NOW also for use in hazardous areas! RedGuard ® RedGuard® Temperature Monitoring System RedGuard® Temperature Monitoring System Locate risks - fast and precise Plant safety and reliability, accident prevention and process and product quality are today the top themes in industrial plants. In every respect, the processes must assure the ultimate in safety and reliability. Safety measures are top priorities particularly in plants with an increased danger potential, such as for example in the chemicals and pharmaceutical industries, in the area of oil & gas, in power stations, in the fodder industry and of course in mining. Temperature monitoring is a highly charged issue. Overheating, fires and leakages can cause immense damage. The earlier the risk is recognised and can be localised, the higher the chance of preventing damage to people, machinery and the environment. 2 RedGuard® Temperature Monitoring System The patented RedGuard® Temperature Monitoring System offers an easy and safe temperature monitoring solution for hazardous areas too. The RedGuard® system design is simple and consists in principle of a sensor cable with integrated sensors and a processor unit. The processor unit registers and analyses the temperature readings values from up to 250 temperature sensors. Whenever the preset threshold readings are exceeded, the system generates an alarm. Applications and areas of use ■ Monitoring of leakage and fire Operating range: energy tunnels and cable ducts ■ Monitoring of temperature in pipes and containers Operating range: process industry, chemicals, pharmaceuticals, oil and gas ■ Leakage, temperature and fire monitoring Operating range: refilling stations and tank farms for flammable liquids Features of the RedGuard® System ■ Sensor spacing freely selectable (2 m, 4 m, 7 m, 10 m, 20 m) ■ Integrated sensor & control system with universal interfaces ■ Wide measuring temperature range (-55 °C to +125 °C) ■ Short system response time (< 5 seconds) ■ Long-time stability, self-monitoring, maintenance-free ■ Possibility of integrating sensors for other parameters ■ Simple project planning, freely programmable system reaction 3 RedGuard® System Design System design/components ■ Sensor cable (SD/polyurethane or HD/fluoropolymer) ■ Connection Filter Module (CFM) for connecting the input lead (CCA) to the sensor cable or connecting two sensor cable segments ■ Protection Filter Module (PFM) protects sensors against undue voltages ■ Cable Termination Module (CTM) to terminate the sensor cable ■ Processor unit (SSP or SRG) ■ Generic Sensor Interface (GSI) to connect external sensors ■ Relay Control Unit (RCU) for controlling a further 32 relays to localize the alarm System design and connection plan CCA access cable RCU GSI CFM/PFM Sensor cable SD or HD SRG Power Alarm Fault CTM External sensor RS232 RS422 ModBus Relay output (32 + 8) Group alarm (1x) Fault (1x) 4 AC 230/115 V RedGuard® System Design Sensor data in real time The processor unit (SSP/SRG) scans the sensor cable and converts the analog signals into temperature measurement values. The complete system is programmed with the RGCC configuration software. The TMON visualisation software is available for the visual presentation of the temperature profile on PC. Define specific treshold 4 threshold values can be defined for each sensor. A further 4 threshold values are freely settable over the complete length of the sensor cable. The sensor data and operating states are scanned in real time on the interfaces. This allows unusual states to be recognised immediately and forwarded or for the alarm to be triggered. Temperature at sensor position Define treshold Power of hot spot Function Reliable alarm and fault relay output The alarm can be programmed for latching or pulse mode. The relay contacts are controlled by means of the software or by hardware monitoring (watchdog). The yellow light diode is coupled with the fault and the red light diode is coupled with the alarm relay. Storage of the temperature readings All events are stored in a cyclic event logger. The event logger can be scanned through the serial interface. Furthermore, all events and also the sensor readings can be saved to a plug-in flash memory. This can be read by an external computer. It contains enough storage space to collect and file data for months.The system can be operated on its own or in combination with superordinate systems through serial interfaces. Integration of external sensors Additional external sensors can be connected through a sensor interface (GSI). 