 Maximum Reference must
be used.
20-20 Feedback Function
Option:
Function:
This parameter determines how the three possible feedbacks will be
used to control the output frequency of the frequency converter.
[0]
Sum
Sum [0] sets up the PID Controller to use the sum of Feedback 1, Feedback
2 and Feedback 3 as the feedback.
Note Any unused feedbacks must be set to No Function in par.
20-00 Feedback 1 Source, par.20-03 Feedback 2 Source, or par.
20-06 Feedback 3 Source.
The sum of Setpoint 1 and any other references that are enabled (see
par. group 3-1*) will be used as the PID Controller’s set-point reference.
[1]
Difference
Difference [1] sets up the PID controller to use the difference between
Feedback 1 and Feedback 2 as the feedback. Feedback 3 will not be used
with this selection. Only Setpoint 1 will be used. The sum of Setpoint 1
and any other references that are enabled (see par. group 3-1*) will be
used as the PID controller’s set-point reference.
[2]
Average
Average [2] sets up the PID Controller to use the average of Feedback 1,
Feedback 2 and Feedback 3 as the feedback.
TR200 Operating Instructions
101
How to Program the Frequency Converter
Note Any unused feedbacks must be set to No Function in par.
20-00 Feedback 1 Source, par.20-03 Feedback 2 Source, or par.
20-06 Feedback 3 Source. The sum of Setpoint 1 and any other references
that are enabled (see par. group 3-1*) will be used as the PID Controller’s
set-point reference.
[3] *
Minimum
Minimum [3] sets up the PID Controller to compare Feedback 1, Feedback
2 and Feedback 3 and use the lowest value as the feedback.
Note Any unused feedbacks must be set to No Function in par.
20-00 Feedback 1 Source, par.20-03 Feedback 2 Source, or par.
20-06 Feedback 3 Source. Only setpoint 1 will be used. The sum of Setpoint 1 and any other references that are enabled (see par. group 3-1*)
will be used as the PID Controller’s setpoint reference.
[4]
Maximum
Maximum [4] sets up the PID Controller to compare Feedback 1, Feedback
2 and Feedback 3 and use the highest value as the feedback.
Note Any unused feedbacks must be set to No Function in par.
20-00 Feedback 1 Source, par.20-03 Feedback 2 Source, or par.
20-06 Feedback 3 Source.
Only Setpoint 1 will be used. The sum of Setpoint 1 and any other references that are enabled (see par. group 3-1*) will be used as the PID
Controller’s setpoint reference.
[5]
Multi Setpoint Min
Multi-setpoint minimum [5] sets up the PID Controller to calculate the difference between Feedback 1 and Setpoint 1, Feedback 2 and Setpoint 2,
and Feedback 3 and Setpoint 3. It will use the feedback/setpoint pair in
which the feedback is the farthest below its corresponding setpoint reference. If all feedback signals are above their corresponding setpoints,
the PID Controller will use the feedback/setpoint pair in which the difference between the feedback and setpoint is the least.
Note If only two feedback signals are used, the feedback that is not to be
used must be set to No Function in par.20-00 Feedback 1 Source, par.
20-03 Feedback 2 Source or par.20-06 Feedback 3 Source. Note that each
setpoint reference will be the sum of its respective parameter value (par.
20-21 Setpoint 1, par.20-22 Setpoint 2 and par.20-23 Setpoint 3) and any
other references that are enabled (see par. group 3-1*).
[6]
Multi Setpoint Max
Multi-setpoint maximum [6] sets up the PID Controller to calculate the difference between Feedback 1 and Setpoint 1, Feedback 2 and Setpoint 2,
and Feedback 3 and Setpoint 3. It will use the feedback/setpoint pair in
which the feedback is farthest above its corresponding setpoint reference. If all feedback signals are below their corresponding setpoints, the
PID Controller will use the feedback/setpoint pair in which the difference
between the feedback and the setpoint reference is the least.
Note If only two feedback signals are used, the feedback that is not to be
used must be set to No Function in par.20-00 Feedback 1 Source, par.
20-03 Feedback 2 Source or par.20-06 Feedback 3 Source. Note that each
setpoint reference will be the sum of its respective parameter value (par.
20-21 Setpoint 1, par.20-22 Setpoint 2 and par.20-23 Setpoint 3) and any
other references that are enabled (see par. group 3-1*).
Note Any unused feedback must be set to “No function” in its Feedback Source parameter: par.20-00 Feedback
1 Source, par.20-03 Feedback 2 Source or par.20-06 Feedback 3 Source.
The feedback resulting from the function selected in par.20-20 Feedback Function will be used by the PID Controller to control the output frequency of the frequency converter. This feedback can also be shown on the
102
TR200 Operating Instructions
How to Program the Frequency Converter
frequency converter’s display, be used to control a frequency converter's analog output, and be transmitted
over various serial communication protocols.
The frequency converter can be configured to handle multi zone applications. Two different multi zone applications are supported:
•
Multi zone, single setpoint
•
Multi zone, multi setpoint
The difference between the two is illustrated by the following examples:
Example 1 – Multi zone, single setpoint
In an office building, a VAV (variable air volume) TR200 system must ensure a minimum pressure at selected
VAV boxes. Due to the varying pressure losses in each duct, the pressure at each VAV box cannot be assumed
to be the same. The minimum pressure required is the same for all VAV boxes. This control method can be set
up by setting par.20-20 Feedback Function to option [3], Minimum, and entering the desired pressure in par.
20-21 Setpoint 1. The PID Controller will increase the speed of the fan if any one feedback is below the setpoint
and decrease the speed of the fan if all feedbacks are above the setpoint.
Example 2 – Multi zone, multi setpoint
The previous example can be used to illustrate the use of multi zone, multi setpoint control. If the zones require
different pressures for each VAV box, each setpoint may be specified in par.20-21 Setpoint 1, par.20-22 Setpoint
2 and par.20-23 Setpoint 3. By selecting Multi setpoint minimum, [5], in par.20-20 Feedback Function, the PID
Controller will increase the speed of the fan if any one of the feedbacks is below its setpoint and decrease the
speed of the fan if all feedbacks are above their individual setpoints.
20-21 Setpoint 1
Range:
Function:
0.000
[-999999.999 - 999999.999 Setpoint 1 is used in Closed Loop Mode to enter a setpoint reference that
ProcProcessCtrlUnit]
is used by the frequency converter’s PID Controller. See the description
essCtrlUof par.20-20 Feedback Function.
nit*
Note Setpoint reference entered here is added to any other references
that are enabled (see par. group 3-1*).
20-22 Setpoint 2
Range:
Function:
0.000
[-999999.999 - 999999.999 Setpoint 2 is used in Closed Loop Mode to enter a setpoint reference that
ProcProcessCtrlUnit]
may be used by the frequency converter’s PID Controller. See the deessCtrlUscription of Feedback Function, par.20-20 Feedback Function.
nit*
TR200 Operating Instructions
103
How to Program the Frequency Converter
Note The set-point reference entered here is added to any other references that are enabled (see par. group
3-1*).
20-70 Closed Loop Type
Option:
Function:
This parameter defines the application response. The default mode
should be sufficient for most applications. If the application response
speed is known, it can be selected here. This will decrease the time needed for carrying out PID autotuning. The setting has no impact on the
value of the tuned parameters and is used only for the autotuning sequence.
[0] *
Auto
[1]
Fast Pressure
[2]
Slow Pressure
[3]
Fast Temperature
[4]
Slow Temperature
20-71 PID Performance
Option:
Function:
[0] *
Normal
Normal setting of this parameter will be suitable for pressure control in
fan systems.
[1]
Fast
Fast setting would generally be used in pumping systems, where a faster
control response is desirable.
20-72 PID Output Change
Range:
Function:
0.10 N/ [0.01 - 0.50 N/A]
A*
This parameter sets the magnitude of step change during autotuning.
The value is a percentage of full speed. I.e. if maximum output frequency
inpar.4-13 Motor Speed High Limit [RPM]/par.4-14 Motor Speed High
Limit [Hz] is set to 50Hz, 0.10 is 10% of 50Hz, which is 5Hz. This parameter
should be set to a value resulting in feedback changes of between 10%
and 20% for best tuning accuracy.
20-73 Minimum Feedback Level
Range:
Function:
-999999. [-999999.999 - par. 20-74
000
ProcessCtrlUnit]
ProcessCtrlUnit*
The minimum allowable feedback level should be entered here in User
units as defined in par.20-12 Reference/Feedback Unit. If the level falls
below par.20-73 Minimum Feedback Level, autotuning is aborted and an
error message will appear on the keypad.
20-74 Maximum Feedback Level
Range:
Function:
999999. [par. 20-73 - 999999.999
000
ProcessCtrlUnit]
ProcessCtrlUnit*
The maximum allowable feedback level should be entered here in User
units as defined in par.20-12 Reference/Feedback Unit. If the level rises
above par.20-74 Maximum Feedback Level, autotuning is aborted and an
error message will appear on the keypad.
20-79 PID Autotuning
Option:
Function:
This parameter starts the PID autotuning sequence. Once the autotuning
has successfully completed and the settings have been accepted or re-
104
TR200 Operating Instructions
How to Program the Frequency Converter
jected by the user, by pressing [OK] or [Cancel] buttons on the keypad at
the end of tuning, this parameter is reset to [0] Disabled.
[0] *
Disabled
[1]
Enabled
20-81 PID Normal/ Inverse Control
Option:
[0] *
Function:
Normal
Normal [0] causes the frequency converter’s output frequency to decrease when the feedback is greater than the setpoint reference. This is
common for pressure-controlled supply fan and pump applications.
[1]
Inverse
Inverse [1] causes the frequency converter’s output frequency to increase
when the feedback is greater than the setpoint reference. This is common
for temperature-controlled cooling applications, such as cooling towers.
20-82 PID Start Speed [RPM]
Range:
Function:
0 RPM* [0 - par. 4-13 RPM]
When the frequency converter is first started, it initially ramps up to this
output speed in Open Loop Mode, following the active Ramp Up Time.
When the output speed programmed here is reached, the frequency
converter will automatically switch to Closed Loop Mode and the PID
Controller will begin to function. This is useful in applications in which
the driven load must first quickly accelerate to a minimum speed when
it is started.
Note This parameter will only be visible if par.0-02 Motor Speed Unit is
set to [0], RPM.
20-83 PID Start Speed [Hz]
Range:
0 Hz*
Function:
[0.0 - par. 4-14 Hz]
When the frequency converter is first started, it initially ramps up to this
output frequency in Open Loop Mode, following the active Ramp Up
Time. When the output frequency programmed here is reached, the frequency converter will automatically switch to Closed Loop Mode and the
PID Controller will begin to function. This is useful in applications in
which the driven load must first quickly accelerate to a minimum speed
when it is started.
Note This parameter will only be visible if par.0-02 Motor Speed Unit is
set to [1], Hz.
20-93 PID Proportional Gain
Range:
Function:
0.50 N/ [0.00 - 10.00 N/A]
A*
If (Error x Gain) jumps with a value equal to what is set in par.20-14 Maximum Reference/Feedb. the PID controller
will try to change the output speed equal to what is set in par.4-13 Motor Speed High Limit [RPM]/par.4-14 Motor
Speed High Limit [Hz] but in practice of course limited by this setting.
The proportional band (error causing output to change from 0-100%) can be calculated by means of the formula:
1
× (Max Reference )
( Proportional
Gain )
Note Always set the desired for par.20-14 Maximum Reference/Feedb. before setting the values for the PID
controller in par. group 20-9*.
TR200 Operating Instructions
105
How to Program the Frequency Converter
20-94 PID Integral Time
Range:
Function:
20.00 s* [0.01 - 10000.00 s]
Over time, the integrator accumulates a contribution to the output from
the PID controller as long as there is a deviation between the Reference/
Setpoint and feedback signals. The contribution is proportional to the
size of the deviation. This ensures that the deviation (error) approaches
zero.
Quick response on any deviation is obtained when the integral time is
set to a low value. Setting it too low, however, may cause the control to
become unstable.
The value set, is the time needed for the integrator to add the same contribution as the proportional part for a certain deviation.
If the value is set to 10,000, the controller will act as a pure proportional
controller with a P-band based on the value set in par.20-93 PID Proportional Gain. When no deviation is present, the output from the proportional controller will be 0.
22-22 Low Speed Detection
Option:
Function:
[0] *
Disabled
[1]
Enabled
Select Enabled for detecting when the motor operates with a speed as
set in par.4-11 Motor Speed Low Limit [RPM] or par.4-12 Motor Speed
Low Limit [Hz].
22-23 No-Flow Function
Common actions for Low Power Detection and Low Speed Detection (Individual selections not possible).
Option:
Function:
[0] *
Off
[1]
Sleep Mode
The drive will enter Sleep Mode and stop when a No Flow condition is
detected. See parameter group 22-4* for programming options for Sleep
Mode.
[2]
Warning
The drive will continue to run, but activate a No-Flow Warning [W92]. A
drive digital output or a serial communication bus can communicate a
warning to other equipment.
[3]
Alarm
The drive will stop running and activate a No-Flow Alarm [A 92]. A drive
digital output or a serial communication bus can communicate an alarm
to other equipment.
NOTICE
Do not set par.14-20 Reset Mode, to [13] Infinite auto reset, when par.22-23 No-Flow Functionis set to [3] Alarm. Doing
so will cause the drive to continuously cycle between running and stopping when a No Flow condition is detected.
NOTICE
If the drive is equipped with a constant speed bypass with an automatic bypass function that starts the bypass if the
drive experiences a persistent alarm condition, be sure to disable the bypass’s automatic bypass function, if [3] Alarm
is selected as the No-Flow Function.
106
TR200 Operating Instructions
How to Program the Frequency Converter
22-24 No-Flow Delay
Range:
10 s*
Function:
[1 - 600 s]
Set the time Low Power/Low Speed must stay detected to activate signal
for actions. If detection disappears before run out of the timer, the timer
will be reset.
22-40 Minimum Run Time
Range:
10 s*
Function:
[0 - 600 s]
Set the desired minimum running time for the motor after a start command (digital input or Bus) before entering Sleep Mode.
22-41 Minimum Sleep Time
Range:
10 s*
Function:
[0 - 600 s]
Set the desired Minimum Time for staying in Sleep Mode. This will override any wake up conditions.
22-42 Wake-up Speed [RPM]
Range:
Function:
0 RPM* [par. 4-11 - par. 4-13 RPM] To be used if par.0-02 Motor Speed Unit has been set for RPM (parameter
not visible if Hz selected). Only to be used if par.1-00 Configuration
Mode is set for Open Loop and speed reference is applied by an external
controller.
Set the reference speed at which the Sleep Mode should be cancelled.
22-43 Wake-up Speed [Hz]
Range:
0 Hz*
Function:
[par. 4-12 - par. 4-14 Hz]
To be used if par.0-02 Motor Speed Unit, has been set for Hz (parameter
not visible if RPM selected). Only to be used if par.1-00 Configuration
Mode, is set for Open Loop and speed reference is applied by an external
controller controlling the pressure.
Set the reference speed at which the Sleep Mode should be cancelled.
22-44 Wake-up Ref./FB Difference
Range:
10 %*
Function:
[0 - 100 %]
Only to be used if par.1-00 Configuration Mode is set for Closed Loop
and the integrated PI controller is used for controlling the pressure.
Set the pressure drop allowed in percentage of set point for the pressure
(Pset) before cancelling the Sleep Mode.
Note If used in application where the integrated PI controller is set for inverse control (e.g. cooling tower applications) in par.20-71 PID Performance, the value set in par.22-44 Wake-up Ref./FB Difference will automatically
be added.
TR200 Operating Instructions
107
How to Program the Frequency Converter
22-45 Setpoint Boost
Range:
0 %*
Function:
[-100 - 100 %]
Only to be used if par.1-00 Configuration Mode, is set for Closed Loop
and the integrated PI controller is used. In systems with e.g. constant
pressure control, it is advantageous to increase the system pressure before the motor is stopped. This will extend the time in which the motor
is stopped and help to avoid frequent start/stop.
Set the desired over pressure/temperature in percentage of set point for
the pressure (Pset)/temperature before entering the Sleep Mode.
If setting for 5%, the boost pressure will be Pset*1.05. The negative values can be used for e.g. cooling tower control where a negative change
is needed.
22-46 Maximum Boost Time
Range:
60 s*
Function:
[0 - 600 s]
Only to be used if par.1-00 Configuration Mode is set for Closed Loop
and the integrated PI controller is used for controlling the pressure.
Set the maximum time for which boost mode will be allowed. If the set
time is exceeded, Sleep Mode will be entered, not waiting for the set
boost pressure to be reached.
22-60 Broken Belt Function
Selects the action to be performed if the Broken Belt condition is detected
Option:
Function:
[0] *
Off
[1]
Warning
The drive will continue to run, but activate a Broken Belt Warning [W95].
A drive digital output or a serial communication bus can communicate a
warning to other equipment.
[2]
Trip
The drive will stop running and activate a Broken Belt alarm [A 95]. A
drive digital output or a serial communication bus can communicate an
alarm to other equipment.
NOTICE
Do not set par.14-20 Reset Mode, to [13] Infinite auto reset, when par.22-60 Broken Belt Function is set to [2] Trip.
Doing so will cause the drive to continuously cycle between running and stopping when a broken belt condition is
detected.
NOTICE
If the drive is equipped with a constant speed bypass with an automatic bypass function that starts the bypass if the
drive experiences a persistent alarm condition, be sure to disable the bypass’s automatic bypass function, if [2] Trip is
selected as the Broken Belt Function.
22-61 Broken Belt Torque
Range:
10 %*
Function:
[0 - 100 %]
Sets the broken belt torque as a percentage of the rated motor torque.
22-62 Broken Belt Delay
Range:
10 s
108
Function:
[0 - 600 s]
Sets the time for which the Broken Belt conditions must be active before
carrying out the action selected in par.22-60 Broken Belt Function.
TR200 Operating Instructions
How to Program the Frequency Converter
22-75 Short Cycle Protection
Option:
Function:
[0] *
Disabled
Timer set in par.22-76 Interval between Starts is disabled.
[1]
Enabled
Timer set in par.22-76 Interval between Starts is enabled.
22-76 Interval between Starts
Range:
Function:
par.
[par. 22-77 - 3600 s]
22-77 s*
Sets the time desired as minimum time between two starts. Any normal
start command (Start/Jog/Freeze) will be disregarded until the timer has
expired.
22-77 Minimum Run Time
Range:
0 s*
Function:
[0 - par. 22-76 s]
Sets the time desired as minimum run time after a normal start command
(Start/Jog/Freeze). Any normal stop command will be disregarded until
the set time has expired. The timer will start counting following a normal
start command (Start/Jog/Freeze).
The timer will be overridden by a Coast (Inverse) or an External Interlock
command.
Note Does not work in cascade mode.
TR200 Operating Instructions
109
How to Program the Frequency Converter
Group
0-
1-
2-
3-
4-
5-
6-
Title
Function
Operation and Parameters used to program the fundamental functions of the frequency convertDisplay
er and the keypad including: selection of language; selection of which variables
are displayed at each position in the display (e.g. static duct pressure or condenser
water return temperature can be displayed with the setpoint in small digits in the
top row and feedback in large digits in the center of the dispay); enabling/disabling
of the keypad keys/buttons; passwords for the keypad; upload and download of
commissioned parameters to/from the keypad and setting the built in clock.
Load / Motor
Parameters used to configure the frequency converter for the specific application
and motor including: open or closed loop operation; type of application such as
compressor, fan or centrifugal pump; motor nameplate data; auto-tuning of the
drive to the motor for optimum performance; flying start (typically used for fan
applications) and motor thermal protection.
Brakes
Parameters used to configure braking functions of the frequency converter which
although not common in many HVAC applications, can be useful on special fan
applications. Parameters including: DC braking; dymamic/resistor braking and
over voltage control (which provides automatic adjustment of the deceleration
rate (auto-ramping) to avoid tripping when decelerating large inertia fans)
Reference /
Parameters used to program the minimum and maximum reference limits of
Ramps
speed (RPM/Hz) in open loop or in actual units when operating in closed loop);
digital/preset references; jog speed; definition of the source of each reference (e.g.
which analog input the reference signal is connected to); ramp up and down times
and digital potentiometer settings.
