MODEL G9742 5"x 6" METAL-CUTTING BANDSAW w/ SWIVEL HEAD

MODEL G9742
5" x 6" METAL-CUTTING
BANDSAW w/ SWIVEL HEAD
OWNER'S Manual
Copyright © NOVEMBER, 2005 By Grizzly Industrial, Inc. Revised juLY, 2008 (tr)
Warning: No portion of this manual may be reproduced in any shape
Or form without the written approval of Grizzly Industrial, inc.
#PC7670 printed in CHINA
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Table of Contents
INTRODUCTION................................................ 2
Foreword......................................................... 2
Contact Info.................................................... 2
Machine Data Sheet....................................... 3
Identification.................................................... 5
SECTION 1: SAFETY........................................ 6
Safety Instructions for Machinery................... 6
Metal Cutting Bandsaw Safety....................... 8
SECTION 2: CIRCUIT REQUIREMENTS......... 9
110/220V Operation........................................ 9
SECTION 3: SET UP....................................... 10
Set Up Safety................................................ 10
Items Needed for Set Up.............................. 10
Unpacking..................................................... 10
Inventory....................................................... 11
Clean Up....................................................... 12
Site Considerations....................................... 12
Cabinet, Wheels & Feet................................ 13
Squaring Vise to Blade................................. 15
Chip Tray & Cast Iron Stop.......................... 16
OFF Button Lever......................................... 16
Pulley Cover................................................. 17
Test Run....................................................... 18
Recommended Adjustments......................... 18
SECTION 4: OPERATIONS............................ 19
Operation Safety........................................... 19
Blade Speed................................................. 19
Blade Selection............................................. 20
Feed Rate..................................................... 21
Blade Guides................................................ 22
Blade Tension............................................... 23
Operation Tips.............................................. 23
SECTION 5: ACCESSORIES.......................... 24
SECTION 6: MAINTENANCE.......................... 26
Schedule....................................................... 26
Cleaning........................................................ 26
Lubrication.................................................... 26
SECTION 7: SERVICE.................................... 27
Troubleshooting............................................ 27
Blade Change............................................... 29
Blade Tracking.............................................. 30
Electrical Components.................................. 31
G9742 Wiring Diagram................................. 32
Saw Parts Breakdown.................................. 33
Stand Parts Breakdown................................ 35
Guides & Shafts Parts Breakdown............... 37
Labels Parts Breakdown............................... 38
WARRANTY AND RETURNS......................... 41
INTRODUCTION
Foreword
Contact Info
We are proud to offer the Model G9742 5" x 6"
Metal-Cutting Bandsaw with Swivel Head. This
machine is part of a growing Grizzly family of fine
metalworking machinery. When used according
to the guidelines set forth in this manual, you can
expect years of trouble-free, enjoyable operation
and proof of Grizzly’s commitment to customer
satisfaction.
If you have any comments regarding this manual,
please write to us at the address below:
We are pleased to provide this manual with
the Model G9742. It was written to guide you
through assembly, review safety considerations,
and cover general operating procedures. It represents our effort to produce the best documentation possible.
We stand behind our machines. If you have any
service questions or parts requests, please call or
write us at the location listed below.
The specifications, drawings, and photographs
illustrated in this manual represent the Model
G9742 as supplied when the manual was prepared. However, owing to Grizzly’s policy of continuous improvement, changes may be made at
any time with no obligation on the part of Grizzly.
For your convenience, we always keep current
Grizzly manuals available on our website at www.
grizzly.com. Any updates to your machine will be
reflected in these manuals as soon as they are
complete. Visit our site often to check for the latest updates to this manual!
-2-
C
Grizzly Industrial, Inc.
/O Technical Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: techsupport@grizzly.com
Web Site: http://www.grizzly.com
G9742 5" x 6" Metal Cutting Bandsaw
Machine Data Sheet
MACHINE DATA
SHEET
Customer service #: (570) 546-9663 · to order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G9742 4" X 6" METAL-CUTTING BANDSAW W/
SWIVEL HEAD
Product Dimensions:
Weight.............................................................................................................................................................. 150 lbs.
length/Width/height................................................................................................................. 39 x 23-3/8 x 54-3/4 in.
Foot print (length/Width)................................................................................................................. 26-1/2 x 20-1/2 in.
Shipping Dimensions:
type.................................................................................................................................................... Wood slat Crate
Content............................................................................................................................................................ Machine
Weight.............................................................................................................................................................. 176 lbs.
length/Width/height............................................................................................................................. 41 x 19 x 22 in.
Electrical:
switch............................................................................................................................................. automatic shut off
switch Voltage...................................................................................................................................................... 110V
Cord length............................................................................................................................................................ 4 ft.
Cord gauge....................................................................................................................................................12 gauge
plug......................................................................................................................................................................... yes
Motors:
Main
type.................................................................................................................. tEFC Capacitor start induction
horsepower..............................................................................................................................................1/2 hp
Voltage.................................................................................................................................................110/220V
prewired......................................................................................................................................................110V
phase........................................................................................................................................................ single
amps.........................................................................................................................................................7/3.5a
speed.................................................................................................................................................1720 rpM
Cycle..........................................................................................................................................................60 hz
Number of speeds........................................................................................................................................... 1
power transfer ............................................................................................................................... V-Belt drive
Bearings....................................................................................................................... shielded and lubricated
Main Specifications:
Operation Info
Blade speeds......................................................................................................................... 80, 120, 200 FpM
std. Blade len......................................................................................................................................64-1/2 in.
head swivel............................................................................................................................................ 45 deg.
Model G9742
The information contained herein is deemed accurate as of 7/8/2008 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.
G9742 5" x 6" Metal Cutting Bandsaw
PAGE 1 OF 2
-3-
Cutting Capacities
angle Cuts........................................................................................................................ right 45, left 60 deg.
Vise jaw depth...................................................................................................................................... 4-3/8 in.
Vise jaw height..................................................................................................................................... 2-1/2 in.
Max. Capacity rect. height at 90d..............................................................................................................5 in.
Max. Capacity rect. Width at 90d............................................................................................................... 6 in.
Max. Capacity rnd. at 90d.......................................................................................................................... 5 in.
Max. Capacity rect. height at 45d....................................................................................................2-15/16 in.
Max. Capacity rect. height at 30d..............................................................................................................5 in.
Max. Capacity rect. Width at 30d............................................................................................................... 5 in.
Max. Capacity rnd. at 30d.......................................................................................................................... 5 in.
Max. Capacity rect. Width at 45d.........................................................................................................3-3/4 in.
Max. Capacity rnd. at 45d....................................................................................................................3-3/4 in.
Max. Capacity rect. height at 60d........................................................................................................1-3/4 in.
Max. Capacity rect. Width at 60d.......................................................................................................2-3/16 in.
Max. Capacity rnd. at 60d....................................................................................................................1-3/4 in.
Construction
table Construction...................................................................................................precision ground Cast iron
Wheel Construction upper...................................................................................................Machined Cast iron
Wheel Construction lower...................................................................................................Machined Cast iron
Body Construction................................................................................................................................ Cast iron
Base Construction......................................................................Formed and Welded steel with Coolant sump
Wheel Cover Construction....................................................................................................... pre-formed steel
paint.......................................................................................................................................................... Epoxy
Other
Wheel size................................................................................................................................................. 13 in.
Blade guides upper.......................................................................................................... adjustable Carbide a
Blade guides lower.......................................................................................................... adjustable Carbide a
Table Info
table size length...................................................................................................................................... 12 in.
table size Width.................................................................................................................................... 4-1/2 in.
Floor to Cutting area height......................................................................................................................29 in.
