Eaton BladeUPS User's Guide

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Eaton BladeUPS User's Guide | Manualzz
Powerware Series
®
Eaton BladeUPS
12 kVA
User's Guide
®
Preassembled and Standard Systems
Class A EMC Statements
FCC Part 15
NOTE This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These
limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.
This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual,
may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in
which case the user will be required to correct the interference at his own expense.
ICES-003
This Class A Interference Causing Equipment meets all requirements of the Canadian Interference Causing Equipment Regulations ICES‐003.
Cet appareil numérique de la classe A respecte toutes les exigences du Reglement sur le matériel brouilleur du Canada.
EN 62040-2
Some configurations are classified under EN 62040-2 as “Class‐A UPS for Unrestricted Sales Distribution.” For these configurations, the following
applies:
WARNING This is a Class A‐UPS Product. In a domestic environment, this product may cause radio interference, in which case the user may be
required to take additional measures.
Eaton, Powerware, ABM, BladeUPS, Power Xpert, PowerVision, Powerware Hot Sync, and X-Slot are registered trademarks and ConnectUPS is a
trademark of Eaton Corporation or its subsidiaries and affiliates. Greenlee is a registered trademark of Greenlee Textron. Modbus is a registered
trademark of Schneider Automation. National Electrical Code and NEC are registered trademarks of National Fire Protection Association, Inc.
Phillips is a registered trademark of Phillips Screw Company. All other trademarks are properties of their respective companies.
ECopyright 2007–2010 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without
the express written approval of Eaton Corporation.
Requesting a Declaration of Conformity
Units that are labeled with a CE mark comply with the following harmonized standards and EU directives:
S
Harmonized Standards: IEC 61000-3-12
S
EU Directives:
73/23/EEC, Council Directive on equipment designed for use within certain voltage limits
93/68/EEC, Amending Directive 73/23/EEC
89/336/EEC, Council Directive relating to electromagnetic compatibility
92/31/EEC, Amending Directive 89/336/EEC relating to EMC
The EC Declaration of Conformity is available upon request for products with a CE mark. For copies of the EC Declaration of Conformity, contact:
Eaton Power Quality Oy
Koskelontie 13
FIN-02920 Espoo
Finland
Phone: +358-9-452 661
Fax: +358-9-452 665 68
Special Symbols
The following are examples of symbols used on the UPS or accessories to alert you to important information:
RISK OF ELECTRIC SHOCK - Observe the warning associated with the risk of electric shock symbol.
CAUTION: REFER TO OPERATOR'S MANUAL - Refer to your operator's manual for additional information, such
as important operating and maintenance instructions.
This symbol indicates that you should not discard the UPS or the UPS batteries in the trash. This product
contains sealed, lead‐acid batteries and must be disposed of properly. For more information, contact your
local recycling/reuse or hazardous waste center.
This symbol indicates that you should not discard waste electrical or electronic equipment (WEEE) in the
trash. For proper disposal, contact your local recycling/reuse or hazardous waste center.
Table of Contents
1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
2
Safety Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
3
Preassembled System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
Inspecting the Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Floor Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Unwrapping the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Unloading the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preassembled System Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preparing the Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the Input and Output Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the UPS Internal Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EBM Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the EBM Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rack Setup for the EBM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EBM Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parallel System Initial Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
17
18
18
20
24
24
26
30
33
33
34
38
42
Standard System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
45
Inspecting the Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Unpacking the Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parallel System Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preparing the Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the Input and Output Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EBM Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the EBM Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rack Setup for the EBM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UPS Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the UPS Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rack Setup for the UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the UPS Internal Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EBM Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standalone UPS Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parallel UPS Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
New Multiple Parallel UPS Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Single Parallel-Ready UPS Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UPS Installation into an Existing Parallel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standalone UPS Initial Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parallel System Initial Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
45
45
46
46
47
49
52
52
53
57
57
59
65
66
70
72
72
78
82
88
90
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
93
Control Panel Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Changing the Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Display Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
User Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
93
94
94
96
4
5
Eaton BladeUPS (12 kVA) User's Guide S 164201649 Rev 6 www.eaton.com/powerqualtiy
i
TABLE OF CONTENTS
6
7
ii
Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Normal Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bypass Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standby Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UPS Startup and Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starting a Standalone UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starting a Parallel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starting the UPS on Internal Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standalone UPS Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Individual Paralleled UPS Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parallel System Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transferring the UPS Between Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setting Power Strategy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Configuring Battery Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Configuring the UPS for EBMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Configuring the UPS for Customer-Supplied External Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setting the Battery Low Alarm Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Running Automatic Battery Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
97
97
98
98
98
99
99
100
101
102
102
103
103
104
104
104
105
105
106
Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
107
Installing Communication Options and Control Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Communication Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DB-9 Communication Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
X-Slot Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Relay Output Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Programmable Signal Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Remote Emergency Power-off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing REPO for a Standalone UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing REPO for a Parallel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parallel Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mode Transfers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Redundant Signal Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Auto-Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Metering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
108
109
109
110
111
111
112
113
113
114
117
117
117
117
118
UPS Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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UPS and Battery Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Storing the UPS and Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
When to Replace Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
How to Replace EBMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
How to Replace UPS Internal Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Testing New Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing the Electronics Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing a UPS in a Parallel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recycling the Used Battery or UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Updating the UPS Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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119
119
120
120
121
123
124
126
128
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TABLE OF CONTENTS
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Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
129
9
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
135
Typical Alarms and Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Silencing the Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service and Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
135
138
138
10 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Chapter 1
Introduction
The Eaton® BladeUPS® module is an uninterruptible power system (UPS) that protects
your sensitive electronic equipment from the most common power problems,
including power failures, power sags, power surges, brownouts, and line noise.
Power outages can occur when you least expect it, and power quality can be erratic.
These power problems have the potential to corrupt critical data, destroy unsaved
work sessions, and damage hardware — causing hours of lost productivity and
expensive repairs.
With the BladeUPS module, you can safely eliminate the effects of power
disturbances and guard the integrity of your equipment. The BladeUPS module is
designed for critical applications such as ultra high-density blade servers in a data
center environment. Figure 1 shows the BladeUPS module with an optional Extended
Battery Module (EBM).
Figure 1. The BladeUPS Module with Optional EBM
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1
INTRODUCTION
Providing outstanding performance and reliability, the BladeUPS module's unique
benefits include the following:
S High-density three-phase input, three-phase output UPS.
S Scalability to 60 kW (redundant N+1 configuration) by connecting up to five
additional parallel UPSs. A standalone UPS converts to a parallel UPS by changing
the line cord. Each UPS in the parallel system connects to a BladeUPS Bar
pre-installed in the rear of an Eaton rack. Racks can be configured for bottom or top
entry.
A Powerware Hot Sync® Controller Area Network (CAN) Bridge Card in each
paralleled UPS provides connectivity for system metering and operational mode
control. In a parallel system that is not fully loaded, the system will shift load to
UPSs with the strongest batteries to maximize runtime when on battery. Parallel
systems can be configured for capacity or redundancy.
S 6U height that fits any standard 48 cm (19”) rack.
S Normal operating mode that minimizes heat generation by operating typically at
>98% efficiency. The UPS filters incoming AC power and provides consistent
power to your equipment without draining the battery.
S For utility line input that exceeds normal operating range, automatic transfer to an
online, double-conversion, high-frequency UPS design with pure sine wave output
and power-factor correction.
S ABM® technology that uses advanced battery management to increase battery
service life, optimize recharge time, and provide a warning before the end of useful
battery life.
S Hot-swappable electronics module and batteries that simplify maintenance by
allowing you to replace them safely without powering down the critical load.
S Emergency shutdown control through the remote emergency power-off (REPO)
port.
S One standard communication option with a DB-9 serial port.
S Firmware that is service upgradable through the DB-9 communication port.
S Backed by worldwide agency approvals.
The following accessories for the BladeUPS module are available:
S Maintenance Bypass Module (MBM) to safely service the UPS without disrupting
power.
S BladeUPS 12i model only. External Battery Interconnect to connect a
customer-supplied external battery to the UPS for extended runtime.
S EBM for extended runtime, with up to four EBMs per UPS. A 0.9m (3 ft) battery
extension cable is available.
S X-Slot® cards with enhanced communication capabilities for network connectivity
with monitoring and control.
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INTRODUCTION
The BladeUPS Bar for parallel systems, mounted in the rear of an Eaton rack, provides
the required input and output connections for the paralleled UPSs and has a single
system-rated input connection. Figure 2 shows an example of a BladeUPS parallel
system.
The BladeUPS system can be installed with Eaton remote power panels and
rack-mounted power distribution systems.
BladeUPS Bar
BladeUPS Module
BladeUPS Module
BladeUPS Module
Bottom Entry
Wireway
Figure 2. Example of a BladeUPS Parallel System
Note the following guidelines when configuring your BladeUPS standalone module or
parallel system:
S The UPS accommodates a maximum of four EBMs.
S The EBM(s) for a standalone UPS can be mounted directly below the UPS or, with
rack side panels removed, in an adjacent rack to the left of the rack containing the
UPS.
S The EBMs for a parallel system can be mounted in an adjacent rack to the left of
the rack containing the UPS (rack side panels removed).
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3
INTRODUCTION
S When configured with EBMs, each UPS in a parallel system must have the same
number of EBMs installed.
S Some load equipment may require phase rotation or phase relationship
coordination to ensure proper operation. Review your equipment manufacturer's
power requirement documents to ensure that your connected equipment operates
correctly.
Figure 55 on page 67 shows an example of a standalone UPS with EBMs. Figure 56
on page 68 and Figure 57 on page 69 show examples of a parallel system with EBMs.
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Chapter 2
Safety Warnings
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
This manual contains important instructions that you should follow during installation and maintenance of
the UPS and batteries. Please read all instructions before operating the equipment and save this manual for
future reference.
DANGER
This UPS contains LETHAL VOLTAGES. All repairs and service should be performed by AUTHORIZED
SERVICE PERSONNEL ONLY. There are NO USER SERVICEABLE PARTS inside the UPS.
WARNING
S This UPS contains its own energy source (batteries). The UPS output may carry live voltage even when
the UPS is not connected to an AC supply.
S To reduce the risk of fire or electric shock, install this UPS in a temperature and humidity controlled,
indoor environment, free of conductive contaminants. Ambient temperature must not exceed 40°C
(104°F). Do not operate near water or excessive humidity (95% maximum).
S To reduce the risk of fire, connect only to a circuit provided with branch circuit overcurrent protection in
accordance with the National Electrical Code® (NEC®), ANSI/NFPA 70. See page 70 (standalone UPS) or
page 46 (parallel system).
S Output overcurrent protection and disconnect switch must be provided by others.
S To comply with international standards and wiring regulations, the sum of the leakage current of the UPS
and the total equipment connected to the output of this UPS must not have an earth leakage current
greater than 3.5 milliamperes.
CAUTION
S Batteries can present a risk of electrical shock or burn from high short-circuit current. Observe proper
precautions. Servicing should be performed by qualified service personnel knowledgeable of batteries
and required precautions. Keep unauthorized personnel away from batteries.
S Proper disposal of batteries is required. Refer to your local codes for disposal requirements.
S Never dispose of batteries in a fire. Batteries may explode when exposed to flame.
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SAFETY WARNINGS
Sikkerhedsanvisninger
VIGTIGE SIKKERHEDSANVISNINGER
GEM DISSE ANVISNINGER
Denne manual indeholder vigtige instruktioner, som skal følges under installation og vedligeholdelse af
UPS'en og batterierne. Læs venligst alle instruktioner inden betjening af udstyret og gem denne manual mhp.
fremtidige opslag.
FARE
Denne UPS indeholder LIVSFARLIG HØJSPÆNDING. Alle reparationer og vedligeholdelse bør kun udføres af
en AUTORISERET SERVICETEKNIKER. Ingen af UPS'ens indvendige dele kan repareres af brugeren.
ADVARSEL!
S Denne UPS indeholder sin egen energikilde (batterier). Udgangsstikket på UPS'en kan endog være
strømførende, når UPS'en ikke er koblet til en vekselstrømsforsyning.
S Installér denne UPS i et temperatur- og fugtighedskontrolleret indendørsmiljø, frit for ledende
forureningsstoffer for at formindske risikoen for brand og elektrisk stød. Rumtemperaturen må ikke
overstige 40°C. UPS'en bør ikke betjenes nær vand eller høj fugtighed (maksimalt 95%).
S For at reducere risikoen for brand må tilkobling kun ske til et kredsløb forsynet med 100 ampere maks.
linieforgrenings overbelastningsbeskyttelse i overensstemmelse med National Electrical Code,
ANSI/NFPA 70. Se efter side 70 eller side 46.
S Udgangsoverbelastningsbeskyttelsen og afbryderkontakten skal leveres af andre.
S I overensstemmelse med internationale normer og bestemmelser for el-installation må det udstyr, der er
forbundet til udgangen af denne UPS, tilsammen ikke overskride en jordafdelingsspænding på mere end
3,5 milliampere.
ADVARSEL
S Batterierne kan give risiko for elektrisk stød eller brandsår forårsaget af høj kortslutningsstrøm. Overhold
gældende forsigtighedsregler. Servicering skal udføres af kvalificeret servicepersonale med kendskab til
batterier og gældende forsigtighedsregler. Hold uautoriseret personale væk fra batterierne.
S Korrekt bortskaffelse af batterier er påkrævet. Overhold gældende lokale regler for
bortskaffelsesprocedurer.
S Skaf dig aldrig af med batterierne ved at brænde dem. Batterierne kan eksplodere ved åben ild.
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SAFETY WARNINGS
Belangrijke Veiligheidsinstructies
BELANGRIJKE VEILIGHEIDSINSTRUCTIES
BEWAAR DEZE INSTRUCTIES
Deze handleiding bevat belangrijke instructies die u dient te volgen tijdens de installatie en het onderhoud
van de UPS en de accu's. Lees alle instructies voordat u de apparatuur in bedrijf neemt en bewaar deze
handleiding als naslagwerk.
GEVAAR
Deze UPS bevat LEVENSGEVAARLIJKE ELEKTRISCHE SPANNING. Alle reparaties en onderhoud dienen
UITSLUITEND DOOR ERKEND SERVICEPERSONEEL te worden uitgevoerd. Er bevinden zich GEEN
ONDERDELEN in de UPS die DOOR DE GEBRUIKER kunnen worden GEREPAREERD.
WAARSCHUWING
S Deze UPS bevat een eigen energiebron (accu's). De UPS-uitgang kan onder spanning staan, zelfs
wanneer de UPS niet is aangesloten op de netspanning.
S Teneinde de kans op brand of elektrische schok te verminderen dient deze UPS in een gebouw met
temperatuur‐ en vochtigheidregeling te worden geïnstalleerd, waar geen geleidende verontreinigingen
aanwezig zijn. De omgevingstemperatuur mag 40°C niet overschrijden. Niet gebruiken in de buurt van
water of bij zeer hoge vochtigheid (max. 95%).
S Sluit om brandgevaar te voorkomen de apparatuur uitsluitend aan op een circuit voorzien van een
overstroombeveiliging voor vertakte circuits van maximaal 100 A in overeenstemming met de National
Electrical Code (Nationale Elektriciteitsvoorschriften), ANSI/NFPA 70. Zien pagina 70 of pagina 46.
S De uitgangsoverstroombeveiliging en de stroomonderbreker moeten door derden worden geleverd.
S Om aan de internationale normen en bedradingsvoorschriften te voldoen mag de gehele apparatuur die
op de uitgang van deze UPS is aangesloten, geen aardlekstroom van meer dan 3,5 milliampère hebben.
OPGELET
S Batterijen leveren gevaar op voor elektrische schokken en kunnen brandwonden veroorzaken door een
grote kortsluitstroom. Neem de juiste voorzorgsmaatregelen in acht. Het onderhoud moet worden
uitgevoerd door bevoegde onderhoudsmonteurs die verstand hebben van accu's en op de hoogte zijn van
de vereiste voorzorgsmaatregelen. Houd onbevoegden uit de buurt van de accu's.
S De batterijen moeten op de juiste wijze worden opgeruimd. Raadpleeg hiervoor uw plaatselijke
voorschriften.
S Nooit batterijen in het vuur gooien. De batterijen kunnen ontploffen.
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7
SAFETY WARNINGS
Tarkeita Turvaohjeita
TÄRKEITÄ TURVAOHJEITA - SUOMI
SÄILYTÄ NÄMÄ OHJEET
Tämä käyttöohje sisältää tärkeitä ohjeita, joita on noudatettava UPS-virtalähteen ja akkujen asennuksen ja
huollon yhteydessä. Lue kaikki ohjeet ennen laitteiston käyttöä ja säilytä ohje myöhempää tarvetta varten.
VAARA
Tämä UPS sisältää HENGENVAARALLISIA JÄNNITTEITÄ. Kaikki korjaukset ja huollot on jätettävä VAIN
VALTUUTETUN HUOLTOHENKILÖN TOIMEKSI. UPS ei sisällä MITÄÄN KÄYTTÄJÄN HUOLLETTAVIA OSIA.
VAROITUS
S Tässä UPS-virtalähteessä on oma energianlähde (akut). UPS-virtalähteen lähdössä voi olla jännite, vaikka
UPS-virtalähdettä ei ole kytketty verkkovirtaan.
S Vähentääksesi tulipalon ja sähköiskun vaaraa asenna tämä UPS sisätiloihin, joissa lämpötila ja kosteus
on säädettävissä ja joissa ei ole virtaa johtavia epäpuhtauksia. Ympäristön lämpötila ei saa ylittää 40 °C.
Älä käytä lähellä vettä ja vältä kosteita tiloja (95 % maksimi).
S Pienennä tulipalon vaaraa kytkemällä vain piiriin, jossa on 100 ampeerin maksimihaarapiirin ylivirtasuoja
kansallisen sähkölainsäädännön (ANSI/NFPA 70) mukaan. Hiippakunta hotellipoika 70 eli hotellipoika 46.
S Muiden on toimitettava lähdön ylivirtasuoja ja irtikytkentäkytkin.
S Kansainväliset normit ja johdotusmääräykset vaativat, että kaikkien tämän UPS-laitteen
ulostulokytkentöjen yhteinen maavuotovirta ei ylitä 3,5 milliampeeria (mA).
VARO
S Akut voivat aiheuttaa sähköiskun tai palovammojen vaaran johtuen suuresta oikosulkuvirrasta. Noudata
kaikkia asianmukaisia varotoimia. Laitteen saa huoltaa vain ammattitaitoinen huoltohenkilökunta, joka
tuntee akut ja niihin liittyvät varotoimet. Älä päästä valtuuttamatonta henkilöstöä lähelle akkuja.
S Akusto täytyy hävittää säädösten mukaisella tavalla. Noudata paikallisia määräyksiä.
S Älä koskaan heitä akkuja tuleen. Ne voivat räjähtää.
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SAFETY WARNINGS
Consignes de sécurité
CONSIGNES DE SÉCURITÉ IMPORTANTES
CONSERVER CES INSTRUCTIONS
Ce manuel comporte des instructions importantes que vous êtes invité à suivre lors de toute procédure
d'installation et de maintenance des batteries et de l'onduleur. Veuillez consulter entièrement ces
instructions avant de faire fonctionner l'équipement et conserver ce manuel afin de pouvoir vous y reporter
ultérieurement.
DANGER!
Cet onduleur contient des TENSIONS MORTELLES. Toute opération d'entretien et de réparation doit être
EXCLUSIVEMENT CONFIÉE A UN PERSONNEL QUALIFIÉ AGRÉÉ. AUCUNE PIÈCE RÉPARABLE PAR
L'UTILISATEUR ne se trouve dans l'onduleur.
AVERTISSEMENT!
S Cette onduleur possède sa propre source d'alimentation (batteries). Il est possible que la sortie de
l'onduleur soit sous tension même lorsque l'onduleur n'est pas connectée à une alimentation CA.
S Pour réduire les risques d'incendie et de décharge électrique, installer l'onduleur uniquement à
l'intérieur, dans un lieu dépourvu de matériaux conducteurs, où la température et l'humidité ambiantes
sont contrôlées. La température ambiante ne doit pas dépasser 40 °C. Ne pas utiliser à proximité d'eau
ou dans une atmosphère excessivement humide (95 % maximum).
S Afin de réduire les risques d'incendie, ne raccordez qu'à un circuit muni d'une protection de surintensité
du circuit de dérivation maximum de 100 ampères conformément au Code Électrique National (National
Electrical Code) des États-Unis, ANSI/NFPA 70. Voir page 70 ou page 46.
S La protection de surintensité de sortie ainsi que le sectionneur doivent être fournis par des tiers.
S Afin d'être conforme aux normes et règlements internationaux de câblage, le courant de fuite à la terre
de la totalité du matériel branché sur la sortie de l'onduleur ne doit pas dépasser 3,5 mA.
ATTENTION!
S Les batteries peuvent présenter un risque de choc électrique ou de brûlure provenant d'un courant de
court-circuit haute intensité. Observez les précautions appropriées. L'entretien doit être réalisé par du
personnel qualifié connaissant bien les batteries et les précautions nécessaires. N'autorisez aucun
personnel non qualifié à manipuler les batteries.
S Une mise au rebut réglementaire des batteries est obligatoire. Consulter les règlements en vigueur dans
votre localité.
S Ne jamais jeter les batteries au feu. L'exposition aux flammes risque de les faire exploser.
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SAFETY WARNINGS
Sicherheitswarnungen
WICHTIGE SICHERHEITSANWEISUNGEN
AUFBEWAREN
Dieses Handbuch enthält wichtige Anweisungen, die Sie während der Installation und Wartung des USV
(Unterbrechungsfreies Stromversorgungssystem) und der Batterien befolgen müssen. Bitte lesen Sie alle
Anweisungen des Handbuches bevor sie mit dem Gerät arbeiten. Bewaren Sie das Handbuch zum Nachlesen
auf.
WARNUNG
Die USV führt lebensgefährliche Spannungen. Alle Reparatur- und Wartungsarbeiten sollten nur von
Kundendienstfachleuten durchgeführt werden. Die USV enthält keine vom Benutzer zu wartenden
Komponenten.
ACHTUNG
S Dieses USV (Unterbrechungsfreies Stromversorgungssystem) enthält eine eigene Energiequelle
(Batterien). Der USV-Ausgang kann Spannung führen, auch wenn das USV nicht an eine
Wechselstromquelle angeschlossen ist.
S Um die Brand‐ oder Elektroschockgefahr zu verringern, diese USV nur in Gebäuden mit kontrollierter
Temperatur und Luftfeuchtigkeit installieren, in denen keine leitenden Schmutzstoffen vorhanden sind.
Die Umgebungstemperatur darf 40°C nicht übersteigen. Die USV nicht in der Nähe von Wasser oder in
extrem hoher Luftfeuchtigkeit (max. 95 %) betreiben.
S Um die Brandgefahr zu verringern, nur an eine Leitung anschließen, die mit einem Überlaststromschutz
von maximal 100 Ampere in Übereinstimmung mit dem National Electrical Code, ANSI/NFPA 70
ausgestattet ist. Siehe Seite 70 oder Seite 46.
S Der Ausgangs-Überlaststromschutz und der Trennschalter müssen von anderen Herstellern geliefert
werden.
S Um internationale Normen und Verdrahtungsvorschriften zu erfüllen, dürfen die an den Ausgang dieser
USV angeschlossenen Geräte zusammen einen Erdableitstrom von insgesamt 3,5 Milliampere nicht
überschreiten.
VORSICHT!
S Batterien können das Risiko eines elektrischen Schlags bergen oder durch hohen Kurzschlussstrom in
Brand geraten. Die richtigen Vorsichtsmaßnahmen beachten. Die Wartung muss von qualifiziertem
Wartungspersonal durchgeführt werden, das im Umgang mit Batterien geübt ist und über gute
Kenntnisse der erforderlichen Vorsichtsmaßnahmen verfügt. Nicht autorisiertes Personal von Batterien
fern halten.
S Die Batterien müssen ordnungsgemäß entsorgt werden. Hierbei sind die örtlichen Bestimmungen zu
beachten.
S Batterien niemals verbrennen, da sie explodieren können.
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SAFETY WARNINGS
Avvisi di sicurezza
IMPORTANTI ISTRUZIONI DI SICUREZZA
CONSERVARE QUESTE ISTRUZIONI
Il presente manuale contiene importanti istruzioni da seguire durante l'installazione e la manutenzione
dell'UPS e delle batterie. Leggere integralmente le istruzioni prima di utilizzare l'apparecchiatura e
conservare il presente manuale per futuro riferimento.
PERICOLO
La TENSIONE contenuta in questo gruppo statico di continuità è LETALE. Tutte le operazioni di riparazione e
di manutenzione devono essere effettuate ESCLUSIVAMENTE DA PERSONALE TECNICO AUTORIZZATO.
All'interno del gruppo statico di continuità NON vi sono PARTI RIPARABILI DALL'UTENTE.
AVVERTENZA
S L'UPS contiene la propria fonte di energia (batterie). Le prese d'uscita dell'UPS possono essere sotto
tensione anche quando l'UPS non è collegato all'alimentazione elettrica CA.