Limits / Warn- Parameters used to program limits and warnings of operation including: allowaings
ble motor direction; minimum and maximum motor speeds (e.g. in pump applications it is typical to program a minimum speed to approx 30-40% to ensure
pump seals are adequately lubricated at all times, avoid cavitation and ensure
adequate head is produced at all times to create flow); torque and current limits
to protect the pump, fan or compressor driven by the motor; warnings for low/
high current, speed, reference, and feedback; missing motor phase protection;
speed bypass frequencies including semi-automatic setup of these frequencies
(e.g. to avoid resonance conditions on cooling tower and other fans).
Digital In / Out Parameters used to program the functions of all digital inputs, digital outputs,
relay outputs, pulse inputs and pulse outputs for terminals on the control card and
all option cards.
Analog In / Out Parameters used to program the functions associated with all analog inputs and
analog outputs for the terminals on the control card and General Purpose I/O option (MCB101) (note: NOT Analog I/O option MCB109, see parameter group 26-00)
including: analog input live zero timeout function (which for example can be used
to command a cooling tower fan to operate at full speed if the condenser water
return sensor fails); scaling of the analog input signals (for example to match the
analog input to the mA and pressure range of a static duct pressure sensor); filter
time constant to filter out electrical noise on the analog signal which can sometimes occur when long cables are installed; function and scaling of the analog
outputs (for example to provide an analog output representing motor current or
kW to an analog input of a DDC controller) and to configure the analog outputs to
be controlled by the BMS via a high level interface (HLI) (e.g. to control a chilled
water valve) including ability to define a default value of these outputs in the event
of the HLI failing.
Table 6. 8: Parameter Groups
110
TR200 Operating Instructions
How to Program the Frequency Converter
Group
8-
101113-
14-
15-
16-
18-
Title
Communication and Options
CAN Fieldbus
LonWorks
Smart Logic
Controller
Function
Parameters used for configuring and monitoring functions associated with the
serial communications / high level interface to the frequency converter
Parameters only applicable when a DeviceNet option is installed.
Parameters only applicable when a Lonworks option is installed.
Parameters used to configure the built in Smart Logic Controller (SLC) which can
be used for simple functions such as comparators (e.g. if running above xHz,
activate output relay), timers (e.g. when a start signal is applied, first activate
output relay to open supply air damper and wait x seconds before ramping up)
or a more complex sequence of user defined actions executed by the SLC when
the associated user defined event is evaluated as TRUE by the SLC. (For example,
initiate an economiser mode in a simple AHU cooling application control scheme
where there is no BMS. For such an application the SLC can monitor the outside
air relative humidity and if it is below a defined value, the supply air temperature
setpoint could be automatically increased. With the frequency converter monitoring the outside air relative humidity and supply air temperature via it’s analog
inputs and controlling the chilled water valve via one of the extended PI(D) loops
and an analog output, it would then modulate that valve to maintain a higher
supply air temperature). The SLC can often replace the need for other external
control equipment.
Special FuncParameters used to configure special functions of the frequency converter intions
cluding: setting of the switching frequency to reduce audible noise from the
motor (sometimes required for fan applications); kinetic back-up function (especially useful for critical applications in semi-conductor installations where performance under mains dip/mains loss is important); mains imbalance protection;
automatic reset (to avoid the need for a manual reset of Alarms); energy optimisation parameters (which typically do not need changing but enable fine tuning
of this automatic function (if necessary) ensuring the frequency converter and
motor combination operate at their optimum efficiency at full and partial load
conditions) and auto-derating functions (which enable the frequency converter
to continue operation at reduced performance under extreme operating conditions ensuring maximum up time).
FC Information Parameters providing operating data and other drive information including: operating and running hour counters; kWh counter; resetting of the running and
kWh counters; alarm/fault log (where the past 10 alarms are logged along with
any associated value and time) and drive and option card indentification parameters such as code number and software version.
Data Readouts Read only parameters which display the status/value of many operating variables
which can be displayed on the keypad or viewed in this parameter group. These
parameters can be particularly useful during commissioning when interfacing
with a BMS via a high level interface.
Info & Readouts Read only parameters which display the last 10 prevantative maintenance log
items, actions and time and the value of analog inputs and outputs on the Analog
I/O option card which can be particularly useful during commissioning when interfacing with a BMS via a high level interface.
Table 6. 9: Parameter Groups, continued
TR200 Operating Instructions
111
How to Program the Frequency Converter
Group
20-
21-
22-
23-
242526-
Title
Function
FC Closed Loop Parameters used to configure the closed loop PI(D) controller which controls the
speed of the pump, fan or compressor in closed loop mode including: defining
where each of the 3 possible feedback signals come from (e.g. which analog input
or the BMS HLI); conversion factor for each of the feedback signals (e.g. where
a pressure signal is used for indication of flow in an AHU or converting from
pressure to temperature in a compressor application); engineering unit for the
reference and feedback (e.g. Pa, kPa, m Wg, in Wg, bar, m3/s, m3/h, °C, °F etc);
the function (e.g. sum, difference, average, minimum or maximum) used to calculate the resulting feedback for single zone applications or the control philosophy for multi-zone applications; programming of the setpoint(s) and manual or
auto-tuning of the PI(D) loop.
Extended
Parameters used to configure the 3 extended closed loop PI(D) controllers which
Closed Loop
for example can be used to control external actuators (e.g. chilled water valve to
maintain supply air temperature in a VAV system) including: engineering unit for
the reference and feedback of each controller (e.g. °C, °F etc); defining the range
of the reference/setpoint for each controller; defining where each of the references/setpoints and feedback signals come from (e.g. which analog input or the
BMS HLI); programming of the setpoint and manual or auto-tuning of the each
of the PI(D) controllers.
Application
Parameters used to monitor, protect and control pumps, fans and compressors
Functions
including: no flow detection and protection of pumps (including auto-setup of
this function); dry pump protection; end of curve detection and protection of
pumps; sleep mode (especially useful for cooling tower and booster pump sets);
broken belt detection (typically used for fan applications to detect no air flow
instead of using a Δp switch installed across the fan); short cycle protection of
compressors and pump flow compensation of setpoint (especially useful for secondary chilled water pump applications where the Δp sensor has been installed
close to the pump and not acoss the furthest most significant load(s) in the system; using this function can compensate for the sensor installation and help to
realise the maximum energy savings).
Time Based
Time based parameters including: those used to initiate daily or weekly actions
Functions
based on the built in real time clock (e.g. change of setpoint for night set back
mode or start/stop of the pump/fan/compressor start/stop of a external equipment); preventative maintenance functions which can be based on running or
operating hour time intervals or on specific dates and times; energy log (especially useful in retrofit applications or where information of the actual historical
load (kW) on the pump/fan/compressor is of interest); trending (especially useful
in retrofit or other applications where there is an interest to log operating power,
current, frequency or speed of the pump/fan/compressor for analysis and a payback counter.
Application
Parameters used to set-up Fire Mode and/or to control a bypass contactor/starter
Functions 2
if designed into the system.
Cascade ConParameters used to configure and monitor the built in pump cascade controller
troller
(typically used for pump booster sets).
Analog I/O Op- Parameters used to configure the Analog I/O option (MCB109) including: definition MCB 109
tion of the analog input types (e.g. voltage, Pt1000 or Ni1000) and scaling and
definition of the analog output functions and scaling.
Table 6. 10: Parameter Groups, continued
112
TR200 Operating Instructions
How to Program the Frequency Converter
Parameter descriptions and selections are displayed on the graphic (GLCP) or numeric (NLCP) display. (See
relevant section for details.) Access the parameters by pressing the [Quick Menu] or [Main Menu] button on the
control panel. The Quick Menu is used primarily for commissioning the unit at start-up by providing the parameters necessary to start operation. The Main Menu provides access to all parameters for detailed application
programming.
All digital input/output and analog input/output terminals are multifunctional. All terminals have factory default
functions suitable for the majority of HVAC applications but if other special functions are required, they must
be programmed as explained in parameter group 5 or 6.
Main Menu Mode
130BP066.10
The keypad provides access to the main menu mode.
Select the Main Menu mode by pressing the [Main
Menu] key. Illustration 6.2 shows the resulting readout, which appears on the display of the
GLCPkeypad.
Lines 2 through 5 on the display show a list of parameter groups which can be chosen by toggling the
up and down buttons.
Illustration 6. 9: Display example.
Each parameter has a name and number which remain the same regardless of the programming mode. In the
Main Menu mode, the parameters are divided into groups. The first digit of the parameter number (from the
left) indicates the parameter group number.
All parameters can be changed in the Main Menu. The configuration of the unit (par.1-00 Configuration Mode)
will determine other parameters available for programming. For example, selecting Closed Loop enables additional parameters related to closed loop operation. Option cards added to the unit enable additional parameters
associated with the option device.
Changing Data
1.
Press [Quick Menu] or [Main Menu] key.
2.
Use [▲] and [▼] keys keys to find parameter group to edit.
3.
Press [OK] key.
4.
Use [▲] and [▼] keys to find parameter to edit.
5.
Press [OK] key.
6.
Use [▲] and [▼] keys to select correct parameter setting. Or, to move to digits within a number, use keys.
Cursor indicates digit selected to change. [▲] key increases the value, [▼] key decreases the value.
7.
Press [Cancel] key to disregard change, or press [OK] key to accept change and enter new setting.
TR200 Operating Instructions
113
How to Program the Frequency Converter
Changing a Text Value
130BP068.10
If the selected parameter is a text value, change the
text value by means of the up/down navigation keys.
The up key increases the value, and the down key decreases the value. Place the cursor on the value to be
saved and press [OK].
Illustration 6. 10: Display example.
Changing a Group of Numeric Data Values
130BP069.10
If the chosen parameter represents a numeric data
value, change the chosen data value by means of the
[◄] and [►] navigation keys as well as the up/down
[▲] [▼] navigation keys. Use the ◄] and [►] navigation
keys to move the cursor horizontally.
130BP070.10
Illustration 6. 12: Display example.
Use the up/down navigation keys to change the data
value. The up key enlarges the data value, and the
down key reduces the data value. Place the cursor on
the value to be saved and press [OK].
Illustration 6. 13: Display example.
Changing of Data Value, Step-by-Step
Certain parameters can be changed step by step or infinitely variably. This applies to par.1-20 Motor Power
[kW], par.1-22 Motor Voltage and par.1-23 Motor Frequency.
The parameters are changed both as a group of numeric data values and as numeric data values infinitely
variably.
Read-out and Programming of Indexed Parameters
Parameters are indexed when placed in a rolling stack.
Par.15-30 Alarm Log: Error Code to par.15-32 Alarm Log: Time contain a fault log which can be read out. Choose
a parameter, press [OK], and use the up/down navigation keys to scroll through the value log.
Use par.3-10 Preset Reference as another example:
Choose the parameter, press [OK], and use the up/down navigation keys keys to scroll through the indexed
values. To change the parameter value, select the indexed value and press [OK]. Change the value by using the
up/down keys. Press [OK] to accept the new setting. Press [Cancel] to abort. Press [Back] to leave the parameter.
114
TR200 Operating Instructions
How to Program the Frequency Converter
Parameter Lists TR200
Default settings
Changes during operation:
”TRUE” means that the parameter can be changed while the frequency converter is in operation and “FALSE”
means that the frequency converter must be stopped before a change can be made.
4-Set-up:
'All set-up': the parameter can be set individually in each of the four set-ups, i. e. one single parameter can have
four different data values.
’1 set-up’: data value will be the same in all set-ups.
SR:
Size related
N/A:
No default value available.
Conversion index:
This number refers to a conversion figure used when writing or reading by means of a frequency converter.
Conv. index
Conv. factor
100
1
67
1/60
6
1000000
5
100000
4
10000
3
1000
2
100
1
10
0
1
-1
0.1
-2
0.01
-3
0.001
-4
0.0001
-5
0.00001
-6
0.000001
Table 6. 11: Conversions
Data type
2
3
4
5
6
7
9
33
35
54
Description
Integer 8
Integer 16
Integer 32
Unsigned 8
Unsigned 16
Unsigned 32
Visible String
Normalized value 2 bytes
Bit sequence of 16 boolean variables
Time difference w/o date
Type
Int8
Int16
Int32
Uint8
Uint16
Uint32
VisStr
N2
V2
TimD
Table 6. 12: Data Type Descriptions
TR200 Operating Instructions
115
How to Program the Frequency Converter
0-** Operation and Display
Par. No. Parameter description
#
Default value
4-set-up
[0] English
[1] Hz
[0] International
[0] Resume
[0] As Motor Speed
Unit
1 set-up
2 set-ups
2 set-ups
All set-ups
TRUE
FALSE
FALSE
TRUE
-
Uint8
Uint8
Uint8
Uint8
2 set-ups
FALSE
-
Uint8
[1] Set-up 1
[9] Active Set-up
[0] Not linked
1 set-up
All set-ups
All set-ups
TRUE
TRUE
FALSE
-
0-13
Readout: Linked Set-ups
0-14
Readout: Prog. Set-ups / Channel
0-2* LCP Display
0 N/A
0 N/A
All set-ups
All set-ups
FALSE
TRUE
0
0
Uint8
Uint8
Uint8
Uint1
6
Int32
0-20
Display Line 1.1 Small
1602
All set-ups
TRUE
-
0-21
Display Line 1.2 Small
1614
All set-ups
TRUE
-
0-22
Display Line 1.3 Small
1610
All set-ups
TRUE
-
0-23
Display Line 2 Large
1613
All set-ups
TRUE
-
0-24
Display Line 3 Large
1502
All set-ups
TRUE
-
ExpressionLimit
1 set-up
TRUE
0
Uint1
6
Uint1
6
Uint1
6
Uint1
6
Uint1
6
Uint1
6
[1] %
ExpressionLimit
100.00 CustomReadoutUnit
All set-ups
All set-ups
TRUE
TRUE
-2
Uint8
Int32
All set-ups
TRUE
-2
0-0* Basic Settings
0-01
Language
0-02
Motor Speed Unit
0-03
Regional Settings
0-04
Operating State at Power-up
Local Mode Unit
0-05
0-1* Set-up Operations
0-10
Active Set-up
0-11
Programming Set-up
0-12
This Set-up Linked to
0-25
My Personal Menu
0-3* LCP Custom Readout
0-30
Custom Readout Unit
0-31
Custom Readout Min Value
Change Conver- Type
during sion inoperation
dex
0-32
Custom Readout Max Value
0-37
Display Text 1
0 N/A
1 set-up
TRUE
0
0-38
Display Text 2
0 N/A
1 set-up
TRUE
0
0 N/A
1 set-up
TRUE
0
Int32
VisSt
r[25]
VisSt
r[25]
VisSt
r[25]
[1] Enabled
[1] Enabled
[1] Enabled
[1] Enabled
[1] Enabled
[1] Enabled
All set-ups
All set-ups
All set-ups
All set-ups
All set-ups
All set-ups
TRUE
TRUE
TRUE
TRUE
TRUE
TRUE
-
Uint8
Uint8
Uint8
Uint8
Uint8
Uint8
Display Text 3
0-39
0-4* LCP Keypad
0-40
[Hand on] Key on LCP
0-41
[Off] Key on LCP
0-42
[Auto on] Key on LCP
0-43
[Reset] Key on LCP
0-44
[Off/Reset] Key on LCP
0-45
[Drive Bypass] Key on LCP
Table 6. 13: Parameter List, Group 0
116
TR200 Operating Instructions
How to Program the Frequency Converter
Par. No. Parameter description
#
0-50
LCP Copy
0-51
Set-up Copy
0-6* Password
0-60
Main Menu Password
Access to Main Menu w/o Password
0-61
0-65
Personal Menu Password
Access to Personal Menu w/o Password
0-66
0-7* Clock Settings
Default value
[0] No copy
[0] No copy
4-set-up
Change Conver- Type
during sion inoperation
dex
All set-ups FALSE
Uint8
All set-ups FALSE
Uint8
100 N/A
1 set-up
TRUE
0
Int16
[0] Full access
200 N/A
1 set-up
1 set-up
TRUE
TRUE
0
Uint8
Int16
[0] Full access
1 set-up
TRUE
-
Uint8
0-70
0-71
0-72
0-74
Date and Time
Date Format
Time Format
DST/Summertime
ExpressionLimit
null
null
[0] Off
All set-ups
1 set-up
1 set-up
1 set-up
TRUE
TRUE
TRUE
TRUE
0
-
0-76
DST/Summertime Start
ExpressionLimit
1 set-up
TRUE
0
0-77
0-79
0-81
DST/Summertime End
Clock Fault
Working Days
ExpressionLimit
null
null
1 set-up
1 set-up
1 set-up
TRUE
TRUE
TRUE
0
-
0-82
Additional Working Days
ExpressionLimit
1 set-up
TRUE
0
0-83
Additional Non-Working Days
ExpressionLimit
1 set-up
TRUE
0
0-89
Date and Time Readout
0 N/A
All set-ups
TRUE
0
TimeOfDay
Uint8
Uint8
Uint8
TimeOfDay
TimeOfDay
Uint8
Uint8
TimeOfDay
TimeOfDay
VisSt
r[25]
Table 6. 14: Parameter List, Group 0 continued
TR200 Operating Instructions
117
How to Program the Frequency Converter
1-** Load / Motor
Par. No. Parameter description
#
1-0* General Settings
1-00
Configuration Mode
1-03
Torque Characteristics
1-2* Motor Data
Default value
4-set-up
Change Conver- Type
during sion inoperation
dex
null
[3] Auto Energy Optim. VT
All set-ups
TRUE
-
Uint8
All set-ups
TRUE
-
Uint8
1-20
Motor Power [kW]
ExpressionLimit
All set-ups
FALSE
1
1-21
Motor Power [HP]
ExpressionLimit
All set-ups
FALSE
-2
1-22
Motor Voltage
ExpressionLimit
All set-ups
FALSE
0
1-23
Motor Frequency
ExpressionLimit
All set-ups
FALSE
0
1-24
Motor Current
ExpressionLimit
All set-ups
FALSE
-2
Motor Nominal Speed
Motor Rotation Check
Automatic Motor Adaptation
1-29
(AMA)
1-3* Adv. Motor Data
ExpressionLimit
[0] Off
All set-ups
All set-ups
FALSE
FALSE
67
-
Uint3
2
Uint3
2
Uint1
6
Uint1
6
Uint3
2
Uint1
6
Uint8
[0] Off
All set-ups
FALSE
-
Uint8
1-30
Stator Resistance (Rs)
ExpressionLimit
All set-ups
FALSE
-4
1-31
Rotor Resistance (Rr)
ExpressionLimit
All set-ups
FALSE
-4
1-35
Main Reactance (Xh)
ExpressionLimit
All set-ups
FALSE
-4
ExpressionLimit
ExpressionLimit
All set-ups
All set-ups
FALSE
FALSE
-3
0
100 %
All set-ups
TRUE
0
ExpressionLimit
All set-ups
TRUE
67
ExpressionLimit
All set-ups
TRUE
-1
100 %
100 %
0%
All set-ups
All set-ups
All set-ups
TRUE
TRUE
TRUE
0
0
0
ExpressionLimit
All set-ups
TRUE
-2
100 %
All set-ups
TRUE
0
Int16
Int16
Int16
Uint1
6
Uint1
6
5 ms
All set-ups
TRUE
-3
Uint8
0.0 s
[0] Disabled
All set-ups
All set-ups
TRUE
FALSE
-1
-
Uint1
6
Uint8
1-25
1-28
1-36
Iron Loss Resistance (Rfe)
1-39
Motor Poles
1-5* Load Indep. Setting
Motor Magnetisation at Zero
1-50
Speed
Min Speed Normal Magnetising
[RPM]
1-51
Min Speed Normal Magnetising
1-52
[Hz]
1-6* Load Depen. Setting
1-60
Low Speed Load Compensation
1-61
High Speed Load Compensation
1-62
Slip Compensation
1-63
Slip Compensation Time Constant
1-64
Resonance Dampening
Resonance Dampening Time Con1-65
stant
1-7* Start Adjustments
1-71
1-73
Start Delay
Flying Start
Uint3
2
Uint3
2
Uint3
2
Uint3
2
Uint8
Uint1
6
Uint1
6
Uint1
6
Table 6. 15: Parameter List, Group 1
118
TR200 Operating Instructions
How to Program the Frequency Converter
Par. No. Parameter description
#
Default value
4-set-up
Change Conver- Type
during sion inoperation
dex
1-8* Stop Adjustments
1-80
Function at Stop
Min Speed for Function at Stop
[RPM]
1-81
[0] Coast
All set-ups
TRUE
-
ExpressionLimit
All set-ups
TRUE
67
1-82
Min Speed for Function at Stop [Hz]
ExpressionLimit
All set-ups
TRUE
-1
1-86
Trip Speed Low [RPM]
0 RPM
All set-ups
TRUE
67
0.0 Hz
All set-ups
TRUE
-1
[4] ETR trip 1
All set-ups
TRUE
-
[0] No
[0] None
All set-ups
All set-ups
TRUE
TRUE
-
Default value
4-set-up
2-0* DC-Brake
2-00
DC Hold/Preheat Current
50 %
All set-ups
TRUE
0
2-01
DC Brake Current
50 %
All set-ups
TRUE
0
2-02
DC Braking Time
10.0 s
All set-ups
TRUE
-1
2-03
DC Brake Cut In Speed [RPM]
ExpressionLimit
All set-ups
TRUE
67
2-04
DC Brake Cut In Speed [Hz]
2-1* Brake Energy Funct.