Other Specifications:
iso Factory ................................................................................................................................................... iso 9001
Country of origin ..............................................................................................................................................taiwan
China
Warranty ............................................................................................................................................................ 1 year
serial Number location ...............................................................................................Machine label on Body Frame
assembly time ........................................................................................................................................... 30 minutes
Features:
Control panel Conveniently located
adjustable hydraulic downfeed
Quick release Vise for rapid Change out of Workpiece
Blade included
Model G9742
-4-
The information contained herein is deemed accurate as of 7/8/2008 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.
PAGE 2 OF 2
G9742 5" x 6" Metal Cutting Bandsaw
Identification
D
L
A
K
E
B
C
F
J
G
I
H
Figure 1. The Model G9742.
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
K.
L.
Blade Tension Knob
Blade Guide Knob
Blade Guides
Pulley Cover
Heavy Duty Motor
Hydraulic Cylinder and Feed Rate Dial
ON/OFF Push-Button Switch Assembly
Table Angle Scale
Cast Iron Stop
Vise Clamp Handwheel
Gear Box
Blade Tension Gauge
G9742 5" x 6" Metal Cutting Bandsaw
-5-
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-7-
Additional Safety Instructions for Metal
Cutting Bandsaws
1. BLADE CONDITION. Do not operate with
dull, cracked or badly worn blade. Inspect
blades for cracks and missing teeth before
each use.
8.FIRE HAZARD. Use EXTREME CAUTION
if cutting magnesium. Using the wrong cutting fluid will lead to chip fire and possible
explosion.
2. HAND PLACEMENT. Never position fingers or thumbs in line with the cut. Hands
could be crushed in vise or by falling
machine components.
9. CUTTING FLUID SAFETY. Always follow
manufacturer’s cutting fluid safety instructions. Pay particular attention to contact,
contamination, inhalation, storage and disposal warnings. Spilled cutting fluid is a
slipping hazard.
3. ENTANGLEMENT HAZARDS. Do not
operate this bandsaw without blade guard
in place. Otherwise, loose clothing, jewelry,
long hair and work gloves can be drawn
into working parts.
4. BLADE REPLACEMENT. When replacing
blades, make sure teeth face toward the
workpiece. Wear gloves to protect hands
and safety glasses to protect eyes.
5. WORKPIECE HANDLING. Always support
the workpiece with table, vise, or some
type of support fixture. Flag long pieces
to avoid a tripping hazard. Never hold the
workpiece with your hands during a cut.
6. LOSS OF STABILITY. Unsupported
workpieces may jeopardize machine stability and cause the machine to tip and fall
which could cause serious injury.
7.POWER INTERRUPTION. Unplug machine
after power interruption. Machines without
magnetic switches can start up after power
is restored.
10. ATTENTION TO WORK AREA. Never
leave a machine running and unattended.
Pay attention to the actions of others in the
area to avoid unintended accidents.
11. MAINTENANCE/SERVICE. All inspections, adjustments, and maintenance are
to be done with the machine OFF and the
plug pulled from the outlet. Wait for all
moving parts to come to a complete stop.
12. Hearing Protection & Hazards.
Noise generated by blade and workpiece
vibration, material handling, and power
transmission can cause permanent hearing loss over time and interfere with communication and audible signals. Always
wear hearing protection.
13. Hot Surfaces. Due to friction, the
workpiece, chips, and some machine components can be hot enough to burn you.
No list of safety guidelines can be complete. Every shop environment is different. Like all
machines there is danger associated with the Model G9742. Accidents are frequently caused by
lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen
the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious
personal injury may occur.
-8-
G9742 5" x 6" Metal Cutting Bandsaw
SECTION 2: CIRCUIT REQUIREMENTS
110/220V Operation
Power Connection Device
The Model G9742 comes prewired with a NEMA
5-15 plug for connection to power. If you rewire the
motor to 220V, we recommend using the plug and
receptacle shown in Figure 2 for 220V.
Serious personal injury could occur if you
connect the machine to power before completing the setup process. DO NOT connect
the machine to the power until instructed
later in this manual.
<gdjcY^c\Egdc\^h
Adc\Zhid[i]ZI]gZZ
Egdc\h
5-15 Plug & Outlet
for 110V
8jggZci
8Vggn^c\Egdc\h
Electrocution or fire could
result if machine is not
grounded and installed in
compliance with electrical
codes. Compliance MUST
be verified by a qualified
electrician!
NOTICE
The Model G9742 is prewired for 110V operation. If you plan to operate your machine
at 220V, the motor must be rewired (see
Page 32).
<gdjcYZY
DjiaZi
6-15 Plug & Outlet
for 220V
Figure 2. Recommended plug types.
Extension Cords
Using extension cords may reduce the life of the
motor. Instead, place the machine near a power
source. If you must use an extension cord:
•
For 110V, use at least a 14 gauge cord that
does not exceed 50 feet in length.
Amp Draw at 110V (prewired)................... 7 Amps
Amp Draw at 220V................................ 3.5 Amps
•
For 220V, use at least a 14 gauge cord that
does not exceed 50 feet in length.
Power Supply Circuit Requirements
•
The extension cord must have a ground wire
and plug pin.
Full Load Amperage Draw
You MUST connect your machine to a grounded
circuit that is rated for the amperage given below.
Never replace a circuit breaker on an existing circuit with one of higher amperage without consulting a qualified electrician to ensure compliance
with wiring codes. If you are unsure about the
wiring codes in your area or you plan to connect your machine to a shared circuit, consult
a qualified electrician.
Minimum Circuit Size (110V)................... 15 Amps
Minimum Circuit Size (220V).................. 15 Amps
G9742 5" x 6" Metal Cutting Bandsaw
-9-
SECTION 3: SET UP
Set Up Safety
This machine presents
serious injury hazards
to untrained users. Read
through this entire manual to become familiar with
the controls and operations before starting the
machine!
Wear safety glasses during the entire set up process!
The Model G9742 is a
heavy machine. DO NOT
over-exert yourself while
unpacking or moving
your machine—get assistance.
Items Needed for
Set Up
The following items are needed to complete the
set up process, but are not included with your
machine:
Description
Qty
• Safety Glasses (for each person)................ 1
• An Assistant................................................ 1
• Phillips Head Screwdriver #2...................... 1
• Standard Screwdriver #2............................. 1
• Hex Wrench 6mm........................................ 1
• Open-End Wrenches
6, 12, 14, & 19mm................................. 1 ea.
• Open-End Wrenches 3 ⁄ 8", 7⁄ 16" & 1⁄ 2"...... 1 ea.
Unpacking
The Model G9742 was carefully packed to ensure
that it arrives to you safely. If you discover the
machine is damaged after you have signed
for delivery, please immediately call Customer
Service at (570) 546-9663 for advice.
Save the containers and all packing materials for
possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the condition of your shipment, you should inventory the
contents.