S Per ridurre il rischio di incendio o di scossa elettrica, installare il gruppo statico di continuità in un
ambiente interno a temperatura ed umidità controllata, privo di agenti contaminanti conduttivi. La
temperatura ambiente non deve superare i 40°C. Non utilizzare l'unità in prossimità di acqua o in
presenza di umidità eccessiva (95% max).
S Per ridurre il rischio di incendio, effettuare il collegamento soltanto a un circuito dotato di una protezione
da sovraccarico per il circuito derivato di max. 100 ampere come stabilito dalle norme statunitensi sugli
impianti elettrici (National Electrical Code, ANSI/NFPA 70). Vedere pagina 70 o pagina 46.
S La protezione da sovraccarico per le uscite e l'interruttore di scollegamento devono essere forniti da altri
produttori.
S Per conformità con gli standard internazionali e con le norme in merito al cablaggio, tutta
l'apparecchiatura collegata con l'uscita del gruppo statico di continuità non deve avere una corrente di
dispersione di terra superiore a 3,5 milliampere.
ATTENZIONE
S Le batterie possono comportare un rischio di scossa elettrica o di ustione in seguito a un'elevata corrente
di corto circuito. Osservare le dovute precauzioni. L'assistenza deve essere eseguita da personale
qualificato esperto di batterie e delle necessarie precauzioni. Tenere il personale non autorizzato lontano
dalle batterie.
S Le batterie devono essere smaltite in modo corretto. Per i requisiti di smaltimento fare riferimento alle
disposizioni locali.
S Non gettare mai le batterie nel fuoco poichè potrebbero esplodere se esposte alle fiamme.
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11
SAFETY WARNINGS
Viktig Sikkerhetsinformasion
VIKTIGE SIKKERHETSINSTRUKSJONER
GJEM DISSE INSTRUKSJONENE
Denne håndboken inneholder viktige instruksjoner som du bør overholde ved montering og vedlikehold av
UPS-enheten og batteriene. Les alle instruksjoner før utstyret tas i bruk, og gjem håndboken til fremtidig
referanse.
FARLIG
Denne UPS'en inneholder LIVSFARLIGE SPENNINGER. All reparasjon og service må kun utføres av
AUTORISERT SERVICEPERSONALE. BRUKERE KAN IKKE UTFØRE SERVICE PÅ NOEN AV DELENE i UPS'en.
FARLIG
S UPS-enheten inneholder sin egen energikilde (batterier). UPS-utgangen kan være strømførende selv når
UPS-enheten ikke er koblet til et strømuttak.
S For å redusere fare for brann eller elektriske støt, bør denne UPS'en installeres i et innendørs miljø med
kontrollert temperatur og luftfuktighet som er fritt for ledende, forurensende stoffer. Romtemperaturen
må ikke overskride 40°C. Den må ikke brukes i nærheten av vann eller ved meget høy luftfuktighet
(95% maks.).
S For å redusere brannfaren skal det bare kobles til et kretsløp med 100 A maksimum linjeforgrenings
overbelastningsbeskyttelse i henhold til National Electrical Code, ANSI/NFPA 70. Se side 70 eller side
46.
S Overbelastningsbeskyttelse for strømutgang og bryterkontakt skal leveres av andre.
S Alt utstyr som er forbundet med utgangen av denne UPS'en må ikke ha en sterkere total lekkasjestrøm
enn 3,5 milliampere for å være i overensstemmelse med internasjonale standarder og
forkablingsbestemmelser.
FORSIKTIG
S Batterier kan utgjøre en fare for elektrisk støt eller brannsår pga. høy kortsluttingsstrøm. Treff passende
forholdsregler. Service bør utføres av kvalifisert servicepersonale med kjennskap til batterier og
nødvendige forholdsregler. Hold uautorisert personale borte fra batteriene.
S Batterier må fjernes på korrekt måte. Se lokale forskrifter vedrørende krav om fjerning av batterier.
S Kast aldri batterier i flammer, da de kan eksplodere, hvis de utsettes for åpen ild.
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SAFETY WARNINGS
Regulamentos de Segurança
INSTRUÇÕES DE SEGURANÇA IMPORTANTES
GUARDE ESTAS INSTRUÇÕES
Este manual contém instruções importantes que devem ser seguidas durante a instalação e manutenção do
no-break e das baterias. Leia todas as instruções antes de operar o equipamento e guarde este manual para
consultá-lo futuramente.
CUIDADO
A UPS contém VOLTAGEM MORTAL. Todos os reparos e assistência técnica devem ser executados
SOMENTE POR PESSOAL DA ASSISTÊNCIA TÉCNICA AUTORIZADO. Não há nenhuma PEÇA QUE POSSA SER
REPARADA PELO USUÁRIO dentro da UPS.
ADVERTÊNCIA
S Este no-break possui sua própria fonte de energia (baterias). A saída do no-break pode estar energizada
mesmo que este não esteja conectado a uma fonte de energia elétrica.
S Para reduzir o risco de incêndios ou choques elétricos, instale a UPS em ambiente interno com
temperatura e umidade controladas e livres de contaminadores condutíveis. A temperatura ambiente não
deve exceder 40°C. Não opere próximo a água ou em umidade excessiva (máx: 95%).
S Para reduzir o risco de incêndio, conecte somente ao circuito fornecido com a proteção máxima de 100
ampères contra a sobretensão do circuito derivado, de acordo com a norma ANSI/NFPA 70 do National
Electrical Code. Ver página 70 ou página 46.
S A proteção contra a sobretensão de saída e o disjuntor deve ser fornecida por terceiros.
S Para estar de acordo com os padrões internacionais e os regulamentos de fiação, o equipamento total
conectado à saída desta UPS não deve ter uma corrente de fuga à terra maior que 3,5 miliampères.
PERIGO
S As baterias podem oferecer risco de choque elétrico ou queimadura, ocasionados por alta tensão com
possibilidade de curto-circuito. Tome as precauções adequadas. A manutenção deve ser realizada por
pessoal qualificado, com conhecimento sobre baterias e ciente das precauções exigidas. Mantenha o
pessoal não autorizado afastado das baterias.
S Siga as instruções apropriadas ao desfazer‐se das baterias. Consulte os códigos do local para maiores
informações sobre os regulamentos de descarte de produtos.
S Nunca jogue as baterias no fogo, porque há risco de explosão.
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13
SAFETY WARNINGS
Ïðåäóïðåæäåíèÿ ïî ìåðàì áåçîïàñíîñòè
ÂÀÆÍÛÅ ÓÊÀÇÀÍÈß ÏÎ ÌÅÐÀÌ ÁÅÇÎÏÀÑÍÎÑÒÈ
ÑÎÕÐÀÍÈÒÅ ÝÒÈ ÓÊÀÇÀÍÈß
 äàííîì ðóêîâîäñòâå ñîäåðæàòñÿ âàæíûå èíñòðóêöèè ïî óñòàíîâêå è îáñëóæèâàíèþ
èñòî÷íèêà áåñïåðåáîéíîãî ïèòàíèÿ (ÈÁÏ) è áàòàðåé. Ïåðåä ðàáîòîé ñ îáîðóäîâàíèåì
ïðî÷òèòå âñå èíñòðóêöèè. Ñîõðàíèòå äàííîå ðóêîâîäñòâî äëÿ äàëüíåéøåãî
èñïîëüçîâàíèÿ.
ÎÏÀÑÍÎ
 äàííîì ÈÁÏ èìåþòñÿ ÑÌÅÐÒÅËÜÍÎ ÎÏÀÑÍÛÅ ÍÀÏÐßÆÅÍÈß. Âñå ðàáîòû ïî
ðåìîíòó è îáñëóæèâàíèþ äîëæíû âûïîëíÿòüñÿ ÒÎËÜÊÎ ÓÏÎËÍÎÌÎ×ÅÍÍÛÌ
ÎÁÑËÓÆÈÂÀÞÙÈÌ ÏÅÐÑÎÍÀËÎÌ. Âíóòðè ÈÁÏ íåò óçëîâ, ÎÁÑËÓÆÈÂÀÅÌÛÕ
ÏÎËÜÇÎÂÀÒÅËÅÌ.
ÏÐÅÄÓÏÐÅÆÄÅÍÈÅ
S  äàííîì ÈÁÏ óñòàíîâëåíû ñîáñòâåííûå èñòî÷íèêè ýíåðãèè (áàòàðåè).  ÈÁÏ
ìîæåò èìåòüñÿ íàïðÿæåíèå äàæå â òîì ñëó÷àå, åñëè îí íå ïîäêëþ÷åí ê ñåòè
ïåðåìåííîãî òîêà.
S Äëÿ ñíèæåíèÿ îïàñíîñòè ïîæàðà èëè ïîðàæåíèÿ ýëåêòðè÷åñêèì òîêîì
óñòàíàâëèâàéòå ÈÁÏ â çàêðûòîì ïîìåùåíèè ñ êîíòðîëèðóåìûìè òåìïåðàòóðîé è
âëàæíîñòüþ, â êîòîðîì îòñóòñòâóþò ïðîâîäÿùèå çàãðÿçíÿþùèå âåùåñòâà.
Òåìïåðàòóðà îêðóæàþùåãî âîçäóõà íå äîëæíà ïðåâûøàòü 40°Ñ. Íå ýêñïëóàòèðóéòå
óñòðîéñòâî îêîëî âîäû èëè â ìåñòàõ ñ ïîâûøåííîé âëàæíîñòüþ (ìàêñ. 95%).
S Äëÿ òîãî ÷òîáû ñíèçèòü ðèñê âîçíèêíîâåíèÿ ïîæàðà, ïðè ïîäêëþ÷åíèè
èñïîëüçóéòå ýëåêòðè÷åñêóþ öåïü, ñíàáæåííóþ çàùèòîé îò ïåðåãðóçêè
ïàðàëëåëüíîé öåïè ñ ìàêñèìàëüíîé ñèëîé òîêà 100 À (â ñîîòâåòñòâèè ñ
Íàöèîíàëüíûìè ýëåêòðîòåõíè÷åñêèìè ïðàâèëàìè è íîðìàìè ANSI / NFPA 70).
Âèäåòü ïàæ 70 èëè ïàæ 46.
S Óñòðîéñòâî çàùèòû îò ïåðåãðóçêè âûõîäíîãî íàïðÿæåíèÿ è ðàçìûêàþùèé
ïåðåêëþ÷àòåëü ïðèîáðåòàþòñÿ îòäåëüíî.
S Äëÿ îáåñïå÷åíèÿ ñîáëþäåíèÿ òðåáîâàíèé ìåæäóíàðîäíûõ ñòàíäàðòîâ è òðåáîâàíèé
ê ðàçâîäêå ýëåêòðè÷åñêèõ öåïåé, ñóììàðíàÿ âåëè÷èíà òîêà óòå÷êè íà çåìëþ âñåãî
îáîðóäîâàíèÿ, ïîäêëþ÷åííîãî ê âûõîäó ÈÁÏ, íå äîëæíà ïðåâûøàòü
3,5 ìèëëèàìïåðà.
ÎÑÒÎÐÎÆÍÎ
S Âûñîêîå íàïðÿæåíèå, âûçâàííîå êîðîòêèì çàìûêàíèåì â áàòàðåå, ìîæåò ïðèâåñòè
ê ïîðàæåíèþ ýëåêòðè÷åñêèì òîêîì èëè îæîãó. Ñîáëþäàéòå ìåðû
ïðåäîñòîðîæíîñòè. Òåõíè÷åñêîå îáñëóæèâàíèå äîëæíî îñóùåñòâëÿòüñÿ
êâàëèôèöèðîâàííûì ïåðñîíàëîì ïî ðàáîòå ñ èñòî÷íèêàìè ïèòàíèÿ, çíàêîìûì ñ
ìåðàìè ïðåäîñòîðîæíîñòè. Íå äîïóñêàéòå ê ðàáîòå ñ áàòàðåÿìè ïîñòîðîííèõ.
S Íåîáõîäèìî ñîáëþäàòü ïðàâèëà óòèëèçàöèè àêêóìóëÿòîðîâ. Îáðàòèòåñü ê ìåñòíûì
íîðìàòèâíûì àêòàì çà èíôîðìàöèåé î òðåáîâàíèÿõ ê óòèëèçàöèè.
S Íèêîãäà íå áðîñàéòå àêêóìóëÿòîðû â îãîíü. Àêêóìóëÿòîðû ìîãóò âçîðâàòüñÿ ïîä
âîçäåéñòâèåì îãíÿ.
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SAFETY WARNINGS
Advertencias de Seguridad
INSTRUCCIONES DE SEGURIDAD IMPORTANTES
GUARDE ESTAS INSTRUCCIONES
Este manual contiene instrucciones importantes que debe seguir durante la instalación y el mantenimiento
del SIE y de las baterías. Por favor, lea todas las instrucciones antes de poner en funcionamiento el equipo y
guarde este manual para referencia en el futuro.
PELIGRO
Este SIE contiene VOLTAJES MORTALES. Todas las reparaciones y el servicio técnico deben ser efectuados
SOLAMENTE POR PERSONAL DE SERVICIO TÉCNICO AUTORIZADO. No hay NINGUNA PARTE QUE EL
USUARIO PUEDA REPARAR dentro del SIE.
ADVERTENCIA
S Este SIE contiene su propia fuente de energía (baterías). La salida del SIE puede transportar voltaje
activo aun cuando el SIE no esté conectado con una fuente de CA.
S Para reducir el riesgo de incendio o de choque eléctrico, instale este SIE en un lugar cubierto, con
temperatura y humedad controladas, libre de contaminantes conductores. La temperatura ambiente no
debe exceder los 40°C. No trabaje cerca del agua o con humedad excesiva (95% máximo).
S Para reducir el riesgo de incendio, realice la conexión únicamente hacia un circuito que cuente con un
máximo de 100 amperios de protección contra sobrecorriente de circuito derivado, de acuerdo con el
Código Eléctrico Nacional, ANSI/NFPA 70. Consulte la página 70 o la página 46.
S La protección contra sobrecorriente de salida y el conmutador de desconexión debe suministrarse por
parte de terceros.
S Para cumplir con los estándares internacionales y las normas de instalación, la totalidad de los equipos
conectados a la salida de este SIE no debe tener una intensidad de pérdida a tierra superior a los
3,5 miliamperios.
PRECAUCIÓN
S Las baterías pueden constituir un riesgo de descarga eléctrica o quemaduras por corriente alta de corto
circuito. Adopte las precauciones debidas. Personal calificado de servicio que conozca de baterías y esté
al tanto de las precauciones requeridas debe darle servicio al equipo. Mantenga al personal no
autorizado alejado de las baterías.
S Es necesario desechar las baterías de un modo adecuado. Consulte las normas locales para conocer los
requisitos pertinentes.
S Nunca deseche las baterías en el fuego. Las baterías pueden explotar si se las expone a la llama.
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15
SAFETY WARNINGS
Säkerhetsföreskrifter
VIKTIGA SÄKERHETSFÖRESKRIFTER
SPARA DESSA FÖRESKRIFTER
Den här anvisningen innehåller viktiga instruktioner som du ska följa under installation och underhåll av
UPS-enheten och batterierna. Läs alla instruktioner innan du använder utrustningen och spara den här
anvisningen för framtida referens.
FARA
Denna UPS-enhet innehåller LIVSFARLIG SPÄNNING. ENDAST AUKTORISERAD SERVICEPERSONAL får
utföra reparationer eller service. Det finns inga delar som ANVÄNDAREN KAN UTFÖRA SERVICE PÅ inuti
UPS-enheten.
VARNING
S Den här UPS-enheten innehåller sin egen energikälla (batterier). UPS-enhetens uttag kan vara
spänningsförande även då UPS-enheten inte är ansluten till spänningsnätet.
S Minska risken för brand eller elektriska stötar genom att installera denna UPS-enhet inomhus, där
temperatur och luftfuktighet är kontrollerade och där inga ledande föroreningar förekommer. Omgivande
temperatur får ej överstiga 40°C. Använd inte utrustningen nära vatten eller vid hög luftfuktighet
(max 95 %).
S För att reducera faran för brand får anslutning endast utföras till en krets som skyddas med
överbelastningsskydd på maximalt 100 ampere i enlighet med National Electrical Code, ANSI/NFPA 70.
Se sida 70 eller sida 46.
S Utgående överbelastningssydd och kretsbrytare måste levereras av annan leverantör.
S För att överensstämma med internationell standard och installationsföreskrifter får inte den totala
utrustning som anslutits till uttagen på denna UPS-enhet ha läcksström som överstiger 3,5 milliampere.
VIKTIGT
S Batterierna kan innebära en risk för elektrisk stöt eller brännskada från kortsluten starkström. Iakttag
lämpliga försiktighetsåtgärder. Service ska utföras av utbildad servicepersonal med kunskap om
batterierna och nödvändiga försiktighetsåtgärder. Håll ej behörig personal borta från batterierna.
S Batterierna måste avyttras enligt anvisningarna i lokal lagstiftning.
S Använda batterier får aldrig brännas upp. De kan explodera.
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Chapter 3
Preassembled System Installation
The preassembled system comes with the BladeUPS Bar, wireway, and BladeUPS
modules already installed. For five and six UPS systems, some batteries are shipped
uninstalled for better weight distribution.
This chapter explains:
S Equipment inspection
S Tools required
S Floor loading
S Unwrapping the system
S Unloading the system
S Preassembled system setup
S Installing the input and output wiring
S Installing UPS internal batteries
S Extended Battery Module (EBM) setup and installation (optional)
S Initial startup
NOTE For instructions on how to install the optional Maintenance Bypass Module (MBM), refer to the
user's guide for the MBM.
Inspecting the Equipment
If any equipment has been damaged during shipment, keep the shipping cartons and
packing materials for the carrier or place of purchase, and file a claim for shipping
damage. If you discover damage after acceptance, file a claim for concealed damage.
To file a claim for shipping damage or concealed damage: 1) File with the carrier
within 15 days of receipt of the equipment; 2) Send a copy of the damage claim
within 15 days to your service representative.
Tools Required
To assemble the components, you may need the following tools:
S Medium flat-bladed screwdriver
S Short-handled #2 Phillips® screwdriver
S Long-handled #2 Phillips screwdriver
S 7 and 8 mm wrench or socket
S 14 mm wrench or socket
S Utility knife
S Adjustable pliers
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17
PREASSEMBLED SYSTEM INSTALLATION
Floor Loading
When planning the installation, consider the system weight for floor loading. The
strength of the installation surface must be adequate for point and distributed
loadings. The approximate weights are shown in Table 1.
Table 1. Weights
Number of UPSs
Shipping Weight
(Pallet, Rack, Wireway,
BladeUPS Bar, and UPSs)
System Weight
(Excludes Pallet)
1
471.7 kg (1040 lb)
304.8 kg (672 lb)
2
617.8 kg (1362 lb)
450.9 kg (994 lb)
3
763.9 kg (1684 lb)
596.9 kg (1316 lb)
4
909.9 kg (2006 lb)
743.0 kg (1638 lb)
5
1060.5 kg (2328 lb)
889.0 kg (1960 lb)
6
1202.0 kg (2650 lb)
1035.1 kg (2282 lb)
Unwrapping the System
The system is bolted to a wooden pallet supported by wood skids. To unwrap the
system:
1.
If not already moved, use a forklift or pallet jack to move the system to the
installation area, or as close as possible. Insert the forklift jacks between the
skids at the front of the pallet.
WARNING
The forklift jacks must be inserted between the skids at the front of the pallet (see Figure 3). If unloading
instructions are not closely followed, the system may cause serious injury.
NOTE Verify that the forklift or pallet jack is rated to handle the weight of the system (see Table 1 for
system weight).
Pallet Rear
Pallet Front
Figure 3. Inserting the Forklift Jacks
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PREASSEMBLED SYSTEM INSTALLATION
2.
Remove the outer plastic wrap and foam blocks.
3.
Five and six UPS systems only. Cut the battery carton straps (see Figure 4).
Cardboard Corners
(4 places)
Ramp
NOTE Leave this strap
installed until ready to
connect ramp.
Battery Cartons
(for five and six
UPS systems only)
Pallet Front
Foam Blocks
Wooden Mounting Guide
(2 places)
(DO NOT REMOVE)
Pallet Rear
Figure 4. Unwrapping the System
4.
Five and six UPS systems only. Remove the battery cartons from the pallet
(see Figure 4). Retain the batteries to install in the top two UPS cabinets after the
system is moved to the final location (described in “Installing the UPS Internal
Batteries” on page 30).
5.
Hold the ramp in place and cut the strap that binds it to the system.
CAUTION
If not held in place when the strap is cut, the ramp can fall and cause injury.
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19
PREASSEMBLED SYSTEM INSTALLATION
6.
Lift the ramp off the pallet and attach it to the pallet by inserting the ramp
bracket pins in the pre-drilled holes at the rear of the pallet (see Figure 5).
Pallet Front
Ramp
Pallet Rear
Figure 5. Attaching the Ramp to the Pallet
7.
Remove the four protective cardboard corners and the bag from the system.
8.
Discard or recycle the packaging in a responsible manner, or store it for future
use.
Unloading the System
WARNING
The system is heavy. See Table 1 for system weight. If unloading instructions are not closely followed, the
system can cause serious injury.
CAUTION
Do not tilt system more than 10° sideways from vertical.
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PREASSEMBLED SYSTEM INSTALLATION
To unload the system:
1.
Remove the M10 bolts securing the two front and two rear stabilizing brackets
that secure the system to the pallet, and remove the brackets (see Figure 6).
Front Stabilizing
Bracket (M10) Bolts
Rear Stabilizing
Bracket (M10) Bolts
Front Stabilizing
Brackets
Rear Stabilizing Brackets
Figure 6. Removing the Stabilizing Brackets
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21
PREASSEMBLED SYSTEM INSTALLATION
2.
Remove the four anchor bolts from the bottom of the system (see Figure 7).
NOTE Eaton recommends using adjustable pliers to remove the anchor bolts.
3.
If the leveling feet are not fully retracted, turn the leveling feet clockwise until
they are retracted (see Figure 7).
Leveling Foot
Caster
Anchor Bolt
Figure 7. Locating the Leveling Feet and Anchor Bolts
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PREASSEMBLED SYSTEM INSTALLATION
WARNING
The system is heavy. See Table 1 for system weights.
For five and six UPS systems, some batteries are shipped on the pallet for better weight distribution. The
batteries are installed in the UPS module after the system is moved to the final installation location. The
weights for five and six UPS systems as they are rolled off the pallet are:
S Five UPS system: 803.8 kg (1772 lb)
S Six UPS system: 864.6. kg (1906 lb)
To prevent possible injury, do not stand in the path of the system when unloading the system from the pallet.
Unloading the system requires three people: one behind the system and one on each side. If unloading
instructions are not closely followed, the system can cause serious injury.
4.
Slowly roll the system toward the rear of the pallet. With the system supported
on each side, continue rolling the system down the center of the ramp until the
system is clear of the pallet. See Figure 8.
Pallet Front
Pallet Rear
Figure 8. Unloading the System
5.
Roll the system to the final installation location.
6.
Continue to “Preassembled System Setup.”
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PREASSEMBLED SYSTEM INSTALLATION
Preassembled System Setup
WARNING
Only qualified service personnel (such as a licensed electrician) shall perform the electrical installation. Risk
of electrical shock.
UPSs in a parallel configuration require a dedicated branch circuit that meets the
following requirements:
S Three-phase, 4-wire plus ground, 208Y/120V nominal (BladeUPS 12 model) or
400Y/230V nominal, 380–415 Vac acceptable (BladeUPS 12i model)
S 50/60 Hz
S Wall-mounted breaker that is readily accessible to the operator
S Flexible or rigid metal conduit
S Circuit with overcurrent protection, depending on parallel configuration:
Table 2. BladeUPS Overcurrent Protection
Number of UPSs in Preassembled System
BladeUPS 12 Model
BladeUPS 12i Model
1
50A
30A
2
100A
63A
3
150A
75A
4
200A
100A
5
225A
125A
6 (N+1 System)
225A
160A
NOTE For ease of wiring access with bottom entry, place the rack containing the UPSs on a raised floor.
Preparing the Rack
To prepare the rack for wiring:
1.
Verify operation of the rack door handle:
To open the door, push in on the key lock. The handle pops up. Pull out on the
handle.
To close the door, push in on the handle until it snaps into place.
2.
24
Remove the accessory box which is located in the rear of the system behind the
rack doors.
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PREASSEMBLED SYSTEM INSTALLATION
3.
Verify that the following items are in the accessory box:
S UPS documentation and software tools:
- Software Suite CD
- BladeUPS: Documents, Firmware, and Installation Video CD
- This user's guide
S (2) door keys
S CAN Bridge Card accessories:
- (1) CAN Bridge Card cable
- (1) Redundant Signal cable
S Optional X-Slot card accessories
The preassembled system can be ordered with any of the optional X-Slot
cards installed. Accessories for installed cards are in the accessory box.
