hand pumps - TK Simplex

30
HAND PUMPS
hand pumps
vv
HAND PUMPS
Introduction
Adjustable pivot for the
absolute lowest handle effort
Pivoting linkage reduces wear
for longer pump life
Large bronze piston for
more speed and durability
Fine threaded, no slip release
knob for complete control
Adjustable relief valve for
application flexibility and added safety
High efficiency automatic
unloading at crossover pressure
hand pumps
Cast iron pump body stands up to industrial
environments with minimal wear
P140 Model Shown
SIMPLEX HAND PUMP PRODUCT OVERVIEW
 Wide Variety
Simplex offers the widest selection of hand pump styles, reservoir
sizes, and flow rates to meet your everyday needs. Each pump
has specific features that make certain models better suited for
particular jobs. Select a hand pump with features that best fit
your application.
 Built for Rugged Industrial/Construction Use
Shipyards, steel mills, construction sites and weld shops can be
rough environments for hand pumps. Simplex’s all metal and aluminum designs withstand real world conditions and applications.
 Total Control of Hand Pump Operation
Simplex release valves have a fine pitch screw and large valve
handle for maximum control. Check ball valve design is more reliable than needle valves, and less costly to repair.
 Lowest Handle Effort
Simplex hand pumps have low, back saving handle efforts to reduce
operator fatigue & back injury.
 Optimal Oil Displacement Per Stroke
More oil per stroke means less handle strokes per job. Simplex
pumps have the highest available oil displacement per stroke, in
many cases reducing the number of handle strokes as much as
50%.
 Easy To Use / Built To Last
Pivot linkage provides uniform handle effort at all points along
the arc of the pump handle stroke. The pivot reduces piston side
loading for longer pump life. Some pump models have four-way
valves for use with double-acting cylinders.
31
HAND PUMPS
Proper Size & Selection
Portable Hand Pumps
Aluminum Hand Pumps
P82A
P72
P71
P41A
Single & two speed compact hand pumps deliver a constant flow to
smaller cylinders or hydraulic powered tools regardless of load. Ideal
when durability as well as portability are important.
Aluminum hand pumps are the perfect choice when a light weight
pump is required. The alloy construction resists corrosion and
stands up to heat, welding sparks and other environments where
composite pumps may not be suited.
Heavy Duty Hand Pumps
Specialty Hand Pumps
hand pumps
P140D
P10004A
P140
P1603A
Heavy duty, two speed hand pumps in the low pressure stage deliver a
high volume of oil per stroke for fast cylinder speed. Once the load is
engaged, the pump automatically switches to the high pressure stage.
Hi-Flow Hand Pumps
With Large Reservoirs
P461D
Specialty hand pumps are perfect for OEM applications or as
emergency backup pumps. The pumps were designed to fit in
tight spaces and are ideal for fixed bolt down applications.
Configured Sets
Standard hand pump and single acting cylinder
configuration.
ST102A
P230D
Heavy duty hand pumps with 4 way valves are used to power doubleacting cylinders or tools.
32
 www.tksimplex.com 
HAND PUMPS
Proper Size & Selection
Sizing The Proper Hand Pump To Your Cylinder
Once you have selected your cylinder, find the required reservoir capacity in the cylinder specification chart, and choose a hand
pump with at least 10% more reservoir capacity per cylinder.
Example
An R256 cylinder (page 11) has a required oil capacity of 32.2 cu. in. The P42 hand pump (page 34) with a reservoir capacity of 45
cu.in. can pump this cylinder to its full stroke. If two R256 cylinders are to be raised, use a P140 with a reservoir capacity of
175 cu.in. .25” I.D. hose requires .6 cu. in. oil per foot. .38” I.D. hose requires 1.3 cu. in. per foot.
Type Of Cylinders
Most hand pumps are designed to operate single-acting cylinders. Hand pumps with 4-way valves can operate double-acting
cylinders.
Quick Reference Chart
Use this chart to match the appropriate size hand pump to your single-acting Simplex cylinders. Match your cylinder capacity
(across the top) with the cylinder strokes listed (in the left hand column). The intersecting box will give you the recommended hand
pump for general applications.