-10-
G9742 5" x 6" Metal Cutting Bandsaw
Inventory
Assembly Hardware:
—Hex Wrench 4mm.................................... 1
—Hex Bolt 3 ⁄ 8-16 x 1"................................... 2
—Hex Bolt M8-1.25 x 30............................. 4
—Flat Washer 17mm (Wheels)................... 4
—Flat Washer 8mm.................................... 4
—Cotter Pin 1⁄ 8 x 1 (Wheels)....................... 2
—Hex Nut 3 ⁄ 8-16 (Feet)................................ 4
—Flat Washer 3 ⁄ 8......................................... 1
—Phillips Head Screw M6-1 x 12.............. 16
—Flat Washer 1⁄4....................................... 18
—Hex Bolt 1⁄4 x 20 x 1⁄ 2".............................. 2
—Sheet Metal Screw 1⁄4-10 x 5 ⁄ 16"................ 1
After all the parts have been removed from the box, you should have the following items:
Box 1: (Figure 3)
Qty
A. Base............................................................ 1
B. Front Panel.................................................. 1
C. Rear Panel.................................................. 1
D. Right Panel.................................................. 1
E. Left Panel.................................................... 1
F. Chip Tray..................................................... 1
G. Feet............................................................. 4
H. Wheels........................................................ 2
I. Axle............................................................. 1
J. Work Stop Shaft.......................................... 1
K. Work Stop.................................................... 1
L. Belt Cover.................................................... 1
M. V-Belt........................................................... 1
In the event that any nonproprietary parts are
missing (e.g. a nut or a washer), we would be
glad to replace them, or for the sake of expediency, replacements can be obtained at your local
hardware store.
A
C
B
G
L
H
M
K
F
E
D
J
I
Figure 3. G9742 Loose parts inventory.
G9742 5" x 6" Metal Cutting Bandsaw
-11-
Clean Up
The unpainted surfaces are coated with a waxy
oil to prevent corrosion during shipment. Remove
this protective coating with a solvent cleaner or
degreaser, such as shown in Figure 4. For thorough cleaning, some parts must be removed.
For optimum performance, clean all moving
parts or sliding contact surfaces. Avoid chlorine-based solvents, such as acetone or brake
parts cleaner that may damage painted surfaces. Always follow the manufacturer’s instructions
when using any type of cleaning product.
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. DO
NOT use these products
to clean the machinery.
Site Considerations
Floor Load
Refer to the Machine Data Sheet for the weight
and footprint specifications of your machine.
Some floors may require additional reinforcement
to support both the machine and operator.
Working Clearances
Consider existing and anticipated needs, size of
material to be processed through each machine,
and space for auxiliary stands, work tables or
other machinery when establishing a location for
your new machine. See Figure 5 for the minimum
working clearances.
23 3 ⁄ 8"
Many cleaning solvents
are toxic if inhaled.
Minimize your risk by only
using these products in a
well ventilated area.
G2544—Solvent Cleaner & Degreaser
A great product for removing the waxy shipping
grease from your machine during clean up.
39"
Figure 5. Minimum working clearances.
Unsupervised children and
visitors inside your shop
could cause serious personal injury to themselves.
Lock all entrances to the
shop when you are away and
DO NOT allow unsupervised
children or visitors in your
shop at any time!
Figure 4. Cleaner/degreaser available from
Grizzly.
-12-
G9742 5" x 6" Metal Cutting Bandsaw
Cabinet, Wheels &
Feet
This bandsaw is shipped with four rubber feet
with posts and two wheels with an axle. It is your
option to install four rubber feet if you do not
need to move the bandsaw, or install the axle
and wheels if you need to move the bandsaw
regularly.
Components and Hardware Needed:
Qty
Base................................................................... 1
Front Panel......................................................... 1
Rear Panel.......................................................... 1
Right Panel......................................................... 1
Left Panel........................................................... 1
Ramp.................................................................. 1
Feet.................................................................... 4
Wheels............................................................... 2
Axle.................................................................... 1
—Flat Washers 17mm................................. 4
—Cotter Pins............................................... 2
—Hex Nuts 3 ⁄ 8-16......................................... 4
—Phillips Head Screw M6-1 x 12.............. 16
—Flat Washer 1⁄4....................................... 16
—Hex Bolt M8-1.25 x 30............................. 4
—Flat Washer 8mm.................................... 4
Figure 6. Installing wheels and feet.
5. Position the base on the floor, and adjust the
feet until the base is level and is stable.
6. Tighten the hex nuts against the base to lock
the feet in position.
7. Position the front and rear panels on the
base and install the panels to the base with
four M6-1 x 12 Phillips head screws and flat
washers (see Figure 7).
To install the wheels, feet, and the cabinet:
1. At the end of the base with the axle holes,
insert the axle into the base (see Figure 6).
2. Slide a 17mm flat washer and wheel onto
each end of the axle, followed by another
washer and cotter pin.
3. Thread a 3⁄8-16 hex nut on both feet.
4. Thread the two rubber feet into the base (see
Figure 6).
G9742 5" x 6" Metal Cutting Bandsaw
Figure 7. Front and rear panels installed.
-13-
8. Position the left panel between the front
and rear panels, and secure it in place with
six M6-1 x 12 Phillips head screws and flat
washers (see Figure 8).
Get assistance when
lifting this machine.
Otherwise,
you
can
severely injure yourself!
10. With the help of an assistant or a hoisting
device, place the bandsaw onto the cabinet.
11. Secure the bandsaw to the cabinet with four
M8-1.25 x 30 hex bolts and 8mm flat washers
(see Figure 10).
Figure 8. Left Panel installed.
9. Position the right panel between the front
and rear panel, and secure it in place with six
M6-1 x 12 Phillips head screws and flat washers (see Figure 9).
Figure 10. Attaching bandsaw to cabinet.
Figure 9. Installing right panel.
-14-
G9742 5" x 6" Metal Cutting Bandsaw
Shipping Strap &
Stop Adjustment
Squaring Vise to
Blade
To ensure that your bandsaw arrives without
damage to the hinge system, a shipping strap
was installed. After removing the shipping strap,
you will have to make a series of adjustments,
beginning with the feed stop bolt.
To ensure that your bandsaw will make cuts that
match the degree scale, you must make sure to
square the vise to the blade.
To remove the shipping strap and adjust the
feed stop bolt:
1. Rotate the headstock until the pointer reads
"0" on the tabletop scale, and tighten the
headstock lock lever so the headstock stays
indexed at zero.
1. Remove the shipping strap hex bolt and
strap with a 12mm wrench (see Figure 11).
Note: Keep this shipping strap in the event that
you must transport or ship the bandsaw.
2. Adjust the feed stop bolt and jam nut with a
14mm wrench (Figure 12), so the bandsaw
blade teeth are just below the table surface
when the cut is complete.
To square the vise to the blade:
2. Using a 6mm wrench, loosen the two cap
screws that hold the vise to the table (see
Figure 13).
Square
Headstock
Lock Lever
Figure 13. Squaring vise to blade, headstock,
and table scale.
Figure 11. Removing shipping strap.
3. Using a small machinists square, adjust the
vise so it is square to the blade.
4. Tighten the two cap screws, so the vise and
blade are square with one another.
Figure 12. Feed stop bolt.
G9742 5" x 6" Metal Cutting Bandsaw
-15-
Chip Tray & Cast
Iron Stop
OFF Button Lever
The chip tray directs small workpieces into a bucket when the cut is complete. The cast iron stop
allows you to repeat cuts at the same length.
After you have removed the shipping strap and
have adjusted the headstock stop bolt, you must
adjust the OFF button lever stop bolt, so the
bandsaw shuts OFF automatically when a cut is
complete.
To install the chip tray and cast iron stop:
To set the OFF button lever stop bolt:
1. Position the chip tray as shown in Figure 14
if you choose to use this accessory.
1. With the headstock in the complete down
position, loosen the 12mm stop bolt and jam
nut (see Figure 16).
Chip tray
Figure 14. Chip tray installed.
2. Insert the stop rod approximately 3⁄4" into the
saw until the end of the rod is just flush with
the inside casting surface.
3. Using the 4mm hex wrench, tighten the set
screw shown in Figure 15.
Stop Bolt and
Jam Nut
OFF Button
Figure 16. OFF button lever and stop bolt.
2. Push down on the OFF button lever so the
button is completely depressed.