2-10
Brake Function
ExpressionLimit
All set-ups
TRUE
-1
[0] Off
All set-ups
TRUE
-
2-11
Brake Resistor (ohm)
ExpressionLimit
All set-ups
TRUE
0
2-12
2-13
2-15
Brake Power Limit (kW)
Brake Power Monitoring
Brake Check
ExpressionLimit
[0] Off
[0] Off
All set-ups
All set-ups
All set-ups
TRUE
TRUE
TRUE
0
-
2-16
2-17
AC brake Max. Current
Over-voltage Control
100.0 %
[2] Enabled
All set-ups
All set-ups
TRUE
TRUE
-1
-
1-87
Trip Speed Low [Hz]
1-9* Motor Temperature
1-90
Motor Thermal Protection
1-91
1-93
Motor External Fan
Thermistor Source
Uint8
Uint1
6
Uint1
6
Uint1
6
Uint1
6
Uint8
Uint1
6
Uint8
Table 6. 16: Parameter List, Group 1 continued
2-** Brakes
Par. No. Parameter description
#
Change Conver- Type
during sion inoperation
dex
Uint8
Uint1
6
Uint1
6
Uint1
6
Uint1
6
Uint8
Uint1
6
Uint3
2
Uint8
Uint8
Uint3
2
Uint8
Table 6. 17: Parameter List, Group 2
TR200 Operating Instructions
119
How to Program the Frequency Converter
3-** Reference / Ramps
Par. No. Parameter description
#
Default value
4-set-up
ExpressionLimit
ExpressionLimit
null
All set-ups
All set-ups
All set-ups
TRUE
TRUE
TRUE
-3
-3
-
Int32
Int32
Uint8
0.00 %
All set-ups
TRUE
-2
ExpressionLimit
[0] Linked to Hand /
Auto
0.00 %
[1] Analog input 53
[20] Digital pot.meter
[0] No function
All set-ups
TRUE
-1
Int16
Uint1
6
All set-ups
All set-ups
All set-ups
All set-ups
All set-ups
TRUE
TRUE
TRUE
TRUE
TRUE
-2
-
3-19
Jog Speed [RPM]
3-4* Ramp 1
3-40
Ramp 1 Type
ExpressionLimit
All set-ups
TRUE
67
[0] Linear
All set-ups
TRUE
-
3-41
ExpressionLimit
All set-ups
TRUE
-2
Ramp 1 Ramp Down Time
Ramp 1 S-ramp Ratio at Accel. Start
Ramp 1 S-ramp Ratio at Accel. End
Ramp 1 S-ramp Ratio at Decel.
3-47
Start
3-48
Ramp 1 S-ramp Ratio at Decel. End
3-5* Ramp 2
3-50
Ramp 2 Type
ExpressionLimit
50 %
50 %
All set-ups
All set-ups
All set-ups
TRUE
TRUE
TRUE
-2
0
0
Uint8
Uint3
2
Uint3
2
Uint8
Uint8
50 %
50 %
All set-ups
All set-ups
TRUE
TRUE
0
0
Uint8
Uint8
[0] Linear
All set-ups
TRUE
-
3-51
ExpressionLimit
All set-ups
TRUE
-2
Ramp 2 Ramp down Time
Ramp 2 S-ramp Ratio at Accel. Start
Ramp 2 S-ramp Ratio at Accel. End
Ramp 2 S-ramp Ratio at Decel.
3-57
Start
3-58
Ramp 2 S-ramp Ratio at Decel. End
3-8* Other Ramps
ExpressionLimit
50 %
50 %
All set-ups
All set-ups
All set-ups
TRUE
TRUE
TRUE
-2
0
0
Uint8
Uint3
2
Uint3
2
Uint8
Uint8
50 %
50 %
All set-ups
All set-ups
TRUE
TRUE
0
0
Uint8
Uint8
3-80
Jog Ramp Time
ExpressionLimit
All set-ups
TRUE
-2
3-81
Quick Stop Ramp Time
ExpressionLimit
2 set-ups
TRUE
-2
3-84
Initial Ramp Time
ExpressionLimit
All set-ups
TRUE
-2
3-88
Final Ramp Time
ExpressionLimit
All set-ups
TRUE
-2
3-0* Reference Limits
3-02
Minimum Reference
3-03
Maximum Reference
Reference Function
3-04
3-1* References
3-10
Preset Reference
3-11
Jog Speed [Hz]
3-13
3-14
3-15
3-16
3-17
Reference Site
Preset Relative Reference
Reference 1 Source
Reference 2 Source
Reference 3 Source
Ramp 1 Ramp up Time
3-42
3-45
3-46
Ramp 2 Ramp up Time
3-52
3-55
3-56
Change Conver- Type
during sion inoperation
dex
Uint8
Int32
Uint8
Uint8
Uint8
Uint1
6
Uint3
2
Uint3
2
Uint1
6
Uint1
6
Table 6. 18: Parameter List, Group 3
120
TR200 Operating Instructions
How to Program the Frequency Converter
Par. No. Parameter description
#
Default value
4-set-up
Change Conver- Type
during sion inoperation
dex
0.10 %
All set-ups
TRUE
-2
1.00 s
[0] Off
100 %
0%
ExpressionLimit
All set-ups
All set-ups
All set-ups
All set-ups
All set-ups
TRUE
TRUE
TRUE
TRUE
TRUE
-2
0
0
-3
3-9* Digital Pot.Meter
3-90
Step Size
3-91
3-92
3-93
3-94
3-95
Ramp Time
Power Restore
Maximum Limit
Minimum Limit
Ramp Delay
Uint1
6
Uint3
2
Uint8
Int16
Int16
TimD
Table 6. 19: Parameter List, Group 3 continued
TR200 Operating Instructions
121
How to Program the Frequency Converter
4-** Limits / Warnings
Par. No. Parameter description
#
4-1* Motor Limits
4-10
Motor Speed Direction
Default value
4-set-up
Change Conver- Type
during sion inoperation
dex
[2] Both directions
All set-ups
FALSE
-
4-11
Motor Speed Low Limit [RPM]
ExpressionLimit
All set-ups
TRUE
67
4-12
Motor Speed Low Limit [Hz]
ExpressionLimit
All set-ups
TRUE
-1
4-13
Motor Speed High Limit [RPM]
ExpressionLimit
All set-ups
TRUE
67
4-14
Motor Speed High Limit [Hz]
ExpressionLimit
All set-ups
TRUE
-1
4-16
Torque Limit Motor Mode
110.0 %
All set-ups
TRUE
-1
4-17
Torque Limit Generator Mode
100.0 %
All set-ups
TRUE
-1
4-18
Current Limit
ExpressionLimit
All set-ups
TRUE
-1
Max Output Frequency
4-19
4-5* Adj. Warnings
ExpressionLimit
All set-ups
FALSE
-1
Uint8
Uint1
6
Uint1
6
Uint1
6
Uint1
6
Uint1
6
Uint1
6
Uint3
2
Uint1
6
4-50
Warning Current Low
0.00 A
All set-ups
TRUE
-2
4-51
Warning Current High
ImaxVLT (P1637)
All set-ups
TRUE
-2
4-52
Warning Speed Low
All set-ups
TRUE
67
4-53
4-54
4-55
Warning Speed High
Warning Reference Low
Warning Reference High
All set-ups
All set-ups
All set-ups
TRUE
TRUE
TRUE
67
-3
-3
4-56
Warning Feedback Low
0 RPM
outputSpeedHighLimit (P413)
-999999.999 N/A
999999.999 N/A
-999999.999 ProcessCtrlUnit
999999.999 ProcessCtrlUnit
[2] Trip 1000 ms
Uint3
2
Uint3
2
Uint1
6
Uint1
6
Int32
Int32
All set-ups
TRUE
-3
Int32
All set-ups
All set-ups
TRUE
TRUE
-3
-
Int32
Uint8
4-57
Warning Feedback High
Missing Motor Phase Function
4-58
4-6* Speed Bypass
4-60
Bypass Speed From [RPM]
ExpressionLimit
All set-ups
TRUE
67
4-61
Bypass Speed From [Hz]
ExpressionLimit
All set-ups
TRUE
-1
4-62
Bypass Speed To [RPM]
ExpressionLimit
All set-ups
TRUE
67
4-63
4-64
Bypass Speed To [Hz]
Semi-Auto Bypass Set-up
ExpressionLimit
[0] Off
All set-ups
All set-ups
TRUE
FALSE
-1
-
Uint1
6
Uint1
6
Uint1
6
Uint1
6
Uint8
Table 6. 20: Parameter List, Group 4
122
TR200 Operating Instructions
How to Program the Frequency Converter
5-** Digital In / Out
Par. No. Parameter description
#
Default value
4-set-up
[0] Input
[0] Input
All set-ups
All set-ups
TRUE
TRUE
-
Uint8
Uint8
[8] Start
[0] No operation
null
[14] Jog
[0] No operation
[0] No operation
[0] No operation
[0] No operation
[0] No operation
All set-ups
All set-ups
All set-ups
All set-ups
All set-ups
All set-ups
All set-ups
All set-ups
All set-ups
TRUE
TRUE
TRUE
TRUE
TRUE
TRUE
TRUE
TRUE
TRUE
-
Uint8
Uint8
Uint8
Uint8
Uint8
Uint8
Uint8
Uint8
Uint8
[0] No operation
[0] No operation
[0] No operation
[0] No operation
All set-ups
All set-ups
All set-ups
All set-ups
TRUE
TRUE
TRUE
TRUE
-
Uint8
Uint8
Uint8
Uint8
null
All set-ups
TRUE
-
On Delay, Relay
0.01 s
All set-ups
TRUE
-2
5-42
Off Delay, Relay
5-5* Pulse Input
0.01 s
All set-ups
TRUE
-2
Uint8
Uint1
6
Uint1
6
5-50
Term. 29 Low Frequency
100 Hz
All set-ups
TRUE
0
5-51
5-52
5-53
Term. 29 High Frequency
Term. 29 Low Ref./Feedb. Value
Term. 29 High Ref./Feedb. Value
100 Hz
0.000 N/A
100.000 N/A
All set-ups
All set-ups
All set-ups
TRUE
TRUE
TRUE
0
-3
-3
5-54
Pulse Filter Time Constant #29
100 ms
All set-ups
FALSE
-3
5-55
Term. 33 Low Frequency
100 Hz
All set-ups
TRUE
0
5-56
5-57
5-58
Term. 33 High Frequency
Term. 33 Low Ref./Feedb. Value
Term. 33 High Ref./Feedb. Value
100 Hz
0.000 N/A
100.000 N/A
All set-ups
All set-ups
All set-ups
TRUE
TRUE
TRUE
0
-3
-3
5-0* Digital I/O mode
5-01
Terminal 27 Mode
5-02
Terminal 29 Mode
5-1* Digital Inputs
5-10
Terminal 18 Digital Input
5-11
Terminal 19 Digital Input
5-12
Terminal 27 Digital Input
5-13
Terminal 29 Digital Input
5-14
Terminal 32 Digital Input
5-15
Terminal 33 Digital Input
5-16
Terminal X30/2 Digital Input
5-17
Terminal X30/3 Digital Input
5-18
Terminal X30/4 Digital Input
5-3* Digital Outputs
5-30
Terminal 27 Digital Output
5-31
Terminal 29 Digital Output
5-32
Term X30/6 Digi Out (MCB 101)
Term X30/7 Digi Out (MCB 101)
5-33
5-4* Relays
5-40
Function Relay
5-41
Change Conver- Type
during sion inoperation
dex
5-59
Pulse Filter Time Constant #33
5-6* Pulse Output
5-60
Terminal 27 Pulse Output Variable
100 ms
All set-ups
FALSE
-3
[0] No operation
All set-ups
TRUE
-
5-62
5-63
Pulse Output Max Freq #27
Terminal 29 Pulse Output Variable
5000 Hz
[0] No operation
All set-ups
All set-ups
TRUE
TRUE
0
-
5-65
5000 Hz
All set-ups
TRUE
0
5-66
Pulse Output Max Freq #29
Terminal X30/6 Pulse Output Variable
[0] No operation
All set-ups
TRUE
-
5-68
Pulse Output Max Freq #X30/6
5000 Hz
All set-ups
TRUE
0
Uint3
2
Uint3
2
Int32
Int32
Uint1
6
Uint3
2
Uint3
2
Int32
Int32
Uint1
6
Uint8
Uint3
2
Uint8
Uint3
2
Uint8
Uint3
2
Table 6. 21: Parameter List, Group 5
TR200 Operating Instructions
123
How to Program the Frequency Converter
Par. No. Parameter description
#
Default value
4-set-up
Change Conver- Type
during sion inoperation
dex
5-9* Bus Controlled
5-90
5-93
Digital & Relay Bus Control
Pulse Out #27 Bus Control
0 N/A
0.00 %
All set-ups
All set-ups
TRUE
TRUE
0
-2
5-94
5-95
Pulse Out #27 Timeout Preset
Pulse Out #29 Bus Control
0.00 %
0.00 %
1 set-up
All set-ups
TRUE
TRUE
-2
-2
5-96
5-97
Pulse Out #29 Timeout Preset
Pulse Out #X30/6 Bus Control
0.00 %
0.00 %
1 set-up
All set-ups
TRUE
TRUE
-2
-2
5-98
Pulse Out #X30/6 Timeout Preset
0.00 %
1 set-up
TRUE
-2
Uint3
2
N2
Uint1
6
N2
Uint1
6
N2
Uint1
6
Table 6. 22: Parameter List, Group 5 continued
124
TR200 Operating Instructions
How to Program the Frequency Converter
6-** Analog In / Out
Par. No. Parameter description
#
6-0* Analog I/O Mode
6-00
Live Zero Timeout Time
6-01
Live Zero Timeout Function
Fire Mode Live Zero Timeout Function
6-02
6-1* Analog Input 53
6-10
Terminal 53 Low Voltage
6-11
Terminal 53 High Voltage
6-12
Terminal 53 Low Current
6-13
Terminal 53 High Current
6-14
Terminal 53 Low Ref./Feedb. Value
6-15
Terminal 53 High Ref./Feedb. Value
6-16
Terminal 53 Filter Time Constant
6-17
Terminal 53 Live Zero
6-2* Analog Input 54
6-20
Terminal 54 Low Voltage
6-21
Terminal 54 High Voltage
6-22
Terminal 54 Low Current
6-23
Terminal 54 High Current
6-24
Terminal 54 Low Ref./Feedb. Value
6-25
Terminal 54 High Ref./Feedb. Value
6-26
Terminal 54 Filter Time Constant
Terminal 54 Live Zero
6-27
6-3* Analog Input X30/11
6-30
Terminal X30/11 Low Voltage
6-31
Terminal X30/11 High Voltage
Term. X30/11 Low Ref./Feedb. Val6-34
ue
Term. X30/11 High Ref./Feedb. Val6-35
ue
Default value
4-set-up
Change Conver- Type
during sion inoperation
dex
10 s
[0] Off
All set-ups
All set-ups
TRUE
TRUE
0
-
Uint8
Uint8
[0] Off
All set-ups
TRUE
-
Uint8
0.07 V
10.00 V
4.00 mA
20.00 mA
0.000 N/A
ExpressionLimit
All set-ups
All set-ups
All set-ups
All set-ups
All set-ups
All set-ups
TRUE
TRUE
TRUE
TRUE
TRUE
TRUE
-2
-2
-5
-5
-3
-3
0.001 s
[1] Enabled
All set-ups
All set-ups
TRUE
TRUE
-3
-
Int16
Int16
Int16
Int16
Int32
Int32
Uint1
6
Uint8
0.07 V
10.00 V
4.00 mA
20.00 mA
0.000 N/A
100.000 N/A
All set-ups
All set-ups
All set-ups
All set-ups
All set-ups
All set-ups
TRUE
TRUE
TRUE
TRUE
TRUE
TRUE
-2
-2
-5
-5
-3
-3
0.001 s
[1] Enabled
All set-ups
All set-ups
TRUE
TRUE
-3
-
Int16
Int16
Int16
Int16
Int32
Int32
Uint1
6
Uint8
0.07 V
10.00 V
All set-ups
All set-ups
TRUE
TRUE
-2
-2
Int16
Int16
0.000 N/A
All set-ups
TRUE
-3
Int32
100.000 N/A
All set-ups
TRUE
-3
0.001 s
[1] Enabled
All set-ups
All set-ups
TRUE
TRUE
-3
-
Int32
Uint1
6
Uint8
0.07 V
10.00 V
All set-ups
All set-ups
TRUE
TRUE
-2
-2
Int16
Int16
6-36
Term. X30/11 Filter Time Constant
6-37
Term. X30/11 Live Zero
6-4* Analog Input X30/12
6-40
Terminal X30/12 Low Voltage
6-41
Terminal X30/12 High Voltage
Term. X30/12 Low Ref./Feedb. Value
6-44
Term. X30/12 High Ref./Feedb. Val6-45
ue
0.000 N/A
All set-ups
TRUE
-3
Int32
100.000 N/A
All set-ups
TRUE
-3
6-46
6-47
0.001 s
[1] Enabled
All set-ups
All set-ups
TRUE
TRUE
-3
-
Int32
Uint1
6
Uint8
Term. X30/12 Filter Time Constant
Term. X30/12 Live Zero
Table 6. 23: Parameter List, Group 6
TR200 Operating Instructions
125
How to Program the Frequency Converter
Par. No. Parameter description
#
6-5* Analog Output 42
6-50
Terminal 42 Output
6-51
Terminal 42 Output Min Scale
6-52
Terminal 42 Output Max Scale
6-53
Terminal 42 Output Bus Control
6-54
Terminal 42 Output Timeout Preset
6-6* Analog Output X30/8
6-60
Terminal X30/8 Output
6-61
Terminal X30/8 Min. Scale
6-62
Terminal X30/8 Max. Scale
6-63
Terminal X30/8 Output Bus Control
Terminal X30/8 Output Timeout
6-64
Preset
Default value
4-set-up
Change Conver- Type
during sion inoperation
dex
null
0.00 %
100.00 %
0.00 %
All set-ups
All set-ups
All set-ups
All set-ups
TRUE
TRUE
TRUE
TRUE
-2
-2
-2
0.00 %
1 set-up
TRUE
-2
[0] No operation
0.00 %
100.00 %
0.00 %
All set-ups
All set-ups
All set-ups
All set-ups
TRUE
TRUE
TRUE
TRUE
-2
-2
-2
0.00 %
1 set-up
TRUE
-2
Uint8
Int16
Int16
N2
Uint1
6
Uint8
Int16
Int16
N2
Uint1
6
Table 6. 24: Parameter List, Group 6 continued
126
TR200 Operating Instructions
How to Program the Frequency Converter
8-** Communication and Options