Table 3 lists the cards and the associated accessories.
Table 3. Optional X-Slot Card Accessories
Optional Card
Documentation
Other Accessories
ConnectUPS®-X Web/SNMP Card
User's guide
Serial cable
Ethernet cable
Relay Interface Card
—
Small mounting plate
(2) screws
Modbus® Card
User's guide
Serial cable
Industrial Relay Card
User's guide
Metal plate
(2) screws
Power Xpert® Gateway Series 2000 Card
User's guide
Reminder card
Serial cable
Ethernet cable
4.
Verify that the supplied keys lock and unlock the door.
5.
Optional. You may flip the rack door to allow it to open from the opposite side. To
flip the door:
Remove the hinge pins, then remove the door. Move the hinges to the opposite
side of the rack. Reorient the door and hang it on the hinges; replace the hinge
pins.
Reverse the door handle mounting.
NOTE The handle uses gravity to operate properly. Reversing the handle is required.
Move the Eaton logo to the upper part of the door.
6.
Verify that the leveling feet are long enough to lower to the floor.
7.
Continue to the following section, “Installing the Input and Output Wiring.”
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PREASSEMBLED SYSTEM INSTALLATION
Installing the Input and Output Wiring
Figure 9 shows input and output wiring in a bottom entry system and a top entry
system.
Wiring in a Bottom Entry System
Wiring in a Top Entry System
Figure 9. Wiring Entry Options
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PREASSEMBLED SYSTEM INSTALLATION
To install the parallel system input and output wiring:
1.
Verify that all battery circuit breakers on all UPSs are in the OFF (O) position (see
Figure 10).
Load
Connector
Breaker
Input
Breaker
Battery
Breaker
Figure 10. BladeUPS Module Rear Panel
2.
Remove the five screws on the wireway access cover and retain. Remove the
cover and retain. See Figure 11.
Figure 11. Removing the Wireway Access Cover (Bottom Entry Rack Shown)
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PREASSEMBLED SYSTEM INSTALLATION
3.
Remove the six screws on the conduit landing plate and retain. Remove the plate
and retain. See Figure 12.
Bottom Entry Rack
Ferrite Assembly (mounted)
Top Entry Rack
Conduit Landing Plate
Ferrite Assembly (mounted)
Figure 12. Removing the Conduit Landing Plate
4.
Use a Greenlee® punch to provide one or more holes in the conduit landing plate
to accommodate the input and output wiring from the utility to the
BladeUPS Bar.
Replace the conduit landing plate.
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PREASSEMBLED SYSTEM INSTALLATION
5.
Connect the input, output, and ground wires to the BladeUPS Bar terminal block
according to Figure 13 and Table 4. Route the three input phases and the input
neutral through the mounted or loosened ferrite assembly (see Figure 12).
Ground
Ground
Bottom Entry Terminal Block
Top Entry Terminal Block
Figure 13. BladeUPS Bar Terminal Block
Table 4. BladeUPS Bar Wiring Specifications
BladeUPS Bar
Terminal Block
Terminal
Position
BladeUPS Bar
Wire Function
Output
1 [Output A]
Phase 1 Out
2 [Output B]
Phase 2 Out
3 [Output C]
Phase 3 Out
4 [Input A]
Phase 1 In
5 [Input B]
Phase 2 In
6 [Input C]
Phase 3 In
7
Neutral
8
Neutral
9
Neutral
Ground
Ground
Input
Neutral
Safety Ground
Terminal Wire
Size Rating*
Tightening
Torque
13.3 mm2 (6 AWG) to
177 mm2 (350 kcmil)
NOTE Wire gauge depends
on overcurrent protection
rating required (see Table 2
on page 24). Reference the
NEC, NFPA 70 for wire
sizing.
2 mm2 (14 AWG) to
52 mm2 (1/O)
31.1 Nm (275 lb in)
6 Nm (50 lb in)
* Use 13.3 mm2 (6 AWG) 90_C copper wire minimum.
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PREASSEMBLED SYSTEM INSTALLATION
6.
Replace the wireway access cover.
7.
Five and six UPS preassembled systems only. Continue to the following section,
“Installing the UPS Internal Batteries.”
8.
If installing optional EBM(s), continue to “EBM Installation” on page 33.
Otherwise, go to “Parallel System Initial Startup” on page 42.
Installing the UPS Internal Batteries
Preassembled systems that have five or six UPSs are shipped with the batteries for
the top two UPSs on the pallet outside of the rack.
CAUTION
The UPS internal batteries are heavy (see page 130). Each battery tray holds two rows of five batteries. Use
caution when handling the heavy battery trays.
To install the battery trays into the UPS 5 cabinet:
1.
Verify that all battery circuit breakers on all UPSs are in the OFF (O) position (see
Figure 14).
Load
Connector
Breaker
Input
Breaker
Battery
Breaker
Figure 14. BladeUPS Module Rear Panel
NOTE The load connector breaker controls the load connector only, not the output power cord.
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PREASSEMBLED SYSTEM INSTALLATION
2.
Remove the UPS front cover and set it aside (see Figure 15).
Grasp the fingergrips on both sides of the cover and pull the cover forward
firmly. Unplug the LCD cable connecting the back of the control panel to the
electronics module.
LCD
Cable
Figure 15. Removing the UPS Front Cover
3.
Remove the eight screws on the battery cover plate and retain. Remove the
plate and retain. See Figure 16.
Figure 16. Removing the UPS Battery Cover Plate
4.
Slide the battery trays into the cabinet (see Figure 17). Verify that each tray is
properly aligned before sliding the tray in.
When a tray is fully installed, tuck the plastic handle on the end of the tray into
place.
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PREASSEMBLED SYSTEM INSTALLATION
Figure 17. Installing the UPS Battery Trays
5.
Reinstall the battery cover plate.
6.
Install the UPS front cover (see Figure 18):
Plug the LCD cable from the control panel on the front cover into the connector
on the electronics module. Use care to loop the LCD cable gently in front of the
electronics module.
Push the top of the front cover firmly into place, and then push the bottom firmly
into place.
LCD Cable
Figure 18. Installing the UPS Front Cover
32
7.
For six UPS preassembled systems only. Repeat Steps 1 through 6 for UPS 6.
8.
If installing optional EBM(s), continue to the following section, “EBM Setup.”
Otherwise, continue to “Parallel System Initial Startup” on page 42.
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PREASSEMBLED SYSTEM INSTALLATION
EBM Setup
The BladeUPS EBM comes with all hardware required for installation in a standard
EIA or JIS seismic rack-mount configuration with square and round mounting holes.
The rail assemblies adjust to mount in 48-cm (19-inch) racks with front to rear rail
distances from 61 to 76 cm (24 to 30 inches) deep.
Checking the EBM Accessories
Verify that the following items are included with the EBM:
S EBM front cover
S Mounting brackets and fasteners (if not already installed):
- (2) mounting brackets
- (4) 6-32 flat-head screws
S Rails and fasteners:
- (2) sliding rail assemblies (left and right)
- (2) rear hold-down brackets
- (12) hex-head screws
- (4) U-shaped 10-32 clip nuts
S EBM user's guide
NOTE Discard the EBM user's guide. Use this user's guide to install the EBM.
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PREASSEMBLED SYSTEM INSTALLATION
Rack Setup for the EBM
CAUTION
The EBM is heavy (see page 130). Removing the EBM from its carton requires a minimum of two people. Use
the corrugated lifting sling (packaged with the UPS) to move the UPS.
NOTE Mounting rails are required for each individual cabinet.
To install the EBM rail kit:
1.
Loosen the assembly wing nuts on both rail assemblies and adjust the rail size
for the depth of your rack (see Figure 19).
Assembly Wing Nuts
Front
Rail Assembly
Rear
Figure 19. Adjusting the Rail Depth
2.
Select the proper holes in the rail for positioning the EBMs in the rack.
Place the first rail for the first EBM above the UPS, using positions 37 and 42 for
the front hex-head screws. If you are installing additional rails, place the next rail
4 holes above the last installed screw (see Figure 20).
NOTE Verify that the hole patterns on the rails and mounting brackets align with the hole pattern on the
rack.
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PREASSEMBLED SYSTEM INSTALLATION
Position 51
Position 49
Second Rail
Second Rail
Position 47
Position 46
Position 42
Position 40
First Rail
First Rail
Position 38
Position 37
UPS
UPS
Wireway
Bottom of Rack
Wireway
Bottom of Rack
Front Rail Screw Positions
Rear Rail Screw Positions
Figure 20. Rail Screw Positions for the EBM (Single UPS With Two EBMs Shown)
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PREASSEMBLED SYSTEM INSTALLATION
3.
Secure the rail to the front of the rack with two hex-head screws (see Figure 21).
Figure 21. Securing the Front Rail
4.
Using two clip nuts and two hex-head screws, attach the rail to the rear of the
rack (see Figure 20 on page 35 and Figure 22).
The bottom rail uses positions 38 and 40 for the rear hex-head screws. If you are
installing additional rails, place the next rail 7 holes above the last installed screw.
Clip Nuts
Figure 22. Securing the Rear Rail
36
5.
Repeat Steps 3 and 4 for the other rail.
6.
Tighten the assembly wing nuts on both rail assemblies.
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PREASSEMBLED SYSTEM INSTALLATION
CAUTION
The EBM is heavy (see page 130). Moving the EBM requires a minimum of two people.
7.
Place the EBM on a flat, stable surface with the front of the EBM facing toward
you.
8.
If the mounting brackets are not already installed, align the two mounting
brackets with the screw holes on the side of the EBM and secure with the
supplied 6-32 flat-head screws (see Figure 23).
9.
Attach the EBM front cover:
Align the pins on the rear of the front cover with the openings in the EBM. Push
the cover firmly into place. See Figure 23.
6-32 Flat-Head
Screws
Mounting
Bracket
Figure 23. Installing the EBM Mounting Brackets
10. Slide the EBM into the rack.
11. Secure the front of the EBM to the rack using two hex-head screws in each
mounting bracket as shown in Figure 24.
Hex-Head
Screws
Figure 24. Securing the EBM Mounting Brackets
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PREASSEMBLED SYSTEM INSTALLATION
12. Attach the rear hold-down brackets to the rail and slide the brackets into the slots
on the EBM rear panel (see Figure 25).
Rear Hold-Down
Bracket
Figure 25. Securing the Back of the EBM
13. Verify that the brackets are seated firmly, then tighten the wing nuts on the rear
hold-down brackets. The EBM is now secured in the rack.
14. Continue to the following section, “EBM Installation.”
EBM Installation
CAUTION
A small amount of arcing may occur when connecting an EBM to the UPS. This is normal and will not harm
personnel. Insert the EBM cable quickly and firmly into the UPS battery connector.
To install the optional EBM(s) for a UPS:
1.
Verify that all battery circuit breakers on all UPSs are in the OFF (O) position (see
Figure 26).
2.
Plug the EBM cable(s) into the battery connector(s) as shown in Figure 26. Up to
four EBMs may be connected to the UPS.
3.
Parallel system only. Repeat Steps 1 and 2 for each UPS with EBM(s).
See Figure 27 on page 40 and Figure 28 on page 41 for examples of EBM
connections in a parallel system.
NOTE Each UPS in a parallel system must have the same number of EBMs.
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PREASSEMBLED SYSTEM INSTALLATION
Battery
Breakers
EBM Battery
Connectors
EBM Cable
Battery
Breaker
UPS Battery
Connector
Figure 26. Typical EBM Installation
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PREASSEMBLED SYSTEM INSTALLATION
Figure 27. Example EBM Installations in Preassembled Parallel Systems
NOTE Figure 27 shows systems using the supplied EBM cables and optional 0.9m (3 ft) battery extension
cables.
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PREASSEMBLED SYSTEM INSTALLATION
Figure 28. Example EBM Installation in a Large Parallel System
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PREASSEMBLED SYSTEM INSTALLATION
Parallel System Initial Startup
To start up a parallel system:
NOTE Verify that the total equipment ratings do not exceed the parallel system capacity to prevent an
overload alarm.
1.
Verify that all battery circuit breakers on all UPSs are in the OFF (O) position (see
Figure 14).
NOTE The load connector breaker controls the load connector only, not the output power cord.
2.
Switch on utility power where the UPS is connected.
3.
Remove the breaker ties from the circuit breakers.
4.
Switch the UPS input circuit breaker on each UPS to the ON ( | ) position.
5.
Wait for the front panel display on each UPS to illuminate.
The
indicator flashes on each UPS.
6.
Check each UPS front panel display for active alarms or notices (other than
“Batteries Disconnected”). Resolve any active alarms before continuing.
See “Troubleshooting” on page 135.
7.
Switch all UPS battery circuit breakers to the ON ( | ) position.
8.
If optional EBMs are installed, switch all EBM battery circuit breakers to the
ON ( | ) position.
9.
Verify that the “Batteries Disconnected” alarm on each UPS has cleared. Verify
that no other alarms appear on any UPS front panel display.
indicator is flashing on any UPS, do not proceed until all alarms are clear.
If an
Check the UPS status from the front panel to view the active alarms. Correct the
alarms and restart if necessary.
10. On any UPS, press any button on the front panel display to activate the menu
options, and then press the button until the TURN UPS ON/OFF menu displays.
11. Press the
button.
42
button to display the TURN SYSTEM ON option; press the
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PREASSEMBLED SYSTEM INSTALLATION
12. Confirm the selection. Press and hold the
UPS stops beeping.
button for three seconds, until the
Verify that the
indicator illuminates solid on each UPS, indicating that the
UPS is operating normally and any loads not connected through the load
connector are now energized.
indicator on any UPS is flashing, do not proceed until all alarms are
If the
clear. Check the UPS status from the front panel to view the active alarms.
Correct the alarms and restart if necessary.
NOTE For a parallel-ready system (a single UPS installed to be part of a future parallel system), set the
Parallel Operation Settings / Parallel Operation Mode to “Capacity Mode” to prevent unnecessary alarms (see
Chapter 5, “Operation”).
Each UPS should be in Normal mode. By default, Normal mode operates on the
High Efficiency setting (see “Normal Mode” on page 97).
13. To energize loads connected through the load connectors, switch all load
connector circuit breakers to the ON ( | ) position.
14. On any UPS, press the
ESC
button until the Start screen appears.
15. Verify that all UPSs in the parallel system are updated to the same firmware
version.
NOTE Firmware v2.0 does not operate in a parallel system with v1.xx. All UPSs must have firmware v2.x
installed.
On each UPS, press any button on the front panel display to activate the menu
options, and then press the button until the IDENTIFICATION menu displays.
button to display the identification data, including the firmware
Press the
version.
If any firmware versions do not match, install the firmware from the supplied
BladeUPS: Documents, Firmware, and Installation Video CD or visit
www.eaton.com/powerquality to download the latest version and the
instructions for installing it.
16. If optional EBMs are installed, see “Configuring the UPS for EBMs” on page 104
to set the number of installed EBMs for each UPS.
17. To change any other factory-set defaults, see “Operation” on page 93.
NOTE Eaton recommends setting the Date and Time and the Start screen.
NOTE Verify that the Parallel Operation Settings are set appropriately for your system. For example, if you
know the load will exceed the redundancy level of the system, set the Parallel Operation Mode to “Capacity
Mode” to prevent unnecessary alarms (see Chapter 5, “Operation”).
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PREASSEMBLED SYSTEM INSTALLATION
18. If you installed an optional REPO, test the REPO function:
Activate the external REPO switch. Verify the status change on the UPS display.
Deactivate the external REPO switch and restart the UPS.
19. See “Updating the UPS Firmware” on page 128.
NOTE When adding a new UPS to a parallel system or updating one UPS's firmware, verify that all UPSs in
the parallel system are updated to the same firmware version.
NOTE The batteries charge to 80% capacity in less than 5 hours. However, Eaton recommends that the
batteries charge for 48 hours after installation or long-term storage.
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Chapter 4
Standard System Installation
For standard systems, the BladeUPS modules are installed in the rack after delivery.
This chapter explains:
S Equipment inspection
S Required tools
S Unpacking the cabinet
S Parallel system setup
S Extended Battery Module (EBM) setup and installation (optional)
S UPS setup and installation, including UPS internal batteries
S Parallel installation (optional)
S Initial startup
NOTE For instructions on how to install the optional Maintenance Bypass Module (MBM), refer to the
user's guide for the MBM.
Inspecting the Equipment
If any equipment has been damaged during shipment, keep the shipping cartons and
packing materials for the carrier or place of purchase, and file a claim for shipping
damage. If you discover damage after acceptance, file a claim for concealed damage.
To file a claim for shipping damage or concealed damage: 1) File with the carrier
within 15 days of receipt of the equipment; 2) Send a copy of the damage claim
within 15 days to your service representative.
NOTE Check the battery recharge date on the shipping carton label. If the date has expired and the
batteries were never recharged, do not use the UPS. Contact your service representative.
Tools Required
To assemble the components, you may need the following tools:
S Medium flat-bladed screwdriver
S Short-handled #2 Phillips screwdriver
S Long-handled #2 Phillips screwdriver
S 7 and 8 mm wrench or socket
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STANDARD SYSTEM INSTALLATION
Unpacking the Cabinet
CAUTION
S Unpacking the cabinet in a low-temperature environment may cause condensation to occur in and on the
cabinet. Do not install the cabinet until the inside and outside of the cabinet are absolutely dry (hazard of
electric shock).
S The cabinet and batteries are heavy (see page 130). Removing the cabinet and batteries from their
cartons requires a minimum of two people.
NOTE To protect the product, leave the components packaged until they are ready to install.
Follow these guidelines when unpacking the cabinet and accessories:
S Cut the pallet straps and remove the large cardboard outer sleeve. Have two
people lift the sleeve for easier removal.
S Use care when moving and opening the cartons.
S Discard or recycle the packaging in a responsible manner, or store it for future use.
S Do not install the batteries until after the cabinet is installed in the rack.
Follow these guidelines when locating the cabinet after unpacking:
S Place the cabinet in a protected area that has adequate airflow and is free of
humidity, flammable gas, and corrosion.
S Avoid placing the cabinet on its side. Verify that the air vents on the front and rear
of the cabinet are not blocked.
S Allow 1m (3 ft) floor space in the front and rear of the rack for safety and access
for maintenance.
If installing a parallel system, continue to the following section, “Parallel System
Setup.”
If installing a standalone UPS and optional EBM(s), continue to “EBM Setup” on
page 52. Otherwise, continue to “UPS Setup” on page 57.
Parallel System Setup
WARNING
Only qualified service personnel (such as a licensed electrician) shall perform the electrical installation. Risk
of electrical shock.
The system identifies a UPS connected to a BladeUPS Bar with a paralleling line cord
as a member of the parallel system. The BladeUPS Bar connects the line and load to a
common power bus. You can configure parallel systems for capacity or redundancy.
UPSs in a parallel configuration require a dedicated branch circuit that meets the
following requirements:
S Three-phase, 4-wire plus ground, 208Y/120V nominal (BladeUPS 12 model) or
400Y/230V nominal, 380–415 Vac acceptable (BladeUPS 12i model)
S 50/60 Hz
S Wall-mounted breaker that is readily accessible to the operator
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STANDARD SYSTEM INSTALLATION
S Flexible or rigid metal conduit
S Circuit with overcurrent protection, depending on parallel configuration:
Table 5. BladeUPS Overcurrent Protection
Number of UPSs in Parallel System
BladeUPS 12 Model
BladeUPS 12i Model
2
100A
63A
3
150A
75A
4
200A
100A
5
225A
125A
6 (N+1 System)
225A
160A
NOTE For ease of wiring access with bottom entry, place the rack containing the UPSs on a raised floor.
Preparing the Rack
To prepare the rack for wiring:
1.
Verify that all packaging material is removed from the rack.
2.
Verify that the following items are included with the rack:
S (4) leveling feet
S (4) plastic roof caps
S (2) door keys
S (1) package M6 screws with plastic washers
S (1) package matching nuts
3.
Verify operation of the rack door handle:
To open the door, push in on the key lock. The handle pops up. Pull out on the
handle.
To close the door, push in on the handle until it snaps into place.
4.
Verify that the supplied keys lock and unlock the door.
5.
Optional. You may flip the rack door to allow it to open from the opposite side. To
flip the door:
Remove the hinge pins, then remove the door. Move the hinges to the opposite
side of the rack. Reorient the door and hang it on the hinges; replace the hinge
pins.
Reverse the door handle mounting.
NOTE The handle uses gravity to operate properly. Reversing the handle is required.
Move the Eaton logo to the upper part of the door.
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STANDARD SYSTEM INSTALLATION
6.
Verify that the leveling feet are long enough to lower to the floor. Leveling feet
that function solely as pallet bolt supports may need to be replaced with longer
versions. For safety, have one person tilt the cabinet while a second person
switches the feet.
7.
Optional. For ease of installation, remove the rack side panels, especially the
panel on the side nearest the BladeUPS Bar.
8.
Plan where each cabinet will be located in the rack and determine the “U” marks
to use for mounting the rails. For example, for a rack containing six UPSs and a
bottom wireway, plan to mount the bottom of the rails at the following marks
(see Figure 29):
37
31
7
25
19
13
7
Figure 29. Recommended Rail Locations (Example Configuration)
NOTE Recommended rail locations are for example only. Adjust the locations as needed for your system's
configuration. Allow for hole spacing and numbering (see Figure 29). For guidelines for configuring a parallel
system with EBMs, see page 3.
9.
48
Continue to the following section, “Installing the Input and Output Wiring.”
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STANDARD SYSTEM INSTALLATION
Installing the Input and Output Wiring
Figure 30 shows input and output wiring in a bottom entry rack and a top entry rack.
Wiring in a Bottom Entry Rack
Wiring in a Top Entry Rack
Figure 30. Wiring Entry Options
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STANDARD SYSTEM INSTALLATION
To install the parallel system input and output wiring:
1.
Remove the five screws on the wireway access cover and retain. Remove the
cover and retain. See Figure 31.
Figure 31. Removing the Wireway Access Cover (Bottom Entry Rack Shown)
2.
Bottom Entry Wiring only. Remove the eight screws on the wireway top cover and
retain. Slide the cover back and off the wireway and retain. See Figure 32.
Wireway Top
Cover
Ferrite Assembly
(mounted)
Figure 32. Removing the Wireway Top Cover
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STANDARD SYSTEM INSTALLATION
3.
Remove the six screws on the conduit landing plate and retain. Remove the plate
and retain. See Figure 33.
Bottom Entry Rack
Top Entry Rack
Figure 33. Removing the Conduit Landing Plate
4.
Use a Greenlee punch to provide one or more holes in the conduit landing plate
to accommodate the input and output wiring from the utility to the
BladeUPS Bar.
Replace the conduit landing plate.
5.
Connect the input, output, and ground wires to the BladeUPS Bar terminal block
according to Figure 34 and Table 6. Route the three input phases and the input
neutral through the mounted or loosened ferrite assembly (see Figure 32).
Ground
Ground
Bottom Entry Terminal Block
Top Entry Terminal Block
Figure 34. BladeUPS Bar Terminal Block
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STANDARD SYSTEM INSTALLATION
Table 6. BladeUPS Bar Wiring Specifications
BladeUPS Bar
Terminal Block
Terminal
Position
BladeUPS Bar
Wire Function
Output
1 [Output A]
Phase 1 Out
2 [Output B]
Phase 2 Out
3 [Output C]
Phase 3 Out
4 [Input A]
Phase 1 In
5 [Input B]
Phase 2 In
6 [Input C]
Phase 3 In
7
Neutral
8
Neutral
9
Neutral
Ground
Ground
Input
Neutral
Safety Ground
Terminal Wire
Size Rating*
Tightening
Torque
13.3 mm2 (6 AWG) to
177 mm2 (350 kcmil)
NOTE Wire gauge depends
on overcurrent protection
rating required (see Table 5
on page 47). Reference the
NEC, NFPA 70 for wire
sizing.
2 mm2 (14 AWG) to
52 mm2 (1/O)
31.1 Nm (275 lb in)
6 Nm (50 lb in)
* Use 13.3 mm2 (6 AWG) 90_C copper wire minimum.
6.
Replace the wireway top cover, if removed, and the wireway access cover.
7.
If installing optional EBM(s), continue to the following section, “EBM Setup.”
Otherwise, continue to “UPS Setup” on page 57.
EBM Setup
The BladeUPS EBM comes with all hardware required for installation in a standard
EIA or JIS seismic rack-mount configuration with square and round mounting holes.
The rail assemblies adjust to mount in 48-cm (19-inch) racks with front to rear rail
distances from 61 to 76 cm (24 to 30 inches) deep.