Cylinder
Stroke
(in)
1
Cylinder Capacity (Tons)
5
Ton
10
Ton
15
Ton
20
Ton
25
Ton
30
Ton
50/55
Ton
60
Ton
75
Ton
100
Ton
150
Ton
----
P42/P72
P42/P72
P42/P72
P22/P32
----
P41A/P71
P42/P72
P42/P72
P42/P72
----
P22/P32
P42/P72
P42/P72
P42/P72
P42/P72
P42/P72
----
----
P82A/P140
P140
3
P22/P32
----
----
----
----
----
----
P82A/P140
----
----
----
4
----
P22/P32
P42/P72
----
P42/P72
----
----
----
----
----
----
5
P22/P32
----
----
----
----
----
----
----
----
----
----
6
----
P42/P72
P42/P72
----
P42/P72
P82A/P140
P82A/P140
----
P82A/P140
P230
P230
7
P42/P72
----
----
----
----
----
----
----
----
----
----
8
----
P42/P72
P42/P72
----
P82A/P140
P82A/P140
----
----
----
P230
P300
9
P42/P72
----
----
----
----
----
----
----
----
----
----
10
----
P42/P72
P42/P72
----
P82A/P140
----
----
----
----
P230
P461
12
----
P42/P72
----
----
P82A/P140
----
----
----
----
----
----
13
----
----
----
----
----
----
P230
----
----
----
----
14
----
P42/P72
P82A/P140
---P82A/P140
---------------For higher speeds, use power pumps to operate multiple cylinder systems or long stroke cylinders over 50 tons.
----
hand pumps
P22/P32
2
Hand Pump / Cylinder Speed Chart
Use this chart to determine the number of full pump handle strokes required to extend a Simplex cylinder 1”. You may take handle
stroke per inch and multiply it by the cylinder stroke to determine the number of strokes required to fully extend the cylinder.
Cylinder
Stroke
(in)
P41A/P71
P20/P42/
P32/P82A
P72/P30
P140/P300
P230/P461
Strokes
Per 1” of
Cylinder
Travel
Cylinder Capacity (Tons)
5
Ton
10
Ton
15
Ton
20
Ton
25
Ton
30
Ton
50/55
Ton
60
Ton
75
Ton
100
Ton
NO LOAD
7
15
21
31
34
43
73
88
106
137
LOAD
7
15
21
31
34
43
73
88
106
137
NO LOAD
2
3
4
6
7
8
14
17
20
26
LOAD
7
15
21
31
34
43
73
88
106
137
NO LOAD
2
3
4
6
7
8
13
16
18
23
LOAD
7
15
21
31
34
43
73
88
106
137
NO LOAD
1
1
2
2
2
3
5
5
6
8
LOAD
4
10
14
22
22
27
46
58
66
86
NO LOAD
1
1
1
1
1
1
2
2
2
3
LOAD
3
8
11
16
18
22
38
45
54
70
33
HAND PUMPS
P Series - Compact Steel
GAUGES - page 77
Improve your system visibility and safety by
adding an inline hydraulic gauge to your circuit.
COUPLERS - pages 74 - 75
High flow quick disconnect couplers provide a
quick change to a variety of pumps.
HOSES - pages 78 - 79
Heavy duty and thermo plastic hydraulic hoses
to meet your requirements and safety factor.
hand pumps
P82A, P41A & P22 Shown
With its compact footprint, the Simplex P22 hand pump is perfect for
fixed mounting. 
Reservoir Capacity ...................
Weight ....................................
Maximum Pressure ...................
20 - 134 cu.in.
10 - 24 lbs.
10,000 PSI
Large 3/8” pressure port for maximum flow.
Low handle effort for easy operation.
Single and two speed models.
Two-speed operation (P82A) for fast and easy operation.
Vent free reservoir eliminates spills (P41A).

All steel construction, chrome plated plunger.
and wiper system for durable, long lasting performance.
B
E
C
G
D
F
A
Model
34
Speed
Pressure Rating
(PSI)
Oil Volume Per Stroke
(cu.in.)
1st Stage
2nd Stage
Usable Oil Capacity
(cu.in.)
A
B
C
D
E
F
G
(in)
(in)
(in)
(in)
(in)
(in)
(in)
Wgt.