Par. No. Parameter description
#
8-0* General Settings
8-01
Control Site
8-02
Control Source
8-03
Control Timeout Time
8-04
Control Timeout Function
8-05
End-of-Timeout Function
8-06
Reset Control Timeout
8-07
Diagnosis Trigger
8-1* Control Settings
8-10
Control Profile
8-13
Configurable Status Word STW
8-3* FC Port Settings
8-30
Protocol
8-31
Address
8-32
Baud Rate
8-33
Parity / Stop Bits
Default value
4-set-up
Change Conver- Type
during sion inoperation
dex
null
null
All set-ups
All set-ups
TRUE
TRUE
-
ExpressionLimit
[0] Off
[1] Resume set-up
[0] Do not reset
[0] Disable
1 set-up
1 set-up
1 set-up
All set-ups
2 set-ups
TRUE
TRUE
TRUE
TRUE
TRUE
-1
-
Uint8
Uint8
Uint3
2
Uint8
Uint8
Uint8
Uint8
[0] FC profile
[1] Profile Default
All set-ups
All set-ups
TRUE
TRUE
-
Uint8
Uint8
null
ExpressionLimit
null
null
1 set-up
1 set-up
1 set-up
1 set-up
TRUE
TRUE
TRUE
TRUE
0
-
8-35
Minimum Response Delay
ExpressionLimit
1 set-up
TRUE
-3
8-36
Maximum Response Delay
ExpressionLimit
1 set-up
TRUE
-3
8-37
Maximum Inter-Char Delay
8-4* FC MC protocol set
ExpressionLimit
1 set-up
TRUE
-5
Uint8
Uint8
Uint8
Uint8
Uint1
6
Uint1
6
Uint1
6
[1] Standard telegram
1
2 set-ups
TRUE
-
Uint8
[3] Logic OR
[3] Logic OR
[3] Logic OR
null
[3] Logic OR
[3] Logic OR
All set-ups
All set-ups
All set-ups
All set-ups
All set-ups
All set-ups
TRUE
TRUE
TRUE
TRUE
TRUE
TRUE
-
Uint8
Uint8
Uint8
Uint8
Uint8
Uint8
8-40
Telegram Selection
8-5* Digital/Bus
8-50
Coasting Select
8-52
DC Brake Select
8-53
Start Select
8-54
Reversing Select
8-55
Set-up Select
Preset Reference Select
8-56
8-7* BACnet
8-70
8-72
BACnet Device Instance
MS/TP Max Masters
1 N/A
127 N/A
1 set-up
1 set-up
TRUE
TRUE
0
0
8-73
8-74
MS/TP Max Info Frames
"I-Am" Service
1 N/A
[0] Send at power-up
1 set-up
1 set-up
TRUE
TRUE
0
-
8-75
Initialization Password
ExpressionLimit
1 set-up
TRUE
0
Uint3
2
Uint8
Uint1
6
Uint8
VisSt
r[20]
Table 6. 25: Parameter List, Group 8
TR200 Operating Instructions
127
How to Program the Frequency Converter
Par. No. Parameter description
#
Default value
4-set-up
Change Conver- Type
during sion inoperation
dex
8-8* FC Port Diagnostics
8-80
Bus Message Count
0 N/A
All set-ups
TRUE
0
8-81
Bus Error Count
0 N/A
All set-ups
TRUE
0
8-82
Slave Messages Rcvd
0 N/A
All set-ups
TRUE
0
8-83
Slave Error Count
0 N/A
All set-ups
TRUE
0
8-84
Slave Messages Sent
0 N/A
All set-ups
TRUE
0
0 N/A
[0] Do not reset
0 N/A
All set-ups
All set-ups
1 set-up
TRUE
TRUE
TRUE
0
0
8-85
Slave Timeout Errors
8-88
Reset FC port Diagnostics
8-89
Diagnostics Count
8-9* Bus Jog / Feedback
8-90
Bus Jog 1 Speed
100 RPM
All set-ups
TRUE
67
8-91
8-94
8-95
8-96
Bus Jog 2 Speed
Bus Feedback 1
Bus Feedback 2
Bus Feedback 3
200 RPM
0 N/A
0 N/A
0 N/A
All set-ups
1 set-up
1 set-up
1 set-up
TRUE
TRUE
TRUE
TRUE
67
0
0
0
Default value
4-set-up
0 N/A
All set-ups
TRUE
0
0 N/A
0 N/A
0 N/A
All set-ups
All set-ups
All set-ups
TRUE
TRUE
TRUE
0
0
0
[0] VSD profile
All set-ups
TRUE
-
Uint3
2
Uint3
2
Uint3
2
Uint3
2
Uint3
2
Uint3
2
Uint8
Int32
Uint1
6
Uint1
6
N2
N2
N2
Table 6. 26: Parameter List, Group 8 continued
11-** LonWorks
Par. No. Parameter description
#
Change Conver- Type
during sion inoperation
dex
11-0* LonWorks ID
11-00
Neuron ID
11-01
Domain
11-02
Subnet ID
11-03
Node ID
11-1* LON Functions
11-10
Drive Profile
OctSt
r[6]
OctSt
r[6]
Uint8
Uint8
11-15
LON Warning Word
0 N/A
All set-ups
TRUE
0
11-17
XIF Revision
0 N/A
All set-ups
TRUE
0
0 N/A
All set-ups
TRUE
0
Uint8
Uint1
6
VisSt
r[5]
VisSt
r[5]
[0] Off
All set-ups
TRUE
-
Uint8
LonWorks Revision
11-18
11-2* LON Param. Access
11-21
Store Data Values
Table 6. 27: Parameter List, Group 11
128
TR200 Operating Instructions
How to Program the Frequency Converter
13-** Smart Logic Controller
Par. No. Parameter description
#
13-0* SLC Settings
13-00
SL Controller Mode
13-01
Start Event
13-02
Stop Event
13-03
Reset SLC
13-1* Comparators
13-10
Comparator Operand
13-11
Comparator Operator
13-12
Comparator Value
13-2* Timers
13-20
SL Controller Timer
13-4* Logic Rules
13-40
Logic Rule Boolean 1
13-41
Logic Rule Operator 1
13-42
Logic Rule Boolean 2
13-43
Logic Rule Operator 2
13-44
Logic Rule Boolean 3
13-5* States
13-51
SL Controller Event
13-52
SL Controller Action
Default value
4-set-up
Change Conver- Type
during sion inoperation
dex
null
null
null
[0] Do not reset SLC
2 set-ups
2 set-ups
2 set-ups
All set-ups
TRUE
TRUE
TRUE
TRUE
-
Uint8
Uint8
Uint8
Uint8
null
null
ExpressionLimit
2 set-ups
2 set-ups
2 set-ups
TRUE
TRUE
TRUE
-3
Uint8
Uint8
Int32
ExpressionLimit
1 set-up
TRUE
-3
TimD
null
null
null
null
null
2 set-ups
2 set-ups
2 set-ups
2 set-ups
2 set-ups
TRUE
TRUE
TRUE
TRUE
TRUE
-
Uint8
Uint8
Uint8
Uint8
Uint8
null
null
2 set-ups
2 set-ups
TRUE
TRUE
-
Uint8
Uint8
Table 6. 28: Parameter List, Group 13
TR200 Operating Instructions
129
How to Program the Frequency Converter
14-** Special Functions
Par. No. Parameter description
#
14-0* Inverter Switching
14-00
Switching Pattern
14-01
Switching Frequency
14-03
Overmodulation
14-04
PWM Random
14-1* Mains On/Off
14-10
Mains Failure
14-11
Mains Voltage at Mains Fault
14-12
Function at Mains Imbalance
14-2* Reset Functions
14-20
Reset Mode
14-21
Automatic Restart Time
14-22
Operation Mode
14-23
Typecode Setting
14-25
Trip Delay at Torque Limit
14-26
Trip Delay at Inverter Fault
14-28
Production Settings
14-29
Service Code
14-3* Current Limit Ctrl.
Default value
4-set-up
Change Conver- Type
during sion inoperation
dex
[0] 60 AVM
null
[1] On
[0] Off
All set-ups
All set-ups
All set-ups
All set-ups
TRUE
TRUE
FALSE
TRUE
-
Uint8
Uint8
Uint8
Uint8
[0] No function
All set-ups
FALSE
-
ExpressionLimit
[0] Trip
All set-ups
All set-ups
TRUE
TRUE
0
-
Uint8
Uint1
6
Uint8
null
All set-ups
TRUE
-
10 s
[0] Normal operation
null
60 s
ExpressionLimit
[0] No action
0 N/A
All set-ups
All set-ups
2 set-ups
All set-ups
All set-ups
All set-ups
All set-ups
TRUE
TRUE
FALSE
TRUE
TRUE
TRUE
TRUE
0
0
0
0
Uint8
Uint1
6
Uint8
Uint8
Uint8
Uint8
Uint8
Int32
Uint1
6
Uint1
6
Uint1
6
14-30
Current Lim Ctrl, Proportional Gain
100 %
All set-ups
FALSE
0
14-31
Current Lim Ctrl, Integration Time
0.020 s
All set-ups
FALSE
-3
26.0 ms
All set-ups
TRUE
-4
66 %
ExpressionLimit
10 Hz
All set-ups
All set-ups
All set-ups
FALSE
TRUE
TRUE
0
0
0
ExpressionLimit
All set-ups
TRUE
-2
Uint8
Uint8
Uint8
Uint1
6
[1] On
[0] Auto
[1] Warning
1 set-up
All set-ups
All set-ups
FALSE
TRUE
TRUE
-
Uint8
Uint8
Uint8
[0] Trip
[0] Trip
All set-ups
All set-ups
TRUE
TRUE
-
95 %
All set-ups
TRUE
0
Uint8
Uint8
Uint1
6
14-32
Current Lim Ctrl, Filter Time
14-4* Energy Optimising
14-40
VT Level
14-41
AEO Minimum Magnetisation
14-42
Minimum AEO Frequency
14-43
Motor Cosphi
14-5* Environment
14-50
RFI Filter
14-52
Fan Control
14-53
Fan Monitor
14-6* Auto Derate
14-60
Function at Over Temperature
14-61
Function at Inverter Overload
14-62
Inv. Overload Derate Current
Table 6. 29: Parameter List, Group 14
130
TR200 Operating Instructions
How to Program the Frequency Converter
15-** FC Information
Par. No. Parameter description
#
Default value
4-set-up
Change Conver- Type
during
sion inoperation
dex
15-0* Operating Data
15-00
Operating Hours
0h
All set-ups
FALSE
74
15-01
Running Hours
0h
All set-ups
FALSE
74
15-02
kWh Counter
0 kWh
All set-ups
FALSE
75
15-03
Power Up's
0 N/A
All set-ups
FALSE
0
15-04
Over Temp's
0 N/A
All set-ups
FALSE
0
15-05
15-06
15-07
Over Volt's
Reset kWh Counter
Reset Running Hours Counter
0 N/A
[0] Do not reset
[0] Do not reset
All set-ups
All set-ups
All set-ups
FALSE
TRUE
TRUE
0
-
0 N/A
All set-ups
FALSE
0
Uint3
2
Uint3
2
Uint3
2
Uint3
2
Uint1
6
Uint1
6
Uint8
Uint8
Uint3
2
0
ExpressionLimit
[0] False
[0] Log always
50 N/A
2 set-ups
2 set-ups
1 set-up
2 set-ups
2 set-ups
TRUE
TRUE
TRUE
TRUE
TRUE
-3
0
Uint1
6
TimD
Uint8
Uint8
Uint8
0 N/A
All set-ups
FALSE
0
15-08
Number of Starts
15-1* Data Log Settings
15-10
Logging Source
15-11
Logging Interval
15-12
Trigger Event
15-13
Logging Mode
Samples Before Trigger
15-14
15-2* Historic Log
15-20
Historic Log: Event
15-21
Historic Log: Value
0 N/A
All set-ups
FALSE
0
15-22
Historic Log: Time
0 ms
All set-ups
FALSE
-3
15-23
Historic Log: Date and Time
15-3* Alarm Log
15-30
Alarm Log: Error Code
15-31
Alarm Log: Value
ExpressionLimit
All set-ups
FALSE
0
0 N/A
0 N/A
All set-ups
All set-ups
FALSE
FALSE
0
0
Alarm Log: Time
0s
All set-ups
FALSE
0
Alarm Log: Date and Time
15-33
15-4* Drive Identification
ExpressionLimit
All set-ups
FALSE
0
15-32
15-40
FC Type
0 N/A
All set-ups
FALSE
0
15-41
Power Section
0 N/A
All set-ups
FALSE
0
15-42
Voltage
0 N/A
All set-ups
FALSE
0
15-43
Software Version
0 N/A
All set-ups
FALSE
0
15-44
Ordered Typecode String
0 N/A
All set-ups
FALSE
0
Uint8
Uint3
2
Uint3
2
TimeOfDay
Uint8
Int16
Uint3
2
TimeOfDay
VisStr
[6]
VisStr
[20]
VisStr
[20]
VisStr
[5]
VisStr
[40]
Table 6. 30: Parameter List, Group 15
TR200 Operating Instructions
131
How to Program the Frequency Converter
Par. No. Parameter description
#
Default value
4-set-up
Change Convduring
eroperation sion index
0 N/A
All set-ups
FALSE
0
15-46
Actual Typecode String
Frequency Converter Ordering
No
0 N/A
All set-ups
FALSE
0
15-47
Power Card Ordering No
0 N/A
All set-ups
FALSE
0
15-48
LCP Id No
0 N/A
All set-ups
FALSE
0
15-49
SW ID Control Card
0 N/A
All set-ups
FALSE
0
15-50
SW ID Power Card
Frequency Converter Serial
Number
0 N/A
All set-ups
FALSE
0
0 N/A
All set-ups
FALSE
0
15-53
Power Card Serial Number
15-6* Option Ident
0 N/A
All set-ups
FALSE
0
15-60
Option Mounted
0 N/A
All set-ups
FALSE
0
15-61
Option SW Version
0 N/A
All set-ups
FALSE
0
15-62
Option Ordering No
0 N/A
All set-ups
FALSE
0
15-63
Option Serial No
0 N/A
All set-ups
FALSE
0
15-70
Option in Slot A
0 N/A
All set-ups
FALSE
0
15-71
Slot A Option SW Version
0 N/A
All set-ups
FALSE
0
15-72
Option in Slot B
0 N/A
All set-ups
FALSE
0
15-73
Slot B Option SW Version
0 N/A
All set-ups
FALSE
0
15-74
Option in Slot C0
0 N/A
All set-ups
FALSE
0
15-75
Slot C0 Option SW Version
0 N/A
All set-ups
FALSE
0
15-76
Option in Slot C1
0 N/A
All set-ups
FALSE
0
Slot C1 Option SW Version
15-77
15-9* Parameter Info
15-92
Defined Parameters
15-93
Modified Parameters
0 N/A
All set-ups
FALSE
0
0 N/A
0 N/A
All set-ups
All set-ups
FALSE
FALSE
0
0
15-98
15-99
0 N/A
0 N/A
All set-ups
All set-ups
FALSE
FALSE
0
0
Type
15-4* Drive Identification, continued
15-45
15-51
Drive Identification
Parameter Metadata
VisStr[
40]
VisStr[
8]
VisStr[
8]
VisStr[
20]
VisStr[
20]
VisStr[
20]
VisStr[
10]
VisStr[
19]
VisStr[
30]
VisStr[
20]
VisStr[
8]
VisStr[
18]
VisStr[
30]
VisStr[
20]
VisStr[
30]
VisStr[
20]
VisStr[
30]
VisStr[
20]
VisStr[
30]
VisStr[
20]
Uint16
Uint16
VisStr[
40]
Uint16
Table 6. 31: Parameter List, Group 15 continued
132
TR200 Operating Instructions
How to Program the Frequency Converter
16-** Data Readouts
Par. No. Parameter description
#
16-0* General Status
16-00
Control Word
16-01
16-02
16-03
16-05
Reference [Unit]
Reference [%]
Status Word
Main Actual Value [%]
16-09
Custom Readout
16-1* Motor Status
16-10
Power [kW]
16-11
Power [hp]
16-12
Motor Voltage
16-13
Frequency
16-14
Motor Current
16-15
Frequency [%]
16-16
Torque [Nm]
16-17
Speed [RPM]
16-18
Motor Thermal
Torque [%]
16-22
16-3* Drive Status
Default value
4-set-up
Change Conver- Type
during
sion inoperation
dex
0 N/A
0.000 ReferenceFeedbackUnit
0.0 %
0 N/A
0.00 %
0.00 CustomReadoutUnit
All set-ups
FALSE
0
V2
All set-ups
All set-ups
All set-ups
All set-ups
FALSE
FALSE
FALSE
FALSE
-3
-1
0
-2
Int32
Int16
V2
N2
All set-ups
FALSE
-2
Int32
0.00 kW
0.00 hp
All set-ups
All set-ups
FALSE
FALSE
1
-2
0.0 V
All set-ups
FALSE
-1
0.0 Hz
0.00 A
0.00 %
0.0 Nm
0 RPM
0%
0%
All set-ups
All set-ups
All set-ups
All set-ups
All set-ups
All set-ups
All set-ups
FALSE
FALSE
FALSE
FALSE
FALSE
FALSE
FALSE
-1
-2
-2
-1
67
0
0
Int32
Int32
Uint1
6
Uint1
6
Int32
N2
Int32
Int32
Uint8
Int16
16-30
DC Link Voltage
0V
All set-ups
FALSE
0
16-32
Brake Energy /s
0.000 kW
All set-ups
FALSE
0
16-33
16-34
16-35
Brake Energy /2 min
Heatsink Temp.
Inverter Thermal
0.000 kW
0 °C
0%
All set-ups
All set-ups
All set-ups
FALSE
FALSE
FALSE
0
100
0
16-36
Inv. Nom. Current
ExpressionLimit
All set-ups
FALSE
-2
16-37
16-38
16-39
16-40
Inv. Max. Current
SL Controller State
Control Card Temp.
Logging Buffer Full
ExpressionLimit
0 N/A
0 °C
[0] No
All set-ups
All set-ups
All set-ups
All set-ups
FALSE
FALSE
FALSE
TRUE
-2
0
100
-
Uint1
6
Uint3
2
Uint3
2
Uint8
Uint8
Uint3
2
Uint3
2
Uint8
Uint8
Uint8
Table 6. 32: Parameter List, Group 16
TR200 Operating Instructions
133
How to Program the Frequency Converter
Par. No. Parameter description
#
16-5* Ref. & Feedb.