Checking the EBM Accessories
Verify that the following items are included with the EBM:
S EBM front cover
S Mounting brackets and fasteners (if not already installed):
- (2) mounting brackets
- (4) 6-32 flat-head screws
S Rails and fasteners:
- (2) sliding rail assemblies (left and right)
- (2) rear hold-down brackets
- (12) hex-head screws
- (4) U-shaped 10-32 clip nuts
S EBM user's guide
NOTE Discard the EBM user's guide if you are installing the EBM with a new UPS at the same time. Use
the UPS user's guide to install both the UPS and the EBM.
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STANDARD SYSTEM INSTALLATION
Rack Setup for the EBM
CAUTION
The EBM is heavy (see page 130). Removing the EBM from its carton requires a minimum of two people. Use
the corrugated lifting sling (packaged with the UPS) to move the UPS.
NOTE Mounting rails are required for each individual cabinet.
To install the EBM rail kit:
1.
Loosen the assembly wing nuts on both rail assemblies and adjust the rail size
for the depth of your rack (see Figure 35).
Assembly Wing Nuts
Front
Rail Assembly
Rear
Figure 35. Adjusting the Rail Depth
2.
Select the proper holes in the rail for positioning the EBM and other cabinets in
the rack.
Place the first rail for the first EBM at the bottom, using positions 1 and 6 for the
front hex-head screws. If you are installing additional rails, place the next rail 4
holes above the last installed screw (see Figure 36).
NOTE Verify that the hole patterns on the rails and mounting brackets align with the hole pattern on the
rack.
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STANDARD SYSTEM INSTALLATION
Position 15
Second Rail
Position 10
Position 6
First Rail
Position 1
Figure 36. Front Rail Screw Positions for the EBM
3.
Secure the rail to the front of the rack with two hex-head screws (see Figure 37).
Front Rail Hex-Head Screws
Figure 37. Securing the Front Rail
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STANDARD SYSTEM INSTALLATION
4.
Using two clip nuts and two hex-head screws, attach the rail to the rear of the
rack (see Figure 38 and Figure 39).
The bottom rail uses positions 2 and 4 for the rear hex-head screws. If you are
installing additional rails, place the next rail 7 holes above the last installed screw.
Position 13
Second Rail
Position 11
Position 4
First Rail
Position 2
Figure 38. Rear Rail Screw Positions for the EBM
Clip Nuts
Figure 39. Securing the Rear Rail
5.
Repeat Steps 3 and 4 for the other rail.
6.
Tighten the assembly wing nuts on both rail assemblies.
CAUTION
The EBM is heavy (see page 130). Moving the EBM requires a minimum of two people.
7.
Place the EBM on a flat, stable surface with the front of the EBM facing toward
you.
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STANDARD SYSTEM INSTALLATION
8.
If the mounting brackets are not already installed, align the two mounting
brackets with the screw holes on the side of the EBM and secure with the
supplied 6-32 flat-head screws (see Figure 40).
9.
Attach the EBM front cover:
Align the pins on the rear of the front cover with the openings in the EBM. Push
the cover firmly into place. See Figure 40.
6-32 Flat-Head
Screws
Mounting
Bracket
Figure 40. Installing the EBM Mounting Brackets
10. Slide the EBM into the rack.
11. Secure the front of the EBM to the rack using two hex-head screws in each
mounting bracket as shown in Figure 41.
Hex-Head
Screws
Figure 41. Securing the EBM Mounting Brackets
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STANDARD SYSTEM INSTALLATION
12. Attach the rear hold-down brackets to the rail and slide the brackets into the slots
on the EBM rear panel (see Figure 42).
Rear Hold-Down
Bracket
Figure 42. Securing the Back of the EBM
13. Verify that the brackets are seated firmly, then tighten the wing nuts on the rear
hold-down brackets. The EBM is now secured in the rack.
14. Continue to the following section, “UPS Setup.”
UPS Setup
The UPS comes with all hardware required for installation in a standard EIA or JIS
seismic rack-mount configuration with square and round mounting holes. The rail
assemblies adjust to mount in 48-cm (19-inch) racks with front to rear rail distances
from 61 to 76 cm (24 to 30 inches) deep.
Checking the UPS Accessories
Verify that the following items are included with the UPS:
S UPS front cover
S Communication terminal block connectors:
- (3) two-pin connectors
- (2) two-pin connectors with jumpers
- (1) three-pin connector
S (2) wire saddles
S Communication cable (DB-9/DB-9)
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STANDARD SYSTEM INSTALLATION
S Documentation and software tools
- Software Suite CD
- BladeUPS: Documents, Firmware, and Installation Video CD
- This user's guide
S Mounting brackets and fasteners (if not already installed):
- (2) mounting brackets
- (8) 6-32 flat-head screws
S Rails and fasteners:
- (2) sliding rail assemblies (left and right)
- (2) rear hold-down brackets
- (16) M5 machine screws
- (8) M5 clip nuts for racks with round holes
- (8) M5 cage nuts for racks with square holes
- (8) M6 hex nuts with integrated washers
Parallel system only. Verify that the following items are included with each Powerware
Hot Sync CAN Bridge Card:
S CAN Bridge Card cable with (2) RJ-45 connectors
S Redundant signal cable with (2) two-position terminal block connectors
S (2) blue terminating plugs
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STANDARD SYSTEM INSTALLATION
Rack Setup for the UPS
CAUTION
The UPS is heavy (see page 130). Removing the UPS from its carton requires a minimum of two people. Use
the corrugated lifting sling (packaged with the UPS) to move the UPS.
NOTE Mounting rails are required for each individual cabinet.
To install the UPS rail kit:
1.
Select the proper holes in the rack for positioning the UPS in the rack (see
Figure 43).
NOTE The UPS takes up position 1 through position 12.
NOTE Verify that the hole patterns on the rails and mounting brackets align with the hole pattern on the
rack.
Position 12
Top of Rail
Position 9
Mounting
Bracket
Position 4
Bottom of Rack
or Top of Other
Cabinet
Position 1
Bottom of Rail
Figure 43. Front Rail Screw Positions for the UPS
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STANDARD SYSTEM INSTALLATION
2.
Pre-assemble four M6 hex nuts to the rail assembly:
Assemble two of the nuts and the rear hold-down bracket and finger-tighten
only. Assemble the other two nuts to the rail and finger-tighten only. See
Figure 44.
Repeat for the other rail.
M6 Hex
Nuts
Rear
Rear Hold-Down
Bracket
Front
Figure 44. Installing the Rail Hardware (Right Rail Assembly Shown)
NOTE Verify that the holes in the rail align properly with the hole pattern in the rack. If the rack has square
holes, verify that the studs on the end of the rail align within the square holes.
3.
Using two M5 machine screws, attach the rail to the front of the rack and
finger-tighten only (see Figure 43 and Figure 45).
Rail Stud
(2 places)
Position 12
Position 11
Front M5 Screws
Figure 45. Securing the Front Rail
4.
60
Adjust the rail size on the rail assembly for the depth of your rack.
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Position 1
STANDARD SYSTEM INSTALLATION
5.
Secure the rail to the rear of the rack with four M5 machine screws and clip or
cage nuts (see Figure 46).
NOTE Verify that the holes in the rail align properly with the hole pattern in the rack. If the rack has square
holes, verify that the stud on the end of the rail aligns within the square hole.
Cage Nuts
Rear M5 Screws
Position 8
Position 7
Rail Stud
Position 4
Position 2
Bottom of Rack
or Top of Other
Cabinet
Position 1
Figure 46. Securing the Rear Rail (Right Rail Assembly Shown)
6.
Tighten all screws at the front and rear of the rail, then tighten the rail adjustment
screws.
Leave the screws through the hold-down brackets loose.
7.
Repeat Steps 3 through 6 for the other rail.
8.
Parallel system only. (Optional) Repeat Steps 1 through 7 to install each rail kit in
the parallel system.
NOTE For ease of installation, install all of the rail kits for the parallel system before installing the UPSs.
CAUTION
The UPS is heavy (see page 130). Removing the UPS from its carton requires a minimum of two people. Use
the corrugated lifting sling (packaged with the UPS) to move the UPS.
9.
Place the UPS on a flat, stable surface with the front of the UPS facing toward
you.
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STANDARD SYSTEM INSTALLATION
10. Remove the electronics module and set it aside (see Figure 47):
Remove the electronics module locking screw at the top left of the electronics
module and retain. Grasp the ring handle at the middle of the module and pull the
module slowly out of the cabinet. Pull firmly to unseat the connectors. Use two
hands to support the module.
NOTE Treat the electronics module with care to avoid damaging the fans, connectors, or internal circuitry.
Electronics Module
Locking Screw
Ring Handle
Figure 47. Removing the Electronics Module
11. If the mounting brackets are not already installed, align the two mounting
brackets with the screw holes on the sides of the UPS and secure with the
supplied 6-32 flat-head screws (see Figure 48).
Mounting Bracket
6-32 Flat-Head
Screws
Figure 48. Installing the UPS Mounting Brackets
12. Slide the UPS into the rack.
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13. Parallel or parallel-ready system only. If you are installing other X-Slot cards besides
the Powerware Hot Sync CAN Bridge Card, skip to Step 16.
NOTE Leaving the UPS unattached allows you to adjust the UPS position in the rack for any clearance
needed to install the X-Slot cards.
14. Using four M5 machine screws, secure the front of the cabinet to the rack as
shown in Figure 49.
Position 9
M5 Screws
Position 4
Figure 49. Securing the Front of the UPS
15. Insert the two rear hold-down brackets on the rails into the slots on the rear of
the cabinet (see Figure 50).
If necessary, push out on the rack upright to allow the clearance needed to insert
the bracket. The rack upright flexes easily.
Verify that the brackets seat firmly, then tighten the nuts on the rear hold-down
brackets. The UPS is now secured in the rack.
Figure 50. Inserting the Rear Hold-Down Bracket
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STANDARD SYSTEM INSTALLATION
NOTE Treat the electronics module with care to avoid damaging the fans, connectors, or internal circuitry.
16. Replace the electronics module by sliding it carefully into the cabinet. Push the
electronics module firmly to seat the connectors.
17. Reinstall the electronics module locking screw (see Figure 47 on page 62).
18. On the UPS rear panel, plug in the supplied communication terminal block
connectors as shown in Figure 51.
19. Optional but recommended. Press the two supplied wire saddles into the holes on
the rear panel, as shown in Figure 51. During wiring installation, secure any wires
to the connectors within the saddles.
Wire Saddle
2-Pin Connector
2-Pin Connector
2-Pin with Jumper
2-Pin Connector
2-Pin with Jumper
Wire Saddle
3-Pin Connector
Figure 51. Installing the Communication Terminal Block Connectors
20. Continue to the following section, “Installing the UPS Internal Batteries.”
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STANDARD SYSTEM INSTALLATION
Installing the UPS Internal Batteries
CAUTION
The UPS internal batteries are heavy (see page 130). Each battery tray holds two rows of five batteries. Use
caution when handling the heavy battery trays.
To install the battery trays into the UPS cabinet:
1.
Verify that the circuit breakers on the UPS rear panel are in the OFF (O) position
(see Figure 58 on page 71).
2.
Remove the eight screws on the battery cover plate and retain. Remove the
plate and retain. See Figure 52.
Figure 52. Removing the UPS Battery Cover Plate
3.
Slide the battery trays into the cabinet (see Figure 53). Verify that each tray is
properly aligned before sliding the tray in.
When a tray is fully installed, tuck the plastic handle on the end of the tray into
place.
Figure 53. Installing the UPS Battery Trays
4.
Reinstall the battery cover plate.
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STANDARD SYSTEM INSTALLATION
5.
Install the UPS front cover (see Figure 54):
Plug the LCD cable from the control panel on the front cover into the connector
on the electronics module. Use care to loop the LCD cable gently in front of the
electronics module.
Push the top of the front cover firmly into place, and then push the bottom firmly
into place.
LCD Cable
Figure 54. Installing the UPS Front Cover
6.
Parallel system only. Repeat the steps starting at the beginning of this chapter
(page 47) for each UPS to be paralleled.
7.
If you are installing an optional EBM, continue to the following section, “EBM
Installation.” Otherwise, continue to “Standalone UPS Installation” on page 70 or
“Parallel UPS Installation” on page 72.
EBM Installation
CAUTION
A small amount of arcing may occur when connecting an EBM to the UPS. This is normal and will not harm
personnel. Insert the EBM cable quickly and firmly into the UPS battery connector.
To install the optional EBM(s) for a UPS:
1.
Verify that all battery circuit breakers are in the OFF (O) position (see Figure 55).
2.
Plug the EBM cable(s) into the battery connector(s) as shown in Figure 55. Up to
four EBMs may be connected to the UPS.
3.
Parallel system only. Repeat Steps 1 and 2 for each UPS with EBM(s).
See Figure 56 on page 68 and Figure 57 on page 69 for examples of EBM
connections in a parallel system.
NOTE Each UPS in a parallel system must have the same number of EBMs.
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4.
Continue to “Standalone UPS Installation” on page 70 or “Parallel UPS
Installation” on page 72.
Battery
Breaker
UPS Battery
Connector
EBM Cable
Battery
Breakers
EBM Battery
Connectors
Figure 55. Typical EBM Installation
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STANDARD SYSTEM INSTALLATION
Optional
Battery
Extension
Cables
Figure 56. Example EBM Installations in Parallel Systems
NOTE Figure 56 shows one system using the supplied EBM cables and two systems using optional 0.9m
(3 ft) battery extension cables.
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Figure 57. Example EBM Installation in a Large Parallel System
NOTE Figure 57 shows a system using optional 0.9m (3 ft) battery extension cables.
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STANDARD SYSTEM INSTALLATION
Standalone UPS Installation
NOTE Do not make unauthorized changes to the UPS; otherwise, damage may occur to your equipment and
void your warranty.
The UPS requires a dedicated branch circuit that meets the following requirements:
S 50A (BladeUPS 12 model) or 30A (BladeUPS 12i model) circuit with overcurrent
protection
S Three-phase, 4-wire plus ground, 208Y/120V nominal (BladeUPS 12 model) or
400Y/230V nominal, 380–415 Vac acceptable (BladeUPS 12i model)
S 50/60 Hz
S Wall-mounted breaker that is readily accessible to the operator
To install the UPS:
1.
Switch off utility power to the distribution point where the UPS will be
connected. Be absolutely sure there is no power.
2.
Verify that all circuit breakers are in the OFF (O) position.
NOTE The load connector breaker controls the load connector only, not the output power cord.
70
3.
If you are installing power management software, connect your computer to the
UPS communication port or optional X-Slot card (see page 107). For the
communication port, use the supplied serial cable.
4.
If your rack has conductors for grounding or bonding of ungrounded metal parts,
connect the ground cable (not included) to the ground bonding screw.
See Figure 58 for the location of the ground bonding screw.
5.
If an emergency power-off (disconnect) switch is required by local codes, see
“Remote Emergency Power-off” on page 113 to install the REPO switch before
powering on the UPS.
6.
Continue to “Standalone UPS Initial Startup” on page 88.
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STANDARD SYSTEM INSTALLATION
Load
Connector
Breaker
Input
Breaker
Battery
Breaker
REPO (NO)
REPO (NC)
Load
Connector
UPS
Battery
Connector
Surge
Protection
(leave
installed)
X-Slot Communication Bay 1
Communication Port
X-Slot Communication Bay 2
Ground
Bonding
Screw
Output Power Cord
Input Power Cord
Figure 58. BladeUPS Module Rear Panel (Standalone UPS Shown with IEC 309-60A Output Power Cord)
NOTE The load connector breaker controls the load connector only, not the output power cord.
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STANDARD SYSTEM INSTALLATION
Parallel UPS Installation
There are three types of parallel UPS installation. Follow the appropriate procedure
listed in Table 7 for the type of parallel configuration:
Table 7. Parallel UPS Installation Types
Procedure
Parallel Configuration
Page
New Multiple Parallel UPS
Installation
Installing multiple UPSs in a new parallel
configuration.
In this case, two blue terminating plugs are
supplied with each UPS.
72
Single Parallel-Ready UPS
Installation
Installing a single UPS in a non-parallel
configuration, but intend to install the single UPS
into a new parallel configuration later.
78
UPS Installation into an Existing
Parallel System
Installing one or more additional UPSs into an
existing parallel, or parallel-ready, configuration.
In this case, the first UPS may have a black
terminating plug in the CAN IN port, or there may
be a blue terminating plug in the CAN IN port of the
first UPS and a blue terminating plug in the CAN
OUT port of the last UPS.
82
NOTE In newer BladeUPS modules, blue plugs replace the Jumper J7s. Inspect each Powerware Hot Sync
CAN Bridge Card to confirm that it does not include a Jumper J7. Remove and discard Jumper J7s.
New Multiple Parallel UPS Installation
WARNING
Only qualified service personnel (such as a licensed electrician) shall perform the electrical installation. Risk
of electrical shock.
NOTE Do not make unauthorized changes to the UPSs; otherwise, damage may occur to your equipment
and void your warranty.
To install two to six UPSs in a new parallel configuration:
1.
Verify that the UPSs to be paralleled are installed in individual rail kits in a rack
containing a BladeUPS Bar.
2.
Switch off utility power to the distribution point where the parallel system will be
connected. Be absolutely sure there is no power.
3.
Verify that all circuit breakers are in the OFF (O) position.
NOTE The load connector breaker controls the load connector only, not the output power cord.
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4.
Unpack the Powerware Hot Sync CAN Bridge Card and verify that the card was
not damaged during shipment (see Figure 59).
Figure 59. Powerware Hot Sync CAN Bridge Card
5.
If there is a Jumper J7 on the Powerware Hot Sync CAN Bridge Card, remove
and discard (see Figure 68 on page 84).
NOTE Eaton recommends installing the Powerware Hot Sync CAN Bridge Card in X-Slot Communication
Bay 2 (see Figure 58 on page 71), leaving Communication Bay 1 available for other types of X-Slot cards.
6.
Remove the X-Slot communication bay cover on the UPS and retain the screws.
7.
Loosely install the Powerware Hot Sync CAN Bridge Card into the open X-Slot
communication bay on the UPS rear panel.
8.
Repeat Steps 4 through 7 to install a CAN Bridge Card in each UPS to be
paralleled.
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STANDARD SYSTEM INSTALLATION
NOTE The BladeUPS parallel system can automatically assign identities to each UPS in the system based
on the order in which their CAN Bridge Cards are wired in Steps 9 through 12. For more information, see
“Auto-Identification” on page 117.
9.
Install one of the two supplied blue terminating plugs (see Figure 60) into the
CAN IN port on the first UPS (UPS 1 in Figure 62).
SHIELD
CAN H
CAN L
TX
TX
NO
COM
NC
ALR RTN
ALARM
CAN IN
CAN OU T
Blue Terminating Plug (CAN IN)
Figure 60. Installing the Blue Terminating Plug (First UPS)
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10. Install the second supplied blue terminating plug (see Figure 61) into the
CAN OUT port on the last UPS (UPS 3 in Figure 62).
SHIELD
CAN H
CAN L
TX
TX
NO
COM
NC
ALR RTN
ALARM
CAN OU T
CAN IN
Blue Terminating Plug (CAN OUT)
Figure 61. Installing the Blue Terminating Plug (Last UPS)
11. Verify that only the first and last UPSs in the configuration have a blue
terminating plug installed.
12. Using the supplied connectors, install a CAN Bridge Card cable between each
UPS as shown in Figure 62, connecting the CAN OUT port on one UPS to the
CAN IN port on the next UPS.
On startup, the parallel system will identify the UPS wired after UNIT 1 as
UNIT 2, and so forth.
NOTE You can configure the parallel system with UPS 1 at the bottom of the rack (as shown in Figure 62)
or at the top of the rack.
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STANDARD SYSTEM INSTALLATION
Standalone/
Parallel
(remove)
UPS 3
For Parallel
Use Only
CAN CAN
IN OUT
Blue Terminating Plug
Redundant Signal Cable
Standalone/
Parallel
UPS 2
For Parallel
Use Only
CAN Bridge Card Cable
Standalone/
Parallel
UPS 1
Blue Terminating Plug
Figure 62. Typical CAN Bridge Card and Redundant Signal Wiring
13. Install a redundant signal cable between the For Parallel Use Only and
Standalone/Parallel terminals on each UPS as shown in Figure 62.
Be sure to check correct polarity when installing the cable.
CAUTION
If polarity or wiring is not correct, the parallel system does not operate normally. For example, when shutting
down one UPS, the remaining UPS transfers the load to bypass instead of supporting the load. Verify that all
wiring is correct for proper operation.
14. Remove the Standalone/Parallel terminal block connector from the last UPS
(UPS 3 in Figure 62).
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15. Tighten the screws securing each Powerware Hot Sync CAN Bridge Card in its
X-Slot communication bay.
16. If you are installing power management software, connect your computer to the
UPS communication port or optional X-Slot card (see page 107). For the
communication port, use the supplied serial cable.
NOTE You may install one ConnectUPS-X Web/SNMP Card per UPS, or one card per parallel system.
Installing one card per UPS provides communication with each UPS. Installing one card per parallel system
provides detection of a problem with at least one UPS, but does not specify which UPS or how many.
17. If you left the UPSs unattached to the rack, secure the front and rear of each
UPS as described in Steps 14 and 15 on page 63.
18. If your rack has conductors for grounding or bonding of ungrounded metal parts,
connect the ground cable (not included) to the ground bonding screw. See
Figure 58 on page 71 for the location of the ground bonding screw.
19. You can install an optional REPO circuit that will shut down the entire parallel
system using a single switch. See “Remote Emergency Power-off” on page 113
to install the REPO switch before powering on the parallel system.
20. Connect the parallel input cord from each paralleled UPS, as shown in Figure 63:
S Loosen the two screws on the plug retainer and slide the plug retainer out.
S Gently loop and twist the parallel input cord as shown to minimize stress on
the cord. The loop and twist for each cord may vary depending on
configuration and strain relief to the BladeUPS Bar in the rack.
S Insert the parallel input cord into the socket. The plug is fully seated when the
plug latches snap into place.
S Slide the plug retainer back in and tighten the screws.
NOTE The plug retainer prevents the plug from being inadvertently unplugged.
21. Continue to “Parallel System Initial Startup” on page 90.
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STANDARD SYSTEM INSTALLATION
Plug Retainer
1
2
3
Figure 63. Connecting UPSs to the BladeUPS Bar (Bottom Entry Shown)
Single Parallel-Ready UPS Installation
WARNING
Only qualified service personnel (such as a licensed electrician) shall perform the electrical installation. Risk
of electrical shock.
NOTE Do not make unauthorized changes to the UPSs; otherwise, damage may occur to your equipment
and void your warranty.
To install one UPS in a parallel-ready configuration:
78
1.
Verify that the UPS is installed in a rail kit in a rack containing a BladeUPS Bar.
2.
Switch off utility power to the distribution point where the parallel-ready UPS
system will be connected. Be absolutely sure there is no power.
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STANDARD SYSTEM INSTALLATION
3.
Verify that all circuit breakers are in the OFF (O) position.
NOTE The load connector breaker controls the load connector only, not the output power cord.
4.
Unpack the Powerware Hot Sync CAN Bridge Card and verify that the card was
not damaged during shipment (see Figure 64).
Figure 64. Powerware Hot Sync CAN Bridge Card
5.
If there is a Jumper J7 on the Powerware Hot Sync CAN Bridge Card, remove
and discard (see Figure 68 on page 84).
NOTE Eaton recommends installing the Powerware Hot Sync CAN Bridge Card in X-Slot Communication
Bay 2 (see Figure 58 on page 71), leaving the X-Slot Communication Bay 1 available for other types of X-Slot
cards.
6.
Remove the X-Slot communication bay cover on the UPS and retain the screws.
7.
Loosely install the Powerware Hot Sync CAN Bridge Card into the open X-Slot
communication bay on the UPS rear panel.
8.
Determine where you anticipate locating the UPS in the configuration:
S If you plan to install the UPS as the first UPS in the configuration, install one of
the supplied blue terminating plugs (see Figure 65) into the CAN IN port on
the UPS. Retain the second blue terminating plug for future use.
S If you plan to install the UPS as the last UPS in the configuration, install one of
the supplied blue terminating plugs (see Figure 65) into the CAN OUT port on
the UPS. Retain the second blue terminating plug for future use.
S If you plan to install the UPS in an intermediate position in the configuration
(neither the first nor the last UPS), leave both the CAN IN port and CAN OUT
port empty. Retain both blue terminating plugs for future use.
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STANDARD SYSTEM INSTALLATION
SHIE
LD
CAN H
CAN L
TX
TX
NO
COM
NC
ALRRTN
ALARM
CAN IN
CAN OUT
SHIE
LD
CAN H
CAN L
TX
TX
NO
COM
NC
ALRRTN
ALARM
CAN IN
CAN OUT
Blue Terminating Plug (CAN IN)
Blue Terminating Plug (CAN OUT)
Figure 65. Installing the Blue Terminating Plug (Single Parallel-Ready UPS Installation)
9.
Tighten the screws securing the Powerware Hot Sync CAN Bridge Card in its
X-Slot communication bay.