3. While keeping the lever depressed, use your
fingertips to turn the stop bolt until the head
touches the lever.
4. Back off the stop bolt 1⁄3 turn and tighten the
jam nut.
Set Screw
Set Screw
Figure 15. Installing stop rod.
4. Slide the cast iron stop onto the stop rod
and tighten the set screw.
-16-
G9742 5" x 6" Metal Cutting Bandsaw
Pulley Cover
When opened, the pulley cover gives you access
to change the pulley ratio so the bandsaw can cut
at one of three speeds.
4. Loosen the belt tension knob enough to
install the belt on the appropriate pulley that
will give the required blade speed. Refer to
Blade Speed on Page 19 for blade speed
selections.
5. Adjust the belt tension knob (Figure 18), so
the belt has 1⁄4" deflection when pressed in
the center, and close the cover.
ENTANGLEMENT
HAZARD! You MUST
install the pulley cover
before
operating!
Otherwise, severe injury
may occur.
To install the pulley cover:
1. UNPLUG THE BANDSAW!
Belt Tension
Knob
2. Position and rotate the pulley cover into
place as shown in Figure 17.
3. Install the two 1⁄4-20 x 1⁄2" hex bolts and washers that secure the pulley cover.
Figure 18. Belt tension knob.
Figure 17. Positioning the pulley cover.
G9742 5" x 6" Metal Cutting Bandsaw
-17-
Test Run
Projectiles thrown from
the machine could cause
serious eye injury. Wear
safety glasses during
assembly and operation.
Starting the machine:
1. Read the entire instruction manual.
2. Make sure all tools and foreign objects have
been removed from the machine.
3. Put on safety glasses and secure loose
clothing or long hair.
4. Raise the bandsaw by the handle.
5. Start the bandsaw while keeping your finger
near the ON/OFF switch at all times during the test run. The bandsaw should run
smoothly with little or no vibration.
Recommended
Adjustments
The adjustments listed below have been performed at the factory. However, because of
the many variables involved with shipping, we
recommend that you at least verify the following
adjustments to ensure the adjustments remain
unchanged.
Step-by-step instructions on verifying these
adjustments can be found in SECTION 6:
MAINTENANCE on Page 26 and Section 7:
Service on Page 27.
Factory adjustments that should be verified:
1. Blade Tracking (Page 30).
2. Squaring Vise to Blade (Page 15).
3. Blade Guides (Page 22).
—If you suspect any problems, immediately
stop the bandsaw and correct before continuing.
—If you need any help with your bandsaw
call our Tech Support at (570) 546-9663.
-18-
G9742 5" x 6" Metal Cutting Bandsaw
SECTION 4: OPERATIONS
Operation Safety
Blade Speed
The Model G9742 has these three blade speeds:
80, 120, and 200 FPM.
Damage to your eyes, lungs, and ears could
result from using this machine without
proper protective gear. Always wear safety
glasses, a respirator, and hearing protection
when operating this machine.
Loose hair and clothing could get caught in
machinery and cause serious personal injury. Keep
loose clothing and long
hair away from moving
machinery.
NOTICE
If you have never used this type of machine
or equipment before, We strongly recommend that you read books, trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will
not be held liable for accidents caused by
lack of training.
To change blade speeds:
1. UNPLUG THE BANDSAW!
2. Determine the best speed for your cut. The
table in Figure 19 is provided as a basic
guideline. Material thickness and the type of
blade used will factor into FPM selection.
Material
Feet Per Minute
(FPM)
Aluminum
250
Plastics
800
Brass (soft)
500
Carbon Tool Steel
100-150
Cast Iron
100-150
Cold Rolled Steel
150-200
High Speed Steel
90-125
Malleable Iron
150-200
Hard Rubber
150-200
Figure 19. Blade speed table.
3. Slacken the V-belt and position it for the
desired FPM (see Figure 20).
80
120
200
Motor Pulley
Wheel Pulley
Figure 20. V-belt positions in FPM.
4. Tension the V-belt as described in the Pulley
Cover section on Page 17.
G9742 5" x 6" Metal Cutting Bandsaw
-19-
Blade Selection
The chart below is a basic starting point for choosing blade type based on teeth per inch (TPI) for
variable tooth pitch blades and for standard raker
type bimetal blades/HSS blades. However, for
exact specifications of bandsaw blades, contact
the blade manufacturer.
To select the correct blade TPI:
Here are some general rules of thumb with
respect to bandsaw blade use.
2. Refer to the "Material Thickness" row of the
blade selection chart in Figure 21, and read
across to find the workpiece thickness you
need to cut.
•
1. Measure the material thickness. This measurement is the length of cut taken from
where the tooth enters the workpiece, sweeps
through, and exits the workpiece.
At least three teeth must contact the metal
at any phase of the cut. Otherwise, the teeth
can load up with metal, fracture, and break
off. If the TPI is too high, the teeth can load
up with material and overheat, damaging the
blade.
•
For a faster but rougher cut, use a blade with
a lower TPI and a higher feed rate.
•
For a slower but smoother cut, use a blade
with more TPI and a lower feed rate.
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3. Refer to the "Shape" of metal and "Material
Type" columns, and find the shape and
material to be cut.
4. In the applicable row, read across to the right
and find the box where the row and column
intersect. Listed in the box is the minimum
TPI recommended for the variable tooth pitch
blades, and the TPI for bimetal raker blades
in parentheses.
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Figure 21. Blade selection chart. Note: The TPI numbers
in parentheses apply to bimetal/HSS blades only.
-20-
G9742 5" x 6" Metal Cutting Bandsaw
Feed Rate
The speed at which the saw blade will cut through
a workpiece is controlled by blade type and feed
rate.
The feed rate is controlled by the valve lever and
feed rate dial on the hydraulic cylinder shown in
Figure 22.
Valve Lever
To set the feed rate:
1. Raise the headstock and turn the valve lever
sideways (horizontally).
2. Clamp the workpiece in the table vise.
3. Move the headstock and blade a few inches
above the workpiece.
4. With the correct saw blade installed and
blade speed selected, turn the saw ON.
5. Slowly rotate the feed rate dial to a conservative feed rate until the saw begins to cut the
workpiece.
6. Observe the chips that exit the cut, and
increase or decrease the feed rate according
to the chip characteristics (see Figure 23).
Feed Rate Dial
Figure 22. Bandsaw feed rate control.
Turning the valve lever in-line with the piping (as
shown in the Figure 22) opens it up, which allows
the fluid to circulate and allows the head to move.
Turning the valve lever sideways or perpendicular
to the pipiing closes it, which locks the headstock
in place.
The feed rate dial controls the amount of fluid that
circulates around the hydraulic cylinder, which in
turn, controls the speed that it moves.
Chips are width
of tooth, thin and
curled, and silvery:
Optimum speed and
feed rate.
Chips are silvery,
thin, small, or
powdery: Increase
feed rate.
Chips are large,
curled, blue or
brown, or smoking:
Decrease feed rate.
Figure 23. Reading chips.
G9742 5" x 6" Metal Cutting Bandsaw
-21-
Blade Guides
Side Bearing
Eccentric
and Jam Nut
Guide Bearing
Adjustment Hex Bolt
UNPLUG the bandsaw
power cord, and NEVER
adjust the blade guides
while the saw blade is
moving!
The blade guide side bearings support and twist
the blade straight so the blade will enter the
workpiece perpendicular to the table surface. The
blade guide support bearings prevent blade twist
by stopping the blade from being pushed back
during a cut. Both adjustments are critical for correct saw operation (see Figure 24).
Guide Bearing
Adjustment
Hex Bolt
Blade Guide Support Bearing
Side Bearing
Eccentric and
Jam Nut
Blade Guide
Side Bearing
Figure 24. Blade guide adjustment locations.