16-50
External Reference
16-52
Feedback [Unit]
16-53
Digi Pot Reference
16-54
Feedback 1 [Unit]
16-55
Feedback 2 [Unit]
16-56
Feedback 3 [Unit]
16-58
PID Output [%]
16-6* Inputs & Outputs
Default value
4-set-up
0.0 N/A
0.000 ProcessCtrlUnit
0.00 N/A
0.000 ProcessCtrlUnit
0.000 ProcessCtrlUnit
0.000 ProcessCtrlUnit
0.0 %
All set-ups
All set-ups
All set-ups
All set-ups
All set-ups
All set-ups
All set-ups
FALSE
FALSE
FALSE
FALSE
FALSE
FALSE
TRUE
-1
-3
-2
-3
-3
-3
-1
Int16
Int32
Int16
Int32
Int32
Int32
Int16
0 N/A
[0] Current
0.000 N/A
[0] Current
0.000 N/A
0.000 N/A
0 N/A
0 N/A
0 N/A
0 N/A
0 N/A
0 N/A
0 N/A
0 N/A
0.000 N/A
0.000 N/A
0.000 N/A
All set-ups
All set-ups
All set-ups
All set-ups
All set-ups
All set-ups
All set-ups
All set-ups
All set-ups
All set-ups
All set-ups
All set-ups
All set-ups
All set-ups
All set-ups
All set-ups
All set-ups
FALSE
FALSE
FALSE
FALSE
FALSE
FALSE
FALSE
FALSE
FALSE
FALSE
FALSE
FALSE
TRUE
TRUE
FALSE
FALSE
FALSE
0
-3
-3
-3
0
0
0
0
0
0
0
0
-3
-3
-3
Uint1
6
Uint8
Int32
Uint8
Int32
Int16
Int16
Int32
Int32
Int32
Int32
Int16
Int32
Int32
Int32
Int32
Int16
0 N/A
0 N/A
0 N/A
0 N/A
0 N/A
All set-ups
All set-ups
All set-ups
All set-ups
All set-ups
FALSE
FALSE
FALSE
FALSE
FALSE
0
0
0
0
0
V2
N2
V2
V2
N2
16-60
Digital Input
16-61
Terminal 53 Switch Setting
16-62
Analog Input 53
16-63
Terminal 54 Switch Setting
16-64
Analog Input 54
16-65
Analog Output 42 [mA]
16-66
Digital Output [bin]
16-67
Pulse Input #29 [Hz]
16-68
Pulse Input #33 [Hz]
16-69
Pulse Output #27 [Hz]
16-70
Pulse Output #29 [Hz]
16-71
Relay Output [bin]
16-72
Counter A
16-73
Counter B
16-75
Analog In X30/11
16-76
Analog In X30/12
16-77
Analog Out X30/8 [mA]
16-8* Fieldbus & FC Port
16-80
Fieldbus CTW 1
16-82
Fieldbus REF 1
16-84
Comm. Option STW
16-85
FC Port CTW 1
16-86
FC Port REF 1
16-9* Diagnosis Readouts
Change Conver- Type
during
sion inoperation
dex
16-90
Alarm Word
0 N/A
All set-ups
FALSE
0
16-91
Alarm Word 2
0 N/A
All set-ups
FALSE
0
16-92
Warning Word
0 N/A
All set-ups
FALSE
0
16-93
Warning Word 2
0 N/A
All set-ups
FALSE
0
16-94
Ext. Status Word
0 N/A
All set-ups
FALSE
0
16-95
Ext. Status Word 2
0 N/A
All set-ups
FALSE
0
16-96
Maintenance Word
0 N/A
All set-ups
FALSE
0
Uint3
2
Uint3
2
Uint3
2
Uint3
2
Uint3
2
Uint3
2
Uint3
2
Table 6. 33: Parameter List, Group 16 continued
134
TR200 Operating Instructions
How to Program the Frequency Converter
18-** Info & Readouts
Par. No. Parameter description
#
Default value
4-set-up
0 N/A
0 N/A
All set-ups
All set-ups
FALSE
FALSE
0
0
Maintenance Log: Time
0s
All set-ups
FALSE
0
18-03
Maintenance Log: Date and Time
18-1* Fire Mode Log
18-10
Fire Mode Log: Event
ExpressionLimit
All set-ups
FALSE
0
0 N/A
All set-ups
FALSE
0
0s
All set-ups
FALSE
0
ExpressionLimit
All set-ups
FALSE
0
18-0* Maintenance Log
18-00
Maintenance Log: Item
18-01
Maintenance Log: Action
18-02
18-11
Fire Mode Log: Time
18-12
Fire Mode Log: Date and Time
Change Conver- Type
during sion inoperation
dex
Uint8
Uint8
Uint3
2
TimeOfDay
Uint8
Uint3
2
TimeOfDay
Table 6. 34: Parameter List, Group 18
TR200 Operating Instructions
135
How to Program the Frequency Converter
20-** FC Closed Loop
Par. No. Parameter description
#
Default value
4-set-up
Change
during
operation
[2] Analog input 54
[0] Linear
null
[0] No function
[0] Linear
null
[0] No function
[0] Linear
null
null
0.000 ProcessCtrlUnit
100.000 ProcessCtrlUnit
All set-ups
All set-ups
All set-ups
All set-ups
All set-ups
All set-ups
All set-ups
All set-ups
All set-ups
All set-ups
All set-ups
TRUE
FALSE
TRUE
TRUE
FALSE
TRUE
TRUE
FALSE
TRUE
TRUE
TRUE
-3
Uint8
Uint8
Uint8
Uint8
Uint8
Uint8
Uint8
Uint8
Uint8
Uint8
Int32
All set-ups
TRUE
-3
Int32
[3] Minimum
0.000 ProcessCtrlUnit
0.000 ProcessCtrlUnit
0.000 ProcessCtrlUnit
All set-ups
All set-ups
All set-ups
All set-ups
TRUE
TRUE
TRUE
TRUE
-3
-3
-3
Uint8
Int32
Int32
Int32
[0] R22
All set-ups
TRUE
-
User Defined Refrigerant A1
User Defined Refrigerant A2
10.0000 N/A
-2250.00 N/A
All set-ups
All set-ups
TRUE
TRUE
-4
-2
20-33
User Defined Refrigerant A3
20-7* PID Autotuning
20-70
Closed Loop Type
20-71
PID Performance
250.000 N/A
All set-ups
TRUE
-3
Uint8
Uint3
2
Int32
Uint3
2
[0] Auto
[0] Normal
2 set-ups
2 set-ups
TRUE
TRUE
-
0.10 N/A
-999999.000 ProcessCtrlUnit
999999.000 ProcessCtrlUnit
[0] Disabled
2 set-ups
TRUE
-2
Uint8
Uint8
Uint1
6
2 set-ups
TRUE
-3
Int32
2 set-ups
All set-ups
TRUE
TRUE
-3
-
Int32
Uint8
[0] Normal
All set-ups
TRUE
-
ExpressionLimit
All set-ups
TRUE
67
ExpressionLimit
5%
All set-ups
All set-ups
TRUE
TRUE
-1
0
Uint8
Uint1
6
Uint1
6
Uint8
[1] On
All set-ups
TRUE
-
0.50 N/A
All set-ups
TRUE
-2
20-0* Feedback
20-00
Feedback 1 Source
20-01
Feedback 1 Conversion
20-02
Feedback 1 Source Unit
20-03
Feedback 2 Source
20-04
Feedback 2 Conversion
20-05
Feedback 2 Source Unit
20-06
Feedback 3 Source
20-07
Feedback 3 Conversion
20-08
Feedback 3 Source Unit
20-12
Reference/Feedback Unit
20-13
Minimum Reference/Feedb.
20-14
Maximum Reference/Feedb.
20-2* Feedback/Setpoint
20-20
Feedback Function
20-21
Setpoint 1
20-22
Setpoint 2
20-23
Setpoint 3
20-3* Feedback Adv. Conv
20-30
Refrigerant
20-31
20-32
20-72
PID Output Change
20-73
Minimum Feedback Level
20-74
Maximum Feedback Level
PID Autotuning
20-79
20-8* PID Basic Settings
20-81
PID Normal/ Inverse Control
20-82
PID Start Speed [RPM]
20-83
PID Start Speed [Hz]
20-84
On Reference Bandwidth
20-9* PID Controller
20-91
PID Anti Windup
Conver- Type
sion index
20-93
PID Proportional Gain
20-94
PID Integral Time
20.00 s
All set-ups
TRUE
-2
20-95
PID Differentiation Time
0.00 s
All set-ups
TRUE
-2
20-96
PID Diff. Gain Limit
5.0 N/A
All set-ups
TRUE
-1
Uint8
Uint1
6
Uint3
2
Uint1
6
Uint1
6
Table 6. 35: Parameter List, Group 20
136
TR200 Operating Instructions
How to Program the Frequency Converter
21-** Ext. Closed Loop
Par. No. Parameter description
#
21-0* Ext. CL Autotuning
21-00
Closed Loop Type
21-01
PID Performance
21-02
PID Output Change
21-03
Minimum Feedback Level
21-04
Maximum Feedback Level
21-09
PID Autotuning
21-1* Ext. CL 1 Ref./Fb.
21-10
Ext. 1 Ref./Feedback Unit
21-11
Ext. 1 Minimum Reference
21-12
Ext. 1 Maximum Reference
21-13
Ext. 1 Reference Source
21-14
Ext. 1 Feedback Source
21-15
Ext. 1 Setpoint
21-17
Ext. 1 Reference [Unit]
21-18
Ext. 1 Feedback [Unit]
21-19
Ext. 1 Output [%]
21-2* Ext. CL 1 PID
21-20
Ext. 1 Normal/Inverse Control
21-21
Ext. 1 Proportional Gain
21-22
Ext. 1 Integral Time
21-23
Ext. 1 Differentation Time
21-24
Ext. 1 Dif. Gain Limit
21-3* Ext. CL 2 Ref./Fb.
21-30
Ext. 2 Ref./Feedback Unit
21-31
Ext. 2 Minimum Reference
21-32
Ext. 2 Maximum Reference
21-33
Ext. 2 Reference Source
21-34
Ext. 2 Feedback Source
21-35
Ext. 2 Setpoint
21-37
Ext. 2 Reference [Unit]
21-38
Ext. 2 Feedback [Unit]
21-39
Ext. 2 Output [%]
21-4* Ext. CL 2 PID
21-40
Ext. 2 Normal/Inverse Control
21-41
Ext. 2 Proportional Gain
21-42
Ext. 2 Integral Time
21-43
Ext. 2 Differentation Time
21-44
Ext. 2 Dif. Gain Limit
Default value
4-set-up
Change
during
operation
Conver- Type
sion index
[0] Auto
[0] Normal
2 set-ups
2 set-ups
TRUE
TRUE
-
0.10 N/A
-999999.000 N/A
999999.000 N/A
[0] Disabled
2 set-ups
2 set-ups
2 set-ups
All set-ups
TRUE
TRUE
TRUE
TRUE
-2
-3
-3
-
Uint8
Uint8
Uint1
6
Int32
Int32
Uint8
[1] %
0.000 ExtPID1Unit
100.000 ExtPID1Unit
[0] No function
[0] No function
0.000 ExtPID1Unit
0.000 ExtPID1Unit
0.000 ExtPID1Unit
0%
All set-ups
All set-ups
All set-ups
All set-ups
All set-ups
All set-ups
All set-ups
All set-ups
All set-ups
TRUE
TRUE
TRUE
TRUE
TRUE
TRUE
TRUE
TRUE
TRUE
-3
-3
-3
-3
-3
0
Uint8
Int32
Int32
Uint8
Uint8
Int32
Int32
Int32
Int32
[0] Normal
All set-ups
TRUE
-
0.01 N/A
All set-ups
TRUE
-2
10000.00 s
All set-ups
TRUE
-2
0.00 s
All set-ups
TRUE
-2
5.0 N/A
All set-ups
TRUE
-1
Uint8
Uint1
6
Uint3
2
Uint1
6
Uint1
6
[1] %
0.000 ExtPID2Unit
100.000 ExtPID2Unit
[0] No function
[0] No function
0.000 ExtPID2Unit
0.000 ExtPID2Unit
0.000 ExtPID2Unit
0%
All set-ups
All set-ups
All set-ups
All set-ups
All set-ups
All set-ups
All set-ups
All set-ups
All set-ups
TRUE
TRUE
TRUE
TRUE
TRUE
TRUE
TRUE
TRUE
TRUE
-3
-3
-3
-3
-3
0
Uint8
Int32
Int32
Uint8
Uint8
Int32
Int32
Int32
Int32
[0] Normal
All set-ups
TRUE
-
0.01 N/A
All set-ups
TRUE
-2
10000.00 s
All set-ups
TRUE
-2
0.00 s
All set-ups
TRUE
-2
5.0 N/A
All set-ups
TRUE
-1
Uint8
Uint1
6
Uint3
2
Uint1
6
Uint1
6
Table 6. 36: Parameter List, Group 21
TR200 Operating Instructions
137
How to Program the Frequency Converter
Par. No. Parameter description
#
21-5* Ext. CL 3 Ref./Fb.
21-50
Ext. 3 Ref./Feedback Unit
21-51
Ext. 3 Minimum Reference
21-52
Ext. 3 Maximum Reference
21-53
Ext. 3 Reference Source
21-54
Ext. 3 Feedback Source
21-55
Ext. 3 Setpoint
21-57
Ext. 3 Reference [Unit]
21-58
Ext. 3 Feedback [Unit]
Ext. 3 Output [%]
21-59
21-6* Ext. CL 3 PID
21-60
Ext. 3 Normal/Inverse Control
21-61
Ext. 3 Proportional Gain
21-62
Ext. 3 Integral Time
21-63
Ext. 3 Differentation Time
21-64
Ext. 3 Dif. Gain Limit
Default value
4-set-up
Change Conver- Type
during
sion inoperation
dex
[1] %
0.000 ExtPID3Unit
100.000 ExtPID3Unit
[0] No function
[0] No function
0.000 ExtPID3Unit
0.000 ExtPID3Unit
0.000 ExtPID3Unit
0%
All set-ups
All set-ups
All set-ups
All set-ups
All set-ups
All set-ups
All set-ups
All set-ups
All set-ups
TRUE
TRUE
TRUE
TRUE
TRUE
TRUE
TRUE
TRUE
TRUE
-3
-3
-3
-3
-3
0
Uint8
Int32
Int32
Uint8
Uint8
Int32
Int32
Int32
Int32
[0] Normal
All set-ups
TRUE
-
0.01 N/A
All set-ups
TRUE
-2
10000.00 s
All set-ups
TRUE
-2
0.00 s
All set-ups
TRUE
-2
5.0 N/A
All set-ups
TRUE
-1
Uint8
Uint1
6
Uint3
2
Uint1
6
Uint1
6
Table 6. 37: Parameter List, Group 21 continued
138
TR200 Operating Instructions
How to Program the Frequency Converter
22-** Application Functions
Par. No. Parameter description
#
Default value
4-set-up
Change
during
operation
Conver- Type
sion index
0s
All set-ups
TRUE
0
[0] Disabled
[0] Off
All set-ups
All set-ups
TRUE
TRUE
-
22-24
No-Flow Delay
22-4* Sleep Mode
10 s
All set-ups
TRUE
0
22-40
Minimum Run Time
10 s
All set-ups
TRUE
0
22-41
Minimum Sleep Time
10 s
All set-ups
TRUE
0
22-42
Wake-up Speed [RPM]
ExpressionLimit
All set-ups
TRUE
67
22-43
22-44
22-45
Wake-up Speed [Hz]
Wake-up Ref./FB Difference
Setpoint Boost
ExpressionLimit
10 %
0%
All set-ups
All set-ups
All set-ups
TRUE
TRUE
TRUE
-1
0
0
60 s
All set-ups
TRUE
0
[0] Off
10 %
All set-ups
All set-ups
TRUE
TRUE
0
10 s
All set-ups
TRUE
0
[0] Disabled
All set-ups
start_to_start_min_on
All set-ups
_time (P2277)
TRUE
-
TRUE
0
TRUE
0
22-0* Miscellaneous
22-00
External Interlock Delay
22-2* No-Flow Detection
22-22
Low Speed Detection
22-23
No-Flow Function
Maximum Boost Time
22-46
22-6* Broken Belt Detection
22-60
Broken Belt Function
22-61
Broken Belt Torque
22-62
Broken Belt Delay
22-7* Short Cycle Protection
22-75
Short Cycle Protection
22-76
Interval between Starts
22-77
Minimum Run Time
0s
All set-ups
Uint1
6
Uint8
Uint8
Uint1
6
Uint1
6
Uint1
6
Uint1
6
Uint1
6
Int8
Int8
Uint1
6
Uint8
Uint8
Uint1
6
Uint8
Uint1
6
Uint1
6
Table 6. 38: Parameter List, Group 22
TR200 Operating Instructions
139
How to Program the Frequency Converter
23-** Time Based Funtions
Par. No. Parameter description
#
Default value
4-set-up
Change Converduring op- sion ineration
dex
Type
23-0* Timed Actions
23-00
23-01
ON Time
ON Action
23-02
OFF Time
23-03
OFF Action
Occurrence
23-04
23-1* Maintenance
23-10
Maintenance Item
23-11
Maintenance Action
23-12
Maintenance Time Base
23-13
Maintenance Time Interval
Maintenance Date and Time
23-14
23-1* Maintenance Reset
23-15
Reset Maintenance Word
ExpressionLimit
[0] Disabled
2 set-ups
2 set-ups
TRUE
TRUE
0
-
ExpressionLimit
[0] Disabled
[0] All days
2 set-ups
2 set-ups
2 set-ups
TRUE
TRUE
TRUE
0
-
[1] Motor bearings
[1] Lubricate
[0] Disabled
1 set-up
1 set-up
1 set-up
TRUE
TRUE
TRUE
-
1h
1 set-up
TRUE
74
ExpressionLimit
1 set-up
TRUE
0
[0] Do not reset
All set-ups
TRUE
-
23-16
Maintenance Text
23-5* Energy Log
23-50
Energy Log Resolution
0 N/A
1 set-up
TRUE
0
[5] Last 24 Hours
2 set-ups
TRUE
-
23-51
ExpressionLimit
2 set-ups
TRUE
0
0 N/A
[0] Do not reset
All set-ups
All set-ups
TRUE
TRUE
0
-
[0] Power [kW]
2 set-ups
TRUE
-
Period Start
23-53
Energy Log
Reset Energy Log
23-54
23-6* Trending
23-60
Trend Variable
23-61
Continuous Bin Data
0 N/A
All set-ups
TRUE
0
23-62
Timed Bin Data
0 N/A
All set-ups
TRUE
0
23-63
Timed Period Start
ExpressionLimit
2 set-ups
TRUE
0
23-64
23-65
23-66
23-67
Timed Period Stop
Minimum Bin Value
Reset Continuous Bin Data
Reset Timed Bin Data
ExpressionLimit
ExpressionLimit
[0] Do not reset
[0] Do not reset
2 set-ups
2 set-ups
All set-ups
All set-ups
TRUE
TRUE
TRUE
TRUE
0
0
-
TimeOfDayWoDate
Uint8
TimeOfDayWoDate
Uint8
Uint8
Uint8
Uint8
Uint8
Uint3
2
TimeOfDay
Uint8
VisStr
[20]
Uint8
TimeOfDay
Uint3
2
Uint8
Uint8
Uint3
2
Uint3
2
TimeOfDay
TimeOfDay
Uint8
Uint8
Uint8
Table 6. 39: Parameter List, Group 23
140
TR200 Operating Instructions
How to Program the Frequency Converter
Par. No. Parameter description
#
Default value
4-set-up
100 %
2 set-ups
TRUE
0
1.00 N/A
2 set-ups
TRUE
-2
0 N/A
0 kWh
0 N/A
2 set-ups
All set-ups
All set-ups
TRUE
TRUE
TRUE
0
75
0
23-8* Payback Counter
23-80
Power Reference Factor
23-81
Energy Cost
23-82
23-83
23-84
Investment
Energy Savings
Cost Savings
Change Converduring op- sion ineration
dex
Type
Uint8
Uint3
2
Uint3
2
Int32
Int32
Table 6. 40: Parameter List, Group 23 continued
24-** Application Functions 2
Par. No. Parameter description
#
24-0* Fire Mode
24-00
Fire Mode Function
24-03
Fire Mode Min Reference
24-04
Fire Mode Max Reference
24-05
Fire Mode Preset Reference
24-06
Fire Mode Reference Source
24-09
Fire Mode Alarm Handling
24-1* Drive Bypass
24-10
Drive Bypass Function
24-11
Drive Bypass Delay Time
Default value
4-set-up
Change Conver- Type
during sion inoperation
dex
[0] Disabled
ExpressionLimit
ExpressionLimit
0.00 %
[0] No function
[1] Trip, Critical
Alarms
2 set-ups
All set-ups
All set-ups
All set-ups
All set-ups
TRUE
TRUE
TRUE
TRUE
TRUE
-3
-3
-2
-
Uint8
Int32
Int32
Int16
Uint8
2 set-ups
FALSE
-
Uint8
[0] Disabled
2 set-ups
TRUE
-
0s
2 set-ups
TRUE
0
Uint8
Uint1
6
Table 6. 41: Parameter List, Group 24
TR200 Operating Instructions
141
Troubleshooting
Alarms and Warnings
Alarms and Warnings
A warning or an alarm is signalled by the relevant LED on the front of the frequency converter and indicated by
a code on the display.
A warning remains active until its cause is no longer present. Under certain circumstances operation of the
motor may still be continued. Warning messages may be critical, but are not necessarily so.
In the event of an alarm, the frequency converter will have tripped. Alarms must be reset to restart operation
once their cause has been rectified.
This may be done in four ways:
1. By using the [RESET] control button on the keypad.
2.
Via a digital input with the “Reset” function.
3.
Via serial communication/optional fieldbus.
4.
By resetting automatically using the [Auto Reset] function, which is a default setting for TR200 Drive, see
par.14-20 Reset Mode in the TR200 Programming Guide
Note After a manual reset using the [RESET] button on the keypad, the [AUTO ON] or [HAND ON] button must
be pressed to restart the motor.
If an alarm cannot be reset, the reason may be that its cause has not been rectified, or the alarm is trip-locked
(see also table on following page).
Alarms that are trip-locked offer additional protection, means that the mains supply must be switched off before
the alarm can be reset. After being switched back on, the frequency converter is no longer blocked and may be
reset as described above once the cause has been rectified.
Alarms that are not trip-locked can also be reset using the automatic reset function in par.14-20 Reset Mode
WARNING
Automatic wake-up is possible!
If a warning and alarm is marked against a code in the table on the following page, this means that either a
warning occurs before an alarm, or it can be specified whether it is a warning or an alarm that is to be displayed
for a given fault.
This is possible, for instance, in par.1-90 Motor Thermal Protection. After an alarm or trip, the motor carries on
coasting, and the alarm and warning flash on the frequency converter. Once the problem has been rectified,
only the alarm continues flashing.
142
TR200 Operating Instructions
Troubleshooting
No.