10. If you are installing power management software, connect your computer to the
UPS communication port or optional X-Slot card (see page 107). For the
communication port, use the supplied serial cable.
NOTE You can install one ConnectUPS-X Web/SNMP Card per UPS, or one card per parallel system.
Installing one card per UPS provides communication with each UPS. Installing one card per parallel system
provides detection of a problem with at least one UPS, but does not specify which UPS or how many.
11. If you left the UPS unattached to the rack, secure the front and rear of the UPS
as described in Steps 14 and 15 on page 63.
12. If your rack has conductors for grounding or bonding of ungrounded metal parts,
connect the ground cable (not included) to the ground bonding screw. See
Figure 58 on page 71 for the location of the ground bonding screw.
13. You can install an optional REPO circuit that will shut down the entire
parallel-ready system using a single switch. See “Remote Emergency
Power-off” on page 113 to install the REPO switch before powering on the
parallel-ready system.
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STANDARD SYSTEM INSTALLATION
14. Connect the parallel input cord from each paralleled UPS, as shown in Figure 66:
S Loosen the two screws on the plug retainer and slide the plug retainer out.
S Gently loop and twist the parallel input cord as shown to minimize stress on
the cord. The loop and twist for each cord may vary depending on
configuration and strain relief to the BladeUPS Bar in the rack.
S Insert the parallel input cord into the socket. The plug is fully seated when the
plug latches snap into place.
S Slide the plug retainer back in and tighten the screws.
NOTE The plug retainer prevents the plug from being inadvertently unplugged.
15. Continue to “Parallel System Initial Startup” on page 90.
Plug Retainer
1
2
3
Figure 66. Connecting UPSs to the BladeUPS Bar (Bottom Entry Shown)
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STANDARD SYSTEM INSTALLATION
UPS Installation into an Existing Parallel System
WARNING
Only qualified service personnel (such as a licensed electrician) shall perform the electrical installation. Risk
of electrical shock.
NOTE Do not make unauthorized changes to the UPSs; otherwise, damage may occur to your equipment
and void your warranty.
Because of the redundant signal cable, UPSs can be installed into an existing system
without shutting down the system or disconnecting the load. If you prefer to remove
input power to install additional UPSs, see “Parallel System Shutdown” on page 103.
To install one to five UPSs into an existing parallel (or parallel-ready) configuration:
1.
Verify that the UPSs to be paralleled are installed in individual rail kits in a rack
containing a BladeUPS Bar.
2.
For each additional UPS being installed, verify that all circuit breakers are in the
OFF (O) position.
NOTE The load connector breaker controls the load connector only, not the output power cord.
3.
Unpack the Powerware Hot Sync CAN Bridge Card and verify that the card was
not damaged during shipment (see Figure 67).
Figure 67. Powerware Hot Sync CAN Bridge Card
NOTE Eaton recommends installing the Powerware Hot Sync CAN Bridge Card in X-Slot Communication
Bay 2 (see Figure 58 on page 71), leaving the X-Slot Communication Bay 1 available for other types of X-Slot
cards.
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4.
Remove the X-Slot communication bay cover on the UPS and retain the screws.
5.
Loosely install the Powerware Hot Sync CAN Bridge Card into the open X-Slot
communication bay on the UPS rear panel.
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STANDARD SYSTEM INSTALLATION
6.
Repeat Steps 3 through 5 to install a CAN Bridge Card in each newly installed
UPS to be paralleled.
NOTE The BladeUPS parallel system can automatically assign identities to each UPS in the system based
on the order in which their CAN Bridge Cards are wired in Steps 10 and 11. For more information, see
“Auto-Identification” on page 117.
7.
Determine the type of PARALLEL SYSTEM configuration you have by examining
the ports on the EXISTING Powerware Hot Sync CAN Bridge Cards:
S Legacy configuration requiring modification of the existing UPSs: The first UPS
has a black terminating plug in the CAN IN port. Continue to Step 8.
S An existing configuration that was installed or modified as a new
configuration, requiring no additional modification of the existing UPSs: The
first UPS has a blue terminating plug in the CAN IN port and the last UPS has
a blue terminating plug in the CAN OUT port. Continue to Step 10.
8.
Remove and discard the black terminating plug installed in the CAN IN port of the
first UPS.
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STANDARD SYSTEM INSTALLATION
9.
For each existing UPS, remove and discard the Jumper J7 installed in the
Powerware Hot Sync CAN Bridge Card:
a. Remove and retain the screws securing the Powerware Hot Sync CAN Bridge
Card to the UPS.
b. Disconnect the CAN Bridge Card Cable from the Powerware Hot Sync CAN
Bridge Card.
c. Remove the Powerware Hot Sync CAN Bridge Card from the UPS.
d. Remove and discard the Jumper J7 (see Figure 68).
Jumper J7 - Pins 1 and 2
(First and Last UPS) Shown
Figure 68. Removing the Jumper J7 (Side View)
e. Loosely install each Powerware Hot Sync CAN Bridge Card into the open
X-Slot communication bay on its UPS rear panel.
f. Reconnect the CAN Bridge Card Cable to the Powerware Hot Sync CAN Bridge
Card.
g. Tighten the screws securing each Powerware Hot Sync CAN Bridge Card in its
X-Slot communication bay.
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10. Verify that a blue terminating plug is installed in the CAN IN port on the first UPS
(UPS 1 in Figure 69) and a blue terminating plug installed in the CAN OUT port on
the last UPS (UPS 3 in Figure 69):
S If you are modifying a legacy configuration, install a blue terminating plug in
the CAN IN port on the first UPS. This blue terminating plug replaces the black
terminating plug removed from the CAN IN port in Step 8. Also install a blue
terminating plug in the CAN OUT port on the last UPS.
S If you are installing a UPS in an existing, new configuration, verify that a blue
terminating plug is installed in the CAN IN port on the first UPS and a blue
terminating plug installed in the CAN OUT port on the last UPS. After adding
the new UPS, verify that only the first and last UPSs in the configuration have
a blue terminating plug installed.
11. If not already installed, using the supplied connectors, install a CAN Bridge Card
cable between each UPS as shown in Figure 69, connecting the CAN OUT port
on one UPS to the CAN IN port on the next UPS.
On startup, the parallel system will identify the UPS wired after UNIT 1 as
UNIT 2, and so forth.
NOTE You can configure the parallel system with UPS 1 at the bottom of the rack (as shown in Figure 69)
or at the top of the rack.
12. For a parallel system not previously shut down, verify that any alarms related to
reconfiguring the CAN Bridge Cards have cleared.
13. Install a redundant signal cable between the For Parallel Use Only and
Standalone/Parallel terminals on each UPS as shown in Figure 69.
Be sure to check correct polarity when installing the cable.
CAUTION
If polarity or wiring is not correct, the parallel system does not operate normally. For example, when shutting
down one UPS, the remaining UPS transfers the load to bypass instead of supporting the load. Verify that all
wiring is correct for proper operation.
14. Remove the Standalone/Parallel terminal block connector from the last UPS
(UPS 3 in Figure 69).
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STANDARD SYSTEM INSTALLATION
Standalone/
Parallel
(remove)
UPS 3
For Parallel
Use Only
CAN CAN
IN OUT
Blue Terminating Plug
Redundant Signal Cable
Standalone/
Parallel
UPS 2
For Parallel
Use Only
CAN Bridge Card Cable
Standalone/
Parallel
UPS 1
Blue Terminating Plug
Figure 69. Typical CAN Bridge Card and Redundant Signal Wiring
15. Tighten the screws securing each newly installed Powerware Hot Sync CAN
Bridge Card in its X-Slot communication bay.
16. If you are installing power management software, connect your computer to the
UPS communication port or optional X-Slot card (see page 107). For the
communication port, use the supplied serial cable.
NOTE You may install one ConnectUPS-X Web/SNMP Card per UPS, or one card per parallel system.
Installing one card per UPS provides communication with each UPS. Installing one card per parallel system
provides detection of a problem with at least one UPS, but does not specify which UPS or how many.
17. If you left the UPSs unattached to the rack, secure the front and rear of each
UPS as described in Steps 14 and 15 on page 63.
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STANDARD SYSTEM INSTALLATION
18. If your rack has conductors for grounding or bonding of ungrounded metal parts,
connect the ground cable (not included) to the ground bonding screw. See
Figure 58 on page 71 for the location of the ground bonding screw.
19. You can install an optional REPO circuit that will shut down the entire parallel
system using a single switch. See “Remote Emergency Power-off” on page 113
to install the REPO switch before powering on the parallel system.
20. Connect the parallel input cord from each paralleled UPS as shown in Figure 70:
S Loosen the two screws on the plug retainer and slide the plug retainer out.
S Insert the parallel input cord into the socket. The plug is fully seated when the
plug latches snap into place.
S Slide the plug retainer back in and tighten the screws.
NOTE The plug retainer prevents the plug from being inadvertently unplugged.
S Gently loop and twist the parallel input cords as shown to minimize stress on
the cords. The loop and twist for each cord may vary depending on
configuration and strain relief to the BladeUPS Bar in the rack.
21. Continue to “Parallel System Initial Startup” on page 90. If you installed the
additional UPS(s) without shutting down the parallel system, perform the steps in
“Parallel System Initial Startup”on the additional UPS(s) only.
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STANDARD SYSTEM INSTALLATION
Plug Retainer
1
2
3
Figure 70. Connecting UPSs to the BladeUPS Bar (Bottom Entry Shown)
Standalone UPS Initial Startup
To start up a standalone UPS:
NOTE Verify that the total equipment ratings do not exceed the UPS capacity to prevent an overload alarm.
1.
Plug the equipment to be protected into the UPS, but do not turn on the
protected equipment (see Figure 58 on page 71).
2.
Make any necessary provisions for cord retention and strain relief.
3.
Verify that all UPS circuit breakers are in the OFF (O) position.
NOTE The load connector breaker controls the load connector only, not the output power cord.
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4.
Verify that the UPS power cord is plugged in.
5.
Switch on utility power where the UPS is connected.
6.
Remove the breaker ties from the circuit breakers.
7.
Switch the UPS input circuit breaker to the ON ( | ) position.
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STANDARD SYSTEM INSTALLATION
8.
Wait for the UPS front panel display to illuminate.
The
9.
indicator flashes on the UPS.
Check the UPS front panel display for active alarms or notices (other than
“Batteries Disconnected”). Resolve any active alarms before continuing. See
“Troubleshooting” on page 135.
10. Switch the UPS battery circuit breaker to the ON ( | ) position.
11. If optional EBMs are installed, switch all EBM battery circuit breakers to the
ON ( | ) position.
12. Verify that the “Batteries Disconnected” alarm has cleared. Verify that no other
alarms appear on the UPS front panel display.
indicator is flashing, do not proceed until all alarms are clear. Check the
If the
UPS status from the front panel to view the active alarms. Correct the alarms
and restart if necessary.
13. Press any button on the front panel display to activate the menu options, and
then press the button until the TURN UPS ON/OFF menu displays.
14. Press the
button to display the TURN UPS ON option; press the
15. Confirm the selection. Press and hold the
UPS stops beeping.
button.
button for three seconds, until the
indicator illuminates solid, indicating that the UPS is operating
Verify that the
normally and any loads not connected through the load connector are now
energized.
indicator is flashing, do not proceed until all alarms are clear. Check the
If the
UPS status from the front panel to view the active alarms. Correct the alarms
and restart if necessary.
The UPS should be in Normal mode. By default, Normal mode operates on the
High Efficiency setting (see “Normal Mode” on page 97).
16. To energize a load connected through the load connector, switch the load
connector circuit breaker to the ON ( | ) position.
17. Press the
ESC
button until the Start screen appears.
18. If optional EBMs are installed, see “Configuring the UPS for EBMs” on page 104
to set the number of installed EBMs.
19. To change any other factory-set defaults, see “Operation” on page 93.
NOTE Eaton recommends setting the Date and Time and the Start screen.
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STANDARD SYSTEM INSTALLATION
20. If you installed an optional REPO, test the REPO function:
Activate the external REPO switch. Verify the status change on the UPS display.
Deactivate the external REPO switch and restart the UPS.
21. See “Updating the UPS Firmware” on page 128.
NOTE The batteries charge to 80% capacity in less than 5 hours. However, Eaton recommends that the
batteries charge for 48 hours after installation or long-term storage.
Parallel System Initial Startup
To start up a parallel (or parallel-ready) system:
NOTE Verify that the total equipment ratings do not exceed the parallel system capacity to prevent an
overload alarm.
1.
Verify that all UPS circuit breakers are in the OFF (O) position.
NOTE The load connector breaker controls the load connector only, not the output power cord.
2.
Switch on utility power where the UPS is connected.
3.
Remove the breaker ties from the circuit breakers.
4.
Switch the UPS input circuit breaker on each UPS to the ON ( | ) position.
5.
Wait for the front panel display on each UPS to illuminate.
The
indicator flashes on each UPS.
6.
Check each UPS front panel display for active alarms or notices (other than
“Batteries Disconnected”). Resolve any active alarms before continuing.
See “Troubleshooting” on page 135.
7.
Switch all UPS battery circuit breakers to the ON ( | ) position.
8.
If optional EBMs are installed, switch all EBM battery circuit breakers to the
ON ( | ) position.
9.
Verify that the “Batteries Disconnected” alarm on each UPS has cleared. Verify
that no other alarms appear on any UPS front panel display.
indicator is flashing on any UPS, do not proceed until all alarms are clear.
If an
Check the UPS status from the front panel to view the active alarms. Correct the
alarms and restart if necessary.
10. On any UPS, press any button on the front panel display to activate the menu
options, and then press the button until the TURN UPS ON/OFF menu displays.
11. Press the
button.
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button to display the TURN SYSTEM ON option; press the
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STANDARD SYSTEM INSTALLATION
12. Confirm the selection. Press and hold the
UPS stops beeping.
button for three seconds, until the
Verify that the
indicator illuminates solid on each UPS, indicating that the
UPS is operating normally and any loads not connected through the load
connector are now energized.
indicator on any UPS is flashing, do not proceed until all alarms are
If the
clear. Check the UPS status from the front panel to view the active alarms.
Correct the alarms and restart if necessary.
NOTE For a parallel-ready system (a single UPS installed to be part of a future parallel system), set the
Parallel Operation Settings / Parallel Operation Mode to “Capacity Mode” to prevent unnecessary alarms (see
Chapter 5, “Operation”).
Each UPS should be in Normal mode. By default, Normal mode operates on the
High Efficiency setting (see “Normal Mode” on page 97).
13. To energize loads connected through the load connectors, switch all load
connector circuit breakers to the ON ( | ) position.
14. On any UPS, press the
ESC
button until the Start screen appears.
15. Verify that all UPSs in the parallel system are updated to the same firmware
version.
NOTE Firmware v2.0 does not operate in a parallel system with v1.xx. All UPSs must have firmware v2.x
installed.
On each UPS, press any button on the front panel display to activate the menu
options, and then press the button until the IDENTIFICATION menu displays.
button to display the identification data, including the firmware
Press the
version.
If any firmware versions do not match, install the firmware from the supplied
BladeUPS: Documents, Firmware, and Installation Video CD or visit
www.eaton.com/powerquality to download the latest version and the
instructions for installing it.
16. If optional EBMs are installed, see “Configuring the UPS for EBMs” on page 104
to set the number of installed EBMs for each UPS.
17. To change any other factory-set defaults, see “Operation” on page 93.
NOTE Eaton recommends setting the Date and Time and the Start screen.
NOTE Verify that the Parallel Operation Settings are set appropriately for your system. For example, if you
know the load will exceed the redundancy level of the system, set the Parallel Operation Mode to “Capacity
Mode” to prevent unnecessary alarms (see Chapter 5, “Operation”).
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18. If you installed an optional REPO, test the REPO function:
Activate the external REPO switch. Verify the status change on the UPS display.
Deactivate the external REPO switch and restart the UPS.
19. See “Updating the UPS Firmware” on page 128.
NOTE When adding a new UPS to a parallel system or updating one UPS's firmware, verify that all UPSs in
the parallel system are updated to the same firmware version.
NOTE The batteries charge to 80% capacity in less than 5 hours. However, Eaton recommends that the
batteries charge for 48 hours after installation or long-term storage.
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Chapter 5
Operation
This chapter contains information on how to use the BladeUPS module, including:
S Control panel operation
S Operating modes
S UPS startup and shutdown
S Transferring the UPS between modes
S Setting the power strategy
S Configuring the UPS for battery settings
Control Panel Functions
The UPS has a four-button graphical LCD with backlight. It provides useful information
about the UPS itself, load status, events, measurements, and settings
(see Figure 71).
Power On Indicator (green)
On Battery Indicator (yellow)
Bypass Indicator (yellow)
Alarm Indicator (red)
Control Buttons
for the LCD Menu Options
Figure 71. BladeUPS Module Control Panel
The Mimic screen shows the internal components of the UPS and a real-time display
of the operating status (see Figure 72). A thicker bar indicates the node is energized.
Bypass
Output Power Percentage
Rectifier/
Charger
Inverter
Battery Charge Remaining
(or Battery is Charging)
Battery
Figure 72. BladeUPS Module Mimic Screen
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OPERATION
The following table shows the indicator status and description.
Indicator
Green
Status
Description
On
The UPS is operating normally.
Flashing
S The UPS is starting up or is shut down and waiting for power to
return.
S A new information message is active.
S Bypass is not available.
Off
The UPS is turned off and will not turn on automatically.
On
The UPS is in Battery mode.
On
The UPS is in Bypass mode.
On
The UPS has an active alarm.
Flashing
There is a new UPS alarm condition. See “Troubleshooting” on
page 135 for additional information.
Yellow
Yellow
Red
Changing the Language
Press and hold the first button on the left for approximately five seconds to select the
language menu. This action is possible from any LCD menu screen.
Display Functions
As the default or after 15 minutes of inactivity, the LCD displays the selectable Start
screen. The default is the Eaton logo and can be changed to the Mimic screen in the
User Settings menu.
The backlit LCD automatically dims after a long period of inactivity. Press any button
to restore the screen.
Press any button to activate the menu options. Use the two middle buttons ( and )
button to enter a submenu. Press
to scroll through the menu structure. Press the
button to select an option. Press the ESC button to cancel or return to the
the
previous menu.
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OPERATION
The following table shows the basic menu structure.
NOTE Menu functions related to parallel systems appear only on paralleled UPSs.
Table 8. Menu Map for Display Functions
Main Menu
Submenu
Display Information or Menu Function
UPS Status
System Normal | High Efficiency Power: % /
Battery Resting | Battery Floating UPS in Parallel Mode /
Parallel Unit Number x / Units on CAN Bus / Units on Load
Event Log
Displays up to 100 events and alarms
Measurements
For more information about
measurements, see
“Metering” on page 118.
Control
Settings
Parallel System
kW [by unit] / kW [Parallel total]
Output
Voltage L-N and L-L / Current / Frequency / Power kW / Power kVA / Power pf
Battery
Voltage / Current / Runtime
Input
Voltage L-N and L-L / Current / Frequency
Load Receptacle
Outlet Voltage / Outlet Current / Outlet Power kW / Outlet Power kVA / Outlet
Frequency
Go to Bypass Mode
Transfers the UPS system to internal Bypass mode
When this command is active, the option changes to Go to Normal Mode.
Start Battery Test
Schedules a battery test. The battery test may not start immediately.
Display Test
Four different selectable tests for the front panel functions: the LEDs cycle through,
the alarm beep sounds, the backlight turns off and on, and the pixels scroll through to
test the LCD.
User Settings
See Table 9 for detail.
Service Settings
Not available.
Identification
Turn UPS On/Off
Type / Part Number / Serial Number / Firmware / Display / System Display / CAN
Bridge
On and Off Options
Turn UPS Off / Turn System On / Turn System Off
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OPERATION
User Settings
The following table displays the options that you can change.
Table 9. User Settings
Description
Available Settings
Default Setting
Set Date and Time
Set Year, Month, Day
Date: mm/dd/yyyy
Set Hours, Minutes
Time is a 24-hour clock.
01/01/2003
00:00
Display Contrast
Adjust contrast with up/down arrow buttons.
Moderate
Change Language
Select Language
Available languages depend on model and languages installed.
English
Relay Config
Relay: [Alarm-1] [X-Slot 1-1/2/3/4] or [X-Slot 2-1/2/3/4]
Setup: [On Battery] [Summary Alarm] [On Bypass] [UPS OK]
[custom] [empty]
Alarm 1: empty
X-Slots (1 or 2)
#1: UPS OK
#2: On Bypass
#3: Summary Alarm
#4: On Battery
Signal Inputs
Signal: [X-Slot-1] [X-Slot-2] [INPUT 1] [INPUT 2]
[signal inputs]
Logic: [0] [1]
For more information, see “Programmable Signal Inputs” on
page 112.
<empty>
[1]
Serial Port Config
Port: [X-Slot-1] [X-Slot-2/Serv]
Speed: [19200] [9600] [2400] [1200]
19200
Parallel Operation Settings
Parallel Operation Mode:
[Redundant Mode] [Capacity Mode]
Redundant Mode
This setting is not available for six-unit systems (must be Redundant
Mode only).
Battery Setup
Power Strategy
96
Parallel XCP: [System] [Sub Unit]
Select Sub Unit for PowerVision® software. Select System for
other software.
System
Auto ID Restart: [Done] [Restart]
Select Restart to reinitialize auto identification (see
“Auto-Identification” on page 117).
None
Number of EBMs: [0 through 4]
(See “Configuring the UPS for EBMs” on page 104.)
0
(means internal batteries only)
Battery Low Alarm Level: [1.750 through 1.950 volts per cell]
(See “Setting the Battery Low Alarm Level” on page 105.)
1.880 V/cell
(provides approximately 2.5 min warning
for the UPS)
Automatic Battery Tests: [Enabled] [Disabled]
(See “Running Automatic Battery Tests” on page 106.)
Enabled
(automatically runs the battery test once
a month)
External Battery Capacity: Set Watts per cell
(See “Configuring the UPS for Customer-Supplied External
Batteries” on page 105.)
Use this setting only with customer-supplied external batteries
and the External Battery Interconnect.
None
[High Efficiency] [Standard]
For more information, see the following section, “Operating
Modes.”
High Efficiency
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OPERATION
Table 9. User Settings (continued)
Description
Available Settings
Default Setting
Start Screen
Eaton logo
Mimic screen (see Figure 72 on page 93)
Eaton logo
User Password
[Enabled] [Disabled]
If Enabled is selected, the password is USER.
Disabled
Audible Alarms
[Normal Sound] [Disabled]
Normal Sound
Unsynchronized Transfer to Bypass
[Allowed] [Not Allowed]
Not Allowed
Transfer to Bypass When Overload
[After a delay] [Immediately]
After a delay
Automatic Start Delay
-1 through 32767 seconds
(-1 means disabled)
0s
Control Commands from X-Slot1
Allowed
Control Commands from X-Slot2/Serv
[Allowed] [Disabled]
Selecting Disabled prevents load commands such as Load Off
through the X-Slot, including remotely.
X-Slot Signal Input Activation Delay
0 through 65 seconds
5s
Reset Custom Event Settings
0 through 32
Total: 0/32
REPO Configuration
[Enabled][Disabled]
Enabled
Operating Modes
The BladeUPS module front panel indicates the UPS status through the UPS
indicators. Figure 71 on page 93 shows the UPS front panel indicators and controls.
Normal Mode
During Normal mode, the
indicator illuminates solid and the utility powers the
UPS. The UPS monitors and charges the batteries as needed and provides filtered
power protection to your equipment.
Two settings are available for Normal Mode:
S High Efficiency. Double-conversion on demand.
S Standard. Continuous double-conversion.
By default, the UPS operates on a High Efficiency setting that minimizes heat
contribution to the rack environment. The system bypass input directly supplies the
system output with three-phase AC power, and the UPS stands ready to
automatically transfer to double-conversion (Standard) operation as needed. The
battery recharges when necessary.
If the input line exceeds normal operating range, the UPS transfers to Standard
operation to produce a regulated output voltage. When the input line returns to
normal operating range, the UPS returns to High Efficiency operation.
You can change the default High Efficiency setting to Standard from the front panel.
See Table 9 “User Settings” on page 96.
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OPERATION
BladeUPS 12 model only. Standard operation (continuous double-conversion) is available
only for loads less than 10 kW (85%). If the load exceeds the 10 kW limit while on
Standard operation, the UPS will switch back to High Efficiency operation until the
load is reduced below 9 kW. After three attempts within one hour to operate on
Standard, the UPS will lock back into High Efficiency operation for one hour to prevent
continuous cycling.
Battery Mode
When the UPS is operating during a power outage, the alarm beeps once every five
indicator illuminates solid.
seconds and the
When the utility power returns, the UPS transfers to Normal mode operation while
the battery recharges.
If battery capacity becomes low while in Battery mode, the
indicator flashes
slowly and the audible alarm becomes continuous. If the Battery Low alarm is set, the
indicator also illuminates solid. This warning is approximate, and the actual time to
shutdown may vary significantly.