(lbs)
P20
2
1st Stage 200
2nd Stage 2,850
.79
.16
20
14.23
11.08
2.62
1.5
.59
5.59
5.39
10
P22
2
1st Stage 200
2nd Stage 10,000
.23
.06
20
14.23
11.08
2.62
1.5
.59
5.06
4.92
10
P41A
1
10,000
----
.16
40
23.03
18.28
5.25
---
---
4.69
4.00
13
P42
2
1st Stage 200
2nd Stage 10,000
.79
.16
45
25.64
20.86
3.54
---
---
5.75
5.39
19
P82A
2
1st Stage 350
2nd Stage 10,000
.99
.15
134
21.97
19.50
5.75
4.76
.31
6.88
7.00
24
 www.tksimplex.com 
HAND PUMPS
P Series - Lightweight Aluminum
PRECISION GRIP RELEASE KNOB
Precise load lowering with large knob and fine
pitched threads.
SIMPLEX CYLINDERS - pages 7 - 29
Cylinder design specifications meet or exceed
ANSI /ASME B30.1 Safety Standards.
IN-LINE VALVES - page 72
Maximize control and safety with our in-line
valves.
POWER PUMPS - pages 43 - 65
Simplex offers a wide variety of lightweight
power pumps to fit any application.
P32 & P72 Shown
Reservoir Capacity ...................
Weight ....................................
Maximum Pressure ...................
hand pumps
30 - 70 cu.in.
8 - 11 lbs.
10,000 PSI
 All aluminum construction makes these pumps
extremely light weight and easy to handle.
25% faster per stroke than comparative pumps means less work for operator.
A
This P32 provided the power and control to lift this 10 ton CNC
machine during routine maintenance. 
2.44”
open slot
B
G H
EF
C
D
Model
Speed
Pressure Rating
(PSI)
Oil Volume Per
Stroke (cu.in.)
P30
2
1st Stage 200
2nd Stage 3,000
.91
P32
2
1st Stage 200
2nd Stage 10,000
.43
.19
.06
Usable Oil Capacity
(cu.in.)
A
B
C
D
E
F
G
H
(in)
(in)
(in)
(in)
(in)
(in)
(in)
(in)
Wgt.
(lbs)
30
17.13
11.81
5.55
2
5.51
4.25
4.25
5.5
8
30
17.13
11.81
5.55
2
5.51
4.25
4.25
5.5
8
P71
1
10,000
.14
70
24.60
19.35
5.55
2
5.51
4.25
4.25
5.5
10
P71V*
1
10,000
.14
70
24.60
19.35
5.55
2
5.51
4.25
4.25
5.5
10
P72
2
1st Stage 200
2nd Stage 10,000
.91
70
24.60
19.35
5.55
2
5.51
4.25
4.25
5.5
11
*Viton Seals
.19
35
HAND PUMPS
P Series - Heavy Duty Steel
THINK SAFETY
Please refer to pages 4&5 for a complete list of
safety tips and recommendations.
COUPLERS - pages 74 - 75
High flow quick disconnect couplers provide a
quick change to a variety of pumps.
IN-LINE VALVES - page 72
Maximize control and safety with our in-line
valves.
GAUGES - page 77
Improve your system visibility and safety by
adding an inline hydraulic gauge to your circuit.
hand pumps
P140 & P461D Shown
Reservoir Capacity ...................
Weight ....................................
Maximum Pressure ...................
175 - 460 cu.in.
26 - 61 lbs.
10,000 PSI
P140 & P300 Series
.28 dia. (2) holes
5.5”
 Heavy duty, metal construction for durability.
 High displacements of oil per stroke.
 Adjustable handle effort / dual pivot points.
 Low, back saving handle effort.
 External adjustable relief valves.
US recovery teams needed to dismantle and remove a downed
Navy aircraft, they used Simplex P140D hand pumps.
C
3.5”
3.16”
.41”
8"
B
B
11.36”
10.53”
7.44”
12"
Tool Type
Pressure Rating
(PSI)
Oil Volume Per Stroke
(cu.in.)
A
P230 & P461 Series
3/8"
NPTF
Model
.41”
C
A
Usable Oil Capacity
(cu.in.)
A
B
C
(in)
(in)
(in)
Wgt.
(lbs)
1st Stage
2nd Stage
P140
2.8
.24
175
24.81
27.25
23.31
26
P230
7.7
.3
230
25.38
22.75
9
49
P300
Single Acting
1st Stage 400
2nd Stage 10,000
2.8
.24
300
28.5
31
26.5
37
P461
7.7
.3
460
25.38
22.75
12
61
P140D
2.8
.24
175
29.5
31.5
23.31
30
7.7
.3
230
25.38
22.75
9
49
7.7
.3
460
25.38
22.75
12
61
P230D
P461D
36
Double Acting
1st Stage 400
2nd Stage 10,000
 www.tksimplex.com 
HAND PUMPS
P Series - Special Application
SIMPLEX CYLINDERS - pages 7 - 29
Cylinder design specifications meet or exceed
ANSI /ASME B30.1 Safety Standards.