To adjust the guide bearings:
Figure 25. Blade guide adjustments.
4. Adjust the blade guide housing so the support bearing rests against the rear of the
blade (see Figure 24).
5. Using a 14mm wrench, loosen the outer side
bearing eccentric jam nuts.
6. Using a 12mm wrench, rotate the side bearing eccentrics until the bearings have a bearing-to-blade clearance of 0.000" to 0.001".
The bearings must not pinch the blade and
the blade needs to be perpendicular to the
table.
7. Tighten the jam nuts, loosen the lock knob, and
slide the blade guide close to the workpiece
so the blade is supported and will not twist
during the cut (see Figure 26).
Lock Knob
Note: Make sure the blade is tensioned and
tracks correctly before you adjust the blade guide
bearings. Refer to Blade Tension and Blade
Tracking on Pages 23 and 30 for further instructions.
1. UNPLUG THE BANDSAW!
2. Let the bandsaw headstock park in the full
down position.
3. Using a 12mm wrench, loosen the guide
bearing adjustment hex bolt (see Figure
25).
-22-
Figure 26. Blade guide position lock knob.
G9742 5" x 6" Metal Cutting Bandsaw
Blade Tension
•
Proper blade tension is essential to long blade
life, straight cuts, and efficient cutting. The Model
G9742 features a blade tension indicator to assist
you with blade tensioning.
Clamp the material firmly in the vise jaws to
ensure a straight cut through the material,
and use the positive lock to speed production.
•
Two major signs that you do not have proper
blade tension are: 1) the blade stalls in the cut and
slips on the wheels, and 2) the blade frequently
breaks from being too tight.
Let the blade reach full speed before engaging the workpiece. Never start a cut with the
blade in contact with the workpiece (see
Figure 27).
•
Chips should be curled and silvery. If the
chips are thin and powder like, increase your
feed rate.
•
Burned chips indicate a need to reduce your
blade speed.
•
Wait until the blade has completely stopped
before removing the workpiece from the vise,
and avoid touching the cut end—it could be
very hot!
•
Support long pieces so they won't fall when
cut, and flag the end to alert passers-by of
potential danger.
•
Adjust the blade guides as close as possible
to the workpiece to minimize side-to-side
blade movement.
•
Use coolant when possible to increase blade
life.
To tension the blade on the bandsaw:
1. Make sure the blade is tracking properly.
2. UNPLUG THE BANDSAW!
3. Slide the blade guides as far apart as they
will go, then tighten them down again.
4. Turn the tension knob clockwise to tighten
the blade.
5.Tighten the blade until the tension indicator
moves into the green or center section of the
indicator.
6. To fine tune blade tension, use a blade
tensioning gauge, like the one found in
SECTION 5: ACCESSORIES on Page 24.
Please follow the instructions included with
your gauge and the blade manufacturer's
recommendations on blade tension.
Operation Tips
The following tips will help you safely and effectively operate your bandsaw, and help you get the
maximum life out of your saw blades.
Work Stop
Tips for horizontal cutting:
•
Use the work stop to quickly and accurately
cut multiple pieces of stock to the same
length.
G9742 5" x 6" Metal Cutting Bandsaw
Figure 27. Typical proper starting position.
-23-
ACCESSORIES
SECTION 5: ACCESSORIES
G5107—64-1/2 x 1/2 x .025 10 TPI Raker
G5108—64-1/2 x 1/2 x .025 14 TPI Raker
G5109—64-1/2 x 1/2 x .025 18 TPI Raker
G5110—64-1/2 x 1/2 x .025 24 TPI Raker
G5111—64-1/2 x 1/2 x .025 6-10 Variable Pitch
G5112—64-1/2 x 1/2 x .025 8-12 Variable Pitch
G5113—64-1/2 x 1/2 x .025 10-14 Variable Pitch
G5114—64-1/2 x 1/2 x .025 14-18 Variable Pitch
G5115—64-1/2 x 1/2 x .025 20-24 Variable Pitch
Figure 28. Blades.
H5408—Blade Tensioning Gauge
The Blade Tensioning Gauge ensures long blade
life, reduced blade breakage, and straight cutting
by indicating correct tension. A precision dial indicator provides you with a direct readout in PSI.
Power Twist ® V-Belts
H9815—A 1 ⁄ 2" x 4'
A smart upgrade for any machine that uses
V-belts. These link belts provide smooth running
with less vibration, heat, and noise than solid
belts. Power Twist ® V-Belts can be customized
in minutes to any size—just add or remove sections to fit your needs. Once you use a link belt,
you'll like it so much you'll want to convert all your
machines!
Figure 30. Power Twist ® V-Belt.
T20640—Machinery’s Handbook
For more than 90 years, this handbook has been
the benchmark by which machinists’ and engineering texts have been judged. Includes a wealth
of information on mathematics, mechanics, measurements, and materials. A must have for the
amateur or professional.
Figure 29. H5408 blade tensioning gauge.
Figure 31. Machinery’s Handbook.
-24-
G9742 5" x 6" Metal Cutting Bandsaw
G5618—Deburring Tool w/ 2 Blades
G5619—Extra Aluminum Blades
G5620—Extra Brass and Cast Iron Blade
The quickest tool for smoothing freshly machined
metal edges. Comes with two blades—one for
steel/aluminum and one for brass/cast iron.
G7615—Oil Can w/Steel Nozzle
G7616—Oil Can w/Plastic Nozzle
G7617—Oil Can w/Flexible Plastic Nozzle
Whether you’re lubricating cutting tools or maintaining machinery in top operating condition, you’ll
appreciate these High Pressure Oil Cans. Each
can holds 5 ounces of oil and has a trigger activated, high pressure pump.
Figure 32. G5618 deburring tool.
T20501—Face Shield, 4" Crown, Clear
T20502—Face Shield, 7" Crown, Clear
T20448—Economy Clear Safety Glasses
T20452—"Kirova" Anti-Reflective Glasses
T20456—"Dakura" Clear Safety Glasses
H0736—Shop Fox® Safety Glasses
These glasses meet ANSI Z87.1-2003 specifications. Buy extras for visitors or employees. You
can't be too careful with shop safety!
T20448
Figure 34. High pressure oil cans.
G9256—6" Dial Caliper
G9257—8" Dial Caliper
G9258—12" Dial Caliper
These traditional dial calipers are accurate to
0.001" and can measure outside surfaces, inside
surfaces, and heights/depths. Features stainless
steel, shock resistant construction and a dust
proof display.
T20452
T20501
T20456
H0736
Figure 33. Our most popular eye protection.
G9742 5" x 6" Metal Cutting Bandsaw
Figure 35. Grizzly® dial calipers.
-25-
SECTION 6: MAINTENANCE
Lubrication
Always disconnect power
to the machine before
performing maintenance.
Failure to do this may
result in serious personal injury.
Schedule
For optimum performance from your machine,
follow this maintenance schedule and refer to any
specific instructions given in this section.
Daily Check
• Loose mounting bolts.
• Damaged saw blade.
• Worn or damaged wires.
• Any other unsafe condition.
• Clean after each use.
• Proper blade tension.
Monthly Check
• Lubricate vise screw.
• Check V-Belt for wear.
Annual Check
• Inspect gear lubrication.
Cleaning
Cleaning the Model G9742 is relatively easy.
Keeping metal chips away from bandsaw mechanisms is important to making sure that your
bandsaw lasts a long time. Use a shop vacuum
or brush off metal chips frequently.
The gearbox and all bearings are sealed and permanently lubricated so no scheduled lubrication is
needed. However, you must periodically lubricate
adjustment locations and bare metal surfaces.