NOTE Depending on the UPS load and the number of Extended Battery Modules (EBMs), the Battery Low
warning may occur before the batteries reach 25% capacity. See Table 22 on page 132 for estimated
runtimes.
When utility power is restored after the UPS shuts down, the UPS automatically
restarts. UPSs in a parallel system stagger their return from Battery mode by 500 ms,
beginning with UNIT 1.
Bypass Mode
In the event of a UPS overload or internal failure, the UPS transfers your equipment to
utility power. Battery mode is not available and your equipment is not protected;
however, the utility power continues to be filtered passively by the UPS. The
indicator illuminates.
The UPS transfers to Bypass mode when:
S The user activates Bypass mode through the front panel.
S The UPS detects the control panel being disconnected from the electronics
module.
S The UPS detects the electronics module being replaced.
S The UPS detects an internal failure.
S The UPS has an overtemperature condition.
S The UPS has an overload condition listed in Table 19 on page 131.
Standby Mode
When the UPS is turned off and remains plugged into a power outlet, the UPS is in
indicator is off, indicating that power is not available to your
Standby mode. The
equipment. The battery recharges when necessary.
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OPERATION
UPS Startup and Shutdown
To start up or shut down a UPS, see:
S “Starting a Standalone UPS” on page 99
S “Starting a Parallel System” on page 100
S “Starting the UPS on Internal Bypass” on page 101
S “Standalone UPS Shutdown” on page 102
S “Individual Paralleled UPS Shutdown” on page 102
S “Parallel System Shutdown” on page 103
Starting a Standalone UPS
To start a standalone UPS (see Figure 58 on page 71):
1.
Verify that all UPS circuit breakers are in the OFF (O) position.
NOTE The load connector breaker controls the load connector only, not the output power cord.
2.
Verify that the UPS power cord is plugged in.
3.
Switch on utility power where the UPS is connected.
4.
Switch the UPS input circuit breaker to the ON ( | ) position.
5.
Wait for the UPS front panel display to illuminate.
The
indicator flashes on the UPS.
6.
Check the UPS front panel display for active alarms or notices (other than
“Batteries Disconnected”). Resolve any active alarms before continuing. See
“Troubleshooting” on page 135.
7.
Switch the UPS battery circuit breaker to the ON ( | ) position.
8.
If optional EBMs are installed, switch all EBM battery circuit breakers to the
ON ( | ) position.
9.
Verify that the “Batteries Disconnected” alarm has cleared. Verify that no other
alarms appear on the UPS front panel display.
indicator is flashing, do not proceed until all alarms are clear. Check the
If the
UPS status from the front panel to view the active alarms. Correct the alarms
and restart if necessary.
10. Press any button on the front panel display to activate the menu options. Select
TURN UPS ON/OFF, TURN UPS ON, and press the
button.
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OPERATION
11. Confirm the selection. Press and hold the
UPS stops beeping.
button for three seconds, until the
Verify that the
indicator illuminates solid, indicating that the UPS is operating
normally and any loads not connected through the Load Connector are now
energized.
indicator is flashing, do not proceed until all alarms are clear. Check the
If the
UPS status from the front panel to view the active alarms. Correct the alarms
and restart if necessary.
The UPS should be in Normal mode. By default, Normal mode operates on the
High Efficiency setting (see “Normal Mode” on page 97).
12. To energize a load connected through the Load Connector, switch the load
connector circuit breaker to the ON ( | ) position.
13. Press the
ESC
button until the Start screen appears.
Starting a Parallel System
To start a parallel system (see Figure 58 on page 71):
1.
Verify that all UPS circuit breakers are in the OFF (O) position.
NOTE The load connector breaker controls the load connector only, not the output power cord.
2.
Verify that all UPS power cords are plugged in and secured by the plug retainers
(see Figure 63 on page 78).
3.
Verify that all redundant signal cables are connected.
4.
Switch on utility power where the UPSs are connected.
5.
Switch the UPS input circuit breakers on each UPS to the ON ( | ) position.
6.
Wait for the front panel display on each UPS to illuminate.
The
indicator flashes on each UPS.
7.
Check each UPS front panel display for active alarms or notices (other than
“Batteries Disconnected”). Resolve any active alarms before continuing. See
“Troubleshooting” on page 135.
8.
Switch all UPS battery circuit breakers to the ON ( | ) position.
9.
If optional EBMs are installed, switch all EBM battery circuit breakers to the
ON ( | ) position.
10. Verify that the “Batteries Disconnected” alarm on each UPS has cleared. Verify
that no other alarms appear on any UPS front panel display.
indicator is flashing on any UPS, do not proceed until all alarms are
If the
clear. Check the UPS status from the front panel to view the active alarms.
Correct the alarms and restart if necessary.
11. On any UPS, press any button on the front panel display to activate the menu
options. Select TURN UPS ON/OFF and TURN SYSTEM ON.
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OPERATION
12. Confirm the selection. Press and hold the
UPS stops beeping.
button for three seconds, until the
Verify that the
indicator illuminates solid on each UPS, indicating that the
UPS is operating normally and any loads not connected through the Load
Connector are now energized.
indicator on any UPS is flashing, do not proceed until all alarms are
If the
clear. Check the UPS status from the front panel to view the active alarms.
Correct the alarms and restart if necessary.
Each UPS should be in Normal mode. By default, Normal mode operates on the
High Efficiency setting (see “Normal Mode” on page 97).
13. To energize loads connected through the Load Connectors, switch all load
connector circuit breakers to the ON ( | ) position.
14. On any UPS, press the
ESC
button until the Start screen appears.
Starting the UPS on Internal Bypass
NOTE Starting the UPS on internal bypass leaves the load unprotected.
To start a standalone UPS on internal bypass (see Figure 58 on page 71):
1.
Verify that all UPS circuit breakers are in the OFF (O) position.
NOTE The load connector breaker controls the load connector only, not the output power cord.
2.
Verify that the UPS power cord is plugged in.
3.
Verify that all UPS power cords are plugged in and secured by the plug retainers
(see Figure 63 on page 78).
4.
Switch on utility power where the UPS is connected.
5.
Switch the UPS input circuit breaker to the ON ( | ) position.
6.
Wait for the UPS front panel display to illuminate.
The
indicator flashes on the UPS.
7.
Check the UPS front panel display for active alarms or notices (other than
“Batteries Disconnected”). Resolve any active alarms before continuing. See
“Troubleshooting” on page 135.
8.
Switch the UPS battery circuit breaker to the ON ( | ) position.
9.
If optional EBMs are installed, switch all EBM battery circuit breakers to the
ON ( | ) position.
10. Verify that the “Batteries Disconnected” alarm has cleared. Verify that no other
alarms appear on the UPS front panel display.
indicator is flashing, do not proceed until all alarms are clear. Check the
If the
UPS status from the front panel to view the active alarms. Correct the alarms
and restart if necessary.
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OPERATION
11. Press any button on the front panel display to activate the menu options. Select
CONTROL and GO TO BYPASS MODE.
The
indicator illuminates solid and the
indicator flashes, indicating the
UPS is operating in Bypass mode. The load is now powered by utility power.
If the
indicator is flashing, do not proceed until all alarms are clear. Check the
UPS status from the front panel to view the active alarms. Correct the alarms
and restart if necessary.
12. Switch the load connector circuit breaker to the ON ( | ) position.
13. Press the
ESC
button until the Start screen appears.
Standalone UPS Shutdown
To shut down a standalone UPS (see Figure 58 on page 71):
1.
Switch the load connector circuit breaker to the OFF (O) position.
NOTE The load connector breaker controls the load connector only, not the output power cord.
2.
Press any button on the front panel display to activate the menu options. Select
button.
TURN UPS ON/OFF, TURN UPS OFF, and press the
3.
Confirm the selection. Press and hold the
UPS stops beeping.
button for three seconds, until the
The output relays open, the UPS transfers to Standby mode, and the
indicator turns off.
4.
Switch the UPS battery circuit breaker to the OFF (O) position.
5.
If optional EBMs are installed, switch all EBM battery circuit breakers to the
OFF (O) position.
6.
Switch the UPS input circuit breaker to the OFF (O) position.
7.
Switch off utility power where the UPS is connected.
Individual Paralleled UPS Shutdown
To shut down an individual UPS in the parallel system (see Figure 58 on page 71):
1.
Switch the load connector circuit breaker to the OFF (O) position.
NOTE The load connector breaker controls the load connector only, not the output power cord.
2.
Press any button on the front panel display to activate the menu options. Select
button.
TURN UPS ON/OFF, TURN UPS OFF, and press the
3.
Confirm the selection. Press and hold the
UPS stops beeping.
button for three seconds, until the
The output relays open, the UPS transfers to Standby mode, and the
indicator turns off.
4.
102
Switch the UPS battery circuit breaker to the OFF (O) position.
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OPERATION
5.
If optional EBMs are installed, switch all EBM battery circuit breakers to the
OFF (O) position.
6.
Switch the UPS input circuit breaker to the OFF (O) position.
7.
Disconnect the redundant signal cable(s) from the UPS.
8.
If you are shutting down all the UPSs in a parallel system, repeat Steps 1
through 7 for each UPS, then remove utility power from the system. Otherwise,
continue to Step 9.
9.
If it is necessary to completely remove power from the individual UPS,
disconnect the UPS from the BladeUPS Bar.
Parallel System Shutdown
To remove power to the parallel UPS system output (see Figure 58 on page 71):
1.
Switch each UPS load connector circuit breaker to the OFF (O) position.
NOTE The load connector breaker controls the load connector only, not the output power cord.
2.
Press any button on any front panel display to activate the menu options. Select
button.
TURN UPS ON/OFF, TURN SYSTEM OFF, and press the
3.
Confirm the selection. Press and hold the
UPS stops beeping.
button for three seconds, until the
The UPS removes power to the parallel UPS system output.
The output relays open, the UPSs transfer to Standby mode, and the
indicators turn off.
4.
Switch all UPS battery circuit breakers to the OFF (O) position.
5.
If optional EBMs are installed, switch all EBM battery circuit breakers to the
OFF (O) position.
6.
Switch each UPS input circuit breaker to the OFF (O) position.
7.
Switch off utility power where the parallel system is connected.
Transferring the UPS Between Modes
From Normal to Bypass Mode. Press any button to activate the menu options, then
select CONTROL and GO TO BYPASS MODE.
From Bypass to Normal Mode. Press any button to activate the menu options, then
select CONTROL and GO TO NORMAL MODE. Alternatively (standalone UPS only):
Press any button to activate the menu options, then select TURN UPS ON/OFF,
TURN UPS ON, and OK to confirm.
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OPERATION
Setting Power Strategy
To set the power strategy:
1.
Press any button to activate the menu options, then select SETTINGS, USER
SETTINGS, and POWER STRATEGY.
2.
Select HIGH EFFICIENCY or STANDARD, and OK to confirm.
Configuring Battery Settings
The following battery settings are available:
S Configure the UPS for EBMs
S BladeUPS 12i model only. Configure the UPS for customer-supplied external batteries
S Set the level for Battery Low alarm
S Run automatic battery tests
Configuring the UPS for EBMs
To ensure maximum battery runtime, configure the UPS for the correct number of
EBMs:
104
1.
Press any button on the front panel display to activate the menu options, then
select SETTINGS, USER SETTINGS, BATTERY SETUP, and NUMBER OF EBMS.
2.
Use the or buttons to select the number of EBMs according to your UPS
configuration:
All UPS and EBM Cabinets
Number of EBMs
UPS only
0 (default)
UPS + 1 EBM
1
UPS + 2 EBMs
2
UPS + 3 EBMs
3
UPS + 4 EBMs
4
3.
Press the
4.
Press the
button to save the setting.
ESC
button until the Start screen appears.
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OPERATION
Configuring the UPS for Customer-Supplied External Batteries
NOTE This setting is available only for BladeUPS 12i models.
If you installed a customer-supplied external battery using the External Battery
Interconnect accessory, set the external battery capacity (in Watts per cell) to
configure the UPS for the customer-supplied external battery. The UPS uses the
setting to adjust the predicted battery runtime.
CAUTION
Do not attach the External Battery Interconnect to an EBM. Doing so may cause damage to the EBM or the
UPS.
NOTE To install the External Battery Interconnect accessory, refer to the External Battery Interconnect
User's Guide.
1.
Press any button on the front panel display to activate the menu options, then
select SETTINGS, USER SETTINGS, BATTERY SETUP, and EXTERNAL BATTERY
CAPACITY.
2.
Use the
or buttons to select the Watts per cell.
For the correct Watts per cell, see the specifications sheet for the
customer-supplied external batteries.
3.
Press the
4.
Press the
button to save the setting.
ESC
button until the Start screen appears.
NOTE The UPS sets the charge current to the maximum that the UPS charger can supply and disables the
24-hour recharge battery diagnostic test.
Setting the Battery Low Alarm Level
The default Battery Low Alarm Level setting provides approximately 2.5 minutes of
battery warning for a UPS. Additional EBMs installed in a parallel system can provide
a longer warning time.
1.
Press any button on the front panel display to activate the menu options, then
select SETTINGS, USER SETTINGS, BATTERY SETUP, and Battery Low Alarm
Level.
2.
Use the
or buttons to select the volts per cell.
To adjust the Battery Low Alarm Level setting to provide different warning times
for a parallel system with additional EBMs installed, see Table 10.
3.
Press the
4.
Press the
button to save the setting.
ESC
button until the Start screen appears.
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OPERATION
Table 10. Suggested Battery Low Alarm Level Settings
Warning Time
(in Minutes)
2
3
4
5
Battery Low Alarm Level (User Setting)
Number of EBMs
Installed
20% Load
50% Load
100% Load
1
1.783
1.821
1.854
2
1.776
1.811
1.831
3
1.772
1.798
1.818
4
1.768
1.781
1.805
1
1.805
1.848
1.891
2
1.793
1.833
1.859
3
1.787
1.820
1.843
4
1.781
1.803
1.831
1
1.822
1.868
1.918
2
1.807
1.850
1.883
3
1.789
1.836
1.866
4
1.793
1.818
1.850
1
1.835
1.884
1.941
2
1.818
1.863
1.903
3
1.799
1.849
1.883
4
1.803
1.823
1.865
NOTE Values are approximate.
Running Automatic Battery Tests
Battery tests rely on backfeeding the utility, using the utility as a load. Some sites
may choose to disable battery testing if their source is not capable of being backfed.
Examples of such sources include generators, other UPSs, and other stiff or soft
sources.
If a source is not capable of being backfed, the UPS will abort the test (due to utility
failure) and will maintain the load and log the event. Further consequences depend on
the source (for example, another UPS feeding the BladeUPS module may trip off).
NOTE For automatic and manual battery tests, the UPS determines when it is appropriate to run the test.
Battery tests run only when the system is in High Efficiency mode.
To disable battery testing:
106
1.
Press any button on the front panel display to activate the menu options, then
select SETTINGS, USER SETTINGS, BATTERY SETUP, and Automatic Battery
Tests.
2.
Use the
3.
Press the
4.
Press the
or buttons to select Disabled.
button to save the setting.
ESC
button until the Start screen appears.
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Chapter 6
Communication
This chapter describes the:
S DB-9 communication port
S X-Slot cards
S Relay output contacts
S Programmable signal inputs
S Remote emergency power-off (REPO)
S Parallel communication
Figure 73 shows the location of the communication options and control terminals on
the UPS.
Signal Input 1
Signal Input 2
Standalone/Parallel
REPO (normally-open)
REPO (normally-closed)
DB-9 Communication Port
Redundant Signal Wiring
(For Parallel Use Only)
Relay Output Contacts
X-Slot Communication Bay 1
X-Slot Communication Bay 2
Figure 73. Communication Options and Control Terminals (Standalone UPS shown)
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COMMUNICATION
Installing Communication Options and Control Terminals
To install the communication options and control terminals:
1.
Install the appropriate X-Slot card and/or necessary cable(s) (see Figure 73 and
Figure 74).
Figure 74. Installing Communication Cables
2.
Connect the cables to the appropriate location.
See “Communication Options” on page 109 or “Control Terminals” on page 111
for detailed information.
108
3.
Route and tie the cable(s) out of the way.
4.
Continue to “Operation” on page 93 to start up the UPS.
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COMMUNICATION
Communication Options
The BladeUPS has serial communication capabilities through the DB-9 communication
port or through an X-Slot card in one of the available bays.
The UPS supports two serial communication devices according to the following table:
Table 11. Supported Communication Devices
Multiplexed
Independent
X-Slot 1
Communication Bay
X-Slot 2
Communication Bay
DB-9
Communication Port
Any X-Slot card
Any X-Slot card
Not in use
Any X-Slot card
Eaton Relay Interface Card
Powerware Hot Sync CAN Bridge Card
Available
Any X-Slot card
Not in use
Available
NOTE You can configure relays, signal inputs, and the serial port baud rate through the front panel menus
(see Table 9 on page 96).
NOTE In a UPS connected to utility power, X-Slot cards remain powered on even if the input breaker is off.
DB-9 Communication Port
To establish communication between the UPS and a computer, connect your
computer to the UPS communication port using the supplied communication cable.
When the communication cable is installed, power management software can
exchange data with the UPS. The software polls the UPS for detailed information on
the status of the power environment. If a power emergency occurs, the software
initiates the saving of all data and an orderly shutdown of the equipment.
Figure 75 identifies the cable pins and Table 12 describes the pin functions. See
Figure 73 on page 107 for the communication port location.
9
8
7
6
5
4
3
2
1
Figure 75. Communication Port
Table 12. Communication Port Pin Assignment
Pin Number
Signal Name
Function
Direction from the UPS
2
TxD
Transmit to external device
Out
3
RxD
Receive from external device
In
5
GND
Signal common (tied to chassis)
—
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COMMUNICATION
X-Slot Cards
X-Slot cards allow the UPS to communicate in a variety of networking environments
and with different types of devices. The BladeUPS has two available communication
bays for any X-Slot card, including:
S ConnectUPS-X Web/SNMP Card - has SNMP and HTTP capabilities as well as
monitoring through a Web browser interface; connects to a twisted-pair Ethernet
(10/100BaseT) network. It has a built-in switching hub that allows three additional
network devices to be connected to the network without the requirement of
additional network drops. In addition, you can attach an Environmental Monitoring
Probe to obtain humidity, temperature, smoke alarm, and security information.
S Relay Interface Card - has isolated dry contact (Form-C) relay outputs for UPS status:
Utility failure, Low battery, UPS alarm/OK, or On bypass.
S Modbus Card - allows you to continuously and reliably monitor the UPSs in your
Building Management System (BMS).
S Industrial Relay Card (IRC) - is used to indicate the operating status of the UPS
system using the customer's monitoring equipment. The IRC uses four isolated
normally-open or normally-closed dry relay contacts to indicate the UPS status. You
can monitor Normal, Bypass, Battery, and Alarm mode.
S Power Xpert Gateway Series 2000 Card - has SNMP and HTTP capabilities as well as
monitoring through a Web browser interface; connects to a twisted-pair Ethernet
(10/100BaseT) network. It has Netwatch client compatibility to allow setup of UPS
shutdown schedules, as well as UPS test and control. In addition, you can attach
an Environmental Monitoring Probe to obtain humidity, temperature, smoke alarm,
and security information.
See Figure 73 on page 107 for the location of the two X-Slot communication bays.
ConnectUPS-X Web/SNMP Card
Modbus Card
Relay Interface Card
Industrial Relay Card
Power Xpert Gateway Series 2000 Card
Figure 76. Optional X-Slot Cards
110
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COMMUNICATION
Control Terminals
Connect the cables to the control terminals with a mating connector. Input and output
terminals have a functional isolation from terminal to terminal. They are connected to
the UPS through individual 1 MΩ resistors.
UPS
Connectors
(see Figure 73 on
page 107)
2
+ Polarity
1
– Polarity
2
+ Polarity
1
– Polarity
2
+ Polarity
1
– Polarity
2
1
Signal Input 1 (programmable)
Signal Input 2 (programmable)
Standalone/Parallel
REPO Normally Open
2
1
REPO Normally Closed
2
+ Polarity
1
– Polarity
3
Common
2
Normally Closed
1
Normally Open
Redundant Signal Wiring
(For Parallel Use Only)
Relay Output
Figure 77. External Control Terminal Connections
NOTE If using a semiconductor switch type, pay attention to the proper polarity. A relay or other
mechanical control is preferred.
Relay Output Contacts
The UPS incorporates a programmable relay output with potential free contacts for
remote alarm indications (see Figure 73 on page 107). You can obtain an additional
four relay outputs with the X-Slot compatible Relay Interface Card.
WARNING
The relay output contacts must not be connected to any utility connected circuits; the utility requires
reinforced insulation. The relay output contacts have a maximum rating of 30 Vac/1A and 60 Vdc/2A nominal
values.
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111
COMMUNICATION
Programmable Signal Inputs
The UPS incorporates two programmable signal inputs (see Figure 73 on page 107).
Use of non-polar (relay) control input is recommended. The pins must be shorted with
maximum resistance of 10 ohm in order to activate the specific input.
NOTE See Figure 77 on page 111 for the polarity and verify these connections if polarity control is required.
Table 13 shows the programmable settings for the signal inputs.
Table 13. Programmable Signal Inputs
Signal
Description
empty
Not in use (default).
building alarm 1–2
These alarms can be activated separately or at the same time with other
building alarms.
NOTE Building alarms are local only to the UPS.
on generator
If active, the High Efficiency setting is disabled (BladeUPS 12i model only)
and battery tests are disabled.1
ext battery breaker
If active, the UPS knows that the external batteries are disconnected.2
request bypass
If active, the UPS transfers the load to bypass when the bypass voltage,
frequency, and phase rotation are within the allowed limits.1
force bypass
If active, the UPS is forced to static bypass operation regardless of the
bypass status.1
on/OFF
If active, the UPS output turns off regardless of the mode of operation.
Auxiliary power, communication, and rectifier/battery charger remain
functional. Restart is initiated immediately when this signal is inactive.2
charger off
If active, the battery charge function is disabled. In a utility power outage,
it supports the discharge of batteries.2
1 Program for only one UPS in a parallel system.
2 Program for all UPSs in a parallel system.
Use the programmable signal inputs to emulate some of the features usually seen on
larger three-phase systems. For example:
S Configure the signal from a smoke detector or water leak detector to shut down
the system.
S Configure a vibration sensor or air conditioner sensor to shut down the system.
S Set actions for alarms from a generator, such as disabling the charger for an
undersized generator or shutdown for a failed generator.
S Configure an ATS (automatic transfer switch) sensor to transfer the system to
Bypass mode.
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Remote Emergency Power-off
REPO is used to shut down the UPS from a distance. This feature can be used for
shutting down the load and the UPS by thermal relay, for example in the event of
room overtemperature. When REPO is activated, the UPS shuts down all converters,
de-energizes all system relays, trips the UPS battery circuit breaker, and powers
down within 10–15 seconds. Note, however, that the unit continues to have logic
power (display is still active) and is not fully powered down until input power is
disconnected from the unit.
WARNING
The REPO circuit is an IEC 60950 safety extra low voltage (SELV) circuit. This circuit must be separated from
any hazardous voltage circuits by reinforced insulation.
CAUTION
S The REPO must not be connected to any utility connected circuits. Reinforced insulation to the utility is
required. The REPO switch must have a minimum rating of 24 Vdc and 20 mA and be a dedicated
latching-type switch not tied into any other circuit. The REPO signal must remain active for at least
250 ms for proper operation.
S To ensure that the UPS stops supplying power to the load during any mode of operation, the input power
must be disconnected from the UPS when the emergency power-off function is activated.
NOTE For Europe, the emergency switch requirements are detailed in Harmonized document HD-384-48 S1,
“Electrical Installation of the Buildings, Part 4: Protection for Safety, Chapter 46: Isolation and Switching.”
REPO Connections
Wire Function
REPO
Terminal Wire Size Rating
Suggested Wire Size
4–0.32 mm2 (12–22 AWG)
0.82 mm2 (18 AWG)
L1
L2
NOTE Leave the REPO connector installed in the REPO port on the UPS even if the REPO function is not
needed.
There are two REPO positions that may be used, normally-open (NO) or
normally-closed (NC). See Figure 73 on page 107 for REPO locations.
The pins on the NC REPO connector are connected together. When this connection is
open, the logic circuitry completely shuts down the UPS, thus preventing the power
from supplying the load. If the use of NC REPO operation is desired, remove the
jumper wire and connect an NC external switch. If the use of NO REPO operation is
desired, connect an NO external switch.
Installing REPO for a Standalone UPS
To install a REPO switch for a standalone UPS:
1.
Verify that the UPS is turned off and all power sources are removed. See
“Standalone UPS Shutdown” on page 102 for shutdown instructions.
2.