5 RedGuard® System Components Sensor cable The sensor cable contains the entire electronics for measuring temperature, addressing the sensors and transmitting data to the processor unit. The sensor spacings are selectable: 2, 4, 7, 10 or 20 m. One unit can monitor up to 2000 metres of sensor cable. Design The sensor cable consists of an 8-strand flat cable: 2 as redundant conductors for ground, 2 for supply voltage, 2 for data transmission and 2 for addressing. The flat cable is protected by two additional covers. The inner thermoplastic elastomer jacket serves as a barrier to humidity and the outer polyurethane or fluoropolymer jacket is optimised for mechanical and chemical resistance. Technical data Sensor cable SD Sensor cable HD Outer jacket Polyurethane, red Fluorpolymer, grey Measuring temperature range -40 °C up to 85 °C -55 °C up to 125 °C Dimensions 5,8 x 13,8 mm 4,9 x 13, 5 mm Precision +/-2 °C Sensitivity +/-0.05 °C Calibration Calibration data are supplied for each sensor Sampling rate up to 100 sensors per second Response time < 5 seconds Electrical data Current consumption to 140 µA per sensor (typical) Mechanical data Protection class IP 66 Installation temperature +5 °C up to +45 °C Bending radius 100 mm Pulling strength 500 N during installation, 0N during operation Fastening Mounting clamps (ideal mounting spacing 1 m) Labelling Sensor position, serial number, spacing, marking Connection technology insulation displacement connection with standard tools, for horizontal and vertical mounting on surface 8-pole connectors, grid spacing: 1.27 mm Max. length of the sensor cable 500 m per cable reel Selection chart Sensor cable 6 Sensorspacing Code no. 2m 020 4m 040 7m 070 10 m 100 20 m 200 Complete order no. Please enter code number. Sensor cable SD Polyurethane outer jacket CTS R0PURROBT1 Sensor cable HD Fluoropolymer outer jacket CTS R0FLUGRBT1 RedGuard® System Components Processor unit The measurement values are evaluated in the SSP/SRG processor unit. The processor unit controls data communication, stores events and monitors the proper functioning of the system. The temperature sensors in the sensor cable are actuated sequentially, the measurements are read into a ring memory and analysed after every interrogation cycle. Depending on the user configuration of the RedGuard® Software, the control unit can output an alarm on an LED and a relay and/or per data interface. The alarm events are configured by means of four threshold temperature values (min./max. absolute temperature or temperature gradient). These threshold readings can be set for the entire system and for each individual sensor. An algorithm allows configuration of up to 25 reaction patterns. Technical data Data memory cyclical event logger for the last 100 events, plug-in flash memory for several months, depending on memory capacity and sampling interval Sampling rate up to 100 sensors per second Response time < 5 seconds Interface RS232/RS422 or ModBus Electrical data Supply voltage 12/24 V Output voltage relay up to max. 250 V, 6 A Display LED green: supply; LED red: alarm; LED yellow: fault Mechanical data Operating temperature range -25 °C to +85 °C Dimensions SSP 200 x 150 x 74 mm (without cable entry) SRG 240 x 160 x 90 mm (without cable entry) RCU 240 x 160 x 90 mm (without cable entry) Material polycarbonate Protection class IP 65 Connection technology insulation displacement connection technology with standard tools, 8-pole connectors, grid spacing: 1.27 mm Selection chart Processor unit Description processor unit Order no. with 2 relay outputs without internal protection filter module MSSP00R0PCAROBT1 with additional 8 relay outputs and inputs without internal protection filter module MSRG00R0PCAROBT1 with 2 relay outputs with internal protection filter module MSSP10R0PCAROBT1 with additional 8 relay outputs and inputs with internal protection filter module MSRG10R0PCAROBT1 Relay control unit with further 32 relays to realize the alarm MRCU0000PCAROBT1 ModBus Interfaces Full-duplex MMBI0003 Half-duplex MMBI0103 7 RedGuard® System Components Connection and termination modules The connection filter module (CFM) serve to connect