Description
Warning
X
(X)
(X)
(X)
X
X
X
X
X
(X)
(X)
X
X
X
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
42
46
47
48
49
50
51
10 Volts low
Live zero error
No motor
Mains phase loss
DC link voltage high
DC link voltage low
DC over voltage
DC under voltage
Inverter overloaded
Motor ETR over temperature
Motor thermistor over temperature
Torque limit
Over Current
Earth fault
Hardware mismatch
Short Circuit
Control word timeout
Internal Fan Fault
External Fan Fault
Brake resistor short-circuited
Brake resistor power limit
Brake chopper short-circuited
Brake check
Drive over temperature
Motor phase U missing
Motor phase V missing
Motor phase W missing
Inrush fault
Fieldbus communication fault
Out of frequency range
Mains failure
Phase Imbalance
Internal fault
Heatsink sensor
Overload of Digital Output Terminal 27
Overload of Digital Output Terminal 29
Overload of Digital Output On X30/6
Overload of Digital Output On X30/7
Pwr. card supply
24 V supply low
1.8 V supply low
Speed limit
AMA calibration failed
AMA check Unom and Inom
52
AMA low Inom
X
53
54
55
56
57
58
59
60
62
64
AMA motor too big
AMA motor too small
AMA Parameter out of range
AMA interrupted by user
AMA timeout
AMA internal fault
Current limit
External Interlock
Output Frequency at Maximum Limit
Voltage Limit
X
X
X
X
X
X
(X)
X
X
X
(X)
X
(X)
X
(X)
(X)
(X)
X
X
X
X
Alarm/Trip
Alarm/Trip Lock
(X)
(X)
X
X
X
(X)
(X)
X
X
X
X
X
(X)
(X)
X
X
X
X
X
X
6-01
1-80
14-12
1-90
1-90
X
X
X
X
8-04
14-53
(X)
X
(X)
X
(X)
(X)
(X)
X
X
X
X
X
X
X
2-13
2-15
X
(X)
(X)
(X)
X
4-58
4-58
4-58
X
X
(X)
(X)
(X)
(X)
X
Parameter Reference
5-01
5-02
5-32
5-33
X
X
X
(X)
X
X
X
X
X
1-86
Table 7. 1: Alarm/Warning code list
TR200 Operating Instructions
143
Troubleshooting
No.
Description
65
66
67
68
Control Board Over-temperature
Heat sink Temperature Low
Option Configuration has Changed
Safe Stop Activated
69
70
71
Pwr. Card Temp
Illegal FC configuration
PTC 1 Safe Stop
72
Dangerous Failure
73
76
79
80
91
92
93
94
95
96
97
98
201
202
203
204
243
244
245
246
247
248
250
251
Safe Stop Auto Restart
Power Unit Setup
Illegal PS config
Drive Initialized to Default Value
Analog input 54 wrong settings
NoFlow
Dry Pump
End of Curve
Broken Belt
Start Delayed
Stop Delayed
Clock Fault
Fire M was Active
Fire M Limits Exceeded
Missing Motor
Locked Rotor
Brake IGBT
Heatsink temp
Heatsink sensor
Pwr.card supply
Pwr.card temp
Illegal PS config
New spare parts
Type Code
Warning
X
X
Alarm/Trip
Alarm/Trip Lock
X
X
Parameter Reference
X
X1)
X
X
X
X
X1)
X1)
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
22-2*
22-2*
22-5*
22-6*
22-7*
22-7*
0-7*
X
X
X
X
X
X
X
Table 7. 2: Alarm/Warning code list
(X) Dependent on parameter
1) Can not be Auto reset via par.14-20 Reset Mode
A trip is the action when an alarm has appeared. The trip will coast the motor and can be reset by pressing the
reset button or make a reset by a digital input (parameter group 5-1* [1]). The original event that caused an
alarm cannot damage the frequency converter or cause dangerous conditions. A trip lock is an action when an
144
TR200 Operating Instructions
Troubleshooting
alarm occurs, which may cause damage to frequency converter or connected parts. A Trip Lock situation can
only be reset by a power cycling.
LED indication
Warning
Alarm
Trip locked
yellow
flashing red
yellow and red
Table 7. 3: LED Indication
Alarm Word and Extended Status Word
Bit
Hex
Dec
Alarm Word
Warning Word
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Brake Check
Pwr. Card Temp
Earth Fault
Ctrl.Card Temp
Ctrl. Word TO
Over Current
Torque Limit
Motor Th Over
Motor ETR Over
Inverter Overld.
DC under Volt
DC over Volt
DC Voltage Low
DC Voltage High
Mains ph. Loss
No Motor
Live Zero Error
10V Low
Brake Overload
Brake Resistor
Brake IGBT
Speed Limit
Fieldbus Fault
24V Supply Low
Mains Failure
Current Limit
Low Temp
Voltage Limit
Unused
Unused
Unused
00000001
00000002
00000004
00000008
00000010
00000020
00000040
00000080
00000100
00000200
00000400
00000800
00001000
00002000
00004000
00008000
00010000
00020000
00040000
00080000
00100000
00200000
00400000
00800000
01000000
02000000
04000000
08000000
10000000
20000000
40000000
1
2
4
8
16
32
64
128
256
512
1024
2048
4096
8192
16384
32768
65536
131072
262144
524288
1048576
2097152
4194304
8388608
16777216
33554432
67108864
134217728
268435456
536870912
1073741824
Brake Check
Pwr. Card Temp
Earth Fault
Ctrl.Card Temp
Ctrl. Word TO
Over Current
Torque Limit
Motor Th Over
Motor ETR Over
Inverter Overld.
DC under Volt
DC over Volt
Short Circuit
Inrush Fault
Mains ph. Loss
AMA Not OK
Live Zero Error
Internal Fault
Brake Overload
U phase Loss
V phase Loss
W phase Loss
Fieldbus Fault
24 V Supply Low
Mains Failure
1.8V Supply Low
Brake Resistor
Brake IGBT
Option Change
Drive Initialized
Safe Stop
Extended Status
Word
Ramping
AMA Running
Start CW/CCW
Slow Down
Catch Up
Feedback High
Feedback Low
Output Current High
Output Current Low
Output Freq High
Output Freq Low
Brake Check OK
Braking Max
Braking
Out of Speed Range
OVC Active
Table 7. 4: Description of Alarm Word, Warning Word and Extended Status Word
The alarm words, warning words and extended status words can be read out via serial bus or optional fieldbus
for diagnosis. See also par.16-90 Alarm Word, par.16-92 Warning Word and par.16-94 Ext. Status Word.
TR200 Operating Instructions
145
Troubleshooting
Fault Messages
WARNING
Hazardous Service Procedures!
The maintenance and troubleshooting procedures recommended in this section of the manual could result in exposure
to electrical, mechanical or other potential safety hazards. Always refer to the safety warnings provided throughout this
manual concerning these procedures. Unless specified otherwise, disconnect all electrical power including remote
disconnect and discharge all energy storing devices such as capacitors before servicing. Follow proper lockout/tagout
procedures to ensure the power can not be inadvertently energized. When necessary to work with live electrical components, have a qualified licensed electrician or other individual who has been trained in handling live electrical
components perform these tasks. Failure to follow all of the recommended safety warnings provided, could result in
death or serious injury.
WARNING 1, 10 volts low
WARNING 5, DC link voltage high
The control card voltage is below 10 V from terminal
50.
Remove some of the load from terminal 50, as the 10
V supply is overloaded. Max. 15 mA or minimum 590
Ω.
The intermediate circuit voltage (DC) is higher than
the high voltage warning limit. The limit is dependent
on the drive voltage rating. The frequency converter
is still active.
This condition can be caused by a short in a connected potentiometer or improper wiring of the potentiometer.
The intermediate circuit voltage (DC) is lower than the
low voltage warning limit. The limit is dependent on
the drive voltage rating. The frequency converter is
still active.
Troubleshooting: Remove the wiring from terminal
50. If the warning clears, the problem is with the customer wiring. If the warning does not clear, replace
the control card.
WARNING/ALARM 2, Live zero error
This warning or alarm will only appear if programmed by the user in par.6-01 Live Zero Timeout Function. The signal on one of the analog inputs is less
than 50% of the minimum value programmed for that
input. This condition can be caused by broken wiring
or faulty device sending the signal.
WARNING/ALARM 3, No motor
No motor has been connected to the output of the
frequency converter. This warning or alarm will only
appear if programmed by the user in par.1-80 Function at Stop.
Troubleshooting: Check the connection between the
drive and the motor.
WARNING/ALARM 4, Mains phase loss
A phase is missing on the supply side, or the mains
voltage imbalance is too high. This message also appears for a fault in the input rectifier on the frequency
converter. Options are programmed at par.
14-12 Function at Mains Imbalance.
Troubleshooting: Check the supply voltage and supply currents to the frequency converter.
146
WARNING 6, DC link voltage low
WARNING/ALARM 7, DC overvoltage
If the intermediate circuit voltage exceeds the limit,
the frequency converter trips after a time.
Troubleshooting:
Extend the ramp time
Change the ramp type
Activate functions in par.2-10 Brake Function
Increase par.14-26 Trip Delay at Inverter Fault
WARNING/ALARM 8, DC under voltage
If the intermediate circuit voltage (DC) drops below
the under voltage limit, the frequency converter
checks if a 24 V backup supply is connected. If no 24
V backup supply is connected, the frequency converter trips after a fixed time delay. The time delay varies
with unit size.
WARNING/ALARM 9, Inverter overloaded
The frequency converter is about to cut out because
of an overload (too high current for too long). The
counter for electronic, thermal inverter protection
gives a warning at 98% and trips at 100%, while giving an alarm. The frequency converter cannot be reset
until the counter is below 90%.
The fault is that the frequency converter is overloaded by more than 100% for too long. Note See the
derating section in the Design Guide for more details
if a high switching frequency is required.
TR200 Operating Instructions
Troubleshooting
WARNING/ALARM 10, Motor overload temperature
change this from a warning only condition to a warning followed by an alarm.
According to the electronic thermal protection (ETR),
the motor is too hot. Select whether the frequency
converter gives a warning or an alarm when the counter reaches 100% in par.1-90 Motor Thermal Protection. The fault is that the motor is overloaded by more
than 100% for too long.
WARNING/ALARM 13, Over Current
Troubleshooting:
Check if motor is over heating.
If the motor is mechanically overloaded
The inverter peak current limit (approx. 200% of the
rated current) is exceeded. The warning lasts about
1.5 sec., then the frequency converter trips and issues
an alarm. If extended mechanical brake control is selected, trip can be reset externally.
Troubleshooting:
This fault may be caused by shock loading or fast
acceleration with high inertia loads.
That the motor par.1-24 Motor Current is set correctly.
Turn off the frequency converter. Check if the
motor shaft can be turned.
Motor data in parameters 1-20 through 1-25 are
set correctly.
Check that the motor size matches the frequency
converter.
The setting in par.1-91 Motor External Fan.
Incorrect motor data in parameters 1-20 through
1-25.
Run AMA in par.1-29 Automatic Motor Adaptation (AMA).
WARNING
Live Electrical Components!
WARNING/ALARM 11, Motor thermistor over
temp
The thermistor or the thermistor connection is disconnected. Select whether the frequency converter
gives a warning or an alarm when the counter reaches 100% in par.1-90 Motor Thermal Protection.
Troubleshooting:
Check if motor is over heating.
Check if the motor is mechanically overloaded.
Check that the thermistor is connected correctly
between terminal 53 or 54 (analog voltage input)
and terminal 50 (+10 V supply), or between terminal 18 or 19 (digital input PNP only) and terminal 50.
If a KTY sensor is used, check for correct connection between terminal 54 and 55.
If using a thermal switch or thermistor, check the
programming of par.1-93 Thermistor Source
matches sensor wiring.
If using a KTY sensor, check the programming of
ameters 1-95, 1-96, and 1-97 match sensor wiring.
WARNING/ALARM 12, Torque limit
The torque is higher than the value in par.4-16 Torque
Limit Motor Mode (in motor operation) or the torque
is higher than the value in par.4-17 Torque Limit Generator Mode (in regenerative operation). Par.
14-25 Trip Delay at Torque Limit can be used to
TR200 Operating Instructions
WARNING
Disconnect power before proceeding.
ALARM 14, Earth (ground) fault
There is a discharge from the output phases to earth,
either in the cable between the frequency converter
and the motor or in the motor itself.
Troubleshooting:
Turn off the frequency converter and remove the
earth fault.
Measure the resistance to ground of the motor
leads and the motor with a megohmmeter to
check for earth faults in the motor.
Perform current sensor test.
ALARM 15, Hardware mismatch
A fitted option is not operational with the present
control board hardware or software.
Record the value of the following parameters and
contact your Trane supplier:
Par.15-40 FC Type
Par.15-41 Power Section
Par.15-42 Voltage
Par.15-43 Software Version
Par.15-45 Actual Typecode String
Par.15-49 SW ID Control Card
Par.15-50 SW ID Power Card
Par.15-60 Option Mounted
Par.15-61 Option SW Version
147
Troubleshooting
ALARM 16, Short circuit
There is short-circuiting in the motor or on the motor
terminals.
Turn off the frequency converter and remove the
short-circuit.
WARNING
Disconnect power before proceeding.
WARNING/ALARM 17, Control word timeout
There is no communication to the frequency converter.
The warning will only be active when par.8-04 Control
Word Timeout Function is NOT set to OFF.
If par.8-04 Control Word Timeout Function is set to
Stop and Trip, a warning appears and the frequency
converter ramps down until it trips, while giving an
alarm.
Troubleshooting:
Check connections on the serial communication
cable.
Increase par.8-03 Control Word Timeout Time
Check operation of the communication equipment.
Verify proper installation based on EMC requirements.
WARNING
Live Electrical Components!
Troubleshooting:
Check fan resistance.
Check soft charge fuses.
WARNING/ALARM 28, Brake check failed
Brake resistor fault: the brake resistor is not connected or not working.
Check par.2-15 Brake Check.
ALARM 29, Heatsink temp
The maximum temperature of the heatsink has been
exceeded. The temperature fault will not be reset until the temperature falls below a defined heatsink
temperature. The trip and reset point are different
based on the drive power size.
Troubleshooting:
Ambient temperature too high.
Too long motor cable.
Incorrect clearance above and below the drive.
Dirty heatsink.
Blocked air flow around the drive.
Damaged heatsink fan.
For the D, E, and F Frame Drives, this alarm is based
on the temperature measured by the heatsink sensor
mounted inside the IGBT modules. For the F Frame
drives, this alarm can also be caused by the thermal
sensor in the Rectifier module.
Troubleshooting:
Check fan resistance.
Check soft charge fuses.
WARNING 23, Internal fan fault
The fan warning function is an extra protection function that checks if the fan is running / mounted. The
fan warning can be disabled in par.14-53 Fan Monitor ([0] Disabled).
For the D, E, and F Frame drives, the regulated voltage to the fans is monitored.
Troubleshooting:
Check fan resistance.
Check soft charge fuses.
WARNING
Disconnect power before proceeding.
WARNING 24, External fan fault
The fan warning function is an extra protection function that checks if the fan is running / mounted. The
fan warning can be disabled in par.14-53 Fan Monitor ([0] Disabled).
IGBT thermal sensor.
WARNING
Disconnect power before proceeding.
ALARM 30, Motor phase U missing
Motor phase U between the frequency converter and
the motor is missing.
Turn off the frequency converter and check motor
phase U.
WARNING
Disconnect power before proceeding.
ALARM 31, Motor phase V missing
Motor phase V between the frequency converter and
the motor is missing.
Turn off the frequency converter and check motor
phase V.
For the D, E, and F Frame drives, the regulated voltage to the fans is monitored.
148
TR200 Operating Instructions
Troubleshooting
WARNING
Disconnect power before proceeding.
ALARM 32, Motor phase W missing
Motor phase W between the frequency converter and
the motor is missing.
Turn off the frequency converter and check motor
phase W.
WARNING
Disconnect power before proceeding.
ALARM 33, Inrush fault
Too many power-ups have occurred within a short
time period. Let unit cool to operating temperature.
WARNING/ALARM 34, Fieldbus communication fault
The fieldbus on the communication option card is not
working.
WARNING/ALARM 35, Out of frequency
range:
This warning is active if the output frequency has
reached the high limit (set in par. 4-53) or low limit
(set in par. 4-52). In Process Control, Closed Loop (. 1-00)
this warning is displayed.
WARNING/ALARM 36, Mains failure
This warning/alarm is only active if the supply voltage
to the frequency converter is lost and par.14-10 Mains
Failure is NOT set to OFF. Check the fuses to the frequency converter
ALARM 38, Internal fault
It may be necessary to contact your Trane supplier.
Some typical alarm messages:
0
256-258
512
513
514
515
516
517
518
519
783
10241279
1281
1282
1283
1284
Serial port cannot be initialized. Serious hardware
failure
Power EEPROM data is defect or too old
Control board EEPROM data is defect or too old
Communication time out reading EEPROM data
Communication time out reading EEPROM data
Application Orientated Control cannot recognize the
EEPROM data
Cannot write to the EEPROM because a write command is on progress
Write command is under time out
Failure in the EEPROM
Missing or invalid Barcode data in EEPROM
Parameter value outside of min/max limits
A can-telegram that has to be sent, couldn't be sent
Digital Signal Processor flash timeout
Power micro software version mismatch
Power EEPROM data version mismatch
Cannot read Digital Signal Processor software version
1299
Option SW in slot A is too old
1300
Option SW in slot B is too old
1302
Option SW in slot C1 is too old
1315
Option SW in slot A is not supported (not allowed)
1316
Option SW in slot B is not supported (not allowed)
1318
Option SW in slot C1 is not supported (not allowed)
1379
Option A did not respond when calculating Platform
Version.
1380
Option B did not respond when calculating Platform
Version.
1536
An exception in the Application Orientated Control
is registered. Debug information written in keypad
1792
DSP watchdog is active. Debugging of power part
data Motor Orientated Control data not transferred
correctly
2049
Power data restarted
2064-207 H081x: option in slot x has restarted
2
2080-208 H082x: option in slot x has issued a powerup-wait
8
2096-210 H083x: option in slot x has issued a legal powerup4
wait
2304
Could not read any data from power EEPROM
2305
Missing SW version from power unit
2314
Missing power unit data from power unit
2315
Missing SW version from power unit
ALARM 39, Heatsink sensor
No feedback from the heatsink temperature sensor.
The signal from the IGBT thermal sensor is not available on the power card. The problem could be on the
power card, on the gate drive card, or the ribbon cable between the power card and gate drive card.
WARNING 40, Overload of Digital Output Terminal 27
Check the load connected to terminal 27 or remove
short-circuit connection. Check par.5-01 Terminal 27
Mode.
WARNING 41, Overload of Digital Output Terminal 29
Check the load connected to terminal 29 or remove
short-circuit connection. Check par.5-02 Terminal 29
Mode.
TR200 Operating Instructions
149
Troubleshooting
WARNING 42, Overload of Digital Output on
X30/6 or Overload of Digital Output on X30/7
and Rr are increased. In most cases, however, this is
not critical.
For X30/6, check the load connected to X30/6 or remove short-circuit connection. Check par.5-32 Term
X30/6 Digi Out (MCB 101).
ALARM 58, AMA internal fault
For X30/7, check the load connected to X30/7 or remove short-circuit connection. Check par.5-33 Term
X30/7 Digi Out (MCB 101).
ALARM 46, Power card supply
The supply on the power card is out of range.
There are three power supplies generated by the
switch mode power supply (SMPS) on the power
card: 24 V, 5V, +/- 18V. When powered with three
phase mains voltage, all three supplied are monitored.
WARNING 47, 24 V supply low
The 24 Vdc is measured on the control card.
WARNING 48, 1.8 V supply low
The 1.8 Vdc supply used on the control card is outside
of allowable limits. The power supply is measured on
the control card.
WARNING 49, Speed limit
When the speed is not within the specified range in
par. 4-11 and par. 4-13. the drive will show a warning.
When the speed is below the specified limit in par.
1-86 Trip Speed Low [RPM] (except when starting or
stopping) the drive will trip.
ALARM 50, AMA calibration failed
Contact your Trane supplier.
ALARM 51, AMA check Unom and Inom
The setting of motor voltage, motor current, and motor power is presumably wrong. Check the settings.
ALARM 52, AMA low Inom
The motor current is too low. Check the settings.
Contact your Trane supplier.
WARNING 59, Current limit
The current is higher than the value in par.4-18 Current Limit.
WARNING 60, External interlock
External interlock has been activated. To resume normal operation, apply 24 Vdc to the terminal programmed for external interlock and reset the frequency
converter (via serial communication, digital I/O, or by
pressing reset button on keypad).
WARNING 61, Tracking error
An error has been detected between calculated motor
speed and speed measurement from feedback device. The function for Warning/Alarm/Disable is set in
4-30, Motor Feedback Loss Function, error setting in
4-31, Motor Feedback Speed Error, and the allowed error time in 4-32, Motor Feedback Loss Timeout. During
a commissioning procedure the function may be effective.
WARNING 62, Output frequency at maximum
limit
The output frequency is higher than the value set in
par.4-19 Max Output Frequency
WARNING 64, Voltage limit
The load and speed combination demands a motor
voltage higher than the actual DC link voltage.
