Replacement parts suitable for Hypertherm® Powermax

Providers of Advanced Cutting and Welding Consumables Worldwide.
Replacement parts suitable for
Hypertherm® Powermax®
Hypertherm®, Powermax®, Powermax 1000®, Powermax 1250®, Powermax 1650®, Powermax T80®, Powermax T80M®, Powermax T100®, Powermax T100M®, Powermax T100H®,
FineCut® are the Registered Trademarks of Hypertherm, Inc. THERMACUT is in no way affiliated with the above-named manufacturers. References to the above-named machines, torches,
consumables and reference numbers are for convenience only. Most Thermacut parts are made for or by an IBG company. Thermacut reserves the right to substitute OEM parts in place
of Thermacut parts.
Valid from September 2011. © Copyright 2011 by Thermacut® Czech Republic. All rights reserved.
Replacement parts suitable for Powermax® [1]
Super-Life electrodes
Get the most from your plasma cutting
system!
TM
electrode Super-LifeTM
220037-UR
standard electrode
220037
To help you get the most from your Powermax®
plasma cutting system, Thermacut developed two
types of replacement electrodes: a standard OEMstyle electrode as well as an advanced Super-LifeTM
electrode.
The standard electrode is very similar in design to
the OEM part, with comparable performance and
lifespan.
The Super-LifeTM electrode brings additional benefits
to the user thanks to the Super-LifeTM technology and
bespoke cooling system, including:
•
•
•
•
superior electrode cooling
enhanced current transmission into the plasma arc
longer lifetime
increased productivity relative to standard electrodes
Thermacut electrode
w/Dual-Cooling Technology
OEM electrode
Plasma/cooling gas
enters
exits
exits
Plasma/cooling gas
enters
exits
exits
Cooling air
enters
Silver-wrapped
insert
nozzle
220011
nozzle
220064
nozzle
22006
nozzle
220329
Nozzles
It is extremely important to maintain production precision of all consumables used in a plasma cutting system.
These quality requirements are particularly important in
the case of the nozzle orifice. Circularity, cylindricity and
rougness of the machined hole are all factors that must
be acounted for when manufacturing the nozzle. These
atributes each play a key role on cut quality or lifespan
of the nozzle.
Thermacut nozzles are manufactured on “first-line” CNC
machines and cutting tools, which are noted for their
high-rigidity and precision. This makes the production
process stable for consistently optimal nozzle parametres
and tight tolerances, equal to the Thermacut electrodes.
Replacement torches suitable for T80®/T100®
In addition to offering a full range of consumables
for Powermax® systems, Thermacut also manufactures
high-quality hand and machine torches. Replacement
torches in either hand or machine configurations,
with or without leads, are available for T80®/T100®
torches.
These torches have high cut capacities, up to 44mm for
the T100H® and greater than 19mm for the T100M®.
The current range is 80A-100A for the T80® and T100®,
respectively, using plasma gas or shield gases such as
shop air or nitrogen. The advantages of these torches
are their ease of installation and operation, their low
operating costs, high safety quotient, and 100-amp
operation category.
T100H® Torch
T100M® Torch
Dismantling the dry-bulk tank
Actual cut quality achieved with the 100M® replacement machine torch, cutting mild steel at a thickness
of 6mm and cutting speed of 3,5mm/min.
Providers of Advanced Cutting and Welding Consumables Worldwide.
Replacement consumables suitable for
Powermax®[1]
Powermax T60®/Powermax T60M®, Powermax T80®/ Powermax T80M®, Powermax T100®/ Powermax T100M® shielded
configuration
Item
Ref. No.
Description
Std. Pkg.
Item Part No.
Ref. No.
Description
1. T-8404
Part No.
120930
Shield 40A/60A/80A
1
13. T-8892
220011
Nozzle100A
1
2. T-8403
120929
Shield 40A/60A/80A
1
19. T-4454**
120926-UR Electrode 40A/60A/80A
5
3. T-8904
220047
Shield 100A
1
20. T-8401
120926
5
4. T-8903
220065
Shield 100A
1
21. T-4455**
220037-UR Electrode 100A
5
6. T-9880**
120928-UR Retaining Cap 40A/60A/80A
1
22. T-8872
220037
5
7. T-9881**
220048-UR Retaining Cap 100A
1
23. T-4456**
120925-UR Swirl Ring 40A/60A/80A
1
8. T-10244**
220061-UR Retaining Cap, Ohmic 40A/60A/80A
1
24. T-8400
120925
1
9. T-10245**
220206-UR Retaining Cap, Ohmic 100A
1
25. T-4457**
220051-UR Swirl Ring 100A
1
10. T-3891
120932
Nozzle 40A
1
26. T-9923
220051
Swirl Ring 100A
1
11. T-8405
120931
Nozzle 60A
1
27. T-4510
058519
O-Ring
1
12. T-3890
120927
Nozzle 80A
1
Electrode 40A/60A/80A
Electrode 100A
Swirl Ring 40A/60A/80A
Std. Pkg.
Powermax T60®/Powermax T60M®, Powermax T80®/ Powermax T80M®, Powermax T100®/ Powermax T100M® shielded
configuration
Item
Part No.
5. T-4188
Ref. No.
Description
Std. Pkg.
120979
Deflector 40A/60A/80A/100A
Item Part No.
Ref. No.
Description
Std. Pkg.
1
19. T-4454**
120926-UR
Electrode 40A/60A/80A
5
220325 OEM Deflector, CE 40A FineCut®
1
20. T-8401
120926
Electrode
5
6. T-9880**
120928-UR
Retaining Cap 40A/60A/80A
1
21. T-4455**
220037-UR
Electrode 100A
5
7. T-9881**
5.a T-10410*
220048-UR
Retaining Cap 100A
1
22. T-8872
220037
Electrode 100A
5
14. T-3889
220006
Nozzle 40A Extended
1
23. T-4456**
120925-UR
Swirl Ring 40A/60A/80A
1
15. T-4572
220007
Nozzle 60A Extended
1
24. T-8400
120925
Swirl Ring 40A/60A/80A
1
16. T-3892
120980
Nozzle 80A Extended
1
25. T-4457**
220051-UR
Swirl Ring 100A
1
17. T-4190
220064
Nozzle 100A Extended
1
26. T-9923
220051
Swirl Ring 100A
1
1
27. T-4510
058519
O-Ring
1
18. T-9998
220329
®
Nozzle 40A FineCut
Thermacut also offers replacement manual and machine torches. For further information please visit our web sites
www.thermacut.com or contact your local Thermacut partner.
[1] Hypertherm®, Powermax®, Powermax 1000®, Powermax 1250®, Powermax 1650®, Powermax T80®, Powermax T80M®, Powermax T100®, Powermax T100M®, Powermax
T100H®, FineCut® are the Registered Trademarks of Hypertherm, Inc. THERMACUT is in no way affiliated with the above-named manufacturers. References to the above-named
machines, torches, consumables and reference numbers are for convenience only. Most Thermacut parts are made for or by an IBG company. Parts indicated with a * are original
parts manufactured by the above named manufacturer and are being resold by Thermacut. Thermacut reserves the right to substitute OEM parts in place of Thermacut parts.
**A UNIQUE DESIGN WHICH ENHANCES PERFORMANCE AND DIFFERS FROM OEM DESIGNS.
Valid from September 2011.
www.thermacut.cz
tel.: +420 572 423 411
sales@thermacut.cz
www.thermacut.de
tel: + 49 (0) 27 39 40 33 0
info@thermacut.de
www.thermacut.com
tel: 1-603-542-6715
customerservice@thermacut.com