Securely mount the remote REPO switch. Recommended locations include near
operator's consoles or near exit doors. Refer to the REPO switch manufacturer's
installation instructions for enclosure dimensions and wiring knockouts.
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COMMUNICATION
3.
Connect the appropriate external switch to the selected REPO contact. See
Figure 78 for NO REPO wiring and Figure 79 for NC REPO wiring.
4.
Reconnect the REPO connector pins and turn on the UPS manually to restart.
The pins must be shorted to keep the UPS running. Maximum resistance is
10 ohm.
NOTE The REPO wiring of a standalone UPS can be connected with the REPO wiring of a parallel system if
the same sense (NO or NC) contacts are used. Be sure to match the polarity for the contacts.
NOTE Always test the REPO function before applying your critical load to avoid accidental load loss.
REPO Switch
(Normally-Open)
UPS REPO Terminals
Normally-Open
Normally-Closed
2
+ Polarity
1
– Polarity
2
+ Polarity
1
– Polarity
Factory-Installed Jumper Wire
(do not remove)
Figure 78. Normally-Open REPO Switch Wiring in a Standalone UPS
UPS REPO Terminals
Normally-Open
Normally-Closed
2
+ Polarity
1
– Polarity
2
+ Polarity
1
– Polarity
NOTE Remove factory-installed jumper wire
and replace with REPO switch wiring.
REPO Switch
(Normally-Closed)
Figure 79. Normally-Closed REPO Switch Wiring in a Standalone UPS
Installing REPO for a Parallel System
You can install an optional REPO circuit that shuts down the entire parallel system
using a single switch. To install a REPO switch for a parallel system, the selected
REPO command (NO or NC) contacts from each UPS in the system must be in
parallel.
To install a REPO switch for a parallel system:
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1.
Verify that the UPS system is turned off and all power sources are removed. See
“Parallel System Shutdown” on page 103 for shutdown instructions.
2.
Securely mount the remote REPO switch. Recommended locations include near
operator's consoles or near exit doors. Refer to the REPO switch manufacturer's
installation instructions for enclosure dimensions and wiring knockouts.
3.
Connect Pin 1 to Pin 1 and connect Pin 2 to Pin 2 of each UPS in parallel for the
selected REPO contacts, then connect the appropriate external switch to the
selected REPO contact. See Figure 80 for NO REPO wiring and Figure 81 for NC
REPO wiring.
4.
Reconnect the REPO connector pins and turn on the UPS manually to restart.
Short the pins to keep the UPS running. Maximum resistance is 10 ohm.
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COMMUNICATION
NOTE Always test the REPO function before applying your critical load to avoid accidental load loss.
UPS 6 REPO Terminals
Normally-Open
Normally-Closed
2
+ Polarity
1
– Polarity
2
+ Polarity
1
– Polarity
2
+ Polarity
1
– Polarity
2
+ Polarity
1
– Polarity
UPS 5 REPO Terminals
Normally-Open
Normally-Closed
UPS 4 REPO Terminals
Normally-Open
Normally-Closed
2
+ Polarity
1
– Polarity
2
+ Polarity
1
– Polarity
2
+ Polarity
1
– Polarity
2
+ Polarity
1
– Polarity
UPS 3 REPO Terminals
Normally-Open
Normally-Closed
UPS 2 REPO Terminals
Normally-Open
Normally-Closed
2
+ Polarity
1
– Polarity
2
+ Polarity
1
– Polarity
REPO Switch
(Normally-Open)
UPS 1 REPO Terminals
Normally-Open
Normally-Closed
2
+ Polarity
1
– Polarity
2
+ Polarity
1
– Polarity
Factory-Installed Jumper Wire
(do not remove)
Figure 80. Normally-Open REPO Switch Wiring in a Parallel System
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COMMUNICATION
UPS 6 REPO Terminals
Normally-Open
Normally-Closed
2
+ Polarity
1
– Polarity
2
+ Polarity
1
– Polarity
2
+ Polarity
1
– Polarity
2
+ Polarity
1
– Polarity
NOTE Remove factory-install jumper wires
and replace with REPO switch wiring.
UPS 5 REPO Terminals
Normally-Open
Normally-Closed
UPS 4 REPO Terminals
Normally-Open
Normally-Closed
2
+ Polarity
1
– Polarity
2
+ Polarity
1
– Polarity
2
+ Polarity
1
– Polarity
2
+ Polarity
1
– Polarity
UPS 3 REPO Terminals
Normally-Open
Normally-Closed
UPS 2 REPO Terminals
Normally-Open
Normally-Closed
2
+ Polarity
1
– Polarity
2
+ Polarity
1
– Polarity
2
+ Polarity
1
– Polarity
2
+ Polarity
1
– Polarity
UPS 1 REPO Terminals
Normally-Open
Normally-Closed
Figure 81. Normally-Closed REPO Switch Wiring in a Parallel System
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REPO Switch
(Normally-Closed)
COMMUNICATION
Parallel Communication
The CAN Bridge Card in each paralleled UPS provides connectivity for system
metering and operational mode control. Startup, shutdown, and auto-calibration
commands given at one UPS also command the other UPSs in the parallel system.
The UPSs in a parallel system are in constant communication to monitor settings and
status information.
Mode Transfers
If one UPS in a parallel system transfers from High Efficiency operation to Standard
operation, the other UPSs transfer also.
When a parallel system is on battery, the front panels display the battery status
information of the battery with the lowest runtime remaining. When the first UPS
shuts down, the other UPSs also shut down. In a parallel system that is not fully
loaded, the system shifts load to UPSs with the strongest batteries or additional
EBMs to maximize runtime.
In a parallel system configured for redundancy, the UPSs use a distributed bypass,
and the following alarms cause an individual UPS to shut down instead of transferring
to Bypass mode:
S Failure of the fan, fuse, temperature sensor, or power supply
S Inverter AC under voltage
S Battery current limit
S DC link under voltage
S Battery over voltage
Redundant Signal Wiring
BladeUPS 12i model only. The redundant signal wiring provides redundant backfeed
protection in case of CAN failure in the parallel system. If the CAN fails, the UPSs
transfer to Normal mode. The system runs unsynchronized, and any UPS can transfer
to Battery mode as necessary. If any UPS must transfer to Bypass mode, the
redundant signal wiring allows the entire parallel system to transfer to Bypass mode
without backfeeding.
BladeUPS 12 model only. The redundant signal wiring provides synchronization
protection in case of CAN failure in the parallel system. The system uses the
redundant signal wiring to determine the system state when the CAN is down. The
system operates the same as with CAN, except for a Check Parallel Board alarm.
Auto-Identification
The BladeUPS parallel system can assign identities to each UPS in the system
automatically. To take advantage of this feature, wire the CAN Bridge Cards together
as described in “Parallel UPS Installation” on page 72.
When starting up, the UPS with the blue terminating plug installed in the CAN IN port
identifies itself as UNIT 1. The next UPS wired identifies itself as UNIT 2, and so forth.
The last UPS with the second blue terminating plug installed in the CAN OUT port
terminates the RJ-14 cable network. The auto-identification sequence takes about
1–2 minutes to complete once all the UPSs in the parallel system have logic power.
If a UPS is shut down or otherwise loses logic power, the UPS will re-identify itself in
the proper sequence once logic power is restored.
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COMMUNICATION
If a UPS is shut down and removed from the parallel system, the other UPSs in the
system will not re-identify themselves to compensate for the missing UPS until logic
power to all the UPSs is cycled. For example, if you remove UNIT 2 and rewire
UNIT 3's CAN IN port to UNIT 1's CAN OUT port, UNIT 3 will not re-identify itself as
UNIT 2 until logic power is cycled. The CAN Bridge Cards for UNIT 1 and UNIT 3
continue to function normally without the need to re-identify.
Metering
The Output and Load Receptacle meter readings differ between a parallel system and
a standalone UPS. In a parallel system, one UPS reads the Load Receptacle value for
the total system (the others read zero), but each UPS displays its own Output value.
For example, in a two-unit parallel system with one Anderson load connection for
12 kVA, the Load Receptacle current would read 12 kVA on one UPS and zero on the
other UPS, but the Output measurement would be 6 kVA on each UPS (half the total).
In a standalone UPS, the load can be connected from the outlet cord or the Anderson
load connector. The Output measurement would be the total load on the UPS, and
the Load Receptacle reading would be the portion supplied by the Anderson load
connector.
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Chapter 7
UPS Maintenance
This chapter explains how to:
S Care for the UPS and batteries
S Replace the UPS batteries and EBMs
S Test new batteries
S Replace the electronics module
S Replace a UPS in a parallel system
S Recycle used batteries or UPS
S Update the UPS firmware
UPS and Battery Care
For the best preventive maintenance, keep the area around the UPS clean and
dust‐free. If the atmosphere is very dusty, clean the outside of the system with a
vacuum cleaner.
For full battery life, keep the UPS at an ambient temperature of 25°C (77°F).
NOTE The batteries in the UPS are rated for a 3–5 year service life. The length of service life varies,
depending on the frequency of usage and ambient temperature. Batteries used beyond expected service life
will often have severely reduced runtimes. Replace batteries at least every 5 years to keep units running at
peak efficiency.
Storing the UPS and Batteries
If you store the UPS for a long period, recharge the battery every 6 months by
connecting the UPS to utility power. The batteries charge to 80% capacity in fewer
than 5 hours. However, Eaton recommends that the batteries charge for 48 hours
after long-term storage.
Check the battery recharge date on the shipping carton label. If the date has expired
and the batteries were never recharged, do not use the UPS. Contact your service
representative.
When to Replace Batteries
When the
indicator flashes slowly and the audible alarm beeps intermittently, the
batteries may need replacing. Contact your service representative to order new
batteries.
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UPS MAINTENANCE
Replacing Batteries
NOTE DO NOT DISCONNECT the batteries while the UPS is in Battery mode.
Batteries can be replaced easily without turning the UPS off or disconnecting the
load.
If you prefer to remove input power to change the batteries, see “Individual Paralleled
UPS Shutdown” on page 102.
Consider all warnings, cautions, and notes before replacing batteries.
WARNING
S Servicing should be performed by qualified service personnel knowledgeable of batteries and required
precautions. Keep unauthorized personnel away from batteries.
S Batteries can present a risk of electrical shock or burn from high short circuit current. Observe the
following precautions: 1) Remove watches, rings, or other metal objects; 2) Use tools with insulated
handles; 3) Do not lay tools or metal parts on top of batteries, 4) Wear rubber gloves and boots.
S When replacing batteries, replace with the same type and number of batteries or battery packs. Contact
your service representative to order new batteries.
S Proper disposal of batteries is required. Refer to your local codes for disposal requirements.
S Never dispose of batteries in a fire. Batteries may explode when exposed to flame.
S Do not open or mutilate the battery or batteries. Released electrolyte is harmful to the skin and eyes and
may be extremely toxic.
S Determine if the battery is inadvertently grounded. If inadvertently grounded, remove source from ground.
Contact with any part of a grounded battery can result in electrical shock. The likelihood of such shock
can be reduced if such grounds are removed during installation and maintenance (applicable to
equipment and remote battery supplies not having a grounded supply circuit).
S ELECTRIC ENERGY HAZARD. Do not attempt to alter any battery wiring or connectors. Attempting to alter
wiring can cause injury.
S Disconnect charging source prior to connecting or disconnecting battery terminals.
How to Replace EBMs
CAUTION
The EBM is heavy (see page 130). Lifting the cabinet into the rack requires a minimum of two people.
To replace the EBMs:
1.
Switch all battery circuit breakers to the OFF (O) position (see Figure 55 on
page 67).
2.
Unplug the EBM cable from the UPS.
If additional EBMs are installed, unplug the EBM cable from the battery
connector on each EBM.
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3.
If not already installed, install the supplied mounting brackets on the new EBM.
4.
Replace the EBM. See “Recycling the Used Battery or UPS” on page 128 for
proper disposal.
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UPS MAINTENANCE
5.
Plug the new EBM into the UPS as shown in Figure 55 on page 67.
For additional EBMs, plug the EBM cable into the battery connector on the
adjacent EBM.
6.
Remove the breaker tie from the circuit breaker on all EBMs.
7.
Switch all battery circuit breakers to the ON ( | ) position.
How to Replace UPS Internal Batteries
CAUTION
S The UPS internal batteries are heavy (see page 130). Each battery tray holds two rows of five batteries.
Use caution when handling the heavy battery trays.
S Pull the battery trays out onto a flat, stable surface. The battery trays are unsupported when you pull
them out of the UPS.
To replace the battery trays in the UPS cabinet:
1.
Verify that the battery circuit breaker is in the OFF (O) position (see Figure 58 on
page 71).
2.
Remove the UPS front cover and set it aside (see Figure 82):
Grasp the fingergrips on both sides of the cover and pull the cover forward
firmly. Unplug the LCD cable connecting the back of the control panel to the
electronics module.
LCD Cable
Figure 82. Removing the UPS Front Cover
NOTE Disconnecting the control panel from the electronics module automatically transfers the UPS to
Bypass mode.
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UPS MAINTENANCE
3.
Remove the eight screws on the battery cover plate and retain. Remove the
plate. See Figure 83.
Figure 83. Removing the UPS Battery Cover Plate
CAUTION
S The UPS internal batteries are heavy (see page 130). Each battery tray holds two rows of five batteries.
Use caution when handling the heavy battery trays.
S Pull the battery trays out onto a flat, stable surface. The battery trays are unsupported when you pull
them out of the UPS.
4.
Untuck the plastic handle at the end of a battery tray. Pull the handle firmly to
remove the tray. Use both hands to support the tray as it leaves the UPS cabinet.
Repeat for each battery tray. See “Recycling the Used Battery or UPS” on
page 128 for proper disposal.
5.
Slide the new battery trays into the cabinet (see Figure 84). Verify that each tray
is properly aligned before sliding the tray in.
When a tray is fully installed, tuck the plastic handle on the end of the tray into
place.
Figure 84. Installing the UPS Battery Trays
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UPS MAINTENANCE
6.
Reinstall the battery cover plate.
7.
Replace the UPS front cover (see Figure 85):
Plug the LCD cable from the control panel on the front cover into the connector
on the electronics module. Use care to loop the LCD cable gently in front of the
electronics module.
Push the top of the front cover firmly into place, and then push the bottom firmly
into place.
NOTE Reconnecting the control panel to the electronics module automatically transfers the UPS to Normal
mode.
8.
Verify that no alarms are indicated on the control panel.
LCD Cable
Figure 85. Replacing the UPS Front Cover
Testing New Batteries
NOTE The batteries must be fully charged and the UPS must not be in Battery mode to perform the battery
test.
NOTE For an accurate battery test, test the UPS with at least 10% load applied to the UPS.
To test new batteries:
1.
Plug the UPS into a power outlet for 48 hours to charge the battery.
2.
Press any button to activate the menu options.
3.
Select CONTROL then START BATTERY TEST.
NOTE The battery test may not start immediately. The request is scheduled and the UPS determines when
the test starts.
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UPS MAINTENANCE
During the battery test, the front panel displays “Battery Test Pending.”
A failed battery test initiates a Battery Test Failed alarm.
To cancel a battery test in progress:
1.
Press any button to activate the menu options.
2.
Select CONTROL, START BATTERY TEST, then CANCEL.
Replacing the Electronics Module
You can easily replace the electronics module without turning the UPS off or
disconnecting the load. Battery mode is not available and your equipment is not
protected; however, the utility power continues to be filtered passively by the UPS.
If you prefer to remove input power to change the electronics module, see “Individual
UPS Shutdown” on page 102.
NOTE DO NOT DISCONNECT the electronics module while the UPS is in Battery mode.
To replace the electronics module:
1.
Standalone UPS configurations only. Transfer the UPS to Bypass mode. Continue to
step 3.
Parallel for capacity configurations only. Transfer the UPS to Bypass mode. The
CAN bus remains energized.
Parallel for redundancy configurations only. No mode transfer is necessary. If the
UPS is operating in a parallel for redundancy configuration when its electronics
module is removed, the load automatically transfers to the remaining UPSs. The
CAN bus remains energized.
NOTE Disconnecting the control panel from the electronics module automatically transfers the UPS to
Bypass mode. However, transferring the UPS to Bypass mode manually BEFORE disconnecting the control
panel provides extra protection to the electronics module and is recommended.
2.
Parallel configurations only. Disconnect the redundant signal cable(s) from the
UPS. For the location of the redundant signal cable, see Figure 62 on page 76.
3.
Remove the UPS front cover and the electronics module and set them aside (see
Figure 86):
To remove the UPS front cover, grasp the fingergrips on both sides of the cover and
pull the cover forward firmly. Unplug the LCD cable connecting the back of the
control panel to the electronics module.
To remove the electronics module, remove the electronics module locking screw at
the top left of the electronics module and retain. Grasp the ring handle at the
middle of the module and pull the module slowly out of the cabinet. Pull firmly to
unseat the connectors. Use two hands to support the module.
NOTE Treat the electronics module with care to avoid damaging the fans, connectors, or internal circuitry.
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UPS MAINTENANCE
Electronics Module
Locking Screw
LCD Cable
Ring Handle
Figure 86. Removing the UPS Front Cover and Electronics Module
4.
Label the original module with masking tape or some other identifier. Record the
serial number of the replacement module for your warranty.
If not returning the electronics module for warranty, see the following section,
“Recycling the Used Battery or UPS,” for proper disposal.
5.
Insert the replacement module by sliding it carefully into the cabinet. Verify that it
seats firmly against the rear of the cabinet.
Reinstall the electronics module locking screw.
6.
Parallel configurations only. Reconnect the redundant signal cable(s).
7.
Replace the UPS front cover (see Figure 87):
Plug the LCD cable from the control panel on the front cover into the connector
on the electronics module. Use care to loop the LCD cable gently in front of the
electronics module.
Push the top of the front cover firmly into place, and then push the bottom firmly
into place.
8.
Verify that no alarms are indicated on the control panel.
9.
Transfer the UPS to Normal mode.
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UPS MAINTENANCE
10. Verify that all UPSs are set to use the same power strategy (High Efficiency or
Standard). You can change the power strategy from the front panel. See Table 9
“User Settings” on page 96.
LCD Cable
Figure 87. Replacing the UPS Front Cover
Replacing a UPS in a Parallel System
You can replace a UPS in a parallel system without powering down the system or
protected load.
NOTE DO NOT TURN OFF the system.
To replace a UPS in a parallel system:
1.
Press any button on the front panel display of the UPS to be replaced to activate
the menu options. Select TURN UPS ON/OFF, TURN UPS OFF, and press the
button.
2.
Confirm the selection. Press and hold the
UPS stops beeping.
button for three seconds, until the
The UPS removes power to the UPS output.
The output relays open, the UPS transfers to Standby mode, and the
indicators turn off.
126
3.
Disconnect the redundant signal and CAN Bridge Card cables from the UPS to be
replaced. For the location of the cables, see Figure 62 on page 76.
4.
Disconnect any other cables, such as REPO signals or serial communications.
5.
Switch the UPS load connector circuit breaker to the OFF (O) position.
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UPS MAINTENANCE
6.
If optional EBMs are installed, switch the EBM battery breakers to the OFF (O)
position and disconnect the EBM cable from the UPS battery connector. For the
location of the EBM battery breakers and the UPS battery connector, see
Figure 55 on page 67.
7.
Switch all UPS breakers (load connect breaker, input breaker, and battery
breaker) to the OFF (O) position.
NOTE The “Batteries Disconnected” alarm may appear on the UPS front panel. The alarm resolves when
the LCD is disconnected and may be ignored.
NOTE The load connector breaker controls the load connector only, not the output power cord.
8.
Disconnect the UPS from the BladeUPS Bar.
9.
Remove the UPS front cover and the electronics module (see Figure 86 on
page 125):
To remove the UPS front cover, grasp the fingergrips on both sides of the cover and
pull the cover forward firmly. Unplug the LCD cable connecting the back of the
control panel to the electronics module.
To remove the electronics module, remove the electronics module locking screw at
the top left of the electronics module and retain. Grasp the ring handle at the
middle of the module and pull the module slowly out of the cabinet. Pull firmly to
unseat the connectors. Use two hands to support the module.
NOTE Treat the electronics module with care to avoid damaging the fans, connectors, or internal circuitry.
10. Remove the eight screws on the battery cover plate and retain. Remove the
plate. See a similar removal in Figure 83 on page 122.
CAUTION
S The UPS internal batteries are heavy (see page 130). Each battery tray holds two rows of five batteries.
Use caution when handling the heavy battery trays.
S Pull the battery trays out onto a flat, stable surface. The battery trays are unsupported when you pull
them out of the UPS.
11. Untuck the plastic handle at the end of a battery tray. Pull the handle firmly to
remove the tray. Use both hands to support the tray as it leaves the UPS cabinet.
Repeat for each battery tray. See “Recycling the Used Battery or UPS” on
page 128 for proper disposal.
12. Remove the CAN Bridge Card and any optional X-Slot card from its X-Slot
communication bay.
13. Remove the UPS from the rack carefully to avoid damage to other equipment or
the parallel input cord.
14. If not returning the UPS for warranty, see ”Recycling the Used Battery or UPS”
on page 128 for proper disposal.
15. Continue to “UPS Installation into an Existing Parallel System” on page 82.
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UPS MAINTENANCE
Recycling the Used Battery or UPS
Contact your local recycling or hazardous waste center for information on proper
disposal of the used battery or UPS.
WARNING
S Do not dispose of the battery or batteries in a fire. Batteries may explode. Proper disposal of batteries is
required. Refer to your local codes for disposal requirements.
S Do not open or mutilate the battery or batteries. Released electrolyte is harmful to the skin and eyes. It
may be toxic.
CAUTION
Do not discard the UPS or the UPS batteries in the trash. This product contains sealed, lead‐acid batteries
and must be disposed of properly. For more information, contact your local recycling/reuse or hazardous
waste center.
CAUTION
Do not discard waste electrical or electronic equipment (WEEE) in the trash. For proper disposal, contact your
local recycling/reuse or hazardous waste center.
Updating the UPS Firmware
To keep the UPS firmware updated with the latest improvements and benefits, visit
www.eaton.com/powerquality often for updates. You can download the latest
firmware version. The downloadable file includes the instructions for installing the
update.
NOTE Firmware v2.0 does not operate in a parallel system with v1.xx. When adding a new UPS to a
parallel system, verify that all UPSs in the parallel system are updated to v2.x. See Step 15 on page 91 to
view the firmware version on the display panel.
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Chapter 8
Specifications
This chapter provides the following specifications:
S Model list
S Weights and dimensions
S Electrical input and output
S Environmental and safety
S Battery
Table 14. Model List
UPS Model Number
Power Levels
(Rated at Nominal Inputs)
BladeUPS 12
12 kVA or 12 kW at 208V*
BladeUPS 12i
12 kVA or 12 kW at 400V*
EBM Model Number
BladeUPS EBM
BladeUPS Bar Model Number
BladeUPS Bar 4-High
For up to 4 UPSs
BladeUPS Bar 6-High
For up to 6 UPSs
* Derated for line cord and nominal line voltage
Cord Model Number
Description
Input Plug Type
Length
UPSCord12UL
12 kW UL input
IEC 309-60A
3.7m (12 ft)
UPSCord12ULR
12 kW UL input/output
IEC 309-60A
1.8/1.2m (6/4 ft)
UPSCordPUL
12 kW UL parallel
Anderson*
0.5m (1.5 ft)
UPSCord12CE
12 kW CE input
IEC 309-32A
3.7m (12 ft)
UPSCord12CER
12 kW CE input/output
IEC 309-32A
1.2/1.2m (4/4 ft)
UPSCord12PCE
12 kW CE parallel
Anderson*
0.5m (1.5 ft)
* Customized Anderson connector for use with Eaton BladeUPS Bar
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129
SPECIFICATIONS
Table 15. Weights and Dimensions
UPS
Dimensions (W
D
H)
Weights*
441
17.4”
Extended Battery Module (EBM)
660
26”
261 mm
10.3” (6U)
438
17.2”
BladeUPS 12 model without internal batteries: 61 kg (135 lb)
BladeUPS 12i model without internal batteries: 63.5 kg (140 lb)
BladeUPS 12 model with internal batteries: 141 kg (311 lb)
BladeUPS 12i model with internal batteries: 143 kg (316 lb)
Individual battery: 2 kg (4.4 lb)
Each battery tray: 20 kg (44 lb)
BladeUPS 12 electronics module: 19.5 kg (43 lb)
BladeUPS 12i electronics module: 21.8 kg (48 lb)
660
26.0”
131 mm
5.2” (3U)
77 kg (170 lb)
* For weights of preassembled systems, see Table 1 on page 18.