COUPLERS - pages 74 - 75
High flow quick disconnect couplers provide a
quick change to a variety of pumps.
P1000A Series
P10004A & P1606A Shown
8.63
.30 - 4.56 Cu.In.
9 - 20 Lbs.
750 - 12,000 PSI
2.50
This P10006A is used as an auxiliary pump to position scaffolding
for fabrication of the docking system for a new airline hangar. 
.94
3
5.06
Ideal for fixed applications when pumps need to be bolted in place.
P1000A Series offers a swivel pump head for flexible fixturing.
Wide range of operating pressures to select from.
2.06
1.44 1.56
.38 -16
4 Places
3.88
hand pumps
Volume Per Stroke ....................
Weight ....................................
Pressure Range .......................
.28 Dia.
Thru .44
Dia. x .48 Dp.
4 Holes
.38
2.75
2.19
.56
.63
3.88
P160A Series
.69
8
6.63
11.10
9.03
.94
4 -.56
diameter
1.39 2.87 1.25
Model
Usable Reservoir Capacity
(cu.in.)
Operating Pressure
(PSI)
Volume per Stroke
(cu.in. )
Maximum Handle
Effort (lbs)
Weight
(lbs)
P1603A
148
12,000
.30
108
20
P1604A
148
6,500
.53
104
20
P1606A
148
3,000
1.33
108
20
P10003A
---
12,000
.30
108
9
P10004A
---
6,500
.53
104
9
P10006A
---
3,000
1.33
108
9
P10008A
---
1,000
2.11
106
11
P100012A
---
750
4.56
79
11
37
HAND PUMPS
P Series - Ultra High Pressure Aluminum
THINK SAFETY
Please refer to pages 4&5 for a complete list of
safety tips and recommendations.
SPRING LATCH
An easy to use spring latch handle provides
quick carrying mobility.
hand pumps
P60 Shown
Reservoir Capacity ...................
Weight ....................................
Maximum Pressure ...................
Pressure Port Details
60 Cu.In.
10 Lbs.
40,000 PSI
Body
Sleeve
 40,000 psi maximum pressure.
 60 cu. in. reservoir provides more usable oil capacity.
 Large pressure release knob, fine threaded for added control.
 Lower handle effort provides less operator
fatigue.
 Slotted front mounting hole offers flexibility.
Stainless
Steel Tubing
Gland Nut
Bleed Hole
 Cone Seal
High pressure fitting seal on a cone surface does not require pipe
sealer. The gland nut holds the sleeve and tube to provide 40,000
psi seal.
Ideal for lab testing, the P60 offers safe and easy operation for
applications requiring up to 40,000 psi. 
3/4” -16
UNF
.96
5.93
1.07
.43
.39
.37
24.63
Model
P60
38
Usable
Reservoir Capacity
(cu.in.)
60
Pressure Rating
(PSI)
Oil Volume Per Stroke
(cu.in.)
1st Stage
2nd Stage
1st Stage
2nd Stage
200
40,000
.86
.04
3.00 .53
1.69
Handle Effort
(lbs)
Weight
(lbs)
90
10
 www.tksimplex.com 
HAND PUMPS
P Series - Ultra High Pressure Accessories
Note: .25" cone fittings use .56" - 18 threads, .38" cone fittings use .75" - 16 . * Actual tubing lengths are .75" less than nominal size
shown. These dimensions make distance between centers of valves and fittings multiple of 4" spaces.
P60 ULTRA HIGH PRESSURE ACCESSORIES
Model
Connection
Gland Nut
Plug
UH1
.38" Cone
Elbow
UH2
.38" Cone
Tee
UH3
.38" Cone Side
Gauge Adapter
UH4
.38" Cone Side /
.25" Cone Gauge Port
Coupling
UH5
.38" Cone
Gland Nut
with Sleeve
UH6
.38" Cone
Gauge
Connector
UH7
.25" Cone
Gauge
UH8
0 - 40,000 psi (2,760 Bar)
Ultra High
Pressure Gauge
Tubing
UH9
UH10
UH11
4" Tube, O.D. .38" *
8" Tube, O.D. .38" *
12" Tube, O.D. .38" *
hand pumps
Item No.