Refer to Figure 36 for lubrication points.
Lubricate the following areas listed below:
A. Blade Tension Mechanism: Open the main
blade guard, and drop a few drops of oil on
the tension knob lead screw.
B. Blade and Guides: Drop a few drops of
light machine oil on the blade and the blade
guides daily.
C. Gear Box: Is packed with grease and should
only be changed if you suspect contamination has entered.
D. Table and Machined Surfaces: Keep bare
metal surfaces rust-free with regular applications of products like SLIPIT®. For long term
storage you may want to consider products
like Boeshield T-9™.
E. Vise Lead Screw: Drop a few drops of light
machine oil on the vise lead screw weekly.
B
A
C
E
D
Figure 36. Lubrication points.
-26-
G9742 5" x 6" Metal Cutting Bandsaw
SECTION 7: SERVICE
Review the troubleshooting and procedures in this section to fix your machine if a problem develops. If you
need replacement parts or you are unsure of your repair skills, then feel free to call our Technical Support
at (570) 546-9663.
Troubleshooting
Motor & Electrical
Symptom
Possible Cause
Machine does not start 1.Plug/receptacle is at fault or wired incorrectly.
or a breaker trips.
2.Start capacitor is at fault.
3. Wall fuse/circuit breaker is blown/tripped.
4. Motor connection wired incorrectly.
5.Power supply is at fault/switched OFF.
6. Motor ON/OFF switch is at fault.
7. Wiring is open/has high resistance.
8. Motor is at fault.
Machine stalls or is 1. Wrong blade for the workpiece material.
underpowered.
2. Wrong workpiece material.
3. Feed rate/cutting speed too fast for task.
4. Blade is slipping on wheels.
5.Low power supply voltage.
6. Motor bearings are at fault.
7.Plug/receptacle is at fault.
8. Motor connection is wired incorrectly.
9. Motor has overheated.
10.Motor is at fault.
Machine has vibration 1. Motor fan is rubbing on fan cover.
or noisy operation.
2. Blade is at fault.
3.Gearbox is at fault.
4. Wrong blade & too slow of speed.
G9742 5" x 6" Metal Cutting Bandsaw
Possible Solution
1.Test for good contacts; correct the wiring.
2.Test/replace if faulty.
3. Ensure correct size for machine load; replace
weak breaker.
4. Correct motor wiring connections.
5. Ensure hot lines have correct voltage on all
legs and main power supply is switched ON.
6.Replace faulty ON/OFF switch.
7. Check for broken wires or disconnected/
corroded connections, and repair/replace as
necessary.
8.Test/repair/replace.
1.Use blade with correct properties for your type
of cutting.
2.Use metal with correct properties for your type
of cutting.
3.Decrease feed rate/cutting speed.
4.Adjust blade tracking and tension.
5. Ensure hot lines have correct voltage on all
legs.
6.Test by rotating shaft; rotational grinding/loose
shaft requires bearing replacement.
7.Test for good contacts; correct the wiring.
8. Correct motor wiring connections.
9. Clean off motor, let cool, and reduce
workload.
10.Test/repair/replace.
1.Replace dented fan cover; replace loose/
damaged fan.
2.Replace/resharpen blade.
3.Rebuild gearbox for bad gear(s)/bearing(s).
4. Change blade and or speed.
-27-
Bandsaw Operations
SYMPTOM
POSSIBLE CAUSE
corrective action
Machine is loud when
cutting or bogs down in
the cut.
1. Excessive feed rate.
Blades break often.
1. Check to see that blade is not excessively tight or
too loose.
2.The workpiece is loose in the vise. 2. Clamp the workpiece tighter, or use a jig to hold the
workpiece.
3.Refer to Feed Rate on Page 21, or Changing
3.The feed or cut speed is wrong.
Blade Speed on Page 19, and adjust as required.
4.Refer to Blade Selection on Page 20 and adjust as
4.The blade TPI is too great, or the
required.
material is too coarse.
5.The blade is rubbing on the wheel 5.Refer to Blade Tracking on Page 30, and adjust as
required.
flange.
6.The bandsaw is being started with 6.Start bandsaw and then slowly lower the headstock
by setting the feed rate.
the blade resting on the workpiece.
7.Refer to Blade Tracking on Page 30, or Blade
7.The guide bearings are
Guides on Page 22 and adjust as required.
misaligned, or the blade is rubbing
on the wheel flange.
8.Use a higher quality blade.
8.The blade is too thick, or the
blades are of low quality.
Blade dulls prematurely.
1.The cutting speed is too fast.
2.The blade TPI is too great, or the
material is too coarse.
1. Blade is not tensioned correctly.
2.The blade TPI is too coarse.
3.The blade feed pressure is too
light.
4.The workpiece has hard spots,
welds, or scale is on the material.
5.The blade is twisted.
6.The blade is slipping on the
wheels.
Blade wears on one side.
Teeth are ripping from the
blade.
The cuts are crooked.
1.Refer to Changing Blade Speed on Page 19, and
adjust as required.
2.Refer to Blade Selection on Page 20 and adjust as
required.
3.Refer to Feed Rate on Page 21, and adjust as
required.
4.Increase the feed pressure, and reduce the cutting
speed.
5.Replace the blade.
6.Refer to Blade Tension on Page 23, and adjust as
required.
1.The blade guides are worn or misadjusted.
2.The blade guide slide bracket is
loose.
3.The wheels are out of alignment.
1.Refer to Blade Guides on Page 22 and replace or
adjust.
2.Tighten the blade guide bracket.
1.The feed pressure is too heavy
and the blade speed is too slow; or
the blade TPI is too coarse for the
workpiece.
2.The workpiece is vibrating in the
vise.
3.The blade gullets are loading up
with chips.
1.Refer to Blade Selection on Page 20 and decrease
the feed pressure. Refer to Feed Rate on Page 21,
and adjust as required.
1.The feed pressure is too high.
1.Refer to Feed Rate on Page 21, and adjust as
required.
2.Refer to Blade Guides on Page 22 and replace or
adjust.
2.The guide bearings are out of
adjustment, or too far away from
the workpiece.
3.The blade tension is low.
4.The blade is dull.
5.The blade speed is wrong.
-28-
1.Refer to Feed Rate on Page 21, or Changing
Blade Speed on Page 19, and adjust as required.
2.Refer to Blade Selection on Page 20 and adjust as
required.
3.Refer to Blade Tracking on Page 30, and adjust as
required.
2.Re-clamp the workpiece in the vise, and use a jig if
required.
3.Use a coarser-tooth blade.
3.Refer to Blade Tension on Page 23, and adjust as
required.
4.Refer to Changing the Blade on Page 29 and
replace the blade.
5.Refer to Changing Blade Speed on Page 19, and
adjust as required.
G9742 5" x 6" Metal Cutting Bandsaw
Blade Change
Blades should be changed when they become
dull, damaged, or when you are using materials
that require a blade of a certain type or tooth
count.
4.Loosen the tension knob and slip the blade
off of the wheels.
5.Install the new blade through both blade
guide bearings, as shown in Figure 39, and
around the bottom wheel.
To change the bandsaw blade:
1. UNPLUG THE BANDSAW!
2. Hold the headstock, unattach the feed cylinder by removing the cap screw, then raise
the headstock to the full vertical position (see
Figure 37).
Figure 39. Typical blade installation.
Feed Cylinder
Cap Screw
Figure 37. Disengaging the feed cylinder.
3. Push the safety stop in, use a screwdriver
to remove the upper and lower blade guide
guards, and loosen the blade guides (see
Figure 38).