WARNING/ALARM/TRIP 65, Control card over
temperature
Control card over temperature: The cutout temperature of the control card is 80° C.
WARNING 66, Heatsink temperature low
ALARM 53, AMA motor too big
This warning is based on the temperature sensor in
the IGBT module.
The motor is too big for the AMA to be carried out.
Troubleshooting:
ALARM 54, AMA motor too small
ALARM 67, Option module configuration has
changed
The motor is too big for the AMA to be carried out.
ALARM 55, AMA Parameter out of range
The parameter values found from the motor are outside acceptable range.
ALARM 56, AMA interrupted by user
The AMA has been interrupted by the user.
ALARM 57, AMA timeout
Try to start the AMA again a number of times, until
the AMA is carried out. Please note that repeated runs
may heat the motor to a level where the resistance Rs
150
One or more options have either been added or removed since the last power-down.
ALARM 68, Safe stop activated
Safe stop has been activated. To resume normal operation, apply 24 Vdc to terminal 37, then send a reset
signal (via Bus, Digital I/O, or by pressing the reset
key. See par. .
ALARM 69, Power card temperature
The temperature sensor on the power card is either
too hot or too cold.
TR200 Operating Instructions
Troubleshooting
Troubleshooting:
Check the operation of the door fans.
Check that the filters for the door fans are not
blocked.
Check that the gland plate is properly installed on
IP 21 and IP 54 (NEMA 1 and NEMA 12) drives.
ALARM 70, Illegal FC Configuration
Actual combination of control board and power
board is illegal.
ALARM 72, Dangerous failure
Safe stop with trip lock. Unexpected signal levels on
safe stop.
Warning 76, Power Unit Setup
The required number of power units does not match
the detected number of active power units.
ALARM 96, Start delayed
Motor start has been delayed due to short-cycle protection active. See parameter group 22-7.
WARNING 97, Stop delayed
Stopping the motor has been delayed due to short
cycle protection is active. See parameter group 22-7.
WARNING 98, Clock fault
Clock Fault. Time is not set or RTC clock (if mounted)
has failed. See parameter group 0-7.
WARNING 201, Fire M was Active
Fire Mode has been active.
WARNING 202, Fire M Limits Exceeded
Fire Mode has suppressed one or more warranty
voiding alarms.
Troubleshooting:
WARNING 203, Missing Motor
WARNING 73, Safe stop auto restart
A multi-motor under-load situation was detected, this
could be due to e.g. a missing motor.
Safe stopped. Note that with automatic restart enabled, the motor may start when the fault is cleared.
WARNING 204, Locked Rotor
WARNING 77, Reduced power mode:
A multi-motor overload situation was detected, this
could be due to e.g. a locked rotor.
This warning indicates that the drive is operating in
reduced power mode (i.e. less than the allowed number of inverter sections). This warning will be generated on power cycle when the drive is set to run with
fewer inverters and will remain on.
ALARM 244, Heatsink temperature
This alarm is only for F Frame drives. It is equivalent
to Alarm 29. The report value in the alarm log indicates which power module generated the alarm:
ALARM 79, Illegal power section configuration
1 = left most inverter module.
The scaling card is the incorrect t number or not installed. Also MK102 connector on the power card
could not be installed.
2 = middle inverter module in F2 or F4 drive.
ALARM 80, Drive initialized to default value
Parameter settings are initialized to default settings
after a manual reset.
ALARM 91, Analog input 54 wrong settings
Switch S202 has to be set in position OFF (voltage
input) when a KTY sensor is connected to analog input terminal 54.
2 = right inverter module in F1 or F3 drive.
3 = right inverter module in F2 or F4 drive.
5 = rectifier module.
ALARM 245, Heatsink sensor
This alarm is only for F Frame drives. It is equivalent
to Alarm 39. The report value in the alarm log indicates which power module generated the alarm:
1 = left most inverter module.
ALARM 92, No flow
2 = middle inverter module in F2 or F4 drive.
A no-load situation has been detected in the system.
See parameter group 22-2.
2 = right inverter module in F1 or F3 drive.
ALARM 93, Dry pump
5 = rectifier module.
A no-flow situation and high speed indicates that the
pump has run dry. See parameter group 22-2.
ALARM 94, End of curve
Feedback stays lower than the set point which may
indicate leakage in the pipe system.
3 = right inverter module in F2 or F4 drive.
ALARM 246, Power card supply
This alarm is only for F Frame drives. It is equivalent
to Alarm 46. The report value in the alarm log indicates which power module generated the alarm:
1 = left most inverter module.
ALARM 95, Broken belt
2 = middle inverter module in F2 or F4 drive.
Torque is below the torque level set for no load, indicating a broken belt. See parameter group 22-6.
2 = right inverter module in F1 or F3 drive.
TR200 Operating Instructions
151
Troubleshooting
3 = right inverter module in F2 or F4 drive.
5 = rectifier module.
ALARM 247, Power card temperature
This alarm is only for F Frame drives. It is equivalent
to Alarm 69. The report value in the alarm log indicates which power module generated the alarm:
1 = left most inverter module.
2 = middle inverter module in F2 or F4 drive.
2 = right inverter module in F1 or F3 drive.
3 = right inverter module in F2 or F4 drive.
5 = rectifier module.
ALARM 248, Illegal power section configuration
This alarm is only for F Frame drives. It is equivalent
to Alarm 79. The report value in the alarm log indicates which power module generated the alarm:
1 = left most inverter module.
2 = middle inverter module in F2 or F4 drive.
2 = right inverter module in F1 or F3 drive.
3 = right inverter module in F2 or F4 drive.
5 = rectifier module.
ALARM 250, New spare part
The power or switch mode power supply has been
exchanged. The frequency converter type code must
be restored in the EEPROM. Select the correct type
code in par.14-23 Typecode Setting according to the
label on the unit. Remember to select ‘Save to EEPROM’ to complete.
ALARM 251, New type code
The frequency converter has a new type code.
152
TR200 Operating Instructions
Troubleshooting
Acoustic Noise or Vibration
If the motor or the equipment driven by the motor - e.g. a fan blade - is making noise or vibrations at certain
frequencies, try the following:
•
Speed Bypass, parameter group 4-6*
•
Over-modulation, parameter 14-03 set to off
•
Switching pattern and -frequency parameter group 14-0*
•
Resonance Dampening, parameter 1-64
TR200 Operating Instructions
153
Specifications
General Specifications
Mains supply 200 - 240 VAC - Normal overload 110% for 1 minute
Frequency converter
P1K1
P1K5
Typical Shaft Output [kW]
1.1
1.5
IP 20 / Chassis
(A2+A3 may be converted to IP21 using a conversion kit. (Please see also items Mechanical mountA2
A2
ing in Operating Instructions and IP 21/Type 1
Enclosure kit in the Design Guide.))
IP 55 / NEMA 12
A5
A5
IP 66 / NEMA 12
A5
A5
Typical Shaft Output [HP] at 208 V
1.5
2.0
Output current
Continuous
6.6
7.5
(3 x 200-240 V ) [A]
Intermittent
7.3
8.3
(3 x 200-240 V ) [A]
Continuous
2.38
2.70
kVA (208 V AC) [kVA]
Max. cable size:
(mains, motor, brake)
[mm2 /AWG] 2)
P2K2
2.2
P3K0
3
P3K7
3.7
A2
A3
A3
A5
A5
2.9
A5
A5
4.0
A5
A5
4.9
10.6
12.5
16.7
11.7
13.8
18.4
3.82
4.50
6.00
4/10
Max. input current
Continuous
(3 x 200-240 V ) [A]
Intermittent
(3 x 200-240 V ) [A]
Max. pre-fuses1) [A]
Environment
Estimated power loss
at rated max. load [W] 4)
Weight enclosure IP20
[kg]
Weight enclosure IP21
[kg]
Weight enclosure IP55
[kg]
Weight enclosure IP 66
[kg]
Efficiency 3)
5.9
6.8
9.5
11.3
15.0
6.5
7.5
10.5
12.4
16.5
20
20
20
32
32
63
82
116
155
185
4.9
4.9
4.9
6.6
6.6
5.5
5.5
5.5
7.5
7.5
13.5
13.5
13.5
13.5
13.5
13.5
13.5
13.5
13.5
13.5
0.96
0.96
0.96
0.96
0.96
Table 8. 1: Mains Supply 200 - 240 VAC
154
TR200 Operating Instructions
TR200 Operating Instructions
155
at rated max. load [W] 4)
Weight enclosure IP20 [kg]
Weight enclosure IP21 [kg]
Weight enclosure IP55 [kg]
Weight enclosure IP 66 [kg]
Efficiency 3)
Environment:
Estimated power loss
Continuous
(3 x 200-240 V ) [A]
Intermittent
(3 x 200-240 V ) [A]
Max. pre-fuses1) [A]
Table 8. 2: Mains Supply 3 x 200 - 240 VAC
Max. input current
With mains disconnect
switch included:
Continuous (3 x 200-240 V ) [A]
Intermittent (3 x 200-240 V ) [A]
Continuous kVA (208 V AC) [kVA]
Max. cable size:
(mains, motor, brake)
[mm2 /AWG] 2)
12
23
23
23
0.96
12
23
23
23
0.96
63
63
310
30.8
24.2
269
28.0
16/6
10/7
30.8
33.9
11.1
22.0
24.2
26.6
8.7
7.5
Typical Shaft Output [HP] at 208 V
Output current
B1
B1
B1
P7K5
7.5
B1
B1
B1
P5K5
5.5
10
B3
B3
Mains supply 3 x 200 - 240 VAC - Normal overload 110% for 1 minute
IP 20 / Chassis
(B3+4 and C3+4 may be converted to IP21 using a conversion kit. (Please see
also items Mechanical mounting in Operating Instructions and IP 21/Type 1 Enclosure kit in the Design Guide.))
IP 21 / NEMA 1
IP 55 / NEMA 12
IP 66 / NEMA 12
Frequency converter
Typical Shaft Output [kW]
0.96
12
23
23
23
447
63
46.2
42.0
46.2
50.8
16.6
15
B1
B1
B1
P11K
11
B3
0.96
23.5
27
27
27
602
80
59.4
54.0
35/2
35/2
59.4
65.3
21.4
20
B2
B2
B2
P15K
15
B4
0.96
23.5
45
45
45
737
125
74.8
68.0
74.8
82.3
26.9
25
C1
C1
C1
P18K
18.5
B4
0.97
35
45
45
45
845
125
88.0
80.0
35/2
50/1/0
(B4=35/2)
88.0
96.8
31.7
30
C1
C1
C1
P22K
22
C3
0.97
35
45
45
45
1140
160
114.0
104.0
115
127
41.4
40
C1
C1
C1
P30K
30
C3
0.97
50
65
65
65
1353
200
143.0
130.0
70/3/0
95/4/0
143
157
51.5
50
C2
C2
C2
P37K
37
C4
0.97
50
65
65
65
1636
250
169.0
154.0
185/
kcmil35
0
120/250
MCM
170
187
61.2
60
C2
C2
C2
P45K
45
C4
Specifications
156
TR200 Operating Instructions
at rated max. load [W] 4)
Weight enclosure IP20 [kg]
Weight enclosure IP 21 [kg]
Weight enclosure IP 55 [kg]
Weight enclosure IP 66 [kg]
Efficiency 3)
Environment
Estimated power loss
Continuous
(3 x 380-440 V ) [A]
Intermittent
(3 x 380-440 V ) [A]
Continuous
(3 x 441-480 V) [A]
Intermittent
(3 x 441-480 V) [A]
Max. pre-fuses1)[A]
Table 8. 3: Mains Supply 3 x 380 - 480 VAC
Max. input current
Mains Supply 3 x 380 - 480 VAC - Normal overload 110% for 1 minute
Frequency converter
Typical Shaft Output [kW]
Typical Shaft Output [HP] at 460 V
IP 20 / Chassis
(A2+A3 may be converted to IP21 using a conversion kit. (Please see also items
Mechanical mounting in Operating Instructions and IP 21/Type 1 Enclosure kit in
the Design Guide.))
IP 55 / NEMA 12
IP 66 / NEMA 12
Output current
Continuous (3 x 380-440 V) [A]
Intermittent (3 x 380-440 V) [A]
Continuous (3 x 441-480 V) [A]
Intermittent (3 x 441-480 V) [A]
Continuous kVA (400 V AC) [kVA]
Continuous kVA (460 V AC) [kVA]
Max. cable size:
(mains, motor, brake)
[[mm2/ AWG] 2)
62
4.9
13.5
13.5
0.97
4.8
13.5
13.5
0.96
10
10
58
3.4
3.1
2.7
3.0
4.1
4.1
4.5
3.4
3.7
2.8
2.7
3
3.3
2.7
3.0
2.1
2.4
3.0
A5
A5
A5
A5
3.7
A2
A2
2.7
P1K5
1.5
2.0
P1K1
1.1
1.5
0.97
13.5
13.5
4.9
88
20
4.7
4.3
5.5
5.0
5.6
6.2
4.8
5.3
3.9
3.8
A5
A5
A2
P2K2
2.2
2.9
0.97
13.5
13.5
4.9
116
20
6.3
5.7
7.2
6.5
4/10
7.2
7.9
6.3
6.9
5.0
5.0
A5
A5
A2
P3K0
3
4.0
0.97
13.5
13.5
4.9
124
20
8.1
7.4
9.9
9.0
10
11
8.2
9.0
6.9
6.5
A5
A5
A2
P4K0
4
5.0
0.97
14.2
14.2
6.6
0.97
14.2
14.2
6.6
255
32
32
187
14.3
13.0
15.8
14.4
16
17.6
14.5
15.4
11.0
11.6
A5
A5
A3
P7K5
7.5
10
10.9
9.9
12.9
11.7
13
14.3
11
12.1
9.0
8.8
A5
A5
A3
P5K5
5.5
7.5
Specifications
TR200 Operating Instructions
157
Table 8. 4: Mains Supply 3 x 380 - 480 VAC
at rated max. load [W] 4)
Weight enclosure IP20 [kg]
Weight enclosure IP 21 [kg]
Weight enclosure IP 55 [kg]
Weight enclosure IP 66 [kg]
Efficiency 3)
Environment
Estimated power loss
Continuous (3 x 380-439 V ) [A]
Intermittent (3 x 380-439 V ) [A]
Continuous (3 x 440-480 V) [A]
Intermittent (3 x 440-480 V) [A]
Max. pre-fuses1)[A]
0.98
12
23
23
23
12
23
23
23
0.98
392
63
63
278
29
31.9
25
27.5
22
24.2
19
20.9
Mains Supply 3 x 380 - 480 VAC - Normal overload 110% for 1 minute
Frequency converter
P11K
P15K
Typical Shaft Output [kW]
11
15
Typical Shaft Output [HP] at 460 V
15
20
IP 20 / Chassis
(B3+4 and C3+4 may be converted to IP21 using a converB3
B3
sion kit (Please contact Trane)
IP 21 / NEMA 1
B1
B1
IP 55 / NEMA 12
B1
B1
IP 66 / NEMA 12
B1
B1
Output current
Continuous (3 x 380-439 V) [A]
24
32
Intermittent (3 x 380-439 V) [A]
26.4
35.2
Continuous (3 x 440-480 V) [A]
21
27
Intermittent (3 x 440-480 V) [A]
23.1
29.7
Continuous kVA (400 V AC) [kVA]
16.6
22.2
Continuous kVA 460 V AC) [kVA]
16.7
21.5
Max. cable size:
(mains, motor, brake) [mm2/
10/7
AWG] 2)
With mains disconnect switch included:
Max. input current
B2
B2
B2
44
48.4
40
44
30.5
31.9
B1
B1
B1
37.5
41.3
34
37.4
26
27.1
0.98
12
23
23
23
465
63
34
37.4
31
34.1
0.98
23.5
27
27
27
525
63
40
44
36
39.6
B4
B3
16/6
P22K
22
30
P18K
18.5
25
35/2
0.98
23.5
27
27
27
698
80
55
60.5
47
51.7
61
67.1
52
61.6
42.3
41.4
B2
B2
B2
B4
P30K
30
40
0.98
23.5
45
45
45
739
100
66
72.6
59
64.9
35/2
73
80.3
65
71.5
50.6
51.8
C1
C1
C1
B4
P37K
37
50
0.98
35
45
45
45
843
125
82
90.2
73
80.3
35/2
50/1/0
(B4=35/2)
90
99
80
88
62.4
63.7
C1
C1
C1
C3
P45K
45
60
0.98
35
45
45
45
1083
160
96
106
95
105
106
117
105
116
73.4
83.7
C1
C1
C1
C3
P55K
55
75
0.98
50
65
65
65
1384
250
133
146
118
130
70/3/0
95/
4/0
147
162
130
143
102
104
C2
C2
C2
C4
P75K
75
100
0.99
50
65
65
65
1474
250
161
177
145
160
185/
kcmil350
120/
MCM250
177
195
160
176
123
128
C2
C2
C2
C4
P90K
90
125
Specifications
Specifications
Mains supply (L1, L2, L3):
Mains voltage low / mains drop-out:
During low mains voltage or a mains drop-out, the FC continues until the intermediate circuit voltage drops
below the minimum stop level, which corresponds typically to 15% below the FC's lowest rated supply voltage.
Power-up and full torque cannot be expected at mains voltage lower than 10% below the FC's lowest rated
supply voltage.
Supply frequency
50/60 Hz ±5%
Max. imbalance temporary between mains phases
3.0 % of rated supply voltage
True Power Factor ()
≥ 0.9 nominal at rated load
Displacement Power Factor (cos) near unity
(> 0.98)
Switching on input supply L1, L2, L3 (power-ups) ≤ enclosure type A
maximum twice/min.
Switching on input supply L1, L2, L3 (power-ups) ≥ enclosure type B, C
maximum once/min.
Switching on input supply L1, L2, L3 (power-ups) ≥ enclosure type D, E, F
maximum once/2 min.
Environment according to EN60664-1
overvoltage category III / pollution degree 2
The unit is suitable for use on a circuit capable of delivering not more than 100.000 RMS symmetrical Amperes,
480/600 V maximum.
Motor Output (U, V, W):
Output voltage
0 - 100% of supply voltage
Output frequency
0 - 1000 Hz*
Switching on output
Ramp times
* Dependent on power size.
Unlimited
1 - 3600 sec.
Torque characteristics:
Starting torque (Constant torque)
Starting torque
Overload torque (Constant torque)
*Percentage relates to the frequency converter's nominal torque.
Cable lengths and cross sections:
Max. motor cable length, screened/armoured
Max. motor cable length, unscreened/unarmoured
Max. cross section to motor, mains, load sharing and brake *
Maximum cross section to control terminals, rigid wire
Maximum cross section to control terminals, flexible cable
Maximum cross section to control terminals, cable with enclosed core
Minimum cross section to control terminals
* See Mains Supply tables for more information!
Digital inputs:
Programmable digital inputs
Terminal number
Logic
Voltage level
Voltage level, logic'0' PNP
Voltage level, logic'1' PNP
Voltage level, logic '0' NPN
Voltage level, logic '1' NPN
Maximum voltage on input
Input resistance, Ri
maximum 110% for 1 min.*
maximum 135% up to 0.5 sec.*
maximum 110% for 1 min.*
TR200: 150 m
TR200: 300 m
1.5 mm2/16 AWG (2 x 0.75 mm2)
1 mm2/18 AWG
0.5 mm2/20 AWG
0.25 mm2
4 (6)
1)
1)
18, 19, 27 , 29 , 32, 33,
PNP or NPN
0 - 24 Vdc
< 5 Vdc
> 10 Vdc
> 19 Vdc
< 14 Vdc
28 Vdc
approx. 4 kΩ
All digital inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
1) Terminals 27 and 29 can also be programmed as output.