the access cable (CCA) to the sensor cable or to combine two sensor cable segments. The protection filter module PFM protects sensors in the cable against undue voltages. The cable termination module (CTM) serves to terminate the sensor cable. Additional external sensors can be connected through a generic sensor interface (GSI); max. 4 sensors per GSI module. Technical data Electrical data Current consumption CFM: 0 mA PFM: 5 mA (typical) CTM: 5 mA (typical) Input voltage/current GSI sensors with 0 to 10 V or 4 to 20 mA Mechanical data CTM Operating temperature range -40 °C to +85 °C Dimensions 110 x 75 x 56 mm (without cable entry) Material glass-fibre reinforced polyester enclosure, grey Protection class IP 66 Connection technology insulation displacement connection technology with standard-tools, 8-pole connectors, grid spacing: 1.27 mm CFM/PFM Selection chart Connection and Termination Modules Accessories 8 Designation Order no. CTM Cable Termination Module MCTM00R0PEFGRBT1 CFM Connection Filter Module MCFM00R0PEFGRBT1 PFM Protection Filter Module MPFM00R0PEFGRBT1 GSI MGSI00R0PEFGRBT1 Generic Sensor Interface Selection chart Accessories Designation Order no. Voltage source 85 to 264 V/ 24 V, 1 A Rail DIN VAC100 Voltage source 100 to 240 V/ 24 V, 0.9 A VAC102 CCA input lead VAC010 Mounting clamps, VP 100 pcs. VAC020 Mounting tool VAC090 RedGuard® System Components Software The RGCC (RedGuard® Control Center) software is simply installed on a WINDOWS operating system (2000 and XP). This software offers all functionalities for safely configuring, operating and maintaining the RedGuard® System: ■ Output of the entire set of a plant’s parameters to a PDF document (reporting) ■ Project-related administration and traceability of all plant data and interventions ■ Sensor calibration: recalibration in the field, assignment of the calibration data to the sensors ■ Easy programming of the threshold readings with the aid of the reaction matrix ■ Configuration of the relay output (logical equations) ■ Administration and interpretation of the event logger (LOG data) ■ Graphic display with zoom and pan functions Data certification The history of every log and configuration file is always traceable. Each file has a content-dependent code, with which the authenticity of the contents can be verified. External data analysis Data can be read into a standard table calculation program. This allows, for example, sensor values that correspond to particular critical operating states in the plant to be registered and presented,. Project management Several processor units can be combined for projects. Order numbers Software Configuration Software RGCC PRGCC0003BT1 9 RedGuard® Temperature Monitoring System ATEX Version For applications in hazardous areas we offer you a special configuration of the RedGuard® temperature monitoring system. The Ex version conforms to ATEX Directive 94/9/EC and is tested and approved for use Temperature sensor unit CTU-2 in gas areas (zone 1) and dust areas (zone 21). for zone 1 + 21 and zone 2 + 22 The CTU-2 temperature sensor unit conforms to Equipment Category II 2G and II 2D and can be used directly in hazardous areas. The SSP or SRG processor unit is installed outside the hazardous area and is equipped with current and overvoltage protection. System design and connection plan CCA access cable GSI CFM-2 Sensor cable SD-2 or HD-2 SSP Power Alarm Fault RS232 RS422 ModBus Temperature sensor unit CTU-2 External sensor CTM-2 Alarm Fault AC 230/115 V Safe area Zone 1, 21 Technical data Explosion protection II 2G Ex e mb II T6/T5/T4/T3 II 2D Ex tD A21 80 °C/T95 °C/T120 °C/T140 °C IBExU07ATEX1149 X Protection class IP 65 Operating temperature -40 °C to +65 °C Ambient temperature SD-2 HD-2 Supply voltage (CTU-2) 20 V Current consumption (CTU-2) < 32 mA -40 °C to +70 °C -55 °C to +105°C /125 °C Switching capacity relay max. 20 watts Output voltage 9 to 50 V Outer jacket sensor cable SD-2 polyurethane, red HD-2 fluoropolymer, grey Enclosure material Connection and termination module Polyester, black 10 BARTEC protects people and the environment by the safety of components, s y s t e m s BARTEC GmbH Germany Max-Eyth-Straße 16 97980 Bad Mergentheim Phone: +49 7931 597-0 Fax: +49 7931 597-119 firstname.lastname@example.org www.bartec-group.com UK-D-BCS291107-04/10-BARTEC WerbeAgentur-282212 and plants.