Table 16. BladeUPS Bar
BladeUPS Bar 4-High
Dimensions (W
D
H)
Weight
UPS Connections
Rack Placement
152
145
BladeUPS Bar 6-High
1296 mm (6.0” x 5.7”
51.0”)
152
145
1829 mm (6.0”
5.7”
BladeUPS Bar: 18.1 kg (40 lb)
Wireway enclosure: 20.4 kg (45 lb)
Total weight: 38.5 kg (85 lb)
BladeUPS Bar: 24.5 kg (54 lb)
Wireway enclosure: 20.4 kg (45 lb)
Total weight: 44.9 kg (99 lb)
Up to 4, using Anderson input/output connectors
Up to 6, using Anderson input/output connectors
Bottom wireway fits into the bottom 6U of standard rack space.
Top wireway fits into the top 6U of standard rack space.
Table 17. BladeUPS Module Rack
Dimensions (W
D
H)
Weight
610
1067
2032 mm (24”
42”
80”)
Rack without side panels or casters: 99 kg (219 lb)
Side panels (each): 8.5 kg (19 lb); Casters (4): 5 kg (10 lb)
Total weight: 121 kg (267 lb)
Table 18. Electrical Input
BladeUPS 12 Model
BladeUPS 12i Model
120/208V three-phase
230/400V three-phase
Nominal Frequency
50/60 Hz
50/60 Hz
Frequency Range
45–65 Hz
45–65 Hz
Default Frequency
Auto-detected
Auto-detected
Rated Input Current
36A
24A
IEC 309-60A power cord
IEC 309-32A power cord
Nominal Voltage
Connections
For paralleling, a single Anderson input/output cord connects to the
BladeUPS Bar (see Table 14 on page 129).
Noise Filtering
MOVs and common mode line filter
Input Power Factor
Input Mode
130
72.0”)
High Efficiency setting: load dependent
Standard setting: >0.99
Three-phase
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SPECIFICATIONS
Table 19. Electrical Output
BladeUPS 12 Model
BladeUPS 12i Model
Nominal Output Voltage
120/208 Vac three-phase
230/400 Vac three-phase
Output Voltage Variation
104–132 Vac phase to neutral,
180–229 Vac phase to phase
207–253 Vac phase to neutral,
358–438 Vac phase to phase
IEC 309-60A power cord
IEC 309-32A power cord
Connections
For paralleling, a single Anderson input/output cord connects to the
BladeUPS Bar (see Table 14 on page 129).
Short Circuit Capability
(Battery Mode)
84A, <300 ms
44A, <300 ms
Short Circuit Capability
(Normal Mode)
Limited by 50A input breaker
Limited by 25A input breaker
Nominal Output Frequency
50–60 Hz auto-detection (Normal mode)
50 or 60 Hz (Battery mode)
Output Frequency Variation
Synchronized (Normal mode)
±0.1 when not synchronized with source (Battery mode)
Output Overload
Voltage Waveform
Full Output
100–110%: load transfers to Bypass mode after 10 minutes
110–125%: load transfers to Bypass mode after 1 minute
125–150%: load transfers to Bypass mode after 5 seconds
>150%: load transfers to Bypass mode after 300 ms
Standard mode and Battery mode: Sine wave; <2% THD with linear load;
<5% with nonlinear load
Three-phase
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SPECIFICATIONS
Table 20. Environmental and Safety
BladeUPS 12 Model
BladeUPS 12i Model
Surge Suppression
ANSI C62.41 Category B3
EN 61000-4-6
Safety Conformance
UL 1778 4th edition; CSA C22.2, No. 107.3
UL 1778 4th edition, EN and IEC 62040-1-1
cULus, ICES, CE
cULus, CE
FCC Part 15
EN 62040-2
Agency Markings
EMC (Class A)
Operating Temperature
0°C to 40°C (32°F to 104°F)
Optimal battery performance: 5°C to 25°C (41°F to 77°F)
Storage Temperature
0°C to 25°C (32°F to 77°F)
Transit Temperature
-25°C to 55°C (-13°F to 131°F)
Relative Humidity
Operating: 5–95% noncondensing
Non-operating: 5–95% relative humidity, 38.7°C (101.7°F)
Maximum wet bulb temperature with no cosmetic damage
Operating Altitude
Up to 1,000 meters (3,300 ft) above sea level;
up to 2,000 meters (6,600 ft) with 1% derating per +100 meters (330 ft)
Transit Altitude
Up to 15,000 meters (49,000 ft) above sea level
Heat Dissipation
1432 BTU/hr maximum at 100% rated load (High Efficiency mode)
4094 BTU/hr maximum at 100% rated load (Standard mode)
Audible Noise
Less than 58 dBA at 1 meter typical (Normal mode)
Less than 64 dBA at 1 meter typical (Battery mode)
Leakage Current
<3.5 mA
Communication
DB-9: 1200–19200 baud
Table 21. Battery
Configuration
UPS Internal
Batteries
+1 EBM
+2 EBMs
+3 EBMs
+4 EBMs
(40) 12V, 5 Ah
(20) 12V, 9 Ah
(40) 12V, 9 Ah
(60) 12V, 9 Ah
(80) 12V, 9 Ah
Type
Sealed, maintenance‐free, valve‐regulated, lead‐acid
Monitoring
Advanced monitoring for earlier failure detection and warning
Charging (in minutes)
8–10 times the discharge time
NOTE Charging times are approximate and are to 80% usable capacity at nominal line voltage after full load discharge.
Table 22. Standalone UPS Battery Runtimes at Full/Half Load (in Minutes)
Model
kW
UPS Internal
Batteries
+1 EBM
+2 EBMs
+3 EBMs
+4 EBMs
BladeUPS 12
12/6
4.7/13.6
9.5/27
17/42
27/60
34/76
BladeUPS 12i
12/6
4.7/13.6
9.5/27
17/42
27/60
34/76
NOTE Battery times are approximate and vary depending on the load configuration and battery charge.
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SPECIFICATIONS
Table 23. Parallel UPS System Battery Runtimes at Full/Half Load (in Minutes at Capacity)
Number of UPSs
kW
UPS Internal
Batteries
+1 EBM
+2 EBMs
+3 EBMs
+4 EBMs
2
24/12
4.7/13.6
9.5/27
17/42
27/60
34/76
3
36/18
4.7/13.6
9.5/27
17/42
27/60
34/76
4
48/24
4.7/13.6
9.5/27
17/42
27/60
34/76
5
60/30
4.7/13.6
9.5/27
17/42
27/60
34/76
NOTE Battery times are approximate and vary depending on the load configuration and battery charge.
Table 24. Parallel UPS System Battery Runtimes at Full/Half Load (in Minutes with N+1)
Number of UPSs
kW
UPS Internal
Batteries
+1 EBM
+2 EBMs
+3 EBMs
+4 EBMs
2
12/6
14/30
27/56
42/89
60/128
76/165
3
24/12
8.7/23
18/42
28/66
43/94
55/120
4
36/18
7.3/20
15/37
24/57
38/82
48/105
5
48/24
6.7/19.2
13/34
23/54
35/77
44/98
6
60/30
6.2/18.4
13/33
22/52
33/74
42/94
NOTE Battery times are approximate and vary depending on the load configuration and battery charge.
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SPECIFICATIONS
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Chapter 9
Troubleshooting
The BladeUPS module is designed for durable, automatic operation and also alerts
you whenever potential operating problems may occur. Usually the alarms shown by
the control panel do not mean that the output power is affected. Instead, they are
preventive alarms intended to alert the user. Use the following troubleshooting chart
to determine the UPS alarm condition.
Typical Alarms and Conditions
The following table describes typical alarms and conditions. If an alarm appears with a
service code, contact the Help Desk (see page 138).
To check the Event Log for a list of active alarms:
1.
Press any button on the front panel display to activate the menu options.
2.
Press the button until EVENT LOG displays.
3.
Press the
button to display the list of alarms and conditions.
Alarm or Condition
Possible Cause
Action
On Battery
A utility failure has occurred and the UPS
is in Battery mode.
The UPS is powering the equipment with battery power. Prepare
your equipment for shutdown.
The UPS is in Battery mode and the
battery is running low.
This warning is approximate, and the actual time to shutdown may
vary significantly. Depending on the UPS load and number of
Extended Battery Modules (EBMs), the Battery Low warning may
occur before the batteries reach 25% capacity. See Table 22 on
page 132 for estimated runtimes and “Setting the Battery Low
Alarm Level” on page 105 for configuration information.
When utility power is restored, the UPS restarts automatically,
provides power to the load, and charges the battery.
The UPS does not recognize the internal
batteries.
Verify that the UPS battery circuit breaker is in the ON (|) position.
If the condition persists, contact your service representative.
The UPS is in Bypass mode.
The equipment transferred to bypass utility power. Battery mode
is not available and your equipment is not protected; however, the
utility power continues to be passively filtered by the UPS. Check
for one of the following alarms: overtemperature, overload, UPS
failure, hot swap, or remote emergency power-off (REPO).
Bypass is not available because the UPS
may be receiving bypass utility power that
may be unstable or in brownout
conditions.
Check the bypass utility. The UPS continues to supply power to
your equipment. Check for one of the following alarms: bypass
over or under voltage, bypass over or under frequency, or bypass
unavailable.
LED is on.
1 short beep every 5 seconds.
Battery Low
LED is on.
Continuous beep for
10 seconds.
Battery Breaker
LED is on.
1 beep every 3 seconds.
On Bypass
LED is on.
1 beep every 3 seconds.
Bypass Unavailable
LED is flashing slowly.
1 beep every second.
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TROUBLESHOOTING
Alarm or Condition
Possible Cause
Action
Battery Connection
The UPS does not recognize the internal
batteries.
If the condition persists, contact your service representative.
LED is on.
1 beep every 3 seconds.
Two or more battery trays are
disconnected.
Verify that all battery trays are fully seated and locked in place. If
the condition persists, contact your service representative.
Overload
Power requirements exceed the UPS
capacity (greater than 100% of nominal;
see page 131 for specific output overload
ranges).
Remove some of the equipment from the UPS. The UPS continues
to operate, but may switch to Bypass mode if the load does not
decrease. The alarm resets when the condition becomes inactive.
The UPS internal temperature is too high
or a fan has failed.
Shut down the UPS. Clear vents and remove any heat sources.
Allow the UPS to cool. Ensure that the airflow around the UPS is
not restricted. Restart the UPS. If the condition persists, contact
your service representative.
Ground wire connection does not exist, or
the line and neutral wires are reversed in
the wall outlet.
Have a qualified electrician correct the wiring.
The batteries need charging or service.
Apply utility power for 48 hours to charge the batteries. If the
condition persists, contact your service representative.
Battery circuit breakers are in the OFF (O)
position.
Switch all battery circuit breakers to the ON (|) position.
The UPS is in Standby mode.
Supply power to the connected equipment: Press any button to
display the menu options. Select TURN UPS ON/OFF, TURN UPS
ON, and OK to confirm. Press and hold OK for 3 seconds, until the
UPS stops beeping.
The REPO switch is active or the NC REPO
jumper is missing.
Reset the REPO switch and restart the UPS. Verify that the NC
REPO jumper is present if an NC REPO switch is not installed.
The main utility breaker is off.
Verify that the main utility breaker is on.
The power cord is not connected
correctly.
Have a licensed electrician check the power cord connections.
The batteries or electronics module is
being replaced.
Complete the replacement procedure before starting the UPS.
The REPO switch is active or the NC REPO
jumper is missing.
Reset the REPO switch and restart the UPS. Verify that the NC
REPO jumper is present if an NC REPO switch is not installed.
The UPS does not turn off.
The batteries or electronics module is
being replaced.
Complete the replacement procedure before shutting down the
UPS.
The UPS operates normally, but some
or all of the protected equipment is
not on.
The equipment is not connected to the
UPS correctly.
Verify that the equipment is plugged into the UPS receptacles.
Output circuit breaker is in the OFF (O)
position.
Switch output circuit breaker to the ON (|) position.
Battery test pending.
A battery test is in progress.
Wait until the battery test completes. To cancel a test in progress,
see “Testing New Batteries” on page 123.
Battery test failed.
The batteries need service.
Contact your service representative.
Clear the alarm by opening the battery breaker.
LED is on.
1 beep every 3 seconds.
Overtemperature
LED is on.
1 beep every 3 seconds.
Site Wiring Fault
LED is on.
1 beep every 3 seconds.
The UPS does not provide the
expected backup time.
Power is not available at the UPS
output receptacle.
The UPS does not start.
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TROUBLESHOOTING
Alarm or Condition
Possible Cause
Action
Battery test did not run.
The bypass utility was not present or was
not within limits.
Verify that the bypass utility is available and within limits.
Batteries were not fully charged.
Apply utility power for 48 hours to charge the batteries, then
restart the battery test.
User cancelled the battery test through
the front panel.
Restart the battery test.
The UPS is not in the proper phase of the
cycle.
Wait for the cycle to complete (up to one month).
The bypass utility became unavailable
during the test.
Verify that the bypass utility is available and within limits. Restart
the battery test. If the battery test aborts repeatedly, see “Running
Automatic Battery Tests” on page 106.
User cancelled the battery test through
the front panel.
Restart the battery test.
The bypass utility does not qualify.
Check the bypass utility. The UPS is receiving bypass utility power
that may be unstable or in brownout conditions.
Bypass mode is disabled.
Check that the bypass user settings are configured appropriately
(see page 96).
Check Parallel Board.
The UPS is not recognizing another
paralleled UPS.
From the UPS Status menu, select the Units on CAN Bus option
and verify that all UPSs appear in the list.
If any UPS is missing, verify the Powerware Hot Sync CAN Bridge
Card connections and recheck the status from the UPS front
panel.
If all UPSs appear in the list, check the redundant signal wiring
(see page 76).
Set the system to internal Bypass mode.
If the condition persists, contact your service representative.
Abnormal output voltage at startup.
The system is not configured as parallel.
Verify the CAN wiring (see page 75).
Verify that the line cord is installed properly.
Shut down the UPS where the alarm is indicated.
Start up the UPS.
Select the Turn System On option through the front panel of the
UPS that was turned off.
Selective Trip.
The UPS detects an internal fault.
If the condition persists, contact your service representative.
Redundancy Loss Due to Overload.
The specified power rating of the parallel
system has been exceeded.
The load is supported, but the system lacks redundant protection
while the overload persists. Remove some of the protected
equipment.
Parallel-Ready System only. Parallel
Operation mode is set to “Redundant
Mode.”
BladeUPS parallel systems are defaulted to “Redundant Mode.”
For a parallel-ready system (a single UPS installed to be part of a
future parallel system) set the Parallel Operation Settings /
Parallel Operation Mode to “Capacity Mode” to prevent
unnecessary alarms.
The UPS failed to identify itself as a
paralleled UPS within two minutes after
utility power was applied.
Verify the CAN wiring (see page 75).
If the condition persists, contact your service representative.
Battery test aborted.
The UPS does not transfer to Bypass
mode.
Configuration Error and the UPS does
not start.
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137
TROUBLESHOOTING
Alarm or Condition
Possible Cause
Action
Software Incompatibility Detected.
The UPS detects a paralleled UPS with a
later firmware version.
Mixing major firmware versions is not supported. For minor
firmware versions, the alarm does not prevent operation, but
different firmware versions in a parallel system cause conflicts.
Verify that all UPSs in the parallel system have the same firmware
version. For updates, see “Updating the UPS Firmware” on
page 128.
During parallel system startup, the UPS
detects a UPS in the system with a
different OEM number.
Verify that all UPSs in the parallel system are from the same
manufacturer. UPSs with different OEM numbers will not parallel.
Silencing the Alarm
Before silencing an alarm, check the alarm condition and perform the applicable action
to resolve the condition.
Press any button on the front panel display to silence the alarm. If the alarm status
changes, the alarm beeps again, overriding the previous alarm silencing.
Service and Support
If you have any questions or problems with the UPS, call your Local Distributor or the
Help Desk at one of the following telephone numbers and ask for a UPS technical
representative.
United States:
Canada:
All other countries:
1-800-356-5737 or 1-919-870-3149
1-800-461-9166 ext 260
Call your local service representative
Please have the following information ready when you call for service:
S Model number
S Serial number
S Firmware version number
S Date of failure or problem
S Symptoms of failure or problem
S Customer return address and contact information
If repair is required, you will be given a Returned Material Authorization (RMA)
Number. This number must appear on the outside of the package and on the Bill Of
Lading (if applicable). Use the original packaging or request packaging from the Help
Desk or distributor. Units damaged in shipment as a result of improper packaging are
not covered under warranty. A replacement or repair unit will be shipped, freight
prepaid for all warrantied units.
NOTE For critical applications, immediate replacement may be available. Call the Help Desk for the
dealer or distributor nearest you.
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Chapter 10
Warranty
Limited Warranty
Eaton® UPS Model: BladeUPS® (Global)
WARRANTOR: The warrantor for the limited warranties set forth herein is Eaton Corporation, an Ohio Corporation (“Eaton”).
LIMITED WARRANTY: This limited warranty (this “Warranty”) applies only to the original Purchaser (the “End-User”) of any Eaton BladeUPS
Products (individually and collectively, the “Product”) purchased and registered with Eaton and cannot be transferred. This restriction applies even
in the event that the Product is initially sold by Eaton for resale to an End-User. This Warranty gives you specific legal rights, and you may also have
other rights which vary from State to State (or jurisdiction to jurisdiction).
LIMITED WARRANTY PERIOD: The period covered by this Warranty for the Product is eighteen (18) months from the date of Product shipment.
WHAT THIS LIMITED WARRANTY COVERS: Eaton warrants that the Product and battery (individually and collectively, the ”Warranted Items”) are
free of defects in material and workmanship. If, in the opinion of Eaton, a Warranted Item is defective and the defect is within the terms of this
Warranty, Eaton’s sole obligation will be to repair or replace such defective Warranted Item (including providing service, parts and labor, as
applicable), at the option of Eaton.
PROCEDURES FOR REPAIR OR REPLACEMENT OF WARRANTED ITEMS: The Warranted Item will be repaired or replaced at an Eaton site or such
other location as determined by Eaton.
If the Warranted Item is to be replaced by Eaton, and the End-User supplies a credit card number or purchase order for the value of the
replacement product, Eaton will use commercially reasonable business efforts to ship (via standard ground shipment and at no cost to the
End-User) the replacement Warranted Item to the End-User within one (1) business day after Eaton receives notice of the warranty claim. In such
case, the End-User must return (at Eaton’s expense) the defective Warranted Item to Eaton in the same packaging as the replacement Warranted
Item received by the End-User or as otherwise instructed by Eaton. If Eaton does not receive the defective Warranted Item, Eaton will either
charge the End-User’s credit card, or send the End-User an invoice (which the End-User agrees to pay), for the value of the replacement product.
If the Warranted Item is to be replaced by Eaton, but the End-User is unwilling or unable to supply a credit card number or purchase order for the
value of the replacement product, Eaton will use commercially reasonable business efforts to ship (via standard ground shipment and at no cost to
the End-User) the replacement Warranted Item to the End-User within one (1) business day after Eaton receives the defective product from the
End-User.
In any case, Eaton will provide shipping instructions and will pay its designated carrier for all shipping charges for return of defective equipment and
replacement of Warranted Items. Any returned Warranted Item or parts that are replaced may be new or re-conditioned. All Warranted Items
returned to Eaton and, in any replacement endeavor, all parts removed by Eaton shall become the property of Eaton.
WHAT THIS LIMITED WARRANTY DOES NOT COVER: This Warranty does not cover any defects or damages caused by: (a) failure to properly store
the Product before installation, including the charge of batteries no later than the date indicated on the packaging; (b) shipping and delivery of the
Product if shipping is FOB Factory; (c) damage caused by fire, flood, lightning, vandalism, acts of God, End-User's neglect, misuse, misapplication,
incorrect connection, or external damage, or that has been subject to repair or alteration by End-User (or a third party) not authorized by Eaton in
writing; (d) repair or alteration not performed by an authorized Eaton Customer Service Engineer or Agent; (e) improper testing, operation,
maintenance, adjustment, or modification of any kind not authorized in writing by Eaton personnel or performed by an authorized Eaton Customer
Service Engineer or Agent; or (f) use of the Product under other than normal operating conditions or in a manner inconsistent with the Product’s
labels or instructions.
This Warranty is not valid if the Product’s serial numbers have been removed or are illegible. Any Warranted Items repaired or replaced pursuant to
this Warranty will be warranted for the remaining portion of the original Warranty subject to all the terms thereof.
Eaton shall not be responsible for any charges for testing, checking, removal, or installation of Warranted Items.
EATON DOES NOT WARRANT EQUIPMENT NOT MANUFACTURED BY EATON. IF PERMITTED BY THE APPLICABLE MANUFACTURER, EATON
SHALL PASS THROUGH SUCH MANUFACTURER’S WARRANTIES TO END-USER.
EATON DOES NOT WARRANT SOFTWARE, INCLUDING SOFTWARE EMBEDDED IN PRODUCTS, THAT IS NOT CREATED BY EATON. WITHOUT
LIMITING THE FOREGOING, EATON SPECIFICALLY DOES NOT WARRANT SOFTWARE (SUCH AS LINUX) THAT WAS CREATED USING AN “OPEN
SOURCE” MODEL OR IS DISTRIBUTED PURSUANT TO AN OPEN SOURCE LICENSE.
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139
WARRANTY
THIS WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY OFFERED BY EATON WITH RESPECT TO THE PRODUCTS AND SERVICES AND,
EXCEPT FOR SUCH FOREGOING WARRANTY, EATON DISCLAIMS ALL OTHER WARRANTIES INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED
WARRANTIES OF MERCHANTABILITY, TITLE, NON-INFRINGEMENT, AND FITNESS FOR A PARTICULAR PURPOSE. CORRECTION OF
NON-CONFORMITIES IN THE MANNER AND FOR THE PERIOD OF TIME PROVIDED ABOVE SHALL CONSTITUTE EATON’S SOLE LIABILITY AND
END-USER’S EXCLUSIVE REMEDY FOR FAILURE OF EATON TO MEET ITS WARRANTY OBLIGATIONS, WHETHER CLAIMS OF THE END-USER ARE
BASED IN CONTRACT, IN TORT (INCLUDING NEGLIGENCE OR STRICT LIABILITY), OR OTHERWISE. SOME STATES OR JURISDICTIONS DO NOT
ALLOW THE EXCLUSION OF EXPRESS OR IMPLIED WARRANTIES, SO THE ABOVE EXCLUSION MAY NOT APPLY TO YOU. IN THAT EVENT, SUCH
WARRANTIES ARE LIMITED IN DURATION TO THE LIMITED WARRANTY PERIOD. SOME STATES OR JURISDICTIONS DO NOT ALLOW
LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS OR THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL
DAMAGES, SO THE ABOVE LIMITATIONS AND/OR EXCLUSIONS MAY NOT APPLY TO YOU.
LIMITATION OF LIABILITY: The remedies of the End-User set forth herein are exclusive and are the sole remedies for any failure of Eaton to
comply with its obligations hereunder. In no event shall Eaton be liable for any indirect, incidental, special, or consequential damages of any kind or
type whatsoever, resulting from, or in connection with, any claim or cause of action, whether brought in contract or in tort (including negligence or
strict liability). Some States or jurisdictions do not allow the exclusion of limitation of incidental or consequential damages, so the above limitation or
exclusion may not apply to you. Eaton shall not be responsible for failure to provide service or parts due to causes beyond Eaton’s reasonable
control. In no case will Eaton’s liability under this Warranty exceed the replacement value of the Warranted Items.
END-USER'S OBLIGATIONS: In order to receive the benefits of this Warranty, the End-User must register the product warranty (via mail or online at
www.eaton.com/powerquality “Register a Product”); use the Product in a normal way; follow the Product’s operation and maintenance manual;
and protect against further damage to the Product if there is a covered defect.
OTHER LIMITATIONS: Eaton’s obligations under this Warranty are expressly conditioned upon receipt by Eaton of all payments due from End-User
(including interest charges, if any). During such time as Eaton has not received payment of any amount due to it for the Product, in accordance with
the contract terms under which the Product is sold, Eaton shall have no obligation under this Warranty. Also during such time, the period of this
Warranty shall continue to run and the expiration of this Warranty shall not be extended upon payment of any overdue or unpaid amounts.
COSTS NOT RELATED TO WARRANTY: The End-User shall be invoiced for, and shall pay for, all services not expressly provided for by the terms of
this Warranty, including without limitation, site calls involving an inspection that determines no corrective maintenance is required. Any costs for
replacement equipment, installation, materials, freight charges, travel expenses, or labor of Eaton representatives outside the terms of this
Warranty will be borne by the End-User.
OBTAINING WARRANTY SERVICE: In the United States, call the Customer Reliability Center 7x24 at 800-356-5737. Outside of the United States,
contact your local Eaton product sales or service representative. For comments or questions about this Warranty, write to the Customer Quality
Representative, 3301 Spring Forest Road, Raleigh, North Carolina 27616 USA.
140
Eaton BladeUPS (12 kVA) User's Guide S 164201649 Rev 6 www.eaton.com/powerqualtiy

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Key Features

  • 24000 W
  • Sealed Lead Acid (VRLA)
  • Rackmount Black

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