6.Hold the blade around the bottom wheel with
one hand and slip it around the top wheel with
the other hand, keeping the blade between
the blade guide bearings.
Note: It is sometimes possible to flip the
blade inside out, in which case the blade will
be installed in the wrong direction. Check to
make sure the blade teeth are facing toward
the workpiece, as shown in Figure 39, after
mounting on the bandsaw. Some blades will
have a directional arrow as a guide.
7. When the blade is around both wheels,
adjust the position so the back of the blade is
against the shoulder of the wheels.
Safety
Stop
8.Tighten the tension knob as tight as necessary so the blade will not slip on the wheels
during start up.
Blade
Guide
Guards
Figure 38. Blade guide guards and fasteners.
G9742 5" x 6" Metal Cutting Bandsaw
9. Spin the wheel by hand until the blade
resumes the previous tracking.
—If the tracking needs to be adjusted, refer
to the Tracking procedure in the next section.
—If the tracking is fine, proceed to Blade
Tension on Page 23.
-29-
10. Reinstall the blade guards, and adjust the
blade guides as described in Blade Guides
on Page 22
11. Re-attach the feed cylinder.
Blade Tracking
The blade tracking has been properly set at
the factory. The tracking will rarely need to be
adjusted if the bandsaw is used properly.
To adjust the blade tracking on the bandsaw:
1. UNPLUG THE BANDSAW!
2. Raise the headstock and lock it in place by
pushing in the safety stop knob.
3. Remove both blade guide assemblies.
4.Open the wheel access cover.
5.Loosen, but do not remove the lower cap
screw in the blade wheel tilting mechanism
(Figure 40).
7.Adjust the tracking set screw with a 4mm hex
wrench as shown in Figure 40, then tighten
the cap screw loosened in Step 5.
—Tightening the set screw will move the
blade closer to the shoulder of the wheel.
—Loosening the set screw will move the
blade away from the shoulder.
8.Tension the blade.
9. Spin the wheel by hand and observe how the
blade tracks on the wheel.
—If the blade tracks along the shoulder of
the wheel (without rubbing), the blade is
tracking properly and this adjustment is
completed.
—If the blade drifts away from the shoulder
of the wheel or hits the shoulder, repeat
Steps 5-8.
10.Replace the blade guard and blade guide
assemblies.
11. Adjust the blade guides as needed. Refer to
Blade Guides on Page 22
Tracking
Set Screw
Lower Cap Screw
Figure 40. Adjusting tracking set screw.
6.Relax the blade tension.
-30-
G9742 5" x 6" Metal Cutting Bandsaw
Electrical Components
Figure 41. Capacitor.
Figure 43. Switch wiring rear view.
Figure 42. Switch wiring right-hand view.
Figure 44. Switch wiring left hand view.
G9742 5" x 6" Metal Cutting Bandsaw
-31-
220 Wiring
G9742 Wiring Diagram
Disconnect
power
from
machine before performing
any electrical service. Failure
to do this will result in a
shock hazard leading to
injury or death.
Ground
Neutral
110V
Connection
Green
Motor
Green
Neutral
White
Black
Black
Hot
Ground
1 = Black
2 = Yellow
3 = Red
4 = Gray
Gray
Yellow
Bandsaw Motor
Electrical Box
220V
Connection
Green
Motor
White
Hot
Red
Black
Black
Red
Gray
White
Black
Black
Pushbutton
Magnetic
Switch
-32-
Green
Hot
Gray
Yellow
Yellow
Capacitor
Neutral
Hot
220V
Power Supply
Bandsaw Motor
Capacitor Cover
Wire number
Wire Color
White
Pushbutton
Magnetic
Switch
Load
Hot
Red
Black
Capacitor
Load
Hot
110V
Power Supply
Bandsaw Motor
Capacitor Cover
Wire number
Wire Color
1 = Black
2 = Yellow
3 = Red
4 = Gray
Bandsaw Motor
Electrical Box
G9742 5" x 6" Metal Cutting Bandsaw
Saw Parts Breakdown
,*
&%&"&
&%&
.(
&&'
,'
-.
.-
.'
&
-)
&%%
,*
&%.
-
*% (&
-(
&%)
&%(
&-'
-&
&%.
&%-
-
&'
&()
&((
-%
('%
'
(*
&'(
,.
(*
&..
,'
&'%
&%%
'%&
,+
'%%
&%'
&&
&('
,(
,&
.,
,&"&
&%'
++
(*
&&
&.-
*&
*%
&&(
.,
&('"&
*-
(
*.
)-
G9742 5" x 6" Metal Cutting Bandsaw
-33-
Saw Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
1
PB07
HEX BOLT 5/16-18 X 3/4
92
P9742092
GEAR BOX GASKET
2
PN05
HEX NUT 1/4-20
93
P9742093
COVER
3
PW06
FLAT WASHER 1/4
97
PS08M
PHLP HD SCR M5-.8 X 12
8
PW07
FLAT WASHER 5/16
98
P9742098
KNOB 5/16-18 X 45
11
PB03
HEX BOLT 5/16-18 X 1
100
PS23
PHLP HD SCR 8-32 x 1/4
P9742101
12
PN02
HEX NUT 5/16-18
101
31
PB03
HEX BOLT 5/16-18 X 1
101-1 PSS38
WORM GEAR PULLEY
SET SCREW 5/16-18 X 5/8
35
PLW04
LOCK WASHER 3/8
102
PLW01
LOCK WASHER 5/16
48
PS06
PHLP HD SCR 10-24 X 3/8
103
P9742103
BLADE TENSION SLIDING PLATE
50
PB07
HEX BOLT 5/16-18 X 3/4
104
PSS38
SET SCREW 5/16-18 X 5/8
51
PW07
FLAT WASHER 5/16
108
P9742108
SHAFT BLOCK
58
P9742058
KNOB 1/4-20 X 5/8
109
P9742109
BLADE TENSION SLIDING GUIDE
59A
P9742059A
BLADE BACK SAFETY COVER V2.11.06
112
PVA22
V-BELT A-22 4L220
66
P9742066
KNOB 3/8-16 X 1-1/4
113
G5109
BLADE 64-1/2 X 1/2 X.025
71
P9742071
BLADE WHEEL FRONT
120
P9742120
BUSHING 19 X 17 X 7
71-1
PSS17
SET SCREW 5/16-18 X 5/16
123
PB05
HEX BOLT 1/4-20 X 3/4
72
P9742072
BEARING COVER
132
P9742132
SAFETY GUARD RIGHT
73
PK23M
KEY 5 X 5 X 25
133
PS06
PHLP HD SCR 10-24 X 3/8
75
PB02
HEX BOLT 1/4-20 X 5/8
134
P9742134
WIRE CLAMP
76
P9742076
SWITCH CUT OFF TIP
182
PW07
FLAT WASHER 5/16
79
P9742079
BLADE TENSION ADJ KNOB
198
PR05M
EXT RETAINING RING 15MM
80
P9742080
COMPRESSION SPRING
199
PB03
HEX BOLT 5/16-18 X 1
81
P9742081
BODY FRAME
200
PSB04
CAP SCREW 1/4-20 X 1/2
83
PB41
HEX BOLT 1/2-12 X 1-1/2
201
PN02
HEX NUT 5/16-18
84
P9742084
MOTOR MOUNT PLATE
320
PB58
HEX BOLT 3/8-16 X 2
89
P9742089
OIL SEAL
-34-
G9742 5" x 6" Metal Cutting Bandsaw
Stand Parts Breakdown
&+
&.+K'
*%
))
&&&
&'+
*&
*)
-*
&.)