158
TR200 Operating Instructions
Specifications
Analog inputs:
Number of analog inputs
Terminal number
Modes
Mode select
Voltage mode
Voltage level
Input resistance, Ri
Max. voltage
Current mode
Current level
Input resistance, Ri
Max. current
Resolution for analog inputs
Accuracy of analog inputs
Bandwidth
2
53, 54
Voltage or current
Switch S201 and switch S202
Switch S201/switch S202 = OFF (U)
: 0 to + 10 V (scaleable)
approx. 10 kΩ
± 20 V
Switch S201/switch S202 = ON (I)
0/4 to 20 mA (scaleable)
approx. 200 Ω
30 mA
10 bit (+ sign)
Max. error 0.5% of full scale
: 200 Hz
The analog inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
Pulse inputs:
Programmable pulse inputs
Terminal number pulse
Max. frequency at terminal, 29, 33
Max. frequency at terminal, 29, 33
Min. frequency at terminal 29, 33
Voltage level
Maximum voltage on input
Input resistance, Ri
Pulse input accuracy (0.1 - 1 kHz)
Analog output:
Number of programmable analog outputs
Terminal number
Current range at analog output
Max. resistor load to common at analog output
Accuracy on analog output
Resolution on analog output
2
29, 33
110 kHz (Push-pull driven)
5 kHz (open collector)
4 Hz
see section on Digital input
28 Vdc
approx. 4 kΩ
Max. error: 0.1% of full scale
1
42
0/4 - 20 mA
500 Ω
Max. error: 0.8 % of full scale
8 bit
The analog output is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
Control card, RS-485 serial communication:
Terminal number
68 (P,TX+, RX+), 69 (N,TX-, RX-)
Terminal number 61
Common for terminals 68 and 69
The RS-485 serial communication circuit is functionally seated from other central circuits and galvanically isolated from the supply voltage (PELV).
TR200 Operating Instructions
159
Specifications
Digital output:
Programmable digital/pulse outputs
2
1)
27, 29
Terminal number
Voltage level at digital/frequency output
Max. output current (sink or source)
Max. load at frequency output
Max. capacitive load at frequency output
Minimum output frequency at frequency output
Maximum output frequency at frequency output
Accuracy of frequency output
Resolution of frequency outputs
0 - 24 V
40 mA
1 kΩ
10 nF
0 Hz
32 kHz
Max. error: 0.1 % of full scale
12 bit
1) Terminal 27 and 29 can also be programmed as input.
The digital output is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
Control card, 24 Vdc output:
Terminal number
Max. load
12, 13
: 200 mA
The 24 Vdc supply is galvanically isolated from the supply voltage (PELV), but has the same potential as the analog and
digital inputs and outputs.
Relay outputs:
Programmable relay outputs
Relay 01 Terminal number
Max. terminal load (AC-1)1) on 1-3 (NC), 1-2 (NO) (Resistive load)
2
1-3 (break), 1-2 (make)
240 V AC, 2 A
Max. terminal load (AC-15)1) (Inductive load @ cosφ 0.4)
240 Vac, 0.2 A
Max. terminal load (DC-1)1) on 1-2 (NO), 1-3 (NC) (Resistive load)
60 Vdc, 1A
Max. terminal load (DC-13)1) (Inductive load)
Relay 02 Terminal number
Max. terminal load (AC-1)1) on 4-5 (NO) (Resistive load)2)3)
24 Vdc, 0.1A
4-6 (break), 4-5 (make)
400 Vac, 2 A
Max. terminal load (AC-15)1) on 4-5 (NO) (Inductive load @ cosφ 0.4)
240 Vac, 0.2 A
Max. terminal load (DC-1)1) on 4-5 (NO) (Resistive load)
80 Vdc, 2 A
Max. terminal load (DC-13)1) on 4-5 (NO) (Inductive load)
24 Vdc, 0.1A
Max. terminal load (AC-1)1) on 4-6 (NC) (Resistive load)
Max. terminal load (AC-15)1) on 4-6 (NC) (Inductive load @ cosφ 0.4)
240 Vac, 2 A
240 Vac, 0.2A
Max. terminal load (DC-1)1) on 4-6 (NC) (Resistive load)
Max. terminal load (DC-13)1) on 4-6 (NC) (Inductive load)
Min. terminal load on 1-3 (NC), 1-2 (NO), 4-6 (NC), 4-5 (NO)
Environment according to EN 60664-1
50 Vdc, 2 A
24 Vdc, 0.1 A
24 Vdc 10 mA, 24 Vac 20 mA
overvoltage category III/pollution degree 2
1) IEC 60947 t 4 and 5
The relay contacts are galvanically isolated from the rest of the circuit by reinforced isolation (PELV).
2) Overvoltage Category II
3) UL applications 300 Vac 2A
Control card, 10 V DC output:
Terminal number
Output voltage
Max. load
50
10.5 V ±0.5 V
25 mA
The 10 Vdc supply is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
Control characteristics:
Resolution of output frequency at 0 - 1000 Hz
System response time (terminals 18, 19, 27, 29, 32, 33)
Speed control range (open loop)
Speed accuracy (open loop)
: +/- 0.003 Hz
: ≤ 2 ms
1:100 of synchronous speed
30 - 4000 rpm: Maximum error of ±8 rpm
All control characteristics are based on a 4-pole asynchronous motor
160
TR200 Operating Instructions
Specifications
Surroundings:
Enclosure type A
Enclosure type B1/B2
Enclosure type B3/B4
Enclosure type C1/C2
Enclosure type C3/C4
Enclosure type D1/D2/E1
Enclosure type D3/D4/E2
Enclosure type F1/F3
Enclosure type F2/F4
IP 20/Chassis, IP 21kit/Type 1, IP55/Type12, IP 66/Type12
IP 21/Type 1, IP55/Type12, IP 66/12
IP20/Chassis
IP 21/Type 1, IP55/Type 12, IP66/12
IP20/Chassis
IP21/Type 1, IP54/Type12
IP00/Chassis
IP21, 54/Type1, 12
IP21, 54/Type1, 12
IP21/NEMA 1/IP 4X on top of enclosure
Enclosure kit available ≤ enclosure type D
Vibration test enclosure A, B, C
1.0 g
Vibration test enclosure D, E, F
0.7 g
Relative humidity
5% - 95% (IEC 721-3-3; Class 3K3 (non-condensing) during operation
Aggressive environment (IEC 60068-2-43) H2S test
class Kd
Test method according to IEC 60068-2-43 H2S (10 days)
Ambient temperature (at 60 AVM switching mode)
- with derating
max. 55° C1)
- with full output power of typical EFF2 motors (up to 90% output current)
max. 50 ° C1)
- at full continuous FC output current
max. 45 ° C1)
1) For more information on derating see the Design Guide, section on Special Conditions.
Minimum ambient temperature during full-scale operation
Minimum ambient temperature at reduced performance
Temperature during storage/transport
Maximum altitude above sea level without derating
Maximum altitude above sea level with derating
0 °C
- 10 °C
-25 - +65/70 °C
1000 m
3000 m
Derating for high altitude, see section on special conditions
EMC standards, Emission
EMC standards, Immunity
EN 61800-3, EN 61000-6-3/4, EN 55011, IEC 61800-3
EN 61800-3, EN 61000-6-1/2,
EN 61000-4-2, EN 61000-4-3, EN 61000-4-4, EN 61000-4-5, EN 61000-4-6
See section on special conditions!
Control card performance:
Scan interval
Control card, USB serial communication:
USB standard
USB plug
: 5 ms
1.1 (Full speed)
USB type B “device” plug
Connection to PC is carried out via a standard host/device USB cable.
The USB connection is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
The USB connection is not galvanically isolated from protection earth. Use only isolated laptop/PC as connection
to the USB connector on frequency converter or an isolated USB cable/converter.
TR200 Operating Instructions
161
Specifications
Protection and Features:
•
Electronic thermal motor protection against overload.
•
Temperature monitoring of the heatsink ensures that the frequency converter trips if the temperature
reaches 95 °C ± 5°C. An overload temperature cannot be reset until the temperature of the heatsink
is below 70 °C ± 5°C (Guideline - these temperatures may vary for different power sizes, enclosures
etc.). The frequency converter has an auto derating function to avoid it's heatsink reaching 95 deg C.
•
The frequency converter is protected against short-circuits on motor terminals U, V, W.
•
If a mains phase is missing, the frequency converter trips or issues a warning (depending on the load).
•
Monitoring of the intermediate circuit voltage ensures that the frequency converter trips if the intermediate circuit voltage is too low or too high.
•
The frequency converter is protected against earth faults on motor terminals U, V, W.
162
TR200 Operating Instructions
Specifications
Special Conditions
Purpose of Derating
Derating must be taken into account when using the frequency converter at low air pressure (high altitudes), at
low speeds, with long motor cables, cables with a large cross section or at high ambient temperature. The
required action is described in this section.
Derating for Ambient Temperature
90% frequency converter output current can be maintained up to max. 50 °C ambient temperature.
With a typical full load current of EFF 2 motors, full output shaft power can be maintained up to 50 °C.
For more specific data and/or derating information for other motors or conditions, please contact Trane.
Automatic Adaptations to Ensure Performance
The frequency converter constantly checks for critical levels of internal temperature, load current, high voltage
on the intermediate circuit and low motor speeds. As a response to a critical level, the frequency converter can
adjust the switching frequency and / or change the switching pattern in order to ensure the performance of the
frequency converter. The capability to automatically reduce the output current extends the acceptable operating
conditions even further.
Derating for Low Air Pressure
The cooling capability of air is decreased at lower air pressure.
Below 1000 m altitude no derating is necessary but above 1000 m the ambient temperature (TAMB) or max.
output current (Iout) should be derated in accordance with the shown diagram.
Illustration 8. 1: Derating of output current versus altitude at TAMB, MAX for frame sizes A, B and C. At altitudes
above 2 km, please contact Trane regarding PELV.
An alternative is to lower the ambient temperature at high altitudes and thereby ensure 100% output current at
high altitudes. As an example of how to read the graph, the situation at 2 km is elaborated. At a temperature of
45° C (TAMB, MAX - 3.3 K), 91% of the rated output current is available. At a temperature of 41.7° C, 100% of
the rated output current is available.
TR200 Operating Instructions
163
Specifications
Derating of output current versus altitude at TAMB, MAX for frame sizes D, E and F.
Derating for Running at Low Speed
When a motor is connected to a frequency converter, it is necessary to check that the cooling of the motor is
adequate.
The level of heating depends on the load on the motor, as well as the operating speed and time.
Constant torque applications (CT mode)
A problem may occur at low RPM values in constant torque applications. In a constant torque application s a
motor may over-heat at low speeds due to less cooling air from the motor integral fan.
Therefore, if the motor is to be run continuously at an RPM value lower than half of the rated value, the motor
must be supplied with additional air-cooling (or a motor designed for this type of operation may be used).
An alternative is to reduce the load level of the motor by choosing a larger motor. However, the design of the
frequency converter puts a limit to the motor size.
Variable (Quadratic) torque applications (VT)
In VT applications such as centrifugal pumps and fans, where the torque is proportional to the square of the
speed and the power is proportional to the cube of the speed, there is no need for additional cooling or de-rating
of the motor.
In the graphs shown below, the typical VT curve is below the maximum torque with de-rating and maximum
torque with forced cooling at all speeds.
Maximum load for a standard motor at 40 °C driven by TR200 drive
Legend: ─ ─ ─ ─Typical torque at VT load ─•─•─•─Max torque with forced cooling ‒‒‒‒‒Max torque
Note 1) Over-syncronous speed operation will result in the available motor torque decreasing inversely
proportional with the increase in speed. This must be considered during the design phase to avoid overloading of the motor.
164
TR200 Operating Instructions
Index
Index
A
Abbreviations And Standards
Ac Brake Max. Current
9
2-16
82
Acceleration Time
64
Access To Control Terminals
42
15
Accessory Bags
Alarm/warning Code List
143
Alarms And Warnings
142
57
Ama
Analog Inputs
159
Analog Output
159
Auto Energy Optimization Compressor
78
Auto Energy Optimization Vt
78
47
Auto Tune
Automatic Adaptations To Ensure Performance
Automatic Motor Adaptation (ama)
163
47, 79
154
Awg
B
Brake Connection Option
37
Brake Control
Brake Function
147
2-10
Branch Circuit Protection
82
20
Broken Belt Delay
22-62 108
Broken Belt Function
22-60 108
Broken Belt Torque
22-61 108
C
Cable Lengths And Cross Sections
158
Changes Made
59
Changing A Group Of Numeric Data Values
114
Changing A Text Value
114
Changing Data
113
Changing Of Data Value
114
59
Changing Parameter Data
12
Checklist
Closed Loop Type
20-70 104
Coast Inverse
61
Coasting
54
Communication Option
Configuration Mode
149
1-00
Constant Torque Applications (ct Mode)
78
164
20
Control Cables
Control Cables
19
Control Card Performance
161
Control Card, 10 V Dc Output
160
Control Card, 24 Vdcoutput
160
Control Card, Rs-485 Serial Communication:
159
Control Card, Usb Serial Communication:
161
Control Characteristics
160
Control Terminals
Cooling
43
80, 164
Cooling Conditions
16
D
Date And Time
0-70
Date Format
0-71
Dc Bus Connection
Dc Hold/preheat Current
TR200 Operating Instructions
77
77
36
2-00
82
165
Index
Dc Link
146
Default Settings
115
58
Default Settings
Derating For Ambient Temperature
163
Derating For Low Air Pressure
163
Derating For Running At Low Speed
164
Digital Inputs, 5-1* Continued
87
158
Digital Inputs:
160
Digital Output
Display Line 1.1 Small
0-20
72
Display Text 1
0-37
76
Display Text 2
0-38
76
Display Text 3
0-39
77
Dst/summertime
0-74
77
Dst/summertime End
0-77
77
Dst/summertime Start
0-76
77
Disposal Instruction
8
E
Earthing And It Mains
23
Electrical Installation
19
7
Electrical Ratings
8
Electronic Waste
Example Of Changing Parameter Data
59
F
Fault Messages
146
Feedback 1 Conversion
20-01
98
Feedback 1 Source
20-00
98
Feedback 1 Source Unit
20-02
99
Feedback 2 Conversion
20-04 100
Feedback 2 Source
20-03 100
Feedback 3 Conversion
20-07 101
Feedback Function
20-20 101
Final Optimization And Test
Flying Start
47
1-73
Frequency Converter
79
47
Frequency Converter Identification
10
Function At Stop
1-80
Function Relay
5-40
66, 89
80
Function Setups
68
Fuses
20
Fusing Not In Ul Compliance
20
G
General Specifications
Graphical Display
158
49
H
High Power Series Mains And Motor Connections
18
How To Connect A Pc To The Frequency Converter
55
How To Connect Motor - Introduction
29
How To Connect To Mains And Earthing For B1 And B2
28
How To Operate Graphical
49
I
Indexed Parameters
114
Indicator Lights (leds)
51
Initialization
58
Installation At High Altitudes
Interval Between Starts
166
5
22-76 109
TR200 Operating Instructions
Index
J
[Jog Speed Hz]
3-11
65
[Jog Speed Rpm]
3-19
65
K
Kty Sensor
147
L
Language
0-01
62
Language Package 1
62
Language Package 2
62
Leds
49
Literature
9
Live Zero Timeout Function
6-01
Live Zero Timeout Time
6-00
Loggings
Low Speed Detection
92
91
59
22-22 106
M
Main Menu
113
Main Menu Mode
52
Main Menu Mode
113
Main Reactance
79
Mains Connection For A2 And A3
25
Mains Connection For B1, B2 And B3
28
Mains Connection For B4, C1 And C2
29
29
Mains Connection For C3 And C4
Mains Supply
154
Mains Wiring Overview
24
Maximum Boost Time
22-46 108
Maximum Feedback Level
20-74 104
Maximum Reference
Maximum Reference/feedb.
3-03
Mechanical Dimensions
14
Mechanical Mounting
Minimum Feedback Level
Minimum Reference
83
20-14 101
16
20-73 104
3-02
82
Minimum Reference/feedb.
20-13 101
Minimum Run Time
22-40
107, 109
Minimum Sleep Time
22-41 107
Motor Connection For C3 And C4
35
Motor Current
1-24
Motor Frequency
1-23
63
47
Motor Name Plate
Motor Nominal Speed
63
1-25
Motor Output
63
158
[Motor Power Hp]
1-21
63
[Motor Power Kw]
1-20
63
Motor Protection
80, 162
Motor Rotation Check
1-28
64
Motor Speed Direction
4-10
84
[Motor Speed High Limit Hz]
4-14
65
[Motor Speed High Limit Rpm]
4-13
65
[Motor Speed Low Limit Hz]
4-12
65
[Motor Speed Low Limit Rpm]
4-11
64
Motor Thermal Protection
1-90
80
Motor Voltage
1-22
63
Motor Wiring Overview
31
My Personal Menu
59
N
Name Plate Data
TR200 Operating Instructions
47
167
Index
Name Plate Data.
47
No Operation
61
No-flow Delay
22-24 107
No-flow Function
22-23 106
21
Non-ul Fuses 200 V To 480 V
O
Output Performance (u, V, W)
Overmodulation
Over-voltage Control
158
14-03
98
2-17
82
P
Parameter Data
59
Parameter Set-up
110
62
Parameters For Quick Set-up
56
Pc Software Tools
Pid Autotuning
20-79 104
Pid Integral Time
20-94 106
Pid Normal/ Inverse Control
20-81 105
Pid Output Change
20-72 104
Pid Performance
20-71 104
Pid Proportional Gain
20-93 105
[Pid Start Speed Hz]
20-83 105
[Pid Start Speed Rpm]
20-82 105
Preset Reference
3-10
83
Protection And Features
162
Pulse Inputs
159
Q
Quick Menu
52, 113
Quick Menu Mode
52
Quick Menu Mode
59
Quick Set-up Parameters
62
Quick Transfer Of Parameter Settings When Using
57
R
Ramp 1 Ramp Down Time
3-42
64
Ramp 1 Ramp Up Time
3-41
64
Reference 1 Source
3-15
83
Reference 2 Source
3-16
84
38
Relay Connection
Relay Output
41
Relay Outputs
160
Rs-485 Bus Connection
54
S
Safety Note
4
Safety Regulations
4
Safety Requirements Of Mechanical Installation
17
Screened/armoured.
Semi-auto Bypass Set-up
20
4-64
Serial Communication
85
161
Setpoint 1
20-21 103
Setpoint 2
20-22 103
Setpoint Boost
22-45 108
Short Cycle Protection
22-75 109
16
Side-by-side Installation
Sine-wave Filter
Start Delay
30
1-71
79
Stator Leakage Reactance
79
Status
52
Status Messages
Step-by-step
168
49
114
TR200 Operating Instructions
Index
Surroundings:
160
Switches S201, S202, And S801
Switching Frequency
46
14-01
97
T
Terminal 27 Mode
5-01
85
Terminal 29 Mode
5-02
85
Terminal 42 Output
6-50
95
Terminal 42 Output Max Scale
6-52
96
Terminal 42 Output Min Scale
6-51
96
Terminal 53 Filter Time Constant
6-16
93
Terminal 53 High Current
6-13
93
Terminal 53 High Ref./feedb. Value
6-15
93
Terminal 53 High Voltage
6-11
92
Terminal 53 Live Zero
6-17
93
Terminal 53 Low Current
6-12
93
Terminal 53 Low Ref./feedb. Value
6-14
93
Terminal 53 Low Voltage
6-10
92
Terminal 54 Filter Time Constant
6-26
94
Terminal 54 High Current
6-23
93, 94
Terminal 54 High Ref./feedb. Value
6-25
94
Terminal 54 High Voltage
6-21
94
Terminal 54 Live Zero
6-27
94
Terminal 54 Low Current
6-22
93, 94
Terminal 54 Low Ref./feedb. Value
6-24
Terminal 54 Low Voltage
6-20
Thermistor
Thermistor Source
94
94
81
1-93
Tightening Of Terminals
81
18
Time Format
0-72
Torque Characteristics
1-03
78, 158
[Trip Speed Low Hz]
1-87
[Trip Speed Low Rpm]
1-86
77
80
80
Two Ways Of Operating
49
Type Code String (t/c)
10
Type Code String Low And Medium Power
11
U
Ul Compliance/non-compliance
21
Ul Fuses, 200 - 240 V
22
Usb Connection.
43
V
Variable (quadratic) Torque Applications (vt)
164
Voltage Level
158
W
Wake-up Ref./fb Difference
22-44 107
[Wake-up Speed Hz]
22-43 107
[Wake-up Speed Rpm]
22-42 107
Warning Against Unintended Start
5
Warning Feedback High
4-57
85
Warning Feedback Low
4-56
84
Warning Speed High
4-53
Wiring Example And Testing
TR200 Operating Instructions
84
36
169
Operating Instructions
TR200
Literature Order Number
BAS-SVX19A-EN
Date
Supersedes
December 2008
www.trane.com
For more information, contact your local Trane
office or e-mail us at comfort@trane.com
Trane has a policy of continous product and product data improvement and reserves the right to
change design and specifications without notice.
BAS-SVX19A-EN
December 2008
130R0447
MG12H102
*MG12H102*
Rev. 2008-12-12
BAS-SVX19A-EN
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