39
PUMP & CYLINDER SETS
ST & STL Series - Steel & Aluminum Configurations
ST106A Set Shown
hand pumps
Capacity Range ........................
Stroke Range ...........................
Maximum Pressure ...................
10 - 100 Tons
1.5 - 14.25 In.
10,000 PSI
 All steel or aluminum construction.
 Each set comes with a 6’ hose equipped with a high flow coupler, gauge and gauge adapter.
 Cylinders can be used in upright, inverted or horizontal position.
 Heavy duty spring for fast and full cylinder retraction.
 Maximum control and safety is provided with the pressure gauge.
Optimal performance provided with matched pump and cylinder.
Each Set Includes The Following:
Hand Pump
Gauge
Adapter
Eliminate the hassle of matching the right pump to the right cylinder
by ordering our pre-matched pump & cylinder sets. 
40
Cylinder
Hose
Pump and cylinder sets are ideal for shop equipment servicing, such
as this scrap metal receptacle requiring maintenance. 
 www.tksimplex.com 
PUMP & CYLINDER SETS
ST & STL Series - Steel & Aluminum Configurations
Steel Hand Pumps
STL306 Set Shown
Center Hole Cylinder Sets
Model
Capacity
(tons)
Stroke
(in)
Closed Height
(in)
Included in Set
Cylinder Model
Pump Model
Hose
Gauge
Gauge Adapter
ST302HCA
30
2.5
7.03
RC302A
P42
HCA6
GTH12
GA1
ST306HCA
30
6.13
13
RC306A
P82A
HCA6
GTH12
GA1
Stroke
(in)
Closed Height
(in)
Cylinder Model
Pump Model
Hose
Gauge
Gauge Adapter
Low Profile Cylinder Sets
Model
Capacity
(tons)
Included in Set
ST101A
10
1.5
3.47
RLS101
P42
HCA6
GT5
GA1
ST201A
20
1.75
3.87
RLS201
P42
HCA6
GT20
GA1
ST302A
30
2.44
4.62
RLS302
P42
HCA6
GT30
GA1
ST502A
50
2.38
4.81
RLS502
P42
HCA6
GT20
GA1
ST1002A
100
2.25
5.56
RLS1002
P82A
HCA6
GT20
GA1
Model
Capacity
(tons)
Stroke
(in)
Closed Height
(in)
Cylinder Model
Pump Model
Hose
Gauge
ST102A
10
2.19
4.78
R102
P42
HCA6
GT5
GA1
ST106A
10
6
9.78
R106
P42
HCA6
GT5
GA1
ST1010A
10
10
13.78
R1010
P42
HCA6
GT5
GA1
hand pumps
General Purpose Cylinder Sets
Included in Set
Gauge Adapter
ST252A
25
2
6.5
R252
P42
HCA6
GT25
GA1
ST254A
25
4
8.5
R254
P42
HCA6
GT25
GA1
ST256A
25
6.19
10.75
R256
P82A
HCA6
GT25
GA1
ST2514A
25
14.19
18.75
R2514
P82A
HCA6
GT25
GA1
ST556A
55
6.19
11.06
R556
P82A
HCA6
GT25
GA1
Aluminum Hand Pumps
Silver Lite Aluminum Spring Return Sets
Model
Capacity
(tons)
Stroke
(in)
Closed Height
(in)
Included in Set
Cylinder Model
Pump Model
Hose
Gauge
Gauge Adapter
STL302
30
2
6.5
RAS302B
P72
HCA6
G5
GA1
STL306
30
6
10.5
RAS306B
P72
HCA6
G5
GA1
STL502
50
2
6.5
RAS502B
P72
HCA6
G5
GA1
STL504
50
4
8.5
RAS504B
P72
HCA6
G5
GA1
STL1002
100
2
6.5
RAS1002B
P72
HCA6
G5
GA1
Silver Lite Aluminum Spring Return Center Hole Sets
Model
Capacity
(tons)
Stroke
(in)
Closed Height
(in)
STL303HC
30
3
STL306HC
30
6
STL603HC
60
3
10.13
Included in Set
Cylinder Model
Pump Model
Hose
Gauge
Gauge Adapter
8.75
RAC303
P72
HCA6
G5
GA1
11.75
RAC306
P72
HCA6
G5
GA1
RAC603
P72
HCA6
G5
GA1
41
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