-*"&
-*")
(&(
(&'
('%
(&'
(&&
('&
(%)
'+(
(%&K'
('(
(&)
'+&
'*-
('('.
(&-
(%*K'
'**
(')
(&.
(&%
(%.
(%'K'
(%,
'*.
(''
(%(K'
'+'
&,
-+
-*"(
-*"'
',
&&
-+"&
,)
(&*
(%-
'*)
('*
(+'
((-
'*+
((%
'*,
&'+
'-
(+(
&')
&'*
(%%
(+,
(&+
(+'&
&.
'%
(()
(*.
(+&
(((
(+(
(++
.
(+)
G9742 5" x 6" Metal Cutting Bandsaw
-35-
Stand Parts List
REF
PART #
DESCRIPTION
REF PART #
DESCRIPTION
9
P9742009
WHEEL
301A P9742301A
VISE BASE V2.01.08
11
PB03
HEX BOLT 5/16-18 X 1
302A P9742302A
VISE JAW BRACKET-FRONT V2.01.08
16
P9742016
MOTOR CABLE
303A P9742303A
VICE JAW BRACKET-REAR V2.01.08
17
P9742017
PIVOTING ROD
304
SWIVEL BASE UPPER
P9742304
19
P9742019
WORK STOP
305A P9742305A
BRACKET W/NUT V2.01.08
20
PSS17
SET SCREW 5/16-18 X 5/16
306
ACME NUT
21
P9742021
STOCK STOP ROD 1/2 X 216
307A P9742307A
P9742306
ACME SCREW V2.01.08
27
P9742027
HANDWHEEL HANDLE
308
P9742308
BUSHING
28
P9742028
HANDWHEEL
309
PLW01
LOCK WASHER 5/16
44
P9742044
POWER CABLE
310
PSB30
CAP SCREW 5/16-18 X 1/2
50
PB07
HEX BOLT 5/16-18 X 3/4
311
PB07
HEX BOLT 5/16-18 X 3/4
51
PW07
FLAT WASHER 5/16
312
PW07
FLAT WASHER 5/16
54
P9742054
PIVOT
313
PB12
HEX BOLT 5/16-18 X 1-1/4
74
PK12M
KEY 5 X 5 X 30
314
PSS03
SET SCREW 1/4-20 X 3/8
85
P9742085
MOTOR 1/2 HP
315
P9742315
POSITIONING RING
85-1
P9742085-1
MOTOR FAN COVER
316
PN06
HEX NUT 1/2-12
85-2
P9742085-2
MOTOR FAN
318
PB27
HEX BOLT 1/2-13 X 2-1/2
85-3
P9742085-3
CAPACITOR COVER
319
PN08
HEX NUT 3/8-16
85-4
P9742085-4
S. CAPACITOR 200MFD 125VAC
321
P9742321
POSITION PIN
86
P9742086
MOTOR PULLEY
322
P9742322
POSITION KNOB
86-1
PSS17
SET SCREW 5/16-18 X 5/16
323
P9742323
BUSHING
111
P9742110A
PULLEY COVER ASSEMBLY
324
P9742324
HANDLE
124
P9742124
SHIPPING BRACKET
325
PCB19
CARRIAGE BOLT 3/8-16 X 1 3/4
125
PB09
HEX BOLT 5/16-18 X 1/2
328
P9742328
SWITCH BASE
PS06
126
PS04
PHLP HD SCR 1/4-20 X 1/2
329
194
P9742194
FENDER WASHER 1/4
330A P9742330A
MAIN SWITCH W/ SWITCH BOX V2.11.06
KNOB #8 X 3/4 V2.06.08
333
COTTER PIN 3 X 25
196V2 P9742196V2
PHLP HD SCR #10-24 X 3/8
P0561096
254
P9742254
SUPPORT ROD
334
P9742334
CHIP TRAY
255
PSS04
SET SCREW 1/4-20 X 5/16
338
P9742338
SCALE
256
PW08
FLAT WASHER #8
359
P9742359
DELUXE STAND ASSEMBLY
257
P9742257
HEX BOLT #8-32 X 1/2
361A P9742361A
WHEEL ROD 21" TO 22" V2.04.04
258A
P9742258A
CYLINDER ASSEMBLY V2.06.06
362
PB26M
HEX BOLT M8-1.25 X 30
259
P9742259
CYLINDER UPPER SUPPORT
363
PLW04
LOCK WASHER 3/8
261
PSS47
SET SCREW #8-32 X 5/16
364
PN03M
HEX NUT M8-1.25
262
PSB05
CAP SCREW 1/4-20 X 3/4
366
P9742366
RUBBER FOOT 3/8-16 X 1"
263
PLW02
LOCK WASHER 1/4
367
PW03M
FLAT WASHER 6MM
300
P9742300
BASE
368
PS14M
PHLP HD SCR M6-1 X 12
-36-
G9742 5" x 6" Metal Cutting Bandsaw
Guides & Shafts Parts Breakdown
+)"&
+*
,%
&%'
*,
&&)
&&
&%'
-
+(
+)
-
+&
+-
+&
&&
&%+
,%
&&)
+'
+(
+.
+&
+'"&
&%*
+%
+'
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.&
+&
.*
&%,
+%
..
.+
,(
.%
-,
-,
--
-,
-,
.)
--.
,,
REF PART #
DESCRIPTION
-,
REF PART #
DESCRIPTION
8
PW07
FLAT WASHER 5/16
77
P9742077
BLADE WHEEL REAR
11
PB03
HEX BOLT 5/16-18 X 1
87
P6202
BALL BEARING 6202ZZ
57
P9742057
ADJUSTABLE BRACKET- LEFT
88
P9742088
BUSHING
60
PR01M
EXT RETAINING RING 10MM
89
P9742089
OIL SEAL
61
P6000
BEARING 6000ZZ
90
P9742090
TRANSMISSION WHEEL SHAFT
62
P9742062
GUIDE PIVOT LEFT
91
P9742091
WORM GEAR
62-1
P9742062-1
GUIDE PIVOT RIGHT
94
P9742094
WORM GEAR SHAFT
63
P9742063
BEARING PIN
95
PRP20M
ROLL PIN 4 X 22
64
P9742064
BLADE GUIDE REAR
96
P9742096
BEARING BUSHING
64-1
P9742064-1
BLADE GUIDE FRONT
99
P9742099
BUSHING
65
P9742065
ADJUSTABLE BRACKET RIGHT
102
PLW01
LOCK WASHER 5/16
68
PFH03
FLAT HD SCR 1/4-20 X 1/2
105
PRP39M
ROLL PIN 4 X 20
69
P9742069
DEFLECTOR PLATE
106
P9742106
SHAFT BLOCK
70
PN08
HEX NUT 3/8-16
107
P9742107
BLADE WHEEL SHAFT
73
PK23M
KEY 5 X 5 X 25
114
PLW04
LOCK WASHER 3/8
G9742 5" x 6" Metal Cutting Bandsaw
-37-
Labels Parts Breakdown
378-1
378
379
382
381
380
383
REF PART #
378
P9742378
DESCRIPTION
REF PART #
DESCRIPTION
MACHINE ID LABEL
381
PLABEL-12
READ MANUAL LABEL
378-1 P9742378-1
MACHINE WARNINGS LABEL
382
PLABEL-14
ELECTRICITY LABEL
379
P9742379
SAFETY GLASSES LABEL
383
G9987
GRIZZLY LOGO PLATE
380
PLABEL-26
UNPLUG LABEL
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine
MUST maintain the original location and readability of the labels on the machine. If any label is
removed or becomes unreadable, REPLACE that label before using the machine again. Contact
Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.
-38-
G9742 5" x 6" Metal Cutting Bandsaw
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